Service Manual - Frank`s Hospital Workshop
Contents
1. BioCon 500 Bladder Volume Measurement System Service Manual M ii Man Machine amp Medicine Micube Mcube Technology Co Ltd f Service Manual for BioCon 500 Any service work performed by persons who are not authorized by Mcube Technology Co Ltd may void your warranty This service manual contains technical contents for service as below Product configuration Product configuration and block diagram Product components and their functions Signal interface and their definition in Structure and assembling of the device m Structure and components Assembling sequence Signal test Troubleshooting E The Information contained in this service manual is proprietary to the Mcube Technology Co Ltd It is only used for convenience of our customers lt may not be changed in whole or in part without the written notice mi Mcube Technology Co Ltd i www mcubetech co kr Service Manual for BioCon 500 Contents 1 Product Configuration 1 1 Maintenance Mode Password 1 2 Product Configuration 1 3 Signal Interface 1 3 1 Signal Interface of the Control Board 1 3 2 Signal Interface of the Analog Board 1 3 3 Signal Interface of the Key Board 1 3 4 Signal Interface of the Charge Board 1 3 5 Signal Interface of the Battery Board F 2 The Components of the Product 2 1 DC Adapter 2 2 Ultrasonic Probe 2 3 Battery Module 2 4 LCD Module 2 5 Printer Module 2 6 Charge Boa2. IN Digital multi meter B Test the analog board by checking the signal with above measurement devices in n the following order B 5 2 1 Power Test B D Turn on the system o B 2 Test the power for below location by using multi meter B U18 1 amp U18 2 3 3V 5 1 U16 3 amp U16 4 6V 5 d n 4 amp of C48 2 5V 5 B amp of C50 5V 5 d 5 2 1 LCD Test Turn on the system Remove the 5 bolts connecting the top case to the bottom case Open the top case a Remove the cable in J8 from charging board Mcube Technology Co Ltd 41 www mcubetech co kr Service Manual for BioCon 500 amp Remove two cables in JP6 JP7 from control board TUL mi Mcube Technology Co Ltd 42 www mcubetech co kr Service Manual for BioCon 500 CUBE SCAN oe a mal me ununi mi i ia ii a ci Ra a E d d E r i i el oe a n P ng Mcube Technology Co Ltd 43 www mcubetech co kr Service Manual for BioCon 500 C UBEscan Check the voltage between Pin 14 and Pin 12 in LCD module using digital multimeter ver2 1 06 05 03 PIN 14 Ground Black B PIN 12 Red ia Set the voltage to 23V by changing the resistance value of R26 B R26 Turning clockwise A direction the absolute driver voltage is lowered B Turning counter clockwise B direction the absolute driver voltage is
3. H_BAT_SWITCHED H_PROBE_PWR PRINTER MOSFET gt MIC29302 INTERFACE E PRINTER _ BLOCK gt H_BAT_UNSWITCHED VDD_ADC VDD_CPU Em Charging Control e IC LM1086 BATTERY 9V_UNSWITCHED E MODULE y MOSFET LCD SWITCHING_ON KA78R05 INTERFACE mi Lo V_SWITCHED MEMORY MOSFET BLOCK SERIAL E INTERFACE 1 BLOCK AN PWR ON e LP2951 LT1054 Y Y A 5V A 5V Charging Analog Board Board g Control Board Connection Configuration of Power Signal in BioCon 500 2 1 DC Adapter j Supplies the DC power required in charging the battery module And its specification E is as below B Mcube Technology Co Ltd 16 www mcubetech co kr Service Manual for BioCon 500 2 2 Ultrasonic Probe Transmits the ultrasonic pulse in close contacts with the patient s bladder and sends the received signals reflected from the human body to the analog board band B l Ultrasonic probe consists of a transducer assembly two motors used in adjusting B the location of a transducer assembly and a switch board for receiving the scan E start input from the user The product specification is as below B The Working Frequency 2 8MHz B
4. 5 85mm H m 6dB beam area m 4 99mm V n The maximum value of the temporal average 0 0313 mW cm B Specification of the Ultrasonic Probe 2 3 Battery Module Is a power source to supply the power to the system And its specification is as E below d Configuration 25 2P Voltage 7 4V Operating Standard Charge 0 to 45 C E Temperature Standard Discharge 10 to 50 C d Specification of the Battery Module E Mcube Technology Co Ltd 17 www mcubetech co kr Service Manual for BioCon 500 CUBE can 2 4 LCD Module Is a display device to display various information adjusted by the user And its specification is as below n REC eee B Sp 320 W x 240 H dots MI 0 33 W x 0 33 H mm 0 36 W x 0 36 H mm FSTN Black and White Transmissive Backlight CCFT inverter Specification of the LCD Module g The actual picture of LCD module is as below Actual Picture of LCD Module Mcube Technology Co Ltd 18 www mcubetech co kr Service Manual for BioCon 500 CUBE SCAN 2 5 Printer Module A thermal printer to print out visualized bladder information and visual images And its Specification of Printer Module B E 2 6 Charge Board It charges the battery module with the DC power input from DC power adapter m The configuration of the Charge Board is as below B E Max charging current 1000 mA E Max charging voltage
5. 6 3 Initial screen is not displayed when turning the system on Check if the connector for backlight of Is backlight on in LCD LCD is connected properly B Is the FPC connector to the LCD module Check if the connector is connected well connected properly Check the voltage between the Control l 3 a Check if 23V 1V board ground and 12 pin of JP5 Check the voltage between the Control 4 ih Check if 18V 1V board ground and 13 pin of JP5 Try again after replacing the LCD 5 Is the system turned off y 89 P 9 module Test again after replacing the Control The system is not turned off board 6 1 System is not turned on B Mcube Technology Co Ltd 46 www mcubetech co kr Service Manual for BioCon 500 CUBEscan 6 4 The green LED is not turned on even when the power adapter is connected Is green LED not turned on even when the Yes gt Refer to item 2 N system is OFF No Refer to item 4 M Check the connection status and if not Is the 4 pin connector connecting the Key connected connect the 4 pin Board and the Charge Board connected connector 3 4JD Replace the Charge Board No problem B Green LED is on when the system is OFF Because of charging control in Control but it is turned off when the system is ON board sometime Green LED is off B when system is on 6 5 NO SCANHEAD message is displayed during scanning If not NO SCANHEA
6. Battery The items constituting the Lower Case of the device are as below E Lower Case disassembled SHEET METAL Mcube Technology Co Ltd www mcubetech co kr Service Manual for BioCon 500 3 2 2 Assembling of the Lower Case The assembling of the Lower Case takes the following steps And the steps are reversed for the disassembling B Been Pema N Attach the Spacers to the Lower Case with 10mm from the d X4EA Lower Case edge Attach the Handle by using the M3 Washer Bolts X 2EA Attach the Control Board the Analog Board the Charge B Board and the Battery Board to the D Lower Case by using the X 16EA n M3 Washer Bolts B At this time the upper right hole of the 2 Control Board and the i lower right hole of the G Analog Board must be attached by the 9 X2EA B 9 Supporter Connect the Connection Board into the Control Board and the G Analog Board in the correct direction and attach them by X 2EA using M3 Washer Bolts Connect the Charge Board and the G Analog Board by using X1SET B the Power Cables 7 Connect the Charge Board and the Battery Board by using J X1EA the Battery Cable B The Picture of the Lower Case Assembled Mcube Technology Co Ltd 29 www mcubetech co kr Service Manual for BioCon 500 3 3 Structure and Assembling of the Console 3 3 1 Structure and Components of the Console The
7. Structure and Assembling of the Device 3 1 Structure and Assembling of the Upper Case 3 1 1 Structure and Components of the Upper Case The main components constituting the Upper Case of the device are the Printer E Module the LCD Module and the Key Board The structure is as below mi Structure of the Upper Case of the Device q E The items included in the upper case of the device are as below E Upper Case disassembled 1EA Direction Button gray 1EA PWR Button red 1EA PRINT SCAN Button blue 2EA M3 washer Bolt 6mm STEEL 4EA M4 screw Bolt 10mm STEEL 6EA Mcube Technology Co Ltd 24 www mcubetech co kr Service Manual for BioCon 500 300 00mm 10mm Printer 300 00mm 10mm 76 00 5mm Key Board 143 00 5mm GND E B Cable lt i n j N B d CFTE a B Key Board E Cable E E Red line E Mcube Technology Co Ltd 25 www mcubetech co kr Service Manual for BioCon 500 CUBE SCAN 3 1 2 Assembling of the Upper Case PRINTSCAN Buton ome SK Boara n PRINT SCAN Button to the Key Board B Attach the Key Board assembled in step 1 to the rear lower of the Upper Case by using the M3 washer bolts Attach the GLCD Module to the rear center of the Upper X4EA Case by using the 9 M3 washer bolts B Insert the PRINT Module to the grooves of front upper then attach it by using lever lock as below B PST z
8. 0 05 V B LED Display Specification of Charge Board specification is as below Mcube Technology Co Ltd 19 www mcubetech co kr Service Manual for BioCon 500 2 7 Analog Board It transmits the ultrasonic pulse to ultrasonic probe performs the signal process of n signals received by the ultrasonic probe and sends the data converted through the B E A D converter to the control board Also it drives the stepping motor required in E scanning The block diagram of Analog board is as below SWITCHING_ON AN_PWR_ON MOT_PWR_ON ANGLE 4 1 MOT CON 16 1 PLANE 4 1 N NEG_PULSE e T B POS PULSE TRANSCEIVER gt BLANK Y TCG BPF Y MAIN AMP B Y d RECTIFIER AD CS Y AD_RS CONVST CLK AD BUSY m DB 11 0 i SCAN SW B SCLK SDI SDO ECS a Block Diagram of Analog Board in BioCon 500 B Mcube Technology Co Ltd 20 www mcubetech co kr Service Manual for BioCon 500 Each block of Analog board has following function Controls ON OFF of power required in analog board and Power Control Block MU supplies the power required in each component Motor Control Block A motor driving module for the ultrasonic probe A module that generates the pulse required in the ultraso
9. 3 10 Mcube Technology Co Ltd 54 www mcubetech co kr Service Manual for BioCon 500 8 5 Procedures 8 5 1 CalKit calibration 8 5 1 1 Preparing the Calkit Open the cap of the calibration kit and pour saline solution up to the fill mark of the Bj calibration kit B b Confirm that the air bubble is absent q You can also the pure water on behalf of the saline solution But in this case do calibration Ri after confirming that all the air bubbles went away L Close the cap of the calibration kit Align the probe scan button with the arrow mark of the calibration kit and put the probe into the probe holder firmly 8 5 1 2 Calibrating the BioCon 500 with the calibration kit CalKit 1 Connect the probe which is put into the probe holder of the calibration kit 2 Turn on the BioCon 500 3 Check if the BioCon 500 is in a normal mode Mcube Technology Co Ltd 55 www mcubetech co kr Service Manual for BioCon 500 Screen Display in the BioCon 500 pato in gatteysaus The Top Screen 2001010 Press UP key to go to setup menu CubeScan UU Check that the system is in a Vatic OX normal mode MCUBE TECHNOLOGY Clinic Name Context Menus Position Cursor in Seton Screen Setup Menu Setup Value oetup Menu TIT Go to Calibration setup using or p Clinic Name MCUBETECH key Set Date Time 2007 10 10 15 00 Print Option Raw Image Flash Store Se
10. And its figure is as below E USB Cable Connection between BioCon 500 and PC B F USB B type terminal of BioCon 500 and USB A type terminal of PC are connected in B signal colors as below RED Bi Pin Configuration of USB Cable lel Mcube Technology Co Ltd 36 www mcubetech co kr Service Manual for BioCon 500 5 Signal Test 5 1 Test for the Analog Board To check and test the signal of the analog board following measurement devices n are required B Digital multi meter Digital oscilloscope E Ig Test the analog board by checking the signal with above measurement devices in d B the following order B 5 1 1 Power Test E Turn on the analog board E 2 Test the power for below location by using multi meter TP1 amp of C40 5V 5 TP1 amp of C48 5V 5 B TP1 amp TP8 7V 5 d Mcube Technology Co Ltd 37 www mcubetech co kr Service Manual for BioCon 500 CUBE SCAN 5 1 2 TCG1 Test Press the scan button of BioCon 500 Measure the rising time of the voltage measured with Oscilloscope from 0 5V to 1 5V B The signal is measured in the following figure 1442 2009 10 20 15 17 00 E The Figure of TCG1 Measurement Signal At this time the value during the rising period must be measured as B below Turn on the analog board Setup Oscilloscope as below and connect the probe to TP10 B Mcube Tec
11. booted in maintenance mode the message MAINTENANCE MODE will be displayed on the lower part of the screen as left up of those variables follows the procedure below B Mcube Technology Co Ltd 50 www mcubetech co kr Service Manual for BioCon 500 lt lt MAINTENANCE MODE gt gt Maintenance mode should be accessed by only qualified person 1 To go to maintenance menu press ENTER key 2 To return top menu press DOWN key gt Cal Value 10 Store Mode Maximum System Reset Return Probe Offset 9 Print Density 7 Outline Mode Calibration Exit Mcube Technology Co Ltd www mcubetech co kr The initial screen of the system is displayed after approximately 10 seconds of the appearance of checkers At this time push RIGHT key with LEFT key being pushed together to display the screen as left Push ENTER key to go to maintenance menu Push DOWN key to return to the previous page Push ENTER key from the screen 4 above to display maintenance menu as left Key manipulation Use up down key to move menu items from the menu p appears beside the current menu item To replace the item value push ENTER key while the b is still displayed for the corresponding item To change the item value scroll until the desired value appears by using left right value and push ENTER key Refer to the table below for the details Service Manual for BioCon 500 When th
12. calibration To stop calibration press key in the first path or second path In the third path and fourth path a user cannot stop the calibration When there is any error during calibration the system displays the following message in the bottom part of the LCD screen Calibration has failed ERROR First Path Not Enough Water EC1 In the error message First Path means the calibration steps when the system detected any error during calibration Not Enough Water means additive information about the error state This additive information is displayed for only EC1 error EC1 means the error code during calibration The screen when the calibration is done successfully The date and time when the calibration is done successfully is displayed in the bottom part of the LCD screen IMPORTANT The BioCon 500 returns to the top screen when calibration Last Calibration Date 2009 01 01 18 00 Last Calibration Date 2009 01 01 18 00 Calibrating the BioCon 500 2009 01 01 18 00 process is terminated or stopped To stop the calibration menu press the down key only effective in the first and second path of the calibration Mcube Technology Co Ltd www mcubetech co kr Service Manual for BioCon 500 process more than 5 seconds or turn of the system by pressing the power key Mcube Technology Co Ltd 58 www mcubetech co kr Service Ma
13. m Module m Control i Board ES Key Board J2 JP6 JP4 JP4 TI i LCD Module ES Structure of Signal Interface at BioCon 500 Mcube Technology Co Ltd 4 www mcubetech co kr Service Manual for BioCon 500 O r r r r r r r r r r r r r FH_DB0 FH_DBI FH_DB2 FH_DB3 FH_DB4 FH_DB5 FH_DB6 FH_DB7 FH_DB8 FH_DB9 FH_DB10 FH DB11 FH BLANK FH AD CS FH AD RD FH CONVST FH AD CLK FH AD BUSY FH POS PULSE PH NEG PULSE NO Out To generate negative pulse JP1 is a connector to exchange the data with ADC Analog Digital Converter in the Analog Board And each signal is defined as below JP1 Mcube Technology Co Ltd 5 www mcubetech co kr Service Manual for BioCon 500 C UBEscan JP2 is a connector representing a power from the analog board and other various 2 To Analog Board Connection E H_BAT_UNSWITCHED H_BAT_UNSWITCHED H_BAT_UNSWITCHED H_BAT_UNSWITCHED SWITCHING_ON lt lt U J U J Ground Ground Ground CH_AN_PWR_ON CH_SCLK FH_SCAN_SW N signals And each signal is defined as belows Mcube Technology Co Ltd 6 www mcubetech co kr Service Manual for BioCon 500 CUBEscan JP3 is a connector to exc
14. r j SI 1 E B 4 2 i B WM E B 3r B uh SS NEN Remove the adhesive paper from the rear of the LCD Window then attach in the front center of the Upper Case Connect the GLCD Module and the Key Board by using the LCD GND Cables and the fixing holes of them B Connect the Key Board GND Cable to the fixing holes in lower J X2EA of the Key Board B Connect the Printer Cable to the PRINT Module X1SET Connect the Key Board Cable to the Key Board X1EA Connect the LED Cable to the Key Board X1EA The picture of the Upper Case assembled is as below The assembling of the upper board takes the following steps and the steps are J reversed for the dissembling Mcube Technology Co Ltd 26 www mcubetech co kr Service Manual for BioCon 500 3 2 Structure and Assembling of the Lower Case 3 2 1 Structure and Components of the Lower Case al The main components constituting the Lower Case of the device are the Control B Board the Analog Board the Charge Board and the Battery Board i The structure is as below B Structure of the Lower Case of the Device Mcube Technology Co Ltd 27 www mcubetech co kr Service Manual for BioCon 500 CUBEscan cose a e O G rie a e G sens e e Sms a e ee e e i lor The cables used in the Lower Case of the device are as below
15. raised Mcube Technology Co Ltd 44 www mcubetech co kr Service Manual for BioCon 500 C UBEscan Set the voltage to 18V between pin14 and pin13 by turning R20 Turn off the device B Connect again LCD backlight cable to JP4 in control board Turn on the device again B CI CO Co After that turn R20 so you can get the adequate brightness of LCD R20 Turning clockwise A direction the absolute driver voltage is raised Turning counter clockwise B direction the absolute driver voltage is lowered Mcube Technology Co Ltd 45 www mcubetech co kr Service Manual for BioCon 500 6 Troubleshooting The system operates when pressin B Is POWER key pressed for more than 1 P P 9 the POWER key for more than 1 second second m Measure the voltage of battery module More than 7V If not connected connect the battery 3 Is battery module connected SHE IN ule EN i Is the connector connected between the Connect the connector between two Key Board and control board boards B Not solved yet Exchange the control boards 6 2 System is not turned off Is POWER key pressed more than 1 The system operates when pressing second POWER key for more than 1 second E Is the system not turned off even when Turn the power off by removing the pressing the Power key for more than 1 battery module from the system second And exchange control boards
16. screen in Maintenance menu Mcube Technology Co Ltd 53 www mcubetech co kr Service Manual for BioCon 500 8 Calibration Procedures 8 1 Purpose This procedure is prepared for guidance on the calibration of the BioCon 500 After fully IB understanding of this procedure do the calibration B 8 2 Scope B This procedure covers preparations amp procedures for needed to calibrate the BioCon 500 W using CalKit CubeScan Phantom or Dansk Phantom 8 3 Supported Firmware Version Version 3 10pt Version 3 10pto Version 3 10apt Version 2 61pt Version 2 61pto Version 2 61apt 8 4 General CalKit calibration should be done in a normal mode not in a maintenance mode CubeScan phantom calibration and Dansk phantom calibration should be done in a IB maintenance mode There is no way to do CubeScan phantom calibration and Dansk W phantom calibration in a normal mode here is no limit in using even though the calibration time is elapsed since last im calibration currently But this policy can be changed without prior notice E im X Do not mix up the calibration menu and the tool used in a calibration B Ig Normal mode vs Maintenance mode You can switch two modes using the combined key ENTER LEFT PRINT In a maintenance mode the message MAINTENANCE MODE is displayed in the Top Screen Calibration necessity 1 When you upgraded BioCon 500 s program over Necessary Version
17. the BioCon 500 is in a maintenance mode Battery Status 2008 10 10 PM 03 00 Software Version CubeScan Version X XX MCUBE TECHNOLOGY Clinic Name Sex Maintenance MAINTENANCE MENU Maintenance mode should be Accessed by only qualified person 1 To go to maintenance menu press ENTER key 2 To return to top screen press DOWN key CAL 10 xx xx Position Cursor In Setup Screen Setup Menu Setup Value gt Cal Value Store Mode Maximum System Reset Return Probe Offset 12 Print Density 7 Outline Mode ON Nein Calibration Return Options Exit Context Menus Last Cal 2010 01 03 12 00 10 lt lt Selection of Calibration Type gt gt 1 CalKit Calibration 2 CubeScan Phantom Calibration 3 Dansk Phantom Calibration CAUTION Trained Person Only Mcube Technology Co Ltd www mcubetech co kr The Top Screen Press UP key to go to setup menu Check that the system is in maintenance mode Press LEFT RIGHT key Maintenance Top Screen Press ENTER key Maintenance Setup Menu 1 Go to Calibration setup using or key 2 Press key 3 Display the Start setup value using key or key Maintenance Calibration Top screen oelect Dansk Phantom Calibration using or DOWN key and press Key Service Manual for BioCon 500 lt lt Dansk Phantom Calibration gt gt Position the probe on the center of the bladder phantom 1 If you are read
18. Board in BioCon 500 The control board is in charge of the signal for overall system and other various signals And its configuration is as below l amp 35 17 5 7 m _ QW DFHYRFN 17 5 amp 9 92 amp m AAAA o si l 7 gt Q amp 6 7 gt i 86 5 q amp 6 li B mm 17 5 amp po y a EBGLI Mcube Technology Co Ltd 22 www mcubetech co kr Service Manual for BioCon 500 CUBEscan The function of each module in the control board is as below Power Block Supplies various powers required in control board Provides USB interface with PC and supports USB 1 1 full speed The connector type is standard USB B type USB Interface Block lt Picture of USB cable gt The memory block has a control S W and a booting S W and it includes RAM memory required in driving the control S W Referenc Capacity Type Purpose e NO Memory Block 8M bits SRAM RAM section 8M bits Flash ROM Control device Booting 8M bits Flash ROM Store scan data amp system information Configuration of memory A module performing such functions as chattering removal for key FPGA input by the user serial data transmission to the thermal printer motor control logic and memory decoder LCD Interface Block Provides interface with LCD Printer Interface Block A module to drive motor of thermal printer Mcube Technology Co Ltd 23 www mcubetech co kr Service Manual for BioCon 500 3
19. D message is displayed when the scan button is pushed 5 Is open between the 3 and 6 pin of the Test again after replacing with other B probe connector ultrasonic probe The message is displayed when the 3 B 3 iis Request service from the headquarter and 6 pin of Probe connector is short 6 6 NO PAPER message is displayed during printing Is the ultrasonic probe connected well to the Console Does printer module have thermal paper If not insert thermal paper 2 Does message still appears even when Try again after replacing the control there is paper board Mcube Technology Co Ltd 47 www mcubetech co kr Service Manual for BioCon 500 Mcube Technology Co Ltd www mcubetech co kr In this case the mode showing the scan result is set as CONTOUR Normal Image Scanned image from open object in air Image when the transducer connection is open Check the resistance from the ultrasonic probe connector to the 18 and 20 pin Error in transducer connection Retry after replacing the probe Check if SCAN RESULT is set as CONTOUR Yes retry after setting as B MODE No request service from the headquarter Service Manual for BioCon 500 When auto power off function is Is auto power off on in the setup menu of active system will be turned off if no Maintenance mode key input is made during the fixed time Is the system turne
20. JP101 is a signal to control ON OFF of DC power supplied from the DC adapter to the Charge Board And its signal is defined as below Pinno Name to Description 8v Mcube Technology Co Ltd 11 www mcubetech co kr Service Manual for BioCon 500 below JP3 Shield ground CHECK_CON2 SCAN_SW amp DATA ANGLE1 CHECK_CON2 ANGLE2 ANGLE3 PLANET PLANE2 PLANES PLANE4 SIGNAL SIG_GND Power Power Mcube Technology Co Ltd www mcubetech co kr JP3 is a connector linked to the ultrasonic probe And it consists of signals for a Ultrasonic Probe JP7 JP4 JP5 Refer to JP1 JP2 and JP3 of Control Board respectively driving of a stepping motor built in the ultrasonic probe a signal for transmission and reception of the electric signals with ultrasonic oscillator and a signal for reception of the input from the switch built in the ultrasonic probe These signals are defined as Service Manual for BioCon 500 n Power 3 3V J2 is a connector for LEDs to display the status both of the DC adapter connection E POW OUT POW IN Ground SIG GND NO A A i and of charging And each signal is defined as below kme o Description Fast charge LED cathode FAST CHARGE CATHODE J1 is a signal to deliver the key input from the user to the control board And it is defined as b
21. P GND Power Ground for dot line P GND Power Ground for dot line O VF TM 1 Thermistor first terminal n second is ground Mcube Technology Co Ltd 9 www mcubetech co kr Service Manual for BioCon 500 CUBE SCAN J3 is a connector for the connection with the Key Board a user input device And as eC O i N VDD Power 3 3V B C1 CK LIGHT Ground Ground NO J4 is a connector for data exchange between PC and BioCon 500 through USB mi The USB cable is the type B And each signal is defined as below 0 use ine each signal is defined as below Key Board B In In In In In In In In In Mcube Technology Co Ltd 10 www mcubetech co kr Service Manual for BioCon 500 1 3 2 Signal interface of the Analog Board JP1 is a terminal of the battery module connected from the battery module to the analog board through the Charge Board And its signal is defined as below RI JP1 d Charge Board Input power from charge board 2 BAT POS Input power from charge board B JP2 is a terminal of the battery module connected from the battery module to the B analog board through the Charge Board And the signal is defined as below Charge Board B EN NN I BAT NEG m for input power from the Charge q Z 5 BAT_NEG SaR for input power from the Charge E
22. ce Manual for BioCon 500 1 2 Product Configuration E BioCon 500 is a 3 dimensional ultrasonic equipment to measure the bladder volume N and quantity of remaining urine safely and comfortably through non invasive method Its J n overall structure is as below si Control Board LCD Module LCD Control Main E Control n Unit ni Printer Input Control Control Printer Module Ig Connection Key PC d B Board Board B Ultrasonic Probe Analog Board A D g Converter Step Motor Control Plane Step Motor Angle Step Motor E r T R d Charge Battery Battery E Pulser Mcube Technology Co Ltd 2 www mcubetech co kr Service Manual for BioCon 500 CUBEscan The system in large consists of a console an ultrasonic probe and a DC adapter component Feto OOOO DC Adapter Supplies a DC power required in the Charge Board for charging at the system Console Controls system operation and various signals and handles signal transmission and reception i he ul ic signals bein in close Ultrasonic Probe Meme and es the ultrasonic signals being used in clos contact with the patient The Console consists of a printer module a LCD module a battery module and a number of boards Its functions are as below Component Fumetto MN Charge Board Charges the battery module with DC 16V input from a DC adapter Battery Board Connects the Charge Board an
23. components constituting the Console of the device are the Upper Lower Case assembled and the Battery Module The structure is as below E Structure of the Console of the Device The items constituting the Console of the device are as below Upper Case assembled Lower Case assembled Battery Cover SHEET METAL 1EA M3 Flat Head Bolt 6mm STEEL 7EA Mcube Technology Co Ltd 30 www mcubetech co kr Service Manual for BioCon 500 CUBE SCAN 3 3 2 Assembling of the Console 1 Connect the Key Board GND Cable to the Control Board B Connect the data cable and the backlight cable of the LCD Module B to the Control Board B 9 3 Connect the Key Board Cable to the Control Board B E 4 Connect the Printer Cable to the Control Board 5 Connect the LED Cable to the Charge Board Attach the Upper Case to the Lower Case by using the Flat X5EA Head Bolts B 7 Insert the amp Battery module into the battery hole in the correct direction Cover the Battery Cover by using the Flat Head Bolts X2EA The picture of the assembled the Console is as below E The Picture of the Console Assembled E The assembling of the Console takes the following steps And the steps are E reversed for the disassembling d Mcube Technology Co Ltd 31 www mcubetech co kr Service Manual for BioCon 500 3 4 Structure and Assembling of Ultrasonic Probe Module 3 4 1 Structu
24. d off with the message Turn off the system to protect the of BATTERY LOW SYSTEM WILL BE battery module if the power is TURNED OFF insufficient Try again after charging E 6 9 Error in motor rotation during scan operation A Check error in motor Measure the resistance of each case in E probe Connector e l Normal resistance value 1 Pin number 5 and 8 15 1 Ohms n Pin number 10 and 11 Pin number 13 and 15 L 4 Pin number 16 and 17 E Test again after replacing with other B 2 Incase of normal resistance analog board B 6 10 Error in Printing No feeding dq No paper 1 Thermal Paper l Properly inserted Yes go to 3 2 Motor sound No check the printer connector Not solved Replace control board Mcube Technology Co Ltd 49 www mcubetech co kr Service Manual for BioCon 500 C UBEscan 7 Maintenance Mode Maintenance mode can be used to adjust the system variables before the shipment Set Check ID OK To enter the Maintenance mode push Erase Sector OK LEFT key with ENTER key being Blank Check OK pushed and then push PRINT key after Program OK the system is turned on and the initial Verify OK screen is displayed in normal mode At Programming is completed this time the information as left is displayed on the screen Turn off the system and again turn it on to have the checkers as shown left on LCD n m HN a E E i E When the system is
25. d the Battery Module Transmits an ultrasonic pulse to the ultrasonic probe processes the signal just received and transmits the data transferred Analog Board through the A D converter to the control board It also drives the stepping motors required in imaging Connection Board Input from a user Key Board Performs interfacing between the users and the system Controls the overall system with following major functions Processes user s input Drives the stepping motor of the thermal printer and Control Board transmits data Controls the charging of a battery module Interfaces PC through USB Displays data on LCD Processes data received from the Analog Board Battery Module Provides the power required in the system LCD Module Displays various information i Prints the information about the bladder and bladder images on Printer Module the thermal paper Mcube Technology Co Ltd 3 www mcubetech co kr Service Manual for BioCon 500 n The signal interface for the system is as below B Charging DIPRRARIA Board Analog Board Ultrasonic 1 Probe J6 JP7 JP4 B li f i Battery Connection E Battery Module d Board JP1 JP2 Za LN NA c NU Printer ibr Lana
26. e set up is done push LEFT key with ENTER key being pushed and Check ID OK then push PRINT key to display the Erase Sector OK initial screen without having the Blank Check OK checkers during rebooting At this time the information as left is displayed on Program OK Verify OK the screen And then turn the system Programming is completed off Mcube Technology Co Ltd 52 www mcubetech co kr Service Manual for BioCon 500 CUBEscan The system variables of Maintenance mode have the following meanings tem Gontente 00 Change the threshold value Value range is from 5 to 20 Cal Value This value is changed during calibration process Appoints which one to store from the current session In case of Store Mode current the last scanned value is stored And in case of maximum the image data with maximum volume is stored Reset values of system variables to default The default values are as below Maintenance Probe Offset le oo System Reset or Setup Prescan Enable Set the initial position of the transducer in the probe Range is from 3 to Probe Offset 12 This value is set during calibration process Adjusts the density of the print out The adjustable value ranges from 3 On Off control To control whether the edge information of the bladder is displayed or Outline Mode not on the screen with ultrasound image On The edge information will be displayed Returns to the previous
27. elow B Mcube Technology Co Ltd 13 www mcubetech co kr Service Manual for BioCon 500 CUBEscan 1 3 4 Signal Interface of the Charge Board me o Ben net connate J2 is a connector for LEDs to display the status both of the DC adapter connection and of charging And each signal is defined as below J6 is a connector connected to and terminals of the battery board And each signal is defined as below Wane io Sem 0 J7 J4 J5 Refer to JP101 JP1 and JP2 of Analog Board respectively J1 is a power input from DC adapter And it is defined as below Mcube Technology Co Ltd 14 www mcubetech co kr Service Manual for BioCon 500 1 3 5 Signal Interface of the Battery Board Name o Description pf Reseed 1 Resewed OW Reewd 0000000000 J2 is a connector connected to and terminals of the battery board And it is defined as below po em 0 c Rem jem J1 is a connector connected to and terminals of the battery module And it is defined as below B Battery Module B Mcube Technology Co Ltd 15 www mcubetech co kr Service Manual for BioCon 500 2 The Component of the Product 16V 2 8A B DC Plug Specification of DC Adapter The power system supplied through DC adapter has the following connection configuration
28. hange the data with the stepping motor built in the 3 To Analog Board Connection E ut Probe motor driver control signal FH_MOT_CON2 FH_MOT_CONI ut Probe motor driver control signal ut Probe motor driver control signal n FAMOT CONI ut Probe motor driver control signal 1 7 l O O O O O O O O O O O O O O f ultrasonic probe And each signal is defined as below Mcube Technology Co Ltd 7 www mcubetech co kr Service Manual for BioCon 500 CUBEscan JP4 is a connector to provide a driving power required in LCD backlight And each JP5 is a connector related to an LCD display and connected to an LCD module ni And each signal is defined as below Power Ground signal signal is defined as below LCD Backlight q Mcube Technology Co Ltd 8 www mcubetech co kr Service Manual for BioCon 500 CUBEscan JP6 and JP7 the connector terminals for the connection with the printer module are connectors for the driving of a stepping motor built in the printer module for data latch for data I O and for power And each signal is defined as below TO Printer Module Mme o Bein 7 r E i FP PRI DATA OUT PRT PWR Power Dot line voltage Data output FP STROBE5 O Out 7 FP STROBE6 Out Sixth strobe Out Fifth strobe Out 10 Power Power 12 F 13 P 4
29. hnology Co Ltd 38 www mcubetech co kr Service Manual for BioCon 500 CUBE SCAN 5 1 3 TCG2 Test Press the scan button of BioCon 500 Measure the rising time of the voltage measured with Oscilloscope from 0 5V to 1 5V B The signal is measured in the following figure 1442 2009 i 30 00 15 18 23 EN The Figure of TCG2 Measurement Signal At this time the value during the rising time must be measured as below B Turn on the analog board Setup Oscilloscope as below and connect the probe to TP11 B Mcube Technology Co Ltd 39 www mcubetech co kr Service Manual for BioCon 500 5 1 4 Ultrasonic Pulse Test Turn on the analog board Press the scan button of BioCon 500 Measure the voltage shape measured by Oscilloscope The signal is measured in the following figure B JA 6 80V 1 8 00V JA 400ns B e 112ns n 2 rr LL ouaa E Ch2 z z z z i 78 7 V 1442 2009 Em 30 00 18 55 54 Figure of the Ultrasonic Pulse Signal B The peak to peak voltage at TP6 must be measured in the following scope Setup the Oscilloscope as below and connect the probe to TP6 Vpp TP6 60 90 V a Mcube Technology Co Ltd 40 www mcubetech co kr Service Manual for BioCon 500 5 2 Test for the Control Board To check and test the signal of the Control board following measurement devices B are required
30. is done successfully is 1 The First Path Completed 2 The Second Path Completed displayed in the bottom part of the LCD 3 The Third Path Completed 4 The Fourth Path Completed screen Context Menus Calibration done sucessfully 2009 02 01 19 00 CSTART E EXIT P Context Menus IMPORTANT The BioCon 500 returns to the top screen when calibration process is terminated or stopped JE To stop the calibration menu press the down key only Bj effective in the first and second path of the calibration process more than 5 seconds or turn of the system by gj pressing the power key Last Calibration Date 2009 01 01 18 00 ee ee Lit ms Screen during calibration Mcube Technology Co Ltd 61 www mcubetech co kr Service Manual for BioCon 500 8 5 3 Dansk Phantom Calibration 8 5 3 1 Preparing the Dansk phantom Place the Dansk phantom on a flat surface E And open the cover of the phantom B Pour water to the center surface of the phantom Place the holder on the top of the Dansk phantom Check if the holder is in a stable and flat position Put the probe into the probe holder Mcube Technology Co Ltd 62 www mcubetech co kr Service Manual for BioCon 500 8 5 3 2 Calibrating the BioCon 500 with the Dansk Phantom 1 Connect the probe which is put into the probe holder of the CubeScan phantom 2 Turn on the BioCon 500 3 Check if
31. nic Transceiver wave generation and receives the ultrasonic reflection signal from the ultrasonic probe TCG Time Controlled Gain block to impose Internal time varied gain BPF A band pass filter module to remove the undesired frequency signal other than the required signal A main amplifier module to impose overall gain to the Main Amp signal Rectifies the signal before A D conversion ADC Transmits the data to the control board by converting analog into digital Mcube Technology Co Ltd 21 www mcubetech co kr Service Manual for BioCon 500 amp B amp B amp 75 63 lt B21 amp 3B B7 03 amp 3E9 2 amp E2 1 3B85 B 7 B287 amp 3B357B3 5B21 3B35 B 7 B1 3B35 B amp amp 3B3 3 5B 037 lt 3B027B amp 21 gt 3B6752 gt e e 9 a amp BG 5 4 E Yd 2 amp a 4 BO A E amp 8B6863 1 amp B7287 amp B amp 2 1 B amp 6 amp B amp 2 1 B3 0 amp B amp 2 1 B amp amp B amp 21 B1 7 amp B amp 21 B 1 ne a B21 B 21 i vvvvvvv amp B5 B7 0 5 amp 287 uM amp B7287 0 025 lt 2 amp Block Diagram of Control
32. nual for BioCon 500 8 5 2 CubeScan Phantom Calibration 8 5 2 1 Preparing the CubeScan phantom eee ET Place the CubeScan phantom on a flat surface And open the cover of the phantom Drop about 5ml water to the center surface of the phantom Place the holder on the top of the Cubescan phantom Check if the holder is in a stable and flat position Put the probe into the probe holder Mcube Technology Co Ltd 59 www mcubetech co kr Service Manual for BioCon 500 8 5 2 2 Calibrating the BioCon 500 with the CubeScan Phantom 1 Connect the probe which is put into the probe holder of the CubeScan phantom 2 Turn on the BioCon 500 3 Check if the BioCon 500 is in a maintenance mode Screen Display in the BioCon 500 Date amp Time Battery Status 2008 10 10 PM 03 00 Software Version CubeScan Version X XX MCUBE TECHNOLOGY Clinic Name Sex Maintenance Context Menus lt lt MAINTENANCE MENU gt gt Maintenance mode should be Accessed by only qualified person 1 To go to maintenance menu press ENTER key 2 To return to top screen press DOWN key CAL 10 xx xx Position Cursor In Setup Screen Setup Menu Setup Value gt Cal Value Store Mode Maximum System Reset Return Probe Offset 12 Print Density 7 Outline Mode ON Nein Calibration Return Options Exit Context Menus Last Cal 2010 01 03 12 00 10 lt l
33. or Messages during CalKit Calibration and CubeScan Phantom Calibration W Error Te Check probe connection Check probe connection Check probe connection 5 Reserved 2 0 J0Oo 2 A 6 Reserved o 0 0 O Error in the Analog Board Check the Analog Board Tiger target B peen i NN Check probe connection Check probe connection target absent Check the Analog Board Too high echo signal Check the Analog Board 14 Reserved 2 0000 S O reference value Phantom calibration only sides 18 Reserved Mcube Technology Co Ltd 65 www mcubetech co kr Service Manual for BioCon 500 Mcube Technology Co Ltd www mcubetech co kr BioCon 5007M Bladder Volume Measurement System Mcube Technology Co Ltd Agent 803 Shinnae Technotown 485 Sangbong dong Chungnang gu Seoul 131 220 KOREA Phone 82 2 3421 7780 Fax 82 2 3421 7076 E mail mcube mcubetech co kr www mcubetech co kr MUM BioCon 500 Rev 2 1 Mcube Technology Co Ltd www mcubetech co kr
34. rd 2 7 Analog Board 2 8 Control Board 3 Structure and Assembling of the Device 3 1 Structure and Assembling of the Upper Case 3 1 1 Structure and Components of the Upper Case In 3 1 2 Assembling of the Upper Case 3 2 Structure and Assembling of the Lower Case 3 2 1 Structure and Components of the Lower Case Mcube Technology Co Ltd ii www mcubetech co kr Service Manual for BioCon 500 3 2 2 Assembling of the Lower Case B 3 3 Structure and Assembling of the Console 30 d 3 3 1 Structure and Components of the Console 30 3 3 2 Assembling ofthe Console 31 3 4 Structure and Assembling of the Ultrasonic Probe l Module iH ce 32 E 3 4 1 Structure and Components of the Ultrasonic dq E Probe Module 1 32 d E 3 4 2 Assembling of the Ultrasonic Probe Module 33 B 4 External Cable Configuration wenn eee 34 Si E 4 1 DC Adapter Cable 34 B s 4 2 Ultrasonic Probe Cable 35 I 4 3 USB Cable 2 36 A y 5 Signal Test 37 p 5 1 Test for Analog board 37 5 1 1 Power Test O 2 37 5 1 2 TCG1 Test 1 T 38 i E 5138 TCG2 Test aes 39 FF il 5 1 4 Ultrasonic Pulse Test 40 i Di 5 2 Test for the Control Board 41 J E 5 2 1 Power Test 0000 41 B B 5 2 2 LCD Test T 41 B E 6 Tro
35. re and Components of Ultrasonic Probe Module The main components constituting the Ultrasonic Probe Module are the Probe and the Probe Cable The structure of the Ultrasonic Probe Module is as below d Mcube Technology Co Ltd 32 www mcubetech co kr Service Manual for BioCon 500 EN Gs CO e TR a f 3 4 2 Assembling of Ultrasonic Probe Module The assembling of the ultrasonic probe module takes the following steps And the steps are reversed for the disassembling Connect signal line A and B into housing by wire color in the right direction Show in a picture of the previous page Attach the Probe Cable to the Probe by using the amp Ranch E Bolt si i Attach the Button Sheet where the button is located B E Attach the S N Sheet to the opposite side of the Button Sheet B The picture of the Ultrasonic Probe Module assembled is as below E The Picture of the Assembled Ultrasonic Probe Mcube Technology Co Ltd 33 www mcubetech co kr Service Manual for BioCon 500 4 External Cable Configuration The external cable constituting BioCon 500 consists of the connection with DC adapter the connection with ultrasonic probe the connection with Serial port of PC B and the cable for the connection with USB of PC DC adapter cable Ultrasonic probe cable USB cable 4 1 DC Adapter Cable DC adapter supplies DC power required in battery module for the sys
36. t Selection of Calibration Type gt gt 1 CalKit Calibration 2 CubeScan Phantom Calibration 3 Dansk Phantom Calibration CAUTION Trained Person Only Mcube Technology Co Ltd www mcubetech co kr The Top Screen Press UP key to go to setup menu Check that the system is in a maintenance mode Maintenance Top Screen Press ENTER key Maintenance Setup Menu 1 Go to Calibration setup using or key 2 Press key 3 Display the Start setup value using key or key Maintenance Calibration Top screen Select CubeScan Phantom Calibration using UP or key and press ENTER key Service Manual for BioCon 500 _2009 01 01 18 00 To stop calibration press key in Calibrating the BioCon 500 i 1 The First Path Completed the first path or second path 2 The Second Path In the third path and fourth path a user cannot stop the calibration When there is any error during rm calibration the system displays the e following message in the bottom part of Lr the LCD screen 2 Tha Gacond Pathi Completed Calibration has failed ERROR First Path EC3 In the error message First Path means Calibration has failed the calibration steps when the system Mixing dioc i odds iln detected any error during calibration EC3 means the error code during calibration T The screen when the calibration is done Ri NN successfully The date and time when the E E calibration
37. tem operation by the battery in BioCon 500 It supplies the power to BioCon 500 from the DC adapters through a cable as below A DC Adapter Cable The signal of DC adapter cable is defined as below E Pin Configuration of DC Adapter Cable Mcube Technology Co Ltd 34 www mcubetech co kr Service Manual for BioCon 500 4 2 Ultrasonic Probe Cable The cable between the Console and the Ultrasonic Probe consists of ultrasonic motor control and user input signals as the following structure In the figure below D is a B terminal connected to the Console while B and C are the terminals located within the g Probe E A Configuration of the Ultrasonic Probe Cable A The signal configuration at the Ultrasonic Probe Cable is as below 1 9 Gableshied 9 wem Gheck Connector 4 NtQmmwded 6 o wa ChekComedri 9 Not Gonnecied n 4 bak Control signal tor step motor VET SI 1 7 pink Controlsignal or step motor o9 CNet Connected Pin Configuration of the Ultrasonic Probe Cable Mcube Technology Co Ltd 35 www mcubetech co kr Service Manual for BioCon 500 4 3 USB Cable Data exchange between the Console of BioCon 500 and PC is made through the USB The terminals of BioCon 500 and of PC are USB B type connector and USB A type B connector respectively
38. tup Print Senp Scan Result B Mode Mem Auto Power 7 minutes Options Calibration Prescan Enable Exit Context Menus qi q LUT mee Clinic Name MCLIBETECH Sel Date Time 200 T 1DA10 15 00 Print Option Ron image a Flash Store On cc Setup Print i Scan Rasult B Mode Auto Power 7 minutas Calsihration Reinim Frescan Enable On Fui uncus il Position Cursor Setup Menu Position Cursor Display the Start setup value using key or key Clinic Name MCUBETECH Set Date Time 2007 10 10 15 00 Print Option Raw Image Flash Store On Setup Print Scan Result B Mode Auto Power 7 minutes Calibration Start Prescan Enable On Exit Context Menus MDOWN MUP T SELCT E EXIT P Mcube Technology Co Ltd 56 www mcubetech co kr Service Manual for BioCon 500 Last Calibration Date 2 The Second Path 1 The First Path Completed 2 The Second Path Completed 3 The Third Path 1 The First Path Completed Calibrating the BioCon 500 Calibration has failed ERROR First Path Not Enough Water EC1 CSTART E Context Menus Last Calibration Date 2009 01 01 18 00 Calibrating the BioCon 500 1 The First Path Completed 2 The Second Path Completed 3 The Third Path Completed 4 The Fourth Path Completed Calibration done sucessfully 2009 02 01 19 00 CSTART E Calibration top screen To start calibration press ENTER key Screen during
39. ubleshooting 46 E sa 7 Maintenance Mode 50 A 8 Calibration Procedures 54 u 8 1 Purpose p z2 54 b 8 2 SCOpe 2 9 54 8 3 Supported Firmware Version 54 Mcube Technology Co Ltd ili www mcubetech co kr Service Manual for BioCon 500 8 4 General 8 5 Procedures d 8 5 1 Calkit calibration ween nn nee 55 8 5 2 CubeScan Phantom Calibration 59 d 8 5 3 Dansk Phantom Calibration 61 d 8 6 Error Messages during CaliKit Calibration and 65 E CubeScan Phantom Calibration il Mcube Technology Co Ltd iv www mcubetech co kr Service Manual for BioCon 500 Product Configuration Maintenance Mode Password BioCon 500 has two system modes One is Normal mode and the other is B Maintenance mode Normal mode is for the normal user and Maintenance mode is for the technicians in the hospital or service engineers To enter the maintenance mode push LEFT key with ENTER key being pushed and then push PRINT key after the system is turned on and the top screen is displayed in normal mode When you press ENTER LEFT PRINT keys the BioCon 500 asks for the Maintenance mode i password after the firmware version 3 1 009 Input 1122 for the password You cannot change the password Mcube Technology Co Ltd 1 www mcubetech co kr Servi
40. y Press SCAN key No Probe Move 2 To return to maintenance menu Press DOWN key After completion of the calibration following message will be displayed on the bottom of the LCD screen Calibration is completed In case of failure following message will be displayed on the bottom of the LCD Screen Calibration is failed Ig 8 5 3 3 Full calibration procedures using Dansk phantom B Turn the system on in MAINTENANCE mode Go to maintenance top screen using LEFT RIGHT key in a Top ocreen 6 Set Outline modeto ON 4RV b o 8 Scanthe Dansk bladder phantom 101 10 9 Check the positioning circle 0 SSS If the Image is in the center go to step 16 Go to the Maintenance Setup Screen Adjust the value of Probe Offset As the value of probe offset increases the image goes down to the circle and the value would be proper between 5 to 10 the range between 3 12 gt setting probe offset If the CAL Value is lt 8 or gt 13 after changing R43 in analog board go to step 1 You must get the proper instruction from the Headquarter when you replace the R43 Scan the bladder phantom Check the calculated volume if the volume ranges from 119 to 145 Then fine Mcube Technology Co Ltd 64 www mcubetech co kr Service Manual for BioCon 500 CUBEscan If the measured volume is beyond the normal value go to step 1 IB 8 6 Err
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