SERVICE AND PARTS MANUAL
Contents
1. 1 Slider pads extension WHERE GREASE IS RECOMMENDED USE 2 Twist locks MULTI PURPOSE GREASE WITH 2 4 3 Extension cylinder MOLYBDENEM DISULFIDE ADDITIVE 4 Stops 5 Slider pads side shift 6 Slewing ring bearing and gear 7 Side shift cylinders 8 Slew gear box and brake See individual description of each lubrication point POSITION 1 WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS NO OF GREASE POINTS 24 INTERVAL EVERY 500 HOURS OR 3 MONTHS 6 TRACKS ON EACH EXTENDING BEAM 6 TRACKS ON THE INSIDE OF EACH MAIN BEAM SEE ARROWS A AND B LUBRICANT MULTIPURPOSE GREASE 11 03 12 02 05 02 2002 ELME SWEDEN lt lt lt MAINTENANCE INSTRUCTIONS 110 198 2 ELMHULTS KONSTRUKTIONS AB POSITION 2 END BEAMS AND TWIST LOCKS NO OF GREASE POINTS 8 INTERVAL EVERY 500 HOURS OR 3 MONTHS 1 GREASE NIPPLE IN EACH END BOX 1 GREASE NIPPLE IN EACH SLEEVE LUBRICANT MULTIPURPOSE GREASE POSITION 3 EXTENSION CYLINDER SUPPORT WEAR PADS AND TRACKS INTERVAL EVERY 1000 HOURS OR6 MONTHS NO OF GREASE POINTS 4 2 TRACKS IN EACH EXTENSION BEAM LUBRICANT MULTIPURPOSE GREASE POSITION 4 STOP CYLINDERS NO OF GREASE POINTS 2 INTERVAL EVERY 500 HOURS OR 3 MONTHS POINTS 1 GREASE NIPPLE ON EACH STOP CYLINDER LUBRICANT MULTI PURPOSE GREASE POSIT2. ND Solenoid 761 775 2x Nut 763 096 2x O ring 763 105 3x O ring 763 107 2x 2004 ELME SWEDEN SWEDISH SPREADER ELIVI E SYSTEMS VALVE ASSY SWIVEL PAGE E 70 535 ELMHULTS KONSTRUKTIONS AB Note Item Part no Qty Part name 771 609 763099 772019 763098 762482 762592 761647 760738 Valve assy Relief valve Manifold Check valve Fitting Fitting Plug Plug SWEDISH SPREADER SYSTEMS ELMHULTS KONSTRUKTIONS AB VALVE ASSY EXTENSION PAGE No E 70 606 EXTENSION CYLINDER Note Qty Part name 762482 761 633 761631 761634 751176 761773 761112 761775 763096 760 895 760219 760120 762507 762506 760737 Rp RENE NN Fitting Screw allen O ring kit O ring plate Coverplate Screw allen Electro valve Solenoid Nut Flow regulator Screw allen Relief valve Fitting Fitting Plug 65 M5x20 65 M5x30 24 VDc 65 M5x70 O 2002 ELME SWEDEN SWEDISH ELN E B STEMS VALVE ASSY EXTENSION WITH STOPS PAGE No E 70 607 ELMHULTS KONSTRUKTIONS AB EXTENSION CYLINDER 7 Nr Note Item Partno Partname
3. 1 1202 ELMHULTS KONSTRUKTIONS AB Parts manual build index SECTION D MECHANICAL PARTS D10 689 Main frame D10 690 Rotator assy D10 779 Stop assy D10 790 Wear pads D50 300 Pendulartwistlock assy SECTION E HYDRAULIC PARTS E60 340 Sideshift cylinder assy E60 373 Extension cylinder assy 60 471 Damping cylinder assy E70 525 Swivel assy E70 784 Valve assy rotation brake E70 535 Valve assy swivel E70 606 Valve assy extension E70 607 Valve assy extension with stops E70 582 Valve assy sideshift E70 610 Parker fittings E70 611 Hydraulic hose system SECTION F ELECTRICAL PARTS F80 323 Sensor arr end beam F80 264 Electrical parts F80 266 Indicator lights assy SECTION G SPECIAL PARTS OPTIONAL 090 147 Additional parts pins for damping G90 148 Additional parts bumper G90 152 Additional parts brackets for hoses and cables G90 216 Additional parts cover plate 2005 ELME SWEDEN SECTION USER INSTRUCTION SWEDISH ELME USER INSTRUCTIONS m ELMHULTS KONSTRUKTIONS AB ELME CONTAINER SPREADER Model No 817 DRIVER INSTRUCTIONS The ELME Model 817 Container spreader is a technically advanced piece of equipment which if it is carefully used and maintained will serve its purpose for many years Initial check Each work shift should be started by making a visual check of the unit this must be part of the daily routine Possible damage will in this way
4. 0 0 ND A NN e 22333 Seal kit 790 956 x 2002 SWEDEN SWEDISH ELN E SPREADER EXTENSION CYLINDER ASSY FOR TRUCKSPREADERS 40 Pace no E 60 373 1 ELMHULTS KONSTRUKTIONS AB 2002 ELME SWEDEN SWEDISH ELN E SPREADER EXTENSION CYLINDER ASSY FOR TRUCKSPREADERS 40 Pace no E 60 373 2 ELMHULTS KONSTRUKTIONS AB Note Item Partno Qty Partname 790 904 760 929 740 956 740 955 743 945 761 458 743944 760 264 743943 741670 760 557 760311 744051 760401 760402 Seal kit Set screw Nut Piston Spacer Bushing Gland Guide ring Washer Ring Washer M12 Nordlock Bolt 65 12x85 Piston rod Ball joint Snapring Valve assy Bracket Washer M8 Nordlock Bolt 65 M8x35 Shell Flex track chain Flex chain bracket Screw Bolt 65 8 20 Bracket Nut M8 Locking Bolt M6S M12x25 Washer M12 Nordlock Screwallen MC6S 12x30 Support Nut M12 Locking Nylon pad Screwallen MC6LS 12x45 O1 ND 771026 760 555 760 949 756 543 762044 756911 761253 760912 754758 760919 760911 760557 760983 755603 760917 743177 760984 AN 5 A CO NN NN BE See section Repair kit Use kit no 790 904 Hydraulic cylinder assy 756 616 2002 ELME SWEDEN ELIVIE 7 SPREADER SYSTEMS DAMPING CYLINDER ASSY ELMHULTS KONSTRUKTIONS AB Pace No E 60 471 Part no Partnam
5. 760 309 Bolt 65 M12x55 760557 Washer M12 Nordlock 744928 Shim 743983 Wear pad 762772 Bolt 65 M10x25 10 9 760 556 Washer M10 Nordlock 771507 Retainer 743510 Wear pad 776 369 Retainer 776368 Retainer 776367 Retainer 00 gt 03 04 03 03 10 02 08 02 SWEDISH SPREADER SYSTEMS PENDULAR TWISTLOCK ASSY PAGE No D 50 300 1 ELMHULTS KONSTRUKTIONS AB 13 23 65 2 Y amp 2005 ELME SWEDEN 02 05 SWEDISH ELM SYSTEMS PENDULAR TWISTLOCK ASSY Pace D 50 300 2 ELMHULTS KONSTRUKTIONS AB Multiply Qtys by 2 for a complete spreader Note Partno Qty Partname Note Partno Qty Partname 783245 779280 779281 761908 Tierod 754760 Bracket 760901 Sensor bracket 760555 Bolt 65 10 45 760487 Proximity switch 761607 Washer 760555 Bolt 65 M10x40 752647 Nut M10 Locking 752646 Washer 791022 Nut M6 Locking 762172 Bolt 65 6 60 762171 Twistlock cylinder assy 762170 Roll pin 740 866 Bolt M6S M10x25 760 586 Washer M10 Nordlock 760 944 Bolt M6S M6x35 791206 Washer M6 Nordlock 762169 Washer 781759 Bracket 760417 Bolt M6S M10x65 760371 Washer M10 Nordlock 752649 Bracket 783244 Screw allen MC6S 12x150 763371 Nut M10 Locking 760403 Indicator 763372 Spring 763373 Bracket 776406 Spring 760970 Screw allen 5 M12x90 761154 Rod 783241 Seated tower 775850 Roll pin
6. T Drain line AAA Stop RH side Rotation nie 1 LH side Cable type 1200321116 180 686 C Folio 1 1 Dwg no PCB nr 778 676 3 OVDC OVDC 24VDC 24VDC C Ind 0 Rot to 0 Pressure Pressure i L 3 s s gt S14 Rotation stop CCW w Spare option UNT 8 Rz u 11 _ S13 Rotation stop CW Lock damp 74 9 lt gt Y18 High speed rotation S P dom 21 gt 85 Rotation CCW 3 ps Tit RH zh 4 H Y Y16 Rotation CW 5 Tilt LH 3 N gt 2 Rot CW 21 2 Y15 Brake release ion anti CW Rotation CW Rot CCW 1 Stops Unlock option Stops Lock option Sideshift Sideshift Retraction Wiring diagram Checked by Chassi housing 24 pin Harting ELME p n 763 285 24 pin male insert ELME p n 760 548 ee 24 22 Seated 21 Not Locked SI 20 Locked 2211 is 5 S 3 211 16 5 5 1 15 5 ES L1 5 rs 5 ST L2 gt 1 o 3 0m 2 e 10 Sle ol re S 5 e 3 5 2 3 e 2 5 4 2 3 od 2 n z 2 a 1 H al Ss al 9 Sole sus 1 A 9855 22 ED 451 3 55 55435582545 T 1 38 H12 Working light RH optio
7. Nut M12 Locking Washer Bolt 65 12 55 Extension cylinder assy Pin Cotter pin Washer Pendular twistlock assy 2002 ELME SWEDEN See section D See section E Mounted in opposite end of the ext cyl SWEDISH LM SYSTEMS ROTATOR ASSY Pace D 10 690 1 ELMHULTS KONSTRUKTIONS AB 23 22252627 282122 22 21 7 41 42 12 05 04 01 04 11 03 03 03 05 02 2002 SWEDEN SWEDISH ELME SYSTEMS ROTATOR ASSY Pace D 10 690 2 ELMHULTS KONSTRUKTIONS AB Part no Partname 9 lt 761 626 760 391 771877 760927 Bolt M6S M10x90 Washer Bracket Nut M10 Locking Valve assy swivel O ring Sviwel assy Hydraulic motor Key Screw allen MC6S M12x30 Washer M12 Nordlock Valve assy rotation brake Cover Transmission Bracket Splitter box Bolt M6S M16x60 Washer M16 Nordlock _ 760 250 761111 761 463 760 983 760557 O1 ND 763 092 763084 782172 761815 760 586 759 722 Key 770794 Nutring 760 556 Washer M10 Nordlock 762772 Bolt 65 M10x25 Sensor 761 897 Bracket 762 849 Topplate 760 585 Washer M6 Nordlock 762 246 Screwallen 65 M6x55 759718 Coverplate 763274 Bolt M6S M24x190 760 380 Bolt M6S M24x160 761813 Washer 760 910 Nut M24 761 469 Slewing ring 743 874 Nylon pad 744793 Plate 760511 Roll pin 761 933 Bolt M6S M20x100 724 794 Housing 745101 Key 760 901
8. Rotation Brake release High speed rotation Electric wiring diagram see drawing 780 686 peur NN Replace Folio 1 1 Dwg Pressure Gr Max load 18 2118 Group code 51 Locked LH side S2 Locked RH side 1 8 Pressure 28 gt gt fU a 4 m fU 4 fU LU Lig gt lt 4 Ba 1 1 Checked by 1 1 Ind Locked Twistlocks I S3 Not locked LH side St Not locked RH side Ind Not Locked Twistlocks EL 55 Seated LH side front Spare Gj 93 57 Seated LH side rear OV DC 1 7 56 Seated RH side front OV DC Gr I 58 Seated RH side rear Ind Seated OV DC Ind Seated LH side 1 2 13 Ind Seated RH side OV DC Gr 24 c 24 VDC Ga ot 915 Flashing when Ut 6 Flashing when faulty locked faulty not locked Print no 776 517 sensor is detected sensor is detected PCB 2A 3 21 gt X14A 11 14 645 Safety override oa Ind Seated enm pe Lock twistlock LH Max load 20 GO Ind Locked Y2 Lock twistlock RH load 1 8A 21 Ind Not locked is Se Y3 Unlock twistlock LH load 18 22 nk oo G Y4 Unlock twistlock RH Lock Twistlock GA 10 Lock stop RH LJ U
9. To remove the twistlock and sleeve proceed as follows 6 The key item 7 that locates the crank item 4 to the twistlock item 5 is held in place on the twistlock by a roll pin so that it will remain in place on the twistlock after the crank is removed By lightly knocking the key away from the twistlock it can be removed 2002 ELME SWEDEN ELME MAINTENANCE INSTRUCTIONS 110 068 2 ELMHULTS KONSTRUKTIONS AB Support the twistlock item 5 from below so that it does not drop out Using a screwdriver prise the collets item 8 out of the recess in the twistlock item 5 It is now possible to lower the twistlock out of the end beam The sleeve item 9 and lower bearing set item 10 will in most cases accompany the twist lock as it is removed this is quite normal INSPECTION PRIOR TO REASSEMBLY 8 After removal of all twistlock parts remove all grease and dirt from the parts and also from the corner of the end beam Steam clean or clean with some form of solvent Check the twistlock item 5 for wear at the head and also for wear at the bushing surfaces Inspect the lower item 10 and upper item 11 bearing sets for wear and damage if badly worn damaged they should be replaced The collets item 8 and the crank item 4 should be inspected for possible wear or damage and replaced if necessary It should be noted that the state of the collets item 8 and the recess in the twist lock item 5 is very i
10. 2 _ y O 118606 PcB4 1 Rotator PB gt y O PCB1 PCB3 Option 8 pin 762940 X 132 Mowntimgblock CSCS 17135 Empyelboxonrotato Z 71735 Empty el box on spreader ______ 758026 2 __ board bracket y y O 758027 2 PCBstrip log o CC 158028 b PCBstrip short t Indication tight SeesectionF 16297 4 2 Mnifue 5A 761491 51 8 3 5 0 Proximity switch y O 7140 11 Relay bracket Option Parfnumber tode aty 763285 ess peres 2 mess Deus 163 286 Kalero 855 553 fn Hammes pe 60 ULT female T We pee Bre e fe erin A I E m Vi 00 06 3 Me be 218 EO 817 Linde 182 911 B c Ro ND 0 MECHANICAL PARTS SWEDISH SPREADER SYSTEMS ELMHULTS KONSTRUKTIONS AB QTYS ARE FOR COMPLETE SPREADER MAIN FRAME D 10 689 Note Item Part no Partname 761 764 760585 741179 741178 740 726 761122 760 564 740677 760917 761 950 760 309 740 726 761122 760564 Bolt M6S M6x16 Washer M6 Nordlock Strip Cover Wear pads Pin Cotter pin Washer Bracket
11. 760919 Seated pin 782524 Pin Scr allen MC6LS 8x16 Washer M8 Nordlock Ring pin Bolt 65 8 80 Washer M8 Nordlock Crank Collet Upper bearing O ring washer O ring Ball joint Adjuster 760489 760 926 760 927 761 903 760 950 760 908 752651 760 379 760 969 760 556 760 907 760 585 762 849 761897 762 864 760 556 758 134 762777 760927 758 133 762776 758132 762175 760291 758131 770368 760511 783255 Lower bearing Bushing Sleeve Grease nipple Spring Key Twistlock Clamp Snap ring Washer Bushing Housing Bolt M6S M8x45 Washer Arm Indicator Nut M8 Locking Bracket ND NN N N amp ND 45 B N N ANNNNA ER EE RON BR NN See section F Twistlock Seal kit no 791 021 Upper bearing Use kit no 791 022 Lower bearing Use kit no 791 206 Truck spreaders only Sensor bracket kit Use kit no 791 173 2005 ELME SWEDEN 02 05 SECTION E HYDRAULIC PARTS SWEDISH E SIDESHIFT CYLINDER ASSY PAGE 60 340 ELMHULTS KONSTRUKTIONS SIDESHIFT CYLINDER Part Partname 771152 771155 790956 746612 740300 740302 760929 771153 760584 760583 760417 Sideshift cylinder assy Piston rod Seal kit Gland Piston Nut Set screw Shell Snap ring Ball joint Greasenipple
12. 762482 761773 761492 761112 760 895 760219 760120 762507 762506 761630 761631 Fitting Screwallen MC6S M5x30 Electro valve Electro valve Flow regulator Screwallen MC6S 5 70 Reliefvalve Fitting Fitting O ring plate O ring kit X x O1 BR N gt x Solenoid 761 775 6x Nut 763 096 6 SWEDISH SPREADER SYSTEMS ELMHULTS KONSTRUKTIONS AB VALVE ASSY SIDESHIFT PAGE No E 70 582 Note Part no Qty Part name x 774234 762 505 761112 761775 763 096 761773 760 127 762482 774863 763 099 Valve assy Fitting Electrovalve Solenoid Nut Screw allen Gauge adapter Fitting Valve body Reliefvalve N BB MC6S M5x30 2002 ELME SWEDEN O ring 763 109 2x O ring 763 107 8x SWEDISH SPREADER SYSTEMS ELMHULTS KONSTRUKTIONS AB ELME PARKER Male connector BSPP THREAD DIM INCHES T5 T6 THREAD DIM T5 T6 ORFS STRAIGHT THREAD T 762625 762550 762592 763005 762585 762482 762621 762722 762838 762619 762505 762483 4F42 EDMLOS 4 4F42 EDMLos 4 6F42 EDMLos 4 8F42 EDMLos 8 4 42 EDMLOS 8F42 EDMLOS 8 8F42 EDMLOS 8 12F42 EDMLOS 10242 10 12F42 EDMLOS 12 42 EDMLOS 12 8F42 EDMLOS 1 8 1 4 3 8 1 2 1 4 3 8 1 2 3 4 1 2 3 4 3 4 1 2 9 16 18
13. ROTATOR PART NO 771969 65 12 20 760998 WASHER M12 PART NO 760 557 3x 771 969 771 968 2002 ELME SWEDEN SWEDISH SPREADER ELME ADDITIONAL PARTS COVER PLATE Pace G 90 216 ELMHULTS KONSTRUKTIONS AB WHEN STOPS ARE FITTED THIS COVER PLATE IS MOUNTED ON MAIN FRAME COVERPLATE Part No 744 133 SCREW ALLEN 65 12 25 Part 760 915 4x WasHer M12 Part 760 557 4 2003 ELME SWEDEN
14. Screwallen MC6S M8x16 761656 Washer 761 932 Nut M20 754 900 Pin 771438 Ring 760 922 Nut M36 Side shift cylinder assy Pin Bolt M6S M10x80 Bracket electrical box Bolt 65 12 45 Washer M12 Nordlock NN 00 gt RANA A 771059 760991 779204 763511 760557 E Seesection E Use seal kit 790 969 for Charr Lynn type motor F See section F Use seal kit 791 077 for Ross Parker type of motor y Use seal kit 791 093 05 04 01 04 11 03 03 03 05 02 2002 ELME SWEDEN SWEDISH SPREADE SYSTEMS ELMHULTS KONSTRUKTIONS AB R HYDRAULIC STOP ASSY Pace 010 779 Note Item Qty Partname 745466 745820 760 981 760 903 760 328 743052 760417 772792 762459 760 558 742859 x O1 R ND stop assy Pin Set screw Bolt Screw allen Hydraulic cylinder Grease nipple Housing Grub screw Bushing Lock pin Ff Il lol M6S M12x40 65 M8x150 2002 ELME SWEDEN x Seal kit 790 908 SWEDISH Livi E SYSTEMS WEAR PADS Pace No D10 790 ELMHULTS KONSTRUKTIONS AB SUPPORT RING OF MAIN FRAME __ REAR SUPPORT OF EXTENSION BEAM Multiply Qtys by 2 for a complete spreader Note ltem Partno Qty Partname
15. WILL ORDER SWEDISH SPREADER SYSTEMS ELMHULTS KONSTRUKTIONS AB Pace No E 70 611 See table and following example part no 632 550 the first digit specifies a hydr steel braid hose with Parker fittings the second digit specifies hose dimension hose 3 8 the third digit specifies fittings Triple lok JIC 37 the fourth digit specifies the hose s cut length in 100 the fifth digit specifies the 5 cut length in 10 the sixth digit specifies the 5 cut length in raulic hose 3 8 fitting straight 90 550cm First digit is always 6 Second digit spec 1 hose 1 4 4 4 cpl 2 hose 1 4 5 4 cpl only JIC 3 hose 3 8 4 hose 1 2 5 6 Third digit spec TRIPLE LOK JIC 37 straight straight straight 90 degr straight 45 degr 90 degr 90 degr special O LOK ORFS straight straight straight 90 degr straight 45 degr special 90 90 degr 0 no fittings only hose Fourth to sixth digit spec cut length in cm hose length ali E hose 5 8 hose 3 4 HYDRAULIC HOSE METER ELMEno Description 762 116 762 128 762 115 762 114 762 120 TRIPLE LOK JIC 37 hose 1 4 hose 3 8 hose 1 2 hose 5 8 hose 3 4 O LOK ORFS Parker no ELMEno Description ELME no Description Pressure fittings straight Pressurefittings straight 762017 762021 762018 762019 76
16. container If necessary raise the spreader in order to have plenty of space between it and the container Always attempt to position the spreader centrally over the container The final adjustments for lining up the twist locks with the corner castings of the container can now be made 2002 ELME SWEDEN SPREADER ELME USER INSTRUCTIONS By using the controls for shift and reach position the spreader accurately overthe corner castings and then lower the spreader into them If the twist locks or some the twist locks do not fit into the corner castings properly CAREFULLY lift the spreader just free of the container readjust its position and the try again NEVER PUSH OR SIDE SHIFT while any of the twist locks are still engaged in the corner castings of the container When all the twist locks are correctly engaged in the corner castings the spreader should be lowered until it rests unsupported on the container this is termed as the spreader being correctly SEATED and this will be indicated by the SEATED LIGHT being switched on As soon as this happens the twist locks can be activated to the locked position and the LOCKED LIGHT will be switched on CHECK THAT THE LOCKED LIGHT HAS BEEN SWITCHED ON and then lift the container to the required height for loading or travelling Before moving the container return the spreader to the BASIC POSITION The container is now ready to be transported to a new location When travelli
17. extension cylinders Extension beams Extension cylinder Inspection hole Hose Cable chain Retract the spreader to the 20ft position Before removing the securing pin pos 1 of the extension cylinder it must be supported by a small hydraulic jack or likewise so that the cylinder pos B does not fall down Remove the pin from the rear of the cylinder fig1 pos 1 opposite end to the piston rod and at the same time also remove the hose and electrical connections at the rear of the extension cylinder pos B The securing bracket that secures the cable chain to the track in the bottom of the extension beam should also be disconnected By using a crane or fork lift truck pull the end beam pos A out approx 50cm so that it is just possible to get into the inspection hole pos C in the top of the beam Remove the pin from the piston rod end of the extension cylinder The extension cylinder pos B can now be lifted out of the spreader by sliding it horisontally with the help of suitable lifting equipment by suitable lifting equipment is meant that the crane or truck must be capable of lifting 150kg until the slider pads slide out of the rail by which the foot of the cylinder is guided Replacing the cylinder is the revers procedure of the removal 2002 ELME SWEDEN SWEDISH ELM E Systems TWISTLOCK INDICATION AND ENDBEAM ADJUSTMENT No B 110 251 1 ELMHULTS KONSTRUKTIONS AB Proximity switch Sensor Proximity s
18. 0 degr 1 2 hose SECTION F ELECTRICAL PARTS SWEDISH EI NI E SPREADER SENSOR ARR END BEAM SYSTEMS PAGE 80 323 ELMHULTS KONSTRUKTIONS AB FOR TRUCK SPREADERS TWISTLOCK ARR SEE SECTION D Multiply Qtys by 2 for a complete spreader Note Partno Qty Partname 761491 Sensor 761897 Clamp 762 849 Topplate 760 907 Bolt M6S M6x35 760585 Washer M6 Nordlock 760908 Bolt M6S M6x60 760950 Nut M6 Locking 01 05 08 04 2004 ELME SWEDEN SWEDISH SYSTEMS ELECTRICAL PARTS FOR TRUCK SPREADERS Pace F 80 264 ELMHULTS KONSTRUKTIONS AB CABLE ASSY INTERFACE BOXES PRINTED CIRCUIT BOARD CHASSI HOUSING ETC SEE WiniNG DIAGRAM SECTION ELECTRIC BOXES FOR TRUCK SPREADERS SPREADER BOX EMPTY 7TT 354 ROTATOR BOX EMPTY 777355 BRACKET 774034 SHOCK ABSORBER 760 587 8 NUT 760919 M8 LockinG WASHER 760 555 761 389 6 40 NUT 760950 M6 LockiNG SENSORS SENSOR 762446 12 SENSOR 762680 18 SENSOR 762527 30 ULTRA SONIC PROXIMIT SWITCH 763223 18 SENSOR WITH 3 PIN 791187 SENSOR WITH CABLE AND CONNECTOR 761 454 SENSOR WITH CABLE AND CONNECTOR 761 491 ULTRA SONIC PROXIMIT SWITCH WITH CABLE AND CONNECTOR 782 654 PHOTOELECTRIC SENSOR 763 191 PHOTOELECTRIC SENSOR WITH CABLE 763 776 SWITCH 761 523 ARM 761 524 Covers 3 POLE 762
19. 1 The nylon wear pads should be inspected for wear at the same time as their tracks are lubricated The pads should be replaced when their thickness is reduced to minimum 18 mm Replacing the wear pads can be done with ordinary hand tools and without removing the beams A gt Minimum thickness 18 mm Twist locks are wearing parts and need inspecting on a regular basis Lubrication of the twist locks is recommended at monthly intervals and it is also recommended that they are inspected for wear and damage at the same time CREE 22 v N YE P ES Should be replaced if this dim is less than 25mm 1 v gt 77 CES Zz D lt LI AK The drawing above shows where the heads of the twist locks wear When the worn part exceeds the area indicated by cross hatching the twist locks should be replaced Generally it is recommended that twist locks be replaced after a max use of 5000 working hours 05 03 11 92 2002 ELME SWEDEN ELIVIE MAINTENANCE INSTRUCTIONS ELMHULTS KONSTRUKTIONS AB The extension cylinder support has wear pads underit These should also be inspected on a regular basis and replaced when their thickness is reduced to minimum 18 mm See item 1 Maintenance of the stop cylinders if fitted consists of checking all mounting bolts for tightness and inspection for leakage from the cylinder The side shift wear pads should be inspected for wear at the same time as lubrica
20. 133 YELLOW Cover 10 POLE 761 478 BLACK Q 08 04 03 04 02 03 05 02 2002 ELME SWEDEN 1 SPREADER SYSTEMS IGHTS FOR TRUCK SPREADERS ELMHULTS KONSTRUKTIONS AB PAGE No F 80 266 WORKING LIGHT WORKING LIGHT ROUND 771 956 ASSEMBLY WORKING LIGHT SQUARE 763 757 ASSEMBLY NO BULB 763 800 INDICATOR LIGHT ASSY FOR 1 LIGHT D 8 COLOURS ASSEMBLY NO INKL CABLE B 1 YELLOW 772602 RIGHT YELLOW 772808 LEFT PANEL 744 988 INDICATOR LIGHT ASSY FOR 3 LIGHTS COLOURS FROM LEFT TO RIGHT COLOURS GREEN YELLOW RED ASSEMBLY NO INKL CABLE 772180 GREEN YELLOW RED GREEN WHITE RED GREEN YELLOW WHITE GREEN RED WHITE WHITE YELLOW RED RED YELLOW WHITE RED YELLOW GREEN YELLOW WHITE YELL 776 207 WITH 5 POL MALE CONNECTOR 775 433 775521 772 429 772 666 772 432 772417 ow 772 383 PANEL 743 928 INDICATOR LIGHT ASSY FOR 4 LIGHTS COLOURS FROM LEFT TO RIGHT PANEL 757 161 COLOURS YELLOW GREEN RED YELLOW YELLOW GREEN RED YELLOW ASSEMBLYNO INKL CABLE 772414 776 177 812 813 SPREADERS PANEL 746 269 INDICATOR LIGHT ASSY FOR 6 LIGHTS PANEL 772 255 FOR 572 SPREADERS COLOURS RED RED YELLOW GREEN RED GREEN YELLOW GREEN RED YELLOW GREEN RED INDICATOR
21. 2020 762022 straight 1 4 straight 1 4 hose straight 3 8 hose straight 1 2 hose straight 5 8 hose straight 3 4 hose 1JC46 10 10 1JC46 12 12 762608 762603 762604 762725 762600 762599 straight 1 4 hose straight 3 8 hose straight 1 2 hose straight 1 2 hose straight 5 8 hose straight 3 4 hose Pressure fittings 45 degr Pressure fittings 45 degr 13746 12 12 762023 762024 762025 762026 762027 45degr 1 4 hose 45degr 3 8 hose 45degr 1 2 hose 45degr 5 8 hose 45degr 3 4 hose 762610 762607 763100 45 degr 1 4 hose 45 degr 3 8 hose 45 degr 1 2 hose Pressure fittings 90 degr Pressure fittings 90 degr short 13 46 4 4 13W46 5 4 13W46 8 6 13W46 8 8 762 028 762 029 762030 762031 13W46 10 10 762 032 13946 12 12 762033 90degr 1 4 hose 90degr 1 4 hose 90degr 3 8 hose 90degr 1 2 hose 90degr 5 8 hose 90degr 3 4 hose 762609 762612 762606 762602 762601 762598 90 degr 1 4 hose 90 degr 3 8 hose 90 degr 3 8 hose 90 degr 1 2 hose 90 degr 5 8 hose 90 degr 3 4 hose Pressure fittings ext Pressure fittings 90 degr long 10346 5 4 10346 8 8 762070 762335 2002 ELME SWEDEN ext straight 1 4 ext straight 1 2 12 04 08 04 06 04 09 03 10 02 05 02 02 02 03 99 12 98 762611 762605 90 degr 3 8 hose 9
22. 9 16 18 9 16 18 9 16 18 13 16 16 13 16 16 13 16 16 13 16 16 1 14 1 14 1 3 16 12 1 3 16 12 Male connector UNF 763090 762623 762618 763119 762617 8F5 oMLos 8 6F5 oMLos 8 12F5omLos 10 12F5 omLos 12F5omLos 3 4 16 9 16 18 1 1 16 12 1 1 16 12 1 1 16 12 13 16 16 13 16 16 13 16 16 1 14 1 3 16 12 Male connector Metric 762566 6M14F82 EDMLOS M14x1 5 11 16 16 Swivel male connector BSPP 762622 763036 762620 8F642 EDMLS 8 4F642 EDMLS 10F642 EDMLS 16 662 13 157 20 955 13 16 16 13 16 16 1 14 Male elbow BS PP 45 762639 762 509 762638 762637 4 4 4 oMLOS 8V4 omLos 10 12 4 omLos 12 4 omLos 13 157 16 662 26 441 26 441 9 16 18 13 16 16 1 14 1 3 16 12 Male elbow 5 PP 90 762632 762506 762 507 762673 763016 762629 762627 4C4omLos 4 4C4 omLos 8C4omLos 8 4 4 8 8 4 10 12 4 omLos 12C4omLos 9 728 13 157 16 662 13 157 20 955 26 441 26 441 9 16 18 9 16 18 13 16 16 13 16 16 13 16 16 1 14 1 3 16 12 Male elbow UNF 90 762 626 12C5 oMLos 1 1 16 12 1 3 16 12 Swivel nut elbow 90 762631 762630 4C6Los 8C6 762628 12 6 mLos 2002 ELME SWEDEN 9 16 18 13 16 16 1 3 16 12 9 16 18 13 16 16 1 3 16 12 Parker fittings O lok for ELME spreader no E 70 610 1 05 02 04 99 12 98 SWEDISH SPREADER S
23. ION 5 SIDE SHIFT SLIDERPADS NO OF GREASE POINTS 4 INTERVAL EVERY 500 HOURS OR MONTHS POINTS 2 TRACKS ON EACH SIDE OF THE SPREADER LUBRICANT MULTI PURPOSE GREASE 2002 SWEDEN MAINTENANCE INSTRUCTIONS 110 198 3 ELMHULTS KONSTRUKTIONS POSITION 6 SLEWING RING BEARING AND GEAR INTERVAL EVERY 100 HOURS OR MONTHLY NO OF LUBRICATION POINTS 6 4 GREASE NIPPLES POSITION A MOUNTED AT ONE CENTRAL POINT ON THE UPPER ROTATOR FRAME PLATE FOR GREASING THE BEARING 2 HOLES AT POSITION B IN THE STOP BLOCKS FOR SPRAYING LUBRICATION ONTO THE GEARRING WITH A SPRAY CAN OF SPECIAL GREASE B LUBRICANT A MULTIPURPOSE GREASE B EXPOSED GEAR LUBRICANT WITH ADHESIV AND EP ADDITIVE POSITION 7 SIDE SHIFT CYLINDER BEARINGS INTERVAL EVERY 500 HOURS OR MONTHS NO OF GREASE POINTS 4 2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING LUBRICANT MULTI PURPOSE GREASE POSITION 8 SLEWING GEARBOX 2 off NO OF POINTS 2 INTERVAL CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY CHANGE OIL AFTER THE FIRST 50 HOURS OF OPERATION AND THEN EVERY 2000 HOURS OR YEARLY POINTS PLUG A IN ELBOW TOP OF GEARBOX FILLER AND LEVEL PLUG PLUG B IN THE BOTTOM OF THE BOX DRAIN PLUG LUBRICANT SAE 90 GEAR OIL 11 03 12 02 05 02 2002 ELME SWEDEN ELME MAINTENANCE INSTRUCTIONS ELMHULTS KONSTRUKTIONS AB GENERAL MAINTENANCE INSTRUCTIONS
24. LIGHT ASSY FOR 11 PANELS COLOURS WHITE YELLOW RED YELLOW 8x ASSEMBLY NO INKL CABLE 772430 775128 ASSEMBLY INKL CABLE 772784 INDICATION LIGHT COLOURS RED 761657 GREEN YELLOW 761659 WHITE 22200009 763 118 761 658 RS 222 2 222 555556 5250 2002 ELME SWEDEN 761707 08 04 02 04 05 02 SECTION SPECIAL PARTS SWEDISH SPREADER SYSTEMS ELMHULTS KONSTRUKTIONS AB 2004 ELME SWEDEN SWEDISH ELME Fr ELMHULTS KONSTRUKTIONS AB PINS FOR DAMPING CYLINDER PIN PART No 745 182 PIN PART No 751 866 WASHER PART 760 492 Nut PART 760 922 M36 751 866 5 745182 2002 ELME SWEDEN PAGE G 90 147 SWEDISH Livi E SYSTEMS ADDITIONAL PARTS BUMPER Pace No G 90 148 ELMHULTS KONSTRUKTIONS AB BUMPER 754 378 BOLTKIT Part 791 051 2002 SWEDEN SWEDISH ELN E 5 ADDITIONAL PARTS BRACKETS FOR HOSES AND CABLES PAGE No G 90 152 ELMHULTS KONSTRUKTIONS AB BRACKETS BRACKET ON SPREADER PART 771968 65 10 20 PART 760967 4x WASHER M10 PART NO 760 368 4x BRACKET ON
25. SWEDEN SWEDISH SPREADER ELME SYSTEMS DESCRIPTION OF DUAL SPEED ROTATION BLOCK ELMHULTS KONSTRUKTIONS AB j 13 Adjustment of the initial low speed rotation To alter the initial speed of rotation turn the adjuster on cartridge no 3 clockwise to decrease speed and anti clockwise to increase speed Adjustment of high speed rotation Toalterthe high speed of rotation turn the adjuster on cartridge no 2 clockwise to decrease speed and anti clockwise to increase speed Adjustment of rotation motor pressure To alter the rotation motor pressure turn the adjusters on cartridge nos 9 and 10 clockwise to increase the pressure and anti clockwise to decrease the pressure ITEMLIST Solenoid valve Rotation direction High speed Flow control valve Low speed Flowcontrol valve Solenoid valve Rotation speed Solenoid valve Brake release Drain port Brake port 1 Brake port 2 Reliefvalve Setting 80 bar Reliefvalve Setting 80 bar Motor port 1 Motor port 2 Pressure line Reliefvalve Setting 40 bar Tank port 2002 ELME SWEDEN SECTION DIAGRAMS SWEDISH SPREADER SYSTEMS ELMHULTS KONSTRUKTIONS AB 2004 ELME SWEDEN SWEDISH SPREADER SYSTEMS ELMHULTS KONSTRUKTIONS AB HYDRAULIC SYMBOLS ACCORDING TO ISO STANDARDS Pump variable displacement Motor fixed displacement Pressu
26. SWEDISH SYSTEMS ELMHULTS KONSTRUKTIONS SERVICE AND PARTS MANUAL MANUAL 817 1 1202 i E LIII So Soo EL www elme com Head office Manufacturing Sales and Service Sales and Service ELME International BV Elmhults Konstruktions AB PO Box 417 Box 174 5700 AK HELMOND 343 22 ALMHULT NETHERLANDS SWEDEN TEL 31 492 47 2727 TEL 46 476 55 800 FAX 31 492 47 2728 FAX 46 476 55 899 E mail info elme com E mail info elme nu 2005 ELME SWEDEN SERVICE MANUAL Section A Section B Section C User instruction Service manual Diagrams PARTS MANUAL Section D Section E Section F Section G 2004 ELME SWEDEN Mechanical parts Hydraulic parts Electrical parts Special parts ELMHULTS KONSTRUKTIONS ELME ss MoDEL 817 BUILD INDEX 1 1202 ELMHULTS KONSTRUKTIONS AB Service manual build index SECTION A USER INSTRUCTION A100 008 Driver instruction SECTION B SERVICE MANUAL B110 198 Lubrication chart B110 017 Maintenance instruction B110 068 Servicing pensular twistlock B110 081 Extension cylinder service inst B110 251 Twistlock indication and end beam adjustment B9 134 Description rotation block SECTION C DIAGRAMS C120 001 Hydraulic symbols 781 815 Hydraulic schematic 780 686 Wiring diagram 780 685 Electric schematic 782 917 Electric device list 2005 ELME SWEDEN ELME ss MoDEL 817 BUILD INDEX
27. YSTEMS ELMHULTS KONSTRUKTIONS AB Parker fittings O lok for ELME spreader Pace no E 70 610 2 ORFS STRAIGHT THREAD T1 15 16 1 1516 Male tee BSPP THREAD DIM THREAD DIM PARKER NAME INCHES ELME 762634 Male run tee BSPP 884 omLos 16 662 13 16 16 762633 762724 Swivel nut run tee 762635 8R6 762773 12R6 Los Swivel nut branch tee 762636 8R4 omLos 12R4omLos 3 8 3 4 16 662 26 441 13 16 16 1 3 16 12 13 16 16 1 3 16 12 13 16 16 1 3 16 12 8S6 MLos 13 16 16 13 16 16 Pressure gauge fitting 762640 4 4G4 5 1 4 Bulkhead union without bulkhead locknut 762643 762641 763116 763003 Bulkhead union 90 elbow without bulkhead locknut AW Los 8W mLos 10W 12W MLos 9 16 18 13 16 16 1 14 1 3 16 12 762644 762642 4WE Los 8WE mLos 9 16 18 13 16 16 Bulkhead locknut 762 646 762645 763117 763 004 AW LNLS 8W LNLS 10W LNLS 12W LNLS O ring for Parker fittings ORFS male ELME 763 105 Onrs STRAIGHT THREAD 9 16 18 DIMENSION 7 65 1 78 763 107 13 16 16 12 42 1 78 763 108 1 14 15 6 1 78 763 109 2002 ELME SWEDEN 1 3 16 12 18 77 x 1 78 9 16 18 13 16 16 1 14 1 3 16 12 05 02 04 99 12 98 How KNOW WHICH HYDRAULIC HOSE FITTINGS YOU
28. be discovered at an early stage thus enabeling repairs to be carried out at much lower cost NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION CORRECTLY n CONTAINER HANDLING 1 Starting work with the spreader First of all the length of the spreader must be adjusted to the size of container that is required to be lifted This is done by retracting the stops if fitted and then activating the extention lever or button in order to extend or retract the spreader beams to the desired length NOTE itis important to remember that loads should only be lifted at the specified lengths for which the spreader is designed ie 20ft 30ft 35ft 40ft and in some cases 45ft Where stops are fitted the stops should be used to position the beams accuratly at one of the above mentioned positions If the spreader is not equipped with stops then the spreader may only be used for lifting 20 and 40ft containers Lifting outside the specified positions can result in serious damage to the spreader When the required length has been reached lift the spreader high enough to give good visibility under it This serves two purposes 1 it gives good visibility for travelling and 2 it positions the spreader ready for picking up the first container The spreader should now be side shifted to the center position and the reach function operated to the fully retracted position This will be termed THE BASIC POSITION in the rest of the instruction 2 Picking up a
29. e 781814 750531 790936 741605 744885 762549 760929 750530 760426 760588 760417 O1 BR A NN e 223323 Cylinder assy Piston rod Seal kit Gland Piston Guide ring Set screw Shell Snapring Ball joint Grease nipple Seal kit 790 936 x gt 2004 ELME SWEDEN SWEDISH SPREADER SYSTEMS ELMHULTS KONSTRUKTIONS AB SWIVEL ASSY PAGE No E70 525 Note Item Part no Qty Partname O1 ND 771725 761947 774321 760217 760585 771723 771722 761820 760556 763123 763122 763121 761710 774320 1 4 1 4 4 1 1 4 4 1 2 1 1 1 Swivel assy Screw allen Base plate Screw allen Washer Housing Spindle Screw allen Washer Bushing Sealring Bearing O ring Washer 65 M8x55 MC6S M6x30 M6 Nordlock MC6S 10 30 2002 ELME SWEDEN Seal kit 791 101 El EDS VALVE ASSY ROTATION BRAKE B ES SYSTEMS AGE NO rmi erint ie FOR ROTATOR WITH DUAL SPEED Note Item Partno Qty Partname 781971 761773 761109 760120 760 159 763366 763804 762550 756180 762482 761928 Valve assy Screw allen MC6S M5x30 Electro valve 24V Relief valve Flow regulator Solenoid Cartridge dir valve Fitting Manifold Fitting Screw allen MC6S M8x80 lt N gt AN gt
30. mportant as these parts are carrying the load when a container is lifted REPLACING FITTING TWISTLOCKS 10 Replacing the twistlock is the revers order of removal however the best way to start assembly is to assemble the sleeve item 9 including bushes onto the twistlock item 5 and then grease the the lower bearing set item 10 and place in position on top of the sleeve Fit the four centering springs in the sides of the sleeve Grease the upper bearing set item 11 and place in position on the top surface of the corner plate in the end beam with the convex half uppermost threaded holes up Lift the twistlock assy as assembled in point 10 and position up through the corner plate in the end beam ensuring that the upper bearing set item 11 is positioned correctly around the twistlock Support the assembly with a jack or other means and then go to the next point Fit the collets item 8 with the pointed part upwards Fit the key item 7 incl roll pin to the keyway of the twistlock item 5 In order to fit the tie rod item 6 it is necessary to mount both cranks item 4 to the tie rod before placing it in the end beam Fit the ball joints O rings and plastic washers to the tie rod ends and then fit the fork of the crank item 4 over the tie rod end Ensure that the countersunk ends of the securing holes in the crank are uppermost Secure the crank to the tie rod end by fitting the pin item 12 and then the ring pin and allen
31. n 6 4 Se 3 00 H11 Working light LH option Egi Work light Gr 33 01 Y14 Sideshift RH 8 Sideshift RH LAC SENE Y13 Sideshift LH Retract Extend Y Sideshift LH Worklight 8 7 3 H Y11 Unlock stop LH optional Worklight As Y9 Lock stop LH optional 5228 gt Y8 Retraction RH Unlock stops e 5 Y6 Extension RH Lock stops o Y4 Unlock twistlocks RH Unlock Tw l gt 452 Lock gt Y2 Lock twistlocks RH 7 3 Y12 Unlock stop RH optional Lock stop RH optional sA S lt gt Retraction LH a G 5 Y5 Extension LH lt Unlock twistlocks LH gt Y1 Lock twistlocks LH Electric schematic diagram see drawing 780 685 771 308 2 5 5 5 gt Electric box spreader 11 2 J q 45 Hs al LN 58 Seated RH rear il ind Bii __ S6 Seated RH front nd Blink Si 552 ED may eate ron 10 GNE AN S4 Unlocked RH 9 52 Locked RH LE 4 J mal 3 Ae As gt 2 ge 11 1 y 57 Seated LH rear gt lt 02 E j m 55 Seated LH front FG 11 53 Unlocked LH 51 Locked LH AUTE PCB 4 778 676 2003 12 16 180 685 B Full rotation stop CW Rotation CW Cyri Rotation CW Full rotation stop CCW Rotation CCW Gaz Rotation CCW
32. ng always keep the load at the lowest possible heightand drive carefully 3 Depositing a container When approaching the new location for the container this could be a chassis or a stack etc lowerthe containerto the required height and adjust the position of the corner castings so that they are accuratly situated above the corner locks of the chassis Lower the container ensuring that its corner castings locate on the corner locks NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH WARNING A heavy container and the weight of a spreader will do serious damage to a trailer or chassis if not handled with care The twist locks may now be activated to the UNLOCKED position the spreader lifted free of the container and the truck backed away 4 General advice Always adjust the spreader back to the BASIC POSITION after every handling cycle When parking the truck and spreader or when they are not in use for longer periods of time always make a habit of lowering the spreader to its lowest position Read all instruction books carefully and be sure that you understand them Should there be anything you do not understand then contact yourlocal dealer who will ensure that all your questions are answered 2002 ELME SWEDEN SERVICE MANUAL ELME MAINTENANCE INSTRUCTIONS 110 198 1 ELMHULTS KONSTRUKTIONS AB LUBRICATION CHART for Model 817
33. nlock twistlock 95 Y9 Lock stop LH 1 option Stops Lock A A Y12 Unlock stop RH a 1 option Stops Unlock YI Unlock stop LH Sideshift LH M 113 Sideshift left Sideshift RH ue e Y13 Sideshift left Y14 Sideshift right Y14 Sideshift right Ge Working light LH Working light RH i AO Work light i Print 776 517 PCB 28 Work light Gas IE Extension q Retraction 4 Y5 Extension LH Y6 Extension RH TEE Este Y7 Extension LH Y8 Extension RH 780 685 D d LLO COL 761174 Jar Ol flex 25 10 Cable meter 161174 5 25 10 Cable meter 761622 63 10 110 NR 2x1 5 11106 CbLSpB231 10m fromelboxtoSpb 1711309 CbLSpB 241 30m Option O 711308 355881 25m fromelboxfoSpB 11108 CbLSpB31 25m fromelboxfoSpB 711308 28155851 25m fromelboxfoSpB 111 76 Cbl SpB 4 1 65m fromelboxtoSpg 771316 Cbl SpB 6 1 65m 1 fromelboxfoSpB 11120 CbLSpB32 55m inflex track chain 11390 5 2 Jinflex track chain 11392 055833 55m inext beam 1711322 Cbl SpB 4 3 55m Jimextbem 716 516 PCB1 1 y O 171607 PCB2
34. re relief valve normaly closed RPEC FAN 4 Sequence valve x normaly closed RSDC LAN E Pressure reducing valve normaly open PBDB LAN 102550 Load control valve isti EE counterbalance CBCA LHN Check valve CXDA XCN 9 6005 103 Check valve pilot operated CKCB XCN Check valve pilot operated 2 Flow control valve fully adjustable NFCC LCN NV 1015 A Flow control valve 2 fully adjustable with reverse free flow check NCCB LCN 9 6005 FM2DDKN Flow control valve fully adjustable TAT FDCB LAN pressure compensated with reverse free flow check O 2003 ELME SWEDEN PAGE C 120 001 Directionalvalve single solenoid 2 positions Directionalvalve single solenoid 2 positions Directional valve single solenoid 2 positions Directional valve double solenoid 2 positions whitoutspring Directional valve double solenoid 3 positions spring centered Directionalvalve double solenoid 3 positions spring centered Directionalvalve double solenoid 3 positions spring centered Directionalvalve double solenoid 3 positions spring centered Main line Pilot line Closed connection Connection point Crossing point without connection Double acting cylinder Pressure Tank Components range Pressure line Min 140 bar Tank
35. screw In order to simplify assembly of the crank to the twistlock it is advisable to fit two alignment pins to the assy The pins can be made from two 8 x 75 bolts or allen screws with the heads removed and slightly chamfered These pins should be screwed into the top plate of the upper bearing item 11 diagonally so that each pin guides one half of the collets item 8 2002 ELME SWEDEN ELME MAINTENANCE INSTRUCTIONS 110 068 3 ELMHULTS KONSTRUKTIONS AB Insert the tie rod item 6 into the end beam and the fit the cranks item 4 onto the alignment pins and ensure that the key and keyway line up Fit two of the allen securing item 2 in the remaining two holes and screw in and tighten lightly Remove the alignment pins and fit the other two securing screws The securing screws can now be tightened to approx 25 Nm Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock cylinder adjuster bolts so that the twistlocks are positioned accuratly in the NOT LOCKED posi tion Ensure that there is Zero play between the adjuster bolts and the twistlock cylinder rod ends 19 Grease the complete assembly with a high pressure grease gun In order to test the operation it is necessary to land the spreader on a container so that the seated pins are activated 2002 ELME SWEDEN MAINTENANCE INSTRUCTIONS ELMHULTS KONSTRUKTIONS AB Removal and fitting instructions for the spreader
36. stlocks at each end of the end beam so that they line up with the sleeves if it is found difficult to line up the twistlocks and sleeves accurately distribute the misalignment equally on both sides of the sleeve Make sure that the twistlock heads DO NOT protrude outside the the theoretical line between twistlocks If the twistlocks do protrude outside the previously mentioned line between the twistlocks it can cause jamming in corner castings as the spreader is lifted off the container Run both adjuster bolts pos 2 up to the piston rod pos 4 ends of the twistlock cylinder pos 3 by hand making sure that neither the twistlocks nor the cylinder are moved Tighten the lock nut pos 5a of the inside adjuster pos 2a first Unscrew back off the outer adjuster bolt pos 2b no more than 2 flats of the hexagan head 60 so that there is only just enough play to allow the tie rod pos 6 to slide back and forth across the adjuster bolts when the twistlock cylinder pos 3 is activated CAUTION if the gap between the twistlock cylinder rod ends is too large the rod ends will hammer against the adjusters and subsequent damage will occur to the piston rod ends Tighten the lock nut pos 5b securely while at the same time ensuring that the adjuster bolt pos 2b does not move Activate the twistlocks to the LOCKED position and check that the twistlock heads are 90 10 to the twistlock sleeve 02 05 03 04 09 03 05 03 2003 ELME
37. tion is carried out The wear pads should be replaced when their thickness is reduced to minimum 18 mm See item 1 Other recommended spreader maintenance is a Inspect the main spreader components for damage cracks distortion Check the signal and safety systems for correct operation Checkthe hydraulic pressures periodically Check all hydraulic cylinders for leakage and reseal if necessary Inspect all hydraulic hoses for damage and leakage Replace if faulty 05 03 11 92 O 2002 ELME SWEDEN ELME MAINTENANCE INSTRUCTIONS 110 068 1 ELMHULTS KONSTRUKTIONS AB SERVICING THE PENDULAR TWISTLOCK The tie rod is a fixed unit and is not adjustable 222 A OP remove the tie rod as follows Remove the Locked Not locked sensor bracket item 1 Loosen one of the adjuster bolts at the twistlock cylinder enough to give some play Loosen and remove the 8 x 80 bolts item 2 in the top of both twistlocks in the same end beam Use two of the M8 x 80 bolts item 2 as pullers by inserting them in the two threaded holes item 3 in each of the cranks item 4 and tighten them alternatly until they lift the cranks item 4 off the top of the twistlock shaft item 5 The tie rod item 6 including both cranks item 4 can now be removed from the end beam
38. witch Sensor bracket 7 to 8mm me Lu Mounting surface 8 10mm Distance from landing surface to underside of seated pin Seated pin Landing surface of end beam SEATED LANDED signal adjustment 1 Check that the SEATED PIN can move up and down freely The force needed to lift the pin is approx 10 kg 20 Ibs 2 The SEATED signal should switch on with the pin protruding approx 9mm below the landing surface of the end beam 3 If adjustment of the proximity switch sensor is necessary remove the seated sensor mounting bracket incl sensor from the top of the seated tower and adjust the proximity switch sensor so that the end surface is 7 8 mm above the lower mounting surface of the bracket This adjustment will result in the seated pin indication being switched on when the underside of the seated pin is approx 8 to10mm lower than the end beams landing surface This adjustment also ensures that the mechanical and electrical lockout is released so that the twistlocks can be turned 02 05 03 04 09 03 05 03 2003 ELME SWEDEN SWEDISH ELM E Systems TWISTLOCK INDICATION AND ENDBEAM ADJUSTMENT Pace noB 110 251 2 ELMHULTS KONSTRUKTIONS AB TWISTLOCK ANGLE ADJUSTMENT Turn the twistlocks pos1 to the fully UNLOCKED position as shown If the twistlock heads do not line up with the twistlock sleeve they can be adjusted by loosening the lock nuts pos 5 for the adjuster bolts pos 2 Turn the twi
Download Pdf Manuals
Related Search