Factory Brochure
Contents
1. 4016 Quartz Drive Santa Rosa CA 95405 Phone 707 539 9003 GeneratorJoe pam A E Email sales generatorjoe NET Web www generatorjoe NET Cummins Power Generation is a subsidiary of Cummins Inc Onan is a registered trademark of Cummins Inc WARNING Backfeed to utility systems can cause electrocution or property damage Do not connect to building electrical except through approved device and after building main breaker is opened 2001 Cummins Power Generation Specifications subject to change without notice A 1443 10 012. C Derating power output will decrease 3 5 for each 1000 ft 305 m above sea level and 1 for each 10 F 5 5 C increase in ambient temperature above 85 F 29 C e 290 Ib 132 kg Weight Size e Length 33 6 in 853 mm Width 22 2 in 563 mm Height 16 7 in 425 mm and Sound e 60 Hz 69 dB A at 10 ft 3 m typical installation full load Level 4016 Quartz Drive Santa Rosa CA 95405 Phone 707 539 9003 GeneratorJoe na oe seein Email sales generatorjoe NET Web www generatorjoe NET Standard i Features Accessories Basic Dimensions B CONNECTION i REMOTE CABLE i CONNECTION p AG OUTPUT CONNECTION GASOLINE SUPPLY AND RETURN 5 16 Electronic Fuel Injection EFI for clean smooth running under all conditions Electronic governor Onan Performer OHV engine Pressurized Thru Flow cooling system 4 point mounting system with coil spring vibration isolators Universal mounting tray with structural capability to support the genset in commercial mobile applications Integral USDA Forest Service approved spark arrestor muffler Integral control box Instant one touch stop switch Electronic ignition Self diagnostic capability Hour meter Remote control start stop rocker switch part 300 5331 Remote control with start stop switch and hour meter part 300 5332 Remote control with start stop switch and DC voltmeter part 300 5333 Remote control plug and wire h
3. Gasoline sidedraft throttle body Remote mount electronic fuel pump with positive fuel shutoff 45 psi maximum fuel lift 3 ft 0 9 m Combustion air volume 60 Hz 18 9 ft min 0 53 m min at 2880 r min Typical fuel consumption Gasoline Gal hr L hr No load 0 42 1 6 Half load 0 73 2 8 7 0 HGJAD Design Onan revolving field AC 2 pole self excited two bearing design Insulation system and temperature rise Meets requirements of NEMA MG 1 and CSA C22 2 No 100 motors and generators Cooling Direct drive centrifugal blower cast aluminum housing for excellent heat transfer Rotor Laminated electrical steel assembly press fitted to shaft balanced heavy insulated copper wire windings optimized air gap for improved waveform and motor starting class 200 magnet wire No load full load 1 7 2 0 Frequency regulation Voltage regulation Hydraulic pump Starting system Remote 12 V negative ground automotive type starter with steel pinion and ring gear automatic start disconnect connector for remote start cable start stop rocker switch mounted on set control Ignition system Electronic magneto type with resistor plugs Lubrication Full pressure positive displacement lube oil pump spin on full flow lube oil filter low oil pressure shutdown dipstick Cylinder crankcase Alloy aluminum with iron cylinder liners cast into the block aluminum oil base Cylinder head Aluminum o
4. Commercial Mobile Power m CMM EFI 7000 GenSet Gasoline 7 kW 60 Hz Commercial Mobile Power m 4016 Quartz Drive Santa Rosa CA 95405 Phone 707 539 9003 Fax 707 539 5212 Email sales generatorjoe NET Web www generatorjoe NET Commercial First EFI Electronic Fuel Injection GenSet in its Class GenSet e EFI Provides Improved Hot and Cold Start Capability e Integrated Hydraulic Pump Option Pictured e Quietest and Lowest Vibration GenSet in Its Class e Integrated Housing Design e Enclosed Muffler for Ease of Installation e Self Diagnostic Capability to Simplify Troubleshooting e Runs Two ACs With Power to Spare e Digital Regulation for Voltage Stability as Loads Change e Electronic Governor for Voltage Stability and Frequency Control e 2 Year Limited Warranty 5 Year Drive Warranty Models and Rati ngs Model Fuel Hz Watts Voltage Amps PF Phase Circuit Breaker 7 HGJAD 2139A Gasoline 60 7000 120 58 3 1 0 1 2 pole 30A 7 HGJAD 2244A Gasoline 60 7000 120 58 3 1 0 1 2 pole 30A 7 HGJAD 2141A Gasoline 60 7000 120 240 29 2 1 0 1 2 pole 30A 7 HGJAD 1910A Gasoline 60 7000 120 240 29 2 1 0 1 2 pole 30A 7 HGJAD 2143A Gasoline 60 7000 120 240 16 8 1 0 3 3 pole 18A Hydraulic pump standard Must order fuel return kit with genset See F 1106 Onan Commercial Mobile Accessories and Service Support Catalog All 60 Hz models operate at 2880 r min Ratings apply to altitudes up to 500 ft 152 4 m 85 F 29 4
5. arness 10 ft part 338 3489 01 30 ft part 338 3489 02 Remote harness 300 4946 pigtail harness to connect to sealed remote connector Battery 12 V 380 cold cranking amps at 0 F 18 C part 416 0579 dry Underfloor mounting kit part 405 6699 Installation template part 539 2057 Tailpipe kit 22 in part 155 3481 01 26 in part 155 348 1 02 FUEL PUMP ELECTRICAL CONNECTIONS f HYDRAULIC ee PUMP OPTION FUEL DOOR 33 59 853 4 i 2 SEALTITE BARB FITTINGS FITTING OWL DAAIN FLITER EA he as x wal a ez J r vi F k i Feo P 5 Pal MOUNTING HOLES 4X Battery charging 10 amps Remote disable continuous stop Start and run without AC output engine run only Enclosed muffler provides noise reduction and ease of installation Sound attenuated housing Waterproof remote connector Heavy duty solenoid shift starter Long life fuel filter Spin on full flow oil filter Low oil pressure protection Overspeed underspeed protection Low power factor field overcurrent protection Digital voltage regulation Hydraulic pump standard on some models 36 in generator output leads Exhaust tube straight with flanged end 3 in part 155 2610 7 in part 155 2424 12 5 in part 155 2610 01 Exhaust elbow tight radius 90 to route exhaust through cutouts part 155 3439 Fuel system kit for Ford truck F350 450 550 cab chassis part 54 1 0671 Fuel sy
6. ributor Dealers stock and sell commonly used Onan GenSet maintenance parts accessories and products plus operator manuals and literature on current Onan GenSets They can help you select and install the right genset or accessories on older models or provide answers to questions on proper operation and maintenance procedures MANUALS Installation and operators manuals are shipped with the genset To obtain additional copies or other manuals for this model see your Cummins Onan Distributor Dealer and request the following part numbers Operators Manual 983 0102 Parts Manual 983 0202 Service Manual 983 0501 and Installation Manual 983 0601 Tested at extremes of temperature 20 F to 120 F for starting and operation Tested installed Tested with commercial loads Tested in high humidity conditions Tested in salt spray conditions Tested in heavy air borne dust conditions Field Test Program This generator set meets exhaust emissions regulations for U S EPA Phase 2 and California MY 2002 MY 2005 for small off road engines This generator set was designed and manufactured in facilities certified to ISO 9001 A WARNING Do not use this genset on a boat Such use may violate U S Coast Guard regulations i and can result in severe personal injury or REGierERen death from fire explosion electrocution or d 7 Ta ISO 9001 carbon monoxide poisoning l Contact your Distributor Dealer for more information
7. stem kit for GM truck Silverado cab chassis part 541 0672 Fuel system kit for Ford van Econoline E250 E350 part 541 0673 Basic universal fuel pump kit customer must supply pressure hoses SAE J30 R9 clamps etc part 147 0870 02 EXHAUST CUTOUT 10MM HOLE FOR TAILPIPE HANGER 1 AIR INLET oiL AREA J AR CUTLET I AREA I EXHAUS I CONECTION EXHAUST a CUTOUT a an EXHAUST CUTOUT BOTTOM VIEW This outline drawing is provided for general reference only and is not intended for design or installation For more information see installation manual or obtain outline drawing 500 3449 and wiring diagram from your Distributor Dealer 2001 Cummins Power Generation Specifications subject to change without notice A 1443 10 01 Engine Detail Alternator Detail GenSet Detail 2001 Cummins Power Generation Model Onan Performer OHV EH65V gasoline engine Design 4 cycle OHV 90 degree V Twin Cylinders 2 Bore 80 mm Stroke 65 mm Displacement 39 8 in 653 cm Compression ratio 8 1 Oil capacity 2 0 qt 1 9 L including filter Power max at 2880 r min 14 0 hp Cooling Centrifugal blower generator mounted for high effectiveness pressurized system vertical flow Cooling air volume 60 Hz 500 ft min 14 2 m min at 2880 r min Air flow includes engine generator and control cooling air flow Fuel System Replaceable dry element air cleaner
8. verhead valve removable Full load 1 22 4 6 Stator Laminated electrical steel assembly skewed for improved waveform class 200 quadrature wire with 70 more insulation over comparable gensets Excitation Capped digital voltage regulation DC Brushes Electrographic long life Bearing Double sealed prelubricated ball bearings Constant load 1 7 1 7 Fixed displacement gear pump 1 8 Gal min at 2500 psi GeneratorJoe Specifications subject to change without notice 4016 Quartz Drive Santa Rosa CA 95405 Phone 707 539 9003 Fax 707 539 5212 Email sales generatorjoe NET Web www generatorjoe NET A 1443 10 01 Warranty Policy After Sale Support Standards and Testing The ONAN limited warranty covers virtually everything except routine maintenance for the first two years that you own your generator set or the first 2 000 hours of operation whichever comes first five years on drive system In addition it includes a free 90 day adjustment policy which provides that Onan will make minor adjustments to your new genset during the first three months you own it free of charge For complete Onan limited warranty details see your certified Onan Distributor Dealer EASY TO LOCATE CERTIFIED ONAN SERVICE AND PARTS DEALERS Onan has the largest and best trained worldwide certified Distributor Dealer network in the industry offering on time parts and service and installation assistance Cummins Onan Dist
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