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Operation Guide

1. itronix odes xcerence The Citronix ciSeries Operation Guide Revision 1 05 Part Number 012 1001 004 Firmware 4 03 ciSeries Operation Guide This page intentionally left blank Version 1 05 Page 2 ro N iironix ciSeries Operation Guide This guide explains the basic operation and care of a ciSeries Continuous Ink Jet System To the best of our knowledge the information contained in this manual was correct at the time of printing However continual enhancement of our products can result in some differences between instructions represented in this manual and your ciSeries System Citronix and Codes of Excellence are trademarks of Citronix This guide was written by Citronix Fort Worth Texas 76140 USA www citronix com info citronix com Copyright Citronix 2003 2006 All rights reserved Reproducing this publication in whole or in part without written permission is expressly prohibited Version 1 05 Page 3 Version 1 05 ciSeries Operation Guide DECLARATION of CONFORMITY We Citronix LLC Located at 3030 SE Loop 820 Fort Worth Texas 76140 Tel 817 568 9800 Fax 817 568 1970 Email info citronix com Declare under sole responsibility that the product identified herein has been designed manufactured and tested in accordance to the following European Council Directives EN60950 1992 A1 1993 A2 1993 A3 1995 A4 1997 and A11 1997 EN5502 for Class A EN55
2. programming e Operation keys are used for moving around during programming e Icon function keys are used for operation Operation Keys Icon Keys Accent Selects accent marks for characters oo Version 1 05 Page 11 P Ttromix ciSeries Operation Guide Section 5 The Main Screen The main screen displays h The current time and date Makeup and ink status Jet status and high voltage status Print delay value Number of prints since the count was reset Number of prints since new message was selected Current user logged on Message printing and preview of message Function icon keys Flash writing status Caps shift and alternate character status Screen number and firmware version Citronix cit000 Heg w i Product Count Delay SOUL Printed Count User LIPERATUR Printing Message DEFAULT RONKAS ie Co A ae T Count Reset Message Status Print Adjust 4 D21 To display a new screen press the desired function icon key q NOTE If asked to enter a password see your company s setup technician Product Count Reset Resets product counter Message Allows creation editing or selection of a message for printing Status Displays status of the system Print Adjust Allows adjustment of print parameters NOTE Refer to the Technical Service Manual for more details about these menus NOTE When the clock graphic is displayed in the lower left hand corner the system is writing i
3. 024 Each product marketed is identical to the representative unit tested and found to be compliant with the standards Trade Name Citronix Type of Product Ink Jet Printing System Model ci500 ci700 ci1000 Fort Worth Texas USA 2003 06 01 ala Fox President Citronix 3030 SE Loop 820 Fort Worth Texas 76140 USA Tel 817 568 9800 Fax 817 568 1970 infwcitronix com www citronix com Page 4 E N iironix ciSeries Operation Guide Owner s Record The model and serial numbers are located on the left side of the unit Record the serial number in the space provided below Model Number Serial Number Always use the correct ink makeup and cleaning solvent for filling or cleaning Record this information here for future reference Ink Type Ink Part Number Makeup Part Number Clean Solvent Part Number Air Filter Part Number Version 1 05 Page 5 P h Ttromix ciSeries Operation Guide Table of Contents Section Description Page Section 1 General Information 7 1 1 Welcome to the Citronix ciSeries System 1 2 Before You Begin 1 3 Safety Information Section 2 Basic Components 9 Section 3 The Power Switch 10 3 1 Powering the System On 3 2 Powering the System Off Section 4 The Display and Keyboard 11 Section5 The Main Screen 12 Section 6 Starting the Jet 13 Section 7 Selecting a Print Message 14 Section 8 Printing 15 Section 9 Adjusting the Print 16 Section 10 Message
4. 2 Atleast one message has been programmed and saved 1 3 Safety Information Before operating any part of this system all warnings and notes should be read and completely understood At appropriate areas in this manual WARNINGS CAUTIONS and NOTES are provided These are provided to avoid hazards and understanding how to safely operate this system A WARNING symbol identifies an operating procedure which if not strictly followed could result in injury or death to personnel Warnings will be identified by a general warning symbol or a specific warning symbol A CAUTION identifies an operating procedure which if not strictly followed could result in equipment damage A NOTE indicates an operating procedure that is essential but not known to cause hazards as indicated by a warning or caution Version 1 05 Page 7 P itronix ciSeries Operation Guide AN 9 A Version 1 05 The following WARNINGS should be read and understood by all personnel involved in the operation and maintenance of this system Specific WARNINGS PERSONAL INJURY The system uses extremely high voltages only trained and authorized personnel must complete maintenance work PERSONAL INJURY Use goggles or face mask when using ink makeup or solvents to prevent from entering the eyes FIRE HAZARD The ink makeup and solvents are flammable do not smoke or use a flame in the vicinity of the system or chemicals General WARNINGS PER
5. Creation and Editing 17 10 1 To Create a Message 10 2 Font Chart 10 3 AutoCode Chart 10 4 Bar codes Section 11 Adding Ink and Makeup 20 11 1 Adding Ink and Makeup Safety 11 2 Adding Ink and Makeup ci1000 ci700 11 3 Adding Ink and Makeup ci500 Section 12 Shutting the System Down 22 12 1 Shutting the System Down Section 13 Cleaning and Maintenance 23 13 1 Maintenance Chart 13 2 Check and Clean the Printhead 13 3 Backflush Routine 13 4 Clean Controller Umbilical and Printhead Enclosures 13 5 Replace Air Filter Section 14 Troubleshooting 27 14 1 Poor Print Quality 14 2 Fluid Low or Out 14 3 Alarm Beacon Version 1 05 Page 6 Ttromix ciSeries Operation Guide P h Section 1 General Information 1 1 Welcome to the ciSeries Ink Jet Printing Systems The Citronix ciSeries Continuous Ink Jet Printing Systems print high speed small character lot date codes to a variety of surfaces What this This manual covers the following guide covers e operate the system e use the user interface keyboard and display e clean and care for the system e troubleshoot basic problems Where to find Refer to the ciSeries Technical Service Manual for information about more information installation programming replacing components servicing and troubleshooting 1 2 Before You Begin Before you can begin printing make sure 1 The ciSeries system is completely and correctly installed and integrated with your production line
6. IPMENT DAMAGE DO NOT TURN THE POWER SWITCH OFF WITHOUT SHUTTING DOWN THE JET Citronix ci700 Ink Jat Stop La arae Mae a Ok Product Count 164 Delas 5000 Printed Count U Printing Message DEFAULT UTRUNAGY aera aS a ape a CourtReset Message Status Print Adjust 112 Note ci1000 and ci700 systems offer the ability to be shutdown with a Ta flushing of the printhead nozzle The company trained maintenance or setup technician can set if required for the application Version 1 05 Page 22 P h Ttromix ciSeries Operation Guide Section 13 Cleaning and Maintenance 13 1 Maintenance Chart Period of Time Every Day Every Week Every Three Months or 700 Hours Every 3 6 months or 1200 2000 Hours P Check and clean printhead as required Clean controller umbilical and printhead enclosure Replace air filter Replace main ink filter Replace pre pump filter Replace gutter filter Replace makeup fi Reference Section 13 2 13 3 Section 13 4 Section 13 5 Technical Service Manual Note The maintenance chart is a general guideline Some applications will require more frequent filter changes dependent on the environment 13 2 Check and Clean the Printhead The system will operate for a considerable time before the printhead will require cleaning However peak operating performance and reliability will only be maintained if the printhead is cleaned on a regular basis To check
7. Power Switch The power switch is located on the left hand side of a ciSeries controller Power Switch ON Power Switch OFF 3 1 Powering the System On Turning the power switch to the ON position powers and initializes the system After the initialization screen appears the Citronix Main Screen will appear 3 2 Powering the System Off The system does not require the power switch to be turned off unless the system is not going to be used for a lengthy period of time Several days The power switch can be left in the ON position over weekends or short periods of non use Refer to Shutting the System Down for more information x CAUTION DO NOT TURN THE POWER SWITCH OFF WITHOUT SHUTTING DOWN THE JET Version 1 05 Page 10 P h Ttromix ciSeries Operation Guide Section 4 The Display and Keyboard On the front of the controller is the user interface made up of a display anda keyboard The display and keyboard are used to control and program the system Display Jet On Off Keys Icon Keys gt a eee lt Arrow Keys lironix lt q __ _ Function Keys aie fee is fe Is Ios I Mea eS Mo Ms Bg Ra Mw me ie ft My Mv i Mo Me lt 4 Help Key a a E D F G H j Bi F Ms Ente z x V B H M l ty e Ser Menu Key gt CED 2 Setup Key The keyboard is comprised of several keys for operation e Alphanumeric and special character keys in QWERTY form are used for
8. SONAL INJURY Wear protective gloves and clothing when handling ink makeup or solvent PERSONAL INJURY Do not drink ink makeup and solvents are poisonous if taken internally PERSONAL INJURY Prolonged exposure to ink makeup or solvent vapors may cause drowsiness and effects similar to alcohol intoxication Use only in a well ventilated open areas PERSONAL INJURY Immediately after use remove paper towels or cloths that are saturated with ink makeup or solvent Dispose of in a manner to ensure there is no danger of a fire or health hazard WARNING Experienced trained personnel must perform electrical troubleshooting WARNING Remove power from the system prior to servicing 1 3 1 Print Testing When test printing to avoid the risk of fire it is required that the ink used for printing be earthed to dissipate the charge that is applied during the print process Use only metal containers with a wire connected to an earth point Page 8 ciSeries Operation Guide Section 2 Basic Components The system consists of the controller and a printhead that are connected by an umbilical Controller Printhead Umbilical The keyboard and display are used to operate the system The power switch is used to turn the system on and off Ink and Makeup fluids are added at the top of the systems Fluid Fill Keyboard and Display Power Switc Version 1 05 Page 9 ciSeries Operation Guide Section 3 The
9. and clean the printhead 1 Stop the jet 2 Release the thumbscrew securing the printhead front cover and slide off the Cover Version 1 05 Page 23 Ttromix ciSeries Operation Guide 3 Check inside the printhead cover for a build up of ink deposits if any deposits are evident then clean the inside of the cover 4 Check the printhead for build up of ink deposits and where necessary use the appropriate cleaning solvent compatible with the type of ink being used Pay particular attention to the Nozzle Charge Electrode Phase Detector Deflection Plates and Gutter 5 Using a suitable container to catch excess cleaning solvent Dispose of excess cleaning solvent in accordance with local regulations P h Nozzle Charge Electrode Phase Detector Deflection Plates Gutter Cr NOTE The printhead must be completely dry before attempting to start the jet Use lint free cloths for drying or low pressure dry clean air Do not use high pressure air or cloths or paper towels with lint waste Version 1 05 Page 24 ciSeries Operation Guide 6 Allow the printhead to dry ensure that the slot in the charge electrode is clear of cleaning solvent Refit the printhead cover and tighten the thumbscrew 13 3 Backflush Routine In the event the jet does not start correctly after a Daily Printhead Cleaning a Backflush Routine can be performed to clear nozzle blockages or partial nozzle blockages To perform a Back
10. cription All models Ci1000 only 5 Dot 5 x 5 Dot Matrix 1 2 3 or 4 Line 5 Line 7 Dot 7 x 5 Dot Matrix 1 2 or 3 Line 4 Line 9 Dot 9 x 7 Dot Matrix 1 2 or 3 Line N A 12 Dot 12 x 8 Dot Matrix 1 or 2 Line N A 16 Dot 16 x 12 Dot Matrix 1 Line N A 19 Dot 19 x 15 Dot Matrix 1 Line N A 25 Dot 25x18 Dot Matrix 1 Line N A 31 Dot 31x20 Dot Matrix N A 1 Line 10 3 AutoCode Chart P Version 1 05 The following autocodes are available for selection when adding a data field Date Based Normal Expiration Rollover Time Based 2 Counters Expiration Rollover HH MM SS Day of Year Three Shift Codes 1 12 Digit Counters HH MM MMDDYY or MMDDYYYY Hours MM DD YY or MM D YYYY Minutes MM DD YY or MM DD YYYY Seconds Day of Month Number of Month Alpha Month Week Day of Week Alpha Day 1 2 or 3 Digit Year Hijri Date Hijri Day Hijri Month Hijri Year NOTE The MonthDayYear configuration can be changed to DayMonthYear or YearMonthDay by using the left or right arrow keys Page 18 P h Ttromix ciSeries Operation Guide 10 4 Barcodes The following bar codes are available for selection Description Input enter data Human Readable Check Digit Text Available yes no l2of5 Up to 256 numeric characters Yes Automatic or Counter UPC A 11 numeric characters UPC E EANTS 12 numeric characters EANS Code 39 Up to 256 a
11. e boitle is empty remove it and dispose of it in accordance with local regulations 4 Refit ink or makeup reservoir filler cap Version 1 05 Page 20 Ttronix ciSeries Operation Guide 11 3 Adding Ink and Makeup for the ci500 r h 1 Ifthe ink low or ink out message appears on the main screen remove the ink reservoir filler cap 2 When the instruction screen indicates add the 40z Makeup cartridge to the same filler cap Add Makeup i Action System requires makeup for continued operation Caution Failure to observe will result in poor print quality PRESS ANY KEY TO CLEAR 3 Filling Ink Insert the ink container in the reservoir filler assembly Fill one 1 or two 2 bottles of ink into the reservoir 4 Filling Makeup Insert one 1 cartridge of Makeup 40z Cartridge 5 Ensure bottles are completely empty before removing When the boitle is empty remove it and dispose of it in accordance with local regulations 6 Refit ink reservoir filler cap Version 1 05 Page 21 P h Ttromix ciSeries Operation Guide Section 12 Shutting the System Down 12 1 Shutting the System Down 1 Stop the jet by pressing the STOP key The system will stop the jet and display Jet Stop in the upper right hand corner of the screen and a timer will countdown below the word stop in the lower right hand corner 2 Turn the system power off 3 Perform a daily printhead cleaning routine EQU
12. existing message A UN So Se N NS ance 8956284 a 8956284 Settings settings LiDelay W Orientation Upside Lip KiDelay il Fi Font T2 dot B Eold 0 FF ont MOhWidth 100 H Height Ai Wbidih 100 3 sap 20 Piel 16 Co sap CNAE F ama F Gf AddField Edit Test MextField Delete Field 4024 Shift Counterd Counter Settings 4 02 Message creation or editing Scrolling over display additional icons Editor Controls Add Field Adds a data field Use D to adjust Delay Edit Field Edit information in text data field Use F to adjust Font Cr NOTE The pixel parameter should be set to the lowest value in relation to the largest character or characters NOTE The Caps Lock and Shift keys operate dual function during editing Shift and Caps Lock are used in the traditional sense for selecting upper and lower case characters during data entry and also operate during the adjustment of a setting between a positive and negative increment of the setting Version 1 05 Page 17 P h Ttromix ciSeries Operation Guide 5 After editing or creating a new message press the Enter key to save If editing a message the current message name will pop up to allow the ability to save as a new name copy save as function Should the same name be kept a separate file will be created based on time and date 10 2 Font Chart The following fonts are available for selection Font Name Des
13. flush routine 1 Stop the jet 2 Locate the BACKFLUSH function icon key On the main screen use the function icon arrow keys to scroll left or right to access the BACKFLUSH function icon key Backflush py nk Ott Product Count 0 Delay 1500 Printed Count 0 Time Remaining Seconds Printing Message 5956234 Printing Message 3956234 JELL BY 2 03 2006 SELL BY 1210512006 lt 4 A BC lt mo Oe tH oly essaye Status Print Adjust 0zi Graphic Edit PO Enabled Backflush 4021 3 Release the thumbscrew securing the printhead front cover and slide the cover off 4 Press the Backflush function icon key The system will vacuum from the nozzle until the CANCEL function icon key has been pressed Perform in intervals of 10 seconds After ten seconds press the CANCEL function icon ke to stop the process Spray cleaning solvent into nozzle 5 While the backflush operation is in process apply the appropriate cleaning solvent to the nozzle Observe the cleaning solvent being vacuumed through the nozzle 6 If this does not clear the problem repeat six times If problem persists contact a maintenance technician Version 1 05 Page 25 iironix ciSeries Operation Guide 13 4 Clean Controller Umbilical and Printhead Enclosures Clean the system enclosures with stainless steel cleaner and a lint free cloth h 13 5 Replace Air Filter The air filter is located on the right hand side of the cabinet beneath
14. ield Cay 4024 The following methods allow adjustments on the fly 1 Select the appropriate letter D W G B H O to adjust the specific print adjustment parameter by entering a value 2 Use the up down arrows to select the appropriate parameter to be adjusted Using the right and left arrows the values can be incremented or decremented by one Either method will allow the adjusted value to take affect on the next print cycle The following table indicates values that can be entered Print Adjustment Parameters Command Value min max Description Delay 0 99999999 Adjusts location of print on product Width 0 255 Adjusts width of print Gap 0 9 Adjusts inter character spacing Bold 0 9 Adjusts width of print by duplicating rasters Height 120 255 Adjusts height of print by spacing vertical pixels Orientation Upside Up Rotates print Tower orientation only available if Upside Down TOWER PRINT is enabled in the PROPERTIES Mirror Up APPLICATION menu Mirror Down Tower CW Tower CCW Page 16 P Ttromix ciSeries Operation Guide Section 10 Message Creation and Editing 10 1 To create a message h Select the Message icon key from the Main Screen Select New or Edit Message icon key If creating a new message Enter the New Message Name press Enter If editing or after entering a New Message Name the following screen is displayed to finish creating a message or edit an
15. lpha numeric Yes Manual must enter characters or Counter Code 128 Up to 256 alpha numeric Yes Manual must enter characters or Counter C NOTE Utilize the Bold setting to increase size of the bar code The bold setting defines the number of printed columns used for the wide and narrow spaces and bars Version 1 05 Page 19 ciSeries Operation Guide Section 11 Adding Ink and Makeup 11 1 Adding Ink and Makeup Safety PERSONAL INJURY Do not remove foil seal on bottle prior to filling EQUIPMENT DAMAGE Ensure ink and makeup being used has the same A part number as indicated on the machine ink and makeup labels EQUIPMENT DAMAGE Do not fill ink or makeup reservoirs unless the ink low ink out or makeup low makeup out message is displayed EQUIPMENT DAMAGE Do not insert makeup in ink filler assembly or ink in makeup filler assembly WARNING Fluidic portion of enclosure has drain holes in bottom In case of spill or overflow make sure excess fluid is captured and disposed of in accordance with local regulations 11 2 Adding Ink and Makeup for the ci1000 ci700 1 Ifthe ink low ink out or makeup low makeup out message appears on the main screen remove the ink or makeup reservoir filler cap 2 Insert ink or makeup bottle in the reservoir filler assembly Fill one 1 or two 2 bottles of ink or makeup into ink or makeup reservoir 3 Ensure bottles are completely empty before removing When th
16. nformation to flash Recent changes made will not be saved if system is shutdown writing to flash q S Version 1 05 Page 12 P h Ttromix ciSeries Operation Guide Section 6 Starting the Jet After powering on the system the jet must be started to print To start the Jet press the START key The system will start the jet and display Jet Start in the upper right hand corner of the screen and a timer will count down in the lower right hand corner under the word start Citronix ci700 operem hakeuly GEJ ink Product Count Delay SOUL Printed Count Printing Message DEFAULT UTRUNAGY sera lt gJ a ge EI CountReset Message Status Print Adjust 43 After the start process is complete a graphic in the upper right hand portion of the screen displays that the jet is on Citronix cit000 oaeee 5 MOM Mk Bhd Product Count 6 Delas 1500 Printed Count 5 Printing Message 3 iwn 339d om A a gp gt a CountReset Message Status Print Adjust 4029 NOTE If system indicates a Phase Charge Gutter or HV Trip error perform a Daily Printhead Cleaning routine If error persists potentially a Backflush Routine can correct See Cleaning and Maintenance Version 1 05 Page 13 P h Ttromix ciSeries Operation Guide Section 7 Selecting a Print Message The Print Message select allows you to preview and select messages for printing 1 Press the Print Key The print message select men
17. the air filter protection cover To replace the air filter Remove the air filter protection cover Remove the air filter Replace the air filter Replace the air filter cover Version 1 05 Page 26 P h Ttromix ciSeries Operation Guide Section 14 Troubleshooting 14 1 Poor Print Quality Poor print quality is typically caused by one of the following 1 Dirty printhead Perform Daily Printhead Cleaning and or Backflush Routine see Section 13 2 Incorrect setup of a printing message review pixel setting and fields used for printing See Section 10 14 2 Fluid Low or Out If the ink low ink out makeup low or makeup out error message is displayed add ink or makeup For all other error messages contact maintenance personnel for assistance 14 3 Alarm Beacon If your system is equipped with the optional alarm beacon the light illuminates when an alarm condition is present When the beacon is flashing refer to the display to note what the system error is The error screen will indicate the corrective action required Version 1 05 Page 27
18. u is displayed 2 Use the Up Arrow or Down Arrow keys to move the cursor through the list until it is beside the desired message The print message title will be highlighted and a preview of the print message will be displayed Print Message ELL D ANOLA Tee eres E ema oe Message Name Date 65749023 1042005 BOA BA 1 04 2005 GP Pd e85 1042005 gras 1042005 r 104 005 a Start Print Mes Delete ht 3 Press the START PRINT icon function key to select a Print Message to print The main screen will be displayed The print message selected will be printing and be displayed C NOTE The last message printed will be ready to print after restarting system Version 1 05 Page 14 P h Ttromix ciSeries Operation Guide Section 8 Printing Refer to sections in this guide for detailed instructions on how to perform the tasks indicated 1 Turn the power on the system see Section 3 2 Start the Jet see Section 6 3 Select the message that you want to print see Section 7 Version 1 05 Page 15 P h Ttromix ciSeries Operation Guide Section 9 Adjusting the Print Version 1 05 To allow adjustment of print parameters during the print process press the Print Adjust Bold Gap or Width icon keys Citronix ci1000 Print Adjust D Delay 00 E Bold Uf LU idth 100 iHiHeiht 200 3 GAP A O Orientation LIPside LIP LIP OOLIM gt Select Field RIGHT LEFT gt Inc Dec F

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