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maintenance - Cleanco Truckmounted

1. 45 Water PUMO poc 47 ia AERO 48 Kit installation 45 amp 47 53 Heat Exchanger Aska HENRI Ee 57 F EE nM d 61 Tiolder RE 63 OSI 67 Direct Feed Option 69 GAD Panel Mo nt mn 71 C AD External dee 72 rlorizontalie W Tank yu oe y ls 74 ER VV EEN 76 F W Tank Aquasiorage cel toe d aa Rede e koe pd uias 78 Reelse uta ee 80 Wand KEE TS 82 Wand SM gle JEV k o ipea ayu eil 83 Stai Tool SU SWIVEL sagrato 84 stai 00040 CE 85 WOMOISTERV TOOLS speech 86 Wand 1 3 4 5 Bend Ad det a re 87 Stali 100196 S BENA i si 88 Detail Tool4 70095 5 iude aa aa 89 WIRING ago 90 MACHINE DATA LOG OVERVIEW MODEL DATE OF PURCHASE SERIAL NUMBER COMPANY NAME YOUR DEALER NAME ADDRESS PHONE NUMBER Welcome and congratulations on the purchase of your Mobile Cleaning Unit This Instruction manual is a guide for operating and servicing your unit Read this manual completely before installing or operating this unit This unit offers you personal convenience All of your instrumentation and controls have been positioned to give you easy acc
2. 555 322 Hose Barb 90 1 4 Barb 1 4 555 330 Hose Barb 90 5 8 Barb x 3 8 Hose Barb 5 8 Barb x 3 8 Reducing Adpt 3 4 MPT x 1 2 F el Reducing Nipple 1 2 MPT x 3 8 MPT 7 Swivel 3 8 x F SVL ET Washer Cap Nut Heater Hose 5 8 Blue Cuff 1 1 2 Hose SVL White Q C 3 8 Fem Closed ZDM Q C 3 8 Male Closed 7 Clear Cover 6 C W Ring PVC Elbow 1 1 2 90 S x PVC Hose Barb 1 1 2 x MPT Valve Diaphragm po 25 F W Tank Stout 120 GAL 6 EN 75 F W TANK AGUA STORAGE REF PARTNO F W TANK AGUA STORAGE DESCRIPTION Nut 3 8 x 16 Zinc Locknut 1 4 x 20 Nylon SS Locknut 8 x 32 Nylon SS Well Nut 1 4 x 20 Neoprene Bolt 3 8 x 2 SS 405 620 CS 1 4 x 3 4 SS 415 030 LW 3 8 Zinc 410 135 MS 8 32 X 3 4 Pan Head SS 415 125 FW 1 4 SS 415 165 FW 5 8 SS 2 425 115 Clamp Hose Silicone 499 005 Trim 1 2 Black 475 125 Gasket 6 Access Cover Clear 5 545 036 Ball Valve 1 1 250 004 Air Valve 1 ADPT 3 8 M x 3 8 F 8 555 080 Close Nipple 1 555 214 Elbow 90 3 8 Street Extruded 555 324 H Barb 90 3 8 Barb x 1 4 21 555 330 H Barb 90 5 8 Barb x 3 8 Red 1 2 x 3 8 Swivel 3 8 MPT x F SVL Clear Hose 1 2 ID O C 3 8 FEM Closed O C 3 8 MALE Closed Clear Cover 6 C W Ring PVC Hose Barb 1 Valve Diaphragm Auto Fill Float Plastic Site F W Tank
3. CLEANCO COMPACT WITH ELECTRIC HOSE REEL OVERHEAD VIEW 25 d ti r vi 33 Dr a ab SETE 45 x EL d 3118 EE TVO 001 DIM GL 15 8 193HM GHVONYLS NO FRONT PANEL 45 847 FRONT VIEW FRONT PANEL 45 8 47 BACK VIEW 39 FRONT PANEL 45 8 47 REF PARTNO DESCRIPTION NOTES 305 085 Switch Rocker White 305 090 Rocker Switch 2 Pole White 328 006 Wiring Harness Compact Rear Section 360 110 Hour Meter Truck Mount 360 205 Guage Temp Electronic 360 125 Chemical Flow Meter GPH 2 10 360 131 Guage Vac Cleanco 360 145 Guage 2000 PSI Black BMT Cleanco 360 211 Tach Blower Speed 400 005 Hex Nut 1 4 x 20 SS 400 125 Locknut 8 x 32 Nylon S S Not Shown N O 703 504 703 506 759 005 759 015 845 281 845 283 845 284 845 295 845 331 Decal Compact Bottom Panel Decal Chemical Jug BRKT Chemical Jug 10L Jug 101 20L Panel Frame Compact Panel overlay Top Compact Panel overlay Bottom Compact BRKT Chemical Jug Compact Cover Rocker Switch Not Shown Not Shown Not Shown Eu ES 400 250 405 600 405 610 405 620 410 105 410 220 415 025 415 125 425 140 460 010 465 670 465 675 498 050 498 070 499 005 551 075 580 010 620 200 620 205 Not Shown 703 345 318 703 347 703 501 328 703 502 Decal Compact Bottom Panel Decal ChemicalJugBRKT Chemical Jug 10L
4. 572 042 Solution Hose 1 4 86 572 120 Heater Hose 3 8 Silicone 50 COMPACT BASEPLATE 45 847 3 87A 575 020 All Flex Hose 2 7 8 ID CP Baseplate 45 Flex Hose 3 1 2 ID 88 575 038 DucingHose41 21D 89 580 010 QC 1 4 Fem Closed 90 580 015 1 4 Male Closed 91 580 101 QC 1 8 MaleShutoff 1 8 Fem Shutoff 93 580 115 1 8 Male open See Notes 94 580 140 3 8 Q C 3 8 Fem One Way Water 96 580 205 O C 3 8 Male Open Water Crimp 1 4 HP Hose 1 4 MPT SVL NE 98 582 004 90 2 1 2 Street Metal Nipple 3 NPT x 4 Black Steel 100 845313 CoverClutch 102B 850 034 47 Silencer CP Baseplate 47 465 291 Bracket PTO Rear 498 225 Pillow Block Rear Set 845 040 Rear Pillow block Plate 905 000 Bushing 1 2 x 11 16 O D 31 COMPACT PUMP KIT PARTA 516 200 HI TEMP SEAL KIT INCLUDES 7 8 9 amp 10 PART 516 205 VALUE KIT INCLUES 1 2 3 4 5 amp 6 52 KIT INSTALLATION 45 amp 47 1 53 KIT INSTALLATION 45 4 47 P 2 54 KIT INSTALLATION 45 8 47 1 JJ m PART DESCRIPTION QUANTITY 220 015 Holder Wand 2 Jet Top amp 12 oet 220 410 Lock Up Thru Floor Hose Port 260 238 50 Vac Hose Blue 2 263 025 Hose ASSM 43 Heat Exch 263 030 Hose ASSM 48 Heat Exch 263 065 Prime Line 4 ASSM 1 4 320 105 Spot Light
5. Jug10L amp 20L Panel Frame Compact Panel overlay Top Compat Panel overlay Bottom Compact Chemical Jug Compat ________ Cover Rocker Switch OOJOJHJOC A O 1 40 FRONT PANEL PLUMBING P 1 41 FRONT PANEL PLUMBING P 2 TE Ai ROOM 42 PLUMBING ASSEMBLY 1 REF DESCRIPTION NOTES 263 040 360 200 415 135 415 137 415 155 415 157 415 165 425 115 480 015 Tubing 3 8 ID Clear 530 105 Pulsa Unloader 551 020 Valve Temp Control 551 075 Vac Lube Port 555 002 ADPT 1 4 M x 1 4 F 555 074 Closed Nipple 3 8 555 132 Coupling 1 4 555 184 Elbow 45 Street 1 4 555 186 Elbow 45 3 8 Street Extruded 555 204 Elbow 90 1 8 Street Forged 555 206 Elbow 90 1 4 FPT Extruded 555 208 Elbow 90 1 4 Street Extruded 555 212 Elbow 90 3 8 FPT 555 214 Elbow 90 3 8 Street Extruded 555 242 Extruded Cross 3 8 555 274 Hex Nipple 3 8 555 320 Hose Barb 90 1 4 Barb X 1 8 MPT 555 324 Hose Barb 90 3 8 Barb X 1 4 555 350 Hose Barb 1 4 Barb X 1 8 MPT 555 364 Hose Barb 3 8 Barb X 1 4 MPT 555 390 Hose Barb 5 8 Barb X 3 8 MPT 555 408 Locknut 1 4 FPT Brass 555 430 Long Nipple 3 8 X 1 1 2 555 434 Long Nipple 3 8 X 2 555 454 Plug 3 8 MPT Hex Head 555 456 Plug 3 8 MPT Countersunk 555 510 Reducing Adapt 1 4 FPT Z 1 8 MPT 555 542 Reducing Nipple 3 8 X 1 4 MPT
6. 4 55 KIT INSTALLATION 45 8 47 P 2 Heater Hose 1 Blue Hi Miler 2 590 420 PVC Hose Barb 2 Barb x 2 MPT 600 055 Kit Electrical 703 805 Nut Driver 7 16 60 759005 _ Chemical Jug 0 0 45 46 47 48 49 20 51 52 53 54 55 56 57 58 1 Kit Electrical 4100000 56 DUAL HEAT EXCHANGER 37 REF m E X 9 s 18 DUAL HEAT EXCHANGER PART DESCRIPTION 305 070 Switch High Limit 250F 315 010 Conduit Plastic 1 2 325 302 Power Lock Terminal Blue 325 320 Power Lock Insert 325 500 Spade 1 4 Fem 90 Crimp 330 105 Wire 12 Ga Yellow 400 005 Hex Nut 1 4 x 20 SS 405 600 Clinch Stud 1 4 x 1 S S 415 025 LW 1 4 SS 415 125 FW 1 4 SS 475 085 Gasket 5 3 4 Heat Exch 485 100 Copper Coil 3 8 x 25 490 100 Casing Dual 555 121 Comp Fitting 90 1 2 x 3 8 555 114 Comp Fitting 3 8 x 3 8 MPT 555 164 Drain Cock 1 4 Brass 555 335 Hose Barb 90 1 Barb x 1 MPT 480 235 Tube 1 2 SS 58 GUAD HEAT EXCHANGER OPTIONAL DN Ne ng o VSS TT AN VNNN AUS Vu a WU Rm STH 59 GUAD HEAT EXCHANGER OPTIONAL REF DESCRIPTION 4 Power Lock Insert 6 330105 Wire 12 Ga Yellow 8 405 600 Clinch Stud 1 4x1SS _9 415 025 Gasket 5 3 4 Heat Exch Casing Quad 16 555 164 Drain Cock 1 4 Brass
7. 350 108 Tie Strap 14 Black 385 016 Bushing H 1 385 128 Pulley 2AK74H 397 905 Belt AX45 400 005 Hex Nut 1 4 x 20 SS 400 015 Nut 3 8 x 16 Zinc 400 050 Hex Nut 1 2 Zinc 400 051 Nut 1 2 GR8 400 250 Well Nut 1 4 x 20 Neoprene 405 115 Bolt 3 8 x 1 1 2 GR5 Zinc 405 156 Bolt 3 8 x 4 Allthread Zinc 405 176 Bolt 3 8 x 6 Allthread Zinc 405 185 Bolt 3 8 x 3 GR2 Zinc allthread 405 31 1 Bolt 1 2 x 1 3 4 GR8 405 620 CS 1 4 x 3 4 SS Hex HD 410 050 W S 6 x 1 2 FT RB Zinc 410 125 SMS 8 x 5 8 Pan Rob SS 410 250 Tek Screw 1 4 x 1 415 030 LW 3 8 Zinc 415 050 LW 1 2 Zinc 415 125 FW 1 4 SS 415 130 FW 3 8 Zinc 415 150 FW 1 2 Zinc Max O D 415 152 FW 1 2 SAE Zinc 415 310 FNDW 3 8 OS MNT PLT Z PLT 420 151 Rivet Fullsealed 68 425 005 Clamp 8 425 010 Clamp 20 425 015 Clamp 28 425 035 Clamp 48 425 040 Clamp 60 425 100 Clamp 1 2 Tube Plastic 425 135 Clamp Tube 1 1 4 425 235 Clamp Rear PTO ASSY 425 505 Rake Clips Carpet 445 030 Buckle Doghouse 465 291 BRKT PTO Rear Compact 1 1 CD a 02 cin r N 4 IO N R N O Jo N N S T TL JO JO JO JO uM O NINM IR NININ 4 IO O OJHJOJGI R OD oo N O 4
8. BASEPLATE 45 847 2 48 COMPACT BASEPLATE 45 847 P 1 REF DESCRIPTION NOTES 1 263045 Assm3 8 x25 o 2 325 230 __ 3 325300 Power Lock Terminal Black 4 825315 Power Lock Terminal Green 5 325320 PowerLocklnset Le 6B 358 122 Roots 47 DSL Blower WHISPAIR CP Baseplate 47 8 360221 SendenTah 2505 9 360222 Magnet Tach Sender 10 365041 CatClth y O 11 385015 BushngH7 8B Le 12 385110 PuleyDuallder 18 385121 Pulley 2AK49H Le 14 385154 205 15 390145 Tensioner Spring56 o o 16 397030 Compact Pump 17 400 005 Hexnut 1 4 20 5 y O 18 400015 NutLS8xi6Zin __ y O 19 400045 HexNuL5 6Zin 20 400050 HexNuti2Zico o 21 405115 Bolt 8x11 2GRSZinc 22 400125 Locknut 8x32 NylonSS o o 23 405110 Bolt3 8x11 4GR5Zinc 24 405115 Bolt 3 8x1 1 2 GR5Zine 25 405316 Bolt 1 2x2 1 2GRD8 o o o 26 405600 14 155 0 27 410105 CS 8 32x1280098 28 410250 Screw 1 4x1 29 415020 LW 1 4Zne 0000 30 415030 384 o 31 415040 5185 32 415050 LW 1 2Zne o 38 415120 FW i 4Zne 34 415130 FW S38Zic __ 35 415152 FW U2SAEZic y O 36 415200 51652 37 420
9. The water flows from the fresh water tank through a strainer into the water pump where it is pumped to the pressure regulator providing constant desired pressure Step 2 The next stage of water flow is to the heat exchangers Dual or Quad when water is called for in the cleaning process it flows to the heat exchangers under pressure Heat from the engine coolant is exchanged to the cleaning solution through a series of spiraled copper tubing This allows the engine coolant to travel in a reverse flow direction to the cleaning solution creating a very efficient transfer of heat out of the engine and into the cleaning solution OPERATION Step 3 The last stage of the heat exchange takes place in the Heat Max P T I located under the baseplate This is the hottest point of the exhaust from the vacuum blower which is forced through the Heat Max P T I The cleaning solution travels from the heat exchangers to the Heat Max P T I where it is channeled through a series of stainless steel tubing The exhaust heat from the vacuum blower is transferred to the stainless steel tubing boosting the temperature of the cleaning solution Step 4 The hot cleaning solution passes to the outlet manifold this manifold serves as a temperature sensing point and connecting point for the high pressure solution hoses The cleaning solution then passes through high pressure hoses and is distributed by the cleaning tool to the surface th
10. UI gt i FT S 9 EB COMPACT n Wf e u i VERSION 09 MAR 08 2009 TABLE OF CONTENTS Table of Contents 1 IIS 2 Machine Data Log 3 SAFETY Safety Instructions 4 OPERATION amp SYSTEMS Technical Specifications 6 General Information 7 De flooding Operations 9 Freezing Protection 9 Shutdown and Daily Maintenance 12 Panel Overview 15 Water Pumping and Heat Transfer System 22 Chemical Injection System 26 Vacuum System 27 MAINTENANCE amp SERVICE Maintenance Schedule 12 Vacuum Pum sa 28 Water 29 Vacuum Inlet Filter 29 Vacuum Relief Valve 29 Vacuum Drive Belts 29 Pressure Regulator 30 Vacuum Hoses 30 High Pressure Hoses 30 Optional Waste Pump out 30 Engine Coolant Replacement 30 Waste Tank Strainer Basket 31 Troubleshooting 32 WARRANTY 5 Year warranty 92 DRAWING AND PARTS LIST PROMI oe 38 Recovery Tank
11. 555 636 1 4 Street Extruded 555 640 3 8 560 112 Foot Valve Strainer 572 100 Clear Braided Hose 1 4 572 125 Pulse Hose 3 8 580 010 O C 1 4 Fem CLosed 580 015 O C 1 4 Male Closed 580 101 O C 1 8 Male Shutoff O gt 5 E re an a OT BH No 5 05 5 o No 43 PLUMBING ASSEMBLY P 2 45 580 106 Q C 1 8 FemShutoff O C 1 8 Fem Open O C 1 4 Fem Open 1 4 Male Open O C 3 8 Fem Open 3 8 Male Open 51 581 065 Crimp FTNG 3 8 Pulse Hose 1 4 MPT SVL 52 795 015 LidJugfOLT amp 20LT PRESSURE REGULATOR DETAIL REPAR KIT XM 2200 INCLUDES SEAT B 5 BALL 44 COMPACT RECOVERY TANK 45 COMPACT RECOVERY TANK REF PARTNO DESCRIPTION NOTES 305 025 Switch Auto Shut Off 325 303 Power Lock Terminal Red 325 305 Power Lock Terminal Yellow 325 320 Power Lock Insert 400 005 Hex Nut 1 4 x 20 SS 400 150 Locknut 10 x 32 Nylon SS 410 205 MS 10 32 x 1 2 Panphil SS 415 025 LW 1 4 SS 415 103 FW 4 SS 415 125 FW 1 4 SS 415 155 FW 1 2 SS 415 165 FW 5 8 SS 420 151 Rivet Fullysealed 68 AL AL 3 16 x 3 4 420 160 Rivet Fullysealed AL AL 1 8
12. CO N 480 235 Tube 1 2 SS 555 335 Hose Barb 90 1 Barb x 1 MPT 7 60 61 POST THERMAL INCREASE REF PART NO DESCRIPTION CS 1 4 x 3 4 SS Hex HD LW 1 4 SS FW 1 4 SS Post Heat Coil Valve Press Limiter 1000 PSI Kingston 6 555 024 Bushing 3 8 M x 1 4 F 555 115 Comp FTG 5 8T x 3 8NPT 90 555 208 Elbow 90 1 4 Street Extruded 555 512 Reducing ADPT 3 8 FPT x 1 4 MPT 5 55 636 Tee 1 4 Street Extruded 55 640 Tee 3 8 FPT 5 Solution hose 1 4 Blue Neptune HP Solution hose 3 8 Blue Neptune HP 5 5 3 Q C 1 4 Female Open 580 125 Q C 1 4 Male Open 581 015 CrimpFitting 1 4 HP Hose 1 4 MPT SVL 581 055 Crimp Fitting 3 8 Pulse Hose 3 8 SVL 581 065 Crimp Fitting 3 8 Pulse Hose 1 4 SVL 2 Elbow 90 3 x 3 2 2 21 BCE 10 NUN Las 14 572 166 Formed Hose 3 Curved 46 E 19 20 845 016 Adapter Plate 45 PTI 845 017 Adapter Plate 47 PTI 21C 845 018 Adapter Plate 56 PTI 0 1 2 3 4 5 6 7 8 9 0 62 COVER 8 HOLDER KIT REF DESCRIPTION MS 8 32 x 1 2 Pan Phil SS Gasket channel Insulation Heat Exchanger Cover Grommet Rubber 11 16 Trim 1 2 Black 703 225 Decal Warning Rotating Machinery E Decal Compact 8 845271 Tank Shelf 9 845 275 Cover heat Exch Dual Cover Transiti
13. Elbow 45 Street 1 4 4 535 110 Valve ASSY 5 588 110 ValveRepairKit y O 6 580 117 1 8 amp Female Close 7 561075 1 www dii E 566 015 Handle Cast Alum 580 015 Q C 1 4 Male close 582 079 Swivel 1 4 FM x 1 4 FM 8 538 322 Spacer Jet 538 322 9 555 72 Hex Nipple 1 4 82 40 STAIR TOOL 255 115 SPECIAL ORDER REF PART NO DESCRIPTION NOTES Vinyl Grip 1 1 2 x 6 Black Valve ASSY Tubing 1 4 S S 18 Vee Jet 11003 12 538 421 Machine Screw 18 555272 Q C 1 4 Male close 83 HAND TOOL VR NO DRIP 3 255 070 REF DESCRIPTION NOTES 538 205 Valve Hanger 535 105 Valve ASSY 538 025 Valve Repair kit 4 555 106 1 8 x 1 4 Comp Fitting 562 100 Tee Jet 11002 il 6 564 250 Jet Retainer Plate amp Hardware 566 020 Handle Detailer 8 580 015 1 4 Male close 84 WAND 1 3 4 S BEND 4 JET 250 017 Pm ee 1 i e e ra Ku SU 5 mi ef 6 oi i a ai m V zk i EU 8 3 3 8 QU N e A ser ra e u U bj m CH 8 REF DESCRIPTION NOTES 400 148 Locknut 4 x 40 Nylon S S 435 022 Handle Wand 1 3 4 Tube 4 540 015 Repair kit 5 564 060 Manifold 2 jet S Bend 555 108 Comp
14. Holders Td ELECTRIC HOSE REEL SET ELECTRIC HOSE REEL SET REF PART NO DESCRIPTION Hose Reel Set vac 8 Solution Solution Hose Reel Stand dual solution Reel Switch Box ASSY Switch Box Cover 6 305 950 Switch Momentary Motor 12V DC 1 3HP 8 315 100 Cord Coil 10 9 325 010 Connector Butt Yellow Fuse 30 Amp Fuse Holder Fuse Holder Cover Pulley AK20 5 8 Belt 114 Nut 3 8 x 16 Zinc Bolt 3 8 x 1 1 4 GR5 Zinc Bolt 3 8 x 3 GR2 Zinc All thread Bolt 5 16 x 1 GR5 Zinc LW 3 8 Zinc LW 5 16 Zinc FW 3 8 Zinc FW 5 16 Zinc 79 CLEANCO 2 JET WAND 250 055 REF PART NO DESCRIPTION 400 210 Acorn nut 1 4 x 20 Zinc 410 015 MS 1 4 x 1 3 4 RH Rob Zinc 415 020 LW 1 4 Zinc 6 535020 Cd 8A Manifold 2 jet 10 555 108 Comp Fitting 1 4 x 1 4 11 555 116 Comp Union Coupling 1 4 x 1 4 Vinyl Grip 1 1 2 x 6 Black 15 560 005 561 130 Vee jet 1 4 110015 S S 566 032 Trigger Paraplate 580 015 O C 1 4 Male Closed 552 040 glide S 80 Co CLEANCO SINGLE JET WAND 250 065 REF PART NO DESCRIPTION NOTES D Handle 6 535020 Valve ParaPlae 8A Vinyl Grip 1 1 2 x 6 Black 17 Q C 1 4 Male Closed 81 30 SWIVEL STAIR TOOL 255 110 REF DESCRIPTION NOTES 1 485080 DHande 2 555 200 Vinyl Grip 1 1 2 x6 Black 3 555 184
15. 025 Rivet AL AL 64 Le 38A 39 425045 Clamp 72Hose 40 425140 Clamp Tube 3 4 0 000 41 425180 0 Clampi 9 32 49 COMPACT BASEPLATE 45 847 P 2 465 013 BRKT Sensor 43 465 652 Brkt Tensioner 56 V2 47 498 080 Plug 4 1 4 Ball Valve 1 4 251 070 Thermal Valve 3 8 NTP 140F 555 004 Adpt 3 8 M x 3 8 F 5 N 555 006 Adpt 1 2 M x 1 2 F x M 55 555 030 Bushing 1 2 MPTx1 4FPT 56 555 092 Bushing 1 2 MPTx3 8FPT 57 555 050 Brass Insert 1 4 Syniex 58 555 104 Comp Fitting 1 8x 1 8 Male 59 555 106 Comp Fitting 1 4 x 1 8 MPT Coupling 1 4 KE 555 208 Elbow 90 1 4 Street Extruded x SS KE w x KE x 555 218 Elbow 90 1 2 Street Extruded 555 250 Ferrule 675 ID 66 555 274 Hex Nipple 3 8 555 68 555304 Hose Barb 45 5 8 Barb x 3 8 69 555 324 Hose Barb 90 3 8 Barb 1 4 1 999 330 Hose Barb 90 5 8 Barb x 3 8 MPT N Plug 1 4 MPT Hex 77 555 510 Reducing Adpt 1 4 FPT x 1 8 78 555 540 Reducing Nipple 1 4 x 1 8 79 555 544 Reducing Nipple 1 2 MPTx3 8 MPT 80 555640 Tee 3 8 FPT 81 555642 Tee 3 8 StreetExtruded Union Coupling 3 8 N 83 555 928 Hose Barb 45 3 8 Barb x 1 4 84 560 113 Filter Inline 1 2 T
16. Pump Impeller 555 335 Hose Barb 90 1 Barb x 1 572 157 Polyspring Hose 1 Not Shown 26 580 300 O C Cam lock 580 305 Q C Cam lock NA 906 109 Spacer JABSCO Pump 71 HORIZONTAL F W TANK 100GAL 12 HORIZONTAL F W TANK 100GAL REF PART NO DESCRIPTION MS 8 32 x 3 4 Pan Head S S 2 FW 5 8 SS w Clamp 8 Hose 1 2 x 1 Gasket 6 Access Cover PVC Tubing 1 4 ID Clear WE Dump Valve 1 1 2 Flange MPT Air Valve 1 Adpt 3 8 M x 3 8 F Elbow 90 3 8 Street Extruded 555 322 Hose Barb 90 1 4 Barb x 1 4 MPT 555 330 Hose Barb 90 5 8 Barb x 3 8 MPT 555 516 Reducing Adpt 3 4 MPT x 1 2 F W sss N Swivel 3 8 MPT x F SVL Washer Cap Nut Q C 3 8 Fem Closed Q C 3 8 Male Closed Clear Cover 6 C W Ring ABS Elbow 45 1 1 2 SLP x SLP 595 005 ABS Pipe 1 1 2 Not Shown 597 065 _ Valve Diaphragm F l 22 860 257 F W Tank Horizontal 100 Gal 555 544 Reducing Nipple 1 2 x 3 8 6 Sali 8 EN ka 73 STOUT F W TANK 120 GAL ad amp amp e ese d k a 5 Ow mede E Be 74 STOUT F W TANK 120 GAL REF PART NO DESCRIPTION 410 135 MS 8 32 x 3 4 Pan Head S S aa 415 165 FW 5 8 SS 425 005 Clamp 8 Hose 1 2 1 Not Shown Gasket 6 Access Cover fot PVC Tubing 1 4 ID Clear MI Dump Valve 1 1 2 Flange MPT Air Valve 1 GE Adpt 3 8 M x 3 8 F il Elbow 90 3 8 Street Extruded
17. Rear VR2 32 6 PTO HSG Rear VR2 35 6 840 975 PTO HSG Rear VR2 40 6 845 325 Cluteh Plate 68 CAD PANEL MOUNT OPTION REF PART NO DESCRIPTION NOTES 4 ws 555 025 CapNu 555 079 Close Nipple 3 4 short Coupling M Hose to 3 4 FTP 555 222 Elbow 90 3 4 Street Forged LI 2 555 400 Hose Barb 1 Barb x 3 4 580 170 O C 3 4 FEM Open 580 175 O C 3 4 Male Open 555 278 Hex Nipple 3 4 69 C A D EXTERNAL OPTION C A D EXTERNAL WIRING GROUND 14 GA GREEN REC TANK 70 C A D EXTERNAL PARTSLIST REF PART NO DESCRIPTION NOTES 300 065 Motor 12 volt DC Gear 305 105 Switch External C A D 2 325 205 Terminal Ring 1 4 325 300 Power Lock Terminal Black ia 5 825 310 Power Lock Terminal 6 325315 Power Lock Terminal Green _______ 7 325 320 Power Lock Insert 8 330230 14 Green LI o 9 380518 Coupling Shaft3 4x5i8 __ 10 400015 38 162 __ y O 11 400100 Locknut 38x 16 Nylon Zine 12 405115 Bolj38xi1t 2GR5Zin 18 405452 Bolt 1 4x3 4soeNF Jo ooo 14 415 025 LW 1 4 SS 15 415030 384 16 415125 FW 1488 O_O 17 415130 FW 3 8Zinc 18 415 135 FW 3 BSS o 19 425 010 Clamp 20 Not Shown 20 465 046 Bracket External CAD 475 070 Gasket 1 8 x 10 525 025 JABSCO Pump 525 026
18. bolts are tight ANNUAL MAINTENANCE Change the coolant and flush the coolant system completely 12 AS REGUIRED COIL FLUSH If your area has hard water you may see evidence of hard water deposits form in the water system or on the guick connecis scale is present the water system should be flushed with Coil Cleaner This procedure may have to be increased to a monthly interval if heavy built up is present For information on flushing coils contact your nearest Cleanco distributor Over all machine maintenance and appearance is very important lt represents your company s professional appearance and is how you make your living A clean well maintained machine will give you years of reliable performance Maintenance troubleshooting and repair is much easier on a clean well maintained unit Regular cleaning and maintenance will give you the opportunity to spot any potential problems normally before they occur It is Important that you follow and record the maintenance on your Cleanco unit and van according to the Cleanco Maintenance Booklet to insure complete warranty coverage TROUBLESHOOTING GUIDELINES Loss of Vacuum Ensure recovery tank drain valve is closed Ensure recovery tank access lids on properly Check recovery tank lid gaskets are in good condition e Check stainless steel blower protection filter clean if reguired Check vacuum tank lint basket clean if reguired e Check
19. chemical feed hose for leaks or cracks Check chemical feed check valve located on the end of the chemical feed hose in the chemical jug for blockages e Check chemical flow meter for blockages e Check chemical feed hose from front panel to chemical injector tee for leaks or cracks No Unit Power e Check in line fuse located at the vehicle battery e Check to ensure recovery tank is not full 13 Check recovery tank shut off switch for proper operation e Check front pto clutch power and grounding wires e Check unit power rocker switch for lose Wires Unit Will Not Idle Up Check wires leading to the idle up servo Check ground wire on the idle up servo Check vacuum hose for cracks that lead from the idle up servo to the vehicle s vacuum line e GM and FORD late model vehicles 2004 will be eguipped with a throtile module See Dealer if this unit malfunctions Unit Shuts Down Unexpectedly Check recovery tanks level and drain if reguired Check in line fuse located at the vehicle battery Check recovery tank shut off switch to ensure proper function e Check pto clutch power and grounding wires 14 c Blower Speed The Blower Speed shows the rpm of the Blower Hourmeter The hour meter records the number of hours the unit has run This serves as a time recorder for servicing the machine and van Solution Pressure Gauge This gauge reg
20. for blockage in cleaning tool or vacuum hose Check vacuum hoses for kinks and good connections e Check vacuum hose between blower and recovery tank Check belt tension between blower and shaft e Check belt tension at front of pto shaft Loss of Water Pressure Check fresh water tank for adequate water level if connected to direct feed water tap ensure tap is in the on position Inlet water feed line collapsed clogged e Inline water filter strainer clogged or damaged e Air leak on the inlet water line from water source to high pressure pump e Check BPR Balanced Pressure Regulator for blockage and proper setting Check for lose pump belt Water Pulsation e Foreign material in pump valves Air leak on the inlet water supply line Air leak on chemical metering line Inadequate water supply Foreign material in BPR Balanced Pressure Regulator No Hot Water e Check temperature control valve setting ensure its turned to hot Check engine coolant level top up if reguired e Flush heat exchangers with approved coil cleaner Possible air lock in water flow system make sure coolant level is at proper level then open pet cock valves located on the heat exchangers and bleed air from heat exchangers then close pet cock valves If problems persist contact your nearest Cleanco service center No Chemical Feed e Check chemical jug level and top up if necessary e Check
21. make sure you are in a well ventilated area Exhaust fumes from the vehicle contain carbon monoxide and are hazardous to your health and your client s health Do not operate the unit or the vehicle near any building doorways windows or openings of any kind 1 Check your fuel gauge to ensure you have enough fuel for the job 2 Check to make sure you have adeguate amount of fresh water in your fresh water tank to complete the entire job If not fill fresh water tank prior to starting the job 3 Check your chemical jug to ensure that you have enough concentrated solution for the required job If not mix and fill the chemical jug with the desired cleaning solution 4 Connect all hoses required When connecting hoses start from the furthest point to be cleaned and work back towards the unit This will ensure that you have the proper length required Once at the Cleanco unit connect the high pressure hose to the quick discount on the front panel Then repeat the same process with the vacuum hose and connect it to the vacuum port on top of the recovery tank START UP 1 Make sure the van is in the park position and the emergency brake is set 2 With the van engine running turn the main power switch to UPHOLSTERY or CARPET MODE depending on the work you are about to do 3 Connect the fill primer hose to the second high pressure guick connect on the instrument panel and place the open end in the second vacuum
22. pressure regulator due to over pumping capacity of the water pump Water that is not called for in the cleaning process is channeled to the by pass coil in the recovery tank then flows to the inlet side of the pump to be circulated again The heating stage occurs when the water leaving the pressure regulator and directed to the first of two heat exchangers Heat from the vehicle engine coolant is exchanged to the cleaning solution spiraled copper tubing This allows the engine coolant to travel in a counter rotating direction to the cleaning water during the exchange process creating a very efficient transfer of heat out of the engine and into the cleaning solution The hot solution then exits the second heat exchanger where it enters the outlet manifold The manifold serves as a sensing point and connection for the high pressure hoses Finally the cleaning solution then passes through pressure hoses and is distributed by the cleaning tool to a surface that is being cleaned completing the water pumping and heating cycle of the cleaning unit OPERATION Optional P T I With the Optional Post Thermal Increase the cleaning solution goes to a second stage of plumbing and heating which takes place in the heater core located just after the vacuum pump This is the hottest point of exhaust air coming from the vacuum pump The exhaust air is forced through the post heat core creating the second stage of heat transfer to the cle
23. pump Next fill the lubrication cup with WD 40 or a similar lubricant for 5 seconds while the unit is running and the vacuum inlets are sealed Do this at the end of each working day MAINTENANCE 3 Drain flush and replace oil every 200 hours or yearly whichever comes first Change oil more frequently if inspection so indicates With TERRESSTIC 320 synthetic lubricant perform the oil change maintenance every 400 hours or every 2 years whichever comes first 5 Vacuum pump lubrication is vital to performance of our pump Failure to follow the maintenance schedule in the Maintenance Schedule can lead to permanent damage to your blower NOTE Other recommended synthetic oils are Mobil DTE AA Exxon NUTO 320 Texaco Regal R amp O 320 and Roots Synthetic Lubricant 320 28 WATER PUMP 1 Check the crankcase oil level daily to assure the proper level Use the illustration as a guide when checking the oil level If the level has dropped check for the source of leakage and repair 2 Change the crankcase oil with Cat Pump Crankcase Oil after the first 50 hours of operation Drain and refill the crankcase oil with Cat Pump Crankcase Oil every 500 hours thereafter 3 Other Cat approved oil equivalents are Mobil DTE 16 Amoco Rykow 68 and Shell Tellus T68 VACUUM INLET FILTERS IN WASTE TANK 1 The vacuum filters in the waste tank should be removed and cleaned daily If this is done the filters will la
24. tank stores soiled water for proper disposal This manual contains operation instructions as well as information reguired for proper maintenance adjustments and repair of this unit To assist with proper diagnosis of a problem a general troubleshooting has been included for your convenience LOCAL WATER CONDITIONS The guality of water varies greaily throughout North America This can influence the reliability and efficiency of your eguipment Many areas have an excess of minerals in the water which result in what is known as hard water These minerals tend to adhere to the inside of heat exchangers and other parts of the machines causing damage and loss of cleaning effectiveness Cleaning effectiveness and eguipment life is increased when water softeners are used in hard water areas The low cost of water softeners is more than made up for the increased life of machine parts and cleaning efficiency WASTE WATER DISPOSAL There are laws throughout North America that prohibit the dumping of soiled water from carpet cleaning eguipment in any place but a sanitary treatment system The water recovered into your unit s recovery tank contains materials such as detergent residue and many different soil contaminants removed from the carpet you have cleaned These materials must be processed before they are safe to re enter our streams rivers and reservoirs AS PER FEDERAL STATE AND LOCAL LAWS DO NOT DISPOSE OF WASTE WATER IN
25. x 1 2 425 005 Clamp 8 Hose 1 2 x 1 445 040 Catch Rubber 465 160 Float Switch Bracket 475 090 Gasket Intake Rec Tank 475 101 Gasket Channel Lint Basket 475 103 Gasket Channel Filter 498 020 Plug Rubber 10 C W Chain 498 030 Grommet PVC 498 103 Pad Felt Disk 550 035 Check Valve 1 4 FM x FM 555 004 ADPT 3 8 M x 3 8 F 555 132 Coupling 1 4 555 208 Elbow 90 1 4 Street Extruded 555 212 Elbow 90 3 8 FPT 555 272 Nipple 1 4 555 330 Hose Barb 90 5 8 Barb x 3 8 555 390 Hose Barb 5 8 Barb 3 8 560 205 Filter 2 1 2 5 5 560 365 Filter Basket Rec Tank 572 136 Hose 5 8 Blue Hi Miler 582 210 Plug 1 Threaded 582 212 Plug 1 1 4 Threaded 588 015 ABS 2 S x 590 025 Elbow 90 2 590 235 PVG Cap 2 590 420 PVC Hose Barb 2 595 010 ABS Pipe 2 620 405 Vac Breaker Assy 860 260 Rec Tank 100 Comp 45 47 56 545 040 Ball Valve 2 Brass 590 240 PVC Close Nipple 2 590 420 PVC Hose Barb 2 A pp p p o 1 on 01 Solo Ra 1441 9 N 46 COMPAGT BASEPLATE 45 8 47 1 Q A NS N r 5 NOR 4 y ta O hi IF z x 1 gt d i 47 C O
26. AT TRANSFER SYSTEM DUAL HEAT EXCHANGER WITH OPTIONAL 23 WATER PUMPING AND HEAT TRANSFER SYSTEM GUAD HEAT EXCHANGER OPTIONAL en 24 WATER PUMPING AND HEAT TRANSFER SYSTEM QUAD HEAT EXCHANGER WITH RTL OPTIONAL CHEMICAL GRE TE 25 CHEMICAL INJECTION SYSTEM The chemical injection system utilizes the natural inlet draw of the high pressure pump to move the chemical into the main pressure stream The chemical is picked up from the container and fed through the flow meter at a desired amount of chemical which is adjusted through the metering valve The chemical and water are mixed in the high pressure pump and then forced through the heat exchangers and outlet manifold where then it is distributed to high pressure hoses out to the cleaning tool OPERATION PUMP INLET STRAINER CHEMICAL CONTAINER 26 VACUUM SYSTEM The PTO turning an air pump generates vacuum The air is channeled in one side of the vacuum pump compressed and discharged on opposite side creating airflow The movement of air is used to do the work necessary for the extraction process A vacuum nozzle applied to the carpet surface removes moisture dirt and spent chemicals These elements are conveyed back to the waste tank using a series of changes in direction and velocity The air is then filtered and rushes into the vacuum pump The vacuum pump
27. Fitting 1 4 x 1 4 7 553 201 Vinyl Grip 1 3 4 x 6 i uM 580 015 Q C 1 4 Male Closed 10 555 572 Hex Nipple 1 4 5 564 6 559 7 553 8 561003 VeeJet 950 8 000 9 580 10 555 538 221 Valve Hanger 1 3 4 Angle Valve 11 410 100 564 065 Manifold Left 564 070 Manifold Right 85 STAIR TOOL 36 S BEND 255 116 REF DESCRIPTION NOTES Handle Wand 1 5 Tube 24 3 p 40 200 Tubing SS 535 012 Valve Angle Brass c w trigger 48 540 015 Repairkt 00000000 5 55508 CompFiingUAxlA o o 6 553 200 Vinyl Grip 1 1 2 x 6 Vee Jet 11001 5 1 4 8 580 015 1 4 Male Closed 9 555572 Hex Nipple 1 4 10 538220 12 86 CLEANCO COMPACT ELECTRIC WIRING P 1 GREEN 14 GA s INSTRUMENT PANEL T LLOW HEART E TEMP SENDING UNIT PURPLE 4 1 k T a 4 4 9 z 3 x I z 8 z ES V 5 5 1 FEMALE t gt PIN PLUG INSIDE VEM 14 QA 67 CLEANCO COMPACT ELECTRIC WIRING P 2 MALE FN Ha 1 CHEN 14 GA ORE dla 14 C REDE 14 GA B GA IR I RED 412 G Ej mia Kari 88
28. Pressure Regulator it then passes through the dual reverse flow heat exchanger where the water is heated to the preset temperature which is determined by the adjustable temperature control knob on the front panel The water then exits the heat exchangers and continues through the plumbing system to the high pressure guick connects located on the front panel NOTE The water flow plumbing system may need to be flushed with vinegar periodically to prevent abnormal chemical or hard water build up This can be done by removing the clear hose from the chemical jug and inserting it into a 1 liter guart container of vinegar Then open the chemical flow meter to the setting of 10 With the unit running spray the wand until the 1 litre guart of vinegar is empty Then repeat the process with 1 litre guart of water to flush the vinegar out of the lines If you are in an area with extreme hard water it is suggested to use Coil Cleaner and flush entire water system a regular basis For information on how to use Coil Cleaner contact your nearest Cleanco distributor HIGH PRESSURE PUMP The Compact 45 8 47 are eguipped with a state of the art Cat plunger pump Cat pumps are built to last with three ceramic plungers stainless steel valves and oil cooled cam shaft system With the Cat pump you have the ability of performing carpet cleaning and power washing with pressure output ranging from 30 psi to 1000 psi lf 1000 psi is e
29. TO STORM DRAINS GUTTERS STREAMS RESERVOIRS ETC CLEANING SOLUTIONS 8 CLEANING Your Cleanco Compact has been designed with the latest technology to produce the highest guality cleaning results possible However it is only one of many tools of the carpet cleaning trade and can produce only as good as the person operating it There are no short cuts to guality lt takes time cleaning knowledge and the proper use of guality cleaning solutions Cleanco recommends that you follow label directions of all cleaning solutions to obtain guality results and for safety The improper use of cleaning solutions in your Cleanco Compact can cause serious damage to the plumbing system high pressure pump and heat exchangers Cleanco does not recommend running products through your unit such as solvents or grease removers with high concentrations of solvents Cleanco Cleaning Products endorses the IICRC Standards for Carpet Cleaning which outlines proper cleaning procedures for all types of carpet and all kinds of cleaning systems We encourage Cleanco owners to acguire a copy of these standards from your distributor and make yourself familiar with them In brief the standards specify that all carpet must be dry vacuumed preconditioned rinsed and dried in order to be properly cleaned CLEANING WAND PROCEDURE To have a guality cleaning result correct wand movement is of the utmost importance Failure to take time and extra car
30. age may occur to the hose or vehicle Avoid any contact with moving parts areas of high temperature brake lines fuel lines muffler catalytic converter or sharp objects DO NOT exceed your vehicle s weight limit The console with waste tank and accessories weights approximately 800 16 Make certain to account for any additional accessories in your weight and balance calculations Make certain that the vehicle has the correct axle rating This will prevent unsafe vehicle driving conditions We require high back seats on all vehicles in which units are to be installed for head and neck protection We recommend using a metal partition between the seats and equipment DO NOT operate this unit without the water supply attachment and turned on The water pump and other vital components may be seriously damaged if this unit is permitted to operate dry without water DO NOT operate this unit without the filter installed in the waste tank Keep your vehicle work area clean Wands stair tools and other accessories must be securely fastened before driving the vehicle AII high pressure hoses must be rated for 3000 PSI at 250 deg F Thermoplastic hoses do not meet these specifications and should not be used Severe burns and injury may result if the hoses do not meet these requirements Make certain that you receive complete training by the distributor from whom you purchased this unit This unit uses high pressure and temperature Improper or ir
31. aning solution Reguired Maintenance of P T I Annual inspection of the fins inside the P T I is a reguirement do to the potential folding over of the fins or buid up of debris lint dirt etc This will cause excessive stress on the driver line including the blower PTO shaft and PTO clutch The blower must be removed to see the possible results of the wear and tear on the fins Cleaco would recommend this procedure be done by a Oualified Service Technician 19 Heat Max P T I Operating Instructions Overview The Heat Max P T I is designed to transfer the exhaust heat generated by the vacuum blower to the cleaning solution as the final heating stage To fully understand the heat transfer system of the Cleanco Compact the following steps occur Before the P T I will efficiently transfer heat to the cleaning solution the blower must be brought up to temperature This is accomplished when the vehicle coolant system is first brought up to operating temperature either through idling or driving to the job site Then the unit must be turned on to high idle with the vacuum port of the recovery tank closed off with the plug on the inlet barb The operating temperature of the will be available in about ten minutes of running unit The P T I will take much longer to reach operating temperature if this procedure is not done and in fact will cool the water until the blower can reach the desired transfer heat rate Step 1
32. at is being cleaned 20 OPERATION Operating System JET SIZING Step 1 For maximum heat and overall unit Arriving at the job site same routine applies the recommended floor tool jet pre inspection precondition run hoses and sizing not to exceed a total of 045 Using tools reguired into the site larger jet sizes on your cleaning unit may reduce cleaning temperatures Step 2 Turn unit pump and fast idle switches on set Example Dual jet wand uses two 110015 jets chemical meter and enter the site to begin 110 spray angle with 015 orifice cleaning 015 x 2 03 Stair tool jet size 11003 Step 3 Clean as normal using the recommended orifice sizes listed below for the wand and stair tool Step 4 It will take approximately 15 minutes of normal cleaning for the vacuum blower to generate desired temperatures of 230 F 240 F As the carpet wand vacuums the carpet it generates a load on the vacuum blower this in turn then reaches and maintains optimum temperature for maximizing the HEAT MAX P T I heat transfer A WARNING DO NOT FREEZE UNIT IS IRREPARABLE IF FROZEN HOTTER WATER TEMPERATURES WILL CAUSE PREMATURE DETERIORATION OF HIGH PRESSURE HOSE VALVES ORINGS ETC 21 WATER PUMPING AND HEAT TRANSFER SYSTEM DUAL HEAT EXCHANGER ma TERMO a KAL INJEG TION F COOLANT FOUTE 22 WATER PUMPING AND HE
33. ate proper maintenance to your Cleanco unit and Van for any warranty claim DAILY e Check van engine oil Check van engine coolant level Check high pressure pump oil level Check vacuum blower oil level Clean vacuum tank lint basket Should be cleaned after every job e Clean the stainless steel blower protection filters e Lubricate blower with Cleanco s blower lubricant e Winterize system if necessary WEEKLY e Check engine air cleaner filter clean as necessary e Check Front drive belts adjust if necessary e Check blower belts adjust if necessary e Check high pressure pump belt adjust if necessary e Clean in coming water filter e Flush chemical system with 50 50 mixture of vinegar and water e Inspect unit for loose wires oil leaks and water leaks e Check engine RPM with unit running at fast idle setting 1450 RPM under load Blower Speed actual reading Vacuum Gauge actual reading Temperature Gauge actual reading Hour Meter actual reading Clean wand and inspect for clogged jets e Clean recovery tank thoroughly with high pressure water MONTHLY e Change van engine oil e Check van transmission oil level e Check van coolant level e Check engine air cleaner filter clean as necessary SIX MONTHS SERVICE e Change oil in high pressure pump e Change oil in vacuum blower e Flush entire water flow system coil flush if necessary e Check that all nuts and
34. compresses and heats the incoming air The hot discharged air is forced down stream into a silencer for noise abatement Finally the hot air is exhausted outside NOTE WITH THE OPTIONAL P T I THE HOT DISCHARGED AIR IS FORCED THRU THE BEFORE BEING EXHAUSTED OUTSIDE OPERATION 3 9 FILTERS co 90008 sti Sate 95 Be Qa 950 D 290 2 VACUUM PUMP Refer to the Vacuum Pump Operation and Service Manual for specific instructions Lubrication We recommend that you use TERESSTIC 320 Synthetic Blower Lubricant in the vacuum pump for all operation temperatures TERESSTIC 320 is formulated especially for positive displacement blower service to provide maximum blower protection at any temperature One filling of TERESSTIC 320 will last many times longer than a premium mineral NOTE TERESSTIC 320 is the oil which ESTEAM puts in the vacuum pump at the factory Topping off or adding petroleum oil to synthetic oil is NOT recommended 1 Check the oil level daily to assure the proper level PROPER LEVEL cannot be overemphasized Too little oil will ruin bearings and gears Too much oil will cause overheating Use the illustration as a guide when adding oil 2 To prevent rust from building up inside the vacuum pump if moisture exists we have provided a lubrication cup on the front of the unit First run the unit at least 1 minute to remove any moisture from the vacuum
35. e a month INLINE WATER FILTER The filter is located on the inlet plumbing assembly of the pump Clean this filter once a week 31 MAINTENANCE PROBLEM CAUSE SOLUTION Recovery tank is full will not Main power fuse is blown Replace fuse engage Recovery tank switch is stuck Examine switch replace if necessary or defective Engage park brake Engine speed will Turn switch on not increase Throttle Module See dealer Water supply is turned off Turn the water supply on or up Check or the float valve is stuck or for kinks in the water supply hose improperly adjusted Examine the float valve and adjust or replace Water pump inlet supply line is Examine the water inlet filter inside the plugged or drawing air water box Remove accumulated debris and replace if reguired Check for suction leaks and loose clamps or fittings Tighten any loose fittings or clamps Replace any ruptured hose s dry With the cleaning O rings tool open the Pressure regulator is dirty Clean or repair regulator Adjust to water pressure stuck open or improperly working pressure Lubricate o rings gauge reads adjusted using o ring lubricant below the normal Low pump volume Measure Examine the check valves plunger operating pressure the amount of water being cups and cylinder head on the water returned to the water box from pump Repair whenever required the pressure regulator lt refer to the water pump service s
36. e can result in an unhappy client Always move the cleaning wand in a smooth forward and backward motion Apply slight pressure on the forward stroke while injecting cleaning solution onto the carpet Then on the backstroke towards yourself again apply slight pressure on the wand and inject and vacuum cleaning solution Continue this method over lapping each forward and backstroke for about a three to four foot sguare area Once the three sguare foot area has been completed return back over the same area utilizing vacuum only Moving across then clean and vacuum the next three to four sguare feet and again repeating the extra vacuum pass A good rule to remember is for every one wet pass two dry vacuum passes are required Failure to adopt good wanding procedures can result in streaking over wetting browning and longer drying times Over wetting not only leaves a bad impression with your client but may also require an extra trip back to correct annoying problems such as browning There are several things that could cause over wetting 1 Not enough vacuum strokes or incorrect wanding procedures 2 Clogged vacuum blower filter 3 Clogged lint basket filter 4 Vacuum tank not sealed properly 5 Obstruction in the vacuum hose or kink in the vacuum hose 6 Vacuum tank drain valve partially open 7 Cleaning a heavily foam saturated carpet without defoamer OPERATING INSTRUCTIONS NOTE Before operating the unit
37. ed With the cleaning Chemical container is empty Refill container then prime system tool valve open no Chemical metering valve is Replace valve chemical defective Defective cylinder in the water Measure the pump volume If the pump pump volume is less than normal refer to Loss of Pump Volume in the Troubleshooting section in this manual Chemical flow External leak in chemical Tighten fittings Re apply thread meter indicates piping sealant where required lf any fittings flow with the tool are damaged replace valve closed Defective electrical connection Examine switch electrical connections in the console wiring or and wiring Repair any defective defective switch connections lf there is power going to the switch but not going out replace the defective switch Water pump has not been Turn solution pump switch to on Water pump does activated not engage Defective water pump clutch If there is power in the switch but not NOTE The clutch may be power at the clutch replace the manually set by inserting two defective wire If there is power at the 1 4 x 20 x 1 2 bolts Line up clutch replace the defective switch the holes on the clutch and insert the bolts To disengage the pump remove the bolts Loose or broken water pump Tighten or replace belis belts 34 CLEANCO COMPACT OVERHEAD VIEW DUAL HEAT EXCHANGER 35 CLEANCO COMPACT OVERHEAD VIEW GUAD HEAT EXCHANGER OPTIONAL
38. ess for operation and daily maintenance Proper operation and service are essential to the efficient functioning of this unit When maintained correctly this unit will have a long trouble free life The service methods described in this manual are explained in such a manner that servicing may be performed accurately and safely Proper service varies with the choice of procedure the skill of the mechanic and the tools or parts available Before attempting any repair make certain that you are thoroughly familiar with this eguipment and are eguipped with the proper tools Any guestions pertaining to operating or servicing this unit should be directed to your nearest dealer THIS UNIT MUST BE INSTALLED BY THE DEALER FROM WHOM YOU PURCHASED IN ACCORDANCE WITH THE PRESCRIBED INSTALLATION PROCEDURES MAKE CERTAIN THAT THE WARRANTY CARD IS FILLED OUT AT THE TIME OF INSTALLATION AND 15 RETURNED TO YOUR DEALER ESTEAM MANUFACTURING LTD 3750 19 ST N E CALGARY ALBERTA CANADA 2 6V2 Information in this document is subject to change without notice and does not represent a commitment on the part of Esteam Manufacturing IMPORTANT SAFETY INSTRUCTIONS When using this machine basic precautions must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE A WARNING A CAUTION These symbols mean WARNING or CAUTION Failure to follow warnings and cautions could result in fatality personal
39. fter the first 25 hours and then again at 100 hours Check for belt ride in the groove 29 PRESSURE REGULATOR Lubricate the o rings and bullet every 50 hours Use o ring lubricant For the procedure see the General Service Adjustmenis section in this manual for details VACUUM HOSES To assure maximum hose life we recommend that the hoses be washed out with clean water at the end of each working day HIGH PRESSURE HOSES Inspect your high pressure hoses for wear after the first 100 hours of use Inspect every 25 hours thereafter If hoses show any signs of damage or impending rupture replace the hose 4A WARNING DO NOT attempt to repair high pressure hoses Repairing high pressure hoses may result in severe burns and serious injury high pressure hoses must be rated for 3000 PSI at 250 deg F Thermoplastic hoses do not meet these specifications and should not be used Severe burns and injury may result if the hoses do not meet these requirements OPTIONAL WASTE PUMP OUT At the end of each work day make certain that you remove any debris or sediment which may be inside the waste pump by pumping fresh water through the pump MAINTENANCE ENGINE COOLANT REPLACEMENT Annually the coolant in the Vehicle Engine should be replaced This coolant is an integral part of the heating system and needs to be maintained as any other working part of the system We recommend that this procedure be accompli
40. gaskets not Inspect the gasket Repair seal or sealing properly not replace Re position lid s positioned properly Plugged vacuum hose or Unplug vacuum hose or inlet plumbing vacuum plumbing between vacuum inlet and strainer Loss of vacuum While cleaning the basket Vacuum is not up to Waste tank filter or strainer Clean or replace filter Clean strainer specification Basket is plugged Basket Normal Belts Waste tank drain valve is Drain the waste tank Close drain damaged or left open causing valve if open Remove the dump a vacuum leak Valve and after inspecting replace the defective components Vacuum relief valve requires Re adjust the vacuum relief valve adjustment or has a vacuum the vacuum does not increase remove leak due to damaged and inspect the relief valve diaphragm Diaphragm If damaged replace Vacuum pump is worn out Replace the vacuum pump 33 MAINTENANCE PROBLEM CAUSE SOLUTION Improper throttle adjustment Adjust throttle to set desired vacuum pressure Excessive Vacuum Vacuum obstruction Inspect hoses for obstructions Vacuum relief valve requires Readjust the vacuum relief valve adjustment The strainer at the inlet end of Unclog the strainer If damaged the chemical inlet line is replace clogged Suction leak in the inlet line Inspect inlet lines and flow meter for Loss of chemical leading into the pump air leaks or damage and replace if requir
41. h pressure hose and place them in the van Also place the carpet wand and any tools that were on the job site into the van 5 Remove the lift out lint basket clean and replace the lint basket back into the recovery tank 6 Drain recovery tank at an approved disposal site DE FLOODING OPERATIONS De flooding operations involve removal of water from carpet and flooring This 5 from normal cleaning operations in that no water or solution is reguired A Cleanco Auto Drain is recommended for all deflooding operations due to the large amount of water removal often required 1 Turn the MAIN POWER switch to the CARPET MODE 2 Leave pump switch OFF position FREEZE GUARD PROCEDURE 1 Drain recovery and fresh water tanks Remove chemical jug and store heated area 3 Remove hose from fresh water tank and insert into a container of window washer antifreeze along with the chemical feed hose 4 Turn chemical flow meter knob to the on position 5 Attach the fill primer hose to the front panel high pressure guick connect and place other end into an empty 6 Turn the unit switch and pump switch to the on position 7 Open ball valve on the fill primer hose 8 Chemical flow meter will begin to draw antifreeze into the chemical injection system continue until all water is evacuated and antifreeze is present in the flow being expelled into the pail 9 Close the fill primer hose bal
42. hould fill a gallon container manual about every 17 seconds Defective water pressure Replace gauge gauge Orifice spray nozzle in the Replace nozzle or change nozzle size Loss of water cleaning tool is worn defective or wrong size Debris clogging water lines or Clean or replace as needed water inlet disconnect Belts loose or broken Re tension or replace as needed Loss of pump prime Manually prime water pump 32 MAINTENANCE PROBLEM CAUSE SOLUTION Plugged orifice and or screen Unplug or replace orifice and or screen in the cleaning tool Inlet strainer is clogged Inspect all lines remove accumulated debris which is blocking proper flow Replace and defective hoses Remove inspect and clean strainer screen Loss of solution volume at cleaning tool orifice De scale unit and install a water softener if necessary Defective quick connect Replace defective guick connects s one or more of the high on high pressure hose s pressure hoses Cleaning tool valve is Repair or replace valve malfunctioning Water gauge reads normal Hose inner lining is Remove restriction or replace hose constricted line metering valve parts Vacuum gauge is giving an Examine the tubing between the improper reading vacuum relief valve and the vacuum gauge and remove any blockage Vacuum hose s is damaged Inspect hose s repair or replace causing a suction leak Waste tank
43. injury to yourself and or others or property damage Follow these instructions carefully Read the operator s manual before installing or starting this unit Failure to adhere to instructions could result in severe personal injury or could be fatal Operate this unit and equipment only in a well ventilated area Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality DO NOT run this unit in an enclosed area DO NOT operate this unit where the exhaust may enter any building doorway window vent or opening of any type DO NOT store any type of flammable material in the vehicle DO NOT operate engine if gasoline is spilled Avoid creating any ignition until the gasoline has been cleaned up Never use gasoline as a cleaning agent DO NOT place hands feet hair or clothing near rotating or moving parts Avoid any contact with moving parts Rotating machinery can cause injury or fatality Never operate this unit without belt guards or hoods The high speed moving parts such as belts and pulleys should be avoided while this unit is running Severe injury damage or fatality may result DO NOT service this unit while it is running The high speed mechanical parts as well as high temperature components may result in severe injury or severed limbs Never touch electrical wires or components while the engine is running They can be sources of electrical shock Before servicing th
44. is unit allow it to cool down This will prevent burns from occurring Water under high pressure at high temperature can cause burns severe personal injury or fatality Shut down machine allow to cool down and relieve system of all pressure before removing valves caps plugs fittings filters and bolts Always wear hearing protection when unit is running Always comply with local noise ordinance when operating units Dangerous Acid Explosive Gases Batteries contain sulfuric acid To prevent acid burns avoid contact with skin eyes and clothing Batteries produce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the battery at all times Keep batteries out of the reach of children Remove all jewelry when servicing baiteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or gasoline vapors are present When disconnecting the battery ALWAYS disconnect the negative terminal FIRST DO NOT smoke around the unit Gas fumes may accumulate and be ignited The battery is also extremely flammable This will prevent possible explosions DO NOT damage the vehicle in any manner during installation When routing fuel lines DO NOT place the hose in any location where dam
45. isters the amount of pressure in the system Solution Temperature Gauge This gauge measures the temperature of the cleaning solution as it exits the machine Vacuum Gauge This gauge indicates in inches of mercury how much the vacuum system is producing at any given time Solution Temperature Control This valve allows the operator to control the solution temperature by adjusting the valve from cold to hot Pressure Control Regulator The pressure regulator sets the pressure of the solution system This spring loaded valve can be adjusted up or down setting the pressure of the unit by turning the knob clockwise The pressure is increased or reduced by turning the valve counter clockwise This valve must be maintained in accordance with this manual malntenance table Main Power Switch The switch serves to energize the magnetic clutch to turn the 10 11 12 13 14 15 OPERATION Pump Clutch Switch This switch serves to energize the magnetic clutch to turn the water pump on or off Interior Light Switch This switch controls the spot lights located in the cargo area Auto Drain Switch This switch controls the Optional auxiliary pump to drain the waste collection tank automatically A float switch located inside the tank automatically turns on and off when the solution level reaches a certain level High Pressure Outlets The high pressure solution outlets are the connecting poin
46. l valve for approximately 10 seconds This allows antifreeze to circulate through the bypass system Then open the fill primer hose ball valve and evacuate the remainder of the water until antifreeze is present 10 Turn off unit and pump switch 11 Replace hose on fresh water tank and remove fill primer hose 12 The use of a 12 volt air compressor for connecting to all cleaning tools and high pressure hoses to evacuate water from lines and valves 13 Remember to reclaim the antifreeze upon start up COMPACT WATER FLOW SYSTEM The Compact water flow system has been design to be simple and trouble free The incoming water flows from the fresh water tank first through the incoming water filter then through the chemical injector As the water passes through the chemical injector it automatically picks up the predetermined guantity of cleaning solution The predetermined guantity of cleaning solution is determined by the chemical flow meter located on the front panel With this advance chemical injector the chemical flow is injected only when there is a demand for water Once the water has been injected with the correct amount of chemical it then passes through the high pressure pump where it is pressurized After passing through the high pressure pump the pressure is then control by the BPR Balanced Pressure Regulator which is fully adjustable from the front panel After the water flow exits the BPR Balanced
47. o Auto Drain and the accessories switch The BPR Balanced Pressure Regulator and Chemical Flow Meter are both located at the center of the front panel for easy access To the right side of the panel is the blower lube port and the oil level sight tubes At the lower left side of the panel are the two high pressure quick disconnects and the C A D Cleanco Auto Drain The unique design feature of the Compact front panel allows complete removal in approximately 90 seconds giving you complete access to the major components COMPACT RECOVERY TANK The recovery tank of the Cleanco Compact incorporates many unique features to protect your equipment and save you time The tank is made from 3 16 powdered coated marine aluminum and contains several baffles to insure strength and durability The recovery tank holds 100 U S gallons of soiled water solution giving you longer cleaning intervals between dumping The safety and convenience features built into the recovery tank include a high water shut off switch a built in lint basket sloped tank bottom stainless steel blower protection filters and an inline vacuum breaker The high water shut off is located at 11 the highest point in the recovery tank giving you full usage of the tanks capacity The high water shut off cuts the power to the unit when the tank is full protecting the vacuum blower from damage The lint basket prolongs the life of the air filtration system and make
48. on Holder Clipboard Holder NOTES Not Shown Not Shown Not Shown 64 COVER HOLDER KIT GUAD HEAT EXCHANGER OPTIONAL REF PART NO DESCRIPTION 410 130 MS 8 32 x 1 2 Pan Phil SS 475 100 Gasket channel 478 010 Insulation Heat Exchanger Cover Not Shown Grommet Rubber 11 16 499 005 Tr mi 2Black 7 845271 Tank Shef 845285 Cover Transition 10 845 220 Cover Heat Exch Z o o 66 PTO SHAFT NO ONRIVJ8 67 REF EC s CD RE O OU ITI h OT 16 PTO SHAFT ASSEMBLY PART DESCRIPTION 380 210 Snap Ring 200 380 215 Snap Ring CS100 380 220 Shim PTO Bearing 380 225 Bearing PTO 380 506 Centre FM coupling 380 507 Centre Bearing Housing 380 508 Centre M Coupling 380 510 Bearing Radial Centre 2 05 TO 380 511 Bearing Housing Double End 380 550 Keystock 1 4 380 551 Key 5 32 x 5 8 MS 14 20 x 3 4 FH Soc 835 958 PTO Shaft Inner VR2 58 6 PTO Shaft Inner VR2 60 6 835 962 PTO Shaft Inner VR2 62 6 PTO Shaft Inner VR2 64 6 PTO Shaft Inner VR2 67 6 835 970 PTO Shaft Inner VR2 70 6 PTO Shaft Inner VR2 75 6 840 935 Front VR2 35 PTO HSG Rear VR2 23 6 PTO HSG Rear VR2 25 6 840 962 PTO HSG Rear VR2 27 6 PTO HSG Rear VR2 29 6 840 967
49. port 4 Turn on the high pressure pump switch to the ON position Water will start to flow through the fill primer hose into the recovery tank 5 Adjust the chemical metering ystem by turning the chemical metering knob counter clock wise until the float ball in the chemical meter sits at 2 or 3 GPH 6 Turn the pump switch to the OFF position and disconnect the fill primer hose 7 Turn the pump switch to the ON position and check the pressure setting on the high pressure gauge Standard carpet cleaning pressures should be between 300 and 500 psi Upholstery pressures should be between 100 and 200 psi 8 Connect the vacuum and the male of the pressure hose to the carpet wand or tool being used 9 You are now ready to start cleaning NOTE The macnine will automatically shut down when it reaches full capacity due to the high level float switch located inside the recovery tank When this occurs empty the recovery tank at an approved disposal site To save time on emptying recovery tanks Cleanco recommends that you have a Cleanco Cleanco Auto Drain installed on your recovery tank SHUT DOWN 1 Lay vacuum hoses out in order for all moisture to be removed from hoses This prevents spillage of any soiled water in your vehicle when storing hoses 2 Turn the MAIN POWER SWITCH to the OFF position 3 Turn the high pressure pump switch to the OFF position 4 Disconnect all vacuum and hig
50. responsible use may result in serious injury Do not modify this unit in any manner Improper modification can cause severe personal injury or fatality TECHNICAL SPECIFICATIONS ITEM DIMENSION CAPACITY Engine speed 1450 rpm high speed Water Pump ON JET SIZING Recommended floor tool tip sizing not exceed a total of 045 Using larger jet sizes on your cleaning unit may reduce cleaning temperatures Example Dual jet wand uses two 11001 5 jets 110 deg spray angle w 01 5 orifice 015 x 2 03 Guad jet wand uses four 9501 jets 95 deg spray angle w 1 0 orifice 01 4 04 Upholstery tool jet size 80015 Stair tool jet size 9502 GENERAL INFORMATION The Cleanco Compact Truckmount has been designed for the professional cleaner who demands a high performance cleaning unit Dependable performance is the guiding principal in the design and construction of the Cleanco Compact Although the Cleanco Compacts are designed with simplicity in mind this truckmounted carpet cleaning plant has many functions to perform simultaneously e Engine has to run at a continuous RPM Van Engine 1450 RPM e High Pressure water pump provides steady pressure at the proper flow for cleaning e Vacuum Blower has to pull air and soiled water back from the site e Cleaning solution has to be injected into the water flow at the right concentration Heating system must deliver and maintain proper heat e The vacuum recovery
51. s draining soiled water easier with less clogging and debris The stainless steel blower protection filters guard against any small debris entering into the blower chamber which could damage the blower itself The inline vacuum breaker adds years to the vacuum blowers life by reducing stress caused plugged filters and limited air intake The recovery tank also has two access lids for easy access to the lint basket and the stainless steel blower protection filters These filters require regular cleaning on a daily basis as a minimum To finish off the recovery tank Cleanco added an integrated storage shelf giving the operator added space for specialty tools that may be required at the cleaning site MAINTENANCE To avoid costly repairs and downtime it is imperative to develop and practice good maintenance procedures These procedures must be preformed on a daily weekly monthly and quarterly schedule As part of your Cleanco package you receive a Cleanco Maintenance Booklet This booklet provides you with a convenient format for recording the required maintenance of your Cleanco unit and van You are required to perform all maintenance items in the Maintenance Schedule and record that you have done so in this booklet as part of your Cleanco Warranty It is your responsibility to keep a copy of all repair orders and receipts that relate to your Cleanco unit and Van These records of services and purchases will be required to substanti
52. shed by the following steps DRAINING COOLANT 1 Remove one end of Heater core Y Open Heat Exchanger Petcock s NOTE Be sure that used coolant is collected in a proper container and disposed of in accordance with local laws REPLACING COOLANT 1 Fill radiator with 60 40 anti freeze water mix 2 Start unit at idle 3 As the unit warms up maintain a full radiator with a 60 40 mix 4 Open petcocks slightly on Heat Exchanger to allow any trapped air to escape When coolant runs out of Heat Exchangers close petcocks 5 Fill radiator with 60 40 coolant mix 6 Re install radiator cap 7 Shutdown unit Check radiator overflow bottle Add coolant to proper cold level 30 MAINTENANCE WATER PUMP DRIVE BELT To tighten the water pump belt 1 Loosen the nuts which hold the water pump mount to base 2 Adjust the position of the belt tension adjusting bolt until the proper belt tension is achieved 1 2 deflection in the center of the belt halfway between the pulleys 3 While checking the alignment tighten the nuts which hold the water pump mount to base WASTE TANK STRAINER BASKET The strainer basket located inside the waste tank should be removed and cleaned whenever it is full of debris This should be done at the end of each job WASTE TANK FLOAT VALVE The float valve in the waste tank shuts the unit down once the waste tank becomes full Check the float valve for debris at least onc
53. st for a long period of time VACUUM RELIEF VALVE While the unit is running at full RPM block the air flow at the vacuum inlet connection and read the vacuum gauge If adjustment is required shut the unit down and adjust the vacuum relief valve locking nut tension Start your unit and read the vacuum gauge Repeat this process until the relief valve opens at 14 Hg on a Compact 45 and 12 Hg on a Compact 47 MAINTENANCE VACUUM PUMP DRIVE BELTS To tighten the vacuum pump belts 1 Loosen the centre nut hand that holds the tensioner to the tensioner bracket 2 Roll the pump and blower belts off the blower pulley Turn the tensioner down towards the floor and re tighten the centre nut on the tensioner 3 Roll the belts back onto the blower pulley The centre line on the inside of the tensioner should be postioned between the second and third line on the outside of the tensioner NOTE When adjusting belt tension make certain that the PTO shaft and vacuum pump shaft remain parallel and the belt tension is egual throughout the belt width 4 After adjusting check belt alignment with straight edge Make certain that when you re torgue these screws that you use a clockwise pattern and continue until proper torgue is achieved TORQUE VALUES Rear PTO Hub Vacuum Pump Hub 5 Check for pulley groove wear clean belts and pulley grooves check for worn belts proper belt tension and pulley alignment a
54. system gets the most heat from the cooling system of your van using a reverse flow design to maximize heat transfer delivering the highest heat to flow ratio in the industry The exchangers reguire little maintenance other than an occasional flush to remove hard water residues and scale COMPACT 45 amp 47 SYSTEM The power take off shaft PTO is a precision engineered and balanced shaft that transfers power from the van s engine to the Compact unit which drives the vacuum and high pressure pump An outer casing with five permanenily lubricated bearings protects the shaft These bearings are designed to withstand extremes of heat and friction without breaking down The is activated by a single switch located on the front instrument panel The single switch engages an electric clutch at the front of the shaft in the engine compartment The shaft is firmly mounted in the engine compartment by the front pto mounting bracket and at the rear of the shaft by the rear pto mounting bracket which is mounted to the base plate of the unit COMPACT FRONT INSTRUMENT PANEL The instrument panel of the Compact puts everything at your fingertips Complete with vacuum gauge hour meter pressure gauge water temperature gauge and tachometer to monitor all internal workings of the Compact All electrical is controlled by rocker switches unit power fast idle high pressure pump clutch interior lights C A D Cleanc
55. t s for the high pressure hoses These outlets have quick connects that allow hoses to be plugged into the unit C A D Port This port is used when the Optional Auto Drain is installed on the unit It will accept standard garden hoses Waste tank solution should only be dumped according to Local State Provincial and Federal Laws Direct Feed This port is used when the Optional Water Box is being used instead of an on board tank Flow Meter The flow meter is a gauge to indicate how much liquid detergent is being introduced to the water system Turning the knob on the flow meter clockwise can increase the quantity 17 16 17 18 Blower Lube Port The oil cup allows lubricant spray to reach the lobes of the vacuum pump Oil View Lines The oil view lines indicate levels of oil in both the vacuum pump and water pump They are indicators only Detergent Bottle The detergeni bottle holds the concentrated detergent used in the operation of cleaning OPERATION 18 Water Pumping and Heat Transfer System Cold water enters the panel through the water inlet When the water tank is full the valve will automatically shut off Water then flows from the water tank through a strainer into the water pump where chemical is introduced at this point Then it is pumped to the pressure regulator that provides and maintains the desired pressure setting A certain amount of water is by passed from the
56. teel filter screens on the vacuum inlet inside the vacuum recovery tank This stainless steel filters should be removed daily and cleaned When reinstalling the filter only thread filter on until finger tight The lint basket should be removed and cleaned after every job If lint basket is not 10 clean it will affect performance of your machine For further information on the Roots Vacuum Blower refer to the enclosed Roots Universal Blower Manual ELECTRICAL SYSTEM The Cleanco Compact electrical system has been specifically designed with simplicity in mind One complete wiring harness that connects all operations of the unit This harness is complete with specially designed plug ends which enable service centers easy front panel removal if necessary An inline fuse located near the van battery protects the system All wiring is coated to protect against corrosion from moisture or water spillage NOTE Whenever working on wiring system power side of van should be disconnected safety COMPACT 45 amp 47 HEAT EXCHANGERS The Cleanco Compact MAXI HEAT heat exchangers are custom built by Cleanco to meet our exacting standards for performance The heat transter is guick and efficient with no potentially damaging heat swings or peaks The Cleanco Compact heat exchanger is designed with a burst rating pressure of 9000 psi and operating pressures up to 3000 psi The unigue dual reverse flow exchanger
57. xceeded this can cause damage to the packings and retaining seals in the pump Your Cleanco Distributor will preset your Compact s pump at a pressure rating between 300 psi and 500 psi during installation Cleanco has found this pressure range to be the optimal setting for carpet cleaning When cleaning upholstery a simple adjustment of the BPR Balanced Pressure Regulator on the front panel will lower your pressure to 200 psi which is recommended for upholstery cleaning When power washing you must remember that your Cleanco Compact is set up for carpet cleaning Even though your Triplex pump has maximum rating of 2500 psi this pump is set up for carpet cleaning will give you maximum 1000 psi for power washing With 1000 psi and the high heat from the Cleanco heat exchangers it makes power washing simple VACUUM SYSTEM The vacuum system of the Compact is a Roots Whispair Universal DSL 45 or 47 positive displacement rotary lobe blower This high performance blower provides incredible air and water lift making sure carpets are left as dry as possible The blower is factory set for maximum efficiency and longevity The performance and life of the blower greaily depends on the care and proper maintenance it receives Due to the close tolerances of the internal lobes and the housing of the blower solid objects entering the inlet of the blower can damage the interior To prevent this Cleanco installs stainless s

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