Overhaul Options Booklet 110-129-00
Contents
1. E 72 model P N 200 040 01 and on the left is the redesigned model E 72 P N 200 040 04 www onboardsystems com 1 360 546 3072 Worldwide 1 800 275 0883 Toll Free US amp Canada info onboardsystems com 8 ONBOARD SYSTEMS A experienced aircraft main tenance facility that is capable of carrying out the overhaul proce dures listed in the service manual or component maintenance manual is another option for overhauling your cargo hook To ensure the ongoing safe operation of your equipment here are some discussion points to help you determine if a service center can perform all of the steps required during an overhaul Non Destructive Testing The overhaul process includes the performance of non destructive inspection and testing NDT of structural and load bearing parts such as the side plates manual release lever load beam assembly solenoid cam toggle cam cam roller pin etc These tests include www onboardsystems com 1 360 546 3072 Worldwide magnetic particle and penetrant inspection Be sure that your service center is capable of performing the required NDT tests Genuine Parts To maintain certification all replacement parts used to overhaul your hook must match the speci fications in the service manual or component maintenance manual In addition you will want your service facility to check for any outstand ing service bulletins that may have been iss2. information about our over haul kits please refer to our catalog visit our website or give us a call Non Destructive Testing Probably the most challenging task for a small operator to perform is the non destructive inspection and testing NDT of structural and load bearing parts You may need to send your hook to a local lab to perform this part of the overhaul process for you This important step ensures that all of the load bearing parts of your hook are sound and fit for continued work info onboardsystems com ONBOARD SYSTEMS 11 Refinishing Acceptance Test Procedure To protect your cargo hook from corrosion Your cargo hook will not be able to go back and wear damaged finishes and coatings on _ into service until it passes all of the Accep exposed parts must be touched up or reap tance Test Procedures ATP outlined in plied Common applications include alodine the service manual If you have the ability and zinc chromate primer Other services to perform the overhaul in house but don t that may be required to overhaul your hook have the equipment for the ATP you can include passivation treatments and abrasive always send the hook to the Onboard Sys blasting If you don t have the expertise to tems factory for the ATP We charge a flat perform these tasks you may need to send fee for this service which is detailed in our the affected parts out to a local shop to have document 165 004 00 Repair Departmen
3. yourself This booklet will assist you in eval uating your overhaul options If you have any questions please contact US info onboardsystems com ONBOARD SYSTEMS 3 Table of Contents 1 AL About Option ara e n E E eet eee 2 ene Me COOLS faa eco eee eee neeniCenESeer SP 2 A OVE E E eames 4 A A A 4 el es il S eee 5 ZEC PECORE aeon a A Ree ice ee er 5 AE WETAN da a E erence ner 6 cine POl odana a a E 6 A PEA A 6 de Proar iioa e ceccodcs22tcoscctullucudSueecessenuccceccdancccntsoncoosssssouesscensdabecbicsscessettunussisiessecleeian ae 6 AM Imetruciono e e E if Unpaved Fe oer Pavel 5s te nnn nrnenne rere re 8 a A es EeER 8 A A o 8 SP TIPL CHIL A eee ce 8 PETELE WE esennreT Ie er 9 A POO a a E ine 9 TVILE NSIN cee E eee tee eee 9 A stam 10 O T e A O 10 e A a een eens 10 pcaLe EA 10 A O 11 A A 11 Lompare Your o 12 Contact Us Monday Friday 8 00 a m 5 00 p m Pacific Time 1 360 546 3072 Worldwide 1 800 275 0883 Toll Free US amp Canada fou 546 3073 sales onboardsystems com www onboardsystems com 1 360 546 3072 Worldwide 1 800 275 0883 Toll Free US amp Canada info onboardsystems com 4 ONBOARD SYSTEMS O nboard Systems operates a certified FAA Part 145 Repair Station Number ODBR579X We service repair and overhaul all the equipment we manufacture Our Part 145 Repair Station has also been certified by EASA to issue FAA Form 8130 3 Dual Release Certifi ca
4. BOARD SYSTEMS I N TERNATIONAL CARGO HOOK E QUIPMENT 2 ONBOARD SYSTEMS D id you know that cargo hook equipment from Onboard Sys tems has some of the longest time between overhauls TBO in the industry That s because we build high quality and thoughtful design into all of our products WM Parts are manufactured using corrosion resistant stainless steel whenever possible WS Non stainless steel parts receive corrosion resistant finishes Load bearing pivot points have either a bushing or bearing for easier replacement WM Extensive in house testing before products are released The TBO countdown starts when you initially install your equipment on your aircraft and will vary due to working conditions and other factors The owner s manual RFMS and or service manual for your equipment is your first and best source for specific informa tion about determining the proper 1 360 546 3072 Worldwide www onboardsystems com It s All About Options 1 800 275 0883 Toll Free US amp Canada schedule for maintaining your Onboard Systems products If you need copies of your manuals you can find them at our website When the Time Comes When it s time to service or over haul your Onboard Systems equip ment you have several options WS Send it back to Onboard Sys tems for factory service WS Send it to a qualified repair facility Service it
5. Worldwide 1 800 275 0883 Toll Free US amp Canada info onboardsystems com 10 ONBOARD SYSTEMS O ne of the many benefits of owning cargo hook equip ment from Onboard Systems is that our hooks are easy to overhaul Simply disassemble and inspect the parts of your hook according to the instructions in your service manual then replace any parts as required using simple hand tools Start with the Manual The service manual or component maintenance manual for your cargo hook equipment is your first and www onboardsystems com 1 360 546 3072 Worldwide Do it Yourself best source for specific informa tion about overhauling your cargo hook Be sure to visit the Onboard Systems website to obtain the most recent editions of your product s user manuals before you begin While you re there check for any service bulletins that may have been issued for your equipment This can be quickly done by using the search box located in the upper right corner of the website screen Overhaul Kits For your convenience consider buy ing a Cargo Hook Overhaul Kit to expedite and simplify the overhaul process These kits include all of the parts and components used by our own factory technicians in our cer tified Repair Station Our overhaul kits will greatly reduce the hassle of overhauling your cargo hook while 1 800 275 0883 Toll Free US amp Canada saving you time and money For more
6. a quote and waiting for your approval to begin work Please refer to document 165 003 00 Repair Department Pricing on our website for a list of services and pricing or give us a call 1 800 275 0883 Toll Free US amp Canada ONBOARD SYSTEMS 5 info onboardsystems com 6 ONBOARD SYSTEMS Service Warranty Onboard Systems offers its standard Product Warranty for all overhauled equipment Components are war ranted to be free from defects in workmanship and materials for a period of one year from the date of overhaul and to function as intended when properly installed and used for their intended purpose Parts which prove to be defective will be repaired or replaced free of charge FOB factory Visit our website to download our complete Product Warranty document a Exchange Pool If you are unable to be without your cargo hook for the duration of an overhaul Onboard maintains an overhaul Exchange Pool for select cargo hook equipment Give us a call to confirm availability then send us your hook When we www onboardsystems com 1 360 546 3072 Worldwide receive it we will immediately send you a replacement hook from our Exchange Pool The hooks in our Exchange Pool have been meticu lously restored to like new condi tion by our factory technicians This hook is now yours to keep and use you will not receive your original hook back Instead your core hook will be overhaul
7. ce center cannot perform the reputable maintenance facility that stands tests either you or they can send the hook behind their work with a written service to the Onboard Systems factory and we will warranty that covers both parts and service perform the ATP for a flat fee Please refer to document 165 003 00 Repair Department Pricing for more information Automated Update Notification Service S tay on top of safety alerts and documentation updates for your Onboard Systems equipment with our free automated notification service Just visit the Customer Support area of the Onboard Exchange Pool Systems website and choose Document Update Ser Some service facilities maintain an vice from the menu Set up a User ID and password exchange pool of cargo hooks which is an then select your products You can choose to receive important service if you cannot afford to be notifications by email or fax and select immediate without your cargo hook for the duration of notification of any change or a weekly or monthly an overhaul For certified equipment such summary of changes You can switch your prefer as a belly hook you ll need to confirm that ences at any time by logging back into the system the exchange pool hook being offered is And if you forget your password you can ask the the same part number as the hook you are system to email or fax it to you sending in for overhaul www onboardsystems com 1 360 546 3072
8. d for these products please contact us for availability When you send your cargo hook to Onboard Systems for overhaul we restore it to like new condition Here are unretouched photos of a TALON LC Keeperless hook P N 528 029 00 before overhaul on the left and after overhaul on the right info onboardsystems com lo When you send your cargo hook to Onboard Systems for overhaul we restore it to like new condition Here are unretouched photos of the same TALON 6K Remote Cargo Hook P N 528 019 01 before overhaul on the left and after overhaul on the right Overhaul Times The time needed to complete a factory over haul will vary based on a number of factors including the time of year the number of units received for overhaul at any given time and parts availability Our Repair Station strives to complete standard over hauls within fifteen to twenty business days from receipt but if your equipment requires parts or service above and beyond a stan dard overhaul it may take longer To get a detailed time estimate for overhauling your equipment please contact us www onboardsystems com 1 360 546 3072 Worldwide Fixed Pricing Onboard Systems offers fixed pricing for standard overhauls This helps streamline and expedite the overhaul process since we are able to route your equipment to the shop floor for service as soon as it arrives rather than examining it preparing
9. ed and added back into the Exchange Pool Expedited Exchange Service If you simply cannot afford to be without a cargo hook for even a short period of time you may be interested in using our expedited Exchange Pool service Under this program after confirming parts availability we will invoice you for the full price of a new cargo hook and immediately ship you a hook from our Exchange Pool upon receipt of payment When you receive the Exchange Pool hook simply place your old hook inside the box with the RMA form included with your shipment and send it back to us When we receive your 1 800 275 0883 Toll Free US amp Canada old hook we will refund the differ ence between the cost to overhaul your hook and the amount you were originally invoiced Upgrade Program If you have an older cargo hook you may want to consider upgrading to a newer model We offer a number of trade in and upgrade programs for both Onboard Systems and com petitor hooks Not only will you save money with a trade in or upgrade you will be able to enjoy the safety and operational advantages offered with our newer technologies such as hydraulic hooks keeperless hooks pin load cells and more For more information please refer to document 115 124 00 Trade in Program on our website or give us a call info onboardsystems com ONBOARD SYSTEMS 7 through customs such as UPS FedEx DHL etc If you choose to
10. send the package via an airline or other freight carrier that does not typically provide custom clearing services one of our brokers will clear the package Shipping Instructions through customs and we will invoice you for any fees that may occur The closest Before you send us a hook for service or y y ort of entry to Onboard Systems is Port credit please be sure to generate an RMA P y Al a land O PDX T dit t number from our website or you can call us and Oregon PDX To expedite customs clearance please note one of the following to get one Box up your cargo hook securely toms brok kage depend and make sure that the RMA number is Soe ne OSE o R the U t of entry included on the box and in the transit O ie paperwork and send it to PORTLAND OREGON PDX Always at Your Service Onboard Systems Phone 1 503 287 9577 Attn Your RMA Number Fax 1 503 287 9672 13915 NW 3rd Court Vancouver WA 98685 USA ALL OTHER US PORTS OF ENTRY Phone 1 360 546 3072 Norman G Jensen Phone 1 206 248 0506 Fax 1 206 248 3075 For fastest international service please use a freight carrier that can clear the package A Our Upgrade Program lets you exchange old technology for new technology For example our redesigned Onboard Weighing Systems feature stainless steel bodies improved sealants removable bushings and improved electrical harnesses for greater durability On the right is an example of an original
11. t these services performed for you Pricing Please visit our website to get a copy or give us a call Our Cargo Hook Overhaul Kits will greatly reduce the hassle of overhauling your cargo hook by saving you time and money Here are some of the parts in our TALON MC Keeperless Cargo Hook Overhaul kit P N 212 011 00 www onboardsystems com 1 360 546 3072 Worldwide 1 800 275 0883 Toll Free US amp Canada info onboardsystems com 12 ONBOARD SYSTEMS Compare Your Options OVERHAUL SERVICES Disassembly Inspection Non destructive lesting Check for Service Bulletins Cleaning amp Lubrication Replace worn parts Refinishing HH HH Reassembly Perform ATP VALUE ADDED SERVICES WS Genuine Factory Parts Fixed Pricing for Overhauls Exchange Pool WS Expedited Exchange Service Upgrades amp Trade ins WM Service Warranty L 4 Possibly Upon Request A Possibly v Possibly Upon Request Possibly Possibly Possibly Possibly Possibly FACTORY QUALIFIED DO IT SERVICE REPAIR FACILITY YOURSELF HH N A N A N A WWW ONBOARDSYSTEMS COM Z CONBOARD SYSTEMS I N T E R NATIONAL LIFT WITH CONFIDENCE www onboardsystems com 1 360 546 3072 Worldwide 1 800 275 0883 Toll Free US amp Canada info onboardsystems com
12. tes for service work When you send your cargo hook equipment to Onboard for overhaul our highly trained factory tech nicians will restore it to like new condition The electrical release har ness and mechanical release cables should not be included as they can be damaged during shipping Our standard overhaul service includes Factory Overhaul all recommended procedures listed in the service manual or component maintenance manual including WS Disassembly inspection clean ing lubrication and reassembly WS Replacement of all threaded fasteners bearings and bushing springs included in our overhaul kits WS Non destructive inspection and testing NDT of structural components Replacement of worn or cor roded parts WM Performing any outstanding Service Bulletin compliance as required Refinishing Acceptance Test Procedures ATP www onboardsystems com 1 360 546 3072 Worldwide 1 800 275 0883 Toll Free US amp Canada Onboard Weighing Systems Due to the complexity of these prod ucts Onboard Weighing Systems are not field serviceable and must be returned to the factory for service Depending on the age and condition of your equipment we will overhaul repair or upgrade your equipment Please refer to your owners manual for more information refer to doc ument 165 003 00 Repair Depart ment Pricing for a list of services and pricing Exchange units are also offere
13. ued for your equipment and bring it into compliance during the overhaul process Make sure that your repair facility has reviewed the user manuals and any safety bulle tins for your cargo hook and that they are installing the appropriate replacement parts Manuals can be 1 800 275 0883 Toll Free US amp Canada Qualified Repair Facility accessed 24x7 at the Onboard Sys tems website and certified parts can also be ordered online Refinishing To protect your cargo hook from corrosion and wear damaged finishes and coatings on exposed parts must be touched up or reap plied Common applications include alodine and zinc chromate primer Other services that may be required to overhaul your hook include passivation treatments and abrasive blasting Be sure that your service center can perform these services info onboardsystems com ONBOARD SYSTEMS 9 Acceptance Test Procedure Service Warranty Your cargo hook will not be able to go back When it comes to external load operations into service until it passes all of the Accep your cargo hook is an essential component tance Test Procedures ATP outlined in for the success of your loadwork missions the service manual so itis important to and is usually a source of significant reve make sure that your service center has the nue for your business For your own peace equipment needed to perform the ATP If of mind it is important to work with a your servi
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