Lexmark Optra T Service Manual
Contents
1. llssuus vi Service Manual 4069 XXX Parts Catalog 2 soia tre ens Pb CREER HABA KANG bee 7 1 How To Use This Parts Catalog 0 7 1 Printer Serial Label iiiiikk RR RE ERES 7 2 Asspinbly 1 COVGIS 236 e er dA daa tus Ee Race qandus Kd Are 7 4 Assembly 2 Fraifie eser pb Red p Pb ER d 7 8 Assembly 3 Printhead 4 sss ae e mr mpm 7 12 Assembly 4 Paper Feed Autocompensator 7 14 Assembly 5 Paper Feed Multipurpose Unit 7 16 Assembly 6 Paper Feed Alignment 7 18 Assembly 7 Paper Feed Output 7 20 Assembly 8 Integrated Paper Tray 250 Sheet 7 22 Assembly 9 Integrated Paper Tray 500 Sheet 7 24 Assembly 10 Main Drive 020 e eee 7 26 Assembly 11 Developer Drive 7 28 Assembly 12 Hot Roll Fuser 2 7 30 Assainbly T3 Transfer asse e ea esae DAD PADRE NG 7 34 Assembly 14 Charging cece eee eee 7 36 Assembly 15 Electronics 4 aaa waaa e e000 7 38 Assembly 16 250 Sheet Tray 7 52 Assembly 17 500 Sheet Tray 7 58 Assembly 18 Duplex 4 ass ese prr RR Rer Rd 7 62 Assembly 19 Output Expander 7 68 Assembly 20 Envelope Feeder 7 72 Assembly 21 High Capacity Feeder 7 76 Assembly 22 Kiosk Vertical Paper Adapter 7 90 Assembly 23 Kiosk Horizonta2. For the complete PDF manual o please visit www LaserPros com Service Manual Lexmark Optra T 4069 XXX e Table of Contents e Start Diagnostics e Safety and Notices e Trademarks e Index LEXMARK 4069 XXX Edition January 2003 The following paragraph does not apply to any country where such provisions are inconsistent with local law LEXMARK INTERNATIONAL INC PROVIDES THIS PUBLICATION AS IS WITHOUT WARRANTY OF ANY KIND EITHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Some states do not allow disclaimer of express or implied warranties in certain transactions therefore this statement may not apply to you This publication could include technical inaccuracies or typographical errors Changes are periodically made to the information herein these changes will be incorporated in later editions Improvements or changes in the products or the programs described may be made at any time Comments may be addressed to Lexmark International Inc Department D22A 032 2 740 West New Circle Road Lexington Kentucky 40550 U S A or e mail at ServicelnfoAndTraining 9 Lexmark com Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you You can purchase additional copies of publications related to this product by calling 1 800 553 9727 In other countries c
3. Ed noel qe 2 25 Service Checks rire ves dyes a3 939 WOES PR RAN vdd rn 2 28 Charge Roll Service Check 200000 2 29 Cover Open Switch Cable Service Check 2 31 Dead Machine Service Check 2 55 2 32 Duplex Option Service Check 055 2 35 Envelope Feeder Option Service Check 2 38 Erase Lamp Service Check 010 212 414 616 2 45 Fal Service Cheeks sud kad AKDA KAN bes Shade dees 2 46 Fuser Service Check 0 aan 2 47 Fuser Solenoid Service Check a a 2 50 Input Sensor Service Check 0 0a 2 51 Input Tray s Option Service Check 2 51 High Capacity Feeder Input Tray Service Check 2 55 Main Drive Service Check 00 00 eee ee 2 68 Operator Panel Service Check 2 69 Options Service Check 00x hana Lu ERR RR RR Reg 2 71 Output Bin Sensor Standard Tray Service Check 2 73 Output Expander Service Check 2 74 High Capacity Output Stacker Service Check 2 79 5 Bin Mailbox Service Check 205 2 82 Paper Feed Service Check 0 00 2 88 Parallel Port Service Check 0a 2 90 Contents iii 4069 XXX Printhead Service Check 2 200005 2 91 Print Quality Service Check 04 2 92 Smart Cartridge Service Check 2 105 Serial Port Service Check 0 00 2 106 Toner Se
4. 02 e eee 3 16 Output Bin X Sensor Test uua ssa KAKAW 3 16 Base Sensor TESI ii osass seo t haer RR OR 3 17 5 Bin Mailbox Diverter Test 2 005 3 18 Print REGISTRATION secre cee AN KA dian tend wide eee ead 3 19 Por sc UA 3 20 Setting the Page Count issus se m rmm marae 3 20 Viewing the Permanent Page Count 3 20 iV Service Manual 4069 XXX Maintenance Page Count llli else 3 21 setting Configuration ID 544 erp Remb emen a 3 21 Restore EP Factory Defaults 3 22 PANG TOBl oss osd4sssqacreideieQysxdsddhendqedsddes 3 23 Print Quality Test Pages iiec e t 3 24 Print Test with RIP Controller Board Removed 3 25 Printing Menu Settings Page 3 26 Autocompensator Operation 0022 eee 3 26 Autoconnect System Paper Tray Options Envelope Feeder and Output Expander Operations 20055 3 27 Fuser Operation 220 0254 esa ERG RERO EXE PE ERE 3 29 Paper reed Janis oad acted mds esopqupedesseridvssdde 3 30 Repair Information 240222602 2m 9pm mmo etw IER S DAGANG 4 1 Handling ESD Sensitive Parts aa 4 1 Adjustment Procedures soccer e ru ehh aka 4 2 Duplex Motor Drive Belts 20 0050 4 2 Fuser Solenoid Adjustment a 4 3 Gap AgIUSImBnEb iocus Cade e dedo ks purius dd acd 4 3 Printhead Assembly Adjustment 04 4 4 Paper Alignment Assembly Adjustment
5. 4 5 Screw Identification Table 0 0 0 eee 4 7 Removal Procedures gas cscs osa epe m Rn deae a 4 12 COVEIS ern resur ned uhi xd RR ETT E qs 4 12 Center Pan Assembly siu cae nea era Re sean 4 16 Controller BGard css ses seem mms 4 17 Developer Drive Assembly a 4 18 Duplex Board sese paaa KAKA Rem mmm hg 4 19 Duplex Front Cover Assembly 5 4 19 Duplex Front Cover Door aaa 4 19 Duplek MOON aka aaa KABA Spa se NAK KABAN Hd qud 4 20 EMC Shields caisses d ves dare p eis BAGAN aed 4 21 EROS BOG sth san dd can agp dcs o PRS BANA BENG 4 23 CUA AA dete AA AA 4 24 AA PG 4 26 FUSED 24s eee ERR tidor Er PEERS I PK eas 4 29 FUSS BOBO Leda ea don Re db SOR dorso en dd was 4 30 FUSEr COVED 22 sedere rem RR Re ah E de acr 4 31 Fuser Detack Fingers issus rm rm 4 31 Fuser Detack Housing Assembly 4 32 Fuser Transfer Pla Liu eran ubera s md Roa 4 33 Fuser Envelope Conditioner Solenoid 4 34 Fuser Narrow Media Sensor Flag Assembly 4 35 Contents V 4069 XXX Fuser Exit Sensor Flag Assembly FUSCA AA Fuser Lower Exit Guide Assembly High Voltage Power Supply 0 00 Integrated Tray Compensator Assembly Integrated Tray Compensator Pick Roll Assembly Interconnect Board Assembly 4 Low Voltage Power Supply aaa Main Drive Assembly 000 cece ee e
6. ee Man Dive Molol aa oh ndae ds BAAL KG KA memes Multipurpose Tray Lower Deflector Assembly Operator Panel Assembly 2 20005 Operator Panel Cable Cover Open Switch Assembly Optional 250 500 Paper Tray Assembly Paper Alignment Assembly 25 Paler DelectolB asas snae sad aso wussesUsedtpo Paper Input Sensor naawa e bb RE ERG RES Paper Size Sensing Board 0 00 xc qo C TETTE PE Panaad Loads pedes badge ned dax ae ted acq pa RC Redrive Assembly 00 eee cece ee iea Smart Cartridge Contacts 000005 Toner DONSON 4 er be VE san dro PANA PU eae Transfer Roll Assembly a5 isses ek Rex Upper Paper Deflector Assembly Upper Front Cover Hinge Assembly Upper Front Cover Interlock Switch Assembly Connector Locations 0 0 00 00 enne Low Voltage Power Supply 200 0 ee High Voltage Power Supply aa Engine BOSId oes scs bbe eee a nae VOR HG Fuca EN PC T Interconnect DGaId aa sas scm mmm HANG Envelope Option Board accio RR es Duplex Option Board paawa paaa haaa nkaka Autoconnect TOD AA Output Expander Control Board High Capacity Output Stacker Board Preventive Maintenance 00000008 Safety Inspection Guide a Lubrication Specifications sss suos dam mpm Scheduled Maintenance
7. l Paper Adapter 7 92 Assembly 24 High Capacity Output Stacker 7 94 Assembly 25 5 Bin Mailbox uslsse 7 100 Assembly 26 OPONE cesso ere AnG DBA KE RR YE 7 104 Assembly 27 Miscellaneous llus 7 106 Eoo AA PARERE AE PAPA EFE ES Ne l 1 For the complete PDF manual please visit www LaserPros com Contents vii
8. nsor Service Check 2 106 Transfer Roll Service Check 2 107 Diagnostic Aids 0 eee 3 1 Diagnosue MOSO drapeau haka nA NENG di 3 1 Device TeSl8 c cence se meas macie eae as 3 2 QUICK DISK TESE uus catho deri ised erba Rode 3 2 Disk Test Cleafi sve ee e RR RI REESE 3 2 Flash TES ada tiene wanes odes queis e ed d M wd 3 3 Disabling Download Emulations Lese 3 3 DUDE ENG ides ues pdpderbexedalpexd ue idque 3 4 Duplex Quick Test maa mma eR Rhe hrs 3 4 Duplex Sensor Test aab od oed baa E e estera em ku 3 5 Duplex Motor Test scs mmm ms 3 5 Duplex Feed 1 Test 20000 cece eee eee 3 7 Duplex Feed 2 Test anuna naa ceadeaetgaadievedas 3 7 e Ka PAA APA 3 8 Viewing the Error Log aa 3 8 Clearing the Error Log a Ka Dha a KAKA Rem Ee 3 8 Hardware T8919 los osere pe are RR di een eau ao 3 9 Cerat ose ed di ere dc dp alude dedu dia pde e Rosas 3 9 Button T6St CPC 3 9 SDRAM Memory Test 222 llle eR Rma 3 10 HOM Memory Test sse ccsesc ce RR emm 3 10 Parallel Wrap TES uias d dob dob ex eee dioe E d 3 11 Serial Wrap Test 342222 ouem ea cae da ceed ome 3 12 Input Tray Tests lues duas qur ES 3 ab Vereor ed dade 3 14 Input Tray Feed TES awa a haa germ 3 14 Input Tray Sensor Test aiu cesse ec teen x RR d 3 14 Output Bin Test Standard Bin 3 15 Output Bin Feed Test a ns 3 15 Output Bin Sensor Test 2 00
9. ontact your point of purchase Lexmark and Optra are trademarks of Lexmark International Inc registered in the United States and or other countries Other trademarks are the property of their respective owners Copyright Lexmark International Inc 1999 2003 All rights reserved UNITED STATES GOVERNMENT RESTRICTED RIGHTS This software and documentation are provided with RESTRICTED RIGHTS Use duplication or disclosure by the Government is subject to restrictions as set forth in subparagraph c 1 ii of the Rights in Technical Data and Computer Software clause at DFARS 252 227 7013 and in applicable FAR provisions Lexmark International Inc Lexington KY 40550 P N 12G3794 4069 XXX Contents Notices and Safety Information ix Laser MOlIC S kakai a AMEN ge ses d pasos eRe da v Rn ix Safety Information ze xo hid seeks dede de ck os wh xvii FIBER oU IRIS DEPRESSIVE RES xxii General Information ce eens 1 1 ODUOUS u cippo d art bd us Vd EE ATTE ETET 1 3 Maintenance Approach cece eee ees 1 4 Tools Required For Service eee ee 1 4 AONE sauce sex ed ve Yu Pe eret KARERA NN LES 1 5 Diagnostic Information 2 1 Sin CC PT 2 1 Service Enor DOOR nla mada Aha tope Res td dde ia 2 2 User Status Messages lesen 2 12 User Error ME3349ES socciexasdaddX adesse dssdo 2 16 Power On Self Test POST 00005 2 24 Symptom Fables acetate DAN Sce der
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