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Service Manual

1. Electrical wiring diagram for DX Standard 5 4 2 5 4 3 Electrical wiring diagram for DA Lighting a 35 5 4 4 Electrical wiring diagram for DX Back rest Leg 658 36 5 4 5 Electrical wiring diagram for DX Lighting Back rest Leg rest nanen 37 5 4 6 Electrical wiring diagram for DX MBL Seat lift MBL Tilt Lighting Back rest Leg rest 38 39 Electrical wiring diagram for Shark Drive 00111 anen 5 4 7 5 4 8 Electrical wiring diagram for Shark Drive onlylLightin di 40 5 4 9 Electrical wiring diagram for Shark Back resi assesses 41 5 4 10 Electrical wiring diagram for Shark MBL Seat lift mamasa aaa ere nik eee ee eee m 42 5 4 11 Electrical wiring diagram for Shark MBL Tilt GANA kka kakasa 43 5 4 12 Electrical wiring diagram for Shark MBL Seat lift and Back rest nene nieri 44 5 4 13 Electrical wiring diagram for Shark MBL Tilt and Back test 45 5 4 14 Electrical wiring diagram for Shark MBL Seat lift and Tilt aaa 46 5 5 Authorised service and technical support 2 202002000000424
2. ificati Y Series Technical specifications Y e 5 5 3 Glossary A setting is only carried out once A setting may comprise a number of actions usually involving tools An adjustment may be carried out more than once An adjustment does not take much effort and is easily carried out An adjustment may be made by the user the attendant or a therapist An adjustment that is permanently adjustable by the user is indicated by PAU An adjustment that is permanently adjustable by the attendant or the therapist is indicated by PAT A number of parts for Yes Series wheelchairs are available with different dimensions After delivery these parts cannot be adjusted by the user or the dealer A setting or adjustment may be carried out in steps or variably If the adjustment is variable the range is indicated by the word to The words or or a dash mean that only the values indicated are adjustable or available The dimensions in the tables are in centimetres and have a tolerance of 1 cm The degrees in the tables have a tolerance of 2 To transport the wheelchair various parts such as leg rests armrests and head rest can be removed the back rest of the Sedeo seating system can be folded down The minimum measurements for the wheelchair in this situation are indicated as dimensions for transport The corresponding weight is the heaviest part to be transported The stability of the wheelchair depends l
3. Tyre repair for swivel wheels ana nana nana nana 3 4 1 3 4 2 Replacing the tyre on the swivel wheel ssn 16 3 4 3 Replacing the swivel wheel nana ne hehe ne 17 17 06000000 1661 Replacing the swivel 3 4 4 3 4 5 Replacing the ball head bearings AA cuu qe dad ep 18 3 4 6 Replacing the fork of the Swivel wheel enne 18 nnns 18 Replacing the shock breaker nai aaa 3 5 ve ne e AGA NAA NANG 19 60008 INO 20 26 19 sese Removing fitting the covers 3 6 1 3 7 Replacing drive and components 1 aa nana aaa ee ete ete ese sese se ene 20 47 1 Replacing tube under INE 0 116 UNIT 0001010 20 3 7 2 Replacing Ine dive UNIT zgjimin a a ence Rd oderunt nuc Rc 20 3 7 3 Replaci
4. The repair or replacement that is necessary in connection with faults that arise after one 1 year after the date of delivery of the product to the customer The repair or replacement that is required in connection with faults due to improper or careless use of the product or that are caused by the product being used for another purpose than the one for which it is intended in which regard it applies that if the customer is a dealer this dealer will indemnify Handicare against possible claims from users or other third parties for faults caused by incorrect or careless use of the product Parts that are subject to wear and parts for which the need for repair or replacement of the parts is the actual consequence of normal wear These can include but are not limited to tyres shrouds arm pads seatings etc Irrespective of that stipulated under 2 it applies as far as an electric product is concerned that with regard to the battery that forms part of the product warranty is only given in case of faults or non functioning of the battery that are demonstrably the direct consequence of material faults or manufacturing errors A fault or non functioning of the battery as a result of normal wear is not covered by the warranty as meant in these warranty stipulations Similarly not covered by the warranty are faults or non functioning that are the consequence of improper or unprofessional use of the product or the battery that is part of the product
5. 47 6 Use of the parts lists 48 bal SEDE AA AA AA AA A O aaa 50 eee 70 6 3 Options wining and module E 80 4 Version 2008v4 Series Preface This manual This manual contains the basic instructions for repairs and general maintenance of the electric wheelchair Mechanics that do repairs on this wheelchair must be well trained and familiar with the repair methods and the maintenance of the electric wheelchair Always make sure that the work is carried out safely particularly with respect to procedures requiring the wheelchair to be lifted up We advise that you contact our service department before doing repair work on a wheelchair that has been involved in an accident The following information is important when ordering parts Model Year of manufacture Colour Identification number Part number Name of the part concerned This information is provided on the identification plate See Identification of the product Indications and pictograms The standard version of the electric wheelchair has the following indications decals labels stickers Battery charging connection Program Danger of crushing Speed sticker Reference to the user manual Neutral left and right Tilt warning Danger of getting fingers jammed LI Qmmmootu m Version 2008v4 5 Preface T FW PROGRAMMED Yes FW PRGA
6. Width of the foot plate including the cover caps and the mounting parts Shortest distance within the seating unit This may be between the side panels or between the armrests Distance between the centre of the front of the seat to the ground Measured at a seating angle of 3 5 Increasing the seating angle will result in an increased seating height by approx 0 5 cm for every degree Positions of the leg rests in forward and backward directions Angle of the leg rest in relation to the seat Distance between the top of the push bar and the ground Positions of the head rest in forward and backward directions Distance between the bottom of the head rest and the top of the back rest Angle of the back rest in relation to the seat Angle of the foot plate in relation to the leg rest tube Angle of the seat in relation to the ground The seating height increases by 0 5 cm with every degree Distance from top of seat to the foot plate Distance between the highest point of the wheelchair and the ground Distance between the front of the foot plate and the very back of the wheelchair Positions of the armrests in forward and backward directions Frame dimensions after removing all easily removable parts and if possible folding the back rest down Distance from top of seat to top of back rest Distance from centre bottom of back rest to centre front of seat Technical specifications
7. 460 1001983 242 24 3 339 339 Board with rear pan Arthrodesis E SST xo 1002054 202 12x50 1002087 202 46x50 1002060 202 279 50x50 54 1002004 487 30 42458 30 064 1002026 48 30 064 1002028 487 30 30 4 50 1002080 48 30 6 97 1002064 397 1568 1002032 584 397 1002065 397 Pan ki Balance wxp le 42x50 201 47741 517 960 46x50 201 47821 517 390 50x50 201 47901 517 390 Support Memory foam mop ell lt 42x50 205 42791 517 46x50 20542871517 50x50 205 42951 517 1002006 440 1002015 69 8 1002007 440 1002016 _ 69 6x54 1002008 440 1002017 69 1002018 69 5 40 1002019 8 Support 1002043 300 1002044 1002046 30 1003360 424 42x50 1424 46x50 0 1003361 1003362 1424 50x50 0 3 3 397 69 5 69 4641 1002018 538 4x58 538 62 Version 2008v4 qu Series Parts lists e 010 Sedeo backrests BACKRESTS SEDEO 2008 a Profiled with grey a Profiled middle bar Webbed With lumbar support WxD 42x52 207 20031 505 1002974 207 20751 520 46x52 207 20051 505 157 1002975 207 20771 520 50x52 207 20071 505 1002976 207 20791 520 1002152 455 5 1002154 45 5 254 1002156 45 5 254 1002158 las 5 351 1002160 552 D O1 O1 D C1 O1 iN C1 O1 O1 N Support Extra soft With straps
8. Gs Seres Parts lists e This page has been left blank on purpose Version 2008v4 79 j Series Parts lists GS 5 6 3 Options wiring and modules Description Electrical tilt Electrical lift Electrical lift with mechanical tilt Wiring and modules DX Wiring and modules Shark Kerb climber 80 Version 2008v4 GS iPr lists e 025 Electrical tilt 4 Pos Article number Units Description Electrical seat tilt for Beatle Shark conversion kit Electrical seat tilt for Beatle DX conversion kit Electrical seat tilt for Puma Shark conversion kit Electrical seat tilt for Puma DX conversion kit por Interface electrical tilt Puma Interface electrical tilt Beatle Cil cap screw M8X16 Electrical seat tilt module Actuator seat tilt 6 013 00051 000 1 Gasspringi900N 17400 8 052 00591 082 1 Cover Clam module 8300 9 000003300 4 Screw4 2 16incl ring 0 Version 200804 amp i ser 185 Parts lists qu 5 e 026 Electrical seat lift Article number Units Description Electrical seat lift for Beatle Shark conversion kit Electrical seat lift for Beatle DX conversion kit Electrical seat lift for Puma Shark conversion kit Electrical seat lift for Puma DX conversion kit Actuator elektrische hoog laag 00000 4324 Hex bolt M10x30 0 30 Seat lift interface Beatle Yes 174 00 008 00000 321 Sti
9. Toothed spring washer 116 020 12 000003725 2 ButtnheedMOXt0 030 58 Version 2008v4 qu Series Parts lists e Leg rests and footplates Leg rests 2008 Set with calf Set with calf plates and leg strap and leg Type Size Left Price Right Price rest bracket Price rest bracket Price Standard 1003607 875 x 17 01500 9319 316 015009219 316 14000021000 875 x SUM 19 140 00331 000 316 140 00361 000 316 1003609 875 x 21 1008508 316 1003601 316 1009600 875 x 23 1003509 316 11003602 316 10036093 875 x x 25 1003600 316 1003603 316 11003602 875 x x 18 140 00451 000 1074 140 00461 000 1074 140 00471 000 2460 X x 15 1003613 1074 1003618 1074 1003623 2460 x 17 015029113 1074 01502 9018 1074 14000031000 2460 x x SUM 19 1003614 1074 1003619 1074 11003624 240 o x x 21 1003615 1074 1003620 1074 1003625 2460 x x 23 1003616 1074 1003621 1074 1008626 2460 x X 25 1003617 1074 1003622 1074 1003627 2400 x x eme p gt fo es Footplates 2008 Size Price 13 140 00191 000 89 15 140 00201 000 89 17 140 00131 000 89 19 114000211000 89 21 1003219 89 23 1003221 89 1003223 18 140 00161 000 89 15 140 00171 000 89 17 14000121000 89
10. With straps Active le wxb 214 23031 520 214 23041 520 214 23051 520 42x52 209 20211 505 363 207 20211 520 325 214 20751 520 46x52 209 20231 505 363 207 20231 520 325 214 20771 520 50x52 209 20251 505 363 207 20251 520 325 214 20791 520 460 538 6 3 46 53 6 3 46 53 6 3 46 53 63 557 635 C1 Co Co C1 Co Co C1 Co Co 8 Version 2008v4 63 Parts lists e 011 Headrest Pos Article number 222 00151 505 222 00131 505 222 00111 505 00000 3206 02193 0023 02194 0023 906 00000 161 01183 9023 00000 3206 6 00000 6801 00000 9301 64 qu Series Units Description Price p p 2008 8 Screw bck kr M5X16 D7985 1 1 030 8 Screw bck kr M5X16 D7985 EBD Insert cap 15mm square Version 2008v4 qu Series Parts lists e 012 Arm rests Article number Units Description Price p p 2008 05373 9490 Armrest PU left 50 00 05373 9390 Armrest PU right 50 00 221 00131 505 Armrest 30 cm black Sellaskin 221 00111 505 Armrest 40 cm black Sellaskin 221 00301 505 Armrest P Shape L H black Sellaskin 221 00291 505 Armrest P Shape RH black Sellaskin 00000 2201 Spring washer M5 D127B VZ 00000 3207 Screw BCK KR M5X20 D7985 05040 0223 Armrest upper part left for armrest PU 05040 0123 02040 0123 02040 0323 05372 9390 224 00241 505 224 00281 505 224 00261 505 00001 0551 00000 1700 00000 5721 05372 0223 02040 0782 00000 3213 00000
11. including the incorrect charging of the battery and the failure to carry out timely and good maintenance in which context it also applies that if the customer is a dealer this dealer will indemnify Handicare against possible claims from users or other third parties that are based on the above mentioned improper or unprofessional use of the product or the battery that is part of the product Handicare does not guarantee batteries provided by dealers or purchased by the customer The warranty conditions as mentioned in the above stipulations in any case become null and void if he guidelines of Handicare for the maintenance of the product are not or insufficiently followed Version 2008v4 Gs series Preface A necessary repair or replacement of parts is caused by neglect damage or abuse of the product or a use of the product for another purpose than the one for which it was intended Parts of the product are replaced by parts of another origin than those which Handicare uses and or parts of the product are replaced without the permission of Handicare The warranties as mentioned in stipulations 1 to 3 also become null and void if what is involved is reused by a new user within the warranty period and if such reuse necessitates adaptations to the wheelchair and those adaptations are carried out without the instructions and or at the order of Handicare To retain rights under the warranties enunciated above the customer must in case
12. 0 70 ro jo ERR O Ooo 5 See page 59 Footplate right 6 01263 9000 1 Calfsra tt 1400 8 00000 2601 4 ToothedspringwasherM6_ 1 lt 020 Button head M6X10 0 30 00000 3725 Leg rest clamping strip short 6 40 01500 2110 56 Version 2008v4 qu Series Parts lists e 007 Comfort mechanical leg rest Pos Article number Units Description Price p p 2008 o setpagese See page 59 See page 59 EN See page 59 Footplate right EE See page 59 906 00000 031 Calf plate hinge standard 85 00 906 0031 1 000 Calf plate hinge small 85 00 00000 2601 Toothed spring washer M6 0 20 00000 3725 Button head M6X10 0 30 Version 2008v4 57 j Series Parts lists qu 5 e 008 Comfort electrical legrest Article number Units Description Price p p 2008 Electrical comfort leg rest left See page 59 1003029 Electrical comfort leg rest right mE See page 59 6476 00 1003028 Electrical comfort leg rest upper part left 476 00 Electrical comfort leg rest upper part right 476 00 Hinge comfort leg rest 22 00 Pos 01500 4612 01500 1112 Leg rest release lever 9 50 Footplate left See page 59 01500 2212 6 00000 3706 00000 1802 9001232 Footplate right DENN Seo page 5 DNE 906 00311 000 2 Calfplatehingesmall 8500 11 00000 2601 2
13. 000004101 2 Hex bolt M8x80 D931 8 8 vz Puma Beatle indoor 0 40 1006636 Swivel wheel air complete left 3 00x4 Puma outdoor 76 00 max 3 5 bar 9001716 Swivel wheel PU complete left 3 00x4 Puma outdoor 130 00 Swivel wheel air complete right 3 00x4 Puma outdoor 1006635 max 3 5 bar 76 00 9 10032200 2 Tire 3 00x4 Pumaoutdoor 1 4000 Swivel wheel complete Puma indoor 2 5 bar Version 2008v4 73 i ser 185 Parts lists qu 5 e 020 Swivel wheels suspended Pos Article number Units Description Pricep p 2008 5 Swivel wheel PU complete right 3 00x4 Puma outdoor e 1003205 Sticker tire pressure 3 5 Bar 0 50 8 00000 1463 74 Version 2008v4 qu Series Parts lists e 021 Driven wheel XXXV ONIN V Kh S Waa sy SS 2 al 1 Pos Article number Units Description Drive wheel air complete left Puma 3 5 bar ao HE pnm 000002104 6 00000 4315 8 Version 2008v4 75 j Series Parts lists qu 5 e 022 Transport fixation Revision B Revision C and higher Pos Article number Units Description jPricep p 2008 2 3 a Identification plate 00000 2003 Transport fixation RWD Puma Yes revision B 87 00 9000094 Transport fixation RWD Beatle Yes revision B 87 00 Transport fixation set RWD Puma Yes revision B 181 00 9001195 1001410 Hexagonal ta
14. 4 13 Electrical wiring diagram for Shark MBL Tilt and Back rest LE ME Fre a m m u e a e wes KL CM ALATA 1 Version 4 Technical specifications 5 4 14 Electrical wiring diagram for Shark MBL Seat lift and Tilt qu Series 46 Version 2008v4 qe TER Technical specifications 5 5 Authorised service and technical support If you have any problems or questions concerning this product please contact your dealer Ask us for information about your nearest dealer Manufacturer Handicare Supplier otamp Version 2008v4 1 Series Parts lists Gs 6 Use of the parts lists This document is meant as a reference book to be used to order parts for the wheelchair that is shown on the front cover How to order When ordering parts please specify Serial number see the identification plate Group to which the relevant part belongs Article number Number of parts required Description in the relevant language Dimensions if applicable Remarks e lf a part does not have a position number the part concerned cannot be purchased separately The part concerned is part of the assembly shown This assembly must be ordered as one piece it must be replaced in its entirety e Boxed position numbers refer to the relevant drawing Ordering address Please mail or fax your orders to your suppl
15. e Screw the plastic screw cap onto the carbon brush holder e Replace the side frame in the proper position see replacing side frame e Fit the other parts in the correct way see the relevant paragraphs Version 2008v4 21 0 Series Maintenance 3 8 Electronic components 3 8 1 Working on the electrical system e Remove both fuses from the battery compartment before carrying out any work on the electronic system Remove the fuses as follows e Unscrew both crosshead screws A e Remove the front cover from the battery tray B e Remove both fuses C After the work has been done replace the fuses in the reverse order 3 8 2 Replacing the DX controller Remove the fuses see 3 8 1 Replace the DX controller as follows e Push the lock B in and simultaneously pull the plug A out of the controller e Unscrew both screws C and the washers using a Phillips screwdriver PH 2 e Remove the DX controller D Install a new controller in the reverse order Replace both fuses the wheelchair is ready for use 22 Version 2008v4 J Series qu Maintenance 3 8 8 Replacing the Shark controller Remove the fuses see 3 8 1 Replace the Shark controller as follows e Push the lock B in and simultaneously pull the plug A out of the controller e Unscrew the screws C and the washers using a Phillips screwdriver PH 2 e Remove the Shark controller D Insta
16. e Support the wheelchair under the battery tray so that both drive wheels remain on the ground e Remove the shock breaker see replacing shock breaker e Loosen the bolts A with washers e Loosen the bolt B and remove the bolt and the nut C with the washers The tube D will come loose Mount the new tube in the reverse order After mounting the tube remove the support The wheelchair is ready for use 3 7 2 Replacing the drive unit Replace the drive unit as follows e Support the wheelchair under the battery tray so that both drive wheels remain on the ground e Remove the protective cover at the front and the relevant side cover see replacing covers e Remove the driven wheel see replacing driven wheel e Remove the shock breaker see replacing shock breaker e Remove the tube from under the drive unit see removing tube under drive unit e Pull the motor cable connector A of the relevant drive unit out of the power module e Lead the motor cable out through the notch in the battery tray e Loosen the Allen bolt B e Remove the neutral handle C Loosen the nuts E from the three bolts D using two open ended spanners with a width of 13 mm Firmly hold the drive unit F support if necessary and carefully remove the three bolts with the washers with which the drive unit is mounted to the side frame e Remove the drive unit Mount the new drive unit in the reverse order e After install
17. flashes four faulty or loose times The right hand motor m2 is defective Replace this motor Short circuit in the right hand motor m2 Correct the connections connections Defective power module output Check the motor for a defect an output of the power module will only become defective through a defect in the motor itself Only replace the power module if the fault occurs immediately upon switching the unit on If the fault occurs when you are starting to drive the entire left hand motor circuit is causing the fault In this case replace the entire drive unit concerned 26 Version 2008v4 EBs ies Troubleshooting Signal Possible cause 8 4 amp ON OFF light The left hand parking brake m1 flashes 5 times connection is faulty or loose defective ON OFF light The right parking brake m2 connection is flashes 6 times faulty or loose defective ON OFF light The battery voltage is low or the batteries Charge the batteries or replace them flashes 7 times are flat or bad Note If the voltage is low 12 V the electronics will not work properly A number of random LEDs of the DX controller flash and the wheelchair will not function This usually occurs during trickle charging flashes 8 times Frequent occurrence will result in a defective power module Set the charger correctly flashes 9 times the DX bus cables or short circuit
18. found the cause contact the Service Department of Handicare Before changing Shark bus cables fuses and or modules remove both fuses from the battery compartment see 3 8 1 so that the system is dead 28 Version 2008v4 Series p Technical specifications 5 Technical specifications 5 1 Product specification sheet of the Yes Series SPECIFICATIONS BEATE PUMA Segment jndor jndoo indoor outdoor DIMENSIONS MM X Axle configuration FW RWD Fw RWD Maximum users weight kg peo 160 Batteries do X go 40 56 73 8 Total weight including batteries kg p12 112 12 40Ah 12 40 Ah Totallengh sm 11009 foo 1050 1100 Total width stm foo X 00 50 650 Seat ange 2 7 2 7 2 7 a Back angle 189 1186 89 116 89 118 89 118 Diameter of swivel wheels internal mm 00x50 00x50 25050 250 x 50 Diameter of swivel wheels external mm b p60x85 X pe0x85 PERFORMANCE LL Maximum speed kmhb 6 6 10 6 10 Static stability _ 15 26 115 26 15 26 15 2696 Dynamic stability j poas 10 18 110 18 mo t89 Maximum slope j H2 219 12 21 12 21 H2 21 Obstacle height mm 70 169 Bo BO Obstacle height with curb climber mm po mo Ground clearance mm 6O0 po bo po aago Te ml E OCC H
19. in the necessary DX bus system entrances to the modules ON OFF light Bus high fault usually a communication Check the cables and the modules and replace if or DX modules entrances to the modules ON OFF light STALL overload fault Check the drive units flashes 11 times A motor is continually demands too much Note This fault is often caused by taking power obstacles that are too high or driving against walls and door frames etc This fault may also be caused by a difficult turn from a standing position Check the weight distribution of the chair ON OFF light System does not fit Program the entire drive system for the relevant flashes 12 times System modules are not compatible wheelchair with the aid of the DX Wizard program on the PC Always confirm the programming by switching the wheelchair on and off Note If all the plugs are connected properly and you have used the troubleshooting list but not found the cause contact the Service Department of Handicare Before changing DX bus cables fuses and or modules remove both fuses from the battery compartment see 3 8 1 so that the system is dead Version 2008v4 27 4 2 Shark faultfinding table Check the malfunction signal with the aid of the following list Signal Possible cause ON OFF light User error This is probably a STALL timeout flashes once Place the joystick in neutral and try again flashes twice Charge the batteries or repl
20. lighting optional Article number Units Description amp 000662008 Electrical backrest amp tilt lighting optional Article number Units Description jPrice2008 Electrical back amp seat lift lighting optional Article number Units Description Price2008 00355 0425 1 DXRemotet6key 129200 00355 0109 1 DX Power module PM2 80A j 1290 00 055 00000 003 1 DX Powercable o Z 10200 055 00000 013 1 Wire battery loop 69800 00355 0074 1 DXcabe27m j 10200 O 00355 0018 1 DXcable 1 75m 66900 00355 0201 1 DXCLAM 65600 00355 1250 1 DX Clam cable j 66OO O 055 00095 000 1 Hamessliphinglong J 10100 1001123 1 Lighting 8 indicators compact version 53200 00355 1280 1 AMP connector 126 1 j 30 90001468 1 Seatliftextensioncablee BO 055 00074 000 1 Micro switch electrical lift 2800 9001275 1 Harness backrestactuator 6610 Version 2008v4 lI lI lI ll I I 89 Series Parts lists Ga 5 Electrical leg rests amp tilt lighting optional Article number Units Description Price 2008 Electrical leg rests amp seat lift lighting optional Article number Units Description Price 2008 Electrical tilt amp seat l
21. the cover that is does not move on the outside under the chair against the battery tray ON OFF light DX module faulty Replace one or more modules The on off LED flashes once indicates the condition of the entire system The modules all have a separate status LED in this way you can see which one is faulty ON OFF light DX accessory faulty The module displays a fault as a result of a flashes twice programming fault or short circuit and or overload of the accessories The optional electrical high low adjustment is not in the lowest position The LED flashes twice to indicate that the speed limitation has been switched on the wheelchair will drive considerably more slowly ON OFF light The left hand motor m1 connection is Check the connection and secure it flashes three faulty or loose times The left hand motor m1 is defective Replace this motor Short circuit in the left hand motor m1 Correct the connections connections Defective power module output Check the motor for a defect an output of the power module will only become defective through a defect in the motor itself Only replace the power module if the fault occurs immediately upon switching the unit on If the fault occurs when you are starting to drive the entire left hand motor circuit is causing the fault In this case replace the entire drive unit concerned ON OFF light The right hand motor m2 connection is Check the connection and secure it
22. wheel in the reverse order The locking nut must be tightened correctly the screw thread of the shaft must be clearly visible through the locking ring If the wheel is not placed properly this can lead to very dangerous situations for the user After fitting the wheel remove the support from under the wheelchair the wheelchair is ready for use Version 2008v4 Maintenance 17 Maintenance Series 3 4 5 Replacing the ball head bearings Replace the ball head bearings as follows e Support the wheelchair so that the swivel wheel is off the ground e Remove the complete swivel wheel see replacing swivel wheel e Remove the bearings A from the bush B e Check the bearings for signs of wear or damage Fit the new bearings in the reverse order After mounting the swivel wheel remove the support from under the wheelchair the wheelchair is ready for use 3 4 6 Replacing the fork of the swivel wheel Replace the fork of the swivel wheel as follows e Support the wheelchair so that the swivel wheel is off the ground e Remove the wheel from the fork see replacing the swivel wheel e Remove the fork from the ball head see replacing the swivel wheel Fit the new fork in the reverse order e After fitting the complete swivel wheel remove the support The wheelchair is ready for use 3 5 Replacing the shock breaker Replace the shock breaker as follows e Support the wheelchair under the ba
23. wheelchair from coming into contact with sand Sand can affect the moving parts of the wheelchair resulting in unnecessarily rapid wear e Never operate the wheelchair while you are under the influence of drugs alcohol or any medication that could affect your driving ability e You must have sufficient visual faculty to be able to drive safely in the wheelchair e tis imperative to turn on the lights in situations with reduced visibility e The magnetic key with which the wheel chair is switched on and off may affect the magnetic strips of credit cards and bank caras etc Do not store the magnetic key with credit cards and similar cards e TO prevent unintentional movement make sure that the joystick does not inadvertently touch other surfaces e The standard version of your wheelchair was tested according to the strictest EMC requirements Mobile telephones do not affect the wheelchair s driving behaviour When using a mobile telephone in the vicinity of a wheelchair with special adaptations you are advised to first switch off the wheelchair e Your wheelchair may affect electromagnetic fields such as alarm systems bp 10 Version 2008v4 GB ur Nad Tools 2 Tools 2 1 Tools The tools below are needed for various mechanical settings and maintenance Application Screwdriver Installing or removing a variety of plastic cover caps Installing or removing the carbon brushes Crosshead PH2 Adjusting the position
24. 10 Seat lift extension cable 6 30 Harness lighting long 101 00 DX CLAM 756 00 DX LM lightning module 630 00 055 00095 000 00355 0201 00355 0205 055 00074 000 00355 1080 1001123 00355 1280 00355 1250 18 055 00064 000 055 00000 013 86 Version 2008v4 qu Series Parts lists e 028 Wiring and modules DX In this overview it s indicated which cabling and modules are being used on the wheelchair in a particular Construction This is equal to a front and back wheel driven wheelchair Standard Article number Units Description Price 2008 00355 0425 DX Remote 16 key 1292 00 00355 0109 DX Power module PM2 80A 1290 00 055 00000 023 DX Power cable 102 00 055 00000 013 Wire battery loop 38 00 00355 0018 DX cable 1 75m 69 00 Standard with lighting Article number Units Description 00062008 Electrical backrest lighting optional Article number Units Description Price2008 Version 2008v4 87 Series Parts lists Ga 5 Electrical leg rests lighting optional Article number Units Description Price 2008 Electrical tilt lighting optional Article number Units Description Price 2008 Electrical seat lift lighting optional Article number Units Description Price 2008 88 Version 2008v4 qu Series Parts lists Electrical backrest amp leg rests
25. 167 00 008 00000 191 Label 6120 Tbe 22 00 Sticker programmed FWD 05041 9123 owing away bracket for remote right 167 00 Sticker 6km h E See 028 Cabling and modules DX po See 029 Cabling and modules Shark j 68 Version 2008v4 qu ee Parts lists e 016 Mechanical tilt Pos Article number Units Description 1 000004006 8 Cil cap screw inn zk M6X25 VZ Spring washer M6 D127B VZ Stauff block Push frame small XP Clam bracket assy 6 059900128 1 Bracket plate Pipe clamp back closed 8 000002001 2 Washer 9 00000 3616 2 Screw M5X12 117 2 Mechanical seat tilt mechanism assy not available 119 2 JHingepin notavalable O 121 Hinge pin not available 1008066 1 Mechanical tilt Beatle Yes conversion kit 10080606 1 Mechanical tilt Puma Yes conversion kit Version 200804 69 i ser 185 Parts lists qu 5 6 2 Carrier Description Suspension arm and motor Battery tray and suspension Swivel wheels Swivel wheels suspended Drive wheel Transport fixation Covers 70 Version 2008v4 qu Series Parts lists e 017 Suspension arm and motor Article number Units Description Price p p 2008 Freewheel handle 7 40 Motor 10Km u RWD left FWD right Motor 10Km u RWD right FWD left Motor 6Km u RWD right FWD left Washer flat M8 D125A vz Hex bolt M8x70 D9
26. 31 8 8 vz Locknut M8 D985 8 vz Suspension arm block Hex bolt M8x65 DIN931 8 8vz Suspension arm RWD left FWD right Suspension arm RWD right FWD left Anti tip holder insert assy Wheel anti tip Anti tip holder left assy Anti tip holder right assy Adjusting screw crater M8X10 D916 Hex bolt M8x30 D931 vz Telescopic safety device left Puma Telescopic safety device right Puma Telescopic safety device left Beatle Version 2008v4 71 i Series Parts lists GS 5 018 Battery tray and suspension Article number Units Description Plug 9001641 2 Shock absorber 220 mm 3 Washer flat 3XD M10 Hex bolt M10x70 D931 8 8 vz Capped nut M10 19000072 1 Battery container Puma Yes 9001118 1 Battery container Beatle Yes 00000 1700 00000 2001 00000 4038 Battery box Beatle Yes 416 00 M8x25 bolt with dog point 1 20 A jSeeOtr Suspension arm and motor EE 001 03030 001 104 00052 000 Motor suspension bearing bush 28 00 72 Version 2008v4 qu Series Parts lists e 019 Swivel wheels Pos Article number Units Description 1 11008070 1 Fork assy Puma outdoor 166 00 2 000010701 2 Locknutlow M8 0 30 3 00000 2003 2 Washer flat M8 D125A vz 0 20 4 100000 4118 2 Hex Bolt M8X120 D931 8 8 VZ 0 80 5 1008069 1 Forkassy Puma Beatle indoor 143 00 6 00000 1702 2 Locknut M8 D985 8 vz 0 30 7
27. 3501 9001094 Article number 053739490 1 05373 9890 1 221 00131 505 1 221 00111 505 1 221 00301 505 1 221 00291 505 1 00000220001 4 00000 3207 4 05040 0223 1 05040 0123 1 02040 0123 2 0204003223 2 053729390 2 22400241506 2 22400281505 1 22400261505 1 00001 0551 4 00000 1700 4 00000572101 4 0537202203 2 0204007882 2 0000032013 4 000003500 2 90001004 2 Pos 1 6 8 9 198 13 Arm rest mounting bracket 26 00 Version 2008v4 65 j Series Parts lists Ga 5 e 013 Lighting Pos Article number Units Description Light unit Headlight white Rear light red Bulb 24V 5W 19 5 Signal light 6 122 Bulb 24v 5w ba9s Grommet 8 00000 9009 9 1001436 Compact lighting mounting plate 66 Version 2008v4 qu Series Parts lists e 014 Fixed joystick bracket Article number Units Description Insert cap 15mm Adjusting screw crater M8X10 D916 ock nut MAxPO 7 asher flat M4 ER o See 028 Cabling and modules DX jo il See 029 Cabling and modules Shark ON 0 00 Version 2008v4 67 j Series Parts lists qu 5 e 015 Swing away joystick bracket Article number Units Description Price p p 2008 165 00111 000 owing away bracket for remote left
28. 8 NEM No longer available as on drawing oee drawing 001 pos 10 for replacement parts 52 Version 2008v4 GB Series e 003 Electrical backrest Pos Article number Units Description Electrical backrest Actuator for backrest Screw M8x16 D7991 Bracket backrest adjustment Spring washer fluted M8 D137B VZ 6 00000 1801 Cap locknut M6 D986 VZ Version 2008v4 Parts lists 1 0 20 0 70 o3 i ser 185 Parts lists qu 5 e 004 Gas spring backrest adjustment Pos Article number Units Description Gasspring backrest adjustment complete Gasspring backrest adj Gasspring unlock mechanism Gasspring bloc o lift 200N Cable 6 100708 1 Handle Screw M8X16 18 02030 3523 1 Bracket backrest adjustment 9 00000 2250 2 Spring washer fluted M8 Label backrest adjustment 54 Version 2008v4 GB series Parts lists e 005 Mounting bracket for leg rest Article number Units Description Mounting bracket for standard and comfort leg rests Pos justi justi Adjusting screw M6X16 0 50 6 8 000003501 9 015021228 Version 2008v4 55 j Series Parts lists qu 5 e 006 Standard leg rest Pos Article number Units Description Pricep p 2008 E Q 1 See page 59 aag BJ See page 59 2 HBB 1 jdandardlegresiupporpatieh tooo 01500 1112 Leg rest release lever 9 50 01500 2212 Leg rest release spring
29. ADM 19 14000181000 89 1003220 89 0 23 1003222 89 Mos 00922 89 Version 2008v4 59 j Series Parts lists qu 5 e 009 Central leg rest Pos Article number Units Description Central leg rest Upper part hinge Label tilting hazard Button head M8X25 Lower tube 6 00000 5002 2 Bearing bush nylon 8x11x13 Hex bolt M8X150 18 01050 2011 1 Strip 9 00000 9614 2 500 11620 OO U pipe 60 Version 2008v4 qu Series Parts lists e 010 Upholstery See page 62 00000 3617 020 00000 6501 Screw M5X30 0 20 Pos Article number Units Description Price p p 2008 2 220 00121 505 l Calf plate standard 67 00 220 00141 505 Calf plate small 62 00 00000 5721 8 00000 6504 9 00000 3207 Sedeo backrest eooo See page 63 Washer flat M6 0 20 Pipe clamp back closed type 9 50 Screw M5X20 0 30 Pipe clamp DIA 22 black 00000 3206 Screw M5X16 0 30 Version 2008v4 61 5 Parts lists qu 5 e 010 Sedeo seats SEATS SEDEO 2008 Profiled Profiled ha VVebbed wx Es ae 42x50 200 42131 505 144 1002950 4 200 40481 517 307 42x50 46x50 200 42211 505 144 1002951 144 200 40561 517 307 46x50 50450 200 42291 505 144 1002952 144 200 40641 517 307 50x50 376 376 7 376 473 Memory foam 11760 42x54 1001977 1002953 24 1 242 24 054 1001981 242 24 4
30. AM MEG DE HANDLEIDING OF CONTACT IW DEALER AFKNELGEVAAR ABKLEMGEFAHR TRAP DANGER Gs Series Battery charging connection To charge the batteries see Charging Program This program depends on the version of the wheelchair front wheel drive or rear wheel drive The sticker indicates the program Danger of crushing Use caution when swinging the controller aside to avoid getting anything crushed Speed sticker The maximum speed is programmed This depends on the version of the wheelchair front wheel drive or rear wheel drive Reference to the user manual The wheelchair should only be used after the user manual has been studied carefully Never use the wheelchair before having read and understood the contents of the manual Neutral 1 Lever in the lowest position The drive of the relevant motor is disconnected the wheelchair can be pushed If your wheelchair is equipped with two freewheel handles both must be operated 2 Lever in the highest position The drive of the relevant motor has been switched on The wheelchair can be electrically driven Tilt warning To prevent the wheelchair from tilting forward never stand on the foot rest Danger of getting fingers jammed Keep hands and fingers away from moving parts when adjusting the height and or tilting angle of the wheelchair Version 2008v4 qu e em Preface The following pictograms are used in this manual CAUTION WARNING Proce
31. ANE ml NE high low ZH 495 mm B C 56 NN NN high low ZH 510 mm Turning radius ISO 71765 mm oo peo poo amp amp peo ELECTRICALOPTIONS Electric back adjustment 88 120 88 120 88 120 88 120 Electric tilt adjustment j 4 40 4 40 40 4 40 Hed c tadustmentZH540 0 0 BF E 2 KO 2160916116 adjustment ZA 525 pi F F TT Electric tit adjustment Z50 p 238 888 1 1 Eclectic titadustment ZH 485 BF 988888 7 Electric tit adjustment ZA 480 E 193 7 7 F TT Electricalhighlow mm 6 305 X p 305 0 305 305 Electric leg rest adjustments 6 70 6 70 6 70 6 0 Version 4 Technical specifications qu Series sorrel YY Bugy ER Swing away joystick bracket 30 Version 2008v4 qu Series 5 2 AH LW TW FW SW SH LD AL HPB HRD HH BA AF SA LL TH TL AD T dim BH Measurements legends Armrest height Leg rest width Total width Foot plate width Seat width Seat height Depth of leg rest Leg rest angle Height of push bar Depth of head rest Height of head rest Back angle Foot plate angle Seat angle Lower leg length Total height Total length Armrest depth Dimensions for transport Back height Version 2008v4 Distance from top side of seat to top of armrest Distance between the leg rest tubes Distance between the widest points of the wheelchair
32. Removing the rim half of the driven wheel article This prevents the rotation of hexagons of fastening articles and spanners that may affect proper adjustment The following tools are needed for various electronic settings Quantity HHP programming unit Adaptation of the drive programs and technical settings DX Wizard OEM e Adaptation of the drive programs and technical settings e Reading out the fault history Version 2008v4 11 1 i Series Maintenance qu 3 Maintenance replacement and repair 3 1 Maintenance table Below we have indicated what needs to be checked how often this should be done and by whom Time Description To be carried out by 5 ies e i e Ir e Annually e 0 e 100 i 3 2 Batteries Lo OU FU LE For maintenance see the following documentation Regulations concerning the batteries User manual of the battery charger The wheelchair has dry gel batteries These dry batteries dry fit are entirely sealed and maintenance free The connection diagram for the batteries is provided on a sticker inside the battery tray Make sure that the batteries are always well charged Do not use the wheelchair if the batteries are almost flat This may damage the batteries and you run the risk of an unintended standstill The use of wet batteries is not permitted If the batteries need to be replaced use only ary batteries 3 2 1 Replacing the batterie
33. SERVICEMANUAL YES SERIES 69 nandicare qu Series 2008 Handicare All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorization of Handicare The information provided is based on general data concerning the constructions known at the time of the publication of this manual Handicare executes a policy of continuous improvement and reserves the right to make changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration The available information has been prepared with all possible care but Handicare cannot be held liable for possible errors in the information or the consequences thereof Handicare accepts no liability for loss resulting from work executed by third parties In accordance with the legislation concerning the protection of trade names all names and trade names etc used by Handicare may not be considered as being available to others 2008 01 2 Version 2008v4 Gs series Table of contents This manual 5 Indications and pictograms 5 Available documentation 7 Identification plate 7 Identification of the product 8 Warranty stipulations concerning the wheelchair 8 L
34. ace them ON OFF light The left hand motor m1 connection is flashes three faulty times The left hand motor m1 is defective Replace this motor ON OFF light The connection of the right hand motor Check the motor connections and cabling flashes four m2 is faulty times The right hand motor m2 is defective Replace this motor ON OFF light The left hand parking brake m1 Correct the connection flashes 5 times connection is faulty or loose defective ON OFF light The right parking brake m2 connection is flashes 6 times faulty or loose defective ON OFF light There is a fault in the controller Check the connections of the Shark bus cables flashes 7 times fuses and or modules and correct as necessary If a fault signal is still present after this replace the controller ON OFF light There is a fault in the power module Check all connections and correct as necessary flashes 8 times If a fault signal is still present after this replace the power module ON OFF light There is a communication fault in the Shark Check the connection and correct it if necessary the controller flashes 10 times Consult a service engineer ON OFF light System does not fit Check that the type of the controller corresponds flashes 11 times System modules are not compatible with the power module Replace one of the two if necessary Note If all the plugs are connected properly and you have used the troubleshooting list but not
35. aga mida NG JO parja 8 0072577 KB LED 7 JT ICALI dOL 2181 ve SC non GE Mp LALI jo FI ge 518 SOT AAS ee L Gag Ph vZ 8110008 xa 5511755 ga pungos LL LOPE LI THLE Version 2008v4 34 Technical specifications qu Series 5 4 3 Electrical wiring diagram for DX Lighting ga al D as ER NTTTTTT EM Uli EEE ath DEED W GL OSTU wok em ara amman sk i CCT Hnnnin mi TAMAH mA Lim Version 2008v4 qq Series Technical specifications 5 4 4 Electrical wiring diagram for DX Back rest Leg rest ddr LEY GO Ly LEGS Gra ewe uni GO Ly LE 1 een Aun EEE i E ETE DEE GO MOLL LEA ew 921 RA Na Je 8 0006 jes 57 18814009 XL SS H G 68 Version 2008v4 36 Technical specifications qu Series 5 4 5 Electrical wiring diagram for DX Lighting Back rest Leg rest 10006 1231537 1328 Bu yO n n re qiia wml LOL Version 4 qu Series 5 4 6 Electrical wiring diagram for DX MBL Seat lift MBL Tilt Lighting Back rest Leg rest Technical specifications 450 65 LOO jsa ben os442DH bunubr Hil TAN H 10595 TON xO saag SA Version 2008v4 Driana cr nosse 909900 SUL a coo 38 Technical sp
36. argely on the extent to which the seating system can be set or adjusted The stated values indicate the stability with the standard delivered setting of the relevant wheelchair The ground clearance of the wheelchair indicates the height of the free space between the front and rear wheels of the wheelchair This is important when taking obstacles such as a threshold or a kerb The maximum obstacle is the maximum height of the threshold or kerb that can be taken by the wheelchair The turning circle is the space needed by the wheelchair to make a turn This circle is expressed as a diameter The minimum turning space is the space needed by the wheelchair to make a 180 turn whereby reversing is allowed like a car when turning in a street When reversing one or more times less space is needed to make a turn compared to making a full turn in one direction 5 4 Electrical diagrams The electrical connection diagram of the electronic installation is located on the inside of the cover of the battery drawer 32 Version 2008v4 Gee Technical specifications 5 4 1 Electrical connection diagrams for DX and Shark T ni 50A Pi IMEE 18 E Wu sig EE tela HE E a Ul n NEM NT HA pep n2 BUS MD 87 DX POWER MODULE ART AR 003 00000 02 1 Version 2008v4 Gp Series Technical specifications 5 4 2 Electrical wiring diagram for DX Standard ayaa 9 p
37. cause drive problems Fit the new wheel as follows e Apply a layer of grease on the output shaft F of the drive unit e Place the entire wheel on the output shaft of the drive unit Make sure the notch in the rim falls over the key e Apply a few drops of thread locking adhesive Loc ktite 248 on bolt C e Screw the bolt with the washers into the threaded hole of the output shaft of the drive unit and use a torque wrench to tighten the bolt to 50Nm e Fasten the cap B by tightening the 3 mm Allen screw A e Remove the support from under the wheelchair The wheelchair is ready for use 3 4 Swivel wheels To ensure proper operation of the wheelchair it is very important that the tyres are kept at the correct pressure ooft tyres yield less than optimum driving for the wheelchair It also takes more energy to move the wheelchair forward putting a heavier load on the batteries Moreover when driving on soft tyres tyre wear is unnecessarily great oee technical specifications for the correct tire pressure When pumping the tires up note that the pressure may never exceed the maximum specified value provided in the technical specifications table or as indicated on the side of the tire When in doubt contact your dealer supplier see the maintenance table for the inspection of the tyres Version 2008v4 15 Maintenance qu UE Hm 3 4 1 Tyre repair for swivel wheels Repair a flat tyre as follows e Support the
38. cing the flashing light Replace the flashing light as follows e Pull the reflector A off the holder D e Hold the rubber seal C tight so that it cannot get lost e Unscrew the bulb B from the fitting Replace the new bulb in the reverse order For the correct bulb type see bulb overview 24 qu Version 2008v4 Series Gs Maintenance 3 10 Cleaning Removing dry dirt Upholstery metal parts and frame parts can usually be cleaned easily with a dry soft cloth Removing mud and or other wet dirt Parts that are soiled with wet dirt are best cleaned by first wiping the dirty parts with a wet sponge and then wiping them dry with a dry soft cloth Upholstery Clean with a damp cloth and household soap After removing the dirt rub the cleaned parts dry with a soft dry cloth Never use abrasive or aggressive cleaning products They may scratch the wheelchair A Also do not use organic solvents such as thinner dry cleaning naphtha or white spirit Be careful with water near the electronic system Do not dry clean iron or spin Version 2008v4 25 4 Troubleshooting 4 1 DX faultfinding table Check the malfunction signal with the aid of the following list Signal Possibecaue Remedy ON OFF light The controller plug is not properly inserted Insert the plug properly in the power module does not go on in the power module DX BUS the wheelchair The DX power module is behind
39. cker trap danger 2 70 Seat lift interface Puma Yes 174 00 9001755 9001416 1004857 1004856 conversion kit conversion kit conversion kit conversion kit 0 1004859 1004858 82 Version 2008v4 GB series Parts lists e 027 Electrical seat lift with mechanical tilt Article number Units Description Price p p 2008 conversion kit conversion kit conversion kit i 1 1 1 1004863 Pos 1004861 1004862 i 1 1004864 1 Electrical seat lift and mechanical tilt for Puma DX 3 153 00 conversion kit 2 1 2 6 00000 2304 8 151 00071 023 9 00000 1602 Sedeo seat frame for mechanical tilt on electrical lift 128 00 Flat washer M10 PA Cover Clam module Version 2008v4 83 Parts lists qq e 027 Electrical seat lift with mechanical tilt Pos Article number Units Description Cil cap screw M6x20 Seat angle adjuster Flat washer M6 Lock nut M6 100486 1 Mechanical tilt for electrical seat lift A gee 028 Cabling and modules DX 84 Version 2008v4 Parts lists GB Series 028 Wiring and modules DX 85 Version 2008v4 i ser 185 Parts lists qu 5 e 028 Wiring and modules DX Article number Units Description Price p p 2008 00355 0425 00355 0426 00355 0218 00355 0222 00355 0023 055 00000 023 00355 0109 00355 0018 00355 0074 00355 1140 Harness back rest actuator 6
40. dures that if not executed properly can result in damage to the product the environment or human injury ATTENTION Suggestions and advice that help tasks or procedures involved to be carried out more easily Consult the specified information source s first Pull the charge cord out of the battery charging connection of the electric wheelchair before carrying out any maintenance on the wheelchair Y Available documentation The following technical documentation is available for this wheelchair User manual Service manual Conversion manual Service and technical support For information concerning specific settings maintenance or repair work or conversion procedures or in case of doubt please contact the manufacturer s service department Ensure you have at hand Model Year of manufacture Identification number This information is provided on the identification plate See Identification of the product Identification plate On this plate information about the product is provided see Identification of the product Version 2008v4 7 gt Series Preface qq Identification of the product Model Year of manufacture Identification number User area indoors or outdoors Maximum load in kg To locate the identification plate see Identification plate Warranty stipulations concerning the wheelchair In the following warranty and liability stipulatio
41. e unit 3 74 Heplacing carbon brushes Replace the carbon brushes of the drive units as follows e Support the wheelchair under the battery tray so that the drive wheels are clear of the ground e Remove the protective cover from the power module see replacing the covers e Pull the motor cable connector C of the relevant drive unit from the power module e Lead the motor cable out through the notch in the battery tray e Loosen the bolt of the relevant shock breaker see replacing the shock breaker e Loosen the locking bolt of the hinge pin of the side frame a few turns see replacing side frame e Pull the side frame forward a little it does not need to be completely removed This will create a soace between the side frame and the battery tray e Using a screwdriver unscrew the plastic screw cap A from the carbon brush holder e Carefully hold on to the connection B of the carbon brush and pull the carbon brush out of the housing e Inspect the carbon brush and replace if necessary e Through the open carbon brush holder inspect the collector on the anchor of the motor If the collector is seriously worn replace the entire drive unit Do NOT make repairs on the drive unit because this will render the warranty null and void e Place the carbon brush in the holder this can be done in one way only e Place the carbon brush connection in the carbon brush holder so that a flat assembly is created
42. ecifications qu Series 5 4 7 Electrical wiring diagram for Shark Drive only Diet HIDE POLE LEARN alo od mona pu monu OS pagbara li Si xg a LLEO THUR JOE us h d gt 2 NG oe M i se 5 hi unum ang SELE LEGE soj SEA HAD E 7 LO GOGO GA z 2 GL d L MJA 4 Alug 38 6 HAPUS Version 2008v4 Technical specifications De 5 4 8 Electrical wiring diagram for Shark Drive only Lighting 7 39 iv Emi kam TA NIN REN 4 ER rt ts coim fear J Poenus kirangi nds AO Version 2008v4 5 4 9 Electrical wiring diagram for Shark Back rest i Version 2008v4 Technical specifications De 5 4 10 Electrical wiring diagram for Shark MBL Seat lift 5 E 1 i E ti 8 i 8 8 T B QO Version 2008v4 Technical specifications 5 4 11 Electrical wiring diagram for Shark MBL Tilt 5 TET aos aos unm ae Imo my end 1 pne zr 31 LL Han mi ra d a Version 2008v4 Technical specifications O Z OZ OZO De 5 4 12 Electrical wiring diagram for Shark MBL Seat lift and Back rest pe a Ls 7 8 Cua A noa Gp DEE ESD E E 1 T ih RTH UR Yak farum Semi 44 Version 2008v4 qu Series Technical specifications 5
43. from the rim e Remove the inner tube from the tyre for repair or replacement Fit the new tyre as follows e Place the inner tube in the tyre e Pump the inner tube up a little e Slide both tube and tyre onto the rim The valve should fall into the notch in the rim e Slide the rim half onto the wheel e Hand tighten the Allen bolts e Ensure that the inner tube is properly positioned on the rim Make sure that the inner tube is not jammed between the two rim halves Tighten the Allen bolts using an Allen key Pump the inner tube up see technical data Place the wheel on the axle Provide the wheel bolt with Loc ktite 248 and use a torque wrench to tighten the bolt to 50Nm Remove the support from under the wheelchair The wheelchair is ready for use 14 Version 2008v4 Series 1 qu Maintenance 3 3 3 Replacing the driven wheel When replacing the driven wheel make sure not to switch off the neutral so that the wheel does not turn Replace as follows e Support the wheelchair so that the wheel is off the ground e Remove the cap B by unscrewing the 3 mm Allen screw A e Using a box spanner with width of 17 mm unscrew bolt C with the washers e Remove the complete wheel D from the output shaft of the A Unit When the drive wheel is removed a key E may come loose or remain in the rim This key must be slid into the key way of the output shaft of the drive unit If no key is fitted this will
44. iability stipulations concerning the product 9 Wheelchairs and the environment 9 1 General safety regulations and instructions 10 1 1 Indications and instructions on the wheelchair a 10 1 2 60 10 15602101 Hunc 10 Ted WOGIICANOUS AA TIT Tr 10 lad OO e 10 2 Tools 11 ME c R 11 3 Maintenance replacement and repair 12 3 1 VII eme MM T mmm 12 AA AA AA 12 321 Roplacng ING CUA 12 3 2 2 Cleaning the batteries aja 13 39 1010111615 aan 13 3 3 1 Tire repair on driven wheels saa aaa e hehe nenen cena eens 13 3 3 2 Replacing the tyre on the driven wheel 1 1 1 14 3 3 3 Replacing the driven wheel ii nemen 15 Swivel NDOCI BABA GNG NAA NA 15 3 4 16
45. ich cabling and modules are being used on the wheelchair in a particular Construction This is equal to a front and back wheel driven wheelchair Drive only Article number Units Description Price 2008 1001179 1 Shark remote drive only 741 00 1001180 1 Shark power module drive only 909 00 9001373 7 Power cable Shark 29 00 055 00000 013 1 Wire battery loop 38 00 Drive and lighting Article number Units Description jPrice2008 Electrical backrest lighting optional Article number Units Description om Price 2008 12 00 Version 2008v4 95 Ser 165 Parts lists qu 5 Electrical seat lift lighting optional Article number Units Description sd Price 2008 1002943 1 Shark remote lighting amp actuators 90000 Power cable Shark 29 00 Wire battery loop 38 00 1003239 9001428 Harness lights amp seat long 143 00 Shark extension cable 0 64M 74 00 055 00095 000 Harness lighting long 101 00 1001123 Lighting amp indicators compact version 532 00 P plug 6P 4 60 1003280 AM 00355 5573 AMP plug 2P 1 10 9001502 Micro switch Lift 28 00 Electrical tilt lighting optional Article number Units Description jPrice2008 Elektrical seat lift amp backrest lighting optional Article number Units Description sd Price 2008 96 Version 2008v4 qu Serie
46. ier Service technicians Repairs may only be carried out by trained and authorised service technicians During the execution of their work they are at all times fully responsible for the fulfillment of locally applicable safety guidelines and standards Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised service technician 48 Version 2008v4 Parts lists Overview qu Series 50 69 70 78 025 030 Options wiring and modules 80 98 IAN T NR NY V O 0 gt Q p Q 0 0 a 49 Version 2008v4 Parts lists 6 1 SEDEO Description oedeo seating frame Mechanical backrest old Electrical backrest Gas spring backrest adjustment Mounting bracket for leg rest GB Series Swing away joystick bracket 68 5 Mechanical tilt 69 50 Version 2008v4 qu n des Parts lists e 001 Sedeo seating frame Pos Article number Units Description Insert cap round 15 black Back part 2 Sedeo short back arm 6 9000673 2 Pressure plate Sedeo ERO 8 00000 3728 2 Button head M8X12 IS07380 EO 9 02030 4223 1 Backpart2 Sedeo long back arm 35 00 18 00000 3519 8 Adjusting screw cone M8X10 0914 _ lt 020 TT Version 2008v4 51 i Ser 165 Parts lists qu e 002 Mechanical backrest old Pos Article number Units Description Price p p 200
47. ift lighting optional Article number Units Description Price 2008 90 Version 2008v4 qu Series Parts lists Electrical backrest amp leg rests amp tilt lighting optional Article number Units Description Price2008 Electrical backrest amp leg rests amp seat lift lighting optional Article number Units Description Price2008 Electrical backrest amp tilt amp seat lift lighting optional Article number Units Description jPrice2008 Version 2008v4 91 j Series Parts lists Ga 5 Electrical leg rests amp tilt amp seat lift lighting optional Article number Units Description Price 2008 Electrical seat lift amp tilt amp backrest amp leg rests lighting optional Article number Units Description sd Price 2008 92 Version 2008v4 Parts lists GB Series 029 Wiring and modules Shark 93 Version 2008v4 i ser 185 Parts lists qu 5 e 029 Wiring and modules Shark Pos Article number Units Description jPricep p 2008 1003091 1002943 1001179 9001502 9001373 1001180 5 1003092 1002944 1002945 8 055 00000 013 9 1003239 9001467 1001123 00355 5573 1003280 9001428 055 00095 000 00355 1080 6 00355 1140 94 Version 2008v4 qu Series Parts lists e 029 Wiring and modules Shark In this overview it s indicated wh
48. ing the drive unit remove the support The wheelchair is ready for use The drive unit of the 6 km h wheelchair is different to that of the 10 km h wheelchair However the replacement is the same In connection with agreements concerning warranties with the supplier of the drive unit it is NOT permitted to disassemble the drive unit each separately delivered part of the drive unit will be immediately returned and the warranty stipulations will become null and void 20 Version 2008v4 qu ries Maintenance 3 73 Replacing the side frame Replace the side frame as follows e Support the wheelchair under the battery tray so that both drive wheels remain on the ground e Remove the drive unit see replacing drive unit e Remove the swivel wheel see replacing the swivel wheel e Loosen bolt A a few turns using an open ended spanner with a width of 10 mm e Remove the side frame B by taking it to one side Fit a new side frame as follows e Apply a layer of grease to the hinge pin C e Put the hinge pin into the bush of the base frame e Hand tighten bolt A Tilt the side frame a little and pull it out sideways to make sure the bolt is properly locked into the groove of the side frame If the bolt is secure the side frame should hinge freely but cannot be pulled out of the bush e Tighten bolt A using an open ended spanner with a width of 10 mm Continue the assembly by fitting the drive unit see replacing driv
49. ll a new controller in the reverse order Replace both fuses the wheelchair is ready for use 3 8 4 Replacing the power module Remove the fuses see 3 8 1 Replace the power module as follows e Unscrew both Allen screws A using an Allen key with a width of 4 mm e Remove the protective cover B from the power module e Pull the connectors C to E out of the power module e Unscrew both Allen screws F using an Allen key with a width of 4 mm e Remove the power module G Install a new power module in the reverse order Replace both fuses the wheelchair is ready for use 3 9 Compact lighting Bulb overview Function Model Ordering number Lighting Ball bulb 24 V 5 W 6234 Flashing light Left right Tube bulb 24 V 4W 1272 Version 2008v4 23 Maintenance 3 9 1 Replacing the front light Replace the front light as follows e Pull the reflector A off the holder D e Hold the rubber seal C tight so that it cannot get lost e Unscrew the bulb B from the fitting Replace the new bulb in the reverse order For the correct bulb type see bulb overview 3 9 2 Replacing the rear light Replace the rear light as follows e Pull the reflector A off the holder D e Hold the rubber seal C tight so that it cannot get lost e Unscrew the bulb B from the fitting Replace the new bulb in the reverse order For the correct bulb type see bulb overview 3 9 8 Repla
50. lost e Loosen the wheel bolts using an Allen key with a width of 5 mm Separate the rim halves Separate the rim halves This will release both tyres allowing the valve to be slid out of the rim half e Remove the inner tube from the tyre Fit a new tyre as follows e Place the inner tube in the tyre e Stick the valve through the opening in the rim half e Slide the other rim half over the hub of the wheel e Screw both rim halves together with the Allen bolts The inner tube must not be jammed between the two rim halves e Tighten the wheel bolts e Pump the tyre up e Replace the wheel in the fork in the reverse order of disassembly 16 Version 2008v4 ZS series 3 4 8 Replacing the swivel wheel Replace the swivel wheel as follows Support the wheelchair so that the swivel wheel is off the ground Remove the plastic cover cap A using a screwdriver Loosen nut B using a box spanner with a width of 17 mm Remove the complete swivel wheel C from the ball head Watch the washers under the nut and make sure that they are not lost Fit the new swivel wheel in the reverse order 3 4 4 Replacing the swivel wheel Replace the swivel wheel as follows Support the wheelchair so that the wheel is off the ground Loosen the shaft A and the locking nut B using two open ended spanners with a width of 13 mm Hold the wheel C tight and remove the shaft with the washers Take the wheel out of the fork Fit the new
51. ng ING side fame 21 3 7 4 Replacing carbon brushes TT T TU dd 21 3 8 Electronic componen ts ss aa 22 3 8 1 Working on the electrical system nennen nenne nennen 22 29 9 2 MEDIACING 416 DX 00111011 zdi adenoma 22 3 8 3 Replacing the Shark controller ni ekipe kt kt kk kk nieri keep e pene pene pene 23 3 04 Replacing the power 10006 gjenim AA AA ae as 23 ae NO ER To om orem 23 2 9 1 Heplacing the MOnt NGA dani sua ake i h 24 9 9 2 TACDIACING inerea NOME e e rer 24 39 9 FEDIACING dne lashing HOM raca veren aai te snp rati ns ENG abl paa ed M rai BAN un Ka aaa 24 COE gt 0 umm 25 Troubleshooting 26 4 26 E dal DA DO Ace 111071 l0 lullale 1 ES 1 T Um t mm 28 Version 2008v4 3 Table of content Be 5 Technical specifications 29 5 1 Product specification sheet of the Y e S series anae anae aee aee 29 5 2 Measurements legends anana eaaa eaaa 31 32 Da KAOS Sg se ese e 6 32 5 4 1 Electrical connection diagrams for DX and Shark 33 34
52. ns the terms and definitions below must be explained as follows Product e The manually operated or electric wheelchair or electric scooter manufactured and delivered by Handicare Customer e The person who directly obtains a Product from Handicare or an authorised representative Dealer e The person who delivers a Product obtained from Handicare to customers or third parties User e The person who uses a Product manufactured by Handicare Irrespective of what is determined concerning warranty conditions applicable to the Product the following applies in any case with regard to the warranty 1 Except insofar as described otherwise Handicare guarantees to the customer the suitability of the product for the purpose for which the product is intended all of these points as described in this manual and the quality of the material of which the product is made and the manner in which the product is manufactured Repairs or replacement of parts of the product that may be necessary as a result of faults that are based on qualitatively faulty material or manufacturing errors will be executed free of charge as long as such faults occurred within one 1 year after the date of delivery of the product to the customer The parts to be replaced must be shipped postage paid to Handicare Installation or removal of these parts is for the customer s account Therefore the following cases are not eligible for free repair or replacement as meant above
53. of damage or other calamities contact Handicare as quickly as possible and inform them as fully as possible The possibility of taking recourse to the above mentioned warranty conditions becomes null and void for the customer in any case after 20 workdays after the damage incident or the calamity that was the reason for the recourse to the warranty The replacement of a part or the repair or reconditioning of the product within a current warranty period does not extend the warranty period Handicare gives no warranty on repair to or reconditioning of the product carried out other than under order of and or at the instructions of Handicare If repairs and or reconditioning are executed by or on behalf of a customer the customer indemnifies Handicare with respect to the claims of third parties that result in the broadest sense of the word from such repairs or reconditioning Liability stipulations concerning the product Irrespective of what is determined regarding liability in the general conditions applicable to the product with regard to liability the following applies in any case 1 Taking into consideration the following stipulations Handicare only accepts liability for loss due to death or physical injury that is the result of a defect in the product for which Handicare is responsible and for damage to another object that is the private property of the user of the product providing said loss is the direct result of a fault in the p
54. of the seat cushion screwdriver Adjusting the height of the side panel Installing or removing the DX Shark controller 1 Open ended Installing or removing the side frame locking bolt spanner 10 Open ended 13 Adjusting the seat angle spanner Adjusting the seat depth Adjusting the height of the chair Adjusting the angle of the calf pad t laman Installing or removing the drive unit spanner Adjusting the depth of the head rest Adjusting the depth of the leg rests 1 Box spanner 17 Installing or removing the fork on or from the ball head Installing or removing the driven wheel Allen key Adjusting the height of controller 1 Allen key Adjusting the width of the leg rests Adjusting the length of the leg rests Adjusting the seat width Adjusting the height of the arm rests Adjusting the depth of the controller Adjusting the height of the calf pad Installing or removing the protective cover of the power module Installing or removing the power module Installing or removing the side covers NN NAN 4 Allen key 5 Adjusting the angle of the back rest Adjusting the length of the single leg rest Allen key Removing the wheel halves of the swivel wheel Remarks Size the EU key width of the relevant tool Adjusting the angle of the foot plate Use only high quality tools for the adjustment s described Make sure that the hexagon of the spanner is attached securely to the hexagon of the fastening
55. ove the front of the rim half e Remove the inner tube and the tyre from the rim e Remove the inner tube from the tyre for repair or replacement e Repair the inner tube or replace it Version 2008v4 13 i Y Series Maintenance qq Refit the tyre with repaired or new inner tube as follows e Place the inner tube in the tyre e Pump the inner tube up a little e Slide both tube and tyre onto the rim The valve should fall into the notch in the rim e Slide the rim half onto the wheel e Hand tighten the Allen bolts e Ensure that the inner tube is properly positioned on the rim Make sure that the inner tube is not jammed between the two rim halves Tighten the Allen bolts using an Allen key Pump the inner tube up see technical data Place the wheel on the axle Provide the wheel bolt with Loc ktite 248 and use a torque wrench to tighten the bolt to 50Nm Remove the support from under the wheelchair The wheelchair is ready for use 3 3 2 Replacing the tyre on the driven wheel When replacing the tyre of a driven wheel do not switch off the neutral so that the wheel does not turn Replace as follows e Support the wheelchair so that the wheel is off the ground e Pull out the valve to completely deflate the tyre e Unscrew the central wheel bolt with box spanner 17 and remove the wheel e Loosen the Allen bolts using an Allen key with a width of 6 mm Remove the front of the rim half e Remove the inner tube and the tyre
56. p bolt M8X20 VZ 0 20 1 50 00000 431 1 opring washer SW8 0 20 Transport fixation FWD Puma Yes 12 Transport fixation FWD Beatle Yes Transport fixation set FWD Puma Yes Transport fixation set FWD Beatle Yes nsert cap round 18 black See 019 020 Swivel wheels See 021 Driven wheel E See 018 Battery tray and suspension 250 00001 035 1003129 00000 9000 NN pou 03 pos 76 Version 2008v4 qu Series Parts lists e 023 Bekapping WA Units Description Button head M6X16 vz Cover electronics assy yellow logo Puma Yes Cover electronics assy yellow logo Beatle Yes Cover electronics assy grey logo Puma Yes 38 00 Cover electronics assy grey logo Beatle Yes 38 00 oe motor assy RWD left FWD right yellow Puma 30 00 3 Pos 2 Cover motor assy RWD left FWD right grey Puma 30 00 Yes Battery tray top yellow Puma Yes Battery tray top yellow Beatle Yes Battery tray top grey Puma Yes Battery tray front complete yellow Beatle Yes Cover motor assy RWD right FWD left yellow Puma Yes 30 00 dd motor assy RWD right FWD left grey Puma 30 00 6 9 Version 2008v4 77 i ser 185 Parts lists qu 5 e 024 Batteries Article number Units Description Battery 40 Ah Battery 56 Ah Battery 73 Ah Battery clamp Battery clamp cover 00355 0283 4 00001 0006 1344 Pos 35 00071 000 4 78 Version 2008v4
57. roduct Handicare accepts no other or further liability than enunciated under 1 In particular Handicare accepts no liability for consequential damage in any form whatsoever Wheelchairs and the environment CAE If your wheelchair has become superfluous or needs to be replaced it can usually be taken back e amp by your dealer If this is not possible please contact your local authorities for the possibilities of recycling or an environmentally friendly way of disposing of the used materials Version 2008v4 Various plastics and metals have been used for the production of the wheelchair The wheelchair also contains electronic components that must go to electronic waste Used batteries belong to chemical waste i 1 1 Series General safety regulations and instructions Y e 5 1 General safety regulations and instructions Handicare accepts no liability vvhatsoever for damage or injury caused by the failure to strictly adhere to the safety guidelines and instructions or due to carelessness during the use and cleaning of the wheelchair and possible accessories Depending on the specific operating circumstances or the accessories used additional safety instructions may be required Please contact your dealer immediately if you observe any potential danger during the use of the product The user of the wheelchair see under use according to purpose is fully responsible at all times for the fulfillment of the locally applicable safe
58. rt and water may cause a leak causing the capacity of the batteries to decrease e Cleaning the terminals after cleaning grease them with acid free Vaseline Never completely deplete the batteries This can seriously damage the batteries and considerably decrease their life span 3 3 Driven wheels To ensure proper operation of the wheelchair it is very important that the tyres are kept at the correct pressure ooft tyres yield less than optimum driving for the wheelchair It also takes more energy to move the wheelchair forward putting a heavier load on the batteries Moreover when driving on soft tyres tyre wear is unnecessarily great oee technical specifications for the correct tire pressure When pumping the tires up note that the pressure may never exceed the maximum specified value provided in the technical specifications table or as indicated on the side of the tire When in doubt contact your dealer supplier oee the maintenance table for the inspection of the tyres 3 3 1 Tire repair on driven wheels When repairing or replacing an inner tube on a driven wheel the neutral should not be switched off so that the wheel does not turn Repair a flat tyre as follows e Support the wheelchair so that the wheel is off the ground e Pull out the valve to completely deflate the tyre e Unscrew the central wheel bolt with box spanner 17 and remove the wheel e Loosen the Allen bolts using an Allen key with a width of 6 mm Rem
59. s If the capacity of the batteries is reduced to the extent that the wheelchair can only make very short trips or even none at all the batteries have reached the end of their lifespan Replace them as soon as possible Contact your dealer who will advise you what type of batteries is most suitable for the AN vheelchair Avoid damage to the batteries when replacing them this may cause the batteries to start leaking Depending on the model of the wheelchair it may be necessary to first remove or move the leg rests You will now have access to the battery tray 12 Version 2008v4 qu ries Maintenance Replace the batteries as follows e Switch the wheelchair off e Loosen the star knobs A e Remove the front cover B from the battery tray e Loosen the bolt from the negative terminal F and remove the battery clamp from the battery terminal e Loosen the bolt from the positive terminal E and remove the battery clamp from the battery terminal e Loosen the bolts from the battery clamps D and C from the power cable G and remove the cable e Remove the batteries H from the battery tray Place the new batteries in the reverse order As soon as the new batteries are placed and the battery tray is closed the batteries have to be charged 3 2 2 Cleaning the batteries Dry batteries are maintenance free Still you have to pay attention to the following matters e Keeping the batteries clean and dry di
60. s Parts lists Electrical tilt amp backrest lighting optional Article number Units Descripion opr Price2008 Electrical seat lift amp tilt lighting optional Article number Units Description jPrice2008 4 60 Version 2008v4 97 i ser 185 Parts lists qu x e 030 Kerb climber 6 000006801 8 034110190 Pos Article number Units Description _ Price p p 2008 4 9001194 Kerb climber mounting bracket Beatle Yes 126 00 98 Version 4 Version 2008v4 99 qu Series 100 Version 2008v4 Version 2008v4 101
61. ttery tray so that both drive wheels remain on the ground e Loosen the cap nut A using an open ended spanner with a width of 17 mm e Unscrew the bolt B and remove the bolt and the washer The shock breaker will come loose e Carefully pull the shock breaker C from the threaded end D Replace the shock breaker as follows e Slide the shock breaker onto the threaded end D e Place cap nut A and hand tighten e Push the bolt B with washer through the eye of the shock breaker C and hand tighten the bolt e Securely tighten the bolt and the cap nut e Remove the support The wheelchair is ready for use 18 Version 2008v4 qu E Maintenance 3 6 Replacing the covers 3 6 1 Removing fitting the covers Removejffit the covers as follows e Remove the front cover A the side covers B and the mud guards C by unscrewing all screws from the front cover the side covers and the mud guards with an Allen key with a width of 4 mm on both sides of the wheelchair e Remove the upper cover D from the battery tray by unscrewing the screws of the upper cover with an open ended spanner with a width of 10 mm e Remove the front cover E from the battery tray by unscrewing both star screws F Fit the covers in the reverse order Version 2008v4 19 1 Series Maintenance Ye 3 7 Replacing drive and components 3 7 1 Replacing tube under the drive unit Replace the tube under the drive unit as follows
62. ty regulations and guidelines 1 1 Indications and instructions on the wheelchair The indications symbols and instructions applied on this wheelchair are part of its safety facilities They must never be covered or removed and must remain present and clearly legible throughout the entire lifespan of the wheelchair Immediately replace or repair illegible or damaged labels symbols and instructions Contact your dealer with regard to this 1 2 Technical specifications The technical specifications must not be altered 1 3 Modifications Modifications to parts of this product are not permitted 1 4 Safety To avoid accidents and undesirable situations it is of great importance to pay attention to the following safety instructions e Pay extra attention to driving on slopes Never drive the wheelchair on a slope with an angle of more than 11 ascending percentage of 20 On slopes always drive slowly and with great awareness The wheelchair is less stable on a slope and has less sideways stability e Never take a turn at full soeed Decrease speed when taking a turn e Be sure that no items of clothing hang loose These could become caught between the wheels Adjust your driving according to the circumstances Drive carefully on roads that are slippery as a result of rain ice or snow Prevent the wheelchair from coming into contact with sea water sea water is corrosive and damages the wheelcharr Prevent the
63. wheelchair so that the wheel is off the ground e Pull out the valve to completely deflate the tyre e Loosen the wheel bolt using an open ended spanner with a width of 13 mm and stop the bolt with the same open ended spanner olide the wheel out of the fork Watch the washers that come free collect them so they will not be lost e Loosen the wheel bolts using an Allen key with a width of 5 mm Separate the rim halves This will release both tyres allowing the valve to be slid out of the rim half e Remove the inner tube from the tyre e Repair the inner tube or replace it Refit the tyre with repaired or new inner tube as follows e Place the repaired or new inner tube in the tyre e Stick the valve through the opening in the rim half e Slide the other rim half over the hub of the wheel e Screw both rim halves together with the Allen bolts The inner tube must not be jammed between the two rim halves e Tighten the wheel bolts e Pump the tyre up e Replace the wheel in the fork in the reverse order of disassembly 3 4 2 Replacing the tyre on the swivel wheel Replace the tyre as follows e Support the wheelchair so that the wheel is off the ground e Pull out the valve to completely deflate the tyre e Loosen the wheel bolt using an open ended spanner with a width of 13 mm and stop the bolt with the same open ended spanner Slide the wheel out of the fork Watch the washers that come free collect them so they will not be

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