mbt 201a, mbt 101a systems maintenance manual operation
Contents
1. 25 Accessory Kit 101 AZVE eese ettet to EN Epit eH Ee Ia eines 26 Manual Improvement amp Comment Borm ioo gue ge 27 TABLE PAGE Table Heater Assembly Checkout Procedures sse nennen 20 Table Power Source Corrective Maintenance rea aree aE 21 Table III Power Source Replacement Parts 22 Table IV MBT 200 A J E Accessory e E 23 Table V I01A J E Accessory Jiayn esesta nieces a aaraa apa i eean bae Sia E 24 Table MBT20IA J E Accessory pter DESS 25 Table VIL LOLA I E Accessory Kit esses 26 GENERAL INFORMATION INTRODUCTION 201A and 101A Universal Soldering Desoldering Systems provide the user with the power and versatility to remove and install SMD and Thru Hole devices The power source incorporates a highly responsive SensaTemp closed loop temperature control system which provides power to the two output channels the 201A systems and to a single output channel on the 101A systems Accessory handpieces standard amp optional and special use tips allow the user to remove and replace a wide variety of surface mount components The self contained AUTO2. 10 NI O 12 SYSTE aer E O RE 12 Handpiece Vacuutm Press t 14 Quick Start Basie Operation Jeter oer FRE EE ORE Erei E EEEE ates 17 18 Temp rature SelectiOq s uoce 850 c Dore se Ipse 18 Channel 0 18 Corrective Maintenance ipeo ERE ERE TURO cig PO a ORE nica E e 19 VasiEilter El ment Replacement e ut ette vedete cR 19 Hand pieces ys 20 s ed et a den e ier ben e e e ans E Dee cures evi 21 Replacement Parts e Der a hee cada d nde ras certe nu arenas 22 POW GE on dcs 22 Accessory 2 UE HON ERE RR RN YR URGES 23 Accessory Tray 101 Er r eren enne nenne neret nnne tnter innen nns 24 Accessory Kit MBT 201 AJJ B hien ee tae emere tne coed EUR cosets dead exer ede
3. 15 SET UP TRADITIONAL METHOD 1 Connect the 54 inch 137cm length of Air Hose to the metal tube in the back of each air handpiece 2 Insert a male quick connect hose mount Fitting P N 1259 0087 to the free end of the 54 inch 137cm length of Air Hose Secure the Air Hose to the handpiece power cable with cable clips P N 1321 0085 01 Figure 7 Air H nnection 3 Prepare a VisiFilter in the following manner garg bse Connec a Connect a 1 inch 2 5cm length of clear pvc Air Hose to each side of the VisiFilter push and turn hose onto VisiFilter nipple to seat b To the free end of the Air Hose connected to the FLOW IN side of the VisiFilter insert the ridged end of a female quick connect hose mount Fitting P N 1259 0086 Insert the ridged end of a male quick connect hose mount Fitting P N 1259 0087 in the free end of the Air Hose connected to the FLOW OUT side of the VisiFilter d Connect the VisiFilter Air Hose with attached male quick connect hose mount Fitting to the power source AUTO SNAP VAC Port Figure 8 VisiFilter Set Up 4 For vacuum insert the male quick connect hose mount Fitting connected to the long Air Hose into the female Fitting on the 1 inch 2 5cm Air Hose connected to VisiFilter For pressure insert the male quick connect hose mount Fitting directly into the Controllable PRESSURE Port CAUTION When removing any Air Hose turn and pull DO NOT attempt to pull Air
4. 11 VisiFilter Element Replacement 19 CORRECTIVE MAINTENANCE HANDPIECES The following Heater Assembly Checkout Procedures are applicable to all PACE SensaTemp handpieces except for the TT 65 ThermoTweez handpiece Refer to either of the TT 65 manuals P N 5050 0300 or 5050 0336 for troubleshooting procedures pertinent to that handpiece Perform the Heater Assembly Checkout Procedures with the handpiece and heater at room temperature If the handpiece is warm resistance readings will be different from those shown HEATER SPECIFICATIONS SYMPTOM CHECKOUT PROCEDURE CAUSE SOLUTION heat Check resistance Pin 2 to Pin 5 Refer to Heater Specifications column Replace Heater SX 70 2 8 10 ohms If resistance is high Open Heater Assembly Check resistance Pin 3 to Pin 6 Replace Heater SP 2A 8 10 ohms If circuit reads open Open Sensor Assembly TP 65 9 11 ohms Handpiece is resistance Pin 3 to Pin overheating 6 Resistance should be 110 TJ 70 6 ohms ohms If circuit resistance reads Replace Heater less than 105 ohms Shorted Sensor Assembly Fuse blows Check resistance Pin 2 to when unitis 5 turned on Refer to Heater Specifications Remove Short column Solder short in Replace Heater If resistance is low Handpiece Assembly amp Fuse F1 Shorted Heater Replace Heater Assembly amp Fuse F1 No Ground
5. 3 cm D Size all systems 5 3 in H X 65 in W X 8 0 in D Weight all systems PPS 75A J E 3 7 kg 8 1 Ibs PPS 80A J E 3 7 kg 8 1 158 TEMPERATURE SPECIFICATIONS Tip Temperature Range 232 C to 482 C 450 F to 900 F nominal Accuracy 5 of control setting Tip Temperature Stability 1 1 2 F at idle from Set Tip Temperature True minimum and maximum Operating Tip Temperatures may vary depending on handpiece amp tip selection EOS ESD Tip To Ground Resistance Less than 2 ohms AC Leakage Less then 2 millivolts RMS from 50Hz to 500Hz min GENERAL INFORMATION CAPABILITIES capabilities are dependent upon the use of the appropriate Functional Accessories or Work Aids Available SensaTemp handpieces and their associated assembly and repair functions are listed below a manual is provided separately with each handpiece which describes the applications and recommended procedures for that particular tool SP 2A Sodr Pen Soldering Iron Standard handpiece on MBT 201A MBT 201AJ amp MBT 201AE systems Provides a wide range of SMD and thru hole installation and removal capability as well as unsurpassed thermal performance on heavy multilayer thru hole assemblies at safe lower working temperatures A wide variety of 3 16 shank quick change thru hole and SMD tips for chip components SOTs SOICs and other components are available SP 1A Sodr Pen Soldering Iron Uses 1 8 shan
6. Accessory Kits PACE PART NUMBER ITEM NO DESCRIPTION MBT 201A MBT 201AJ MBT 201AE 1 Tip Tool 1100 0206 1100 0206 1100 0206 2 Desoldering Tip 3 16 Shank 040 I D 1121 0342 1121 0342 1121 0342 3 Desoldering Tip 1 8 Shank 040 I D 1121 0254 1121 0254 1121 0254 4 Desoldering Tip 1 8 Shank Angled 040 1 0 11121 0262 1121 0262 1121 0262 5 Soldering Tip 1 8 Chisel 1121 0337 1121 0337 1121 0337 6 Soldering Tip 1 32 Conical 1121 0336 1121 0336 1121 0336 7 Sodr X Tractor Filter 1309 0018 1309 0018 1309 0018 8 Holder Tube To Wire pkg of 6 1321 0085 01 1321 0085 01 1321 0085 01 9 Hose Clamp Metal qty 2 1211 0036 1211 0036 1211 0036 10 Male Quick Connect Hose Mount qty 2 1259 0087 1259 0087 1259 0087 11 Female Quick Connect Hose Mount 1259 0086 1259 0086 1259 0086 12 Fuse 1 25A Time Lag MBT 2014 1159 0217 N A N A 1 6A Time Lag 201 N A 1159 0256 N A 0 63A Time Lag MBT 201AE N A N A 1159 0214 Table VI 201A J E Accessory Kits 25 REPLACEMENT PARTS ACCESSORY KIT MBT 101A J E Listed below are items included in 101A 101AJ and 101AE System Accessory Kits PACE PART NUMBER ITEM NO DESCRIPTION 101A 101 101AE 1 Tip Tool 1100 0206 1100 0206 1100 0206 2 Desoldering Tip 3 16 Shank 030 I D 1121 0367 1121 0367 11
7. Check resistance Pin 4to a on Tip NEW Tip Resistance should be less than 2 ohms Clean Heater Bore If not Oxidation buildup using appropriate in Heater Bore wire brush Defective Heater Replace Heater Table Heater Assembly Checkout Procedures 20 CORRECTIVE MAINTENANCE Figure 12 Connector Plug Wiring POWER SOURCE ENLARGE Most malfunctions are simple and easy to correct Refer to the table shown below to clear these malfunctions SYMPTOM PROBABLE CAUSE SOLUTION No power to system No heat on handpiece Other handpieces work on Power Source channel Blown Fuse F1 Defective Heater Replace fuse F1 located on rear of Power Source in the AC Receptacle Fuse Holder See Table or refer to handpiece Manual No heat on handpiece Other handpieces do not work on Power Source channel Defective control circuit Contact PACE Customer Service Table Il Power Source Corrective Maintenance 21 REPLACEMENT PARTS POWER SOURCE Listed below are the replacement parts which may be ordered directly from PACE sales or through your local authorized PACE distributor Refer to Figure 1 Page 9 obtain any parts other than those listed below contact PACE Customer Service directly at Tel 301 490 9860 or Fax 301 604 9215 Table Ill Power Source Replacement Parts 22 PACE PART NUMBE
8. PRC PRINT Pro Evac Redi Rak ResisTweez SensaTemp SMR Snap Vac Sodr Pen Sodr X Tractor SR 3 SR 4 ST StripIweez SwaPlater ThermoBand Thermo Drive ThermoJet ThermoPart ThermoPik ThermoTweez Tip Evac VisiFilter The following are trademarks and or servicemarks of PACE Incorporated Laurel Maryland U S A and may only be used to identify genuine PACE products or services Auto Cubby Vac Datastore Dust Evac EKO Lab Evac PaceLink PaceNet Pik amp Paste Prep Set Pulse Plate Spa Kleen ThermoBond TweezPik Uni Frame V A N Ventur Evac Since 1958 PACE Incorporated has provided advanced technology training in all aspects of hand soldering rework and repair Additional copies of this manual or other PACE literature may be obtained from PACE Incorporated 301 490 9860 Sales Administration 301 498 3252 Fax 9893 Brewers Court Laurel MD 20723 1990 01995 PACE Incorporated Laurel MD All rights reserved Printed in the U S A ii TABLE OF CONTENTS TITLE PAGE General Informatlofi tec ne UN hte eet Oe RI REX 2 lue siepe m 2 4 Capabilities d eee deer 6 Product Application mre rn rode et E TO TER YER RAE REUS Ee 7 PR E E EE e e aa nna Yee TERRENO 8
9. SNAP VAC pump provides an automatic minimum on time of 1 2 seconds to virtually eliminate re sweat joints tip clogging and maintenance while dramatically increasing tip life Virtually all of today s specialized handpieces with large SMD tips suffer from a problem in which the actual tip temperature that the work sees can be more than 100 F cooler than the Set Tip Temperature on the Variable Temperature Control 201A 101A systems feature PACE s unique Tip amp Temperature Selection System which allows the user to set the true temperature desired for any size and type of tip or handpiece The 101A and 201A systems are available in either the 115 VAC version 100 VAC version or 230 VAC version The 230 VAC version system bears the CE Conformity Marking which assures the user that it conforms to all the requirements of council directive EMC 89 336 EEC The systems package the power source with a selection of accessories and functional aids These systems are as follows GENERAL INFORMATION MBT 101A SYSTEM Consists of PPS 75A 115 VAC 60 Hz Version Power Source SX 70 Sodr X Tractor SX Tip amp Tool Stand Tip amp Temperature Selection System Charts and Accessory Kit MBT 101AJ SYSTEM Consists of PPS 75AJ 100 VAC 50 60 Hz Version Power Source SX 70 Sodr X Tractor SX Tip amp Tool Stand Tip amp Temperature Selection System Charts and Accessory Kit MBT 101AE SYSTEM Consists of PPS 75AE 230 VAC 50 Hz Vers
10. of the power source using the supplied instructions Install the Tip amp Temperature Selection System Charts booklet onto Chart Holder if present This booklet is supplied with each system Figure 2 Tip amp Temperature Chart Holder Optional SET UP 8 Place handpiece s into the Tip amp Tool Stand s 9 Using Figure 3 as a guide connect handpiece connector s to the power source Power Receptacle s in the following manner a With the Connector Key end facing the power source turn the Locking Ring fully counterclockwise CONNECTOR KEY RECEPTACLE b Align the Connector Key with the Receptacle Key way Insert the connector into the Power Receptacle d Turn the Locking Ring fully clockwise to lock in place Figure 3 Handpiece Connection 10 To avoid confusion among handpieces on MBT 201A systems PACE recommends the use of colored markers P N 6993 0136 Cable Marker Kit to identify the particular handpiece power cable and or air hose Attach any two like colored markers one to each end of the handpiece power cable or air hose Select and use a different color marker for each handpiece 11 If you have purchased the optional foot pedal insert the foot pedal connector plug into the Foot Pedal Receptacle on the rear panel of the power source 12 Plug the prong end of the Power Cord into a convenient three wire grounded outlet 13 Place the POWER Sw
11. the associated LED will flash at a constant rate Figure 9 Power Up Read the Operation section of this manual to utilize the full capabilities ofthe system This is especially important when using large soldering tips Refer to the enclosed handpiece manuals for a complete description of handpiece capabilities 17 OPERATION TIP amp TEMPERATURE SELECTION TIP OFFSET Differences between temperature settings and true tip temperatures are negligible when using Thru hole single point soldering or desoldering tips With any heating system however actual tip temperatures can differ greatly from temperature control settings when using larger SMT soldering tips This difference is called Tip Temperature Offset The PACE amp Temperature Selection System allows you to select and maintain a True Tip Temperature for any size and type of tip using the appropriate Tip Offset compensation value The PACE Tip amp Temperature Selection System allows you to select and maintain a True Tip Temperature for any size and type of SMT tip PACE recommends the use of the Tip amp Temperature Selection System Booklet PACE P N 5050 0251 included with your system as a guide to accurately set and maintain a true tip temperature Select the appropriate handpiece chart in the booklet for your application identify the correct tip and Dial Display setting for the desired tip temperature Then set the Variable Temperature Control Dial Display se
12. 21 0367 3 Desoldering Tip 3 16 Shank 040 I D 1121 0342 51121 0342 1121 0342 4 Desoldering Tip 3 16 Shank 060 I D 1121 0368 1121 0368 1121 0368 5 Desoldering Tip 1 8 Shank 030 1 0 1121 0253 1121 0253 1121 0253 6 Desoldering Tip 1 8 Shank 040 1 0 1121 0254 1121 0254 1121 0254 7 Desoldering 1 8 Shank Angled 030 1 0 1121 0261 1121 0261 1121 0261 8 Desoldering Tip 1 8 Shank Angled 040 1 0 1121 0262 1121 0262 1121 0262 9 Sodr X Tractor Filter 1309 0018 1309 0018 1309 0018 10 Holder Tube To Wire pkg of 6 1321 0085 01 1321 0085 01 1321 0085 01 11 Male Quick Connect Hose Mount qty 2 1259 0087 1259 0087 1259 0087 12 Female Quick Connect Hose Mount 1259 0086 1259 0086 1 1259 0086 13 Fuse 1 25A Time Lag MBT 101A J 1159 0217 1159 0251 N A 0 63A Time Lag MBT 101AE N A N A 1159 0214 Table VII 101A J E Accessory Kits 26 MANUAL IMPROVEMENT amp COMMENT Instructions 1 Duplicate this form and submit comments on the copy Keep the original to make future comments 2 Complete all requested information 3 Submit completed form to PACE Incorporated Applications Engineering Fax 301 604 9215 9893 Brewers Court Laurel MD 20723 1990 U S A Document Nbr 5050 0381 Revision Level B Date of Submission Nature of Change Identify page and paragraph and include proposed rewrite if possible Reason for Recommendation Company or Organization Telep
13. ANGE INCORPORATED MBT 201A MBT 101A SYSTEMS y D 2 e N MMO AS i OPERATION amp MAINTENANCE MANUAL MANUAL NO 5050 0381 REV B SYSTEM QUICK START The MBT 201A and MBT 1014 systems are very easy to operate and can be quickly set up for use in standard soldering desoldering operations To begin operation of your new system quickly perform the Set Up and Quick Start Basic Operation procedures detailed on pages 12 17 of this manual When performing other operations which require use of large or specialized tips PACE recommends that the user read and fully understand the Operation portion of this manual in order to utilize the features of this system PACE INCORPORATED Systems for Development Production and Repair of Electronic Assemblies PACE Incorporated retains the right to make changes to specifications contained herein at any time without notice Contact your local authorized PACE Distributor or PACE Incorporated to obtain the latest specifications The following are registered trademarks and or servicemarks of PACE Incorporated Laurel Maryland U S A and may only be used to identify genuine PACE products or services AdapTip Arm Evac Cir Kit ComForm 1 ConducTweez CRAFT Dual Path Flo D Sodr FuseSet HandiPik HotSpot LapFlo MBT Micro Portable MicroChine MiniChine Mini Wave PACE Pacenter Ped A Vac PETS Pik Vac
14. Hose directly off Damage to or breakage of Vacuum Fitting or VisiFilter may occur 16 QUICK START BASIC OPERATION QUICK START PROCEDURE The 201A and 101A systems are very easy to operate As received from the factory the system can be quickly set up for use in standard soldering desoldering operations Simply perform the following Quick Start Procedure to begin system operation 1 Insure that the Set Up procedure has been performed check for the following a VisiFilter connection to the AUTO SNAP VAC Port on the front panel of the power source b Handpiece cable and air hose connections to the power source If more than one air operated handpiece SX 70 TJ 70 or TP 65 is connected to the power source insure that only one of the Air Hoses is connected to either the VisiFilter assembly connected to the AUTO SNAP VAC Port or the Controllable PRESSURE Port Attachment to both simultaneously will cause a deterioration in performance a handpiece amp Tool Stands set up as desired using instructions enclosed b Proper tips installed in handpieces Power cord connection between the house AC supply receptacle and the power source 2 Turn the Power Switch to the On 1 position 3 Adjust the Variable Temperature Control of each channel with a connected handpiece to the desired tip temperature 4 Observe the Channel LEDs as the Set Tip stabilizes at the desired Tip Temperature
15. R ITEM 201A MBT201AJ 201AE NO DESCRIPTION 101A MBT 101AJ 101AE 1 Power Switch 1157 0052 1157 0052 1157 0052 2 AC Power Receptacle Fuse Holder 1207 0151 1207 0151 1207 0151 3 Fuse F1 1 25 201A 101A 1159 0217 N A N A 1 25A MBT 101AJ N A 1159 0251 N A 1 6A MBT 201AJ N A 1159 0256 N A N A 1159 0214 4 Service Manual 5050 0340 5050 0340 5050 0340 REPLACEMENT PARTS ACCESSORY TRAY 201A J E Listed below are items included in 201A 201AJ 201 AE System Accessory Trays PACE PART NUMBER ITEM NO MBT 201A DESCRIPTION MBT 201AJ MBT 201AE 1 SX 70 Sodr X Tractor Handpiece 6010 0077 6010 0077 2 SP 2A Sodr Pen Soldering Iron 6025 0014 6025 0014 3 Operation amp Maintenance Manual 5050 0381 5050 0381 4 Tubing Silicone Translucent 54 Length 1342 0001 13 1342 0001 13 5 VisiFilter 1309 0028 1309 0028 VisiFilter Replacement Elements optional item 1309 0027 P50 1309 0027 P50 6 Bristle Brush Glass Chamber Cleaning 1127 0002 1127 0002 7 Power Cord 1332 0094 1332 0093 8 Tubing Clear PVC 1 Length Qty 2 1325 0003 07 1325 0003 07 9 Wire Brush 3 16 Dia 1127 0014 1127 0014 10 Wire Brush 1 8 Dia 1127 0006 1127 0006 11 Tip Cleaning Kit 6993 0151 6993 0151 12 AdapTip Kit 1 8 Tip to 3 16 Shank 1360 0083 P1 1360 0083 1 13 amp Temp Selection System Char
16. actuated Air pressure ceases 1 2 seconds after switch or foot pedal is released EARTH GROUND RECEPTACLE Provides positive earth ground to which a ground cable can be connected from the workpiece or work surface as part of a static control program POWER CORD Provides main power to system from AC outlet to AC Power Receptacle AC POWER RECEPTACLE FUSE HOLDER Receptacle for providing power to the system from AC outlet through Power Cord and location of fuse which protects system from overcurrent conditions FUSE Provides overload protection for MBT system FOOT PEDAL RECEPTACLE Input for foot pedal optional which actuates vacuum or pressure to the air operated handpieces GENERAL INFORMATION CH1 Variable Temperature Control CH1 LED AC 29 EON m CH1 53 Power NS m EA Os Earth S 62 Ground Receptacle i Receptacle CH2 LED CH2 Power Recetacle CH2 Variable Temperature Control Figure 1 Parts Identification AUTO 5 Port Controllable Pressure Port AC Power Receptacle Fuse Holder Foot Pedal Receptacle SAFETY The purpose of this SAFETY section is to inform users of the heading guidelines used in this manual to indicate special Notes Cautions Warnings or Dangers Also included are recommended precautions which must be observed when operating or servicing this product HEADING GUIDELINES PACE adheres to the followi
17. ensation feature for superior thermal process control GENERAL INFORMATION SPECIFICATIONS POWER REQUIREMENTS PPS 75A 101A System Version operates on 97 127 VAC 50 60 Hz 86 Watts 0 75 Amp typical 120 Watts 1 0 Amp maximum PPS 75AJ MBT 101AJ System Version operates on 90 115 VAC 50 60 Hz 86 Watts 0 86 Amp typical 120 Watts 1 2 Amp maximum PPS 75AE 101AE System Version operates 196 264 VAC 50 Hz 86 Watts 0 44 Amp typical 100 Watts 0 55 Amp maximum PPS 80A 201A System Version operates on 97 127 VAC 50 60 Hz 138 Watts 1 2 Amp typical 184 Watts 1 6 Amp maximum PPS 80 201AJ System Version operates on 90 115 VAC 50 60 Hz 138 Watts 1 4 Amp typical 184 Watts 1 8 Amp maximum PPS 80 201AE System Version operates 196 264 VAC 50 Hz 138 Watts 0 6 Amp typical 199 Watts 0 9 Amp maximum VACUUM AND AIR Measurements at front panel AUTO SNAP VAC and Controllable PRESSURE Ports of power source Vacuum Rise Time Evacuates 33 cc 2 cubic inch volume to 25 cm Hg 10 in Hg in 200 ms Vacuum 51 cm Hg 20 in Hg nominal Pressure 48 Bar 7 P S I nominal MAX setting Air Flow 9 SLPM 0 32 SCFM maximum ENVIRONMENTAL REQUIREMENTS Ambient Operating Temperature 0 C to 50 C 32 F to 120 F Storage Temperature 40 C to 100 C 40 F to 212 F GENERAL INFORMATION PHYSICAL PARAMETERS 13 5 cm H X 16 5 cm W X 20
18. hamber to cool before cleaning 3 Always store any connected handpiece in the appropriate Tip amp Tool Stand SERVICING PRECAUTIONS DANGERS POTENTIAL SHOCK HAZARD Repair procedures performed on this product should be performed by qualified service personnel only Line voltage parts will be exposed when equipment is disassembled Service personnel must avoid contact with these parts when troubleshooting the power source NOTES Refer to the MBT 201 MBT 101 ST 50 Service Manual P N 5050 0340 whenever service is required To insure continued peak performance use genuine PACE replacement parts 11 SET UP SYSTEM Using Figures 1 thru 4 as a guide set up the 201A 101A system using the following steps 12 1 Store the shipping container s in a convenient location Reuse of these containers will prevent damage if you store or ship the system Place Power Switch in the Off or 0 position Position the system on a convenient bench Plug the Power Cord into AC Power Receptacle Fuse Holder at the rear panel of the system IMPORTANT The AC supply receptacle must be checked to insure proper grounding before initial system operation Assemble the Tip amp Tool Stand s and if desired attach to the power source Assembly instructions are enclosed with each stand If you have purchased the optional Tip amp Temperature Selection System Chart Holder attach to the top
19. hone Include Area Code Voice Fax Thank you for your comments they are greatly appreciated 27
20. ion Power Source SX 70 Sodr X Tractor SX Tip amp Tool Stand Tip amp Temperature Selection System Charts and Accessory Kit MBT 201A SYSTEM Consists of PPS 80A 115 VAC 60 Hz Version Power Source SP 2A Sodr Pen Soldering Iron SX 70 Sodr X Tractor SX amp SP Tip amp Tool Stands Tip amp Temperature Selection System Charts and Accessory Kit MBT 201AJ SYSTEM Consists of PPS 80AJ 100 VAC 50 60 Hz Version Power Source SP 2A Sodr Pen Soldering Iron SX 70 Sodr X Tractor SX amp SP Tip amp Tool Stands Tip amp Temperature Selection System Charts and Accessory Kit 201AE SYSTEM Consists of PPS 80 230 VAC 50 Hz Version Power Source SP 2A Sodr Pen Soldering Iron SX 70 Sodr X Tractor SX amp SP Tip amp Tool Stands Tip amp Temperature Selection System Charts and Accessory Kit PETS 5A 5AE SYSTEMS PACE Educational Systems containing everything required for step by step training in high reliability soldering amp desoldering Consists of MBT 201A or 201AE systems plus instructional Videos Manuals amp Skills Kits The SR 3 Safety Rated designation on the front panel is your assurance that 101 A J E and MBT 201A J E systems Meet all applicable EOS ESD temperature stability and other government and industry specification requirements including MIL STD 2000A contain PACE s unique SensaTemp temperature management system for high performance and safety plus a Tip Offset Comp
21. itch in the or 1 position The system is now ready for operation Figure 4 Foot Pedal Connection 13 SET UP HANDPIECE VACUUM PRESSURE AIR HOSE CONNECTION There are two methods of attaching the Air Hose from the PACE power source to an air handpiece Select the method which best suits your needs The Quick Connect Method is best suited for configurations where multiple air handpieces may be in use The Traditional Method is best suited for single air handpiece configurations CAUTION Regardless of connection method ensure that only one Air Hose is connected to the VisiFilter assembly connected to the AUTO SNAP VAC Port or Controllable PRESSURE Port at one time Attachment to both ports simultaneously will cause a deterioration of performance QUICK CONNECT METHOD To set up each air handpiece for the quick connect operation perform the following steps 1 Attach a inch length 2 5cm of clear pve Air Hose P N 1325 0003 07 to the metal tube in the back of each handpiece 2 To the other end of the 1 inch 2 5cm clear pvc Air Hose attach a female quick connect hose mount Fitting P N 1259 0086 Secure this short Air Hose to the handpiece power cable with one cable clip P N 1321 0085 01 Figure 5 Handpiece Quick Connect Hose 14 SET UP 3 Prepare a quick connect Air Hose by inserting a metal hose clamp P N 1211 0036 standard on 201 systems a male quick connec
22. k tips and features a slimmer more compact heater than the SP 2A Sodr Pen for easier access on densely populated assemblies 5 70 Sodr X Tractor Handpiece Standard handpiece on 201A 201AJ 201 AE 101A 101AJ 4 101 systems Provides thermally enhanced thru hole desoldering on heavy multilayer assemblies especially during continuous use With the unique Flo D Sodr tip the Sodr X Tractor performs safe continuous SMT land cleaning and preparation The slim line pencil grip design and finger actuated vacuum switch allow easy use and manipulation in tight places TT 65 ThermoTweez Handpiece Provides safe one handed reflow and removal of PLCCs LCCCs chip components and other surface mount devices Its high thermal capacity and targeted heat quickly removes large SMDs without damage to the board or adjacent components even on heavy multilayer assemblies The unique vertically oriented design and a wide variety of quick change tips easily reach into tight work areas for safe SMD removal TP 65 ThermoPik Handpiece Provides safe one handed reflow and removal of a wide variety of POFPs and FlatPacks in just seconds The high thermal efficiency design targets controlled SensaTemp heat directly at the solder joints away from sensitive substrate areas and adjacent components The ThermoPik s self adjusting integral vacuum pick and unique design provide easy one handed operation TJ 70 Mini Ther
23. lows the operator to adjust the tip temperature for handpiece tip combination connected to channel 1 CH2 VARIABLE TEMPERATURE CONTROL MBT 201A J E Systems Only Allows the operator to adjust the tip temperature for handpiece tip combination connected to channel 2 1 POWER RECEPTACLE Provides power tip ground sensing circuitry and finger switch connection from MBT system to the handpiece connected to channel 1 CH2 POWER RECEPTACLE MBT 201A J E Systems Only Provides power tip ground sensing circuitry and finger switch connection from MBT system to the handpiece connected to channel 2 CH 1 LED Green LED provides visual indication of duty cycle control of channel 1 Indicator lights as power is applied to the connected handpiece CH2LED MBT 201 J E Systems Only Green LED provides visual indication of duty cycle control of channel 2 Indicator lights as power is applied to the connected handpiece AUTO SNAP VAC PORT Quick connect fitting which provides quick rise vacuum for Sodr X Tractor or ThermoPik handpieces Vacuum 18 present when handpiece finger switch or optional foot pedal is actuated Vacuum continues a minimum of 1 2 seconds after switch or foot pedal actuation CONTROLLABLE PRESSURE PORT Quick connect fitting with adjustable valve which provides variable air flow for the Mini ThermoJet handpiece Air pressure is present when handpiece finger switch or optional foot pedal is
24. moJet Handpiece Provides safe rapid installation of SMDs including chip components 5075 SOICs PLCCs LCCCs and FlatPacks The slim line design and precision focused air flow lets you easily target controlled heat right at the solder joints without damaging the board or adjacent components A finger actuated air switch and SensaTemp control provide safe on demand capability without constant running of the air pump 6 GENERAL INFORMATION 101A J E 201A J E products feature PACE s unique SensaTemp closed loop temperature management system which will function only with the SenaTemp handpieces listed above Do not attempt to use any other handpiece Likewise use SensaTemp handpieces on only those systems with an SR 3 or SR 4 rating marked on front panel of power source These include other MBT systems MBT 101A MBT 201A and higher and all ST series systems PRODUCT APPLICATION These products are very versatile and may be used to satisfy a variety of application requirements If you require assistance in the use of this product for your particular application contact your local authorized PACE distributor or call PACE Applications Engineering at Tel 301 490 9860 Fax 301 604 9215 GENERAL INFORMATION PARTS IDENTIFICATION 10 11 12 13 14 POWER SWITCH Turns system ON 1 and OFF 0 controls input power to system CH1 VARIABLE TEMPERATURE CONTROL Al
25. ng Heading Guidelines based on OSHA guidelines when listing special information or precautions to be taken Especially important are all procedures and practices which if not strictly observed could result in injury or loss of life These NOTES CAUTIONS WARNINGS and DANGERS are inserted in this manual whenever deemed necessary They appear in a blocked off form with double outline and a shaded background to highlight the information as shown below NOTE NOTE Used to indicate a statement of company recommendation or policy The message may relate directly or indirectly to the safety of personnel or protection of property NOTE is not associated directly with a hazard or hazardous situation and is not used in place of CAUTION WARNING or DANGER CAUTION Used to indicate a hazardous situation which may result in minor or moderate injury May also be used to alert personnel to conditions procedures and practices which if not observed could result in damage to or destruction of the product or other equipment WARNING Used to define additional information that if not closely followed might result in serious damage to equipment and represent a potential for serious personnel injury DANGER Defines additional information that if not closely followed might result in severe personnel injury or death Danger is not used f
26. or property damage unless personal injury risk is present 10 SAFETY PRECAUTIONS The following are general safety precautions which personnel must understand and follow when using or servicing this product These precautions may or may not be included elsewhere in this manual USEAGE PRECAUTIONS CAUTIONS 1 SensaTemp handpiece heaters and installed tips are hot when handpiece is powered on DO NOT touch either the heater or tip Severe burns may result Always store handpiece in the appropriate cubby when not in use 2 Always use this system in a well ventilated area A fume extraction system such as those marketed by PACE are highly recommended to protect personnel from solder flux fumes 3 Exercise proper precautions when using chemicals e g solder paste Refer to the Material Safety Data Sheet MSDS supplied with each chemical and adhere to all safety precautions recommended by the manufacturer NOTES 1 The solder collection chamber in the PACE Sodr X Tractor is made of glass Never remove this chamber using pliers Breakage of the chamber may result Always remove using the procedures recommended by PACE in the associated handpiece manual 2 The front end heater end of the glass solder collection chamber in the PACE Sodr X Tractor is hot when the handpiece is in use When removing the chamber for cleaning grip the chamber at the rear seal Never touch the front end of the glass chamber with bare hands Allow the c
27. r hose by gently turning and pulling the coupled Fittings Disconnect the Visifilter and hose assembly from the Power Source by gently turning and pulling the male Fitting inserted into the AUTO SNAP VAC Port Disconnect VisiFilter from both attached 1 inch air hoses by gently turning and pulling the VisiFilter while holding each of the hoses Separate the 2 plastic housing halves of the VisiFilter in the following manner a Grasp the VisiFilter in the palm of the hand with the Male Nib air hose connection marked FLOW IN facing you b Pull against one of the Wing Tabs while pulling on the Male Nib with the free hand to open the interconnection of the plastic housings at that Wing Tab c Pull against the second Wing Tab while pulling on the Male Nib to open the remaining interconnection and separate the plastic housings Remove the old or discolored Element and discard Insert the replacement VisiFilter Element into the housing marked FLOW IN Center the Element in the housing well Squeeze the 2 plastic housing halves together using 4 plastic Bumps on the housing marked FLOW OUT as pressure points The 2 plastic housings will snap together and lock the VisiFilter Element in position Reconnect the 1 inch air hoses removed in step 3 to the VisiFilter Attach VisiFilter and hose assembly to Power Source by inserting male Fitting into the AUTO SNAP VAC Port Element Figure
28. t hose mount Fitting P N 1259 0087 into each end of a 54 inch 137cm length of Air Hose Push the ridged ends of the Fittings into the hose slide amp twist the metal hose clamps over the connections to secure You may already have this piece if you have other quick disconnect handpieces configured 4 Prepare a VisiFilter in the following manner a Connect a 1 inch 2 5cm length of clear pvc Air Hose to each side of the VisiFilter push and turn hose onto VisiFilter nipple to seat b To the free end of the Air Hose connected to the FLOW IN side of the VisiFilter insert the ridged end of a female quick connect hose mount Fitting P N 1259 0086 FLOW IN Insert the ridged end of a male quick connect hose mount Fitting P N 1259 0087 in the free end of the Air Hose connected to the FLOW OUT side of the VisiFilter d Connect the VisiFilter Air Hose with attached male quick connect hose mount Fitting to the 22 power source AUTO SNAP VAC Port Figure 6 VisiFilter Set Up 5 For vacuum insert the male quick connect hose mount Fitting connected to the long Air Hose into the female Fitting on the inch 2 5cm Air Hose connected to VisiFilter For pressure insert the male quick connect hose mount Fitting directly into the Controllable PRESSURE Port CAUTION When removing any Air Hose turn and pull DO NOT attempt to pull Air Hose directly off Damage to or breakage of Vacuum Fitting or VisiFilter may occur
29. ts booklet 5050 0251 5050 0251 14 SP Tip amp Tool Stand 6019 0043 6019 0043 15 SX Tip amp Tool Stand 6019 0044 6019 0044 Table IV 201A 201AJ 201AE Accessory 23 REPLACEMENT PARTS ACCESSORY TRAY 101A J E Listed below are items included in 101A 101AJ and 101AE System Accessory Trays PACE PART NUMBER 101 NO bEscRIPTION MBT 101A 101AE 1 SX 70 Sodr X Tractor Handpiece 6010 0077 6010 0077 2 Operation amp Maintenance Manual 5050 0381 5050 0381 3 Tubing Silicone Translucent 54 Length 1342 0001 13 1342 0001 13 4 VisiFilter 1309 0028 1309 0028 VisiFilter Replacement Elements optional item 1309 0027 P50 1309 0027 P50 5 Bristle Brush Glass Chamber Cleaning 1127 0002 1127 0002 6 Power Cord 1332 0094 1332 0093 7 Tubing Clear PVC 1 Length Qty 2 1325 0003 07 1325 0003 07 8 Wire Brush 3 16 Dia 1127 0014 1127 0014 9 Wire Brush 1 8 Dia 1127 0006 1127 0006 10 AdapTip Kit 1 8 Tip to 3 16 Shank 1360 0083 P1 1360 0083 P1 11 Tip Cleaning Kit 6993 0151 6993 0151 12 SX Tip amp Tool Stand 6019 0044 6019 0044 13 Tip amp Temp Selection System Charts booklet 5050 0251 5050 0251 Table V MBT 101A MBT 101AJ MBT 101AE Accessory Tray 24 REPLACEMENT PARTS ACCESSORY KIT MBT 201 J E Listed below are items included in MBT 201A MBT 201AJ and MBT 201AE System
30. tting for the channel powering the handpiece to obtain the desired True Tip Temperature VARIABLE TEMPERATURE CONTROL Adjust the Variable Temperature Control s to the desired temperature setting Notice that the control dial has a Gray scale denoting temperature in C Celsius and a Yellow scale denoting temperature in F Fahrenheit These numerical scales denote the set tip temperature times 100 e g 3 on the Yellow scale is 3 x 100 or 300 C CHANNEL LED OPERATION Figure 10 Adjust Temperature The Channel LED s are a visual indication of Power Output status Following is an explanation of these status indicators LED Full On Continuous power is being delivered to the handpiece connected to the associated channel This condition is evident when the system is first powered up handpiece heater cold or the Variable Temperature Control is increased LED Flashing Indicates that the set tip temperature as set on the associated Variable Temperature Control has been reached Power to the handpiece is cycling Off and On to maintain set temperature LED Off No power is being delivered to the handpiece connected to the associated channel This condition is evident if the Variable Temperature Control is decreased 18 CORRECTIVE MAINTENANCE VISIFILTER ELEMENT REPLACEMENT Follow the procedure listed below to replace the VisiFilter element when it becomes clogged or discolored 1 Disconnect the handpiece ai
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