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Specs - Tekmart International

1. PA 2505 50 FES change over time 60 sec FES repeatability pick position between carts 3 100 U Applicable feeders Tape stick bulk feeders Number of feeders on FES carriage 8 mm 20 positions 12 16 mm 9 positions 24 mm 6 positions 32 mm 6 positions 44 mm 4 positions gt 56 mm 4 positions Stick depends on stick dimensions Air and Electrical interface Quick coupling one action Electrical power Supplied by main system Air supply Supplied by main system FES 20 dimensions stand alone without feeders Length 750 mm 2 5 ft Width 460 mm 1 5 ft Height 1000 mm 3 3 ft Weight without feeders 65 kg 143 Lbs Tape waste bin Included Compatibility Emerald X Min component size 0402 1 0mm x 0 5mm Smaller components should be used with pick up teaching function Clamping System 37 of 52 Component Feeding 8 0 Component Feeding 8 1 Pneumatic The GEM Topaz X has a fully compatible feeder platform with all GemLine Tape feeders machines Sapphire Topaz Emerald and Emerald X Depending on the machine configuration up to 90 feeders 8mm can be loaded The tape feeder design for the GemLine allows simultaneous picking from any mix of tape feeders ranging from 8 to 44mm To achieve high speed feeding all feeder types are air driven To prevent incorrect feeder latching a laser based verification system is used
2. SES Adjusting wheel L Figure 10 Pin fixation system PCB support plate PCB Conveyor Pin shaft frame HO Wing nut Magnet T 3 SEPVO controlledP ushs p plate Figure 11 Push up system 3l of 52 Figure 12 Board Handling The Edge Clamping system is as easy to adjust as the locate pin fixation Both these systems use Push up pins to support the PCB B Edge Clamp GEM Topaz X Xi Edge Clamping system A sub stop enables an additional PCB to enter the machine while the current board is being populated This reduces time loss during transport and is very useful when operating the machine in a flowline An exit sub stop which can be seen as a transport buffer function links the entrance sub stop and main stopper shortening the PCB transport time and reducing loss from inefficient operation When using the machine in a flowline it communicates with the unit upstream and downstream over a SMEMA connection Specifications PCB Dimensions x y Min 50mm x 50mm 2 0 x 2 0 Max 460mm x 440mm 18 x 17 2 using PCB pin fixation or PCB edge clamping system PCB Thickness Min 0 4mm 0 015 Max 4 0mm 0 15 Reference hole position 5mm 0 2 in X and Y from lower right corner Reference hole diameter 2 0mm O 4 0mm 0 08 0 157 PCB Maximum warpage 0 5mm up 0 02 1 0mm down 0 04 32 of 52 Board
3. 10 of 52 3 0 3 1 Features Accessories and Options Features Features Accessories and Options The standard GEM Topaz X Xi includes the following features On the fly alignment using a vision system with a Line Array camera standard equipped with a side illumination unit for BGAs uBGA CSP components Placement beam with 4 Flying Nozzle Change heads each head standard equipped with 3 nozzles and 4 standard heads or 8 Super Fine heads Simultaneous picking is possible by all 8 heads from any mix of tape feeders except for 0201 components This allows a much higher nominal placement rate and board throughput Complete component range can be handled with only 5 nozzles shapes Fiducial alignment camera with improved software controlled illumination unit white IR Leds that also can be used as teaching tracing device and for Bad Mark sensing Automatic width adjustment The PCB dimension is included in your PCB data PCB pin positioning Second pin is easily adjustable for fast changeover PCB edge clamping system for PCBs without tooling holes PCB push up plate Z servo controlled with 12 push up pins for PCB support PCB thickness is included in the PCB data Substopper allowing a second PCB to enter the machine for reducing transport time Exit Substopper allowing a new PCB to enter the work area of the machine while the downstream machine is still not ready to accept a new PCB Feeder lock ver
4. Data teaching Data tracing Component database 3000 Component packages user can define and teach vision files Mark database 300 Mark shapes SMEMA electrical interface On line calibration On line help functions Feeder lock verifier Machine dimensions and weight Length 1650mm 5 4 ft Height 1850mm 6 1 ft Width 1408mm 4 5 ft Width including feeders pneumatic feeders 2244mm 7 36 ft electrical feeders 2150mm 7 05 ft Weight 1570 kg 3460 Lbs Safety standards EN 292 EN 294 EN 349 EN 614 EN 1050 EN 55011 EN 50082 1 EN 60204 1 Electrical safety according IEC 204 CE safety is part of system design Safety measurements are tested on each product in the factory Warning lights White Emergency stop safety cover interlock Blue Pick up error out of components Green in automatic operation 9 of 52 General Specifications REMARKS Electric power Voltage AC 200 208 230 240 380 400 416 V 10 3 Phase More than 2 5mm cables are needed Frequency 50 60 Hz Consumption 4 kVA max Air supply Pressure 5 5 10 Pa 5 5 bar 80 PSI Quality dust and oil free Consumption 350 Nl min Operating temperature 5 35 C 59 95 F Specification guaranteed 20 28 C 68 82 F Humidity 20 9076 no dew Noise Table 1 78dBa
5. Optional 32mm area CCD camera system with fore and side illumination unit Mounting accuracy XY 3o 75y for chips and SOIC 60u for QFPs 6mm 32mm 1 26 with pin pitch down to Line array camera system all placement heads and all 0 5mm 20 mil placement angles 35u for QFPs 6mm 32mm Z 1 26 with pin pitch down to Optional area CCD camera 0 4mm 16 mil system in fine mode Mounting accuracy 9 30 For Chips and SOIC this is Lead dependent 0 6 for QFPs 6mm 32mm 1 26 with pin pitch down to 0 5mm 20 mil Line array camera system all placement heads and all placement angles 0 09 for QFPs 6mm 32mm 1 26 with pin pitch down to 0 4mm 16 mil Optional area CCD camera system in fine mode Mounting repeatability 30 X Y 30p for QFPs 6mm 32mm Z 1 26 pitch 0 4 Phi 0 09 Optional 32mm area CCD camera Mounting angle O up to 360 programmable in steps of 0 01 Number of heads One single beam with 4 Flying Nozzle change heads and 4 standard heads One single beam with 8 standard heads The Standard heads can exchange nozzles with the use of the optional Nozzle Exchange Station Alignment system One line array camera with fore and side illumination system for Vision on the Fly using the VICS 2500 processing system Standard second line array camera is optional Area
6. October 2000 Philips PHILIPS Electronic Manufacturing Ee Technology PA 1312 01 Topaz X FNC PA 1312 02 Topaz X SF PA 1312 10 Topaz Xi FNC PA 1312 11 Topaz Xi SF Philips Electronic Manufacturing Technology B V 2000 All rights are reserved Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner The information presented in this document does not form part of any quotation or contract is believed to be accurate and reliable and may be changed without notice No liability will be accepted by the publisher for any consequence of its use Publication thereof does not convey nor imply any licence under patent or other industrial or intellectual property rights Values are valid at specified conditions Printed in The Netherlands Date of release October 2000 9498 386 081 II Contents Contents 1 0 Introducing the GEM Topaz X Xi esee 3 2 0 General Specifications onse Deep ese eee ea REDE ME 5 3 0 Features Accessories and Options 11 Srl Features os cca O S Ga Se Roe S 11 3 2 Accessories and Options bra EE EUER RE 13 3 3 Machine configuration examples 15 4 0 Mounting Heads Configuration 00005 21 5 0 on RS Soera TETEE o 24 5 4 Line Array Camera Alignment esk awa ee sebe 24 5 2 Single Area CCD Alignment 2 cater mE 26 5 3 Fiducial Alignment sob ed c ob bez da e EORR RP rhone 28 5 4 Master Bad Mark Sensi
7. Max tray size by max board width of 440mm 17 2 330mm x 175mm 12 8 x 6 8 Min tray size 50mm x 50mm 2 0 x 2 0 Optional Manual tray feeder Max number of feeders 65 Head number 8 can t pick components in an area of 14mm from the right side of the MTF Not available for Xi machines ATS 20 Tray Feeder portrait Max tray size 220mm x 350mm 8 6 x 13 7 Min tray size 50mm x 50mm 2 0 x 2 0 Optional factory built in ATS 20 Tray Feeder portrait Max board width 250mm 9 8 max number of 8mm feeders 3 x 20 amount of pallets 20 with 12 5mm pitch Double ATS 20 Tray Feeder portrait Max tray size 220mm x 350mm 8 6 x 13 7 Min tray size 50mm x 50mm 2 0 x 2 0 Optional factory built in Double ATS 20 Tray Feeder portrait Max board width 250mm 9 8 max number of 8mm feeders 2 x 20 amount of pallets 2 x 20 with 12 5mm pitch at the left ATS 20 com ponents can t be picked by all heads in an area of 36mm from the left side of the ATS 20 ATS 20 Tray Feeder landscape Max tray size 350mm x 220mm 13 7 x 8 6 Min tray size 50mm x 50mm 2 0 x 2 0 Optional factory built in ATS 20 Tray Feeder landscape Max board width 380mm 15 0 max number of feeders 2 x 20 16 amount of pallets 20 with 12 5mm pitch at the right side of ATS components can t be picked by all heads in an area of 18 2mm Not possible for Xi machines Double shuttle LCS Tray Feeder Ma
8. Transistor SOT 2 90 1 5 1 10 72F 72Fi 72A 72i 4 0 3 1 8 73A 73F Power transistor 4 6 2 6 l 6 73A 73F L SOP 6 28 pin 5 00 4 50 1 50 73A 73F 7 60 4 50 1 50 73A 73F 10 10 4 50 1 50 73A 73F IT 12 60 5 70 1 50 73A 73F 15 30 7 50 2 00 74A 17 80 7 50 2 00 74A PLCC 5 16 73A 73F 15 20 74A 15 32 74A QFP 5 16 74A J 15 20 74A A 15 32 74A BGA 10 26 74A 10 30 74A 50 of 52 Component Feeding L FNC SF SO 20 42 pin z 10 20 73AIT3F Z 15 30 74A TSOP 20 32 pin 10 20 73AIT3F 15 30 74A Table 18 For information on CSP uBGA bare chip and other types of components please consult your local sales representative 5 of 52 Topaz X Xi Summary 9 0 Topaz X Xi Topaz X FNC Topaz X SF Topaz Xi FNC Topaz Xi SF Summary Hees PA number PA 1312 01 PA 1312 02 PA 1312 10 PA 1312 11 Flying Nozzle Change head FNC e Super Fine head SF Nozzle Exchange station 18 position PA 2963 16 Special order nozzles Recognition system Line Array camera Second line Array camera Area CCD camera 32mm including illumination unit Fiducial camera Feeding Pneumatic Tape Feeder Intelligent Tape Feeder Bulk Feeder Stick Feeder Double Shuttle Tray Feeder LCS Reject station ATS 20 Tray Feeder portrait Double ATS 20 Tray Feeder portrait ATS 20 Tray Feeder landscape Manu
9. 0 2 Not mountable area Mounting is not possible within 3mm 0 12 of the periphery of the A positioning hole and the B long hole and from rear side Board Edge Locate pin restriction Component height restrictions apply in the 10mm 0 4 area from side edge depending on Board thickness Mountable area Max 0 5mm 0 02 Max 1 0mm 0 04 Warp of fixed PCB 34 of 52 Board Handling No component should be in this area T 0 4 4 0 mm 0 015 0 15 mm 0 2 Locate pin restriction component height restriction apply in the 10 mm 0 4 area Pd from front edge depending on board thickness mm 0 2 Figure 15 Mountable area 35 of 52 Feederbar Exchange System PA 2505 50 7 0 Feederbar The Feederbar Exchange System FES allows fast change over by switching the Exchange complete 20 position feederbar on a GEM Topaz X System PA 2505 50 Figure 16 FES cart X Feederbars are mounted on carts to off line feeder Set up These carts are easily moved from set up area to the mounting machines and back This option is available for the front and rear side of the machine At the rear side of the machine the standard 50 position feederbar will be replaced by two FES 20 position carts GEM Topaz X FES carts are compatible with those of the Emerald X An empty tape bin will be delivered with each FES cart 36 of 52 Feederbar Exchange System PA 2505 50 FES 20 specifications
10. CCD camera for QFP 32mm Z 1 26 with pin pitch Optional down to 0 4mm 16 mil Moving CCD camera for Fiducial alignment Standard 5 of 52 General Specifications REMARKS Type of nozzles for X Type 71F on FNC head Type 72F on FNC head Type 73F on FNC head Type 71A Type 72A Type 73A Type 74A Type 76A Melf nozzle Type 71A Type 72A Type 73A Type 74A Type 76A Melf nozzle Standard for the Topaz X FNC will be delivered 4x nozzle 71F 4x nozzle 72F 4x nozzle 73F 4x nozzle 72A Standard for the Topaz X SF will be delivered 2x nozzle 71A 2x nozzle 72A 2x nozzle 73A x nozzle 74A Ix nozzle 76A Type of nozzles for Xi Type 71Fi on FNC head Type 72Fi on FNC head Type 73F on FNC head Type 7li Type 72i Type 73A Type 74A Type 76A Melf nozzle Type 7li Type 72i Type 73A Type 74A Type 76A Melf nozzle Standard for the Topaz Xi FNC will be delivered 4x nozzle 71Fi 4x nozzle 72Fi 4x nozzle 73F 4x nozzle 72i Standard for the Topaz Xi SF will be delivered 2x nozzle 71i 2x nozzle 72i 2x nozzle 73A x nozzle 74A Ix nozzle 76A Nozzle exchange station 18 nozzle positions Optional No nozzles included Nozzle station can hold 4x 7IA i 4 x 72A i 4 x 74A 4 x 76A and 2 special nozzles Nozzle 73A does not fit in the nozzle station Component weight Max 10 gr With the use of nozzle type 74A Component hei
11. Figure 18 Pneumatic Tape Feeder Available tape feeders Tape Feeder Feeding pitch PA mm Tape Feeder 8mm 7 for 0603 0201 component PSA 2 PA 2903 73 Tape Feeder 8mm 7 for 1005 0402 2 4 PA 2903 74 Tape Feeder 8mm 7 PSA 4 PA 2903 75 Tape Feeder 8mm 15 PSA 4 PA 2903 76 Tape Feeder 12mm 7 PSA 4 8 PA 2903 85 Tape Feeder 12mm 15 PSA 4 8 PA 2903 86 Tape Feeder 16mm 15 4 8 12 16 PA 2903 20 Tape Feeder 16mm 15 PSA 4 8 12 16 PA 2903 25 Tape Feeder 24mm 15 4 8 12 16 20 PA 2903 30 Tape Feeder 24mm 15 PSA 4 8 12 16 20 PA 2903 35 38 of 52 8 2 Table 10 Table 11 Intelligent Tape feeders Component Feeding ANE TI Ele ape feede Tape Feeder needing pitch PA mm Tape Feeder 32mm 15 12 16 24 32 PA 2903 40 Tape Feeder 32mm 15 PSA 12 16 24 32 PA 2903 45 Tape Feeder 44mm 15 12 16 24 32 PA 2903 50 Tape Feeder 44mm 15 PSA 12 16 24 32 PA 2903 55 For larger and special tape feeders such as 56mm 72mm please contact your local sales representative The feeding pitch can be adjusted on the feeder side Feeder occupation Required feeder position equivalent to tape feeder 8mm Feeder type Tape Feeder 8mm Tape Feeder 12mm l mm 24mm Tape Feeder 32mm Tape Feeder 44mm The above feeder conversion number may differ according to the installation combination The GEM Topaz Xi ha
12. be Tray Feeder equipped with a maximum of 2 x 20 pallets each being able to hold different trays portrait PA 2696 22 Figure 22 Double ATS 20 Tray Feeder portrait The maximum pallet exchange time for the Double ATS 20 Tray feeder is 5 6 seconds However in practice no time is lost because of the simultaneous operation of the Double ATS 20 Tray feeder and Topaz X Xi while the machine is picking from on board feeders the pallet brings in new components A part rejected by vision will be placed back in its original tray position this means no loss of expensive parts 45 of 52 Table 16 Component Feeding Double ATS 20 Tray Feeder portrait PA 2696 22 specifications GENERAL Max Tray size L x W 220mm x 350mm 8 6 x 13 7 Min Tray size L x W 50mm x 50mm 2 0 x 2 0 Pallet exchange time Changing from pallet to 20 5 6 seconds Pick up restrictions At the left ATS 20 components can t be picked by all heads in an area of 36mm 1 4 from the left side of the pallet Power and air supply Supplied by Topaz X Xi Weight 160 Kg 342 Lbs Topaz X double ATS 20 Tray feeder dimen sions Length 1650mm 5 5 ft Height 1850mm 6 2 ft Width 1870mm 6 2 ft with ATS 20 door open 2220mm 7 4 ft Maximum board size Topaz X Xi 250mm 9 8 Maximum amount of feeders on Topaz X Xi 40 APPLICABLE COMPONENTS Max Tray height in
13. 600mm sec Y 27000mm sec Mounting Heads Configuration Figure 4 Head section SF detail 23 of 52 5 0 5 1 Alignment Line Array Camera Alignment Figure 5 Alignment The high speed of the GEM Topaz X Xi is achieved by fast on the fly component alignment using a revolutionary Line Array camera system equipped with a newly developed multi angle illumination unit that is four times faster than conventional vision systems For ultimate speed the machine can be equipped with a second Line Array camera which reduces head beam travel and thus shortens the mounting cycle encoder head motor oe spindle i x monitor Line sensor vision principle While moving the beam over the camera the encoder triggers the camera to capture consecutive lines of pixels All these lines form the total picture of the components This picture is processed by a sophisticated vision system The vision system algorithms inspect the components and calculate position and orientation of the components on the heads The SMD components are illuminated by a new developed multi angle side illumination unit which allows high speed recognition of CSPs and nBGAs The leads of the components are imaged on the line sensor 24 of 52 Table 5 Alignment Line Array camera Specifications CCD 2048 x I pixels Max component size 32mm Z 1 26 Min comp
14. A 1812 SOP 4532 SOP PA 2962 44 Nozzle Type 74A Middle size QFP PA 2962 46 Nozzle Type 76A Cylindrical chip MELF PA 2963 16 Nozzle Exchange System Topaz X FNC 18 position no nozzles included factory built in only PA 2963 20 Nozzle Exchange System Topaz X SF 18 position no nozzles included factory built in only PA 2969 5 Second Line Array camera for Topaz X factory built in only PA 2969 53 Second Line Array camera in combination with ATS factory built in only PA 2969 9 Area CCD camera 32mm including fore and side illumination unit for Topaz X factory built in only PA 2981 15 Pallet for LCS Tray Feeder FV GEM PA 2699 22 PA 2981 35 Pallet for PA 2696 21 and PA 2696 22 ATS 20 portrait PA 2981 36 Pallet for PA 2696 23 ATS 20 landscape PA 1912 00 Accessories and options Topaz Xi FNC SF CSM GEM Glass Adjustment Kit PA 2601 00 Tape Loading Unit PA 2602 00 Feeder Storage cart PA 2654 05 Intelligent Tapefeeder 8mm PA 2654 15 Intelligent Tapefeeder 12mm PA 2654 25 Intelligent Tapefeeder 6mm PA 2654 35 Intelligent Tapefeeder 24mm PA 2654 45 Intelligent Tapefeeder 32mm PA 2654 55 Intelligent Tapefeeder 44mm PA 2654 65 Intelligent Tapefeeder 56mm PA 2696 21 ATS 20 Tray Feeder portrait for GEM PA 2696 22 Double ATS 20 Tray Feeder portrait for GEM PA 2699 22 Double shuttle Tray Feeder LCS for Topaz X Emeral
15. Exchange System Topaz X SF 18 positions no nozzles included PA 2969 53 Second line array camera Topaz X in combination with ATS PA 2969 93 Area CCD camera 32mm including lighting unit for Topaz Xi side Total available feeder number 60 19 of 52 Features Accessories and Options Example 9 Topaz Xi FNC SF with Double ATS 20 portrait Topaz Xi main body fixed side 55 JEA oston Total available feeder number 40 PA 1312 10 Topaz Xi with FNC head PA 2696 22 Double ATS 20 tray feeder portrait PA 2963 16 Nozzle Exchange System Topaz X FNC 18 positions no nozzles included PA 2969 53 Second line array camera Topaz X in combination with ATS PA 2969 93 Area CCD camera 32mm including lighting unit for Topaz Xi Or PA 1312 11 Topaz Xi with SF head PA 2696 22 Double ATS 20 tray feeder portrait PA 2963 20 Nozzle Exchange System Topaz X SF 18 positions no nozzles included PA 2969 53 Second line array camera Topaz X in combination with ATS PA 2969 93 Area CCD camera 32mm including lighting unit for Topaz Xi 20 of 52 4 0 Mounting Heads Configura tion Figure 2 Mounting Heads Configuration The GEM Topaz X Xi features a high precision single placement beam carrying 4 Flying Nozzle Change heads each equipped with 3 nozzles and 4 standard heads with exchangeable nozzles or 8 Super Fine heads with exchangeable nozzles On both head models FNC SF a separate camera system i
16. Handling Specifications Max height pre mounted components 4mm on placement side 0 16 18mm on non placement side 0 7 Non Mountable area Board Top side 3mm from rear side board edge 0 12 Omm from front side board edge Component height restrictions apply in the 10mm 0 40 area from front side edge depending on board thickness 4mm around reference holes 0 16 locate pins Board Bottom side 5mm from front and rear side board edge 0 2 PCB Material Phenolic FR4 Composite Materials Ceramic PCB transport is optional PCB weight Max 1 2 Kg without components Max 2 0 Kg with components PCB positioning Locate pin fixation adjustable second pin Z servo controlled push up system software controlled by PCB thickness Push up pins adjustable positions Edge clamping with adjustable push in Sub stop PCB waiting buffer adjustable position Exit stop fixed position PCB Transport height 900mm 10mm 35 4 0 4 SMEMA 953mm 12 5mm 37 5 0 5 PCB Transport direction Left to Right standard optional Right to Left PCB Transport width Automatic PCB loading time Approximately 3 sec PCB ratio width length Max 1 3 Table 8 33 of 52 Figure 13 Figure 14 Board Handling L ie gt 3mm 0 12 v A DER Y W 10mm 0 4 B A d 7 v ra 5mm 0 2 5mm 5mm 0 2
17. S 20 Tray Feeder portrait for GEM PA 2696 23 ATS 20 Tray Feeder landscape for GEM PA 2699 22 Double shuttle Tray Feeder LCS for Topaz X Emerald X PA 2903 20 16mm Tape Feeder 15 inch reelholder FV GEM PA 2903 25 16mm Tape Feeder 15 inch reelholder FV GEM PSA PA 2903 30 24mm Tape Feeder 15 inch reelholder FV GEM PA 2903 35 24mm Tape Feeder 15 inch reelholder FV GEM PSA PA 2903 40 32mm Tape Feeder 15 inch reelholder FV GEM PA 2903 45 32mm Tape Feeder 15 inch reelholder FV GEM PSA PA 2903 50 44mm Tape Feeder 15 inch reelholder FV GEM PA 2903 55 44mm Tape Feeder 15 inch reelholder FV GEM PSA PA 2903 73 8mm Tape Feeder for 0201 2mm pitch 7 inch reelholder FV GEM PSA PA 2903 74 8mm Tape Feeder 2mm pitch 7 inch reelholder FV GEM PSA PA 2903 75 8mm Tape Feeder 4mm pitch 7 inch reelholder FV GEM PSA PA 2903 76 8mm Tape Feeder 4mm pitch 15 inch reelholder FV GEM PSA PA 2903 85 12mm Tape Feeder 7 inch reelholder FV GEM PSA PA 2903 86 12mm Tape Feeder 15 inch reelholder FV GEM PSA PA 2904 50 Gem bulk cassette feeder C0603 short PA 2906 10 Reject conveyor for Topaz X and Emerald X PA 2923 00 Set of 20 dummy feeders PA 2962 41 Nozzle Type 71A 0201 0420 0603 1005 13 of 52 Table 2 Features Accessories and Options PA 2962 42 Nozzle Type 72A 0603 1206 1608 3216 PA 2962 43 Nozzle Type 73
18. The GEM Topaz X Xi features a high precision single placement beam carrying 4 Flying Nozzle Change heads each equipped with 3 nozzles and 4 standard heads with exchangeable nozzles or 8 Super Fine heads with exchangeable nozzles The placement beam moves in X Y and Z direction while the board and component feeders are stationary A flexible board transport system enables the Topaz X Xi to handle virtually any type of PCB with or without tooling pins Board conveyor width is automatically adjustable allowing board dimensions up to 460 x 440mm 17 9 x 17 2 to be handled The newly designed vision system with Line Array camera allows fast and accurate on the fly alignment of a wide range of components from 0201 up to 32mm 3 of 52 Introducing the GEM Topaz X Xi square PLCC including 32 mm square QFPs with lead pitches down to 0 5 mm 20 mil Dark background BGAs nBGAs ans CSPs with ball pitches down to 0 75 mm 31 mil and ball diameters down to 0 3 mm 12 mil can be recognized with the use of new developed illumination unit which allows measurement of ball positions and dimensions An optional single area CCD camera extends the component range to 32mm square ICs with lead pitches down to 0 4mm 16 mil The vision system detects missing bent or irregular spaced leads or BGA balls faulty components are rejected A separate camera system monitors fiducial marks at the board circuit and component level using a combination
19. a Bad Mark on a designated position on the subcircuit No parts will be placed on a circuit that has a Bad Mark Bad Mark sensing with the use of the fiducial camera is based on recognition of a difference in contrast in a certain area This area can be defined in the machine software position and area dimensions This gives maximum freedom in choosing the process or technique to add Bad Marks for example white or light colored labels of any dimension white paint or any other material that can be fixed as long as it contrasts with the PCB surface Before checking the Bad Marks on all circuits the Master Mark may be checked first Presence of a Master Mark means that one or more Bad Marks are present on the circuits This allows the machine to skip the Bad Mark sensing process for all circuits if no Bad Marks are located on the circuits therefore saving valuable production time 30 of 52 Board Handling 6 0 Board PCB boards can be located in the machine by either tooling pins or edge clamping if Handling tooling holes are not available With pin location one location pin is fixed on the machine while the other locate pin is easily adjustable when the board length changes Change over to a different board size is just a matter of seconds by using the automatic adjustment servo controlled of the conveyor width and the PCB thickness Sub stopper Moveable Fixed Fixed main stopper j locate adiu locate pin I
20. a 32mm including lighting unit for Topaz X 16 of 52 Features Accessories and Options Example 3 Topaz X FNC SF with ATS 20 portrait PA 1312 01 Topaz X with FNC head PA 2696 2 ATS 20 tray feeder portrait PA 2963 16 Nozzle Exchange System Topaz X FNC 18 positions no nozzles included Topaz X main body PA 2969 53 Second line array camera Topaz X in combination with ATS PA 2969 9 Area CCD camera 32mm including lighting unit for Topaz X Or PA 1312 02 Topaz X with SF head PA 2696 2 ATS 20 tray feeder portrait PA 2963 20 Nozzle Exchange System Topaz X SF 18 positions no nozzles included PCB zu N e 460 fixed side PA 2969 53 Second line array camera Topaz X in combination with ATS position PA 2969 9 Area CCD camera 32mm including lighting unit for Topaz X Total available feeder number 60 Example 4 Topaz X FNC SF with double ATS 20 PA 1312 01 Topaz X with FNC head PA 2696 22 Double ATS 20 tray feeder portrait PA 2963 16 Nozzle Exchange System Topaz X FNC 18 positions no nozzles included ie n PA 2969 53 Second line array camera Topaz X in combination with ATS PA 2969 9 Area CCD camera 32mm including lighting unit for Topaz X Or PA 1312 02 Topaz X with SF head PA 2696 22 Double ATS 20 tray feeder portrait PA 2963 20 Nozzle Exchange System Topaz X SF 18 positions no nozzles included PA 2969 53 Second line
21. al Tray Feeder Feeder Exchange System FES 20 PCB positioning transport o jo jo jo lo o o lo o o jo jo jo o o o lo o Main Stopper Locate Pin Edge Clamp System Z servo controlled Push Up Plate Entrance Sub Stopper Exit Sub Stopper Automatic Width Adjustment High Speed soft stop conveyor Reverse transfer Right to Left Ceramic PCBs Special sized PCBs Safety Feeder Floating Detection Conveyor Entrance Exit covers Safety cover for feeder exchange Dummy Feeders Safety specifications according CE standards Spare parts kit tools SMEMA kit Front and rear anti static covers Signal tower warning buzzer Software Bad Mark Master Mark Sensing Fiducial Recovery Function Block expansion with Bad Mark Sensing On line teaching Alternative Feeder Function Table 19 Automatic program change Variable XY axis speed per component On line Help function e Standard Management Information System Template pattern matchin o Optional a s Automatic rework cycle Special order On line data generator 52 of 52 Philips PHILIPS Electronic Manufacturing Technology
22. array camera Topaz X in combination with ATS fixed side PA 2969 9 Area CCD camera 32mm including lighting unit for Topaz X Total available feeder number 40 17 of 52 Features Accessories and Options Example 5 Topaz X FNC SF with ATS 20 landscape E L ATS 20 landscape Topaz X main body 16 position fixed side 20 position 20 position Total available feeder number 56 PA 1312 01 Topaz X with FNC head PA 2696 23 ATS 20 tray feeder portrait PA 2963 16 Nozzle Exchange System Topaz X FNC 18 positions no nozzles included PA 2969 53 Second line array camera Topaz X in combination with ATS or PA 2969 9 Area CCD camera 32mm including lighting unit for Topaz X Or PA 1312 02 Topaz X with SF head PA 2696 23 ATS 20 tray feeder portrait PA 2963 20 Nozzle Exchange System Topaz X SF 18 positions no nozzles included PA 2969 53 Second line array camera Topaz X in combination with ATS or PA 2969 9 Area CCD camera 32mm including lighting unit for Topaz X Example 6 Topaz Xi FNC SF Topaz Xi main body 20 position 20 position PCB max size fixed side A 20 position Total available feeder number 80 PA 1312 10 Topaz Xi with FNC head PA 2963 16 Nozzle Exchange System Topaz X FNC 18 positions no nozzles included PA 2969 5 Second line array camera Topaz X PA 2969 93 Area CCD camera 32mm including lighting unit f
23. cluded component height 8 5mm 0 33 from pallets at pitch of 12 5mm 0 49 total 20 pallets possible 16mm 0 63 from pallets at pitch of 25mm 0 98 total 10 pallets possible Min Component dimension 6mm x 6mm 0 24 x 0 24 mold size Max Component dimension 32mm x 32mm 1 3 x 1 3 STANDARD COMPONENT CAPACITY Max number of component types 40 40 x Jedec tray Number of pallets Standard 2 x 20 pallets included additional pallets available PA 2981 35 46 of 52 8 6 ATS 20 Tray Feeder landscape PA 2696 23 Figure 23 Component Feeding The ATS 20 Tray Feeder landscape is a new additional internal pallet sequencer allowing high speed feeding of tray components This feeder can be equipped with a maximum of 20 pallets each being able to hold different trays ATS 20 Tray Feeder landscape The maximum pallet exchange time for the ATS 20 Tray Feeder landscape is 5 6 seconds However in practice no time is lost because of the simultaneous operation of the ATS 20 Tray Feeder landscape and Topaz X while the machine is picking from on board feeders the pallet brings in new components A part rejected by vision will be placed back in its original tray position this means no loss of expensive parts 47 of 52 Table 17 Component Feeding ATS 20 Tray Feeder landscape PA 2696 23 specifications GENERAL Max Tray size L x W 350m
24. d X 14 of 52 3 3 Table 3 Machine configuration examples Features Accessories and Options PA 2906 20 Reject station for Topaz Xi and Emerald Xi PA 2923 10 Set of 10 ITF dummy feeders PA 2962 43 Nozzle Type 73A 1812 SOP 4532 SOP PA 2962 44 Nozzle Type 74A Middle size OFP PA 2962 46 Nozzle Type 76A Cylindrical chip MELF PA 2962 47 Nozzle Type 71i 0201 0402 0603 1005 PA 2962 48 Nozzle Type 721 0603 1206 1608 3216 PA 2963 16 Nozzle Exchange System Topaz X FNC 18 position no nozzles included factory built in only PA 2963 20 Nozzle Exchange System Topaz X SF 18 position no nozzles included factory built in only PA 2969 5 Second Line Array camera for Topaz X factory built in only PA 2969 53 Second Line Array camera in combination with ATS factory built in only PA 2969 93 Area CCD camera 32mm including fore and side illumination unit for Topaz Xi factory built in only PA 2981 15 Pallet for LCS Tray Feeder FV GEM PA 2699 22 PA 2981 35 Pallet for PA 2696 21 and PA 2696 22 ATS 20 portrait On the following pages you can find some machine configuration examples for the Topaz X Xi Remark 1 In the examples the dotted lines pictures indicate the physical position of the second line array camera area CCD camera and nozzle exchange station These can be ordered as an option 1 Second line array camera 2 Area CCD camera Topaz X X
25. eeder 56mm 2 4 8 12 16 20 24 28 PA 2654 65 32 40 44 48 52 56 The feeding pitch can be adjusted on the feeder side 40 of 52 8 3 Table 13 Double Shuttle Tray Feeder PA 2699 22 Figure 20 Component Feeding Feeder occupation Required feeder position equivalent to tape feeder 8mm Feeder type Tape Feeder 8mm Tape Feeder 24mm Tape Feeder 12mm 6mm Tape Feeder 32mm 44mm Tape Feeder 56mm The above feeder conversion number may differ according to the installation combination The double shuttle Tray feeder is an additional pallet sequencer feeding parts from a tray This feeder can be equipped with maximum 40 pallets each being able to hold different trays Double shuttle Tray Feeder Two components are picked up from the tray with a double head and placed simultaneously on a shuttle This shuttle then moves into the machine where the components are picked by the placement head The part is then aligned by vision and placed on the PCB At the same moment when the components are picked by the placement head a second shuttle will be supplied with the next components which minimize the feeding time 41 of 52 Component Feeding The component feeding time of the double shuttle Tray feeder is 3 5 seconds for 2 parts when using the same tray pallet 1 and 8 5 seconds when changing the tray pallet 40 However in practice no time is lost because of t
26. ght Max 6 5mm Max 6 5mm Placing of parts with a height gt 6 5mm is possible if certain conditions are met Component mounting interdistance Chip 0 5mm or more SOP 0 7mm or more Placement system Pneumatic or servo controlled for component height compensation Placement force 24 gram mm for nozzles with buffer this value is different Pre tension is 200 gr spring loaded Number of feeders Pneumatic Tape Feeders 8mm 90 positions 12mm 43 positions 6mm 43 positions 24mm 28 positions 32mm 22 positions 44mm 21 positions Stick feeders Depends on stick dimensions Bulk feeders 90 x 8mm positions For Topaz X FNC and Topaz X SF 56mm and 72mm Tape feeders are available on special request 6 of 52 Topaz X FNC Topaz X SF General Specifications REMARKS Number of ITF feeders Intelligent Tape Feeders 8mm 80 positions 12mm 36 positions 16mm 36 positions 24mm 40 positions 32mm 24 positions 44mm 20 positions 56mm 16 positions Stick feeders Depends on stick dimensions For Topaz Xi FNC and Topaz Xi SF Component packaging Tape according to IEC EIA J JEDEC 8 44mm For larger tape feeders such as 5 mm 72mm please contact your local sales representative Tape reel diameter max 380mm 15 Manual Tray feeder Max tray size is board width dependent Max tray size 330mm x 300mm 12 8 x 11 7
27. he simultaneous operation of Tray sequencer and Topaz X while the machine is picking from on board feeders the shuttle brings in new components A part that is rejected by vision will be placed back on the reject conveyor which means no loss of expensive parts The PCB conveyor on the double shuttle Tray feeder offers the possibility for visual PCB inspection A tray container is fixed and separated into two sections with each 20 pallets This allows tray replenishment while the machine is running A buffer conveyor is standard equipped so a reflow oven can be connected without additional conveyors LCS Tray Feeder specifications GENERAL Max Tray size L x W 350mm x 468mm 13 7 x 18 4 which can hold 3 Jedec trays Min Tray size L x W 50mm x 50mm 2 0 x 2 0 Component feeding time 3 5 sec for 2 parts picking from pallet 8 5 sec for 2 parts picking one from pallet and one from pallet 40 Power and air supply Delivered by Topaz X Xi LCS Tray feeder dimensions Length 826mm 2 8 ft Height 165mm 3 8 ft with top cover open 1545mm 5 2 ft Width 1650mm 5 2 ft with door open 2292mm 7 6 ft Topaz X Xi Tray feeder dimensions Length 2476mm 8 3 ft Height 1850mm 6 1 ft Width 1842mm 6 1 ft with LCS door open and feeders on Topaz X Xi 2942mm 9 8 ft Weight 280 kg 617 Lbs Power supply air supply Supplied from main machi
28. i 3 Nozzle exchange station for Topaz X Xi Remark 2 By ordering a Feederbar Exchange System for the rear site of the machine the 50 position feederbar will be replaced by two FES 20 position carts 15 of 52 Features Accessories and Options Example 1 Topaz X FNC SF Topaz X main body 50 position Total available feeder number 90 PA 1312 01 Topaz X with FNC head PA 2963 16 Nozzle Exchange System Topaz X FNC 18 positions no nozzles included PA 2969 5 Second line array camera Topaz X PA 2969 9 Area CCD camera 32mm including lighting unit for Topaz X Or PA 1312 02 Topaz X with SF head PA 2963 20 Nozzle Exchange System Topaz X SF 18 positions no nozzles included PA 2969 5 Second line array camera Topaz X PA 2969 9 Area CCD camera 32mm including lighting unit for Topaz X Example 2 Topaz X FNC SF with double shuttle LCS Topaz X main body 50 position Total available feeder number 90 PA 1312 01 Topaz X with FNC head PA 2699 22 Double shuttle LCS PA 2963 16 Nozzle Exchange System Topaz X FNC 18 positions no nozzles included PA 2969 5 Second line array camera Topaz X PA 2969 9 Area CCD camera 32mm including lighting unit for Topaz X Or PA 1312 02 Topaz X with SF head PA 2699 22 Double shuttle LCS PA 2963 20 Nozzle Exchange System Topaz X SF 18 positions no nozzles included PA 2969 5 Second line array camera Topaz X PA 2969 9 Area CCD camer
29. ieved as the need for nozzle exchanges is minimal An optional 18 position nozzle exchange station enables additional special nozzles to be L W T FNC SF Solid resistor 0 60 0 30 0 25 7 F 7IFi 71A 71i 1 00 0 50 0 50 71F 71Fi 71A 71i P gt 1 60 0 80 0 50 72F 72Fi 72A 72i P 2 00 1 25 0 50 72FI72Fi 72A 72i 3 20 1 60 0 60 72F 72Fi 72A 72i t Solid resistor 2 00 1 25 72F 72Fi 72A 72i ar 3 45 g 1 35 72F 72Fi 72AI72i 22 5 9 2 2 72F 72Fi 72A 72i Multi Layered ceramic 0 6 0 3 0 3 71F 7IFi TANT Ii capacitor 1 0 0 5 0 5 71F 7 Fi 71A 71i 1 50 0 80 0 80 72F 72Fi 72A 72i 2 00 1 25 1 25 72F 72Fi 72A 72i 3 20 1 60 1 25 72F 72Fi 72A 72i 3 20 4 50 2 50 3 20 1 50 1 90 73A 73F 5 60 5 00 1 90 73A 73F L MELF ceramic 3 40 o 1 50 72F 72Fi 72A 72i capacitor 5 9 022 76A Tantalium electrolytic 2 90 1 60 1 60 72F 72Fi 72A 72i capacitor 3 80 2 90 1 60 73A 73F 4 70 2 60 2 10 73A 73F 6 00 3 20 2 50 73A 73F 7 30 4 30 2 80 73A 73F Aluminium electrolytic 4 3 4 3 5 7 73A 73F capacitor 6 6 6 6 5 7 73A 73F 10 10 10 5 74A 49 of 52 Component Feeding L FNC SF Chip film capacitor 7 3 5 3 3 25 73A 73F Chip inductor 3 2 2 5 2 0 73A 73F 4 5 32 32 73A 73F Semi variable 4 5 3 8 2 4 73A 73F resistor
30. ification system to avoid damage to the machine due to incorrectly latched feeders 3 5 FDD for backup purposes Component dump box Operator manual available in different languages User manual Service manual Two empty tape bins Toolset First aid spare parts kit II of 52 Features Accessories and Options CE safety ESD safety Electrical and Mechanical SMEMA Standard Software features Variable XY axis speed per component Datum angle functionality especially for stick components there is no pick angle necessary to recognize the component which results in higher output User Friendly Human interface VIOS Visual Integrated Operating System An On line help function allows display of detailed descriptions of operations and functions on screen Management Information System MIS to gather production history data 4 point fiducial correction to maintain accuracy for stretched distorted boards Template pattern matching for PCBs that have no fiducials Different mark shapes for fiducial pair possible Box teaching to recover fiducial recognition error Data editing functions with the use of the fiducial camera teaching tracing A Component database that can hold up to 3000 component packages with the most frequently used components already predefined A Mark database that can hold up to 300 mark shapes with the most frequently used mark shapes already predefined Precede pick up a
31. llowing to pick up components before the PCB is fixed reducing cycle time Alternative feeder function reducing operator intervention empty feeder switching Automatic program change over for family boards self production control Automatic rework cycle to improve operator efficiency and on line optimization to keep mounting speed during production in case of empty feeders Detected empty feeders are automatically skipped until end off programs to allow one time replenishment Product preparation can be done on the machine including basic optimization of the mount program nozzle and feeder set up Multi section PCBs can either be mounted block by block or the block data can be combined to achieve the fastest mounting sequence In both cases block badmarks remain in effect 12 of 52 Features Accessories and Options 3 2 Accessories and Options Accessories and options Topaz X FNC SF PA 1912 00 CSM GEM Glass Adjustment Kit PA 2505 47 Feederbar exchange system front side included two FES 20 position carts factory built in PA 2502 49 Modification kit for FES 20 position field retro fit one machine side PA 2505 50 FES feederbar exchange system cart 20 positions PA 2505 55 Feederbar exchange system rear side included two FES 20 position carts factory built in PA 2695 12 Manual Tray Feeder Topaz X Emerald X PA 2696 21 ATS 20 Tray Feeder portrait for GEM PA 2696 22 Double AT
32. m x 220mm 13 7 x 8 6 Min Tray size L x W 50mm x 50mm 2 0 x 2 0 Pallet exchange time Changing from pallet to 20 5 6 seconds Pick up restrictions At the right side of the ATS 20 landscape pallet components can t be picked by all heads in an area of 18 2mm 0 72 Power and air supply Supplied by Topaz X Weight 80 Kg 176 Lbs Topaz X Landscape ATS 20 Tray feeder dimensions Length 1650mm 5 5 ft Height 1850mm 6 2 ft Width 1783mm 5 9 ft with ATS 20 door open 2283mm 7 6 ft Maximum board size Topaz X 380mm 15 0 Maximum amount of feeders on Topaz X 56 APPLICABLE COMPONENTS Max Tray height included component height 8 5mm 0 33 from pallets at pitch of 12 5mm 0 49 total 20 pallets possible 16mm 0 63 from pallets at pitch of 25mm 0 98 total 10 pallets possible Min Component dimension 6mm x 6mm 0 24 x 0 24 mold size Max Component dimension 32mm x 32mm 1 3 x 1 3 STANDARD COMPONENT CAPACITY Max number of component types 20 20 x I Jedec tray Number of pallets Standard 2 x 20 pallets included additional pallets available PA 2981 36 48 of 52 8 7 Mountable Components amp Required Nozzles GEM Topaz X Xi accommodated Component Feeding Just five nozzle shapes are required to cover the specified SMD range High output levels are therefore ach
33. n White IR LEDs in conjunction with a multi angle illumination Compensation for Translation with two fiducials Rotation Linear stretch and shrink Compensation for Non linear stretch and shrink with 3 or 4 fiducials Type of compensation PCB Block Local Fiducial size Max 3 0mm 0 12 Min 0 8mm 0 03 Fiducial material Copper Gold Lead tin Fiducial clearance area 2 x Fiducial size PCB warpage at fiducial Max 0 5mm 0 02 Pattern offset Max Imm 0 04 Number of different Fiducial pairs per PCB 128 Number of fiducial shapes in Mark Database 300 Examples of fiducials Solid circle preferred Square Triangle Donut Binary cross Bow tie connected Template matching Fiducial definition According CAD data Table 7 28 of 52 Figure 7 Figure 8 Figure 9 PCB Edge Fiducial free space L1 A zm o o a Preferred others possible but not preferred Fiducials Examples of PCB block and local fiducials Alignment 29 of 52 5 4 Master Bad Mark Sensing Alignment If the PCB contains subcircuits one or more of these subcircuits can be skipped for placement by giving them
34. ne APPLICABLE COMPONENTS Min Component dimension 8mm x 8mm 0 31 x 0 31 Mold size Max Component dimension 45mm x 45mm 1 8 x 1 8 Max Tray height included component height 8 5mm 0 33 from pallets at pitch of 12 5mm 0 5 total 40 pallets possible 20mm 0 78 from pallets at pitch of 25mm 0 98 total 20 pallets possible 42 of 52 8 4 Component Feeding LCS Tray Feeder specifications FEED CAPACITY Number of shuttles 2 Number of pads on each shuttle 2 with a pitch of 48mm STANDARD COMPONENT CAPACITY Max number of component types 120 3 x 40 Jedec Number of pallets Standard 30 pallets included additional pallets available PA 2981 15 Table 14 ATS 20 The ATS 20 Tray Feeder is a new additional internal pallet sequencer allowing high Tray Feeder speed feeding of tray components This feeder can be equipped with a maximum of portrait 20 pallets each being able to hold different trays PA 2696 21 LT fff Figure 21 ATS 20 Tray Feeder portrait The maximum pallet exchange time for the ATS 20 Tray feeder is 5 6 seconds However in practice no time is lost because of the simultaneous operation of the ATS 20 Tray feeder and Topaz X Xi while the machine is picking from on board feeders the pallet brings in new components A part rejected by vision will be placed back in its original tray position this means no loss
35. ng ed o vC TEE ES 30 6 0 Board Handling stu saint ea ort oat Ba voca ood eodd 31 7 0 Feederbar Exchange System PA 2505 50 36 8 0 Component Feeding sor tas id 568 ele wee tae eae 38 8 1 Pneumatic Tapeteedets 4 4e iL dee E REX 38 8 2 Intelligent Tape feeders uen use nna 0864 eared e vac 39 8 3 Double Shuttle Tray Feeder PA 2699 22 41 8 4 ATS 20 Tray Feeder portrait PA 2696 21 43 8 5 Double ATS 20 Tray Feeder portrait PA 2696 22 45 8 6 ATS 20 Tray Feeder landscape PA 2696 23 47 8 7 Mountable Components amp Required Nozzles GEM Topaz X Xi er tereti ewe BE AREE den 49 9 0 Topaz X Xi Summary e 9 xe ERE E 52 of 52 Contents 2 of 52 1 0 Introducing the GEM Topaz X Xi Figure I Introducing the GEM Topaz X Xi The Topaz X Xi series part of the GemLine Modular High Speed Production Machines belongs to the top of the line Philips SMD pick amp place machines With the Topaz Xi a feeder commonality between the GemLine and PowerLine has been introduced which increases the Topaz X flexibility The Topaz X Xi is a High Speed flexible machine that can handle a wide range of components at speeds up to 18 000 SMDs per hour The machine is built around a very rigid vibration free frame for improved accuracy and long term stability and is perfectly suitable for round the clock production Topaz X SS AI RS T WU m T 4 Front view GEM Topaz X Xi
36. of expensive parts 43 of 52 Table 15 Component Feeding ATS 20 Tray Feeder portrait PA 2696 21 specifications GENERAL Max Tray size L x W 220mm x 350mm 8 6 x 13 7 Min Tray size L x W 50mm x 50mm 2 0 x 2 0 Pallet exchange time Changing from pallet to 20 5 6 seconds Weight 80 Kg 176 Lbs Power and air supply Supplied by Topaz X Xi Topaz X Xi ATS 20 Tray feeder dimensions Length 1650mm 5 5 ft Height 1850mm 6 2 ft Width 1870mm 6 2 ft with ATS 20 door open 2220mm 7 4 ft Maximum board size Topaz X Xi 250mm 9 8 Maximum amount of feeders on Topaz X Xi 60 APPLICABLE COMPONENTS Max Tray height included component height 8 5mm 0 33 from pallets at pitch of 12 5mm 0 49 total 20 pallets possible 16mm 0 63 from pallets at pitch of 25mm 0 98 total 10 pallets possible Min Component dimension 6mm x 6mm 0 24 x 0 24 mold size Max Component dimension 32mm x 32mm 1 3 x 1 3 STANDARD COMPONENT CAPACITY Max number of component types 20 20 x I Jedec tray Number of pallets Standard 20 pallets included additional pallets available PA 2981 35 44 of 52 8 5 Component Feeding Double The Double ATS 20 Tray Feeder portrait is a new additional internal pallet ATS 20 sequencer allowing high speed feeding of tray components This feeder can
37. of white light and IR LEDs with multi angle diffusers to provide optimal illumination Just five nozzle shapes are required to cover the specified SMD range High output levels are therefore achieved as the need for nozzle exchanges is minimal An optional 18 position nozzle exchange station enables additional special nozzles to be accommodated Up to 90 tape feeders can be loaded on the GEM Topaz X and 80 on the Topaz Xi The machine supports tape stick bulk and tray feeders The tape feeder design for the GEM Topaz X allows simultaneous picking from any mix of tape feeders ranging from 8 to 56 mm An industrial PC controller running Philips well proven and user friendly software allows the GEM Topaz X Xi to be used stand alone or in line The controller includes a Management Information System MIS that continuously gathers production data for management feedback The unique bad mark sensing capabilities allow a multi circuit panel to be run as one large board thus maximizing placement speed while still using bad mark information A laser based verification system which guarantees correct feeder latching is standard The GEM Topaz X is fully compatible with the Sapphire Topaz Emerald and Emerald X which use the same feeders feederbars software and controller Off line feeder changeover can be achieved by using a 20 position Feederbar Exchange System FES An entire feederbar can be conveniently loaded off line minimizing change
38. onent size 0201 Min lead pitch 0 5mm 20 mil Min lead width 0 2mm 0 008 Grey scale 256 levels Lighting Multi angle Fore side illumination red LED array Light intensity is software controlled for each component separately Recognition Reflection Pattern recognition on all leads Max number of lead sides 4 Max number of lead groups 2 per side Check on Lead ball pitch Lead ball location Bent missing leads balls Total number of leads balls Cumulative lead ball pitch 25 of 52 Alignment 5 2 Single Area An optional single area CCD camera extends the component range for the GEM CCD Topaz X Xi Alignment Component illumination is performed by means of fore reflective lighting and side illumination The lighting source reflects the lead of QFP and the balls of BGA components on the CCD camera The single area CCD camera grabs the image of the component in one frame and presents it to the vision system for recognition and measurements purposes Figure 6 GEM Topaz X working area 26 of 52 Table 6 Area CCD Camera Alignment Specifications CCD 512 x 480 pixels Max component size 32mm Z 1 26 Min component size 6mm Z 0 24 Min lead pitch 0 4mm 16 mil Min lead width 0 2mm 0 008 Grey scale 256 levels Lighting Fore side lighting illumination Recognition Reflection Pattern
39. or Topaz Xi Or PA 1312 11 Topaz Xi with SF head PA 2963 20 Nozzle Exchange System Topaz X SF 18 positions no nozzles included PA 2969 5 Second line array camera Topaz X PA 2969 93 Area CCD camera 32mm including lighting unit for Topaz Xi 18 of 52 Features Accessories and Options Example 7 Topaz Xi FNC SF with double shuttle LCS PA 1312 10 Topaz Xi with FNC head PA 2699 22 Double shuttle LCS PA 2963 16 Nozzle Exchange System Topaz X FNC 18 positions no nozzles included Topaz Xi main body PA 2969 5 Second line array camera Topaz X PA 2969 93 Area CCD camera 32mm including lighting unit for Topaz Xi PCB max size Or PA 1312 11 Topaz Xi with SF head PA 2699 22 Double shuttle LCS PA 2963 20 Nozzle Exchange System Topaz X SF 18 positions no nozzles included fixed side Ze Total available feeder number 80 PA 2969 5 Second line array camera Topaz X PA 2969 93 Area CCD camera 32mm including lighting unit for Topaz Xi Example 8 Topaz Xi FNC SF with ATS 20 portrait PA 1312 10 Topaz Xi with FNC head PA 2696 21 ATS 20 tray feeder portrait PA 2963 16 Nozzle Exchange System Topaz X FNC 18 positions no nozzles included Tere Xi meh PA 2969 53 Second line array camera Topaz X in combination with ATS PA 2969 93 Area CCD camera 32mm including lighting unit for Topaz Xi Or PA 1312 11 Topaz Xi with SF head PA 2696 2 ATS 20 tray feeder portrait PA 2963 20 Nozzle
40. over time A basic program optimization function is also included in the machine as standard For more advanced machine optimization and or line balancing the new Production Preparation System for Gemline allows you to create and optimize SMD machine programs on a PC instead of using the SMD machine This reduces line change over time and prevents errors 4 of 52 2 0 General Specifications General Specifications Topaz X FNC Topaz X SF REMARKS Tact time 0 20 sec chip with line array camera Simultaneous pick with 8 heads 0 45 sec SO with line array camera Simultaneous pick with 4 heads 1 4 sec QFP with line array camera Sequential pick with 4 heads 3 7 sec QFP with area CCD camera In fine mode with head Optimal placement rate 18 000 cph Simultaneous pick with 8 heads Nominal placement rate 12 000 14 000 cph Real mounting time Applicable components 0201 SOP SOJ PLCC 32mm Z 1 26 6mm QFP 32mm Z 1 26 with pin pitch down to 0 5mm 20 mil Dark background BGA BGA CSP with regular pitches 6mm 32mm Min ball pitch down to 0 75mm 3 mil Min ball diameter down to 0 3mm 1 2mil Line array camera system 6mm QFP 32mm Z 1 26 with pin pitch down to 0 4mm 16 mil Dark background BGA BGA CSP with regular pitches 6mm 32mm Min ball pitch down to 0 75mm 3 I mil Min ball diameter down to 0 3mm 1 2mil
41. recognition on all leads Max number of lead sides 4 Max number of lead groups 2 per side Check on Lead ball pitch Lead ball location Bent missing leads balls Total number of leads balls Cumulative lead ball pitch 27 of 52 Alignment 5 3 Fiducial The GEM Topaz X Xi is standard equipped with a fiducial camera This camera is Alignment used to compensate for variations in the position of the circuit pattern relative to the expected position The fiducial alignment system is an opto electronic system which performs geometric measurements of fiducial marks on the PCB in order to calculate the deviations from their expected positions The system can use two or four fiducials per board Each sub circuit can also be aligned using two fiducials For placement of fine pitch components two local fiducials per component may be used The individual shapes of a fiducial pair can be different to allow for maximum application flexibility Also pattern recognition algorithms can be used on traces or pads on the PCB board for cases where fiducials are not available The fiducial camera can also be used as a high accurate teaching device for PCB data if CAD data is not available automatic calibration and inspection purposes Specifications Fiducial camera CCD Fiducial camera functionality Fiducial detection Bad Mark detection teaching device 2 or 4 point teaching Fiducial illuminatio
42. s a fully compatible feeder platform with the Emerald Xi and the PowerLine ACM and FCM Line machines Depending on the machine configuration up to 80 Intelligent Tape Feeders 8mm can be loaded Intelligent tapefeeders are available for 8 up to 56mm tape widths The feeders can be loaded with 13 inch tape reels optional 15 is available ITF feeders are indexed by an electrical driven mechanism allowing a highly reliable uninterrupted feeding process To prevent incorrect feeder latching a laser based verification system is used To load the tapes into the ITF feeders a Tape Loading Unit is required The TLU can be used without main power supply a battery pack 12V DC allows stand alone operation for about 8 hours 39 of 52 Figure 19 Table 12 Component Feeding Intelligent Tape Feeder Tape Feeder Feeding index mm PAZ Intelligent Tape Feeder 8mm 2 4 8 12 16 20 24 28 PA 2654 05 32 40 44 48 52 56 Intelligent Tape Feeder 2mm 2 4 8 12 16 20 24 28 PA 2654 15 32 40 44 48 52 56 Intelligent Tape Feeder 6mm 2 4 8 12 16 20 24 28 PA 2654 25 32 40 44 48 52 56 Intelligent Tape Feeder 24mm 2 4 8 12 16 20 24 28 PA 2654 35 32 40 44 48 52 56 Intelligent Tape Feeder 32mm 2 4 8 12 16 20 24 28 PA 2654 45 32 40 44 48 52 56 Intelligent Tape Feeder 44mm 2 4 8 12 16 20 24 28 PA 2654 55 32 40 44 48 52 56 Intelligent Tape F
43. s attached that monitors fiducial marks at the board circuit and component level using white IR light LEDs and multi angle diffusers to provide optimal illumination High placement rates are achieved by simultaneous component picking which reduces head beam travel and thus shortens the mounting cycle p 1 WWW Configuration of head section The high precision dual Y drive Topaz X Xi features four axis X Y Z R servo control for accurate stress free component mounting Direct drive brushless AC motors controlling heavy duty lead screws allow optimal accuracy and high reliability 21 of 52 Figure 3 Table 4 Mounting Heads Configuration Head section FNC detail Number of axis Specifications 7 Axis configuration X axis AC servo Double Y axis AC servo Z Raxis AC servo W automatic width axis AC servo Push up plate AC servo Z axis sequence Air and AC servo motor R axis sequence AC servo motor Pick up error detection Vacuum check 256 level digital setting Mounting angle 0 360 0 01 step Number of mounting head 8 in line multi head FNC or SF Nozzle types 5 different shapes Encoder resolution X Y 0 00122mm pulse Phi 0 0146 pulse Z 0 00048mm pulse Head position accuracy X 0 010mm Y 0 010mm Speed X 1500mm sec Y 1500mm sec Acceleration X 36
44. tions optional PCB Positioning Locate pin fixation Adjustable second pin Z servo controlled push up system Software controlled by PCB thickness Push up pins Adjustable positions Edge clamping With adjustable push in Sub stop PCB waiting buffer Adjustable position PCB Transport height Exit stop Fixed position 900mm 10mm 35 4 0 4 Standard SMEMA 953mm 12 5mm 37 5 0 5 Standard PCB Transport direction Left to Right Right to Left is optional PCB Transport width Automatic Front rail fixed Rear rail adjustable PCB Loading time Approximately 3 sec PCB loading concurrent to SMD picking and alignment PCB Ratio width length Max 1 3 8 of 52 General Specifications REMARKS Control system MCX controller 486 100 100 MHz 16 Mb int memory 40 Mb flash disk Optional 85 Mb 1 44 Mb floppy drive 3 5 RS 232 Serial Interface 15 Color Monitor 9 Black White vision monitor User interface VIOS Visual Integrated Operating System Hand held keyboard for all operator functions Enhanced PC AT keyboard for data editing functions Control system functions Max 127 PCBs Max 2560 components per PCB Backup and restoring data using RS232 serial line or floppy Data conversion UFOSeVIOS Data conversion Text lt gt VIOS MIS data gathering
45. x tray size 350mm x 440mm 13 7 x 17 2 Min tray size 50mm x 50mm 2 0 x 2 0 Optional Double shuttle LCS Tray Feeder no restrictions Max 120 Jedec trays Stick and bulk Many solutions possible 7 of 52 General Specifications REMARKS Maximum height pre mounted components 4 0mm on placement side 0 16 18mm on non placement side 0 7 6 5mm on placement side 0 26 18mm on non placement side 0 7 PCB Dimensions x y Min 50mm x 50mm 2 0 x 2 0 Max 460 x 440mm 18 x 17 2 Special applications upon request Using PCB pin fixation or edge clamping system PCB Weight Max 1 2 Kg Without components Max 2 0 Kg With components PCB Thickness Min 0 4mm 0 015 Max 4 0mm 0 15 Special applications upon request Non mountable area Board top side 3mm 0 12 from rear side board edge Omm from front side board edge Component height restrictions apply in the 10mm 0 40 area from front side edge depending on board thickness 4mm 0 16 around reference holes locate pins Flat edge of 30mm 1 2 is required on bottom right corner for the use of the main stopper sub and exit stopper Board bottom side 5mm from front and rear side board edge 0 2 For ceramic PCBs optional the non mountable area may be different PCB Material Phenolic FR4 Composite Materials Ceramic PCBs require special conveyor sec

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