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- Bil-Jax

1. Strobe TITI Main Motor Controller Aux Motor Controller 00272 Battery Cable Kit 00943 Battery Cable Kit Drive amp Set 200 A Fuse 200 A Fuse rN or Contactor Drive amp Set Manifold A wa Lights Di me Du Main Pump Aux Pump Boom Down Motor Motor Recpticle Relay NC Outrigger i Switches Elec Brakes eal o 126 HAULOTTE GROUP 3 SCHEMATICS 3632T HTT 13 ELECTRICAL WIRE HARNESS P1 STANDARD Replacement A 00082 i 35 24 OOOOOOOOOOOO OOOOOOOOOOO 8 12 1 16120 8 15 22 23 9 110 Main Motor Controller 100 i iO poi i ie imi A2 A1 Contactor 200 A Fuse pe Die Main Pump Motor 127 HAULOTTE GROU
2. 5 eo 5 29 lt oc E Qo 2 gt y y LLI 2 O E 30 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY AUSTRALIA ITEM NO PART NUMBER DESCRIPTION A 00170 Tongue Tube 01 10 0163 5 Amp Battery and Battery Charger B07 06 5865 Strap Mount Break Away 02 0062 Brake Away Switch 0096 0103 Screw Hex Head Cap M8 x 140 0096 0104 Flat Washer M8 0096 0040 Hex Nut with Nylon Insert M8 0096 0004 Screw Hex Head Cap M6 x 25 0096 0039 Hex Nut with Nylon Insert M6 A 03692 Harness Australian Trailer Lights 10 0239 Grommet Marker Light 10 0297 Marker Light Red B22 00 0074 Hand Brake Assembly A 00192 Brake Lever Replaces A 00167 Effective 2006 A 02177 Brake Bracket 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 B04 06 0033 Flat Washer Not Shown B36 00 0088 Pin Clevis Not Shown 0090 0144 Pin Cotter 3 32 x 3 4 Not Shown Replaces B36 00 0089 Effective 2006 B40 00 0040 Safety Chain 0096 0186 Screw Hex Head Cap M12 x 160 0096 0076 Flat Washer M12 0096 0042 Hex Nut with Nylon Insert
3. 7156000 7190000 1 1 EE 1590007 Ow 94015 exons young eg 1 eng i eg Jep uoisuaix3 5900515 150 HAULOTTE GROUP 3 SCHEMATICS HYDRAULIC SCHEMATIC DESCRIPTION ITEM NO PART NUMBER 02 15 0470 Pump Gear 2 0 Rev 2 15 0471 Motor 24 Volt DC 3KW 3300 rpm 02 15 0472 Pump Hand 5cc Pump 02 14 0091 Valve Check 02 15 0480 Strainer Suction B02 15 0501 Filter 8 Housing B02 00 0070 Filter Replacement B02 14 0094L Valve Prop B02 14 0095 Coil Prop 2 14 0111 Valve Relief Set at 3000 psi 2 14 0109 Valve Outrigger Pump 2 14 0113 20 Volt DC B02 14 0089 Valve Check Outrigger Pump 2 14 0112 20 Volt DC 2 14 0110 Valve Check PO B02 14 0099 Valve Cart Rotate B02 14 0097 Valve Relief 800 psi Rotate B02 14 0114 Valve Flow Control B02 14 0098 Valve Shuttle B02 14 0108
4. A 00198 Tail Light Kit 10 0239 Grommet Marker Light 10 0297 Marker Light Red 00 0017 Safety Chain Assembly 0096 0186 Screw Hex Head Cap M12 x 160 0096 0076 Flat Washer M12 0096 0042 Hex Nut with Nylon Insert M12 B12 00 0066 B12 00 0068 2in Ball Coupler 2 5 16in Ball Coupler Option Not Shown MNI N 0090 0878 Screw Hex Head Cap 5 8 11 X 4 3 4 0090 0425 Flat Washer SAE 5 8 0090 0194 Hex Nut with Nylon Insert 5 8 1 1 0096 0026 Screw Hex Head Cap M12 x 130 0096 0042 Hex Nut with Nylon Insert M12 A 00185 Tape Non Skid 7 x 5 3 4 0O O N B N 27 m e gt m y y LLI 2 O E DETAIL D 2 28 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY CE ITEM NO PART NUMBER DESCRIPTION A 03610 Tongue Tube A 03642 Side Shim A 04662 Coupler Replaces A 03616 Effective 2007 B10 00 0157 Dampner Not Shown B10 00 0147 Head Lock Not Shown 0096 0122 Screw Hex Head Cap M12 x 150 0096 0026 Screw Hex Head Cap M12 x 130 0096 0042 Hex Nut with Nylon Insert M12 A 03633 Side Marker Light Amber 0096 0123 Screw Hex Head Cap M6 x 90 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut
5. 160 HAULOTTE GROUP 3 SCHEMATICS A 00938 HYDRAULIC HOSE LAYOUT FOR DRIVE amp SET OPTION ITEM NO PART NUMBER DESCRIPTION B02 01 0353 8 x 28 Hydraulic Hose B02 01 0347 6 x 80 Hydraulic Hose B02 01 0348 6 x 90 Hydraulic Hose B02 01 0370 6 x 90 Hydraulic Hose B02 01 0355 6 x 69 Hydraulic Hose B02 01 0356 6 x 69 Hydraulic Hose B02 01 0357 6 x 26 Hydraulic Hose B02 01 0358 6 x 26 Hydraulic Hose B02 01 0416 4 x 16 Hydraulic Hose B02 01 0417 4 x 73 Hydraulic Hose B02 01 0373 4 x 30 Hydraulic Hose B02 02 0259 6 MORFS 4 6 MORB STRAIGHT B02 02 0285 6 MORFS 4 10 MORB 90 B02 02 0260 6 MORFS 4 6 MORB 90 B02 02 0287 4 MORFS 4 4 MORB STRAIGHT B02 02 0288 4 MORFS 4 4 MORB 90 B02 02 0289 4 MORFS 4 4 MORFS 4 MORFS TEE B02 02 0301 M14 6 MORFS 90 B02 02 0302 M18 8 MORFS 90 CO 14 1001 41 41 41 41 1 41 41 11 4 41 4 161 3 SCHEMATICS z O E D E Lu 0 gt O LL 0 I E E d O o E gt o o e Q lt HAULOTTE GROUP Y Female Spade Amp FM Conn 770520 1 A 00939 Rev L 000000000000 00000000000 43 000000000000 Splice group of wires together and seal Splice group of wires together and seal
6. A B01 09 0092 2 Pos Female Housing 01 09 0109 2 Pos Male Housing C B01 09 0129 6 Pos Male Housing Boom Ya Female Spade switch Nc 18 3 D B01 09 0091 Female Terminal LE E B01 09 0110 Male Terminal Boom Down Switches F B01 09 0093 Cable Seal 145 5 Driver s Front LF 120 Driver s Rear LR 145 Pass Front RF 120 E Splice group of wires 4054 Pass Rear RR 5 EH Part Number together and seal Rev Label m E Label all wires 135 HAULOTTE GROUP 3 SCHEMATICS A 00720 OUTRIGGER COIL CONTINUOUS ROTATION WIRE HARNESS Cables SJO Or Equivalent Strip all wires 3 Oil Resistant Splice group of wires 86 together and seal 1 09 0092 2 Pos Female Housing Driver s Front LF B B01 09 0128 6 Pos Female Housing 01 09 0091 Female Terminal D B01 09 0093 Cable Seal 56 Driver s Rear LR 86 Pass Front RF Plug F with 12010300 Cavity Plug f Joelg BL g r 3 18ga Black Oil Resistant Ya Female Spade 136 3 SCHEMATICS HAULOTTE GROUP 01 09 0146 Female Terminal B B01 09 014a Plug Black 35 Pin C B01 09 0092 2 Pin FM Housing B01 09 0091 FM Term B0
7. Level Sensor Y I B01 09 0127 4 Pin Housing B01 09 0110 Male Terminal B01 09 0093 Wire Seal 10 Loom A 00726 110 VOLTS AC TRAILER TO TOWER WIRE HARNESS B01 09 0120 Male Terminal B01 09 0123 3 Pos Male Housing B01 09 0121 Cable Seal Label 80 SJO Or Equivalent B01 09 0032 1 4 Female Spade Blue 139 HAULOTTE GROUP 3 SCHEMATICS A 00722 110 VOLTS AC TOWER TO PLATFORM WIRE HARNESS B01 09 0123 3 Pin Male Housing B01 09 0120Male Terminal B01 09 0121 Gray cable seal 466 2 en 14 3 SJO a or Equivalent 8 SJO B01 01 0194 GFI BOX TO TRAILER WIRE HARNESS B01 09 0123 3 Pin Housing 1 4 01 09 0120 Male Term 12 14ga Trailer B01 09 0121 Wire Seal i 110 B01 09 0114 3 Pin Housing B01 09 0119 Female Terminal B01 09 0121 Wire Seal 140 HAULOTTE GROUP 3 SCHEMATICS UK amp Europe Trailer Plug e Strip jacket 2 O Auto Warehouse autow co uk MP24 7 Pin Metal Plug c 11288548 01 09 0075 8 Pos plug B01 09 0076 Wedge B01 09 0100 Terminal 296 54 18 2 Jacket must tightened under Strain Relief i Splice amp Heat i I Splice amp Heat hrink Shrink Seal Shrink Seal Wires 18 8 SOOW Or Equivalent 54 18 2 1 Bike Bar Light 7 a Strip jacket 2 66 All Single Wires 18ga 25 i Heat Shrink TXL or Equivalent i Wire Put Each End of
8. gt N lt HAULOTTE GROUP Pin 34 36 18ga B01 09 0092 2 Pin FM Housing l B01 09 0091 FM Term B01 09 0093 Green Seal Ya Female Spade Ins Ya Female Spade Ins 8 C A C A B01 09 0123 3 Pos Housing B01 09 0110 Male Term B01 09 0093 Green Seal B01 09 0114 3 Pos Housing B01 09 0091FM Term B01 09 0093 Green Seal B01 09 0123 3 Pos Housing B01 09 0110 Male Term B01 09 0093 Green Seal B01 09 0136 2 Pin Plug B01 09 0080 Socket Terminal A 00716 B01 09 0080 Rev Socket Terminal Outrigger Ret Pos Outrigger Ext Pos Prop Valve Pos Prop Valve Neg Extend Sol Pos Retract Sol Pos A B01 09 0137 Wedge Rotate CW Pos Rotate CCW Pos Plat Level Up Plat Level DN B01 09 0114 3 Pos Housing Cavity Seal B01 09 0123 3 Pos Housing Cavity Seal B01 09 0114 3 Pos Housing Cavity Seal 134 HAULOTTE GROUP 3 SCHEMATICS A 00718 POWER WIRE HARNESS 12ga Red TXL Or Equivalent 32 Batt Pos O 5 16 Ring Terminal 12ga Black TXL Or Equivalent 32 A 00718 Rev Fill Strain Relief with RTV then put on cable clamp and wipe off excess gt Batt Neg O 5 16 Ring Terminal Bundle wires in 20 of loom Tape both ends if split loom is used A 00719 OUTRIGGER SWITCH CONTINUOUS ROTATION WIRE HARNESS All Cables SJO Or Equivalent 13 156 Strip to 8
9. 01 06 0053 Relay 24Volts DC 20 Amp with Mounting Bracket 0096 0125 Screw Hex Head Cap M5 x 16 0096 0126 Hex Nut with Nylon Insert M5 01 06 0058 Contactor 24 Volts DC 0096 0113 Screw Hex Head Cap M4 x 16 0096 0061 Washer Flat M4 0096 0073 Hex Nut with Nylon Insert M4 A 00287 GFI Mount Plate 0096 0002 Screw Hex Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 01 09 0029 Cord Grip Plastic 1 2 01 10 0046 Outlet Box Weather Tite 0096 0002 Screw Hex Head Cap M6 x 20 Not Shown 0096 0039 Hex Nut with Nylon Insert M6 Not Shown B01 09 0009 Cord Grip Aluminum 01 10 0332 Cover Screw Comes with Cover Gasket Comes with Cover A 00274 Gas Spring 0090 0920 Ball Stud 10MM 0090 0185 Hex Nut Self Locking 5 16 18 01 10 0331 Fuse Holder 01 10 0330 Fuse 200 Amp 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 A 00297 Motor Controller Replaces A 00255 Effective 2008 0096 0131 Screw Socket Head Cap M6 x 30 0096 0039 Hex Nut with Nylon Insert M6 75 E o O E 2 oc oc LL gt m LLI y y E LLI E oc lt O O oc E O 76 HAULOTTE GROUP 2 REPLACE
10. LL O E lt Lui I O 2 lt a gt I exous pou JepullAD eAug HAULOTTE GROUP pa Sel i ES E exous ByoNS JepullAD eAug 4041 JapullAD 152 HAULOTTE GROUP HYDRAULIC SCHEMATIC FOR DRIVE amp SET OPTION 3 SCHEMATICS ITEM NO PART NUMBER DESCRIPTION 40 B02 15 0515 Valve Pressure Relief 3000 PSI 41 B02 15 0516 Valve Cart NC 42A 8 42B B02 14 0092 Valve Check 43 B02 15 0518 Valve Cart NO 44 B02 15 0519 Valve Flow Control 45A 8 45B B02 15 0520 Valve Check 46 B02 15 0521 Orifice 1 0 mm 47A 8 47B B02 15 0522 Valve Directional 48 B02 15 0523 Valve Prop NO 49 B02 15 0525 Coil 20 Volt DC Deutsch Connector 50 B02 15 0524 Coil 20 Volt DC Deutsch Connector Prop valve 51 A 00930 Cylinder Brake Release B02 13 0157 Seal Kit For A 00930 52 A 00906 Cylinder Drive and Set B02 13 0153 Seal Kit For A 00906 53 A 00915 Motor Hydraulic 121cc 54 A 00235 Auxiliary Pump B02 15 0529 Pump Gear 2 0cc Rev B02 15 0528 Motor 24 Volt DC 3KW 3300 rpm 153 HAULOTTE GROUP 3 SCHEMATICS A 00182 HYDRAULIC HOSE LAYOUT TRAILER 360 CONTINUOUS
11. 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 A 00175 Hydraulic Cover 0096 001 1 Screw Hex Head Cap M8 x 25 0096 0067 Nut Clip M8 A 00932 Manifold Cover 0096 0067 Screw Hex Head Cap M8 x 25 0096 001 1 Nut Clip M8 5 60 00 00 57 gt LAR N WN e gt R XA DS lt LO HAULOTTE GROUP BRAKE AND AXLE ASSEMBLY FOR DRIVE amp SET OPTION ANSI 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION 1 A 00928 Manifold 0096 001 1 Screw Hex Head Cap M8 x 25 A 00100 Base Weldment A 00143 Fender 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 A 05119 Axle Replaces A 00119 Effective 2008 B10 00 0049 Brake Drum and Wheel Hub Assembly B10 00 0047 Brake Assembly Left Driver Side Replaces B10 00 0042 Effective 2008 B10 00 0048 Brake Assembly Right Passenger Side Replaces B10 00 0043 Effective 2008 B40 00 0035 Brake Cable Hydraulic Surge Brake A 05119 E Axle Electric Brakes A 00223 Cable Parking Brake Electric Surge Brake 0096 0034 Screw Hex Head Cap M16 x 40 0096 0050 Flat Washer M16 0096 0044 H
12. A 01408 Solenoid Bracket A 00410A Solenoid Assembly 24Volt A 00410 Solenoid 24Volt Continuous Duty 1 8 1 1 1 1 4 1 3 6 6 1 4 4 1 1 1 1 4 8 8 1 1 1 1 2 2 2 2 2 1 3 3 2 1 2 1 00 0170 Wire Casing Not Shown o al 01 09 0092 Connector Assembly 2 Female Not Shown 01 09 0091 Terminal Female 16 18 Gauge Not Shown B01 09 0093 Seal Wire 16 18 Gauge Green Not Shown B39 00 0020 Spring Tension 0090 0144 Pin Cotter 3 32 x 3 4 0096 0074 Screw Hex Head Cap M4 x 20 0096 0073 Hex Nut with Nylon Insert M4 ID 167 168 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT IC ENGINE GENERATOR MOTOR MOUNT ASSEMBLY ITEM NO PART NUMBER DESCRIPTION A 01407 Motor 9 HP Tapered Shaft A 00406 Generator 3600 rpm 60 Hz A 01406 Generator Cap A 01410 Tray B20 00 0006 Mount Ring 07 10 1263 Tube 375 x 049 x 750 B20 00 0007 Mount Bushing 07 06 5198 Plate 0096 0085 Screw Hex Head Cap M6 x 60 0096 0077 Flat Washer M6 Large 0096 0076 Flat Washer M12 Large 0096 0039 Hex Nut with Nylon Insert M6 Choke Arm Part of Engine B20 00 0018 Wire Choke Linkage 051 gauge B39 00 0020 Spring Tension B20 00 0017 Fuel Filter Inline 1 4 i
13. m HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY CE ITEM NO PART NUMBER DESCRIPTION 1 A 03601 Base Weldment 2 A 05618 Axle Replaces A 03618 Effective 2007 B10 00 0156 Brake Cable B10 00 0158 Balance Bar B10 00 0148 Drum 0096 0149 Hex Nut M8 B10 00 0149 Hub Cap Not Shown B10 00 0150 Bearings Not Shown B10 00 0151 Brake Shoes Not Shown B10 00 0152 Brake Spring Not Shown B10 00 0153 Brake Adjuster Not Shown B10 00 0154 Brake Expander Not Shown A 05617 Wheel Assembly Replaces A03617 Effective 2007 N A B10 00 0155 Lug Nut 0096 0034 Screw Hex Head M16 x 40 0096 0050 Flat Washer M16 0096 0044 Hex Nut with Nylon Insert M16 0096 01 14 Hex Nut M10 A 03640 Rod Threaded M10 X 1 5 X 92in A 00932 Manifold Cover 0096 0067 Screw Hex Head Cap M8 x 25 0096 001 1 Nut Clip M8 A 00151 2 Fender Mount Right A 00151 1 Fender Mount Left A 00143 Fender 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00175 Hydraulic Cover 0096 001 1 Screw Hex Head Cap M8 x 25 0096 0067 Nut Clip M8
14. A 01425 Cover 0096 0014 Screw Hex Head Cap M10 x 20 A 01428 Gas Tank Steel A 01434 Filler Cap Vented for Steel Tank 2 02 0291 Fitting 90 4 MNPT 4 4 FMNPT Brass 2 04 0116 Valve Ball 1 4 HB x 1 4 MBV 2 00 0063 Hose Clamp 4 B20 00 0021 Fuel Line 1 4 Inch A 01437 Pad Cover 0096 0068 Screw Flat Head Socket Cap 10 x 45 0096 0041 Hex Nut with Nylon Insert M10 A 01405 Air Filter Cover 0096 0010 Screw Hex Head Cap M8 x 20 0096 0067 Nut Clip M8 A 01407 Motor 9 HP Tapered Shaft A 00406 Generator 3600 rpm 60 Hz A 01406 Generator Cap A 01410 Tray A 01421 Pad 0096 0092 Screw Flat Head Socket Cap M10 x 30 0096 0041 Hex Nut with Nylon Insert M10 2 02 0181 Fitting Engine Oil Drain Not Shown 2 01 0001 Hose Hydraulic 4 15 0 inch 2 02 0182 Fitting Cap Hex 4 4 A 01420 Bracket 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 B01 06 0053 Relay 24 VDC 20 Amp 0096 0125 Screw Hex Head Cap M5 x 16 0096 0126 Hex Nut with Nylon Insert M5 A 00419 Mount Solenoid 0096 0017 Screw Hex Head Cap M10 x 30 0096 0041 Hex Nut with Nylon Insert M10 0096 0047 Washer Nylon M10
15. A 04668 Side Marker Light Bracket A 00046 Grommet 1 5 x 125 x 1 75 A 03633 Side Marker Light Amber 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 0096 001 1 Screw Hex Head Cap M8 x 25 0096 0067 Nut Clip M8 A 02860 Spare Tire Kit Not Shown 55 m lt E LLI DETAIL A FOR CLARITY HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY AUSTRALIA ITEM NO PART NUMBER DESCRIPTION A 00100 Base Weldment A 05119 E Axle Electric Brake B08 02 0031 Wheel Assembly B08 02 0004 Tire B32 00 0016 N IN Hub Cap Not Shown 0090 1075 Lug Nut 0096 0034 Screw Hex Head M16 x 40 0096 0050 Flat Washer M16 0096 0044 Hex Nut with Nylon Insert M16 A 00143 Fender A 00151 1 Fender Mount Left A 00151 2 Fender Mount Right 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00176 Cable Bracket Mount 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00184 Equalizer Bracket A 00187 Cable Assembly Parking Brake A 00223 Cable Assembly Parking Brake
16. A 04668 Side Marker Light Bracket A 00175 Hydraulic Cover A 00143 Fender 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 A 05618 Axle Replaces A 03618 Effective 2007 B10 00 0156 Brake Cable B10 00 0158 Balance Bar B10 00 0148 Drum 0096 0149 Hex Nut M8 A 05617 Wheel Assembly Replaces A03617 Effective 2007 0090 1075 Lug Nut N 0096 0034 Screw Hex Head Cap M16 x 40 0096 0050 Flat Washer M16 0096 0044 Hex Nut with Nylon Insert M16 A 04666 Cable Brake Mount 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 0096 0114 Hex Nut M10 0096 0093 Flat Washer M10 Large O D 0096 0046 Flat Washer M12 INI I O 03640 Rod Threaded M10 X 1 5 X 92in A 00930CE Cylinder 0096 0004 Screw Hex Head Cap M6 x 25 0096 0039 Hex Nut with Nylon Insert M6 A 03672 Pivot Bolt Mount A 03667 Brake Release Bracket A 03668 Brake Cylinder Mount CE A 03669 Bolt Shoulder M12 x 55 0096 0046 Flat Washer M12 0096 0093 Flat Washer M10 Large O D 0096 0041 Hex Nut with Nylon Insert M10 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 A
17. gt lt I gt lt oc Z tc LL E lt n tc LL o lt O O lt 2 O lt m2 Ozw 4D 104 10N ES 42211114 NOLLDNN4 TOHINOO V i NOLING G33dS V NMOG Jj 20 HAULOTTE GROUP 1 DECAL REPLACEMENT LANGUAGE DECALS FOR PLATFORM CONTROL BOX PART NUMBER DESCRIPTION B06 01 4041 DE Decal Kit Plattorm Controls German B06 01 4041 DU Decal Kit Platform Controls Dutch B06 01 4041 FC Decal Kit Platform Controls French Canadian B06 01 4041 FR Decal Kit Platform Controls French European 06 01 4041 Decal Kit Platform Controls Italian B06 01 4041 KO Decal Kit Plattorm Controls Korean B06 01 4041 RU Decal Kit Plattorm Controls Russian B06 01 4041 SP Decal Kit Platform Controls Spanish B06 01 4041 SW Decal Kit Plattorm Controls Swedish 4 41 41 41 41 41 41 4 Note The image of the control box is provided to reference where the appropriate overlay decals should be placed 21 2 Lu Lu a tc E lt O x a oc E 2 oc LL lt a E m 0 oc a oc LL 0 a lt 2 o 2 lt HAULOTTE GROUP m25 oze 15
18. 00 0493 Decal Caution Latch Jack Brake B06 00 0550 Decal Warning Unhitch To Operate NI NI NIN N em B06 00 0405 Decal Warning Hand Pinch Point B06 00 0521 Decal Danger Tip Over Hazard 00 0404 Decal Warning Outrigger Crush Foot 00 0482 Decal Danger Electrocution B06 00 0037 Decal Lubricate Semi Annually B06 00 0506 Decal Notice Emergency Lower B06 00 0477 Decal Warning Fork Lift Use B06 00 0542 Decal Warning Maximum Tow Speed 65 B06 00 0496 Decal Caution Generator Plate Maximum 200 B06 00 0478 Decal Notice AC Power Connection 00 0543 Decal Warning Crush Hazard B06 00 0505 Decal Danger Main Instruction Hazard Base B06 00 0468 Decal Warning Ground Operating B06 00 0484 Decal Danger Battery Charger Instruction 00 0034 Decal Danger Battery Charger Safety 00 0495 Decal Caution Compartment Access B06 00 0504 Decal Notice Emergency Hand Pump B06 00 0503 Decal Notice Handle Applications 00 0068 Decal Notice Low Foam Hyd Oil B06 00 0494 Decal Notice Contains Hazardous Material B06 00 0541 Decal Caution Manual Rotate Retract B06 00 0481 Decal Caution Transport Latch
19. 0096 0067 Nut Clip M8 NIN A 00175 Hydraulic Cover 0096 0011 Screw Hex Head Cap M8 x 25 A 0096 0067 Nut Clip M8 A 63 DETAIL FENDER MOUNT ATTACHMENT HAULOTTE GROUP 2 REPLACEMENT PARTS DRIVE MOTOR ASSEMBLY FOR DRIVE amp SET OPTION ITEM NO PART NUMBER DESCRIPTION A 00100 Base Weldment A 00906 Cylinder A 00901L Mount Weldment Driver Side Hydraulic Surge Brake A 00950L Mount Weldment Driver Side Electric Surge Brake A 00901R Mount Weldment Passenger Side Hydraulic Surge Brake A 00950R Mount Weldment Passenger Side Electric Surge Brake A 00908L Fender Mount Rear Driver Side A 00908R Fender Mount Rear Passenger Side 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00927 Pin with Head 75 X 3 25 A 00017 Pin Retainer 75 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00907 1 Fender Mount Left A 00907 2 Fender Mount Right 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00927 Pin with Head 75 X 3 25 A 00017 Pin Retainer 75 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 0096 0016 Screw Hex Head Cap M1
20. HAULOTTE GROUP COUNTER WEIGHT ASSEMBLY ANSI 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION A 00200 Turntable Weldment A 00270 Counterweight A 00285 Light Bracket Weldment 0096 0002 Screw Hex Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 0096 0032 Screw Hex Head Cap M16 x 30 0096 0065 Screw Hex Head Cap M20 x 80 0096 0045 Hex Nut with Nylon Insert M20 PO IN A 00210 Tail Light Kit B01 10 0240 License Plate Lamp B01 10 0235 Tail Light B01 10 0236 Grommet Tail Light 01 10 0238 Marker Light Red 10 0239 Grommet Marker Light NINININI I IGININI 89 HAULOTTE GROUP 2 REPLACEMENT PARTS COUNTER WEIGHT ASSEMBLY CE amp AUSTRALIA ITEM NO PART NUMBER DESCRIPTION A 00200 Turntable Weldment A 00270 Counterweight A 03621 Light Bracket 0096 0065 Screw Hex Head Cap M20 x 80 0096 0045 Hex Nut with Nylon Insert M20 0096 0032 Screw Hex Head Cap M16 x 30 A 03622R Tail Light Right Side A 03622L Tail Light Left Side 0096 0002 Screw Hex Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 A 03609 Harness Tail Light to Tower A 00860 Spare Tire and Mount Kit Option A 03331CE Spare Tire Mount Weldme
21. m y y oc LL E lt l POSTERIOR VIEW B HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM ASSEMBLY ITEM NO PART NUMBER DESCRIPTION A 00449 Platform Assembly A 00450 Platform Weldment A 00465 Upper Control Box A 00931 Upper Control Box Drive amp Set Option A 00461 Upper Control Box Mount A 00466 Control Box Latch 0090 0679 Pop Rivet 5 32 x 250 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00475 Manual Storage Box A 00468 Manual Mount Plate A 00474 Cord Wrap Bracket 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 0096 0017 Screw Hex Head Cap M10 x 30 0096 0041 Hex Nut with Nylon Insert M10 A 00071 Pin 0 5 x 8 875 0090 0147 Cotter Pin 1 8 x 1 1 4 A 00028 Clevis Pin with Tension Lock A 00464 Mid Rail Tube A 00463 Mid Rail End 0096 0052 Screw Hex Head Cap M6 x 40 0096 0115 Screw Socket Head Cap M6 x 25 0096 0039 Hex Nut with Nylon Insert M6 A 02600 Tool Box Assembly Option A 02601 Tool Box A 02609 Cup Holder A 02610 Rear Brace 0096 0066 Hex Head Cap M10 x 60 0096 0041 Hex Nut with Nylon Insert M10 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040
22. y y E 2 O oc LL E lt SCREW 44 SCREW 47 SHOULD SPIN BY HAND 2 NOTE HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY CE ITEM NO PART NUMBER DESCRIPTION 1 A 00510 Telescopic Boom Tube Aluminum A 00522 Boom End Weldment 00031 Bearing Composite 1 00 x 1 25 x 1 00 0096 0020 Screw Hex Head Cap M12 x 30 0096 0042 Hex Nut with Nylon Insert M12 A 00027 Pin 75 x 5 25 A 00034 Pin Retainer 75 Flat Head 0096 0012 Screw Flat Head Cap M8 x 25 00 1 4 A AJOIN 0096 0040 Lock Nut M8 Not Shown o A 00553 Slave Cylinder B02 13 0131 Seal Kit For A 00553 B02 04 0095 Valve Counter Balance CABG LHN A 00601 Platform Pivot Weldment A 00033 Bearing Composite 50 x 625 x 75 A 00025 Pin 1 0x 6 5 A 00018 Pin Retainer 1 0 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00035 Pin 75 x 6 5 A 00017 Pin Retainer 75 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 0096 0015 Screw Socket Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 A 00606 L Snap Pin Left A 00606 R Snap Pin Right A 00608 Compression Spring A 00033 Bearing Com
23. B01 10 0348 IEC TO CONTINENTAL EUROPE B01 10 0382 IEC TO UNITED KINGDOM A 03691 220 VOLTS AC TRAILER TO TOWER WIRE HARNESS A 03690 220 VOLTS AC TOWER TO PLATFORM WIRE HARNESS A 00272 BATTERY LAYOUT A 00943 BATTERY LAYOUT FOR DRIVE amp SET OPTION A 00700 AIR LINE TO PLATFORM A 00701 WATER LINE TO PLATFORM HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC FOR DRIVE amp SET OPTION A 00182 HYDRAULIC HOSE LAYOUT TRAILER 360 CONTINUOUS ROTATION A 03182 HYDRAULIC HOSE LAYOUT TRAILER 700 ROTATION A 00269 HYDRAULIC HOSE LAYOUT BOOM A 00928 MANIFOLD FOR DRIVE amp SET OPTION A 00938 HYDRAULIC HOSE LAYOUT FOR DRIVE amp SET OPTION A 00939 OUTRIGGER COIL TO SWITCHES FOR DRIVE amp SET OPTION A 00947 MANIFOLD HARNESS FOR DRIVE amp SET OPTION A 00946 BRAKE SWITCH HARNESS FOR DRIVE amp SET OPTION 125 HAULOTTE GROUP 3 SCHEMATICS 3632T HTT 13 ELECTRICAL WIRE HARNESS ELECTRICAL iP Upper Control Box A 00465 Standard 1 06 Refers to thecoil number from the A 00931 Drive 8 Set Hydraulic Schemati IC Engine Option Engine Stop 140992 Load Cell Module A 00988 1 En Load Cell Starter Coil Engine Spark 1 Mad 1 White 3 Green 4 8 Loop Back Plug Replacement
24. D UE I 18ga 25 TXL or Equivalent Unless Otherwise Listed 1 Black x LH TL 0 Control Side Tail Light Pump Side i Tail Light B01 09 0032 Ya Female Spade B01 09 0032 Ya Female Spade 143 HAULOTTE GROUP 3 SCHEMATICS A 03644 SWITCH ASSEMBLY N O CE amp AUSTRALIA B01 09 0092 2 Pin Female Connector ci B01 09 0091 Female Terminal B01 09 0093 wire Seal Strip 1 Cut Wire 8 Brown 8 Blue Black amp Black Wh NC A 03647 SWITCH ASSEMBLY N C CE amp AUSTRALIA B01 09 0109 2 Pin Male Connector Sup Cut Wire 8 B01 09 0110 Male Terminal B01 09 0093 Wire Seal i Brown amp Blue i Black Black Wh NC A 00944 WIRE ASSEMBLY 100 VOLT 700 ROTATION CE amp AUSTRALIA 120 14 3 SJO A w Label Or Equivalent Part Rev B B 01 09 0114 3 Pos Housing B01 09 0032 1 4 Female Spade Blue B01 09 0121 Cable Seal B01 09 0119 Female Terminal 144 HAULOTTE GROUP 3 SCHEMATICS B01 01 0188 WIRE ASSEMBLY FUSE CE 8 12 overall Length 1 09 0001 Ring Terminal 12ga Wire 5 Amp Fuse B01 09 0036 Ya Female Spade B01 10 0352 WIRE ASSEMBLY CHARGER TO GFI B01 10 0352 Rev SO cable or Equivalent Current Voltage Rating 10amp 125 250VAC B01 10 0348 IEC TO GFI CONTINEN
25. Not Shown A 00982 Load Sense Weldment A 00033 Bearing Composite 50 x 625 x 75 HH fH fH fH JD fH fH JH FH KS 00 00 5 N 00109 00170 Tongue Tube D A 00155 Material Lift Storage Bracket A 00037 Ramp Short 0096 0003 Screw Flat Head Socket Cap M6 x 20 0096 0077 Flat Washer M6 0096 0039 Hex Nut with Nylon Insert M6 A 00156 Material Storage Clamp 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 0090 0552 Hex Nut with Nylon Insert M10 Key Ring Not Shown NIN 173 4 OPTIONAL EQUIPMENT HAULOTTE GROUP z O E lt E O I 174 HAULOTTE GROUP SWIVEL WITH 360 ROTATION 8 OPTIONAL EQUIPMENT ITEM NO PART NUMBER DESCRIPTION 1 A 00257 Swivel Hydraulic Electric 1A B02 13 0144 Seal kit 1B B02 16 0017 Hydraulic Pressure Kit A 00265 Slip Ring Mount A 00266 Slip Ring Collar 0096 0011 Cap Screw M8 x 25 0096 0040 Hex Nut Self Locking M8 0090 0040 Cap Screw 3 8 16 x 3 4 A 00290 Cover Stop Bracket 0096 0002 Cap Screw M6 x 20 0096 0039 Hex Nut Self Locking M6 A 00274 Gas Spring 0090 0920 Ball Stud 10MM 0090 0185 Hex Nut Self Locking 5
26. P1 DRIVE amp SET OPTION 3632T HTT 13 ELECTRICAL WIRE HARNESS P2 3632T HTT 13 ELECTRICAL WIRE HARNESS P3 3632T HTT 13 ELECTRICAL WIRE HARNESS P4 A 00153 MARKER AND TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS A 00198 MARKER AND TAIL LIGHT 700 ROTATION WIRE HARNESS A 00782 ELECTRIC BRAKE TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS A 00193 ELECTRIC BRAKE TAIL LIGHT 700 ROTATION WIRE HARNESS A 00210 TAIL LIGHT REAR WIRE HARNESS A 00714 PLATFORM WIRE HARNESS A 00716 PUMP AND CYLINDER WIRE HARNESS A 00718 POWER WIRE HARNESS A 00719 OUTRIGGER SWITCH CONTINUOUS ROTATION WIRE HARNESS A 00720 OUTRIGGER COIL CONTINUOUS ROTATION WIRE HARNESS A 00746 OUTRIGGER COIL AND SWITCH 700 ROTATION WIRE HARNESS A 00715 ANALOG WIRE HARNESS PRIOR TO 2008 A 00721 ANALOG WIRE HARNESS EFFECTIVE 2008 A 00948 ANALOG WIRE HARNESS FOR DRIVE 4 SET OPTION A 00726 110 VOLTS AC TRAILER TO TOWER WIRE HARNESS A 00722 110 VOLTS AC TOWER TO PLATFORM WIRE HARNESS B01 01 0194 GFI BOX TO TRAILER WIRE HARNESS B01 01 0195 GFI BOX TO PLATFORM WIRE HARNESS A 03608 TRAILER LIGHTS WIRE HARNESS CE A 03692 TAIL LIGHT REAR WIRE HARNESS AUSTRALIA A 03609 TAIL LIGHT TO TOWER WIRE HARNESS CE amp AUSTRALIA A 03644 SWITCH ASSEMBLY N O CE amp AUSTRALIA A 03647 SWITCH ASSEMBLY N C CE amp AUSTRALIA A 00944 WIRE ASSEMBLY 100 VOLT 700 ROTATION CE amp AUSTRALIA B01 01 0188 WIRE ASSEMBLY FUSE CE B01 10 0352 WIRE ASSEMBLY CHARGER TO GFI
27. PART NUMBER DESCRIPTION 1 A 00170 Tongue Tube 2 A 02166 Attach Plate 3 A 02167 Mount Assembly 4 0096 0105 Screw Hex Head Cap M10 x 100 Replaces 0096 0075 Effective 2006 0096 0041 Hex Nut with Nylon Insert M10 A 02169 Jack Assembly Replaces A 00144 Effective 2006 A 02160 K Tire and Wheel Assembly A 02165 Tire and Wheel Only 0096 0087 Flat Washer M20 A 02164 Axle 0090 0147 Pin Cotter 1 8 x 1 1 4 A 02160 Jack Wheel Weldment 0096 0022 Screw Hex Head Cap M12 x 75 0096 0042 Hex Nut with Nylon Insert M12 A PO N N 41 E o O E LU o Lu tc tc LL gt LU o o Lu Lu I gt O 42 HAULOTTE GROUP 2 REPLACEMENT PARTS DOLLY WHEEL ASSEMBLY FOR DRIVE amp SET OPTION ITEM NO PART NUMBER DESCRIPTION 1 A 02350 Dolly Wheel 15in A 02359 Caster Mount A 02351 Mount Heavy Duty A 02353 Attach Plate 0096 0035 Screw Hex Head Cap 16 X 90 0096 0044 Hex Nut with Nylon Insert M16 0068 135 Lock Pin Tension 3 4 x 4 0096 0075 Screw Hex Head Cap M10 x 120 00 N A AJOIN 0096 0041 Hex Nut with Nylon Insert M10 o A 02169 Jack Assembly Replaces A 00144 Effective 2006 02354 Foot Pad 0096 0022 Screw Hex Head Cap M12 x 75 0096
28. Wal 2 62 0 6 0 0 anbuoy enbJol v2 41 V V NOILO3S 141 6 01 snbuol 8L amen nbiol snbJol 1 41 8 6 jnN 02 04 SnbJol 678 2 62 anbioL vc Wq 6 6 0 anbo 71 Wl 22 9 8 0 amen yaeza snbuol WAI 8 7 0 anbioy 61 66 82 anbioy jnN snbuol 55 85 0 1105 anbJol V v uonoeg anbio WO 8 7 01 6L 800 ON3 Jad Jepuedx3 IIelsul c my snbuol Wl 6 2 01 0 Y ql 66 82 0 anbio m wage INN anb oL L war 22 9 8 01 enbJol nn snbuol 1 41 66 82 01 bez 1 41 8 2 0 lt 5 Nid 3791 8 2 0 snbuol 143 17412258 0 anbJol anbioy 8 6 nn snbuol WAI 66 82 0 05181 191 22 28 0 ip 9161 1 9 anen y ql 6 2 0 82 HAULOTTE GROUP POWER UNIT COMPONENTS 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION B02 15 0496 Manifold Valve Housing B02 14 0108 Valve Counterbalance B02 15 0472 Manual Pump Extend Retract Rotate B02 14 0089
29. 15 180 Insert all contacts into Designated Locations of AMP Housing Pin 24 lt 12 18ga BL 770520 1 8 18ga BL Amp Conn ES A 18ga x 12 25 Z Ya Female Spade Ins TXL or Equivalent 3 18ga BL 18ga x 12 25 Label each wire Pin 6 Pin 7 Pin8 Pin9 Pin 10 Pin 11 Pin 12 Pin 33 Pin 34 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 35 Wire Color TXL or Equivalent Both ends B01 09 0146 Female Terminal B01 09 014a Plug Black 35 Pin 3 01 09 0092 2 Pin FM Housing B01 09 0091 FM Terminal B01 09 0093 Green Seal 3B01 09 0109 2 Pin Male Housing B01 09 0110 Male Terminal B01 09 0093 Green Seal B01 09 0128 6 Pin Female Housing B01 09 0091 Female Terminal B01 09 0093 Green Seal B01 09 0114 3 Pin Female Housing B01 09 0091 Female Terminal B01 09 0093 Green Seal 01 09 0129 6 Pin Male Housing B01 09 0110 Female Terminal B01 09 0093 Green Seal B01 09 0128 6 Pin Female Housing Cavity Plug Put all splices in sleeve amp wire tie sleeve Outrigger Coil Switches 162 HAULOTTE GROUP 3 SCHEMATICS A 00947 MANIFOLD HARNESS FOR DRIVE amp SET OPTION B01 09 0080 Socket Terminal Label Wires 2 1 09 0136 2 Pin Plug i Label Wi 2 Both Ends 5 Wires i B01 09 0137 W2S Wedge i BE
30. B06 00 0544 Decal Warning Tow Hazard 65 mph B06 00 0161B Decal Haulotte BilJax bin Black Red on Clear 00 0480 Decal 3632T 13 Black Clear Vinyl with Black Letters NO RO 1 11 4 1 1 1 mM IN CO HAULOTTE GROUP 1 DECAL REPLACEMENT IDENTIFICATION PLATES amp OPTIONAL EQUIPMENT ANSI z HAULOTTE GROUP 1 DECAL REPLACEMENT IDENTIFICATION PLATES amp OPTIONAL EQUIPMENT ANSI IDENTIFICATION PLATES IDENTIFICATION PLATES Used on all standard equipment ITEM NO PART NUMBER DESCRIPTION 39 00 0526 Key Ring Tag 40 00 0524 Annual Inspection Plate 41 B06 00 0490 VIN Plate 42 B06 00 0499 ANSI ID Plate REPLACEMENT DECALS FOR OPTIONAL EQUIPMENT DECAL REPLACEMENT FOR OPTIONAL EQUIPMENT ITEM NO PART NUMBER DESCRIPTION 43 00 0485 Decal Notice Material Lift Set up Material Lift Option 44 00 0497 Decal Notice Material Lift 500 Material Lift Option 45 00 0529 Decal Notice Rotate Manual Rotation Option 46 00 0527 Decal Warning Drive and Set Drive and Set Option 47 00 0528 Decal Notice Drive and Set Drive and Set Option 48 00 0553 Decal Warning Jockey Wheel Drive and Set Option 49 00 0488 Decal Caution Component Damage Gas Engine
31. Battery Charger 24V 40A Linear 110Volt or Battery Charger 24V 40A Linear 230 Volt 0096 0002 Screw Hex Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 A 00290 Cover Stop Bracket Replaces A 00277L Effective 2007 0096 0002 Screw Hex Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 A 00294 Level Sensor Replaces A 00259 Effective 2007 0096 0113 Screw Hex Head Cap M4 x 16 0096 0073 Hex Nut with Nylon Insert M4 B00 00 0001 Bubble Level Bull s eye A 00233 Lower Control Mount 0096 0018 Screw Hex Head Cap M10 x 40 0096 0047 Washer Nylon M10 0096 0041 Hex Nut with Nylon Insert M10 A 00238 Lower Control Box A 00082 Loop Back Plug B38 00 0001 Replacement Key Not Shown 0096 0002 Screw Hex Head Cap M6 x 20 01 06 0053 Relay 24Volts DC 20 Amp with Mounting Bracket 0096 0125 Screw Hex Head Cap M5 x 16 0096 0126 Hex Nut with Nylon Insert M5 2 41 41 71 gt l Z O 0 lt a LU 2 z E e gt LU o o lt Lu E tc lt o O O tc E O 72 HAULOTTE GROUP CONTROL COMPARTMENT ASSEMBLY ANSI CONTINUED ANSI ONLY ITEM NO PARTNUMBER DESCRIPTION QTY 2 REPLACEMENT PARTS 01 06 0053 Relay 24V
32. Hex Nut with Nylon Insert M8 Not Shown B37 00 0006 Lock Utility Cylinder Knob Style Not Shown 121 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM UPPER CONTROL BOX 2 O MODEL ONLY m BATTERY ZA CONDITION INDICATOR HOLD DOWN A SPEED BUTTON WHILE SELECTING A BOOM CONTROL FUNCTION 020 4 122 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM UPPER CONTROL BOX ITEM NO PART NUMBER DESCRIPTION A 00465 Platform Upper Control Box A 00465 B Platform Upper Control Box Only B01 02 0119 Emergency Stop Button with Contact and Mount 10 0194 Alarm B01 01 0153 Wiring Harness Alarm B01 01 0154 Wiring Harness Tail Upper Control Box 01 10 0337 Circuit Board Upper A 00462 Spool Now Shown 0096 0006 Screw Flat Head Socket Cap M6 x 25 0096 0039 Hex Nut with Nylon Insert M6 A 00465 D Decal Platform Upper Control Box Overlay B01 10 0341 Switch Activating Disk Now Shown O B01 10 0400 Standoff Circuit Board Not Shown Oo 7 9005 gt HAULOTTE GROUP 2 REPLACEMENT PARTS 124 HAULOTTE GROUP 3 SCHEMATICS 3 SCHEMATICS 3632T HTT 13 ELECTRICAL WIRE HARNESS ELECTRICAL 3632T HTT 13 ELECTRICAL WIRE HARNESS P1 STANDARD 3632T HTT 13 ELECTRICAL WIRE HARNESS
33. P1 00000009 000000000000 1 12 1 000000000000 1 8 12 00939 Drive 8 Set Only Down NO Boom Down Relay NC Boom Down NC Outrigger Switches Pin Location 130 HAULOTTE GROUP 3 SCHEMATICS 3632T HTT 13 ELECTRICAL WIRE HARNESS P4 Upper Control Box A 00465 Standard A 00931 Drive amp Set A 0099 Load Cell Module 00988 1 Load Cell Red E3 2 White 3 Green 4 Black f Loop Back Plug i Replacement 36 23 16 35 24 000000009 3 i 8 1 12 1 131 HAULOTTE GROUP 3 SCHEMATICS A 00153 MARKER AND TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS 54 Splices 1 09 0093 B01 09 0091 Cable Seal Green Female Terminal 48 Braided Loom amp Heat Seal 2 1 09 0124 IR 22 4 Pos Female Housing O 4Pin Flat MIA i Wires Need to be molded together Plug 246 A 00198 MARKER AND TAIL LIGHT 700 ROTATION WIRE HARNESS 56 Splices B01 09 0093 Cable Seal Green lt 4Pin FI B01 09 0110 al 50 Braided Loom amp Heat Seal 4 7 Male Term Ground Marker Lights i B01 09 0125 Driver Side Signal i 4 4 Pos Male Housing Passanger
34. Ring A 00356 Ring Stop Weldment 0096 0021 Screw Hex Head Cap M12 x 45 0096 0042 Hex Nut with Nylon Insert M12 2 01 0282 Hose Hydraulic 4 2 x 20 in Not Shown 00 0061 Zerk Grease 1 8 in 909 Not Shown 2 02 0241 Coupling Fitting Not Shown B02 13 0144 Seal Kit Not Shown A 00191 Cap Seal for Slew Ring Not Shown lt mS mS 67 gt LU o E LU E tc lt n O gt tc Lu E lt m DETAIL A 68 HAULOTTE GROUP BATTERY COMPARTMENT ASSEMBLY 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION A 00256 Motor Cover A 00225 Nose Weldment 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 45 N 00200 Turntable Weldment D B04 07 0036 Clamp 0096 0002 Screw Hex Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 A 00046 Grommet A 00272 Battery Cable Kit 01 09 0132 A Frame Connector Handle 01 09 0131 Connector Plug 0096 0052 Screw Hex Head Cap M6 x 40 0096 0047 Washer Nylon M10 0096 0039 Hex Nut with Nylon Insert M6 A 00215 Batte
35. Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 0096 0024 Screw Hex Head Cap M12 x 100 0096 0042 Hex Nut with Nylon Insert M12 NIN T 5 A 00170 Tongue Tube 0096 0037 Screw Hex Head Cap M20 x 120 0096 0045 Hex Nut with Nylon Insert M20 A 00179 Cord Assembly 6 A 00178 Connector 16 20 Amp A 00186 Lock Connector 0090 1081 Screw Pan Head Sheet Metal 4 x 3 4 47 gt m y y O oc LLI O E oc 2 O END VIEW OF CYLINDER 48 HAULOTTE GROUP OUTRIGGER LEG ASSEMBLY 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION Quantities listed reflect the number of parts needed for EACH Outrigger A 00141 Outrigger Cylinder Guard A 00142 Guard Slide A 00138 Outrigger Cylinder 2 04 0118 Valve Replaces B02 04 0102 Effective 2007 01 08 0022 Replaces 02 15 0493 Effective 2007 If the Coil is of Metal casing replace with 01 08 0022 Coil If the Coil is of Plastic casing replace with both B01 08 0022 Coil and B02 04 0118 Valve B02 14 0087 Orifice Disc B02 14 0107 Check Valve Not Shown B02 13 0129 Packing Kit Not Shown 0096 0009 Screw Hex Head Cap M8 x 10 0096 0010 Screw Hex Head Cap M8 x 20 B20 00 0019 Bumper Sing
36. Unless Otherwise Listed inSleeve Sleeve m e 0 2 lt lt E I 9 uj lt oc E 00 e Q 141 o lt gt LLI I O CD lt 0 0 2 lt lt E E 9 3 lt E N o Q lt HAULOTTE GROUP Bnjd oldn sam 19n09 ol MULIYS Jeay esn u ul i S 1IA dus 0010 60 108 9200 60 108 8 9200 60 109 1295 U3919 600 60 L08 sle 0110 60 108 Z 6010 60 L08 49 U99 5 i 59996 0 joxoel 10 9 dins i JUHUS pua yoes ess pap e g 46 J91 9y uens peuetuBi eq lsnu 18N 2 ony 19 1811 doing 9 yn 142 3 SCHEMATICS HAULOTTE GROUP lt lt E m gt lt 2 o Y 2 lt I tr m E O E E I 9 lt o e 9 co lt B01 09 0075 Plug 8 Position B01 09 0076 Wedge B01 09 0080 Socket Terminal Wire 1 Color Tail Light Nylon Sleeve Sealed with Heat Shrink on all ends Wire Length m All Splices to Be Heat Shrink Sealed All Wire Ps
37. 00196 Electric Brake Coupler A 00172 Hitch Step Revised for Compatibility Effective 2007 A 00185 Tape Non Skid 7 x 5 3 4 0090 0878 Screw Hex Head Cap 5 8 11 X 4 3 4 0090 0425 Flat Washer SAE 5 8 0090 0194 Hex Nut with Nylon Insert 5 8 11 0096 0026 Screw Hex Head Cap M12 x 130 0096 0042 Hex Nut with Nylon Insert M12 1 10 0163 5 Amp Battery and Battery Charger B01 02 0062 Brake Away Switch 0096 0004 Screw Hex Head Cap M6 x 25 0096 0039 Hex Nut with Nylon Insert M6 B07 06 5865 Strap Mount Break Away 0096 0103 Screw Hex Head Cap M8 x 140 0096 0104 Flat Washer M8 0096 0040 Hex Nut with Nylon Insert M8 B22 00 0074 Hand Brake Assembly A 00192 Brake Lever Replaces A 00167 Effective 2006 A 02177 Brake Bracket 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 B04 06 0033 Flat Washer Not Shown B36 00 0088 Pin Clevis Not Shown 0090 0144 Pin Cotter 3 32 x 3 4 Not Shown A 00782 Wire Harness 700ft with Electric Brake B01 10 0239 Grommet Marker Light B01 10 0297 Marker Light Red B03 00 0017 Safety Chain Assembly 01 09 0104 Butt Splice Heat Shrink Not Shown TIN N et At GOO GOO T IN 5 5 39 DOLLY WHEEL ASSEMBLY HAULOTTE GROUP 2 REPLACEMENT PARTS DOLLY WHEEL ASSEMBLY ITEM NO
38. 0042 Hex Nut with Nylon Insert M12 A 02365 Yoke 15 Inch Wheel A 02370 Jack Axle 8 25in 0096 0087 Flat Washer M20 0090 0147 Pin Cotter 1 8 x 1 1 4 A 02367 Tire Dolly Wheel 15 Inch 0096 0045 Hex Nut with Nylon Insert M20 0090 0427 Flat Washer 3 4 0090 0778 Flat Washer 1 B25 00 0096 Bearing Thrust A 02363 Caster Pivot Shaft 15 Inch 0090 0429 Flat Washer SAE 1 1 4 1 4 1 4 00170 Tongue Tube 43 e tc lt o z gt lt A o N E o 9 gt LU o lt Lu x gt Lu 2 o LU tc Lu o t E I E Lu Lu I gt O HAULOTTE GROUP 44 HAULOTTE GROUP DOLLY WHEEL WITH TAPERED SWIVEL amp YOKE ASSEMBLY OPTION 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION QTY A 02337 Swivel and Yoke Assembly A 00056 Bearing 75 1 0 x 5 O D x 125 A 02343 Cap Bearing Housing A 02341 Bearing 1 25 1 0 x 2 875 O D x 1 1563 A 02347 Swivel Yoke Weldment A 02340 Bearing 1 75 1 0 x 3 125 O D x 6875 A 02342 Seal 3 154 I D x 270 O D x 2 058 A 02348 Yoke Weldment jo Ci PO A 02370 Jack Axle 0090 0147 Pin Cotter 1 8 x 1 1 4 A 02367 Tire Dolly
39. 00990A Load Sense Spacer A 47 0096 0069 Screw Hex Head Cap M10 x 75 NOTE Bolt should Spin by Hand 48 0096 0041 Hex Nut with Nylon Insert M10 49 A 00038 Ramp 50 0096 0003 Screw Flat Head Socket Cap M6 x 20 51 0096 0077 Flat Washer M6 52 0096 0039 Hex Nut with Nylon Insert M6 53 A 00994 Load Sense Roller Bar 54 A 00995 Load Sense Roller 55 0096 0046 Flat Washer M12 56 0090 0147 Cotter Pin 1 8 x 1 1 4 57 0096 0009 Screw Hex Head Cap M8 x 10 NI N TT IN OO 00 5 105 lt oc E 0 5 gt m m 0 0 lt E z 5 O O LL E lt l a TORQUE TO 15 Ib ft 20 N m SHOULD SPIN _ 5 SCREW 31 5 834 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY AUSTRALIA ITEM NO PART NUMBER DESCRIPTION 1 A 00510 Telescopic Boom Tube Aluminum A 00522 Boom End Weldment A 00031 Bearing Composite 1 00 x 1 25 x 1 00 0096 0020 Screw Hex Head Cap M12 x 30 0096 0042 Hex Nut with Nylon Insert M12 A 00027 Pin 75 x 5 25 A 00034 Pin Retainer 75 Flat Head 0096 0012 Screw Flat Head Cap M8 x 25 A AJOIN 0096 0040 Lock Nut M8 Not Shown A 00553 Slave Oylinder 2 1
40. 19187 HAULOTTE GROUP n 9597 seg 1 1SEIN 156 HAULOTTE GROUP HYDRAULIC HOSE LAYOUT BOOM 3 SCHEMATICS A 00269 HYDRAULIC HOSE KIT BOOM HOSES ITEM NO PART NUMBER DESCRIPTION 2 01 0274 4 x 52 Hydraulic Hose B02 01 0275 4 x 42 Hydraulic Hose 2 01 0276 6 x 66 Hydraulic Hose B02 01 0277 6 x 66 Hydraulic Hose B02 01 0278 4 x 48 Hydraulic Hose 2 01 0279 4 48 Hydraulic Hose B02 01 0280 4 x 36 Hydraulic Hose 2 01 0281 4 x 36 Hydraulic Hose B02 01 0233 4 x 419 Hydraulic Hose B02 01 0232 4 x 427 Hydraulic Hose B02 01 0234 4 x 20 Hydraulic Hose B02 01 0235 4 x 20 Hydraulic Hose 2 01 0204 2 x 32 Hydraulic Hose 4 4 4 4 4 4 1 4 A 00269F HYDRAULIC HOSE KIT BOOM FITTINGS ITEM NO PART NUMBER DESCRIPTION B02 02 0264 6 MORFS 6 45 B02 02 0259 6 MORFS 6 MORB STRAIGHT B02 02 0237 4 MORFS 6 MORB STRAIGHT B02 02 0262 8 MORFS 10 45 B02 02 0229 4 MORFS 6 MORB 90 B02 02 0270 6 MORFS 6 MORE 6 MORFS TEE B02 02 0242 Quick Coupler Male 4 MORB B02 02 0196 1 8 MNPT 1 8 90 B02 00 0082 Hex Nut with Nylon Insert 2 Io nm
41. M12 A 01134 Coupler Bottom 0096 0025 Screw Hex Head Cap M12 x 120 0096 0042 Hex Nut with Nylon Insert M12 Coupler Please Contact a Haulotte Australia Service Center 0096 0176 Screw Hex Head Cap M12 x 35 0096 0042 Hex Nut with Nylon Insert M12 B01 09 0104 Butt Splice Heat Shrink Not Shown 31 HAULOTTE GROUP TONGUE ASSEMBLY FOR DRIVE amp SET OPTION ANSI 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION A 00172 Hitch Step Revised for Compatibility Effective 2007 A 00185 Tape Non Skid 7 x 5 3 4 0096 0026 Screw Hex Head Cap M12 x 130 0096 0042 Hex Nut with Nylon Insert M12 12 00 0211 Coupler Hydraulic Surge Assembly Replaces B12 00 0169 Effective 2008 B12 00 0218 Master Cylinder Excludes Cap B12 00 0219 Cylinder Fill Cap B12 00 0220 Safety Cable B12 00 0221 Safety Lever B12 00 0222 Push Rod Assembly B12 00 0223 Chanel Slide Top B12 00 0224 Chanel Slide Bottom B12 00 0225 Channel Spacer B12 00 0220 Cap for Master Cylinder B12 00 0066 B12 00 0068 2in Ball Coupler 2 5 16in Ball Coupler Option Not Shown jN I 0090 0878 Screw Hex Head 5 8 11 X 4 3 4 0090 0425 Flat Washer SAE 5 8 0090 0194 Hex Nut with Nylon Insert 5 8 11 A 00
42. O O U gt B02 00 0081 Zerk Grease po o 157 HAULOTTE GROUP 3 SCHEMATICS A 00928 MANIFOLD FOR DRIVE amp SET OPTION 158 HAULOTTE GROUP A 00928 MANIFOLD FOR DRIVE amp SET OPTION 3 SCHEMATICS ITEM NO PART NUMBER DESCRIPTION 40 02 15 0515 Valve Pressure Relief 3000 PSI 41 02 15 0516 Valve NC 42A amp 42B 2 14 0092 Valve Check 43 02 15 0518 Valve Cart NO 44 02 15 0519 Valve Flow Control 45A amp 45B 02 15 0520 Valve Check 46 2 15 0521 Orifice 1 0 mm 47A amp 47B 02 15 0522 Valve Directional 48 02 15 0523 49 02 15 0525 Coil 20 Volt DC Deutsch Connector 50 02 15 0524 Coil 20 Volt DC Deutsch Connector Prop valve 159 3 SCHEMATICS HAULOTTE GROUP E o O E LU o Lu tc tc LL 2 O gt lt LU O 9 2 lt tc gt 9 lt oem JO Ob AG 51 LA ANY 15 90 ans VINS O O
43. ROTATION Hydraulic Swivel ITEM NO PART NUMBER DESCRIPTION B02 01 0213 4 x 28 Hydraulic Hose B02 01 0214 4 x 28 Hydraulic Hose B02 01 0215 6 x 56 Hydraulic Hose B02 01 0216 6 x 56 Hydraulic Hose B02 01 0217 6 x 16 Hydraulic Hose B02 01 0218 6 x 16 Hydraulic Hose B02 01 0219 6 x 28 Hydraulic Hose B02 01 0220 6 x 28 Hydraulic Hose B02 01 0273 6 x 18 Hydraulic Hose B02 01 0272 6 x 18 Hydraulic Hose B02 01 0258 6 MORFS TEE 2 01 0259 6 MORFS 4 6 MORB STRAIGHT B02 01 0264 6 MORFS 4 6 MORB 45 154 HAULOTTE GROUP 3 SCHEMATICS A 03182 HYDRAULIC HOSE LAYOUT TRAILER 700 ROTATION ITEM PARTNUMBER DESCRIPTION 1 02 01 0213 4 x 28 Hydraulic Hose B02 01 0214 4 x 28 Hydraulic Hose 02 01 0215 6 x 56 Hydraulic Hose 02 01 0216 6 x 56 Hydraulic Hose 2 01 0219 6 28 Hydraulic Hose B02 01 0220 6 x 28 Hydraulic Hose 02 01 0327 6 x 46 Hydraulic Hose B02 01 0328 6 x 46 Hydraulic Hose B02 01 0258 6 MORFS TEE B02 01 0259 6 MORFS 4 6 MORB STRAIGHT O N O 09 PO 155 3 SCHEMATICS MIS 15 1X3 gt E 2 O gt lt LU Y O 2 2 lt tc gt o N e e A 2 40959 91 L C
44. Side Signal A 00782 ELECTRIC BRAKE TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS AAT B01 09 0109 vun 2 Pin Male Housing RR 47 01 09 0110 L Y Yell Male Terminal 4 142 kaza B01 09 0093 R Red Green Seal 48 Splices 38 B01 09 0093 Cable Seal Green 42 Braided Loom amp Heat Seal B01 09 0091 gt Female Terminal 7 Pin RV Style Plug B01 09 0124 4 Pos Female Housing Wires Need to be molded together Label 27 132 HAULOTTE GROUP 3 SCHEMATICS A 00193 ELECTRIC BRAKE TAIL LIGHT 700 ROTATION WIRE HARNESS B01 09 0109 W Whi 2 Pin Male Housing LH Tum Brown B01 09 0110 Br Brown Male Terminal LHA Y Yellow B01 09 0093 Tos G Green Green Seal us R Red TE 5 48 Splices 01 09 0093 Brakes reen i Cable Seal Green Braided 42 Braided Loom amp Heat Seal Loam B01 09 0091 Female Terminal 7 Pin RV Style Plug B01 09 0124 4 Pos Female Housing E Wires Need to be molded together A 00210 TAIL LIGHT REAR WIRE HARNESS 12 Drop Label LP Light B01 09 0B01 09 0091 Female Terminal B01 09 0093 26 Drop Cable Seal Green Label Tail light B01 09 0124 4 Pin Female Housing 20 Drop 2 1 7 Label Driver Tail 22 L BI Tai
45. Valve Cart Extend Cylinder 2 14 0101 Valve Cart Basket Level 2 14 0100 Valve Counter Balance 02 15 0513 Reservoir 4 3 Gallon Capacity Useable A 00138 Cylinder Outrigger 02 13 0129 Seal Kit For 00138 2 04 0118 Valve Double Check 01 08 0022 Coil 20 Volt DC B02 14 0087 Orifice disc 037 A 00550 Cylinder Extension B02 13 0132 Seal Kit A 00550 B02 04 0106 Valve Counter Balance CBCA LHN B02 04 0105 Valve Counter Balance CABG LGN A 00553 Cylinder Slave 2 13 0131 Seal Kit For A 00553 A 00552 Cylinder Master B02 13 0130 Seal Kit For A 00552 B02 04 0095 Valve Counter Balance CABG LHN A 00551 Cylinder Lift B02 13 0128 Seal Kit For A 00551 B02 04 0101 Valve Double Check B01 08 0019A Coil 20 Volt DC 2 04 0109 Relief Thermal Set at 4000 psi 2 06 0018 Slew Drive 80 A 00257 Hydraulic Swivel Only on Machines with 360 Continueous Rotation 151 3 SCHEMATICS i boat lt gt E z O E E LLI 0 gt a
46. Wheel 15 Inch 0096 0087 Flat Washer M20 0096 001 1 Screw Hex Head Cap M8 x 25 0096 0040 Hex Nut with Nylon Insert M8 0090 0881 Pin Cotter 5 32 x 2 ma 45 Co RO SC 1 Pu lt DETAIL BOOM SWITCH ASSEMBLY HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM REST SWITCH ASSEMBLY ITEM NO PART NUMBER 1 B03 00 0197 DESCRIPTION Boom Rest Switch Assembly 00169 Switch Plate 1B A 00188 Switch Cam 1C A 00190 Spacer Switch Cam Replaces A 00168 Effective 2007 1D 0096 0106 Screw Hex Head Cap M4 x 40 1E 0090 0419 Flat Washer SAE 1 4 1F 0096 0073 Hex Nut with Nylon Insert M4 1G A 00158 Spring Extension 1H A 03647 Switch Assembly NC Replaces B01 03 0079 Effective 2007 A 03644 Switch Assembly NO Replaces B01 03 0078 Effective 2007 0090 0821 Screw Round Head Machine 8 32 x 1 1 2 0090 0181 Hex Nut with Nylon Insert 8 32 A 00145 Front Rest 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 A 00157 Front Rest Pad 0096 0017 Screw Hex Head M10 x 30 0096 0041 Hex Nut with Nylon Insert M10 NIN A 00159 Boom Latch 0096 0016
47. amp Heat Shrink Seal AUTE O Leve Sensor 0 B01 09 0127 4 Pin Housing B01 09 0110 Male Terminal 01 09 0093 Wire Seal 138 Label Part Number 147 Loom d 10 Loom I Engine Run 10 Loom 16 Loom 8 Loom gt A HAULOTTE GROUP 3 SCHEMATICS A 00948 ANALOG WIRE HARNESS FOR DRIVE amp SET OPTION Pin 9 Pin Grund I 10 Engine Tach H Pin 19 Brake Switch HO Brake Switch HO Resistor Ring 23 Terminal Oe B01 09 0109 2 Pin Housing B01 09 0110 Male Terminal B01 09 0093 Wire seal B01 09 0109 2 Pin Housing B01 09 0110 Male Terminal B01 B01 09 0092 2 Pin Housing Seal al bel B01 09 0152 23 Pin Black Plug Terminals A B01 09 0146 Female Terminal i B B01 09 0118 Female Terminal i C 4 Female Spade Terminal Splice amp Heat Shrink Seal 6 12 11 10 Ring Resistor Terminal Main Pump Pin 5 Pin 12 Part ad Rev 5 2 3127 39 01 2120 10 Loom Level Sensor Brake Engine Switch Run Level Sensor 24 j Level Sensor GND Level Sensor X rr
48. with Nylon Insert M6 A 02166 Attach Plate A 02167 Mount Assembly 0096 0105 Screw Hex Head Cap M10 x 100 0096 0041 Hex Nut with Nylon Insert M10 A 02169 Jack Assembly Replaces A 00144 Effective 2006 A 02160 K Tire and Wheel Assembly A 02165 Tire and Wheel Only 0096 0087 Flat Washer M20 A 02164 Axle 0090 0147 Pin Cotter 1 8 x 1 1 4 A 02160 Jack Wheel Weldment 0096 0022 Screw Hex Head Cap M12 x 75 0096 0042 Hex Nut with Nylon Insert M12 A 03605 Bike Catcher Weldment 0096 0020 Screw Hex Head Cap M12 x 30 0096 0024 Screw Hex Head Cap M12 x 100 0096 0042 Hex Nut with Nylon Insert M12 A 03643 Front Marker Light A 0361 1 Bike Bar Light Bracket 0068 247 U Bolt 5 16 18 0090 0185 Hex Nut Self Locking 5 16 18 0096 0125 Screw Hex Head Cap M5 x 16 0096 0126 Hex Nut with Nylon Insert M5 A 03639 Guide Brake Link A 03630 Slide Brake Link 01413 Weld Nut M10 A 03640 Rod Threaded M10 X 1 5 X 92in A 03637 Coupler Brake Link 0096 0056 Screw Hex Head Cap M8 x 30 0096 0040 Hex Nut with Nylon Insert M8 0096 0024 Screw Hex Head Cap M12 x 100 0096 0042 Hex Nut with Nylon Insert M12 os
49. 0 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00910 Pivot Weldment A 00912 Pivot Arm B A 00926 Pin 75 X 2 5 A 00925 Pin Retainer 75 0096 0066 Screw Hex Head Cap M10 x 60 0096 0041 Hex Nut with Nylon Insert M10 A 00056 Bearing 0096 0066 Screw Hex Head Cap M10 x 60 0096 0041 Hex Nut with Nylon Insert M10 A 00920 Friction Wheel 0096 0022 Screw Hex Head Cap M12 x 75 0096 0042 Hex Nut with Nylon Insert M12 A 00915 Motor Hydraulic y oo a amp AY A ro o NIDO aa a y o 2 65 gt l m m Y lt l 00 9 94 V 0 U TORQUE TO 200 FT LBS TORQUE TO 200 FT LBS 66 HAULOTTE GROUP SLEW RING ASSEMBLY 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION A 00200 Turntable Weldment 0090 0643 Screw Hex Head Cap 5 8 11 x 2 3 4 Grade 8 NOTE Torque to 200 ft Ib A 02189 Slew Ring and Adapter Assembly 2 06 0018 Drive Motor 80cc 0090 0461 Screw Hex Head Cap 1 2 13 x 2 0090 0212 Washer Lock 1 2 0096 0054 Screw Flat Head Cap M16 x 50 0090 0044 Hex Nut with Nylon Insert M16 NOTE Torque to 200 ft Ib A 00100 Base Weldment 00351 Nylon Ring A 00352
50. 0040 Hex Nut with Nylon Insert M8 0096 0024 Screw Hex Head Cap M12 x 100 0096 0042 Hex Nut with Nylon Insert M12 ND T 5 NOI PO 45 5 45 O N T NI NIN O TIN Pr N 02350 Dolly Wheel 15in Refer to the next page for the breakdown 35 ED lt lt oc E Qo 2 E o O E Qo oc oc LL gt m y 2 O E 36 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR DRIVE amp SET OPTION AUSTRALIA ITEM NO PART NUMBER DESCRIPTION A 00170 Tongue Tube 01 10 0163 5 Amp Battery and Battery Charger B07 06 5865 Strap Mount Break Away 01 02 0062 Brake Away Switch 0096 0103 Screw Hex Head Cap M8 x 140 0096 0104 Flat Washer M8 0096 0040 Hex Nut with Nylon Insert M8 0096 0004 Screw Hex Head Cap M6 x 25 0096 0039 Hex Nut with Nylon Insert M6 A 03692 Harness Australian Trailer Lights 10 0239 10 0297 22 00 0074 00192 Grommet Marker Light Marker Light Red Hand Brake Assembly Brake Lever Replaces A 00167 Effective 2006 Brake Bracket Screw Hex Head Cap M8 x 20 Hex Nut with Nylon Insert M8 Flat Washer Not Shown Pin Clevis Not Shown Pin Cotter 3 32 x 3 4 Not Shown
51. 00722 Wire Harness AC 110 Volt B01 01 0195 Wire Assembly Platform to Turntable B01 01 0194 Wire Assembly Turntable to Base A 00944 Wire Assembly 110 Volt A 00178 Connector 16 20 Amp 01 10 0382 Cord Assembly 00 1 4 0 O1 5 00186 Lock Connector 0090 1081 Screw Pan Head Sheet Metal 4 x 3 4 NI lol 4 lt oc E o gt lt gt o o 2 x E tc O lt NTABLE HAULOTTE GROUP 2 REPLACEMENT PARTS AC POWER HOOK UP ASSEMBLY AUSTRALIA ITEM NO PART NUMBER DESCRIPTION B01 09 0144 Cord Grip Metric 01 10 0365 Outlet Box 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 Not Shown A 03690 Wire AC Platform to Turntable 01 09 0029 Cord Grip Plastic 1 2in 01 09 0009 Cord Grip Aluminum A 03691 Wire AC Turntable to Base A 03645 Mount Plate 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 801 10 0366 Mounting Enclosure B01 09 0144 Cord Grip Metric B01 10 0367 Circuit Breaker 2 Pole B01 10 0364 Inlet Plug Box 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 A 03646 Cover Plate 0090 1081 Screw Pan Head Sheet Metal 4 x 3 4 119 gt
52. 00941 Grommet NXN D D 2 DND DN NDN 61 o No 9 UNT ai y el dal CA W gt gt N 3 RI e C HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY FOR DRIVE amp SET OPTION AUSTRALIA ITEM NO PART NUMBER DESCRIPTION A 00928 Manifold 0096 001 1 Screw Hex Head Cap M8 x 25 A 00100 Base Weldment A 00143 Fender 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 A 05119 E Axle Electric Brake A 00223 Cable Parking Brake 0096 0034 Screw Hex Head Cap M16 40 0096 0050 Flat Washer M16 0096 0044 Hex Nut with Nylon Insert M16 B08 02 0031 Wheel Assembly Replaces B08 02 0023 Effective 2008 Tro B08 02 0004 Tire B32 00 0016 Hub Cap Not Shown 0090 1075 Lug Nut 00166 Cable Brake Mount 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 A 00945 Cylinder Brake A 00936 Equalizer Bracket A 00187 Cable Assembly Parking Brake 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00941 Grommet A 00932 Manifold Cover N 0096 0011 8 25
53. 01 01 0194 Wire Assembly Turntable to Base A 00944 Wire Assembly 110 Volt B01 10 0360 Cord Assembly A 00178 Connector 16 20 Amp A 00186 Lock Connector 0090 1081 Screw Pan Head Sheet Metal 4 4 x 3 4 Oo N O1 N CO ar Dar 113 o O oc lt E z E O gt m y 9 o T x O O I oc O lt TURNTABLE 2 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER HOOK UP ASSEMBLY CONTINENTAL EUROPE ITEM NO PART NUMBER DESCRIPTION 01 10 0351 Socket B01 10 0350 Gasket 01 10 0349 Screw Comes with Box A 00722 Wire Harness AC 110 Volt B01 01 0195 Wire Assembly Platform to Turntable B01 01 0194 Wire Assembly Turntable to Base A 00944 Wire Assembly 110 Volt A 00178 Connector 16 20 Amp 01 10 0348 Cord Assembly A 00186 Lock Connector 0090 1081 Screw Pan Head Sheet Metal 4 4 x 3 4 lt 00 1 4 0 O1 115 a O 2 x E 2 gt l m y y o gt x O O oc O lt HAULOTTE GROUP 2 REPLACEMENT PARTS POWER HOOK UP ASSEMBLY UNITED KINGDOM ITEM NO PART NUMBER DESCRIPTION 1 01 10 0384 Receptacle B01 10 0385 Box A
54. 01 09 0093 Seal Wire W P 16 18 gage Green Not Shown 0096 0236 0090 0415 Screw Round Head Machine 10 24 x 3 4 Flat Washer 10 0 1114 95 m lt Er LLI a HAULOTTE GROUP BOOM ASSEMBLY CONTINUED 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION A 00550 Extension Cylinder A 00510 Telescopic Boom Tube Aluminum A 00502 Telescopic Boom Weldment A 00531 Slide Tube A 00520 Cable Track Single Piece Mounting Replaces B00 00 0031 Effective 2010 A 00536 Cable Track Tray A 00529 Tube Slider Back A 00532 Tube Slider 0096 0018 Screw Hex Head Cap M10 x 40 0096 0041 Hex Nut with Nylon Insert M10 0096 0017 Screw Hex Head Cap M10 x 30 0096 0041 Hex Nut with Nylon Insert M10 A 00537 Boom Switch Block 0096 0098 Screw Hex Head Cap M8 x 35 0096 0040 Hex Nut with Nylon Insert M8 B22 00 0069 Kit Wear Pads Outer A 00542 Wear Pad Front Bottom NI INI NI 00533 2 Wear Pad Boom Gray A 00534 Wear Pad Shim 0096 0132 Screw Hex Head Cap M10 x 16 Aluminum Replaces 0096 0013 Effective 2008 0096 0119 Flat Washer M10 0096 0047 Washer Nylon M10 0096 0033 Screw Flat Head Socket Cap M16 x 35 A 00535 Slider Extension
55. 06 00 0553 Decal Warning Jockey Wheel Drive and Set Option 37 B06 00 0488 Decal Caution Component Damage Gas Engine Option 38 B06 00 0487 Decal Notice Unleaded Fuel Only Gas Engine Option 39 B06 00 0547 Decal Warning Eng Operate Hot Gas Engine Option 1 DECAL REPLACEMENT HAULOTTE GROUP gt lt oc 2 tc o tc LL o lt O LLI a O lt 2 O lt H NOLLINN4 TOULNOI V SNIL19313S FWHM NOLING 0339 V NMOG ueuuec 104 pepeewN JON y 18 HAULOTTE GROUP 1 DECAL REPLACEMENT LANGUAGE DECALS FOR GROUND CONTROL BOX PART NUMBER DESCRIPTION B06 01 4040 DE Decal Kit Ground Controls German B06 01 4040 DU Decal Kit Ground Controls Dutch B06 01 4040 FC Decal Kit Ground Controls French Canadian B06 01 4040 FR Decal Kit Ground Controls French European 06 01 4040 Decal Kit Ground Controls Italian B06 01 4040 KO Decal Kit Ground Controls Korean B06 01 4040 RU Decal Kit Ground Controls Russian 01 4040 5 Decal Kit Ground Controls Spanish B06 01 4040 SW Decal Kit Ground Controls Swedish Note The image of the control box is provided to reference where the appropriate overlay decals should be placed 1 DECAL REPLACEMENT a O c O Lu O
56. 1 IV AVIdS10 335 J KINO NMOG NOOG ie WH3N39 SHOLVOIGNI J NOLLINNJ TOULNOI WOO8 V H SNIL93T3S 3HHA 0339 V y 4 STOULNOD 11399l31nO 22 HAULOTTE GROUP 1 DECAL REPLACEMENT LANGUAGE DECALS FOR DRIVE amp SET PLATFORM CONTROL BOX PART NUMBER DESCRIPTION QTY B06 01 4042 DE Decal Kit Drive amp Set Platform Controls German B06 01 4042 DU Decal Kit Drive amp Set Platform Controls Dutch B06 01 4042 FC Decal Kit Drive amp Set Platform Controls French Canadian B06 01 4042 FR Decal Kit Drive amp Set Platform Controls French European B06 01 4042 IT Decal Kit Drive amp Set Platform Controls Italian B06 01 4042 KO Decal Kit Drive amp Set Platform Controls Korean B06 01 4042 RU Decal Kit Drive amp Set Platform Controls Russian B06 01 4042 SP Decal Kit Drive amp Set Platform Controls Spanish B06 01 4042 SW Decal Kit Drive amp Set Platform Controls Swedish a Note The image of the control box is provided to reference where the appropriate overlay decals should be placed 23 HAULOTTE GROUP 1 DECAL REPLACEMENT 24 HAULOTTE GROUP 2 REPLACEMENT PARTS 2 REPLACEMENT PARTS Use only parts manuf
57. 1 Screw Flat Head Cap M8 x 30 0096 0040 Hex Nut with Nylon Insert M8 A 00137 Foot Pad Bottom 12 A 00136 Foot Pad Aluminum 12 A 00139 Footpad Cap A 00195 O ring 1 1 4 O D x 1 1 0 0096 0045 Hex Nut with Nylon Insert M20 B22 00 0053 Retrofit Kit Footpad 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 0096 0121 Screw Flat Head Cap M8 x 30 Replaces 0096 0012 Effective 2007 0 4 4 4 4 4 416 lala 00127 Foot Pad Lock Replaces A 00769 Effective 2007 00139 Footpad Replaces A 00769 Effective 2007 0096 0036 Screw Hex Head Cap M16 x 150 0096 0051 Screw Hex Head Cap M16 x 100 0096 0044 Hex Nut with Nylon Insert M16 51 DETAIL A FOR CLARITY 7 DETAI m lt Er LLI a HAULOTTE GROUP BRAKE AND AXLE ASSEMBLY ANSI 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION 1 A 00100 Base Weldment 2 05119 Axle Replaces A 00119 Effective 2008 2A B10 00 0049 Brake Drum and Wheel Hub Assembly 2B B10 00 0047 Brake Assembly Left Driver Side Replaces B10 00 0042 Effective 2008 2C B10 00 0048 Brake Assembly Right Passenger Side Replaces B10 00 0043 Effective 2008 B40 00 0035 Brake Cable A 05119 E Axle
58. 1 09 0093 Green Seal lt 15 180 D B01 09 0109 2 Pin Male Housing Driver s Front LF 5 B01 09 0110 Male Term B01 09 0093 Green Seal 15 180 7 Pass Front RF Splice group of Part Number wires together 2 Driver s Rear LR TL 13 150 h Pass Rear RR 5 B 36 Splice group of i RC e 1 5 wires together gt 5 and seal 104 Nylon Driver s Rear LR 1 Sleeve o o LLI tc 000000000000 00000000000 000000000000 8 18ga BL Pin 23 gt Pin 24 4 12 18ga BL gt A 12 18 ga Put in split loom i A Ya Female Spade Ins Strobe A Light 3 18ga BL z O E lt E O cc o X O E 9 a z lt O cc o E gt e 2 lt 137 HAULOTTE GROUP 3 SCHEMATICS A 00715 ANALOG WIRE HARNESS PRIOR TO 2008 B01 09 0146 Individual Wire Labels Pump Speed Signal FM Spade 3 36 18 ga Green a Insulated Motor Cntrl Enab FM Spade 3 36 18 ga Yellow Insulated Ground lt 12 18 ga Black x gt Engine _ n c lt 12 18 ga Red gt B01 09 0152 23 Pin Plug ar g
59. 1 2x 6 B02 02 0280 Fitting JIC 8 x 6 M x M B02 15 0506 Screw Hex Head Cap 5 16 18 x 1 1 4 B02 02 0283 Fitting JIC 8 x G 3 4 M x M B02 02 0281 Fitting Plug 412 ORB 2 02 0282 Fitting 3 8 NPT x 1 2 M x HB B02 15 0507 Hose Black 1 2 x 15 B02 02 0276 Fitting Plug 8 ORB Under Reservoir PO NI I mM ms P N NI 85 DETAIL B DETAIL C HAULOTTE GROUP COVER ASSEMBLY 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION A 00200 Turntable Weldment A 00228 Cover Brace A 00239 Cover Right Power Unit Replaces A03239 Effective 2007 A 00240 Cover Left Control Replaces A 03240 Effective 2007 0090 1080 Pop Rivet A 00284 Controls Cover Weldment Replaces A 00258 Effective 2007 A 00292 Cover Latch Assembly Replaces A 00250 Effective 2007 A 00293 Key Not Shown A 00274 Gas Spring 0090 0920 Ball Stud 10MM 0090 0185 Hex Nut with Nylon Insert 5 16 18 A 00252 Hinge 0096 0002 Screw Hex Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 A 00290 Cover Stop Bracket 0096 0002 Screw Hex Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 87 7 gt m y y E I oc E 2 O 88
60. 16 18 A 00268 Tire Iron Jack Handle B04 07 0033 Clamp A 00254 Hydraulic Power Unit 0096 0014 Cap Screw M10 x 20 A 00277R Cover Stop Bracket Hasp Right Alternate wl po A om maja a Optional Swivel provides 360 Rotation and includes item numbers 1 6 above 175 ORDERING REPLACEMENT PARTS To order replacement parts contact the Haulotte Group BilJax Service Department by phone at 800 537 0540 by fax at 419 446 8202 or by email at techsupport biljax com For swift service always have the part number available as well as the equipment model and serial number When ordering parts by fax or email always provide the above information QUICK REFERENCE Equipment Model Haulotte Group BilJax 3632T Telescopic Boom Lift Serial Number NOTES 177 Haulotte gt gt Distributed by GROUP 125 Taylor Parkway Archbold Ohio 43502 Phone 800 537 0540 419 445 8915 Fax 419 445 0367 www haulotte usa com
61. 170 Tongue Tube B22 00 0074 Hand Brake Assembly A 00192 Brake Lever Replaces A 00167 Effective 2006 1 41 41 5 A 02177 Brake Bracket 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 B04 06 0033 Flat Washer Not Shown B36 00 0088 Pin Clevis Not Shown 0090 0144 Pin Cotter 3 32 x 3 4 Not Shown Replaced B36 00 0089 Effective 2006 A 00942 Brake Switch Assembly B01 03 0077 Switch Brake NO amp NC B01 09 0093 Seal Wire 16 18 Gauge Green Not Shown 01 09 0091 Terminal Female 16 18 Gage Not Shown 01 09 0092 Connector Assembly 2 Female Not Shown 00 0170 Wire Casing Not Shown A 00198 Tail Light Kit 01 10 0239 Grommet Marker Light 01 10 0297 Marker Light Red B03 00 0017 Safety Chain Assembly 0096 0186 Screw Hex Head Cap M12 x 160 0096 0076 0096 0042 Flat Washer M12 Hex Nut with Nylon Insert M12 1 4 1 4 1 4 1 4 33 m E o O E Qo 2 oc oc LL gt m y y O E DETAIL B DETAIL D 2 DETAIL D 1 34 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR DRIVE amp SET OPTION CE ITEM NO PART NUMBER DESCRIPTION A 03610 T
62. 3 0131 Seal Kit For A 00553 B02 04 0095 Valve Counter Balance CABG LHN A 00601 Platform Pivot Weldment A 00977 Platform Mount Weldment A 00982 Load Sense Weldment A 00033 Bearing Composite 50 x 625 x 75 0096 0055 Screw Hex Head Cap M12 x 190 0096 0042 Hex Nut with Nylon Insert M12 0096 0055 Screw Hex Head Cap M12 X 190 0096 0042 Hex Nut with Nylon Insert M12 A 00979 Bulkhead Mount 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 801 09 0144 Cord Grip Metric B01 10 0365 Outlet Box 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 Not Shown A 00992 Load Sense Interface Module 0096 0085 Screw Hex Head Cap M6 x 60 0096 0039 Hex Nut with Nylon Insert M6 0 10 1 4 IN 1 4 11 5 107 a LL 2 z E z O lt lt 0 gt l m LLI Y 0 lt z 5 O O LL gt lt a TORQUE TO 15 Ib ft 20 N m SHOULD SPIN BY HAND 4 SCREW 31 5 834 HAULOTTE GROUP PLATFORM MOUNT ASSEMBLY AUSTRALIA CONTINUED 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION 29 A 00988 1 Load Cell With Turck Connector 30 A 00990B Loa
63. 7 HAULOTTE GROUP 3 SCHEMATICS A 00943 BATTERY LAYOUT FOR DRIVE amp SET OPTION A 02272 Kit 200 AMP Fuse Contactor 24VDC 100AMP 200 B01 06 0058 Fuse Contactor 24VDC 100AMP B01 06 0058 A 00943 BATTERY LAYOUT DRIVE AND SET FOR ITEMS 1 11 SEE A 00272 BATTERY LAYOUT PAGE Item No Gauge Length Color End End D1 2 gauge e Red 5 16 Lug 5 16 Lug D2 2 gauge 30 Red 5 16 Lug 5 16 Lug D3 2 gauge 13 Black 5 16 Lug 5 16 Lug D4 2 gauge 40 Red 5 16 Lug 5 16 Lug D5 2 gauge 40 Black 5 16 Lug 5 16 Lug D6 2 gauge 20 Red 5 16 Lug 5 16 Lug PART NUMBER DESCRIPTION B01 10 0330 Fuse 200 Amp B01 10 0331 Fuse Holder 200 Amp B01 06 0058 Contactor 24 Volt DC A 00297 Motor Controller B01 09 0131 SBC Plug Connector B01 09 0132 A Frame Handle 148 HAULOTTE GROUP 3 SCHEMATICS A 00700 AIR LINE TO PLATFORM FITTING FITTING HOSE LABEL HOSE LABEL END 2 END 1 END 2 A 00700 AIR LINE 3632T 09 00 0024 pae 86 FMJIC STR 86 FMJIC STR NONE o 00700 AIR LINE 3632T 86 FMJIC STR 6 FMJIC STR TRAILER AIR LINE FITTING KIT DESCRIPTION 6MJIC BULK 4MNPT With Jam Nut 4 INDUSTRIAL INTERCHANGE QD NIPPLE Male W 4FMNPT 84 INDUSTRIAL INTERCHANGE 20 SERIES QD COUPLER Female W 4FMNPT 6MJIC 6MJIC STR Nip Air Line i Minimum PSI Rating 300 PSI Measurement
64. 96 0041 Hex Nut with Nylon Insert M10 61 A 00033 Bearing Composite 50 x 625 x 75 N NI O 00 109 7 gt l m LLI y y o x O O I oc O lt PLATFORM HAULOTTE GROUP POWER HOOK UP ASSEMBLY ANSI 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION 1 01 10 0046 Outlet Box 01 09 0029 Cord Grip Plastic 1 2in A 00722 Harness Wire AC 110 Volt to Platform 01 0195 Wire Assembly GFI Box Cage 01 0194 Wire Assembly GFI Box Trailer A 00944 Wire Assembly 110 Volt A 00178 Connector 16 20 Amp A 00179 Cord Assembly N A AJOIN 00186 Lock Connector 0090 1081 Screw Pan Head Sheet Metal 4 x 3 4 NO pm ms Ss Ss Ss lt y oc 2 z 2 gt l m LLI y lt o gt x O O oc O lt TURNTABLE HAULOTTE GROUP 2 REPLACEMENT PARTS POWER HOOK UP ASSEMBLY UNIVERSAL ITEM NO PART NUMBER O DESCRIPTION 01 10 0332 Cover Screw Comes with Cover Gasket Comes with Cover 01 10 0046 Outlet Box 01 09 0029 Cord Grip Plastic 1 2 A 00722 Wire Harness AC 110 Volt B01 01 0195 Wire Assembly Platform to Turntable B
65. Connected amp Sealed B01 09 0129 6 Pin Plug o on 8ga B01 09 0110 Male Terminal or Equivalen B01 09 0093Wire Seal part Number 4 54 Me C20 B01 09 0123 3 Pin Plug Stripe all wire to 12 B01 09 0110 Male Terminal B B01 09 0093 Wire Seal C26 C21 50 fold Wire Color Label A 00946 BRAKE SWITCH HARNESS FOR DRIVE amp SET OPTION B01 09 0092 2 Pin FM Housing B01 09 0091 FM Terminal B01 09 0093 Green Seal B01 09 0109 2 Pin Male Housing B01 09 0110 Male Terminal B01 09 0093 Green Seal 19 18 2 SJO or Equivalent B 5 Brake Switch ES Brake Switch 8 cf Label Both ends 163 HAULOTTE GROUP 3 SCHEMATICS 164 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT 4 OPTIONAL EQUIPMENT IC ENGINE GENERATOR COVER AND TRAY ASSEMBLY IC ENGINE GENERATOR MOTOR MOUNT ASSEMBLY IC ENGINE GENERATOR AC POWER HOOK UP ASSEMBLY MANUAL PLATFORM ROTATE ASSEMBLY MATERIAL LIFT ASSEMBLY SWIVEL WITH 360 ROTATION 165 gt l LU o o lt gt lt tc E a lt tc Lu gt O tc E lt LU LU O LU Z O Lu 9 166 HAULOTTE GROUP IC ENGINE GENERATOR COVER AND TRAY ASSEMBLY 4 OPTIONAL EQUIPMENT ITEM NO PART NUMBER DESCRIPTION
66. Cylinder 0096 0017 Screw Hex Head Cap M10 x 30 0096 0041 Hex Nut with Nylon Insert M10 A 00940 Tire Mount Kit Spare Tire Option Not Shown 97 0 z gt m m 0 0 lt 5 O O LL E lt l 5 LOCATION DETAIL DETAIL A 98 HAULOTTE GROUP PLATFORM MOUNT ASSEMBLY ANSI 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION 00510 Telescopic Boom Tube Aluminum A 00027 Pin 75 x 5 25 A 00034 Pin Retainer 75 Flat Head 0096 0012 Screw Flat Head Cap M8 x 25 0096 0040 Lock Nut M8 0096 0020 Screw Hex Head Cap M12 x 30 0096 0042 Hex Nut with Nylon Insert M12 A 00522 Boom End Weldment N O A AIIN A 00031 Bearing Composite 1 00 x 1 25 x 1 00 A 00553 Slave Cylinder B02 13 0131 Seal Kit B02 04 0095 Valve Counter Balance CABG LHN A 00033 Bearing Composite 50 x 625 x 75 A 00025 Pin 1 0 x 6 5 A 00018 Pin Retainer 1 0 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00035 Pin 75 x 6 5 A 00017 Pin Retainer 75 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 0096 0015 Screw Socket Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 A 00601 Pl
67. DC 20 Amp with Mounting Bracket 0096 0125 Screw Hex Head Cap M5 x 16 0096 0126 Hex Nut with Nylon Insert M5 01 06 0058 Contactor 24 Volts DC 0096 0061 Washer Flat M4 0096 0113 Screw Hex Head Cap M4 x 16 0096 0073 Hex Nut with Nylon Insert M4 A 00200 Turntable Weldment O A AJOIN 00287 GFI Mount Plate 01 10 0046 Outlet Box Weather Tite 0096 0002 Screw Hex Head Cap M6 x 20 Not Shown 0096 0039 Hex Nut with Nylon Insert M6 Not Shown 10 0034 Receptacle GFI A 00288 Cover Clear Plastic B01 09 0029 Cord Grip Plastic 1 2in 0096 0002 Screw Hex Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 A 00274 Gas Spring 0090 0920 Ball Stud 10MM 0090 0185 Hex Nut Self Locking 5 16 18 01 10 0331 Fuse Holder B01 10 0330 Fuse 200 Amp 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 A 00297 Motor Controller Replaces A 00255 Effective 2008 0096 0131 Screw Hex Head Cap M6 x 30 0096 0039 Hex Nut with Nylon Insert M6 z HAULOTTE GROUP CONTROL COMPARTMENT ASSEMBLY CONTINUED CE amp AUSTRALIA 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION QTY A 00200 Turntable Weldment Ref
68. E Decal Notice Range of Motion 3632T B06 00 0474 CE Decal Notice Platform Maximum Load B06 00 0491 Decal Warning Platform Operation 3632T 00 0405 Decal Warning Hand Pinch Point 00 0568 Decal Caution Outrigger Pressure 00 0404 Decal Warning Outrigger Crush Foot 00 0482 Decal Danger Electrocution 00 0037 Decal Lubricate Semi Annually 00 0506 Decal Notice Emergency Lower 00 0542 Decal Warning Maximum Tow Speed 65 00 0496 Decal Caution Generator Plate Maximum 200 00 0478 Decal Notice AC Power Connection 00 0505 Decal Danger Main Instruction Hazard Base 00 0468 Decal Warning Ground Operation 00 0034 Decal Danger Battery Charger Safety 00 0495 Decal Caution Compartment Access 00 0572 Decal Caution Read Parts and Service Manual 00 0068 Decal Notice Low Foam Hyd Oil 00 0541 Decal Caution Manual Rotate Retract B06 00 0481 Decal Caution Transport Latch B06 00 0161B Decal Haulotte BilJax bin Black Red on Clear B06 00 0480 CE Decal HTT 13 Black Clear Vinyl with Black Letters Note Decals without the CE suffix are ava
69. Electric Brakes Option B08 02 0031 Wheel Assembly B08 02 0004 Tire B32 00 0016 Hub Cap Not Shown PM P 0090 1075 Lug Nut 0096 0034 Screw Hex Head Cap M16 x 40 0096 0050 Flat Washer M16 0096 0044 Hex Nut with Nylon Insert M16 A 00143 Fender A 00151 1 Fender Mount Left A 00151 2 Fender Mount Right 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00176 Cable Bracket Mount 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00184 Equalizer Bracket A 00187 Cable Assembly Parking Brake 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 A 00175 Hydraulic Cover 0096 001 1 Screw Hex Head Cap M8 x 25 0096 0067 Nut Clip M8 A 00932 Manifold Cover 0096 0067 Screw Hex Head Cap M8 x 25 0096 001 1 Nut Clip M8 B21 00 0026 Brake Line Kit Hydraulic Brakes Not Shown p mic 00 00 53 de e O DETAIL B Mm gt gt lt m T 0 0 lt gt lt lt a z lt x lt
70. MENT PARTS CONTROL COMPARTMENT ASSEMBLY FOR DRIVE amp SET OPTION ITEM NO PART NUMBER DESCRIPTION A 00297 Motor Controller Replaces A 00255 Effective 2008 0096 0131 Screw Hex Head Cap M6 x 30 0096 0039 Hex Nut with Nylon Insert M6 A 00200 Turntable Weldment A 00238 Lower Control Box A 00082 Loop Back Plug B38 00 0001 Replacement Key Not Shown A 00233 Lower Control Mount 0096 0018 Screw Hex Head Cap M10 x 40 0096 0047 Washer Nylon M10 0096 0041 Hex Nut with Nylon Insert M10 01 10 0331 Fuse Holder 01 10 0330 Fuse 200 Amp 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 A 00235 Power Unit 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 01 06 0058 Contactor 24 Volts DC 0096 0113 Screw Hex Head Cap 4 x 16 0096 0061 Washer Flat M4 0096 0073 Hex Nut with Nylon Insert M4 01 06 0053 Relay 24 Volts DC 20 Amp with Mounting Bracket 0096 0125 Screw Hex Head Cap M5 x 16 0096 0126 Hex Nut with Nylon Insert M5 A 00256 Motor Cover 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 NIN I OO I INI 5 5 I I INI Nr 1 14 1 4 77 HAULOT
71. NT AUSTRALIA 14 1 DECAL REPLACEMENT HAULOTTE GROUP DECAL REPLACEMENT AUSTRALIA B06 01 4002 El DECAL KIT English International Includes the following ITEM NO PART NUMBER DESCRIPTION QTY 00 0471 Decal Danger Main Instruction Hazard Platform 00 0475 Decal Warning Read Understand Manual 00 0062 Decal Notice AC Power 00 0530 Decal Air 120 PSI 00 0531 Decal Water 3000 PSI 00 0173 Decal Notice Lanyard Attachment 0202 0523 Decal Flag Made In USA 00 0476 Decal Notice Range of Motion 3632T B06 00 0474 CE Decal Notice Platform Maximum Load 00 0491 Decal Warning Platform Operation 3632 00 0405 Decal Warning Hand Pinch Point 00 0568 Decal Caution Outrigger Pressure 00 0404 Decal Warning Outrigger Crush Foot 00 0482 Decal Danger Electrocution 00 0037 Decal Lubricate Semi Annually 00 0506 Decal Notice Emergency Lower 00 0542 Decal Warning Maximum Tow Speed 65 00 0496 Decal Caution Generator Plate Maximum 200 00 0478 Decal Notice AC Power Connection 00 0505 Decal Danger Main Instructio
72. OM ASSEMBLY PLATFORM MOUNT ASSEMBLY AC POWER HOOK UP ASSEMBLY PLATFORM ASSEMBLY PLATFORM UPPER CONTROL BOX 3 SCHEMATICS 4 OPTIONAL EQUIPMENT HAULOTTE GROUP HAULOTTE GROUP 1 DECAL REPLACEMENT 1 DECAL REPLACEMENT Decals contain information that is required for the safe and proper use of the aerial work platform Decals should be considered necessary components of the machine and should be checked before each use to verify that they are correctly attached and legible Promptly replace all decals that are no longer legible HAULOTTE GROUP 1 DECAL REPLACEMENT DECAL REPLACEMENT ANSI HAULOTTE GROUP DECAL REPLACEMENT ANSI B06 01 4002 1 DECAL REPLACEMENT DECAL KIT Includes the following ITEM NO PART NUMBER DESCRIPTION 06 00 0471 Decal Danger Main Instruction Hazard Platform B06 00 0475 Decal Warning Read Understand Manual B06 00 0473 Decal Notice Operator Manual Missing 00 0062 Decal Notice AC Power B06 00 0530 Decal Air 120 PSI B06 00 0531 Decal Water 3000 PSI 00 0552 Decal Notice Lanyard Attachment 0202 0523 Decal Flag Made In USA B06 00 0476 Decal Notice Range of Motion 3632T HTT 13 00 0474 Decal Notice Platform Maximum Load B06 00 0491 Decal Warning Platform Operation 3632T HTT 13
73. Option 50 00 0487 Decal Notice Unleaded Fuel Only Gas Engine Option 51 00 0486 Decal notice engine Specifics Gas Engine Option 52 B06 00 0547 Decal Warning Eng Operate Hot Gas Engine Option HAULOTTE GROUP 1 DECAL REPLACEMENT DECAL REPLACEMENT CE 10 HAULOTTE GROUP 1 DECAL REPLACEMENT DECAL REPLACEMENT CE B06 01 4002 DU DECAL KIT Dutch Includes the following B06 01 4002 El DECAL KIT English International Includes the following B06 01 4002 FC DECAL KIT French Canadian Includes the following B06 01 4002 FR DECAL KIT French European Includes the following B06 01 4002 GE DECAL KIT German Includes the following 06 01 4002 DECAL KIT Italian Includes the following 01 4002 DECAL KIT Korean Includes the following B06 01 4002 RU DECAL KIT Russian Includes the following B06 01 4002 SW DECAL KIT Swedish Includes the following ITEM NO PART NUMBER DESCRIPTION B06 00 0471 Decal Danger Main Instruction Hazard Platform B06 00 0475 CE Decal Warning Read Understand Manual B06 00 0062 CE Decal Notice AC Power B06 00 0173 CE Decal Notice Lanyard Attachment 0202 0523 Decal Flag Made In USA B06 00 0476 C
74. P 3 SCHEMATICS 3632T HTT 13 ELECTRICAL WIRE HARNESS P1 DRIVE amp SET OPTION Replacement A 00082 i C A 00048 Drive amp Set 36 23 16 12 1 1 16X20 8 15122 123 9 X10 Brake Switch lt lt Main Motor Controller 0 iei iei iei Contactor 200 A Fuse A2 200 A Fuse A1 Contactor me Die Main Pump Aux Pump Motor Motor 128 HAULOTTE GROUP 3 SCHEMATICS 3632T HTT 13 ELECTRICAL WIRE HARNESS P2 Loop Back Plug Replacement A 00721 Standard A 00948 Drive amp Set 36 23 16 3 DOO 000000000000 8 1 12 1 IC Engine Option Engine Stop Starter Coil Engine Spark o o lt C8 Engine Starter Engine Prop Coil Engine Stop Engine Start Throttle 129 3 SCHEMATICS HAULOTTE GROUP 3632 HTT 13 ELECTRICAL WIRE HARNESS P3 Loop Back Plug Replacement 35 24 23 16 36 600000000009 60000000 00000000000
75. PARTS MANUAL Haulotte yy 36327 J HTT 13 B33 01 0090 06 AERIAL WORK PLATFORM This equipment is designed and manufactured in compliance with the duties responsibilities and standards set forth for manufacturers in the ANSI CSA AS and or CE standards in effect at the time of manufacture This equipment meets or exceeds applicable ANSI CSA AS and or CE codes and standards when operated in accordance with manufacturer s recommendations It is the responsibility of the user to follow all regional codes and regulations that govern the safe operation of this equipment Obtain read and obey all safety precautions before performing maintenance or repairs or attempting to operate this equipment This includes all manufacturer recommendations as well as those directives set forth by government and local authorities To ensure proper and safe use of this equipment it is strongly recommended that only trained and authorized personnel attempt to operate and maintain the aerial work platform This manual shall be considered a permanent and necessary component of the aerial work platform and shall be kept with the machine at all times Owners and Lessors should complete a full inspection of all components and perform a test of all functions including brake functions before commissioning or reselling the aerial work platform Repair or replace all damaged or malfunctioning components Haulotte Group is ded
76. Replaces B36 00 0089 Effective 2006 Brake Switch Assembly Switch Brake NO amp NC Seal Wire 16 18 Gauge Green Not Shown A 02177 0096 0010 0096 0040 4 06 0033 6 00 0088 0090 0144 A 00942 B01 03 0077 01 09 0093 01 09 0091 Terminal Female 16 18 Gage Not Shown 01 09 0092 Connector Assembly 2 Female Not Shown 00 0170 Wire Casing Not Shown B40 00 0040 Safety Chain 0096 0186 Screw Hex Head Cap M12 x 160 0096 0076 Flat Washer M12 0096 0042 Hex Nut with Nylon Insert M12 A 01134 Coupler Bottom 0096 0025 Screw Hex Head Cap M12 x 120 0096 0042 Hex Nut with Nylon Insert M12 Coupler Please Contact a Haulotte Australia Service Center 0096 0176 Screw Hex Head Cap M12 x 35 0096 0042 Hex Nut with Nylon Insert M12 B01 09 0104 Butt Splice Heat Shrink Not Shown 181 4100 37 O E o O x lt oc m oc E O oc LL gt y y gt o E 38 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR ELECTRIC BRAKE OPTION ITEM NO PART NUMBER DESCRIPTION A 00170 Tongue Tube B12 00 0066 2in Ball Coupler B12 00 0068 2 5 16in Ball Coupler Option Not Shown A
77. TAL EUROPE 18 B01 10 0348 Rev SO cable or Equivalent Continental i Europe Current Voltage Rating 15amp 125 250VAC B01 10 0382 IEC TO GFI UNITED KINGDOM 18 SO cable or Equivalent UKPower Current Voltage Rating i Cord i 13amp 125 250VAC 13amp Fused i 145 HAULOTTE GROUP 3 SCHEMATICS A 03691 220 VOLTS AC TRAILER TO TOWER WIRE HARNESS 156 14 3 SJO or Equivalent A 03690 220 VOLTS AC TOWER TO PLATFORM WIRE HARNESS 474 14 3 SJO or Equivalent 146 HAULOTTE GROUP 3 SCHEMATICS A 00272 BATTERY LAYOUT A 02272 Kit Controller Item No Gauge End End 2 gauge 5 16 Ring SBC Lug 2 gauge 5 16 Ring 5 16 Ring 2 gauge 5 16 Ring 5 16 Ring 2 gauge 5 16 Ring SBC Lug 2 gauge 5 16 Ring SBC Lug 2 gauge 5 16 Ring SBC Lug 2 gauge 5 16 Ring 5 16 Ring 2 gauge 5 16 Ring 5 16 Ring 2 gauge 5 16 Ring 5 16 Ring 2 gauge 5 16 Ring 5 16 Ring 2 gauge 5 16 Ring 5 16 Ring CO 1 4 O1 lt 4 1 4 1 4 1 4 1 4 1 4 1 4 k ITEM NO PART NUMBER DESCRIPTION 12 B01 10 0330 Fuse 200 Amp 13 B01 10 0331 Fuse Holder 200 Amp 14 B01 06 0058 Contactor 24 Volt DC 15 A 00297 Motor Controller 16 01 09 0131 SBC Plug Connector 17 B01 09 0132 A Frame Handle 14
78. TE GROUP 78 2 wi d SERVERE n ee Y DISPLAY PANEL BATTERY CONDITION INDICATOR POWER HOLD DOWN A SPEED OUTRIGGER CONTROLS BUTTON WHILE SELECTING Y A BOOM CONTROL FUNCTION HOLD DOWN EXTEND OR RETRACT BUTTON WHILE SELECTING INDIVIDUAL OUTRIGGER BUTTONS OR THE AUTO LEVEL BUTTON ALL OUTRIGGER LIGHTS MUST BE ON BEFORE PLATFORM CAN BE RAISED RETRACT EXTEND FULLY LOWER PLATFORM INTO THE STOWED POSITION FOR OUTRIGGER OPERATION WHEN FLASHING 2 REPLACEMENT PARTS ANZOTACO HAULOTTE GROUP 2 REPLACEMENT PARTS GROUND LOWER CONTROL BOX ITEM NO PART NUMBER DESCRIPTION A 00238 Ground Lower Control Box Complete A 00238 B Ground Lower Control Box Only 01 10 0194 Alarm B01 01 0147 Wiring Harness Alarm B01 01 0152 Wiring Harness DB9 B01 01 0145 Wiring Harness Communication B01 01 0149 Wiring Harness MTA B01 02 0119 Emergency Stop Button with Contact and Mount 01 02 0118 Key Switch 3 Position CO N B01 01 0150 Wiring Harness Key Switch and Emergency Stop B01 01 0151 Ribbon Cable B01 01 0146 Wiring Harness Communication B01 01 0148 Wiring Harness Power A 00238 D Decal Ground Lower Control Box Overlay A 00238 L Lid with Decal Only Not Shown B01 10 0342 Switch Activating Disk Not Sh
79. Valve Cartridge Outrigger Check B02 14 0109 Valve Cartridge Outrigger B02 14 0091 Valve Check B02 14 0110 Valve Check B02 14 0094L Valve Proportional B02 14 0095 Coil Sterling Proportional Valve B02 14 0111 Valve Relief B02 14 0097 Valve Relief B02 14 0098 Valve Shuttle B02 14 0099 Valve Cartridge Rotator B02 14 0100 Valve Counterbalance B02 14 0101 Valve Cartridge Basket Compensate B02 14 0114 Valve Flow Control Rotator nl Ss Ss 1 4 B02 02 0245 Fitting Plug 2 ORB 2 02 0246 Fitting Hex Plug 2 02 0248 Fitting Plug 44 ORB 2 14 0112 Coil 20 VDC 8 2 14 0113 Coil 20 VDC 10 B02 15 0497 Stud 1 4 20 x 5 8 B02 15 0498 Expansion Plug B02 02 0235 Fitting Plug 46 ORB 02 15 0478 Seal Ring N B 01 01 01 83 eBexes UJOJJ SI Y eJnsul 461 9 5 um uay IL uejui Ob Em amp D 2 REPLACEMENT PARTS dl 62 00 01 syog nbio 62 12 0 enbJo j quiesse Buunp Buu o JO lno oq Ajqwasse ol yue pue Buu o Ajddy CY Z E 2 2 N E z 2 O O E z 5 oc m 2 O SINN
80. actured and or authorized by Haulotte Group when replacing damaged components See the back pages for replacement part ordering information NOTE Unless otherwise noted High strength Grade 5 Class 8 8 fasteners are used in the assembly of this equipment 25 o lt gt o lt LLI O 26 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY ANSI DESCRIPTION Hitch Step Revised for Compatibility Effective 2007 Coupler Hydraulic Surge Assembly ITEM NO PART NUMBER 1 A 00172 B12 00 021 1 Replaces B12 00 0169 Effective 2008 B12 00 0218 Master Cylinder Excludes Cap B12 00 0219 Cylinder Fill Cap B12 00 0220 Safety Cable B12 00 0221 Safety Lever B12 00 0222 Push Rod Assembly B12 00 0223 Chanel Slide Top B12 00 0224 Chanel Slide Bottom B12 00 0225 Channel Spacer B12 00 0220 Cap for Master Cylinder A 00170 Tongue Tube B22 00 0074 Hand Brake Assembly A 00192 Brake Lever Replaces A 00167 Effective 2006 02177 Brake Bracket 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 4 06 0033 Flat Washer Not Shown B36 00 0088 Pin Clevis Not Shown 0090 0144 Pin Cotter 3 32 x 3 4 Not Shown Replaced B36 00 0089 Effective 2006
81. atform Pivot Weldment A 00038 Ramp 0096 0003 Screw Flat Head Socket Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 A 00610 Platform Mount Weldment B01 10 0392 Cover Receptacle Replaces B01 10 0035 Effective 2009 B01 10 0034 Receptacle A 00288 Plastic Cover 0096 0002 Screw Hex Head Cap M6 x 20 Not Shown 0096 0039 Hex Nut with Nylon Insert M6 Not Shown B01 10 0046 Outlet Box Weather Tite A 00979 Bulkhead Mount B01 09 0029 Cord Grip Plastic 1 2in 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 0096 0055 Screw Hex Head Cap M12 x 190 ND N IN S om 99 LOCATION DETAIL DETAIL A a 2 z E z O 0 2 gt m LLI Y 0 lt z 2 O oc O LL E l a HAULOTTE GROUP PLATFORM MOUNT ASSEMBLY ANSI CONTINUED 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION 37 0096 0042 Hex Nut with Nylon Insert M12 38 A 00608 Compression Spring 39 A 00606 L Snap Pin Left 40 A 00606 R Snap Pin Right 41 A 00609 Knob Platform Latch 42 0090 1112 Roll Pin 1 4 X 1 5 101 m 2 gt m
82. d Sense Spacer B 31 0096 0086 Screw Hex Head Cap M12 x 65 NOTE Torque to 20 N m 15 Ib ft 32 0096 0042 Hex Nut with Nylon Insert M12 33 A 00990A Load Sense Spacer A 34 0096 0069 Screw Hex Head Cap M10 x 75 NOTE Bolt should Spin by Hand 35 0096 0041 Hex Nut with Nylon Insert M10 36 A 00994 Load Sense Roller Bar 37 A 00995 Load Sense Roller 38 0090 0147 Cotter Pin 1 8 x1 1 4 39 0096 0009 Screw Hex Head Cap M8 x 10 40 0096 0046 Flat Washer M12 41 A 00038 Ramp 42 0096 0003 Screw Flat Head Socket Cap M6 x 20 43 0096 0077 Flat Washer M6 44 0096 0039 Hex Nut with Nylon Insert M6 45 A 00606 R Snap Pin Right 46 A 00606 L Snap Pin Left 47 0090 1112 Roll Pin 1 4 X 1 5 48 A 00609 Knob Platform Latch 49 A 00033 Bearing Composite 50 x 625 x 75 50 A 00608 Compression Spring 51 0096 0015 Screw Socket Head Cap M10 x 20 52 0096 0041 Hex Nut with Nylon Insert M10 53 A 00035 Pin 75 x 6 5 54 A 00017 Pin Retainer 75 55 0096 0016 Screw Hex Head Cap M10 x 25 56 0096 0041 Hex Nut with Nylon Insert M10 57 A 00025 Pin 1 0 x 6 5 58 A 00018 Pin Retainer 1 0 59 0096 0016 Screw Hex Head Cap M10 x 25 60 00
83. ex Nut with Nylon Insert M16 B08 02 0031 Wheel Assembly Replaces B08 02 0023 Effective 2008 B08 02 0004 Tire B32 00 0016 Hub Cap Not Shown 0090 1075 Lug Nut A 00176 Cable Brake Mount Hydraulic Surge Brake A 00166 Cable Brake Mount Electric Surge Brake 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 A 00930 Cylinder Brake Hydraulic Surge Brake A 00945 Cylinder Brake Electric Surge Brake A 00936 Equalizer Bracket A 00187 Cable Assembly Parking Brake 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00941 Grommet A 00932 Manifold Cover 02 0096 0011 Screw Hex Head M8 x 25 0096 0067 Nut Clip M8 00175 Hydraulic Cover 0096 001 1 Screw Hex Head Cap M8 x 25 0096 0067 Nut Clip M8 B21 00 0026 Brake Line Kit Hydraulic Brakes Not Shown 59 HAULOTTE GROUP BRAKE AND AXLE ASSEMBLY FOR DRIVE amp SET OPTION CE 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION A 00932 Manifold Cover 0096 001 1 Screw Hex Head Cap M8 x 25 0096 0067 Nut Clip M8 A 00928 Manifold 0096 001 1 Screw Hex Head Cap M8 x 25 A 03601 Base Weldment
84. from Fitting end to Fitting end Burst 4 1 i Temp Range 40F 212F i ig Min Bend Radius A 00701 WATER LINE TO PLATFORM HOSE LABEL HOSE LABEL 00701 WATER LINE 3632T 1 B09 00 0044 6PW4000 KW 6FJ MES RAIDER EN B09 00 0031 6PW4000 KW 6FJ 490 A 00701 WATER SNE 3632 VENDOR PART 4 DESCRIPTION 6 ST SERIES QD BST 3 6 ST SERIES QD STN3 B09 00 0055 6 MJIC 6 MJIC 37 STR HOSE TYPE F Water Hose Water Line Minimum PSI Rating 4000 PSI Burst 4 1 Meet or Exceed ISO 11237 Type SAE 100R17 Temp Range 40F 212F Fluid Temp 250F i Min Bend Radius Measurement from Fitting end to Fitting end 149 3 SCHEMATICS HAULOTTE GROUP 184 000 lt 819 N 54008 Zu SHPSZOO V w a d _ Aquiessy duing MU Ex aa cM gud ans leAwS Q E lt y 2 lt oc gt I eyong 1500081 pou ui ven es ANO 562
85. icated to the continuous improvement of this and all Haulotte Group products Therefore equipment information is subject to change without notice Direct any questions or concerns regarding errors and or discrepancies in this manual to the Haulotte Group Service Department CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Haulotte gt gt GROUP 125 Taylor Parkway Archbold Ohio 43502 Phone 1 888 440 9240 Fax 419 445 0367 www haulotte usa com HAULOTTE GROUP TABLE OF CONTENTS 1 DECAL REPLACEMENT DECAL REPLACEMENT DECAL KIT DECAL REPLACEMENT IDENTIFICATION PLATES 8 OPTIONAL EQUIPMENT REPLACEMENT PARTS TONGUE ASSEMBLY TONGUE ASSEMBLY FOR DRIVE amp SET OPTION TONGUE ASSEMBLY FOR ELECTRIC BRAKE OPTION DOLLY WHEEL ASSEMBLY DOLLY WHEEL ASSEMBLY FOR DRIVE amp SET OPTION DOLLY WHEEL WITH TAPERED SWIVEL amp YOKE ASSEMBLY OPTION BOOM REST SWITCH ASSEMBLY OUTRIGGER LEG ASSEMBLY OUTRIGGER FOOT ASSEMBLY BRAKE AND AXLE ASSEMBLY BRAKE AND AXLE ASSEMBLY FOR DRIVE amp SET OPTION DRIVE MOTOR ASSEMBLY FOR DRIVE amp SET OPTION SLEW RING ASSEMBLY BATTERY COMPARTMENT ASSEMBLY CONTROL COMPARTMENT ASSEMBLY CONTROL COMPARTMENT ASSEMBLY FOR DRIVE amp SET OPTION GROUND LOWER CONTROL BOX POWER UNIT COMPARTMENT ASSEMBLY POWER UNIT COMPONENTS COVER ASSEMBLY COUNTER WEIGHT ASSEMBLY BO
86. ilable in the following languages DE German DU Dutch FC French Canadian FR French European IT Italian KO Korean RU Russian SP Spanish SW Swedish To order add the appropriate suffix to the end of the part number HAULOTTE GROUP 1 DECAL REPLACEMENT IDENTIFICATION PLATES amp OPTIONAL EQUIPMENT CE C lt s HAULOTTE GROUP IDENTIFICATION PLATES amp OPTIONAL EQUIPMENT CE 1 DECAL REPLACEMENT IDENTIFICATION PLATES IDENTIFICATION PLATES Used on all standard equipment ITEM NO PART NUMBER DESCRIPTION 28 00 0499 ID Plate 29 00 0490 VIN Plate OPTIONAL EQUIPMENT ITEM NO PART NUMBER DESCRIPTION 30 00 0529 Decal Notice Platform Rotate Manual Rotation Option 31 00 0527 Decal Warning Drive and Set Drive and Set Option 32 00 0528 Decal Notice Drive and Set Drive and Set Option 33 00 0530 Decal Air 120 PSI Air Line to Platform Option 34 00 0531 Decal Water 3000 PSI Water Line to Platform Option 35 00 0553 Decal Warning Jockey Wheel Drive and Set Option 36 00 0487 Decal Notice Unleaded Fuel Only Gas Engine Option HAULOTTE GROUP 1 DECAL REPLACEMENT DECAL REPLACEME
87. l o R Stop Turn W GND 20 Drop 52 Label Pass Tail Wires either Braided Loom or SJO No Split tube 26 Drop Label Tail light 6 72 A 00714 PLATFORM WIRE HARNESS B01 09 0142 B01 09 0089 Pins Part of Kit Female I 41 6 Terminal B01 09 0088 B01 09 0086 B Pin A 18 6 Cable 583 Strain Relief Plug Pin 3 Pin 9 Pin 8 Pin 4 Pin 6 Pin B For Cable Track Pin C Pin D Pin E Pin F Jacket of cable must be in strain relief Jacket of cable must be in strain relief Fill Strain Relief with Black RTV and wipe off excess 133 3 SCHEMATICS B01 09 0109 2 Pin Male Housing B01 09 0110 Male Term B01 09 0093 Green Seal Pin 7 Pin 8 60 18 Pin 23 48 18ga Pin 13 60 18 Pin 14 60 18 Pin 9 48 18ga B01 09 0092 2 Pin FM Housing B01 09 0091 FM Term B01 09 0093 Green Seal B01 09 0092 2 Pin FM Housing B01 09 0091 FM Term B01 09 0093 Green Seal Pin 10 CU 3 Platform Level UP Platform Level DN Boom Extend Pin 17 B01 09 0149 Plug White 35 Pin B01 09 0146 Female Terminal Pin 35 36 18 Pin 18 Pin 32 Pin 33 Pin 26 Pin 25 Pin 24 00000000000 000000000000 000000000000 Pin 27 o o LLI 2 tc lt 2 tc a 2 gt O a lt
88. le Stud 1 25 Diameter A 00046 Grommet 1 5 x 1 25 x 1 75 A 00100 Base Weldment A 00020 Pin 1 25 x 5 5 A 00019 Pin Retainer 1 25 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00032 Composite Bearing 1 25 x 1 50 x 1 25 A 00022 Pin 1 25 x 4 25 A 00019 Pin Retainer 1 25 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00120 Outrigger Weldment 0096 0036 Screw Hex Head Cap M16 x 150 0096 0051 Screw Hex Head Cap M16 x 100 0096 0044 Hex Nut with Nylon Insert M16 4 4 1 41 N INI IN IN 49 HAULOTTE GROUP 2 REPLACEMENT PARTS OUTRIGGER FOOT ASSEMBLY ITEM NO PART NUMBER DESCRIPTION Quantities listed reflect the number of parts needed for EACH Outrigger A 00128 Pad Mount Weldment A 00154 Spring Outrigger Sensor A 03644 Switch Assembly NO Replaces B01 03 0078 Effective 2007 0090 0692 Screw Round Head Machine 8 32 X 1 1 4 0090 0181 Hex Nut with Nylon Insert 8 32 A 00120 Outrigger Weldment 00136 Foot Pad Kit A 00135 Foot Pad Ball 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 A 00127 Foot Pad Lock Replaces A 00769 Effective 2007 0096 012
89. n Hazard Base 00 0468 Decal Warning Ground Operation 00 0034 Decal Danger Battery Charger Safety 00 0495 Decal Caution Compartment Access 00 0572 Decal Caution Read Parts and Service Manual 00 0068 Decal Notice Low Foam Hyd Oil 00 0541 Decal Caution Manual Rotate 00 0481 Decal Caution Transport Latch 00 01618 Decal Haulotte BilJax bin Black Red on Clear 00 0480 Decal HTT 13 Black Clear Vinyl with Black Letters HAULOTTE GROUP 1 DECAL REPLACEMENT IDENTIFICATION PLATES amp OPTIONAL EQUIPMENT AUSTRALIA HAULOTTE GROUP 1 DECAL REPLACEMENT IDENTIFICATION PLATES amp OPTIONAL EQUIPMENT AUSTRALIA IDENTIFICATION PLATES IDENTIFICATION PLATES Used on all standard equipment ITEM NO PART NUMBER DESCRIPTION 30 00 0524 Annual Inspection Plate 31 00 0490 VIN Plate 32 00 0499 ANSI ID Plate REPLACEMENT DECALS FOR OPTIONAL EQUIPMENT ITEM PART NUMBER DESCRIPTION 33 B06 00 0529 Decal Notice Platform Rotate Manual Rotation Option 34 B06 00 0527 Decal Warning Drive and Set Drive and Set Option 35 B06 00 0528 Decal Notice Drive and Set Drive and Set Option 36 B
90. nbio HAULOTTE GROUP uone1edo 4e9 9 eunsue ol u luBil yd zy 88 01 enbJol 81 L 0L 01 pnld anbio1 61 lt Buueeq iolouu Joud 609 911520 jo doup Ajddy gt ajeu 911907 jo doup lddy Syog Jojo 3791 8 7 01 senbJol wq 27 82 0 ZL ec anbo peasy Ajdde pue k m 2 2 681 211 0 anbio 02 wq o 87 Jeuejse y enbJo 84 HAULOTTE GROUP POWER UNIT COMPONENTS CONTINUED 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION B02 15 0513 Reservoir 02 15 0470 Pump Assembly 2 09 CCM 02 15 0471 Motor Pump 24 V DC B02 15 0500 Coupling 875 x 2 795 2 15 0501 Filter Hydraulic B02 00 0070 Filter Only Replacement B02 15 0532 Cap 8 0 Ring B02 15 0533 O Ring only 02 15 0476 Sight Glass 02 15 0477 Screw Socket Head Cap M8 x 85 B02 02 0247 Fitting Plug M14 x 1 5 x 5 8 B02 15 0478 Seal Ring B02 15 0485 Clamp Band 10 16 B02 15 0480 Filter Suction B02 15 0504 Allen Nut 1 4 20 B02 02 0255 Fitting M18 x HB 90M x HB 90 B02 15 0503 O Ring 110 72 x 3 53 NBR 70 D B02 02 0279 Fitting JIC 8 x Push On FS x PO B02 15 0505 Hose Black
91. nch Ends B02 00 0063 Hose Clamp 4 B20 00 0021 Fuel Line 1 4 Inch Governor Arm Part of Engine 00413 Linkage Spring Not Shown B01 09 0130 Wire splice T Tap 18 14 gauge Not Shown 1 1 1 14 1 1 1 41 141 0 4484 1 5 169 170 HAULOTTE GROUP MANUAL PLATFORM ROTATE ASSEMBLY 4 OPTIONAL EQUIPMENT ITEM NO PART NUMBER DESCRIPTION A 00300 Manual Platform Rotator Assembly A 00449 Platform Assembly A 00315 Gearbox A 00340 Crank Handle Square Shaft Replaces A 00325 Round Shaft Effective 2010 Bolt Supplied with Gear Box 0096 0014 Screw Hex Head Cap M10 x 20 A 00308 Platform Rotate Mount Weldment A 00301 Platform Rotate Mount A Weldment A 00330 Bearing 75 ID x 75 Long x 125 Thick A 00329 Pin 75 x 10 75 A 00017 Pin Retainer 75 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 0096 0019 Screw Hex Head Cap M12 x 25 0096 0042 Hex Nut with Nylon Insert M12 A 00071 Pin 5 x 8 875 0090 0147 Pin Cotter 1 8 x 1 1 4 PD ND 171 NOTE SCREW 21 TORQUE TO 15 FT LBS SCREW 24 SHOULD SPIN BY HAND 172 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT MATERIAL LIFT ASSEMBLY ANSI ONLY ITEM NO PART NUMBER DESCRIPTION A 00846 Material Lif
92. nt A 05617 Wheel Assembly 0096 0134 Lug Nut M16 0096 0017 Screw Hex Head Cap M10 x 30 0096 0041 Hex Nut with Nylon Insert M10 ol 0 5 5 91 HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM ASSEMBLY ITEM NO PART NUMBER DESCRIPTION A 00502 Telescopic Boom Weldment A 00032 Composite Bearing 1 25 x 1 50 x 1 25 A 00026 Pin 75 x 7 0 A 00017 Pin Retainer 75 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00552 Hydraulic Master Cylinder 2 13 0130 Seal Kit lt N 1 4 00200 Turntable Weldment A 00021 Pin 1 25 x 8 5 A 00019 Pin Retainer 1 25 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00024 Pin 75 x 8 5 A 00017 Pin Retainer 75 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00551 Hydraulic Boom Cylinder B02 13 0128 Seal Kit B02 04 0101 Valve Lift Cylinder A 00283 Emergency Lower Guide 01 08 0019 Coil 20 VDC with Weather Pack A 00280 Emergency Lower Handle 0090 1103 Set Screw 8 32 x 1 4 A 00023 Pin 1 25 x 7 25 A 00019 Pin Retainer 1 25 0096 0016 Screw Hex Head Cap M10
93. ongue Tube A 03642 Side Shim A 04662 Coupler Replaces A 03616 Effective 2007 B10 00 0157 Dampner Not Shown B10 00 0147 Head Lock Not Shown 0096 0122 Screw Hex Head Cap M12 x 150 0096 0026 Screw Hex Head Cap M12 x 130 0096 0042 Hex Nut with Nylon Insert M12 A 03633 Side Marker Light Amber 0096 0123 Screw Hex Head Cap M6 x 90 0096 0001 Screw Hex Head Cap M6 x 16 0096 0039 Hex Nut with Nylon Insert M6 A 03647 Switch Assembly NC A 03675 Brake Switch Mount 0090 0692 Screw Round Head Machine 8 32 X 1 1 4 0090 0181 Hex Nut with Nylon Insert 8 32 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 A 03605 Bike Catcher Weldment 0096 0020 Screw Hex Head Cap M12 x 30 0096 0024 Screw Hex Head Cap M12 x 100 0096 0042 Hex Nut with Nylon Insert M12 A 03643 Front Marker Light A 0361 1 Bike Bar Light Bracket 0068 247 U Bolt 5 16 18 0090 0185 Hex Nut Self Locking 5 16 18 0096 0125 Screw Hex Head Cap M5 x 16 0096 0126 Hex Nut with Nylon Insert M5 A 03639 Guide Brake Link A 03630 Slide Brake Link 01413 Weld Nut M10 A 03640 Rod Threaded M10 X 1 5 X 92in A 03637 Coupler Brake Link 0096 0056 Screw Hex Head Cap M8 x 30 0096
94. own B01 10 0400 Standoff Circuit Board Not Shown B38 00 0001 Replacement Key Not Shown B01 10 0335 CPU Board Attached to Lid B01 10 0336 Driver Board Attached to Box mk Vo 79 e E tc lt z gt lt A o N gt m y y E LLI gt oc lt O E 2 oc O HAULOTTE GROUP DETAIL A 80 HAULOTTE GROUP POWER UNIT COMPARTMENT ASSEMBLY 2 REPLACEMENT PARTS ITEM NO PART NUMBER DESCRIPTION QTY 1 A 00254HS Hydraulic Power Unit 1 2 0096 0014 Screw Hex Head Cap M10 x 20 3 3 0096 0041 Hex Nut with Nylon Insert M10 1 4 A 00228 Cover Brace 1 5 A 00200 Turntable Weldment Ref 6 A 00274 Gas Spring 1 7 0090 0920 Ball Stud 10MM 2 8 0090 0185 Hex Nut with Nylon Insert 5 16 18 2 9 A 00290 Cover Stop Bracket 1 10 0096 0002 Screw Hex Head Cap M6 x 20 2 11 0096 0039 Hex Nut with Nylon Insert M6 2 12 A 00268 Tire Iron Jack Handle 1 13 B04 07 0033 Clamp 1 14 0096 0002 Screw Hex Head Cap M6 x 20 1 15 0096 0039 Hex Nut with Nylon Insert M6 1 81 2 REPLACEMENT PARTS HAULOTTE GROUP Y E z 2 a O E z 2 tr O 1791 82 42 01 anbJol WAI 8 7 0 snbJol 141 8 7 04 6L
95. posite 50 x 625 x 75 A 00609 Knob Platform Latch 0090 1112 Roll Pin 1 4 X 1 5 RO 1 1 1 1 1 1 5 5 4 11 44 1 1 1 1 4 1 103 a 2 z E 2 O gt m Y 0 E z 2 O oc O LL gt lt SHOULD SPIN BY HAND SCREW 847 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY CE CONTINUED ITEM NO PART NUMBER DESCRIPTION 29 A 00979 Bulkhead Mount 30 A 00977 Platform Mount Weldment 31 0096 0055 Screw Hex Head Cap M12 x 190 32 0096 0042 Hex Nut with Nylon Insert M12 33 0096 0016 Screw Hex Head Cap M10 x 25 34 0096 0041 Hex Nut with Nylon Insert M10 35 A 00992 Load Sense Interface Module 36 0096 0085 Screw Hex Head Cap M6 x 60 37 0096 0039 Hex Nut with Nylon Insert M6 38 A 00033 Bearing Composite 50 x 625 x 75 39 A 00982 Load Sense Weldment 40 0096 0055 Screw Hex Head Cap M12 X 190 41 0096 0042 Hex Nut with Nylon Insert M12 42 A 00988 1 Load Cell With Turck Connector 43 A 00990B Load Sense Spacer B 44 0096 0086 Screw Hex Head Cap M12 x 65 NOTE Torque to 20 N m 15 Ib ft NI 1 1 14 1 44 10 0 45 0096 0042 Hex Nut with Nylon Insert M12 N 46 A
96. ry Box Weldment Driver Side A 00220 Battery Box Weldment Passenger Side A 00278 Hinge Pin 0096 0050 Washer Flat M16 0090 0147 Cotter Pin 1 8 x 1 1 4 A 00271 Battery Hold Down Plate 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 A 00222 Battery Tray Spacer A 00242 Battery 6 Volt B01 09 0133 Terminal Boot Black B01 09 0134 Terminal Boot Red A 00037 Ramp Short 0096 0003 Screw Flat Head Cap M6 x 20 0096 0039 Hex Nut with Nylon Insert M6 A 00209 Rubber Bumper 0096 0236 Screw Round Head Machine 10 24 x 3 4 0090 0182 Hex Nut with Nylon Insert 10 24 A 00219 Battery Box Latch A 00229 Battery Latch Plate A 00244 Tension Spring A 00234 Spacer 0096 0004 Screw Hex Head Cap M6 x 25 0096 0039 Hex Nut with Nylon Insert M6 OJO N I NNDO N PIPPI P 45 45 45 T P I INININ 69 gt l m LLI y y E LLI E oc o O O oc E O I ASNO Y y D 2 0 N E 6 2 000 70 HAULOTTE GROUP 2 REPLACEMENT PARTS CONTROL COMPARTMENT ASSEMBLY ITEM NO PART NUMBER DESCRIPTION 1 A 00200 Turntable Weldment B01 05 0056 or 01 05 0027
97. t B01 09 0109 2 Pin Housing B01 09 0110 Male Terminal B01 09 0093 Wire Seal FM Spade Insulated Relay NO 15 Loom FM Spade Insulated un 8 18ga Red Contactor 74 18 18ga Black Relay 8 18ga Black 18 18ga Red Splice amp Heat Shrink Seal Level Sensor 24 _ 10 18 ga Red gt gt 8 Level Sensor 18 10 18 ga Black TXL or Equivalent All Measurements Level Sensor X are 0 250 In lt 18 18 ga Orange Level Sensor Y lt V 18 18 ga Brown 4 FM Spade Relay ur lt Insulated O B01 09 0127 4 Pin housing B01 09 0110 Male Terminal B01 09 0093 Wire Seal Contactor an 32 Loom Molor 8 Loom Control E lt 5 Loom gt Pump Speed Signal Motor Cntrl Enab 00721 ANALOG WIRE HARNESS EFFECTIVE 2008 B01 09 0109 2 Pin Housing B01 09 0110 Male Terminal B01 09 0093 Wire Seal B A 1 09 0092 2 pin Housing Cavity plug Enable 1 Terminals 1 i A B01 09 0146 Female Terminal B B01 09 0118 Female Terminal C Female Spade Terminal Pin 1 Pin8 39 01 2120 12 Pin Plug 7 Splice
98. t Package A 00979 Bulkhead Mount A 00992 Load Sense Interface Module 0096 0085 Screw Hex Head Cap M6 x 60 0096 0039 Hex Nut with Nylon Insert M6 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 A 00977 Platform Mount Weldment LS 1 4 O O1 0096 0055 Screw Hex Head Cap M12 X 190 0096 0042 Hex Nut with Nylon Insert M12 A 00038 Ramp 0096 0003 Screw Flat Head Socket Cap M6 x 20 0096 0077 Flat Washer M6 0096 0039 Hex Nut with Nylon Insert M6 A 00994 Load Sense Roller Bar 0090 0147 Cotter Pin 1 8 x 1 1 4 A 00995 Load Sense Roller 0096 0046 Flat Washer M12 0096 0009 Screw Hex Head Cap M8 x 10 A 00988 1 Load Cell With Turck Connector A 00990B Load Sense Spacer B 0096 0086 Screw Hex Head Cap M12 x 65 Torque to 15 Ft Lbs 0096 0042 Hex Nut with Nylon Insert M12 A 00990A Load Sense Spacer A 0096 0069 Screw Hex Head Cap M10 x 75 Bolt should Spin by Hand 0096 0041 Hex Nut with Nylon Insert M10 A 00480 Material Boom Weldment A 00028 Clevis Pin with Tension Lock A 00071 Pin 0 5 x 8 875 0090 0147 Cotter Pin 1 8 x 1 1 4 A 00485 Hook with Latch Castle Nut supplied with Hook 0090 0147 Cotter Pin 1 8 x 1 1 4
99. ual Link For 00520 Replaces B00 00 0074 Effective 2010 58 00 0179 Bracket Cable Trak Fixed End Effective 2010 Replaces B29 00 0166 1 Left Hand B29 00 0166 2 Right Hand 00 0180 Bracket Cable Trak Driven End Effective 2010 Replaces B29 00 0165 1 Left Hand B29 00 0165 2 Right Hand A 00536 Cable Track Tray 0096 0010 Screw Hex Head Cap M8 x 20 0096 0040 Hex Nut with Nylon Insert M8 A 00538 Cable Support Tube A 00539 Cable Slide Block 0096 0056 Screw Hex Head Cap M8 x 30 0096 0040 Hex Nut with Nylon Insert M8 0096 0012 Screw Flat Head Socket Cap M8 x 25 0096 0040 Hex Nut with Nylon Insert M8 0096 0014 Screw Hex Head Cap M10 x 20 0096 0041 Hex Nut with Nylon Insert M10 A 00470 Cage Storage Pad A 00471 Cage Latch Plate 00473 Cage Latch A 00469 Cage Latch Pad 0096 0001 Screw Hex Head Cap M6 x 16 0096 0053 Screw Hex Head Cap M8 x 50 Replaces 0096 0049 Effective 2008 1341 41 4 4 4 8 00 0096 0104 Flat Washer M8 0096 0040 Hex Nut with Nylon Insert M8 A 00289 Strobe Light Assembly Option 01 10 0275 Strobe Light B01 09 0092 Connector Assembly 2 Female W P Not Shown 01 09 0119 Terminal Female W P 12 14 gage Not Shown B
100. x 25 0096 0041 Hex Nut with Nylon Insert M10 2 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A 00510 Aluminum Extension Tube B22 00 0070 Kit Wear Pads Inner A 00540 Wear Pad Top Rear A 00541 Wear Pad Side 0096 0003 Screw Flat Head Socket Cap M6 x 20 0096 0006 Screw Flat Head Socket Cap M6 x 25 0096 0077 Flat Washer M6 0096 0039 Hex Nut with Nylon Insert M6 NIN B33 04 0024 Instructions Inner Wear Pad Installation Not Shown 00550 Extension Cylinder B02 13 0132 Seal Kit A 00026 Pin 75 x 7 0 A 00017 Pin Retainer 75 0096 0016 Screw Hex Head Cap M10 x 25 0096 0041 Hex Nut with Nylon Insert M10 93 a lt kE LLI a HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM ASSEMBLY CONTINUED ITEM NO PART NUMBER DESCRIPTION 1 A 00550 Extension Cylinder 1A 2 04 0106 1500 PSI Counter Balance Valve 1B 2 04 0105 2500 PSI Counter Balance Valve 1C 2 13 0132 Seal Kit 2 A 00510 Telescopic Boom Tube Aluminum A 00502 Telescopic Boom Weldment A 00531 Slide Tube 3 4 5 A 00520 Cable Track Single Piece Mounting Replaces B00 00 0031 Cable Track 41 Links Effective 2010 5A 00 0178 Individ

- Bil-Jax

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