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Instruction Manual for 22T Primary Drive Gear

1. Part Detail Instruction Manual for 22T Primary Drive Gear Item No 0 0 0 00 0000 Applicable models and frame Nos KAWASAKI KSR110 OKL110A 0000010 l KAWASAKI KLX110 models from 2003 onwards KL110A A081330 SUZUKI DR Z110 models from 2003 onwards Primary drive gear O Thank you for purchasing one of our TAKEGAWA s products Please strictly follow the following instructions in installing and usingthe kit Before fitting the kit please be sure to check the part contents Should you have any questions about the products please kindly contact your local motorcycle dealer Installation Procedures Features O The light weight reduces the load on the crank shaft and improves the throttle response as the stock primary clutch is removed with only gear left O Since the transmission is not through the clutch crank shaft rotation is 100 transmitted to the secondary clutch preventing loss of power OO Referring to the service manual detach the primary clutch i i 4 i At your option Please read the followi ng befo re starti ng the installation O O From the clutch housing remove a clutch holder clutch holder spring ring Clutch gear Wedo nottake any responsibility for any accident or damage whatsoever arising from the use of the products notin conformity with the instructions in the manual and clutch gear 9 We shall be held free from any responsibility or compe
2. parts may be damaged And we shall be held harmless against any breakage or damage of any part caused by the use of this product in combination with other manufacturer s products You are kindly requested not to contact us about the combination of our products with other manufacturers Installation of this drive gear alone does not work Installation of our TAKEGAWA s hydro clutch conversion kit Item No 02 01 0292 along with this gear is essential Please note that this gear cannot be installed onto KLX110 DR Z110 for the year 2002 because of the difference in the gear shape In installing this product removal of the genuine clutch gear is necessary As this clutch gear is intended to reduce the backlash on the primary side no installation of the clutch gear does not affect the clutch operation You can use this product withuot installing the clutch gear Please be informed that mainly because of improvement in performance design changes and costincrease the product specifications and prices are subject to change without prior notice This manual should be retained for future reference In case the clutch gear is installed OO Give the clutch gear 2 tooth turns clockwise and attach the drive gear to the Primary clutch housing crank shaft At this point check that the marks on the cog tips are off the original positions In case the clutch gear is NOT installed The following show the envisioned possib
3. When you notice something abnormal with your motorcycle while riding stop riding immediately and park your motorcyle in a safe place Otherwise the abnormality could lead to accidents Before doing work make sure your bike is secure on level ground for safety s sake Otherwise your motorcycle could overturn and injure you while you are working O Check or carry out maintenance of your motorcycle correctly according to the procedures in the instruction manual or service manual Improper checking or maintenance could lead to accidents 0 If you find damaged parts when checking and performing maintenance do not use these parts any longer and replace them with new ones The continued use of these damaged parts could lead to accidents Keep plastic bags for packing products out of children s reach or discard them Otherwise there is a danger of their suffocating if they get it on DAlways start the engine in a well ventilated place and do not turn the engine on in an airtight place Otherwise you will suffer from carbon monoxide poisoning O Referring to the service manual install the removed parts in the reverse order of removal Drive gear SPECIAL PARTS UNSS YAA 3 5 16 Nishikiorihigashi Tondabayashi Osaka Japan TEL 81 721 25 1357 FAX 81 721 24 5059 URL http www takegawa co jp
4. ility of injuries to human bodies and property damage as a result of disregarding the following cautions Make sure the bike is secure on the sidestand on level ground for safety s sake during installation O Work only when the engine and muffler are cool Otherwise you will burn yourself 0 Do the installation work using the proper tools for the work Otherwise the installation with improper tools could cause breakage of parts or injuries Attach the drive gear to the crank shaft to yourself 0 0 Attach a nut to the crank shaft and tighten the nut to the specified torque Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque Improper torque could cause these parts to get holding the drive gear tight to prevent it from rotating damaged or fall off resulting in accidents As some products and frames have sharp edges or protruding portions please work with your hands protected Otherwise you will suffer injuries Torque 72 N m 7 3 kgf m O Before riding always check every section for slack in parts like screws If you find slack ones screw them securely up to the specified torque Otherwise improper tightening may cause parts to come off p The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding the Z N Warning iotiowing cautions O
5. nsation whatsoever for any glitch in the parts other than ours if the glitch takes place after the installation and use of the products 3 This kit is designed for exclusive use in the above mentioned applicable models and frame numbers only Please take note that this kit cannot be mounted on At your option Ring other models OC Install the removed parts to the drive gear This product contains a gear only Gaskets etc necessary for disassembly are not included which please purchase separately l install the clutch gear to the drive gear Clutch holder spring Do the disassembly and installation work correctly referring to the relative genuine service manual for the above mentioned applicable models Those who j are technically unskilled or inexperienced are required not to do the work Improper installation because of insufficient skill and knowledge could lead to parts l Install the holder spring to the clutch holder breakage Therefore we recommend those who are technichally inexperienced or do not have enough tools to ask a technically reliable specialist shop for Press the clutch holder into the drive gear meshing the teeth together Clutch holder the work Put a mark on any random tips of teeth meshing together Always use new bolts nuts dowel pins and packings Never reuse severely worn out or damaged ones Be sure never to use this gear in combination with other manufacturer s products There is a possibility that

Instruction Manual for 22T Primary Drive Gear

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