Manual - Gates N Fences
Contents
1. CHAMBERLAIN The Group Inc 845 Larch Avenue Elmhurst 1 60126 1196 B 218 4 e EE HE o EE P WE U JL J LISTED Radio gt Receiver Included MEGA SWING UL 1 2 HP COMMERCIAL DUTY SWING GATE OPERATOR THIS UNIT IS A CLASS 1 2 3 OR 4 SWING GATE OPERATOR FOR USE IN SWING GATE APPLICATIONS INTRODUCTION INTRODUCTION Carton Inventory seines sre pene peed 3 Manual Release see b egg 3 UL325 Model Classifications 4 Safety Installation 5 Safety Precautions for Swing and Ornamental Grill Type Gates 6 Warning Sign Placement 6 Recommended Photo Cell Layout for Secondary Entrapment Protection 7 Operator Overview 8 INSTALLATION Concrete Pad 9 9 9 Safety Edge Installation 9 Drive Arm Adjustments 9 WIRING AND HOOKUP AC Power Hookup 120 230 10 Input Commands Connections 11 Accessory Connections 12 Battery Installation 12 Master Second Wiring 12 TIMERS AND MODE SELECTIONS 518 52 F2. not cause the operator to start A minimum of two 2 WARNING SIGNS shall be installed one on each side of the gate where easily visible For a gate operator utilizing a non contact sensor a Reference owner s manual regarding placement of non contact sensor for each type of application b Care shall be exercised to reduce the risk of nuisance tripping such as when a vehicle trips the sensor while the gate is still moving c One or more non contact sensors shall be located where the risk of entrapment or obstruction exists such as the perimeter reachable by a moving gate or barrier For a gate operator utilizing a contact sensor such as an edge sensor a One or more contact sensors shall be located where the risk of entrapment or obstruction exists such as at the leading edge trailing edge and post mounted both inside and outside of a vehicular horizontal slide gate b One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate c A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical damage d A wireless contact sensor such as the one that transmits radio frequency RF signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction
3. MA201 Heater Kit 150 watt with thermostat MA and MAS only 373LM Security F 3 Button Remote Control Includ d li UN201 Heater Kit 500 watt with thermostat 2 NCIUGES VISQE GUB MAT and MATS only lt 4 MBAT 12V 7Amp Battery 2 required per operator 374LM Security F 4 Button Remote Control LP Includes visor clip MA200 K1 Relay Output Option PF SAMSKIT Includes required relay and limits CPT13 Passport 1 Button Remote Control f 12 visor clip MA230VKIT Includes surge suppressor wire jumper LD duplex box covers and detailed 2 instructions Fa CPT33 Passport 3 Button Remote Control 2 gt Includes visor clip CPT43 Passport 4 Button Remote Control 2 Includes visor clip A24 24VDC Loop Detector VOLTAGE Allen Bradley with 2m cable Retro reflective type Allen Bradley with 5 pin term Retro reflective type SENSING EDGES DESCRIPTION Miller Edge Normally open contact Miller Edge Normally open contact MG 020 Miller Edge Normally open contact Po MG020 Miller Edge Normally open contact Po MGR20 Miller Edge Normally open contact Pe MGS20 Miller Edge Normally open contact 7 LIMITED WARRANTY LIFTMASTER 2 YEAR LIMITED WARRANTY 10 YEAR CORROSION PERFORATION LIMITED WARRANTY ON COVER AND CHASSIS The Chamberlain Group Inc Seller warrants to the final purchaser of this product for the structure in which this product is originally installed that it is free from defect in materi
4. See the Battery Test Description section for manually initiating the battery test BATTERY HANDLING STORAGE Refer to the battery manufacturer s Material Safety Data Sheets 01 30839 MSDS Sheets Battery Standard LiftMaster does not recommend storage of batteries in the field Batteries are intended for immediate use TROUBLESHOOTING When the batteries become weak the gate will begin to run A WARNING noticeably slower NOTE Batteries should only be checked when To prevent possible SERIOUS INJURY or DEATH from you are sure they have had adequate time to fully charge Turn electrocution or fire BEFORE proceeding off the AC power and run gate for 5 to 10 cycles while observing Disconnect AC power at the fuse bo low battery indicator LED D12 If LED 12 comes ON batteries are 2 too weak to function properly If LED 12 does not light then voltage should be checked as they still maybe near failure Correct voltage is approximately 25 5VDC NOTE If LED D12 does light gate will open to conserve batteries in this test or in a GATE NOT OPERATING real power loss even if mode switch 8 on S2 is off Return of AC power will clear low battery indicator Correct charge voltage is Disconnect DC power at the battery connection Y 27 5 VDC with batteries not connected Set with R63 shown on ig th HBEAT flashing No Check the battery Check fuse 4 the
5. built into the operator entrapment sensing and at least one of the following as your secondary entrapment protection Type B1 Non contact sensors such as photoelectric eyes Type B2 Contact sensors such as gate edges or Type D Constant pressure control SAFETY INSTALLATION INFORMATION 1 10 Vehicular gate systems provide convenience and security Gate systems are comprised of many component parts The gate operator is only one component Each gate system is specifically designed for an individual application Gate operating system designers installers and users must take into account the possible hazards associated with each individual application Improperly designed installed or maintained systems can create risks for the user as well as the bystander Gate systems design and installation must reduce public exposure to potential hazards A gate operator can create high levels of force in its function as a component part of a gate system Therefore safety features must be incorporated into every design Specific safety features include Gate Edges e Guards for Exposed Rollers e Photoelectric Sensors Screen Mesh Vertical Posts Instructional and Precautionary Signage Install the gate operator only when a The operator is appropriate for the construction and the usage class of the gate b All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 1 2 m ab
6. A wireless contact sensor shall function under the intended end use conditions e One or more contact sensors shall be located on the inside and outside leading edge of a swing gate Additionally if the bottom edge of a swing gate is greater than 6 152 mm above the ground at any point in its arc of travel one or more contact sensors shall be located on the bottom edge f One or more contact sensors shall be located at the bottom edge of a vertical barrier arm SAFETY PRECAUTIONS FOR SWING AND ORNAMENTAL GRILL TYPE GATES WARNING To prevent SERIOUS INJURY or DEATH from a moving gate Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate Locate entrapment protection devices to protect in BOTH the open and close gate cycles Locate entrapment protection devices to protect between moving gate and RIGID objects such as posts swinging gate shall NOT open into public access ways WARNING SIGN PLACEMENT 4 WARNING To prevent SERIOUS INJURY or DEATH from a moving gate e Install warning signs on EACH side of gate in PLAIN VIEW Permanently secure each warning sign in a suitable manner using fastening holes AWARNING Moving G
7. Control Board Layout page connections if Yes Yes Is the HBEAT flashing now Y Is the battery lo LED on No Restore AC y power 1 and or turn No Yes Is the AC power No AC power LED on switch ON Y Is S2 8 open on AC fail on op 1y Is the AC power LED on now 6 Yes No Check fuse F3 Allow unit to Replace if blown charge before operation Y 2227 Is the shadow input active Yes Remove the active input to allow the gate to open No Y Remove the active input to b Edu cs d of Yes allow the gate to close No v NE Does the IRD light while Make sure the gate is not binding operating Yes then adjust the IRD Verify the gate reverses when obstructed No M Is the Entrapment Is the IRD flashing Yes E ELM Alarm On No No Yes The run timer has expired Inspect the belt for slippage and verify the fast run timer settings are correct Re issue a command to start the gate The Edge input JP2 is active Clear obstruction to restore operation Yes gt Is the Entrapment Y Is the IRD on solid Alarm On No Yes A double entrapment E2 A double entrapment E2 condition has occurred condition has recently over 5 minutes ago Clear occurred Clear all all the obstructions and obstructions and use the use the AUX input to reset AUX input to reset the the gate alarm and gate SUGGESTED LOOP SENSOR LOCATIONS FREE EXIT ON VEHIC
8. Mega Slide X please use terminals 1 2 or 3 for your free exit loop input Terminal 8 Shadow Loop This input operates as a hold open only when gate is a full open position Terminals 9 10 11 12 Common These inputs used for common 0 VDC to above listed functions NOTE J5 inputs 1 8 are tied to LED indicators to assist in trouble shooting 3 Button Control Station Not already in place See diagram below J5 Input 1 J5 Input 6 JP2 Connector NOTE Siren Will Sound When Stop Button Is Depressed J5 Commons 49 12 ACCESSORY CONNECTIONS These terminals will provide battery backed power to 24 VDC devices and are located at the bottom of the electronic control board at J4 terminals 1 and 2 Terminal 1 is 24 VDC and number 2 is 0 VDC Peripheral CLASS 2 low voltage devices that require 24 VDC power maybe connected here 500 ma maximum EXAMPLE Vehicle detector radio receiver RELAY OUTPUT K1 For class 1 and 2 installations do not disconnect siren 51 6 must be and 51 8 must be off BATTERY INSTALLATION HOOKING UP BATTERY LEADS Always hookup and turn on AC power before installing batteries After turning on AC power install two NEW fully charged 12 volt DC batteries on shelf next to motor Connect red lead from operator to the positive RED terminal of one battery and black lead from the operator to the BLACK terminal of the OTHER battery Place a jumper between the remaining termin
9. WITH THE SALE OF THIS PRODUCT Some states do not allow the exclusion or limitation of consequential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state REPAIR PARTS AND SERWICE HOW TO ORDER REPAIR PARTS OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIMPLY DIAL OUR TOLL FREE NUMBER 1 800 528 2806 www liftmaster com WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART NAME MODEL NUMBER ADDRESS ORDERS TO THE CHAMBERLAIN GROUP INC Technical Support Group 6020 S Country Club Road Tucson Arizona 85706 INSTALLATION CHECK OFF LIST This Swing Gate operator is installed for use in a Class installation Each item on this installation check off list should be verified by the installer Two warning signs securely installed on each side of gate panel required 1 or 2 safety photo beams installed one across each side of gate opening required 1 or 2 stop photo beams installed on each side of fixed gate panel required Customer advised that gate in for vehicular traffic only required A separate pedestrian entry and or exit is provided required 222 Contact edges installed and functional at all hazard or pinch points 22222 All controls locate
10. if wires are LIVE or HOT Be SURE power is off SAFETY EDGE INSTALLATION It is highly recommended that a pressure sensing edge safety edge be installed at the leading edge and at all hazard and pinch points of the gate Choose an edge that will cover the full height of the gate It should be installed securely and any coil cord used to send the signal back to the operator should be cut so that excess cord be eliminated to prevent it from getting tangled in the gate or mechanism Edges that are to REVERSE and re open a closing gate connect to J5 5 and commons 9 12 Edges that are to STOP the gate that is opening or closing will connect to the 2 pins on the JP2 block near the center of the board DRIVE ARM ADJUSTMENTS To adjust the length of the Primary Arm you can use any two of the holes that line up with the two holes in the pivot plate that mounts to the top of the output shaft You will need to cut off any excess material that extends off the back side Install the two bolts and tighten them securely To adjust the Secondary Arm there are two set screws under the ARM ENDS that can be loosened to allow that section to be adjusted It may be necessary to cut the aluminum tube to a shorter length for some installations Closing Direction MEGA SWING UL Proper angle for drive arm installation do not allow arm to scissor Pad 24 Deep 24 Wide 26 Long x Pad Elbow DRIVE ARM CONFIGURATION NOTE Dis
11. operator is installed in a region where temperatures regularly go below 30 F then it is recommended that the optional heater is installed Refer to the accessory page CONCRETE PAD The concrete pad for operator mounting should be approximately 24 deep x 24 wide x 26 long in order to provide adequate weight and structure to insure proper and stable operation Pad should be 6 above finished grade street level even with top of 6 curb if one is present Be sure to position pad so that the operator mounting bolts are not too close to the edges of the concrete pad See drawing on page 3A NOTE Pad must always extend below the frost line in areas where the ground freezes ANCHORS Proper anchors for fastening operator to pad will be a 1 2 x 6 wedge anchor patterned to match the mounting base of the unit They should be installed with approximately 1 showing above concrete surface in order to allow for the 3 8 thick base as well as washers for any leveling See drawing on page 3A CONDUITS The Mega Swing UL is equipped with 1 2 and 3 4 knockout in the back of the accessory cabinet It is recommend that the conduits come up under the outer enclosure If wiring must be brought in from outside the enclosure be sure to follow all required electrical codes The conduits may come up any where beneath the enclosure except under the mounting angles which the unit is mounted with NOTE Do not attempt to hook up the 120 230 Vac mains
12. sensors shall be located on the inside and outside leading edge of a swing gate If the gate is greater than 6 above the ground at any point in its arc of travel one or more contact edges shall be located on the bottom edge of the gate Danger Zone Photo Cell Wall or Fence Drive Arm Stop Beam Note 1 Reflector or Transmitter This drawing is not to scale OPERATOR OVERVIEW The LiftMaster model MEGA SWING UL swing gate operator is unique in the industry Setting the MEGA SWING UL apart are many features that make it the front runner in its class With standard features like Built in battery run inherent 24VDC backup power with regulated 24VDC for accessories High torque 1 2 HP 24 volt Permanent Magnet DC motor Full service controller with eight inputs and LED indicators for loops card reader radio etc e Continuous duty operation for most types of gates e Reversible gate direction for right or left handed operation e Instant Reverse Device IRD monitor senses obstructions going open and close Automatic open of gate when AC power is lost if desired with 15 second delay selection ANTI TAIL GATE with QUICK CLOSE feature STOP gate in close travel if tail gating is sensed Upon complete system failure lightning surges etc gate can opened by emergency release pin All rust proof aluminum construction with baked on powder coat enamel Molded Polyethylene UV stabilized cover never nee
13. 4 15 amp ATO type fuse for 24VDC battery input power U L listed fuse only JP2 Input for photo beam used as secondary entrapment protection REPAIR PARTS SIDE VIEW REAR VIEW FRONT VIEW 15 Mounting Bolt Nut Gate Plate Gate Plate Bolt Nut Bolt Nut INDIVIDUAL PARTS INDIVIDUAL PARTS ITEM PART DESCRIPTION 15 SWO20 Release Pin SWO01 Controller 16 5021 Primary Arm SW003 DC Motor 1 2 HP 24VDC Complete with Arm Elbow Bolt Nut MBAT 12VDC Battery included Mounting Bolt Nut SWO05 Gear Reducer 900 1 double reduction 17 51022 Secondary Arm SWOOGC Al P gn Complete with Extension Tube Arm End 2 006C Aluminum Chassis with Accessory Cabinet Gate Plate Bolt Nut Gate Plate Set Screws 917007 Drive Belt 2 Nylon Washer SW008 Reducer Pulley SW023 Limit Switch 2 per unit SW009 Motor Pulley NOT SHOWN SW010 Motor Circuit Breaker in line thermal SWO024 Unit Cover 2 pieces amp Arm Cover SW012 Limit Cams 73A3 Filter Module SW013 Siren 100 db 74 31243 Surge Suppressor SW015 Transformer 120 230 Vac 24 Vac 300VA SW002 J5 Connector on PCB SW016 120 Vac Duplex Outlet 120 Vac Only SW011 Clear Window for Access SW018 120 Vac On Off Switch SW014 Bolt and Nut 4 Motor SW019 Mounting Plate SW017 Bolt and Nut 4 Reducer plate with clamp is SW019C ON DO BW nO PP 371LM Security Single Button Remote A57 Wiring Harness For the A24 Control Includes visor clip
14. ALL power wiring should be on a dedicated circuit and well MUST be cleared and secured at that time the unit may be protected The location of the power disconnect should be returned to service visible and clearly labeled Disconnecting power at the fuse box BEFORE proceeding ALL power and control wiring MUST be run in separate Operator MUST be properly grounded and connected in conduit accordance with local electrical codes NOTE The operator BEFORE installing power wiring or control stations be sure to should be on a separate fused line of adequate capacity follow all specifications and warnings described below Failure ALL electrical connections MUST be made by a qualified to do so may result in SEVERE INJURY to persons and or individual damage to operator AC POWER HOOKUP 120 230 Vac Be sure your main power is OFF before attempting to hook up the AC power The AC wiring should be attached to the wires exiting the conduit or pedestal post Only use U L approved 14AWG or larger 600 volt insulated wire NOTE Do not connect any of the AC power wires directly to the electronic control board Connect the batteries after the AC power is restored 120 Vac 230 Vac Connect the BLACK wire to the incoming 120 Vac hot lead and Please purchase the 120 to 230 Vac conversion kit for 230 Vac connect the WHITE wire to the incoming neutral lead Connect the operation See Accessory page GREEN wire to the ground Duplex Ou
15. ANT NOTES BEFORE attempting to install operate or maintain the operator you MUST read and fully understand this manual and follow all safety instructions DO NOT attempt repair or service of your commercial door and gate operator unless you are an Authorized Service Technician WARNING Mechanical A WARNING Electrical CAUTION When you see these Safety Symbols and Signal Words on the following pages they will alert you to the possibility of SERIOUS INJURY or DEATH if you do not comply with the warnings that accompany them The hazard may come from something mechanical or from electric shock Read the warnings carefully When you see this Signal Word on the following pages it will alert you to the possibility of damage to your gate and or the gate operator if you do not comply with the cautionary statements that accompany it Read them carefully INTRODUCTION MANUAL RELEASE To operate gate manually REMOVE top plastic cover on top of arm Locate RED release handle 1 Extend RED handle forward to provide greater leverage 2 Once extended pull up on RED handle to release the clamp on the shaft 3 Next locate release pin shown below right press button and pull out After you have released the clamp and removed the pin gate will be free to move manually 2 Pull Back 3 Press Button amp Pull Pin To Release SS ee LLE RED HANDLE A E OOOOOO CARTON INVENTORY
16. Before beginning your installation check that all components were provided and received undamaged Refer to list below for factory provided parts Description Operator Accessory Shelf Owner s Manual Warning Signs Sealed 12Vdc 7AH Batteries Primary Arm Assembly Emergency Release Pin FANN 4 b 1320 MODEL CLASSIFICATIONS The MSWDCBB is intended for use with a vehicular swing gate The operator can be used with Class I Class Class and Class IV CLASS RESIDENTIAL VEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in a home of one to four single family dwellings or a garage or parking area associated therewith CLASS 11 COMMERCIAL GENERAL ACCESS VEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in a commercial location or building such as a multi family housing unit five or more single family units hotel garage retail store or other building servicing the general public CLASS 111 INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in a industrial location or building such as a factory or loading dock area or other location not intended to service the general public CLASS IV RESTRICTED ACCESS VEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in a guarded industrial lo
17. D SET FORTH ABOVE EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE COVER AND CHASSIS WHICH ARE LIMITED IN DURATION TO THE 10 YEAR LIMITED WARRANTY PERIOD FOR THE COVER AND CHASSIS AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD Some States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT OR REPLACEMENT OF BATTERIES THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH OR RELATING TO THE GATE OR GATE HARDWARE INCLUDING BUT NOT LIMITED TO THE GATE ALIGNMENT OR HINGES THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION
18. ITEM PROCEDURE MONTH 3 MONTHS 6 MONTHS 12 MONTHS 24 MONTHS Instant Reverse Device Test IRD Reversal IRD Fasteners Check and tighten as required Bearings amp Shafts Check for wear and lubricate Battery Maintenance Replace batteries 23355 Repeat ALL procedures GENERAL SERVICE Belt loose or needs replacement adjust with 4 bolts that support motor to allow 1 4 play Charge voltage for batteries should be 27 5 0 05 0 Vdc with batteries disconnected Set with R63 shown on the Control Board Layout page Replace batteries with Liftmaster P N MBAT batteries Replace in pairs BATTERY DISPOSAL Replaced batteries must be treated as a hazardous waste and disposed of in accordance with State Local and Federal Regulations See the battery manufacturer s Material Safety Data Sheets 01 30839 MSDS Sheets Battery Standard BATTERY REPLACEMENT Service Kits are available for battery replacement Please contact Technical Support see back of this document for contact information A WARNING To prevent possible SERIOUS INJURY or DEATH from electrocution or fire BEFORE proceeding Disconnect AC power at the fuse box Disconnect DC power at the battery connection BATTERY MAINTENANCE TESTING The batteries are maintenance free However to insure proper and safe operation it is recommended that the batteries be replaced every two years Battery testing is conducted automatically
19. LE APPROACH FIGURE 1 Gate will open when sensed by open loop and then close once all loops are cleared if the close timer is on Close input can be used to close gate before timer expires Figure 1 Open Loop Shadow Safety Free Exit Loop Loop Terminal 1 2 and 3 are open inputs Terminal 5 is safety input Terminal 8 for shadow loop ENTRY WITH ACCESS CONTROL DEVICE Gate will open when activated by an access control device When Mega Swing UL timer expires if used gate will close Figure 2 Terminal 5 is safety input Terminals 1 2 and 3 open inputs Terminal 8 for shadow loop Safety Shadow Safety Loop Loop Loop DUAL DIRECTION AS ENTRY AND FREE EXIT Dual direction is a combination of both of the above configurations to provide the ability for traffic to enter or exit in the same lane Figure 3 Terminal 1 2 and 3 are open inputs Card Reader UL owin Terminal 5 is safety input Terminal 8 for shadow loop Safety and open loops should be 4 from each other and from FIGURE 3 the gate leaf to avoid loop cross talk and false detection of gate RECOMMENDATION 1 If vehicle detectors are used to open or Shadow Loop Using the pulse contacts will REDUCE the gate s safe operation close the gate use of the presence contacts are recommended RECOMMENDATION 2 Use safety pressure sensing edges to prevent entrapment RECOMMENDATION 3 Install ALL a
20. als and or workmanship for a period of 2 YEARS from the date of purchase and that the COVER AND CHASSIS is free from defect in materials and or workmanship for a period of 10 YEARS from the date of purchase The proper operation of this product is dependent on your compliance with the instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this limited warranty in its entirety If during the limited warranty period this product appears to contain a defect covered by this limited warranty call 1 800 528 2806 toll free before dismantling this product Then send this product pre paid and insured to our service center for warranty repair You will be advised of shipping instructions when you call Please include a brief description of the problem and a dated proof of purchase receipt with any product returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option ALL IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE 2 YEAR LIMITED WARRANTY PERIO
21. als of each battery if one is not already in place Figure 1 MASTER SECOND WIRING Master second wire hook up 1 In a master second configuration either unit can be the master Choose one unit to be the master and then direct all control wiring to it also install vehicle detectors and radio receivers this unit 2 At the MASTER any input at J5 with control detectors receivers keypads timers etc wires to it must also be run to the same terminals of the second Along with these control wires both operators MUST share a common ground connection from chassis to chassis or from PCB common to PCB common Ex master gate J5 terminal 12 to second gate J5 terminal 12 EXAMPLE If only open and close are used at master then three wires will run between gates Figure 2 More may be needed for additional functions to be used If it is required that if one gate senses an obstruction the other reverses also then 3 additional wires must be run between the master J3 and second J3 Figure 3 These connections are for transmitting IRD obstruction signals between both units This will allow the master or second to inform the other that a closing obstruction has occurred and for it to reverse and open SET switches on S2 1 8 the same on both gates FIGURE 1 Black Lead 12 VDC Battery 7 10 amp Jumper Red Lead 12 VDC Battery 7 10 Co Failure to install batteries correctly will cause damage
22. and will not be covered by warranty FIGURE 2 Master J5 123 4 5 6 7 8 9 10 11 12 a olla olla e alle olla s Common Close Open 090090000990 9 9 9 12 34 5 6 7 8 9 10 11 12 Second J5 FIGURE 3 RX GND TX 12 3 4 9 DOQQ nu IRD Obstruction Signal Connections Terminal 1 of Master must go to terminal 4 of Second and terminal 1 of Second must go to terminal 4 of Master Terminal 2 of Master must go to terminal 2 of Second Second J3 12 3 4 RX GND TX TIMERS AND MODE SELECTIONS 51 amp 52 FAST RUN TIMER SWITCH PACK 51 1 5 To change the FAST SPEED run timer set the dip switches to add up to the number of seconds it takes for the swing gate to make a full open or closed cycle minus 1 second Example If cycle is 15 seconds then set dip switches to add up to 14 seconds dips 2 3 4 are on which is 2 seconds 4 seconds 8 seconds 14 seconds Setting FULL SPEED to end before the end of travel will allow the gate
23. ast Run Timer Switch Pack S1 1 5 13 Mode Selections Switch Pack 51 6 8 13 Close Timer Switch Pack 52 1 5 13 Mode Selections Switch Pack 52 6 8 13 ADJUSTMENTS Right or Left Hand 14 Limit Switch Adjustments 14 Instant Reverse Device IRD 14 INSTALL THE RECEIVER Set Security Mode 15 Programming the Remote to the Receiver 15 To Erase All Remote Control 15 MAINTENANCE General Service 16 Battery Disposal secre Res 16 Battery Replacement 16 Battery Maintenance Testing 16 Battery Handling Storage 16 TROUBLESHOOTING Battery 17 Gate Not Operating 17 SUGGESTED LOOP SENSOR LOCATIONS Free Exit on Vehicle Approach 18 Entry With Access Control Device 18 Dual Direction as Entry and Free Exit 18 CONTROL BOARD LAYOUT Component Locations 19 REPAIR PARTS 20 ACCESSORIES 21 SAFETY ACCESSORIES FOR SECONDARY ENTRAPMENT PROTECTION 21 WARRANTY 22 REPAIR PARTS AND SERVICE 23 INSTALLATION CHECK OFF LIST 24 IMPORT
24. ate Can Cause Injury or Death KEEP CLEAR Gate may move at any time without prior warning Pedestrians must use separate entrance RECOMMENDED PHOTO CELL LAYOUT FOR SECONDARY ENTRAPMENT PROTECTION Please use all safety devices on your installation to achieve the safest operation This is a view from above gate Do Not Allow Any Pinching At Hinge Reflector or Transmitter Gate Leaf Closes This Direction Example of a Right Hand Operator Safety Edge we Note 2 amp 3 NOTE 1 Required Secondary entrapment device use JP2 on control board UL 325 NOTE 2 May be added as a third level of safety but is not to replace beams marked NOTE 1 NOTE 3 Safety edge or beam will re open a closing gate use J5 5 safety loop input NOTE This unit to employ Primary entrapment is 1 inherent entrapment sensing system with an audio alarm reverses gate direction Secondary entrapment is a B1 a non contact photoelectric beam connect at JP2 stops gate see NOTE 1 Use only UL recognized sensors At least one secondary stop photo beam should be installed across and above danger zone to stop the gate operator should a person enter this area Photo beams should be installed according to their manufacturer s instructions and are to be placed in areas that pose a risk of entrapment A separate pedestrian door is required per UL 325 On swing gates that use a contact sensor one or more contact
25. cation or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel SAFETY ACCESSORY SELECTION All 01325 compliant LiftMaster gate operators will accept external entrapment protection devices to protect people from motorized gate systems UL325 requires that the type of entrapment protection correctly matches each gate application Below are the six types of entrapment protection systems recognized by 01325 for use on this operator ENTRAPMENT PROTECTION TYPES Type A Inherent obstruction sensing system self contained within the operator This system must sense and initiate the reverse of the gate within two seconds of contact with a solid object Type B1 Connections provided for a non contact device such as a photoelectric eye can be used as a secondary protection Type B2 Connections provided for a contact sensor A contact device such as a gate edge can be used for secondary protection Type C Inherent adjustable clutch or pressure relief valve Type D Connections provided for a control requiring continuous pressure to operate the operator open and close Built in audio alarm Examples include sirens horns or buzzers NOTE UL requires that all installations must have warning signs placed in plain view on both sides of the gate to warn pedestrians of the dangers of motorized gate
26. ccess control devices R Card Reader within view of gate Tele entiy Mega Swing UL Radio Control CONTROL BOARD LAYOUT Open Gate Inputs Reader Push Button Aux Open Reset Pulse Open Close Safety Loop Input Close Gate Input Close Loop Back Away Free Exit Loop Shadow Loop Commons EHE meS 9 em E Q2 OPEN EXUNUS 3 UM Li T2 m Me gt C gt 8 C gt Ceo cll Co EC Lift Master PROFESSION A Open Limit Sensor i E Open Drivers On EX D Motor Brake On Close Drivers On a Close Limit Sensor le e O Obstruction Sense IRD and MRT WARNING FOR CONTINUOUS PROTECTION AGAINST FIRE REPLACE ONLY WITH THE SAME i TYPE AND RATING HBEAT BAT LO AC POWER OF FUSE TORON Relay Indicator Relay Optional WMO o oo vier iii Aux Relay J1 C NC NO DC ACC K1 Relay 24Vdc BLK RED YEL YEL BLU ORG Terminals Regulated Optional COMPONENT LOCATIONS Accessory power is 24VDC regulated rated at 500 ma 1 2 amp J5 4 for use with hard wired line of sight devices to open gate and reset unit D11 Heart beat Shows that processor and program routine are running properly D12 Battery status See diagnostic procedures on page 17 D14 AC power indicator Shows that AC power is present F3 15 amp ATO type fuse for 24 Vac input power U L listed fuse only F
27. d far out of reach of gate fixed panel and operator required _______ This class operator is approved for the application of the operator 1 2 or 4 required Controls intended to reset gate after obstructed installed in line of sight required Hard wired contact sensors located and wired to avoid any mechanical damage _______ Customer instructed and is clear on proper use of gate operator required Customer instructed on proper use of all control devices used with operator Safety instructions were reviewed and left with customer required Installer offered a preventative service maintenance contract A photo of completed installation taken from front and back of gate and dated Gate conforms to the recommended ASTM F 2200 02 requirements Customer s Signature Date Installer s Signature Date Customer and installer should retain a copy of this check off list for their records 2007 The Chamberlain Group Inc 01 60068C All Rights Reserved
28. ds wax or paint e Unique Clam Shell cover design Cover is removed with out disconnecting the drive arm e Double reduction gear reducer eliminates internal chains amp gears e State of the art MOSFET motor drive technology NO contactors or relays e Dynamic motor braking for precision stopping at open and closed positions e Soft start and stop in open and close travel motions Non Entrapment arm design arm does not scissor over its self High reliability micro switches actuate through durable limit cams on a precision ground shaft Maximum Run Timer for motor with anti tamper protection in closing direction Each unit configurable as master or second operator e Safe 24VDC low voltage motor and control wiring e LED diagnostics for easy troubleshooting e Closing timer adjustable from 1 31 seconds with on off selection Transient voltage protection on all inputs e Capable of being powered from 120 or 230 Vac or UL Listed Class 2 Solar Power e On 120 Vac installations unswitched duplex out gives convenient supply for 120 Vac accessories e Maximum weight of 650 Ibs Maximum length of 18 Free moving operation NO BINDING 10 year perforation warranty on cover and chassis with 2 years on electronics and mechanism e Input for safety edge device to reduce the possibility of entrapment recommended e Input for non contact sensing device photo beam for secondary entrapment protection NOTE If the
29. e switch will cause the gate to stop sooner when approaching that switch Spinning it away will delay the nut in reaching that switch With power disconnected batteries and AC power gate can be pushed open and closed to assist in limit switch adjustments After initial settings connect power then run gate open and close to fine tune settings Remember to set the fast run timer page 12 to allow gate to run at the fast speed for as much of the gate travel as possible but still ensuring that it will slow down just before reaching the closed position INSTANT REVERSE DEVICE The reverse device is an internal circuit that continuously monitors the motor s current for increased draw This operator has been shipped with the IRD1 set to a typical setting that will likely move the gate from limit to limit If necessary the sensitivity of this device can be adjusted by turning the IRD1 to the right CW more sensitive or left CCW less sensitive in small increments ADJUSTMENT While running the gate open and closed verify the gate travels as expected Verify that the operator reverses off a rigid obstruction located 1 from both the open and closed limit If the operator does not reverse adjust the IRD1 CW more sensitive in small 1 hour increments until the gate reverses off the 1 obstruction The gate should continue to travel from the open and closed limits as expected If the gate did not complete the full open and clo
30. ges be installed on the leading edge of the gate panel and any area that presents a PINCH POINT or risk of ENTRAPMENT SWITCH 8 AUTO OPEN ON POWER FAILURE When switch number 8 is in the ON position the operator will automatically open the gate approximately 15 seconds after the loss of power Once power is restored the operator will resume normal operation Fast Run Timer 1 5 Seconds 1 52 Close Timer 1 5 Mode Selection 6 8 Mode Selection 6 8 Shows Default Settings Shows Default Settings RIGHT OR LEFT HAND OPERATION UNIT SHIPS AS RIGHT HAND Method 1 No longer used as of August 16 2003 The 51 7 switch will be redefined Method 2 Reverse the BLUE and ORANGE wire from the motor and at J4 from the limit switches With this method DO NOT switch 51 7 to the ON position leave in OFF position RIGHT HAND OPERATION the motor J4 and limit switch J2 wires will be BLUE then ORANGE NOTE Right hand operation is the default setting from the factory LEFT HAND OPERATION the motor J4 and limit wires at J2 will be ORANGE then BLUE As a RIGHT HAND OPERATOR the LIMIT SWITCH closest to the gear box is the CLOSE LIMIT As a LEFT HAND OPERATOR the LIMIT SWITCH closest to the gear box is the OPEN LIMIT LIMIT SWITCH ADJUSTMENTS Disconnect power from operator In order to adjust limit nuts the detent plate must be pushed down to allow free movement Spinning the nut closer to th
31. isted below Acts same as 1 2 3 above with S2 6 off With S2 6 ON this will operate as a pulse open pulse close NOTE Pulse to close will only work when gate is at full open position SIREN will run for 5 minutes after 2nd sequential obstruction then turns itself off however operator will require a reset signal to J5 4 to re activate gate In addition cycling the AC power will also reset unit Terminal 5 Safety Safety edge s and safety loop input This function will make the gate reverse and go back to the open position if it was closing Input is for all NORMALLY OPEN contact safety devices This input is disabled when gate is in the full closed position Use with vehicle loops photo beams and sensors Terminal 6 Close ANTI TAIL GATE close input When using a vehicle detector you must use the presence contacts N O and C This input will QUICK close gate after input is applied and then removed It will stop the open cycle and reverse gate to close Example Car crosses over close loop before gate reaches full open position gate will reverse and close NOTE The close input also acts as a safety stop in that if gate is closing and a tail gater is sensed at the close input the gate WILL STOP its closing motion and not continue to close until the close input is removed or gate is re opened Terminal 7 Back Away For Barrier Arm Gate Only This input is recommended for use with our Mega Arm barrier gates For your
32. ld the button on the hand held remote that you wish to operate your gate The opener will now operate when the push button on either the receiver or the remote control is pressed Repeat Steps 2 and 3 for each remote control that will be used to operate the gate TO ERASE ALL REMOTE CONTROL CODES Press and hold the learn button on the receiver panel until the indicator light turns off about 6 seconds All remote codes are now erased Then follow the steps above to reprogram each remote control NOTICE To comply with FCC and or Industry Canada IC rules adjustment or modifications of this receiver and or transmitter are prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Security Mode Security Mode Terminals i Terminals DECR VE AB AB 8 tj O O n FIGURE 1 OPENING RECEIVER Indicator Light Learn Button OPEN RECEIVER Connect Antenna Output Duration FIGURE 2 Terminals 7 Security Mode Power Supply Jumper Check at the intervals listed in the following chart EVERY EVERY EVERY EVERY EVERY
33. ossible SERIOUS INJURY or DEATH from a moving gate or garage door ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with remote control transmitters Activate gate or door ONLY when it can be seen clearly is properly adjusted and there are no obstructions to door travel ALWAYS keep gate or garage door in sight until completely closed NEVER permit anyone to cross path of moving gate or door SET SECURITY MODE The Universal Receiver can be used with up to 15 rolling code remotes or passwords in HIGH security mode Alternately it can be used with up to 31 of any type remote in NORMAL security mode including any combination of rolling code billion code or dip switch remotes The jumper must be set at the HIGH position for the receiver to operate in HIGH security mode It must be set at NORMAL position to operate at the NORMAL mode Figure 1 When changing from NORMAL to HIGH security mode any previous remote codes must be erased Repeat Steps 2 and 3 in the Programming Section below to reprogram the receiver for each remote control in use The receiver is factory set at HIGH PROGRAMMING THE REMOTE TO THE RECEIVER 1 Pry open the front panel of receiver case with a coin or a screwdriver Re connect power to opener Figure 2 2 Press and release the learn button on the receiver The learn indicator light will glow steadily for 30 seconds 3 Within 30 seconds press and ho
34. ove the ground to prevent a 2 1 4 6 cm diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position c All exposed pinch points are eliminated or guarded and guarding is supplied for exposed rollers The operator is intended for installation only on gates used for vehicles Pedestrians must be supplied with a separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment Swinging gates shall not open into public access areas The gate must be properly installed and work freely in both directions prior to the installation of the gate operator Controls intended for user activation must be located at least six feet 6 away from any moving part of the gate and where the user is prevented from reaching over under around or through the gate to operate the controls Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use The Stop and or Reset if provided separately must be located in the line of sight of the gate Activation of the reset control shall
35. sed travel the IRD1 setting should be incremented CCW less sensitive in small 1 hour increments until the gate travels the full distance Verify that the operator reverses off a rigid obstruction located 1 from both the open and closed limit Seasonal ambient temperature changes may make IRD1 adjustments necessary If during the setup a double entrapment condition occurs refer to the troubleshooting section to reset the gate RIGHT HAND OPERATION AUX LIMITS Open amp Close Limits Orange Blue Orange OR AUX LIMITS Open amp Close Limits Green Blue 4 Orange Orange LEFT HAND OPERATION RIGHT HAND OPERATION NOTE Unit ships out as a right hand default wiring setup Gate Righthand operation is 4 viewed from the same side of the gate as the operator Open with the operator to your right Operator LEFT HAND OPERATION Gate 1 Open Lefthand operation is viewed from the same side of the gate as the operator with the operator to your left Operator WARNING To reduce the risk of SEVERE INJURY or DEATH After any adjustments verify that the operator reverses off a rigid obstruction located 1 from both the open and close limits Test instant reverse device IRD1 monthly Adjustments MUST be made by qualified service personnel INSTALL THE RECEIVER To prevent p
36. systems Type E ing Gate Can Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let children operate the gate or Pedestrians must use separate entrance UL325 ENTRAPMENT PROTECTION REQUIREMENTS 4 GATE OPERATOR ENTRAPMENT PROTECTION Y UL325 Slide Gate Operator Swing amp Gate Barrier Installation Arm Operator Class Primary Secondary Primary Secondary Type Type Type Type Class B1 B2 A B1 B2 amp ll A or D Hore or C lass III A B1or A B1 B2 A B1 B2 A B1 B2 Class B2 D or E orC GDorE Class IV A B1 B2 A B1 B2 A B1 B2 A B1 B2 or D DorE Cor D C DorE The chart above illustrates the entrapment protection requirements for each of the four UL325 classes In order to complete a proper installation you must satisfy the entrapment protection chart shown above That means that the installation must have one primary means of entrapment protection and one independent secondary means of entrapment protection Both primary and secondary entrapment protection methods must be designed arranged or configured to protect against entrapments in both the open and close directions of gate travel For Example For a slide gate system that is installed on a single family residence UL325 Class 1 you must provide the following As your primary type of entrapment protection you must provide Type A inherent
37. tance from top of concrete pad to bottom of plate that mounts on gate is 26 9 A Primary Arm Output shaft pivot point to elbow pivot point B Secondary Arm Elbow pivot point to gate plate pivot point C Gate hinge pivot point to gate plate pivot point D Gate leaf to output shaft pivot point as measured while open E Gate hinge pivot point to output shaft pivot point F Where to begin back of pad It is 9 less than the E dimension G Required clearance for B secondary arm at full open position NOTE Chart below provides estimates only INN KEEN CEN 7 ss we p pm so 007 73 mme ses ms o so sso a er me aos 8o e 97 s ase mum oes ne care ire 55 Use Line 5 to get operator into a compacted space not for heavy hard to swing gates Arm Ends x Release Pin Hole Secondary Arm Tube Primary Arm WARNING To reduce the risk of SEVERE INJURY or DEATH DO NOT install any wiring or attempt to run the operator maintenance to the operator or in the area near the without consulting the wiring diagram We recommend that operator MUST not be performed until disconnecting the you Install an optional reversing edge BEFORE proceeding with electrical power and locking out the power via the operator the control station installation power switch Upon completion of maintenance the area
38. tlet Box 120 Vac Hot Black Ground Green 120 Vac Neutral White Neutral INPUT COMMANDS CONNECTIONS Use common and normally open contacts from devices connected to these inputs JP2 Input This input will stop the gate and activate the siren This input is for connection to wired contact edge sensors at pinch points and photo beams that run along either side the gate panel when in open position if dead panel is present one beam should run along it Input Commands J5 Connector Block at top of Control Board Control wire connections at low voltage terminal strip will be at the top of the electronic control board Make connections to the appropriate points for the desired operation Wires should be 01 approved 600 volt rated and at least 18 awg All external control devices must have normally open dry contacts DO NOT CONNECT ANY DEVICE WHICH WOULD DELIVER ANY VOLTAGE OF ANY KIND TO THESE TERMINALS Terminals 9 10 11 12 are the commons 0 VDC used to activate the following inputs Terminals 1 2 3 Open These inputs will trigger gate open when pulsed or hold gate open with maintained contact When released gate will close if closing timer is on or if close input is given Terminal 4 Auxiliary Open This is the wired line of sight intended manual reset input Use this input to reset the unit after a 2nd sequential obstruction is sensed and gate is locked with siren running This input normally functions as l
39. to go to the slow speed before stopping Verify that the FAST SPEED run timer setting slowed down the gate approximately one foot from the end of travel If it does not adjust the dip switches appropriately MODE SELECTIONS SWITCH PACK 5116 8 SWITCH 6 FAIL SECURE MODE VER 6 351 or higher with AC power off in continuous battery back up mode S2 8 off gate will not auto open if batteries get low If batteries are low gate will stay open after an open command is given SWITCH 7 No longer used as of August 16 2003 To be redefined SWITCH 8 Not used at this time ver 6 34 or higher only CLOSE TIMER SWITCH PACK 52 1 5 On the MEGA SWING UL the switches 1 5 on 52 are for the closing timer delay If S2 7 is on the gate will auto close by timer Default is 52 3 to provide a 4 second delay if activated MODE SELECTIONS SWITCH PACK 52 6 8 SWITCH 6 Sets auxiliary open input terminal 4 at J5 to be pulse open pulse close example residential applications SWITCH 7 AUTO CLOSE TIMER Default is OFF When on use S2 1 5 to set close time delay When close timer is selected YOU must install vehicle and pedestrian detection devices It is strongly recommended that photo electric beams eyes be installed on BOTH sides of the swing gate to reduce the possibility of injury to persons that may attempt to walk through gate opening Along with the beams it is strongly recommended that pressure sensing ed
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