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1.   If grinder is to be stored for up to  three years  perform the above short term storage  procedures plus the following     1  Apply rust inhibitor to all unpainted cast iron and  machined carbon steel surfaces     2  Storein a dry area with dust cover   3  Maximum temperature 120F  minimum temperature 30F     4  Relative humidity should not exceed 6096  Provide  desiccation for moisture control above the maximum     5  Vibration levels should not exceed 2 mils at 60 hertz     4 21  Recommended Spare Parts    Your Moyno Annihilator has been designed and built to  minimize overall operating cost  All wearable parts are  replaceable  A recommended inventory of spare parts is  dependent upon the application and the importance of  continued operation     a  For minimal downtime  we recommend having a  replacement cartridge in your inventory     Page 7    Page 8    4 22  PARTS LIST    Table 4 1  Parts List                                                                                                                            REF  NO  DESCRIPTION PART NUMBER  2 TOP HOUSING 4251417001  3 HOUSING GASKET 4230814001  4 SIDE RAIL SEE TABLE 2  5 COVER PLATE 4230813001  6 IDLER SHAFT SEE TABLE 3  7 DRIVE SHAFT SEE TABLE 4  8 SPRING DOWEL 6160100711  9 HOUSING ADAPTER 4251409001  10 CUTTER SEE TABLE 5  11 SPACER CUTTER 4230939001  12   GEAR 4230812001  13   GEAR 4230811001  14 EXCLUDER PLATE 4230805001  15   WASHER 6230070051  16 CASTLE NUT 6140320141  17 SEAL SLEEVE 4241488001  18 SHAF
2. SERVICE MANUAL    MOYNO     Annihilator     Series 2                    DMOYNO    Always the Right Solution     Table of Contents    1 1  INTRODUCTION EE 1  1 2  GENERAL    sa Earl 1   1593 NAMEPLATE DATA    citri een 1   1 4    Model             neni vues ee A es 1   1 5    Rrame Designation      rer at t tea eret cet ere des 1   1 6  Trim Gode   ose mcer d eei              ER ED ne 2   1277 Equipment Description    actin AG eie e betrifft ere 2   1 8  Grinder   nib     5 hee nen de ie Re Lite tene i etu 2   1 94 MOO Miss u a ected vi ernie aati e         ee rca area ei dete 2   1510  Heducer s  2 HR eee 2   2 1  INSTAELATION        3  eta E Ee RE e e                NR ind  2  2 2  GENERAL    uie pene bee eec tete ee Soe itte 2   2 3  PIPING xat ett oth ar e e t oh ba e ta ate nd 2   2 4  Foundation  re t RE               Ree 2   2 5  Motor    Controls 5 iu c die COE E OE b fioi eerte rar 2   3 1  OPERATION     ineo Eie v cm et et a eb ene 3  9 2 INITIAL CHEGK STARTEUP   uam tet  3   4 1  MAINTENANGE    eee Eel eie id fe nato tease  3  4 2  LUBRICATION isise 3  i    pete b RE aureo d p UR e atero  3   4 3  Motor Bearings                RI uie A ag e E etd 3   4 4  Gear Reduce    teet d d tl ate a e ia ees 3   4 5  Cartridge Assembly              5  1  rh li hen 3   4 6  DISASSEMBLY                 et ee ee aoe 3   4 7   Disconnect  Grinders  ts aee ce a ed e ee              3   4 8  Cutter Cartridge Replacement                       sese enne 4   4 9     Motor Removal  ie eo
3. T SEAL 4220733001  19 SEAL INSERT 4230806001  20 BALL BEARING 6300502101  21 RETAINING RING 6011010196       O RING 3207902152  24   O RING 3207902133  25   GREASE SEAL 6030021002  26   GREASE FITTING 4220692001  30 KEY 4220735001  81 RETAINING RING 6011020175  32 SPACER 4220734001  37 SIDE RAIL GASKET 4230809001  40 FLANGE HOUSING GASKET SEE TABLE 6  41 FLANGE HOUSING SEE TABLE 6  42 DRIVE ADAPTER 4251753001  43 COUPLING HALVES a  44 REDUCER SEE NAME PLATE  45 MOTOR SEE NAME PLATE  46   O RING 3207902269  52 INSPECTION PLATE GASKET SEE TABLE 6  53 INSPECTION PLATE SEE TABLE 6       Note A  Bearing   Seal Cartridge includes items 17  18  19  20  21  and 23     Note B  See Table 7 for gasket kits        Table 2  Ref  No  4      Side Rail                Model Part Number  M18C2 4251412001  M24C2 4251413001  M32C2 4251414001          M12F2  M16F2  M18F2   4251416001          Table 3  Ref  No  6      Idler Shaft                   Model Part Number  M18C2 4251418001  M24C2  M12F2  M16F2  M18F2   4251420001  M32C2 4251422001          Table 4  Ref  No  7      Drive Shaft                      Model Part Number  M18C2 4251419001  M24C2  M12F2  M16F2  M18F2   4251421001  M32C2 4251423001          Table 5  Ref  No  10      Cutter                   Style Part Number  7R  7 Tooth Reversible 4230807001  11C  11 Tooth Cam 4230911001          Page 9             10    Table 6     Flange Housing Arrangement                         Ref  No  41 Ref  No  40 Ref  No  53 Ref  No  52    Flange Housi
4. assembly    1  Remove the socket head screws connecting the bottom  cover  5  to the bottom housing  2  and remove the  cover and gasket  3      2  While holding the jaw coupling on the drive shaft   remove both castle nuts  16  and washers  15  from the  drive and idler shafts     3  Loosen the jaw coupling  43  set screw and remove the  coupling and key from the drive shaft  7      4  Remove the socket head screws connecting the housing  adapter to the top housing  2   Remove the gasket  3   and clean grease from the top housing     5  Remove the retaining rings  31  from both the drive  shafts  7  and idler shaft  6      6  Remove both gears  12  13  and keys  30  from the  shafts     7  Remove the hex screws connecting the side rails  4  to  the top and bottom housings  Remove both side rails  and gaskets  37      8  Remove the top housing  Clean any remaining grease  from all cavities     9  Remove the butt screws and washers holding the  bearing   seal cartridge in the top housing  Gently press  both cartridges out of their bores and remove the two  spacers  32      10  Remove the excluder plates  19   cutters  10   and  spacer cutters  11  from both shafts  Be careful  removing the cutters and spacer cutters because  they are very sharp     11  Pull both shafts from the bottom housing  Remove the  excluder plates     12  Remove the butt screws and washers holding the  bearing   seal cartridge in the bottom housing and press  the bearing   seal cartridges out of the hou
5. ate the  cutter stack height     The fifth character indicates the series of the unit   Series 2    2   hex shaft  Series 3     2  hex shaft  design after July 2003  Series 4     2  hex shaft  one piece flange housing design    1 6  Trim Code  Also included in the Model Number is the  six character Trim Code which is used to identify grinder  construction     The first letter identifies the materials of construction   C    Cast iron  ductile iron  and alloy steel  S    Stainless steel  X    Special    The second letter identifies the type of drive utilized   E    Electric motor and gear box  S    Submergible motor and gear box  H    Hydraulic motor with power package  X    Special    The third and fourth characters identify the type of cutters on  the drive shaft    5R    5 tooth reversible         7 tooth reversible   7C     7 tooth cam   11C   11 tooth cam    The fifth and sixth characters identify the type of cutters on  the idler shaft    5R     5tooth reversible         7 tooth reversible   7C  7 tooth cam   11     11 tooth cam    If the trim code of your grinder is other than the variations  listed above contact your nearest Moyno representative for  clarification  Do not modify your grinder with any variations  unless you have determined that it is compatible with your  application     1 7 EQUIPMENT DESCRIPTION    1 8  Grinder Unit  The Moyno Annihilator is a motor driven   double shaft design stacked with intermeshing cutters and  spacer cutters positioned on the shaf
6. ex shaft on your left is denoted Shaft 1  and the  one on the right is Shaft 2     10     11     12     13     14     15     Page 5    Place a large  L  cutter on Shaft 1 with the AP positioned  at Point 6 on the shaft  See figure 4 1    Place a small   S  spacer cutter on Shaft 2 with the AP positioned at  Point 3     Shaft 1    Figure 4 1    Place a small  S  spacer cutter on Shaft 1 with the AP  positioned at Point 3  then place a large  L  cutter on  Shaft 2 with the AP positioned at Point 6     Follow the pattern below until all cutters and spacer  cutters have been installed     Cutters and spacer cutters are very sharp  Be careful  handling them                                               Shaft 1 Shaft 2  eL 3S  3S eL  1L 4S  4S 1L  2L 55  55 2L  3L 65  65 3L  4L 15  15 4L  5L 28  25 5L  eL 3S  lt  Repeat Starts  3S eL          Cutter and Spacer Stacking Arrangement  L   Large Cutter  S   Spacer Cutter    Place an excluder plate over the top of each shaft down  on top of the last cutter and spacer cutter     Place the top housing  2  upside down on the work  bench and place the spacer  32  inside each bore   Gently push two bearing   seal cartridges  seal end first   into the bores  The ball bearing should be facing up  towards you     Secure each cartridge with two butt screw and washers   38  39      Gently lower the top housing down over the ends of  each shaft being careful not to damage the mechanical  seals     Place a side rail gasket  37  against one side of 
7. gearbox  motor  and flange  housings on in line units  Figure 1 2         Figure 1 2  Complete unit     1 3  NAMEPLATE DATA    The grinder nameplate  located on the top housing  contains  important information relating to the operation and servicing  of the grinder  This information includes the model and serial  numbers  see Figure 1 3    The grinder model number must  be used for reference when ordering a replacement cartridge  or spare parts     Model  M12F2 CE7R7R    MFG Serial  ASXXXXXX  Date  10 04       Figure 1 3  Typical nameplate data    1 4  Model Number  The grinder model number consists of  two component parts  Frame Designation and a Trim Code   A typical model number  for example  might be M12F2  CE7R7R as shown on the nameplate in Figure 1 3     1 5  Frame Designation  The five characters in the frame  designation describe the particular combination of  construction and cutter height     The first character in the frame designation  always a letter   indicates the construction as either a complete unit  M  or  replacement cartridge  C               2    The second and third characters  always numbers  indicate  either the flange size or cutter stack height     The fourth character is a letter indicating whether it s a flange  unit  F  or channel unit  C   If the fourth character indicates a  flange unit  the second and third characters indicate the  flange size in inches  If the fourth character indicates     channel unit  the second and third characters indic
8. in the ID of the sleeve     Repeat this procedure until all four bearing   seal  cartridges have been assembled     4 15  Cartridge Assembly    1     Place the bottom housing  2  upside down on the work  bench and gently push two bearing   seal cartridges   seal end first  into the bores  The ball bearing should  be facing you     Secure each cartridge with two butt screw and washers   38  39      Turn the bottom housing so that it rests on it s side   Place two excluder plates  14  into position on the top  side of the housing     Push the lower end of both the drive and idler shafts  through the holes in the bearing   seal cartridge in the  bottom housing  Be careful not to damage the  mechanical seals     Place the flat washer and castle nut on the end of each  shaft  Tighten castle nuts approximately 34 of the way   leaving them loose at this point  The castle nuts are the  prevailing torque type and will have resistance the entire  way up the thread  It will be necessary to hold the shafts  while you install the nuts     Turn the bottom housing   shaft assembly up on the  bench  Align both shafts so that the point of the hex is  facing toward you and perpendicular to the long edge of  the bottom housing  It does not matter which side the  drive or idler shaft is on  right or left     Note that each cutter and spacer cutter has only 1 of the  5 cutting teeth radially in line with one point of the hex ID  hole  This tooth is denoted as the Assembly Position   AP      The h
9. inches wider then the Grinder base   Anchor bolts are not required to attach the grinder to the  concrete base     Check the base surface with a carpenter   s level and shim  under the grinder at the places necessary to make the unit  level  Care should be exercised to ensure the grinder  flanges are mounted in line and without piping strain     Channel units should be mounted in a suitable framework for  support     2 5  Motor Controls  To protect the Moyno Annihilator from  potential damage  all Grinder units should be wired to a  Moyno control panel  In the event an unusually difficult  material engage the cutting chamber  the automatic controller  senses the overload and reverses the rotation of the cutters  to clear the object  The controller then returns the Grinder to  the forward direction of rotation  It is highly recommended  that this type of overload protection be provided for all  grinders to prevent damage to the unit     Caution    e Cutters and spacer cutters are very sharp  Keep  personnel clear of cutting chamber    e Do not lift heavy equipment over the head of  personnel       Electrical hazard   Be sure power is off and locked  out     3 1  OPERATION    3 2  INITIAL CHECK   START UP  CHECKLIST    Before putting the grinder into operation  the following items  should be checked to ensure that each piece of equipment is  installed correctly     e Recheck for proper line voltage connections at the  control panel and control transformer  Check the  transforme
10. ng   Inspection Plate  Model Flange Housing Gasket Inspection Plate Gasket  12F 4251783001 4241489001 4230908001 4230909001  16F 4251399001 4241489001 4230803001 4230804001  18F 4251893001 4241489001 4230803001 4230804001             Note C  Channel model gasket kits include items 3 and 37     Table 7     Gasket Kits                   Model Part Number  All Channel models KCHA40Q  M12F2 K12F20Q  M16F2 M18F2 K16F20Q          Note D  Flanged model gasket kits include items 3  37  40  and 52     Note E  Model M18C requires 38 cutters and 38 spacer cutters     Models M24C  M12F  M16F and M18F require 52 cutters and 52 spacer cutters   Model M32C requires 70 cutters and 70 spacer cutters     Note F  Pre assembled replacement cutter cartridges are available  Consult your local Moyno  Representative for details         M8I  pepojdxe 1ojejiuiuuy 7     eunBig           2004 by Moyno  Inc  Printed in the U S A      Moyno is a registered trademark of Moyno  Inc         Annihilator is a trademark of Moyno  Inc    Moyno  Inc  is a Unit of Robbins  amp  Myers  Inc     
11. ng along the outside and the two shorter  screws thread into the housing adapter     3  Slide the key  29  and coupling half  43  on the reducer  shaft and secure in place with the set screw     4  Lower the gear reducer  44  onto the drive adapter  carefully aligning the coupling halves  Align the holes in  the flanges and install and tighten the six hex screws   washers and nuts  49      5  Place the key in the reducer shaft and lower the motor   45  down onto the reducer while aligning the key and  keyway  Attach the motor to the reducer with four hex  screws and washers     4 17  TORQUE GUIDELINES CHART       Stainless Steel Bolts Carbon Steel Bolts  Max   Max  Torque Size Torque  NO  10 24   22 8 in  Ib    5 16   18 10 ft  Ib   1 4     20 75 2 in          3  8  16   21 7 ft  Ib  5 16   18   132 in  lb  Ve   13 43 5 ft  Ib   3 8     16 236 in  Ib    5 8    11 86 ft  Ib    1 2     13 517 in  Ib  34 10 152 ft  Ib     Size                                  Note  Torque values are from the Industrial Fasteners  Institute and Craftsman Corp     4 18  STORAGE   4 19  Short Term Storage  Storage of 6 months or less will   not damage the grinder  However  to ensure the best   possible protection  the following is advised    1  Store grinder inside whenever possible or cover with  some type of protective covering       not allow  moisture to collect around the unit     2  See OPERATION Section before startup  Be sure all  lubricants are in good condition     4 20  Long Term Storage
12. otor by lifting up with the hoist  Be  careful not to allow the assembly to tip over     3  Loosen the jaw coupling  43  set screw and remove the  coupling half and key from the drive shaft  7      4  Flanged Models    M12F2  M16F2  and  M18F2    a  Remove the bolts and lock washers that connect the  flange housings  41  to the inlet and outlet flanges  of the pipe    b  Remove the cutter cartridge   flange housing  assembly from the piping    c  Remove the cap screws and lock washers  connecting the flange housings to the cutter  cartridge  Remove the gaskets  40      5  Remove and replace the cutter cartridge with a new or  rebuilt cartridge             Authorized Moyno  Representative    4 9  Motor Removal    The grinder may remain in line during motor removal and  replacement     Open and tag power disconnect in the control panel    Disconnect and tag motor leads in the motor conduit box    Remove the bolts connecting the motor  45  to the gear   reducer  44   Some gentle prying may be necessary to   remove the motor from the reducer    Remove the key from the motor drive shaft    4 10  Gear Reducer Removal   1  Remove the bolts connecting the gear reducer to the  reducer adapter  42   Pry the gear reducer off the    reducer adapter     2  Loosen the jaw coupling  43  set screw and remove the  coupling and key from the reducer shaft     3  Remove cap screws connecting the reducer adapter  42   to the housing adapter  9   Remove the reducer  adapter     4 11  Cartridge Dis
13. r for continuity    e Set the programmed controller  inside the door of the  Annihilator control panel  to the number of attempts  desired to clear jams or overloads before automatic  shutdown  The programmed controller is normally set at  3 reversals when shipped from the factory    e Energize the incoming power lines by closing the  disconnect device         amber light  POWER           illuminates  indicating power is available to the control  circuitry    e Turn the Selector Switch to the  LOCAL  position   Depress the  Start  pushbutton  The blue light   GRINDER ENABLED  will illuminate to indicate that  the control circuits are energized and the green light   GRINDER RUNNING   will illuminate indicating the  drive motor should be operating    e Check the direction of cutter rotation     Reversible cutters denoted as 5R or 7R  can operate in  either direction of rotation  The cutters should rotate with the  teeth rotating inward  towards one another on the inlet side of  the flow  If the motor is rotating in the reverse direction   disconnect the power to the control panel     CAUTION  Using a volt meter double check that the  incoming power lines L1  L2  and L3  as well as the  motor lines T1  T2  and      in the control panel all  indicate that the power is OFF     Interchange any two of the motor leads in the control panel at  Terminal Blocks T1  T2  or T3  Do not change the  connections at the contactors  Repeat Steps 3  4  and 5   above     However  cam cutters deno
14. rs that only  need to be re lubricated when the assembly is being  repaired  You can re lubricate the housing via the pressure  release grease fitting  35   The pressure release grease  fitting is pre set at 10 psi  At pressures greater than 10 psi   the grease will be observed exiting the grease fitting via the  bypass  This feature prevents over packing the bearings with  grease and is available through Alamite     The bottom bearing housing is sealed and gasketed and  requires no lubrication        List of Lubricants  or Equivalents        See Mfg    Motor Bearings Recommendation       See Mfg    Gear Reducer 2  Recommendation       Top Housing ACG 2  Dubois             Chemical        4 6  DISASSEMBLY  Note  The following instructions cover grinder disassembly   4 7  Disconnect Grinder    1  Flush the grinder  preferably with clean water  to remove  all debris from the unit     2  Shutoff grinder              4  3  Close suction and discharge valves   4  Disconnect power source     Caution  Electrical hazard   Be sure power is off  and locked out     5  Drain any fluid in grinder   4 8  Cutter Cartridge Replacement    Note  The following instructions cover the removal of the  motor and gear reducer as an assembly to facilitate  replacement of the grinding cartridge     1  Secure the motor reducer with a nylon sling and support  with a hoist     2  Remove cap screws connecting the reducer adapter  42   to the housing adapter  9   Remove the reducer adapter   reducer  and m
15. sing    13  Clean all parts in a suitable cleaning solvent being  careful to observe all safety precautions regarding the  use of solvent    4 12  Inspection    1  Inspect all parts for wear and corrosion  Replace any  parts that worn     2  Replace all seals  bearings  O rings  and gaskets   4 13  Assembly           Moyno Annihilator is generally reassembled      the  reverse order of dismantling     During the assembly process  cleanliness is important        avoid premature failure  bearings  and seal components must  be handled with care and kept clean     4 14  Bearing   Seal Cartridge Assembly    The bearing   seal cartridge can be purchased from Moyno  as a complete unit with no assembly required  See the parts    list for part numbers      All the individual components that    make up the assembly can also be purchased  If  components are purchased separately  follow the instruction  below for assembly     1     Carefully push the rotating portion of the mechanical  seal  18   spring end first  onto the sleeve  17   Be  careful not to damage the rubber bellows as you slide it  over the step on the sleeve     Place the stationary portion of the seal  19  on top of the  rotating face  Place the O ring  23  in the OD of the  stationary seal portion     Place the ball bearing  20  on top of the stationary and  push the entire assembly down on the sleeve until the  retaining ring groove can be seen    Install the retaining ring  21  on the sleeve  Install the  O ring  24  
16. t performance in the most difficult of  applications  It represents the next generation of the world   s  most reliable grinder     The Moyno   twin Annihilator utilizes an improved version of  the counter rotating shaft design that has proven to be a  reliable method of shredding large solids  pieces of wood   plastic bottles  cloth towels and rags  and aluminum cans   etc   into smaller pieces  The slow rotating shafts are ideal  for shredding solids that are large and dense  By utilizing a  slow speed gear motor  the cutters have high torque  capability and low impact while severing debris     The Moyno Annihilator is designed with cutting teeth on both  the cutters and spacer cutters which increases the cutting  capability of rags over other twin shaft grinders and  eliminates the greatest cause of failure     that of stringy  material wrapping around the spacers     The Moyno Annihilator product line is modular in concept  allowing for optimal utilization of cutters for channel or in line  units to meet the requirements of the application  The cutter  cartridge assembly allows for the removal and replacement  of the entire cutting assembly as a single unit  The cutter  cartridges consist of a top and bottom housing  side rails   bearing seal cartridges  hex shafts  cutters  and spacer  cutters  Figure 1 1                                       ee    Figure 1 1  Cutter cartridge     The complete Annihilator unit consists of the cutter cartridge  assembly  reducer adapter  
17. ted as 7C or 11C  can only  operate in one direction of rotation  The cutters should also  rotate with the teeth rotating inward  towards one another on  the inlet side of the flow  With cam cutters you must first  install the unit in the piping in the correct flow orientation   Interchange motor leads if the cutter direction is wrong     eTo test the reversing function of the programmed  controller  it is not necessary to attempt to physically jam  the grinder  Simply depress the    Test    button on the  controller inside the door of the panel  Each activation of  the    Test    pushbutton will initiate a reversal of the  grinder     Page 3    Figure 3 1  Cutters rotating inward     4 1  MAINTENANCE    Note  In this section  a number or a letter in parentheses will  follow the first reference to each grinder part      These  numbers and letters are those used to identify the grinder  parts and hardware items in the section view diagram     4 2  LUBRICATION    4 3  Motor Bearings  The motor bearings are lubricated at  the factory and will need to be re lubricated after 12 000  hours of operation  See your motor maintenance manual for  details     4 4  Gear Reducer  The gear reducer is filled with grease at  the factory and will require re lubrication every 3 5 years   See your reducer maintenance manual for details     4 5  Cartridge Assembly  The grinder top housing is half  full of ACG 2 grease prior to shipment and is ready for  operation  The top housing contains two gea
18. the  bottom housing and attached the side rail  4  with two  cap screws and washers  28   Leave the screws loose  at this point              6    16  Slide another side rail gasket between the top housing  and side rail at the top and secure with two more cap  Screws  Repeat this process on the other side and  tighten all eight screws evenly     17  Place a key  30  in the drive shaft and slide the small OD  gear  13  down over the key  Install the retaining ring   81  in its groove above the gear     18  Place a key  30  in the idler shaft and slide the large OD  gear  12  down over the key  You may have to turn the  shaft slightly to get the gear teeth to line up  Install the  retaining ring  31  in its groove above the gear     19  Carefully lay the unit down on its side  Before you  completely tighten the two castle nuts in the bottom  housing  it will be necessary to hold the drive shaft to  prevent it from turning  You can either hold the shaft by  temporarily mounting the coupling half  43  or by  carefully wedging a small piece of soft metal between  the teeth of the two gears  After you have secured the  shafts  tighten both castle nuts     20  Place the housing gasket  3  and bottom cover  5   against the bottom housing and secure them with six  Socket head cap screws  33      21  Carefully turn the unit upright  With a hammer  tap the  two spring dowels  8  into the two counter bored holes in  the top housing     22  Wipe a liberal amount of ACG 2 grease on and aro
19. ts  The shafts are  constructed of a hexagonal  4140 steel and counter rotate at  43 and 26 RPM  The shafts contain intermeshing cutters and  spacer cutters     The Moyno Annihilator Series 2 product line  consist of three  channel models with 18  24 or 32 inch high cutting chamber   and three flanged  in line models  12  16 or 18 inch flanged     1 9  Motor  Each Moyno Annihilator is equipped with     motor   e TEFC or Explosion proof design  10 HP    e 1725 RPM  3 60 230 460V  e Baldor or Moyno choice    1 10  Reducer  Each Moyno Annihilator is equipped with a  cycloidal speed reducer   e 40 1 ratio  e 43 RPM output  e Sumitomo or Moyno choice  e Model 6170Y    10 HP  Note  See manufacturers service manuals for more  details     2 1  INSTALLATION  2 2  GENERAL    Moyno Annihilators are lubricated and tested at the factory  prior to shipment and require minimum pre start up  maintenance     Accessibility to the grinder and adequate clearance should  be a prime consideration in any installation  Enough space  should surround the unit so that maintenance can be carried  out with ease     2 3  Piping  For in line flanged units  piping should generally  be the same size as the flange and supported  not applying  vertical or horizontal forces to the grinder flanges  Be sure  to mount the unit in the piping in the proper flow  direction  Check the flow direction arrow on the grinder     2 4  FOUNDATION    Flanged units should be mounted on a concrete base  The  base should be 4 8 
20. und  each gear and fill the top housing approximately half full  of grease     23  Press the lip seal  25  into the housing adapter  9  with  the spring side down     24  Place the housing gasket  3  on the top housing and  carefully slide the housing adapter over the drive shaft  and down on the gasket  Secure the housing adapter  with two socket head screws  two hex head screws and  four washers  The two socket head screws go in the  middle of the housing  The two hex head screw go in  the two holes on the idler shaft side of the housing     25  Install the grease fitting  26  in the housing adapter   26  For Models    M12F2  M16F2  and M18F2    1  Place the gasket  40  against one side of the  cartridge body and place a flange housing  41   against the gasket  Secure the flange with the  screws and washer  57   Place the gasket  52  and  inspection plate  53  against the flange housing and  secure with studs  washers  and nuts  54  56     2  Repeat the above procedure on the other side with  the second flange housing     4 16  Reducer   Motor Assembly    1  Slide the key  29  and coupling half  43  down on the  drive shaft and secure in place with the set screw  The  root of the coupling teeth should be lined up with the end  of the shaft     2  Place the O ring  46  in the groove in the housing  adapter and place the drive adapter  42  on the housing  adapter  Secure the drive adapter with four hex head  screws and washers  The two longer screws thread into  the top housi
21. v te t e EA ER vet        eden 4   4 10  Gear Reducer                            4  4      0   0000                      enne nnne nnne nennen nnne nnne 4   4 11  Cartridge Disassembly                       sssssssssseeeeseeeenne nennen nnnm 4   4 12  INSPECTION aaa ee el EDER ated 4   4 13  ASSEMBLY    eR Dye ein 4   4 14  Bearing   Seal Cartridge                                                    5   4 15  Cartridge                                         5   4 16  Reducer Motor Assembly    irn een 6   4 17  Torque Guidelines Chart                           seesessesseseseeeeeeeeeenee ennemis 6  4518 5                               eet e bee taie c aiite o fees ia Sieve dod 6  4 19  Short Term Stor  ge     ue Ie aed AEG ER 6   4 20  Long  Term  Storage    siete ed act a cat eite dnd 6   4 21  Recommended Spare Parts                   sss nennen nnne nnne nnne nnns nnns 7  4 22YRARTS LISTE  hien piu cet ue cd e ec        8    Exploded  VIGw  zoe etnies er e eed 11     DMOYNO    Always the Right Solution       Section  MOYNO   Annihilator   Page  1  Date  October 2004    SERVICE MANUAL a  Moyno   Annihilator    Series 2    1 1  INTRODUCTION    1 2  GENERAL    The Moyno   Annihilator  twin shaft grinder  is a rugged and  reliable grinder designed to efficiently reduce the size of large  solids typically encountered in raw wastewater  primary  thickened sludge  digested sludge  slaughterhouse waste   and pulp and paper recycling  The grinder has been tested to  assure consisten
    
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