Installation and User`s Guide Tarpon ® Sand Filter
Contents
1. Ft 4 TURNS PER DAY 3 TURNS PER DAY 2 4 TURNS PER DAY 2 TURNS PER DAY NUMBER A WARNING Failure to operate your filter system or inadequate filtration can cause poor water clarity obstructing visibility in your pool and can allow diving into or on top of obscured objects which can cause serious personal injury or drowning Clear water is the result of proper filtration as well as proper water chemistry Pool chemistry is a specialized area and you should consult your local pool service specialist for specific details In general proper pool sanitation requires a free chlorine level of 1 to 2 PPM and a pH range of 7 2 to 7 6 Tarpon Sand Filter Installation and User s Guide Z N WARNING Filters should never be tested or subjected to air or gas under pressure All gases are compressible 9 and under pressure create a danger Severe bodily injury or property damage could occur if the filter 23 is subjected to air or gas pressure 1 Check carton for any evidence of damage due to rough handling in shipment Ifcarton or any filter components are damaged notify the freight carrier immediately 2 Carefully remove the accessory package and the filter tank from the carton Mount the filter on a permanent slab preferably concrete poured in a form or on a platform constructed of concrete block or brick DO NOT use sand to level the filter or for the pump mounting as it will wash away 4 Provide space and lighting for routine ma2. and before beginning the assembly disassembly or any other service ofthe circulating system A Turn the pump OFF and shut OFF any automatic controls to ensure the system is NOT inadvertently started during the servicing B open the manual air bleeder valve C wait until all pressure is relieved 3 Whenever installing the filter closure FOLLOW THE FILTER CLOSURE WARNINGS EXACTLY 4 Once service on the circulating system is complete FOLLOW INITIAL START UP INSTRUCTIONS EXACTLY 5 Maintain circulation system properly Replace worn or damaged parts immediately e g closure pressure gauge valve s O rings etc 6 Be sure thatthe filter is properly mounted and positioned according to instructions provided Note Turn off power to unit prior to attempting service or repair Problems and Corrective Actions PROBLEM CAUSE REMEDY Pool water not sufficiently clean High filter pressure Short cycles Return flow to pool diminished low filter pressure Sand returning to pool Pool chemistry not adequate to inhibit algae growth Too frequent a backwash cycle Improper amount or wrong sand size Inadequate turnover rate Insufficient backwashing Sand bed plugged with mineral deposits Partially closed valve or restriction in return Improper backwash Pool chemistry not adequate to inhibit algae growth Plugged sand bed Flow rate too high Obstruction in pump hair and lint strai
3. belowto attach the valve to the filter Disregard steps 9 12 3 Check to be sure Item 14 o ring is in place in groove on valve body Note Item numbers in this portion of the instructions refer to the replacement parts list on page 5 4 Open clamp Item 15 wide enough to place over the flange on the tank and rest on the tank before the valve is installed 5 Place valve over opening in top of tank so that filter center pipe slips into bore of valve body 6 Valve parts are labeled with the location of where they should be connected i e pump port must go to pump discharge waste port must go to the waste line and return port must go to the pool return 7 Orient the valve to allow the ports to be plumbed to the proper location 8 Press down on valve so that Item 14 o ring is down inside of opening of tank top ZA WARNING Improper tank valve assembly could cause the valve to blow off and cause severe injury and or property damage Lift the clamp Item 15 over the tank flange and carefully guide the clamp so that it catches both the valve flange and the tank flange Tighten bolt nut securely Threaded style valves utilize a large six inch buttress thread that screws directly to the filter tank Follow exactly steps 9 12 below to attach the valve to the filter Disregard steps 3 8 9 Check to be sure o ring Item 14 is in place above large thread on valve body and that o ring is lubricated If o ring requi
4. on the 6 Way Valve whenall the air is removed from the filter and a steady stream of water emerges NOTE Pool filter sand is typically pre washed and should not require extensive backwashing However the shipping process may cause excessive abrasion which could require an extended backwash cycle at initial start up continue to backwash until the backwash water is as clear as the pool water A CAUTION To prevent equipment damage and possible injury always turn the pump off before changing the valve position Stop the pump Set the valve to the filter position Ensure all suction and pool return lines are open so that water is free to come from the pool and return to the pool Open the manual air bleeder on the 6 Way Valve Stand clear of the filter and start the pump 10 Close the air bleeder on the 6 Way Valve when a steady stream of water emerges 11 The filter has now started its filtering cycle You should ensure that water is returning to the pool and take note of the operating pressure when the filter is clean Tarpon Sand Filter Installation and User s Guide Section 2 Maintenance This section describes how to maintain your Sand Filter Filter Care The filter is a very important part of the pool equipment and installation Proper care and maintenance will add many years of service and enjoyment to the pool Follow these suggestions for long trouble free operation 1 To clean the exterior of the filter of dust and dirt
5. the Winterize Position 3 Remove the wing type plug on the bottom of the filter The filter will drain very slowly and therefore it is recommended that the drain plug be left out during shutdown season NOTE The Multiport Valve should be left in the Winterize Position during shutdown season so that the valve diverter has no pressure on the rubber seal 4 Drain all appropriate system piping 5 Werecommend covering the equipment with a tarpaulin or plastic sheet to inhibit deterioration from weather Do NOT wrap the pump motor with plastic Tarpon Sand Filter Installation and User s Guide Section 3 Troubleshooting Use the following troubleshooting information to resolve possible problems with your Sand Filter A WARNING THIS FILTER OPERATES UNDER HIGH PRESSURE When any part ofthe circulating system e g closure pump filter valve s etc is serviced air can enter the system and become pressurized Pressurized air can cause the top closure to separate which can resultin severe injury death or property damage To avoid this potential hazard follow these instructions 1 Ifyou are not familiar with your pool filtering system and or heater Do NOT attempt to adjust or service without consulting your dealer or a qualified pool technician Readthe entire Installation amp User s Guide before attempting to use service or adjust the pool filtering system or heater 2 Before repositioning valve s
6. valve top and diverter assembly NOTICE Valve diverter assembly has the sealing gasket attached to the diverter When handling the diverter use caution to prevent the sealing surface from being damaged during handling 5 Clean valve body sealing surface with soft clean lint free cloth Inspect surface for damage suchas scratches or nicks Ifsurface is damaged the valve body must be replaced 6 Carefully lubricate the new valve top replacement o ring Item 8 with a silicone based lubricant and place appropriately on valve top ZAN WARNING Improper tank valve assembly could cause the valve to blow off and cause severe injury and or property damage 7 Place the new valve top handle in the winterize position Install new valve top and diverter assembly making sure small recess on lid and small bump on valve body are aligned Start all six screws with fingers to ensure that the screw is started in the formed thread of the valve body Screws should be tightened progressively by tightening diametrically opposite screws and following a crisscross pattern Tighten all six valve top attachment screws firmly DO NOT OVER TIGHTEN NOTICE Valve top is attached with self tapping screws The screws must be aligned properly to prevent cross threading of the screws in the valve body Valve Care The valve is a very important part of your pool equipment and installation Proper care and maintenance will add many years of service and enjoyment to the poo
7. warning sign Never attempt to adjust any closures or lids or attempt to remove or tighten bolts when the system is pressurized These actions can cause the closure to blow off and could cause severe personal injury or death if they were to strike a person WARNING Never exceed the maximum operating pressure of the system components Exceeding these limits could result in a component failing under pressure This instantaneous release of energy can cause the closure to blow off and could cause severe personal injury or death if they were to strike a person Tarpon Sand Filter Installation and User s Guide Section 1 Installation Note Before installing this product read and follow all warning notices and instructions in this manual Installing the Tarpon Sand Filter Only a qualified service person should install the Sand Filter This filter is designed and intended for use to filter water Introduction The following general information describes how to install the Sand Filter This filter operates under pressure and if assembled improperly or operated with air in the water circulation system it can separate and result in an accident causing property damage or serious bodily injury A warning label has been affixed to the top of the filter and should not be removed Keep safety labels in good condition and replace if missing or illegible How your sand filter works Your high rate sand filter is designed to operate for y
8. 0 pounds per square inch Never operate this filter above this pressure or attach a pump to this filter that has more than 50 psi shut off pressure 15 A positive shut off valve is not recommended at the outlet of the filtering system If the system is ever run with such a valve closed the internal air relief system becomes inoperative and an explosive situation could exist Additionally running the system with no flow will seriously damage the equipment Z N WARNING Chemical fumes and or spills can cause severe attack of filter structural components Structually weakened filter components can cause filter valve or attachments to separate and could cause severe bodily injury and or property damage Initial Start up 1 Onanew pool clean the pool before filling the pool with water Excessive dirt and large particles can cause damage to the pump and filter 2 Ensure that the backwash line is open so that water is free to come from the pool and flow out the backwash line Set control valve to backwash position 3 Check pump strainer pot to be sure it is full of water Replace pump lid N WARNING Air entering the filter and the valve clamp not closed properly can cause the valve to separate and could cause severe bodily injury and or property damage 4 Check valve clamp on Tarpon for tightness 5 Open the manual air bleeder on the 6 Way Valve Stand clear of the filter and start the pump allowing it to prime 6 Closethe air bleeder
9. D 354541 SCREW SLOT HEX 10 24 X 1 5 272555 WASHER 9 16 S S 272530 VALVE BODY W DIFFUSER CLAMP STYLE 11B 272538 VALVE BODY W DIFFUSER THREADED 12 273512 AIR BLEEDER W 0 RING 13 272554 NUT 10 24 SERR FLANGED S S 14 272541 O RING 4 60 ID x 3 16 DIA 15 152165 CLAMP ASSY 16 272550 SIGHTGLASS WWACUUM PROTECTOR 17 271106 GASKET SIGHTGLASS 18 190059 PRESSURE GAGE 19 272531 17 TOP VALVE ASSY s o e e s olalalol ml NOTE 1 VALVE TOP ASSEMBLY P N 272531 CONSISTS OF ITEMS 1 8 AND VALVE INSTRUCTIONS P N 272517 2 VALVES MANUFACTURED BEFORE MARCH 1 1993 DO NOT CONTAIN ITEM 16 SIGHTGLASS E OR ITEM 17 SIGHTGLASS GASKET 3 CLAMP STYLE VALVES MANUFACTURED A 1 1993 DIFFERENT AIR BLEEDER WITH O RING P N 272515 THIS PART IS NOT SIX INCH BUTTRESS INTERCHANGEABLE WITH P N 273512 STYLE VALVE THREADED VALVES MANUFACTURED BEFORE MARCH 1 1993 DO NOT CONTAIN AN AIR BLEEDER WITH O RING CLAMP STYLE VALVE 4 ITEM 8 USED ON VALVES MANUFACTURED AFTER MAY 1 1992 REPLACES P N 272401 WASHER AND P N 272400 SPRING ie ZITTA TO 6 Way Valve 1 1 2 Installation and User s Guide Warranty Policy e Warranty period starts from date of purchase and must be validated with copy of original purchase receipt e Warranty requests by phone will not be honored e Warr
10. LIFEGARD a AQUATICS _ Aquarium Pond amp Aquaculture Products Tarpon Sand Filter Models TA 40D TA 50D TA 60D Installation and User s Guide IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS Table of Contents Important Warning and Safety Instructions ironia ji Section 1 Installation ici 1 Installing the Sand Filter se rm eagle 1 Howyour Filter WOKS a aes dc eden eases R E r E 1 Initial Start Up icco na ea a E 3 Section 2 iaia 4 Pl E 4 FU E RR AI 4 Filler Backwash PIOGGGUIO rai 5 Chemical Cleaning Procedure re 5 Wintenzing your FIRM 6 Section 5 TOUbIEShootiigj acilia 7 Section 4 Replacement PAs 8 Six Way Valve 1 1 2 Installation Operation amp Service Manual 2012 Lifegard Aquatics Inc All rights reserved Tel 562 404 4129 FAX 562 404 4159 Email info lifegardaquatics com visit www lifegardaquatics com Tarpon is a registered trademark of Lifegard Aquatics Inc and or its affiliated companies in the United States and or other countries P N 151016 Rev A 3 20 12 IMPORTANT WARNING AND SAFETY INSTRUCTIONS 1 This guide provides installation and operation instructions for th
11. TER How Your Valve Works The six position valve is designed to provide all the necessary positions required to operate maintain troubleshoot and service your filter It is provided with six operating positions and one Winterize position The valve is constructed of high quality corrosion resistant materials and when installed operated and maintained in accordance to these instructions your valve will provide years of trouble free operation ZA WARNING Air entering the filter and a valve clamp not closed properly can cause the valve to blow off and could cause severe bodily injury and or property damage Some valve models do not have a clamp but thread into the filter tank 1 This valve is equipped with an external air bleeder device Item 12 Always open this air bleeder and stand clear of filter and valve before starting system pump and leave open until a steady stream of water is expelled ZN CAUTION To prevent equipment damage and possible injury always turn pump off before changing valve position 2 This valve has a closed position The pump should never be on when the valve is in the closed position If the pump is operated with the valve closed the air relief system becomes inoperative and an explosive situation could exist Additionally running the system with no flow will seriously damage the equipment VALVE POSITIONS FILTER From pump through valve downward THRU FILTER up through center pipe to valve RETURN po
12. anty items returned without copy of original purchase receipt will not be honored e Products purchased from EBay Craig s List etc cannot be honored for warranty unless returned by original purchaser with proof of purchase e Allitems must first be returned to Lifegard Aquatics for inspection evaluation and processing to determine if product qualifies for warranty replacement or repair No warranty repair replacement or credit will be issued prior to inspection of product e Please contact us first for warranty assistance Many times the product can be repaired without the cost and time involved in sending it back If absolutely necessary return product FREIGHT PREPAID for warranty evaluation and processing Call or email our office to obtain RMA number and shipping address Lifegard Aquatics Tel 562 404 4129 Fax 562 404 4159 Email info lifegardaquatics com e 3year warranty from date of purchase on Quiet One Pump Motors Only e 60 day warranty from date of purchase on Shafts and Impellers for All Types of Pumps e 60 day warranty from date of purchase on all Ultraviolet Bulbs e 60 day warranty from date of purchase on all Test Strips e 1year warranty from date of purchase on All Other Products 2012 Lifegard Aquatics Inc All rights reserved LiIFEGARD Tel 562 404 4129 FAX 562 404 4159 AQ UATI S Email info lifegardaquatics com visit www lifegardaquatics com Aquarium Pond amp Aquaculture Produc
13. be used Please contact your local pool chemical supplier or retailstore for the proper cleaner These cleaners will remove oils scale and rust from the sand bed in one cleaning operation a solution following the manufacturers instructions on the label Backwash the filter with the Multiport Valve as outlined above If the filter is below pool level shut off the pump and close appropriate valving to prevent draining the pool Shut off pump open filter drain and let filter drain Place valve in backwash position After filter has drained close filter drain and remove the pump strainer pot lid Ensure that the backwash lines are open Turn the pump on and slowly pour the cleaning solution into the pump strainer with the pump running If the filter is below pool open shut off valve slightly to allow pump to run Continue adding solution until the sand bed is saturated with cleaning solution Shut off the pump and leave filter in backwash position Allow filter to stand overnight 12 hours Replace the pump lid and follow backwash procedures as outlined above Do not allow the cleaning solution to get into the pool Tarpon Sand Filter Installation and User s Guide Winterizing your Filter 1 In areas that have freezing winter temperatures protect the pool equipment by backwashing the filter 2 After backwashing shut the pump off open the manual air bleeder on the 6 Way Valve and move the handle of the Multiport Valve to
14. e ZN WARNING To prevent equipment damage and possible injury always turn off pump before changing valve 12 13 positions Stop the pump Ensure that the suction and backwash lines are open so that water is free to come from the pool and flow out the backwash line Set control valve to backwash position Stand clear of the filter and start the pump Backwash filter for approximately 3 to 5 minutes or until backwash water is clean Stop the pump and set valve to rinse position Stand clear of the filter and start the pump Rinse filter for approximately 30 seconds Stop the pump and set valve to filter position Ensure that pool return line is open so that water may flow freely from the pool back to the pool Open manual air bleeder on 6 Way Valve Stand clear of filter and start the pump Close manual air bleeder on the 6 Way Valve when all the air is removed anda steady stream of water emerges from the bleeder The filter has now started its filtering cycle You should ensure that water is returning to the pool and take note of the filter pressure The filter pressure in the above Step 12 should not exceed the pressure originally observed on the filter when it was initially started If after backwashing the pressure is 4 to 6 PSI above the start condition it will be necessary to chemically clean the sand bed Chemical Cleaning Procedure 1 PL dec tS 10 11 12 It is recommended that an approved cleaner
15. e Tarpon Sand Filters Attention Installer This guide contains important information about the installation operation and safe usage of this product This information should be given to the owner and or operator of this equipment after installation or left on or near the filter Attention User This manual contains important information that will help you in operating and maintaining this filter Please retain it for future reference A WARNING Before installing this product read and follow all warning notices and instructions which are included Failure to follow safety warnings and instructions can result in severe injury death or property damage Consumer Information and Safety The Sand Filters are designed and manufactured to provide many years of safe and reliable service when installed operated and maintained according to the information in this manual and the installation codes referred to in later sections Throughout the manual safety warnings and cautions are identified by the N symbol Be sure to read and comply with all of the warnings and cautions A WARNING THIS FILTER OPERATES UNDER HIGH PRESSURE When any part of the circulating system e g closure pump filter valve s etc is serviced air can enter the system and become pressurized Pressurized air can cause the top closure to separate which can result in severe injury death or property damage To avoid this potential hazard follow these ins
16. ears with a minimum of maintenance and when installed operated and maintained in accordance with these instructions it will provide years of trouble free operation Dirt is collected in the filter as the water flows through the control valve at the top of the filter and is directed downward onto the top surface of the filter sand bed The dirt is collected in the sand bed and the clean water flows through the lower piping at the bottom of the filter up through the center pipe into the control valve at the top of the filter Clean water then returns through the piping system into the pool The pressure will rise and the flow to the pool will be lowered as the dirt is collected in the filter Eventually the filter will become so plugged with dirt that it will be necessary to perform the backwash procedure It is important to know when to backwash the filter Backwashing is discussed further under the subsequent sections of this guide Please note that a filter removes suspended matter and does not sanitize the pool The pool water must be sanitized and the water must be chemically balanced for sparkling clear water Your filtration system should be designed to meet your local health codes As a minimum you must be sure that your system will turn over the total volume of water in your pool at least twice in a twenty four hour period Refer to Table 1 for Filter Operation Data Table 1 FILTER TURNOVER CAPACITY FILTER MODEL AREA Gallons Sq
17. ere manufactured w a thread top opening and utilize a thread valve adptr P N 155225 see Detail B DO NOT ATTEMPT TO INTERCHANGE THREAD TYPES NOTE 9 Tarpon Filter models TA 100D made before December 1 1993 have a different threaded operation on the filter tank and require a different 8 adaptor P N 154521 155064 O RING STANDPIPE 1 8 in X 1 7 8 NOTE 1 009 152165 CLAMP 6 in DIA S S PLASTIC 190059 GAUGE BACK MOUNT PRESSURE 154555 ADAPTER 6 in BUTTRESS THD NOTES 4 amp 7 00 155225 ADAPTER 6 in V THREAD NOTES 4 amp 8 000 154521 ADAPTER 8 btr THREAD NOTE 4 amp 9 154494 O RING VALVE ADAPTER 157 in X 5 75 ID 00 155002 STABILIZER CENTER PIPE 155276 TANK amp FT ASSY w VALVE ADAPTER NOTES 2 7 amp 8 155279 TANK amp FT ASSY w VALVE ADAPTER NOTES 2 7 amp 8 155269 TANK amp FT ASSY w VALVE ADAPTER NOTES 2 7 amp 8 155342 TANK amp FT ASSY BUTTRESS THREAD STYLE NOTES 5 amp 6 155343 5 amp FT ASSY BUTTRESS THREAD STYLE NOTES 5 amp 6 155358 Keg amp FT ASSY BUTTRESS THREAD STYLE NOTES 5 amp 6 alala a lt 22 Se 155061 PIPING ASSY DIM D 17 10 155062 PIPING ASSY DIM D 19 7 8 in 155063 PIPING ASSY DIM D 22 5 8 To determine manufacture date the first 4 digits of the serial number indicate the month and year produc
18. event strains on filter pump or valve NOTE The free board distance is the most important variable and should be maintained Sand density will vary and therefore sand amount is given as a reference Table 2 Filter Sand Detail and Data FILTER MEDIA X FREE BOARD POUNDS FREE m ee a Pea Gravel size to be 1 8 to 1 4 diameter SAND SIZE 018 022 in particle size 44 55 mm particle size No 20 Standard Silica Sand having a uniformity coefficient of 1 75 or less Sand Guide Tarpon Sand Filter Installation and User s Guide 3 11 Long piping runs and elbows restrict flow For best efficiency use the fewest possible number of fittings large diameter pipe at least 1 2 for TA 60 and locate equipment as close to pool as possible A CAUTION Operating at excessive vacuum levels can cause the tank to crack and could cause property damage 12 When installing backwash lines it is recommended that a vacuum breaker P N 272044 be installed on installations where the backwash line is 1 2 and the length exceeds 40 ft or if the backwash line discharges 10 ft ormore lower than the surface level of the pool Alternately a vacuum break pit could be provided on systems using 2 or larger backwash lines 13 A check valve is recommended between the filter and heater to prevent hot water back up which will damage the filter and valve 14 The maximum operating pressure of this unit is 5
19. hours of operation to clean out plaster dust and or construction debris 2 There are three different ways to identify when the filter needs backwashing a The most accurate indicator on pool systems with a flow meter is to backwash when the flow decreases 30 from the original clean filter flow For example if the original flow was 60 GPM the filter should be backwashed when the flow is reduced by about 20 GPM or 30 to 40 GPM b more subjective and less accurate indicator is to observe the amount of water flowing from the flow directionals located in the wall of the pool The filter should be backwashed once it is detected that the flow has been reduced Themost commonly used but less accurate indicator is to backwash when the filter gauge reading increases 10 PSI over the initial clean filter reading 3 Itis important not to backwash the filter solely on a timed basis such as every three days It is also important to note that backwashing too frequently actually causes poor filtration Factors like weather conditions heavy rains dust or pollen and water temperatures all affect the frequency of backwash As you use your pool you will become aware of these influences 4 If atany time the starting pressure after backwashing the filter indicates 4 to 6 PSI higher than normal starting pressure it is time to perform a chemical cleaning procedure Tarpon Sand Filter Installation and User s Guide Filter Backwash Procedur
20. in death or serious injury to pool users installers or others and may also cause damage to property Always disconnect power to the pool circulating system at the circuit breaker before servicing the filter Ensure that the disconnected circuit is locked out or properly tagged so that it cannot be switched on while you are working on the filter Failure to do so could result in serious injury or death to serviceman pool users or others due to electric shock A WARNING Do not operate the filter until you have read and understand clearly all the operating instructions and warning messages for all equipment that is a part of the pool circulating system The following instructions are intended as a guide for initially operating the filter in a general pool installation Failure to follow all operating instructions and warning messages can result in property damage or severe personal injury or death A WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times WARNING Due to the potential risk that be involved it is recommended that the pressure test be kept to the minimum time required by the local code Do not allow people to work around the system when the circulation system is under pressure test Post appropriate warning signs and establish a barrier around the pressurized equipment If the equipment is located in an equipment room lock the door and post a
21. in sending it back If absolutely necessary return product FREIGHT PREPAID for warranty evaluation and processing Call or email our office to obtain RMA number and shipping address Lifegard Aquatics Tel 562 404 4129 Fax 562 404 4159 Email info lifegardaquatics com 3 year warranty from date of purchase on Quiet One Pump Motors Only 60 day warranty from date of purchase on Shafts and Impellers for All Types of Pumps 60 day warranty from date of purchase on all Ultraviolet Bulbs 60 day warranty from date of purchase on all Test Strips 1 year warranty from date of purchase on All Other Products Tarpon Sand Filter Installation and User s Guide 6 Way Valve 1 1 2 Installation Operation amp Service Manual IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS ZA WARNING THIS MANUAL CONTAINS CRITICAL SAFETY INFORMATION WHICH MUST BE FURNISHED TO THE END USER FAILURE TO READ AND FOLLOW INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY AND OR MAJOR PROPERTY DAMAGE TABLE OF CONTENTS HOW YOUR VALVE WORKS INSTALLATION REPLACEMENT OF VALVE TOP AND DIVERTER ASSEMBLY VALVE CARE WINTERIZING PROCEDURE TROUBLESHOOTING GUIDE REPLACEMENT PARTS This valve operates under pressure When closed properly and operated without air in the water system This valve will operate in safe manner CAREFULLY READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL OR ON FIL
22. intenance access Do not mountelectrical controls over the filter One needs to be able to stand clear of the filter when starting the pump Minimum space requirements may be found on the large nameplate on the filter 5 Sand specifications be certain the proper sand is used as described in Table 2 Before pouring the sand into the filter look inside and check the lower under drain for broken or loose laterals or fingers which may have been accidentally damaged by rough handling during shipment Replace any broken parts if necessary 6 Install the sand guide in the top of the filter and fill the tank about half full with water Pour the sand into the top of the filter at a slow rate so that the weight of the sand does not damage the laterals See Table 2 for proper amounts of sand After filling to the proper level remove and discard the sand guide Wash away all sand around the opening at the top of the tank 7 sure that all sealing surfaces are clean and apply a light coating of a silicone based lubricant to the valve o ring 8 Position valve so that the port locations are in the desired final positions Follow the enclosed valve installation procedure instructions 9 Assemble piping and pipe fittings to pump and valve All piping must conform to local and state plumbing and sanitary needs 10 Usesealant compounds on all male connections of pipe and fittings Use only pipe compounds suited for plastic pipe Support pipe to pr
23. l Follow these suggestions for long trouble free operation 1 Toclean the exterior of the valve of dust and dirt wash with a mild detergent and water and then hose off Do not use solvents WARNING Always visually inspect valve components during normal servicing to ensure structural safety Replace any item which is corroded bent or otherwise visually defective Defective valve components can allow the valve or attachments to blow off and could cause severe bodily injury or property damage 2 Thevalveclamp used on your valve has been manufactured with high quality corrosion resistant materials The manufacturing process could allow sharp edges to be present on the parts When working in and around the clamp use caution to prevent potential injury to fingers or hands from contact with sharp edges 3 Your valve is a pressure vessel and should never be serviced while under pressure Always relieve tank pressure and open air bleeder before attempting to service your valve 4 Open the manual air bleeder and stand clear of the filter valve before restarting your pump Winterizing Procedure 1 Shut off pump and open the valve air bleeder 2 Drain and winterize the pump and filter per the manufacturer s instructions 3 Depress valve handle and rotate so valve pointer is on circular rib on valve top at area on valve marked WINTERIZE NOTICE The valve should be left in this position during the shutdown season so the valve diverter has n
24. ner Obstruction in pump Obstruction in suction line to pump Broken under drain lateral Backwash rate too high Air strainer on Tarpon Valve is damaged or missing Maintain pool chemistry or consult pool service technician Allow pressure to build to 10 psi above clean filter condition before backwashing Check sand bed depth and sand size or consult a pool service technician Run system for longer time or consult dealer or pool service technician Backwash until effluent runs clear Chemically clean filter Open valve or remove obstruction in return line Backwash until effluent runs clear Maintain pool chemistry or consult pool service technician Manually remove top 1 surface of sand bed replace with new sand and chemically clean entire sand bed as described in the Chemical Cleaning Procedure Restrict flow to capacity of filter Clean basket in pump strainer Disassemble and clean pump Clean skimmer basket Remove obstruction in lines Open valves in suction line Replace broken or damaged laterals Reduce backwash flow rate Replace damage components Tarpon Sand Filter Installation and User s Guide Section 4 Replacement Parts TA 40D TA 50D TARPON SAND FILTER TA 60D Threaded Style Valve DETAIL A After Dec 1 1991 6 BUTTRESS THREAD IMPORTANT NOTICE The valve adaptor used on TA 40D 50D and 60D filters manufactured after November 1 1994 has
25. new face seal design with a square sealing ring that is white in color P N 154494 The black o ring P N 154493 used on our TA 40D 50D and 60D filters manufactured before DETAIL November 1 1994 will NOT interchange with the Before Dec 1 1991 new 154494 sealing ring 6 V THREAD When ordering a replacement seal be sure to specifiy which seal your filter has in the adaptor Filters manufactured after Dec 1 1991 utilize a Gin buttress thread in the filter tank top opening and on the closure see Detail A Filters manufactured before Dec 1 1991 utilize a 6 in V type thread see Detail 6 in closures in Detail A and B are NOT interchangeable Clearance to remove valve amp internal piping A TA 50D 51 in 21 in Tarpon Sand Filter Installation and User s Guide TARPON SAND FILTER Replacement Parts NOTE 1 Item 3AO ring Standpipe is used on model TA100D Filters only Item 3B O ring Standpipe is used on Tarpon Filter models TA30 40 50 60 manufactured before April 1993 Item 3B is not used on Tarpon Clamp Filter models TA30D 35D 40D 50D 60D or onany Tarpon models manufactured after April 1993 TARPON FILTERS WITH THD amp CLAMP VALVES Description 262506 VALVE 1 in 6 WAY CLAMP STYLE 00 NOTE 2 Tarpon Clamp Filter models Tank amp ft assy have 261130 VALVE 1 6 WAY BUTTRESS THREAD TA NOTE 5 valve adptr Item 6 factor
26. o pressure on the rubber seal 6 Way Valve 1 1 2 Installation and User s Guide Troubleshooting Guide Leak to waste port 1 Dirt or sand under seal Remove valve top and clean seal area 2 Damaged seal Replace valve top assembly 3 Damaged valve body in seal area Replace valve body Leakage at port connections to valve 1 Cracked ports Replace valve body use proper assembly and do not over tighten port connection 2 Did not use sealant on threads Use sealant Sand returning to pool 1 Filter problem Refer to filter manual 2 Sand blowing through air vent slots Sand size too small or flow rate thru filter too high or between filter center pipe in valve Leakage at valve attachment to filter Leakage past o ring Remove valve and inspect o ring amp sealing surface Replace as necessary Leakage at handle Leakage past o ring Replace valve top assembly Leakage at top of valve to valve body Leakage past o ring Remove valve and inspect o ring amp sealing surface replace as necessary Leakage at sightglass with vacuum breaker Dirt on sealing gasket Remove sightglass and rinse with cool water to remove dirt Replace sightglass if damaged 6 Way Valve 6 Replacement Parts ITEM P N DESCRIPTION 272520 HANDLE 272405 SCREW HANDLE 272505 WASHER 1 875 PLASTIC 270085 VALVE TOP W LABEL 272511 O RING 75 X 1 X 1 8 272535 SPRING 272512 DIVERTER VALVE W GASKET 354053 O RING 3 16 DIA X 5 5 8 I
27. operating pressure listed on the filternameplate DO NOT OPERATE this unit above the maximum operating pressure of the valve or the filter Never connect the filter and valve unit to a pump which can generate a pressure that exceeds the operating pressure of the filter or valve 14 Assemble piping and pipe fittings to pump and valve All piping must conform to local and state plumbing and sanitary codes 15 Use sealant on all tapered male connections of pipe and fittings Use only sealant compounds suited for plastic pipe Support pipe to prevent strains on filter pump or valve NOTICE All valve internal threads are tapered except the air bleeder connection Do not overtighten tapered thread connections 16 Install pressure gage in 1 4 NPT port directly across from the pump port 6 Way Valve 1 1 2 Installation and User s Guide 17 Never store pool chemicals within 10 feet of your pool filter valve Pool chemicals should always be stored in a cool dry well ventilated area WARNING Chemical fumes and or spills can cause severe attack of filter valve structural components Structurally weakened components can cause filter valve or attachments to blow off and could cause severe bodily injury and or property damage Replacement of Valve Top and Diverter Assembly 1 Shut off pump and open air bleeder to relieve all internal pressure 2 Set valve handle to winterize position 3 Remove six cover screws Item 9 4 Lift off
28. res lubrication use only silicone type lubrication ZAN WARNING Use of lubricants or pipe sealants other than recommended in this instruction booklet can damage the valve and cause the valve to blow off and could cause severe bodily injury or property damage 10 Check to be sure filter piping assembly is exactly centered about 14 below the large threaded opening in the tank 11 Carefully install the valve inside the filter opening so that the filter piping assembly slips into socket of the valve Slowly turn valve clockwise until the thread engages with the thread on the tank Continue to turn valve until the o ring on valve contacts the tank Grasp valve by the two opposing ports and tighten as secure as possible by hand ZA WARNING Do not install pipes into the threaded ports for the purpose of gaining mechanical advantage as this can over tighten and damage the valve and can cause the valve to blow off resulting in severe bodily injury and or property damage NOTE The valve should not become hard to turn when installing in the filter opening until the valve o ring contacts the filter surface Failure to position the filter piping assembly in the center of the large filter opening can cause the valve to not thread properly into the filter tank 12 Orient the filter with valve to allow the ports to be plumbed to the proper location 13 The Maximum operating pressure of this valve is 50 psi The filter unit also has a maximum
29. rt for normal filter action and vacuuming pool thru filter BACKWASH From pump through valve down through center pipe and to valve WASTE port for cleaning filter by reversing flow RINSE From pump through valve downward up through filter up through center pipe to valve WASTE port for start up cleaning and resetting filter bed after backwashing WASTE From pump through valve BYPASSES FILTER and goes to WASTE port for vacuuming directly to waste lowering pool level or draining pool CLOSED NO FLOW DO NOT USE THIS SETTING WITH PUMP OPERATING RECIRCULATE From pump through valve bypasses filter and goes to return port for circulating water without going thru filter 6 Way Valve 1 1 2 Installation and User s Guide Installation 1 Check carton for any evidence of damage due to rough handling in shipment or any valve components are damaged notify freight carrier immediately NOTICE When working in and around the clamp use caution to prevent potential injury to fingers or hands from sudden contact with sharp edges 2 After inspection carefully remove valve components from carton Be sure sand has been placed into filter sand guide has been removed and top of filter cleaned of any sand or debris NOTE The filter valve will attach to the filter in one of two ways depending upon the filter and valve type Clamp style valves utilize a clamp which holds together the flanges of the valve and filter Follow exactly steps 3 8
30. t was manufactured Tarpon Sand Filter Installation and User s Guide 10 TARPON SAND FILTER Replacement Parts for models TA 40D TA 50D TA 60D TARPON FILTERS WITH THD amp CLAMP VALVES Description 152290 LATERAL 6 11 16 in LONG 8 000 154926 FOOT TANK 00 To determine manufacture date the first 4 digits of the serial 154698 SPIGOT in NPT SAND DRAIN number indicate the month and year product was manufactured 154685 SPIGOT in NPT SAND DRAIN 192115 O RING DRAIN PLUG 1 16 in X in I D 357161 PLUG NPT DRAIN 154512 WRENCH 6 in ACROSS FLATS 080 a 155051 SAND GUIDE NOT SHOWN 155281 HUB ASSY 000 Warranty Policy Warranty period starts from date of purchase and must be validated with copy of original purchase receipt Warranty requests by phone will not be honored Warranty items returned without copy of original purchase receipt will not be honored Products purchased from EBay Craig s List etc cannot be honored for warranty unless returned by original purchaser with proof of purchase Allitems must first be returned to Lifegard Aquatics for inspection evaluation and processing to determine if product qualifies for warranty replacement or repair No warranty repair replacement or credit will be issued prior to inspection of product Please contact us first for warranty assistance Many times the product can be repaired without the cost and time involved
31. tructions 1 If you are not familiar with your pool filtering system and or heater a Do NOT attempt to adjust or service without consulting your dealer or a qualified pool technician b Read the entire Installation amp User s Guide before attempting to use service or adjust the pool filtering system or heater Before repositioning valve s and before beginning the assembly disassembly or any other service of the circulating system A Turn the pump OFF and shut OFF any automatic controls to ensure the system is NOT inadvertently started during the servicing B open the manual air bleeder valve C stand clear of filter D wait until all pressure is relieved Whenever installing the filter closure FOLLOW THE FILTER CLOSURE WARNINGS EXACTLY Once service on the circulating system is complete FOLLOW INITIAL START UP INSTRUCTIONS EXACTLY Maintain circulation system properly Replace worn or damaged parts immediately e g closure pressure gauge valve s o rings etc Be sure that the filter is properly mounted and positioned according to instructions provided Tarpon Sand Filter Installation and User s Guide IMPORTANT WARNING AND SAFETY INSTRUCTIONS continued WARNING This filter must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all applicable local codes and ordinances Improper installation could result
32. ts P N 151016 Rev A 3 26 12
33. wash with a mild detergent and water then hose off Do not use solvents 2 Ifinternal maintenance is required sand may be removed by removing the entire drain spigot from the bottom of the filter and flushing with a garden hose 3 If after a number of years the filter tank appears foggy in color or rough in texture the tank surface can be painted We recommend the use of a Quick Dry Spray Enamel Do NOT paint the VALVE N WARNING Always visually inspect filter components during normal servicing to ensure structural safety Replace any item which is corroded deformed or otherwise visually defective Defective filter components can allow the filter top or attachments to separate and could cause severe bodily injury or property damage 4 The valve clamp used on your Sand Filter was manufactured with high quality corrosion resistant materials The manufacturing process could allow sharp edges to be present on htthe parts When working around the clamp use caution to prevent potential injury to fingers or hands from contact with sharp edges 5 Yourfilterisapressure vessel and should never be serviced while under pressure Always relieve tank pressure and open air bleeder on the Valve before attempting to service your filter 6 When restarting your filter always open the manual air bleeder on the Valve and stand clear of the filter Cleaning Frequency 1 The filter on anew pool should be backwashed and cleaned after approximately 48
34. y installed 261124 VALVE 1 6 WAY V THREAD TA NOTE 6 NOTE 3 Replacement of Tank ft requires the use of mounting tape See part number listed 2A O RING VALVE BODY 3 16 in X 4 ID 272541 NOTE 4 Lubricate O ring liberally w silicone lubricant and tighten to following spec TA30D 35D 40D 50D 3B 60D Handtight plus turn min NOTE 5 Tarpon Filter models TA30 35 40 50 60 manufactured after Nov 1 1991 were manufactured btr thread top opening and utilize a btr style valve which is black in color Achange was made to the port arrangement inApril 1993 which will require that minor changes be made to the valve plumbing connections when replacing valves on filters manufactured between Nov 91 and Mar 93 DO NOT ATTEMPT TO INTERCHANGE THREAD TYPES NOTE 6 Tarpon Filter models TA30 40 50 60 manufactured before Nov 1 1991 were manufactured w a V thread style valve that is white or brown in color These valves may be replaced only w V thread style valve P N 261124 see Detail B DO NOT ATTEMPT TO INTERCHANGE THREAD TYPES NOTE 7 Tarpon Clamp Filter models TA30D 35D 40D 50D 60D manufactured after Nov 1 1991 were manufactured btr thread top opening and utilize a btr thread valve adptr P N 154555 see Detail A DO NOT ATTEMPT TO INTERCHANGE THREAD TYPES NOTE 8 Tarpon Clamp Filter models TA30D 40D 50D 60D manufactured before Nov 1 1991 w
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