INSTALLATION, INSTRUCTION AND SERVICE MANUAL
Contents
1. Gas Type LPG or Natural Gas Please circle applicable fuel source www bromicheating com2. symbol For White Rodger 8 Connect gas inlet fitting to mains gas supply in ii gt 8 accordance with local gas installation code and gas x 2 supply installation section of manual Leak test with 0 2Fe g soapy water 5325 gt gt on White Rodger bee mu T 9 Fix Front cover to control housing using the 4xM4 screws provided e Insert Black Ignitor Cable directly into Control Box at terminal marked e Insert White lonisation Cable directly into Control Box at terminal marked 10 Main Power supply connection is to completed in line with instructions in the Power supply installation section of this manual AN IMPORTANT Ensure that a water tight seal is maintained N IMPORTANT After gas installation and electrical installation is complete all gas lines should be tested for leaks using a soapy water solution See Section titled Leakage Test for further information Ensure gas pressure meets the requirements outlined in Gas Supply Installation above www bromicheating com 11 INSTALLATION INSTRUCTIONS coNTINUED GAS SUPPLY INSTALLATION N IMPORTANT e All gas supply installation work must be performed by trained and authorized person s and comply with the requirements of local Gas Installation Codes e All Piping Joints should be tested for leaks with a soapy water solution before use e Gas hose must be located out of pathway where people may trip over it or i
3. AS 5601 2010 Please note that these standards are subject to change The heater is designed to function in winds up to 15Km h The heater is subject to reduced performance or failure in adverse weather conditions such as high wind or extreme saturation INSTALLATION REQUIREMENTS A IMPORTANT GAS REQUIREMENTS Tungsten Smart Heat LPG Models Use Propane LPG gas only The approved inlet pressure to the appliance is 2 75KPA This appliance shall only be used in above ground open air situations with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection Tungsten Smart Heat Natural Gas Models e Use Natural Gas Only Always use Bromic Natural Gas Governor supplied Model BM WF1A AGA No 5149 Ensure that Inlet pressure to the regulator does not exceed 5KPA 1 An enclosure with walls on all sides but at least one e The approved inlet pressure to the appliance is 1 permanent opening at ground level ref Appendix A Example 1 Any enclosure in which the appliance is used shall comply with one of the following 2 Within a partial enclosure that includes an overhead cover and no more than two walls ref Appendix A Example 2 3 Within a partial enclosure that includes an overhead cover and more than two walls the following shall apply At least 2596 of the total wall area is completely open ref A
4. breakage Control compartment burner and circulation air passageways of the heater must be kept clean Frequent cleaning may be required as necessary Turn Gas Supply off when not in use Check the heater immediately if any of the following occurs heater does not reach temperature The burner makes popping noise during use a slight noise is normal when the burner is ignited or extinguished Young children should be supervised to ensure that they don t play with the appliance This appliance is not intended for use by young or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely Check for damage to the appliance regularly If damage to the cord plug or appliance is suspected discontinue use immediately and contact the supplier or qualified person for repair If the cord plug or appliance is damaged unplug from the outlet discontinue use immediately and only an authorised person or similar may repair the unit Avoid inhaling fumes emitted from the heater s first use Smoke and odour from the burning of oils used in manufacturing will appear Both the smoke and odour will dissipate after approximately 30 minutes Ensure that a watertight seal is maintained on the electrical control box at all times Regularly check for damage to the rubber seals If damage to the rubber seals is suspected discontinue use immediately swit
5. leaking fittings then turn the gas supply on and recheck e Never leak test while smoking e The following points MUST be leak checked before operation a aj ki LIE T bag W a7 Y Mar a 4 1 t d www bromicheating com INSTALLATION INSTRUCTIONS CONTINUED 4 Fix Heater to Lower paddles using suitable fixtures NOTE Tungsten Smart Heat Heating recommends running power and gas lines to the heater inside the pole to reduce visibility and likelihood of damage HEAT DEFLECTOR INSTALLATION 1 Remove Heat Deflector and brackets from packaging 2 Attach mounting brackets to Inner skin of Heat Deflector using 4x M4 screws provided 3 Attach Outer skin to Inner skin using 4x M4 screws provided 4 Mount Heat Deflector to back of heater by loosening the two screws and secure brackets underneath washers Re tighten screws to original position using screw driver CEILING POLE INSTALLATION SR 1 Mount Top Bracket to ceiling or support beam using suitable fixings no less than 60mm length IN WARNING When mounting ceiling pole ensure the anchoring to the structure is of sufficient strength quality and workmanship to support the weight of the heater and any other load that could be applied to the fixture 2 Assemble pole to the mounting bracket using the M8x100mm and M19x100mm bolts and fix using nuts and washers as supplied 3 Assemble both lower paddl
6. s authorisation for repairs to be carried out 5 Repairs to the Goods must not have been attempted by any person other than an authorised service agent Repairs attempted by a non authorised agent will void the warranty 6 Where Goods are located or are to be located in premises where the induction of service or installation personnel is required any costs for such induction of service or installation agents to gain access to sites Is for the account of the customer and not for Bromic 7 The requirement for repair or replacement of the Goods must not be due to misuse neglect accident improper installation unauthorised modification or other abuse which in the reasonable opinion of Bromic was occasioned by the purchaser or any agent or employee of the purchaser Repair or supply of a substitute will not extend or renew the warranty period Bromic will warrant that any spare parts it provides will be free from defects and or faults in materials and or workmanship for a period of 5 months from the date of purchase provided that these spare parts have been installed by a Bromic authorised service agent 10 Bromic will either undertake the repair or nominate a repair agent authorised by Bromic 11 Bromic s repair warranty is restricted to normal business hours on Monday to Friday and excluding public holidays and weekends 12 Where Bromic elects to replace rather than repair the Goods and no identical replacement is available for the Goo
7. www bromicheating com www bromicheating com POST INSTALLATION REPORT POST INSTALLATION REPORT FOR TUNGSTEN SMART HEAT GAS RADIANT HEATERS AFTER HEATER INSTALLATION PLEASE PHOTOCOPY COMPLETE amp SEND THIS REPORT BY FAX TO 02 9748 4289 or BY MAIL TO Bromic Heating Pty Ltd 1 Suttor Street Silverwater NSW 2128 Australia or SCAN AND EMAIL TO info bromicheating com Customer Business Name Please fill in the relevant information or circle the appropriate Yes No responses below How many Tungsten Smart Heat Site Address Natural Gas What type of gas is used BEEN Is Are the heater s exposed to salt air or any other corrosive or Yes No chemical atmosphere Does the heater s installation Suburb Y N State Postcode Do heater clearances match the minimum requirements outlined the Installation Requirements Yes No Customer Contact Details section of the Installation Is the gas supply line adequately Position sized for the number of heaters Yes No installed Ph Fax Have gas lines been purged of air Yes No H li n checked for ave gas lines been checked fo Vus LPG installee amp ontset Details leaks with a soapy water solution operated without malfunction What is the inlet gas supply kPa pressure mn Ph Fac What is the gas valve outlet Mobile pressure at test point res Signature of authorised person Name Company Position Date www bromicheatin
8. AS REQUIREMENTS INSTALLATION CLEARANCES INSTALLATION INSTRUCTIONS HEATER INSTALLATION INSTRUCTIONS GAS SUPPLY INSTALLATION POWER SUPPLY INSTALLATION LEAKAGE TEST HEAT DEFLECTOR INSTALLATION INSTRUCTIONS CEILING MOUNT POLE INSTALLATION INSTRUCTIONS OPERATING INSTRUCTIONS TURNING THE APPLIANCE ON TURNING THE APPLIANCE OFF MAINTENANCE AND SERVICING REGULAR SERVICE REQUIREMENTS EXTERIOR SERVICING OPTIMUM MOUNTING DISTANCE HONEYWELL CONTROL HONEYWELL VALVE OPERATION DATA BRAHMA CONTROL BOX DUNGS GAS VALVE WHITE RODGERS GAS VALVE WIRING DIAGRAM REPLACEMENT PARTS POST INSTALLATION REPORT TROUBLE SHOOTING APPENDIX A WARRANTY www bromicheating com IMPORTANT NOTES AND WARNINGS N WARNING THIS APPLIANCE SHALL NOT BE INSTALLED OR USED IN RESIDENTIAL DOMESTIC INDOOR AREAS DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE DO NOT USE OR NEAR THIS APPLIANCE DO SPRAY AEROSOLS OR FLAMMABLE MATERIALS IN THE VACINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION STORE FLAMMABLE MATERIALS Failure to follow the warnings and instructions in this manual could result in severe personal injury death or property damage This Installation Operation and Service manual should not be removed from the site of installation This Appliance is for outdoor and non residential indoor areas only see attached diagrammat
9. BR MIC HEATING TUNGSTEN SMART HEAT GAS HEATER BY BROMIC INSTALLATION INSTRUCTION AND SERVICE MANUAL SUITABLE FOR GAS RADIANT HEATER MODELS TUNGSTEN 300 BURNER AND TUNGSTEN 500 BURNER arataa jd BE d BE M M M M M EE LI Tat i dd ds eds ae NN CNN IE titt Stetihihehy tate atest MC MO MIE MI H NM IM HHH IK MIN MW E TUNGSTEN N DANGER A WARNING Do not store or use petrol or other flamable vapor and If vou smell gas Nt l liquids in the vicinity of this or any other appliance 1 Shut off gas to the appliance This appliance to be connected only to EE reticulated gas amp installed in accordance with AS NZS 2 Extinguish any open flame 5601 If odor continues keep away from the appliance and immediately call your gas supplier or fire department A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death WARNING For Outdoor or Amply Read the installation operating and Ventilated area use and for NON maintenance instructions thoroughly before installing or servicing this equipment Version 4 1 AUS A IMPORTANT This manual contains important information about the assembly operation and maintenance of Tungsten Smart Heat Heate
10. D je m 2 Open side least 25 of total wall area 30 percent or more in total of the remaining wall area is open and unrestricted OUTDOOR AREA EXAMPLE 5 www bromicheating com WARRANTY 28 BR MIC HEATING Smart Heating Warranty Conditions Bromic Pty Limited CBromic warrants to the original purchaser the Purchaser of products supplied by Bromic Heating Cthe Goods that the Goods will be free from defects and or faults in materials and or workmanship for Twelve 12 months from the date of Bromic invoice Subject to the following conditions of this Warranty if a defect and or fault in materials and or workmanship are found during the warranty period Bromic will replace or repair the Goods at its option without charge 1 Goods must have originated from Bromic and must be able to be identified by Bromic personnel as a Bromic Heating product 2 The original invoice details including serial number where applicable MUST be provided to Bromic at the time that any claim is made pursuant to the terms of the Warranty 5 Any claim made pursuant to the terms of the Warranty must be made within a reasonable time of the discovery of any potential fault or defect 4 Acceptance of a claim under this Warranty is subject to an assessment of the Goods by Bromic or its authorised agent to determine the cause of the defect prior to Bromic
11. ELECTRICAL COMPONENTS lonisation lonisation Ignition Red 230V z G D 2 U9910 MOJJSA Vellow Green Note If any of the original wire as supplied with the heater must be replaced it must be replaced with 18AWG 90 C type UL approved wire or its equivalent If Transformer must be replaced a UL approved model of similar type must be used www bromicheating com 19 WIRING DIAGRAM ELECTRICAL DIAGRAM SEE INSTRUCTION MANUAL FOR DETAILS ON HOW TO CONNECT THE ELECTRICAL COMPONENTS am ai Gas Valve U39JD5 MO 9A Brahma Control Box 20 www bromicheating com M i Honeywell O U 5 X Q 2 White Rodger REPLACEMENT PARTS REPLACEMENT PARTS DISCRIPTION Pan sr 2620701 2620700 O Dr o 3 RightSideMount 262020 2620720 6 white Rodger 29x72 O s RearHowsng ots 329386 79 frear cover AssemBir 293858 Gas Inlet Honeywell 1 2 Gas Valve Note For more information on obtaining spare parts contact the place of purchase or BROMIC HEATING Head Office 1 Suttor Street Silverwater Sydney NSW 2128 Australia Telephone 1300 276 642 within Australia or 61 2 9748 3900 from overseas Fax 61 2 9748 4289 Email info bromicheating com Web
12. INSTRUCTIONS CONTINUED 4 Attach Heater to Wall Bracket Control Housing Remove Front Cover from Control Housing Attach Heater to Wall Bracket Control Housing by inserting Mounting Arm into lower channel of Wall Bracket Ensure that the Gas Hose and Wiring Harness slide through the groove on top side of the control Housings lower channel and remain undamaged by the metals edges during assembly It may be necessary to manipulate the gas Hose so that the arm can slide into place TIP Do not install the mounting pin at this point Spray soapy water on the arm to ease the sliding Connect the AGA approved flexible connector to the Gas Valve Outlet Fitting Position heater and hose so that the gas hose and fitting are in alignment NOTE ensure that the hose nut and valve fitting are parallel to one another and threads are engaged correctly before tightening Incorrect installation can cause gas leaks and damage components TIP Sliding the mounting arm inside the control housing s channel can help accurately Position the Gas hose in place under the gas valve s fitting Spanner Tighten using 2 wrenches and leak test using soapy water see section leakage test www bromicheating com INSTALLATION INSTRUCTIONS contiNuED 6 Insert Pivot Bolt e Insert Black Ignitor Cable directly into control box using 2 8mm spade connector located on the side e Position Arm so that the rear holes on the mounting of the co
13. ated black paint For all exterior black parts excluding fascia trims a brushed finish has been used This is not a coating and under prolonged use may slightly discolour from high temperatures emitted by the heater This is a normal occurrence and does not affect the operation of the appliance www bromicheating com Replacement parts can be purchased to restore the heater to its original appearance from Tungsten Smart Heat Heating Pty Ltd Refer to parts list in manual IMPORTANT Do not apply any additional surface coating to the heater under any circumstances Use of additional coating other than those applied during manufacture could result in hazardous reactions such as toxic fumes or fires Additional coatings will void the warranty OPTIMUM MOUNTING DISTANCE a BE 1100mm 2500 3500mm 1100mm 2500 3500mm OPERATION DATA HONEYWELL CONTROL BOX The following operation sequence is valid only where the components are installed according to the manufactures assembly and installation instructions Please do not modify the wiring configuration gas train or any other part of the heater assembly Application The Honeywell electronic gas burner control system is suitable for atmospheric gas burners for non permanent operation Although the Honeywell unit is available non volatile lockout its configuration in the Tungsten Smart Heat series heaters limits it to volatile lockout i e the restart from this c
14. ch off power and contact the place of purchase or authorised service technician for repair www bromicheating com PRODUCT OVERVIEW PRODUCT DESCRIPTION The Tungsten Smart Heat Gas Radiant Heaters are designed to provide effective outdoor heating to both commercial and residential premises whilst offering an appealing design The heaters incorporate full function electronic controls allowing them to be operated remotely from a conveniently located switch The heaters have been designed to withstand the rigors of the outdoors SPECIFICATIONS Tungsten Smart Heat 3 BURNER Tungsten Smart Heat 5 BURNER eT Voltage 220 240V 220 240V TUNGSTEN SMART HEAT HEATER DIMENSIONAL DETAILS Without Heater Deflector Wall Bracket Control Mounting Hole Positions With Heater Deflector AN IMPORTANT This appliance is NOT approved for indoor domestic use and must be installed by authorised persons only in accordance with AS5601 2010 Gas Installation Code This appliance is to be protected from rain Install under a protective cover www bromicheating com PRODUCT OVERVIEW CONTINUED GENERAL INFORMATION The Calortch Series Gas radiant heaters are suitable for outdoor and non residential indoor spaces In addition to the installation instructions provided authorised installers must abide by the Australian installation code
15. d minimum installation height Local authority regulations and building codes must be checked prior to installation regulations and building codes must be checked prior to installation In the Case of appliances intended for non residential indoor use This appliance must not be used in a room smaller than V cubic metres Where V Five 5 times the rated gas consumption MJ h NOTE For example in the case of an appliance with a rated gas consumption of 20 MJ h V 5 x 20 100 cubic metres IN IMPORTANT This appliance must only be used in a well ventilated area www bromicheating com INSTALLATION INSTRUCTIONS HEATER INSTALLATION INSTRUCTIONS 2 Connect AGA approved Flexible Gas Connector as supplied to the inlet fitting on the heater using 2 wrenches to tighten Leak Test by applying compressed N WARNING air 1 2 PSI to open end of flexible hose Spray gas fittings with a soapy water solution and Check for leaks Alternatively leak check can be done after assembly using inspection hole on bracket arm see leakage test section of this manual This appliance must be installed and used in accordance with AS5601 2010 Gas installation standard and must meet all the requirements stipulated in the Installation Requirements section of this manual A WARNING Installation should be done by a qualified service person AN CAUTION Please see specifications for the weight of the Heater The installer of the Tung
16. ds being replaced Bromic may replace the Goods with Goods of a similar standard and design then available from its range 15 Bromic is not liable for the costs of the authorised service agents other than standard labour costs during normal working hours 14 Bromic is not liable for travelling time in excess of 50 kilometres from an authorised service agent or 1 hour from the authorised service agent whichever is the lesser 15 Bromic is not responsible for any costs involved in gaining access to Goods for the purposes of repairs checks or modifications 16 Bromic s warranty does not extend to any damage or induced Goods failures resulting from an installation that was undertaken outside the direct control of Bromic or its authorised service installation agents 17 Bromic is not liable and will not authorise repairs pursuant to a claim under this Warranty for Goods which have been modified for rental purposes All Goods are designed to be operated indoors in a permanent location Movement of goods after installation should be restricted to whatever is required for routine cleaning and maintenance only 18 Bromic will not be responsible or liable for damage or loss caused during transport and or testing of the Goods and will not be liable for the cost of transport or testing of the Goods www bromicheating com WARRANTY CONTINUED BR MIC HEATING 19 Bromic does not warrant the Goods where the Goods were installed and o
17. ermanent operation e Connect and disconnect the unit only after switching off the power supply e Avoid exposing the unit to dripping water e Ventilation and the lowest temperature ensures the longest life of the control Electrical Installation e The applicable state and Australian standards AS3350 regarding electrical safety must be respected eg e Live and Neutral should be connected correctly a mistake could cause a dangerous situation e Before starting the system check cables carefully for incorrect installation e earth terminal of the control the metal frame of the burner and the earth on the mains supply must be well connected Operation At every start the control unit proceeds to a self checking of its own components During the pre purge or waiting time TW the internal circuit makes a test of the flame signal amplifier Extraneous light or fault in the amplifier will result in the simulation of a flame which will prevent the control from starting At the end of the waiting or pre purge time the gas valve is energised and the ignition device is operated In this way the safety time TS begins If a flame is detected during the safety time the ignition device is inhibited and the gas valve remains energised If the control does not detect any flame signal during the safety time at the end of safety time TS the unit proceeds to lockout and the gas valve and ignition device are switched o
18. es hoses e Goods which have not been installed in accordance with Bromic s and or the manufacturer s specifcation f Extraordinary and unforeseeable events voltage surges irregular electric power supply natural events and disaster riots etc g Repairs or replacement of Goods not bearing original serial numbers where applicable or compliance plates Rust and or discoloration due to heat or exposure to corrosive environments i Damage caused to Goods due to improper use of cleaning agents detergents bleaches or other chemical additives or agents of a corrosive nature Breakage either intentional or unintentional to any part of the Goods k Any damage arising from any modification of the Goods that has taken place without prior authorisation from Bromic use of the Goods for any reason other than its originally specified purpose m Installation of Goods in places other than the original place disassembly and reassembly in another place n Carelessness negligence or use other than that for which the Goods are designed O Goods not performing correctly as a result of Goods being used in an environment whereby the ambient temperature and relative humidity are outside the operating parameters specified for those particular goods p Modifications or tampering with the Goods or q Heater Failure of the Goods due to i Incorrect installation of gas supply li Insufficient regular maintenance of the type speci
19. es to the pole back to back and insert 3 M10x100mm bolts and fix using nuts and washers as supplied www bromicheating com 13 OPERATING INSTRUCTIONS TURNING THE APPLIANCE ON 1 Ensure that gas installation and power installation has been carried out in accordance with the manufacturers instructions outlined in this document Turn on gas supply Ensure correct gas supply pressures are set Switch on power to heater If Gas heater does not light turn power off Wait 5 seconds before turning power back on If heater does not ignite after 5 attempts consult the dE qe troubleshooting section of this manual or contact Tungsten Smart Heat Heating Pty Ltd for service information TURNING THE APPLIANCE OFF 1 Fortemporary shutdown turn off power 2 For permanent shutdown turn off power and shut off gas supply NOTE The appliance must be completly shutoff for a period of 5 minutes before being relighted N IMPORTANT Check the heater immediately if any of the following occurs heater does not reach temperature burner makes popping noise during use a slight noise is normal when the burner is ignited or extinguished Note Avoid inhaling fumes emitted from the heater s first use Smoke and odour from the burning of oils used in manufacturing will appear Both the smoke and odour will dissipate after approximately 30 minutes Installers please Note When the i
20. ff If the established flame signal is lost during the safety time or during operation thereafter this will cause the ignition device to be reactivated within 1 second If the burner does not light within 10 seconds of ignition reactivation the heater will enter failure lockout mode and must be reset 17 OPERATION DATA WHITE RODGER VALVE The White Rodgers Gas Valve is a compact multi functional control which incorporates an adjustable direct acting pressure regulator It is designed for quiet operation with cushioned solenoid stops and operates on 220 240V Standard Specifications 18 Inlet Screen will filter to 180 microns Quiet operation Ambient Temperature Range of 0 C to 60 C Compact Size 86 5mm x 63 5mm x 65 9mm 50mb Pressure Rating Class B Group 2 Direct Acting Solenoid Valves with high sealing force 3 8 x 3 8 BSP PI Inlet and Outlet Opening time 0 25 seconds Closing time 0 25 seconds Earthing terminal 6mm spade tab Tamper resistant screws Top mounted coils and electronics that can be feld replaced without entering the gas stream TECHNICAL DATA Max Working pressure Installation group Operating Temperature Regulator adjustment range Voltage Ratings www bromicheating com 0 C to 60 C 9 2 to 13 7 mbar 220 240VAC 50 60Hz 52A WIRING DIAGRAM HONEYWELL CONTROL HONEYWELL GAS VALVE ELECTRICAL DIAGRAM SEE INSTRUCTION MANUAL FOR DETAILS ON HOW TO CONNECT THE
21. fied by the relevant manufacturer of components including but not limited to injectors every three months 8 more frequently if required burners etc iii Insufficient and or irregular cleaning of the injectors every three months 8 more frequently if required iv Failure to provide adequate ventilation for the Goods as specified by the manufacturer or v Fair wear and tear of the Goods 24 Please contact Bromic as soon as possible after discovery of a potential defect and or fault with the Goods to arrange for it to be tested and or serviced www bromicheating com 30 BR MIC HEATING 25 All warranty enquiries and or claims should be directed to Bromic s Head Office via its postal address PO Box 6062 Silverwater NSW 1811 or by telephoning 1300 276 642 within Australia or sending a fax to 61 2 9748 4289 26 The manufacturer is not responsible for assuring compliance with jurisdictional codes and regulations governing sales construction installation and or use of the heating products and cannot be responsible for how the product is installed or used Before purchase and use of the product it is the responsibility of the owner to review the product application and all applicable national and local codes and regulations governing the installation and use of such heating products and to seek advice from relevant technical persons 27 In addition to the above all of Bromic s other general terms and conditions of trade apply
22. fore use and at least annually by an authorized person for the life of the heater All leak tests should be done with a soap solution Never use an open flame to check for leaks Do not use the heater until all connections have been leak tested by an authorised person Inspect the hose assembly before each use of the appliance The hose assembly must be replaced prior to the appliance being put into operation if there is evidence of excessive abrasion or wear or if the hose is damaged The replacement hose assembly must be AGA approved The hose assembly is not to be located in areas where the hose may be subject to accidental damage This radiant heater is NOT intended to be installed on recreational vehicles and or boats Repair to be carried out ONLY by an authorised person Improper installation adjustment or alteration can cause personal injury property damage or even death Do not attempt to alter the unit in any manner Ensure that the heater is never used without an AGA approved pressure limiting regulator Remove transit protection before use Never operate the heater in an explosive environment such as areas where petrol or other flammable liquids or vapours are stored Turn off the gas supply immediately if smell of gas is detected Do not paint any surface of the heater Do not throw objects at Glass facia If Glass facia breaks discontinue use disconnect power and gas and isolate area affected by
23. g com TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Heater will not turn on Heater turns on but then cycles on and off Low ceramic tile surface temperature Gas odour Burning of gas air mixture inside burner casting flashback Control assembly is overheating Carbon formation on ceramic tile surface of burner Insufficient flame on ionisation rod Drafty conditions Insufficient earth connection between heater and control box Air in gas line Manual shut off valve closed Regulator sticking Regulator reversed Low manifold gas pressure Low gas inlet pressure Orifice partially blocked with foreign matter Combustion by products not adequately ventilated Manifold misaligned from excessive torque applied on pipe at installation Gas supply piping too small Foreign matter in venturi tube Loose pipe connection Defective regulator Defective manual shut off valve Defective gas control valve Loose flexible hose Separation of ceramic tiles Ceramic tile s cracked Heater mounted at incorrect angle Excessive drafts Heater not mounted correctly Misaligned orifice Obstruction in venturi tube Low gas pressure Wrong gas supplied to heater www bromicheating com Have authorized electrician check power supply Have authorized gas fitter check gas supply Check and set gas pressure e Check and clear obstruction to burner venturi and injectors Discontinue use in high winds Replace wiri
24. ical representations of outdoor areas Appendix A Any guard or other protective device removed for servicing conducted by an authorised person must be replaced before operating the heater Adults and children should stay away from high temperature surfaces to avoid burns or other serious personal injury Children should be carefully supervised when they are in the area of the heater Clothing or other flammable materials should not be hung from the heater or placed on or near the heater Do not perform maintenance until heater has been turned off power disconnected and heater temperature has cooled to room temperature Do not expose the burner to water or moisture The appliance is to be protected from rain Do not use the heater if any of these parts are exposed to water until the appliance is inspected or repaired by an authorised service person The installer is to ensure that the requirements of the local authority local gas fitting regulations municipal building codes and any other relevant statutory regulations are carried out Certain materials or items when stored under or near the appliance will be subjected to radiant heat and could be seriously damaged Ensure combustible materials eg overhead structures walls floors furniture fixtures and plants must be kept 1100mm from the top and side The whole gas system hose assembly regulator pipes and burner should be inspected for damage and leaks be
25. must be reset OPERATION DATA HONEYWELL VALVE The VK series gas control have been specially developed for application in domestic appliances The Honeywell Gas Valve is a multi functional control which incorporates an adjustable direct acting pressure regulator It is designed for operation on 220 240V Standard Specifications e 1 2 Female Pipe Thread connection e Ambient Temperature Range of 0 C to 60 C e Compact Size 86 5mm x 63 5mm x 65 9mm 50mb Pressure Rating e 1 2 x 1 2 BSP G Inlet and Outlet Earthing terminal 6mm spade tab e Tamper resistant screws mounted coils that can be field replaced TECHNICAL DATA Max inlet working pressure 0 C to 60 C 220 240VAC 50 60Hz 52A Installation group Operating Temperature Voltage Ratings www bromicheating com Adjust Regulator Pressure e Unscrew the regulator cover e Unscrew the outlet plug to measure the outlet regulator pressure by using manometer e Adjust the pressure by turning the regulator screw clockwise or anti wise e Adjust the pressure according to appliance specification N IMPORTANT Remember to place the regulator cover outlet and inlet back on Inlet Pressure test point Outlet Pressure test point Regulator OPERATION DATA BRAHMA CONTROL BOX The following operation sequence is valid only where the components are installed according to the manufactures assembly and installation instructio
26. n areas where the hose may be subject to accidental damage Verify the type of gas supply complies with the appliance rating plate located at the back of the heater An approved manual isolating valve must be fitted before the heater in accordance with local Gas Installation Codes The inlet connection to the heater control box is a 3 8 SAE Male Tighten all the connections and then turn on the gas supply Check for gas leakage with a soapy water solution See section titled Leakage Test Do not use an open naked flame to check for leaks When the heater is operating check gas pressure at the test point and ensure the manifold pressure to the heater is NG 1KPA LPG 2 75KPA Gas supply pressure must be limited to 5KPA If gas line pressure exceeds this level a separate pressure reducing regulator must be installed The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 12 POWER SUPPLY INSTALLATION NWARNING This heater is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded
27. ne by observing the red glow through the translucent face or by peering down the product combustion passageway Note A slight variation in colour is to be expected 3 Clean burners Burners can be cleaned by directing compressed air max20PSI at outlet ports Avoid directing air at gasket material between ceramic tile and burner cup 4 Clean manifold and injectors Undo gas hose from gas valve outlet heater should be switched off and inject compressed air max20PSI down the inlet fittings 5 Clean dust and foreign matter from inside of heater housing Open up rear housing and clear dust using compressed air max20PSI and a damp cloth 6 Remove debris spider and insect nests from control compartment burner and circulation air passageways of the heater with heavy duty pipe cleaner or compressed air to keep appliance clean and safe for use Never clear ports or other openings with toothpicks or other articles that will break and block the ports 7 Ina Salt air environment such as near an ocean corrosion occurs more quickly than normal Check frequently for corroded areas and repair them promptly AN IMPORTANT More frequent cleaning may be required as necessary It is imperative that control compartment burners and circulating air passageways of the heater be kept clean EXTERIOR SERVICING The exterior Tungsten Smart Heat Series Heater components are constructed from stainless steel and high temperature co
28. ng harness and clean connections to ensure good earth Purge line Open valve Replace regulator Remove and install properly Adjust valve regulator until 1kpa for natural gas or 2 75kpa for propane is obtained Adjust main supply regulator until at least 1 25kpa for natural gas or 3kpa for propane precedes heater s control assembly Clean orifice Provide adequate ventilation of by products Replace manifold Increase gas pressure or replace piping Remove with bottle brush Check all connections with soap solution and tighten where necessary Replace regulator Replace manual shut off valve Replace gas control valve Tighten flexible hose Replace burner assembly Replace burner assembly Check angle of heater See heater nameplate Shield or relocate heater Mount wall bracket control housing against a vertical flat surface following the instructions outlined in the installation section of this manual Always use supplied parts to mount heater Consult sales agent or factory Clean with bottle brush Provide required pressure Check label for type of gas required APPENDIX A OUTDOOR AREA EXAMPLE 1 OUTDOOR AREA EXAMPLE 2 www bromicheating com APPENDIX A CONTINUED Both ends open Open side at least 25 of total wall area 30 percent or more in total of the remaining wall area is open and unrestricted OUTDOOR AREA EXAMPLE 4 26 www bromicheating com APPENDIX A CONTINUE
29. ns Please do not modify the wiring configuration gas train or any other part of the heater assembly Application The Brahma electronic gas burner control system is suitable for atmospheric gas burners for non permanent operation Although the Brahma unit is capable of non volatile lockout its configuration in the Tungsten Smart Heat series heaters limits it to volatile lockout i e the restart from this condition is possible by the interruption and subsequent restoration of the mains power supply Features e Compliance with EN 298 European standard for automatic gas burner flame monitoring and control systems e Compliance with AGA Australian standard for automatic gas burner flame monitoring and control systems e Flame monitoring based on rectification property of the flame ionisation e Two independent safety contacts in series on the gas valve output e Electrical service life at max declared loading gt 250 000 operations e nbuilt ignition device with completely solid state design and high efficiency Protection degree ro fgniton www bromicheating com Directions for use e Automatic controls are safety devices and shall not be opened The manufacturer s responsibility and guarantee are invalid if the control is unduly opened e A regulation shutdown must occur every 24hours to enable the unit to check its own efficiency systems for non p
30. nstallation and testing is completed make sure that the customer knows how to operate the heater Leave the operating instructions with the customer MAINTENANCE AND SERVICING It is important that regular maintenance is carried out on the heater to maintain efficient operation All maintenance should be carried out ONLY by authorized service personnel Control compartment burner and circulation air passageways of the heater must be kept clean Inspect and clean at least every six months or more frequently in adverse conditions Never obstruct the flow of combustion and ventilation air Always keep the appliance area clear and free from combustible materials gasoline and other flamable vapors and liquids Do not clean heater with cleaners that are combustible or corrosive REGULAR SERVICE REQUIREMENTS 1 AGA approved Gas Hose located within the mounting arm must be checked at least once annually The hose must be replaced if there is any evidence of excessive wear or if the hose is damaged The replacement hose assembly must be AGA approved with 3 8 SAE flared ends To Check the Gas Hose remove control housing cover by removing 8 screws and slide cover outwards Alternatively disassemble heater by reversing the installation instructions as outlined in Installation section of this handbook 2 VISUALLY CHECK BURNER FLAMES During heaters function visually check that all burners are alight and glowing hot This can be do
31. ntroller arm and Control Housing are in alignment Insert Bolt and washer as supplied through Control Housing and Mount Arm using the hole located on the bottom surface of the Control Housing towards the rear Spanner tighten in place e Select desired heater angle and insert the M6 Bolt and washer as supplied through the bottom surface of Control Housing into the mounting arm using the corresponding hole Heaters angle will be 0 109 or 209 Spanner tighten in place Insert White lonisation Cable directly into control box using 4 75mm spade connector located on the side of the controller Insert Earth Terminal over earth tab attached to body of control housing and marked with Earth N IMPORTANT Electrical connections must be completed by trained and authorized electrical technicians only 7 Connect the 3 wires from the heater by carefully following the instructions below For Honeywell Control Disconnect Honeywell control from Honeywell gas valve by unscrewing retaining screw and pulling away from gas valve e Re connect Honeywell control to the gas valve by positioning the controllers inbuilt Molex plug over the gas valves connector Symbol 10 www bromicheating com INSTALLATION INSTRUCTIONS coNTINUED e Insert Earth Terminal over Earth Tab attached to and carefully slide into place Fix in place using the l l side of Wall Bracket Housing and marked with the retaining screw
32. ondition is possible by the interruption and subsequent restoration of the mains power supply Features e Compliance with AGA standard for automatic gas burner flame monitoring and control systems Compliance with EN 298 European standard for automatic gas burner flame monitoring and control systems Compliance with AGA Australian standard for automatic gas burner flame monitoring and control systems Flame monitoring based on rectification property of the flame ionisation TECHNICAL DATA Supply voltage 230V 50 60Hz Operating temperature 20 C 60 C Ambient humidity 90 max at 40 C Protection degree IPX4 Timings Self Check time Safety time TS 1 55 25s 1 5 10 4VA Drop out time on running flame failure Power consumption at start up Power Consumption Running Ignition 15kV with 40pF load Spark repetition rate 33 Hz Ignition Voltage www bromicheating com OPERATION DATA HONEYWELL CONTROL BOX Directions for use e Automatic controls are safety devices and shall not be opened The manufacturer s responsibility and guarantee are invalid if the control is unduly opened e A regulation shutdown must occur every 24hours to enable the unit to check its own efficiency systems for non permanent operation e Connect and disconnect the unit only after switching off the power supply e Avoid exposing the unit to dripping water e Ventilation and the lowest temperatu
33. ppendix A Example 4 and At least 3096 of the remaining wall area is open and unrestricted ref Appendix A Example 4 Note The definition of outdoors is an above ground open air situation with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection www bromicheating com INSTALLATION REQUIREMENTS coNrINUED INSTALLATION CLEARANCES When selecting the installation location for the Tungsten Smart Heat Gas Heaters the following mounting clearances should be followed Care should be taken to ensure that the heater is not installed Note Heater should be installed in such a way so as to allow e Where heat ignition can cause damage to gas cylinders adequate lines e Clearance around air openings to combustion chamber Near other combustible materials e Clearance from combustible material In open locations subject to rain e Provisions for accessibility and clearance for combustion In indoor residential locations and ventilating air supply In areas without sufficient clearances refer below Note When installing with the Tungsten Smart Heat Gas Note When Installing with No protective cover the following Heat Shield Part No 2620165 or 2620166 the following installation clearances shall apply installation clearances Shall Apply wot a s ec a s Ic Bromic recommended minimum installation height Local authority Bromic recommende
34. r used in conjunction with goods of a supplier other than Bromic the other goods in such a way as to exceed the capacity and or performance capabilities of the Goods or the other goods and denies all liability for any damage whatsoever suffered by any person arising from such use 20 Bromic shall not be liable for any indirect or consequential loss loss of profit or any other economic loss as a result of any actual or alleged failure of the Goods 21 The obligation of Bromic in relation to the warranty provided for in the previous paragraphs is not valid in the following cases a Installation does not conform to the instructions given in the Use and Maintenance handbook b Installation in places other than the original place disassembly and reassembly in another place C Carelessness negligence or inability in use or use other than that for which the product is designed and or dimensioned or d Modifications or tampering with the product 25 Bromic is not liable for and will not authorise repairs pursuant to a claim under this Warranty for Breakage of ceramic medium burner tiles or plastic components of the Goods a b Replacement of burners controls or components which have been damaged by exposure to spillage c Damage or failure of Goods as a consequence of not removing packaging and transport materials before use d Parts subject to wear and tear including but not limited to fuses batteries handles locks hing
35. re ensures the longest life of the control Electrical Installation e Live and Neutral should be connected correctly a mistake could cause a dangerous situation e Before starting the system check cables carefully for incorrect installation e earth terminal of the control the metal frame of the burner and the earth on the mains supply must be well connected Operation At every start the control unit proceeds to a self checking of its own components During the pre purge or waiting time TW the internal circuit makes a test of the flame signal amplifier Extraneous light or fault in the amplifier will result in the simulation of a flame which will prevent the control from starting At the end of the waiting or pre purge time the gas valve is energised and the ignition device is operated In this way the safety time TS begins If a flame is detected during the safety time the ignition device is inhibited and the gas valve remains energised If the control does not detect any flame signal during the safety time at the end of safety time TS the unit proceeds to lockout and the gas valve and ignition device are switched off If the established flame signal is lost during the safety time or during operation thereafter this will cause the ignition device to be reactivated within 1 second If the burner does not light within 25 seconds of ignition reactivation the heater will enter failure lockout mode and
36. rs Please pay close attention to the important safety information shown throughout this instruction manual Any safety information will be accompanied by the following safety alert symbols N DANGER A WARNING NPORTANT e READ THIS MANUAL CAREFULLY before installing or servicing this product e Improper installation operation or maintenance can result in death severe injury or property damage e Installation must be carried out by Authorised person s in accordance with AS5601 Gas Installation Code e This appliance is to be used ONLY for outdoor and non residential indoor use minimum room volume must be 250m e When installed outdoors this appliance MUST be protected from rain BR MIC HEATING Head Office 1 Suttor Street Silverwater Sydney NSW 2128 Australia Telephone 1300 276 642 within Australia or 61 2 9748 3900 from overseas Fax 61 2 9748 4289 Email info bromicheating com Web www bromicheating com Note Bromic Heating Pty Ltd reserves the right to make changes to specifications parts components and equipment without prior notification This Installation operation and service manual may not be reproduced in any form without prior written consent from Bromic Heating Pty Ltd www bromicheating com CONTENTS IMPORTANT NOTES amp WARNINGS PRODUCT OVERVIEW PRODUCT DESCRIPTION SPECIFICATIONS GENERAL INFORMATION PRODUCT FEATURES INSTALLATION REQUIREMENTS G
37. save for those which are inconsistent with the terms of this warranty These general terms and conditions of trade can be obtained on request from Bromic 28 In addition to the Warranty extended by Bromic to the Purchaser the Australian Consumer Law requires that Bromic provide the following additional guarantees to consumers as that word is defined by the Competition and Consumer Act in respect of consumer goods as defined by that Act supplied in Australia Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure For more information visit our website at www bromicheating com or call 1300 276 642 Head Office PO Box 6062 Silverwater Sydney NSW 1811 Australia WARRANTY REGISTRATION PROCEDURE Any claim under this warranty should be initiated with the dealer retailer who sold the Goods or with any other dealer handling Bromic s products To register your product please fill out your the registration form at http www bromicheating com warranty Please ensure you have the following information during this process Serial Number of Heater Gas Pressure E kPa Please enter digit s and circle the unit of measure
38. sten Smart Heat Series Radiant Heaters must comply with all relevant State Occupational Health amp Safety Regulations 1 Mount Wall Bracket Control Housing To Wall e Remove Wall Bracket Contro Housing From Packaging e Place the mounting bracket in position and mark the fixing hole location on the wall Drill holes using appropriate drill size and type Attach the bracket to the wall using appropriate e Slide Gas Connector and Wiring Harness inside the fixtures centre of the arm and have them exit through the shaped cut out on top surface of the arm 3 FixMounting Arm to the back of the heater e Ensure that the arm faces downwards at a 55 angle e Position the 4 mounting holes on the arms plate over the corresponding fixtures on the heater Manipulate the gas hose as necessary to allow for correct alignment e Insert and tighten 4 M6 bolts as provided to fit mounting arm to heater rm 1 AN IMPORTANT The Heater shall be firmly and securely attached to the wall For Brick and masonry use M8 Flush Head Dynabolts or equivalent For Wood Timber fixtures use suitable screw fixings no less than 60mm in length AN WARNING When mounting wall bracket control housing ensure the anchoring to the structure is of sufficient strength quality and workmanship to support the weight of the heater and any other load that could be applied to the fixture 8 www bromicheating com INSTALLATION
39. three prong receptacle Do not cut or remove the grounding prong from this plug The Tungsten Smart Heat Gas Heater comes standard with 900mm of power cord in addition to the Approved 3 pin power plug If an appropriate power socket is available the heater can be plugged into this power socket and operated using the on off switch supplied on the power socket Alternatively the power installation can be tailored to suit the site requirements by an Authorized Electrician Keep electrical supply cord away from any heated surface and flue gasses Please Note Tungsten Smart Heat Gas do not have their own on off N WARNING Ensure that power socket is switched off before plugging in power cord switch Operation should be controlled via the main power supply LEAKAGE TEST Gas connections on the heater are leak tested at the factory prior to shipment A complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure being applied to the heater Check ALL connections heater must be checked with the gas supply turned on Make sure the safety control valve is in the OFF position Make a soap solution of one part liquid detergent and one part water The soap solution can be applied with a spray bottle brush or rag Soap bubbles will appear in case of a leak e Turn the gas supply ON e In case of a leak turn off the gas supply Tighten any
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