Installation Manual [PDF 2.7 MB]
Contents
1. www sealite com ATLANTIC 2600 Ocean Buoy Installation amp Service Manual Version 1 3 www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy Tyl dg OCMC eg EEE EE Page 4 Sealite Buoy Division rrrrnrrrrnnrrrrrnnrorrnnrenrnnnernnnrrennnnrennnnnennnnnrennnnne Page 4 Why Choose Polyethylene Buoys Page 4 Mooring Requirements amp Regulations Page 4 ATLANTIC 2600 Ocean Buoy Page 5 Product Features amp Technical Specifications Page 6 Product Components Page 8 Assembly Instructions Page 9 Mooring Assembly Instructions Page 11 Mooring Diagram Page 12 Marine Buoy Maintenancoce Page 13 Sealite Buoy Warranty Page 15 Version No Description Date Approved 1 0 Manual Launch April 2011 C Procter 1 1 Max Mooring Load adjustment May 2012 M Walker 1 2 Breather Unit September 2013 P Rainey 1 3 Mooring diagram upda2. 690 27 4 Reserve Buoyancy kgs lbs 1475 3252 Maximum Mooring Load kgs Ibs 1475 3252 Must lift with 2 points when mooring load os above 1050 2315 Draft Maximum mm inches 960 373 4 Freeboard Minimum mm inches 510 20 s Safe Working Load lpt kgs Ibs 1950 4300 Safe Working Load 2pt kgs lbs 5200 11460 Submergence kg cm Ib inches 54 7 306 Visual Area m ft 4 0 13 1 Physical Characteristics Material Rotationally moulded UV stabilised virgin polyethylene 316 grade internal tie bars lifting amp mooring eyes Wall Thickness mm inches 18 3 4 float section Ballast kg lbs 400 882 internal concrete Filling Closed cell polyurethane foam float section Height mm inches ATLANTIC 2600 Standard Model 4120 162 4 ATLANTIC 2600 ET 5020 197 s Width mm inches 2600 1023 38 Mass kg Ibs 970 2138 Radar Reflector Echomax Product Life Expectancy gt 20 years Certifications IALA Surface colours compliant to IALA E 108 Quality Assurance ISO9001 2008 Intellectual Property Trademarks SEALITE is a registered trademark of Sealite Pty Ltd Warranty 5 years Lantern Options Sealite SL C310 SL C410 SL C415 SL C420 SL 125 Series or SL 155 Series Options Available Mould in graphics Day marks z Monitoring Systems AIS GSM e e Specifications subject to change or variation without notice C Subject to standard terms and conditions Latest products and informatio
3. relating to the above product is hereby excluded to the fullest extent allowable under law The warranty does not extend to any lost profits loss of good will or any indirect incidental or consequential costs or damages or losses incurred by the purchaser as a result of any defect with the covered product Warrantor Sealite Pty Ltd has authorised distribution in many countries of the world In each country the authorised importing distributor has accepted the responsibility for warranty of products sold by distributor Warranty service should normally be obtained from the importing distributor from whom you purchased your product In the event of service required beyond the capability of the importer Sealite Pty Ltd will fulfil the conditions of the warranty Such product must be returned at the owner s expense to the Sealite Pty Ltd factory together with a photocopy of the bill of sale for that product a detailed description of the problem and any information necessary for return shipment Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor Sealite products are subject to certain Australian and worldwide patent applications Latest products and information available at www sealite com Sealite ATLANTIC 2600 Ocean Buoy www sealite com Other Sealite Products Available VEIE H Marine Lanterns Monitoring 1 19NM amp Control Systems Marin
4. 8mm 22 to 32 72 to 105 32mm 32 to 50 105 to 164 25mm 50 to 75 164 to 246 22mm Chain Length Guide Recommended Maximum Length of Chain Water Depth Best Practice Up to 6kts current FX ape om For Reduced Water Circle Current 2kts to 4kts oe NAET Dep om For Minimum Water Circle Not less than 75m use only where current lt 2kts 2 x Water Depth Latest products and information available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy 800 ATLANTIC 2600 Mooring Diagram NOTES 1 Shackles swivel and chain are to be load rated products 2 All shackle pins are to be positively locked eg using 3mm S S wire to lock pin eye or use shackle pin with nut and split pin Recommended Water Depth Chain Size mm from swivel to mooring block 20 to 65 65 100 100 150 150 230 230 345 CHAIN SIZE Recommended Maximum Length of Chain Water Depth m Best Practice 3 x Water Depth up to 6kts current Maximum Water Depth Highest tide plus half the maximum wave height For Reduced Watch Circle 2 1 2 x Water Depth where current is 2 to 4 kts For minimum Not less than Watch Circle 2 x Water Depth use only where current lt 2kts CHAIN LENGTH Mooring Block 3600 kg Airweight Approximate sizes shown for a square concrete block He GN See tables for chain General Note size and length Recommendat
5. Buoys e No painting e Inhibits growth e Increased interval between servicing e Routine maintenance on location Easily repaired in the unlikely event of damage e Lightweight for ease of deployment and maintenance Environmentally friendly no use of toxic antifouling paint Mooring Requirements amp Regulations Please contact your local authority for any specific requirements regarding the deployment of buoys IALA also has guidelines and recommendations that should be followed All information given in this manual is advisory only Please consult with your local authority before deploying your buoy products Local conditions that need to be considered include Water depth Maximum currents Maximum wind speeds Sinker size and weight Latest products and information available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy ATLANTIC 2600 Ocean Buoy The ATLANTIC 2600 is a robust rotationally moulded polyethylene navigation buoy designed for offshore port and coastal applications SPECIFICATIONS ATLANTIC 2600 General Characteristics Available Colours Red Green White Yellow as per IALA Recommendations Focal Plane Height mm inches ATLANTIC 2600 standard model 2950 116 s ATLANTIC 2600 ET extended tower model 3850 1515 8 Total Float Volume lirs US gallon 5610 1482 Nominal Freeboard mm inches 780 308 4 Nominal Draft mm inches
6. assemble the Use Stainless Steel M16 x 90 Bolt with x2 flat washers x1 spring washer and x1 nut 8 places Prepare Tower Section Fit the grab rail to the tower section Fit the guard rail and top mark support Fit the top mark and the lantern to the top of the tower section Fit the mid section to the tower extended tower model only Fit the ladder assembly Fit any day mark brackets Fit the tower section to the float assembly using 16 x M10 Bolts washers and nuts Final Inspection o Check all bolts are tightened o Check lantern is working correctly o Check battery if fitted is secured properly o Check battery door if fitted is latched properly to form a water tight seal Ensure the lug bushes are fitted to the mooring bushes of the buoy Fit the mooring assembly to the mooring points Latest products and information available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy Sealite Breather Unit How it Works Inside the breather unit is an air channel which forms in the shape of an S Bend which runs from the M16 threaded hole to a small hole located on the other side This channel fills with water and spills out through the small hole allowing the water to effectively drain from the buoy and at the same time preventing water from entering into the buoy through the small hole Installation Instructions for Breather Units For Products which Contain Sealite s Power Packs 1 Unscrew the wh
7. cludes extended tower Standard Extended Model Tower No Description Qty 1 AtlanticFloatSection 1 1 1 gt 3 Atlantic Tower 1 1 gt 4 MidSection p 1 gt 5 badder 1 gt 6 GrabRil 1 1 gt 8 Day Mark Mounting Plate Optional 1 9 Atlantic Lug Bushes 4 4 gt 10 G316 S S Bolt M10x100mmLong 16 32 _ 11 G316S SFlatWasher 3 64 12 G316 S S Spring or Locking Washer 16 32 13 G316S SPlanNut 1 16 32 _ 14 G316S SBoltM16x90mm 8 8 15 G316S SM16 Flat Washer 16 16 16 G316S SM16 SpringWasher 8 8 17 G316S SM16PlanNnNt 1 8 8 rasene 44 pin inside width 70mm x 137mm 19 Galvanised Grade S Shackle 32mm 2 2 20 Galvanised Grade S Shackle 38mm 1 1 21 BridePlte 1 j 1 gt 6316 S S Grade 316 Stainless Ste o Latest products and information available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy Assembly Instructions Check Components Prepare the Float Section float side panels to the main float section Unload all components from crate or container Check all components are complete and correct Use table on the previous page for full list of components Side Panel Assembly Detail Position the Atlantic Float Section on solid level ground Using the 8 x M16 bolts flat washers spring washers and nuts
8. d of twelve 12 months for small buoy products up to under 1500mm diameter and for a period of five 5 years for large buoy products including and over 1500mm in diameter from the date of purchase by the original purchaser 2 Sealite Pty Ltd will repair or replace at Sealite s sole discretion any Buoy Products found to be defective in material and workmanship in the relevant warranty period so long as the Warranty Conditions set out below are satisfied Warranty Conditions This Warranty is subject to the following conditions and limitations 1 The warranty is applicable to buoys manufactured from 1 1 2009 2 The warranty is void and inapplicable if a the product has been used or handled other than in accordance with the instructions in the owner s manual and any other information or instructions provided to the customer by Sealite b the product has been deliberately abused or misused damaged by accident or neglect or in being transported or c the defect is due to the product being repaired or tampered with by anyone other than Sealite or authorised Sealite repair personnel 3 The customer must give Sealite Pty Ltd notice of any defect with the product within 30 days of the customer becoming aware of the defect No modifications to the original specifications determined by Sealite shall be made without written approval of Sealite Pty Ltd The product must be packed and returned to Sealite Pty Ltd by the customer at his or her sole expen
9. e Buoys up to 3mt in diameter Area Lighting Mooring Systems amp Accessories Head Office Sealite Pty Ltd x f lt 11 Industrial Drive D x Somerville Vic 3912 AILSM Australia Tel 61 3 5977 6128 Sealite Fax 61 3 5977 6124 Email info sealite com www sealite com Internet www sealite com Quality ISO 9001 Department of Defence SAI GLOBAL 5 72 Fa wn Cc k Iradas Latest products and information available at www sealite com
10. ions given herein are advisory only As each buoy installation varies the buoy operator should establish fitness for purpose prior to installation or as required 4 Swivel Eye to Eye 038 or larger 1 5 3 SS Washer Dim 42 as requ 2 D Shackte Grade S 638 with ost pn 3 22 EN ao fo slb2600_buoy_assemblyXX dxf Item Material Description Qty Latest products and information available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy Marine Buoy Maintenance Sealite Marine Buoys are designed to require very little maintenance We recommend the buoy be inspected annually Inspection may need to increase depending on the local conditions and the position of the buoy IALA Recommendation AISM E 107 suggests moorings are inspected annually Marine Buoy Annual Maintenance Visually inspect buoy for damage Inspect the top mark for any damage Repair any broken or damaged section Clean buoy of animal debris Mooring Annual Maintenance e Check and clear the tail and ride chains from shells and algae e Check for wear on any shackle axis and check the tapered pins Any worn shackles must be replaced e Check the free movement of each swivel around its head If any swivel head sticks it must be replaced e Check every link of the thrash length of the chain Check the diameter of the nips and sides and also inspect the welds on every link e If depth all
11. ite plug located at the side base of the buoy 2 Apply a small amount of marine grade silicon adhesive to the thread of the breather valve 3 Carefully screw in the breather unit ensuring that the arrow s direction is pointing down M16 Threaded Hole Small Hole drainage zar Lv asa NAAOG 393 White Plug Breather Unit Latest products and information available at www sealite com www sealite com ATLANTIC 2600 Ocean Buoy Mooring Assembly Instructions Check Components Unpack all Mooring and check all components are complete and correct Prepare amp Attach Chain Fit and secure 1 x 38mm Shackle and 1 x 38mm Swivel Eye to the base of the bridle Note All Shackles must be positively locked For example use 3mm Stainless Steel wire to lock the pin eye or use a shackle pin with nut and split pin e Fit and secure a length of chain to the Swivel Eye using 1 x 938mm Shackle Note Please use the guides below to determine the correct chain size and length Fit and secure the Bridle to the Buoy using 2 x 32mm Shackles Place 36mm washers to either side of the bridle plate to pack the Shackle for a neat fit Attach Mooring Block e Fit and secure the Chain to the Mooring Block The Buoy is now ready for deployment Chain Size Guide Water Depth Recommended Chain Size Metres Feet from swivel to mooring block 6 to 14 20 to 46 44mm 14 to 22 46 to 72 3
12. n available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy Product Features amp Technical Specifications IALA top mark o Optional o _ self contained lantern Internal 10m radar reflector Guard rail O ATLANTIC 2600 ET Model shown includes extended tower to 4 1mtr Convenient tether O poi a points Additional payload 316 grade stainless t ladder amp grab rail Made from strong durable UV stabilized virgin polyethylene Optional battery compartment Lifting points Non slip deck Internal tie bars to interconnect lifting amp Rotationally moulded mooring points to 18mm wall thickness Innovative Twin mooring oOo guidance points keel Latest products and information available at www sealite com www sealite com ATLANTIC 2600 Standard Model ATLANTIC 2600 Ocean Buoy guard rail handrail amp tether access ladder lifting points heavy duty M internal ties cc 3 typical water level equipped buoyancy 1170kg to heel polyurethane foam fill concrete ballast U Sie shackles channels for fork lift tines 2600 ATLANTIC 2600 ET Model includes extended tower Latest products and information available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy ATLANTIC 2600 Product Components ATLANTIC 2600 ATLANTIC 2600 ET Standard Model Model in
13. ows a worn riding chain may be reversed e Change a chain when any link shows excessive wear Chain must be replaced if any link wears to less than 3 5 of the original diameter Mooring Biannual Maintenance e Inspect the ground chain and sinker Lanterns Maintenance e Please refer to the Installation Manual for the specific Marine Lantern fitted to the Buoy Latest products and information available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy Latest products and information available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy Sealite Buoy Warranty V2 2 Activating the Warranty Upon purchase the Sealite Pty Ltd warranty must be activated for recognition of future claims To do this you need to register on line Please complete the Online Registration Form at www sealite com Sealite Pty Ltd will repair or replace your buoy product in the event of failure for a period of up to twelve months small buoy products less than 1500mm diameter amp a period of up to five years large buoy products 1500mm diameter amp larger from the date of purchase The unit must be returned to Sealite freight prepaid Warranty Terms 1 Sealite Pty Ltd warrants that any rotationally moulded buoy products Buoy Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a perio
14. se Sealite Pty Ltd will pay return freight of its choice A returned product must be accompanied by a written description of the defect and a photocopy of the original purchase receipt This receipt must clearly list model and serial number the date of purchase the name and address of the purchaser and authorised dealer and the price paid by the purchaser On receipt of the product Sealite Pty Ltd will assess the product and advise the customer as to whether the claimed defect is covered by this warranty 6 Sealite Pty Ltd reserves the right to modify the design of any product without obligation to purchasers of previously manufactured products and to change the prices or specifications of any product without notice or obligation to any person Limitation of Liability To the extent permitted by acts and regulations applicable in the country of manufacture the liability of Sealite Pty Ltd under this Warranty will be at the option of Sealite Pty Ltd limited to either the replacement or repair of any defective product covered by this Warranty Sealite will not be liable to Buyer for consequential damages resulting from any defect or deficiencies a e Limited to Original Purchaser This Warranty is for the sole benefit of the original purchaser of the covered product and shall not extend to any subsequent purchaser of the product Miscellaneous Apart from the specific warranties provided under this warranty all other express or implied warranties
15. te September 2015 D Tomaszewicz Latest products and information available at www sealite com Sealite ATLANTIC 2600 www sealite com Ocean Buoy Introduction Congratulations By choosing to purchase a Sealite Buoy you have become the owner of one of the most advanced rotationally moulded polyethylene marine buoys in the world Sealite Pty Ltd has been manufacturing buoys for over 25 years and particular care has been taken to ensure your buoy gives years of service As a commitment to producing the highest quality products for our customers Sealite has been independently certified as complying with the requirements of ISO 9001 2008 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your buoy and be able to maximise its operating function Sealite Buoy Division Sealite marine buoys are manufactured on site from rotationally moulded UV stabilised polyethylene and are designed to offer a low maintenance high visibility solution to marine navigation The Sealite buoy division provides turn key production of navigation buoys From tooling development raw materials selection and production to final testing and inspection Sealite guarantees superior quality and fast turn around times Sealite s buoy products are available in a wide range of configurations and sizes and can be economically shipped worldwide Why Choose Polyethylene
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