Chapter 2 - Pool Doktor
Contents
1. BLIK S e BRN CO OUT2 OUT3 OUT4 OUTS OUT6 oun FLO02 0UTI CN19 SENS _ WHT gt AC L 1 SEN4 SEN3 in el A DN A SEND ears 6 CN SEH Lee HEAT SS ge VA m PROS PRO7 PRO6 PRO4 PRO3 CN3 PRO2 PRO1 JJ JJ L J T O in OM REEKS J O ap Pak 7135 a In d L S ZF AF ww S H35G High pressur 17 e inspecting High press 7 t4 ure switch Water flow Ll X KN 1 5 switch Outlet s E ON Four way Compressor valve k E Compressor t3 E Strip heater Low pressure switch Inlet Evaporator v He l 6 Low pressure inspecting port x a l We Ti condenser Filter Electric expanding Filter 1 A valve F Instruction 1 The LED controller type of PHC heat and cool unit is HC35G and circuit board type is FL003 change 2 to t2 parameter of t2 is 10k and parameter of t2 is 5k 2 There is no filter 2 in PH single heat type 3 There is no strip heater for the compressor in types under included PH45 4 There is no AC contactor in types under included PH20 Er IV Components assembly diagram Use UB ISAOCD dol pipog2. Compressor S Inlet Evaporator 5 H L A Titanium Heat Exchanger Filter Flow control Filter element IV Comparison among water heater units Heat pump Electric water Oil water Gas water heater heater heater Electric Diesel oil LPG Energy E RES S60Kcal C 860K C 10200Kcal ke 24000Keal m ATE 600 95 80 80 efficiency E consumption Environment None None Severe Some effects Electric shock n e d Oil leakage risk Gas leakage risk Safe Safe a of fire and of fire and tubular electric explosion explosion heating element Note heat 10000kg water from 15 C to 26 C 10000 kg x 26 15 X 1Kcal kg 110000Kcal V Safety Please read the manual carefully for correct operation and avoiding hazards to human body and property 1 Warning a Pool heating must be installed by a skilled team Users must not install it independently because it could cause injury or damage to the equipment b Earth the equipment correctly C It must be installed in a place with good ventilation to avoid risk of asphyxiation when refrigerant leakage exceeds limit 2 Operation warning a Never put finger or stick into the fan grill b In case of any abnormity such as empyreuma please cut off main power supply and contact the dealer C Never modify or repair by yourself 3 Precaution for installation a Never install this unit at the place where inflammable gas is ex
3. Seer tires Handels GmbH Am bannas Rang SWIMMING POOL HEAT PUMP Content Chapter E ET Tr e sia a aa BNN a NG NAN a a iten DAN Na NG a a a AN a ven Ba a ENEG a Nga aa a a Ng aaa anaa 2 S SY ese e ss T ot senteren a aa a a baana wie a ada Ag eddie a na Kak aaa a at E GD a jak aaa 2 E nere re ER EE 2 W EE 3 IV Comparison among water heater units eee eee eee eee 3 NE LEN ananas herdenken sanne heard kaa na a aan a a 4 Chapter 2 Performance and specification ssscscccccccssssssssscscccccsssssssssssccccscccsssssssscccssssssssssssees 5 L Speateanon and parameter E 5 II Relation between unit capability and temperature of outdoor environment and pool water 6 Chapter 3 P EH T ST anna ae GN aa DUT NG GN NE ee GN eee eee eee 7 L Rrient Place Tor installati Oh asas aga a gagan aana aa aka aaa ag daa aa aaa a ga al aaa gan a aa aa 7 Il TEGO Hiasan aaa a anaa ka a gina a E TG Geh ag Ng a a a aa Ta aha gg aan a aga a Eh aaa Nn 7 EE Kewemphasis M T Eu 7 IV Diagram of water piping Connechonsg n S 8 N Re Re e CONNECTIONS IATA DEE 8 MI Installation and operation of LED controller eeben taser aie e eg 10 Chapter 4 Jost 12 K PRE CAUULO Died st ag aaa a a ng a EE 12 H Inspect before Switch On the TT anana aa ANA a AA aa AAN Aa a KE aa A aa gk AN aa 12 EEN Deen eee bedelen doel 12 Ka 915 Te l sneerde renten a a ani a aa aa aa ga dean a aaa a aa a aka 13 Ne ETANG AAS UO OM E 13 Chapter S IrouplesneOUMD an ee 14 L ee TOF Faure
4. Connect equipment to corresponding mains The voltage must correspond with the product s specified voltage Earth the equipment correctly Install protection circuit breaker against leakage current according to your local regulations Machine pipeline connection Attention Titanium heat exchanger joint cannot support the piping system s e weight directly Installing space When installation please leave enough space 30 CM away from each side Refer to the following mn mn mn mn mn C C ee B H e ns Ll 300mm DL L o 300mm WE 300mm AE 300mm ELLE 300mm BALE 9 T g HH ae IV Diagram of water piping connections Pool Heater Piping Diagram Water to swimming pool Water processor A OR TA FA b Water outlet Water switch Signal line 8 l AF ee Kn Power supply inlet water inlet f Pump a NE TT Pool water in D Water drainer Filter V Electric connections diagram Circuit breaker Fuse Pool wiring terminal Purchasing by the customer Main Supply Power supply SEO vis R 50Hz 7 T N Farthing GE Circuit breaker Fuse Pool wirin e terminal Purchasing by the customer Main Supply Power supply Earthing U S 220v HRE 50Hz 7 Rated Curr
5. expedited F Check the earth line connection is right G Check the power supply the voltage the same as the system rating voltage H Check the supply and outflow of air and make sure no obstacle at air inlet and outlet I Check the creepage protector works well HI Trial Using the LED controller matched to operate the unit check the following points according to the instruction and in case of failure remedy according to the instruction A Check the LED controller s switch on off workable or not B Check all the functions of the LED controller C Check the indicator flashing normally D Check water drainage amp its circulation E Check if it works normally in heating mode F Check if there is abnormal vibration or sound during operation G Check if the wind noise and condensed water discharge will have bad influence to neighbors H Check if there is refrigerant leakage a TER IV Requirement A For PH60 and bigger ones please do not cut off power supply if it is needed to stop for one day all because it need to operate the crankshaft heater to avoid the compressor starting compulsively B Make sure no block at the air inlet and outlet otherwise the performance of the unit may be reduced and it may cause failure of starting protection V Relative instruction A 3min protection The unit cannot be restart immediately within 3 minutes after stop It is normal and a self protection of the compressor
6. temperature varies No running A Power supply failure B Check manual power supply switch to make sure it is on Recheck C Fuse burned D If protector has started operating light is on E Set timer on the operating light is on Running but not heating Check if there is block on air inlet and outlet of the unit Note if the following conditions happen please stop the machine immediately and turn off the manual power supply switch then the contact local dealer a Inaccurate switch action b The fuse is frequently broken or leakage circuit breaker jumped E SC Chapter 5 Troubleshooting I Procedure for failure checking 1 Heating pump not running Not running no display pecs POWT uppIy 1 Power supply failure 2 Check fuse 3 Check the switch 4 Check the leakage circuit breaker Check 1f there is voltage on ACL and ACN of PCB OK NO NO Check cables between power supply and PCB Replace fuse Replace transformer 2 Heating pump running but not cooling or heating Running but not heating cooling display Check pool water temperature within 2 C of the temperature fixed on the LED controller NO OK Normal wait or increase the fixed Check the fan motor temperature on LED OK NO Check if any voltage from OUTI after Check plug of PROTI on PCB is 1 min of fan running Check AC Replace PCB contactor NU Insert tightl Replace AC contactor Replace P
7. B Characteristics of heating operation During operation if ambient temperature is too high the fan motor may operate in low stage C Defrost during heating condition During heating condition if there is frost in the machine it may carry out defrost operation automatically for about 2 10min in order to improve heating performance During defrost operation the fan motor may be stopped D Operation condition of the unit In order to make hot pump run correctly please operate it at outdoor temperature 0 43 C E Power down memory function Before each switch off of the hot pump unit and the LED controller the LED controller may remember condition of the unit automatically After switch on again the line controller may send switch on off signals to the unit according to the memory So the unit can operate as before F Solution to abnormal condition In case of following condition please check before applying to repair Phenomenon Reason A Noticeable White vaporous A The fan motor stops automatically for defrost cold air or water B Sound from the solenoid valve when starting and ending of B Plopping sound defrost Not C During operation or just stop sound like water flow and largely in 2 3 minutes of starting the machine This Sound comes failure l GO from flowing refrigerant or dehumidification D The plopping sound during the operation is caused by expand on heating and contract on cooling of the heat exchanger when
8. CB P A the Check capacitor of the compressor OK NO Check the Replace the compressor capacitor loose or not plug DER 3 Compressor running normally but fan does not run 3 Compressor running normally but fan does not run Check if power output from OUTS and OUT6 on the PCB Yes Replace PCB Check the capacitor of the fan motor Replace the capacitor Replace the fan motor II Solution to failure code display on the LED nm nn EE 4 wire terminal of PROT2 on the PC board B 3 phase machine Three phase sequence protection satans EE1 Check the Water pump OK Check water flow is expedite or not OK d Repair the pump NO Check if water temperature Check if pipeline blocked abnormal higher than 35 C Check if system high pressure higher than Check if titanium heat 28ke DS exchanger temperature sensor fall off OK NO NO Replace Replace PCB Instal well Check system high pressure switch 2 EE2 Check if low pressure port is lower than 0 05Mpa when the machine is running OK Leakage detection and Replace the low pressure welding then refill gas switch Check the Water pump NO Check water flow Replace the switch pump OK Replace the PCB Replace the water flow switch 4 EE4 single phase type Check if PROT2 on the PCB fall off OK NO Insert plug tightly 5 EE4 Three phase type Check three pha
9. CHS CKO EE 14 II Solution to failure code display on the EI 16 II Machine system connection diagram sees eee eee 20 IV Components Assembly diastase E E 23 COMUACE E 25 Chapter 1 Generalization I Introduction This product is for swimming pool heating and cooling based on principle of vapor compression hot pump Refrigerant in the outdoor evaporator heat collector will be gasified after absorbing heat from air then the compressor will send gaseous refrigerant from the evaporator to Titanium Heat Exchanger which will transfer heat cold to pool water to keep it in demanded constant temperature Since the electricity is not conversed to heat directly like heating wire but moves heat from air to water it is very cost efficient Except for little operating noise there is no hazard to the environment It is a green energy saving and safe product that will substitute for traditional heaters II Product Range Dimension PH C 20V 567 X 550 X 640 Metal casing mca 680x604x740 mcas 680x604x740 aca 689 694x740 PH C 180Vs 1425 X 830 X 1290 Metal casing casing casing casing casing casing me ga casing casing Note PH is single heat type PHC is heating and cooling type and S refers to three phase line III Product diagram The air source heat pump for swimming pool is mainly consisted of compressor evaporator throttling element filter and Titanium Heat Exchanger Four way valve Outlet
10. e problem you account Thank you SCHWIMMBAD WHIRLPOOL INFRAROT KABINEN Pooldoktor Handels cmbH 25
11. ent 15 20 25 15 20 Breaker Rated Residual Action Current 30 30 30 30 30 30 wea s 2 os w w Rated Current 15 15 20 25 15 20 A Breaker Rated Residua 1 Action 30 30 30 30 30 30 30 Gn EN TN Porr Cod am 323 pas pas ad dee 525 bd Signal cable mm 3x0 5 Noted The information above is for a mains cable of lt 10 m If the mains cable is 10m The conductor diameter must be increased The signal cable can be a maximum of 50m long md VI Installation and operation of LED controller 1 Check the following fittings of the controller are available a LED controller Ipcs b Bottom box of line controller 1pcs 2 Installation diagram Cable sleeve _____ Screws wem wes 3 Operation Instruction Setting up water Lnn temperature and time mn Heating cooling JL indicator Timer inspection Timer switched on On On Off rou Ho pauamas fm rwg wam word 10 TN Vly COOL IN HEAT CLOCK TIME ON 7 TIME OFF NUN a Operating display A The display shows the time when the equipment is off B The display shows water temperature in the pool when the equipment is on b Mode setting vl In switch on condition press MODE Heat Cool indicators will light up accordingly if heat siz indicator IN is on it is in heating condition if the cool indicator is on it is in cooling condition c Water temperature setting A This function is access
12. hine press the button When the pilot light turns on and begins to flash press the button again to adjust hours Adjust the value with the button A land Y betore the time zl TNN stops flashing press the button for adjusting minutes Adjust the value with the button A land F after adjustment press the button lt and water temperature will be displayed After 30 seconds the regulator display returns to its normal mode f Cancel the timer Press the button or When the displayed information starts to flash press the button when the timer pilot light is off and water temperature is shown on the display the timer has been cancelled After 30 seconds the regulator display returns to its normal mode Chapter 4 Testing I Precaution A All valves of the water piping system are opened before starting this pool heat pump B Do electric safety inspection before starting this pool heat pump II Inspect before Switch on the unit A Check installation of the whole apparatus and pipeline connections according to the relevant plan B Check the electrical connection according to the relevant diagram check earth connection power supply voltage is consistent to rated voltage and circuit breakage has effective action C Check the piping system the cable connection and cable size is correct D Check the accessories installation is correct E Keep the water circulation to be
13. ible regardless of the equipment is on or off 3 B To set the water temperature press the button A ior Y he temperature will flash on the controller Y Press the button to adjust to the required water temperature A jor d C After 5 seconds the regulator display returns to its normal mode d Time setting A This function is accessible regardless of whether the equipment is on or off fF TON Z B To set the time press the button when the time on screen begins to flash press the button again to set hours Adjust the value with the button A land kd Before the time stops flashing press the button for adjusting minutes Adjust the value with the button A land Lv After adjustment press the button and water temperature will be displayed After 30 seconds the regulator display returns to its normal mode e Timer on and off A Set timer to switch on the machine press the button NGAM When the pilot light turns on and begins to flash fe je ji N N I press the button ee again to adjust hours Adjust the value with the button A land Y Before the time TA stops flashing press the button LY for adjusting minutes Adjust the value with the button A rand L F after adjustment press the button TIMER ON and water temperature will be displayed After 30 seconds the regulator display returns to its normal mode B Set timer to switch off the mac
14. isted b The foundation for installation should be firm S There should be a circuit breaker installed separately from the power supply end d Never Substitute other conductor for fuse 4 Precaution for operation a Make sure the installation stand is firm enough for long time operation b Cut off power supply before cleaning use soft cloth but never clean with water directly C Do not spray flammable solvent to the machine directly Chapter 2 Performance and specification I Specification and parameter 1 Horizontal Type Side Fan Heating capacity KW ar 26 C water 26 C Heating capacity KW ar RE C water 26 C Cooling Capaci RE C pe 0 93 1 4 1 4 1 8 1 8 2 4 2 4 3 1 3 8 5 6 3 8 5 6 4 5 6 3 380 415V 3Pb 50Hz Power er 220 240V 1Ph SOHz or 60Hz ett or 4 6 6 4 6 4 8 2 8 2 11 0 10 9 14 1 17326 5 8 85 6 8 9 6 556 6 Noise level Noel BA a a lt 8 45 50 52 57 rors 85 93 127137 127137 150 160 pes fete fo fo alo Tj G C2 Oo 2 Vertical Type Top Fan Model PHC20v PHC30v PHC45v PHC60v PHC60vs PHC75vs Heating capacity KW ar26 Cywater 26 Cre Heating capacity KW ar a water 26 ESCH Cooling Capacity KW ar35 C water 28 C ENEN ENEN ENEN EE Power supply 220 240V 1Ph 50Hz or 60Hz 380 415V 3Ph SOHz or 60Hz e ef oe oe fo ow me T e Water pipe in out spec mm II Relation between unit capability and temperature of outdoor environment uonouny and pool wa
15. nment temp OUT dk cs L sensor D Aar return pipe Bs tenp sensor WL Coil pipe sea temp sensor S Bnl Exhaust tenp DIE sensor Bra z PIN PANG PROG GR EROL RISTTING IER E PE EME FF means SI k k dl DD Hsk E je 4 Remote Controller i Hgh Low l pressure essure lov l A e protection protection peo e Lon HE switch switch 204 Compressor heat strips Electronic Expansion Valve 5 Cc Ca Cla Cla GC Ce C ee lt T Dr Wa OUTS OUTS OUT DI OUT3 DUTA WIS OUT D Environment temp SENS sensor ji dir return pipe S il temp g ie 383 Coil pipe El tap sensor s SEN el ERN Exhaust temp Sensor Die PROS N PROG PROM E N3 PRO PRO Pool water Q am D EEEER K EE QO temp sensor STE a gp D x v7 Di E lh Remte Control ler 24 2 Hi Low en pressure Flow Ade protection protect icn protection a switch switch switch Instruction 1 There is no strip heater for the compressor in types under PH45 included 2 There is no AC contactor in types under PH20 included Oe contactor
16. se power supply connection Replace PCB NO OK Check phase sequence Adjust phase relay adhere NO OK Replace phase Replace PCB sequence board 2 Check low pressure is normal or not when machine is running Leakage detection or If Ambient temperature is higher than 43 SS x welding and fill up No refrigerant Beyond the set range Check circulating of the machine system If display PPI PP2 PP3 PP4 and PP5 check relative temperature sensor plug and insert well if still problems please replace the pertinent temperature sensor If displaying PP7 not failure Ambient temperature is lower than 0 C which is beyond design of the machine It is self protection Frequent failure in circulating system Higher high pressure and lower low pressure Reason a Lack of vacuum after repairing or too much or less refrigerant injected b Electric expanding valve failure C Block on filter of the gas piping system How to diagnose a If lack of vacuum the index of high pressure or low pressure gauge vibrating very fast b If refrigerant overfull or lack low pressure may be too high or too low C Frost on outlet of the expansion valve and not thaw due to electric expansion valve failure d Frost on filter point and not thaw due to the blocked filter 19 III Machine system connection diagram xt BRN Compressor heat strips Electronic Expansion Valve d E om om am om omt 1 N 001 Enviro
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18. ter Ambient is 10 15 20 30 35 Pool water TIN R i 1 68 199 S MATANE BE a 20 057 068 08 094 Lil po S 06 071 084 099 p80 045 053 062 073 087 _ pK 047 055 065 077 Chapter 3 Installation I Right Place for installation en EE Adequate room for installing and maintaining No obstacle at air inlet and outlet no strong wind Dry and well ventilated Even amp solid ground for horizontal installation does not increase noise and vibration Where operating noise and exhausting air have no effects to neighbors No flammable gas leakage Where it is convenient to install connecting pipe and appliances II Precaution 1 The following places may cause machine failure Ds oo pn o aaO OSD Places with mineral oil like cutting machine oil Too much salt in air like seaside Severe voltage fluctuation such as factories With too much oil gas and oil splash such as the kitchen With strong electromagnetic wave With flammable gas and material With evaporation of acid or alkaline gas Other special environment Precaution before installation a Transport it in original package b Ifthe machine is installed on metal parts of the building please insulate well and make it comply with relative technical codes III Key emphasis in work 1 Installation Check the machine mode and type again to avoid wrong installation Wiring d b C
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