NASCAR Service Manual - 11-17
Contents
1. As the unit begins to move the player is advised to hold on to handle bar at all times A PLAYER MUST NEVER TRY TO EXIT OR BOARD THE CAR ONCE THE MOTION HAS STARTED NOTE ALL PERSONS NOT RIDING THE NAS CAR MUST REMAIN A SAFE DISTANCE AWAY 4 PDF created with pdfFactory trial version www pdffactory com INSTALLATION BEFO RE YOU BEGIN 4 It is advised to test the DBV and coin mecha nisms before opening the unit for use WARNING WHEN INSTALLING THIS GAME A GROUNDED A C RECEPTACLE MUST BE USED FAILURE TO DO SO COULD RESULT IN INJURY TO YOURSELF OR OTHERS FAILURE TO USE A GROUNDED RECEPTACLE COULD ALSO CAUSE IMPROPER GAME OPERATION OR DAMAGE TO THE ELECTRONICS 5 BE SURE THE NASCAR IS IN AN AREA CLEAR OF ALL OTHER OBSTACLES RECOMMENDS THAT NOTHING SHOULD BE CLOSER THAN 10 FEET TO THE COASTER 6 Upon initial start up the car will rock side to side to find home position then it is ready DO NOT DEFEAT OR REMOVE THE GROUNDING aide PRONG ON THE POWER CORD FOR THE SAME REASON AS GIVEN ABOVE USING AN IMPROP ERLY GROUNDED GAME COULD VOID YOUR WARRANTY TO OPERATE THE RIDE AT VOLTAGES OTHER THAN THOSE IT WAS DESIGNED FOR PLEASE CONTACT OUR SERVICE DEPARTMENT FOR HAVE A QUALIFIED ELECTRICIAN CHECK VOLTAGE CONVERSION INFORMATION YOU RE A C RECEPTACLE TO BE SURE THE GROUND IS FUNCTIONING PROPERLY THIS GAME IS DESIGNED TO DISSIPATE STATIC On eee ne OR CON MENTS REGARDING INSTALLATIO2. 15 PDF created with pdfFactory trial version www pdffactory com
3. ELECTRONIC ELECTRICAL CK2039HX HOME SENSOR ASSEMBLY CK2039FX FAN SENSOR ASSEMBLY CK2008X LEESON MOTOR ASSEMBLY CK1038NCX MAIN PCB BOX CK2002X TRANSFORMER 8522 15 AMP ILLUMINATED CIRCUIT BREAKER CK2012 12 VDC POWER SUPPLY MON15LCD LCD Monitor 15 TS2005 BUTTON LARGE SQUARE 54 0004 31 CK1030X PROGRAMMING BUTTONS CK9001 SERVICE MANUAL DECALS AND GRAPHICS NC7001 Graphics Package 13 PDF created with pdfFactory trial version www pdffactory com x Warr ty warrants all components in the NASCAR game to be free of defects in mate rials and workmanship for a period of 90 days from the date of purchase Further more all MAIN P C BOARDS are warranted for 180 days This warranty does not cover items damaged due to normal wear and tear sub jected to abuse improperly assembled by the end user modified repaired or oper ated in a fashion other than that described in the service manual If your NASCAR game fails to conform to the above mentioned warranty I C E s sole responsibility shall be at its discretion to repair or replace any defective com ponent with a new or remanufactured component of equal to or greater O E M specification will assume no liability whatsoever for costs associated with labor to replace defective parts or travel time associated therein 5 obligation will be to sh
4. 90 days on all other components i e DBV s Ticket Dispensers etc 30 days on repaired items 3 years on all Crane Harnessing 9 Months on Printers ICE Inc shall not be obligated to furnish a warranty request under the following conditions Equipment has been subjected to unwarranted stress through abuse or neglect Equipment has been damaged as a result of arbitrary repair modification attempts Equipment that has failed through normal wear and tear ICE Inc will assume no liability wnatsoever for costs associated with labor to replace defective parts or travel time associated therein All defective warranty covered components will be replaced with new or factory refurbished components equal to OEM specifications ICE Inc will cover all UPS ground or comparable shipping means freight costs during the warranty period Expedited shipments are available for an additional charge Defective parts are returned to ICE Inc at the customer s expense in a timely fashion ICE distributors are independent privately owned and operated In their judgment they may sell parts and or accessories other than those manufactured by ICE Inc We cannot be responsible for the quality suitability or safety of any non ICE part modification including labor that is performed by such a distributor C E Parts Service Dept Innovative Concepts in Entertainment 10123 Main St Clarence NY 14031 Phone 716 759 0360 Fax 716 759 0884
5. AR motion is limited to a side to side motion This unit was designed for children so a smoother motion is necessary 11 Ga Cold Rolled Steel was selected for all of the frame components All steel components have been coated with an epoxy powder coat finish for excel lent wear properties A fiber glass body with a gel coat finish and clear coat over all the official graphics this adds a great look and a durable finish High quality bearings with grease fittings were used in all of the critical pivot areas Performing sched uled maintenance will keep your NASCAR running trouble free Cost was not the issue when selecting the drive motor this is the heart and sole of the piece and needed to be bullet proof Leeson and Hampton were the manufacturers selected Electronics and sounds are the state of the art in digital technology Robust design ensures a long trouble free life for your game The game is very flexible with its programming options to allow it to be tailored to most locations easily GAME PLAY A person may begin his experience after he or she is seated securely inside the car THIS RIDE SHOULD NEVER BE RIDDEN WHILE STANDING ARMS AND LEGS MUST REMAIN IN THE CAR AT ALL TIMES He or she may begin by inserting the appropriate number of credits Then the player must determine which track he or she would like to ride If a player does not choose a track within 1 minute he or she will lose their credits
6. FOR INDOOR USE ONLY OWNERS AND SERVICE MANUAL INNOVATIVE CONCEPTS IN ENTERTAINMENT INC 10123 MAIN STREET CLARENCE NY 14031 SERVICE 1 716 759 0360 FAX 1 716 759 0884 E MAIL service icegame com WEBSITE www icegame com PDF created with pdfFactory trial version www pdffactory com TABLE OF CONTENTS 2 0 3 4 GAME FEATURES GAME PLAY 5 BEFORE YOU BEGIN INSTALLATION PROGRAMMING PAGE 6 INTRODUCTION HOW TO ADJUST OPTIONS USING THE PROGRAMMING OPTIONS PAGE 7 amp 8 SCHEDULED MAINTENANCE QUICK TROUBLESHOOTING GAME teva eee sedated PAGE 10 amp 11 OPERATIONAL BACKGROUND TROUBLESHOOTING PHILOSOPHY MECHANICAL REPAIR PARTS 5 PAGE 12 PAGE 13 amp 14 ICEDOC NC9001 REVISION 11 17 04 2 PDF created with pdfFactory trial version www pdffactory com FOREWORD This Manual has been compiled to assist those whose task it is to operate and maintain the NASCAR It is essential that all operating and maintenance staff responsible for the safe op eration of the simulator completely und
7. N OR PLANE OF THE GAME IF THE AC GROUND PROPER FUNCTION OF THE RIDE PLEASE DOES NOT WORK THE GAME COULD DIS CONTACT OUR SERVICE DEPARTMENT AT CHARGE STATIC ELECTRICITY THROUGH THE GAME CIRCUITRY WHICH COULD CAUSE DAM PHONE 1 716 759 0360 AGE FAX 1 716 759 0884 E MAIL service icegame com INSTALLATION The game comes ready to play with just a few sim ple things to keep in mind 1 When installing the game be sure you use a grounded A C outlet If necessary have it checked to be sure the ground is good 2 Make sure the game is level after installation It is necessary to make sure the game is level so the game will work properly 3 The plug comes from under the ride once the ride is plugged in turn the illuminated switch to the position See the figure below 5 PDF created with pdfFactory trial version www pdffactory com PROGRAMMING OPTIONS INTRODUCTION This section will describe in detail each of the pro gramming options and how they work PLEASE READ THIS SECTION THOROUGHLY BEFORE CALLING OUR SERVICE DEPARTMENT MOST QUESTIONS REGARDING SET UP AND OPERATION WILL BE FULLY EXPLAINED HERE HOW TO USE THE PROGRAMMING OPTIONS CREDIT SETUP 1 Turn the game on 2 With the coin door open press the button fur thest to the right 3 Bring up the programming screen and set the desired credits using the programming buttons 4 When finished press the stop button to reset the game
8. See photo below TV SETUP 1 Connect video and audio cables from the black the inputs on the back of the TV 2 Using the TV remote press the POWER button located in the upper right corner of the remote to turn on the TV You may have point the remote down through the glass for the TV to sense the re mote 3 Press the INPUT button located under the POWER button to change the video input 4 You should now see the playing screen The TV will remain blue if there is no active input 5 This completes the TV setup The volume can be raised or lowered using the remote volume control buttons 6 PDF created with pdfFactory trial version www pdffactory com MAINTENANCE GENERAL MAINTENANCE MONITOR AND GLASS This game has been designed to be as trouble and maintenance free as possible The monitor glass can be easily removed for the best results A standard glass cleaner may be used With this in mind only the basics are required to to clean the glass and the monitor keep the game clean Below are the main areas to take care of with specific directions LUBRICATION BASE BELLOWS There is very little maintenance to the coaster The DC drive motor requires no lubrication After several years with excessive use the brushes The bellows is made from PVC and vinyl and may may need to be replaced be cleaned with Windex or soapy water Once a year or sooner depending on usage the re Over tim
9. e the bellows may begin to crack or ripe At ducer bearing and pillow blocks will require a mini this point the bellows MUST be replaced mum of 3 pumps of grease lithium as shown in fig 1 Car Body The fiber glass car body may be cleaned with a mild soapy solution use rubbing alcohol to remove more permanent markings DO NOT use lacquer thinner or any other chemical cleaner Dry the car off immediately and polish with a furni ture polish for a perfect looking finish COIN MECHANISMS The coin mechanisms should be cleaned periodically as they will accumulate dirt which will cause the coins to stick Remove the coin mech and clean them a dish de tergent solution and a stiff brush Dry thoroughly and re install DBV The DBV requires little to no maintenance An occasional cleaning and blow off with an air nozzle is all that s required 7 PDF created with pdfFactory trial version www pdffactory com SCHEDULED MAINTENANCE MONTH LY ANCE Locate the Bearing Block attached to the Gearbox Using a multipurpose grease apply 3 pumps to the Bearing Block See photo below In order to keep your NASCAR running smoothly for many years you will have to perform mainte nance in the following area at least once each month or every 1000 plays Follow the simple instructions described on this page MAKE SURE THE GAME IS UNPLUGGED BE FORE BEGINNING ANY OF THESE PROCE DURES To access the a
10. erstand and comply with information herein Further advice and field support is available from SERVICE DEPARTMENT 716 759 0360 NORMAL BUSINESS HOURS ARE MONDAY FRIDAY 8 30 AM TO 6 00 PM EST Warnings Operation of the NASCAR without the proper electrical requirements will void the warranty OPERATION OF THIS EQUIPMENT IN NOT SPECIFIED BY THE MANUFACTURER MAY RESULT IN THE PROTECTION DEVICES NOT AFFORDING THE LEVEL OF SAFETY NORMALLY PROVIDED ONLY TRAINED PERSONNEL ARE ALLOWED TO MAINTAIN THE SYSTEM THE NASCAR IS A DYNAMIC MOTION SIMULATOR RIDE ANYONE WHO IS PREGNANT OR THINK THEY MAY BE ARE SUBJECT TO MOTION SICKNESS HAVE BACK OR NECK PROBLEMS OR UNDER THE INFLUENCE OF ALCOHOL OR DRUGS HAVE EPILEPSY HAS A HEART COMPLAINT OR OTHER MEDICAL CONDITION OR IS OF ANERVOUS DISPOSITION SHOULD USE CAUTION WHEN USING THIS RIDE SMALL CHILDREN SHOULD BE SUPERVISED BY AN ADULT NOTICE Except as may be otherwise provided by contract this SERVICE MANUAL including the drawings and specifications are the property of INNOVATIVE CONCEPTS in ENTERTAIN MENT They are issued in strict confidence and shall not be reproduced copied or used as a basis for manufacture or sale of any apparatus 3 PDF created with pdfFactory trial version www pdffactory com INTRODUCTION GAME FEATURES Thank you for purchasing the new NASCAR from This ride utilizes all the technology of its predecessor The NASC
11. ip free of charge replacement parts by U P S Ground U S mail or other comparable shipping means Any express mail or over night shipping expense is at the cost of the purchaser Products will be covered under warranty only when The serial number of the game with the defective parts is given The serial number of the defective part if applicable is given Defective parts are returned to C E shipping pre paid in a timely fashion if requested by A copy of the sales receipt is available as proof of purchase upon request of distributors independent privately owned and operated In their judg ment they sell parts or accessories other than those manufactured by We cannot be responsible for the quality suitability or safety of any 1 part or any modification including labor which is performed by such a distributor 14 PDF created with pdfFactory trial version www pdffactory com WARRANTY ICE Inc warrants that all of its products will be free from defects in material and workmanship When placing a warranty request please be prepared to provide the following information Serial Number of Game or Bill of Sale Machine Type A Detailed Description of the Equipment Fault Symptoms ICE product including Cromptons 5 Billiards Uniana and Bell Fruit is warranted as follows 180 days on the Main PCB and Computers 180 days on Motors
12. me ters if the game is powered up If doing continuity checks it is important to disconnect the harnessing at both ends as attached they may yield erroneous results lf a Board is suspected as the cause of a prob lem check to see that all of the components on the board are firmly attached Pay special attention to any socketed devices If light bulbs are suspected swap them with one that is known to work to narrow the problem down to ther a bulb or P C Board 11 PDF created with pdfFactory trial version www pdffactory com GAME REPAIR MECHANICAL REPAIR MOTOR HOME SENSOR REPLACEMENT 1 Unplug the coaster before any internal work is done 2 Remove the 5 32 Allen screws in the back of the seat 3 Using a knife remove the hot melt glue covering the screw 4 Anumber 2 Phillips screw driver will be needed to remove the sensor note take extra care removing this screw because it is thread locked 5 Remove all zip ties this hold the wires together 6 Unplug the sensor harness from the black electronic box in the front of the coaster 7 Itis very important that the spacing remains the same IF YOU HAVE ANY QUESTIONS OR COMMENTS PLEASE CONTACT OUR SERVICE DEPARTMENT AT 716 759 0360 MON THRU FRI 8 30AM 6 00PM EST 12 PDF created with pdfFactory trial version www pdffactory com PARTS LISTING MECHANICAL PARTS NC4001 BELLOWS LOWER SKIRTING CK1066 TIE ROD END CK2008A GEARBOX HAMPTON
13. n ing the ride on 9 PDF created with pdfFactory trial version www pdffactory com QUICK TROUBLESHOOTING GAME WILL NOT TAKE OR ADD MONEY CORRECTLY Micro switch not working or returning properly Check and repair or replace as necessary Bad Harnessing or connector Check w ohm meter and repair as necessary Game programming set incorrectly Check programming option and re program if necessary Bad Main P C Board Check and repair or replace as necessary NASCAR WILL NOT MOVE COASTER MOTION IS NOT IN SYNC WITH VIDEO Home sensor is not adjusted to proper distance or faulty Adjust or replace Motor sensor is not adjusted to proper distance or faulty Adjust or replace Motor reflector is not spinning Motion is turned off Turn circuit breaker on side of black box Faulty wiring or connections Check with meter Striped gearbox Replace Bad motor or brushes Replace NASCAR HAS NO VIDEO Loose connection Check connections Game is not turned on or plugged in 10 PDF created with pdfFactory trial version www pdffactory com GAME REPAIR WARNING ALWAYS REMOVE POWER TO THE GAME BEFORE ATTEMPTING ANY SERVICE UNLESS NEEDED FOR SPECIFIC TESTING FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SERIOUS INJURY TO YOURSELF OR OTHERS OPERATIONAL BACKGROUND The NASCAR game has been manufactured with modular design in mind Almost everything in the game can be EASILY removed for servicing This makes it much easie
14. r for the repairman as he she can work in a quieter less distracting environment away from the Game Room floor Coin and low ticket sensing are done with conventional micro switches In all areas of critical importance optical sensors were developed specifically and optimized for their particular application All P C Boards are made of premium quality board material and use time proven components to assure you of the most reliable designs possible We have put forth our best efforts and tested this game extensively to assure the best possible performance under the widest variety of operating conditions We are ALWAYS however interested in our customers input for product improvement If you have any questions or comments please feel free to contact our service department SERVICE DEPARTMENT 716 759 0360 NORMAL BUSINESS HOURS ARE MONDAY FRIDAY 8 30AM TO 6 00PM EST TROUBLESHOOTING PHILOSOPHY To find problems with the game always first check what should be obvious See that the game is plugged in and that all of the fuses on the game are good This includes the fuse that is located INSIDE the power module Next check to see that all of the connectors are firmly seated and that none of the wires have been pulled out of them This will help you to Know if you have a problem with a specific component or maybe a problem with either the wiring or the Main P C Board Use extreme caution when using probes or volt
15. reas for maintenance the Bellows must be lowered To remove the Bellows remove the 6 bolts that secure the Bellows to the frame GREASE BEARING BLOCKS Locate the 2 Bearing Blocks 1 at the front and 1 at the rear of the ride Remove the protective cap from CLEAN PIN ASSEMBLY the grease fitting To access the Sensor Pin tilt the ride by turning the Motor Wheel until the Pin Assembly is visible Preferably the 12 o clock position Using a multipurpose grease apply 3 pumps to the Bearing Block Repeat for other Bearing Block See photos below Clean the Pin Assembly with rubbing alcohol DO NOT USE SOAP amp WATER If rust or dirt appear on the Pin Assembly this may cause the game to malfunction Use a Black Permanent Ink Marker to paint Pin Assembly DO NOT PAINT THE PIN The pin must stand out as silver from the assembly which should be black O MY 7 SENSOR SENSOR ASSEMBLY 8 PDF created with pdfFactory trial version www pdffactory com SCHEDULED MAINTENANCE Wipe Off Opto Sensors With a clean cloth gently wipe off the Opto Sensors very carefully as shown below The Opto Sensor is located to the left of the Sensor Pin Assembly OPTO SENSOR Return the ride to it s original position by turning the Motor Wheel in the opposite direction until the ride is level Once all maintenance is complete be sure to re attach the bellows to its original position before tur
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