Magellan 2200, Model-3 Anesthesia Machine
Contents
1. NOTE Titration of FIO2 is managed by using both flowmeters and adjusting them until the desired FIOQ is observed on the Oxygen Monitor display screen 6 Common Gas Outlet Provides a channel for all low flow gas and vapor to flow to the inspiratory side of the Absorber the reservoir bag and then on to the patient and rest of the circle system 7 02 power toggle selector for main or concentrator to power flowmeters 8 Jackson Reese Mapelson D Adapter The adapter is placed into the Common Gas Outlet and the selected bag gas system is attached 9 Vaporizer The Penlon Delta Sigma vaporizers are generally used with the Magellan anesthesia machines Please refer to the Penlon vaporizer Operator s Manual for instructions on use depending on whether the vaporizer is key filled pour filled or Abbott adaptor filled WARNING Tilting the vaporizer past 45 degrees with liquid in the chamber can result in patient imjury or death IF tilted past 45 degree empty the chamber fully open the percent control then open the Oxygen flowmeter to 5 lpm for 10 minutes Operation may then resume normally 11 rr m Post Use Checklist 1 Turn off all inlet gas pipeline and cylinder sources 2 Turn off the vaporizer and completely empty the fluid chamber 3 Remove all patient contact tubing and fittings 4 Turn off Air and or Oxygen and physiologic monitors 5 Tu2. 1 Bag PRV Scavenger Arm As this component is already attached to the support pole loosen the holding knob and swing the Arm so that the Pressure Gauge is facing the operator as B Attach suction source tubing to the inlet port of shown below tighten the holding knob the scavenger control knob port C Attach blue scavenger tubing to the labeled outlet port of the PRV Scavenger and the opposite end to the inlet port at the top of the scavenger k_ zz 2 CO2 Absorber Support Arm Attach the Absorber Support Arm to the main body of the machine by inserting the two guide pins of the arm into the two holes provided then insert the knob screw from the back side of the main body and VACUUM MANIFOLD tighten securely Attach the 2 Absorber to the Support Arm and ensure that the Common Gas Outlet Tubing is attached to Absorber as shown the photo below MOUNT SD BAG WILL CLEAR j NEGATIVE RELIEF POSITIVE BELIEF BAG TO ACT AS RASERVOIR TEREGULAR FLOWS 3 Tubing 2 Absorber to Bag PRV Scavenger Arm Attach the Green color coded 22mm tubing to the bottom right outlet port of the CO2 Absorber and the opposing end to the inlet port located on the bottom of the arm of the Bag PRV Scavenger Arm as shown in the photo below Right Side of Machine Vaporizer Mounting Replacing In the event that the vaporizer needs to be installed or removed the followin
3. 28 Hours 60 15 GAS FLOW DIAGRAMS OWEJ SED 9196 J8MOd 2 660 ssaig MO1 IH O 3 660 O YIH USsnlj O aunssaig O 1opajeS O m anSssajd MO 1 0 plojlueN SED Nolj WVADVIG NAO SVD UI O 154 05 16 II WVADVIG MO 14 SVD SWEJ 1 ainssaid JIV Amm SWI 03 SED MOJ ploJlueN SED U1 Iv ISd 05 17 Beg JaDU3AEJS AYJd M aj cee 7 E 4 A maca aned OL Jaquosqy OD Sajal MOJ 095 29 7 Ma 0 JazUOdeA plollue SED 092 NNO SED 0 SielaN 4 WO4 O AIY WVADVIG MO 14 SVD 18 w ejy JeRNO 18 8W Nolj 10 0 MO 6 Jo pe aj a ddiN 1 10Jel u8DU07 0 3 6601 a nssald O MO7 YBIH JelaN Nolj O 0 JO EJJUSDUOJ O WOJ4 4 SED A WVADVIG MO 14 SVD 19 EXPLODED VIEW FRONT t 22 ai TEEF 20 EXPLODED VIEW Magellan 2200 Model 3 Anesthesia Service Manual TABLE OF CONTENTS PURPOSE OF DOCUMENT GENERAL POLICY EQUIPMENT AND T
4. Products www oceanicmedical com 8005 Shannon Industrial Park Lane Atchison Kansas 66002 913 874 2000 913 874 2005 FAX e mail oceanic lvnworth com 02 17 08
5. remove it D Install the filter back into the Gas Manifold with original or new filter E Install the filter soacer aluminum ring F Pull open the one way valve located on the end of the threaded portion of the DISS adapter and apply some Krytox or equivalent lubricant G Re tape the DISS Oxygen connector threaded portion with sealant tape Re install the DISS Oxygen Connector s screwing it closed snugly with the crescent wrench 2 Mandatory Replacement of Gas Manifold High Pressure Color Coded Tubing Every five years or at any necessary time each of the 10 color coded tubes that attaches to from the Gas Manifold should be replaced using the following procedure NOTE The end of the color coded tubing must be square ly cut angled ends may not seat properly A Green oxygen and Yellow Air Tubing The connectors from the Gas Manifold to each of the following components are of the push to insert and lock type B To dismount push in on the outer ring and pull the tubing out C To re insert push the end of the green tubing into the receptacle and then use a pulling action to lock the tube in place Green Tubing Positions From Gas Manifold to A Auxiliary 2 Flow Selector O2 Pressure Gauge Flush Valve Flowmeter O Position on Ventilator Gas Selector Toggle Switch amon 02 Concentrator High Pressure O2 Selector Toggle Switch O2 Low Press
6. Magellan 2200 Model 3 Anesthesia Machine Operator and Service Manual CAUTION Federal Law Restricts this device to used by or on the order of a physician Key Service Contact Numbers Phone 913 874 2000 Fax 913 874 2005 E mail oceanicQlvnworth com gt Oceanic Medical Products Inc www oceanicmedical com 02 17 08 Magellan 2200 Model 3 Anesthesia Machine Operator and Service Manual TABLE OF CONTENTS Page GENERAL DESCRIPTION 3 Definition of Statements General Warnings MACHINE SPECIFICATIONS 4 FUNCTIONAL AND OPERATIONAL PROCEDURES 6 Assembly of Components PRE USE CHECKLIST 9 FUNCTIONAL OPERATION OF CONTROLS AND 10 ACCESSORIES Post Use Checklist 11 CLEANING AND DISINFECTION 12 PROBLEM SOLVING GUIDE 13 CYLINDER GAS TABLE 13 EXPLODED VIEW DIAGRAMS 18 SERVICE MANUAL 20 25 WARRANTY 27 GENERAL DESCRIPTION The Magellan 2200 Model 3 Anesthesia Machine is compact robust and flexible easy to transport and is a simplified version of the Magellan 2200 Model 1 Anesthesia Machine that was originally designed for the military The Magellan 2200 Model 3 is designed to be used when a mechanical ventilator is not needed and may be used by mobile surgical teams surgical specialty hospitals office based anesthesia hospitals specialty clinics of all descriptions and veterinary medicine The Magellan 2200 Model 3 may be mounted on its custom made carrying case a mobile trolley or car
7. OOLS FOR SERVICE ANNUAL MAINTENANCE PARTS AND TESTING ROUTINE TESTING CLEANING AND DISINFECTION MINOR MAINTENANCE RECOMMENDATIONS GENERAL WARNINGS WARRENTY LIMITATIONS OF LIABILITIES Page 21 21 21 22 23 24 24 25 26 27 21 PURPOSE OF DOCUMENT This 9ervice Manual provides the reader with important information concerning the general service maintenance and general repair of the Magellan 2200 Model 1 Anesthesia Machine This manual will allow for the service of the Magellan 2200 Model 1Anesthesia Machine and its accessories This machine may be fully serviced outside of the factory and the reader may contact the factory at any time for assistance GENERAL POLICY STATEMENT The scope of this manual covers general maintenance calibration of controls disinfecting procedures and replacement of certain components at the intervals indicated within this document EQUIPMENT NEEDED FOR BENCH TESTING 1 Operators Manual 2 Pre Use Check List Contained in this manual the Operators Manual and Separate Laminated Card 3 Regulated Pressurized Gas Sources Wall outlets for oxygen and air gas cylinders for oxygen and air each with appropriate pressure reducing regulators portable medical grade air compressor and oxygen concentrator 4 Mechanical or Electrical Mechanical Test Lung The factory utilizes the Bio Med VT 2A Test Lung however other brands of such devices may be used for bench testing 5 Hand O
8. TE If the machine passes the Pre Use Checklist with zero problems proceed to the Calibration Guide in the next section CAUTION If the machine does not pass the Pre Use Check list correct the problem s encountered then proceed with the Calibration Guide The Problem Solving Guide on page 13 can assist the Operator in resolving possible common problems 24 CLEANING AND DISINFECTION Cleaning The Magellan 2200 Model 3 may have the exterior of the device and its external components cleaned with a mild solution of soap and water then thoroughly dried off Disinfection The Magellan 2200 may have the entire exterior of the device and its exterior components disinfected with a mild hospital grade disinfectant solution such as CaviCide Follow the disinfectant manufacturers directions for use Steam Sterilization The following components may be autoclaved at a temperature of 121 degrees C for 15 minutes 1 Tubing and connectors from the common gas outlet to the absorber inlet port 2 Tubing and connectors from the air and oxygen flowmeters to the vaporizer port 3 Tubing and connectors from the outlet port of the vaporizer to the common gas outlet 4 Tubing and connector for the scavenger system 5 Oxygen sensor tee mount 6 Bag Vent switch assembly and support arm Vaporizer 1 The process of filling and emptying the vaporizer with agent will clean the internal passageways of the vaporizer filler bl
9. accessory equipment e g humidifier to be used during the case 10 Perform Leak Check of the Breathing System A Set all gas flows to zero or minimum B Close APL pop off valve and occlude Y piece Pressure breathing system to about 30 CmH20 with 02 flush D Ensure that pressure remains fixed for at least 10 seconds E Open APL pop off valve and ensure that pres Sure decreases F Close APL pop off valve attach an artificial lung to the Y piece and partially fill the reservoir bag then manually compress the reservoir bag and ensure that the one way valves and assure inflation and deflation of artificial lung and appropriate feel of system resistance and compliance G Remove the artificial lung from the Y piece Monitors 11 Check Calibrate and or Set Alarm Limits of all Monitors A Oxygen Monitor B Physiologic Monitor Final Position 12 Check Final Status of Machine A Vaporizer off B APL valve open C All flowmeters to zero D Patient suction level adequate E Breathing system ready to use FUNCTIONAL OPERATION OF CONTROLS AND ACCESSORIES With the Pre Use Checklist completed the Magellan Model 3 is ready to use It is imperative that the operator understands how to utilize the controls of the machine properly and the following information will be helpful Gas Source Attachment 1 Attach the primary source gas high pressure hose to either of the DISS inlet adapters 2 If the
10. be used to ensure proper operation of the machine at least once per year or at any other interval that the Biomedical Technician deems necessary B Parts Needed The following parts will be needed for Annual Service Inlet Filters 2 each P N 11 3 1 Changing the Gas Manifold Inlet Filters Air DISS Inlet Connector A Using a crescent wrench unscrew the DISS Air inlet connector and remove B Remove the filter spacer aluminum ring then remove the cone shaped filter Inspect the filter for debris If debris is found remove it D Install the filter back into the Gas Manifold with original or new filter with the small end first E Install the filter spacer aluminum ring F Pull open the one way valve located on the end of the threaded portion of the DISS adapter and apply some Krytox or equivalent lubricant G Re tape the DISS Air connector threaded portion with sealant tape H Re install the DISS Air connector screwing it closed snugly with the crescent wrench 23 Oxygen DISS Inlet Connectors the first one is located next to the Air Connector the second one is located on the left hand side of the Gas Manifold and the procedure is identical for both Oxygen DISS Inlet connectors A Using crescent wrench unscrew the DISS Oxygen Remove the filter spacer aluminum ring then remove the cone shaped filter C Inspect the filter for debris If debris is found
11. e opposite end to the left side Oxygen Inlet Connector on the Gas Manifold C Oxygen Hose Main O2 Supply Attach one end of the 15 foot green high pressure hose to the top left Oxygen Inlet Connector on the Gas Manifold and the opposite end to the outlet port of a pressure reducing regulator attached to an Oxygen cylinder or Oxygen wall outlet See lower right photo D Oxygen Concentrator in Lieu of Main O2 Source If an O2 Concentrator is to be used instead of cylinder or wall O2 sources the tubing from the Concentrator should be attached to the adapter that is labeled Oxygen Concentrator Inlet Only E Water Trap Attach the Water Trap to the Air Inlet port on the Gas Manifold CAUTION DO NOT attach the Water Trap to the outlet port of either an Air Wall Outlet or Medical Grade Air Compressor as water may condense en route to the anesthesia machine in the high pressure tubing and cause possible malfunction of some of the components F Air Hose Attach one end of the 15 foot yellow Air High Pressure Hose to the inlet port of the Water Trap Attach the opposite end of the hose to the air compressor outlet port or to the medical grade air sources wall or cylinder 2 Waste Gas Scavenger Left Side of Machine A Attach the waste gas scavenger to the keyholes located to the right of the low pressure alarm box then attach the reservoir bag to the bottom port of the scavenger
12. e chamber fully open the percent control then flush the vaporizer with Oxygen from the Oxygen flow meter set 5 lpm for 10 minutes 26 WARRANTY The products of Oceanic Medical Products Inc herein are warranted to be free from defects in materials and workmanship and to meet the published specifications for a period of five 5 years from date of delivery to the original customer The liability of OMPI under this warranty is limited to replacing repairing or issuing credit at the discretion of OMPI for the parts that become defective or fail to meet published specifications during the warrant period OMPI will not be liable under this warranty unless a OMPI is promptly notified in writing by Buyer upon discovery of defects or failure to meet specifications b the defective unit or part is returned to OMPI with transportation charges prepaid by Buyer c the defective unit or part is received by OMPI for adjustment no later than four weeks following the last day of the warranty period and d OMPI examination of such unit or part shall disclose to its satisfaction that such defects or failures have not been caused by misuse neglect improper installation unauthorized repair or alteration or accident Any authorization by OMPI for repair or alteration by the buyer must be in writing to prevent voiding warranty In no event shall OMPI be liable to buyer for loss of profits loss of use consequential damage o
13. g method should be utilized A Installation 1 Insert the back side of the vaporizer into the cavity attach the size coded inlet connector to the left side inlet port of the vaporizer 2 Insert the two threaded stems into the two holes provided then mount the metal spacer onto the two threaded stems on the Back side of the frame and secure it in place with the two threaded knobs 3 Attach the second size coded connector to the outlet port of the vaporizer 4 If desired for transport or other reasons place the white plastic keeper under the bottom front of the vaporizer and secure by using the two threaded stem knobs into the two holes provided Ca A Mount analyzer bracket B Install analyzer Install O2 sensor on inhalation side of absorber Terr p PRE USE CHECKLIST Emergency Ventilation Equipment 1 Verify Backup Ventilation Equipment is Available and Functioning High Pressure System 2 Check Oxygen Cylinder Supply A Open O2 cylinder and verify at least half full approx 1000 psi B Close cylinder 3 Check Central Pipeline Supplies A Check that hoses are connected and pipline gauges read approx 50 psi Low Pressure System 4 Check Initial Status of Low Pressure System A Close flow control valves and turn vaporizer off B Check fill level and tighten vaporizer filler cap 5 Perform Leak Check of Machine Low Pressure System A Verify that the machine flow control valve
14. ock satisfactorily 2 The exterior of the vaporizer should be kept clean and dust free with a dry cloth or if necessary use proprietary cold sterilized wipes or cloths and dry thoroughly CO2 Absorber Canister refillable version 1 The King Systems KAB 9 refillable absorber may be autoclaved 40 times then should be replaced 25 MINOR MAINTENANCE RECOMMENDATIONS Purpose To ensure the Magellan 2200 Model 3 Anesthesia Machine is in proper operating condition Scope of Recommendation These recommendations are for routine maintenance Annual or other maintenance procedures are contained in the Magellan 2200 Model 3 Service Manual Recommendations 1 Perform a Pre Use Check according to the Pre Use Checklist 2 Check all monitoring devices according to the manufacturers recommendations 3 Ensure that the Oxygen sensor can be calibrated properly If the sensor does not calibrate replace Tools Needed for All Maintenance 1 1 16 inch Allen Wrench 2 Screwdriver regular head 3 Small adjustable wrench GENERAL WARNINGS 1 Patients requiring life support equipment should be under constant surveillance of competent medical practitioners There is always the possibility of machine and alarm failure and some malfunctions require immediate corrective action 2 Vaporizer Tilting the vaporizer past 45 degrees with liquid agent in the chamber can result in patient injury or death If tilted past 45 degrees empty th
15. operator desires to use an Oxygen Concentrator as an 02 source attach the tubing from the concentrator to either the qadapter labeled 02 Concentrater NOTE When using an 2 concentrator as the primary 02 source the maximum concentration may not rise above 95 Adjust the O2 Monitor low alarm accordingly Auxiliary O2 Flow Selector Designed to allow the operator to supply oxygen to a patient pre and post op with masks or cannula s featuring small bore tubing The selector knob will provide oxygen flow at 2 4 6 10 and 15 liters per minute NOTE When not in use the selector control should be in the position in order to not waste oxygen sources 2 Oxygen Pressure Gauge Indicates the source pressure of Oxygen for all Oxygen related components of the system 3 Air Pressure Gauge Indicates the source pressure of Air for all Air related components of the system 4 Flush Button Press the button inwards to activate 100 Oxygen through the system When activated the oxygen gas flows for the flush button to the Common Gas Outlet and then directly to 10 the Inspiratory side of the patient tubing circuit One way valves prevent the Oxygen Flush Gas from entering the vaporizer or being mixed with mixed gases from the flowmeters 5 Flowmeters The Oxygen and Air flowmeters are operated by turning the individual control knobs clock wise for increased flow and counter clockwise for decreased flow
16. oses Gas Inlet Manifold continued on next page 35 psi to 70 psi 50 psi is optimal 3 10 psi 5 psi is optimal 35 psi to 70 psi 50 psi is optimal 1 lpm to 20 lpm each flowmeter 20 lpm total Recessed self closing push button color coded and labeled provides 45 55 lpm constant flow while push button is depressed King Systems KAB 9 re fillable 400 grams soda lime Built in the CO2 Absorber Plastic secured with knob to main frame of machine Attached to Bag Gauge PRV Arm Quick Connect Size Indexed King SystemsF 360 61 or any standard anesthesia circle DISS and Thread indexed female connectors at both ends DISS Thread indexed male connectors with one way valves with separate filters and filter spacers Gas Inlet Pressure Regulators Main Supply Cylinder Safety back up Cylinder Oxygen and Air Supply Gauges Oxygen Supply Alarm Alarm Power Source Air and Oxygen Flowmeters Oxygen Analyzer Monitor Oxygen Analyzer Power Source Auxiliary 02 Flow Selector Vaporizer Patient Pressure Gauge Waste Gas Scavenger Total Machine Gas Leakage Internal System Compliance Internal System Resistance APL Valve Pressure Drop Storage Temperature Indoors Outdoors DISS and Thread indexed for Oxygen and Air Pin Indexed Yoke mounted D E cylinders 0 3000 psi range color coded and clearly labeled Pneumatically actuated when supply pressure falls below 35 psi mains 1 p
17. perated Spirometer May be used for gas volume calibration if other mechanical test lungs are not available 2 4 1 3 e 7 al __ 22 6 Rubber Test Lung or Any One Liter Rubber Test Lung or One Liter Gas Reservoir Bag Used to simulate patient delivered gas volumes if mechanical Test Lung is not available 7 Carbon Dioxide Absorber King Systems KAB 9 unit either full of absorbent or empty 8 Patient Tubing Circuit Any approved Patient Tubing Circuit for Anesthesia may be utilized 9 Monitoring Device for Anesthetic Agent Either a specific vaporized agent testing device such as a Bickford Anesthesia Agent Tester Model 3 or an anesthesia monitor capable of measuring vaporized agent may be used 10 Tools The Magellan 2200 Model 3 Anesthesia Machine was designed to be serviced with the following common tools A 1 16 inch Allen s Wrench used with flowmeter control knob and the three ventilator control knobs B Screwdriver regular slotted head C Small adjustable crescent wrench or 1 1 2 inch open head wrench 2 7 16 inch open head wrench 3 regular pliers D 1 inch sealing tape roll Tube of Krytox or other oxygen compliant lubricant F Water based leak testing solution ANNUAL MAINTENANCE PARTS NEEDED AND TESTING Recommended Inspection Replacement of Certain Components A Annually The following procedures should
18. r damages of any kind based upon a claim for breach of warranty other than the purchase price of any defective product covered hereunder OMPI warranties hereinabove set forth shall not be enlarged diminished or affected by and no obligation or liability shall arise or grow out of the rendering of technical advice or service by OMPI or its agents in connection with Buyers order of the products furnished hereunder 27 LIMITATIONS OF LIABILITIES This warranty does not cover normal maintenance such as cleaning adjustment or lubrication and updating of equipment or parts This warranty shall be void and shall not apply if the equipment is used with accessories or parts not manufactured by OMPI or authorized for use in writing by OMPI or if the equipment is not maintained in accordance with a prescribed schedue of maintenance The warranty stated above shall extend for a period of five years from date of delivery effective November 15 2000 Te foregoing is in lieu of any other warranty expressed or implied including without limitation warranty of merchantability except as to title and can be amended only in writing by a duly authorized representative of OMPI Returned Goods Policy All returns must be authorized by OMPI prior to shipping Returned goods are subject to a 20 percent restocking fee Contact OMPI Customer Service with your request for an authorization number of the products furnished hereunder Medical
19. rn off back up Oxygen cylinder 12 CLEANING AND DISINFECTION The Magellan 2200 Model 3 may have the entire exterior of the device cleaned with a mild solution of soap and water and thoroughly dried off Disinfection of the outer contents of the entire device may be accomplished with a mild hospital grade disinfectant solution such as CaviCide Follow manufacturer s directions Minor Maintenance Recommendations NOTE For all testing procedures pre and post maintenance utilize the Pre Use Checklist beginning on page 11 of this manual to ensure that all components are properly working Semi Annual Maintenance Back side of unit Gas Manifold 1 Remove the holding screw for the two oxygen and one air retainers surrounding securing the oxygen and air DISS inlet adapters 2 Remove the round spacer units from the manifold Remove the cone shaped filter from the manifold 4 Replace the filter followed by the spacer then screw in the DISS adapter 5 Place the air and oxygen adapter retainers and tighten the screws w Gas Hoses and Regulators 6 Inspect the two oxygen and one air high pressure hoses for wear and kinking 7 Inspect the pin indexed oxygen pressure reducing regulator ensuring that the pins are straight Front Side of Unit 9 Inspect the vaporizer unlock and rotate the agent concentration control selector ensuring that it moves freely and locks into the closed position when closed 10 In
20. s are OFF B Attach Suction Bulb to Common Fresh Gas Outlet C Squeeze bulb repeatedly until fully collapsed D Verify bulb stays full collapsed for at least 5 seconds E Open vaporizer and repeat and above F Remove suction bulb and reconnect fresh gas hose 6 Test Flowmeters A Adjust flow of oxygen and air through their full range checking for smooth operation of floats and undamaged flowtubes Scavenging System 7 Adjust and Check Scavenging System A Ensure proper connections between the scavenging system and APL pop off valve B Adjust wasted gas vacuum if needed C Fully open APL valve and occlude Y piece D With minimum 02 flow allow scavenger reservoir to collapse completely and verify that system pressure gauge reades approx zero E With the 02 flush activated allow the scavenger reservoir bag to distend fully and then verify that system pressure gauge reads below 10 20 Breathing System 8 Calibrate Oxygen Monitor A Ensure monitor reads 21 in room air B Verify low oxygen alarm is enabled and functioning Reinstall sensor in circuit and flush breathing system with oxygen D Verify that monitor now reads greater than 90 9 Check Initial Status of Breathing System A Check that breathing circuit is complete undamaged and unobstructed B Check reservoir bag is properly attached and undamaged Verify that absorbent is adequate D Install breathing circuit
21. si concentrator 9 volt battery located in body of alarm container Calibrated and scaled 0 10 lpm color coded O2 flowmeter has fluted knob for easy identification by touch Maxtec 25 or equivalent galvanic cell sensor sensor life expectancy of 2 years under normal conditions 2 each AA batteries life expectancy approx 3000 use hours Scaled 0 10 set increments used for pre post anesthesia oxygen administration with nasal cannula mask Penlon Sigma Delta series bolt cage mounted Mounted on front side of Bag PRV Scavenger Arm 60 cmH20 to 60 cmH20 Positive and negative relief valves 1 liter reservoir may be used with or without constant vacuum passive 30 20 0 ml min 80 20 0 ml min 20 20 1 1 ml cmH20 40 20 1 3 ml cmH20 1 0 L sec gas flow 4 11 cmH20 0 5 L sec gas flow 1 80 cmH20 3 0 l min gas flow 0 12 20 30 l min gas flow 1 03 20 160 degrees F 30 Allow unit to warm to normal operating room temperature for at least one hour FUNCTIONAL amp OPERATIONAL PROCEDURES Assembly of Components Back of Machine 1 Pressure Reducing Regulators High Pressure Hoses A Emergency Back Up Oxygen Attach yoke type regulator to the D or E cylinder to be used for safety back up B Oxygen Hose Attach one end of the 24 inch green high pressure hose to the outlet port of the pressure reducing regulator and th
22. spect vaporizer retainer ensuring that the holding screws are securely in place 11 Inspect the mounting adapters for the auxiliary oxygen selector oxygen and air pressure gauges flush button flowmeters and gas pressure selector switch ensuring holding nuts are tight 12 Inspect the soda lime absorber and mounting bracket for undue wear 13 Inspect the pressure gauge scavenger pressure relief valve assembly for undue wear 14 Inspect the reservoir bag and replace if needed Perform the Pre Use Checklist and ensure that all components are working properly post maintenance 14 PROBLEM SOLVING GUIDE PROBLEM SOLUTION Low O2 Pressure Alarm Activates Check main and alternate oxygen gas sources by observing the gas presure gauges Resove by ensuring adequate gas supplies are available and attached to machine properly Soda lime in absorber turns blue Replace soda lime in canister Reservoir bag does not inflate Check entire tubing circuit for leaks Oxygen Sensor does not calibrate Check O2 supply and pressure gauge to ensure is available Check 02 sensor to ensure proper seating adapter CYLINDER GAS TABLE Cylinder Gas Formula Gas Volume of Cylinders C E G H 512 1 Pressure 2200 psi 12 7 22 187 244 2 Factors duration of flow Air O2 0 6 0 28 2 41 3 14 3 Formula duration of flow Flow minutes Cylinder press x factor liter flow Example E Cylinder 2200 x 0 28 616 77 minutes 8 8 77 1
23. t as well as on a tabletop as the operator prefers FACTORY QUALITY ASSURANCE TESTING Each Magellan 2200 Model 3 is tested several times during the manufacturing process Final testing and calibration of components and the completed machine are recorded and a final functional test certificate is included in the shipment from the factory DEFINITION OF STATEMENTS The following terminology and statements are important for the operator to understand before proceeding with the manual or operation of the Magellan 2200 Model 3 WARNINGS Indicate a possibility of injury to the operator or others CAUTIONS Indicate a possibility of damage to the equipment NOTES Indicate points of interest for proper operation of the equipment SPECIFICATIONS Dimensions Height Width Depth Weight Free Standing Shipping Weight Machine Materials Carrying Case Materials Operating Temperature Range 14 5 inches 12 inches 8 inches 29 Ibs fully equipped 40165 aluminum brass plastic Plastic military grade 35 degrees F to 110 degrees F Recommended Gas Supply Sources O2 Main and Cylinders O2 Concentrators Air Main Cylinders and or Air Compressors Flowmeter Fresh Gas Flow Oxygen Flush Valve Absorber CO2 Absorber Canister Capacity Directional Valves CO2 Absorber Mounting Bracket Pressure Relief Valve and Waste Gas Scavenging Scavenging Port Common Gas Outlet Tubing Circuit Gas Pressure H
24. ure Alarm H 02 Very Low Pressure 02 Concentrator Pressure Alarm Yellow Tubing Positions From Gas Manifold to A Air Pressure Gauge B Air Position on the Ventilator Gas Selector Toggle Switch Air Flowmeter ROUTINE FUNCTIONAL TEST The functional test may be done at annual intervals or at any time that internal components have been replaced NOTE The Routine and Annual Functional Test may be carried out at any interval This test will indicate any malfunction of the machine or its components and the Operator or Biomedical Technician will be able to rectify any component that is not functioning properly Test Procedure 1 Assemble and install all components needed for routine clinical use of the machine as outlined in the Operators Manual or the Laminated Set Up Card 2 Perform the Pre Use Checklist and Laminated Set Up Card with photos in sequence This Checklist is contained in the Operators Manual the separate Pre Use Checklist laminated card and Set Up Card are provided with each machine e MAGELLAN 2200 NOTE If the machine passes the Pre Use Checklist with zero problems proceed to the Calibration Guide in the next section CAUTION If the machine does not pass the Pre Use Check list correct the problem s encountered then proceed with the Calibration Guide The Problem Solving Guide on page 13 of this Manual will assist the Operator in resolving possible common problem situations NO
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