installation manual & operation instructions - PRO
Contents
1. Hydraulic Cylinder Cylinder Linkage Block 100000 1 Lock Lever 20 Lock Release Bracket 2 Look Release Wire Roller ______ 5010009 1 2 ES z 23 20 x 110 I Fron www ProSeriesEquipment com 34 of 42 quipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 INSTALLATION manual A505020 Plain Washer P0301110 PRO SERIES www ProSeriesEquipment com 35 of 42 Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 INSTALLATION manual mewearae _ DELL www ProSeriesEquipment com 36 of 42 Volume 12 06 2010 01 07 4 Post Lift PSE 12 000 INSTALLATION manual But weldment included on 60x49 A1010402 1 2 PRO SERIES www ProSeriesEquipment com 37 0142 Volume 12 06 2010 01 07 4 Post Lift PSE 12 000 INSTALLATION manual RM Ww 5 5 52 73 amriingPin SSB 4 amean 45000 Amio Ge 385085 A1010013 www ProSeriesEquipment com 38 of 42 Volume 12 06 2010 01 07 4 Post Lift PSE 12 000 INSTALLATION manual2. White The White Wire is connected straight to the Power Unit Power U nit Motor Green GRD The Green Wire is connected to the Grounding Screw inside the Junction Box SPX Manual Down Release Handle Power Unit hand mounted to the Power Unit Side Column Quick Disconnect This will be installed by Electric Lines and THIS IS YOUR 220 VOLT AC INCOMING POWER SUPPLY OFF OF A 20 AMP BREAKER PRO SERIES www ProSeriesEquipment com 17 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Manual Release Handle Power Unit INSTALLATION manual DO YOU HAVE THIS STYLE HYDRAULIC POWER UNIT IF SO SEE NOTES BELOW INSTALLATION OF THE ELECTRICAL TO THE POWER UNIT IS TO BE DONE ONLY BY A CERTIFIED ELECTRICIAN Fill Here BEFORE THE POWER UNIT IS INSTALLED HAVE THE ELECTRICIAN w Fill Line WIRE A QUICK DISCONNECT B Fill to this line takes BETWEEN THE MAIN POWER BREAKER BOX AND THE CONTROL BOX THEN HAVE THIS QUICK DISCONNECT MOUNTED TO THE SIDE OF THE COLUMN NEXT TO THE POWER UNIT Remove the junction box cover on the Motor aa Monarch Run your electrical power wires from the Main Breaker Box with a 220 Volt Single Phase on a Dedicated 20 Amp Breaker Remove the knock out hole on the side top depending on the type of Power unit of the Junction Box on the Motor Line the hole with a Strain Rel
3. dt Af030002 7 EX Ea Es _10_ 2 DELL www ProSeriesEquipment com 39 of 42 Volume 12 06 2010 01 07 4 Post Lift PSE 12 000 INSTALLATION manual 1 Contractor S 212010 Oo Bottom Switch 5 DirectSwitch 212203 Powrlam O ComoBord S A000 230140 7 5 219090 Control Box Cover 230x10x2 0 21909002 PRO SERIES www ProSeriesEquipment com 40 of 42 Equipment Volume 12 06 2010 01 07 PM WARRANTY ACTIVATION FORM Fost tit 12000 OF ATTENTION MAIL TODAY TO ACTIVATE YOUR WARRANTY WARRANTY IS NON TRANSFERABLE Company Name Owner Shop Manager Address Phone Fax Cell City State Province Zip E mail PSE 12 000 OHP Pro Series Equipment Serial No Date 2 Purchased From Purchase Date Address City otate Zip Office Phone Cell Phone PRO SERIES www ProSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM eueipu uipjued3 VEL Od yu uudinb3 59195 VEL Od jueuudinb34 lt alld
4. Ji 2 pue 251132915 9 SOH Pinoys ay SI 99 ou dn p usnd 2 99 310N Q VL 991 104 SI SIUL Q Q 5 gt 9 Q 9 amp 5 Equipment Volume 12 06 2010 01 07 PM PRO SERIES 4 Post Lift PSE 12 000 Lift Maintenance Schedule amp Notes INSTALLATION manual PRO SERIES www ProSeriesEquipment com 31 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Lift Maintenance Schedule amp Notes INSTALLATION manual PRO SERIES www ProSeriesEquipment com 32 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 INSTALLATION manual 3 Upper Column extension 2 comosa 1 www ProSeriesEquipment com 33 of 42 Volume 12 06 2010 01 07 4 Post Lift PSE 12 000 INSTALLATION manual Number A50100100 A5010003 A5010006 A5010010 P0301110 P0302010 P01031015 P01030820 P0301108 P0302008 A5030000 A5010300 A5101005 Qty 1 3 2t x 23 x 100 5t x 281 x 182 x 2086 N Description Dimensions 1 1 19 18 co
5. 7 200mm 200mm SIDE 5 THE LIFT Us 68 68 1 727 1 727mm Note for Figure 2 We recommend 12 INCHES between the Lift Columns and the nearest wall FIGURE 2 Layout Drawing PRO SERIES www ProSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 OHP Introduction INSTALLATION manual 4 Column lt 6 N R gt Power Unit b Column Overhead Beam This is the Column Assembly that the Power Unit will be mounted to It is commmonly placed on the Passenger PE Side of the Installation N Bay but can be on _ the Driver s Side IL if preferred by just Z switching sides PSE 12 000 OHP Control Manual Push Button UP Manual Release Handle DOWN 1 UP Button Used to raise the Lift NOTE This button must also be used to raise the Lift up off of the Safety Locks before the Lift can be lowered 2 DOWN Handle Lever Use this Manual Release Handle to lower the Lift This Lever is also used to lower the Lift onto the Safety Locking system NOTE To lower the Lift you must first raise the Lift up off of the Safety Locks amp Disengaged the Locks using the Single Point Lock Release Handle before the Lift can be lowered NOTE The PSE 12 000 OHP comes with a MRH Manual Release Handle Power Unit this unit serves as both the Power Unit and Control Box for your Lift PRO SERIES www P
6. Supply correct voltage to motor Clean lowering valve Call Technical Support Check vehicle weight or balance load properly Call Technical Service Clean check valve Clean lowering valve Check for and repair any leaks Adjust cables according to manual Shim column not more than 1 2 or adjust swivel pads to compensate Remove bad cement pour new pad per Lift specs in manual Relocate Lift using the proper size drill bit or pour anchoring cement into holes to secure anchors Raise Lift until safety adjusting bolt appear in window and adjust as necessary Reconnect or replace safety spring Bend flat washer away from release cable until it moves freely Spray penetrating oil on latch and work the latch until it moves freely 8 Cylinder whines or chatters Dry or tight cylinder seals Replace seals or hydraulic cylinder 9 Oil Leaks 10 Lift jerks going up and down PRO SERIES Equipment Volume 12 06 2010 01 07 PM Breather End of Cylinder Rod End of Cylinder Power unit Seals bad or rolled Air in hydraulic system Dryortight Seals www ProSeriesEquipment com The piston seal of the cylinder is out Rebuild the cylinder The rod seal of the cylinder is out Rebuild the cylinder If leaking around the tank mounting flange check the oil level in the tank The level should be two inches below the flange of the tank Check with a screwdriver Rebuild the Cylinder Raise Lift
7. Pullies Pins Adapters Pads Switches Hoses amp Fittings unless authorized by the manufacturer and which was not found to have been abused will be repaired or replaced at the Manufacturer s option Ordinary wear and tear abuse misuse overloading accident including shipping damages improper maintenance and alterations are not approved by the Manufacturer or Master Lift Distributor are specifically excluded The Manufacturer reserves the absolute right to decline responsibility for repair work made or attempted by any Company or Person not associated with or approved beforehand by the Manufacturer This Lift must be installed by a PSE Authorized Installer Not having this Lift installed by an Authorized Installer voids the Warranty WARRANTY LABOR IS NOT INCLUDED UNDER WARRANTY UNLESS EXPRESSLY APPROVED BY THE MANUFACTURER IN WRITING BEFORE THE REPAIRS ARE ATTEMPTED ad EY Equipment www ProSeriesEquipment com 25 of 42 Volume 12 06 2010 01 07 PM Overhead Assembly NOTE Make sure the wire from the Switch is only 4 long Have an Electrician attach the correct size wire to the Switch Pig Tail amp run down to the Power Unit to complete a Safety Circuit Attach the Overhead Bar to both Columns as illustrated using 4 Hex Head bolts for each Bracket Gray Safety Cutoff Switch Mount 1 L Bracket onto Overhead Beam and insert Cross Bar into both Brac
8. 12 06 2010 01 07 PM 4 Post Lift 12 000 Safety amp Operation Instructions INSTALLATION manual GENERAL SAFETY INSTRUCTIONS a AUTHORIZED PSE LIFT INSTALLER ALWAYS make sure the Lift is on the Locks before going under the vehicle NEVER allow anyone to go under the Lift when raising or lowering Care must be taken as burns can occur from touching hot parts Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until a qualified serviceman has examined it reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids Adequate ventilation should be provided when working Keep hair loose clothing fingers and all parts of the body away from moving parts the risk of electrical shock do not use wet surfaces or expose to rain Use only as described in this manual Use only Manufacturer s Recommended Parts amp Authorized Installer ALWAYS WEAR SAFETY GLASSES NEVER allow unauthorized personnel to operate Lift ALWAYS know the gross weight of vehicle NEVER EXCEED CAPACITY OF 12 000 LBS ON THIS LIFT NEVER use the Lift to raise one end or one side of vehicle This will bend the Lifting Arms and void your warranty ALWAYS keep unqualified people away from area while loading unloading raising or lowering the Lift NEVER allow anyone to ride in the veh
9. ProSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Installation INSTALLATION manual STEP 3 Positioning amp Leveling Columns amp Installing The Overhead Beam Continued Raise the Columns to vertical Position them on either end of the layout square See Figure 2 The Main Side Column or the Power Unit Side Column will be on the right side passenger s side of the layout square for standard settings Examine the area where the floor plates of the Columns are going to be anchored to the floor Anchor holes in the floor plates should be at least 4 from any expansion joints or cracks in the floor Stand up Columns so that the Power Unit Side will be on the Vehicle Passenger s Side See Figure 2 Use your four foot level and the provided U shaped shims shim the Columns level front to back and side to side Re check the Columns to see that they are facing each other square As In Figure 2 If not rotate the Columns as needed and be sure to keep the floor plates even within your layout square Check for clearance in the front and rear to be sure that when a car is on the Lift the garage door will open we recommend a 23 foot clear area See Figure 2 Be sure to anchor one of the two Columns down into the ground level floor Do not anchor 2nd Column at this time This will stabilize and keep the Column from falling With only anchoring one Column down at this tim
10. detailed wiring instructions ANY ELECTRICAL POWER TO THE LIFT CONTROL BOX AND POWER UNIT SHOULD BE DONE ONLY BY A QUALIFIED ELECTRICIAN THE POWER UNIT SHOULD NOT BE CONNECTED TO THE MAIN POWER LINES UNTIL ALL OTHER WIRING HAS BEEN COMPLETED AND THE RESERVOIR HAS BEEN FILLED WITH HYDRAULIC OIL Please reference the electrical diagrams throughout this manual for the electrical hook up It should be done ONLY BY A CERTIFIED ELECTRICIAN The Power Unit requires 208 220 volts single phase on a dedicated 20 amp circuit breaker PAGES 15 18 HAVE DIAGRAMS AND PICTURES TO REFERENCE COMPONENT INSTALLATION AND WIRING INSTALLATION INSTRUCTIONS CONTINUED ON PAGE 19 PRO SERIES www ProSeriesEquipment com 14 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Hydraulic Hose Routing Diagram RUN THE HYDRAULIC HOSE THROUGH THE OVERHEAD BEAM AND CHECK NOTHING IS RUBBING THE HOSE lt lt NOTE represents estimated measurements of HOSE These measurements are subject to change at anytime 27 383 Attach one end of 383 Hose to the top of the Block Fitting and the other end of the Hose to 90 Cylinder Fitting the bottom of the Column opposite the Power Unit make sure the cylinder is poistioned correctly in its proper location See Page 10 uem SEE 383 HOSE DESCR
11. lift AT ANY TIME IF YOU ARE NOT SURE OF THE SAFE OPERATION OF THE LIFT DISCONTINUE USING IT AND CALL YOUR AUTHORIZED LIFT INSTALLER FOR ASSISTANCE WARNING OSHA AND ANSI REQUIRE USERS TO INSPECT LIFTING EQUIPMENT AT THE START OF EVERY SHIFT THESE AND OTHER PERIODIC INSPECTIONS ARE THE RESPONSIBILITY OF THE USER OPERATOR DAILY PRE OPERATION CHECK BY OPERATOR The user should at least perform the following checks daily and not use the Lift if anything is not correct e Daily check of all Safety Locks amp Arm Restraints the discovery of device failure could save you from expensive property damage lost production time serious personal injury and even death Check Safety Locks for free movement and full engagement with Lift make sure the Arm Restraint Gears mesh together completely and are working 100 each and every time the Lift is used If not do not use the Lift Check Hydraulic Connections and Hoses for leakage e Insure Snap Rings at all Rollers Sheaves and on all Screw up Pads amp optional Truck Adapters are correct and safe e Check All Bolts Nuts and Screws and tighten Check Wiring amp Switches for damage and that they all work correctly Check for any stress cracks in the concrete floor near the Anchor Bolts which if present could cause the Anchor Bolts to loosen and pull out of the floor Do not use the Lift if this is apparent Check daily Anchor Bolts torque to 125 ft lbs Do NOT tighten usin
12. m6 20mm Bolts Column Line the Switch up with the mounting m holes make sure that the Switch Activator Carriage Cutoff Switch rests on top of the Cut Phillips Flat Screw m4 x 8mm 2 pcs Off Bar as pictured to Two Screws for this Switch drive the screws the right and test that it from the opposite side of the Column through is working the mounting holes in the Switch at the top of the Column Safety Lock Release Handle Unscrew the Knob from the Handle screw the Handle into position with the Lock Cover off put the Lock Cover back on and finally reattach the Knob to the Handle Lock Release Cable After mounting the Lock Release Cable Sheaves at the top of each Column run this Cable from one Lock Release Assembly up the Column over both Sheaves back down the other Column to the 2nd Lock Release Assembly Secure the Cable using the U Bolt Arms installed later See Page 19 for Details 2 Switches 1 is mounted under the Safety Lock Cover on each Column Lock Syncing Switches _ Phillips Flat Screw m4 x 8mm 4 pcs Two Screws for each of the two Switches screw in the screws from the oposite side of the 1 Hex Bolt m8 1 25 x 20mm 4 pcs one pictured here No matter what type of Power Unit you received NOTE The Power Unit for your Lift may be different than the with your Lift it will be mounte
13. order to supply the owner as well as all operators amp users with the basic instructions for the correct use of this lift It is important that the owner installers and all users adhere to the guidelines set forth in this manual to ensure the correct safe use of this equipment as well as ensure a long functional life for this product as well It is recommended that this product is installed by PSE authorized installer Read this guide with the utmost care before using the lift This guide contains the instructions for installation use and maintenance of our PSE 12 000 OHP hydraulic two post lift systems Keep this guide as well as all other supplied technical literature in a safe place close to the Lift in order to allow users to consult it whenever necessary The technical literature is an integral part of the Lift and it must always be kept with the product especially in case of sale Again follow the directions given by this guide with the utmost attention the Manufacturer declines all responsibility for any damage due to negligence and non observance of the instructions found within this manual The non observance of herewith contained instructions will automatically involve the immediate lapse of warranty 1 1 Intended Use This Two Post Lift is suitable for lifting motor vehicles having a maximum total weight of 12 000 Ibs PSE 12 000 OHP This Lift must only be used for which it is expressly designed It is forbidden to li
14. the opposite Column setting store this Hose away for Power Unit if you have an SPX Bock ana lt 5 FJIC gt and r to the use in the future if you decide to Power Unit refer to page 18 for Hose to the Fitting at the bottom of Fitting at the bottom o raise the Lift to the 14 7 setting instructions on which Port to use the Power Uni Ede the Column PRO SERIES www ProSeriesEquipment com 15 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 OHP Installation Diagram INSTALLATION manual INSTALLATION OF MAJOR LIFT COMPONENTS 1 1 Overhead Cut off Bar amp Mounts Overhead Safety Cut off Bar amp Mounting Plates Allen Bolt Set m10 1 5 x 20mm 4 Sets See details to the right Mount one of the Mounting Plates pictured to the left T T to the underside of the Overhead Beam slide the OO Overhead Cut off Bar into the mount then slide the OO second Mounting Plate onto the Bar and mount that Plate to the underside of the Overhead beam Cut off Bar Switch 2 Lock Release Cable Sheaves Phillips Flat Screw m4 x 25mm 2 Pieces Allen Bolt Set m6 1 0 x 20mm 4 Sets AFTER mounting the Overhead Cut off Bar you will mount Mount Sheave on the top of each Column the Switch pictured to the left to the Mounting Plate closest pictured to the left Each Sheave is to the Power Unit Side mounted using 2 sets of the
15. the same time with full contact to the center of the Pad This will allow the car to be level when rising With the Pads in their proper locations and no obstructions around the Lift or vehicle you may now press the UP Button on the Power Unit or the UP Button on the Key Security Control Box depending on the type of Lift you have to raise the vehicle Raise the vehicle so that the tires are 6 inches off the ground Walk to the back of the vehicle and push up and down on the bumper The vehicle will rock but should not at any time lose contact with the Lifting Screw Pads If the vehicle is bouncing off the Pads or feels at all unstable you should lower it back to the ground and reposition the Arms amp Pads to balance the load Repeat this process until the vehicle is completely stable When the vehicle is stable you may raise the Lift all the way to the top Listen to Safety Locks clicking evenly and adjust if necessary Never adjust the Cables without it setting on the Locks TELLE www ProSeriesEquipment com 20 of 42 quipment Volume 12 06 2010 01 07 PM Safety amp Operation Instructions insraiarion manual CORRECTLY USING THE LIFTING PADS This Lift s Lifting Pads extend Stages by screwing up or down It is important to use the Pads correctly when operating this Lift ALWAYS makes sure that the Pad s screws are raised in the correct order ALWAYS extend Stage 2 BEFORE extending Stage 3 NEVER Extend Stage 3
16. 0 Installation INSTALLATION manual STEP 5 Installing amp Adjusting Equalizer Cables Continued Note for Figure 4 Do not over tighten cables This could damage the sheaves or cables With both cables in place you are ready to adjust Start on the left side With a pair of vise grips grab the bottom of the cable end with the threads pointing down Place 34 11 16 socket or wrench on the nut and tighten it until the opposite carriage raises a Tighten the other side the same way until it comes back down 4 then give it one full turn Both cables should now have the same tension much like a banjo string When the Lift is in operation the Locks should click at the same time or close to each other If not adjust the Cables as necessary NOTE IT IS THE CUSTOMER S OR THE END USER S RESPONSIBILITY TO MAINTAIN THE PROPER TENSION ON THE EQUALIZER AND OR OVERHEAD SAFETY RELEASE AN CABLES ASKING A PSE QUALIFIED LIFT TECHNICIAN TO RETURN IN THE FUTURE TO MAINTAIN THE CABLE ADJUSTMENTS AFTER THE LIFT IS INSTALLED WOULD NOT BE UNDER WARRANTY FOR THE ADJUSTMENTS O N 7 PULLEYS AT THE TOP OF EACH COLUMN 2 ON EACH CABLE 2 FINISH THE BACK TOP OR MIDDLE DEPENDING ON COLUMN HEIGHT THE CABLES DO NOT CROSS READ STEP 5 FOR INSTRUCTIONS ON CABLE 1 FINISH THE FRONT TOP OR MIDDLE DEPENDING ON COLUMN HEIGHT SETTING SEE FIGURE 3 SETTING SEE FIGURE 3 PUL
17. ALLATION manua 4 Post Lift V 5 x 5 ou JO do y y Buiddii y poaJunjoid ULI s soH pue sajqed SaJIM 993 3 LON 3uBieu 51 143 MON 9 y uBi u zuem pepnjour zou 5 ue uo ue si 514 x OL 10 eseojes lqeO JO y 5 O oq pinoys 941 310 0 L UO 195 SI SIUL Q Q 5 J u 9 a 5 Equipment PRO SERIES Volume 12 06 2010 01 07 PM 000 INSTALLATION manua 4 Post Lift PSE 12 n 5 l e x 15 936304 pue u sooT U9JIAS y syy 31 uouM dojs oj se 9uj jsn py DesieJ 102 pejsnfpe 51 6
18. INSTALLATION MANUAL amp OPERATION INSTRUCTIONS 2 POST LIFT PSE 12 000 OHP Manual PS E 4 2 5 000 H Manual Controls With No Key Security Box Heavy Duty Symmetric 2 Post Lift 12 000 LB Capacity 9 Call Today EXTENDED WARRANTY Protect Yourself For An Additional 12 Months WARRANTIES GO AWAY LIFT FEATURES EQUIPMENT STAYS Commercial Grade Dual Height Configuration 2 Cylinders No Chains Micro Switch Controlled Overhead Cut Off Bar Rubber Door Guard Telescoping Screw Pads Big Bite Safety Gears 5 YEAR LIMITED WARRANTY More Lifts Available Thank You For Your Purchase We reserve the right to make changes in specifications READ THIS MANUAL COMPLETELY BEFORE INSTALLING LIFT KEEP THIS MANUAL NEAR THE MACHINE AT ALL TIMES AND MAKE SURE ALL USERS HAVE READ THIS MANUAL BEFORE OPERATING THIS MACHINE RA s Franklin Indiana 46131 Equipment 1 800 708 2988 www ProSeriesEquipment com Email Sales ProSeriesEquipment com Volume 12 06 2010 01 07 PM INFORMATION ABOUT THIS LIFT 4 Post Lift PSE 12 000 OHP INSTALLATION manual PSE 12 000 OHP 12 000 Ibs ETT _ mae Phone Number PRO SERIES www ProSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM 4 Post Lift 12 000 Introduction Table of Contents INSTALLATION manual INSTALLAT
19. ION amp MAINTENANCE MANUAL FOR AAP PSE 12 000 VEHICLE LIFT 12 000 POUND MAXIMUM CAPACITY Catalog Number PSE 12 000 OHP TABLE OF CONTENTS INTENDED U o c 2 TOOLS FOR INSTALLA TION e 3 BOLTE JA CONTENT EE E E 4 T 5 ING E EE 6 INSTALLATION INS TRUG HONS 7 22 CGENERAL SAFETY INS FRUC HON 23 LIFFOPERATING INSTRUCTIONS uuu uuu l uu 23 MAINTIENANCGESUCFREDULE 24 25 26 Fs ic E HU 21 DIAGRAMS amp 15 21 28 34 LIFT WARRANTY ACTIVATION Eri TRU ITO edes 37 READ THIS MANUAL COMPLETELY BEFORE INSTALLING LIFT DISTRIBUTED BY PRO SERIES EQUIPMENT P O Box 734 FRANKLIN IN 46131 1 800 708 2988 Web www ProSeriesEquipment com E mail Sales ProSeriesEquipment com PRO SERIES www ProSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Introduction INSTALLATION manual Thank you for purchasing a Hydraulic Lift from the Pro Series Equipment product line This Lift has been constructed to the best quality safety standards This manual is made in
20. IPTION AT BOTTOM OF PAGE TO SEE IF YOU NEED TO USE THE 20 HOSE EXTENSION ee 545 HOSE Attach one end of the 45 Hose w the 90 n Fitting to the middle of the T Block Fitting and the other end to the Port if you have a SPX Power Unit refer to Page 18 for more instructions the Power Unit E aq o D pee Ep 80 HOSE Attach one end of the 80 Hose to the bottom of the T Block Fitting above the power unit and the other end to the 90 cylinder fitting at the base of the column on the Power Unit side N ATTENTION Male 5 to Male 5 lt 6 FJIC gt 383 H ose Straight Fitting gt 1 i lt 5 Female Fittings On Both Ends gt lt Female 5 FJIC Fittings On One End gt e Power Unit side to MARE 45 Hose the top of the T Block 20 Hose Connect the Straight Fitting 2 to the 20 Use this to extend the 383 side of this Hose to the T Block lt 5 FJIC gt Extension and then Hose ONLY if your Lift is at the as illustrated above attach the runs over top of the 14 7 Height Setting if you opposite end that has the 90 80 Hose lt 5 FJIC Female Fittings gt Fitting to the P Port on the Connect one end of this Hose to the On Both Ends
21. LEYS AT EYELET OF THE 2 lt RIGHT CARRIAGE RU N N NG TH ESE EACH COLUMN CABLES DO NOT 1 ON EACH ALLOW CABLES TO CROSS EACH OTHER CABLE 2 START EH CABLE 1 START THE FRONT BOTTOM JEN THE BACK BOTTOM OR MIDDLE DEPENDING MIDDLE DEPENDING ON COLUMN HEIGHT ON COLUMN HEIGHT SETTING SEE FIGURE 3 SETTING SEE FIGURE 3 EYELET OFTHE EYELET OFTHE LEFT CARRIAGE RIGHT CARRIAGE FIGURE 4 PRO SERIES www ProSeriesEquipment com 13 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Installation INSTALLATION manual ASSEMBLY OF SAFETY LOCK RELEASE CABLE POWER UNIT HYDRAULIC HOSES OVERHEAD SAFETY BAR SAFETY SWITCHES amp SWITCH BOX REFERENCE DIAGRAMS STARTING ON THE NEXT PAGE ALSO MORE PICTURES AT THE END OF THIS MANUAL FOR MORE INSTRUCTIONS ON MOUNTING ALL LIFT COMPONENTS STEP 6 Overhead Safety Lock Release Cable Install the 2 small brackets with the round rollers on top of each column extension for the safety release cable If preinstalled remove the 2 safety release covers on each side of each Column Take the loop end of the safety cable and place it over bolt sticking out of the side of the lock on the DRIVERS SIDE column Now run the wire up over the top on the relevant rollers at the top of both columns Now make a loop around the PASSENGER S SIDE lock bolt and use the U clamp and make the correct adjustment to release the safety lock
22. Safety Bar Cut off Switch is mounted to the L Bracket closest to the Power Unit Side Column This Switch should have been mounted in Step 3 when the Overhead Beam was assembled if not mount the Switch to the L Bracket as shown in pictures at the end of this manual and check to Example C insure it works after wiring the Lift Limit Switch STEP 8 Mounting The Power Unit Mount the Power Unit to the Power Unit Side Column There will be a mounting bracket with 4 holes See pages 16 17 for pictures and more instructions on how to mount the Power Unit DO NOT WIRE THE ELECTRICAL FOR THE POWER UNIT AT THIS TIME STEP 9 Running The Hydraulic Hoses Run all Hydraulic Hoses and secure all Hydraulic Fittings using instructions detailed on page 15 Fill the Power Unit Hydraulic Reservoir with 3 gallons of Hydraulic Fluid Use AW 32 Hydraulic Oil or Dexron Ill Automatic Transmission Fluid or Equivalent STEP 10 Wiring The Power Unit amp Hooking Up Electrical NOTE SEE REFERENCE PICTURES amp DIAGRAMS ON THE FOLLOWING PAGES AND AT THE END OF THE MANUAL FOR REFERENCE Refer to the WIRING DIAGRAMS starting on page 16 for instructions on wiring the Power Unit and Control Box if applicable Begin by installing the pre assembled Control Harnesses on the Power Unit Side Column Then run the Electrical Cables alongside the Main Hydraulic Lines These Wiring Harnesses can be wired tied to the Hydraulic Lines for support Refer to the wiring diagram for
23. U MUST LOWER THE Lift ONTO THE SAFETY LOCKS This is done by raising the vehicle to the desired height and lowering the Lift by pressing down the Release Valve Handle on the PSE 12 000 OHP until the carriage stops on the next available Safety Lock Note The Power Unit is not made to hold the load and may bleed down on the locks this is normal ALWAYS let the Lift down onto the Safety Locks To lower the vehicle you must first raise the Lift off of the Locks using the UP Button on the Power Unit Then engage and hold the Release Valve Handle on the Power Unit until the Lift is on the ground You must pull the Safety Lock Handle to release the Locks after raising up off the Locks then lowering the vehicle NEVER WORK UNDER OR NEAR THIS LIFT WITHOUT THE LOCKS BEING ENGAGED THE POWER UNIT IS NOT DESIGNED TO BEALOAD HOLDING DEVICE NOT USING THE LOCKS COULD RESULT IN A PREMATURE FAILURE OF THE CYLINDERS PUMP AND OR CABLES AND CAN CAUSE SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY FAILURE TO HEED THIS WARNING WILL RESULT IN IMMEDIATE TERMINATION OF YOUR WARRANT Y MAINTENANCE SCHEDULE The following maintenance is recommended and required in these intervals accumulated hours or monthly period whichever comes sooner If you hear a noise or see any indication of possible failure cease operation immediately and correct and or replace parts as required Following these maintenance procedures is the key to prolonging the useful life or your
24. all the way to top and return to floor Repeat 4 6 times Do not let this overheat Power Unit Use for 60 day break in period 24 of 42 4 Post Lift 12 000 Warranty INSTALLATION manual LIMITED LIFT WARRANTY THIS LIMITED WARRANTY IS NOT TRANSFERABLE FROM THE ORIGINAL RETAIL PURCHASER warranty exists until each aid in full and the Lift Warranty Sheet has been returned to the manufacture or master distributor Power Units are covered for defects in workmanship for one 1 year Any misuse of Power Unit will void this Warranty For Power Unit Warranty repairs the original purchaser needs to provide the following information 1 Date code of the Power Unit 2 Serial Number of the Power Unit and 3 Model Number In cases of Power Unit replacements you will be sent a replacement Power Unit after billing your charge card It is the Original Purchaser s responsibility to properly drain and box the defective Unit tag it and call UPS to pick it up and have it shipped back to us After receiving the Power Unit back to our facility an inspection will be made to the Unit to insure it was defective from the Manufacturer If it is the manufacture s defective Unit we will credit your credit card back less any shipping Failure to follow these procedures will void the Power Unit warranty and any credit to your credit card Any wearable Lift part is not covered under warranty such as Cables Slide Blocks Arms
25. c fluid good maintenance procedure makes it mandatory to keep hydraulic fluid clean No hard fast rules can be established operating temperature type of service contamination levels filtration and chemical composition of fluid should be considered If operating in dusty environment a shorter interval may be required e Grease the inside of the Columns where Carriages run up and down repairs should only be performed by a PSE Authorized Lift Installer e Replacement of Hydraulic Hoses e Replacement of Cables and Sheaves e Replacement or rebuilding Hydraulic Cylinders e Replacement or rebuilding Power Unit Pumps Motors Checking Hydraulic Cylinder Rods and Rod Ends threads for deformation or damage e Checking Cylinder Mounting for looseness and or damage Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All Valve Pump and Hose connections should be sealed and or capped until just before use Air Hoses can be used to clean Fittings and other components However the air supply must be filtered and dry to prevent contamination Most important cleanliness contamination is the most frequent cause of malfunction or failure of Hydraulic Equipment PRO SERIES www ProSeriesEquipment com 23 of 42 Equipment Volume 12 06 2010 01 07 PM Troubleshooting Problem Motor run Mot
26. d to the Column the same way Run Hoses like this only on 147 setting 1310 setting will rip the hoses from the fittings PRO SERIES www ProSeriesEquipment com 16 of 42 Equipment Volume 12 06 2010 01 07 PM PSE 12 000 Wiring Diagram SRU eee 12 000 After removing the Junction Box Cover you will see the two wires coming off of the Push Button Switch and the Screw for the Grounding Wire as pictured below Ground Wire Overhead Safety Switch Mounted to the Overhead Safety Bar Bracket With Two Screws On The Power Unit Side Column wiring for your Power Unit Switches should only be done by a Certified Electrician Diagram 1 Connect either wire from the Overhead Safety Switch to the Black Wire on the top of the Push Button Switch Connect the White Wire from the 220 Volt Breaker Box to the White Wire 279 terminal down on the Switch UN r D 2 the detail ram to left on how to wire Push Button Switch The Black Wire runs through the Switch before connecting to the Power Unit Connect one Power Wire from your 220 Volt Breaker Box to the center terminal marked on the Switch m Push Button Switch Connect the other Power Wire from your 220 Volt Breaker Box to the other wire from the Motor
27. dder Crane or Other Method to Raise Overhead Beam 4 Foot Bubble Level 12 Inch Adjustable Wrench AW 32 Non Foaming Non Detergent Hydraulic Fluid 3 gallons or ATF Equivalent PRO SERIES www ProSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Introduction INSTALLATION manual BOLT BOX CONTENTS QTY PART DESCRIPTIONS Cable Sheave 24 mm x 9 cm May already be on Lift Release Handle Roller Assembly Anchor Bolt 3 4 x 5 1 2 L Bolt 10 mm x 15 mm For Riser L Bolt 8 mm x 15 mm For Back of Riser Hex Head Bolts 10 mm x 3 cm To Bolt Overhead to Columns 24 12 Hex Head Bolts 10 mm x 2 cm To Bolt Overhead Beam Together Hex Head Nut 10 mm Washer 11 mm N Lock Washer 10 mm Tube of Axle Grease Lock Handle w Plastic Ball Hex Head Nut 9 for Lock Handle 30 Wire Ties 6 Long 3 mm Lock Release Cable 80 2032 mm Hydraulic 45 1143 mm Hydraulic Hose 383 32 5 6 8 9728 mm Hydraulic Hose Limit Switch Attached 10A 250VAC Swing Arm Pins C CLIPS Snap Rings Or Roll Pins for the Arm Pins Steel Shims 1 8 Horse Shoe Bolt Release Level Screw Bolt 4mm x 25mm For Limit Switch KH 8010V1 Safety Pipe Fix Bracket Cross Bar Wire Sheave Pin 48 3 Wire Electrical Power Cable for Power Unit 41 2 Wire Electrical Power Cable 27 2 Wire Power Electric Cable connect to Limit S
28. e drilling all the way through the floor Install the nut and flat washer on the Anchor Bolt before putting them in the holes Be careful to not move the Columns when drilling To avoid this happening drill each hole one at a time and also place the Anchor Bolts in one at a time as you drill to help void the Column from possibly moving Note The threads on the anchors may be a little exposed above the base of the Lift when they are tightened into the correct depth of concrete flooring Rember that you will need 4 6 thick concrete Recheck the level of each Column and place shims around each Anchor Bolt and wherever they re needed If inch or more of shim is required either refinish concrete or use steel plates and extra long anchor bolts FOR EXTRA PLATES OR LONGER ANCHORS CALL YOUR LIFT DISTRIBUTOR Tighten anchor bolts and recheck for level and plum Hammer the anchor bolts all the way down electric or battery impact gun when tightening the Anchor Bolts NOTE 4 6 Tighten anchor bolts using a torque wrench to 125 ft Ibs DO NOT use an air AN of reinforced concrete is the minimum requirement for installation area Recheck the level of the Columns If the Columns are off level at this point loosen the anchors and use a pry bar to tilt the Columns and shim as needed Retighten and check again When satisfied as to level tighten all the Anchor Bolts It is best to hold the top of the Anchor Bolts with vice grip type plye
29. e hole in the corner of the carriage Drop the end on the floor grab the end and put a flat washer and 2 nuts on it NOTE Put one nut on the cable bolt before sliding the bolt through the mounting hole then slide the washer on the bolt and tighten the second nut onto the bolt to ensure cable is secured to the Carriage Eyelet Tighten the nut about two thirds of the way onto the cable end Grab the other end of the same cable and run it over the top of the Front Right Pulley down through the slot and straight down inside the carriage to the floor Run the cable under the pulley on the bottom up through the carriage and into the hole in the corner of the carriage Pull the end through the hole Make sure the other cable end is now sitting in the hole in the other carriage If you see less than 2 of the cable end sticking up you can install a flat washer and nut otherwise go back to the left side and tighten the nut more to take up the slack See Figures 3 amp 4 Install the other cable in the same fashion starting from the right side and running it over the back pulleys Run cable to the eyelet on top of the Carriage in opposite Column A Fasten Here For The 13 10 Setting Fasten Here For The 14 7 Setting C The other end of each cable is attached to the opposing carriage s top eyelet FIGURE 3 PRO SERIES www ProSeriesEquipment com 12 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 00
30. e you can now adjust the other Column and Overhead Beam to suitable means of width and stability Once adjusted level the Column and anchor the second Column to the ground level floor After installing the Overhead Beam as below Installing the OVERHEAD BEAM amp Overhead Safety Cut off Bar REFERENCE PICTURES AT END OF THIS MANUAL On the floor assemble the TWO pieces of the Overhead Beam by sliding 1 inside the other There will be 6 m10 Hex Head Bolt sets w Lock Washers amp Flat Washers you will use 2 on the front 2 on the back and 2 underneath to secure the two pieces togethe Now bolt one of the L Brackets to the Overhead Beam with the short side facing the middle See Example A Take the Padded Safety Bar and slide one end into the L Bracket Next take the second L Bracket slide it over the opposite end of the Padded Safety Bar and then bolt it onto the Overhead Beam securing the Padded Cut off Bar to the Overhead Beam Finally mount Grey Overhead Safety Cut off Switch to the L closest the Power Unit Side Post Example A Overhead Beam amp position the Switch s Arm so that it makes contact with the Padded up while installing bolts Bar Refer to the picture on the right and other pictures at the end of this manual for more detail A Then lift the assembled Overhead Beam to the top of the Columns using appropriate safety equipment and additional help as necessary Hand tighten the nu
31. eased push the Manual Down Lever and lower the Lift to the floor Keep holding the Release Lever for 10 Seconds to remove air in the system All Lifts RUN THE LIFT ALL THE WAY UP AND DOWN MORE TIMES USING THE SAME PROCEDURE TO GET ALL AIR OUT OF THE SYSTEM YOU WILL KNOW WHEN ALL OF THE AIR IS OUT OF THE HYDRAULIC LINES WHEN YOU DO NOT SEE OR HEAR ANY BUBBLING IN THE HYDRAULIC RESERVOIR While running the Lift listen to the Safety Locks clicking Each side should click simultaneously or with in a 1 2 second of each other If they are not clicking together adjust the Equalization Cables to compensate by tightening the side that is clicking last at the cable bolt at the top of the carriage The one that is behind is the one you tighten until you get it clicking simultaneously REMEMBER DO NOT OVER TIGHTEN CABLES THEY SHOULD BE FIRM MUCH LIKE A BANJO STRING OR A FAN BELT IN A CAR YOUR LIFT INSTALLATION IS NOW COMPLETE AND YOUR LIFT IS READY TO USE TAKE TIME TO REVIEW YOUR INSTALLATION CHECK THE HYDRAULIC LINES AND WIRING CHECK THAT ALL BOLTS SCREWS ARE TIGHTENED APPROPRIATELY AND ENSURE THAT ALL INSTRUCTIONS HAVE BEEN FOLLOWED CORRECTLY POSITION THE VEHICLE CORRECTLY WHEN LIFTING IT MAKE SURE NOT TO OVER WEIGH THE VEHICLE ON THE FRONT ARMS OR REAR ARMS OVERLOADING THE LIFT COULD CAUSE DAMAGE TO THE LIFT NOT COVERED ON THE WARRANTY TO THE OPERATOR PRO SERIES www ProSeriesEquipment com 19 of 42 Equipment Volume
32. ft people or other equipment not specified in this guide Any other use is to be considered improper and irrational and thus highly forbidden The Manufacturer cannot be held responsible for any damage or injury caused by an improper use or by the non observance of the following instructions DO NOT INSTALL the Lift in windy sites or a potentially explosive room The Lift in its standard version is not intended for outdoor use In this case it is necessary to ask the constructor for a special version For any installation to be made in a site different from what is specified ask for the Manufacturer s advice Failure to get written authorization to install a Lift in any way not described within this manual will result in the immediate termination of the Lift s Warranty D The technical literature is an integral part of the Lift Read this guide carefully before using the Lift because it contains very important safety rules for use and maintenance KEEP THIS AS WELL AS ALL OTHER SUPPLIED TECHNICAL LITERATURE IN A SAFE PLACE AND CONSULT WHENEVER NECESSARY PRO SERIES www ProSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM 4 Post Lift 12 000 Introduction INSTALLATION manual READ THIS BEFORE INSTALLING THE LIFT Improper installation can cause injury or damage 1 Read this installation and operation manual in its entirety before attempting to install the Lift Manufacturer or Dis
33. g impact gun NEVER use the Lift with loose Anchor Bolts All Anchor Bolts should be the correct torque specifications Ensure all Cables are on all Pulleys at all times Continued Pg 23 PRO SERIES www ProSeriesEquipment com 22 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Maintenance Instructions INSTALLATION manual e Check Equalization Cables The Cables keep both sides of the Lift equal allowing the Safety Locks to catch together one side of your Lift is running ahead of the other it is most likely time to adjust your Cables Follow this simple procedure Refer to Pages 12 13 Step 5 for adjustment So the Locks are always locking everytime e All of the Pulleys Sheaves on your Lift should be sprayed with a light oil such as WD 40 or similar lubricant two to three times a year WEEKLY MAINTENANCE e Check anchor bolt torque daily to 125ft Ibs e Check floor for stress cracks near anchor bolts Check hydraulic oil level Check and tighten all bolts nuts and all screws Check all Cables are on all the proper Pulleys at all times e Grease the inside of the Columns where Carriages run up and down YEARLY MAINTENANCE All of the Pulleys Sheaves on your Lift should be sprayed with a light oil such as WD 40 or similar lubricant two to three times a year Check all Cables are on all the proper Pulleys each time you use your Lift e Change the hydrauli
34. icle while raising or lowering the Lift ALWAYS keep the area clean and free of water grease and oil ALWAYS remove wheel chocks tools hoses etc before loading unloading raising or lowering the Lift NEVER operate the Lift if the Safety Locks are not working properly NEVER operate the Lift without the Stop Snap Rings secured on the Screw up Lifting Pads Ensure Round Pads or Truck Adapter Pads are evenly centered on the Lifting Frame Pads that are bent broken due to misuse or not centered are not covered by Warranty LIFT OPERATING INSTRUCTIONS owing the Front Arms to the front and the Rear Arms to the rear Once arms are in position pull a car into the bay A general rule of thumb is to stop the car with the center of the wheelbase even with the center of the Columns Some vehicles will be heavier in the front due to the engine In these cases position the vehicle so that the vehicle s weight distribution on the Lifts Columns is 5096 Front to Rear of the vehicle REMEMBER the Symmetric Arms on the PSE 12 000 allows a 50 50 vehicle distribution Swing the four Lifting Arms under the vehicle and position the Lifting Pads under the appropriate manufacture s lifting points If you are not sure of the proper manufacture s lifting points you should check the vehicle s service manual or contact the vehicle manufacturer Adjust the Screw Pads so they all hit their manufacture s lifting points at
35. ief Now run your main power wires through the knock out hole on the side top of the Motor Junction Box to make the electrical connection to the switch wires inside the box SEE PAGE 17 FOR WIRING TO SWITCH Attach the Green Wire to the Ground Screw on the Motor in the back of the Motor Junction the Junction Box Cover back on after the wiring is complete 2 i O j _ 2 www ProSeriesEquipment com 18 of 42 quipment Volume 12 06 2010 01 07 PM 4 Post Lift 12 000 Installation INSTALLATION manual STEP 10 Installing Lifting Swing Arms For standard setting slide the Two Stage Long Lifting Swing Arms between the end of the C Bracket on the Carriage closest to the vehicle approach side of the Lift and slide the 3 Stage Short Lifting Swing Arms onto the Carriage front C Brackets at the front of the Lift Slide in the 4 long Steel Arm Pins Attach one or the other Snap Rings C Clips or Roll Pins to the Arm Pins to ensure that the Pins do not back out of the Lifting Arms in the future Attach 4 Arm Safety Restraint Gears with the 3 Bolts and Lock Washers to the arms Ensure they are meshing together correctly amp locking the Arms into place Adjust as necessary to ensure each of the 8 arm restraint gears are locking together to keep the Arms from moving when the Pad is not touching the proper points on the bottom of the vehicle Review and adjust gears daily or as neces
36. installation area as all other measurements are based on correct positioning of the Midline 3 From the Midline measure 68 to one side and make a mark then measure from the marked line 136 to the other side and make another mark See Figure 2 4 Measure 11 3 8 from the front and rear of the midline on both sides and snap two parallel lines as in Figure 2 The line located at the Back Side of the Lift is the Base Line See Figure 2 You should have a square layout area exactly like Figure 2 This is where you will install the Lift now STEP 2 Positioning amp Leveling Columns Before raising the Columns attach the Column Extensions to the Columns in the desired height position 13 10 1477 Refer to page 28 for details on how to attach the Extensions NOTE The Equalization Cables ship in the 13 10 position if the Lift needs to be installed at the 14 7 setting the Cables must be repositioned in the Carraiges refer to the instructions below for more information NOTE The Lift can be shortened 9 by lowering the Upper Column Extensions and adjusting the Equalizing Cables to the 13 10 setting inside the Carriage TO LOWER THE LIFT TO THE 13 10 SETTING Inside each Carriage move the Cables from the bottom eyelets to the middle eyelets located inside the Carriage The Cables pre installed to the 14 7 setting from the factory which are the bottom eyelets of the Carriages PRO SERIES www
37. into proper position Cracked or broken fittings are not covered under your warranty make sure you follow these steps Make sure this Alignment Pin is inside the hole on the bottom of the Floor Plate before raising the Lift This Fitting will come 3 PREINSTALLED onto Cylinder each Column OLE When the Alignment Pin pictured on the cylinder above is inside the hole at the bottom of the Floor Plate as it should be the bottom of THIS fitting will rest just Alignment Pin above the top of the Floor Plate THE BOTTOM OF THIS FITTING MAY GET STUCK ON THIS LEDGE MAKE SURE TO CHECK THIS BEFORE OPERATING THE LIFT There should be ONLY a small gap between the bottom of the fitting and the Floor Plate the picture to the left is CORRECT it should not rest on the surface of the Floor Plate In the picture above the Cylinder is seated correctly PRO SERIES www ProSeriesEquipment com 10 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Installation INSTALLATION manual DOUBLE CHECK EVERYTHING NOW THE NEXT STEP IS PERMANENT STEP 4 Installing Anchor Bolts amp Re leveling Columns You will need a rotary hammer drill with a 3 4 carbide masonry bit most rental outlets carry them Your concrete floor must be at least 4 6 thick and a minimum of 3 000 psi Drill down through the Fourteen 3 4 Floor Plate holes into the concret
38. kets before mounting the second L Bracket onto the Overhead Beam Mount the Safety Switch to the Power Unit Side Bracket with the screws provided See Picture on Page 17 and wire the Switch as illustrated on the wiring diagram on page 17 B 4 Ir PRO SERIES www ProSeriesEquipment com 26 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 Overhead Reference Pictures Weert ia THIS IS HOW YOUR OVERHEAD SAFETY BAR SWITCH SHOULD LOOK IT GOES CLOSEST TO THE POWER UNIT COLUMN VIEW THE WIRING DIAGRAM ON PAGE 17 TO COMPLETE THE HOOK UP AND MAKE SURE YOU HAVE THE GRAY COLORED SWITCH n das w MU i yn T BELL www ProSeriesEquipment com 27 0142 Volume 12 06 2010 01 07 Adjustable Height Settings suede 655555 8 E REFER TO PAGES 8 9 FOR INSTRUCTIONS ON HOW TO ROUTE THE CABLES PROPERLY Note The Equalization Cables on the PSE 12 000 OHP ship at the 14 7 height setting 13 41 E m There are 2 height settings for the PSE 12 000 OHP 14 7 and 13 10 to change the lift s overall height settings move the column extensions up or down _ EE 174 1369 e PRO SERIES www ProSeriesEquipment com 28 of 42 Equipment Volume 12 06 2010 01 07 PM 000 PSE 12 INST
39. or runs won t raise Arms Motor runs Arms raise but not vehicle Lift settles down slowly Lift goes up unevenly Anchor bolts won t stay tight or are pulling out of floor Safety latches don t work Possible Causes Fuse or circuit breaker Incorrect voltage to motor Wiring connections Burned out micro switch Burned out motor windings Open lowering valve Pump is sucking air Suction tube 15 off of Power Unit Low oil level Pressure adjust to low Motor is running on low voltage Debris in lowering valve Improper relief valve adjustment Overloading of Lift Pressure adjust to low Debris in check valve Debris in lowering valve External oil leaks Equalizer cables not properly adjusted Lift installed on uneven floor Cement thickness or strength is insufficient Holes too big for anchors Safety not adjusted properly Safety spring not connected or weak Flat washer bent too far squeezing release cable Safety latch is rusted or frozen 4 Post Lift PSE 12 000 OHP INSTALLATION manual Suggested Solution Replace blown fuse or reset circuit breaker Supply correct voltage to motor Check and repair or insulate all connections Replace micro switch Replace motor Repair or replace lowering valve Tighten all hydraulic line fittings Adjust or replace hydraulic line Top off tank Call Technical Service
40. roSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM 4 Post Lift 12 000 Installation INSTALLATION manual STEP 1 Unloading Lift amp Checking For Defects Unload the Lift and place it near the intended installation location Remove shipping bands and packing materials to allow the arms and overhead beam to be unpacked Remove the packing brackets and bolts holding the posts to the end plates end plates are shipping purposes only The Lift should be installed on a level floor with a minimum 4 of 3 000 psi concrete sufficiently cured Visually inspect the floor the Lift should not be installed on cracked concrete or over expansion joints The installed Lift will only be as strong as the foundation on which it is installed It is best to test drill where the Lift is to be installed to verify the depth of the concrete Lift must be installed on basement level or ground level of building STEP 2 Measuring Lift Area amp Positioning Note For illustration purposes in Figure 2 we used a 25 Foot Installation or installation area Your installation area may vary 1 Snap a chalk line down the center and the full length of the installation bay This will be your Center Line 2 Snap a chalk line across your installation bay where you want the center of your Columns to be This is the Midline See Figure 2 Make sure this Midline mark is parallel to the front and back of your door or
41. rs then tighten down You must retorque your anchors every 30 days to insure they are tight REFERENCE PICTURES AT END OF THIS MANUAL Double check and tighten the Upper Support Beam Overhead Beam PRO SERIES www ProSeriesEquipment com 11 0142 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift 12 000 Installation INSTALLATION manual STEP 5 Installing amp Adjusting Equalizer Cables Using at least two people a forklift or a shop crane lift each carriage to the second or third lock Now is a good time to check and see if your cylinder pulls out of position at the Hydraulic Fitting if so reposition the cylinder back to its proper location at this time Allow each carriage to rest on the locks and measure each side to be sure they are at the same height In some cases remove the two 3 lock nuts from the cables Place the nuts on each carriage for easy access when needed Be sure each carriage is at the same height by measuring from the bottom of the carriages This dimension must be within 74 on each side With your back to the overhead door to the floor and standing between the Columns turn to your left This is the left Column The side closest to the front wall will be the front side and the side closest to the overhead door will be called the back side See Figure 2 Grab one cable end and run it over the Left Front Pulley on the Columns down through the slot inside the Column and through th
42. s by pulling the handle to release locks Note Make sure this is not to tight preventing the lock from returning to its correct position STEP 7 Mounting The Limit Switches Safety Lock Release Limit Switches Your Lift will come with 2 Limit Switches that have molex style connectors and a Y Cable One Switch will be mounted to each Lock Assembly on each Column correct placement of these Switches is pictured to the right Mount the 2 Switches to the Mounting Plates using the 4 m4 x amm Flat Screws The Y Cable will connect these two Switches make sure that the double connection side of the Y Cable is connected to the Switch on the Power Unit Side Then run the cable up the Column through and across the Overhead Beam and down the opposite Column to the second Switch Reinstall the Safety Lock Covers Make sure the wire is not wrapped around the cables hoses and tape as necessary Carriage Cut off Switch There is a Limit Switch that is to be mounted to the top of the Power Unit Side Column See Example C Use 2 of the provided m4 x 8mm Flat Screws The Switch will be mounted to the inside of the Carriage and the Flat Screws will go through the Carriage from the opposite side of the Carriage to secure the Switch in place See Example C to the right for reference You will need to adjust the arm on the switch to stop the carriages at the proper height you want the Carriage to stop Overhead Safety Bar Cut off Switch The Overhead
43. sary Arm restraints are only for holding the Arms in place till the Pad is centered on the proper manufacturers lifting points of the vehicle being lifted STEP 11 Installing Drop in Pads amp Checking Height Adapters The Drop in Pads consist of a Base Pin that is circular with a flat side to lock it in place and 2 Internal Screws that can be extended up and down The Snap Rings will act as stops to stop the Screw Pads from screwing out of the Base NEVER USE THE SCREW UP PADS IF THE SNAP RINGS ARE MISSING IT IS UNSAFE NOTE Truck Adapter Extensions are available in 4 or 6 heights through your lift dealer In some cases they are needed on special vehicles or special applications for keeping the vehicle leveled during lifting Never lift any vehicles without using Truck Adapters when the screw up pad will not reach the proper manufacuters lifting points When this happens always use the proper Truck Adapters STEP 12 Testing amp Adjusting Lift This Lift Has A Manual Down Release Handle Power Unit With the electric power properly hooked up and hydraulic oil in the pump reservoir push the UP Button on the Power Unit to raise the Lift as high as it will go Release the UP Button and then pull the Single Point Lock Release Handle to release the Safety Locks NOTE If the Lift is currently sitting on the Locks you will have to raise the Lift up off of the Locks before you will be able to release the Locks After the Locks have been rel
44. tributor assumes no responsibility for loss or damage of any kind expressed or implied resulting from improper installation or use of this Lift Always use a Manufacturer Authorized Lift Installer to install your Lift 2 All persons using this equipment must be responsible qualified and carefully follow the operation and safety guidelines contained in this manual 3 Alevel floor is required for proper Lift installation and operation DO NOT install this Lift on any asphalt surface Only on concrete surface that is a minimum of 4 6 thick and 3 000 psi tensile strength with steel or fiber mesh reinforcement A Lift can only be as strong as its foundation 5 DO NOT install this Lift over concrete expansion joints or cracks Check with your building architect 6 DO NOT install this Lift on an upper floor without written authorization from your building architect This Lift should only be installed on the ground basement floor 7 DO NOT attempt to Lift only part of a vehicle This Lift is intended to raise the entire body of a vehicle only Lifting only part of a vehicle will bend the Lifting Arms and void the Lift s Warranty 8 DO NOT attempt to use the Overhead Beam to lift engines or any other parts out of a vehicle Doing so will bend the Overhead Beam and void the Lift s Warranty 9 NEVER Lift any persons or vehicles containing persons This Lift is designed to lift empty vehicles only TOOLS FOR INSTALLATION Step La
45. ts on the four bolts on each Column Some Lifts may have Hooks on the sides to hold the overhead beam up while installing the bolts Check the Columns again to see if they are level and Continued on next page PRO SERIES www ProSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM ATTENTION 4 Post Lift PSE 12 000 OHP INSTALLATION manual on the base line See Figure 2 You may need to adjust the Columns using a rubber mallet toward or away from center in order to get them level and in the correct positioning You can now level and anchor the 2nd Column Be sure to keep the Columns even on the base line See Figure 2 Check top for space between the Columns and Overhead Beam You should have less than 4 between them If you have more tighten nuts on the Overhead Beam on both sides and re level the Columns ATT E N T NI ENSURE THAT THE FITTING BELOW IS SEATED PROPERLY BEFORE PROCEEDING WITH INSTALLATION The fitting at the bottom of each Column needs to be checked before operating this Lift When transported or when you raise up the carriages there will be a small chance that the cylinder may move from its proper location and the fitting shifts up from its proper position and rests on the lip of the Column s slot as noted in the picture below The fitting attaches directly to the bottom of the cylinder to reset the fitting simply shift the cylinder over until the fitting drops
46. witch Limit Switch attached 10A 250V under Lock Cover Your Lift may come with 3 of these Switches review manual for more info Overhead Limit Switch Grey Swing Arm Pins C CLIPS Snap Rings or Roll Pins for the Arm Pins Steel Shims 1 8 Horse Shoe Bolt Release Level Screw Bolt 4mm x 25mm For Limit Switch KH 8010V1 Safety Pipe Fix Bracket Cross Bar Wire Sheave Pin 2 74 4 20 PRO SERIES www ProSeriesEquipment com Equipment Volume 12 06 2010 01 07 PM 4 Post Lift PSE 12 000 PSE 12 000 Specifications INSTALLATION manual 727 10 8 gt 4 jx lt 22 27 115 s RN ER 28 13 10 Setting 14 7 Setting Y uu 9 6 9 um w T w u E 136 qae 5 FIGURE 1 Specification Drawings 4 6 3 4 D 6 6 www ProSeriesEquipment com 12 06 quipment 4 Post Lift 12 000 Layout Drawing Figure 2 INSTALLATION manual 2 610mm WORKBENCH AREA FRONT SIDE OF LIFT FOR THIS INSTALLATION WE USED A 25 FOOT INSTALL BAY LENGTH IF YOUR S VARIES uj RECALCULATE THE DISTANCE TO YOUR MIDLINE 3 505 Column Foot Print 16 X 22 1 4 406 5mm X 565mm 7 010mm 15 3 4 400 mm 7
47. without fully extending Stage 2 Operators must make sure to position the Lifting Pads to the Vehicle Manufacturer s Recommended Lifting Points correctly The Manufacturer s Lifting Points MUST BE CENTERED on the Lifting Pad NEVER lift a vehicle when the Lifting Pad only makes contact with the Lifting Point at the edge of the Pad Always CENTER the Manufacturer s Lifting Points on the Pad If the Lifting Pads do not Screw Up high enough to reach the vehicles Manifacture s Lifting Points you should use Truck Adapters to make up the voided space Truck Adapters can be purchased through your Lift Distributor Never lift a vehicle without the Pads touching the Manufacturer s Recommended Lifting Points CORRECTLY RAISING amp LOWERING SCREW UP PADS 3 sm STAGE 2 STAGE 1 STAGE 1 STAGE 2 STAGE 3 CORRECTLY CENTERING WEIGHT ONTO THE SCREW UP PADS 6 OR 4 CENTERED 42 000 OH Recommended Lifting Point Manufacturer s Recommended Lifting Point AN OPERATORS MUST ENSURE THAT THE VEHICLE MANUFACTURER S LIFTING POINTS ARE CENTERED ON THE LIFTING PAD EVERY TIME THEY LIFT A VEHICLE ON ALL 4 PADS PRO SERIES www ProSeriesEquipment com 21 of 42 Equipment Volume 12 06 2010 01 07 PM 4 Post Lift 12 000 Maintenance Instructions INSTALLATION manual THE PROPER OPERATION OF THE LIFT REQUIRES THAT ANY TIME YOU RAISE A VEHICLE TO WORK ON IT YO
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