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SmartRadar FlexLine Service Manual

1. 6 5 wee ane 6 7 Commissioning the HCI GPU Modbus Protocol 6 8 a E a a Sp SAE ae 6 8 Modbus Protocol lt 6 8 Function Codes 6 9 Commisioning 6 10 COMMISSIONING A a TTE 6 12 Modbus Holding Registers 6 13 Fixed Point Format Gauge 6 14 Floating Point Format Gauge 6 19 Status MOnato RT DTP 6 24 LOVE ot DE oo BEAD BR 6 24 Water cant in ect dete 0h od RCE ORO 6 24 Product Temperature 6 24 Vapour Room 6 24 Vapour Room Pressure 6 25 Observed 6 26 Ambient 6 26 Product 6 27 HART variable
2. PS 2 A 2 c 5 5 5 c E 4 f E 5 5 gt 5 E 2 Q lt Z WaterLevelStatus 0 0006 40007 char 1 See 6 3 3 6 2 ProductTemp 0 0007 5040008 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 ProductTempStatus 0x0009 40010 char 1 See 6 3 3 6 3 4 VapRoomTemp 0x000A 5040011 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 VapRoomTempStatus 0 000 40013 16 byte 4 See 6 3 3 6 4 5 VapRoomPress 0 0010 SD40017 long 2 PASCAL multiply by 100 KILO PASCAL devide by 1000 PSI devide by 1000 VapRoomPressStatus 0x0012 40019 23 byte 5 See 6 3 3 6 5 6 ObsDensity 0x0017 5040024 long 2 KILOGRAM PER devide by 100 POUNDS PER_FT3 devide by 10000 DEGREES API devide by 1000 ObsDensityStatus 0x0019 40026 30 byte 5 See 6 3 3 6 6 Gauge Status 0 002 40043 byte 1 See 6 3 3 6 14 Spot temperature 1 0x0200 5040513 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 9 Spot temperature 1 pos 0x0202 SD40515 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 10 Spot temperature 2 0 0204 5040517 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 11 Spot temperature 2 pos 0 0206 SD40519 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 12 Spot temperature 3 0 0208 5040521 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 13 Spot temperatu
3. 2 4 See RE ER BEE 2 4 Opening of the 2 4 Closing of the 2 4 o 2 4 Working Environment 2 4 Hazardous ZO sinc v dor iore ra iue rea be RT QUE EE SA REESE 2 4 Safe 3 8 2 5 Required SKINS aua ue con teo depu HR 2 5 ee ee 2 5 IEC Safety Standards 2 5 GOUNG MCN 2 5 Accordance to Regulations 2 5 Explosion Safety Without 2 5 Explosion Safety With SmartConn 2 6 Compliance to FCC 2 6 EINS02372 1 ANNEX B x iia mirer EXER E md REIR 2 7 Low Voltage Directive 2 7 System Architect re ox com dues 3 1 SmartRadar FlexLine Architecture 3 1 Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual i Table of Contents 3 2 Mod l S srci stays icone nioni
4. 4 mA Time ESF07 0015 FIGURE 6 33 The analog and digital signals within the HART communication The HCI HAO works as an interface board between FlexConn boards and a HART master and it makes the data available on the HART bus The user needs to set the required linked variable details The linked primary variable is mapped between 4 20 mA on the analog output depending on the range values set The linked variables are scanned every 1 second and so is the analog output refresh rate The HCI HAO is configurable by B HART communicator B alocal SmartView Engauge The HCI HAO board ID 11 has following two functions Function Category Type Sub type 1 HART communication Communication Instrument slave HART 2 Analog output Sensor Analog output 4 20mA Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 123 Commissioning Al the HART universal commands and some common practice commands are supported by HCI HAO These are listed in the below tables HART Universal Ccommands Command no Description Read Unique Identifier Read Primary Variable Read Loop Current and Percentage of Range Read Dynamic variables and Loop Current Reserved Reserved Write Polling Address Read Loop Configuration Read Dynamic Variable Classifications Read Device Variable With Status Reserved Read Unique Identifier Associated with T
5. 6 133 6 9 6 1 Jumper Allocation 5 6 9 re npa RU En 6 133 6 9 6 2 Terminal Allocation 6 133 69 6 3 LED AllOCaOn 6 133 6 10 Average Temperature amp Water Level Measurement FII VT 6 134 6 1021 MAWOGUCUON ee eee eS 6 134 6 10 2 VITO Interface 6 135 6 10 3 COMMISSIONING 6 135 6 10 3 1 Commissioning Parameters for MTT LT 6 135 6 10 3 1 1 Product Temperature 6 138 6 10 3 1 2 Vapour 6 141 6 10 3 1 3 Water Level for 766 768 Combi probes and 765 Water probe only 6 143 6 10 3 2 Commissioning Parameters for 6 147 6 10 3 2 1 Product Temperature 6 150 6 10 3 2 2 Vapour 6 155 6 10 3 2 3 Water Level for 365 amp water probe only 6 156 6 10 3 3 MPT Combi probe with two FII VT boards 6 160 6 10 4 Commissioning 6 162 6 11 Average Temperature Measurement FII RTD 6 163 WAWOGUCHON
6. end eB eee E 6 163 6 11 2 Some Important 5 6 164 6 11 3 Some Important Features 6 164 6 11 4 Commissioning 6 167 6 11 4 1 Commissioning Parameters for 1 or 2 RTDs 3 4 wire Temperature Calculations6 167 6 11 4 2 Commissioning Parameters for Temperature Calculations 6 168 6 11 4 3 Commissioning Parameters for MRT Temperature Calculations 6 168 6 11 4 4 Commissioning Parameters for All Types of Probes 6 169 6 11 4 4 1 Engauge Product temperature 6 169 6 11 4 4 2 Engauge Vapour temperature 6 172 6 11 4 4 3 Engauge Ambient temperature 6 173 6 11 5 Commissioning 6 174 SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf General CHAPTER 1 GENERAL 1 1 Target Group for this Service Manual This SmartRadar FlexLine Service Manual is meant for service engineers who are assigned to commission a SmartRadar FlexLine 1 2 Structure of this Manual Chapter Title Contents Description 1 GENERAL This introductory manual part 2 SAFETY Here all safety related information is housed All essential and mandatory safety instructions pre caution
7. _AMBIENT_TEMPA _CONFIG_TB1A _CONFIG_TB24 _CONFIG_TB44 RELAY TEMP DETAILSA RADAR LEVEL EI Entis Main Ranges Alarm Configuration Other _AMBIENT_TEMPA TEMP DETAILSA Alarm Test Alarm RADAR LEVEL Kv B SMARTRADARDO 275 HONEY WELL ENRAF SMARTRADAROGOOAO1 RADAR_LEVEL Block RADAR LEVEL Parameters Online Alarm Hystersis 0 05 Level 4 033206E 019 Ullage Level Scale EU at 100 Ween 0 2 move slider Fee 7 d Offline Units Index Decimal ur Rate of Change 0 09509626 Bel SYSTEM HRS HONEYWELL e red HONEYWELL ENRAF ate of Change Scale CR 1E 022 Bj SMARTRADARODOAD SEA TOR AMBIENT TEMP EU at 0 1E 022 AvG PRODT TEMP Units Index mh E CONFIG TB1 CONFIG TB2 Show Parameter Names Cancel zB CONFIG example of a CONFIG 4 radar level transducer block 4 PRODT PRESSURE RELAY OP1 RELAY DP2 1 RELAY RELAY 0 4 TEMP DETAILS PRESSURE EA VAPOUR TEMP 7 ffl Library OF Offline 38 Online For Help press F1 PRIMARY localhost MNGR Parameter 7 Description Alarm Test By selecting an alarm level to test High high High Low or Low low and pressing OK the SmartRadar will perform an Alarm test command For detail settings see 6 4 5 2 4 6 Alarm Hysteresis
8. xc tr sh Ct S 6 117 Function 1 Commissioning 6 117 Function 2 Commissioning 6 118 Function 3 through 7 Commissioning 6 118 Function 8 Commissioning 6 119 Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual V Table of Contents vi 6 8 5 Hardware 6 121 6 8 5 1 Terminal Allocation 6 121 5 5 5 2 LED AllOCAHON a acid conta d cR d d 08 3 da ded 3 8 9 8 6 121 6 9 HART Analog Outputs 6 122 039 1 le dell Die Ce oi oue cunt 5852 dua EUR 6 122 6 9 2 Functional lt 6 123 6 9 3 Other HCI HAO 1 6 125 6 9 4 Calibration of the 6 126 6 9 5 Board 0 6 128 6 9 5 1 Basic Configurable Entities Overview 6 128 6 95 2 COMMISSIONING eer d e 6 129 6 9 6 Hardware
9. 6 41 6 4 5 2 4 Wireless Builder 5 6 42 6 4 5 2 5 Configurable Transducer Block Settings 6 48 6 4 5 2 Temperature Details Transducer Block 5 6 50 6 4 5 2 7 Relay Output Transducer Block Settings 6 53 6 4 5 2 8 Supported Units 6 55 6 4 6 Commissioning the HCI 1WL Configurable Transducer Blocks 6 55 6 4 7 Commissioning the HCI 1WL for GPU and FlexConn Communication 6 57 6 4 8 Using the SmartView with the OneWireless Communication Option 6 60 6 4 8 1 Introduction 6 60 6 4 8 2 SmartView OneWireless Status 6 60 6 4 9 Radio Board Diagnostic Information and Commands 6 61 649 1 us Ed 6 61 6 4 9 2 Commands 6 62 6 4 9 3 Diagnostic 6 62 6 4 10 Advanced Settings Transmission Power 6 64 6 4 11 Firmware 6 65 6 5 Product Level Measurement TII XR 6 66 6 5 1 IMfOGUCHOMs E892 29 0913 3053392329 2320 6 66 6 5 2 Basic Commissioning
10. 6 28 acc MCCC PPP 6 29 ir pe 6 30 Overfill Protection Status 6 31 Ad seu ET AR eee esse eae se eke 6 31 Gauge NEE 6 31 MOODUS COIS 6 32 Modbus Exception Handling 6 32 Standard ASCII 6 34 OneWireless Communication Option HCI 1WL 6 35 It deel Leide 6 35 Potential Electrostatic Charging Hazard 6 36 Adding a Radar to the OneWireless 6 36 EE 6 36 Preparing the Radar 6 37 Authentication uuu aoa adea ais je d dod 6 37 Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual lii Table of Contents 6 4 4 Removing a Radar From the OneWireless Network 6 38 6 4 5 Commissioning the HCI 1WL in the OneWireless Network 6 39 6 4 5 1 Introduction 6 39 6 4 5 2 Transducer 6 40 p 45 2 1 WMWOCUCION 624606 e Re cee pe one Ra DEG OR senses es 6 40 6 4 5 2 2 Adding Transducer 6 40 6 4 5 2 3 General Transducer Block Settings
11. 6 66 0 5 2 1 SR eee t d 2 6 66 6 5 2 2 Level 6 67 6 5 2 9 Level CROCK edie sne xc cde ee US EGG Se aeg Reds AURI 6 69 6 5 2 4 Alarm 5 6 71 6 5 2 5 Alarm Loop Checking 6 72 6 5 2 6 lt 6 72 65 261 PICMG eara p anoo xcd dE Me dca 6 72 6 5 26 2 Venicaton PING a ci on ac arco oq e oe Ee pa iab 6 73 6 5 2 7 Errors and 5 6 79 6 5 2 8 Additional Information 6 79 6 5 2 9 Overfill Protection Application 6 80 6 6 Relay Contacts EILDO 6 80 6 6 1 UinthOGUCHOn TP 6 80 6 6 2 Operation 6 81 6 6 3 Relay 6 82 6 6 3 1 Jumper Geitngs 0 0 0 eee eee 6 82 6 6 3 2 Relay 6 82 6 6 4 Alarm 6 83 CEAT 9 8 Hide a 6 83 Smart
12. RS 232 485 Enraf 2 em field bus NIMM ONEWIRELESS HCI GPU ENSE ra l wireless gauge connection RS 232 485 23 a v Stand alone SmartView RS 232 485 RADAR ANTENNA level measurement RS 232 485 daf Portable SmartView PRESSURE TRANSMITTERS HIMS or 4 762 VITO vapour pressure measurement 2 temperature and or and or ot water bottom external water probe Alarm relays o measurement HART bus ESF07 0026 FIGURE 3 1 SmartRadar FlexLine system architecture overview Part No 4417 762_Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 3 1 System Architecture 3 2 NOTE FlexConn Modules One of the main characteristics of the SmartRadar FlexLine architecture is its placement flexibility of the FlexConn modules If desired any types of modules can be added at any locations Even placement of 2 identical modules is possible within the SmartRadar FlexLine system Each FlexConn module has one or more functions In general this can be a sensor function a communication function or a digital interface function A sensor function measures or calculates a process value or it obtains a process value from a connected external instrument A communication function takes care of the communication with a communication interface unit or with a DCS SCADA tank inven
13. Verification Pins When a radar level gauge is installed on a pressurized tank both ISO suggest to use so called verification pins to verify the radar level measurement Prime reason to use said verification pins is the impossibility of doing a manual reference dip With verification pins it is possible to verify the correct reading of the radar measurement at specific heights while the tank is in operation The SmartRadar FlexLine can be switched to measure the pin positions The reading can then be compared with the known position of the pins It is advised to have three verification pins Pin 1 at approximately 80 90 of tank height m Pin 2 at approximately 50 of tank height B Pin at approximately 10 20 of tank height Pin 1 should be above maximum safe fill so it can always be measured however there must be at least 0 6 m 2 free space from pin 1 to cone end All pin positions should be measured with 1 mm 1 32 uncertainty with reference to the ball valve The SmartRadar FlexLine can measure the position of the three pins when the housing is rotated 90 The verification pins are then visible to the SmartRadar FlexLine This can be done without closing the 1 or 4 ball valve as the FlexLine housing is located above the tank separator After the command Measure verification pins is given the measured positions of the three pins can be requested The real position of the pins
14. mn Honeywell Enraf 5 message s Errors 0 V2 4 3378 0 Professional FIGURE 4 19 Example 1 of an Engauge screen SmartRadar FlexLine Part No 4417 762 08 4 18 Service Manual Honeywell Enraf Service Tools Browsing through the tab pages reveals the same information parameter settings as can be found using the SmartView although in a more user friendly way However some settings or commands can only be executed by Engauge For example executing an Alarm simulation test is only possible with Engauge 4 2 3 Some Engauge Screen Examples In the following some Engauge screen samples follow Engauge Explorer File Tools Tree Gauge Help i nternal gauge G 990 00 address A Test Site Internal gauge G 990 00 address 01 25 1 2 A8 SmartLink_3 gt O on il 001 1 HCM GPU off 002 2 FCM BPM f 3 830 00 G 990 00 Gauge Properties Report Properties Direct Communication 8 003 0 HCI GPU Gauge properties FlesConn Gauge 990 0040 HC BPM Name G 990 00 1005 0 THR m ress 006 2 FCI HT Password 2 f 008 1 FII S5MV FlexConn Address 1 011 0 HCI HAO x t COM3 Im Gauge Remarks Honeywell Enraf Gauge G 990 00 address 01 V2 4 3378 0 Professional 5 09 0002 FIGURE 4 20 Example 2 of an Engauge screen Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Servic
15. planar transformer The FII VT board with its planar transformer 1 Versatile In Tank Observer By using the HART protocol see also 6 8 1 the FII VT module can be connected to one VITO interface which in turn is connected to a probe for product temperature vapour temperature water level or a combination of these The FII VT board has a planar transformer for galvanic isolation from the HART bus See FIGURE 6 34 LED LE1 is the board s Health LED LEDs LE2 and LES will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx indicates data is being received Rx 6 134 SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning 6 10 2 VITO Interface Types For temperature and or water level measurement a proper VITO probe must be connected to the FII VT module using a VITO interface There are 3 VITO interface types m 62 VITOMTT interface for 16 spot temperature measurement ther mocouple principle and optionally a water bottom measurement m 762 VITO LT interface for 9 spot temperature measurement thermo couple principle and optionally a water bottom measurement m 762 VITO interface for Multiple Resistance Thermometer and multi spot resistance variation principle measurement 6 10 3 Commissioning 6 10 3 1 Commissioning Parameters for MTT LT Probes The following 9 configuration
16. RADAR LEVEL EI Entis AMBIENT e L TEMP DETAILSA Main Ranges Alarm Configuration Other 1 RADAR LEVEL E y EI SMARTRADARD 275 Name HONEY WELL ENRAF SMARTRADAROODAO1 1 CONEIG TB2 Block CONFIG TB2A Parameters Online Associated Device 390 DA Demo Actual Mode auro Normal aura DI Permitted Mode iw 005 OF Offline MAN jv AUTO Process Variable 49 7521 degC HBg SYSTEM ig HONEYWELL O HONEYWELL ENRAF Bj SMARTRADAROODADI AMBIENT TEMP PRODT TEMP CONFIG TB1 CONFIG TB2 Show Parameter Names CONFIG TB3 CONFIG TB4 OBSVD DENSITY PRODT PRESSURE RELAY OP1 RELAY 2 RELAY RELAY TEMP DETAILS VAPOUR_PRESSURE TEMP 3EBEEEEEEEEEEE OF Offline 38 Online PRIMARY localhost MNGR For Help press F1 Associated Device The device that contains the transducer block you are editing The device name is set during commissioning with Wireless Builder and is stored in the TAG descriptor entity Actual Mode The actual operation mode of the transducer block This may differ from the normal mode for example if the device is Out of Service Normal Mode This is the mode the transducer block should be in in normal situations SmartRadar FlexLine Part No 4417 762 08 6 42 Service Manual Honeywell Enraf Commissioning
17. Connections Within a hazardous environment connecting or disconnecting electrical equipment is dangerous because of sparking risks The portable SmartView however is designed such that it may be connected disconnected within a hazardous zone The fixed version SmartViews integrated within the instrument or tank side mounted have pre installed fixed connections Part No 4417 762_Rev08 Honeywell Enraf SmartRadar FlexLine Service Manual 4 1 Service Tools 4 1 4 SmartView Controls The SmartView has 5 push buttons and an LCD screen with a backlight that can be switched on off as desired By using a menu most omartRadar FlexLine control operations can be done V IA MAIN 5 07 0024 FIGURE 4 2 The SmartView controls The buttons have the following functions Button Function within menu PV Go to next PV screen Commissioning Move cursor 1 position to the right Display contrast Increase contrast Backlight Toggle between ON and OFF Display settings PV Toggle between ON and OFF Go to previous PV screen Commissioning Leave current menu screen and go to higher level menu Important Leaving an edit screen this way will undo all editing Commands Leave current menu screen and go to higher level menu Display contrast Decrease contrast Backlight Toggle between ON and OFF Display settings Commissioning Toggle between O
18. INCHES ProductLevelStatus 0x1002 44099 char See 6 3 3 6 1 ProductLevelAlarms 0x1003 44100 char See 6 3 3 6 13 WaterLevel 0x1004 5044101 floating point METRES FEET INCHES WaterLevelStatus 0x1006 44103 char See 6 3 3 6 2 ProductTemp 0x1007 5044104 floating point CELSIUS FAHRENHEIT Product TempStatus 0x1009 44106 char See 6 3 3 6 3 VapRoom Temp 0x100A 5044107 floating point CELSIUS FAHRENHEIT VapRoomTempStatus 0x100C 44109 12 byte See 6 3 3 6 4 VapRoomPress 0x1010 5044113 floating point PASCAL KILO PASCAL PSI VapRoomPressStatus 0x1012 44115 19 byte See 6 3 3 6 5 ObsDensity 0x1017 5044120 floating 2 point KILOGRAM PER POUNDS PER FT3 DEGREES API ObsDensityStatus 0x1019 44122 26 byte See 6 3 3 6 6 Gauge Status 0x102A 44139 byte See 6 3 3 6 14 Spot temperature 1 0x1200 5044609 floating point CELSIUS FAHRENHEIT Spot temperature 1 pos 0 1202 5044611 floating point METRES FEET INCHES Spot temperature 2 0x1204 5044613 floating point CELSIUS FAHRENHEIT Spot temperature 2 pos 0x1206 5044615 floating point METRES FEET Part No 4417 762 Rev08 SmartRada
19. Parameter Description Permitted Mode With these check boxes you can select the permitted modes for the transducer block Process Variable If the transducer block is set to manual mode you can manually overwrite the parameter such as level This is not standard within OneWireless The manual value entered here will also be available in the FlexConn environment If the Transducer block is not in Manual mode an error code will be generated after pressing the OK button 6 4 5 2 4 2 Ranges Tab This tab contains the settings for Engineering units e Mitelgss Builder Online mE 11490 Root wsa 274 wsa 274 8 390 DwL Demo 390 OwL Demo L AMBIENT TEMP B AMBIENT TEMPA _CONFIG_TB2A amp coNFIG TB2A CONFIG TB4 CONFIG TB4A TEMP DETAILSA TEMP DETAILSA E RADAR LEVEL B RADAR LEVEL e Kg pO Kg EI Ens HONEYWELL ENRAF SMARTRADAROODAO1 1 TEMP DETAILS Block TEMP DETAILSA Parameters Online FIFA Enis _AMBIENT_TEMPA E SE A AMBIENT TEMPA TEMP DETAILSA Main Ranges Alarm Configuration Other Dther2 TEMP DETAILSA 89 RADAR LEVEL B RADAR LEVEL SMARTRADAROD 275 Scale EU at 100 EU at 0 Units Index Decimal Die Library Ba SYSTEM n HONEYWELL 1 89 HONEYWELL ENRAF Bj SMARTRADARDODADI AMBIENT TEMP au PRODT TEMP CONFIG TB1 CONFIG TB2 Show Parameter Names 2 Cae Hp
20. ROM 86 126 56 1010110 118 166 76 1110110 a5 OMG n wd 87 127 57 1010111 W 119 167 77 1110111 w 56 070 38 0111000 8 88 130 58 1011000 X 120 170 78 1111000 x 57 071 39 0111004 9 89 131 59 1011001 Y 58 072 0111010 90 132 5A 1011010 7 DIDI 59 073 3B 0111011 91 133 5B 1011011 On 4 60 074 3C 0111100 lt oF qe Se Tere 2 ae lak e ATCO al RSA ea RETRO oe es 125 dress 1 Se 126 176 1111110 oe n 98 idem SF S EES He ARAL SmartRadar FlexLine Part 4417 762 08 Service Manual Honeywell Enraf Commissioning 6 4 The OneWireless Communication Option HCI 1WL 6 4 1 Introduction FIGURE 6 4 The Host Communication Instrument OneWireless HCI 1WL board is a communication module for the instrument gauge radio module ESF09 0011 The HCI 1WL duplex board with flatcable interconnection This module consists of 2 boards see FIGURE 6 4 a standard FlexConn board with a memory card interface and an interface board with a standard Honeywell OneWireless Radio board attached If this wireless communication option is installed the Instrument gauge can communicate with a host system using the OneWireless network via 3 different ways Directly via the OneWireless Network using
21. i dj dipi G Pr i i cji Ss D i 5 iif dt i ij E Ela SES 4 reu a 2 Zut p eG EE s pm ont em 8 T e a j 4 E a CA Pos 4 u Ier ESF07 0018g FIGURE 6 41 Multiple Resistance Thermometer MRT parameters 6 10 3 2 1 Product Temperature Engauge SmartView NOTE The following entities must be set by Engauge or SmartView for a correct functioning of the FII VT module in an instrument Using Engauge or SmartView following entities are set within the Engauge Board Specific tab Using SmartView the entities are found under Board 6 150 Part No 4417 762 Rev08 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning Explanation Value Range Default Measurement type Drop down list with a lt No measurement type gt following measurement types No measurement type RTD 3 wire RTD 4 wire MPT MRT MTT Element type Drop down list with a lt No element type gt following element types No element type Pt100 large Pt100 small Ni191 PtCu100 Cu100 Cu90 Enraf Cu90 Beacon Cu90 Nulectrohm Sangamo MRT Sangamo spot Thermocouple These selections are not available with the SmartView Measurement Type Temperature element configuration in figure 6 39 left RTD 3 wire Temperature element
22. 6 6 11 2 Essential FlexConn Boards The essential FlexConn boards for an overfill protection application are FII DO 1 m FII DO 2 TII XR PSX 6 6 11 3 Application Principle B order to achieve the correct SIL 2 SmartRadar FIl DO modules are combined into a special safety configuration For this special configuration only relay 3 and relay 4 are used For their locations see FIGURE 6 22 250 VAC 3A ca 40 VDC 3 A 125 VAC 0 5 A ca 110 VDC 0 3 A 250 VAC 3A i 40 VDC 3A 125 VAC 0 5A ca 110 VDC 0 3 A ESF10 0001 FIGURE 6 22 Locations and ratings of the Electro Mechanical Relays on the board 1 SIL Safety Integrity Level Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 91 Commissioning The relays must be set to Normally Open jumper see 6 6 3 1 and Normally Energized configuration parameter see 6 6 3 2 In a normal situation the relay contacts are closed Relays 4 are used to increase the availability if a problem is detected with the other relays the redundancy takes care that the overfill protection function will work see also FIGURE 6 23 The relays typically can stop a pump or close a valve that is used filling a storage tank See FIGURE 6 23 Overfill safety analysis including diagnostic tests is done every second The 2 FII DO boards are continuously checking ea
23. The following matrix gives an overview of the relations between the status and resulting events SD z Shut Down Overfill alarm N No NO z Normal Operation W z Gauge alarm warning Y Yes H Healthy 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Own board status Level TI XR comms TV Health status check Josi CT Voltage Xo x ILI Diag board Xo LTE DiagR3 7 Poo fof i a Diag R4 Counter redundant board communication E Other board status Diag board incl Voltage Diag R3 Diag R4 9 Q Q O O Application status ep SD iSDiSDiSDi NO SD NO SD NOINO INO NONO Overfill Protection Status WOW OW WWW Start safety timer N N N IN IN SmartRadar FlexLine Part No 4417 762 08 6 94 Service Manual Honeywell Enraf Commissioning 6 6 11 5 Merging the Status to GPU level status The TII XR firmware implements an alarm for the operator by merging the output status of each board with the GPU level status in order to communicate shut down information to the control room See following matrix NOTE For field installations upgraded with the Overfill Protection functionality the firmware must be upgraded F Fail Warning reduced accuracy valid Fil DO 1 FIl DO 2 TII
24. lt RTD 4wire gt lt MPT gt lt MRT gt lt No type gt Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 167 Commissioning Explanation Value Range Default RTD configuration Selects how the RTDs are lt RTD1 in tank No configuration positioned RTD1 and RTD2 in tank gt lt RTD1 in tank and RTD2 ambient RTD1 ambient 6 11 4 2 Commissioning Parameters for Temperature Calculations NOTE Make sure the RTD MPT jumper is set to MPT The following entities must be set set by Engauge or SmartView for Engauge a correct functioning of the FII RTD module in an instrument The SmartView default values are available after initialization of the non volatile memory Name Explanation Value Range Default Lowest element offset The distance from tank zero floating point number 80 0 till the bottom of the probe lt X X gt Number of elements The number of elements L 0 used Element type The type material of the Pt100 large small No type used RTDs lt 1191 gt lt PtCu100 gt lt 100 gt Cu90 enraf beacon weston solartron nulectrohms gt lt Sangamo MRT gt lt Sangamo spot gt Measurement type Selects RTDs MPT or lt RTD 3wire gt lt No type gt MRT lt RTD 4wire gt lt MPT gt lt MRT gt MPT sensor length The length of the MPT floating point number lt 80 0 gt
25. transformer ESF07 0014 FIGURE 6 25 The FCI HT board The HART protocol is a bi directional master slave communication protocol which is used to communicate between intelligent field instruments and host systems The FCI HT board has a planar transformer for galvanic isolation from the HART bus See FIGURE 6 25 LED LE1 is the board s Health LED LEDs LE2 and LES will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx LES indicates data is being received Rx With the HART protocol an analog 4 20 mA signal can be combined with a digital Frequency Shift Keying FSK signal See FIGURE 6 26 1 Highway Addressable Remote Transducer SmartRadar FlexLine Part No 4417 762 08 6 102 Service Manual Honeywell Enraf Commissioning FIGURE 6 26 20 mA analog signal digital FSK signal 4 mA Time 5 ESF07 0015 The analog and digital signals within the communication 6 8 2 Software Description FCI HT board being a functional module of the SmartRadar FlexLine contains embedded software which enables it to collect data input from sensors via both the HART bus and the FlexConn CAN bus Moreover the FCI HT module can calculate the HIMS product density The main function of the FCI HT software is to measure HIMS product density by connecting the FCI HT board via the HART
26. Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm No Alarm 6 154 SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning Gas immersion depth 6 10 3 2 2 Vapour Temperature Engauge Vapour temperature tab Some Vapour temperature settings are shared with Product temperature settings NOTE Using Engauge following entities are set within the The following entities canbe set by Engauge or SmartView for a correct functioning of the FII VT module an instrument Check each entity for its correctness Explanation The minimum required distance below an element before it is taken into account in the average vapour temperature calculation Value Range floating point number lt X X gt Default High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point numbers X X X X gt lt 1 0E22 gt The distance for a hysteresis mechanism around the alarm switching points floating point numbers X X gt 1 0E22 Enables f activated see next listed entity the simulation of one of the 4 alarms for a minute by simul
27. pascal kilo pascal psi small 2 digits before separator psi large 3 digits before separator Default Value pascal Explanation The unit in which pressure related GPU records and items are shown Density units kilogram m3 degrees gt pounds ft3 gt kilogram m3 The unit in which density related GPU records and items are shown Decimal separator point comma point The decimal separator in which GPU related records and items are shown Level type innage ullage innage The level related GPU records and items can be shown as an innage or ullage Note e Innageis the level of the product measured from the bottom is the level of free space from the roof till the product Password 6 characters ENRAF2 Password for entering the protected level Note Some settings reside under the protected level Function identification Engauge SmartView 13 characters GPU slave The name of the current function of this module This name is visible on the SmartView display After having checked set all before listed entities make sure the Board Commissioned and the OneWireless GPU slave Commissioned entities are True the Board Health and the OneWireless GPU slave Health entities are GOOD Part No 4417 762 Rev08 SmartRada
28. 7 zero bit O Fail P1 1 Fail P2 2 Fail P1 3 Manual P3 used 4 Last valid P3 used 5 Manual level used 6 one 7 Zero bit 0 Last valid density used 1 Manual density used 2 High density alarm 3 Low density used 4 HTG level fail 5 No previous store command 6 one 7 Zero bit 0 Manual gas density used 1 Level below LN 2 Last valid level used 3 Invalid level reading 4 4 API underflow overflow or negative density 5 Zero 6 one 7 Zero 6 3 3 6 6 Observed Density See 6 3 3 6 5 Vapour Room Pressure 6 3 3 6 7 Ambient Temperature Health status Meaning code LOWEST_ELEMENT_OFFSET_NOT_COMMISSIONED MRT ELEMENT LENGTH COMMISSIONED MEASUREMENT TYPE NOT COMMISSIONED ELEMENT TYPE NOT COMMISSIONED NUMBER OF ELEMENTS NOT COMMISSIONED SmartRadar FlexLine Part No 4417 762 08 6 26 Service Manual Honeywell Enraf Commissioning Health status code Meaning SECOND ELEMENT OFFSET NOT COMMISSIONED SENSOR LENGTH NOT COMMISSIONED RTD ELEMENT POSITION NOT COMMISSIONED CONFIGURATION NOT COMMISSIONED MULTI ELEMENT OPTION NOT COMMISSIONED DYNAMIC EXCLUSION NR OF ELEMENTS NOT COMMISSIONED LOW ELEMENT USAGE MEASUREMENT TYPE NOT COMMISIONED TEMPERATURE ELEMENT EXCLUDE ZONE NOT COMMISSIONED SMOOTHING LEVEL NOT COMMISSIONED R ELEMENT SHORTCUT R ELEMENT NOT CONNECT
29. BAD UNCERTAIN Board diagnostic of counter part redundant board 0 board status BAD UNCERTAIN Counter part redundant board communication 0 other relay board does not respond SmartRadar FlexLine Part 4417 762 08 6 92 Honeywell Enraf Commissioning 85 240 VAC 3A 250 VAC 3A ca 40 VDC 3A application controlled KASS ized perra posent ai lia pashai t EL SR E T overfill threshold HH CS E product level LL underfill threshold product flow storage tank ESF10 0002 FIGURE 6 23 Overfill protection application using 2 FIl DO boards Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 93 Commissioning m An individual board relay contact is closed if all following conditions are met Level 1 product level threshold product level TV GOOD valid communication with TII XR Voltage 1 board voltages within ranges Board diagnostic 1 board status GOOD Board diagnostic counter part 1 board status GOOD Counter part z 1 other relay board responds Relay Rn diagnostic 1 function status GOOD Relay Rn diagnostic counter part 1 function status GOOD NOTE Both boards needs to be configured identically for relay behaviour threshold and hysteresis
30. D o unt o 3 2 99 ES MCI es Be 3 6 3 3 1 Status Entities o dose aids sias rd etra A geo EAR Rcs oodd P REOR raros dr det marci de 3 6 9221 Heath EMUT e gege Eech der ae sas da ayn oe eal de ee eebe gege ee 3 6 3 3 1 2 Commissioned 3 8 92 Genenc ss ues dx epa ater Gwe de aces bo EU EE RES 3 8 3 3 3 Function specific 3 8 3 4 SmartView 5 3 9 341 bed iei ae PR wo Pn 3 9 3 4 2 Status Entities on 3 10 3 4 3 Generic Entities on SmartView 3 11 3 4 4 Specific Entities on SmartView 3 11 3 5 Engauge Service 3 12 3 5 1 Status Entities in 0 0c eee eee 3 13 3 5 2 Generic Entities in Engauge 3 13 3 5 3 Board specific Entities in 3 13 3 5 4 Specific Entities on 3 13 3 5 5 Function generic Entities on Engauge 3 13 CHAPTER 4 Service T00 S nr ono es etait te yews tse es Wow 4 1 SIMU VICW oe be eee he eon Dew ee eee ee w
31. The PV of the P1 pressure HART device is read and converted into SI Units Pascals Pa within the FlexConn function PV The value is filtered and the filtering factor depends on the value set in the entity P1 Integration time A higher value gives more filtering and a lower value gives less filtering SmartRadar FlexLine Part 4417 762 08 6 108 Service Manual Honeywell Enraf Commissioning TABLE 6 4 The correction factor stored in the P1 PV offset entity is then subtracted from the filtered value If the P1 PV offset entity 2 O no offset is applied Depending on the PV selected type entity the P1 pressure can be displayed as either absolute pressure or relative pressure PV Unit Type Display Unit Type PV selected type P1 Pressure Absolute Helative P1 pressure displayed unit types NOTE 6 8 3 3 Engauge SmartView TABLE 6 5 If Relative pressure is selected the value stored in the Ambient Air Pressure entity is added to the measured pressure If Absolute pressure is selected no factor is added The final result is available in the Primary Value entity Absolute pressure is used in the density calculation the relative pressure is only displayed in P1 Primary Value For the FCI HT software to differentiate between a HART device malfunction and a HART device not actually installed P1 pressure has the entity P1 Installed which must be set to either Installed if
32. lt LA gt or lt LL gt Example If the Remote Threshold Source is set to HH and a High High Alarm occurs the relay will be activated It will not be activated by any other alarms f Local Monitor Mode is to be set skip to next bullet m From the Monitor Mode select Remote Select Remote Threshold Source set desired value m f the Monitor Model is set to Local the scanned PV or SV value is compared against the value set in the Threshold entity The behavior is modified by the Threshold Mode and the Hysteresis entities The Threshold Mode entity can be set to either Treat as HA gt or Treat as LA If the Threshold Mode entity is set to Treat as HA the relay is activated if the scanned PV or SV is greater than or equal to the Threshold entity value and the relay is deactivated if the scanned PV or SV is less than the Threshold entity value minus the Hysteresis entity value If the Threshold Mode entity is set to Treat as LA the relay is activated if the scanned PV or SV is greater than or equal to the Threshold entity value and the relay is deactivated if the scanned PV or SV is less than the Threshold entity value plus the Hysteresis entity value From the Monitor Mode select Local Select Threshold Mode and choose either Treat as HA gt or Treat as LA Select Hysteresis set desired value Status Behavior The Status Behavior entity de
33. 08 6 60 Honeywell Enraf Commissioning m Signal strength RSSI Radio Signal Strength Indicator The signal strength is shown in dBm Below 80 to 85 dBm no reliable connection is possible When there is no redundant wireless connection the secondary RSSI does not show a relevant value B Connection status In the display of the Smartview the following Connection status messages can will be visible Display Text Description NO KEY No security key information available Insert a memory card with security information MACCONN Intermediate message during connection process SECCONN CONNECT The device is connected to the OneWireless network via 2 multinodes gateways DISCOVER Intermediate message during connection process NOTCONN The radio is not connected Make sure the OneWireless network is operational Could also happen if the radar is moved to another network SECURNG Intermediate message during connection process NOREDUN The device is connected to the OneWireless network via 1 multinode gateway only BAD KEY No valid key available Could happen if the radar is moved to another network e g from factory to customer from workshop to real life network etcetera SD Status In the display of the SmartView one out of the following SD card statuses will be visible Display Text Description SDOK SD card with security key present
34. 2328 XBAND LEVEL BAD 2329 ALARM MODE NOT COMMISSIONED 2330 MONITOR BOARD PARAMETERS NOT COMMISSIONED 6 3 3 6 11 Analog Output Health status Meaning code CALIBRATION SET POINTS NOT CALIBARTED POLLING ADDRESS SET TO NON ZERO DAC READ BACK FAIL AO INITIALIZING BURNOUT VALUE OUT OF RANGE ANAOUT FIXED AT 4MA MULTI DROP MODE TUNNEL FAILED IN GETTING AN ENTITY TUNNEL FAILED IN PUTTING AN ENTITY UNITS NOT SELECTED LINKED PV NOT SET LINKED SV NOT SET LINKED TV NOT SET LINKED QV NOT SET PV UNIT CODE NOT SELECTED RANGE VALUES NOT SELECTED PV OUT OF LIMITS UPPER TRANSDUCER LIMIT NOT SET SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning Health status code Meaning TRANSDUCER SERIAL NUMBER NOT SET UNABLE TO GET LINKED VARIABLE UPPER RANGE VALUE GREATER THAN UPPER TRANSDUCER LIMIT LOWER RANGE VALUE LESS THAN LOWER TRANSDUCER LIMIT 6 3 3 6 12 Overfill Protection Status For a listing of ASCII codes see 6 3 4 Overfill Protection status Meaning Overfill Warning 6 3 3 6 13 Alarms Healthy 0 no alarm 1 Low level product alarm tripped 2 High level product alarm tripped 3 Low low level product alarm tripped 4 High high level product alarm tripped 255 alarm failure 6 3 3 6 14 Gauge Status The following t
35. 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 65 Commissioning FIGURE 6 6 6 5 6 5 1 6 5 2 6 5 2 1 Product Level Measurement TII XR Introduction The Transducer Interface Instrument X Band Radar is the heart of Enraf s precision X band 10 GHz radar system It uses the Frequency Modulated Continuous Wave FMCW and synthesized pulse reflection principle Using Enhanced Performance Signal processing EPS a smart level detection is possible by filtering out known obstacles ESF07 0007 The TII XR board with its Digital Signal Processor Housed within an explosion proof RF shielded compartment which also contains a number of other FlexLine modules and together with a planar radar antenna it forms the SmartRadar FlexLine system Basic Commissioning General In general the user is interested in the tank s product volume To calculate this volume the primary input is the product eve within the tank This level is measured by the radar SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning For correct measuring results a number of parameters such as Tank bottom position Upper reference position and Offset to roof must be defined before In addition alarm settings and compensation filtering constants are to be set This can be done by using either Engauge or SmartView 6 5 2 2 Level Start Up F
36. FlexConn protocol Using Switching possible from Engauge GPU FlexConn gt Modbus SmartView GPU FlexConn gt Modbus Modbus GPU FlexConn Modbus command Modbus GPU FlexConn Example with Mod Test screen example of Daniel Europe Ltd below To switch from Modbus to GPU FlexConn the following must be done Set Function 5 Address 1 Valuez1 Activate by pressing the 11 button TX Data Poll 1 Paints z Comm Setting Poll Humber Protocol Slave Addr Hode Function Comms Port Start Addr Baud Rate Parity Poll Int 5 Handshaking Current Poll E Single Sequenced Reply Time 5 a Continuous Part No 4417 762 08 SmartRadar FlexLine Service Manual 6 11 Honeywell Enraf Commissioning 6 3 3 4 Commisioning For a correct functioning of the HCI GPU module within an instrument gauge the following entities can be set by using either Engauge or Smart View By using the following table check each entity for correctness Engauge SmartView Name Value Range Default Value Explanation FlexConn Modbus protocol switch lt FlexConn GPU gt lt FlexConn GPU gt If production test lt Modbus gt configuration and or service tools are to be used switch to the FlexConn protocol by selecting lt FlexConn GPU gt RS Baudrate lt 1200 gt lt 19200 gt Communication speed lt 2400 gt lt 4800 gt lt 9600
37. Float Non Volatile Cal Value at 18 mA Cal Value at Float Non Volatile Calibrate at 4 mA Calibrate at 4 mA Undefined Command Calibrate at 18 mA Calibrate at 18 mA Undefined Command Exit Calibration Mode Engauge SmartView PV Link board ID Exit Cal Mode 6 9 5 2 Commissioning Undefined Command Function Sensor Analog Output The following entities must be set by Engauge or SmartView for correct functioning of the HCI HAO module in an instrument Explanation Board ID of Other FlexConn to be linked as PV to HCI HAO Default Value PV Link board instance Board Instance of the linked PV board 0 PV Link function instance Function Instance of the linked PV board 0 PV Link Sensor Value Primary or secondary variable of linked card can be assigned to this PV LINK Function Part Function Board Specific Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 129 Commissioning Explanation Default Value Function HART PV unit code Unit code for linked PV UNIT CODE UNKNOWN Function 1 Communication HART communication HART Upper Transducer Upper transducer limit for 0 Limit connected sensor of linked PV board HART Lower Lower transducer limit for Transducer Limit connected sensor of linked PV b
38. HIMS Density is calculated If the product level is below the Minimum HIMS Level entity value the same manual or last valid mechanism is used as described before When calculating HIMS Density if the Water Level Correction entity is Enabled the software will check if the scanned water level Distance P1 to Zero Level If this is True the HIMS Density is calculated If the water level Distance P1 to Zero Level the same manual or last valid mechanism is used as described before If Water Level Correction entity is Disabled the software will not check the scanned water level Generic HART Devices The FCI HT software only accepts Generic HART devices at addresses 0 and 4 through 15 with the required sensor type configured The generic HART devices are scanned sequentially from address O and then address 4 through 15 When a device is detected initially the HART PV unit code is checked against TABLE 6 7 in the following order Distance Temperature Pressure and Density HART Unit Code Sensor Type Accepted HART Units Abbreviation Pressure Pounds per square inch Pascal Kilo Pascal 6 112 SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning TABLE 6 7 HART Unit Code Sensor Type Accepted HART Units Abbreviation Temperature Degrees Celsius Degrees Fahrenheit Distance Feet Meters Inches D
39. NOSD No security key No SD card Bad SD card 6 4 9 Radio Board Diagnostic Information and Commands 6 4 9 4 Introduction Diagnostic information such as the data in the extra information screen and more can also be read using Engauge professional version or with the Commissioning screen of the SmartView Additionally there are 3 commands that can be given to the radio board on the HCI 1WL module Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 61 Commissioning 6 4 9 2 Commands Select Read device information to read the static information from the Engauge radio board SmartView After executing this command the static information from the radio board is read from the radio board and made available in diagnostic entities See 6 4 9 3 Select Read dynamic info to read the dynamic information from the Engauge radio board SmartView After executing this command the dynamic information from the radio board is read from the radio board and made available in diagnostic entities See 6 4 9 3 Select Restore Defaults to remove the security key information from mmm the radar smartView In this way the radar is disconnect from the wireless network NOTE This command CANNOT be given via Engauge CAUTION With this command all settings on the radio board will be erased 6 4 9 3 Diagnostic Information m SD Card Status Display Text Des
40. Specifies whether a fixed range of MRT resistors is used lt F gt or user configured lenghts lt T gt Fixed lengths are 0 65 1 25 1 95 2 85 4 15 5 65 Value Range 1 character lt F gt lt gt Default MRT element length used if MRT length table is T Only for MRT The lengths of the MRTs including anchor eye floating point numbers lt X X gt 6 11 4 4 2 Engauge Vapour temperature Tab NOTE Some settings for vapour temperature calculations Gas immersion depth are shared via the product temperature settings The following entities can be set by Engauge or SmartView for specific functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory so check each entity for its correctness Explanation The minimum required distance below an element before it is taken into account in the average vapour temperature calculation Value Range floating point number lt X X gt Default High High alarm High Alarm Low Alarm Low Low alarm 4 Thresholds for activating a related alarm status in the Primary Value floating point numbers lt X X gt lt 1 0E22 gt Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm th
41. backlight identification display settings display test primary values PV ESF07 0043 SmartRadar FlexLine Part No 4417 762_Rev08 Service Manual Honeywell Enraf Service Tools 4 1 5 1 1 Start up Screen The SmartView starts up showing 1 Black test 2 Blank test 3 Enraflogo software version tank ID 4 PV screen 4 1 5 1 2 Menu Screen By using the menu screen of the SmartView see FIGURE 4 3 you can view and or modify settings or you can send a specific command to a sensor or a digital UO board menu conmissionina commands extra information ESF07 0030 FIGURE 4 3 The menu screen Menu Item Description menu Screen title commissioning Within this menu configuration parameters can be set commands Allows you to send a command to a sensor or digital I O board display contrast Allows you to adjust the display contrast backlight Allows you to switch ON or OFF the backlight identification Shows information about Tank name Tank address Customer ID SmartView software version SmartView address FlexConn module name board ID board instance and software version Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 4 5 Service Tools Menu Item Description display settings Allows you to switch ON OFF buttons time out Main screen If no button is pressed within 15 minutes SmartView switches to PV scr
42. floating 2 Relay 3 point Second Relay Board 0x132D 44910 Integer 1 See 6 3 3 6 10 Relay 3 Status 54 Second Relay Board 0x132E 5044911 floating 2 Relay 4 point Second Relay Board 0x1330 44913 Integer 1 See 6 3 3 6 10 Relay 4 Status 55 Overfill Protection Status 0x1331 44914 char 1 See 6 3 3 6 12 First Relay Board 56 Overfill Protection Status 0x1332 44915 char 1 See 6 3 3 6 12 Second Relay Board 57 Safety Shutdown Timer 0 1333 44916 Integer 1 Left First Relay Board 58 Safety Shutdown Timer 0 1334 44917 Integer 1 Left Second Relay Board 59 Analog Output 0x1335 5044918 floating 2 NA point Analog Output Status 0x1337 44920 integer 1 See 6 3 3 6 11 60 Tank Identification 0x1338 44921 char 8 61 GPU Device Number 0x1340 44929 integer 1 Part No 4417 762 08 SmartRadar FlexLine Service Manual Honeywell Enraf Commissioning 6 3 3 6 6 3 3 6 1 6 3 3 6 2 6 3 3 6 3 6 3 3 6 4 Status Information After being requested so by the host the slave will return the relevant status information The following tables give the possible received status bytes from the relevant registers such as product level product temperature etc For a listing of ASCII codes see 6 3 4 Product Level This register contains the bit coded product level status This status information is coded in such a way that an ASCII code for a character i
43. on the use the registers contain a value or bit coded status in single 16 bit or double 32 bit register signed two s complement or not signed he query message specifies the starting register and quantity of registers to be read SIE Function 03 SEH A I CRC check address address registers 8 bits 8 bits 16 bits 16 bits 16 bits Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 9 Commissioning he register data in the response message is packed as two bytes Slave Function 03 Byte count CRC check address 8 bits 8 bits N 8 bits N x 8 bits 16 bits amount of bytes is double the amount of requested registers because each register occupies two bytes Function 3 Function 03 Starting Address Hi Byte Count Starting Address Lo Register value Hi 108 of Registers Hi Register value Lo 108 No of Registers Lo Register value Hi 109 Register value Lo 108 Register value Hi 110 Register value Lo 110 m Function code 05 Write single coil Coils are located in the memory range 0 0000 0 FFFFH The value of a coil can be forced to ON or 0000H OFF e The query message specifies the coil reference to be forced Coil address 16 bits Slave address 8 bits Function 05 Force data CRC check 8 bits 16 bits 16 bits e he normal response is an echo of the
44. relative ABS absolute PV health Status of the Primary Value UNCERTAIN BAD PV representation 15 Representation of the PV Manual Last valid Stored Instrument Environment Hardware Software Commission Calibration Operational No data No init Killed Over range Under range PV alarms Alarm type that occurred High High High Low Low Low Tank identification Tank name e g CRUDE 07 Alive indicator Blinking cursor bottom right indicates PV being updated TABLE 6 2 Primary Value PV items SmartRadar FlexLine Part 4417 762 08 4 10 Honeywell Enraf Service Tools REMARKS 1 In error situation the data fields are filled with 2 SmartView will enter standby mode when the communication with the host is lost 3 The data fields PV health PV representation and PV alarms are only visible if they are applicable 4 1 5 1 10 Password Screen The commands and commissioning menus are password protected The password screen see FIGURE 4 9 appears when you enter the commands or the commissioning menu Once the password is entered correctly only once will do for both menu entries you can change the values 15 minutes after the last button was pressed the password needs to be re entered Enter password TAAAAA ESF07 0040 FIGURE 4 9 The password screen Part No 4417 762 08 Smart
45. 000 12 000 14 000 16 000 1 amp 000 20 000 2200 24000 26 000 This generated by Ungeuge 2011 baraf B V FIGURE 6 17 Verification pin measuring mode reflection diagram example SmartRadar FlexLine Part No 4417 762 08 6 78 Service Manual Honeywell Enraf Commissioning Selected FlexConn Module 005 0 M Professional Configuration L ompensations and Features Filter averaging constant 0 99 95 Filter compensation Linear campensaliarr Measure verification pin Verification pin measurement status Verification pin physical position 1 Verification pin physical position 2 Vertication pin physical position 3 Verification pin physical position 4 Verhication pin physical position 5 Verfication ping measured positions FIGURE 6 18 F alselFalselFalselFalselF alselTruelFalselFalselT ruelFalselFalselFalselFalsel SSS 12 4 33 M altho ieee am oS Em 4 2744 444 2 S47 RIN ni42 77 199999991999 9899 Verification pin compensation example 6 5 2 7 Errors and Warnings The status code of the Primary value or the Secondary value can display an error status lt BAD gt or a warning status lt UNCERTAIN gt Most common error messages are Message Radar max safe fill not set error Maximum safe fill still set to 0 Zero Radar max safe fill out of range 6 5 2 8 Additional Inf
46. 14 65 18 45 22 95 29 65 1 character lt F gt lt gt The following entities be set by Engauge or SmartView for correct functioning of the FII VT module in an instrument Check each entity for its correctness Explanation The minimum required product level distance above an element before this element is taken into account in the average product temperature calculation Value Range floating point number lt X X gt Default Hysteresis This is a hysteresis mechanism distance around the switching points of the elements that are taken into account in the calculation floating point number XX gt High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point numbers lt X X X X gt lt 1 0 22 gt Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 153 Commissioning Explanation The distance for a hysteresis mechanism around the alarm switching points Value Range floating point numbers lt X X gt Default 1 0E22 Enables f activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold enable disable disable Alarm test
47. 3 6 10 Relay 4 Status 51 Second Relay Board 0x0325 SD40806 long 2 Relay 1 Second Relay Board 0x0327 40808 Integer 1 See 6 3 3 6 10 Relay 1 Status 52 Second Relay Board 0x0328 5040809 long 2 Relay 2 Second Relay Board 0x032A 40811 Integer 1 See 6 3 3 6 10 Relay 2 Status 53 Second Relay Board 0x032B 5040812 long 2 Relay 3 Second Relay Board 0 032 40814 Integer 1 See 6 3 3 6 10 Relay 3 Status 54 Second Relay Board 0 032 5040815 long 2 Relay 4 Second Relay Board 0x0330 40817 Integer 1 See 6 3 3 6 10 Relay 4 Status 55 Overfill Protection Status 0x0331 40818 char 1 See 6 3 3 6 12 First Relay Board 56 Overfill Protection Status 0x0332 40819 char 1 Second Relay Board 57 Safety ShutDown Timer 0 0333 40820 Integer 1 Left First Relay Board 58 Safety ShutDown Timer 0 0334 40821 Integer 1 Left Second Relay Board 59 Analog Output 0x0335 5040822 long 2 N A devide by 100 Analog OutputStatus 0x0337 40824 integer 1 See 6 3 3 6 11 60 Tank Identification 0x0338 40825 char 8 61 GPU Device Number 0x0340 40833 integer 1 SmartRadar FlexLine Part No 4417 762 08 6 18 Service Manual Honeywell Enraf Commissioning 6 3 3 5 2 Floating Point Format Gauge Data parameter ProductLevel address hex 0x1000 Address dec 5044097 floating point No of registers Conversion METRES Interpretation FEET
48. 4 Temperature Details SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning Transducer Block See section Vapour pressure Vapour temperature Water level All Transducer blocks can be loaded for any SmartRadars However a transducer block will only give valid data when a relevant option is installed in the SmartRadar o0 for temperature transducer blocks to become actual available an FII RTD or FII VT must be installed in the SmartRadar and for the Relay output transducer blocks to work correctly an FII DO must be installed etc 6 4 5 2 3 General Transducer Block Settings By clicking on a transducer block of an instrument in the Online window a window pops up with more details for this transducer block Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 41 Commissioning 6 4 5 2 4 Wireless Builder Screens 6 4 5 2 4 1 Main Tab This tab contains the general settings of the Transducer Block TB Mitelgss Builder Online Pile BIE View Window Online 8 E Root HIA 9 56 274 990 DwL Demo B AMBIENT coNrFIG 2 coNFIG TB4 TEMP DETAILSA RADAR LEVEL AMBIENT E TEMP DETAILSA B RADAR LEVEL GR wsa 274 990 OwL Demo AMBIENT CONFIG TB2A CONFIG TB4A TEMP DETAILS
49. 6 4 5 2 4 6 Average Vapour temperature This is the average vapour temperature EU at 10096 avg temp scale Not used in the SmartRadar FlexLine EU at 0 Not used in the SmartRadar FlexLine Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 51 Commissioning Parameter Units Index Description In this field you can select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note For supported units see 6 4 5 2 8 Decimal Not used in the SmartRadar FlexLine Average Ambient temperature This is the average ambient temperature Lowest element offset Offset of lowest temperature element relative to the bottom of the tank Element position 1 8 Position of the temperature elements 1 8 Element position 9 16 Position of the temperature elements 9 16 EU at 100 level scale Not used in the SmartRadar FlexLine EU at 096 Not used in the SmartRadar FlexLine Units Index In this field you can select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note For supported units see 6 4 5 2 8 Decimal Not used in the SmartRadar FlexLine Element temperature 1 8 Temperature of element 1 8 Element temperature 9 16 Temper
50. 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 111 Commissioning 6 8 3 5 The software analyses the status of these 4 3 inputs to determine the value and status of the HIMS Density PV If the HIMS Density PV status is Good Actual the HIMS Density PV value is also stored in memory in the Last Valid Density entity to allow recovery from a power down situation when a HIMS Density PV value is not available If any of the 4 input statuses are bad the software will check for a Manual Product Density entity value to be entered If a Manual Product Density entity value is entered this value will be used for the HIMS Density PV If no Manual Product Density entity value is entered the software will check if a Last Valid Product Density entity value was stored If a Last Valid Product Density entity value was stored this value will be used for the HIMS Density PV If no Manual Product Density or Last Valid Product Density entity value is found an error will be reported When calculating HIMS Density the software will check for a negative density value If the value is negative the same manual or last valid mechanism is used as described before If the value is positive HIMS Density is calculated When calculating HIMS Density in order to achieve a valid result the software will also check if the product level is above the Minimum HIMS Level entity value If this condition is True
51. C 65 C FM including OneWireless option Without SmartView Class DIV group C D T6 NEMA 4X Ta 40 C 65 C B With SmartView Class DIV group C D T4 NEMA 4X Ta 25 65 CSA pending for OneWireless option Without SmartView Class DIV group C D T6 NEMA 4X Ta 40 C 65 C m With SmartView Class DIV group C D T4 NEMA 4X Ta 25 65 Explosion Safety With SmartConn Type of protection ATEX IEC Ex CSA pending for OneWireless option m Without SmartView Ex de ia T6 Ta 40 C 65 C With SmartView Ex de ia ia T4 Ta 25 65 Compliance to FCC R amp TTE IC This device complies with EN 302372 of the R amp TTE Directive Part 15 of the FCC Rules and RSS Gen of IC The device does not cause harmful interference and accepts any interference received Changes or modifications made to this equipment not approved by Enraf B V invalidate the R amp TTE FCC IC authorization to operate this equipment This equipment has been tested It complies with a Field disturbance sensor device pursuant to Part 15 of the FCC Rules and FCC Gen for IC Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device These limits are designed to provide reasonable protection against harmful interference
52. FII SMV and SmartView uses an own protocol on an RS 485 physical layer The SmartView display can be delivered in 3 versions each version having its own specific address Portable SmartView address 1 m SmartView fixed on the instrument address 2 SmartView as a tank side indicator address 3 The FII SMV board continuously scans all addresses and only the one with the lowest address will be served SmartRadar FlexLine Part No 4417 762 08 6 100 Service Manual Honeywell Enraf Commissioning So for example if a stand alone SmartView address 3 and integrated SmartView address 2 are connected the stand alone omartView address 3 will be served as soon as the integrated SmartView address 2 is closed set to idle 6 7 2 Commissioning the FII SMV For a correct functioning of the FII SBMV module in an instrument the following entities can be set by using either Engauge or SmartView By using the following table check each entity for correctness Engauge SmartView Value Range Default Value Explanation Decimal separator point point The decimal separator in comma which entities are shown on the SmartView display Tenth millimeter selection enable enable Determines whether the disable tenth millimeter is Shown on the display in the PV screen in case a level entity is shown Identification 8 characters e g Name of a tank or lt 1234 g
53. FII VT module in an instrument NOTE Using Engauge following entities are set within the Engauge Board Specific tab Using SmartView the entities are found under Board Explanation Value Range Default Drop down list with a lt No measurement type gt following measurement types No measurement type RTD 3 wire RTD 4 wire MPT MRT MTT Select MTT Element type Lowest element offset Drop down list with a lt No element type gt following element types No element type Pt100 large Pt100 small Ni191 PtCu100 Cu100 Cu90 Enraf Cu90 Beacon Cu90 Nulectrohm Sangamo MRT Sangamo spot Thermocouple Select Thermocouple These selections are not available with the SmartView NOTE Using Engauge following entities are set within the Engauge Product temperature tab Explanation Value Range Default The distance from tank zero floating point number till the lowest element lt X X gt position in the temperature probe Sensor length The distance from the floating point number Pt100 position till the lt X X gt highest element position 6 138 SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning Position 2 of 766 768 VITO combi probe Model selection code For the lowest element offset refer to figure 6 35 and figure 6 36 With the VITO probe models 764C and 767C positio
54. Hystersis 05 Secondary Variable Bad Hotton SV Scale EU at 100 EU at 0 OF Offline Units Index Decimal PEJ SYSTEM Hea HONEYWELL EI HONEYWELL ENRAF Bl 01 amp MBIENT TEMP im LAVG_PRODT_TEMP 89 1 coNFIG TB1 0 CONFIG TB2 f Show Parameter Names CONFIG _CONFIG_TB4 BSVD DENSITY PRODT PRESSURE RELAY RELAY 0 2 RELAY RELAY OP4 TEMP DETAILS J PRESSURE BI TEMP OF Ottline 38 Online PRIMARY localhost MNGR For Help press F1 By selecting an alarm level to test High high High Low or Low low and pressing OK the SmartRadar will perform an Alarm test command For detail settings see 6 4 5 2 4 6 Alarm Hysteresis This is the alarm hysteresis setting For detail settings see 6 4 5 2 4 6 SmartRadar FlexLine Part No 4417 762 08 6 46 Service Manual Honeywell Enraf Commissioning 6 4 5 24 6 Other Tab 2 The following example screen shows possible detail settings of the Other tab e Mitrelgss Builder Online Pie View FieldBewzes Window Online Key Root HIAR 9 56 274 990 OwL Demo B AMBIENT TEMPA coNFIG TB1A CONFIG TB2A CoNFIG 4 RELAY BB TEMP DETAILSA B RADAR LEVEL d Entis AMBIENT TEMP DETAILSA ES RADAR LEVEL
55. Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 141 Commissioning Explanation Enables f activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Value Range enable disable Default disable Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm No Alarm 6 142 SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning 6 10 3 1 3 Water Level for 766 768 Combi probes and 765 Water probe only zm Dom mamma Be FIGURE 6 37 a N fer och CH kenge oe Fiii peni Ge praising Thirmocniimme crater th 1 we one eine hes re PLU QUEE Ses ALIS Oo Themen ESF07 0018c VITO water probes Refer to figure 6 37 65 VITO water probe Can be delivered in three sensitive S for the water measurement 0 5 m 1 7 11 46 1 0 3 3 Biel and 2 0 m 6 6 12 46 66 768 combi probe lowest temperature elemen
56. Primary Values PV of functions 1 through 8 are calculated SI units the SmartView display supports the following units for local calibration commissioning etc The displayed unit depends on the value of the PV selected unit entity Unit Display Unit Displayed Type Type Units Unit Pressure Pascal pas max 0 99 MPa Kilo Pascal kpas max 9 9 MPa Pounds per square psi s max 99 psi inch small Pounds per square psil max 999 psi inch large Temperature Degrees Celsius lt gt Degrees Fahrenheit lt F gt Distance Meters m Feet lt ft gt Inches lt in gt Fractions lt f i s gt feet inches 1 16 inch Density Kilograms per cubic lt kg m3 gt meter Pounds per cubic lt lb f3 gt foot Degrees API a p i SmartRadar FlexLine Part No 4417 762 08 6 116 Service Manual Honeywell Enraf Commissioning Display Unit Type Displayed di Units Unit Selected TABLE 6 13 SmartView displayed unit types The following PV types are supported on the SmartView display for P1 pressure and P3 pressure only These are available changed by setting the PV selected type entity This is detailed in TABLE 6 14 Display Unit PV selected PV Unit Type Displayed type P1 Pressure Absolute ABS 1 P3 Pressure Relative REL 2 TABLE 6 14 P1 and P3 pressure displayed unit types 6 8 4 Board Commissionin
57. The default values are available after initialization of the non volatile memory so check each entity for its correctness Explanation The minimum required product level distance above an element before this element is taken into account in the average product temperature calculation Value Range floating point number lt X X gt Default Hysteresis This is a hysteresis mechanism distance around the switching points of the elements that are taken into account in the calculation floating point number lt X X gt Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 169 Commissioning Name Explanation Value Range Default High High alarm 4 thresholds for activating a floating point numbers lt 1 0 22 gt High Alarm related alarm status in the lt X X gt Low Alarm Primary Value Low Low alarm Alarm test enable Enables if activated see lt enable gt lt disable gt next listed entity the lt disable gt simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is Slightly below or above the alarm threshold Alarm test Activates and selects at the No Alarm No Alarm same time the Alarm test if High High alarm enabled with the Alarm test High Alarm enable listed before and the Low Alarm 4 alarm thresholds are properly se
58. The FlexLine measures ullage from the radar zero point The radar zero point from the FlexLine with an 04 Antenna is located at the flange of the tank separator See FIGURE 6 13 In case the 1 ball valve is used that is with antenna models HO4 N1 and 04 4 an offset must be added to the distances of the verification pins The above found verification pin distances must be entered in the following entities Entity name Explanation Verification pin physical position 1 Physical ullage of verification pin 1 with respect to radar zero Verification pin physical position 2 Physical ullage of verification pin 2 with respect to radar zero Verification pin physical position 3 Physical ullage of verification pin 3 with respect to radar zero SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning FIGURE 6 13 Radar zero point offset i VK Pin 1 Sch UB 0 o ele 5 e Pin 2 o 2 tel Pin 3 Radar zero point and verification pins positions FIGURE 6 14 In normal product measuring position see FIGURE 6 14 the E field electrical field of the microwave is located perpendicular to the direction of the verification pins In this position the verification pins are less visible to the SmartRadar FlexLine Tank X Sepa rator ver pins position locking pin Product measuring po
59. _ commission the HIMS density function SmartView Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 119 Commissioning HIMS Density Enabled Function 8 Commissioning Entities Hydrostatic deformation level Default AND Hydrostatic deformation factor Default AND Local gravity z Default AND Minimum HIMS level z Default AND Ambient air density z Default AND Tank vapour density Default AND Distance P1 to zero level z Default AND Distance P3 to zero level z Default Commissioned True Hydrostatic deformation level Default OR Hydrostatic deformation factor 2 Default OR Local gravity Default OR Minimum HIMS level Default OR Ambient air density Default OR Tank vapour density Default OR Distance P1 to zero level Default OR Distance P3 to zero level Default False Disabled TABLE 6 18 N A Function 8 commissioning entities True 6 120 SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning 6 8 5 Hardware Configuration 6 8 5 1 Terminal Allocation Terminal Number Function HART Bus power HART Bus ground 6 8 5 2 LED Allocation LED Number Function HART data Transmit LE2 LE3 HART data Recei
60. a P1 pressure HART device is actually fitted or Not Installed if a P1 pressure HART device is not actually fitted The Secondary and Tertiary values of a P1 pressure HART device are not converted and they are simply translated from the HART device to the FlexConn environment P3 Pressure The FCI HT software only accepts the Primary Value of a P3 pressure HART device in SI units kilo Pascals kPa Make sure the pressure HART device is configured to output data in kilo Pascals kPa If not correctly configure as yet by using an appropriate HART configuration tool Accepted HART Abbreviation HART PV Unit PV Unit Code P3 Pressure Kilo Pascal kPa 12 Sensor Type Accepted PV unit for a HART device NOTE The Secondary and Tertiary values of a P3 pressure HART device may be any units Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 109 Commissioning TABLE 6 6 The PV of the pressure HART device is read and converted into SI Units Pascals Pa within the FlexConn function PV The value is filtered and the filtering factor depends on the value set in the entity P3 Integration time A higher value gives more filtering and a lower value gives less filtering The correction factor stored in the P3 PV offset entity is then subtracted from the filtered value If the P3 PV offset entity 2 O no offset is applied Depending on the PV sel
61. a different layout than in a standard transducer block and is described hereafter LUTTE UTE Online Pile View Window Online fey my Root cab wea 274 990 DwL Demo Bl AMBIENT TEMPA coNFIG 2 coNFIG TB4A Bl TEMP DETAILSA RADAR LEVEL Entis AMBIENT Bl TEMP DETAILSA B RADAR LEVEL GA wsa 274 Bj 990 OwL Demo B AMBIENT _CONFIG_TB24 GE _CONFIG_TB44 _TEMP_DETAILSA CH RADAR LEVEL EI Entis AMBIENT TEMP TEMP DETAILS Main Ranges Alarm Configuration Other 1 RADAR LEVEL Ev SMARTRADAROD 275 Alarm Test No Alarm gt Alarm Hystersis 05 Secondary Variable NaN Bad Hotton SV Scale EU at 100 HONEYWELL ENRAF SMARTRADAROODAU 1 CONFIG TB2 Block 1 TB2A Parameters Online EU at 0 K oF Offline Units Index Decimal Library A BO SYSTEM HONEYWELL 2 HONEYWELLENRAF B SMARTRADARODDAD AMBIENT TEMP AVG PRODT TEMP _CONFIG_TB1 _CONFIG_TB2 Show Parameter Names Cancel _CONFIG_TB3 _CONFIG_TB4 _OBSVD_DENSITY PRODT PRESSURE RELAY RELAY OP2 RELAY RELAY TEMP DETAILS VAPDUR PRESSURE TEMP 3EEEEEEEEEEEEEE fff Library For Help press F1 OF 38 Online lt PRIMARY localhost MN
62. act is as follows B Set the Board instance of the installed FII VT board to 1 m Install the second FII VT board default Board instance number is 0 Engauge _Smartview SmartRadar FlexLine Part No 4417 762 08 6 160 Service Manual Honeywell Enraf Commissioning FIGURE 6 44 FINT board 1 Two FII VT boards HART detected device under Engauge Professional Tab Miscellaneous To know which FII VT board measures the water level and which FII VT board measures the temperature check the entity HART detected device on the Tab Miscellaneous of each FII VT board FII VT board for water level HART detected devices reads 765 WATER board for temperature HART detected devices reads RTD Function priority number under Engauge Professional Tab s Product temperature Vapour temperature and Water level As each of the FII VT boards can measure the same data product temperature vapour temperature and water level the temperature priority function must be set lower on the FII VT board which is used to measure the water level and the water level priority function must be set lower on the FII VT board which is used to measure the temperature Part 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 161 Commissioning Engauge SmartView 6 10 4 Enter the Function priority entities according the table below Function priori
63. and gt 15 Time Setting 0 Threshold 2 value entered Hysteresis value entered Not In Use N A True Fallback N A N A False Mode SmartRadar FlexLine Part No 4417 762 08 6 88 Service Manual Honeywell Enraf Commissioning 6 6 9 Board Commissioned Entity The Board Commissioned entity will display either True if all functions commissioned or False if any of the functions are not commissioned f the Board Commissioned entity displays False check each function Engauge parameter again Use the table from 6 6 8 SmartView 6 6 10 Fail safe Level Application Following steps include all commissioning aspects settings for the Fail safe level application The corresponding jumper of the concerned relay must be in the Normally Open NO state default setting NOTE In the Commissioning stage no jumper setting can be changed without breaking the compartment screw sealing See also section 6 6 3 1 Set Operation Mode to Alarm Mode Engauge Set Relay Mode to lt Energized gt Set Alarm Mode to PV Monitor Set Monitor Board ID to lt board id gt of product level board SmartView Set Monitor Board Instance to lt board instance gt of related product level board Set Monitor Function Instance to lt function instance gt of related product level board Set Monitor Source to PV Set Monitor
64. as a preventive maintenance action Preventive maintenance interval depends on location position of the equipment grounding and other protection measures installed Contact our service department for any guidance if needed via e mail enraf helodesk honeywell com QO communication antenna Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 5 1 Installation SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning CHAPTER 6 COMMISSIONING 6 1 6 1 1 NOTE Engauge SmartView Wireless Builder Key Server Manager General Introduction This chapter gives an overview of the commissioning information per FlexConn module Not all modules are always present Commissioning a FlexConn module is done by setting software parameters the so called entities see Chapter 3 to the desired specific values This can either be done by using Engauge or SmartView see Chapter 4 Text Conventions In contrast with explanatory text all instruction text will be preceded by All Entity and lt entity related gt text is recognizable formatted When for instance all required FlexConn module entities are commissioned the Board Commissioned entity will display True If not it will display False All Command text is also recognizable formatted If for instance an Activate command is giv
65. configuration in figure 6 39 right and figure 6 40 MPT Temperature element configuration in figure 6 41 MRT Element type Element type Temp range Characteristics Pt100 large 200 250 C According to IEC 60751 Pt100 small 20 120 C According to IEC 60751 Ni191 20 120 C Rin 191 1 0 00589 T 0 0000076 T PtCu100 20 120 C Rin 100 17 0 3833 T 0 003826 T Cu100 20 120 C 90 30 0 3879 T 0 004296 T Cu90 Enraf 100 280 90 50 0 3873 T Cu90 Beacon 100 280 90 2935 0 38826 T Cu90 Nulectrohm 100 280 90 4778 0 3809 T Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 151 Commissioning Element type Temp range Characteristics Sangamo MRT 100 280 Rin 90 4778 0 3809 T Sangamo spot 100 280 C Ri 90 50 0 3873 RTD 3 spots see figure 6 39 eft side Explanation Value Range Default Number of elements The number of elements lt 1 3 gt RTD probe has Lowest element offset The distance from tank zero floating point number till the lowest position of the lt 4x multi RTD probe Second element offset The distance from tank zero floating point number till the second element of lt X X gt the multi RTD probe Third element offset The distance from tank zero floating point number till the third ele
66. deactivate the associated relay if a certain condition is True or False f Remote Control or Not In Use mode must be selected skip to section 6 6 4 2 or 6 6 4 3 respectively From the Alarm Mode menu select PV Monitor Select Monitor Board ID set proper value Select Monitor Board Instance set proper value Select Monitor Function Instance set proper value Select Monitor Source select either PV or SV as desired The Monitor Board ID Monitor Board Instance and Monitor Function Instance entities determine the ocation of the entity to be scanned The Monitor Source entity determines if either the Primary Value PV or Secondary Value SV entity shall be scanned The behavior of each individual relay in PV Monitor mode is further controlled by the Monitor Mode and the Status Behavior entities see next Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 83 Commissioning 6 6 4 1 1 Engauge SmartView Engauge SmartView 6 6 4 1 2 Engauge Smart View Monitor Mode The Monitor Mode entity can either be set to Remote or Local the Monitor Mode is set to Remote the alarm status of the scanned PV or SV is monitored The alarm status is compared against the value set in the Remote Threshold Source entity The Remote Threshold Source entity can be set to lt HH gt lt HA gt
67. devide by 100 23 Spot temperature 8 pos 0 021 5040543 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 24 Spot temperature 9 0x0220 5040545 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 25 Spot temperature 9 pos 0 0222 SD40547 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 26 Spot temperature 10 0x0224 5040549 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 27 Spot temperature 10 pos 0x0226 5040551 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 28 Spot temperature 11 0x0228 5040553 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 29 Spot temperature 11 pos 0x022A SD40555 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 30 Spot temperature 12 0x022C 5040557 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 31 Spot temperature 12 pos 0 022 SD40559 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 32 Spot temperature 13 0x0230 SD40561 Jong 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 33 Spot temperature 13 pos 0x0232 5040563 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 34 Spot temperature 14 0 0234 5040565 Jong 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 35 Spot temperature 14 pos 0x0236 SD40567 long 2 METRES devide by 10000 SmartRadar FlexLine Part No 4417 762_
68. from tank drawing and the measured position of the pins are compared and a correction is applied After the SmartRadar FlexLine is placed in the normal product measuring mode the measurement is automatically corrected for the found verification pin positions FIGURE 6 12 illustrates the correction method for verification pins Once the position of the verification pins is determined the FlexLine can be switched into verification mode to verify the measured and Part 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 73 Commissioning FIGURE 6 12 corrected distances with the real pin positions If the correction is properly made both values of each of the three pins should be equal to each other 6 Tm 5 Interpolated 4 5 4 x 0 2 Level 10 18 1 2 3 Ullage m Ullage correction using the verification pins NOTE Engauge SmartView If the product level in the tank is above pin position 1 or below pin position 3 the correction is extended by the following estimation B above pint there is an interpolation from the radar zero point no correction to the position of pin 1 with its correction B below pin 3 the correction found at pin 3 is valid for the range below pin position 3 At installation of the verification pins the distances of the pins towards the flange of the stilling well L1 L2 and L3 are noted
69. hazardous areas it is compulsory to use personal protection and safety gear This can be Safety helmet fire resistive overall safety shoes safety glasses working gloves LEL meter Pay attention to the kind of product in the tank If there is any danger for your health wear a gas mask and take all necessary precautions Take appropriate precautions when chemical or toxic product vapors present compressed air chemical protection suit detection equipment Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual Safety A A A A NOTE 2 7 2 7 1 2 7 1 1 WARNING WARNING 2 7 1 2 2 7 1 3 WARNING 2 7 1 4 2 7 1 4 1 WARNING The emitted microwave energy is far below the accepted limits for exposure to the human body device was tested in conformity with parts of the following standards and or publications 1999 519 EC COUNCIL RECOMMENDATION of 12 July 1999 Warnings and Cautions General Opening of the Instrument When it is required to open the instrument in an explosive hazardous environment take care of the following Make sure that all power to the device is switched off before you open the covers of the device Failure to do so may cause danger to persons or damage the equipment All covers of the device must be closed before switching the power on again Treat the flange surface of the cover and the housin
70. in a residential instal lation This device generates uses and radiates radio frequency energy If this device is not installed and used in accordance with the instructions it can cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation This device is certified to measure liquid levels in metal concrete or similar materials enclosed tanks SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Safety WARNING NOTE 2 9 4 2 9 5 The radiated output power of the device is far below the exposure limits Nevertheless use the device in such a manner that the potential for human contact during normal operation is minimal EN302372 1 ANNEX B The following installation requirements shall be fulfilled 1 omartRadar FlexLine instruments are required to be installed at a permanent fixed position at a closed not open metallic tank or rein forced concrete tank or similar enclosure structure made of comparable attenuating material Flanges and attachments of the radar equipment shall provide the necessary microwave sealing by design Sight glasses shall be coated with a microwave proof coating when necessary i e electrically conductive coating Manholes or connection flanges at the tank shall be closed to ensure a low level leakage of the signal into the air outside the tank Whenever possible
71. inches gt lt feet gt lt fractions gt lt meters gt The unit in which level related GPU records and items are shown Temperature units lt celsius gt lt fahrenheit gt lt celsius gt The unit in which temperature related GPU records and items are shown Part No 4417 762 Rev08 SmartRadar FlexLine Service Manual Honeywell Enraf Commissioning Pressure units Value Range pascal kilo pascal psi small 2 digits before separator psi large 3 digits before separator Default Value pascal Explanation The unit in which pressure related GPU records and items are shown Density units kilogram m3 degrees gt pounds ft3 gt kilogram m3 The unit in which density related GPU records and items are shown Decimal separator point comma point The decimal separator in which GPU related records and items are shown Level type innage ullage innage The level related GPU records and items can be shown as an innage or ullage Note e Innageis the level of the product measured from the bottom is the level of free space from the roof till the product Password 6 characters ENRAF2 Password for entering the protected level Note Some settings reside under the protected level Function identification Engauge SmartV
72. mounting of the radar equipment shall be on top of the tank structure with the orientation of the radar antenna to pointing in a downward direction Do not rub the radio antenna to prevent sparks 6 Installation and maintenance of the radar equipment shall be performed by professionally trained individuals only Low Voltage Directive The device is suitable for m Pollution degree 2 Overvoltage category ll m Class equipment Part No 4417 762 Rev08 SmartRadar FlexLine Service Manual 2 7 Honeywell Enraf Safety SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf System Architecture CHAPTER 3 SYSTEM ARCHITECTURE 3 1 SmartRadar FlexLine Architecture The SmartRadar FlexLine system is built up from interchangeable hardware modules These modules consist of uniform printed circuit boards PCBs each of them representing a different unique functionality Together with the software implemented on these hardware parts each PCB makes up a so called FlexConn module These modules communicate with each other via the serial CAN bus on the DIN rail backplane on which they are mounted or wireless by using the OneWireless Network option See FIGURE 3 1 ENTIS PRO OneWireless OneWireless ENTIS XS Gateway Gateway o tuper Lantronix Lantronix HELL 3 Ki E r Integrated Smart View
73. one spot element 3 spot 1 3 RTD spots in a 3 wire connection Resistance Temperature Detector multi spot 1 14 RTD spots in a 2 wire connection Resistance Temperature Detector Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 147 Commissioning see FIGURE 6 39 and FIGURE 6 40 2 1 RTDs amni commen ground wees Lomasi offrat element zer Wi E mid s st E E E ur e E a t i e Rat sH m i 1 Lost lamant Tal a TR Fr n rmagmnnEeT Bee al meme eq rr rm um z sl PV ESF07 0018e FIGURE 6 39 Resistance Temperature Detector RTD elements positions Sensor length with MPT Multiple Pt100 spot elements The Sensor length with MPT elements can be obtained by the following calculation Sensor length Position highest element Position lowest element Positions 16 through 19 of the Model selection code of the MPT probe lists the Position of the highest element units is cm and position 11 SmartRadar FlexLine Part No 4417 762 Rev08 6 148 Service Manual Honeywell Enraf Commissioning defines the Position of the lowest element according to the table below VITO probe Position 11 Model Position lowest model select
74. pressing the left button Relay4 commands activate Ve activate Ack alarm i ESF07 0035 FIGURE 4 12 The command list screen 4 1 5 1 12 Commissioning Menu Screen The commissioning menu starts with the board list screen see FIGURE 4 13 You can navigate through the board list by using the up or down button A board can be selected by simultaneously pressing the left right button commissioning O ESF07 0036 FIGURE 4 13 The board list screen commissioning Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 4 13 Service Tools The function list screen see FIGURE 4 14 displays all configurable entities of a function The actual entity value is visible as well You can navigate through the board list by using the up or down button A function can be selected by simultaneously pressing the left right button You can return to the board list screen by pressing the left button FCI HT 0 A pressure pressure Distance Temperature FIGURE 4 14 The function list screen commissioning On selection of an available function the entity list screen is presented see FIGURE 4 15 You can navigate through the entity list by using the up or down button An entity can be selected by simultaneously pressing the left right button You can return to the function list screen by pressing the left button p
75. tank or lt 1234 gt instrument GPU instrument address lt 0 99 gt lt 0 gt The address of this instrument for GPU messages Note Each instrument must have a unique GPU address GPU Caching lt caching off gt lt GPU B record gt lt GPU C record gt lt GPU D record gt lt GPU L record gt lt GPU M record gt lt caching off gt By switching on caching the system performance can be greatly improved Switching caching on for a record means that the OneWireless network will automatically keep an up to date copy of this record in the internal cache of the gateway This copy will be refreshed each second Any request for this record will NOT be sent to the instrument but directly be answered from the cache Note Do not use this setting for W amp M approved systems FlexConn instrument address lt 0 1899 gt lt 0 gt The address of this instrument for FlexConn messages Note Each instrument must have a unique FlexConn address Level units lt meters gt lt meters gt The unit in which level lt inches gt related GPU records and lt feet gt items are shown lt fractions gt Temperature units lt celsius gt lt celsius gt The unit in which lt fahrenheit gt temperature related GPU records and items are shown SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning Pressure units Value Range
76. the Board Instance entity to the first FII DO board Set the Second Relay Board Instance entity of the Board Instance entity to the second FII DO board The Maximum Safe Fill mechanism of the TII XR should be ignored for the SmartRadar FlexLine overfill protection application SmartView When the Maximum Safe Fill level is configured lower than the Over fill Threshold the PV status becomes BAD much earlier and the FIl DO will open the contacts Set the Maximum safe fill level entity above the Threshold values of the boards when used for overfill protection OR Set the 9th switch Compensations and features entity to lt FALSE gt 6 6 11 7 3 PSX Power Supply CAUTION The Overfill Protection Application may ONLY be powered by AC mains Only 85VAC 240 VAC can be used for mains connected to the SmartRadar FlexLine having the Overfill Protection Application option SmartRadar FlexLine Part 4417 762 08 6 98 Honeywell Enraf Commissioning 6 6 11 8 NOTE NOTE Engauge SmartView Proof Testing By activating the command Start Proof test entity the FII DO simulates an overfill or underfill The remainder of the SIF should work as expected e g close a valve stop a pump generate an alarm this should be validated This test must only be performed in healthy situation when the product level in the tank is below the o
77. the HCI 1WL board m Byusing a protocol tunnel through the OneWireless network Via the Enraf FlexConn Protocol e the Enraf GPU protocol OneWireless is an all digital two way communication mesh network that interconnects industrial field sensors to a central system OneWireless has defined standards to which field devices and operator stations communicate with one another The communications protocol Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 35 Commissioning A CAUTION 6 4 2 WARNING 6 4 3 6 4 3 1 CAUTION is built as an open system to allow all field devices and equipment that are built to the OneWireless standard to be integrated into a system regardless of the device manufacturer This interoperability of devices using OneWireless technology is to become an industry standard for automation systems In the Onewireless network devices like the Smartradar FlexLine publish their measuring values autonomously at the network Via an OPC server connected to gateway s the data is made available for further use The Honeywell Enraf GPU and FlexConn protocols are implemented for communication with Honeywell Enraf Tank Inventory Software systems like Entis Pro Entis XL and Entis XS Additionally these protocols enable communication with configuration and diagnostic tools such as Engauge These protocols are implemented in the same way as in the HCI G
78. the actual measured Primary Value is below or above the alarm threshold Alarm test Activates and selects at the No Alarm No Alarm same time the Alarm test if High High alarm enabled with the Alarm test High Alarm enable listed before and the Low Alarm 4 alarm thresholds are Low Low alarm properly set The name of the current 13 characters Ambient temp function of this module This name is visible on the SmartView Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 173 Commissioning 6 11 5 Commissioning Check After having checked set all before listed entities make sure Engauge Ded the Board Commissioned the Product temperature Commissioned the Vapour temperature Commissioned and the Ambient Temperature Commis sioned entities are lt True gt the Board Health the Product temperature Health the Vapour temperature Health and the Ambient Temperature Health entities are lt GOOD gt SmartView For viewing the software version the Engauge Generic tab can be viewed also a Reset board command can be issued here NOTE In the SmartView situation the Commissioning flag must be G and the Health flag must be Y SmartRadar FlexLine Part 4417 762 08 6 174 Service Manual Honeywell Enraf
79. 0 33 041 21 0100001 CT COLD 97 141 61 1100001 a 34 042 22 0100010 66 102 42 1000010 98 142 62 1100010 b 35 043 23 0100011 67 103 43 1000011 C 99 143 63 1100011 c 36 044 24 0100100 68 104 44 1000100 D 100 144 64 1100100 d 37 045 25 0100101 96 69 105 45 1000101 E 101 145 65 1100101 e 38 046 26 0100110 amp 70 106 46 1000110 F 102 146 66 1100110 f 39 047 27 0100111 71 107 47 1000111 re old e 40 050 28 0101000 72 110 48 1001000 H 104 150 68 1101000 h 41 051 29 0101001 73 111 49 1001001 105 151 69 1101001 i 42 052 24 0101010 74 112 4A 1001010 J 106 152 1101010 ES spe 107 153 1101011 44 1054 2C 0101100 76 114 4C 1001100 L 108 154 6C 1101100 45 055 2D 0101101 77 115 4D 1001101 M 109 155 6D 1101101 m 46 056 2E 0101110 78 116 4E 1001110 110 156 1101110 ae ps Fil en 48 060 30 0110000 0 80 120 50 1010000 P 112 160 70 1110000 p 49 061 31 0110001 1 81 121 51 1010001 0 113 161 71 1110001 50 062 32 0110010 2 82 122 52 1010010 114 162 72 1110010 r al Wes 28 83 123 53 1010011 5 115 163 73 1110011 s 52 064 34 0110100 4 84 124 54 1010100 T 116 164 74 1110100 t So 005 25 E 117 165 75 1110101
80. 16 4 2 1 Connecting the Engauge Service Tool 4 16 4 2 1 1 Wired Connections Situation FIGURE 4 17 4 16 4 2 1 2 OneWireless Situation FIGURE 4 18 4 17 42 2 Using 4 18 4 2 3 Some Engauge Screen 4 19 SmartRadar FlexLine Part 4417 762 08 Service Manual Honeywell Enraf Table of Contents CHAPTER 5 CHAPTER 6 6 1 6 1 1 6 1 2 6 2 6 2 1 6 2 2 6 3 6 3 1 6 3 2 6 3 3 6 3 3 1 6 3 3 2 6 3 3 2 1 6 3 3 3 6 3 3 4 6 3 3 5 6 3 3 5 1 6 3 3 5 2 6 3 3 6 6 3 3 6 1 6 3 3 6 2 6 3 3 6 3 6 3 3 6 4 6 3 3 6 5 6 3 3 6 6 6 3 3 6 7 6 3 3 6 8 6 3 3 6 9 6 3 3 6 10 6 3 3 6 11 6 3 3 6 12 6 3 3 6 13 6 3 3 6 14 6 3 3 7 6 3 3 8 6 3 4 6 4 6 4 1 6 4 2 6 4 3 6 4 3 1 6 4 3 2 6 4 3 3 InstallallOli eg e e Ge EE se d Pk 5 1 COMMISSIONING EHE DE cee EE AN EHE RA 6 1 cal P 6 1 lareo Do TPEFT m 6 1 Text 6 1 Enraf Fieldbus 6 2 Ia deel Leide 6 2 Commissioning the 6 3 Enraf GPU FlexConn Modbus Protocol HCI GPU 6 5
81. 4 DBSVD DENSITY PR DT PRESSURE RELAY RELAY OP2 RELAY RELAY 0 4 T TEMP DETAILS vAPOLIR PRESSURE A VAPOR TEMP ff Library OF Offline 3 Online For Help press F1 PRIMARY localhost MNGR S VS i LE E a H i 5 Period This setting determines the publication time for the primary variable of this transducer block This can be 1 5 10 or 30 seconds For more details see OneWireless documentation Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 45 Commissioning 6 4 5 2 4 5 Other Tab 1 Via this tab an alarm test can be initiated Wipeless Builder Online Pie En View FieldDewues Window OES pm mj WE Root GA wsa 274 IW ws 274 Bj 990 DwL Demo 990 OWL Demo AMBIENT Bl amp MBIENT CONFIG 2 E 1 coNFIG 2 B CONFIG TB4A BH TB4 TEMP DETAILSA TEMP DETAILSA CH RADAR LEVEL RADAR LEVEL E ij HONEY WELL ENRAF SMARTRADAROODAO 1 COHEIG 2 B CONFIG_TB2A Pa 0 el m AMBIENT TEMPA L EN SM ADAROO00A01 I CONFIG TB2 Block CONFIG TB2 Parameters Online 1623 AMBIENT TEMP DETAILSA Main Ranges Alarm Configuration Other TEMP DETAILSA RADAR LEVEL RADAR LEVEL B SMARTRADAROD 275 Alarm Test No Alarm Alarm
82. 4 5 8 and 10 SmartRadar FlexLine Part No 4417 762_Rev08 Service Manual Honeywell Enraf Commissioning 6 4 3 2 Preparing the Radar Before adding a radar to a one wireless Network old security information must be removed from the radar To prevent this from happening by accident this functionality is only available via the SmartView To erase the security information Go to Menu gt Commands hett Enter the password Go to the HCI 1WL Select Board and issue the Restore Default command SmartView 6 4 3 3 Authentication Ensure the OneWireless Network is operational including running Key Server Key Server Manager KSM software and at least 1 multi node Manager configured as gateway Use the KSM to write security information to a memory card See the Key Server Manager manual for instructions on how to use the key server For a sample screen see FIGURE 6 5 Insert the memory card into the memory card slot of the HCI 1WL device Make sure to fully close the device if it is installed in an explosion hazardous area Switch on the device The device will now automatically join the OneWireless network You can follow the authentication joining process by navigating to the correct page on the SmartView see 6 4 8 1 Or by using Engauge see 6 4 9 1 if there is also a wired connection available If the message NOREDUN or CONNECT does NOT become visible the authenticat
83. 4 and 767 the sensor length becomes he 1 m lt he gt 3 3 Biel lt he gt denotes the position of the highest element For the MIT and LT combi probes models 766 and 768 the sensor length depends on the length of the water probe The water probe length is specified in position 2 of the Model selection code The sensor length for the combi probes will be as follows Pos 2 Model selection code A sensor length becomes he 1 m lt he gt 3 3 8 46 Pos 2 Model selection code B sensor length becomes he 1 5 m lt he gt 4 11 7 4 Pos 2 Model selection code C sensor length becomes lt he gt 2 5 lt he gt 8 2 LES Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 139 Commissioning Engauge SmartView The following entities can be set by Engauge or SmartView for a correct functioning of the FIl VT module an instrument Check each entity for its correctness Name Explanation Value Range Default Product immersion depth The minimum required floating point number 0 5 distance of the product lt X X gt level above an element before it is taken into account in the average product temperature calculation Hysteresis The distance for a floating point number lt 0 1 gt hysteresis mechanism lt X X gt around the switching point of the elements that are
84. 6 91 Overfill Protection Board 6 92 Merging the Status to GPU level 6 95 Overfill Protection Application Wiring 6 96 Commissioning the Overfill Protection Application 6 96 FII DO redilbidaltib su e sai a dk ee ee oe t oet e er 6 96 Jubii P 6 98 POX POWSI OUDDIV s auc dodo e aed Rode ped dde X cR ed de ed 6 98 Proof 5 OER eR Rees 6 99 SmartView Display Interface 6 100 GOGH CHO es 2 sr eru cee Fe ea teeter ees gee beeen regda 6 100 Commissioning the 6 101 Pressure amp Density Measurement and Other HART Inputs FCI HT 6 102 Ine 6 102 Software 6 103 Software Specifications 6 107 turc P T 6 107 uiui 6 108 ee 6 109 HIMS 6 111 Generic HART 6 112 Function 6 114 omartView 6 116 Board
85. ATER LEVEL LAST VALID WATER LEVEL USED WATER LEVEL ABOVE bi NEGATIVE DENSITY CALCULATED NO MANUAL OR LAST VALID DENSITY MANUAL WATER LEVEL USED DENSITY OPTION NOT ENABLED P1 ERROR P3 ERROR G1 ERROR SmartRadar FlexLine 6 28 Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning Health status code Meaning G2 ERROR G3 ERROR G4 ERROR G5 ERROR DENSITY ERROR P1 UNCERTAIN P3 UNCERTAIN G1 UNCERTAIN G2 UNCERTAIN G3 UNCERTAIN G4 UNCERTAIN G5 UNCERTAIN DENSITY UNCERTAIN TOO MANY HART DEVICES DETECTED 6 3 3 6 10 Relay Health status code WATER LEVEL SCAN ERROR Meaning RELAY TEST FAILED PV SCAN VALUE BAD PV SCAN VALUE UNCERTAIN INVALID MESSAGE LENGTH NACK CODE RECEIVED ERROR REQUESTING ENTITY NO BOARD AVAILABLE ERROR RELAY 1 ERROR RELAY 2 ERROR RELAY 3 ERROR RELAY 4 LICENSE NOT SET REDUNDANT BOARD ERROR XBAND OVERFILL DISABLED Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning Health status Meaning code 2320 NOT COMMISSIONED 2321 BOARD HEALTH BAD 2322 REDUNDANT BOARD HEALTH BAD 2323 REDUNDANT BOARD COM 2324 SAFETY TIMER EXPIRED 2325 COMMISSIONING MISMATCH 2326 RELAY MODE NOT COMMISSIONED 2327 XBAND BOARD MISSING
86. BI egi etw SC Ee hes Lowest spat FIGURE 6 35 Tank and temperature probe data 1 SmartRadar FlexLine Part No 4417 762 08 6 136 Service Manual Honeywell Enraf Commissioning 2 VITO interface i mm i H E E E B n E 1 om Ze LI ai E OR ii Z el P gt E 5 D g bw D d 5 Ip 1 i E fen Mangel 4 LJ TREC HF she TET TREG zglzepex am yy DL CORE bes ASL eni FIGURE 6 36 Mili Water probe detail X mm 3 3 lis ISO 14818 Mia 2500 E 2 A4 5 mm ifracpons Ann V P hyd OOO GT ha 1 2000 Rik OH D I D I Ane THO ST Pha y 1000 25 Ss ME 1000 Dr 27 Pie 1800 4 11 ie 7BB 2000 Ban 1554 2500 8 2 hy Element spacey ssa senao lengi 15 sees POOL Inge d 14 ss BEL sensar lengh 44s sensor lengh tT Heghest spot P 100 reference resister 0 Lowes Spot x Thermocouple root ESF07 0018b Tank and temperature probe data 2 Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 137 Commissioning Engauge SmartView Measurement type 6 10 3 1 1 Product Temperature The following entities must be set by Engauge or SmartView for a correct functioning of the
87. CONFIG TB3 _CONFIG_TB4 _OBSVD_DENSITY PRODT PRESSURE RELAY RELAY DP2 RELAY RELAY TEMP DETAILS VAPDUR PRESSURE TEMP fff Library OF Offline 3 Online 3 2 PRIMARY localhost MNGR 3EBEEEEEEEEEEE For Help press F1 Parameter Description EU at 10096 Not used in The SmartRadar FlexLine EU at 096 Not used in The SmartRadar FlexLine Units Index In this field you can select the required engineering unit from the list of available units Level units for the level TB and temperature units for the Temperature TB Note For supported units see 6 4 5 2 8 Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 43 Commissioning Not used in The SmartRadar FlexLine d Decimal 6 4 5 2 4 3 Alarm Tab This tab contains the various alarm settings High high High Low and Low low MWitelges Builder Online Pe EHF vew el D se Window or CH Online ji y Root ib wsa 274 cb 9 56 274 590 DwL Demo 990 OwL Demo AMBIENT Bl AMBIENT CONFIG TB2A ru 2 Bj CONFIG TB4A CoNFIG TB4A TEMP DETAILSA TEMP DETAILSA RADAR LEVEL RADAR LEVEL EI Entis al a a Entis 2 d AMBIENT TEMP 5 AMBIENT TEMP DETAILSA TEMP DETAILSA HONEY
88. Configurable Transducer block 1 could be programmed to represent the radar level from the CAN XBAND Then the PV of this tranducer block will represent the PV of the radar level function the Innage value The SV of this transducer block will represent the SV of the radar level function the Ullage level The current firmware version does have some limitations on what can be programmed in these transducer blocks m Configurable Transducer block 1 can only represent Levels This is valid for both the PV and the SV m Configurable Transducer block 2 can only represent Temperatures This is valid for both the PV as the SV m Configurable Transducer block 3 can only represent either pressure or Density This is valid for both the PV and the SV m Configurable Transducer block 4 can represent parameters with variable dimensional units The following parameters are supported Level Temperature Pressure Density Current or NO UNIT This is valid for both the PV and the SV In wireless builder these limitations must be taken into account when changing the units index for both the PV as the SV Selecting a dimensional unit that is not supported by the Transducer block will give an error message The Units Index for the PV can be found on the Ranges tab SmartRadar FlexLine Part No 4417 762 08 6 48 Service Manual Honeywell Enraf Commissioning The Units Index for the SV can be found on the Other tab This tab has
89. ED T ELEMENT OUT OF RANGE ELEMENT IN WATER ELEMENT FAIL NO VALID PRODUCT LEVEL ELEMENT SKIPPING NO RELEVANT ELEMENTS LEVEL BELOW LOWEST ELEMENT NO LAST VALID VALUE AVAILABLE LEVEL BELOW TEMP EXCLUDE ZONE LEVEL IN TEMP EXCLUDE ZONE RH CABLE OUT OF LIMITS R TEST OUT OF LIMITS VCC1 OUT OF LIMITS R ELEMENT INVALID VALUE VOLTAGE MON PRIMARY CIRCUIT LO LIM EXCEEDED VOLTAGE MON PRIMARY CIRCUIT HI LIM EXCEEDED PROBE RANGE NOT COMMISSIONED PROBE OUT OF WNM RANGE PRODUCT LEVEL NO STATUS CATEGORY GOOD ACTUAL 6 3 3 6 8 Product Pressure See 6 3 3 6 5 Vapour Room Pressure Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 27 Commissioning 6 3 3 6 9 HART variable Health status code Meaning MORE STATUS AVAILABLE PV OUT OF LIMITS oV TV OUT OF LIMITS DEVICE MALFUNCTION WRONG PV UNIT CODE SCAN INITIALIZING PRODUCT LEVEL SCAN ERROR P1 NOT INSTALLED P3 NOT INSTALLED NO P1 AVAILABLE NO P3 AVAILABLE UNCERTAIN P1 UNCERTAIN P3 MANUAL P1 USED MANUAL P3 USED LAST VALID USED NO MANUAL OR LAST VALID P3 NO PRODUCT LEVEL AVAILABLE UNCERTAIN PRODUCT LEVEL PRODUCT LEVEL BELOW MINIMUM HIMS LAST VALID PRODUCT LEVEL USED MANUAL PRODUCT LEVEL USED NO WATER LEVEL AVAILABLE UNCERTAIN W
90. GR Pe Description Alarm Test By selecting an alarm level to test High high High Low or Low low and pressing OK the SmartRadar will perform an Alarm test command For detail settings see 6 4 5 2 4 6 Alarm Hysteresis This is the alarm hysteresis setting For detail settings see 6 4 5 2 4 6 Secondary Variable The secondary variable of this transducer block This Secondary Variable equals the Secondary Value SV of the assigned FlexConn function EU at 100 Not used in the SmartRadar FlexLine EU at 096 Not used in the SmartRadar FlexLine Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 49 Commissioning Parameter Description Units Index In this field you can select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note See also limitations described before Note For supported units see 6 4 5 2 8 Decimal Not used in the SmartRadar FlexLine 6 4 5 2 6 Temperature Details Transducer Block Settings The Temperature Details transducer block is an additional temperature transducer block that can be used if details of individual temperature elements for example to make a temperature profile are relevant Just like the Average product temperature transducer block it publishes the average product temperature as PV and the Vapour Temperature
91. Mode to Remote Set Remote Threshold Source to HH HA LA or LL Set corresponding alarm setting of the related product level board Set Status Behavior to lt BAD UNCERTAIN gt Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 89 Commissioning FII DO Fallback Mode Energized De Energized S Activate Deactivate commands p monitoring Bad Bad Uncertain Not used Alarm PV SV Status data HH HA LA LL FIGURE 6 21 operation mode survey SSES SmartRadar FlexLine Part No 4417 762 08 6 90 Service Manual Honeywell Enraf Commissioning 6 6 11 Overfill Protection Application 6 6 11 1 Introduction Because of some tank storage overfill accidents in the past there is an increased need for a qualified overfill protected level measuring system The SmartRadar FlexLine can be configured such that an adequate overfill protection level is achieved As such it is qualified as a Safety Instrumented Function SIF for overfill protection of storage tanks in the oil and gas industry to a SIL 2 level The safety parameters are within the range of SIL 2 if the following conditions are met m The SmartRadar FlexLine uses the Overfill Protection Appli cation with the dual redundant configuration of the FII DO as described in this manual and B All relevant entities are commissioned as decribed in this manual
92. N and OFF Confirm selected choice Commands Confirm selected choice SmartRadar FlexLine 4 2 Service Manual Part No 4417 762 Rev08 Honeywell Enraf Service Tools Function within menu Commissioning Within the menu screens move cursor 1 line up Within the edit screens scroll characters as long as the button is pressed Commands Move cursor 1 line up Display settings Toggle between Main screen and Standby mode Identification Go to next identification screen Commissioning Within the menu screens move cursor 1 line down Within the edit screens scroll down 1 character Commands Move cursor 1 line down Display settings Toggle between Main screen and Standby mode Identification Go to next identification screen Show menu Go to PV screen Decrease contrast Increase contrast Standby mode Pressing any buttons will activate SmartView again Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 4 3 Service Tools 4 1 5 SmartView Menu Structure 4 1 5 1 SmartView Screens Depending on the state of the menu process and the pressed button s following screens can be displayed start up SmartView Menu Structure PV screen gt aa B 1 menu 7 7 7 password protected function commissioning list function commands list extra information display contrast
93. PU and HCI BPM Therefore they only support the same limited set of GPU records and so called items Potential Electrostatic Charging Hazard Do NOT wipe the surface of the antenna with dry cloth and do NOT clean its surface with a solvent If electrostatically charged discharge of the antenna surface to a person or a tool could ignite a surrounding hazardous atmosphere Adding a Radar to the OneWireless Network Introduction Before a radar will be visible in the OneWireless network it must be supplied with a correct network security key so it will be allowed to join the protected wireless network Users must be properly trained in Honeywell OneWireless solutions before adding the SmartRadar in a OneWireless network To establish communication with the Onewireless network the Key Server Manager and Wireless Builder R120 or later tools are required Please refer to the respective manuals for details France restricts outdoor use to 10mW 10 dBm EIRP in the frequency range of 2 454 2 483 5 MHZ Installations in France must limit EIRP to 10 dBm for operating modes utilizing frequencies in the range of 2 454 2 483 5MHz For this reason Honeywell Enraf does not recommend configuring frequency hopping modes that use this frequency range For installations in France use only the following OneWireless Frequency Hopping FH Mode Selections EU Channel 1 EU Channel 7 NA EU Guard Bands and NA EU Channel 3 FH Mode selections
94. RAF Bj SMARTRADARDDDADI amp MBIENT TEMP PRODT TEMP CONFIG TB1 CONFIG TB2 Show Parameter Names CONFIG TB3 CONFIG TB4 OBSVD DENSITY PRO DT PRESSURE RELAY OP1 RELAY DP2 RELAY RELAY 0 4 TEMP DETAILS VAPDUR PRESSURE TEMP ff Library OF Offine 38 Online PRIMARY localhost MNGR 3EBEBEEEEEEEEE For Help press F1 Parameter Description Stale Lim Publication data stale limit For more details see OneWireless documentation Period This setting determines the publication time for the primary variable of this transducer block This can be 1 5 10 or 30 seconds For more details see OneWireless documentation SmartRadar FlexLine Part No 4417 762 08 6 54 Service Manual Honeywell Enraf Commissioning 6 4 5 2 8 Supported Units The SmartRadar Flexline supports the following units Parameter Supported Units Level and position Meters m Millimeters mm Inches in Feet ft Level rate of change Millimeters second mm s Meters hour m h Inch minute in min Feet minute ft minute Temperature Degrees Celsius Degrees Fahrenheit F Pressure Pascal Pa kilo Pascal kPa bar psi Density kg m kg g ml los ft deg API 6 4 6 Commissioning the HCI TWL Configurable Tran
95. Radar FlexLine Honeywell Enraf Service Manual 4 11 Service Tools 4 1 5 1 11 Commands Menu Screens The commands menu starts with the board list screen see FIGURE 4 10 You can navigate through the board list by using the up and down buttons A board can be selected by simultaneously pressing the left right button commands FII DO 6 4 FII SMU 3 FIGURE 4 10 The board list screen The function list screen see FIGURE 4 11 shows all available functions of the previously selected board You can navigate through the function list by using the up and down buttons You can return to the board list screen by pressing the left button A function can be selected by simultaneously pressing the left right button If a FlexConn module does not contain any function commands this will be indicated in the list no cmd FCI HT 0 P pressure o cried pressure no cmd Distance Ha cmd Tenperature H cmd FIGURE 4 11 The function list screen On selection of an available function the command list screen is presented see FIGURE 4 12 You can navigate through the SmartRadar FlexLine Part No 4417 762 08 4 12 Service Manual Honeywell Enraf Service Tools function list by using the up or down button A command can be selected by simultaneously pressing the left right button You can return to the function list screen by
96. Radar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Table of Contents 6 6 4 1 1 6 6 4 1 2 6 6 4 2 6 6 4 3 6 6 5 6 6 5 1 6 6 5 2 6 6 5 3 6 6 6 6 6 7 6 6 8 6 6 9 6 6 10 6 6 11 6 6 11 1 6 6 11 2 6 6 11 3 6 6 11 4 6 6 11 5 6 6 11 6 6 6 11 7 6 6 11 7 1 6 6 11 7 2 6 6 11 7 3 6 6 11 8 6 7 6 7 1 6 7 2 6 8 6 8 1 6 8 2 6 8 3 6 8 3 1 6 8 3 2 6 8 3 3 6 8 3 4 6 8 3 5 6 8 3 6 6 8 3 7 6 8 4 6 8 4 1 6 8 4 2 6 8 4 3 6 8 4 4 Monitor 0 6 84 Status Behavior 6 84 Khan Rei tte EE 6 85 6 85 COMMMAWOS dm uos E E eee 6 85 6 86 WEACIVAIS rrm 6 86 6 86 LED ASSOCIGUON J2422 cu centers E E REG qeu d 6 86 Terminal Allocation 6 87 Commissioned Entities 6 88 Board Commissioned Entity 6 89 Fail safe Level 6 89 Overfill Protection Application 6 91 hebreo 6 91 Essential FlexConn 6 91 Application Principle
97. Rev08 6 16 Service Manual Honeywell Enraf Commissioning parameter address hex Address dec Data type pes a CH im jum 2 Conversion Interpretation FEET devide by 1000 INCHES devide by 100 36 Spot temperature 15 0x0238 5040569 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 37 Spot temperature 15 pos 0x023A SD40571 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 38 Spot temperature 16 0x023C 5040573 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 39 Spot temperature 16 pos Ox023E SD40575 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 40 Ambient Temperature 0x0300 SD40769 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 0 0302 40777 1 6 3 3 6 7 41 Product Pressure 0x0303 5040772 long 2 PASCAL multiply by 100 KILO PASCAL devide by 1000 PSI devide by 1000 Product PressureStatus 0x0305 40774 byte 5 See 6 3 3 6 8 42 Hart Input Variable 1 0x030A 5040779 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 Hart Input Variable 1 0x030C 40781 Integer 1 See 6 3 3 6 9 Status 43 Hart Input Variable 2 0x030D 5040782 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 Hart Input Variable 2 OxO30F 40784 Integer 1 Se
98. SmartRadar FlexLine Service Manual 6 105 Commissioning Example 2 2 HART density devices and 1 distance device can be connected density device 1 allocated to Function 6 density device 2 allocated to Function 7 B the distance device allocated to Function 3 Generic Generic i Generic m Generic Lei HART Bus Generic m Y FCI HT gt CAN Bus FIGURE 6 29 Alternate system diagram multi drop digital mode SmartRadar FlexLine Part No 4417 762 08 6 106 Service Manual Honeywell Enraf Commissioning FIGURE 6 30 In analog mode the connected HART device will be allocated to Function 1 through 7 depending on the type of HART device connected Generic 4 CAN Bus Analog mode system diagram 6 8 3 6 8 3 1 Software Specifications General The main function of the FCI HT software is to measure HIMS product density by connecting the FCI HT board via the HART bus to 2 pressure sensors P1 and P3 and via the FlexConn bus to a product level sensor and an optional water level sensor The alternative function is to connect up to 5 generic HART devices operating in multi drop digital mode or 1 generic HART device operating in analog mode The FCI HT software only supports HART devices with the following addresses 00 Reserve
99. SmartRadar FlexLine Service Manual 6 113 Commissioning A HART temperature sensor may have a PV unit code Ohms and a SV unit code Celsius The required sensor value is temperature in Celsius and this is translated into the FlexConn PV and the Ohms value is translated into the FlexConn SV Translation is performed in the order PV Distance Temperature Pressure and Density SV Distance Temperature Pressure and Density TV Distance Temperature Pressure and Density The required sensor value read from the generic HART devices will be converted into SI Units within the FlexConn PV as shown in TABLE 6 9 The other sensor values of a generic HART device are not converted and they are simply translated from the HART device environment into the FlexConn environment SV and TV Accepted HART Units Abbreviation ACOA Abbreviation Unit Translation Pounds per square inch Pascal Pascal Kilo Pascal Degrees Celsius Celsius Degrees Fahrenheit Feet Meters Meters Inches Kilograms per cubic meter Kilograms per cubic meter Pounds per cubic foot Degrees TABLE 6 9 Generic HART device units into FlexConn PV unit translation 6 8 3 6 Function Identification Functions 1 through 8 are identified by the entities Function Category Function Type and Function Sub type Their default identification information is detailed in TABLE 6 10 Func
100. Table of Contents CHAPTER 1 1 1 1 2 1 3 1 4 1 5 CHAPTER 2 2 1 2 2 2 2 1 2 2 2 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 4 2 5 2 6 2 7 2 7 1 2 1 sl 2 1 2 2 7 1 3 2 7 1 4 2 1 4 1 2 1 4 2 2 7 1 5 2 8 2 8 1 2 8 2 2 9 2 9 1 2 9 2 2 9 3 2 9 4 2 9 5 3 3 1 Generdlc ourekoezrsuervranpR eere eu Eu UIN V Eee Ed aru AUS 1 1 Target Group for this Service Manual 1 1 Structure of this 1 1 Helated DocumeniS us 35024 segues chews EN 1 1 TrademarKS er e e e n ee 1 2 Sont M PPTP E 1 2 cce 2 1 General EE 2 1 Safety e Tu UI CEET 2 1 l rug 62 SE EE EE Ee EE ER 2 1 eB 2 1 Safety Instructions 615456 enc caves sinew tees edema ese e ee 2 1 Safety 51 5 2 1 EC Declaration of Conformity for EU 2 2 Control Drawings for 5 2 2 BSc 2 2 Additional Information 2 2 Environmental 2 2 rege eege ERE QE EH eens ons 2 2 Bn D HRPmm 2 3 Personal Safely ad eee 2 3 Warnings and
101. This is the alarm hysteresis setting For detail settings see 6 4 5 2 4 6 Ullage Level Scale EU at 100 Not used in the SmartRadar FlexLine EU at 0 Not used in the SmartRadar FlexLine Units Index In this field you can select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note For supported units see 6 4 5 2 8 Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 47 Commissioning Parameter Description Decimal Not used in the SmartRadar FlexLine Rate of Change Scale EU at 10096 Not used in the SmartRadar FlexLine EU at 096 Not used in the SmartRadar FlexLine Units Index In this field you can select the required engineering unit from the list of available units level units for the level TB and temperature units for the temperature TB Note For supported units see 6 4 5 2 8 Decimal Not used in the SmartRadar FlexLine 6 4 5 2 5 Configurable Transducer Block Settings The configurable transducer blocks are special in the way that they do not represent a fixed input function of the SmartRadar Configurable transducer blocks can be programmed to represent any available functions on any of the available FlexConn boards in the SmartRadar NOTE The configuration of the configurable transducer blocks must be done using Engauge Example
102. This value will be there till initialization takes place Once the normal operation starts the output will follow the linked PV depending upon the output mode setting m Manual overwrite mechanism This is a standard FlexConn func tionality Separate configuration and command entities are defined for this See 6 9 5 Board Commissioning 6 9 4 Calibration of the HCI HAO A calibration provision is given which is used to accurately map the analog output between 4 20 mA using the two range values entered for Primary Variable Following table lists all entities required for calibration Entity Data Type Analog Output at 4 mA Float non volatile R W Analog Output at 18 mA Float non volatile R W Calibrate at 4 mA Undefined command Calibrate at 18 mA Undefined command Enter Calibration Mode Undefined command Exit Calibration Mode Undefined command NOTE Commands used in the following calibration procedure can be executed either by using the CAN tool the SmartView or Engauge Calibrate the analog output of the HCI HAO as follows Connect loop resistor at connector CN2 Power up HCI HAO board SmartRadar FlexLine Part No 4417 762 08 6 126 Service Manual Honeywell Enraf Commissioning Give command Enter Calibration Mode Give command Calibrate Analog Output at 4mA Measure actual output current through the loop resistor using current meter Enter th
103. WELL ENRAF SMARTRADAROO0A01 I1 TEMP DETAILS Block TEMP DETAILSA Parameters Online Main Ranges Alarm Configuration Other Other2 RADAR LEVEL Ev Bj SMARTRADARDO 275 d High High Alert Alert Disable Alert Priority In Alarm Alarm Limit fi 1E 022 Alert Disable Alert Priority m High Alert Alert Disable Alert Priority In Alarm Alarm Limit 2 1E 022 Low Low Alert Alert Disable Alert Priority In Alarm n RADAR LEVEL FBS SYSTEM In Alarm Eig HOBETWELS Alarm Lirnit r HONEYWELLENRAF 8 SMARTRADARODOAD AMBIENT TEMP BB LAvG PRODT TEMP TB1 _CONFIG_TB2 Bl cONFIG TB3 B CONFIG TB4 B OBSVD DENSITY PRODT PRESSURE B RELAY _RELAY_OP2 _RELAY_OP3 _RELAY_OP4 d TEMP DETAILS VAPDUR PRESSURE TEMP 022 Alarm Limit fi E 022 Show Parameter Names OF 38 Online PRIMARY localhost MNGR For Help press F1 Alert Disable m ics Wil With this settings it is possible to disable an alarm With this setting it is possible to define the alert priority For more information on alert priority see the Onewireless Documentation Alert Priority In Alarm This light shows the actual alarm status Alarm Limit This is the alarm trip point NOTE The alarm hysteresis is define
104. XR Overfill Protection Overfill Protection level status GPU protocol status status Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 95 Commissioning 6 6 11 6 49 CN3 FII DO 1 CN3 FII DO 2 6 6 11 7 6 6 11 7 1 Engauge SmartView Overfill Protection Application Wiring Connect the external wiring see illustrations below Connect terminal 48 to the pump or to the valve e Connect terminal 49 to the mains Fil DO 1 Fil DO 2 Ofp b 14 15 16 17 CN2 R1 R2 Ry3 b 21 Ry4 b 18 1920 21 Lj Hr CN3 R4 49 48 Commissioning the Overfill Protection Application To configure the Overfill Protection Application all essential boards needs to be configured FII DO redundant Make sure all jumpers are set to Normally Open N O See 6 6 3 1 Set the Board Instance entity of each FII DO board to a different value e g 0 and 1 The boards are redundant and share the same board ID so to be able to address the board uniquely by the internal CAN bus or external FlexConn protocol the board instance must be different to distinguish the boards from each other Set the Counterpart Board Instance entity of each FII DO board to the Board instance of the counterpart EI DO board redundant board SmartRadar FlexLine Service Manual Part 4417 762 Rev08 Honeywell Enraf Commis
105. able lists the Gauge status information and meaning Gauge status decimal Meaning Level gauge is measuring level 255 Level gauge is in failure Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 31 Commissioning 6 3 3 7 Modbus Coils The following table lists Modbus commands and their related addresses coils and data Modbus Modbus Number of address hex address dec registers FlexConn Modbus Protocol Switch OxFFOO Reset Device OxFFOO Product Level Alarm Test Hi Hi OxFFOO Product Level Alarm Test Hi OxFFOO Product Level Alarm Test Lo OxFFOO Product Level Alarm Test Lo Lo OxFFOO Start Proof Test First Relay Board OxFFOO Stop Proof Test First Relay Board OxFFOO Start Proof Test Second Relay Board OxFFOO Stop Proof Test Second Relay Board OxFFOO Modbus command NOTE Coils are just names for memory addresses The other way to look at it is that they are just pre defined variable names A coil is a boolean bit variable and a register is an integer word variable 6 3 3 8 Modbus Exception Handling When a Modbus master device sends a request to a FlexLine device it expects a normal response One of four possible events can occur from the master s query m If the FlexLine device receives the request without a communication error and can handle the query normally it returns a normal response If the FlexLine devi
106. ag Read Message Read Tag Descriptor Date Read PV Sensor Information Read Device Information Read Final Assembly Number Write Message Write Tag Descriptor Date Write Final Assembly Number Read Long Tag Read Unique Identifier Associated With Long Tag NI OO A OINI CH Write Long Tag HART Common Practice Commands Command no Description Write Primary Variable Damping Value Write Primary Variable Range Values Set Primary Variable Upper Range Value Set Primary Variable Lower Range Value Reset Configuration Changed Flags Enter Exit Fixed Current Mode Perform Self Test Perform Device Reset Write Primary Variable Units Read Additional Device Status Read Dynamic Variable Assignments Write Dynamic Variable Assignments Write Device Variable Units Read Device Variable Information Write Device Variable Damping Value Write Number Of Response Preambles Squawk Write Device Variable Catch Device Variable SmartRadar FlexLine Part 4417 762 08 6 124 Service Manual Honeywell Enraf Commissioning 6 9 3 Other HCI HAO features m Planar transformer for galvanic isolation from HART bus m Malfunctioning of the HCI HAO card or any linked cards is reveiled on the HART bus by means of the device status f fatal errors occur during operation which wi
107. any of the prescribed procedures Execution of activities that are not prescribed Neglect of the safety regulations for handling tools and use of elec tricity The contents descriptions and specifications in this Service Manual are subject to change without notice Enraf B V accepts no responsibility for any errors that may appear in this Service Manual Only certified technicians are authorized to make changes on the SmartRadar configuration All modifi cations must be in accordance to the guidelines as set forth by Enraf Modifications not authorized by Enraf will invalidate the approval certificates SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Safety 2 5 FIGURE 2 1 Labels Enraf B V Delftechpark 38 Honeywell Enraf 2628 x me Netherlands smartRadar FlexLine High Performance Sales code RXIVB FOB3O Serial nr 990 99 999 Input 55 240Vac 24 65Vde Test date 2008 10 10 S0 60Hz max 23 VA I 1 2 3 Ex d ia IIB T amp Q7 0003X C D344 1656 7 KEMA 07 ATEX 0010 X 40 to 85 C Zone 0 1 Ex d ia NE TS IP67 terminations warming do not open when explosive atmosphere may be present Identification label with Safety note on the SmartRadar FlexLine Refer to certificate for is EG LB PLUG n ef 2 6 WARNING WARNING Personal Safety In
108. ar FlexLine Service Manual Honeywell Enraf Commissioning p 2 9 o c 5 5 5 E d e S E res S 9 5 8 lt 2 37 Spot temperature 15 pos 0x123A 5044667 floating 2 METRES point FEET INCHES 38 Spot temperature 16 0x123C 5044669 floating 2 CELSIUS point FAHRENHEIT 39 Spot temperature 16 pos 0x123E 5044671 2 METRES point FEET INCHES 40 Ambient Temperature 0x1300 SD44865 floating 2 CELSIUS point FAHRENHEIT Ambient 0x1302 44867 integer 1 See 6 3 3 6 7 TemperatureStatus 41 Product Pressure 0x1303 5044868 floating 2 PASCAL point KILO PASCAL PSI Product Pressure Status 0 1305 44870 byte 5 See 6 3 3 6 5 42 Hart Input Variable 1 0x130A 5044875 floating 2 METRES point FEET INCHES Hart Input Variable 1 0 130 44877 1 See 6 3 3 6 9 otatus Integer 43 Hart Input Variable 2 Ox130D 5044878 floating 2 CELSIUS point FAHRENHEIT Hart Input Variable 2 Ox130F 44880 Integer 1 See 6 3 3 6 9 Status 44 Hart Input Variable 3 0x1310 5044881 floating 2 PASCAL point PASCAL PSI Hart Input Variable 3 0x1312 44883 Integer 1 See 6 3 3 6 9 status 45 Hart Input Variable 4 0x1313 5044884 floating 2 KILOGRAM point POUNDS PER FEI DEGREES API Hart Input Variabl
109. as SV The additional parameters can be used via Wireless Builder or the OPC server NOTE This Transducer block is not necessary when making temperature profiles via a tool that uses GPU communication SmartRadar FlexLine Part 4417 762 08 6 50 Honeywell Enraf Commissioning The temperature details can be found on the Other tab that This tab has a different layout than it has in a standard transducer block It is described below Witeless Builder Online Online Main Ranges Alam Configuration Other AvG PRODT Al Y Alarm Test o Alarm Alarm Hystersis 0 Average vapour Temperature 40 Alm L Crit Avg temp scale move the slider _LOBSVD_DENSITA to see all PRODT PRESSUA EU at 100 parameters EU at 0 Units Index Library pore TEMP DETAILSA E ES HONEYWELLE PRESSA AEE SYSTEM Average ambient Temperature NaN VAPOUR_TEMPA Lowest element Offset Show Parameter Names Cancel Help ffl Library C Ue 15 Online For Help press F1 PRIMARY localhost MNGR Parameter Description Alarm Test By selecting an alarm level to test High high High Low or Low low and pressing OK the SmartRadar will perform an Alarm test command For detail settings see 6 4 5 2 4 6 Alarm Hysteresis This is the alarm hysteresis setting For detail settings see
110. ating the actual measured Primary Value is below or above the alarm threshold enable disable disable Alarm test Activates and selects at the same time the Alarm test if enabled with the Alarm test enable listed before and the 4 alarm thresholds are properly set No Alarm High High alarm High Alarm Low Alarm Low Low alarm No Alarm Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 155 Commissioning 6 10 3 2 3 Water Level for 365 MPT amp water probe only Model cakacia pode vw Pus 3 365 prone E probe D 2 A stil miri ads rn n m ET ha rea E n 1 in m d e ge 1 5 5 1000 n 805 mm 7h ED ig b 2 ram 1485 rni wi E SE Ze JEE al EB Pi 100 resis ju KR pr Leier to o 10 3 d my FOLE 6 40 till resisiorsi FIGURE 6 42 365 MPT amp water probe Refer to FIGURE 6 42 365 VITO MPT temperature and water probe lowest temperature element above water probe There are three possible sensitive lengths S for the water measurement 0 5 m 1 7 11 46 1 0 m 8 3 Biel and 2 0 m 6 6 12 46 SmartRadar FlexLine Part No 4417 762 Rev08 6 156 Service Manual Honeywell Enraf Commissioning The following entities must be set by Engauge or Smar
111. ation must be in accordance with the Inter national Standard EN IEC 60079 14 for electrical equipment in hazardous areas or with NEC NFPA70 requirements he stopping plugs cable glands and reducers must be installed in accordance with appropriate IP requirements Use explosion proof Ex d compound barrier glands due gt 2 litres IIB in case of use without SmartConn Ex e junction box Use increased safe Ex e cable glands in case a SmartConn box is used m improper installation of cable glands conduits or stopping plugs will invalidate the Ex approval of this device Grounding Make sure the housing of the device is properly connected to the ground reference Make sure that the electrical resistance of the ground connection is below the maximum of prescribed local requirements Accordance to Regulations Explosion Safety Without SmartConn Type of protection ATEX IEC CSA FM Certificate numbers ATEX IEC Ex pending for OneWireless option SmartRadar FlexLine KEMA 07ATEX0010X and KEM 07 0003 X Part 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual Safety A CAUTION 2 9 2 2 9 3 WARNING CAUTION NOTE SmartView KEMA 07ATEX0011X and IECEX KEM 07 0004 SmartConn KEMA 07ATEX0093 and IECEX KEM 07 0031 Without SmartView Ex d ia T6 Ta 40 C 65 C With SmartView Ex d ia ia T4 Ta 25
112. ature of element 9 16 Element temperature status 1 8 Status of element temperature 1 8 Element temperature status 9 16 Status of element temperature 9 16 Number of elements Number of installed temperature elements or RTD element type Type of installed temperature element TPL MTT Honeywell Enraf QSA Sangamo SPL Spot PT100 Large SPS Spot PT100 Small SNI Spot Ni191 SSS Spot Sangamo CU90 SCB Spot Beacon CU90 SCN Spot CU90 Nulectohm Part No 4417 762 Rev08 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning 6 4 5 2 7 e Wipeless Builder Online GR wsa 274 8 390 DWL Demo AMBIENT TEMP CONFIG TB2A CONFIG 4 RELAY OP1A TEMP DETAILS RADAR LEVEL EI Entis AMBIENT TEMP DETAILSA RADAR LEVEL 1 8 SMARTRADAROD 275 HONEY W ELL Actual Mode Normal Mode t Main Configuration Associated Device Relay Output Transducer Block Settings The Relay output transducer blocks are standard Binary Output transducer blocks In contrast to all other transducer blocks which are Analog Input transducer blocks There are 4 relay output blocks each representing one of the 4 relays that can be installed in the SmartRadar FlexLine These transducer blocks can be used to remotely control the relays provided these relays are programmed as remote control
113. bus registers For data type that is long and float IEEE 754 the 32 bits are devided over two 16 bits registers Reference e Long and Floating point IEEE 754 little endian address 0 Byte 1 address 1 Byte 2 address 2 Byte 3 address 3 Byte 4 e and Floating point IEEE 754 Modbus presentation big endian so word swapped and byte swapped Lo Byte 4 Hi Byte 3 Lo Byte 2 Hi Byte 1 Register x Register x 1 The first table that follows contains all gauge data in fixed point format starting at 0x0000 A scaling factor needs to be applied here B The second table contains all gauge data in floating point format starting at 0x1000 No scaling to be applied here Floating point IEEE 754 e Signed integers two s complement Fixed Point Format Gauge Data address hex Address dec Conversion Interpretation Modbus No of registers METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 ProductLevelStatus 0x0002 40003 char See 6 3 3 6 1 ProductLevelAlarms 0x0003 40004 See 6 3 3 6 13 Water Level 0 0004 SD40005 long METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning
114. bus to 1 or 2 pressure sensors and via the FlexConn bus to a product level and a water level sensor To measure product density the needed standard system configuration IS HART pressure sensor P1 product pressure pressure sensor P3 vapour pressure m Product level scanned from a FlexConn board e g TII XR m Water level scanned from a FlexConn board e g FII VT For tanks that are free venting to the atmosphere or floating roof tanks P3 pressure is not required The water level sensor is also optional 1 Hybrid Inventory Measurement System Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 103 Commissioning For HIMS density measurement system diagrams see FIGURE 6 27 and FIGURE 6 28 Product Pressure ER HART Bus Vapour Pressure d P3 Water Product Level Level Y TIFXR or FCI HT FILVT CAN Bus FIGURE 6 27 Standard HIMS density measurement system diagram HART B dd Product Pressure E Water Product Level Level Y or FCI HT FI VT X Band radar CAN Bus FIGURE 6 28 Floating roof or free venting tank HIMS density measurement system diagram SmartRadar FlexLine 6 104 Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning TABLE 6 1 As an alternative function the FCI HT board also allows the c
115. ce does not receive the request due to a commu nication error no response is returned The master program will eventually process a timeout condition for the request Typically 2 retries are carried out before going into fail m If the FlexLine device receives the request but detects a communi cation error parity LRC CRC no response is returned The master program will eventually process a timeout condition for the request m If the FlexLine device receives the request without a communication error but cannot handle it for example if the request is to read a non existent output or register the FlexLine device will return an exception response informing the master of the nature of the error The exception response message has two fields that differentiate it from a normal response m Function code field In a normal response the FlexLine device echoes the function code SmartRadar FlexLine Part No 4417 762 08 6 32 Service Manual Honeywell Enraf Commissioning of the original request in the function code field of the response function codes have a most significant bit MSB of 0 their values are all below 80 hexadecimal In an exception response the FlexLine device sets the MSB of the function code to 1 This makes the function code value in an exception response exactly 80 hexa decimal higher than the value would be for a normal response With the function code s MSB set the master s application p
116. ch other for correct functioning This is done every second In case of malfunction 2 retries are executed before the status is definitely determined The radar scans the overfill protection status every second and will react accordingly 6 6 11 4 Overfill Protection Board Actions The following table shows the important parameters for overfill protection utput Function 1 relay contact closed 0 relay contact opened safe situation Diagnostics Function health Board health 1 status GOOD healthy 0 status BAD UNCERTAIN not healthy force safe situation Level product level analysis product level threshold product level gt threshold force safe situation product level status BAD UNCERTAIN not healthy no communication with the Voltage all FlexConn monitored voltages 1 voltage within specifications OK 0 voltage too high one or more force safe situation Counter part communication communication with other relay board 1 valid communication 0 no communication force safe situation Both board contacts are always opened if one out of the following events Occurs Level 0 product level gt threshold product level TV BAD UNCERTAIN TII XR board does not respond Voltage 0 one of more board voltages out of range Board diagnostic 0 board status
117. communication Sensor Analog Output 6 132 SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning 6 9 6 Hardware Configuration 6 9 6 1 Jumper Allocation The following are typical jumper settings done on the HCI HAO board Jumper Connection Default Default Number Position Details Description Position Connections JP1 Short 2 amp 3 W amp M Entity Protection Short 1 amp 2 JP2 Short 2 amp 3 Password Read Protection Short 1 amp 2 JP3 Short 2 amp 3 Write Protection Entities Short 1 amp 2 JP4 Short 2 amp 3 Free Short 1 amp 2 JP5 Short 2 amp 3 Free Short 1 amp 2 JP6 Short 2 amp 3 CAN termination 120E resistor Short 1 amp 2 JP7 amp JP8 Short 1 amp 2 Active mode for Analog Output Short 1 amp 2 JP7 amp JP8 Short 2 amp 3 Passive mode for Analog Output 6 9 6 2 Terminal Allocation t b d 6 9 6 3 LED Allocation LED NUT ber Function LE2 HART data Transmit HART data Receive Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 133 Commissioning 6 10 6 10 1 FIGURE 6 34 Average Temperature amp Water Level Measurement FII VT Introduction The Field Interface Instrument VITO FII VT board is a VITO data processor module which calculates average product and vapour temperatures and optionally a water level
118. cription DDOR SD card with security key present NOSD No security key No SD card Bad SD card B Connection Status Display Text Description NO KEY No security key information available Insert a memory card with security information MACCONN Intermediate message during connection process SECCONN CONNECT The device is connected to the OneWireless network via 2 multinodes gateways DISCOVER Intermediate message during connection process NOTCONN The radio is not connected Make sure the OneWireless network is operational Could also happen if the radar is moved to another network SECURNG Intermediate message during connection process NOREDUN The device is connected to the OneWireless network via 1 multinode gateway only BAD KEY No valid key available Could happen if the radar is moved to another network e g from factory to customer from workshop to real life network etcetera SmartRadar FlexLine Part 4417 762 08 6 62 Honeywell Enraf Commissioning m Radio Signal Status Parameter Description IX power level Transmission power level Note This is an Advanced Setting Please read section 6 4 10 before changing this setting Primary RSSI Signal strength indicator for primary wireless connection Secondary RSSI Signal strength indicator for the redundant wireless connection B Additional Items Parameter D
119. ct level Status Good Status category Status category good actual Status code No error Honeywell Enraf ee Honeywell Enraf Read 5 message s Errors 0 243780 Professional FIGURE 3 5 Example of an Engauge screen dl SmartRadar FlexLine Part No 4417 762 08 3 12 Service Manual Honeywell Enraf System Architecture 3 5 1 3 5 2 3 5 3 3 5 4 3 5 5 Status Entities in Engauge Each board descriptor user interface starts with the tab page Status On this tab page the Health and Commissioning entities for the whole module and the individual functions are placed Generic Entities in Engauge The Status tab page is always followed by the Generic tab page on which the general commands and diagnostics entities are placed Board specific Entities in Engauge The Generic tab page is always followed by the Board specific tab page on which the board specific entities are placed These entities are specific for each individual FlexConn module type The board specific entities are further described in Chapter 6 Commissioning Specific Entities on Engauge After the board specific tab page for each implemented function on the concerned FlexConn module a specific tab page follows For example for the FII DO module the below listed specific tab pages will be present m Relay 1 Relay 2 Relay 3 Relay 4 In case of complex functions ex
120. d for HART device in analog mode 01 Reserved for P1 pressure sensor 02 N A Reserved for future use 03 Reserved for pressure sensor 04 HART generic sensor Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 107 Commissioning TABLE 6 2 HART Address Function HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor HART generic sensor Accepted HART addresses Engauge SmartView Engauge Smart View 6 8 3 2 Before proceeding with commissioning first check the maximum Start up current of all connected HART devices Make sure the HART address of the installed device s are in accordance with TABLE 6 2 P1 Pressure The FCI HT software only accepts the Primary Value of a P1 pressure HART device in SI units kilo Pascals kPa Make sure the P1 pressure HART device is configured to output data in kilo Pascals kPa If not correctly configure as yet by using an appropriate HART configuration tool Accepted HART ALON HART PV Unit Sensor Type PV Unit Code P1 Pressure Kilo Pascal kPa 12 TABLE 6 3 Accepted PV unit for a P1 HART device NOTE The Secondary and Tertiary values of a P1 pressure device may be any units
121. d in the Other tab Part No 4417 762 Rev08 Honeywell Enraf SmartRadar FlexLine 6 44 Service Manual Commissioning NOTE Having alerts on measured variables is not standard in OneWireless Be careful using these alarms when the user is also using Experion As these alarms will be visible as system alarms and NOT as process alarms 6 4 5 2 4 4 Configuration Tab This tab describes the publication time and time out settings Mitelgss Builder Online Pie View FieldDewzes Window Online Root JW wsa 274 1 390 OwL Demo B AMBIENT TEMPA coNFIG TB2A 1 coNFIG TB4A TEMP DETAILSA RADAR LEVEL Entis _AMBIENT_TEMPA TEMP DETAILSA RADAR LEVEL TAR Root 5 CH wSG 274 990 OwL Demo AMBIENT CONFIG TB2A CONFIG 4 TEMP DETAILSA RADAR LEVEL EI Entis B AMBIENT 1_ _ 5 Ranges Alam Configuration Other Dither Er RADAR LEVEL CK wj SMARTRADARDO 275 Connector Stale Lim Period 1 second e E Offline HONEY WELL ENRAF SMARTRADAROOOAO 1_TEMP_DETAILS Block _TEMP_DETAILSA Parameters Online Bal SYSTEM 128 HONEYWELL rige HONEYWELL ENRAF Bj SMARTRADAROODADI amp MBIENT TEMP PRODT TEMP CONFIG TB1 a CONFIG TB2 Show Parameter Names CONFIG TB3 e CONFIG
122. d via the RS232 485 physical layer In the third situation the CAN RS module behaves like a Modbus slave communicating via the Modbus protocol Part 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 5 Commissioning NOTE A protocol switch has been implemented as to switch back and forward between the GPU FlexConn and the Modbus protocol The physical layers for the communication are RS 232 isolated and non isolated and RS 485 isolated RS 232 is used for direct point to point connections whereas RS 485 facilitates a multi point network with up to 32 drivers and 32 receivers The HCI GPU slave module can be used in any field devices provided with the FlexConn architecture The Modbus protocols can be used when the SmartRadar FlexLine interfaces to a DCS or SCADA system Experion HS Server Station lt 1 32 or dual Ethernet SmartRadar FlexLine 900 Serial Modbus segment Serial Modbus segment 1 32 1 32 SmartRadar SmartRadar FlexLine FlexLine FIGURE 6 3 Typical example of a SmartRadar FlexLine in a Modbus topology SmartRadar FlexLine Part No 4417 762 08 6 6 Service Manual Honeywell Enraf Commissioning 6 3 2 Specifications System Specification e Typical TurnAround Delay TAD 35 ms e Maximum TAD 65 ms e Refresh rate of 32 FlexLines on one link 5 76 sec scan rate of 180 ms e Refresh ra
123. dar FlexLine The ullage is then calculated from the measured level innage as Upper reference position l measured level Offset to roof The distance between radar reference and the tank roof The gauge uses this information to determine the position of the echoes caused by the product and the roof A positive value means the roof is below radar reference see also FIGURE 6 8 SmartRadar FlexLine 6 68 Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning Entity Name Explanation Nozzle length Needs only to be set if the antenna is installed inside the nozzle For a Stilling well application program following entities Entity Name Explanation Tank bottom position The gauge uses this information to calculate the level innage and to determine the position of the bottom reflection part of peak selection Maximum Gate fill With this entity the gauge checks if the programmed upper measuring range is valid Minimum measurable distance at least 0 5 m from the antenna Upper reference position This entity is only used if ullage is to be read from the SmartRadar FlexLine The ullage is then calculated from the measured level innage as Upper reference position l measured level Stilling well diameter The inner diameter of the stilling well 6 5 2 3 Level Check With the Accept reference command the gauge s innage or ullage value i
124. dded to the device via Wireless Builder This can easily be done by drag and drop The specific parameters of all available transducer blocks can be set via Wireless Builder This section describes how to use the Configuration Form to configure the transducer blocks channels Please refer to the Configuring Channels chapter in the OneWireless manual This Transducer Blocks section only explains the additional or non standard items Adding Transducer Blocks In order to configure each channel a user must add transducer blocks to this device Expand the device template in the Library tree click to see all available transducer blocks Drag and drop the transducer block s that must be instantiated made concrete from the Library tree to the device in the Offline tree Each transducer block can only be added to the instrument once After adding the relevant transducer block s load the device to activate the transducer blocks Please refer to Block instantiation in the OneWireless Wireless builder User s Guide for more information The following additional transducer blocks are available Transducer Block See section Ambient temp Average product temperature Configurable Transducer block 1 Configurable Transducer block 2 Configurable Transducer block 3 Configurable Transducer block 4 Observed Density Product pressure Relay output 1 Relay output 2 Relay output 3 Relay output
125. e 4 0x1315 44886 Integer 1 See 6 3 3 6 9 status 46 Hart Input Variable 5 0 1316 5044887 floating 2 Free format point SmartRadar FlexLine Service Manual Part 4417 762 Rev08 Honeywell Enraf Commissioning zn 2 9 o c e s RE P E Z 5 2 S 5 5 2 G lt Z O Hart Input Variable 5 0x1318 44889 Integer 1 See 6 3 3 6 9 status 47 First Relay Board Relay 0x1319 5044890 floating 2 1 point First Relay Board Relay 0x131B 44892 Integer 1 See 6 3 3 6 10 1 Status 48 First Relay Board Relay 0x131C 5044893 floating 2 2 point First Relay Board Relay Ox131E 44895 Integer 1 See 6 3 3 6 10 2 Status 49 First Relay Board Relay Ox131F SD44896 floating 2 3 point First Relay Board Relay 0x1321 44898 Integer 1 See 6 3 3 6 10 3 Status 50 First Relay Board Relay 0 1322 SD44899 floating 2 4 point First Relay Board Relay 0x1324 44901 Integer 1 See 6 3 3 6 10 4 Status 51 Second Relay Board 0x1325 5044902 floating 2 Relay 1 point Second Relay Board 0x1327 44904 Integer 1 See 6 3 3 6 10 Relay 1 Status 52 Second Relay Board 0x1328 5044905 floating 2 Relay 2 point Second Relay Board 0x132A 44907 Integer 1 See 6 3 3 6 10 Relay 2 Status 53 Second Relay Board 0x132B 5044908
126. e 6 3 3 6 9 Status 44 Hart Input Variable 3 0x0310 5040785 long 2 PASCAL multiply by 100 KILO PASCAL devide by 1000 PSI devide by 1000 Hart Input Variable 3 0x0312 40787 Integer 1 See 6 3 3 6 9 status 45 Hart Input Variable 4 0 0313 SD40788 long 2 KILOGRAM PER by 100 POUNDS PER_FT3 devide by 10000 DEGREES API devide by 1000 Hart Input Variable 4 0x0315 40790 Integer 1 See 6 3 3 6 9 status 46 Hart Input Variable 5 0x0316 5040791 long 2 Free format devide by 100 Hart Input Variable 5 0x0318 40793 Integer 1 See 6 3 3 6 9 status Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning PS 2 lt CH Be 5 5 a 2 522 5 e 55 p E 85 6 2 5 8 4 2 47 First Relay Board 0x0319 SD40794 long 2 Relay 1 First Relay Board 0x031B 40796 Integer 1 See 6 3 3 6 10 Relay 1 Status 48 First Relay Board 0x031C 5040797 long 2 Relay 2 First Relay Board Ox031E 40799 Integer 1 See 6 3 3 6 10 Relay 2 Status 49 First Relay Board 0x031F 5040800 long 2 Relay 3 First Relay Board 0x0321 40802 Integer 1 See 6 3 3 6 10 Relay 3 Status 50 First Relay Board 0x0322 SD40803 long 2 Relay 4 First Relay Board 0 0324 40805 Integer 1 See 6 3
127. e Manual 4 19 Service Tools File Tools Tree FlexConn Help c Test Site c COMI 5 40 SmartLink 3 001 1 HCM GPU 002 2 FCM BPM f 3 330 00 G 990 00 Status Generic SmartView master Miscellaneous 003 0 HCI GPU Professional Configuration 004 0 HCI BPM Commissioned Board 1005 0 Commissioned SmartView master 1006 2 FCI HT Health Board 008 1 FII 5MV MM Tee il 011 0 HCI HAO in Status category Status category good actual Status code No error Health SmartView master Status Good Status category Status category good actual Status code No error Honeywell Enraf Read 4 message s Errors 0 It 2 4 3378 0 Professional FIGURE 4 21 Example 3 of an Engauge screen SmartRadar FlexLine Part No 4417 762 08 4 20 Service Manual Honeywell Enraf Service Tools File Tools Tree FlexConn Help c d Test Site c COMI ABE SmartLink_3 001 1 HCM GPU 002 2 FCM BPM c 2 990 00 c X G 990 00 003 0 HCI GPU f Professional Configuration 004 0 HCI BPM Compensations and features 005 0 TII XR 006 2 FCI HT 1008 1 FlI SMV 011 0 HCI H O Filter averaging constant 0 99 95 Filter compensation Linear compensation Verification pin measurement status Verification pin physical position 1 Verification pin physical pos
128. e is placed by the transmitting device into a frame that has a known beginning and ending point This allows receiving devices to begin at the start of the message read the address portion and determine which device is addressed and to know when the message is completed RTU mode is a binary mode of data representation Messages start with a silent interval of at least 3 5 character times This is most easily implemented as a multiple of character times at the baud rate that is being used on the network shown as T1T2TS3T4 in next figure The first field then transmitted is the device address The gauges monitor the bus continuously including during the silent intervals When the first byte the address byte is received each gauge decodes it to find out if it is the addressed gauge Following the last transmitted byte a similar interval of at least 3 5 character times marks the end of the message A new message can begin after this interval SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning A typical message frame is shown below Start Address Function Data CRC End check T1T2T3T4 8 bits 8 bits n 8 bits 2 8 bits T1T2T3T4 Start Synchronisation 3 5 character time elapsed m Address The address field of a message frame contains eight bits The address must be within the range 1 to 247 decimal A master addresses a slave by placing the slave address in
129. e relay coil will be de energized when the relay state is Activated If the Relay Mode entity is set to lt De Energized gt the relay coil will be de energized when the relay state is Deactivated and the relay coil will be energized when the relay state is Activated SmartRadar FlexLine Part No 4417 762 08 6 82 Honeywell Enraf Commissioning Engauge SmartView 6 6 4 6 6 4 1 Engauge SmartView The lt Energized gt option is used for fail safe operation whereas the lt De Energized gt option is used for non fail safe operation Set each individual relay to the required configuration by selecting the proper entities See also next overview fail safe configuration is coloured Physically Configured Relay Mode Relay State Physical Result Normally Open De Energized Activated Closed NO Deactivated Open Energized Activated Open Deactivated Closed Normally Closed De Energized Activated Open NC Deactivated Closed Energized Activated Closed Deactivated Open Alarm Mode Each individual relay can operate in one out of three modes by setting the Alarm Mode entity to either PV Monitor Remote Control or Not In Use PV Monitor In PV Monitor mode each individual FII DO relay unit can monitor the Primary Value PV or Secondary Value SV of another board connected to the CAN bus and either activate or
130. ect value within 0 1 Give the Accept reference command Make sure the Accept reference status is GOOD Some remarks for the Engauge users o make sure the Accept reference command works fine all entities must have been sent to the gauge no yellow backgrounds may be visible prior to giving the command To read the Accept reference status push the Read button is not auto matically displayed Some remarks for the SmartView users On the SmartView display the advanced entity Reference radar is visible as well The value of this entity must be left to the default value lt 999 9999 gt Check Reference status in the commissioning menu to see if the command has been accepted SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning 6 5 2 4 Alarm Settings Engauge SmartView FIGURE 6 10 Set the entities High high alarm High alarm Low alarm Low low alarm and Alarm hysteresis to the desired values For definitions see FIGURE 6 10 Maximum safe fill Alarm Hysteresis High Alarm High High alarm Alarm Hysteresis Yo Y Y Tank zero Low Alarm Low Low alarm E ESF07 0012 Alarm and hysteresis definitions Attention All above mentioned entities MUST be set as the defaults are extremes 1 12 If they are not no er
131. ected type entity the P3 pressure can be displayed as either absolute pressure or relative pressure PV Unit Type Display Unit Type PV selected type P3 Pressure Absolute Helative P3 pressure displayed unit types NOTE If Relative pressure is selected the value stored in the Ambient Air Pressure entity is added to the measured pressure If Absolute pressure is selected no factor is added The final result is available in the Primary Value entity Absolute pressure is used in the density calculation the relative pressure is only displayed in P3 Primary Value For the FCI HT software to differentiate between a HART device malfunction and a HART device not actually installed pressure has the entity Installed which must be set to either Installed if a pressure HART device is actually fitted or Not Installed if a P3 pressure HART device is not actually fitted For example in the case of free venting tanks P3 would usually not be installed If the P3 pressure status is Good Actual the P3 pressure value is also stored in memory in the Last Valid P3 entity to allow recovery from a power down situation when a P3 pressure is not available If the measured P3 pressure is invalid e g HART scan error the software will check the P3 Installed entity to determine if is actually fitted If P3 is fitted the software will check for a Manual P3 Pressure entity value to be ent
132. ed TII XR firmware and board descriptor e the second position of correction field up to TII XR firmware version A1130 and board descriptor V4 Selected FlexConn Module 005 0 TII XR Professional Configuration Compensations and features i alse alselFalselFalselTruelFalselFalselT ruelFalselFalselFalselFalselF True SmartRadar FlexLine Part 4417 762 08 Service Manual Honeywell Enraf Commissioning Engauge SmartView Engauge SmartView e Or Field02 with TII XR firmware version A1131 and board descriptor V5 Selected FlexConn Module 005 0 TII XR E Professional Configuration Compensations and features Field 01 Field 02 Field 03 AA True Or Verification pins from TII XR firmware version A1140 and board descriptor V6 Selected FlexConn Module 005 0 TII XR Professional Configuration Compensations and features Not used Vert pins Linear True For the SmartView the command is implemented from TII XR firmware version A1142 and resides under the Command menu as follows From the menu select Commands B board TII XR and m Product level Then scroll through the list of commands and select the command Enable v pins To disable the verification pin compensation proceed as follows m By Engauge Set the appropriate field in the Compensation TAB to False By SmartView lt From
133. ee 4 1 AAA 55 ee 4 1 4 1 2 SmartView 4 1 4 1 3 CODBeCHOIS s tee Oo Awa 2 ip qam Oboe ee Pope eee Ee eA 4 1 4 1 4 SmartView 4 2 4 1 5 SmartView Menu Structure 4 4 4 1 5 1 SmartView 4 4 4 1 5 1 1 Start up 5 4 5 4 1 5 1 2 Menu Screen 4 5 4 1 5 1 3 Backlight 5 4 6 4 1 5 1 4 Display Contrast 4 7 4 1 5 1 5 Display Settings 4 7 4 1 5 1 6 Display Test Screen 4 7 4 1 5 1 7 Identification 4 8 4 1 5 1 8 Extra Information 5 4 9 4 1 5 1 9 Primary Value 5 4 9 4 1 5 1 10 Password 5 4 11 4 1 5 1 11 Commands Menu 5 4 12 4 1 5 1 12 Commissioning Menu 5 4 13 Ae IL LEE 4
134. een Standby mode If no button is pressed within 15 minutes SmartView switches to standby mode display test Performs blank black test extra information The extra information screen shows information about a specific function See also 4 1 5 1 8 TABLE 6 1 The menu items 4 1 5 1 3 Backlight Screen The backlight screen see FIGURE 4 4 allows you to enable disable the backlight The SmartView will only turn the backlight ON if following conditions are met backlight is enabled by the host backlight is enabled by the user When the left or right button is pressed the backlight setting immediately changes The backlight setting is stored in non volatile memory backlight FIGURE 4 4 The backlight screen nM SmartRadar FlexLine Part No 4417 762 08 4 6 Service Manual Honeywell Enraf Service Tools 4 1 5 1 4 Display Contrast Screen The display contrast screen see FIGURE 4 5 displays a horizontal scroll bar By moving the scroll bar you can adjust the contrast Moving to the right immediately increases contrast moving to the left decreases contrast display contrast contrast uum Be 56 ESF07 0032 FIGURE 4 5 The display contrast screen 4 1 5 1 5 Display Settings Screen The display settings screen allows you to set the buttons time outs The screen displays the following items Feature Possible States Default Buttons time out to main screen ON OFF ON Buttons
135. elated password This requires a W amp M module for Engauge If the primary value of the product temperature is completely valid then a W amp M indication will be set e g visible in SmartView Unsealing give the W amp M unseal level 1 and W amp M unseal the level 2 commands successively History can be made visible via W amp M seal history 6 11 4 Commissioning tions Make sure the RTD MPT jumper is set to RTD Commissioning Parameters for 1 or 2 RTDs 3 and 4 wire Temperature Calcula The following entities must be set set by Engauge or SmartView for a correct functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory Explanation The distance from tank zero till the first RTD Value Range floating point number lt X X gt Default 80 0 Second element offset if applicable The distance from tank zero till the second RTD floating point number lt X X gt 0 0 Number of elements The number of RTDs used 1 2 0 Element type The type material of the used RTDs Pt100 large small lt Ni191 gt lt PtCu100 gt Cu100 Cu90 enraf beacon weston solartron nulectrohms Sangamo MRT gt Sangamo spot No type Measurement type Selects RTDs MPT or 1 Weights amp Measures Sealing lt RTD 3wire
136. eleases Function specific Entities For the function specific entities see Chapter 6 Commissioning SmartRadar FlexLine Part 4417 762 08 Service Manual Honeywell Enraf System Architecture FIGURE 3 4 3 4 SmartView Display 3 4 1 General By means of the SmartView most of the FlexConn module settings can be controlled An impression of the SmartView 5 07 0024 For each sensor and digital I O function implemented on a FlexConn module a Primary Value screen becomes available on the SmartView display In the left bottom quarter of the display the Primary Value s Health status is shown Status Display Text Good Uncertain uncertain Bad bad Below the Status field the Status category is displayed Status Category Display Text actual manual manual last valid last valid stored stored instrument instrument environment environment general hardware fail hardware general firmware fail software general commissioning fail commission general calibration fail calibration general operational fail operational Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual System Architecture 3 4 2 Status Category Display Text over range over range under range under range no data available no data un initialized no init killed killed Status Entities on SmartVie
137. ell Enraf Commissioning The next step is to fetch the product level with respect to the tank zero point This can be done in several ways m Read the level from the level gauge if that has recently been checked calibrated a manual innage measurement to the datum plate of the tank a manual ullage measurement from the Upper Reference Point and calculate the level by level URP ullage Refer to FIGURE 6 43 At the bottom part of the probe there is an inactive metal part with a height of 25 mm 1 That is represented as distance The offset which has to be programmed in the entity Waterprobe bottom position can be found from Waterprobe bottom position A product level at reference point Nozzle height B NOTE If Waterprobe bottom position is a negative figure then it is possible to have a negative water level reading The following entities can be set by Engauge or SmartView for a Engauge correct functioning of the FIl VT module in an instrument SmartView Explanation Value Range Default High High alarm 4 thresholds for activating a floating point numbers lt 1 0E22 gt High Alarm related alarm status in the lt X X gt Low Alarm Primary Value Low Low alarm The distance for a floating point numbers lt 1 0E22 gt hysteresis mechanism lt X X gt around the alarm switching points Enables if activated see lt e
138. en the result will be Activated In this chapter each commissioning instruction text is recognizable by the Engauge SmartView icon in the margin When a commissioning instruction or command cannot be initiated by SmartView the 6 icon will be given When a commissioning instruction or command can only be initiated via SmartView the SmartView only button is visible left In some cases the Wireless Builder and or the Key Server Manager application s are used This is indicated by a corresponding button left Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 1 Commissioning FIGURE 6 1 6 2 Enraf Fieldbus HCI BPM 6 2 1 Introduction The Host Communication Instrument Bi Phase Mark HCI BPM board is a communication module for the instrument gauge Ge E e OME O Ara ET board with its isolation transformer As result of hardly requirements cable quality the connection of 10 to 15 devices per field bus and cable lenghts up to 10 km the Bi Phase Mark BPM signalling is used in many data transmission installations between various instrumentation and Communication Interface Unit CIU configurations Moreover the BPM technology provides excellent protection against lightning For the exchange of the BPM signals the HCI BPM board uses an isolation transformer for galvanic isolation see FIGURE 6 1 Furthe
139. ensity Kilograms per cubic meter Pounds per cubic foot Degrees API Accepted units for generic HART devices Engauge SmartView TABLE 6 8 f an accepted HART PV unit code is found the HART device is allocated to the relevant FlexConn function as detailed in TABLE 6 8 m f the HART PV unit code is not accepted the HART SV unit code is checked against TABLE 6 7 in the following order Distance Temperature Pressure and Density If an accepted HART SV unit code is found the HART device is allocated to the relevant FlexConn function as detailed in TABLE 6 8 he process is repeated for the HART TV unit code f none of the unit codes are accepted the device is allocated to Function 7 f a generic HART device output is not in the accepted units configure it to accepted units output data by using the HART config uration tool Function 1 P1 Pressure Function 2 P3 Pressure Function 3 Distance Function 4 Temperature Function 5 Pressure Function 6 Density Function 7 Other Function 8 HIMS Density FlexConn function allocation Once a device has been allocated to a function the HART PV SV and TV are translated into the FlexConn function s PV SV and TV The required sensor value of the generic HART device may not be in the HART PV but it is translated into the FlexConn PV Example Part No 4417 762 08 Honeywell Enraf
140. er 6 Commissioning Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 3 11 System Architecture 3 5 Engauge Service Tool Engauge Explorer File Tools Tree FlexConn Help 5 22 1 At SmartLink_3 ES 001 1 HCM GPU 002 2 2 390 00 006 2 FCI HT 1008 1 FlI 5MV 011 0 HCI HAO The Engauge service tool is a PC application with which all FlexConn module settings can be done as well By means of the Engauge s explorer each FlexConn module of the concerned SmartRadar FlexLine system can individually be selected by double clicking on the module s icon The so called board descriptor is loaded then resulting in a screen with tab pages By selecting these tab pages all settings of the specific module are accessible See example below Ji Test Site Selected FlexConn Module 005 0 TII XR G 390 00 Status Generic Board Specific Product level Compensations Obstructions and Zones Antenna Exchange Peak Selection Heimdall Advanced Miscellaneous f 003 0 HCI GPU Professional Configuration f 004 0 HCI BPM Commissioned Board True A 005 0 Commissioned Product level True Health Board Status Good Status category Status category good actual Status code No error DSP health Status Good Status category Status category good actual Status code No error Health Produ
141. ered If no manual P3 pressure value is entered the Last Valid P3 is used in the density calculation If no Last Valid P3 is available an error will be reported If P3 pressure is not installed in the case of free venting tanks a default value of 0 0 for P3 pressure is used for density calculations 6 110 SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning The Secondary and Tertiary values of a P3 pressure HART device are not converted and they are simply translated from the HART device to the FlexConn environment 6 8 3 4 HIMS Density To make HIMS density calculation possible the relevant entity values must be available See also FIGURE 6 31 Read also the nstruction Manual HIMS pressure measurement Enter the appropriate values into the following entities Engauge B Distance P1 to Zero Level SmartView B Distance P3 to Zero Level m Hydrostatic Deformation Level m Hydrostatic Deformation Factor Local Gravity Minimum HIMS Level 5 Level Hysteresis Ambient Air Density Tank Vapour Density P3 N a Minimum HIMS Level S 2 datum plate zero level Distance P1 to Zero Level FIGURE 6 31 HIMS configuration principle IM To calculate HIMS density the following valid data must be available B P1 pressure P3 pressure Product level Water level optional Part No 4417
142. ered trademark of the HART Communication Foundation Contact Head Office Delft The Netherlands Honeywell Enraf Delftechpark 39 2628 XJ Delft PO Box 812 2600 AV Delft The Netherlands Tel 31 0 15 2701 100 Fax 31 0 15 2701 111 E mail enraf nhelodesk honeywell com Website http www honeywell com ps SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Safety CHAPTER 2 SAFETY 2 1 2 2 2 2 1 General The SmartRadar FlexLine is a radar based level gauge to be used in inventory measurement systems It can also be used to interface with other systems and sensors such as pressure density or temperature sensors For the correct and safe servicing of this product it is essential that all personnel follow generally accepted safety procedures in addition to the safety precautions specified in this document Safety Conventions Warnings Following warning mark is used within this document to urge attention in order to prevent personal injuries or dangerous situations further described within this document Description Remark General warning Will always be explained by text 2 2 2 Cautions CAUTION Following caution mark is used within this document to urge attention in order to prevent damages to the equipment further described within this document Description General caution sign 2 3 2 3 1 Safety Instructions Safety Instr
143. escription Radio diagnostic No explanation These diagnostic information items are only relevant if requested by the factory Radio software build number Radio Network address Radio communication channel Wireless Network ID Radio mode Radio IEEE Address Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 63 Commissioning 6 4 10 Advanced Settings Transmission Power Level Professional installers are allowed to change to power settings in situations that external antenna is used to compensate for long external cables CAUTION It is NOT allowed to set the transmission power to a higher level than is allowed by the local authorities When a radar with an integrated antenna is ordered the value is set to the correct value in the factory CAUTION Only when an external antenna is used it is allowed to change this setting and only according to the table below Fortransmission power level settings see table below Remote Remote Remote Antenna Integrated Cable lenght Cable length Cable length Type 1m 10 Maximum transmission power level setting Europe 9 4 Not possible CAUTION For the remote antenna cables only the cables provided by Honeywell Enraf are approved for use The use of any other cables or cable lengths are NOT allowed by the Radio approvals he values in the above tables have been determined through agency certificati
144. fter installation the measurements at the probe position in figure 6 38 have already been made if the instructions are followed from the installation guide Otherwise that measurement should be made now by partly removing the probe to enable a measuring tape to be lowered from the nozzle The following values are obtained m Nozzle height Product level at water probe location m Water level at water probe location From these measurements calculate the value A Nozzle height product level at water probe location Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 145 Commissioning The next step is to fetch the product level with respect to the tank zero point This can be done in several ways m Read the level from the level gauge if that has recently been checked calibrated a manual innage measurement to the datum plate of the tank a manual ullage measurement from the Upper Reference Point and calculate the level by level URP ullage Refer to figure figure 6 38 At the bottom part of the probe there is an inactive metal part with a height of 25 mm 1 That is represented as distance B The offset which has to be programmed in the entity Waterprobe bottom position can be found from Waterprobe bottom position A product level at reference point Nozzle height B NOTE If Waterprobe bottom position i
145. g The commissioning entity for each function is initially default to False The commissioning entity for each function will only be True when the associated entities of each function have been set within normal operating range The board level commissioned entity default is also False It will only be True when all the function level commissioned entities are True 6 8 4 4 Function 1 Commissioning Set all Function 1 entities according to TABLE 6 15 requirements to commission P1 Engauge SmartView P1 Pressure Sensor Detected HIMS Commissioned Density P1 Ambient Air Pressure and P1 Installed Enabled P1 ambient air pressure z default True AND P1 installed 2 enable False P1 ambient air pressure default OR P1 installed disable Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 117 Commissioning P1 Pressure das Sensor P1 Ambient Air Pressure and P1 Installed Commissioned Density Detected Disabled Yes P1 ambient air pressure z default True AND P1 installed enable P1 ambient air pressure default False P1 installed 2 disable True TABLE 6 15 Function 1 commissioning entities 6 8 4 2 Function 2 Commissioning Set all Function 2 entities according to TABLE 6 16 requirements to Engauge commission P3 Smar
146. g with care Keep the flange surface free of dirt The O ring must be present and undamaged Closing of the Instrument Cover flanged joint must be cleaned before closing The closing flange bolts of the lid of the SmartRadar FlexLine must be fastened with a torque of 15 5 Nm Tools Use non sparking tools and explosion proof testers Use suitable explosion proof tools e g testing devices Working Environment Hazardous Zone Potential Electrostatic Charging Hazard Avoid generation of static electricity In case a OneWireless SmartRadar FlexLine is installed do NOT wipe the surface of the antenna with dry cloth and do NOT clean its surface with a solvent If electrostatically charged discharge of the antenna surface to a person or a tool could ignite a surrounding hazardous atmosphere SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Safety 2 7 1 4 2 WARNING 2 7 1 5 1 WARNING 2 8 2 8 1 2 8 2 WARNING 2 9 2 9 1 Safe Zone Avoid generation of static electricity Make sure no explosive gas mixtures build up in the working area Required Skills The technician must have technical skills to be able to safely install the equipment The technician also must be trained to work in accordance with the national requirements for electrical equipment in hazardous areas Electrical IEC Safety Standards The entire electrical install
147. gt lt 19200 gt lt 38400 gt lt 57600 gt lt 115200 gt Turn around delay 0 2000 ms 0 ms The turnaround delay is the minimum time the HCI GPU waits before starting answering the host Parity Odd Odd User can have different Even parity depending upon None application lt Stopbits gt lt One gt lt One gt Two Modbus slave address lt 1 247 gt 1 On a site there can be multiple gauges connected via the RS 485 physical link and hence different CAN RS boards can be identified by unique slave addresses However note that 5 485 supports only 32 devices in multidrop and so must be the addresses SmartRadar FlexLine Part No 4417 762 08 6 12 Service Manual Honeywell Enraf Commissioning Name Modbus register address offset Value Range 0x0000 0xEE00 Default Value 0 Explanation As per Modbus function code 03 supports 0000 to FFFF register addressing Considering modbus map starting at 0 0000 and 0x1000 and keeping this constant the offset address should be OxFFFF 0x1138 OxEEC7 For Round off number OxEEOO Offset can be moved any where between 0x0000 to OxEEOO 0x1138 is total number of registers of both modbus map Level units meters inches feet meters The unit in which level related records and items are shown Temperature units celsius lt fa
148. gt point is used for water ullage calculation Factory calibration values for the Maximum water capacitance and Minimum water capacitance are listed on the CheckList 765 766 768 Final Assembly delivered with every VITO probe Use the value at VR for the Minimum water capacity capacitance in air and the value at VT for the Maximum water capacity capacitance in water The factory calibration value for the minimum water capacitance is obtained by placing the probe in air This is an approximate value and may need some adjustment as the value depends on the dielectric property of the stored product For calibration details refer to the chapter Calibration of water bottom probe in the FlexLine service manual Professional The Water probe length can be read from the Model selection code position 2 for 76x probes The relation is as follows Model selection code Entity Water probe length Position 2 76x probes ft inch fractions 1 591 ft 19 09 in 3 232 ft 38 78 6 512 ft 78 15 in SmartRadar FlexLine Part 4417 762 08 6 144 Honeywell Enraf Commissioning Nozze been FIGURE 6 38 di lnk 26270 olete Waterproebe bottom position ESF07 0018d Tank and water probe data Refer to figure 6 38 how to determine the offset Waterprobe bottom position If the commissioning takes place directly a
149. hrenheit gt lt celsius gt The unit in which temperature related records and items are shown Pressure units lt pascal gt lt kilo pascal gt lt psi gt lt pascal gt The unit in which pressure related records and items are shown Density units lt kilogram m3 gt lt degrees API gt lt pounds ft3 gt lt kilogram m3 gt The unit in which density related GPU records and items are shown Communication type lt comm ni RS232 gt lt comm iso RS232 gt lt comm iso RS485 gt lt comm ni RS232 gt Communication type NOTE must be configured at the GPU slave tab of Engauge See 6 3 3 lt gt 13 characters lt GPU slave gt The name of the current function of this module This name is visible on the SmartView display 6 3 3 5 Modbus Holding Registers Internal values in a Modbus device are stored in holding registers These registers are two bytes wide and can be used for various purposes Some registers contain configuration parameters where others are used to return measured values temperatures etc to the host The holding registers start counting at 40001 They are addressed in the Modbus message structure with addresses starting at O Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 13 Commissioning parameter Product Level 6 3 3 5 1 Modbus 0x0000 SD40001 m Byte order in Mod
150. ically gt lt Manually gt lt Automatically gt RTD element positions If MPT element position floating point numbers lt 0 0 gt Only for MPT mode is MANUALLY then XX X X gt here the positions can be filled in Averaging constant filter Enables or disables a enable enable averaging constant filter disable Averaging constant Value of how much of the 0 0 1 0 gt lt 0 9 gt old calculated value is used with respect to the new calculated value Temperature range check Enables or disables the fact lt enable gt lt disable gt that an element which is lt disable gt outside a temperature range will lead to temperature fail See also FIGURE 6 46 Element skipping Enables or disables the fact lt enable gt lt disable gt that elements can be lt disable gt skipped if an element is outside a temperature range Maximum skipped elements The number of elements lt 1 2 gt 1 that can be skipped Median filter Enables or disables a enable enable median filter of 5 levels disable deep spike filtering Temperature calculation method The way the average Standard Enhanced temperature is calculated Custom see also features above Enhanced Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 171 Commissioning MRT length table Only for MRT Explanation
151. iew 13 characters lt BPM slave gt The name of the current function of this module This name is visible on the SmartView display After having checked set all before listed entities make sure the Board Commissioned and the BPM slave Commissioned entities are True the Board Health and the BPM slave Health entities are GOOD SmartRadar FlexLine 6 4 Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning 6 3 Enraf GPU FlexConn Modbus Protocol HCI GPU 6 3 1 Introduction FIGURE 6 2 The Host Communication Instrument Gauge Processing Unit HCI GPU board is a communication module for the instrument gauge 9 RS 422 terminator JP8 5 V ISO enable on CN2 JP7 RS 485 terminator ESF07 0006a The HCI GPU board The HCI GPU can communicate with any hosts via three different communication protocols The Enraf GPU protocol with its records and items limited m he Enraf FlexConn protocol with its so called entities m he Modbus protocol In the first situation the CAN RS module behaves like an Enraf GPU slave communicating via the Enraf GPU protocol If a valid record or item is received a related FlexConn message type A will be issued to the CAN bus for obtaining the desired data In the second situation when production test configuration and service tools are used the FlexConn protocol must be use
152. igh High alarm High Alarm lt Low Alarm or Low Low alarm Alarm test is a parameter command and the command will be executed when the parameter is sent to the gauge When the command is given the corresponding alarm will be set for 1 minute Compensations Filtering The gauge contains an output filter for both radar innage and radar ullage The higher the Filter averaging constant the more damping on the radar innage and radar ullage values The filter also introduces a lag between actual ullage innage and filtered ullage innage when the product level is changing The higher the Filter averaging constant the larger the lag The minimum Filter averaging constant value is O no filtering the maximum Filter averaging constant value is 99 For the general filter behavior see FIGURE 6 11 Exponentially weighted moving average filter 5 3 5 25 5 2 Ullage m 5 0 4 95 i i i 0 20 40 60 80 100 120 Time s FIGURE 6 11 Filtering characteristic example level change 5 mm s SmartRadar FlexLine Part No 4417 762 08 6 72 Service Manual Honeywell Enraf Commissioning 6 5 2 6 2 In the table below some filtering figures are given Filter averaging EE Maximum lag Maximum lag constant s distance 50 1 4 0 1 0 1 dL s 70 1 8 0 25 0 25 dL s 90 3 1 1 dL s 95 4 5 2 2 01 5 98 7 5 5 5 5 dL s 99 10 11 11 dL s
153. ion code element 1 00 m 3 3 84g 0 15 m 5 15 16 1 00 m 3 3 845 1 35 m 4 5 Zuel 2 35 m 7 8 9 46 The positions 9 10 of the Model selection code show the number of Pt100 elements of the MPT probe WTO interface WTS Daran A Til FR r Eh E SE als zij f II d L E I n 1 A Sensor length 3 d L rd mm zig we Lrwewstelamact Lowest element atiet Lowest zh gal tack enm rh We me g ode zd reese ET 6 28 pp 00 Lowes ESF07 0018f FIGURE 6 40 Multiple spot and tank data Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 149 Commissioning The lowest element offset value is obtained by adding the distance of position lowest element and distance between the tank zero datum plate and the bottom of the MPT probe d i iu nm mm aF miami mi i iri Bite E I j dur BE it jm i i J oe 83 im i la T T gee Fal cit iw al Edi ET ij Et et oe Ti a T d lees jar i n r Product a ere gign i
154. ion failed f authentication failed verify that the wireless network is operating correctly and try again with a new security key Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 37 Commissioning Key Server Manager Operation Configure AD Authentication Devices Authentication Device Wireless Nodes Event Log Default WFN_ID Freq Hopping ID 0 Freq Hopping Mode us Channel 1 D Keys DS IP Address Number of Keys eg 192 168 254 200 Network Parameters Keys Expiration C Use Date Time D 20 rss e Use Duration Days Hours Authentication Device AD ID ee i Transfer Mode ActiveSync InstallerdD I i Ka Drive G D Rotor Dives Memory Card Clear All Transfer Keys Read Data FIGURE 6 5 Sample screen of the Key Server Manager 6 4 4 Removing a Radar From the OneWireless Network To remove a radar from a Onewireless Network the security key information must be removed from the radar To prevent this from happening by accident this functionality is only available via the Smart View To erase the security key information Go to Menu gt Commands Enter the password SmartView Go to the HCI 1WL Select Board and issue the Restore Default command SmartRadar FlexLine Part No 4417 762 Rev08 6 38 Service Manual Honeywell Enraf Commissioning 6 4 5 6 4 5 1 Commissioning the HCI 1WL i
155. is a PC application with which all FlexConn module settings can be done as well 4 2 1 1 Wired Connections Situation FIGURE 4 17 Connecting the serial COM port of a PC or laptop via an RS 232 or RS 485 transmission line to either a Communication Interface Unit CIU or a SmartLink enables the control of a SmartRadar FlexLine system field line BPM or RS 485 HAZARDOUS ZONE field SAFE ZONE control room CIU Prime SmartLink LO LO 1 CN elo eoe dd rs Engauge n E S 9 ENTIS or other host FIGURE 4 17 Connecting the Engauge service tool wired connections dcs SmartRadar FlexLine Part No 4417 762 08 4 16 Service Manual Honeywell Enraf Service Tools 4 2 1 2 OneWireless Situation FIGURE 4 18 Connecting the serial COM port of a PC or laptop via an RS 232 or RS 485 transmission line and a Lantronix server or directly via an Ethernet connection Engauge version 2 4 and up only to a OneWireless gateway enables the Control of a OneWireless SmartRadar FlexLine system OneWireless SmartRadar FlexLine SAFE ZONE control room OneWireless Gateway Ethernet Lantronix or RS 485 ESF09 0010 FIGURE 4 18 Connecting the Engauge service tool OneWireless Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 4 17 Service Tools 4 2 2 Using Engauge E Engauge Explorer File Too
156. is value in the Analog Output at 4mA entity Give command Calibrate Analog Output at 18mA Measure actual output current through the loop resistor using a current meter Enter this value in the Analog Output at 18mA entity Give command Exit Calibration Mode to exit the calibration mode These calibration data are used to calculate the analog output current for the Primary Value PV Untill calibration has been carried out the Health status of the PV and the analog output function will be Status BAD Status Category STATUS CATEGORY BAD GENERAL CALIBRATION FAIL Status Code CALIBRATION SET POINTS CALIBRATED Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 127 Commissioning 6 9 5 Board Commissioning 6 9 5 1 Basic Configurable Entities Overview PV Link board ID Basic configuration entities of the HCI HAO board which are configurable by using SmartView are listed in the following table SmartView Display PV linked Brd ID Data Type Unsigned int 8 bits Non Volatile Default PV Link board instance linked Brd IN Unsigned int 8 bits Non Volatile 0 PV Link function instance linked Brd FI Unsigned int 8 bits Non Volatile 0 PV Link Board Sensor Value link Brd SVAL Enumeration Non Volatile PV LINK SV Link board ID linked Brd ID Unsigned int 8 bit
157. issioning With jumpers the relays can individually be set to Normally Open NO or Normally Closed NC In addition to the board s Health LED LE1 the LEDs LE2 and LES are available see FIGURE 6 19 They can be associated to a relay by setting the LED Association entity fail safe level application continue with section 6 6 10 6 6 2 Operation Mode The FII DO can operate in one of two modes Alarm Model and Fallback This is controlled by the Operation Mode entity Fallback Mode is not implemented yet Set the Operation Mode entity to Alarm Mode Engauge SmartView Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 81 Commissioning 6 6 3 Relay Configuration 6 6 3 1 Jumper Settings At installation each individual relay contact was configured as required with the hardware jumpers JPx0 where x Relay 1 to 4 respectively See FIGURE 6 20 FIGURE 6 20 The relays hardware jumpers cd NOTE In the Commissioning stage no jumper setting can be changed without breaking the compartment screw sealing 6 6 3 2 Relay Mode Each individual relay can be set to be energized or de energized during operation by setting the Relay Mode entity to Energized or De energized respectively If the Relay Mode entity is set to Energized the relay coil will be energized when the relay state is Deactivated and th
158. ition 2 Verification pin physical position 3 Verification pin physical position 4 Verification pin physical position 5 Verification pins measured positions Verification pins compensation Tank shell thermal expansion coefficient Tank shell reference temperature Tank shell vapor ambient ratio Tank shell manual vapor temperature Value Ambient temperature Value 1 i i n Tank shell manual ambient temperature Status Undefined Honeywell Enraf Read 30 message s Errors 0 2 w2 4 3378 0 Professional FIGURE 4 22 Example 4 of an Engauge screen Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 4 21 Service Tools SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Installation CHAPTER 5 INSTALLATION NOTE Before starting with commissioning activities first make sure all mechanical and electrical installation aspects have been completed correctly For installation see the nstallation Guide for the SmartRadar FlexLine In case the OneWireless Communication Option HCI 1WL is installed a lightning arrestor is integrated by default The lightning arrestor see figure below will prevent the inside electronics from being affected in case of a nearby lightning strike Although it will protect against multiple discharges it can be replaced
159. lable in Engauge For sample screens and parameter descriptions see below Online 390 OwL Demo B AMBIENT coNFIG TB2A coNFIG TB4A RELAY B TEMP DETAILSA E RADAR LEVEL Entis AMBIENT TEMPA TEMP DETAILSA BE RADAR LEVEL ENRAF SMARTRADAROODAO01 RELAY OP1 Block RELAY Parameters Online 990 005 aura DI Permitted Mode iv 005 7 d offline M N CEO SYSTEM kg HONEYWELL 109 HONEYWELL ENRAF Bj SMARTRADAROODADI AMBIENT TEMP AvG PRODT TEMP CONFIG TB1 CONFIG TB2 cONFIG CONFIG TB4 i OBSVD DENSITY PRODT PRESSURE RELAY RELAY DEZ RELAY RELAY TEMP DETAILS VAPOUR_PRESSURE Mapp TEMP gt fff Library For Help press F1 Binary Output Variable Binary Read Parameter Show Parameter Names AUTO Bad Out ve back value Bad Cancel Help OF Offline 3 Online ZG PRIMARY localhost MNGR Description Name Here you can specify the name of the transducer block Associated Device The device that contains the transducer block you are editing The device name is set during commissioning with Wireless Builder and is stored in the TAG descriptor entity Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual Commi
160. larm Warning O Overfill alarm With the Safety shut down timer entity the user can set the time that a safe shutdown will be forced when only an error or failure in one relay chain is detected Default value 0 Safety Shutdown Timer DISABLED This is an enhanced safety function When one potential fail situation is detected in one chain the other chain will be forced to fail safe contacts opened after the safety shut down time Philosophy the first detected fail will not result in a shut down directly but should be solved within a certain time f the Safety shut down timer is enabled so value 0 then operation can continue with one branch till second fault is detected Part 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 97 Commissioning In other words this means In case an anomaly is deteced by the internal gauge diagnostics the gauge needs service within the time set by this timer Typical value 72 hours m f the Safety shut down time is disabled so value 0 then the customer wants to continue permanently with the other branch NOTE When the Safety shut down timer is active or running the remaining time until shutdown can be inspected by reading the Safety shut down timer left entity 6 6 11 7 2 TII XR Set the Overfill Protection Function entity to Enabled Engauge Set the First Relay Board Instance entity of
161. ll run the program into an undesired situation then a software reset Warm Reset is given to the HCI HAO software During this situation the output of the module remains at the desired level till the software starts normal working Handling of a fatal error is a general FlexConn function This will update the appropriate entity as well Unit conversions for the linked variables are possible All the linked variables available through linking data read from other FlexConn boards are in SI units Accepted units are listed in the table below Sensor Type Accepted HART Units Abbreviation GN Temperature Degrees Celsius C 32 Degrees Fahrenheit F 33 Pressure Pounds per square inch psi 6 Pascal Pa 11 Kilo Pascal kPa 12 Level Feet ft 44 Meters m 45 Inches 47 Density Kilograms per cubic meter kg m 92 Pounds per cubic foot 94 Degrees 104 m Analog output read back mechanism which is used to indicate errors in the analog output section An error can be indicated using the control relay on the FIl DO module over the CAN bus If some error is found in the DAC read back then the same is updated in function 2 sensor health as per following details in status and status codes Status BAD Status Category GENERAL HARDWARE FAIL Status Code DAC READ BACK FAIL Active and Passive mode of operation for Loop current m Multi droo m
162. ls Tree FlexConn Help c d Test Site 25 1 002 2 FCM BPM 7 3 990 00 X G 990 00 004 0 HCI BPM 005 0 TII xR 008 1 FII SMV 011 0 HCI HAO SmartLink 3 d 001 1 HCM GPU 1006 2 FCI HT Health Board After starting up the Engauge application first the specific transmission address of the concerned SmartRadar FlexLine system must be set correctly Also the transmission speed baudrate must be set After this is done Engauge s explorer appears and each FlexConn module of the concerned SmartRadar FlexLine system is visible on the left panel See FIGURE 4 19 Now each individual SmartRadar FlexLine module can be controlled by double clicking on the module s icon on the left panel The so called board descriptor is then loaded and a screen with tab pages appears Selected FlexConn Module 005 0 TII XR Status Generic Board Specific Product level Compensations Obstructions and Zones f 003 0 HCI GPU Professional Configuration Commissioned Board True Commissioned Product level True Status Good Status category Status code Ho error DSP health Status Good Status category Status cade Ho error Health Product level Status Good Status category Status cade error Status category good actual Status category good actual Status category good actual E mm Honeywell Enraf
163. make sure all entities are commissioned Engauge The Commissioned entity will display either True if the function is commissioned or False if the function is not commissioned To commission the function the entities must be set in accordance with the table below SmartView Remote Control Parameters Commissioned Mode Alarm Mode Remote Restricted Control Board ID gt 1 and lt 255 lt True gt Control Control Board Instance gt 0 and lt 7 Control Function Instance gt 1 and lt 15 Time Setting 0 Operation Mode Control Board ID lt 1 or gt 255 False Control Board Instance lt 0 and 7 Control Function Instance 1 and gt 15 Time Setting z 0 Not Time Setting 0 True Restricted Time Setting z 0 False PV Monitor Remote Monitor Board ID gt 1 and 2255 True Monitor Board Instance gt 0 and lt Monitor Function Instance gt 1 and lt 15 Time Setting 2 0 Monitor Board ID 1 or 2255 False Monitor Board Instance lt 0 and gt 7 Monitor Function Instance 1 and gt 15 Time Setting 0 Monitor Board ID gt 1 and 2255 True Monitor Board Instance gt 0 and lt Monitor Function Instance gt 1 and lt 15 Time Setting 0 Threshold 2 value entered Hysteresis 2 value entered Monitor Board ID lt 1 or 2255 False Monitor Board Instance lt 0 and gt 7 Monitor Function Instance 1
164. ment of the lt X X gt multi RTD probe Note Only actually used elements to be entered Multi RTD probe see FIGURE 6 39 right side and FIGURE 6 40 Explanation Value Range Default Number of elements The number of elements a lt 1 14 gt RTD probe has Lowest element offset The distance from tank zero floating point number till the lowest position of the xx gt multi RTD probe Sensor length The distance between the floating point number lowest first element and XX gt the highest element in the multi RTD probe SmartRadar FlexLine Part 4417 762 08 6 152 Service Manual Honeywell Enraf Commissioning Number of elements m see FIGURE 6 41 Explanation The number of elements resistors an MRT probe has Value Range Default Lowest element offset The distance from tank zero till the lowest position of the probe floating point number lt X X gt MRT element length if MRT length table T The lengths of the MRTs including anchor eye 14 floating point numbers X X X X gt lt 0 0 0 0 0 0 0 0 0 0 0 0 0 0 gt Product immersion depth Specifies whether a fixed range of MRT resistors is used F or user configured lengths 2 lt gt Fixed lengths are 0 25 0 65 1 25 1 95 2 85 4 15 5 65 7 35 9 25 11 65
165. ment temperature An array of 16 floating point number lt 0 0 0 0 gt SE temperatures representing lt X X gt P d the individual measured spot temperatures Element position An array of 16 distances floating point number lt 0 0 0 0 gt SE representing the spot XX gt DA 1 element distances lowest Gas immersion depth element has value of To calculate the real spot position add the value from the entity Lowest element offset 6 10 3 1 2 Vapour Temperature Engauge Vapour temperature tab Some Vapour temperature settings are shared with Product temperature settings NOTE Using Engauge following entities are set within the The following entities can be set by Engauge or SmartView for a correct functioning of the FII VT module an instrument Check each entity for its correctness Explanation The minimum required distance below an element before it is taken into account in the average vapour temperature calculation Value Range floating point number lt X X gt Default High High alarm High Alarm Low Alarm Low Low alarm 4 thresholds for activating a related alarm status in the Primary Value floating point number XX gt lt 1 0E22 gt The distance for a hysteresis mechanism around the alarm switching points floating point number lt X X gt lt 1 0E22 gt
166. mmand but it is still possible to determine if alarm has occurred When the alarm condition is then removed the relay state will become deactivated and normal operation will resume LED Association Depending on the value set in the LED Association entity the 4 individual relays on the FII DO board can be associated with one out of 2 LEDs LE2 or LE3 see FIGURE 6 19 The associated LED will be ON when the relay state is Activated and the LED will be OFF when the relay state is lt Deactivated gt SmartRadar FlexLine Part 4417 762 08 Service Manual Honeywell Enraf Commissioning NOTE The LEDs do not indicate the physical relay state coil state or contacts state as this depends on the software settings and the physical settings jumper see 6 6 3 Set the value of the LED Association entity as desired optional For Engauge an example see table below DII LED Association LED Number Relay Number 142 LE2 1 2 3 4 LE2 3 LE3 4 6 6 7 Terminal Allocation Terminal Number Function Relay 1 Common Relay 1 NO or NC Relay 2 Common Relay 2 NO or NC Relay 3 Common Relay 3 NO or NC Relay 4 Common Relay 4 NO or NC See jumper settings section 6 6 3 1 Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 87 Commissioning 6 6 8 Commissioned Entities By using the table below
167. n 8 of Model selection code is C the lowest element is 1 m 39 above the bottom of the probe With the VITO combi probes models 766C and 768 the position of the lowest element which is also the reference element depends on the length of the water probe The length of the water probe is specified in position 2 of the Model selection code The relation is as follows Water probe Position reference element with length respect to bottom of probe 0 5 m 1 7 11 46 1 0 m 3 3 8 46 1 0m 3 3 945 1 5 m 4 11 4g 2 0 m 6 6 2 5 m 8 2 el With the VITO probe models 76xD position 8 of Model selection code is D the lowest element is 0 065 m 2 946 above the bottom of the probe In case the model code cannot be read you can identify the model C or D by respectively the absence or presence of an orange wire in the wire loom of the VITO probe If the water probe length cannot be identified from the model selection code it can always be physically measured The sensor length is retrieved from the position of the highest element This figure is given in the Model selection code of the VITO probe positions 13 16 which are the last four figures and the unit is in cm In case the Model selection code cannot be read the position of the highest element is also engraved on the coupling of the adjusting pipe of the VITO probe units are in mm For the MIT and LT temperature probes models 76
168. n the OneWireless Network Introduction Once the authentication process is completed the SmartRadar can be commissioned in the OneWireless network Before you continue with this step familiarize yourself with the Wireless Builder configuration tool tor the OneWireless network For a detailed operation guide for the Wireless Builder please refer to the OneWireless Wireless Builder User s Guide R120 or later With the Wireless Builder you can create delete commission load and unload the SmartRadar just like any other OneWireless devices You can also activate and inactivate transducer blocks and program the different parameters such as publication period as with any other devices Once the Authentication process has been successfully completed the omartRadar will automatically be listed in the Online window of Wireless Builder as an uncommissioned device With a right mouse click it can be commissioned as described in the Wireless Builder manual After having finished all steps before the SmartRadar will have one transducer block Radar Level During further commissioning more transducer blocks can be added Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 39 Commissioning Wireless Builder 6 4 5 2 6 4 5 2 1 6 4 5 2 2 NOTE NOTE Transducer Blocks Introduction Besides the Radar Level transducer block up to 16 additional transducer blocks can be a
169. nable gt lt disable gt next listed entity the lt disable gt simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 159 Commissioning Explanation Value Range Default Alarm test Activates and selects at the No Alarm No Alarm same time the Alarm test if High High alarm enabled with the Alarm test High Alarm enable listed before and the Low Alarm 4 alarm thresholds are Low Low alarm properly set 6 10 3 3 Combi probe with two FII VT boards This section describes the necessary settings when two similar FlexConn boards are installed in the SmartRadar FlexLine In this case use one FII VT board 1 to process data from the VITO Interface for the integrated water probe and one FII VT board 2 to process data from the VITO Interface for average temperature from the probe NOTE The settings described in this chapter can only be made by Engauge Professional service tool Board instance number under Engauge Professional Tab Generic To distinguish the FII VT boards each FII VT board has a unique Board instance number range 0 9 When installed from the factory the Board instance numbers are already set different to 0 and 1 f a second board is added in the field the best way to
170. ng level Low element behaviour See FIGURE 6 47 on next page Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 165 Commissioning NO EXCLUSION default RTDs and MPT lowest element low element behaviour all submerged elements LAST VALID Low element usage STATIC EXCLUSION MPTs gt 2 elements lt element exclude zone low element behaviour all all submerged submerged elements elements with with T1 T1 excluded excluded temperature fail LAST VALID T1 pos Temperature element exclude zone T2 pos Temperature element exclude zone default 1m DYNAMIC EXCLUSION MPTs gt 3 elements lt smoothing level AND gt 2 pos low element behaviour Smoothing overrules selected temperature calculation method LAST VALID T2 pos Smoothing level T3 pos Smoothing level default Om ESF09 0007 FIGURE 6 47 Low element usage settings overview SmartRadar FlexLine Part No 4417 762 08 6 166 Service Manual Honeywell Enraf Commissioning Engauge SmartView Lowest element offset 6 11 4 1 NOTE m W amp M Sealing This board can be electronically sealed via the software A Notified Body can set his password via W amp M notified body seal password He can apply the seal by setting W amp M seal Here some data logging is filled in and the r
171. o 4417 762 08 6 130 Service Manual Honeywell Enraf Commissioning Engauge SmartView SV Link board ID The following entities can be set by Engauge or SmartView for a correct functioning of the HCI HAO module in an instrument If one needs to assign SV TV QV to HCI HAO then the corresponding unit codes also needs to be set properly so that the value read from other FlexConn board will be proper Explanation Board ID of Other FlexConn which is linked as SV to HCI HAO Default Value SV Link board instance Board Instance of the linked SV board SV Link function instance Function Instance of the linked SV board TV Link board ID Board ID of Other FlexConn which is linked as TV to HCI HAO TV Link board instance Board Instance of the linked TV board TV Link function instance Function Instance of the linked TV board QV Link board ID Board ID of Other FlexConn which is linked as QV to HCI HAO QV Link board instance Board Instance of the linked QV board QV Link function instance Function Instance of the linked QV board Linked Primary Value PV SV value of linked PV board in the set unit code Linked Secondary Value PV value of linked SV board in the set unit code Linked Tertiary Value PV value of linked TV board in the set unit code Linked Quarternary Value PV value of linked QV b
172. o the chapter Calibration of water bottom probe in the FlexLine service manual Professional The Water probe length can be read from the Model selection code position 3 for 365 probe The relation is as follows Model selection code Entity Water probe length Position 3 365 probes ft inch fractions A 0 485 m 1 591 ft 19 09 in L7 B 0 985 m 3 232 ft 38 78 in EE M 1 985 6 512 ft 78 15 in 6 6 ie Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 157 Commissioning Nozze been FIGURE 6 43 Hl qu lnk 26270 olete Waterproebe bottom position ESF07 0018i Tank and water probe data Refer to FIGURE 6 43 how to determine the offset Waterprobe bottom position If the commissioning takes place directly after installation the measurements at the probe position in FIGURE 6 43 have already been made if the instructions are followed from the installation guide Otherwise that measurement should be made now by partly removing the probe to enable a measuring tape to be lowered from the nozzle The following values are obtained m Nozzle height m Product level at water probe location m Water level at water probe location From these measurements calculate the value A Nozzle height product level at water probe location 6 158 SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeyw
173. oard Polling Address Polling address of the device which is used for poll based addressing Transducer Serial Transducer serial number Number of connected sensor of linked PV board Upper Range Value Upper range value for PV Function 2 Sensor This value is used to Analog Output calculate the analog output current Analog Output at 4mA Calibration reading when Calibrate at 4 mA command is given Analog Output at 18 Calibration reading when mA Calibrate at 18 mA command is given Lower Range Value Lower range value for PV This value is used to calculate the analog output current Analog Burnout Value Analog burnout value in lt 3 gt case of malfunctioning device Default values for entities marked in GREEN in the above table could be considered as proper values for making the health for respective Function or Board GOOD However the user is free to choose these values as per the requirement along with the rest of the entities All the entities in the above table would be initialized to their default values after init novram command is given All the entities should have their proper values so as to make the respective Function and Board health to GOOD status The Analog Output at 4 mA and Analog Output at 18 mA fields should be entered after giving proper calibration commands for more details see 6 9 4 SmartRadar FlexLine Part N
174. oard in the set unit code Function Part Function Board Specific Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 131 Commissioning HART SV unit code Explanation Unit code for linked SV Default Value UNIT CODE UNKNOWN HART TV unit code Unit code for linked TV UNIT CODE UNKNOWN HART QV unit code Unit code for linked QV UNIT CODE UNKNOWN Configuration changed Counter Increments every time the configuration is changed 0 Device ID Same as Enraf Serial number This is a unique number to every board Device Type Device type registered with the HART Communication Foundation Manufacturer ID Number Manufacturer ID registered with the HART Communication Foundation Number of Preambles Number of preambles required for a request from the HART master Number of Response Preambles Fixed Current Value Number of preambles in the HCI HAO response stream Fixed analog output current set by HART command 40 0 Loop Current Mode If HART mode selected is Standard 4 20mA gt then it is enabled If HART mode selected is Fixed 4 20 gt then it is disabled Enabled Percentage of Range Percentage of current PV with respect to the limits set Function Part Function 1 Function 2 Function Communication HART
175. ode supported to connect more than one HART compatible device on HART bus For operating the device in Multi Drop mode user needs to select the polling address to a non zero value Making the polling address to a non zero value makes the output current mode to Fixed 4 20 MA 4 mA fixed Non zero polling address will automatically make the output current mode to Fixed 4 20 MA Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 125 Commissioning All the HART compatible devices connected over the HART bus must have different polling addresses Multi drop mode is supported only in Passive mode of loop configuration When the output current mode is set to Standard 4 20 MA the polling address of the device must be made zero When the device is not in multi drop mode STANDARD 4 20 MA mode selected then the output current follows the changes in linked PV value m Scanning of each linked available PV SV TV and QV on the CAN bus with frequency of 1 Hz That means all the available linked variables are scanned every 1 second he analog output is refreshed every 1 second even if there is no change in the scanned variables So the watchdog for analog output is automatically implemented If the output is not refreshed within 45 seconds then a watchdog to analog output is generated and the output is forced to 0 mA m During startup the analog output of the HCI HAO module is kept low 0 5 mA
176. odule it k P planar transformer IN DEE FIGURE 6 45 The FII RTD board There are 4 possible configurations 1 or 2 RTDs ina 3 wire configuration 1 or 2 RTDs 4 wire configuration 2 till 6 RTDs as a probe called and which has 1 wire per RTD 2 common wires for all RTDs 2 till 6 MRIs as a probe and which has 1 wire MRT 2 common wires for all MRTs NOTE Only in RTD 3 or 4 wire configurations ambient temperature calculation is possible Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 163 Commissioning 6 11 2 Some Important Settings The FII RTD can be tailored to the need of the customer by a lot of settings See 6 11 4 Commissioning Some important settings of the FII RTD are listed below Setting Remarks Element type Can consist of following types e Pt100 large small e Ni191 e PtCu100 e 1100 e 190 Enraf Beacon Weston Solartron Nulectrohms e Sangamo MRT e Sangamo spot Measurement type Can be e RTD 3 wire e RTD 4 wire e e RTD configuration Can be e in tank e RTD1 RTD2 in tank e RTD1 in tank RTD2 ambient e RHTD1 ambient Gauge temperature scale Can be e PTS 68 e ITS 90 Lowest element offset This is the distance from tank bottom till lowest element position Number of elements Can be 1 6 MPT sensor length 6 11 3 Some Im
177. ommissioning Engauge SmartView 6 6 5 1 6 6 5 2 6 6 5 3 6 6 6 B Activate B Deactivate Acknowledge Activate The Activate command will cause the specified relay to become Activated This command is only available in Remote Control mode see 6 6 4 2 The Activate command behavior is modified by the Time Setting entity If the Time Setting entity is set to zero the relay will stay permanently activated until a Deactivate command is given If the Time Setting entity is set to a value other than zero the relay will be activated for a time in seconds equal to the value set in the Time Setting entity then deactivated During the period the relay is activated the relay state will be Time Setting Active This is useful for site commissioning For each relay set the Time Setting entity to the desired value Deactivate The Deactivate command will cause the specified relay to become lt Deactivated gt This command is only available in Remote Control mode see 6 6 4 2 Acknowledge The Acknowledge command will cause the specified relay to be physically deactivated but the relay status will be set to Acknowledged This command is only available in PV Monitor mode see 6 6 4 1 This command can only be given when the concerned relay has already been activated For example this command is useful if the relay is connected to an alarm system The alarm can be silenced by the co
178. on testing The above output power levels include the loss from the Lightning Arrestor 0 5dBm CAUTION Lightning arrestor must be in place for all instal CAUTION lations m The following shall apply for antenna type frequency range appli cation usage and agency country compliance e Antennas with a higher gain as shown above shall not be used e Maximum overall radio output power shall not exceed 10 mW EIRP Europe respectively 100 mW EIRP USA and Canada over the full band m industry Canada Compliance Statement e his device has been designed to operate with the antenna types listed in this document and having a maximum gain of 14 Antenna types not included in this list or having a gain greater than 14 dBi are strictly prohibited for use with this device The required antenna impedance is 50 ohms his device complies with Part 15 of the FCC rules and RSS 210 of IC SmartRadar FlexLine Part No 4417 762 08 6 64 Service Manual Honeywell Enraf Commissioning 6 4 11 Firmware Upgrade You can upgrade the radio firmware via OneWireless Wireless Builder For more details see the Wireless Builder manual in the chapter Upgrading Firmware in commissioned device NOTE Only the radio firmware can be upgraded via Wireless Builder Firmware upgrade of the HCI 1WL board and the other FlexConn boards is done via the normal FlexConn upgrade procedures Part No
179. onnection of up to 5 generic HART sensors operating in multi drop digital mode or one generic HART sensor operating in analog mode In the multi drop digital mode situation one or two of the generic HART sensors can be P1 Pressure or P3 Pressure providing product pressure and vapour pressure respectively but no HIMS density calculation will be available The HART sensors and HIMS density measurement are allocated to a function number in the FCI HT software See table below FlexConn Function Device Type Function 1 P1 Pressure Function 2 P3 Pressure Function 3 Distance Function 4 Temperature Function 5 Pressure Function 6 Density Function 7 Other Function 8 HIMS Density FlexConn function allocation Function 1 is exclusively reserved for P1 pressure Function 2 is exclusively reserved for P3 pressure and Function 8 is exclusively reserved for HIMS density calculation Only one of each type of HART device can be allocated to a function Therefore this limits the number of HART devices of each type that can be fitted Example 1 4 HART pressure devices and 1 temperature device can be connected P1 pressure device allocated to Function 1 P3 pressure device allocated to Function 2 one pressure device allocated to Function 5 one pressure device allocated to Function 7 the temperature device allocated to Function 4 Part No 4417 762 08 Honeywell Enraf
180. or entity definitions see FIGURE 6 7 and FIGURE 6 8 Free Space applications Stilling Well applications Radar reference Lo o rm De N a Ng Z2 c D E o r O 5 o g c D diameter D 8 E Y Q E 05 2 AE gt lt x gt i i ESF07 0008 FIGURE 6 7 Basic commissioning entities Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 67 Commissioning FIGURE 6 8 Definition of Offset to roof Offset to roof negative radar reference Offset to roof positive ESF07 0011 get the radar gauge level without any compensations enabled but Engauge with averaging filter and maximum Safe fill warnings enabled SmartView program the entities listed in the tables below For a Free space application program following entities Entity Name Explanation Tank bottom position The gauge uses this information to calculate the level innage and to determine the position of the bottom reflection part of peak selection Maximum Gate fill With this entity the gauge checks if the programmed upper measuring range is valid Minimum measurable distance at least 0 5 m from the antenna Upper reference position This entity is only used if is to be read from the SmartRa
181. ormation Maximum safe fill value too high Following information can be extracted from the TII XR system DSP firmware version Description Besides a generic processor the has Digital Signal Processor for algorithm calculations See also FIGURE 6 6 Production date Production date of the complete SmartRadar FlexConn system ART2A serial number The serial number of the high frequency module This module does all measurements Device serial number Serial number of the complete SmartRadar FlexConn system Antenna serial number Serial number of the measuring antenna Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning 6 5 2 9 Overfill Protection Application For the configuration of the TII XR within an Overfill protection application see 6 6 11 6 6 Relay Contacts 6 6 1 Introduction The Field Interface Instrument Digital Output FII DO board has A software controlled electromechanical relays see FIGURE 6 19 P Fo 7 A Sch ESF07 0001 FIGURE 6 19 The relays and LEDs on the FII DO board These relays are allocated to FlexConn functions as shown below Function Number Function The relays have output status read back lines SmartRadar FlexLine Part No 4417 762 08 6 80 Service Manual Honeywell Enraf Comm
182. owing parts can be found The program memory This memory contains the module specific software The microprocessor controller The microprocessor executes the module specific software stored in the program memory The non volatile memory Here the commissioning parameters and the diagnostics data are stored when the power is switched off Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 3 3 System Architecture Jumpers With the jumpers specific hardware settings can be made Function all warning and monitoring related commissioning entities are protected and cannot be changed the password is protected from being read all commissioning entities are protected and cannot be changed board specific jumper board specific jumper a For an explanation of the entities concept see 3 3 B Health LED The Health LED 2 LE1 the blue one indicates the general health status of the FlexConn module Good Uncertain eoeoeoooooeoeoeooooo Bad eoeoceoeoeoeoeoeoeoeo B 2 function LEDs These LEDS indicate module specific activities such as for instance data being transmitted or received SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf System Architecture FIGURE 3 3 B 3 voltage monitors The output of these monitors being voltage levels from 3 differen
183. portant Features Temperature calculations can be e Standard just simple averaging the spot temperatures e Enhanced averaging the spot temperatures and taking into account the contribution of each spot in respect to its immersion e Custom as standard but then giving it a weighing factor temperature range check be turned on In this case if spot elements are out of range a fail state results if not skipped see FIGURE 6 46 SmartRadar FlexLine Part No 4417 762 08 6 164 Service Manual Honeywell Enraf Commissioning permanent check checking range if Temperature range check is enabled permanent check spot element pot elemer range check result OK spot elemer spot element in fail 2 in fail 3 retries 3 retries upper lower upper lower shortcut temperature temperature not connected range range range range ESF09 0006 FIGURE 6 46 Temperature range check feature m median filter can be turn on or off which eliminates spikes of each individual calculated spot tempearture An averaging constant filter can be turned on or off which takes certain part of the previous calculated average temperature and a certain part of the new calculated temperature into account m Low element usage with following possible sub settings can be applied Noexclusion e Static exclusion e Dynamic exclusion These settings are then to be refined further with e Exclude zone e Smoothi
184. probe lt X X gt 6 11 4 3 Commissioning Parameters for MRT Temperature Calculations NOTE Make sure the RTD MPT jumper is set to MRT MPT position The following entities must be set set by Engauge or SmartView for Engauge a correct functioning of the FII RTD module in an instrument The SmartView default values are available after initialization of the non volatile memory SmartRadar FlexLine Part No 4417 762 08 6 168 Service Manual Honeywell Enraf Commissioning Lowest element offset Explanation The distance from tank zero till the bottom of the probe Value Range floating point number lt X X gt Default Number of elements The number of elements used 1 6 0 Element type The type material of the used RTDs Pt100 large small lt Ni191 gt lt PtCu100 gt Cu100 Cu90 enraf beacon weston solartron nulectrohms Sangamo MRT gt Sangamo spot No type Measurement type Selects RTDs MPT or MRT lt RTD 3wire lt RTD 4wire gt lt MPT gt lt MRT gt 6 11 4 4 Commissioning Parameters for All Types of Probes 6 11 4 4 1 Product temperature Tab Engauge SmartView Product immersion depth lt No type gt The following entities can be set set by Engauge or SmartView for a specific functioning of the FII RTD module in an instrument
185. query returned after the coil state has been forced Function 05 Function Output Address Hi Output Address Hi Output Address Lo Output Value Hi Output Value Lo Coil Slave address 8 bits Function 05 8 bits 6 3 3 3 Commisioning Notes address 16 bits Force data 16 bits CRC check 16 bits While commissioning please keep the following in mind For gauge configuration gt FlexConn must be used For data monitoring and certain gauge commands gt Modbus can be used SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning A changeover is done by the protocol switch Protocol switching is bound to the following Engauge only supports GPU FlexConn to Modbus switching Once the HCI GPU is in Modbus mode Engauge cannot execute any modifications as Engauge does NOT support Modbus communi cation This scenario may be found at a first time installation or during servicing issues SmartView supports both GPU FlexConn to Modbus and Modbus to GPU FlexConn switching at any time the actual protocol type being visible real time Suitable on issues in the field Along with data monitoring the Modbus host can issue certain commands such as Overfill test Reset Alarm Test and Modbus to GPU FlexConn switching It is recommended to disconnect the SmartRadar FlexLine from the Modbus communication link when using Engauge with the GPU
186. r FlexLine Honeywell Enraf Service Manual Commissioning 6 4 8 Using the SmartView with the OneWireless Communication Option 6 4 8 1 Introduction The SmartView replaces the display that is usually available on OneWireless transmitters 6 4 8 2 SmartView OneWireless Status Display At the Smartview there is a special OneWireless status display available called the extra information display See screen below extra information PRSSI SRSSI connection status SD status Parameter Description PROSI Primary RSSI Signal strength indicator for primary wireless connection SIS Secondary RSSI Signal strength indicator for the redundant wireless connection Connection status Radio connection status SD Status SD memory card status This screen is required during commissioning for the authentication process and to check the wireless connection quality It can also be used in case of wireless connection problems At the Smartview enter the menu by pressing simulta neously Scroll to the menu item extra information and press simul taneously to enter the OneWireless screen NOTE Since this extra information screen is also used for other purposes it may be possible that you have to configure the 990 SmartRadar to show this screen when the extra information menu item is selected This can be done on the SmartView itself or by using Engauge see 6 7 2 SmartRadar FlexLine Part No 4417 762
187. r FlexLine Service Manual Honeywell Enraf Commissioning parameter Modbus address hex Address dec Data type No of registers Conversion INCHES Interpretation Spot temperature 3 0x1208 5044617 floating point CELSIUS FAHRENHEIT Spot temperature 3 pos 0x120A 5044619 floating point METRES FEET INCHES Spot temperature 4 0x120C 5044621 floating point CELSIUS FAHRENHEIT Spot temperature 4 pos 0 120 5044623 floating point METRES FEET INCHES Spot temperature 5 0x1210 5044625 floating point CELSIUS FAHRENHEIT Spot temperature 5 pos 0x1212 5044627 floating point METRES FEET INCHES Spot temperature 6 0x1214 5044629 floating point CELSIUS FAHRENHEIT opot temperature 6 pos 0x1216 SD44631 floating point METRES FEET INCHES Spot temperature 7 0x1218 5044633 floating point CELSIUS FAHRENHEIT Spot temperature 7 pos 0x121A 5044635 floating point METRES FEET INCHES Spot temperature 8 0x121C 5044637 floating point CELSIUS FAHRENHEIT Spot temperature 8 pos 0 121 5044639 floating point METRES FEET INCHES SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell En
188. r function type vapour pressure Function 6 Density User function type product density Function 7 Other User function type product level User function type water level User function type product temperature User function type vapour temperature User function type product pressure User function type vapour pressure User function type product density TABLE 6 11 Generic HART user function types Functions 1 through 8 have fixed values for PV Unit Type and Function Identification entities as detailed in TABLE 6 12 Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 115 Commissioning Function Function 1 P1 Allocation Pressure PV Unit Type UNIT TYPE PRESSURE Function Identification P1 Pressure Function 2 P3 Pressure UNIT TYPE PRESSURE P3 Pressure Function 3 Dis tance UNIT TYPE LENGTH Distance Function 4 Temperature UNIT TYPE TEMPERATURE Temperature Function 5 Pressure UNIT TYPE PRESSURE Pressure Function 6 Density UNIT TYPE DENSITY Density Function 7 Other UNIT TYPE UNDEFINED Other Units Function 8 HIMS Density UNIT TYPE DENSITY HIMS Density TABLE 6 12 PV unit type and function identification 6 8 3 7 SmartView Display Although the
189. r protection against heavy lightning is realized by internal ground shields separated wiring and ground tracks SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning The HCI BPM module supports 2 protocols The Enraf GPU protocol with its records and items limited m he Enraf FlexConn protocol with its so called entities The module can communicate with 880 CIU prime 858 CIU 780 SmartLink 6 2 2 Commissioning the HCI BPM For a correct functioning of the HCI BPM module within an instrument gauge the following entities can be set by using either Engauge or Engauge SmartView Baudrate Smart View By using the following table check each entity for correctness Value Range lt 1200 gt lt 2400 gt lt 4800 gt Default Value lt 1200 gt Explanation Communication speed BPM sensitivity lt 1 8 gt The sensitivity of the receiver circuit 1 weakest 8 strongest Identification 8 characters e g lt TANK1234 gt Name of a tank or instrument GPU instrument address lt 0 99 gt The address of this instrument for GPU messages Note Each instrument must have a unique GPU address FlexConn instrument address lt 0 1899 gt The address of this instrument for FlexConn messages Note Each instrument must have a unique FlexConn address Level units lt meters gt lt
190. rable TB 2 Configurable TB 3 Configurable TB 4 Miscellaneous Enterprise Configuration Configurable 1 PV linkage Board ID Board instance Fun inst Unit type wv E Cas HI zs lt gt v2 4 3610 0 Enraf Read 1 message s Errors 0 Enterprise Explanation Default The board of the board that contains the function you want to map to the configurable transducer block Look in the board list which boards are available Value Range D The board instance of the board that contains the function you want to map This is usually 0 Look in the board list to see if any boards are available more than once in the instrument Part No 4417 762_Rev08 Enraf SmartRadar FlexLine Service Manual Commissioning Function Instance This identifies the function which data you want to map to this transducer block Explanation Value Range Default 6 4 7 The unit type is necessary to identify in One Wireless units of data 0 no unit 1 level 2 temperature 3 pressure 4 density 5 current All 4 configurable transducer blocks have the same settings in Engauge However the various configurable transducer blocks are reserved for particular types of data m Configurable Transducer block 1 is reserved for level data Configurable Transducer block 2 is reserved for temperature data Configurable Transducer block 3 is rese
191. raf Commissioning zn 2 7 2 o c sl arial 3 5 D oo H per Bo 5 5 D 5 RH lt 2 24 Spot temperature 9 0 1220 5044641 floating 2 CELSIUS point FAHRENHEIT 25 Spot temperature 9 pos 0 1222 5044643 floating 2 METRES point FEET INCHES 26 Spot temperature 10 0 1224 5044645 floating 2 CELSIUS point FAHRENHEIT 27 Spot temperature 10 pos 0x1226 SD44647 floating 2 METRES point FEET INCHES 28 Spot temperature 11 0 1228 SD44649 floating 2 CELSIUS point FAHRENHEIT 29 Spot temperature 11 pos 0x122A 5044651 floating 2 METRES point FEET INCHES 30 Spot temperature 12 0x122C 5044653 floating 2 CELSIUS point FAHRENHEIT 31 Spot temperature 12 pos 0 122 5044655 floating 2 METRES point FEET INCHES 32 Spot temperature 13 0x1230 5044657 floating 2 CELSIUS point FAHRENHEIT 33 Spot temperature 13 pos 0x1232 5044659 floating 2 METRES point FEET INCHES 34 Spot temperature 14 0x1234 5044661 floating 2 CELSIUS point FAHRENHEIT 35 Spot temperature 14 pos 0x1236 5044663 floating 2 METRES point FEET INCHES 36 Spot temperature 15 0x1238 5044665 floating 2 CELSIUS point FAHRENHEIT Part No 4417 762 08 SmartRad
192. ral temperature fail 1 Fail in average product temperature 2 Fail in average vapour temperature 3 Level exceeds lowest spot element 4 Level exceeds highest spot element 5 Spot element fail 6 one 7 Zero bit O Last valid level used 1 Manual level used 2 Level time out 3 Device not calibrated MTT 4 Exceeding differential temp range MTT 5 Out of specified temperature range 6 one 7 zero bit 0 No previous store command 1 Alternative element selected MRT 2 5 zero 6 one 7 Zero 6 3 3 6 5 Vapour Room Pressure Five registers contain the bit coded vapour room pressure and observed density status The status information is coded in such a way that an ASCII code for a character is generated The 8 bits ASCII coded character is placed in the Low byte of the register the High byte remains empty zero Vapour Room Pressure status Meaning bit O General option board fail 1 Low level alarm 2 Low low level alarm 3 High level alarm 4 High high level alarm 5 Level time out 6 one zero Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 25 Commissioning Vapour Room Pressure status Meaning bit 0 P1 exceeds min max trip pressure 1 P2 exceeds min max trip pressure 2 P3 exceeds min max trip pressure 1 3 Exceeding range P1 4 Exceeding range P2 5 Exceeding range P3 6 one
193. range m Fach board implements health as generic information based on the function s health s m Fach function implements health as generic information Each sensor and digital LO function implements an entity called Primary Value which in addition to the actual measured value also contains a health status Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 3 7 System Architecture 3 3 1 2 3 3 2 3 3 3 Commissioned Entity The Commissioned entity informs the end user if the most important commissioning entities of the concerned FlexConn module and its implemented functions are set correctly True the most important entities are set correctly B False the most important entities are not set correctly Generic Entity The following command entities are implemented as generic functions Reset device m Reset board The following information is available through the entities Board name FlexConn module name m Board hardware version Hardware version of the FlexConn PCB Firmware version Version of the software running on the FlexConn module De firmware software version data is built up according to the format below A10000 rt tC internal preliminary bug fixes minor functionality warning measuring data related part main functionality hardware modifications The last digit will not been shown in the official or formal r
194. re pos 0 020 SD40523 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 14 Spot temperature 4 0 020 5040525 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 15 Spot temperature 4 pos 0 020 5040527 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 16 Spot temperature 5 0x0210 SD40529 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 17 Spot temperature 5 pos 0x0212 SD40531 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 18 Spot temperature 6 0x0214 5040533 long 2 CELSIUS devide by 100 Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning R 2 DIO E 5 o 9 a o A EIE 2 p 2 25 gt 5 E 9 S 8 lt 2 FAHRENHEIT devide by 100 19 Spot temperature pos 6 0 0216 5040535 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 20 Spot temperature 7 0x0218 SD40537 long 2 CELSIUS devide by 100 FAHRENHEIT devide by 100 21 Spot temperature 7 pos 0x021A 5040539 long 2 METRES devide by 10000 FEET devide by 1000 INCHES devide by 100 22 Spot temperature 8 0x021C SD40541 long 2 CELSIUS devide by 100 FAHRENHEIT
195. reshold lt enable gt lt disable gt lt disable gt 6 172 SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning Explanation Value Range Default Alarm test Activates and selects at the No Alarm No Alarm same time the Alarm test if High High alarm enabled with the Alarm test High Alarm W p enable listed before and the Low Alarm 4 alarm thresholds are Low Low alarm properly set Function identification The name of the current 13 characters Vapour temp function of this module 5d This name is visible on the SmartView 6 11 4 4 3 Engauge Ambient temperature Tab NOTE Some settings for ambient temperature calculations are shared via the product temperature settings The following entities can be set by Engauge or SmartView for specific functioning of the FII RTD module in an instrument The default values are available after initialization of the non volatile memory so check each entity for its correctness Explanation Value Range Default High High alarm 4 Thresholds for activating floating point numbers lt 1 0E22 gt High Alarm a related alarm status inthe xx X x gt Low Alarm Primary Value Low Low alarm Enables if activated see lt enable gt lt disable gt next listed entity the lt disable gt simulation of one of the 4 alarms for a minute by simulating
196. ressure ESF07 0047 FIGURE 4 15 The entity list screen SmartRadar FlexLine Part No 4417 762 08 4 14 Service Manual Honeywell Enraf Service Tools On selection of an available entity the value edit screen is presented see FIGURE 4 16 If an invalid value is entered the message value out of range will be displayed If the value is not accepted by the FlexConn module the message value not accepted will be displayed You can scroll along the characters by push and hold the up button An entity modification is only executed on simultaneously pressing the left right button After this first a range check is done If the modification is accepted you will be returned to the value edit screen The cursor can be shift to the right by pressing the right button You can return to the entity list screen by pressing the left button NOTE By using the left button to return to the entity list screen without executing the modification s by pressing the left right button simultaneously will undo this these modification s Intearation Time 2 0BBBBaBaBE 81 Input ranges cf E T3 To Enter values uz 0000000E 01 ESF07 0037 FIGURE 4 16 Examples of the value edit screen Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 4 15 Service Tools 4 2 Engauge 4 2 1 Connecting the Engauge Service Tool The Engauge service tool
197. rogram can recognize the exception response and can examine the data field for the exception code Data field In a normal response the FlexLine device may return data or statistics in the data field any information that was requested in the request an exception response the FlexLine device returns exception code in the data field This defines the FlexLine device condition that caused the exception Meaning 01 Illegal Function The function code received in the query is not an allowable action for the FlexLine device This may be because the function code is only applicable to newer devices and was not implemented in the unit selected It could also indicate that the FlexLine device is in the wrong state to process a request of this type for example because it is unconfigured and is being asked to return register values 02 Illegal Data Address The data address received in the query is not an allowable address for the FlexLine device More specifically the combination of reference number and transfer length is invalid 03 Illegal Data Value A value contained in the query data field is not an allowable value for FlexLine device Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 33 Commissioning 6 3 4 Standard ASCII codes Dec Oct Hex Binair Code Dec Oct Hex Binair Code Dec Oct Hex Binair Code 32 040 20 0100000 SP 64 100 40 1000000 96 140 60 110000
198. rors will be displayed but the Commissioned entity will be False If the alarm entities are correctly set but the Alarm hysteresis is not then any alarms that would raise will never be set off So watch the Commissioned status Be aware that the alarm status is only visible in the Primary value entity innage It is not visible in the Secondary value entity ullage m Although the GPU protocol always contains the alarm status the current software only passes the actual alarm status to this protocol if the gauge is set to nnage control So when ullage status is asked for by the GPU protocol NO alarm statuses are displayed Workaround solution Set the GPU records to innage Part 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 71 Commissioning 6 5 2 5 Engauge SmartView 6 5 2 6 6 5 2 6 1 Alarm Loop Checking Normally level alarms can be verified when the level reaches the low level or high level alarm set point The level alarms and if applicable the hard alarm contact coupled to one of the level alarms can be checked by a loop check command This check is independent from the actual level value The level alarm signalling can be checked in several ways B viathe communication line to the host B viathe hard alarm output contact perform the alarm test set Alarm test enable to Enable and set Alarm test to the required alarm H
199. rved for density and pressure data Configurable Transducer block 4 can be used for any of the data types mentioned above The Secondary Variable SV of the configurable function block is automatically assigned to the Secondary Value of the FlexConn board function that is linked to the Primary Variable PV as described before Example To link a configurable transducer block to the Radar Level of the TII XR the following settings need to be configured Board ID 5 Board instance 0 Function instance 1 Unit type 1 Commissioning the HCI 1WL for GPU and FlexConn Communication By using a protocol tunnel through the OneWireless network it is possible to connect the standard Honeywell Enraf Entis systems or service tools The physical connection between the Entis systems or service tools is either via an Ethernet connection to the Gateway or via an RS 232 line through a Lantronix RS to Ethernet convertor to the Gateway See chapter 4 2 1 for details Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 57 Commissioning Engauge SmartView For a correct functioning of the HCI GPU module in an instrument gauge the following entities can be set by using either Engauge or Smart View By using the following table check each entity for correctness Name Value Range Default Value Explanation Identification 8 characters e g lt gt Name of a
200. s The behavior of each individual relay is further controlled by the Remote Control mode entity which be set to either Restricted or lt Not Restricted gt m If the Remote Control mode entity is set to Not Restricted gt any source can be used to control the relay with an Activate or a Deactivate command If the Remote Control mode entity is set to Restricted the relay can only be controlled by the source that matches the values set in the Control Board ID the Control Board Instance and the Control Function Instance From the Remote Control mode menu select either lt Restricted gt or lt Not Restricted gt f Not Restricted was selected skip to 6 6 4 3 Select Control Board ID set proper value Select Control Board Instance set proper value Select Control Function Instance set proper value Not in Use If an individual relay is not required in a particular application the Alarm Mode entity must be set to Not In Use Example If a particular application requires only two relays to be used say relay 1 and 2 then for relay 3 and 4 the Alarm Mode entities must be set to Not In Use For the FII DO relays not used within the application set the Alarm entities to Not In Use Commands The following commands can be given to the FII DO Part 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 85 C
201. s Non Volatile 0 SV Link board instance linked Brd IN Unsigned int 8 bits Non Volatile 0 SV Link function instance Polling Address linked Brd FI Polling Address Unsigned int 8 bits Unsigned int 8 bits Non Volatile Non Volatile 0 HART PV unit code PY Unit Code Enumeration Non Volatile UNKNOWN Upper Transducer Limit Upper Tran Limit Float Non Volatile 0 Lower Transducer Limit Lower Tran Limit Float Non Volatile 0 Transducer Serial Number Transducer Sr No Unsigned int 32 bits Non Volatile 123 Function Board Specific Communication 6 128 SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning PV Lower range value SmartView Display Lw Range Value Data Type Float Non Volatile Default 0 PV Upper range value Up Range Value Float Non Volatile 0 Analog Output mode HART Mode Enumeration Fixed 4 20mA Standard 4 20mA Non Volatile Standard 4 20mA Burnout Value Burnout Value Float Non Volatile Burnout Behavior Burnout Behavior Enumeration BAD UNCERTAIN BAD UNCERTAIN Non Volatile Enter Calibration Mode Enter Cal Mode Undefined Command Cal Value at 4 mA Cal Value at 4
202. s and measures are described here Moreover the used safety conventions the label ling information and compliance information can be found in this chapter 3 SYSTEM ARCHITECTURE This chapter gives an introductory impression of the SmartRadar FlexLine s modular shaped hard ware architecture 4 SERVICE TOOLS In this chapter both the SmartView and the Engauge service tool are described in more detail 5 INSTALLATION To make sure the relevant module s is are properly installed before starting with commis sioning only a reference is made here to the Installation Guide for the SmartRadar FlexLine 6 COMMISSIONING This chapter gives all information needed for a proper commissioning of one or more SmartRadar FlexConn modules 1 3 Related Documents m SmartRadar FlexLine Safety instructions for installation commis sioning operation and maintenance shipped with the device Installation Guide SmartRadar Antennas CE Declaration of Conformity not available for OneWireless option EC Type Examination Certificate not available for OneWireless option IEC Ex Certificate of Conformity not available for OneWireless option FCC Authorization Control drawings for FM and CSA OneWireless Wireless Builder User s Guide OneWireless Key Server Manager User s Guide Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 1 1 General 1 4 1 5 Trademarks HART is a regist
203. s generated The ASCII characters are listed below Product Level status Meaning invalid level data out of measuring range measurement blocked warning reduced accuracy valid product level Water Level This register contains the bit coded water level status This status information is coded in such a way that an ASCII code for a character is generated The ASCII characters are listed below Water Level status Meaning invalid water alarm data water above probe warning water below probe warning valid water level Product Temperature This register contains the bit coded product temperature status This status information is coded in such a way that an ASCII code for a character is generated The ASCII characters are listed below F invalid temperature alarm data T reduced accuracy valid data Vapour Room Temperature Four registers contains the bit coded vapour room temperature status With exception of the first register the status information is coded in SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning such a way that an ASCII code for a character is generated The 8 bits ASCII coded character is placed in the Low byte of the register the High byte remains empty zero Vapour Room Temperature status Meaning indicating the highest immersed spot element of the temperature element bit 0 Gene
204. s a negative figure then it is possible to have a negative water level reading The following entities can be set by Engauge or SmartView for correct functioning of the FII VT module in an instrument Engauge SmartView High High alarm High Alarm Low Alarm Low Low alarm Explanation 4 thresholds for activating a related alarm status in the Primary Value Value Range floating point numbers lt X X gt Default lt 1 0E22 gt The distance for a hysteresis mechanism around the alarm switching points floating point numbers lt X X gt lt 1 0E22 gt Enables if activated see next listed entity the simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold lt enable gt lt disable gt lt disable gt 6 146 SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning Explanation Value Range Default Activates and selects at the No Alarm No Alarm same time the Alarm test if High High alarm enabled with the Alarm test High Alarm enable listed before and the Low Alarm 4 alarm thresholds are Low Low alarm properly set 6 10 3 2 Commissioning Parameters for MRT or RTD Enraf Model VITO Type Description Multiple Resistance Thermometer MRT with up to 13 temperature elements with
205. s are possible with the VITO MTT and VITO LT Interface Enraf Model VITO Type Description MTT Temperature probe Lowest spot next to Pt100 no water probe Lowest spot below Pt100 no water probe MTT Combi probe Lowest spot next to Pt100 combined with water probe Lowest spot below Pt100 combined with water probe LT Temperature probe Lowest spot next to Pt100 no water probe Lowest spot below Pt100 no water probe LT Combi probe Lowest spot next to Pt100 combined with water probe Lowest spot below Pt100 combined with water probe Water probe Water probe only These models are depicted in FIGURE 6 35 and FIGURE 6 36 temperature probe part and FIGURE 6 37 water probe part Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 135 Commissioning 782 VITO interface 762 VITO interface Detail 4 xn n e g E 3 B E ch A e E p c Sr E Bm i ra Ke ul hi i E w Broduct 2 5 amp 4 Iz Lu E 5 ech e KA E Made element spacing 5 un TBC sensor lengm 15 Y vaa THAD Sensor length 14 E 4 saa TEFC Sensor B T 3544 TH7D sensor length 7 y a 5 E tanik Perc taik zgnn Pi 100 rasestaor Models hlodels 6013 ches EAD pl ee Highest spot a T
206. s initialized in accordance with the before programmed reference data From here the gauge will follow all relative level changes This command will only be accepted if the product level is GOOD This command also puts the SmartRadar FlexLine in accurate level measurement mode so this command MUST be given The Accept reference command can handle either a reference innage or a reference ullage level To adjust to an innage level fill in entity Reference innage to adjust to an ullage level fill in entity Reference ullage This level value is mostly obtained by a manual level measurement hand dip see FIGURE 6 9 When all values are sent to the SmartRadar FlexLine the Accept reference command can be given When an innage or ullage reference value is not available the Accept reference command must be given without filling any of these entities The SmartRadar FlexLine will now be put into accurate level measurement mode Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 69 Commissioning FIGURE 6 9 Upper reference position Radar reference Reference ullage gt Tank bottom position Reference innage Y Tank zero dipping plate M ESF07 0009 L evel check entities NOTE Engauge SmartView This command does not adjust the bottom position so this entity should be set manually to approximately the corr
207. sducer Blocks The configuration of the configurable transducer blocks can not entirely be done via Wireless Builder To configure the configurable transducer blocks the following entities must be set by using Engauge NOTE These settings are only available for Engauge Professional users Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual Commissioning 9 Engauge Explorer File Tools Tree FlexConn Help OWL156 1 5 95 COM2 Prime 854 5854 3p OwL1 OWLES 004 2 HCI BPM 1005 0 TI xR 008 0 FlI S5MV 010 0 FI RTD 012 0 HCI TwL 5 OWL2 r OwLE4 1004 0 HCI BPM 005 0 006 0 FCI HT 007 0 1008 1 Fl SmV 012 0 HCI TwL f 3 Tank 9907 004 0 HCI BPM 005 0 TIL XR 006 0 FCI HT 1007 0 Fil vT 1008 1 FlI 5MV 012 0 HCI TwL x5 COM3 ct 4 40k SmartLink 1 001 5 HCM GPU 002 4 FCM BPM 007 0 FIAT z 2 954 54 5 854 54 f 2 990 10 G 990 10 004 0 HCI BPM 005 0 006 0 FCI HT 007 0 FIT 1008 1 FlI 5MV 012 0 HCI TwL 3 990 90 G 990 90 004 2 HCI BPM 005 0 008 0 FlI S5MV 010 0 FI RTD ae e esche Ems Selected FlexConn Module 012 0 HCI TWL Status Generic Board Specific OneWireless GPU slave Drneuiteless Generic Configurable TB 1 Configu
208. sioning NOTE Set the Relay Mode entity of R3 and R4 relay to Normally Energized gt for both FII DO boards Set the Alarm Mode entity of R3 and R4 relay to PV Monitoring for both FII DO boards Set the Monitor Mode entity of R3 and R4 relay to Local for both FIl DO boards Set the Threshold entity and Hysteresis entity of R3 and R4 relay to the application specific desired values for both FII DO boards iden tically For overfill protection configure the Threshold entity above the and HH setting of the TII XR board Entities High alarm and High high alarm For underfill protection configure the Threshold entity below the LA and LL setting of the TII XR board Entities Low alarm and Low low alarm For overfill protection configure the Threshold Mode entity of and R4 relay to Treat as HA for both FII DO boards The threshold will now be approached as high alarm above High alarm and High high alarm with the relevant hystresis behaviour For underfil protection configure the Threshold Mode entity of R3 and R4 relay to Treat as LA for both FII DO boards The threshold will now be approached as low alarm below Low alarm and Low low alarm with the relevant hysteresis behaviour Set the other relevant entities The Overfill Protection Status entity shows the Overfill Protection Status of each FII DO board H Healthy W Gauge a
209. sition In verification pin measuring position see FIGURE 6 15 the E field should be in parallel with the verification pin direction Then the Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 75 Commissioning FIGURE 6 15 reflections from the verification pins are stronger and recognized by the SmartRadar FlexLine g m i E a n kal Ta fe Ni r ty A A ul e D i Tank 3 hs cseparator 01 Marker Pu mel X on flange position ver pins position locking pin Verification pin measuring position Engauge SmartView To measure the position of the verification pins the SmartRadar FlexLine must be turned 90 degrees as follows Release the coupling nut of the SmartRadar FlexLine housing m Lift the SmartRadar FlexLine housing from tank separator m Rotate the SmartRadar FlexLine for 90 This can only be done in one direction because of the locking pin m Place SmartRadar FlexLine on tank separator mind locking pin Secure the coupling nut of the SmartRadar FlexLine housing Then issue the command Measure verification pins on SmartView Calibrate v pins When the verification pin measurement is completed the SmartRadar FlexLine housing must be turned back 90 follow above procedure in reverse order The verification pin compensation must be enabled by the appropriate switch In Engauge that is depending on install
210. ssioning Parameter Description Actual Mode The actual operation mode of the transducer block This may differ from the normal mode for example if the device is Out of Service Normal Mode This is the mode the transducer block should be in in normal situations Permitted Mode With these check boxes you can select the permitted modes for the transducer block Binary Output Variable This field can be used to control the relay This field has no function if the relay itself is not programmed to be a remote controlled relay Binary Read back value This is the read back value that represents the actual position of the relay e Wifeless Builder Online my Root GA wsa 274 1 wsa 274 990 Demo 390 DwL Demo AMBIENT B AMBIENT TEMPA CONFIG 2 coNFIG TB2A TB4 i coNFIG TB4A RELAY RELAY TEMP DETAILS Bf TEMP DETAILSA E RADAR LEVEL XT GE RADAR LEVEL aa ert HONEYWELL ENRAF SMARTRADAROOQAO1 1 RELAY Op Block RELAY Parameters Online c Bj Entis L Entis AMBIENT Main Configuration AMBIENT Gi TEMP DETAILSA Bl TEMP DETAILSA RADAR LEVEL Input Qutput Connector RADAR LEVEL y SMARTRADAROD 275 Stale Lim Period 1 second Library CEO SYSTEM HONEYWELL rige HONEYWELL EN
211. t Low Low alarm The current module s function name This function is visible on the 13 characters Product temp SmartView display Element offset Each element can floating point numbers 0 0 individually be given an lt X X X X gt offset Element weighing factor Each element can floating point numbers lt 1 0 gt individually be given a lt X X gt weighing factor which is applicable if the calculation method is CUSTOM Gauge temperature scale Determines whether the lt 5 68 gt lt 5 90 gt IPTS 68 ITS 90 scaleis lt 5 90 gt used See FIGURE 6 47 No Exclusion Static Exclusion Dynamic Exclusion No Exclusion See FIGURE 6 47 Temp To Fail Temp To Last Valid Temp Use First Element Temp Use Second Element Temp To Fail Temperature element exclude zone See FIGURE 6 47 floating point number lt X X gt lt 1 0 gt 6 170 SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning Name Smoothing level Explanation See FIGURE 6 47 Value Range floating point numbers lt X X gt Default lt 0 0 gt MPT element position mode Only for MPT Determines whether the element positions are automatically calculated based on sensor length or manually entered lt Automat
212. t FlexConn PCB locations are used for diagnostics purposes See FIGURE 3 3 H WEG GI roma fad la voltage monitor VM3 voltage monitor VM1 voltage monitor VM2 ESF07 0023 Locations of the 3 voltage monitors B 1 temperature sensor For the operational PCB this sensor acts as an input for environmental temperature diagnostics The PCB s environmental temperature is taken as a measure for the temperature inside the SmartRadar FlexLine Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 3 5 System Architecture 3 3 3 3 1 3 3 1 1 Entities Information exchange between the various FlexConn modules takes place by means of the so called entities An entity represents a unique information association within the FlexConn architecture This information may consist of measuring data status data commissioning parameters diagnostics data or commands In addition to information exchange between FlexConn modules entities are used for data presentation on the SmartView display and for the communication between the Engauge service tool and the SmartRadar FlexLine The entities are represented by a textual description for example Reset Tank bottom Health or Baudrate The entities structure is related to B general status information B generic FlexConn part m the function specific FlexConn part Status Entities The Heal
213. t instrument This string is visible within a PV screen Password 6 characters ENRAF2 The password SmartView uses for entering the protected level Note Some settings reside under the protected level Function identification 13 characters SmartView mst gt The name of the current function of this module This name is visible on the SmartView display Extra information switch level temperature Info Switch Determines whether the Info Switch extra information screen on the SmartView will display level and temperature or extra information from a specific function Extra info board ID lt 01 2 digits Board ID of the board that has the extra information to display In case of OneWireless the ID 12 Extra info board instance 00 XX 2 digits Board instance of the board that has the extra information to display Extra info function instance XX 2 digits Function instance that has extra information to display In case of OneWireless this 01 Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 101 Commissioning 6 8 Pressure amp Density Measurement and Other HART Inputs FCI HT 6 8 1 Introduction The Field Communication Instrument HART FCI HT board is a HART master module that enables hybrid signal both analog digital communication between the FlexConn instrument and a HART sensor
214. t a specific function The specific functions are described in chapter 6 The level amp temperature screen see FIGURE 4 7 shows information about the measured product level and temperature In this menu mode it is not possible to change any settings NOTE In case of an error situation the level fields are filled with and the temperature fields with 9 extra information PRSSI SASSI connection status 001 2300 m 1022 47 C IHH SD status RH FIGURE 4 7 The level amp temperature screen left and the extra information screen 4 1 5 1 9 Primary Value Screen The Primary Value screen PV screen shown in FIGURE 4 8 depicts information about data measured by a sensor or information about the status of a digital I O See table TABLE 6 2 026 0510 de active Product level m INN R lay3 input uncertain over range high hie elec nech ESF07 0028 0044 FIGURE 4 8 PV screen examples left level status right digital I O status Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 4 9 Service Tools Data Field Primary Value Max Size characters 9 Description The measured value e g 025 1277 PV identification 13 Quantity name e g Product level Product temperature P1 pressure PV units Quantity unit e g m kg m kPa PV type Type can be INN innage ULL ullage REL
215. t above water probe position 8 of Model selection code is a C There are three possible sensitive lengths S for the water measurement 0 5 m t 7 11 46 1 0 m 3 3 Biel and 2 0 m 6 6 12 46 B 66 768 combi probe lowest temperature element inside water probe position 8 of Model selection code is a D There are three Part 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 143 Commissioning possible sensitive lengths S for the water measurement 0 5 m t 7 11 46 1 0 m 8 3 Biel and 2 0 m 6 6 12 46 The following entities must set by Engauge or SmartView for a Engauge correct functioning of the FII VT module an instrument SmartView Explanation Value Range Default Maximum water capacity The maximum capacity floating point number 20000 when the probe is fully 0 0 X x gt submerged in water in pF Minimum water capacity The minimum capacity floating point number 20000 when the probe is not 0 0 gt submerged in water in pF Water probe bottom position The offset to the water floating point number probe zero point in relation lt gt with the tank zero point Water probe length The length of the water floating point number probe lt X X gt Upper reference level The distance from tank zero floating point number point to upper reference lt X X
216. tView P3 Pressure Sensor P3 Installed P3 Ambient Air Pressure Commissioned Detected Enabled Enable P3 ambient air pressure True z default HIMS Density P3 ambient air pressure False default Disable N A False Enable N A False Disable True Disabled Enable P3 ambient air pressure True z default Disable P3 ambient air pressure False z default N A P3 ambient air pressure False default N A N A True TABLE 6 16 Function 2 commissioning entities 6 8 4 3 Function 3 through 7 Commissioning Set all Function 3 through 7 entities according to TABLE 6 17 Engauge requirements to commission all generic HART sensors SmartView SmartRadar FlexLine Part No 4417 762 08 6 118 Service Manual Honeywell Enraf Commissioning Function User Function Commissioned Detected Product level OR Water level True z Product level OR Water level False N A True Product temp OR Vapour temp True z Product temp OR Vapour temp False N A True N A True N A True N A True TABLE 6 17 Function 3 through 7 commissioning entities 6 8 4 4 Function 8 Commissioning Set Function 8 entities according to TABLE 6 18 requirements to 4Engaug
217. tView for a Engauge correct functioning of the FII VT module in an instrument SmartView Explanation Value Range Default Maximum water capacity The maximum capacity floating point number 20000 when the probe is fully 0 0 x X gt submerged in water in pF Minimum water capacity The minimum capacity floating point number 20000 when the probe is not 0 0 gt submerged in water in pF Water probe bottom position The offset to the water floating point number probe zero point in relation lt 4x with the tank zero point Water probe length The length of the water floating point number probe lt gt Upper reference level The distance from tank zero floating point number point to upper reference lt gt point is used for water ullage calculation Factory calibration values for the Maximum water capacitance and Minimum water capacitance are listed on the CheckList 365 Final Assembly delivered with every VITO probe Use the value at VR for the Minimum water capacity capacitance in air and the value at VT for the Maximum water capacity capacitance in water The factory calibration value for the minimum water capacitance is obtained by placing the probe in air This is an approximate value and may need some adjustment as the value depends on the dielectric property of the stored product For calibration details refer t
218. taken into account in the calculation High High alarm 4 thresholds for activatinga floating point number lt 1 0E22 gt High Alarm related alarm status in the XX X X gt Low Alarm Primary Value Low Low alarm Alarm hysteresis The distance for a floating point number lt 1 0E22 gt hysteresis mechanism lt X X X X gt around the alarm switching points Alarm test enable Enables if activated see lt enable gt lt disable gt next listed entity the lt disable gt simulation of one of the 4 alarms for a minute by simulating the actual measured Primary Value is below or above the alarm threshold Alarm test Activates and selects atthe No Alarm lt No Alarm gt same time the Alarm test if High High alarm enabled with the Alarm test High Alarm enable listed before and the Low Alarm 4 alarm thresholds are Low Low alarm properly set Element wiring Used for excluding an 16 characters lt 0000000000000000 gt element from the average product temperature calculation A non zero 0 character at position results in element x being excluded from calculation 6 140 SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Commissioning Engauge SmartView The following entities contain data and can be verified by Engauge for a correct functioning of the FII VT module in an instrument Explanation Value Range Default Ele
219. te of 32 FlexLines on one link 4 80 sec free running host mode no scan rate setting m Recommended minimum host settings ime out gt 65 ms assuming time out measurement resets at start of slave message e Scan rate gt 180 ms Note 100 register 19K2 baud Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 7 Commissioning 6 3 3 6 3 3 1 6 3 3 2 Commissioning the HCI GPU Modbus Protocol Introduction The Modbus protocol has been developed by Modicon and is used to establish master slave client server communication between intelligent devices Modbus is a de facto open standard and the most widely used network protocol in the industrial manufacturing environment There are different flavors of Modbus The most common is Modbus RTU Remote Terminal Unit which is based on serial twisted pair communication like RS 485 and RS 232 Honeywell Enraf has implemented this Modbus RTU protocol in its gauges as an option As with RS 485 communication a bus structure can be built it is possible to connect a maximum of 32 gauges as slaves to one host master Each slave has its unique address The host master initiates the communication by addressing one of the slaves in its query Only the addressed slave gauge will respond With RS 232 communication there can be only one slave the gauge and one master the host Modbus Protocol Description A Modbus messag
220. termines what happens to the relay if the health of the scanned PV or SV differs from Good The Status Behavior should be set to one of the following options BAD lt BAD UNCERTAIN gt or Not Used f the Status Behavior is set to BAD and the scanned PV or SV health is Bad the respective relay will be activated If the Status Behavior is set to lt BAD UNCERTAIN gt and the scanned PV or SV health is Bad or Uncertain the respective relay will be activated m f the Status Behavior is set to Not Used the respective relay will not be activated if the scanned PV or SV health is Bad or Uncertain Set the Status Behavior entity either to BAD lt BAD UNCERTAIN gt or Not Used Part No 4417 762 Rev08 Honeywell Enraf SmartRadar FlexLine Service Manual Commissioning NOTE 6 6 4 2 Engauge SmartView 6 6 4 3 Engauge SmartView 6 6 5 This behavior takes priority over the Remote or Local monitoring For example If the Status Behavior is set to lt BAD gt and the scanned PV or SV health is Bad the respective relay will be activated regardless of the Monitor Mode entity settings The Remote or Local option PV or SV checks will then not affect the relay status Remote Control In Remote Control mode each individual relay can directly be activated or deactivated by sending an Activate respectively a Deactivate command via the CAN bu
221. th and Commissioned entities give information about the general FlexConn module status and the functions implemented on this module Health Entity The Health entity reflects the condition of the entire module each single module function and the calculated or measured value of a sensor function The Health entity structure is defined by following items 1 status 2 status category 3 Status code The status field gives high level information good uncertain bad Residing one level below the status category informs about the general reason why the status is good uncertain or bad SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf System Architecture last actual manual SZ stored instrument environment Status Status Category actual manual last valid stored instrument Uncertain environment general hardware fail general firmware fail general commissioning fail general calibration fail general operational fail over range data available under range data available no data available un initialized killed Finally the status code informs about the specific reason why the status is good uncertain or bad This information is presented as an information number coupled with a textual description of this specific situation See table below under range over
222. the address field of the message When the slave sends its response it places its own address in this address field of the response to let the master know which slave is responding Function The function code field of a message frame contains eight bits With the Modbus protocol only function code 03 read holding registers and function code 05 force single coil are supported When a message is sent from a master to a slave the function code field tells the slave what kind of action to perform For a normal response the slave simply echoes the original function code Data The data field is constructed using sets of two 8 bit bytes 16 bit registers The data field of messages sent from a master to slave devices contains additional information which the slave must use to take the action defined by the function code The data field of a response from a slave to a master contains the requested data m CRC check The CRC check field contains a 16 bit value imple mented as two eight bit bytes The error check value is the result of a CRC Cyclical Redundancy Check calculation performed on the message contents The CRC field is appended to the message as the last field in the message End Synchronization 3 5 character time elapsed 6 3 3 2 1 Function Codes Function code 03 Read holding registers Holding registers are located in the memory range 4 0000 4 FFFFH Register values can range from 0000 to FFFFH Depending
223. the menu select Commands B board TII XR and Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 77 Commissioning m Product level Then scroll through the list of commands and select the command Disable v pins Below an example of two reflection diagrams from product measuring mode and verification pin measuring mode and an example of the compensation sheet palectian D iren High Er e fd 12 15 0 lewice F Spp i e bet reste 1 12 15 Mr Device Fl ei ue Tank Sale F T raha Antei a Flea aha Fil 21 706 7 000 2 E Antenna zona zonae 2 20 000 JL V d Rellecten Vi I nh 20 000 D i d Y AP IN Hh EE d vi y WM 0 000 4 000 6 000 10 000 mm 20000 26000 m This ix ganarated by ngage E 2011 Lara B V FIGURE 6 16 Product measuring mode reflection diagram example Reflection Diagram High fesolution Created 2011 09 12 15 32 07 Device FlexLie Tank 90 000 0 000 Artenfia Fexibeu 70 000 60 000 90 000 20 000 10 000 0 000 2 000 4 000 6 000 8 000 10
224. time out to standby mode ON OFF ON 4 1 5 1 6 Display Test Screen When the display test screen is selected SmartView performs a black blank test SmartView begins drawing a rectangle of 64 x 128 pixels filled with black pixels for a period of 2s After that the screen is cleared using a rectangle filled with white pixels for a period of 2s Part No 4417 762 08 SmartRadar FlexLine Honeywell Enraf Service Manual 4 7 Service Tools 4 1 5 1 7 Identification Screen The identification screen see examples in FIGURE 4 6 allows you to scroll through the available FlexConn modules using the up and down buttons to obtain information about SmartView see left screen the tank name the tank address software version SmartView address customer ID m FlexConn modules see right screen board name board ID instance software version identification 5151515 mmm me identification board e board idt instance 5 software R1882z T i ESF07 0033 0029 FIGURE 4 6 Identification screen examples SmartRadar FlexLine Part No 4417 762_Rev08 4 8 Service Manual Honeywell Enraf Service Tools 4 1 5 1 8 Extra Information Screen The extra information mode can be configured to show either the level amp temperature screen or the extra information screen see FIGURE 4 7 The extra information screen shows information abou
225. tion Function Function Allocation Category Function Type Sub type Function 1 P1 Pressure Sensor 1 Product pressure 5 Function 2 P3 Pressure Sensor 1 Vapour pressure 13 Function 3 Distance sensor 1 HART transmitter 12 SmartRadar FlexLine Part 4417 762 08 6 114 Service Manual Honeywell Enraf Commissioning Function Allocation ellene Function Type Function Category Function 4 Temperature Sensor 1 HART transmitter 1 HART transmitter 12 Sub type Function 5 Pressure Sensor 1 Function 6 Density Sensor 1 1 1 Function 7 Other Sensor 1 HART transmitter 1 1 HART transmitter 1 Function 8 HIMS Density Sensor 1 Product density 6 TABLE 6 10 Default function category type and sub type The function type entity for Functions 3 through 7 can be changed from the default value HART transmitter to provide more information about the sensor by setting the User function type entity and then resetting the FCI HT board The possible values are detailed in TABLE 6 11 Function Allocation User Function Type Function 3 Distance User function type product level User function type water level Function 4 Temperature User function type product temperature User function type vapour temperature Function 5 Pressure User function type product pressure Use
226. tory or another terminal automation system A digital interface function controls digital output or reads digital input from instruments around the storage tank Some FlexConn PCBs are also used within the so called SmartLink system Each FlexConn module has a unique name which is built up according to the following outline FlexConn Module Name prefix suffix YYY specific name or function positioned in SmartLink safe zone positioned in gauge or field instrument hazardous zone Communication with generic devices Interface with dedicated equipment connects to Host instrumentation connects to Field instrumentation Transducer typical gauge function I n n ou SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf System Architecture FIGURE 3 2 Each FlexConn PCB consists of a generic and a specific electronics part The generic part can be found on any FlexConn modules The specific electronics part represents an application specific function See FIGURE 3 2 health LED function LEDs NOVRAM temperature sensor E HEC W I D en 5 1 at QE eerie nd ptis bled E AERE microcontroller with program memory vd past it TALI power supply generic FlexConn part eee application specific part ESF07 0021 A typical FlexConn PCB layout On the generic electronics part the foll
227. tra tab pages may exist containing those specific functions involved The specific entities are described in Chapter 6 Commissioning Function generic Entities on Engauge The function category generic entities are placed at the bottom of each function tab page in Engauge For each category sensor digital 1 0 communication display the basic Engauge version will have only one entity Function identification With this entity the user can change the function name which will then become available on the SmartView Primary Value screen and in Engauge as well Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 3 13 System Architecture SmartRadar FlexLine Service Manual Part No 4417 762 Rev08 Honeywell Enraf Service Tools CHAPTER 4 SERVICE TOOLS 4 1 FIGURE 4 1 SmartView General The SmartView is the basic tool with which the user can communicate with the SmartRadar FlexLine modules As normally open keyboard contacts may be dangerous in an explosion hazardous environment the SmartView is built up as a totally shielded explosion safe tool SmartView Versions The SmartView can be delivered in 3 versions SmartView fixed on the instrument B SmartView as tank side indicator stand alone B portable SmartView fixed on the instrument as a tank side indicator as a portable tool i A ESF07 0027 The 3 different SmartView options
228. ty for Function priority for board board measuring water measuring temp Product temperature 126 127 Vapour temperature 126 127 Water level 127 126 The function priority is a value ranging lt 0 255 default setting is 127 To set the function priority lower any number less than 127 will do For the other normal commissioning settings for temperature and water level measurement refer to Product temperature section 6 10 3 2 1 Vapour temperature section 6 10 3 2 2 m Water level section 6 10 3 2 3 Commissioning Check After having checked set all before listed entities make sure the Board Commissioned the Product temperature Commissioned the Vapour temperature Commissioned and if applicable the Water level Commissioned entities are lt True gt the Board Health the Product temperature Health the Vapour temperature Health and if applicable the Water level Health entities are lt GOOD gt 6 162 SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf Commissioning 6 11 Average Temperature Measurement FII RTD 6 11 1 Introduction The Field Interface Instrument Resistance Temperature Detector EI RTD board is a sensor module for the instrument gauge and calculates average product vapour and ambient temperatures For realizing this RTDs or MRTs must be directly connected to the FII RTD m
229. uctions oee the safety instructions shipped with the device for installation commissioning operation and maintenance Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 2 1 Safety A 2 3 2 2 3 3 2 3 4 NOTE 2 3 5 2 3 6 2 4 WARNING EC Declaration of Conformity for EU Refer to the EC declaration of conformity shipped with the device Control Drawings for FM amp CSA Refer to the control drawings shipped with the device Users The mechanical and electrical installation must be carried out only by trained personnel with knowledge of the requirements for installation of explosion proof equipment in hazardous areas The entire installation procedure must be carried out in accordance with national local and company regulations The entire electrical installation shall be carried out in accordance with the national requirements for electrical equipment to be installed in hazardous areas See EN IEC 60079 14 70 Additional Information If you require additional information contact Enraf or its representative Environmental Conditions Observe the environmental conditions for the temperature and the pressure Liability The information in this installation guide is the copyright property of Enraf B V Netherlands Enraf B V disclaims any responsibility for personal injury or damage to equipment caused by Deviation from
230. ve Part No 4417 762 Rev08 SmartRadar FlexLine Honeywell Enraf Service Manual 6 121 Commissioning 6 9 HART Analog Outputs HCI HAO 6 9 1 Introduction The Host Communication Interface HART Analog Output HCI HAO is a HART slave module which communicates with the associated HART master over the HART bus yw transformer co it GER 2 HCI HAO ES 0690511 rev 49 V Af 7 060 1 Pees 117 15950124131 ESF09 0005 FIGURE 6 32 The HCI HAO board The HART protocol is a bi directional master slave communication protocol which is used to communicate between intelligent field instruments and host systems The HCI HAO board has a planar transformer for galvanic isolation from the HART bus See FIGURE 6 32 LED LE1 is the board s Health LED LEDs LE2 and LES will be flashing to indicate activity on the HART bus LE2 indicates data is being transmitted Tx indicates data is being received Rx SmartRadar FlexLine Part No 4417 762 08 6 122 Service Manual Honeywell Enraf Commissioning 6 9 2 Functional Description HCI HAO is a HART slave module which uses standard HART communication to communicate with HART devices This module makes use of the Bell 202 Frequency Shift Keying FSK standard to superimpose digital signals at a low level on the 4 20 mA analog signal 20 mA analog signal digital FSK signal
231. verfill threshold or above the underfill threshold During the proof test when the level is simulated above or below the threshold the Overfill protection status will indicate O in order to enable checking the Proof test results in the control room as well Each FII DO of the overfill protection application implements the proof test functionality so the proof test has to be performed successively for both modules By activating the command Stop Proof test entity the FII DO returns to normal overfill analysis mode again module of the SmartRadar FlexLine overfill protection safety application implements an automatic termination of the Proof test function in case the user forgets the command Stop Proof test Set the Proof test termination time out entity to the most desired value minutes e 0 auto termination off e 5 default e 10 e 20 e 90 Part No 4417 762 08 Honeywell Enraf SmartRadar FlexLine Service Manual 6 99 Commissioning 6 7 SmartView Display Interface FII SMV 6 7 1 Introduction The Field Interface Instrument SmartView FII SMV board is a module that communicates with SmartView ESF07 0013 FIGURE 6 24 The FII SMV board with the SmartView display At request from SmartView the FII SMV board prepares data sets for it The requests from SmartView depend on the actual screen at the time The communication between the
232. w Choosing sub menu commissioning from the main menu a survey results of all FlexConn modules present in the SmartRadar FlexLine system Each module is followed by an indication for the Health and the Commissioned status respectively In case of an unreliable or fault situation the Information column shows an information code in addition This information code reveals the specific reason about the current status This diagnostics goes for each individual FlexConn module See example below HCI FII DO GN The Health indication can be Good U Uncertain B Bad The Commissioned indication can be Y the most important entities are set correctly N the most important entities are not set correctly Starting from the commissioned menu and choosing the specific FlexConn module the above diagnostics is repeated for each module function See example below SmartRadar FlexLine Part No 4417 762 08 Service Manual Honeywell Enraf System Architecture 3 4 3 Generic Entities on SmartView From the functions survey screen of the concerning FlexConn module the generic entity commands or the commissioning entity can be selected via the board entry 3 4 4 Specific Entities on SmartView Selecting a specific function for instance Relay 2 gives access to the specific entities for this function The specific entities are described in Chapt

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