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Cycraft - PLAY iT! Amusements

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2. 5 T20 MAIN TRANS 4 5KVA GMC32 RT cBt TB2 0 MAIN TB MAIN NFB TRANS 220R 220R FL1 15A ov 0 22080 9 1 SIIC rS 1 at 2 5 peur m ND d 220T 220T ACO2 2
3. TNE CONNECTION 20P LC3 LC4 101 102 avec 1 p 2 5 geste 3 ea a 433v 3 AID 4CH gt n 2 96077 50 2 2 5507 PS4 2 20 213 D ob s 1 1 GND SN alte POWER SUPPLY AVGG S USH 7SW F 20P GND GND GND GND 18 18 9o 400 5397 01 107 108 7 7 GND ACCEL A D 1CH 9 A GND GND AID 21 19 Palle DC AC 2 5 y 22 20 OUT IN Y AGND 12 PSZAC 18 A T 156 ee 5i 14 E E E RNC AD 20H 16 Jj CONNECTION 40 Red LC9 1010 357 leg 35V h 40 ED Ws vw 151 J
4. 0000000000000 KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 23 Of25 KT A 0402 02 01 KORTEK CORPORATION o Lu a o J Q tc a L3 L3 L3 L3 L3 L3 L3 L3 Eg L3 Oo Lj e E E oO oO oO oO oO oO oO oO oO oO oO oO oO oO gt N 40 lt O EL
5. es mor P 101 sv pom 9505 N wie T s I zu 3i Raos E mios 3 C103 ras ae zx SU cwe as cmo io pr ida lu CEERWEPROTEGTION gt Rios TOK ci Li OBAMA R744 X IC702 A CT tev Wao 25 m mios av eno 1900 Bio Tisov sov Dri Em Pea a To cou iu 2N6520 E SES mio eis 4 SR CER ds Y pi 8 GU 1 tum D102 2 DA eios dI 7 5 p covey P 5 moz HE pes 1oporzsovac 813 kem Oa we VS Tue rm Los RS ge n vm E E3 im bis 44 8 ene Pm ii em 8 D106 I m 2 is Youre 8 Los F704 0 15u 275VAC og 8 WO S SO em 22 EE I 5D p gt rh y t 82 4 t Dios 88 eros 3m tor UrFSao4 F 1000U 16V Os sc701 17U 50v r
6. DESCRIPTION Frequency 50 Power Consumption 140W li JSt 2 SECTION DESCRIPTION NOMINAL REMARKS VIDEO INPUT 0 0 to 0 714Vp p ANALOG POLARITY POSITIVE VIDEO SIGNAL BB PIXEL RATE MAX 40MHz intended as he mi L A M Eds RESOLUTION M ds BLUE 75 ohms IMPEDANCE of the monitor OOO X E SEPARATE HN COMPOSITE H V POLARITY POSITIVE OR NEGATIVE SYNC SIGNAL HOR 30 40KHz FREQUENCY VER 50 160 Hz EPARATE SYN LEVEL HIGH z 2 0V LOW 0 8V KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 11 Of 25 KTA 0402 02 01 KORTEK CORPORATION PRODUCT SPEC
7. The system will be certified e following internation safety standards 0 0 0 00 00 00 0 UL UL1950 CSA CSA C222 1 CE LVD EN60950 4 2 ELECTROMAGNETIC INTERFERENCE The system will be certified according to the following international radiation standards CE EMC EN55022 97 FCC PART 15 CLASS A VERIFICATION 4 3 X RADIATION KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 83 Of25 KTA 0402 02 01 KORTEK CORPORATION PRODUCT SPEC
8. CONNECTION REMARK REMARK O e Joc a mou GND BLACK COAX GND GREEN GND ONE d rx D X L Ne MO ue o SD 6 5 HSYNC L C GND C C SDA H SYNC ORANGE 6P CONN 1 V SYNC WHITE 6P CONN 2 4 SHELL BLACK 6P CONN 6 5 43 BUYER CONNECTOR PIN CONNECTION OPTION NN pul GREENGND Los BLUEGND BLUECOAXGND 6P coms E HN p pee 5 DENEN KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 7 Of 25 KTA 0402 02 01 KORTEK CORPORATION PRODUCT SPEC 62 WEIGHT NET 36 kg GROSS 44 kg 6 3 MECHANICAL MATERIALS
9. G D correction control OSD control MAGE SIZE POSITION CONTROL IMAGE DATA MEMORY KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 21 Of 25 KT A 0402 02 01 KORTEK CORPORATION PRODUCT SPEC ing pulse is applied VIDEO OUTPUT CIRCUIT hen these video signals are drived to the cathode CRT The CRT bias for accurate white balance is obtained by R G and B bias controls circuit DEFLECTION CIRCUIT
10. CONTROL MENU SELLECT In In EXIT DEGAUSSING In UP In In In the beginning starts the OSD controls a sub menu moves the control to the higher level the main menu exits the OSD controls the beginning proceeds to the contrast adjustment the main menu moves the control menu to the right a sub menu increase the adjustment In the main menu moves the control menu to the left In a sub menu decrease the adjustment nn 5 1 2 5 MANUAL 1 BRIGHTNESS 2 CONTARST 3 H POSITION 4 H SIZE 5 V POSITION 6 V SIZE 7 SIDE PINCUSHIN 8 PIN BALANCE 9 TRAPEZOIDE 10 PARALOGRAM 11 ROTATION 12 TOP CORNER 13 BOTTOM CORN ER 14 H MOIRE 15 V MOIRE 16 LANGUAIGE 17 COLOR T EMP 18 DEGAUSSING 19 RECALL 20 ZOOM MENU SELLECT EXIT DEGAUSSING OSS Z7 9 BRIGHTNESS 31 4K Hz 60Hz KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 4 Of25 KTA 0402 02 01 KORTEK CORPORATION PRODUCT S
11. ur m o o o Figure 1 1 PCM 5820 Series dimensions 95 25 Chapter 1 General Information 102 8 PCM 5820 Series User s Manual CHAPTER Installation This chapter tells how to set up the PCM 5820 Series hardware including instructions on setting jumpers and connecting peripherals switches and indicators Be sure to read all the safety precautions before you begin the installa tion procedure 2 1 Jumpers and connectors 10 Connectors on the board link it to external devices such as hard disk drives a keyboard or expansion bus connectors In addition the board has a number of jumpers that allow you to configure your system to suit your application The table below lists the function of each of the board jumpers and connectors Table 2 1 Jumpers Label Function J1 Audio power source setting J2 Clear CMOS J3 Watchdog timer action J4 selector J5 Buzzer setting J6 LCD power selector J7 Ethernet po
12. 000000000000000000000000 00 This circuit has two ICs IC301 TDA9113 is a monolithic IC for horizontal and vertical sync processing And IC201 is a monolithic IC for vertical power amplifier 0 6 1 Vertical Deflection Circuit 0000000000000000000000000000000000000000000 The vertical sync signal is applied to PIN 13 23 of IC301 The vertical frequency of the oscillator can be varied by the RC constant at PIN 6 8 Vertical screen size can be controlled by the current at PIN 13 of IC301 the vertical power amplifier that drives vertical DY 10 6 2 Horizontal Deflection Circuit 0 00000000000000000000 0 The horizontal sync signal is applied to PIN 1 of IC301 0000000000000 IC301 has the autosync detection function of frequency locked loop that can look the H oscillator over a wide frequency range Trapezium by DC voltage applied at pin11 Side pin by DC voltage applied at pin11 H size by DC voltage applied at pin1 1 KORTEK CORP All Rights Reserved KTA 0402 02 01 KORTEK CORPORATION PRODUCT SPEC
13. LTM10C042 PCM 5820 Series CN12 Pin Name Pin Name 1 GND 3 GND 2 CLK 35 SHFCLK 3 GND 4 GND 4 RO 27 PD12 5 R1 28 PD13 6 R2 29 PD14 7 GND 8 GND 8 R3 30 PD15 9 R4 31 PD16 10 R5 32 PD17 11 GND 33 GND 12 GO 19 PD6 13 G1 20 PD7 14 G2 21 PD8 15 GND 33 GND 16 G3 22 PD9 17 G4 23 PD10 18 G5 24 PD11 19 GND 34 GND 20 ENAB 37 M 21 GND 34 GND 22 BO 11 PDO 23 B1 12 PD1 24 B2 13 PD2 25 GND 39 GND 26 B3 14 27 B4 15 PD4 28 B5 16 PD5 29 GND 39 GND 30 VDD 5 5 31 VDD 6 5 V Chapter 3 Software Configuration 35 3 4 2 Connections for Toshiba LTM12C275A 800 x 600 TFT color LCD Table 3 2 Connections for Toshiba LTM12C275A LTM12C275A PCM 5820 Series CN12 Pin Name Pin Name 1 GND 3 GND 2 NCLK 35 SHFCLK 3 NC NC 4 NC NC 5 GND 4 GND 6 RO 27 PD12 7 R1 28 PD13 8 R2 29 PD14 9 R3 30 PD15 10 R4 31 PD16 11 R5 32 PD17 12 GND 8 GND 13 GO 19 PD6 14 G1 20 PD7 15 G2 21 PD8 16 G3 22 PD9 17 G4 23 PD10 18 G5 24 PD11 19 GND 33 GND 20 BO 11 PDO 21 B1 12 PD1 22 B2 13 PD2 23 B3 14 PD3 24 B4 15 PD4 25 B5 16 PD5 26 ENAB 37 M DE 27 GND 34 GND 28 VCC 5 5 V 29 VCC 6 5 V 30 GND 39 GND 36 PCM 5820 Series User s Manual 3 5 Ethernet interface configuration The PCM 5820 Series on board Ethernet interface supports all
14. 5 4 3 2 1 40 LC9 LC10 40P W W LS1 W We WOOFER 1 5V 1 AD 2 2 B1 5V 2 B1 2 GND 3 A2 re J1 40 B2 GND 4 B2 A3 GND 5 152 B3 GND 6 B3 58 1511 LC12 FRONT LEFT 4 GND 7 4 START FL FL z OND 8 B4 m A5 A5 A2 FL A5 1P START 9 A5 FR 2 2 FR LS3 B5 2P START 10 B5 3 8 p VIEWS HP RIGHT m os T FRONT RIGHT 86 SHIFT3 2P RIGHT 12 1 VIEW2 LEFT 87 SHIFT2 2P LEFT 14 m 35 VIEWO 1P UP 15 A8 iom 6 Ba EMIF TO PPMP ed uc gt 1 RL RL 134 A9 TENOR OON RE RE REAR LEFT B9 SHIFT1 2P DOWN 18 1 HE 21 2 A10 BOOST 1P SW1 19 A10 3 3 B10 2P 5 1 20 B10 4 4 RR x LS5 ATI me REAR RIGHT B11 2 S w2 22 B11 6 6 12 1P S W3 23 12 B12 2P S W3 24 B12 5 A13 1P S W4 25 A13 s 819 2P f gt 7 14 1P 5 5 27 14 8 B14 2 S W5 28 B14 9 15 1P S W6 29 A15 M M B15 2 S W6 30 B15 T CN503 A16 1 SM 31 6 Orange H SYNC1 B16 SEEN 32 816 A17 A17 Wie 1 VSYNCI 17 START OUTPUT1 33 17 om 2 B17 VIEW1 OUTPUT4 34 Bi Red 3 DDCSCL A18 BOOST OUTFUTO 35 18
15. KORTEK CORP All Rights Reserved DOCUMENT NO 2938DF BASIC REV NO 0 Page 8 Of25 KTA 0402 02 01 KORTEK CORPORATION PRODUCT SPEC 6 3 1 FRAME METAL PARTS BUYER OPTION FRONT STANDARD FRAME MAIN FRAME CHASSIS KORTEK STANDARD ruo ene m mon e9 KTX NOTICE L Finish black painting uses a Hu mE at ALTTO 29 X FRAME wur m me DF Ri UN 18301 mosznie M KTA D503 00 01 KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 9 Of25 0402 02 01 KCRTEK CORPCRATI ON 7 ELECTRICAL CHARACTERSISTICS 7 1 BLOCK DIAGRAM SWITCHIN IC 66126 FEEDBACK CONTROL 7 DOCUMENT 2938DF BASIC 0402 02 01 SWITCHING MODE POWER SUPPLY PRODUCT SPEC 80v 220v VERTICAL OUTPUT KA2142 HORIZO NTA 3 DRIVE VCIRCUIT HIGH VOLTAGE PROTECTION CIRCUIT REV NO 0 KORTEK CORP All Rights Reserved Page 10 Of 25 KORTEK CORPORATION PRODUCT SPEC 7 2 INPUT POWER
16. 104 Appendix E Programming the Watchdog Timer 107 Programming the watchdog timer 108 Appendix Mechanical Drawings 111 Component side eee ceres ee eene eene nena 112 F 2 Component side PCM 5822 113 3 Solder side eiii erroe eoo eoo rene 114 Tables Table 2 17 Jumpets eere treten Ree te 10 Table 2 2 Connectots z iie tr eedem 11 Table 2 3 Audio power source setting 23 Table 2 4 2 selection 7 1 1 2 2 000 000000008 24 Table 2 5 Serial port default settings 24 Table 2 6 LCD power setting esee 26 Table 2 7 Ethernet power select eee 27 Table 2 8 Ethernet LED setup seen 28 Table 2 9 HDD power LED 28 Table 2 10 Watchdog timer action eee 29 Table A 1 CRT display connector 84 Table A 2 Flat panel display connector 84 Table A 3 COM2 RS 232 422 485 series port 85 Table A 4 Keyboard and mouse 85 Table A 5 Main power connector 86 Table A 6 IDE hard drive 86 Table A 7 COMI RS 232 serial port eee 8
17. Open Closed Closed 2 3 The jumper settings are schematically depicted in this manual as follows 123 Open Closed Closed 2 3 A pair of needle nose pliers may be helpful when working with jumpers If you have any doubts about the best hardware configuration for your application contact your local distributor or sales representa tive before you make any changes Generally you simply need a standard cable to make most connections Chapter 2 Installation 15 2 4 2 Settings details J2 clear CMOS Closed Pins Result Closed Voltage 1 2 3 V battery Pins 2 3 Clear CMOS 71 2 5V 2 3 12V J1 Audio power source J3 Watchdog timer Closed Pins Result 1 2 Reset 2 3 _ J6 LCD power J5 Buzzer Closed Voltage Pins Result Pins et em 5v J4 COM Selector Closed Result Pins 1 2 85 232 3 4 RS 422 default setting 5 6 RS 485 16 PCM 5820 Series User s Manual 2 5 Safety precautions Warning Always completely disconnect the power cord Caution from your board whenever you are working on it Do not make connections while the power is on because sensitive electronic components can be damaged by the sudden rush of power Always ground yourself to remove any static charge before touching the board Modern electronic devices are very sensitive to static electric charges Use a grounding wrist strap at
18. ogoogo 13 2 PCB amp GUIDE CHASSIS ASS Y KORTEK CORP All Rights Reserved 24 Of 25 Page REV NO 0 DOCUMENT 2938DF BASIC KT A 0402 02 01 KORTEK CORPORATION LL a H 2 Q oO 13 4 REAR STANDARD FRAME KORTEK CORP All Rights Reserved 25 Of 25 Page REV NO 0 DOCUMENT 2938DF BASIC KORTEK CORPORATION KT A 0402 02 01
19. m huh s WI Le SERVO CONTROL BOARD 2 SERVO CONTROL BOARD 3 EL P P E I Jis SW REGU 15V FOR MCU SW REGU 5V FOR MCU atacs NOISE FILTER Mike MAIN AC POWER INLET MAIN BREAKER INPUT VOLTAGE SELECTION TB Page 65 NAOMI2 BD SW REGU FOR JVS GD ROM DRIVER E AUDIO AMP BD FOR JVS LI MOTION BD MAIN TERMINAL BLOCK 79 POWER SUPPLY FOR AMP SRIP BD Page 66 9 TROUBLESHOOTING 9 1 TROUBLESHOOTING TABLE disconnected or switched off or the volume is not set properly No Symptom Probable Cause Remedy 1 The simulator does not move The CAN communication Make sure that the CAN line properly and the LCD screen on line from the motion board is plugged in correctly on the MSCU front panel does not to the MCU is not working both the motion board and show CAN and it shows an properly MCU sides error message as 2 The simulator does not initialize or Main power is not supplied Check the lamp labeled move properly and the LCD because either the line is Power on the MCU and the screen shows an error message not live or because the SCU If the lamp on the as following Also the Power emergency button is in the MCU is off check if the main LED on the SCU front panel does pre
20. 5 1 15 2 eBX15M TDT2 P eBX5M MDT eBX3M PDT eBX5M MDT P 15 2 5 2 eBXSM MDT T eBX3M PDT T eBX5M MDT TP eBX3M PDT TP Self diagnosis Green LED ON NPN Output PNP 0 Output NPN Output PNP O C Output 4 N C indicator amp Ns m N C Not connected Not connected Toc AN STAB NPN Output z Detecting Self diagnosis output T target ive TES T r Operation indicator Yellow LED 0 OFF STAB N C Not connected NPN O C Output N C Not connected Normal close Detecting target Mirror Xx Received light 7 ON Relay amp Output TR Diffuse reflective Terminal Pressure terminal size eBX700 DFR No Max 10 t Min 3 6 7 Operation for Dark ON mode is opposed to above chart indication for Light ON mode BX700 DFR T 2 d To prevent from the misoperation
21. p 3 9K 220U 16V 1 emos 100UA6V 1 8ov 80V zu gt R809 2 2 EaR aw 2 y 1 4805 4 KSPo2 KSPo2 KSPo2 4 aoe c 807 caro Rais KSP44 cen cma fras 22K 226 22 9817 caos 818 caos 0 1U M 5 05 cais 2200167 id 20 R819 D802 370 100 220K 1 4W BAV21 1 2 P820 390 1 oso caia REZ pens 22 2200 16 220K 1 4W 21 O 1U Sov 1 AA R823 390 sanai RR Bavara acl 220K 1 4W Pos 2 BAV21 R824 390 aaao aair n iceos PRA Caos 4 13 T00v BP 5 R827 25 OUT AA AN 390 47 1 4W 100 1 2W Bavara 1Na14873 R831 1U 100V 8 Rage m s r vo AN Sain cours AM T A fm A7 AW 100 1 2w 0 1U 50V A nei Ress veer voca 1U 100V 8P Rass AN ujem B our NN m 100 Neos R836 7 ano GND3 o 1 A 2 2 2 26 100 BDSOD R841 o o o m vo mm AN 8 E iE M2405 Bavara sE 2 31919 N se 9 vocz ud iid 0 1U 50V S lt x 250505 3903 ls m 19 vo BLANK mr eos Ah 14 ene CLAMP AN 100 9 12 ABL R ROU R848 Rass MERE
22. 40 4 1 1 System configuration verification 40 4 0 Award BIOS setup se eese secs 41 42 1 Entering setup 41 4 2 2 Standard CMOS 2 2 404422 42 4 2 3 BIOS features setup eee 43 4 2 4 Chipset features setup 2 4244222 44 4 2 5 Power management setup 45 4 2 6 PnP PCI configuration 2 46 4 2 7 Integrated peripherals esse 47 4 2 8 Load BIOS defaults sss 48 4 2 9 Change password 0 49 4 2 10 Auto detect hard disk sues 50 42 11 Save amp exit setup x ete tette 50 4 2 12 Exit without 50 Chapter 5 SVGA 51 5 1 55 briser SKI ori EUE 52 51 Chipset eere pe ERE R 52 5 1 2 Display 52 5 2 Installation of SVGA driver ss 53 5 2 1 Installation for Windows 3 1 54 5 2 2 Installation for Cyrix MediaGX Certified drivers for Windows 95 980 Insert the disk into the CD ROM drivec S sis eee RR STD 57 5 2 3 Installation for Windows NT 61 5 3 Further information eee 66 Chapter nain th danda 67 6 1 Introduction
23. 00000 Th itor intended as ini safety specification contained in box KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 15 Of 25 KTA 0402 02 01 KORTEK CORPORATION PRODUCT SPEC VISUAL Standard direction N E all items c DISPLAY 5100 A Display the cross hatch pattem Cross d B The size must be adjustable to hatch Standard the followings by using user s 640 60Hz control for all specified mode Horizontal size 510 3 Vertical size 390 3 vsu LINEARITY Linearity A The linearity of screen must be 16X 12 square displayed on the CRT within the pattern 100 spec Horizontal and vertical 640 60Hz Lnaxq3Lmn Ver 5 Qr 5 TILT A The tilt must be within the Cross limit of the spec hatch pattem 640 60 Hz A 2nmMMX DISTORTION Maximum allowable error 1 PINCUSHION A B Lessthan 3 0 mm C D Lessthan 3 0 mm 2 BARREL Maximum allowable error A B Lessthan 2 0 mm C D Lessthan 2 0 mm S TRAPEZOID DOCUMENT 2938DF BASIC REV NO 0 Page 16 Of25 KTA 0402 02 01 KORTEK CORPO
24. 80 PCM 5820 Series User s Manual 7 3 Further information Realtek website www realtek com Advantech websites www advantech com www advantech com tw Chapter 7 PCI Bus Ethernet Interface 81 82 PCM 5820 Series User s Manual APPENDIX Pin Assignments This appendix contains information of a detailed or specialized nature It includes CRT display connector Flat panel display connector COM2 RS 232 422 485 serial port connector Keyboard and mouse connector Main power connector DE hard drive connector COMI RS 232 serial port Ethernet 10Base T connector Auxilary power connector Floppy drive connector Parallel port connector connector USB connector Audio connector CD audio connector LVDS connector CPU fan power connector RCA composite connector S Video connector ATX power feature connector ATX power button amp power LED connector CRT display connector CN18 Table A 1 CRT display connector Pin Signal Pin Signal 1 RED 9 VDDC 2 GREEN 10 GND 3 BLUE 11 N C 4 N C 12 DDCSDA 5 GND 13 H SYNC 6 GND 14 V SYNC 7 GND 15 DDCSCL 8 GND Flat panel display connector CN12 84 Table A 2 Flat panel display connector Pin Function Pin Function 1 12 V 2 12 V 3 GND 4 GND 5 Vcc LCD 6 Vcc LCD 7 N C 8 GND 9 N C 10 N C 11 PDO
25. B18 B18 Yellow DDC SDA B18 VIEW2 OUTPUT2 36 B18 Sack 5 sc 19 VIEWO OUTPUTS 37 49 6 B19 VIEW3 OUTPUT6 B9 l MONITOR 20 12 39 A20 CNB802 B20 12V 40 B20 RED R BD USH 7SW F 40P Shield sa_ GREN 2 Shield 3 5 BLUE B Shield 86 N 20 1025 LC26 CN103 20P C6 1 C2 1 ue C62 1 C1 AVCC C1 C3 2 a 2 01 0 gt c2 3 R12 TEF 3 C2 HANDLE A D 0CH C2 1 3 J1 20 C65 4 D2 A D 4CH 4 D2 J L C6 6 5 C3 AGND C3 R7 C67 6 D3 AGND 03 1021 1022 STEERING 7 C4 AVCC 7 C4 X DCN2 CN1 LC17 LC18 C6 9 ANGO e PS c5 C5 1 sG 5V PI C610 9 c5 ACCEL AD TCH C5 C6 2 1 80 A 1 Red 1 1 Red C611 10 D5 ADACHI 1005 ce J 3 Shield 3 2 SG 2 White 2 2 White C6 12 11 6 AGND 11 66 1 3 3 60 3 Blue 3 3 Blue C618 12 09 12008 White 2 TXD B White 2 4 White Coad 13 C7 AVCC 13 C7 ES R5 Red 1 5 TXD R 7 5 Green 5 5 Green 5 66 15 14 7 nis ION C8 LC23 LC24 ACCEL White 5 RXD 72 6 White 8 White 8 C6 16 15 68 BRAKE A D 26H 15 C8 Reda 7 RXD R SERMO 51 7 Black 7 7 Black C647 16 D8 AID 6CH 16 08 C8 1 8 SERMO 51 8 White 8 8 White C6 18 17 C9 Ae 17 9 CS z CN2 SG 9 SH 9 9 SH 18 09 18 D9 3 A 10 10 10 8 is 610 Beim I MD DRIVER BD MIDI S 20 D10 A D 7CH 010 83
26. control Cycraft Refer to Chapter 2 for details Page 17 8 9 Safety Photo Sensors There are 2 photo sensors on each side of the outer frame If any of the sensor lines are obstructed the simulator will stop in its current orientation until 3 seconds after the removal of the obstruction 10 Safety Floor Sensor The metal floor plate underneath the cabin is a pressure sensor that stops the simulators motion when stepped on The simulator will begin to move again 3 seconds after the removal of the pressure 11 Safety Floor Sensor Plate 11 Atype 12 B type 13 C type 14 14 D type 15 Floor Sensor Indicator Lamp Green goes off when the floor sensor is Lamp activated 16 Safety Link Safety link connected to the rocker arm 17 Heave Actuator Joint 18 Rocker Arm Tilts up and down to create heave motion 19 Start Button Begins the game after coin is inserted 20 View Button Changes the driver s view perspective during play 21 Game Stop Button Terminates the game and lowers the cabin to the initial position 22 Video Control Buttons Removing this cover exposes the control buttons to adjust video screen parameters Refer to Chapter 2 for details 23 Steering Wheel Produces steering input for the game 24 Accelerator Pedal Produces accelerator input for the game 25 Brake Pedal Produces braking input for the game 26 Moni
27. Control output Insulation Noise strength Dielectric strength Impulse voltage withstand Emitter Receiver Single body type Emiter and Receiver Appearances 1kV Generator 1 2 504s Source impedence 5002 Source energy 0 5J Mechanical Malfuntion Mechanical Malfuntion Ambient illumination Ambient temperature Ambient humidity Protection Material 1 5mm amplitude at frequency of 10 to 55Hz in each of X Y Z directions for 2 hours 1 5mm amplitude at frequency of 10 to 55Hz in each of X Y Z directions for 10 minutes 500m s 50G in X Y Z directions for 3 times 100m s 10G in X Y Z directions for 3 times Sunlight Max 11 000 x Incandescent lamp Max 3 000 x Operating 20 to 65 non freezing condition Storage 25 to 70 35 to 85 RH Storage 35 to 85 RH IP66 IEC specification Case ABS Lens cover PC Lens Mirror MS 2 Vibration Relay output Solid state output TR Free power Power supply DC power Through beam Retroreflective Retroreflective with polarizing filter Diffuse reflective m Output Shock Um Acryl Mirror MS 3 Detecting type Individual Accessory Common Driver Mounting bracket Bolts nuts PFR Approx 130g PFR T Approx 134g TFR Approx 198g TFR T Approx 203g MFR Approx 126g MFR T Approx 131g DFR App
28. Select Start Settings Control System Device Manager Click the Other Ayres toa Devices item jor a Remove items related Li to CX 5530 Select Add new hardware Click Next Choose No click Next Select Sound video Click Next Chapter 6 Audio 69 70 LJ Click Have Disk a Insert the disc into the b Type the correct path CD ROM drive D 5820 VGA Win9X Audio and click the click the OK button Select ES1869 Control interface Click Finish to complete PCM 5820 Series User s Manual D 5820 VGA 100 Win9X Audio _ gem a Insert Windows 95 CD 10 b Type the path of your Windows 95 disc and click OK 11 Click Yes to restart Chapter 6 Audio 71 6 2 2 Installation for Windows NT Control Panel Internet Keyboard a Select Start Settings Control 1 Panel D b Double click Mouse Multimedia 2 Select the Devices Vee item db lock eves Click Add Select the Unlisted item Click OK Indeo codec by Intel Install Driver a Insert the disc into the 4 CD ROM drive s b Type D Biscuit 5820 VGAWinn Audio 1D 5820 VGA 100 Winnt
29. Ed i 5588 2x G EE ml 955 mem TD vc D aeo EE SIS x Tals 5 KT2138DF 0 15U 250V MPP 5 sary Tae 6 secusecoce mut 81818 B shed 3 RE 82 woso2 5 5 aaki 79517 92192 R349 d 7 ge E 22K E ae 8 3c lao R520 1K L304 oe bs LINEARITY 5201 E 852 AN R217 TE Ten d 4 reme RESET A MSEEBASTER 1 220 es GENS 1N4148 C505 106 N4007GFP nos Inm vo pwns r Be m 4 4 7K Eu eno CHR al osco 3 9K py d e R527 100 iaz ose so CHEWGG x F528 1 58 spn vso m g 8530 pwa R532 lt CEGUES CHNABIS aw 3 masa i 48 rower orr Dum 9599 oes HB 7 lt SUSPEND AN SUSPEND 10mm ordew asf ico pue oft 7 A i aes LM he Be Bop M Car 82 m gt AV 7 lisa mese ES aij rear 6 Se Tun WWE ei Deme pee
30. 12 2 200v MIC 2 U Bem 1 30 3 28 5 C 220V 22070 MC2 25 T20 4mm No Wi ouri 220V 1 GMC12 Pat Ring Term CF9 30 20 5 0 0 e 4mm Ring Term Lay TM ay d 7 20 5 id 100 o 100T0 E 100T PRIMARY 240V 3 110V UP P1 P3 7 EARTH 4mm Ring Term 110 0 pe 1107 22080 UPS1 R20 R20 e 22070 1 T 27 TSRE 2 POWER MAIN INPUT DGND PGND Board INPUT AC220V OUTPUT AC220V 357 315 POWER SOURCE 220R0 T 22080 4mm Y Term fimm Y Term 22010 22070 2 p2 P4 WITH EARTH EE 194 T T20 1 N g gt x PS1 z 25 jd wot 1 3 gaga 8 oF 9 9 s 8 Sus i PARE SMPS CS15 05 SMPS CS30 15 rane System Shutdown amm FL2 6A TIER POWER SUPPLY 45V 15V PJ3 IER RS1 g DC RH Rit sme aed 220R T ST300 BLS 4mm 4mm 4mm ep SCU 222 PingTen Ring Ten Ring Term TH TH a oum me L2 2207 gt E 2 SRIP CON TOOT THOT 220R Z20T SCUTB R21 T20 tS d DC E A E N 0 594 94 4mm CF6 4mm 4mm DC 4mm pa GND E GND Ring Term 5 is 5 Ring Ten 4mm 5 5 Ring Term DOr Ring Term 4 5 Ring Term 5 gt is Ims Qu Qu 9 10 aoso a rane a Th epu J8 Je J8 Je D1J5 5 2 4mm 12 oL WVUEE DC DC WVUEE DC DC BL bl vec DC Ring Term 13 PIE DOND
31. 13 BRIGHTNESS 14 H MOIRE 15 MOIRE 31 4KHz 60Hz 16 LANGUAIGE 17 COLOR TEMP 18 DEGAUSSING 19 RECALL 20 ZOOM The brightness contrast color alignment sharpness and degaussing settings for the cabin graphics monitor can be adjusted by using the monitor setting panel located in the upper left had side of the front monitor panel To access the panel first remove the two screws on the panel cover Instructions for adjustment will display on the monitor during the adjustment process 6 5 USING THE LCD PANEL TO SET CONFIGURATIONS The LCD display and the 4 buttons below it inside the Operator Panel can be used to set different configurations Operation method and functions of the LCD buttons are as described in the table below BUTTON FUNCTION ESC Returns the menu to the upper level MENU SET When pressed for 1 seconds the first time it puts the display in the setting mode and brings up the configuration main menu Once inside the setting mode it will set the highlighted menu item Page 49 UP Highlights the upper menu item DOWN Highlights the lower menu item Configuration of LCD Main Menu All settings through the LCD panel can be made only when the system is powered up in the maintenance mode This mode is entered by first putting the Maintenance Switch in the operation panel in the Maintenance position and powering up the system After the maintenance mode is ente
32. Category Coin op interactive motion simulator Play type Arcade game Main Machine Dimensions at the power on position 2870 mm 2150 mm W 2200 mm Main Machine Dimensions transport dimensions 2850 mm L x 1530 mm W X 1950 mm Fence Dimensions 3800 mm L 2600 mm W X 1000 mm Weight Main Machine Approximately 880 kg Fence Approximately 105 kg Electric Power Single phase AC 200 208 220 230 240 V 50 60 Hz Max 8A No of Passenger Single Player Passenger Weight Limit 120 Kg Compartment Semi enclosed with seat belt Game Go Kart racing game 1 2 MOTION SYSTEM DESCRIPTION The motion actuation system used in Cycraft is a very unique high tech system that distinguishes Cycraft from other simulator products The motion system has the following special features eFully electric motion system The actuators are fully electrical no hydraulics making it superior in terms of maintainability and transportability ePatented inverted configuration virtual 5 DOF system The motion actuators are configured such that pitch and roll rotational motions have their center of rotations above the passenger This patented technology enables the simulator to produce the effects of a 5 DOF degrees of freedom motion system although it has only 3 DOF mechanically Therefore fast and accurate motion cueing is made possible without incr
33. Isolation voltage 1000 V Power consumption 5 V 400 mA typical 950 mA max Connectors Dual DB 9 male connectors Operating temperature 32 to 122 F 0 to 50 C PC 104 form factor 3 6 x 3 8 90 mm x 96 mm Shipping weight 0 9 Ib 0 4 kg Features Operates 2 separate CAN networks at the same time High speed transmission up to 1 Mbps e 16 MHz CAN controller frequency Takes a 4 KB address space 40 base address adjustable in steps from C800H up to EFOOH Optical isolation protection of 1000 V ensures system reliability Wide IRQ selection for each port includes IRQ 3 4 5 6 7 9 10 11 12 15 LED indicates Transmit Receive status on each port Direct memory mapping enables speedy access to the CAN controllers Clibrary and examples included Jumper amp Switch Locations CH 1 CH 1 IRQ 1 2 ES lo 12 0 1 1 PCM 3680 REV A1 Y o y mh A Jg gt Y gt 2 5 h E PC 104 and the PC 104 logo are trademarks the PC 104 Consortium Part no 2000368000 1st Edition Printed in Taiwan May 1996 Initial Inspection In addition to this user s manual your shipping box should contain the following items PCM 3680 Dual port CAN Interface Card C Driver and DataMonitor Utility Diskette WA
34. eerte trt eterno aeria eee toner enar 68 6 2 Installation of audio driver 68 6 2 1 Installation for Windows 95 98 69 6 2 2 Installation for Windows NT 72 Chapter 7 PCI Bus Ethernet Interface 75 7 4 202 0 1 1 41 76 7 2 Installation of Ethernet driver 76 7 2 1 Installation for MS DOS and Windows 3 1 76 7 2 2 Installation for Windows 95 98 77 7 2 3 Installation for Windows NT 79 7 3 Further information eere 81 Appendix A Pin Assignments 83 CRT display connector CN18 e eeeeeeeere 84 Flat panel display connector CN12 84 COM2 RS 232 422 485 serial port CN14 85 Keyboard and mouse connnector CN17 85 Main power connector 9 2 1 020 1 7 2 0 4 lt 86 IDE hard drive connector CN11 86 COMI RS 232 serial port CN106 ceeeeeeeee 87 Ethernet 100Base T connector CN13 87 Auxilary power connector 10 88 Floppy drive connector
35. 13 sot Ur 220 1 2W 91 pas 5 SDa gt 14 spa cur Wo C834 RB860 KAZSOG 3 8U 50v 100 17 essa 0 10 50V caso C840 100 50 T T 100P 50V Re adjustment of Back Raster 1 A power source should be supplied on the pressed UP key on control PCB before suppling power source 2 After as the above action OSD mode will be switched to Factory mode as below a picture For your reference there are difference color on OSD menu Factory mode and User mode 3 As the below a picture If you select Color Temp to use UP DOWN key you can see USER 6500 6900 on OSD menu 4 If you select 9300 double click Color Adjudtment menu will be appeared on the top of Screen as the below a picture 5 f you select contrast mode Cotrast Icon will flicker As the state you adjust contrast value to Maximum 6 And after you find and adjust VR701 on the main PCB until Back Raster will be disappeared just before FACTORY MODE wo EB EHDAU ac E Em vr e RB GB GG BG USER MODE TQ 65 DERE DUM VIR T N LE BRIGHTNESS 31 4K 70Hz PCM 3680 PC 104 Dual Port CAN Interface Module Jumper Setting The PCM 3680 is a special purpose communication card that brings the Control Area Network to your PC With the built in CAN controller the PCM 3680 provides bus arbitration and error detection with automatic transm
36. 55 BE 4 reaver CXBAYO xnav 2 Rei KEY 2 ABG 22 pu E 2 E p i 3 m Soo n 590 2 28 GU LAW 5 ees raster ose owe LEE i 22 R2 ce Z 33P 50V xen C345 R355 m BAV21 L308 rei im ret C345 soov moss BS i B t T n gt Ses E 7 5 g esr eee amp smcor L Losos pe osae Saone E E SA ae 65 nh cr SiU sov maso F jo s raiser Sw r age 2 purses 301 Lee 316 R361 CHEXd ToU sov T301 R312 22 1 2W Venus L CNrFOSUS S Naaa prs 10U 50v a 3 ve lt m cas Iis cats meos L sede i Om Ee 4 2 0033 M TNatas pet 81 porn B En E dros v cazo EH mash i mw inm Saws E 80 ssovaw DE 3 M pee d caza 23 tioo ono 8 A nia 59 5 FX 1089 r aneor oor ma ab 4 2 m APU Sov 8 5 ro geor aor dd L eee i x
37. e Replace the controller module if necessary Over Current e This error occurs when excessive current flows through the controller and motor It can occur due to the following reasons a the actuators are overloaded because of excessive movement b The actuator has a mechanical problem causing excessive friction and or abnormal vibration too much grease is put in e Replace the controller module or actuator as deemed necessary OVT Over e This error appears when the temperature of the power Temperature module on the controller is too high e Replace the controller module if necessary OVV Over Voltage e This error appears when output voltage from the Rectifier on the controller exceeds the standard voltage e Check the input voltage value e Replace the controller module if necessary BLS Bottom Sensor e The actuator is extending or retracting beyond it s normal Error range of motion and is tripping the Limit Sensors TLS Top Sensor Error the upper and bottom stroke limits of each actuator e Verify that the sensors are functioning properly Page 69 10 ELECTRIC SCHEMATICS The following pages contain the electrical schematic for this machine 10 1 SCU SCHEMATIC SCHEMATIC 1 HERE Page 70 10 2 Cabin Schematic SCHEMATIC 2 HERE Page 71 10 3 MCU Schematic SCHEMATIC 3 HERE DOCUMENT END Page 72
38. 1 D2J7 vec 2 1 BLS voc 2 YE bk vec YE bk vec 3 BRITEN TU 3 6 BLS d BLS 9 WH why BRIE TU 2 p32 TU 2 4 J2 D1J2 wem 3 vec Wry 3 vec 5V vec 8V 4 JP2 T DD DND DGND DD DGND 2 2 357 2 38V DGND 3 DGND 2 4 4 4 JUMPER ON SRIP T20 T20 AC2 T20 CON Ji5 J6 5 1 R20 J5 1 R20 J6 1 R20 SAFETY BR re 2 2 2 T Eu rane N rane raote rane gency vec 2 Ani Ami 3 D3J5 Y Term D2J6 27 Y Term D1J7 5 CAN GND 4mm CAN GND 559 ANN J CANI WA CANT CANH cH K 3 WH 5 5 CANGND MOTION i DES DE2 ME2 BOARD GR gr GR gr 2 8 4 CAN H BR WW Ic 1 wu 1 D 7 712 2 712 2 8 BRIE 3 t SHE 9 CEN 4 CEN 4 BRIE B 10 PS 71 5 5 5 5 Pup 0 WIRE COLOR CAN EE ee 5 E CH2 7 GND f 7 GND 5 YE E WHITE WH RE 8 vec 8 REG 8 vec 8 sWed 8 BROWN BR 3 WH 9 9 Shed 9 9 RE A GREEN GR 2 10 10 10 10 1 YELLOW YE n GRAY 1 012 2 PINK 5 YE bk voc YE bk vec BLUE BL 6 4 CAN H BR BLS 1 eno 71 BLS 1 RED RE 7 2 TLS 2 8 TLS 2 BLACK BK 8
39. 2 1 1 88 Parallel port connector 2 1 89 connector CNT 90 USB connector 4 eene e tete 90 Audio connector CNS 1 2 2 enne sese eee 90 CD audio connector 91 LVDS connector CN15 91 CPU fan power connector CN6 91 S Video connector CN21 1 enne nene tono 92 RCA composite connector CN22 c eeeeeees 92 power feature connector CN23 93 power button amp power LED connector CN24 93 Appendix B System Assignments 95 System I O ports anoo 96 2 DMA channel assignments 1 1 97 Interrupt assignments eee ee eee eee neun 98 4 1st MB memory map eee ee ee eere eee soto 99 Appendix C LCD Services 101 LCD services iei oru irer ois stins 102 Appendix D Installing PC 104 Modules 103 D 1 Installing PC 104 modules
40. 24 6 UPS OFF 132 UPS Emergency Stop Resume J94 3EAV H 2247 Shield o 132 133 2 UPS ON System ShutDown 1 292 zwa r 24 5 54 lt 2134 UPS GND 12V 2 GND 3247 r 10 324 T SYSTEM ON 313 3 J 4 System ShutDown 3 J9 4 JET 4h J amp T c 2134 MCU GND 12V M GND 19 2 2 R4 5 18 1815 J8 ib VOLS FRONT 24 2815 2515 100 2 swa A zs 2 2 Sus 12V 19 312 J8 1b OP Stop Resume UPS J124 UPS OFF BUZZER 1 46 1 16 18 9 GND 14 5 11415 8 16 Black 7 PNL2 o D SUB 9P UPS GND 2 UPS GND i24VDG 2 324 189 E x GND 189 n m m m 5 5 3 ee en i 19 RIGHT m L14 116 UPS1 UPS GND UPS NIE x System Shutdown 492 4 sue T 189 5 5 5 5 o GND 15 Safety Sensor O 100T E 100T T swt 515 DRIVERS i GAJ TOT 2 ToT N SRAT L2 4 L13 14 115 16 56 Emergency Power BROWN CON Safety GND 12V GND 22080 22080 CABIN DRIVER1 1 WHITE i CON Emergency 22070 220 0 eti 189 H H m H RM T R20 21 YELLOW 2 Control 2208 2 2208 145 12 13 L13 115 BUZZER Dc 3 220T 2207 5 o le 2 R12 R21 Driver1 R20 A R20 MU 123 LC27 LC28 Fat Rat di 1529 1030 pes Ta LP4 LP3 1 2 24 5 T20 29 20 oU gt 18 9 CABIN MSCU POWER SOURCE Ri 50 RIT 1 189 FN c FTN f FTN GND Ri2 ot 22 145 189 110 11 L12 18 a
41. 5 27 2 18 1 100Base T RJ 45 connector CN13 27 2 18 2 Ethernet power select 7 27 Ethernet LED HDD power LEDS 28 2 19 1 LEDI Ethernet 28 2 19 2 LED2 Power and HDD LED 28 Watchdog timer configuration 28 2 20 1 Watchdog timer action J3 29 USB connectors CNA eere rece eene eene ee 29 TV out connector CN21 CN22 29 power control conn CN23 CN24 30 2 23 1 ATX feature connector CN23 and power button CN 24 ciis tutes eter tee die Re doge 30 Chapter 3 Software Configuration 31 3 1 Introduction acoso tt 32 3 2 Utility CD disk eee esee 32 3 3 VGA display software configuration 33 3 4 Connections for two standard LCDS 35 3 4 1 Connections for Toshiba LTM10C042 640 x 480 TFT color LCD 35 3 4 2 Connections for Toshiba LTM12C275A 800 x 600 TFT color _ 36 3 5 Ethernet interface configuration 37 Chapter 4 Award BIOS Setup 39 4 1 System test and initialization
42. Max 50mA Self diagnosis 112 24VDC output 10 Main circuit Main circuit 2 Intercept a strong source of light as like sunlight spotlight within inclination angle range of photoelectric sensor When it is used more than 2 sets of Through beam type it can be occurred mutual interference by emitter beam 2 Set the photoelectric sensor in the position which indicator turns ans In this case please change position of the emitter and the receiver of the other in order to escape mutual Free power Relay contact outpu on as adjusting the mirror or the sensor right and left up and ni MS interference Photoelectric sensor circuit Connection down When more than 2 sets of diffuse reflection types are installed adjacently it may cause malfunction by light beam Fix both units tightly after checking that the units detect the target pnotoelectrie from the other target So it must be installed at an enough interval Adjust Up Down When the photoelectric sensor is installed on a flat part that has high reflect it b d malfuncti x sor A p part that has high reflectance it can be occurred malfunction 24 240VAC 10 XIf use more than 2 photo sensors in parallel the space between sen by light beam from a flat part The sensor must be installed as proper interval between the photoelectric sensor 24 240VDC 10 them should be more than 30cm
43. NOTE Since the PCM 3724 s digital input data are not latched the module provides no first event trapping to determine which input was active first Although interrupts are normally triggered by external signals the PCM 3724 can send output data to emulate an interrupt singal See the example programs in the following section The following programming examples show how to use the module s readback function to monitor the output status how to use the interrupt function rising and falling edge and how to set the initial value for the output port The example programs run under Turbo C version 2 0 or later Programming notes You can program the PCM 3724 s ports in software for input output or tri state When you power on or reboot your system however all of the ports will be reset to tri state When you configure one of the ports for output for the first time and sent data to it it will not output until you have set the output buffer direction and activated the gate This prevents external devices from being damaged before they are initialized When a port is set for output a read action on the port will return the data to be output OO ER OI OR I I IOI This demo program shows how to use the PCL 3724 s readback function to monitor the output status Hardware setting 1 Base address set at 0x300 E EAE E E E EE E E E E E AE EEE EE E E E
44. Operating 20 to 65 non freezing condition Storage 25 70 C Ambient humidity 35 to 85 RH Storage 35 to 85 RH following is an explanation of the symbols used in the operation manual AN Injury or danger may occur under special conditions 1 In case of using this unit with machineries Nuclear power control medical equipment vehicle train airplane combustion apparatus entertainment or safety device etc it requires installing fail safe device or contact us for information on type required It may result in serious damage fire or human injury Do not disassemble and modify this unit when it requires If needs please contact us It may give an electric shock and cause a fire Do not connect a terminal when power on It may give an electric shock A Caution This unit shall not be used outdoors might shorten the life cycle of the product or give an electric shock Ambient protection IP66 IEC specification Material Case ABS Lens cover PC Lens Acryl Individual Mirror MS 2 Mirror MS 3 Mirror MS 2 Mirror MS 3 Accessory Common Driver Mounting bracket Bolts nuts 1109 MDT T 1159 Approx 183g TDT T Approx 188g PDT Approx 114g Weight PDT T Approx 119g DDT T Approx DDT Approx 95g MDT P Approx 110g MDT TP Approx
45. 115g 1839 TDT TP Approx 188g 100g PDT P Approx 114g PDT TP Approx 119g DDT P Approx 95g DDT TP Approx 100g Approval 1 The sensing range and the sensing object of the retroreflective sensor are specified with using the 5 2 5 3 reflector The sensing ranges of the retroreflective sensor in the above table indentified as the possible setting ranges of the MS 2 MS 3 reflector The sensor can detect on object under 0 1m apart Specification Free power Free power Relay contact output ype Through beam Retroreflective Diffuse reflective Standard type 15 5 BX3M PFR With polarizing filter BX700 DFR Model Built in Timer BX15M TFR T BX5M MFR T BX3M PFR T With polarizing filter BX700 DFR T Detecting distance 15m 0 1 to 5 5 2 0 1 to 2 5 2 0 1 to 3m MS 3 700mm 200 x 200mm non glossy white paper Detecting target Opaque materials of Min 15mm Opaque materials of Min 60mm Transparent Translucent Opaque material This unit must be used when the protection cover is installed may shorten the life cycle of this unit It may give electric shock Please observe specification rating It might shorten the life cycle of the product and cause a fire When wire connection screw bolt on terminal block wit
46. 392 TH 5 TH T A M 291 RIZ R2 o TH 34 15 L8 110 L12 35 Je 5 36 gt 24 5 2 E EE a TB4 1 2 88 as dum Yeon MCU EARTH E gt Ls Loto Lise SR ep lec Al 22080 22080 3mm Y Term 16 17 Lo ut 22070 22070 FAN2 E due c f E 220R 220R 1043 1044 fs iN 220T 220T 189 1 3 R20 R20 2 Ret Ret DESIGN CHECK APPROVAL MODEL PRODUCT 20 20 KANG KIM CYCRAFT RH RH T RIZ RIZ 4mm Y Term 4mm Y Term CYCRAFT SCU CIRCUIT DIAGRAM ize Document Number ev ECY D SE003 4 Date Monday May 12 2003 nest T oF 3
47. 7 4 TIMING FACTORY MODE 0 0 00 HORIZONTAL VERTICAL Hz 60 317 70 087 59 940 72 809 V KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 12 Of25 KTA 0402 02 01 KORTEK CORPORATION PRODUCT SPEC maximum ea f all modes equal to 400 Siz E Adjust contrast and brightness controls to maximum Receive a cross hatch pattern signal of all modes Adjust V SIZE for the vertical size equal to 295X 3 0 mm 8 1 4 Pincushion adjustment Pincushion Receive a cross hatch pattern signal of all modes 0 Adjust Pincushion for compensation of the east west distortion 8 1 5 Trapezoidal adjustment Receive a cross hatch pattern signal of all modes Adjust TRAPEZOIDAL for com
48. COIN METER2 50 19 START OUTPUT 51 lind ta VIEW OUTPUTA 52 Keypadt Keypad ee E p BOOST OUTPUT2 53 COINBOX KEYPAD Keypad Keyad 2 Ji m Cabin Stop J74 BR re J la VIEW2 OUTPUT LC16 1615 7 White White Keypads N 2 PNL FLAT 50 Seat Belt gt 272 WH whj VIEWO OUTPUTS C34 XD RE CON Keypad 7 Keypad GND GND GR g CABIN PART VENST OUTPUTS C348 056 BR GND j GND 12 m H 5 4 87 uod 58 LC47 1048 5 Yellow Yellow 2 R2 Jn p io C3 5 fae EE c3 5 cON VOL1 WOOFER 55 Naomi 10 St C350 C350 Wess 100K LEDI 1801 5 03 16 LEDZ 1 oPPN 2 C345 8 Black Black 3 LED3 LEDS 2 2 63 46 J LEDS LEDS 2 4 Blue Blue LEDS LEDS GND 6ND 6 Red Red SRIP Brown Brown PANEL COIN 5 SCUTB ECY D CO1 LC31 1032 51 E Je 5216 BOX LR ato Multi Mech PHOTO1 PHOTO2 RUN p J94 Test 411 2 MAINTENANCE GND A Coin S W1 J16 2 J16 2 62 2 C120 SR3 LEFT RIGHT VOL2 REAR GND 2 Coin S W2 2 J16 3 63 1 163 PH2 100Kx2 3 T GND 2 GND UP 240 424v POWER 4 GND 12V GND 12 5 GEJ 24V zva WHj 3 POWER Black 7 EE 5 312 M vE Jeta YE NO E 394 zs J94 elf 2 6 GI GI com 2 Purple Purple 513 13 GND 2 GND AMP POWER 1 8 GRY J8 1b GRY 4 COM 1Pink Pink 5 13 1 UPS OFF 29 549 24 0 T
49. DCF 1 Wc BRE 5 Statt ONZ 2 18 rz emu ONT WH Power we 4mm YEDDA Power ONT DC 8 Ring Term 1 BR ioi peo A m TOOT TOOT T20 1107 m 1107 M Rix2 ORT 22080 BET U 35 Ohm 300W scu 24 3 22070 gt 22010 TYSlIoWT 3 Y Z20H OR FeaT W BOOT 8 zT bast 1 PUESTA R26 R26 PGND i PGND PGND i PGND CF1 PGND PGND su y R21 5 R21 SERVO 2 SERVO 2 pm ge CAES Mn gt seme ae T T pu Seu amp D3P1 PANER 2 D2P1 4 1 T DRIVER 5 lt lt TH e GR gr 15 GRigr 15VP 15VP 5 TA 1 15VP 2 15VP T 7977 TC BK br ENC GND Se BOBI 2 BLE 4 E ENC CHK 95 3 GND 3 CND J4 GR gr B 36 4 ENC CHK Safety BR re 4 Safety R re Safety BR re 5 BR re 5 B Emergency 1 WAW BR re 5 B Emergency 1 7 Emergency 1 nw YE bE e C Voc 2 YEKI YER 8 C Voc 2 REOT 8 vec 2 Y Term Y Term T 3 M 3 C RETOJ 8 RETO 8 VOC Shield 0 SCU TERMINAL 9 CC M CC 01 3 BLOCK 10 Safety 10 Safety R re Dive J8 Safety BR re Shield Emergency Shield Emergency YE bk Emergency
50. F 2 Component side PCM 5822 D D D 99 e Pua DAN DNID Oo cO WO FOTO CO MNO SIN AG No DW NIG 44445 143 83 214385 139 0 mw 138 74 13716 98 55 68 01 20 10 31 82 14 83 1 23 130 EN S A LVLS l 9 gt Popp oO Figure F 2 Board Dimensions component side PCM 5822 only Appendix F Mechanical Drawings 113 F 3 Solder side E T 0 00 p 7 a 19 14 5 I T C 7 emma Ttt HERE 118 64 O O C O 08 52 Figure F 3 Board Dimensions solder side 5820 Series 114 PCM 5820 Series User s Manual Autonics PHOTOELECTRIC SENSOR BX SERIES Specification DC power DC power Solid state output NPN output type PNP output type Through beam Retroreflective 1 Diffuse reflective Through beam Retroreflective 1 Diffuse reflective Standard type BX15M TDT BX5M MDT BX3M PDT With polarizing filter BX700 DDT BX15M TDT P BX5M MDT P BX3M PDT P With polarizing filter BX700 DDT P Model Built in Timer BX15M TDT T BX5M MDT T BX3M PDT T With polar
51. The display type can be configured via software This method minimizes the number of chips and eases configuration You can change the display BIOS simply by reprogramming the Flash chip Utility CD disk 32 The PCM 5820 Series is supplied with a software utility on CD ROM This disk contains the necessary file for setting up the VGA display Directories and files on the disk are as follows AWDFLASH EXE CBROM EXE RSET8139 EXE 5822Vxxx BIN Figure 3 1 Contents of the PCM 5820 Series utility disk AWDFLASH EXE This program allows you to update the BIOS Flash ROM 5820V110 BIN This binary file contains the system BIOS CBROM EXE This program allows you to combine your own VGA BIOS with system BIOS 5820V 110 BIN RSET8139 EXE This program enables you to view the current Ethernet configuration reconfigure the Ethernet interface medium type etc and execute useful diagnostic functions PCM 5820 Series User s Manual 3 3 VGA display software configuration The PCM 5820 Series on board VGA LCD interface supports an 18 bit TFT LCD flat panel displays and traditional analog CRT monitors The interface can drive CRT displays with resolutions up to 1024 x 768 in 16 bpp It is also capable of driving color panel displays with resolutions of 1024 x 768 in 18 bpp The LCD type is configured completely via the software utility so you do not have to set any jumpers Configure the LCD type as follows 1 Apply power to
52. UPS OFF Switch This switch forces the UPS to turn off manually Service Button This button increments the credit It has the same effe ct as inserting a coin in the coin selector But there is no change of coin meter 10 Test Button This button is used to configure the game computer Refer to the game computer manual for further information 11 Cabin Power Switch This switch turns on and off the power supply to the 29 monitor and speaker amp and other components inside the Cabin Power can be turned on only if the Main AC power is on 12 Buzzer Activates when a system error occurs or when the safety sensors are activated 13 Sound Volume Knobs Cabin interior speaker volume knobs for the front speakers back speakers and the subwoofer 14 Motion Stop Switch Pressing the Motion Stop Switch will stop the cabin motion and hold it in its current position Motion will resume normally 3 seconds after the switch is released The game will continue without motion even when the switch is pressed Page 45 6 2 TURNING THE POWER ON AND OFF Before you power up Cycraft make sure of the following 1 The power cord is connected to the correct voltage outlet and the green main power LED is lighted 2 The power cutoff switch and motion stop switch behind the coin chute tower are released 1 Make sure there are no personnel or objects near or under the cabin
53. primary color field at 30 cm s pattern distance RASTER Less than 2 0 mm Measure it from minimum to maximum Full white REGULATION at one side luminance at full white screen pattern 640 60 Hz KORTEK CORP All Rights Reserved DOCUMENT NO 2938DF BASIC REV NO 0 Page 17 Of 25 KTA 0402 02 01 KORTEK CORPORATION 1 9 ACOUSTIC Not any audible During the display operating it NOISE sound has not to be any audible sound PRODUCT SPEC ITEM SPECIFICATION REQUIREMENT BRIGHTNESS More than 7596 Measure it at center contrast Full white UNIFORMITY to 25 F LBRT cut off pattern WHITE BRT max UNIFORMITY CONT max COLOR MODE 93001 The X or Y coordinate between any position in the entire display area shall not vary more than 0 015 X of L1 L2 L3 L4 X of L0 0 015 Y of L1 L2 L3 L4 Y of L0 0 015 Visual test No any visible moire at 20F L A Zone Full white U 350mm circle pattern Full white pattern 800 X 600 60Hz MODE Visual test Upon changing modes the display all modes CHANGE image must be stable and meet all image performance specifications within 1 0 second input signal recognition time LUMINANCE FULL WHITE PATTERN Full white 25 27 F L CONTRAST MAX pattern ONE BALL WHITE 93001 65001 800 600 60Hz 45 50 MINIMUM LUMINANCE MINIMUM LUMINANCE CONTRAST LESS THAN 3F L MIN BRIGHTNESS MIN 1 19 GRAY SCALE VISUAL TEST CONTRAST MAX 16 gray
54. 12 PD1 13 PD2 14 15 PD4 16 PD5 17 N C 18 N C 19 PD6 20 PD7 21 PD8 22 PD9 23 PD10 24 PD11 25 N C 26 N C 27 PD12 28 PD13 29 PD14 30 PD15 31 PD16 32 PD17 33 GND 34 GND 35 SHFCLK 36 FLM 37 DE M 38 LP 39 GND 40 ENABKL 41 N C 42 N C 43 VSAFE ENAVDD 44 Vcc LCD PCM 5820 Series User s Manual OO OO OO OO OO OO OO OO OO oo COM RS 232 422 485 serial port CN14 2 14 OOOOOOO 1 13 Table A 3 2 RS 232 422 485 series port Pin RS 232 port RS 422 port RS 485 port 1 DCD N C N C 2 DSR N C N C 3 RxD N C N C 4 RTS N C N C 5 TxD N C N C 6 CTS N C N C 7 DTR N C N C 8 RI N C N C 9 GND N C N C 10 N C N C N C 11 N C TxD DATA 12 N C TxD DATA 13 N C RxD N C 14 N C RxD N C Keyboard and mouse connnector CN17 Table A 4 Keyboard and mouse connector Pin Signal KB DATA MS DATA GND V KB CLOCK olaj MS CLOCK Appendix A Pin Assignments 85 Main power connector CN9 Table A 5 Main power connector Pin Signal 1 412 V 2 GND 3 GND lO 4 5 V IDE hard drive connector CN11 Table A 6 IDE hard drive connector Pin Signal Pin Signal 1 IDE RESET 2 GND 3 7
55. 18 2 19 2 20 221 222 223 Floppy drive connector CN2 20 2 9 1 Connecting the floppy drive 20 Parallel port connector CN3 21 Keyboard and PS 2 mouse connector 17 22 Power connectors ine ene pna 22 2 12 1 Main power connector 5 V 12 V CNO 22 2 12 2 Auxilary power connector CN10 22 2 12 3 CPU fan power connector CNO6 22 IR connector 7 4 22 Audio interfaces CN5 e eeeee eren 23 2 14 1 Audio connector 5 23 2 14 2 CD audio input connector CN1 23 2 14 3 Audio power source setting J1 23 Serial ports CN16 CN14 24 2 15 1 COMI RS 232 6 24 2 15 2 COM2 RS 232 422 485 selection 14 24 VGA interface 8 4 4 25 2 16 1 CRT display connector CN18 25 2 16 2 Flat panel display connector CN12 25 2 16 3 LCD power setting 6 26 LVDS interface CN15 26 Ethernet interface connections
56. 3 VIEW2 1P LEFT 21 MONIS 3 OWHITE LEFT 1 SHIFT2 2P LEFT 22 NAOMI 2 tis VIEWo 1P UP 23 3 p suBeP JPS ev LP Neng 5 1 iE cuo SHIFTO 2P UP 24 3 3 _ GND Red 1 VIEW 1P DOWN 25 1 2 GND 1 LAN 1 White 2 LL e gt 2 SHIFT1 2P DOWN 28 4 3 N BOOST 1P Swi 2 Red 4 2P SW 25 1 1 0 White N MONITOR BD ip ewe 2 ch CHI J3PORTI Shield 6 2P S W2 FLAT 50 6 y ona ana EM Bl 7 N ee 1P SW3 2P 32 gt 1PSWA 38 le ols o PLE 2P 594 34 amp glee 1 SWS 561 28 DRIVER BD MIDI a 2P SWS tk orb s 1 S We 838 14174 37 56 J 2P swe a eios PANEL 0 aS 1P SW7 as em MCU E8 2p ST 59 C345 C345 zog SEE 1 LC34 1 135 Lca6 8 5 C341 111 eem 2 2 OQ lt a R2 R3 R4 DRIVER1 42V 12V 1037 Lose CABIN TB 2 SM jc rM e 212 3 GND 111 enn 12V 12V EI TEST SW C343 63 43 tla 098 87 12 2 ew 4 CAN OND 2 2 GND 1 1 GND 1 wie aw 48 Lg ree 357 5 6 DRIVERI EGJ 3 3 35 GND 212 caa5 gt 4 4 4 3 4 COIN Swi 45 35V 35V CORN SW C346 4 4 46 5 5 5 NC ar 100K Seb 8 H NC di 5 8 7 COIN 1 49
57. 4 DATA8 OO 5 DATA6 6 DATA9 OO 7 5 8 DATA 10 OO 9 DATA4 10 DATA 11 OO 11 DATAS 12 DATA 12 OO 13 2 14 13 OO 15 1 16 DATA 14 OO 17 DATAO 18 DATA 15 OO 19 SIGNAL GND 20 N C OO 21 DRQ 22 GND OO 23 10 WRITE 24 GND OO 25 READ 26 GND OO 27 CHANNEL READY 28 29 30 GND OO 31 IRQ14 IDE IRQ 32 IOCS16 33 ADDR 1 34 N C OO 35 ADDRO 36 ADDR2 OO 37 HARD DISK 38 HARD DISK SELECT 0 SELECT 1 on 39 IDE ACTIVE 40 GND 41 VCC 42 VCC 43 GND 44 low active 86 PCM 5820 Series User s Manual 1 RS 232 serial port CN16 Table A 7 COM1 RS 232 serial port Pin Signal DCD RxD TxD DTR GND DSR RTS CTS RI Ethernet 100Base T connector CN13 Table 8 Ethernet 100Base T connector Pin Signal XMT XMT RCV N C N C RCV N C N C A Appendix A Pin Assignments 87 Auxilary power connector CN10 Floppy drive connector CN2 3 2 1 Table A 9 Peripheral power connector Pin Signal 3 12V 2 GND 1 5 V 88 33 31 OOOOOOOOOOOOOOOOH OO 34 32 Table A 10 Floppy drive connector 3 1 OOOOOOOOOOOOOOO Pin Signal Pin Signal 1 GND 2 DENSITY SELECT 3 GND 4 N C 5 GND 6 N C 7 GND 8 INDEX 9 GND 10 MOTOR 0 11 GND 12 DRIVE S
58. 4 sets of springs and switches under it Lift the plate off to expose them B With the plate lifted the Green floor sensor LED must be ON If not this indicates a defective sensor switch or wiring Refer to the service manual for instructions on how to replace the floor sensor switch C Press each sensor lightly and verify that it clicks when pressed within its stroke Verify operation of the Green LED D The suspected switch s sensitivity can be increased or decreased by slightly bending the sensor contact lever up or down see figure below Do not bend more than 1 or 2 millimeters Page 40 ff A Micro Switch E Note that making the sensor too sensitive i e bending the lever up too much will cause the sensor to activate due to the own weight of the floor plate or make it so sensitive that slight motions or vibrations during play will trip the sensor Making the sensor too insensitive i e bending the lever down too much will cause the sensor to not activate even when the floor plate if fully pressed down F You can find the micro switch s number on the wiring diagram using the sensor arrangement sticker beside the floor sensor LED as shown below ARRANGEMENT OF FLOOR SENSOR Page 41 5 12 ASSEMBLING THE FENCE 1 Confirm that boarding step is fitting to the base frame of main machine with no gap to the ground and locate the 9 fence poles around Cycraft as shown Pole Wire Mesh 1600 mm Pole Wi
59. 5 Scratches The foll ow ng ection criteria apply for scratches on the facepl ate owabl e numscrat che si ze 0 05 or less Ignore 0 0 0 12 50 0 13 0 20 30 over 0 20 None allowed KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 20 25 KTA 0402 02 01 KORTEK CORPORATION PRODUCT SPEC LOO gn 1100000000000 END If the H or V sync input is inactive the output of IC501 14 becomes high and the output voltage of IC103 will be down Therefore the deflection circuit and the video amp circuit can not operate At this suspend mode the LED on the front of this unit indicates Blinking The power consumption at suspend mode is less than 15W 10 3 Interface circuit Dn nti d rrorms Tunc 0 DPMS function VIDEO MODE selection
60. 8 and 9 to control the direction of data flow The following diagrams show the gate and direction signals for each port Bit 7 6 5 4 3 2 1 0 Value 1 0 0 PCO 0 PBO PCO Where PBO 0 Port BO as output 1 Port BO as input PCO 0 Port CO as output 1 Port CO as input Port AO as output 1 Por AO as input BASE 7 8255 Mode Register A1 B1 C1 write Bit 7 6 5 4 3 2 1 0 Value 1 0 0 PA1 PC1 0 PB1 PC1 Where PB1 0 Port B1 as output t Port B1 as input 1 0 Port C1 as output 1 Port as input 1 0 Port A1 as output 1 Port A as input NOTE After power on or reset all ports Port AO CO A1 B1 and C1 are set to input mode 8 8255 A0 07 Gate Dir 74 245 8 8 8255 Port BO gt 7 Gate DBO Dir 74HCT245 8 m 8 8255 Port CO PCO07 PCOO Gate 060 Dir 74 245 8 8 8255 Port A1 17 10 GA1 Gate DA1 Dir 74HCT245 8 8 8255 Port B1 17 10 GB1 Gate DB Dir 74HCT245 8 8 8255 Pot Ci 4 L 17 10 Gate DC1 Dir 74HCT245 Gate and direction assignments for each port Address assignments for the buffer direction register BASE 8
61. Audio and click 72 PCM 5820 Series User s Manual un a Choose the highlighted item b Click the OK button a Set the I O address b Click Continue Set Xpress Audio configuration b Click OK to restart Chapter 6 Audio 73 74 PCM 5820 Series User s Manual CHAPTER PCI Bus Ethernet Interface This chapter provides information on Ethernet configuration Introduction Installation of Ethernet driver for Windows 95 98 NT Further information 7 1 Introduction 7 2 The PCM 5820 Series is equipped with a high performance 32 bit Ethernet chipset which is fully compliant with IEEE 802 3 100 Mbps CSMA CD standards It is supported by major network operating systems It is also both 100Base T and 10Base T compatible The medium type can be configured via the RSET8139 exe program included on the utility disk The Ethernet port provides a standard RJ 45 jack on board The network boot feature can be utilized by incorporating the boot ROM image files for the appropriate network operating system The boot ROM BIOS files are combined with system BIOS which can be enabled disabled in the BIOS setup Installation of Ethernet driver 76 Before installing the Ethernet driver note the procedures below You must know which operating system you are using in your PCM 5820 Series and then refer to the corresponding installation flow chart Then
62. Cycraft is placed in location the level pads must be adjusted correctly to prevent Cycraft from moving about the floor due to its own motion Cycraft has 3 stationary rubber pads and 4 adjustable level pads as shown POSITION OF 3 PCS RUBBER 6 Front side of CYCRAFT PADS amp 4LEVERS TOP VIEW RUBBER 4 LEG PAD LEVELER Page 25 The process to place and adjust the level pads correctly is as follows 1 2 3 Make sure that all of the four adjustable pads are not touching the ground If it is raise it so that only the three rubber pads touch the ground The center of mass of Cycraft is very near the central rear rubber pad Therefore it is advisable to have two people stand on top of the front two rubber pads to make sure the three pads are touching the ground securely Lower the 4 adjustable level pads so that they touch the ground and partially hold the weight of Cycraft not extend them so much that the central rubber pad is raised from the floor Locker Nut Level Pad ES Adjusting Nut 7 After you are satisfied that the pads set correctly can proceed to assemble Cycraft However after assembly the pads should be observed during the test runs and adjusted further if there seems to be excessive movement or uneven loading and lifting of the pads 5 5 CONNECTING THE HEAVE ACTUATOR At no time during the installation and assembly process should personnel place bo
63. NEVER press the power cutoff switch when there is a person or obstacle UNDER the cabin The cabin will glide down after the switch is pressed and WARNING can cause serious injury to anybody under the cabin Safety Link and Safety Oriented Mechanical Design The safety link located on the rear part of the rocker arm functions to prevent a free fall of the cabin in case the heave actuator is broken off from the rocker arm The two rocker arm bearings and center shaft of the rocker arm is designed such that even if one of the bearings comes loose the shaft will be held up by the frame to prevent a fall The cabin is suspended by three universal joints central joint and two joints connecting to the actuators Therefore even if one of the joints fail the other two will support the cabin to prevent a complete free fall Other Safety Features Cycraft is equipped with an uninterruptible power supply UPS to supply critical parts in case of power outages so that the cabin does not fall abruptly In case of power outages and also when the power cutoff switch is pressed the control circuits powered by the UPS will use the power generated by the free turning motors to actively brake and decelerate the fall The system will come to rest softly when this feature operates properly Safe Inherent Design The basic configuration of the inverted motion system allows for the cabin to be suspended much lower from the ground than conve
64. ON d i TET Yellow LED will be opposite Dark ON orr 3 detecting distance indicated on specification chart is SENSOR CONTROLLER 1 2 against 200 x 200mm of non glossy white paper may be POWER CONTROLLER changed by the size of the target reflectance of the target W STEPPING MOTOR amp DRIVER amp CONTROLLER 020020618 08 0090 COUNTER EMPERATURE CONTROLLER Autoni s Corporation T PANEL METER E i TACHOMETER http www autonics net NE SPEED METER QUARTER ISPLAY UNIT 41 5 Yongdang Ri Ungsang Up Yangsan Shi ROXIMITY SWITCH Kyung Nam Korea 626 847 HOTOELECTRIC SENSOR ETRADE DEPARTMENT BER OPTIC SENSOR 511 Ansung B D 410 13 Shindolim Dong RESSURE SENSOR Kuro Gu Seoul Korea 152 070 ROTARY ENCODER 1 82 2 679 6585 82 2 679 6556 Optimal position UT UUUOr XT Time set by timer VR
65. Oah ISR get 8259 interrupt mask register IMR inportb 0x21 initialization outportb base 9 0x0 disable all gates outportb base 3 0x80 set Port A0 BO and CO to output mode set all ports to output direction outportb base 8 0xff outportb base 9 0xff enable all gates clrscr printf Press any key to generate a falling edge interrupt getch outportb 0x21 0xfb amp IMR set 2 nonmasked 04 0 gt interrupt enable set 00 1 then set 00 0 to generate a falling edge signal outportb bases2 0x01 print n nPort C x inportb 0x2c2 generate a falling edge signal 00 PC 4 0 gt interrupt enable set 00 0 outportb base 2 0x00 print n nPort CO amp x inportb 0x2c2 print n nPress any key to quit getch restore old INT OAH ISR setvect 0 A Old Vector restore 8259 interrupt mask outportb 0x21 IMR set as INPUT to release IRQ2 line outportb base 3 0x9b outportb base 9 0x0 disable all gates set all ports to input direction outportb base 8 0x0 outportb base 9 0xff enable all gates end of main This demo program demonstrates how to set the PCM 3724 s output port to an initial value Hardware setting 1 Base a
66. RIGHT Black B UT 1 W qt We WOOFER TV sa GAJ 47 2 212 ala a AGND 18 Yellow GND GND AEG Menu RAGOP 40 White GND GND 4 6 20 AMP1 ew S GND PS3 2 y WHITE STBT GND GND ATCH m ise POWER SUPPLY ES 8 23 1 Pink Pink LCi 1012 FRONT LEFT AGE 2 Purple 1 Purple f Fle FLe 3 ST300 BLP 24 USH 7SW F 40P 17 m 2 B Lose 1 25 3 Brown own 5 n M FE coat NC 26 4 Blue i lue urple i 8 FR 51 FR Ls3 diei 32 5 Yel ii Pink FRY FRONT RIGHT DC AC 6 Bed 5 end RI RqsP 4 471 4 OUT n M4 NICN7 51 7 white 5 White AMP2 sr UPS1 EE Ne up4 25V EXV 2 CABIN PART id 49 2 5 GND 3 45V 3 Cag Shield 101 1014 GND 4 25V RL 154 3 5 ASP1 D SUB 9P Bt LOSP 1 RL Yt RE REAR LEFT CNH6P N7 pA 5 Blue 2 RR E 12 0V XLT 0833 NR Brown s 9 RRF 3s 58 4 ka RI RO SP 4 4 RR 185 450V GD ROM1 5 GND STB3 5 REAR RIGHT DRIVE 12 GND e s 4 2 10 Shield MS 5 3 enD n Power om so NEA NU d CABIN GND GND 5 13 PART ba ond GND 46 24V G NH SP ND 3247 1P START 17 1 du 2P START ene ae Z is E os VIEW3 RIGHT D ie 19 Motion nr 1 gt lt RIGHT DIMM BD m as SHIFT3 2 RIGHT 20 Board 1 2
67. Signal 1 LED 2 Button 3 LED GND 4 Button GND Appendix A Pin Assignments 93 94 PCM 5820 Series User s Manual APPENDIX System Assignments System I O ports DMA channel assignments nterrupt assignments e Ist MB memory map B 1 System I O ports 96 Table B 1 System I O ports Addr range Hex Device 000 01F DMA controller 020 021 Interrupt controller 1 master 022 023 Chipset address 040 05F 8254 timer 060 06F 8042 keyboard controller 070 07F Real time clock non maskable interrupt NMI mask 080 09F DMA page register 0A0 0BF Interrupt controller 2 0 0 DMA controller OFO Clear math co processor OF 1 Reset math co processor 8 Math co processor 170 178 2nd fixed disk for CompactFlash 1F0 1F8 1st fixed disk 200 207 Game 278 27F Reserved 2F8 2FF Serial port 2 300 31F Ethernet 360 36F Reserved 378 37F Parallel printer port 1 LPT2 380 38F SDLC bisynchronous 2 0 Bisynchronous 1 3B0 3BF Monochrome display and printer adapter LPT1 3C0 3CF Reserved 3D0 3DF Color graphics monitor adapter 3F0 3F7 Diskette controller 3F8 3FF Serial port 1 443 Watchdog timer PNP audio I O map range from 220 250H 16 bytes MPU 401 select from 300 330H 2 bytes default setting PCM 5820 Series User s Manual B 2 DMA channel assignments
68. TCP IP CONFIGURATION This function allows the TCP IP setting of the motion boardto be set The motion computer and the game computer are connected via TCP IP All settings are preset in the factory but for future upgrades and maintenance it may be necessary to adjust settings 1 Bring up the configuration main menu by pressing the MENU SET button for 2 seconds 2 Highlight the 3 SETUP TCP IP item by using the UP and DOWN buttons highlighted item is indicated by the gt sign 3 Press MENU SET button to bring up the TCP IP setting sub menu 4 Highlight and select the desired parameter and use the UP and DOWN buttons to change the values The following are the factory pre set values for the ClubKart game IP ADDRESS 192 168 1 1 SUBNET MASK 255 255 255 0 Page 51 GATEWAY ADDR 192 168 1 1 6 5 3 VIEWING THE TOTAL COIN COUNT STATISTICS The total number of coins accepted by Cycraft after production can be viewed by selecting the 5 Statistics item from the configuration main menu 6 5 4 TESTING THE DIGITAL INPUT OUTPUT CHANNELS The digital input output DIO channels in Cycraft can be tested for functionality by using the LCD panel on the Operator Panel To carry out DIO test 1 2 3 4 5 Bring up the configuration main menu by pressing the MENU SET button for 2 seconds Highlight the 1 DIO TEST item by using the UP and DOWN buttons The highlighted item is indic
69. TEE T Mediates Certified Drivers 40 by Camaratinn This release includes 137 Adeo and 91005 audio drivers Copyright 1998 3 Click Next proceed to the next step Click Yes after you read the license agreement See In Cyan Medics wine Deremz Setup pogan The popan rotal Doc Cer ied aie on pues an veccananerdesd rs pow all endows Diogen baitas running hig Setup prognan Dick ke quic Eher ironia hres panning Chick Feed contine fhe 5 rogum T hit progres by coperight Ls ard niensis baste euinbuhen oF har prepa anm result ir rene e and and be zeoieculed bo he green ss end possible under ls des 58 PCM 5820 Series User s Manual 4 Follow the instructions which appear on the screen Teup wil Lyn Medis wires Divers in the ia biz Poker H gat t folder chick Broevoa and select ancha bkis fou nol Ends wrda by Cantel on Daparalo 5 Insert the Win95 98 CD
70. Verify that the snap rings are lodged securely in their respective grooves any appear to be loose push them back in place using screw driver or other sharp object and check daily to make sure the problem does not repeat If the problem persists contact your distributor or manufacturer for replacement part 7 4 CHECKING WELD CONDITION Visually check all the weld areas of the outer frame for signs of cracks or failure None is acceptable f any problems are found contact your distributor or the manufacturer 7 5 CHECKING THE ACTUATOR DRIVE BELT The actuator drive belt can be accessed by removing the belt cover as shown in the figure below Page 57 7 6 ACTUATOR Visually inspect both of the belts for wear or tear If any damage to the belt is discovered the belt must be replaced Check the tension of the belt If the belt is loose it must be tightened The procedure to replace and tighten the belt is described in the Installation and Service manual CLEANING THE MSCU AIR FILTERS AND FAN The MSCU air filters and fans are located as shown in the above figure They should be cleaned regularly to ensure proper ventilation and prevent excessive rise in electric component temperatures Pull out the filter cover to access the filter Take the filter out and clean with water Ensure the filter is dry before replacing Clean the ventilation fan with a damp cloth MSCU FAN MSCU AIR FILTER Ma
71. and when the power is on the green lamp is activated 2 20 Watchdog timer configuration 28 An on board watchdog timer reduces the chance of disruptions which EMP electro magnetic pulse interference can cause This is an invaluable protective device for standalone or unmanned applications Setup involves one jumper and running the control software refer to Appendix C PCM 5820 Series User s Manual 2 20 1 Watchdog timer action J3 When the watchdog timer activates CPU processing has come to a halt it can reset the system or generate an interrupt on IRQ11 This can be set via J3 as shown below Table 2 10 Watchdog timer action System reset IRQ11 2 default setting 2 21 USB connectors CN4 The PCM 5820 Series board provides two USB Universal Serial Bus interfaces which gives complete Plug and Play and hot swaps for up to 127 external devices The USB interfaces comply with USB specification Rev 1 0 and are fuse protected The USB interfaces are accessed through two 10 pin flat cable connectors CN4 You will need an adapter cable if you use a standard USB connector The USB interfaces can be disabled in the system BIOS setup 2 22 TV out connector CN21 CN22 The PCM 5822 board provides on board TV out function through its RCA composite connector and S Video connector which support the composite and S Video outputs PCM 5822 also provides an optional SCART output The PCM 5822 TV
72. before WARNING switching the power on in order to prevent damage and injury Make sure there are not passengers the cabin when power is turned The extra weight of the passenger can cause a fault in the power ON IMPORTANT sequence To power ON Cycraft switch the cabin power switch ON and press the green SYSTEM ON button on the operator panel for about 3 seconds The power up sequence will proceed automatically according to the following sequence 1 2 3 4 The main power contacts will close with a few clicking sounds and the MCU power LED cabin power LED and the LCD panel will light up The monitor screen inside the cabin will show the start up sequence of NAOMI2 game board The cabin will pitch down fully and slowly put itself to the horizontal initial position Also the steering wheel will rotate slowly to the right and left limits and then come to rest in the neutral position Make sure the steering wheel is not obstructed during this process When the SYSTEM sequence is complete the cabin monitor will show the game s graphics screen with the message Insert Coin to Start Upon successful SYSTEM ON the Operator Panel LED s and the LCD display will indicate as follows Page 46 INDICATOR Dwg CONDITION REMARK No Power Pilot Lamps 5 All 4lamps ON Gree n Normal LED 6 1 Green Will turn off when dr
73. by loosening the set screws shown below C Align the reflective mirror and the photo sensor correctly by observing the Yellow LED on top of the photo sensor Tighten all set screws when complete D Carry out the tests described in steps 1 2 and 3 above Page 39 5 11 2 TESTING AND ADJUSTING THE FLOOR PRESSURE SENSOR 1 NEVER go under the cabin to install or service the floor pressure sensor system when the main power is ON Serious injury can result if the system WARNING malfunctions f it is necessary to work under the cabin turn the power off 1 2 3 and support the cabin by a strong structure if it is necessary to raise it Verify that the two green floor sensor LED s on each side of the MSCU front side cover see figure is turned on when nothing is on top of the floor plates If the green LED is OFF the floor sensor system must be adjusted Verify that stepping on different parts of the floor sensor lightly turns the Green LED off If the LED does not turn off the floor sensor system must be adjusted note that a 20kg weight on any part of the floor sensor must activate the sensor If any of the above tests do not pass it is possible that the springs or sensors have been damaged or slightly bent out of shape during transport and installation adjust the floor sensor carry out the following steps on the floor plate section s that do not operate properly A Each floor plate has
74. canNormalRun PORT2 Put CAN2 into normal mode clrscrt Set ID 8 ep Data lengths 8 smsgl id 0x015 smsgl rtr 1 smsgl dlen 8 for i 0 i smsgl dlen 1 smsgl data i i while 1 canSendMsg PORT1 smsgl Send to CAN1 if canReceiveMsg PORT2 amp rmsg2 1 cprintf PORT2 receive ID 3X RTR 1d Length 1d rmsg2 id rmsg2 rtr rmsg2 dlen PCM 3680 User s Manual for i 0 i rmsg2 dlen 1 cprintf 2X rmsg2 data i printf Nn if kbhit getch break Reset CAN controller canReset PORT1 canReset PORT2 canExitHW clrscr DataMonitor Utility Software Overview The PCM 3680 comes with a utility disk with the following software capabilities CAN controller configuration CAN transmission monitoring Terminal emulation Main Menu Run DataMonitor at the DOS prompt DataMonitor s main menu will appear as shown below The main screen consists of A Menu bar Lists the available functions From the main menu you can select Configuration Monitoring and Terminal B Monitor screen Shows monitored data including message index CAN device ID data length and data C Status fields Display the status of the two ports and the status register of the CAN controllers D On line help message bar Shows various key commands and states the function of the currently highlighted item Configuration
75. equipped with a sensor that detects when the seat belt is fastened or not Cycraft will not start the game unless the seat belt is fastened properly Also if the seat belt is unfastened during the game the motion will stop until it is re fastened Game Stop Button This button located inside the cabin allows the player to stop the game anytime during play Pressing this button will terminate the game and lower the cabin to the initial position Motion Stop Switch The motion stop button located behind the coin chute case stops the motion when pressed Motion restarts 3 seconds after the button is Page 12 released This button can be pressed by outside on lookers or by the operator in case the photo or floor sensors cannot be activated or the motion must be stopped for safety reasons Power Cutoff Switch This button located inside the operator panel but accessible through a sliding door on the operator panel cover shuts off the main power to the system Pressing this switch will stop the ongoing motion of the system but will not stop and hold the position of the cabin as with the other buttons and safety features Instead the cabin will slowly pitch forward nose down and glide down to its lowest position due to its own weight Therefore this switch should NOT be pressed when the motion needs to be stopped This switch should only be used in the rare emergency case when power must be cut off such as when a fire is ignited
76. just follow the steps described in the flow chart You will quickly and successfully complete the installation even if you are not familiar with instructions for MS DOS or Windows Note The windows illustrations in this chapter are exam ples only You must follow the flow chart instructions and pay attention to the instructions which then appear on your screen 7 2 1 Installation for MS DOS and Windows 3 1 If you want to set up your Ethernet connection under the MS DOS or Windows 3 1 environment you should first check your server system model For example MS NT IBM LAN server and so on Then choose the correct driver to install in your panel PC The installation procedures for various servers can be found on CD the correct path being D 5820 Ethernet 100 wfw311 PCM 5820 Series User s Manual 7 2 2 Installation for Windows 95 98 a Control Panel Select Start Settings Control Panel Double click Network Click Add and prepare to install network functions Select the Adapter item to add the Ethernet card Select Network adapters Accton Advanced Micro Device B Alied Telesyn E Click Have Disk to install the driver Chapter 7 PCI Bus Ethernet Interface 77 a Insert the CD into the D drive b Fill in D 5820 Ethernet 100 Win95 c Click OK a Choose the Realtek item b Click O
77. major network operating systems To configure the medium type to view the current configuration or to run diagnostics do the following 1 Power the PCM 5820 Series on Make sure that the RSET8139 EXE file is located in the working drive 2 Atthe prompt type RSET8139 EXE and press Enter The Ethernet configuration program will then be displayed 3 This simple screen shows all the available options for the Ethernet interface Just highlight the option you wish to change by using the Up and Down keys To change a selected item press Enter and a screen will appear with the available options Highlight your option and press Enter Each highlighted option has a helpful message guide displayed at the bottom of the screen for additional information 4 After you have made your selections and are sure this is the configuration you want press ESC A prompt will appear asking if you want to save the configuration Press Y if you want to save The Ethernet Setup Menu also offers three very useful diagnostic functions These are 1 Run EEPROM test 2 Run Diagnostics on Board 3 Run Diagnostics on Network Each option has its own display screen that shows the format and result of any diagnostic tests undertaken Chapter 3 Software Configuration 37 38 PCM 5820 Series User s Manual CHAPTER Award BIOS Setup This chapter describes how to set BIOS configuration data 4 1 System test and initialization
78. out function uses a CHRONTEL CH7003 C TV Encoder chip Chapter 2 Installation 29 2 23 ATX power control conn CN23 CN24 The 5820 Series offers two serial ports one RS 232 and one RS 232 422 485 These ports allow you to connect to any serial device a mouse printers etc or communication network 2 23 1 ATX feature connector CN23 and power button CN 24 The PCM 5822 can support an advanced power button if an ATX power supply is used To enable the power button 1 Take the specially designed ATX to PS 2 power cable 2 Connect the 3 pin plug of the cable to the CN23 ATX feature connector 3 Connect the power on off button to pin 2 4 of CN 24 A momentary contact type of button should be used Important Be sure that the ATX power supply can take at least a 10 mA load on the 5 V standby lead 5VSB If not you may have difficulty powering up your system 30 PCM 5820 Series User s Manual CHAPTER Software Configuration This chapter details the software configu ration information It shows you how to configure the card to match your applica tion requirements Award system BIOS is covered in Chapter 4 Sections include LCD display configuration Connections for two standard LCDs 3 1 Introduction 3 2 The PCM 5820 Series system BIOS and custom drivers are located in a 256 KB 32 pin Flash ROM device designated U14 A single Flash chip holds the system BIOS and VGA BIOS
79. output of units keeps the state of OFF for 0 5sec after Contact Output 5 38 EE 2i Tm d 55 Ed 55 E hy 52 55 m TERT EHE 25 5 Ed Ed chek T hs zt EX fh 7 ph es 2 m phate EE E Ed E jh 52 8 power ON POWER Normal close gt zs If the control output terminal is short circuit or over current than the rated current flows in the 24 5 0 Nenmalopen es 2 2 2 52 E 5 x 5 Tu E E E 52 ph 52 und Cable 6to 910 unit the sensor does not operate normally by protection circuit oag 60 9 50 Delect T Control output circuit diagram Mounting amp Adjustment a fat 45 41 Unit mm OThrough Beam type eBX700 DDT eBX700 DDT P DE power NPN open collector output DE power PNP open collector output 1 Supply the power to the photoelectric sensor after setting the Adjust Right Left t eBX700 DDT T eBX700 DDT TP Wire holder aid Photoelectric sensor circuit Connection Photoelectric sensor circuit Connection emitter and the receiver in face to face NPN O C Output PNP O C Output Receive PEAN 2 Set the receiver in center of position where indicator turns on as N HIH STAB NPN Output Wate
80. text B000h B7FFh Reserved for graphic mode usage AO000h AFFFh EGA VGA graphics 0000h 9FFFh Base memory default setting Appendix System Assignments 99 100 PCM 5820 Series User s Manual APPENDIX LCD Services This appendix contains information of a detailed or specialized nature It includes information about 18 bit TFT LCD interfaces C 1 LCD services 102 LCD screens are very popular on Advantech s CPU cards biscuit PCs and POS series products such as the PCA 6135 6145 6153 and PCA 6751 PCA 6751V Lighting LCDs is virtually impossible without technical expertise Advantech provides LCD lighting and integration services to assist our customers in setting up their systems Advantech s LCD lighting guide explains how to make connections between LCD interfaces and LCD panels as well as how to control contrast brightness V source LCD inverter and all other factors that affect the successful installation of LCD panels The following information details our LCD lighting services a This policy is only valid for Advantech products that include LCD support b The customer should send the following LCD components for service DC AC inverter and cable i e connector with without wires and data sheet LCD flat panel and cable connector with without wires and complete data sheet Advantech will normally charge the customer a deposit The deposit will be ref
81. 21 SA10 IRQ7 22 SA9 IRQ6 23 SA8 IRQ5 24 SA7 IRQ4 25 SA6 IRQ3 26 SA5 DACK2 27 SA4 TC 28 SA3 BALE 29 SA2 5 V 30 SA1 OSC 31 5 0 OV 32 OV OV active low PCM 5820 Series User s Manual APPENDIX Programming the Watchdog Timer The PCM 5820 Series is equipped with a watchdog timer that resets the CPU or generates an interrupt if processing comes to a standstill for whatever reason This feature ensures system reliability in industrial standalone or unmanned environments E 1 Programming the watchdog timer 108 Jumper J3 controls the watchdog settings The default configura tion of the timer is enabled via a system reset To enable the watchdog timer you must write a program which writes 1 to I O port address 443 hex at regular intervals The first time your program reads the port it enables the watchdog timer After that your program must write 1 to the port at time interval of less than 1 6 seconds otherwise the watchdog timer will activate and reset the CPU or generate an interrupt on IRQ11 When you want to disable the watchdog timer your program should write 0 to I O port 443 If CPU processing comes to a standstill because of EMI or a software bug your program s signals to I O port 443 to the timer will be interrupted The timer will then automatically reset the CPU or invoke an IRQ and data
82. 4 8 printf 2x j portB inportb base 1 PCM 3724 User s Manual 63 8 printf 2x portB if portB j 1 printf 5577 gotoxy 30 13 textattr 0x09 cprintf PortBl readback error getch exit 1 beep quit to dos H outportb base 2 j out j to port CO gotoxy 24 10 printf 2x j portC inportb base 2 gotoxy 63 10 printf 2x portC if portC j 1 printf 5474 gotoxy 30 13 textattr 0x09 cprintf PortCl readback error getch 1 1 quit to dos end of for end of main AUOD ORO AUR OO IOI OSI IIIT II o en This demo program shows how to use the interrupt function rising edge of the PCM 3724 Hardware settings 1 Base address set at 0 300 2 3 1 set at IRQ 2 3 JPS set at INT or EXT 4 JP3 set at RISING trigger III II I IIE Y finclude dos h include lt stdio h gt include conio h new INT OAH ISR void interrupt alarm void char Port61 Old Status char Port61 New Status int DelayTime 0x300 int Count 0 int i get original port 61H status and save it Port6l New Status Port61 Old Status inportb 0x61 set port 61h bitl to 0 Port61 New Status amp Oxfd 1111 1101 in binary for Count 0 Count 0x300 Count DelayTime t
83. 40 These routines test and initialize board hardware If the routines encounter an error during the tests you will either hear a few short beeps or see an error message on the screen There are two kinds of errors fatal and non fatal The system can usually continue the boot up sequence with non fatal errors Non fatal error messages usually appear on the screen along with the following instructions press Fl to RESUME Write down the message and press the F1 key to continue the bootup sequence 4 1 1 System configuration verification These routines check the current system configuration against the values stored in the board s CMOS memory If they do not match the program outputs an error message You will then need to run the BIOS setup program to set the configuration information in memory There are three situations in which you will need to change the CMOS settings 1 You are starting your system for the first time 2 You have changed the hardware attached to your system 3 The CMOS memory has lost power and the configuration informa tion has been erased The 5820 Series CMOS memory has an integral lithium battery backup The battery backup should last ten years in normal service but when it finally runs down you will need to replace the complete unit PCM 5820 Series User s Manual 4 2 Award BIOS setup Award s BIOS ROM has a built in Setup program that allows users to modify the basic sy
84. 420 6601 ENG REV1 INSTALLATION amp USER MANUAL IMPORTANT e To use this machine safely and correctly read this manual carefully e After reading this manual be sure to keep it available nearby the product or somewhere convenient so that it can be referred to whenever necessary e When transporting or reselling this product be sure to attach this manual to the product 2003 Simuline Inc Page 1 BEFORE USING THIS PRODUCT Thank you for purchasing our arcade use simulator equipment CYCRAFT game machine Safety notes To ensure the safe usage of the product be sure to read the following before using this product The following instructions are intended for the users operators and the personnel in charge of the operation of the product After carefully reading and sufficiently understanding the warning displays and cautions handle the product appropriately Be sure to keep this manual available nearby the product or somewhere convenient so that it can be referred to whenever necessary In this manual explanations which require special attention are enclosed with dual lines Depending on the degree of potential hazards the terms of DANGER WARNING CAUTION etc are used Be sure to understand the contents of the displays before reading the text Indicates that mishandling the Indicates that mishandling the product by disregarding the product disregarding the instructions can cause severe instructions can
85. 6 5 4 Interrupt settings JP1 JP2 Jumpers JP1 and JP2 control the IRQ levels as shown below JP1 PCOO JP2 PC10 2 IRQ 2 Lo aloo 4 510 5 6 610 0 Default Default Note You must set each I O line to a different interrupt level Interrupt level JP3 JP4 Jumpers JP3 and JP4 select the trigger edge rising or falling for lines PCOO and PC10 respectively Jumpers settings appear below JP4 E Rising edge interrupt triggering Default Leea Falling edge interrupt triggering PCM 3724 User s Manual If you set the PCL 3724 to trap on a rising edge the module will generate an interrupt if the I O line PCOO or PC10 changes from TTL LOW to TTL HIGH Conversely if you set the module to trap on a falling edge change then it will generate an interrupt when the line changes from TTL HIGH to TTL LOW Interrupt mode JP5 JP6 The PCM 3724 provides two I O lines and PC10 which you can use to generate hardware interrupts to the PC Jumper JP5 controls interrupt line PCOO and jumper JP6 controls interrupt line PC10 The DIS setting for each jumper shown in the figure below disables the corresponding line s interrupt capability The INT setting enables the line s interrupt capability JP5 and JP6 o 213 O O INT O O EXT Default The EXT setting allows you to ena
86. 7 Table A 8 Ethernet 100Base T 87 Table A 9 Peripheral power connector 88 Table A 10 Floppy drive 88 Table A 11 Parallel port connector 89 Table A 12 IR connector eere 90 Table A 13 USB 90 Table A 14 Audio 90 Table A 15 CD audio connector eee 91 Table A 16 LVDS connector 91 Table A 17 CPU fan power connector eene 91 Table A 18 S Video connector esee 92 Table A 19 SCART Mode 92 Table 20 power feature connector CN23 93 Table A 21 ATX power button amp power LED connecto CN24 93 Table B 1 System ports eee 96 Table B 2 DMA channel assignments 2 2222 97 Table B 3 Interrupt assignments 98 Table B 4 Ist MB memory eee 99 Table D 1 PC 104 connectors CN8 esses 106 Figures Figure 1 1 PCM 5820 Series dimensions eese 7 Figure 2 1 Jumpers tices nib Fe bete Re 12 Figure 2 2a Connectors component side PCM 5820 L E 13 Figure 2 26 Connectors component side PCM 5822 13 Figure 2 3 Connect
87. 724100 1st Edition Printed in Taiwan May 1994 Connector pin assignments J3 port 1 J4 port 2 PC 07 GND PC 17 GND PC 06 GND PC 16 GND PC 05 GND PC 15 GND PC 04 GND PC 14 GND PC 03 GND PC 13 GND 02 GND PC 12 GND PC 01 GND 11 00 GND PC 10 GND 07 GND PB 17 GND PB 06 GND PB 16 GND PB 05 GND 15 GND 04 GND PB 14 GND PB 03 GND PB 13 GND PB 02 GND 12 GND PB 01 GND PB 11 GND PB 00 GND PB 10 GND PA 07 GND PA 17 GND PA 06 GND PA 16 GND PA 05 GND PA 15 GND PA 04 GND PA 14 GND PA 03 GND PA 13 GND PA 02 GND PA 12 GND PA 01 GND PA 11 GND PA 00 GND PA 10 GND 45V GND 45V GND Direction amp Gate Control Decoder Gate Control J3 Puer d OPTO 22 Connector Control Bus Address Bus Data Bus J4 OPTO 22 Connector Interrupt Handling bis PCM 3724 Block Diagram 2 PCM 3724 User s Manual Installation Initial inspection Before you install the PCM 3724 first check to make sure it was not damaged during shipping If you find any damage or the module fails to meet specifications please contact your local dealer or sales representative Also contact the shipper and save the shipping materials for the shipper s inspection Switch and jumper settings We designed the PCM 3724 with ease of use in mind It has one function switch and six jumper settings The following sections tell how to configu
88. 8 14174 Encadef R6 DCN5 CN5 USH 7SW F 20P BRAKE R 0 AC110V R 1 ACTIOV R 2 4 1007 3 AC110V T MOTOR POWER 4 ACTIOV T LC19 LC20 509 1807 i MOTOR U Green m SAG SAG V 7 MOTOR V 2 White a 8 W 7 M CN2 MIDI 3 3 3 FG V J 5 MOTOR W li Black AA TB4 FG CABIN 1 10K R12 R12 2 SAG MOTOR FG TB4 1 2 TH 1 3 8 R 0 R 0 1543 TOOT 3 100T BR re 4 373 S10 WH wh 17 2 5 27 2 CABIN STOP GH g GND 8 GND GND YE bk T12V T 1039 LC40 eus J7 2 J7 2 10 GND Q 511 LH 212 GND SEAT BELT TB5 EXT TB DESIGN CHECK APPROVAL MODEL PRODUCT zia KANG CHOI KIM CYCRAFT 2 ME START VIEW 4 itle s Power 12 CYCRAFT CABIN CIRCUIT DIAGRAM R SCU EARTH ize Document Number ECY D SE004 4 ate Saturday April 26 2003 heet 2 of 3 5 4 3 2 1
89. 841 h main MSG STRUCT rmsg2 if canReceiveMSG rmsg2 1 printf Port2 receive ID 3X RTR ld Length ld rmsg2 id rmsg2 rtr rmsg2 dlen for i 0 i lt rmsg2 dlen i cprintf 2X rmsg2 data i Example Program The following example program can841 lib implements the sending and receiving of messages over the CAN controller The program is written in C include can841 h Library function declaration CAN controller interrupt connection define CAN1 IRO 12 0 means polling define CAN2 IRO 15 0 means polling define 1 0 define PORT2 1 define FAIL 0 define SUCCESS 1 void main void Declare the CAN card segment address UI gSegment 0xDA00 CAN_STRUCT canl can2 MSG_STRUCT smsgl smsg2 MSG STRUCT rmsgl rmsg2 UI id if canInitHW gSegment CAN1 IRQ CAN2 IRQ FAIL 1 MESSE TEY cprintf n n Hardware Initializa tion Error return Reset CAN controller canReset PORT1 canReset PORT2 canl acc code 0 1 mask 0xff canl bt0 03 baud rate 1Mbps canl bti1 0x1c if canConfig PORT1 1 FAIL cprintf CAN Port d Configuration Error 1 return memcpy amp can2 amp canl sizeof CAN STRUCT if canConfig 2 2 FAIL clrscr cprintf n n CAN Port d Configuration Brror 2 return canNormalRun PORT1 Put CANI into normal mode
90. ADJUSTING THE FLOOR PRESSURE SENSOR 5 12 ASSEMBLING THE FENCE 5 13 FIGURE OF CYCRAFT AFTER FINISHING THE INSTALLATION WORK Page 6 6 8 9 10 OPERATION amp ADJUSTMENT INSTRUCTION 6 1 DESCRIPTION OF INDICATORS AND SWITCHES ON THE OPERATION PANEL 6 2 TURNING THE POWER ON AND OFF 6 3 ADJUSTMENT OF THE SPEAKER VOLUMES 6 4 SETTING VIDEO MONITOR PARAMETERS 6 5 USING THE LCD PANEL TO SET CONFIGURATIONS 6 5 1 SETTING THE SAFETY SENSOR PARAMETERS 6 5 2 SETTING TCP IP CONFIGURATION 6 5 3 VIEWING THE TOTAL COIN COUNT STATISTICS 6 6 SETTING THE COIN AND CREDIT CONFIGURATION 6 7 GAME PLAY OPERATION MAINTENANCE amp INSPECTION INSTRUCTION 7 1 ROUTINE MAINTENANCE 7 2 INSPECTION OF CRITICAL BOLTS AND CONNECTIONS 7 3 VERIFICATION OF SNAP RINGS 7 4 CHECKING WELD CONDITION 7 5 CHECKING THE ACTUATOR DRIVE BELT 7 6 CLEANING THE MSCU AIR FILTERS AND FAN T LUBRICATING THE ACTUATORS 7 8 LUBRICATING THE JOINTS SERVICE amp REPLACEMENT INSTRUCTION 8 1 EXCHANGING THE COMPACT FLASH CARD 8 2 REPLACEMENT OF SERVO CONTROLLER BOARD TROUBLE SHOOTING 9 1 TROUBLESHOOTING TABLE 9 2 CONTROLLER ERROR MESSAGE TABLE ELECTRIC SCHEMATICS 10 1 SCU SCHEMATIC 10 2 CABIN SCHEMATIC 10 3 MCU SCHEMATIC Page 7 1 PRODUCT SPECIFICATIONS 1 4 GENERAL SPECIFICATIONS When the cabin is at the power on position Approximately 2200 mm 2870 mm M 1000 mm 3800 mm Page 8
91. AEE EEE E E E EEEE EEEE EE Y include lt stdio h gt include lt conio h gt include lt process h gt include lt dos h gt main int base 0x300 set base address to 300 hex gt int portA save readback value of port Al int portB save readback value of port Bi int portC save readback value of port_cl int 1 3 handle screen gotoxy 30 3 textattr 0x70 cputs PCL 3724 DEMO PROGRAM gotoxy 11 6 printf PortA0 output value gt gotoxy 11 8 printf PortBO output value gt gotoxy 11 10 printf PortCO output value gt gotoxy 43 6 printf PortAl Readback gotoxy 43 8 printf portBl Readback gt gotoxy 43 10 printf portCl Readback gt initialization outportb base 9 0x0 disable all gates outportb base 3 0x80 set 8255 port0 all as output outportb base 8 0xff set direction of all ports to output outportb base 9 0xff enable all gates Jute main program for j 0 3 lt 0x100 j outportb base j out j to port gotoxy 34 6 printf 2x j portA inportb base gotoxy 63 6 printf 2x portA if porta j t printf M7 gotoxy 30 13 textattr 0x09 cprintf PortAl readback error getch exit 1 beep quit to dos outportb base 1 j out j to port BO gotoxy 3
92. Before you transmit a CAN object you must configure the CAN controller by selecting the Config menu with the cursor keys and pressing Enter The Configuration function determines the ports to be used and their communication parameters The port configuration window is shown below S d The parameters below need to be configured for each CAN controller Address segment The base address address segment of the PCM 3680 is normally adjusted during the installation process The selection of the address segment needs to be the same as that of the hardware configuration Port Select the port you want to configure Baud rate The baud rate must be coordinated with the CAN network Choose the appropriate one from the list of baud rates Acceptance code Specifies the value of the 8 most significant bits of the identifier ID10 ID 3 Acceptance mask Specifies the bit positions which are relevant for acceptance filtering Note The acceptance code and acceptance mask are configured through eight digits 1 digit per bit using 0 or 1 Value Definition 0 This bit position will accept only a relevant message 1 This bit position will not screen messages Example Acc Code 11111111 Acc Mask 211111111 The shown acceptance filter will accept every received message Interrupt Sets the interrupt for eech port Be sure that this setting matches the IRQ alreacy selected for the PC
93. C Load current Max 200mA Contro Max 1V at 200mA Max 0 4V at 16mA output PNP output Output voltage Load current Max 200mA Min power supply 2 5V NPN open collector output Self diagnosis Load voltage Max 30VDC Load current Max 50mA Residual voltage Max 1V at 50mA Max 0 4V at 16mA output Green LED turns on at unsta ble operation and output transistor output turns on Protection circuit Reverse polar ity protection short circuit protection Timer function Selectable ON Delay OFF Delay One S hot Delay by slide switch Delay Time 0 1 to 5sec VR adjustable Indication Operation indicator Ye low LED Self diagnosis indicator Green LED Connection Terminal connection Insulation resistance Min 20M Q 500VDC Noise strength 240V the square wave noise pulse width 14s by the noise simulator Dielectric strength 1 000VAC 50 60Hz for 1 minute Please observe the cautions that follow A Warning Serious injury may result if instructions are not followed Caution Product may be damaged or injury may result if instructions are not followed Vibration 1 5mm amplitude at frequency of 10 to 55Hz in each of X Y Z directions for 2 hours Shock 500m s 5 0G in X Y Z directions for 3 times Ambient illumination Sunlight Max 11 000 x Incandescent lamp Max 3 000 x Ambient temperature
94. CS _ ACT MENTS 5 2 3 IREMENTS ese ORMATION REGULATORY INFORMATION PCB INF 4 6 MECHANICAL CHARACTERISTICS 11 KORTEK CORP Rights Reserved 2 Of 25 Page REV NO 0 DOCUMENT NO 2938DF BASIC KTA KORTEK CORPORATION 0402 02 01 PRODUCT SPEC This di device is composed of the CRT with deflection yoke the small PCB containing the CRT socket and the large PCB containing the deflections the micom circuits the power supply and the video amplifier circuit This specification defines a high resolution 29 color monitor to be operated in APPROVAL 000
95. D 782B 24 16 channel opto isolated board Features 48 TTL digital I O lines Simulates mode 0 of 8255 PPI port CO and C1 are not separable Buffer circuit for high driving capacity TTL level Interrupt handling OPTO 22 compatible 50 pin connectors Output status readback Applications Industrial AC DC module monitoring and control Relay and switch monitoring and contro Parallel data transfer Sensing the signals of TTL DTL CMOS logic Driving indicator LEDs Specifications VO address assignments Address Function BASE 0 PORT AO BASE 1 PORT BASE 2 PORT CO BASE 3 CFG REG BASE 4 PORT A1 BASE 5 PORT B1 BASE 6 PORT C1 BASE 7 CFG REG BASE 8 Direction BASE 9 Gate control Input signal Logic high voltage 2 0 to 5 25 V Logic low voltage 0 0 to 0 80 V High level input current 1 pA Low level input current 1 pA 9 8 v0LOd vVCZE IWOd Output signal Logic high voltage 2 4 V min Logic low voltage 0 4 V max High level output current 35 mA max Low level output current 35 mA max Driving capacity 15 LS Transfer rate Typical 300 K bytes sec Maximum 500 K bytes sec Power consumption Typical 90 mA 5 V 45 Connector Two OPTO 22 compatible 50 pin connectors J3 and J4 PC 104 and the PC 104 logo are trademarks of the PC 104 Consortium Part no 2003
96. E Secondary Slave UDMA Disabled Multiple Monitor Support PCI First KBC input clock 6 MHz Video Memory Sise LSM Onboard FDC Controller Disabled Flat Panel Status Disabled Onboard Serial Port 1 Disabled Flat Panel Resolution 640x460 Onboard Serial Port 2 Disabled Onboard IR Controller Quit thee Select Item IR Address Select 8 Help PU PD Modify IR Mode Old Values Shift F2 Color IR Transmittiion delay Disabled Load BIOS Defaults IR IRQ Select IRQ Load Setup Defaults Figure 4 7 Integrated peripherals Chapter 4 Award BIOS Setup 47 4 2 8 Load BIOS defaults LOAD BIOS DEFAULTS loads the default system values directly from ROM If the stored record created by the Setup program be comes corrupted and therefore unusable these defaults will load automatically when you turn the PCM 5820 Series on ROM PCI ISA BIOS 2 424 CMOS SETUP UTILITY AWARD SOFTWARE INC STANDARD 05 SETUP INTEGRATED PERIPHERALS 510 FEATURES SETUP PASSWORD SETTING CHIPSET FEATURES SETUP IDE HDD AUTO DETECTION POWER MANAGEMENT SETUP SAVE EXIT SETUP PNP PCI CONFIGURA Quit Without Saving Y N j LOAD BIOS DEFAULT LOAD SETUP DEFAULTS Esc Quit tise Belect Item FlO Save 5 Exit Setup Shift FZ Change Color Figure 4 8 Load BIOS defaults screen 48 PCM 5820 Series User s Manual 4 2 9 Change password To change the password choose the PASSWORD SETTING option form the Setu
97. EG1 0 Co tput Register Connect Map Access ister RX Connect TX Normal RAM Float Output Reserved Reserved Internal Buffer 0 Buffer CPU Internal Conncet Register CPU Bus Transmit Buffer is or ms m 3 ee babe be HN ME RN NN Receive Buffer 0 1 is or m 3 ES ID 2 ID 1 ERES DLC 3 DLC 2 DLC 1 DLC 0 eneste zm Oma Dm Daa PCM 3680 User s Manual Register descriptions Control Register CR The Control Register is used to change the behavior of the PCX82C200 Control bits may be set or reset by the attatched microcontroller which uses the Control Register as a read write memory Command Register CMR A command bit initiates an action within the transfer layer of the PCX82C200 If a read access is performed to this address the byte 11111111 binary is returned Status Register SR The Status Register reflects the status of the PCX82C200 bus controller The Status Register appears to the microcontroller as a read only memory Interrupt Register IR The Interrupt Register allows identification of an interrupt Source When one or more of this register s bits are set the INT pin is activated All bits are reset by the PCX82C200 after this register is read by the microcontroller This register appears to the microcontoller as a read only memory Acceptance Code Reg
98. ELECT 1 13 GND 14 DRIVE SELECT 0 15 GND 16 MOTOR 1 17 GND 18 DIRECTION 19 GND 20 STEP 21 GND 22 WRITE DATA 23 GND 24 WRITE GATE 25 GND 26 TRACK 0 27 GND 28 WRITE PROTECT 29 GND 30 READ DATA 31 GND 32 HEAD SELECT 33 GND 34 DISK CHANGE low active PCM 5820 Series User s Manual Parallel port connector CN3 OOOOOOOOOOO00H OOOOOOOOOOOO 26 24 4 2 Table A 11 Parallel port connector Pin Signal 1 STROBE 2 AUTOFD 3 DO 4 ERROR 5 D1 6 INIT 7 D2 8 SLCTINI 9 D3 10 GND 11 D4 12 GND 13 D5 14 GND 15 D6 16 GND 17 D7 18 GND 19 ACK 20 GND 21 BUSY 22 GND 23 PE 24 GND 25 SLCT 26 GND low active Appendix A Pin Assignments 89 IR connector CN7 Table A 12 IR connector Pin Signal 5 V VCC N C IR 00000 o B wm GND ajA N IR TX USB connector CN4 Table A 13 USB connector 9 7 3 10 8 6 4 OOOOH OOOOO Pin Signal Pin Signal 1 USBVCC 5 V 2 USB VCC 5 V 3 DATA 0 4 DATA 1 5 DATA 0 6 DATA 1 7 GND 8 GND 9 GND 10 N C Audio connector CN5 90 15 13 3 1 OOOOOOOH OO OOOOOO 16 14 4 2 Table A 14 Audio connector Pin Signal Pin Signal 1 SPEAKER OUT 2 SPEAKER OUT R 3 SPEAKER OUT L 4 SPEAKER OUT L 5 LINE OUT R 6 LINE
99. K a Make sure the configurations of relative items are set correctly b Click OK to reboot Install From Disk E Select Network adapters Fast Ethernet E Client for Microsoft Networks E Client for Netware Networks Realtel Fast Ethe m Client for Microsoft Networks E Note The correct path for Windows 98 is D 5820 Ethernet 100 Win98 PCM 5820 Series User s Manual 7 2 3 Installation for Windows NT Control Panel Select Start Settings Control Panel Double click umm PC Card Network PERICIA Choose the Adapters label Click the Add button Select Network Adapter E 3Com Etherlink II Adapter also 1 16 and 1 16 a P 1888 3Com Etherlink ISA PCMCIA Adapter Disk BB Com EtherLink IIl PCI Bus Master Adapter 3 590 BI 3Com Etherlink16 EtherLink16 TP Adapter Type D b Press OK Chapter 7 PCI Bus Ethernet Interface 79 a Insert theCD into the D drive b Fill in 025820 Ethernet 100WinntV Install From Disk D 5820 Ethernet 100 Winnt 7 c Click OK Select Network adapters Fast Ethernet a Choose the Realtek item b Click OK a Make sure the configurations of 7 relative items are set correctly b Click OK to reboot
100. LTM10C042 and LTM 12 275 2 17 LVDS interface CN15 The user can use this interface for long distance connections to an LCD panel Data can be tranfserred over distances up to 5 meters The PCM 5820 Series supports an 18 bit LVDS TFT LCD panel via an LVDS interface CN15 It consists of a 20 pin dual in line header 26 PCM 5820 Series User s Manual 2 18 Ethernet interface connections The PCM 5820 Series is equipped with a high performance 32 bit PCI Ethernet interface which is fully compliant with IEEE 802 3u 10 100 Mbps CSMA CD standards 2 18 1 100Base T RJ 45 connector CN13 100Base T connections are made via the on board RJ 45 connec tor 2 18 2 Ethernet power select J7 PCM 5820 Series supports WOL wake up on LAN function to activate this function select standby 5V mode on J7 Table 2 7 Ethernet power select 5 V Standby 5 V default setting Chapter 2 Installation 27 2 19 Ethernet LED and HDD power LEDs 2 19 1 LED1 Ethernet LED Table 2 8 Ethernet LED setup LED Setting Green lamp Tx Yellow lamp Link The LED should be set so that when the cable is connected the yellow lamp is activated and when data is transmitted the green lamp is activated 2 19 2 LED2 Power and HDD LED Table 2 9 HDD power LED setup LED Setting Green lamp Power Yellow lamp HDD The LED should be set so when the HDD is accessed the yellow lamp is activated
101. M 3860 which accepts values between IRQ3 to IRQ15 except 8 and 13 Running mode During the normal configuration and communication process select Normal Mode When the system fails you can hit Enter to reset the CAN controller Hit Enter again to return to Normal Mode to further execute your configuration Monitor Select the port to be monitored from the Monitor pull down menu Press to start and stop the monitoring process PCM 3680 User s Manual Monitor Screen The monitored data for a selected port appears in the monitor screen see area B in the diagram under Main Menu section If the CAN controller is configured correctly and the transmission has been successfully completed every CAN object will be shown in order of appearance Status Fields Status fields at the right of the screen display the status of the two ports 1111111 a 1 11111018 The status fields show information including the Mode Normal or Reset Acceptance Code Acceptance Mask BTRO BTR1 Output Control Register and Status Register The normal value of the Status Register is 00001100 L_ Receive Buffer Status Data Overrun Status Transmit Buffer Access Transmission Complete Status Receive Status Transmit Status Error Status Bus Status The registers can only be read if the CAN controller is in Normal mode If the CAN controller operates correctly and the transmission has been completed successfu
102. O BASE 4 8255 Port A1 8255 Port A1 BASE 5 8255 Port B1 8255 Port B1 BASE 6 8255 Port Ci 8255 Port C1 BASE 7 8255 mode Register N A for Ports A1 B1 and C1 8 DIO direction N A BASE 9 Gate control N A 8255 data registers The PCM 3724 s I O ports BASE 0 to 2 and BASE44 to 6 directly map to the 8255 ports Bit assignments for each port appear below BASE 0 8255 Port 0 read write Bit 7 6 5 4 3 2 1 0 Value 7 06 05 PAO4 02 01 00 BASE 1 8255 Port BO read write Bit 7 6 5 4 3 2 1 0 Value PBO7 06 5 04 PBO3 02 01 00 BASE 2 8255 Port CO read write Bit 7 6 5 4 3 2 1 0 Value PCO7 06 05 PCO4 PCO3 PCO2 01 00 PCM 3724 User s Manual BASE 4 8255 Port A1 read write Bit 7 6 5 4 3 2 1 0 Value PA17 PA16 PA15 PA14 PA13 PA12 11 PA10 BASE 5 8255 Port B1 read write Bit 7 6 5 4 3 2 1 0 Value 17 PB16 15 14 PB13 PB12 11 10 BASE 6 8255 Port C1 read write Bit 7 6 5 4 3 2 1 0 Value 17 16 15 14 13 PC12 11 10 8255 mode registers BASE 3 8255 Mode Register 0 BO CO write Gate control Six 74HCT245 chips one for each port buffer the PCM 3724 s lines to increase driving capacity Because the 74HCT245 is a bidirectional tri state line buffer you need to set two additional I O ports BASE
103. OUT L 7 GND 8 GND 9 LINE IN R 10 LINE INL 11 GND 12 GND 13 NC 14 NC 15 MIC IN 16 GND PCM 5820 Series User s Manual CD audio connector CN1 1 2 3 4 Table A 15 CD audio connector Pin Signal 4 GND 3 CD audio control R 2 GND 1 CD audio control L LVDS connector CN15 19 17 3 1 OOOOOOOOOO 20 18 4 2 Table A 16 LVDS connector Pin Signal Pin Signal 1 VDD 2 VDD 3 VDD 4 VDD 5 GND 6 GND 7 GND 8 GND 9 TXO 10 TX0 11 GND 12 TX1 13 TX1 14 GND 15 TX2 16 TX2 17 GND 18 TXCK 19 TXCK 20 GND CPU fan power connector CN6 Table A 17 CPU fan power connector 3 2 1 Pin Signal 1 45V 2 GND 3 12 V Appendix A Pin Assignments 91 S Video connector CN21 Table A 18 S Video connector Pin Signal 1 GND 2 GND 3 Luminance output brightness 4 Chrominance output color Table A 19 SCART Mode optional Pin Signal 1 Blue 2 CSYNC 3 Red 4 Green RCA composite connector CN22 2 Composite 92 PCM 5820 Series User s Manual ATX power feature connector CN23 3 2 1 Table A 20 ATX power feature connector CN23 Pin Signal 1 5VSB Stand by voltage 2 NC 3 VPSON ATX power button amp power LED connector CN24 Table A 21 ATX power button amp power LED connector CN24 Pin
104. PEC 5 31 CRT DI RED SILICON INSULATING COATING 1120 DIA CONTACT AREA EXTERNAL CONDUCTIVE COATING 1159 Min 6220 MAX 594 02 Min 5408 3412 2 cp 350 KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 5 Of 25 KORTEK CORPORATION KTA 0402 02 01 PRODUCT SPEC 290 3 3 4 B 2 238 5 2 0 609 5 3 0 20 0 5838 230 5 Z 5 w 4350 39 Screen Width 540 8MIN DIMENSION IN mm Detail of mounting lug KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 6 Of 25 KT A 0402 02 01 KORTEK CORPORATION PRODUCT SPEC _5 4 SIGNAL CABLE amp CONNECTION 3292 ith pi ignment
105. Port6i New Status 0x02 ON OFF bitl outportb 0x61 1 New Status for i 0 i DelayTime i outportb 0x51 Port61 Old Status outportb 0x20 0x20 send EOI to 8259 end of ISR void main int 0 200 void interrupt Int A Old Int Old Vector getvect 0x0a get old int ISR setvect 0x0a alarm set new int Oah ISR IMR inportb 0x21 get 8259 interrupt mask register initialization outportb base 9 0x0 disable all gates outportb base 3 0x80 set Port AO BO and to output mode outportb base 8 0xff set all ports to output direction outportb base 9 0xff enable all gates clrscr printf Press any key to generate a rising edge interrupt getch outportb 0x2i 0xfb amp IMR set IRQ2 nonmasked PC04z0 interrupt enable set 00 0 and then set PC00 1 to generate a rising edge signal outportb base 2 0x0 printf CO amp x inportb 0x2c2 3724 User s Manual generate a rising edge signal 00 outportb base 2 0x01 set 04 0 gt interrupt enable set PCO0 1 printf n nPort CO amp x inportb 0x2c2 print n nPress key to quit getch restore old INT OAH ISR setvect 0 A Old Vector outportb 0x21 IMR restore 8259 int
106. RATION KORTEK CORPORATION All Rights Reserved PRODUCT SPEC ITEM SPECIFICATION REQUIREMENT 4 PARALLELOGR Cross AM hatch 640 60Hz 5 S CURVE DISPLAY CENTE aB lt 6 C D 4 mm The maximum variation of the display center have to be within the spec FOCUS Visual test Cut off the back raster 0 07F L Windows me Adjust contrast maximum or 45F L at one ball white pattern pattern Change pattern to windows me 640 60Hz pattern Check the focus of the dots bars and characters screen is viewed from 45 Cm A zone 390mm Measure the distance between red Cross hatch CONVER GENCE circle 0 25mm MAX green and blue lines with a micro B zone Scope after the proper adjustment 0 35 mm max of white balance WHITE The white color coordinates in the Full white pattern BALANCE center of the surface of CRT after 0 7V Level 3 i proper adjustment of white balance Cont 80 DEFULT VALUE WHITE 6500 COLOR X 0 313 0 02 Set contrast control at 10 and MAX TRACKING 0 329 0 02 Measure it in the center of CRT oll K No one color shall achieve domina 0 2815 0 02 nce when the standard white color is displayed at all the allowed Y 0 3115 0 02 10 and MAX settings of the contrast control PURITY Visual test After degaussing it has not to be R G B any perceptible color shift in the Primary scanning area while viewing a color
107. RNING Discharge your body s static electric charge by touching the back of the grounded chassis of the system unit metal before handling the board You Memory Base Address SW1 The memory base address for the PCM 3680 which requires 4 KB of address space is made up of the memory segment and its associated offset The address for the memory segment is set through SW1 a six position DIP switch You can choose any base address from C800 to 00 The following table shows the DIP switch settings and the corresponding base addresses Memory address configuration SW1 Address DIP switch 12 A13 14 A15 16 A17 C800H on on on 0 on on should avoid contact with materials that C900H hold static charge such plastic 0 201 20 vinyl and styrofoam The board should on o on o on on be handled only by its edges to avoid CBOOH off off on off on on static damage to its integrated circuits Avoid touching the exposed circuit CC00H on on connectors CD00H of on off o on on on off on on 1 5 1 CFOOH off off on D000H on on on off on Card Configuration D100H of on on on The PCM 3680 has two ports each with one jumper The D200H 9n 9 ZONE eno jumpe
108. ROM into the CD ROM drive Type the correct path for the Win9 x source file Iniert Diak 9 me Ec Chapter 5 SVGA Setup 59 6 Choose Yes then click Finish to restart the computer 60 PCM 5820 Series User s Manual 5 2 3 Installation for Windows NT l a Select Start Settings then Control Panel to get to the screen below b Double click on the Display icon Conil Paral 2 a Choose the Settings selection b Click the Display Type button Chapter 5 SVGA Setup 61 3 Press the Change button Display 4 Click on the Have Disk button 62 PCM 5820 Series User s Manual 5 a Insert the disk into the CD ROM drive b Type D Biscuit 5820 VGA WINNT VGA 110 c Press OK Install Fiom Disk 6 a Select the highlighted item b Press OK Chapter 5 SVGA Setup 63 7 Press Yes to proceed L hird pautp Drivers 8 Press to reboot Dyer e 64 PCM 5820 Series User s Manual 9 a Repeat Step 1 in this manual select the Settings label b Adjust the resolution and color c Click Test to see the results d Click OK to save the settings Chapter 5 SVGA Setup 65 5 3 Further information 66 For further information about the PCI SVGA installation in your PCM 5820 including driver updates troubleshooting guides and FAQ lists visit t
109. S 232 and one RS 232 422 485 These ports allow you to connect to any serial device a mouse printers etc or communication network 2 15 1 COM1 RS 232 port CN16 The serial port connectors are mounted on the bottom edge of the card The 9 pin D SUB connector to the left of the card is the RS 232 port 2 15 2 COM2 RS 232 422 485 selection CN14 The secondary port located above COMI consists of a 14 pin dual in line male header and can be configured to operate in RS 232 RS 422 or RS 485 mode This is done via 14 Table 2 4 2 selection J4 RS 232 RS 422 RS 485 135 13 5 ir 5 J4 OO olo OO ol 2 4 6 2 4 6 2 4 6 default setting The IRQ and address range for both ports are fixed However if you wish to disable the port or change these parameters later you can do this in the system BIOS setup The table below shows the settings for the PCM 5820 Series board s ports Table 2 5 Serial port default settings Port Address Interrupt Default COM1 3E8 3F8 IRQ4 3F8 COM2 2 8 2 8 IRQS 2F8 PCM 5820 Series User s Manual 2 16 VGA interface connections The PCM 5820 Series board s SVGA interface can facilitates conventional CRT displays as well as active LCD displays The card has two connectors to support these displays one for standard CRT VGA monitors and one for flat panel displays 2 16 1 CRT display co
110. SB AUDIO IN CN2 FDD CNS CNI CD CNB FAN Power CN4 N CN1O AUX POWER 5820 12 LCD Display 10 dE M e ETHERNET CNIB VGA N17 KB MS LED 1 LAN Figure 2 2a Connectors component side PCM 5820 L E ea E A t e a S 5 a 5 23 MELEE 0 5822 Figure 2 2b Connectors component side PCM 5822 Chapter 2 Installation 13 2 3 2 Solder side CN19 Compact Flash Disk mes 5820 6999999 e Figure 2 3 Connectors solder side PCM 5820 Series 14 PCM 5820 Series User s Manual 2 4 Setting jumpers 2 4 1 Introduction You may configure your card to match the needs of your applica tion by setting jumpers A jumper is the simplest kind of electrical switch It consists of two metal pins and a small metal clip often protected by a plastic cover that slides over the pins to connect them To close a jumper you connect the pins with the clip To open a jumper you remove the clip Sometimes a jumper will have three pins labeled 1 2 and 3 In this case you would connect either pins 1 and 2 or 2 and 3 d
111. Setup 43 4 2 4 Chipset features setup By choosing the CHIPSET FEATURES SETUP option from the INITIAL SETUP SCREEN menu the screen below is displayed This sample screen contains the manufacturer s default values for the PCM 5820 Series ROM PCI ISA BIOS 2 424 CHIPSET FEATURES SETUP AWARD SOFTWARE INC SDRAM CAS latency Time AUTO SDRAM Clock Ratio Div By 4 l6 bit 1 0 Recovery CLK 1 bit 1 0 Recovery CLK 1 USB Controller Disabled Quit tite Select Item Help PU PD Modify Old Values Shift T2 Color Load BIOS Defaults Load Setup Defaults Figure 4 4 Chipset features setup 44 PCM 5820 Series User s Manual 4 2 5 Power management setup By choosing the POWER MANAGEMENT SETUP option from the INITIAL SETU P SCREEN menu the screen below is displayed This sample screen contains the manufacturer s default values for the PCM 5820 Series Power Management PM Timers Doze Mode Standby Mode HDD Power Down MODEM Use IRQ Throttle Duty Cycle ROM PCI IS BIOS 2 424 KC POWER MANAGEMENT SETUP AWARD SOFTWARE INC User Define KeyBoard COM 2 COM 1 Disabled LPT 2 Disabled Floppy Disk Disabled LPT 1 IRQ2 Redir Reserved Reserved PS 2 Mouse Coprocessor Hard Disk Reserved Quit fi Select Item Help PU PD Modify Old Values Shift F2 Color Load BIOS Defaults Load Setup Def
112. TRUCT can port number 0 or 1 CAN struct pointer Response 1 successful O fail 0 Example include can841 h main CAN_STRUCT can1 can2 cani acc code 0 can1 acc_mask Oxff can1 bt0 0 can1 bt1 0x1c if canConfig 0 can1 0 printf PORT 1 CONFIGURE ERRORI n PCM 3680 User s Manual Function 5 Sets a CAN port to normal mode for normal operation canNormalRun BYTE port BYTE port port port number 0 or 1 Command Argument Response 1 successful O fail Example stinclude can841 h main if 0 0 printf CAN Port 1 can t change to Normal Mode n Function 6 Tells the CAN port to send a message Command canSendMsg BYTE port MSG STRUCT send msg BYTE port MSG STRUCT send msg port port number 0 or 1 send msg send buffer pointer Argument 1 successful O fail Response Example stinclude can841 h main MSG STRUCT smsgt Ul i smsg1 id 0x015 smsg1 rtr 0 smsg1 dlen 8 for i 0 i lt smsg1 dlen i smsqg1 data i i if CanSendMsg 0 smsg1 1 printf TRANSMISSION SUCCESSFULI n Function 7 Read data from CAN port input buffer Command int canReceiveMsg BYTE port MSG STRUCT msg ptr 0 Argument BYTE port MSG STRUCT msg ptr port port number 0 or 1 msg ptr input buffer pointer Response 1 message received 0 message received Example stinclude can
113. Table B 2 DMA channel assignments Channel Function Available Audio Floppy disk 8 bit transfer Parallel Cascade for DMA controller 1 Audio Available Available A O N oO Audio default setting 1 5 Audio High DMA select DMA 1 3 Audio Low DMA select DMA 5 6 7 Parallel port DMA default setting DMA 3 Parallel port DMA select DMA 1 3 Appendix System Assignments 97 B 3 Interrupt assignments Table B 3 Interrupt assignments Interrupt Interrupt source NMI Parity error detected IRQ 0 Interval timer IRQ 1 Keyboard IRQ 2 Interrupt from controller 2 cascade IRQ 8 Real time clock IRQ 9 Reserve IRQ 10 Available IRQ 11 Reserved for watchdog timer IRQ 12 PS 2 mouse IRQ 13 INT from co processor IRQ 14 Preliminary IDE IRQ 15 Secondary IDE for CompactFlash IRQ 3 Serial communication port 2 IRQ 4 Serial communication port 1 IRQ 5 Audio IRQ 6 Diskette controller FDC IRQ 7 Parallel port 1 print port Audio default setting IRQ5 USB and Ethernet IRQ is automatically set by the system 98 PCM 5820 Series User s Manual 4 1st MB memory Table B 4 1st MB memory map Addr range Hex Device F000h FFFFh System ROM D800h EFFFh Unused 0000 D400H Available C800h D7FFh Ethernet ROM CO000h C7FFh VGA BIOS B800h BFFFh CGA EGA VGA
114. all times Place all electronic components on a static dissipative surface or in a static shielded bag when they are not in the chassis Chapter 2 Installation 17 2 6 Installing DRAM SODIMMs 18 2 6 1 Introduction You can install anywhere from 16 MB to 128 MB of on board DRAM memory using 16 32 64 or 128 MB 144 pin SODIMMs Small Outline Dual In line Memory Modules 2 6 2 Installing SODIMMs Note The modules can only fit into a socket one way and their gold pins must point down into the SODIMM socket The procedure for installing SODIMMs appears below Please follow these steps carefully 1 Ensure that all power supplies to the system are switched Off 2 Install the SODIMM card Install the SODIMM so that its gold pins point down into the SODIMM socket 3 Slip the SODIMM into the socket at a 45 degree angle and carefully fit the bottom of the card against the connectors 4 Gently push the SODIMM into a perpendicular position until the clips on the ends of the SODIMM sockets snap into place 5 Check to ensure that the SODIMM is correctly seated and all connector contacts touch The SODIMM should not move around in its socket PCM 5820 Series User s Manual 2 7 IDE hard drive connector CN11 The built in Enhanced IDE Integrated Device Electronics controller supports up to two IDE devices including CD ROM drives tape backup drives a large hard disk drive and other IDE devices It also suppor
115. and a flat part reflectance of target is higher than non glossy white paper it When wire the photoelectric sensor with high voltage line power line in the same conduit it may cause malfunction might cause malfunction by reflection from the target when the r or mechanical trouble Therefore please wire seperately or use different conduit target is near to photo sensor Therefore put enough space Avoid installing the unit as following place OUT between the target and photoelectric sensor or the surface of Corrosive gas oil or dust strong flux noise sunny strong alkali acid 30VDC 3A f ting inductive load as DC rel t load hielded cable diod d varistor i dert target should be installed at an angle of 30 to 45 against In case of connecting inductive load as relay at load use shielded cable diode and varistor in order to remove mm t Ed En D xh en gt power circuit 1 Power ji Output gt Main circui optical axis When detect target with high reflectance near by Detecting noise ius A f target The photoelectric sensor cable shall be used as short as possible because it may cause malfunction by noise photoelectric sensor with the polarizing filter should be used i
116. and gate control register BASE 9 appear below BASE 8 Buffer direction write Bit 7 6 5 4 3 2 1 0 Value N A DAT 081 DCi DAO DBO DCO PCM 3724 User s Manual rr Where DAO 1 Port AQ is an output port Port is an input port DBO 1 Port BO is an output port 0 Port BO is an input port DCO 1 Port CO is an output port 0 Port CO is an input port DA1 1 PortA1 is an output port Port A1 is an input port DB1 1 PortB1 is an output port 0 Port B1 is an input port DC1 1 Port C1 is an output port 0 Port C1 is an input port BASE 9 Gate active tri state write Bit P 6 5 4 3 2 1 0 Value N A GAI 081 001 GAO GBO GCO Where 0 Port A0 remains tri state 1 Port 0 becomes active GBO Port remains tri state 1 Port BO becomes active GCO Port CO remains tri state 1 Port CO becomes active GA1 0 Port A1 remains tri state 1 Port A1 becomes active GB1 0 Porn B1 remains tri state 1 Port B1 becomes active GC1 0 Port C1 remains tri state 1 Port C1 becomes active NOTE System power on or reset will clear registers BASE 8 and 9 setting all ports to gated off tri state and input data direction Interrupt handling The PCM 3724 offers two I O lines and PC10 which you can use to generate a hardware interrupt to the CPU Interrupts are edge triggered Please refer to page 3 for jumper settings and description
117. ated by the gt sign Press MENU SET button This will display the first DIO channel Pressing the UP and DOWN buttons will navigate through the different DIO items Press the MENU SET button when the desired channel appears If it is an input channel the state of the channel either ON or OFF will appear on the screen Proper operation can be checked by physically activating the channel and verifying that the state shown changes accordingly If it is an output channel the current output command will be indicated Use the UP and DOWN arrows to change the command state and verify that the output is physically activated i e lamp turns on and off When finished press the ESC switch repeatedly until main screen appears 6 5 5 MOTION TEST This menu item runs the motion system of Cycraft through a series of pre recorded slow speed motion It can be used to verify that the actuators are operating properly 6 6 SETTING THE COIN AND CREDIT CONFIGURATION The coin and credit configuration i e cost per game must be set directly on the game Page 52 computer NAOMI2 by using the Service and Test buttons on the Operator Panel Refer to the NAOMI2 service manual for instruction on how to change the coin and credit configuration 6 7 GAME PLAY OPERATION The operator must make sure that all the safety features are functioning correctly before accepting passengers Manufacturer shall not be held IMPORTANT liable
118. aults Figure 4 5 Power management setup Chapter 4 Award BIOS Setup 45 4 2 6 PnP PCI configuration By choosing the PnP PCI CONFIGURATION option from the Initial Setup Screen menu the screen below is displayed This sample screen contains the manufacturer s default values for the PCM 5820 Series PCI ISA BIOS 2 424 PNP PCI CONFIGURATION AWARD SOFTWARE INC PNP 05 Installed PCI IRQ Actived By Edge Resources Controlled By Auto Reset Configuration Data Disabled LAN Card Boot ROM Disabled Quit tise Select Item Help PU PD Modify Old Values Shift T2 Color Load BIOS Defaults Load Setup Defaults Figure 4 6 PnP PCI configuration 46 PCM 5820 Series User s Manual 4 2 7 Integrated peripherals By choosing the INTEGRATED PERIPHERALS option from the INITIAL SETUP SCREEN menu the screen below is displayed This sample screen contains the manufacturer s default values for the PCM 5820 Series The PANEL TYPE by default supports a 18 bit 640 x 480 TFT LCD panel display BIOS 2 424 KC INTEGRATED PERIPHERALS AWARD SOFTWARE INC IDE HDD Block Mode Disabled Onboard Parallel Port Primary IDE Channel Disabled Parallel Port Mode ECP Mode Use DMA sh EPP Mode Select EPP1 9 Secondary IDE Channel Disabled Build in CPU Audio Disabled IDE Primary Master UDMA Disabled IDE Primary Slave UDMA Disabled IDE Secondary Master UDMA Disabled ID
119. ble and disable control by external interrupt 1 O line 04 controls the interrupt on line PCOO and line PC14 controls the interrupt on line PC10 Bring line PCO4 to TTL LOW to enable the interrupt capability on PCOO Send line PCO4 to TTL HIGH to disable the interrupt capability on PCOO I O line PC14 controls PC10 in the same way The PCM 3724 module simulates MODE 0 of an Intel 8255 programmable peripheral interface PPI chip with Port C undividable The module is pin compatible with most industrial solid state racks and modules such as those manufactured by OPTO 22 Potter Brumfield Gordos etc The PCM 3724 s two 50 pin male IDC connectors interface with directly to OPTO 22 racks The PCM 3724 offers two O lines PCOO and PC10 to generate hardware interrupts as described on page 3 Configuration Mode 0 of the 8255 provides simple input output functions No handshaking is required since you read or write data directly to or from a specified port 8255 MODE O function definitions Six 8 bit ports Port AO BO CO A1 B1 and C1 Any port can be used for input or output Outputs are latched whereas inputs are not latched The PCM 3724 requires ten I O ports identified below port assignments Location Write Read BASE40 8255 Port A0 8255 Port AO BASEH 8255 Port BO 8255 Port BO BASE 2 8255 Port CO 8255 Port CO BASE 3 8255 Mode Register N A for Ports 0 BO and C
120. cabin is in the rest position before shutting the UPS power off manually 6 3 ADJUSTMENT OF THE SPEAKER VOLUMES Cycraft has 5 speakers installed in the cabin 2 front stereo speakers on each side of the monitor 2 rear stereo speakers in the chair shoulder area and 1 woofer speaker located behind the brake and accelerator pedals Three knobs are provided on the Operator Panel to set the front rear and woofer speaker volumes independently 6 4 SETTING VIDEO MONITOR PARAMETERS MENU SELLECT EXIT DEGAUSSING VIDEO CONTROLLER LOCATION IN CABIN VIDEO CONTROLLER VIDEO CONTROLLER BUTTON FUNCTIONS BUTTON FUNCTION MENU SELECTION In the beginning starts the VIDEO controls In a sub menu moves the control to the higher level EXIT DEGAUSSING In the main menu exits the VIDEO controls UP In the beginning proceeds to the contrast adjustment In the main menu moves the control menu to the right Page 48 In a sub menu increase the adjustment DOWN In the main menu moves the control menu to the left In a sub menu decrease the adjustment VIDEO Control Menu Set 1 BRIGHTNESS 2 CONTARST 3 H POSITION 4 H SIZE 5 V POSITION 6 V SIZE 7 SIDE PINCUSHIN 8 PIN BALANCE 9 TRAPEZOIDE 10 PARALOGRAM 11 ROTATION 12 TOP CORNER 13 BOTTOM CORN XX 27 aoada 8 9 Sj 4
121. cause a slightly DANGER injury CAUTION hazardous situation that can result in light personal injury and or Indicates that mishandling the product by disregarding the material damage instructions cause a WARNING potentially hazardous situation which can result in serious injury For the safe usage of the product the following pictographs are used Indicates HANDLE WITH In order to protect personnel and equipment this display is attached to places where the Owner s manual and or Service Manual should be referred to Indicates a Protective Earth Terminal Before operating the equipment be sure to connect it to the Earth line Page 2 Perform work in accordance with the instruction herein stated Follow instructions carefully paying special attention from the standpoint of accident prevention Failure to follow instructions can cause accidents Instructions will point out those jobs requiring trained technicians or servicemen Before installing the product check for the electrical specification sticker SIMULINE products have a sticker on which the electrical specifications are detailed Ensure that the product is compatible with the power supply voltage and frequency requirements of the location in which the machine is to be installed Install and operate the product only in places where appropriate and sufficient lighting is available such that warning stickers can be clearly read Be sure to turn o
122. conds or longer to activ ate 3 System Shutdown Button These buttons are used to power down the simulator normally Press the buttons for 3 seconds or longer to activate 4 Maintenance Switch This switch is for use by trained maintenance personnel only The switch allows the computer systems to boot up without starting the simulator operation for special maintenance and troubleshooting purposes This switch should always be in the down position when the Page 44 simulator is being operated normally Supply Power LEDs These LEDs light respectively when the main power power to the actuator controllers and the cabin power are supplied Condition LEDs These LEDs light according to the status of the simulator as follows NORMAL LED Lights Green when operating condition DRIVING LED Lights Green when simulator is in driving condition CONTROL ERROR LED Lights Red when an error condition in the motion system is detected System will automatically power down SAFETY SENSOR LED Lights Red when either the photo sensor or floor pressure sensor is activated SEAT BELT LED Lights Red when the seat belt is released during the game in normal Menu Set Up Down LCD Panel These buttons and the LCD panel are used to configure the simulator settings and show the current status of the simulator They are explained in a separate section below in this manual
123. ct connection method 5 10 CONNECTING THE POWER CORD IMPORTANT Before supplying power to the power cord make sure that the system is properly configured inside the MSCU for your facility power supply voltage Improper configuration can damage your system permanently Cycraft is designed to accept the single phase 200V 208V 220V 230V and 240 VAC 50 60 Hz power sources to support the different electric power systems in different parts of the world However the system must be configured correctly for each power supply voltage by connecting an electric line to one of three available terminals inside the MSCU To connect and or verify the power cord voltage setting 1 Open the MSCU cover in the rear of the simulator WARNING Before opening the MSCU cover make sure the power line is NOT connected to the building power source and that there is no electrical power supplied to the system to prevent injury from electrical shock 2 Locate the input voltage selection terminal block and the voltage selection wire re Page 36 shown in the picture below 3 Connect the voltage selection wire to the terminal that matches your facility supply voltage according to the input voltage selection terminal wiring instruction wc 200v 208v 220 V 230v 240 v CO IPIDISI OID O AC32 i Supplied voltages Correct Terminal 200 V 207 V 4 Locate
124. ctions the PCM 5820 Series has a PC 104 connector for future upgrades PCM 5820 Series User s Manual 1 2 Features Ultra compact size single board computer as small as a 3 1 2 hard disk drive 145 mm x 102 mm On board NS GXM 233 200 CPU Up to 128 MB system memory by SODIMM SDRAM On board VGA LCD controller On board LVDS interface PCM 5820L and PCM 5820E only On board 100Base T Ethernet interface PCM 5820 5820E PCM 5822 only On board TV out function NTSC and PAL format PCM 5822 Supports CompactFlash card Built in Enhanced IDE AT bus hard disk drive interface On board mini DIN PS 2 keyboard mouse connector Two serial ports one RS 232 one RS 232 422 485 or infared selectable uses 16C550 UARTs with 16 byte FIFO Upgradeable through PC 104 module Green engine with sleep mode and low power consumption Single 5 V power supply Chapter 1 General Information 3 1 3 Specifications 1 3 1 Standard SBC functions CPU Embedded NS GXM 233 2 9 V for PCM 5820 L Embedded NS GXM 200 2 2 V for PCM 5820E PCM 5822 BIOS AWARD 256 KB Flash memory Chipset NS CX5530 System memory One 144 pin SODIMM socket accepts up to 128 MB SDRAM Enhanced IDE interface Supports up to two EIDE devices BIOS auto detect PIO Mode 3 or Mode 4 transfer Ultra DMA33 mode 4 up to 33 MB sec FDD interface Supports up to two FDDs Serial ports One serial RS 232 port one serial RS 232 422 485 por
125. ddress set at 0x300 QOO RO E E E A E ACERO E AE EEE EE E EE EEE E EEE E EE AE III III IU include include include include main 1 lt stdio h gt lt conio h gt process h dos h int base 0 300 set base address to 300 hex handle screen clrscr gotoxy 30 3 textattr 0x70 cputs PCM 3724 DEMO PROGRAM gotoxy 27 6 printf portA0 output value gt gotoxy 27 8 printf portB0 output value gt gotoxy 27 10 printf proetC0 output value gt J tkthxs ees 9 amp main program xeeieeeeeeee Initialization outportb base 9 0x0 disable all gates outportb base 3 0x80 set 8255 port 0 all as output outportb base Oxff out to port outportb 1 0 0 out to port BO outportb base 2 0xff out to prot CO outportb base 8 0xff set direction to output for all ports outportb base 9 0xff enable all gates end of main PCM 3724 User s Manual PCM 5820 Series PCM 5820 5820L 5820E 5822 NS GXM Single Board Computer with CPU SVGA LCD Ethernet Audio and TV out Interface Copyright Notice This document is copyrighted 2000 rights are reserved The original manufacturer reserves the right to make improvements to the products described in this manual at any time with
126. ded in the chipset s CMOS memory The microprocessor will check this every time you turn your system on and compare this to what it finds as it checks the system This record 18 required for the system to operate 4 2 12 Exit without saving Selecting this option and pressing Enter lets you exit the Setup program without recording any new values or changing old ones PCM 5820 Series User s Manual CHAPTER SVGA Setup Introduction Installation of SVGA driver for Windows 95 98 NT 5 1 Introduction 52 The 5820 Series has an on board LCD VGA interface The specifications and features are described as follows 5 1 1 Chipset The PCM 5820 Series uses a Cyrix CX5530 chipset for its SVGA controller It supports many popular 18 bit LCD displays and conven tional analog CRT monitors The VGA BIOS supports LCD In addition it also supports interlaced and non interlaced analog moni tors color and monochrome in high resolution modes while maintaining complete IBM compatibility Digital monitors i e MDA CGA and EGA are NOT supported Multiple frequency multisync monitors are handled as if they were analog monitors 5 1 2 Display memory With 2 5 MB share memory the VGA controller can drive CRT displays or color panel displays with resolutions up to 1024 x 768 at 64 K colors The display memory can be expanded to 4 MB in BIOS for true color resolution of 1024 x 768 PCM 5820 Series Us
127. diae Peer AE m ag N29 0 ges wa ve 55 a au C909 v our 22 gt semis erc 0470s aV MP can esas casa pss e ers 1 a 22 if ab 0 0047 tekep mwcr cass TE 25 87 5 SEV mm E 9 ASSES AN 12 riv 21 0 22U 63V MP R331 cass V Rios Ts aak NOOVATRMPP 5 esta me lt vours ner vasca 10 roh 1 ch h 1 rh 14 comp vns i m t sel 470 50 T s neam vene n M l Tev x puce 5 38 sense A APPROVAL ns 5 maso E 412V 5 46 8V 80V p2 CLAMP 12 12 FORL ScL 5045 of n ale R801 1 1K BD801 gt 680 AN KN FLY 7 1 T
128. disk from OEM Change System settings 4 Type in the correct path like the window below where drive D is the CD ROM drive For example D Biscuit 5820 VGA 100 V Win31 Windows Setup Insert disk with display driver provided by the hardware manufacturer If the files can be found at a different location for example on another drive a new path to the files below D 3BISCUIT 35820NVG 100 WIN31 Chapter 5 SVGA Setup 55 5 Select the display type and preferred resolution then click OK Change System Settings Choose a display driver from the list Cyrix MediaGX 1024x768 256 colors Cyrix MediaGX 1024x768 64K colors MediaGX 640 400 256 colors Cyrix MediaGX 640x400 64K colors Cyrix MediaGX 640 480 256 colors m 6 Choose Restart Windows Exit Windows Setup You need to restart Windows so that the changes you made will take effect Do not press 4 CTRL ALT DEL to restart Windows This will result in data loss Restart Windows now 56 PCM 5820 Series User s Manual 5 2 2 Installation for Cyrix MediaGX Certified drivers for Windows 95 980 Insert the disk into the CD ROM drive 1 Select Start then Run Type the correct path for the driver like the example below D BISCUIT 5820 VGA Win9xc_40 Click OK _ D 4BISCUIT S5820NVga 100 winSxc 40Cyrix Media Chapter 5 SVGA Setup 57 2 Click Finish to continue LEPIDE EO TE
129. djacent 0 4 filter Medium contrast spot Spots which are visible through an 0 1 filter but disappear momentarily upon entering an adjacent 0 4 filter Low contrast spot Spots which are visible through an 0 1 filter but disappear momentarily upon entering an adjacent 0 2 filter KORTEK CORP Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 19 Of25 KT A 0402 02 01 KORTEK CORPORATION PRODUCT SPEC 3 Blemish size Blemish size The size of a round blemish is equal to its diameter The size of an irregularly shaped blemish is equal to its equivalent diameter defined as the average of the major and minor axes A blemish shall be defined as a visible spot or flaw occuring on the screen or glass Defect classification Medium and high contrast screen and faceplate blemishes are measured and defined as being in one of the following size classes Size class Equivalent diameter of blemish over 0 96mm 0 76 through 0 95mm 0 46 through 0 75mm 0 26 through 0 45mm 5 0 25 or less Limit acceptability The following limits of acceptability are applied for unlighted green phosphor dots or trios and high contrast blemishes on the screen and in the glass when viewed with a white raster il e 1 2 over 1 21 0 81 1 20 0 51 0 80 0 28 0 50 0 27 or less Ignore Ignore 4 Hongated blisters the limts elongated blisters shall be defi ned in the table and not subject to the equi valent dianeter test of a
130. dy parts or go beneath the cabin Take note that there is always the DANGER danger of the cabin falling 1 Install the turnbuckle firmly between the frame and rocker arm as shown Page 26 2 3 4 5 Lower the rear end of the rocker arm by rotating the turnbuckle counterclockwise as seen from the rear Use a crowbar or rod as shown the photo and rotate the turnbuckle almost to its limit During this process the cabin will be lifted up As it lifts up it will simultaneously tip towards the front and slide backwards Disassemble the heave actuator holding bracket and free the heave actuator Make sure the actuator is supported so that it does not fall over to one side when the holding bracket is disassembled Rotate the actuator piston counterclockwise as seen from the top to extend the actuator Match the 4 bolt holes of the flange and rocker arm mating part close enough so that bolts can be inserted It is not necessary to have the flange mated exactly to the rocker arm at this stage Tighten the four bolts evenly one at a time The heave actuator piston will extend as the bolts are tightened Tighten all four bolts to 1200 kgfecm torque Mark the bolt and relative side of the flange as in the figure so that it can later be inspected easily for looseness Page 27 6 Rotate the turn buckle counterclockwise to lower the cabin and extend the heave actuator fully When the bolts connecting the tu
131. e ball white pattern of 800 600 38KHz 60Hz mode Adjust R G B GAIN controls for the specified white color with the color analyzer Receive a full white screen of 800 600 38KHz 60Hz mode Adjust ACL controls for the specified luminance with the color analyzer KORTEK CORP All Rights Reserved DOCUMENT 2938DF BASIC REV NO 0 Page 14 Of25 KT A 0402 02 01 KORTEK CORPORATION PRODUCT SPEC SPECIFICATIONS Standard color coordinate BRT CONT 80 6500 0 313 0 00 0 329 9300 0 281 0 02 0 311 Maximum brightness BRT CONT MAX With full white pattern 25 30 9300865000 BUYER OPTION With one ball white pattern 45 50 9300 6500 BUYER OPTION Checking area Center of display JQ OOO
132. easing costs Page 9 3DOF Motion system The heave actuator produces up down heave motion by rocking the rocker arm which holds the passenger cabin The two suspended actuators on the rocker arm assembly produce the relative pitch and roll motions Separate controllers inside the MSCU control each of the linear actuators The controllers are in turn connected to the motion board which generates the commands for each actuator via high speed industrial CAN network cable During the game the game computer regularly sends the attitude data and other dynamic properties data in real time to the motion control computer The motion board then calculates in real time the motion necessary to give the passenger the best feeling of reality and converts this motion to commands for the motion controllers and actuators Page 10 Servo Control Board 3 Motion Board Servo Control Board 2 Q H z 9 2 m fe A hic Game Board NAOMI2 etc Servo Control Board 1 Game Audio Q 2 Monitor System SYSTEM DIAGRAM OF CYCRAFT Page 11 1 3 SAFETY SYSTEM FEATURES Operators of Cycraft should familiarize themselves with the safety features of Cycraft to ensure that they are functioning properly for safe and proper operation Cycraft incorporates a number of safety features to ensure that accidents and injury will not be caused to passengers and on lookers due to the motion of the simulator Following i
133. er configurations This register may be accessed read write if the Reset Request bit is set HIGH present Test Register TR The Test Register is used only for production testing Transmit Buffer The Transmit Buffer stores a message from the microcon troller to be transmitted by the PCX82C200 It is subdivided into the Descriptor and Data Field The Transmit Buffer can be written to and read from by the microcontroller Receive Buffer The layout of the Receive Buffer and the individual bytes correspond to the definitions given for the Transmit Buffer layout except that the addresses start at 20 instead of 10 PCM 3680 User s Manual 10 PCM 3680 User s Manual PCM 3724 PC 104 48 bit Digital I O Module The PCM 3724 is a PC 104 standard DIO module which attaches to the piggyback connector on your CPU card or PC 104 CPU module The PCM 3724 s two Intel 8255 compatible chips provide 48 bits of parallel digital input output Buffered inputs and outputs offer high driving capacity The module s 48 bits are divided into six 8 bit ports CO A1 B1 and C1 You can configure each port as either an input or output in software The module also offers two hardware interrupt lines to the PC The module offers two 50 pin OPTO 22 compatible connectors which can connect to a PCLD 7216 SSR VO module carrier board PCLD 885 power relay output board PCLD 785B 24 16 channel relay output board or a PCL
134. er s Manual 5 2 Installation of SVGA driver Complete the following steps to install the SVGA driver Follow the procedures in the flow chart that apply to the operating system that you are using within your PCM 5820 Series Important The following windows illustrations are examples Note 1 Note 2 Note 3 only You must follow the flow chart instructions and pay attention to the instructions which then appear on your screen The CD ROM arive is designated as D throughout this chapter Enter means pressing the Enter key on the keyboard When you are using a CHT display please make sure that your flat panel resolution settings in the BIOS setup are the same as your VGA resolution settings in Windows Otherwise your display may behave strangely Chapter 5 SVGA Setup 53 5 2 1 Installation for Windows 3 1 1 In the Windows 3 1 Main screen click on the Windows Setup icon g File Manager Control Panel Print Manager Clipboard MS DOS Viewer Prompt PIF Editor Read Me 2 In the Windows Setup window choose Options then select Change System Settings Windows Setup Options Help Display YGA Keyboard Enhanced 101 or 102 key US and Non US Mouse Microsoft or 5 2 Network No Network Installed 54 PCM 5820 Series User s Manual 3 In the Change System Settings window select the Display item In the dropdown selection select Other display Requires
135. error message malfunction appeared on the LCD of the SCU Refer to the controller error message list 7 Some area on the cabin monitor The monitor may be Press the degaussing switch has strange color magnetized on the monitor adjustment The display is out of position or The monitor may not be control pad inside the cabin distorted adjusted properly front beside monitor Adjust the monitor as the screen instructions with the control panel 8 Sound is too loud or low The sound level is not Change the volume setting on Vibration level on the seat is too adjusted properly the back side of the operator high or low panel 9 Steering wheel turns either to the The Steering potentiometer Contact technical support left or to the right and then locks may malfunction center and ask for replacement 10 Coins is rejected Coins may be jammed Reset the machine by powering down and up Page 68 9 2 CONTROLLER ERROR MESSAGE TABLE MCU Error Message Meaning Remedy LCD display NOP No motor power Verify that the Emergency Power Shutoff Switch button on the SCU is released e Verify that circuit breaker inside the MSCU is switched off caused by an error e Check the main power source in the building ECD No Encoder Check the encoder line connections to the actuators and Signal servo controllers FLT Fault e Motor controller module may have a fatal damage if this happens repeatedly
136. errupt mask set ports as INPUT to release IRQ2 line outportb base 3 0x9b outportb base 9 0x0 outportb base 8 0x0 disable all gates set all ports to input direction outportb base 9 0xff enable all gates end of main This demo program shows how to use the interrupt function falling edge of the PCM 3724 Hardware settings 1 Base address set at 0X300 2 1 set at IRQ 2 3 JPS set at INT or EXT 5 4 JP3 set at FALLING trigger FOI ROGER OC AO Ro Io e include lt dos h gt include lt stdio h gt include lt conio h gt new INT OAH ISR void interrupt alarm void char Port61_0ld_Status char Port61 New Status int DelayTime 0x300 int Count 0 int i get original port 61H status and save it Port61 New Status Port61 Old Status inportb 0x61 set port 61h bitl to 0 Port61 New Status amp Oxfd 1111 1101 in binary for Coun Count 0x300 Count DelayTime 1 Port6i New Status 0x02 ON OFF biti outportb 0x61 Port61 New Status i DelayTime is outportb 0x61 Port61 Old Status outportb 0x20 0x20 send EOI to 8259 end of ISR void main int IMR base 0x300 void interrupt Int A Old Vector get old ISR Int A Old Vector getvect 0x0a setvect 0x0a alarm set new int
137. fer to the diagram on the following page 4 Mount the PC 104 module onto the CPU card by pressing the module firmly but carefully onto the mounting connectors 5 Secure the PC 104 module onto the CPU card using the four mounting spacers and screws PCM 5820 Series User s Manual 104 Mounting Support Female E PCM 5820 Series PC 104 module Figure D 1 PC 104 module mounting diagram 8 9 82 5 95 9 90 8 4 90 8 80600960660000080066 00000000000000000000 E 96090000000000000090 ES 51 0 O 51 0 Y 54 851 v 0 90 2 Figure D 2 PC 104 module dimensions mm 0 1 Appendix D Installing PC 104 Modules 105 106 Table D 1 PC 104 connectors CN8 Pin Signal Signal Number Row Row B Row C Row D 0 OV OV 1 IOCHCHK OV SBHE MEMCS16 2 SD7 RESETDRV LA23 IOCS16 3 SD6 5 22 IRQ10 4 SD5 IRQ9 LA21 IRQ11 5 SD4 5 V LA20 IRQ12 6 SD3 DRQ2 LA19 IRQ15 7 SD2 12 V LA18 IRQ14 8 SD1 ENDXFR LA17 DACKO 9 00 12 V DRQO 10 IOCHRDY N C MEMW DACK5 11 AEN SMEMW SD8 DRQ5 12 SA19 SMEMR SD9 DACK6 13 SA18 IOW SD10 DRQ6 14 SA17 IOR SD11 DACK7 15 SA16 DACK3 SD12 DRQ7 16 SA15 DRQ3 SD13 5 V 17 SA14 DACK1 SD14 MASTER 18 SA13 DRQ1 SD15 OV 19 SA12 REFRESH KEY OV 20 SA11 SYSCLK
138. ff power before working on the machine To prevent electric shock be sure to turn off power before starting any work in which the worker is exposed to the interior of the product Exercise great care when handling the monitor Some of the monitor parts are subjected to high tension voltage Even after turning the power off some components retain high tension voltage Only qualified service engineers should perform monitor repair and replacement Be sure to adjust the monitor properly Do not operate the product with on screen flickering or blurring unadjusted Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator a player or the customers Specification changes removal of equipment conversion and or additions not designated by SIMULINE are not allowed Do not make any engineering changes by alterations unauthorized parts replacements or other modifications under any circumstances Should doors lids and protective parts be damaged or lost refrain from operating the product and contact the office where the product was purchased from or the office of Simuline given in this manual SIMULINE shall not be held responsible for any accidents compensation for damage to a third party resulting from unauthorized changes and modifications to the product When transporting or reselling this product be sure to attach this manual to the product Description herein contained may be subjected
139. for damages and claims due to operation of Cycraft without all safety features operating properly Make sure that all safety sensor functions are operating properly To start the game player must first insert the correct amount of coins enter the cabin and put on the seat belt The screen will then show the Press Start Button sign Pressing the Start button will raise the cabin to the neutral position and the game will start beginning from the car and course selection process During play the GAME STOP button can be pressed to stop the game at any time Players who feel nauseous from the motion or need to terminate the game for any other reason can use this button to discontinue the game and exit the simulator The View button is used to toggle the graphics viewpoint between the driver s seat view and tail following view It is recommended that players use the driver s seat view for best virtual reality effects After the game is finished the cabin will come down to the initial position and the player may exit Page 53 7 MAINTENANCE AND REPLACEMENT 7 1 ROUTINE MAINTENANCE IMPORTANT Maintenance and repair shall be performed only by qualified mechanical and electrical maintenance personnel in accordance with instructions provided in the manuals Routine maintenance and inspection of Cycraft should be carried out to ensure safe operation and longevity of the machine Contac
140. h 0 8 N m strength may cause a fire Do not use this unit in place where there are big vibration may cause a fire n cleaning the unit do not use water or an oil based detergent may give an electric shock and cause a fire Ordering information BX 15M TP Hysteresis Max 2096 at rated setting distance Response time Power supply Power consumption Light source Sensitivity Operation mode Max 20ms 24 240VAC 10 50 60Hz 24 240VDC 10 Ripple 10 Max 3VA Infrared LED Modulated Red LED Modulated 660nm Infrared LED Modulated Adjustable by VR Selectable Light ON or Dark ON by slide switch Relay contact capacity 30VDC at resistive load 250VAC at resistive load Relay contact composition 1c SPDT Green LED indicator Green LED turns on at unstable operation Selectable ON Delay OFF Delay One Shot Delay by slide switch Delay Time 0 1 to 5sec VR adjustable Operation indicator Yellow LED Self diagnosis indicator Green LED Connection Terminal connection Insulation resistance Min 20M Q 500VDC 2 H 1 000V the square wave noise pulse width 14s by the noise simulator 1 500VAC 50 60Hz for 1minute Control output Relay contact output Self diagnosis output Timer func Indication PNP open collector output Built in timer function PN open collector output
141. he following web resources Cyrix web site www national com Advantech web sites www advantech com www advantech com tw PCM 5820 Series User s Manual CHAPTER Audio Introduction Installation of audio driver for Windows 95 98 NT 6 1 Introduction 6 2 The PCM 5820 Series on board audio interface provides high quality stereo sound and FM music synthesis ESFM by using the CX5530 audio controller from Cyrix Corporation The audio interface can record compress and play back voice sound and music with a built in mixer control The PCM 5820 Series on board audio interface also supports the Plug and Play PnP standard and provides PnP configu ration for audio FM and MPU 104 logical devices It is compatible with AC97 version 2 0 voice and music functions The ESFM synthesizer is register compatible with the OPL3 and has extended capabilities Installation of audio driver 68 Before installing the audio driver please take note of the procedures detailed below You must know which operating system you are using in your PCM 5820 Series and then refer to the corresponding installation flow chart Just follow the steps in the flow chart You can quickly and successfully complete the installation even though you are not familiar with instructions for Windows Note The CD ROM arive is designated as D throughout this chapter PCM 5820 Series User s Manual 6 2 1 Installation for Windows 95 98
142. hen handling Cycraft When moving Cycraft within a facility it is recommended to utilize the casters provided with the product It is not necessary to disassemble the heave actuator and or the safety link Only the fence and boarding step with coin chute need to be disassembled When Cycraft must be moved long distances by truck it is recommended that the heave actuator and safety link be disassembled such that the cabin is set securely on the base of the outer frame Trucking Cycraft without the heave actuator disassembled can cause mechanical damage to the actuator due to shock and vibration during transport Be sure to lay the wooden plate between the cabin and the base frame as when Cycraft was delivered This plate protects the floor sensors and switches during transport e When moving the machine be sure to remove the power cord and plug from the power supply Moving the machine with the power cord inserted can cause WARNING the power cord to be damaged resulting in a fire or electric shock when installed in a new location e When moving the machine with the heave actuator in the assembled state make sure that the machine is not exposed to high vibrations and shock Mechanical and structural damage can result Page 22 5 INSTALLATION INSTRUCTION 5 1 LOCATION REQUIREMENTS 5 1 1 ENVIRONMENT REQUIREMENTS Cycraft is designed for indoor use and should never be installed outdoors Environment and facil
143. ies the space of a 32 hard drive The PCM 5820 5820L comes with an embedded high performance GXM 233 processor on board The PCM 5820E and PCM 5822 come with a low power GXM 200 processor on board For maximum performance the PCM 5820 Series also support an SDRAM SODIMM socket that can accept up to 128 MB memory On board features include an Ethernet interface audio interface socket for Compact Flash Card Enhanced IDE interface with up to Ultra DMA transfer protocol one parallel port two serial ports RS 232 and RS 232 422 485 with DB 9 connector as COMI and a mini DIN 5 2 keyboard mouse interface An SVGA LCD display controller LCD and CRT displays allows LCD screen resolutions up to 1024 x 768 and CRT resolutions up to 1280 x 1024 16 colors Supports LVDS interface PCM 5820L and PCM 5820E only for long distance LCD panel signal transmis sion and EMI protection add ons Also provided is a TV out function PCM 5822 only for NTSC and PAL TV format that supports composite S video and SCART optional outputs The PCM 5820 Series complies with the Green Function standard and supports three types of power saving features Normal Doze and Sleep modes The display type configuration is done through software A single Flash chip holds the system BIOS and the VGA BIOS This minimizes the number of chips and eases configuration You can change the display BIOS simply by programming the Flash chip If you need any additional fun
144. igure i Lm BS z z E m n TT 1 7 Location of Motion Board in MSCU 3 Expose the underside of the computer board where the compact flash card is locat ed and pull the compact flash card out Page 63 Compact Flash Card To re install the compact flash card follow the above process in reverse Once the compact flash card is removed it can be sent to the manufacturer for analysis Another way is to plug the compact flash card into a compact flash card reader connected to a PC and copy the file named MCUErr log This file can then be sent to the manufacturer for analysis Do not attempt to take out or access the compact flash card unless instructed to do so by the distributor or manufacturer 8 2 REPLACEMENT MSCU COMPONENTS AND BOARDS Turn off the power and disconnect the supply power before servicing Gror This unit is to be serviced by trained personnel only IMPORTANT 1 The following pictures show the location of major modules components and boards in the MSCU Main power must be disconnected before any part is accessed or replaced Only qualified maintenance personnel or serviceman should carry out replacement work Replacement procedures of components and parts are mostly straight forward However if any questions arise or additional information is required contact your distributor or Simuline Inc Page 64 SERVO CONTROL BOARD 1
145. int Lower Rocker Arm Joint 5 grams Page 61 5 6 Top Actuator Gi 5 grams mbal Joint Top Actuator Uni 5 grams versal Joint Central Universal 5 grams Joint 4 Wipe away any excessive grease 5 Play the game for at least three games and wipe away all excessive grease 6 Replace all covers and bellows Page 62 8 REPLACEMENT OF SERVICE PARTS Only Qualified Service Personnel must carry out maintenance Ensure that the Gror main power is switched OFF and disconnected before attempting any work IMPORTANT 8 1 EXCHANGING THE COMPACT FLASH CARD Cycraft s motion board inside the MSCU is programmed to log any occurrence of errors with relevant system status data onto a compact flash card In case of unidentifiable problems it can be recommended that the compact flash card be replaced by a duplicate provided by the distributor and the original one be returned to the manufacturer for analysis Or if the operator is capable the error log file can be accessed from the compact flash card and sent to the manufacturer by the operator Also future program upgrades may require exchanging the compact flash card To remove the compact flash card 1 Make sure all electrical power is OFF 2 Locate the motion control computer in the MSCU and disassemble it from the floor plate by loosening the 4 screws in the corner of the computer board as shown in the f
146. iring connectors correctly and securely connected Unless connected in the correct direction connector connections cannot be made successfully Do not insert connectors forcibly e Are all IC s of each IC board firmly inserted e Does the power cord have any cuts or dents e Do fuses meet the specified rating e Are such units such as monitors control equipment IC boards etc firmly secured e Are all earth wires connected e Are all accessories available e Can all doors and lids be opened with the accessory keys and or tools Page 15 NAMES OF MAJOR PARTS 3 Page 16 No Description 1 Cabin Carries the player and moves during operation 2 Main Frame Holds the cabin actuator system and electronics 3 Actuators Three electric linear actuators that move the cabin in 3 DOF degrees of freedom The two actuators on top of the cabin creates pitch and roll motions The actuator behind the cabin creates heave motion 4 Motion System Cabinet Houses all the control electronics and electrical Unit MSCU components 5 Coin Chute Tower Carries the coin chute mechanism 6 Motion Stop Switch Pressing this button will stop the simulator motion but game play will continue Motion resumes 3 seconds after the switch is released This button can be used in case of emergency when motion must be stopped 7 Houses indicators and switches to set and
147. is completely compatible with Sound Blaster Pro 2 14 1 Audio connector CN5 The PCM 5820 Series provides all major signals on a 16 pin flat cable connector CN5 These audio signals include Micro phone in mono Line in stereo and Speaker out stereo An adapter cable is needed if traditional telephone jack connectors are used for these audio signals 2 14 2 CD audio input connector CN1 CD ROM drives can provide analog audio signal output when used as a music CD player The is a connector to input CD audio signals into the audio controller The audio cable of your CD ROM drive is suitable for connection to CN1 2 14 3 Audio power source setting J1 The PCM 5820 Series is designed to work with a single 5 V power supply as audio interfaces usually function under 5 V However most audio controllers require an independant 12 V power source since this avoids noise interference from other digital circuits By using J1 the PCM 5820 Series audio interface can also accept 12 V power sources for improved audio quality Table 2 3 Audio power source setting 5V 12V d default setting Chapter 2 Installation 23 Configuration of the audio interface is done completely via software utilities You don t have to set any jumpers For furhter information please refer to Chapter 6 for audio setup details 2 15 Serial ports CN16 CN14 24 The 5820 Series offers two serial ports one R
148. ission repeat function This drastically avoids data loss and ensures system reliability The on board CAN controllers are located at different positions in the memory You can run both CAN controllers at the same time independently The 3680 operates at baud rates up to 1 Mbps and can be installed directly into the expansion slot of your PC Control Area Network The CAN Control Area Network is a serial bus System especially suited for networking intelligent I O devices as well as sensors and actuators within machine or plant Characterized by its multi master protocol real time capability error correction high noise immunity and the existence of many different Silicon components the CAN serial bus system originally developed by Bosch for use in automobiles is increasingly being used in industrial automation Direct Memory Mapping The PCM 3680 is assigned with memory address which allows direct access to the CAN controller This is the simplest and fastest way of programming any board in a PC because the board is regarded as standard RAM Optical Isolation Protection On board optical isolators protect your PC and equipment against damage from ground loops increasing system reliability in harsh environments Specifications Ports 2 controller 82C200 CAN transceiver 82C250 Signal support CAN L CAN H Memory address From C800H to EFOOH IRQ 3 4 5 6 7 9 10 11 12 15
149. ister ACR The Acceptance Code Register is part of the acceptance filter of the PCX82C200 This register can be accessed read write if the Reset Request bit is set HIGH present When a message which passes the acceptance test is received and if there is an empty Receive Buffer then the respective Descriptor and Data Field are sequentially stored in this empty buffer In the case that there is no empty Receive Buffer the Data Overrun bit is set HIGH overrun Acceptance Mask Register AMR The Acceptance Mask Register is part of the acceptance filter of the PCX82C200 This register can be accessed read write if the Reset Request bit is set HIGH present The Acceptance Mask Register classifies the correspond ing bits of the acceptance code as relevant or don t care for acceptance filtering Bus Timing Register 0 BTRO The Bus Timing Register 0 defines the values of the Baud Rate Prescaler BRP and the Synchronization Jump Width SJW This register can be accessed read write if the Reset Request bit is set HIGH present Bus Timing Register 1 BTR1 The Bus Timing Register 1 defines the length of the bit period the location of the sample point and the number of samples to be taken at each sample point This register can be accessed read write if the Reset Request bit is set HIGH present Output Control Register OCR The Output Control Register allows under software control the setup of different driv
150. ities and shops where arcade amusement game machines are installed REVISION RECORDS Language English Rev 1 0 Modified Date May 24 2003 O S Version 1 58 Game Version BGDO PLACE TO BE CONTACTED To present repairs and parts contact the dealer from whom you purchased your machine SIMULINE INC CUSTOMER SERVICE 461 28 Jeon Min Dong Yu Sung Gu Deajeon Korea 305 811 Phone 82 42 610 1010 Fax 82 42 862 0795 E mail sales simuline com Web Site www simuline com Page 5 TABLE OF CONTENTS BEFORE USING THE PRODUCT 1 PRODUCT SPECIFICATION 1 1 GENERAL SPECIFICATION 1 2 MOTION SYSTEM DESCRIPTION 1 3 SAFETY SYSTEM DESCRIPTION INITIAL INSPECTION NAMES OF MAJOR PARTS 4 TRANSPORTING AND MOVING 4 1 EQUIPMENT REQUIRED FOR UNLOADING AND TRANSPORT 4 2 UNLOADING AND OPENING THE CRATE 4 3 UNPACKING AND INSTALLING REAR CASTER WHEELS 44 MOVING THE MACHINE INSTALLATION INSTRUCTION 5 1 LOCATION REQUIREMENTS 5 1 1 ENVIRONMENT REQUIREMENTS 5 1 2 ELECTRICAL REQUIREMENTS 5 2 EQUIPMENT REQUIRED FOR INSTALLATION 5 3 STEPS FOR INSTALLATION 5 4 SECURING IN PLACE LEG ADJUSTER ADJUSTMENT 5 5 CONNECTING THE HEAVE ACTUATOR 5 6 CONNECTING THE SAFETY LINK 5 7 ASSEMBLING THE FLOOR SENSOR PLATES 5 8 SETTING THE PHOTO SENSORS 5 9 COIN MECHANISM INSTALLATION 5 10 CONNECTING THE ELECTRIC POWER SOURCE 5 11 POST INSTALLATION TESTING AND INSPECTION 5 11 1 TESTING AND ALIGNING THE PHOTO SENSORS 5 11 2 TESTING AND
151. ity requirements are as follows Installation location Indoor use only Ambient temperature 5 to 40 C Humidity 10 to 70 no condensing Min Entrance 1530 mm L x 1950 mm H dimensions Min Ceiling Height 2380 mm H Min Footprint 3800 mm L x 2600 mm W incl Fence Min Floor Loading 310 kg m Cleanliness Free of dust and debris CAUTION CAUTION e Never install the game machine outdoors Also avoid the following locations even though they are indoors e Near a leaky roof close to any kind of dripping water or any place with high humidity that can condense e Close to an indoor pool or showers e Exposed to direct sunlight e Exposed to direct heat such as close to a heater vent or in a highly heated room e Close to flammable or volatile chemicals or dangerous materials e Avoid floors that slope any slope more than 2 degrees e Avoid strong vibrations e Avoid dusty locations e Avoid any location that does not allow enough space around the machine Page 23 5 1 2 ELECTRICAL REQUIREMENTS The facility should provide the following electrical power outputs for Cycraft Input Voltage Single Phase AC 200V 208V 220V 230V 240V Frequency 50 60 Hz Rated Current Max 8 Amp Peak Current 12 Amp Building Circuit Breaker 15 Amp Recommended Note The average power requirement is measured power consum
152. ive B None Video OEG UG Halt On All Errors ESC Quit tiwe Select Item PU PD t Modify Tl Help Shift F2 Change Color Figure 4 2 CMOS setup screen 42 PCM 5820 Series User s Manual 4 2 3 BIOS features setup By choosing the BIOS FEATURES SETUP option from the INITIAL SETUP SCREEN menu the screen below is displayed This sample screen contains the manufacturer s default values for the PCM 5820 Series ROM PCI IS BIOS 24424A4KC BIOS FEATURES SETUP AWARD SOFTWARE INC Virus Warning Enabled Video BIOS Shadow Disabled CPU Internal Cache Disabled 8000 Shadow Disabled CCOOO CFFFF Shadow Disabled Quick Power On Self Test Disabled DOOOO D3FFF Shadow Disabled Boot From LAN First Disabled D4000 D7FFF Shadow Disabled Boot Sequence amp 1 DS000 DBFFF Shadow Disabled Swap Floppy Drive Disabled DCOOO DFFFF Shadow Disabled Boot Up Floppy Seek Disabled Boot Up NumLock Status Off Boot Up System Speed Low Gate 20 Option Normal Memory Parity Check Disabled Typematic Rate Setting Disabled Typematic Rate Chars Sec 6 Typematic Delay Msec 250 Security Option Setup Quit ti e Select Item PCI UG Palette Snoop Disabled Help PU PD Modify OS Select For DRAM gt UMB 052 Old Values Shift F2 Color Report No FDD For WIN 95 No Load BIOS Defaults Load Setup Defaults Figure 4 3 BIOS features setup Chapter 4 Award BIOS
153. iving starts Driving LED 6 2 OFF Will turn on when driving starts Control Error LED 6 3 OFF Safety Sensor LED 6 4 OFF ON Will turn on if photo sensor or floor sensor is activated Seat Belt LED 6 5 OFF ON Will turn on if seat belt is not locked LCD Display 7 Refer to lower figure LCD Display After Proper Power ON The SYSTEM OFF sequence can be initiated at any time by pressing the red SYSTEM OFF button for about 3 seconds cabin monitor will turn off and the cabin will glide down to the nose down rest position Then the main powers to the computers and other components will shut off automatically Before turning off the power MAKE SURE THERE IS NO PERSON OR N OBSTACLE NEAR OR UNDER THE CABIN The cabin will glide down upon WARNING power off and can cause serious damage or injury UPS POWER OFF SWITCH Sometimes due to a malfunction or other reasons the main power may not shut down properly and the UPS will make a continuous beeping sound In this case it will be necessary to force a complete shutoff of the power manually To do this press the UPS Power OFF switch for about 3 seconds The UPS will shutdown forcefully and the beeping sound will disappear Page 47 Turing off the UPS before allowing the cabin to come to the rest position will cause the cabin to drop abruptly This will subject unnecessary shock and IMPORTANT vibration to the system Make sure the
154. izing filter BX700 DDT T BX15M TDT TP BX5M MDT TP BX3M PDT TP With polarizing filter BX700 DDT TP 0 1 to 5m 0 1 to 2m MS 2 mirror 700mm 200 x 200mm 15m 0 1 to 5m 0 1 to 2m MS 2 mirror 700mm 200x 200mm Detecting distance 15m 5 2 mirror 0 1 to 3m MS 3 mirror non glossy white paper 5 2 mirror 0 1 to 3m MS 3 mirror non glossy white paper Thank you very much for selecting Autonics products For your safety please read the following before using m Caution for your safety Please keep these instructions and review them before using this unit Opaque materials of Min 615mm Transparent Trans Opaque materials of Min 60mm Opaque material Detecting target Opaque materials of Min 615mm lucent Opaque materials of Min 60mm Transparent Translucent Opaque material Hysteresis Max 20 at rated setting distance Max 20 at rated setting distance Response time Max 1ms Power supply 12 24VDC 10 Ripple P P Max 10 Current consumption Max 40mA Max 30mA Max 40mA Max 30mA Light source Infrared LED Modulated Red LED Modulated 660nm nfrared LED Modulated Red LED Modulated 660nm Infrared LED Modulated Sensitivity Adjustable by VR Operation mode Selectable Light ON or Dark ON by slide switc NPN open collector outpu Load voltage Residual voltage Max 30VD
155. ke sure there are no passengers in the cabin when power is turned The extra weight of the passenger can cause a fault in the power ON IMPORTANT sequence After successful power UP it is possible that a beeping sound is heard and the red LED labeled Safety Sensor on the Operator Panel is lighted This indicates that adjustments on the safety sensors floor sensor and or photo sensors are needed Even if the beeping sound is not made read the following sections and verify that the sensors are in the best operating conditions 5 11 4 TESTING AND ALIGNING THE PHOTO SENSORS 1 Make sure that the Yellow LED on top of the photo sensor is lighted when there is no obstacle between the photo sensor and the reflective mirror 2 Tap and slightly shake the photo sensor bar and the reflective mirror bar Make Page 38 sure that small vibrations and motion of the photo sensor and the reflective plate does not cause the Yellow LED to instantaneously turn off 3 Make sure that the Yellow LED turns off when an obstacle is placed between the sensor and reflective plate 4 If any of the above tests fail carry out the following to align the sensor and mirror A Remove the steel cover of the photo sensor and expose the sensor holding bracket and screws as shown below Bolts For Photosensor Position Adjustment B Loosen the screws as necessary to align the photo sensor correctly Adjust the reflective plate alignment
156. ke sure water does not drip into the open circuitry in the MSCU during N cleaning Permanent electrical damage can occur WARNING Page 58 7 7 LUBRICATING THE ACTUATORS This maintenance work should be performed every 6 months 1 Prepare grease gun with grease specified as below or equivalent KLUBER WS433 2 Take off the actuator bellows and bearing covers and identify the grease nipples as shown in the figure below ACTUATOR GREASE NIPPLE POSITIONS 3 Inject grease in the amounts given in the table below for each of the components Page 59 No Part Picture Amount of Grease 1 Heave Actuator Cylinder 60 grams 2 4 Top Actuators Cylinder 30 grams 3 5 Top Actuators Bearing 10 grams 4 Wipe away any excessive grease 5 Play the game for at least three games and wipe away all excessive grease 6 Replace all covers and bellows 7 8 LUBRICATING THE JOINTS This maintenance work should be performed every 18 months 1 Prepare grease gun with grease specified as below or equivalent KLUBER HIMONAX WS433 2 Identify the grease nipples as shown in the figure below Page 60 JOINT GREASE NIPPLE POSITIONS 3 Inject grease in the amounts given in the table below for each of the components No Picture Amount of Grease Heave Actuator 5 grams Universal joint Upper Heave Actuator 5 grams Universal Jo
157. l When connecting a 32 floppy drive you may have some difficulties in determining which pin is pin number one Look for a number on the circuit board indicating pin number one In addi tion you should check if the connector on the floppy drive has an extra slot If the slot is up pin number one should be on the right Please refer to any documentation that came with the drive for more information If needed connect the B drive to the connectors in the middle of the cable as described as above If your cable needs to be custom made you can find the pin assignments for the board s connector in Appendix A 2 10 Parallel port connector CN3 Normally the parallel port is used to connect the card to a printer The PCM 5820 Series includes a multi mode ECP EPP SPP parallel port accessed through CN3 a 26 pin flat cable connec tor You will need an adapter cable if you use a traditional DB 25 connector The adpater cable should have a 26 pin connector on one end and a 25 DB connector on the other The parallel port is designated as LPT1 and can be disabled or changed to LPT2 or LPT3 in the system BIOS setup The parallel port interrupt channel is designated as IRQ7 The proper ECP EPP DMA channel can be selected via the BIOS setup Chapter 2 Installation 21 2 11 Keyboard and PS 2 mouse connector CN17 The PCM 5820 Series board provides a mini DIN keyboard connector which supports both a keyboard and a PS 2
158. lly the status register will show as the normal value 00001100 If the Error Status and or the Bus Status is 1 you have selected the wrong baud rate or the CAN cable is damaged Also check the correct bus terminator Terminal This function provides a direct way to 1 Send data over the CAN network 2 Test CAN transmission Select lt Terminal gt from the menu bar for the following screen M r7 eum Um ir nm m Transmitting Data To transmit data the PCM 3680 must be connected to a CAN network with at least one node and the configuration for the card must be complete First select Terminal to edit the data Enter the port the object ID and the data bytes as hexadecimal value Press Enter to begin data transmission If the CAN controller is configured correctly and the transmission has been successfully completed every CAN object will be shown in order of appearance at the left side of the screen Testing Data Transmission To test CAN transmission without actually sending connect Port 1 to Port 2 on the PCM 3680 Select Terminal and enter port 1 as transmitting port Port 2 will therefore be designated as receiving port Note To send Data Frame Transmit enter 0 for RTR If you want to send Remote Frame Request enter 1 for RTR PCM 3680 User s Manual LINEEMEKERKEROKNEN Register Structure Pin Assignments The following figure shows the pin assignments for the card s DB 9 connec
159. ly Clean the MSCU air filters and fan Every 6 Months Lubricate the actuators with grease provided by manufacturer or equivalent Every 18 Lubricate the joints with grease provided by manufacturer or Months equivalent Every 2 Years Replace the batteries of the UPS Page 54 inspections described below must be performed with all electrical POWER N OFF Attempting to carry out the processes with the power ON can cause serious injury to personnel due to abrupt motion and electrical shock WARNING 7 2 INSPECTION OF CRITICAL BOLTS AND CONNECTIONS The above figures indicate the location of critical bolts on Cycraft These bolts hold up the cabin and can cause the cabin to drop if they come loose They are marked with a white line after assembly so that misaligned marking lines can identify loose bolts easily Page 55 Inspection Part Picture How to check Point A Hexahead bolt M12 x 8 points Lower joint of heave actuator is inside of MSCU so in order to inspect the bolts the MSCU cover must be removed Hexahead bolt M12 x 8 points Hexahead bolt M12 x 4 points Hexahead bolt M10 x 8 points Hexahead bolt M10 x 4 points Lower Hexahead nut M10 x 4 points Upper Page 56 7 3 VERIFICATION OF SNAP RINGS The universal bearings have two snap rings each which prevent the actual bearing SNAP RING from popping out of its cage
160. nnector CN18 CN18 is a 15 pin D SUB connector commonly used for conven tional CRT displays Detailed information on pin assignments for CRT display connec tor CN18 is given in Appendix A 2 16 2 Flat panel display connector CN12 CN12 consists of 44 pin dual in line header The power supply 12 V for CN12 is dependant on the supply connected to the board Therefore make sure that CN9 is connect ed to a 12 V power supply The PCM 5820 Series provides a bias control signal on CN12 which can be used to control the LCD bias voltage It is recom mended that the LCD bias voltage not be applied to the panel until the logic supply voltage 5 V or 3 3 V and panel video signals are stable Under normal operation the control signal ENAVEE is active high When the PCM 5820 Series board s power is applied the control signal is low until just after the relevant flat panel signals are present Chapter 2 Installation 25 2 16 3 LCD power setting J6 The PCM 5820 Series PCI SVGA interface supports 5 V and 3 3 V LCD displays By changing the setting of J6 you can select the panel video signal level to be 5 V or 3 3 V Table 2 6 LCD power setting 5V 3 3V default setting Configuration of the LCD type is done completely via the software utility You do not have to set any jumpers Refer to Chapter 3 for software setup details Refer to Chapter 3 for details on connecting the two standard LCDs Toshiba
161. ntional motion simulators Also it is dynamically much more stable by making it very difficult to tip the cabin over to it s side Thus the Cycraft structural design is inherently much safer than conventional motion simulators Page 13 2 INITIAL INSPECTION 2 1 PACKING LIST CYCRAFT PACKING LIST 1 2 CYCRAFT PACKING LIST 2 2 nol 2 item EE H 9 Installation Kit Box continued 20 Document amp Spare Installation amp Service Manual Pushbutton Lamp Round Head Bolt M5 x 10L 15 Wrench Bolt M6 X 10L 15 Wrench Bolt SUS Wrench Bolt M 16 X 10L Head Bolt M6x10L Hexa Bolt M12 x 35L Cable Tie in ang Step 7 oint Bracket Page 14 2 2 GENERAL RECEIVING INSPECTION Only QUALIFIED SERVICE PERSONNEL should carry out inspection IMPORTANT Normally all Simuline products are manufactured so that operation is possible immediately after proper installation However it can be possible that an irregular situation occurs during transport and delivery to prevent this To verify that transport and delivery has be carried out without irregularity a proper general receiving inspection should be made as follows e Are then any dented parts or defects cuts etc on the external surfaces of the product e Are castors and leg adjusters present and undamaged e Do the power supply voltage and frequency requirements match with the local supply e Are all w
162. o 5 1 3 5 Ethernet interface PCM 5820 5820E 5822 only 5 1 3 6 Mechanical and environmental 6 1 3 7 Solid state 6 6 1 3 8 TV out function PCM 5822 only 6 1 4 Board layout and dimensions eere 7 CHAPTER 2 amp 5 9 21 Jumpers and connectors eere eere eere 10 2 2 Locating jumpers esee eere ee eee eaten 12 2 3 Locating connectors ee eee eee 13 2 3 1 Component side eene 13 2 35 2 Solder side eerte e tere et 14 2 4 Setting jumpers 4 esee ee eee eee eee ee eese e base eaus 15 2 4 1 Introduction eese nennen ette 15 2 4 2 Settings details idee 16 2 5 Safety precautions 2 1 17 2 6 Installing DRAM SODIMMS eee ee 18 2 6 1 18 2 6 2 Installing SODIMMS eere 18 2 7 IDE hard drive connector CN11 19 2 7 1 Connecting the hard drive 19 2 8 CompactFlash disk CN19 20 2 9 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2
163. on Printed in Taiwan March 2000 Packing list Before you begin installing your card please make sure that the following materials have been shipped e 1 PCM 5820 Series all in one single board computer startup manual utility disk CD driver and manual in PDF format e keyboard PS2 mouse cable part no 1700060201 e secondary serial port cable part 1701140201 parallel cable part no 1700260650 floppy cable for 3 5 FDD only part no 1701340602 audio cable part no 1700160160 USB cable part no 1703100260 e e If any of these items are missing or damaged contact your distributor or sales representative immediately The PCM 5820 Series Model Comparison Table guezssiexwaoo Ethemet Lvos Tv out 2 5 IDE flat cable 44 pin to 44 pin part no 1701440351 Contents CHAPTER 1 General Information 1 lIitrod ction neret treten kept 2 IEEE ii D 3 1 3 Specifications 4 1 3 1 Standard SBC 2 4 1 3 2 Local bus flat panel VGA interface 5 1 3 3 LVDS Low Voltage Differential Signal interface PCM 5820 PCM 5820L PCM 5820E 5 1 3 4 Audi
164. on off on off 2 respectively You can choose any IRQ from 3 to 15 E900H i except 8 13 and 14 When you choose IRQs make sure 0 OMe 0 9n 40 they are not used for other cards in the system The EA00H on off following figures show the card s default settings EBOOH off off on off on off JP1 Port 1 IRQ Default JP2 Port 2 IRQ Default ECOOH on off o KG m m EDOOH off on off on Elo 2 0 EEOOH on on 6 7 loo EFOOH off 9 00 10 lOO 11 oo 12 15 00 PCM 3680 User s Manual Memory Area Once the memory segment for the base address is selected the offset will be automatically assigned for Port 1 Port 2 and hardware reset The following table shows the base addresses of the CAN controllers Base address hex CAN controller base 0000h base 00FFh Basic Port 1 base 0100h base 01FFh HW reset Basic Port 1 base 0200h base 02FFh Basic Port 2 base 0300h base 03FFh HW reset Basic Port 2 base 0400h base 0FFFh Not used Software Programming Quick Reference Table The following table lists the available functions and their corresponding syntax and descriptions Library functions Function Syntax in C Description 1 caninitHW Sets IRQs 2 canExitHW Releases settings 3 canReset Resets CAN port 4 canConfig Controls CAN p
165. orklift from the rear of Cycraft or from the side DO NOT INSERT FORKS FROM THE FRONT SIDE When inserting forks from the side make sure the forks are positioned to enter the cutoff sections in order to ensure Cycraft does not tip over Insert forks fully until the tips are visible on the other side Fork Lift Insert Mark DO NOT INSERT FORKS FROM THE FRONT SIDE IMPORTANT Page 20 3 After CAREFULLY taking Cycraft out of the crate install the rear two wheels by first removing the cover as shown in the figure below Note that the front two wheels are already installed 3 x Hexahead Bolt M12 x 35L Tool Socket wrench Be careful not to step on and damage the floor pressure sensor springs and Gro switches installed on the frame beneath the cabin IMPORTANT 4 Adjust the heights of the wheels by rotating the nut on top of each wheel using 19 mm wrench or socket until Cycraft is raised sufficiently for transport Then carefully roll Cycraft to its destination location After Cycraft is positioned in it s installation location lower Cycraft by turning the wheel height adjustment nuts counterclockwise and disassemble each of the wheel assembly Page 21 4 4 MOVING THE MACHINE Only QUALIFIED SERVICE PERSONNEL should carry out this operation IMPORTANT Cycraft simulator is a complex delicate machine Special care must always be taken w
166. ors solder side PCM 5820 Series 14 Figure 3 1 Contents of the PCM 5820 Series utility disk 32 Figure 3 2 BIOS VGA setup screen eee 33 Figure 4 1 BIOS setup program initial screen 41 Figure 4 2 CMOS setup screen 42 Figure 4 3 BIOS features 43 Figure 4 4 Chipset features 44 Figure 4 5 Power management setup esee 45 Figure 4 6 PnP PCI configuration eere 46 Figure 4 7 Integrated peripherals sese 47 Figure 4 8 Load BIOS defaults screen 48 Figure 4 9 IDE HDD auto detection screen 50 Figure D 1 PC 104 module mounting diagram 105 Figure D 2 PC 104 module dimensions mm 0 1 105 Figure Component side see 112 Figure F2 Component side 5822 113 Figure 22 e e 114 CHAPTER General Information This chapter gives background informa tion on the PCM 5820 Series Sections include Board specifications Board layout and dimensions 1 1 Introduction The PCM 5820 Series is the ultimate cost effective solution for limited space applications It offers all the functions of an AT compatible industrial computer on a single board and only occup
167. ort settings 5 canNormalRun Sets mode 6 canSendMsg Sends message 7 canReceiveMsg Reads data Complete Function Description Function 1 Sets an IRQ number for Port1 and Port 2 lj Command caninitHW UI segment BYTE IRQ1 BYTE IRQ2 UI segment BYTE IRQ1 BYTE IRQ2 segment c000 df00 step 0x100 IRQ1 Port 1 IRQ number 0 polling 3 4 5 6 7 8 9 10 11 12 14 15 IRQ2 Port 2 IRQ number 0 polling 4 5 6 7 8 9 10 11 12 14 15 Argument 0 polling Response 1 successful O fail Example include can841 h main UI gSegment 0xDA00 BYTE 1 IRQ CAN2 1 IRQ 12 CAN2 15 if canInitHW gSegment CAN1 IRQ CAN2 0 printf HARDWARE INITIALIZATION ERROR Function 2 Releases all settings of the CAN card Command canExitHW Argument None 0 Response 1 successful O fail Example stinclude can841 h main if canExitHW 0 printf RELEASE FAIL Function 3 Resets CAN port and flushes the TX RX buffers l Command intcanReset BYTE port 0 Argument BYTE port port number 0 or 1 j Response 1 successful O fail 0 Example stinclude can841 h main if canReset 0 0 printf RESET PORT 1 FAIL n Function 4 Controls the setting of the CAN port s acceptance code acceptance mask and bus timing register Command canConfig BYTE port CAN STRUCT can 0 Argument BYTE port CAN S
168. out notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of the original manufacturer Information provided in this manual is intended to be accurate and reliable However the original manufacturer assumes no responsibility for its use nor for any infringements upon the rights of third parties which may result from its use Acknowledgements AMD is a trademark of Advanced Micro Devices Inc Award is a trademark of Award Software International Inc IBM PC AT PS 2 and are trademarks of International Business Machines Corporation Intel and Pentium are trademarks of Intel Corporation Microsoft Windows is a registered trademark of Microsoft Corp RTL is a trademark of Realtek Semi Conductor Co Ltd C amp T is a trademark of Chips and Technologies Inc UMC is a trademark of United Microelectronics Corporation Winbond is a trademark of WinbondElectronics Corp NS is a trademark of National Semiconductor Inc CHRONTEL is a trademark of Chrontel Inc For more information on this and other Advantech products please visit our website at http www advantech com http www advantech com epc For technical support and service for please visit our support website at http support advantech com This manual is for the PCM 5820 5820L Rev A104 or higher PCM 5820E Rev A101 or higher PCM 5822 Rev A101 Part No 2006582006 4th Editi
169. p main menu and press Enter 1 If the CMOS is bad or this option has never been used a default password is stored in the ROM The screen will display the following messages Enter Password Press Enter 2 If the CMOS is good or this option has been used to change the default password the user is asked for the password stored in the CMOS The screen will display the following message Confirm Password Enter the current password and press Enter 3 After pressing Enter ROM password or the current password user defined you can change the password stored in the CMOS The password can be at most eight 8 characters long Remember to enable this feature you must first select either Setup or System in the BIOS FEATURES SETUP Chapter 4 Award BIOS Setup 49 50 4 2 10 Auto detect hard disk The IDE HDD AUTO DETECTION utility can automatically detect the IDE hard disk installed in your system You can use it to self detect and or correct the hard disk type configuration ROM ISA BIOS CMOS SETUP UTILITY AWARD SOFTWARE INC HARD DISK TYPE SIZE CYLS HEADS PRECOMP LANDZ SECTORS MODE Primary master MB 790 15 65535 789 57 Select Secondary Slave Option N Skip ESC SKIP Figure 4 9 IDE HDD auto detection screen 4 2 11 Save amp exit setup If you select this option and press Enter the values entered in the setup utilities will be recor
170. pattern LINEARITY 16 step gray bars shall be 800X600 60Hz distinguishable CONTRAST MAX More than 15 step gray bars are distinguishable HH RASTER 0 5 CONTRAST MAX 800X600 60Hz LUMINANCE BUYER OPTION 6500 K X 0 313 0 Y 0 329 0 9300 X 0 281 0 Y 0 311 0 DYNAMIC LESS THAN 1 0mm CONTRAST MAX 800X600 60Hz REGULATION ONE SIDE USE HORIZONTAL BAR PATTERN SIZE HORIZONTAL LESS THAN 450mm MORE THAN OVER SCAN CROSS HATCH CONTROL VERTICAL LESS THAN 350mm MORE THAN OVER SCAN 800X600 60Hz RANGE TOTAL Vv In case of factory preset mode the CROSS DISTORTION A image performance meets HATCH 4 specification without user 800X600 60Hz adjustments n case of user mode the image B performance meets the gt lt specifications with user adjustments BENT ON LESS THAN 0 5mm CROSS HATCH TOP 800X600 60Hz SPOT VISUAL TEST No any visible spot at power off No any visible spot at mode change RINGING VISUAL TEST Ringing vertical black bar shall FULL not be visible to the eye when WHITE viewed at 50cm from CRT surface 800X600 60Hz and video is positioned center OSD VISUAL TEST No discolor All modes Color amp Position case of factory preset mode OSD display is located at just center position OSD NOISE amp VISUAL TEST No visible OSD distortion amp Noise All modes distorion KORTEK CORP All Right
171. pen E F k pare dol ane m pt i 5 rt Bs 2N3804 T E 9593 REIS os rhe cds us ne Dil nns je mur K pr ie Bea ig pcd m 22281 Aina asl x Bre M ak T 8 T i t ero veo SE aw 55 u z Rem a EON A e Es ose 8 t Pi 2N3904 Jano caba tor RR E r 3 0 ne t Koe Bi SLE 0 Riso 2 emm mos 2 XU go 95 azos E FS eda L109 aav 3 BD Bb Rey 7 8 lt Poo m 2 oza 9 5 ij 5 R710 D722 UF4007 g ciat E 7 E 51K 7 7 77 024007 58 t 00 Sitlersv t 3 Lus 25 7 gt CHACRBES E sud m ma Sei I AC IN Ona b De p c77 BOOK Va one 10 Qi 470 50V wr I 100 585v 220v lawa oa spres SGre 22 4 d M niae 2 4020 KT2138DF 0 15U 250V MPP 8 eum 8 n725 52569 A E ux es d a Pc 58 1 18K R727 8 TE ma ps 7 aan pd l ET E de Eu bos mu2s 1000P 250vac Dur maso 5 NU PETI gs E 12V eov caso 922 E ayaa E E
172. pensation of the geometric distortion 8 1 6 Parallelogram adjustment Receive a cross hatch pattern signal of all modes Adjust PARALLELOGRAM for compensation of the geometric distortion 8 1 7 Pin Balance adjustment Receive a cross hatch pattern signal of all modes Adjust PIN BALANCE for compensation of the geometric distortion KORTEK CORP All Rights Reserved DOCUMENT 1982 BASIC REV NO 0 Page 13 Of 25 KTA 0402 02 01 KORTEK CORPORATION PRODUCT SPEC 82 VIDEO CIRCUIT ADJUSTMENT 8 2 1 Control function Contrast control This function controls the contrast of the screen and determines the gain of the video amplifier R G B GAIN controls These controls are used for adjusting the gain of RED GREEN BLUE video signals R G B BIAS controls These controls are used for adjusting the RED GREEN BLUE bias voltage of Cathode Focus control On the FBT This controls determines the optimum focus of the screen 8 3 THE ADJUSTMENT OF WHITE BALANCE Adjust the screen V R control slowly so that voltage of G2 is equal to 500 600 volt Operate the monitor for 15 minutes in order to warm up the CRT and circuits Degauss the CRT face fully with degaussing tool Adjust brightness and contrast to the 80 value Receive a raster pattern of 800 600 38KHz 60Hz mode Adjust R G B BIAS controls so that the raster becomes white and luminance is 0 5 F L and for the specified color coordinate Receive a on
173. processing will continue normal ly You must write your program so that it writes 1 to I O port 443 at an interval shorter than the timer s preset interval The timer s intervals have a tolerance of 30 so you should program an instruction that will refresh the timer about every second PCM 5820 Series User s Manual The following program shows how you might program the watchdog timer in BASIC 10 REM Watchdog timer example program 20 X Out amp H443 1 REM Enable and refresh the watchdog 30 GOSUB 1000 REM Task 1 takes 1 second to complete 40 X Out amp H443 1 REM Refresh the watchdog 50 GOSUB 2000 REM Task 2 takes 1 second to complete 60 X Out amp H443 0 REM Disable the watchdog 70 END 1000 REM Subroutine 1 takes 1 second to complete 1070 RETURN 2000 REM Subroutine 2 takes 1 second to complete 2090 RETURN Appendix E Programming the Watchdog Timer 109 110 PCM 5820 Series User s Manual APPENDIX Mechanical Drawings Component side F 1 e P 98 77 2 290 10 200000000000 20000 83 82 00000000 t side PCM 5820 PCM 5820L PCM 5820E only imensions componen Board Di Figure F 1 PCM 5820 Series User s Manual 112
174. ption during normal operation Peak power requirement is theoretical short term peak power possible for short times during special driving conditions Therefore it is recommended that facility power be based on peak power requirements for best results 5 2 EQUIPMENT REQUIRED FOR INSTALLATION No Tools Description Q ty Purpose 1 Philips type ri 7 1 Loosening and securing screwdriver D ese truss bolts 2 Wrench 1 Adjusting the levers 19 mm 27 mm 3 Hex Key 1 Boarding step 6mm Coin Chute Tower 4 Hex Key 1 Fence 5mm 5 Hex Key SS 1 Photo sensor mirror 2 5 mm 6 Spanner 19 mm a 2 Heave actuator Turnbuckle Page 24 7 Spanner 17 mm 1 8 Spanner 13 mm 5 1 Floor sensor plate 9 Spanner 10 mm zs 1 Fence mesh 5 3 STEPS FOR INSTALLATION Installation should be carried out according to the following steps STEP 1 SECURING IN PLACE LEG ADJUSTER ADJUSTMENT STEP2 CONNECTING THE HEAVE ACTUATOR STEP3 CONNECTING THE SAFETY LINK STEP 4 ASSEMBLING THE FLOOR SENSOR PLATE STEP 5 SETTING THE PHOTO SENSORS STEP 6 COIN MECHANISM INSTALLATION STEP 7 CONNECTING THE POWER CORD STEP 8 TESTING AND ALIGNING THE PHOTO SENSORS STEP 9 TESTING AND ADJUSTING THE FLOOR SENSOR STEP 10 FENCE ASSEMBLY 5 4 SECURING IN PLACE LEG ADJUSTER ADJUSTMENT After
175. r plates CAUTION 1 Make sure there are no objects or debris on top of the lower frame structure where the floor plates must be installed 2 2 or more people should lift each of the 4 sections of the floor plate and place them in the specified position Be careful not to damage the springs and micro switches 3 There are two guide holes in each of the floor plate sections as in the figure Insert the provided spacer washer and bolt assembly into each of the guide holes and tighten securely Page 29 Hexa bolt M8 x 30L Spring Washer gt Flat Washer Rubber Washer 11 20 3t DU Bush 10 15 4 After assembly make sure each floor plate section moves about 1 2 inches up and down freely Page 30 5 8 ASSEMBLING THE BOARDING STEP AND COIN CHUTE TOWER The boarding tower and coin chute tower should be assembled at this stage so that electrical connections to the coin mechanism can be made and functional testing of Cycraft can be performed before final assembly of the fence To assemble the boarding step and coin chute tower follow the next procedure 1 Attach the coin chute tower on the boarding step Coin Chute Tower a V9 17 f d Boarding Step E Flat Washer Spring Washer Page 31 2 Then attach two boarding step joint bracket to the boarding step Hexahead Bolt M8 Spring Washer Flat Washer J Boarding Step Joint Bracket 3 Position the a
176. r pt ot n B adjusting the receiver the emitter right and left up and down p 12 24VDC Washer N rubber 3 Fix both units up tightly after checking that the units detects the dese Lo target i Max 0 XKIf the detecting target is translucent body or smaller than 1 5Q i Self diagnosis L Over current L m output L12 24VDC KS SUA di he diff fl protection Max 200mA 10 Sensitivity adjustment Please see the diffuse reflective type Control output Over current ORetroreflective type Adjust Right Left Caution for using H Max 200mA A protection i Control output L Y Load 1 Supply the power to the photoelectric sensor after setting the direction 59 i photoelectric sensor and the Mirror MS 2 in face to face oic el You shall select the round wire with the size of 6 to 10mm and tighten the cable Detecting holder by torque of 1 0 to 1 5N m target 2 On servicing wire tighten screw of terminals from No 1 2 3 4 and 5 by torque 16mm it might not detect the target cause light passed Adjust Up Down N C Not connected of O Pd m bd n n e 1 On servicing wire connect wire terminal as above figure
177. re Mesh 1200 mm SOUS IO Boarding Step 2 Assemble the pole and mesh from the pole no 1 to the pole no 9 in the order of clockwise It is needed to be aware that there are 3 kinds of pole Type A are the corner poles pole no 2 4 6 8 with base plate Type B are the gate door poles with lower the junction ring other than poles Type C are the middle poles without base plate 3 The fence U bracket assembling work is as shown below Perform total 32 assembling of U bracket and 4 door gate bolt fixings Page 42 U Bracket Tool Hexa Key 5 mm 4 5 14 FIGURE OF CYCRAFT AFTER FINISHING THE INSTALLATION WORK Figure of Power ON position Page 43 6 OPERATING amp ADJUSTMENT 6 1 DESCRIPTION OF INDICATORS AND SWITCHES ON THE OPERATION PANEL CABIN WO IN Ni Simuline No Item Description 1 Power Cutoff This push button switch cuts off the main power to the Switch Cycraft It should be used in such emergency situations as when a fire breaks out in the system Note that pressing this switch will cause the cabin to glide down to the un powered rest position Therefore the space under the cabin must be free from objects and personnel to prevent damage and injury 2 System ON Button These buttons are used to power up the simulator norm ally Press the buttons for 3 se
178. re the module You may want to refer to the figure below for help identifying module components CAUTION not install or remove the PCM 3724 board while the power is as this may damage the plug in board or CPU card The following diagram shows the location of the module s Switches and jumpers IG 2 e 9 Sizer ir S 9 48 6v m 8 8 as a l m is J4 PORT2 PCM 3724 A1 Jumper and switch locations Base address selection SW1 You control the PCM 3724 s operation by reading or writing data to the PC s I O input output port addresses The module requires 16 consecutive address locations Switch SW1 sets the module s base beginning address Valid base addresses range from Hex 000 to Hex 3F0 Other devices in your system may however be using some of these addresses We set the PCM 3724 for a base address of Hex 300 at the factory If you need to adjust it to some other address range set switch SW1 as shown below Module addresses SW1 Range hex Switch position 1 2 3 4 5 6 000 00 e e e 010 O1F e e e e 200 20 e e e 210 21F e e 300 30F e 3F0 3FF Off 0 default Switches 1 6 control the PC bus address lines as follows Switch 1 2 3 4 5 6 line A9 A8 A
179. red configuration and settings can be made as described in the following sub sections 6 5 1 SETTING THE SAFETY SENSOR PARAMETERS 1 Bring up the configuration main menu by pressing the MENU SET button for 2 seconds 2 Highlight the 4 Sensor Usage item by using the UP and DOWN buttons The highlighted item is indicated by the gt sign 3 Press MENU SET button to bring up the Sensor Usage sub menu Sensor Usage Sub Menu Each of the items in the above list can be enabled or disabled For example to disable the floor and photo sensors highlight item 1 press the MENU SET button and use the UP and DOWN switches to toggle to the OFF setting 4 After setting the sensor press the ESC button to go to the previous upper level menu until the main menu is displayed 5 Highlight 4 Exit and press MENU ESC for three seconds to fix the settings and Page 50 exit the menu The safety sensors motion stop switch and seat belt sensor should always be enabled the setting during all normal situations The feature to IMPORTANT disable the safety settings should be used only in special situations for example when an attendant is present near the machine solely under the discretion and responsibility of the operator Simuline Inc will not be liable for any accidents or damages resulting from operation of Cycraft with any of the safety features disabled 6 5 2 SETTING
180. reflective type SS OFF 1 Even though the diffuse reflective type is set at Max sensitive Horizontal direction ON mmy position the sensitivity of the sensor must be adjusted according polarizing filter Frame One Shot Light ON OFF the existence of the reflective material in background xt may cause malfunction if above instructions are not followed i Set the target at detecting position and turn sensitivity volume E ini itivi iti i iti lt z Mode ON i from minimum sensitivity position slowly confirm position photoele t a Main products Delay OFF 4 where indicator Yellow LED is ON and self diagnosis indicator sensor Green LED is OFF ight ON ON i i i If turn volume higher slowly in state of removed target the Detecting ON Delay E OFF LL operation indicator Yellow LED will be OFF and self diagnosis target Li t indicator Green LEd will be ON Confirm this position as Dark ON When self diagnosis indicator Green LED and operation indicator OFF 7 Yellow LED OFF the Max sensitivity position will be ON j 4 Set the adjuster at the center of two switching point 9 Light OFF i Xx Above sensitivity adjustment is when it is the state of Light ON OFF Delay mode If it is the state of Dark ON mode operation indicator Mode
181. rnbuckle to the rocker arm feels loose and the weight of the cabin is held fully by the actuator disassemble the turnbuckle completely from each end and remove it 5 6 CONNECTING THE SAFETY LINK 1 Position the safety link as in the figure below with the longer link section above the shorter link section Tighten the bolt connecting the link to the rocker arm to 1200 kgfecm torque and mark the bolt position so that it can later be inspected for looseness 2 Make sure that the link is bent such that the center connecting joint protrudes forward and the link is bent in the lt shape as in the figure Correct If the link is installed incorrectly in the reverse L shape see figure the Gros link will hit the actuator and actuator joint when heave motion occurs and IMPORTANT the system will be damaged Make sure it is installed correctly Page 28 Figure of cycraft after assembling the heave actuator and safety link 5 7 ASSEMBLING THE FLOOR SENSOR PLATE NEVER go under the cabin to install or service the floor pressure sensor system when the main power is ON Serious injury can result if the system WARNING malfunctions Always place a structure to support the cabin in case it falls Turn the main power off when it is necessary to go under the cabin Be careful not to damage the springs and micro switches on the bottom frame when assembling the floor senso
182. rox 110g DFR T Approx 115g Weight zj O vj A Unit m Unit mm Detecting distance 1 sensing range and the sensing object of the retroreflective sensor are specified with using the 5 2 5 3 reflector The sensing ranges of the retroreflective sensor in the above table are indentified as the possible setting ranges of the 5 2 5 3 reflector The sensor can detect on object under 0 1m apart 2 O Mark indicated that equipment protected throughout by double insulation or reinforced insulation Approval BX Series name xx The above specifications are changeable without notice anytime Photoelectric sensor Dimension Operation mode Connection eration Timer VR Through beam Retroreflective UR Light receivin Operating level BX15M TFR1 BX15M TFR2 MF E Adiusting V Stable Received light area 9 4 MERE e D ON L ON by slide switch Contact Output Contact Output POWER N C Not connected POWER POWER 24 240VAC 24 240VAC 24 240VAC Unstable operating area 24 240VDC 24 240VDC 24 240VDC Normal open TA 5 5 ap n 1 Mirror Operation Terminal x 2 indicator Self diagnosis Timer Stable Interrupted light area N C Not connected Normal open Normal close indicator selection switch
183. rry out or work which is not explained in this manual Failing to comply with this instruction can cause severe accidents such as electric shock Ensure that parts replacement servicing amp inspections and troubleshooting are performed by the arcade maintenance personnel or a serviceman It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and professional knowledge in the field The following definitions for personnel are used in this manual Arcade maintenance personnel Those who have experience in the maintenance of amusement equipment and vending machines etc and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation inspections and replacement of parts and consumables etc within the amusement facilities and or locations under the management of the owner and owner s operators of the product Page 4 e Serviceman Those who carry out inspections and maintenance services of the equipment under authorization of the amusement equipment manufacturer Serviceman shall have technical expertise equivalent to that of technical high school graduates in the fields of electricity electronics and or mechanics e Player Persons who play games at facilities and shops where arcade amusement game machines are installed e Gallery Persons who are onlookers near the games at facil
184. rs set the IRQ for the ports which be configured D300H off separately switch sets the memory base address for D400H on on on on each port The following chart shows the function of the D500H ff i jumper and the switch see the previous page for jumper 0 2 0 One 8 on and switch locations D600H on o off on D700H 0 0 Switch and jumper functions D800H on on on IRQ Setup D900H 0 on JP1 Port 1 DAO0H on 0 on of off on JP2 Port 2 0 0 on of off on Memory base address on SW1 Port 1 Port 2 DDOOH 0 on off of off on Detaut Sete DEOOH on 0 off on efault Settings d DFOOH off off on Port 1 is set for COM1 IRQ 12 Memory address DA00 0000 E000H on on on on off Port2 is set for IRQ 15 Memory address E100H off on DA00 0200 E200H on on If you need to change these settings see the following E300H off off off sections Otherwise you can simply install the card Note E400H om RO ore fone vati that you will need to disable your CPU card s on board COM ports if any or set them to alternate addresses IRQs 500H off on E600H on of off on on off J umpers and Switches E700H off off on on off Jumpers JP1 and JP2 set the interrupts for Port 1 and Port E800H on on
185. s Reserved DOCUMENT NO 2938DF BASIC REV NO 0 Page 18 Of25 0402 02 01 KORTEK CORPORATION PRODUCT SPEC 9 2 4 CRT SPECIFICATIONS 1 Screen and faceplate blemishes Set up the tube as described in section2 and adjust each gun to provide approx 8 feet lamberts of 9300 K MPCD or 6550 K MPCD light at the center of the screen The screen should be viewed with blanked raster at a distance of 2 feet Defects not visible at this viewing distance are considered acceptable Ambient light level at the tube face should be approx 0 1 foot candle Quality zones The screen quality area is divided into two quality zones The central rectangle of the screen horizontal 270mm by vertical 213mm on the screen Out side of zone A on the screen 2 Degree of contrast The degree of contrast of blemishes is determined by using a set of neutral i 0 4 0 1 0 2 Clear slide mount density filter mounted as described below spot conrast comparater A 0 4 filter Kodak wratten gelatin filter NO 96 N D 0 4 B 0 1 filter Kodak wratten gelatin filter NO 96 N D 0 1 C 0 2 filter Kodak wratten gelatin filter NO 96 N D 0 2 The filter is held at arm s length 2 feet min against the tube which is moved laterally so that the spot in question may be viewed in sucessively denser filters The degree of contrast is determined as indicated below High contrast spot Spots which are visible through an 0 1 filter are immediately visible upon entering an a
186. s a description of each safety feature Fence A sturdy metal fence with an entrance door is provided with Cycraft It will ensure that on lookers and waiting players will be kept a safe distance from the moving cabin The fence will also prevent on lookers from approaching too closely and unnecessarily tripping the photo sensors during play Warning signs and regulation signs are attached to the fence and door to inform customers and on lookers Side Photo Sensor Two photo sensors attached on each side of the outer frame of Cycraft cause the motion to stop if any obstacle obstructs the line between the sensor and the reflective plate during play Therefore even if people enter the fence and approach Cycraft when it is moving safety is ensured since the photo sensor will be tripped and motion stopped Motion resumes 3 seconds after the obstacle is removed Floor Sensor The floor plate beneath the cabin is a pressure sensor which activates when stepped on t is guaranteed to detect pressures above 20 kg Activation of the floor sensor will stop the Cycraft motion as with the photo sensors described above Motion will re activate 3 seconds after the pressure is removed The floor sensor guarantees safety even in the case when people somehow approach Cycraft without tripping the photo sensor and also in the case when the passenger falls from the cabin during play for any reason Seat Belt Sensor seat belt buckle in Cycraft is
187. ssed position power line live If the MCU Another probable cause lamp is on and the SCU lamp may have controller error is off check E Stop button is released by rotating it counterclockwise not light up Open the MCU box and check the circuit board was visibly damaged 3 During initialization the simulator The actuators are Press the E Stop button and continuously jerks slightly and encountering a load too remove whoever or whatever makes a ticking sound without large for initialization is in the cabin Power down initializing Either there is someone the system and start again something heavy inside the If there is an obstruction cabin or something is remove it obstructing the motion 4 There is no sound Speaker lines are Check that there are no loose connections or switched off behind the speaker Rotate the volume knob on Page 67 the rear of the right speaker 5 The LCD screen on the SCU does Motion Board boot up Open the door on the rear of not show any message after failure the SCU power up Hook up the extra monitor Motion base does not Keyboard mouse to the initialize when initializing cabin connectors labeled Motion moves slightly with jerks Board Check if the Motion Board boots up normally If Motion Board has problem contact technical support center for replacement 6 The simulator does not initialize Controller module may have Check the
188. ssembled boarding step and secure it to the base of Cycraft as shown Hexahead Bolt M8 x 30L Spring Washer Flat Washer 22 dd Page 32 5 9 SETTING THE PHOTO SENSORS There is a set of photo sensor and reflective plate on each side of Cycraft Set the photo sensor system as follows 1 Loosen the set screws of the reflective plate arms and rotate the arms so that the reflective plates point backwards at 90 degree angles from the sides of Cycraft and tighten the set screws Tool HEX KEY 2 5 mm 2 Loosen the set screws of the photo sensor arms and unfold them so that the arms point outward and the photo sensor lens points toward the reflective plate Sensor Lens Set Screw 3 Tighten the set screws to secure the arms Remove the clear protective plastic on the photo sensor lens if it is still intact 4 It may be necessary to adjust the photo sensor alignment later on This process is described in the Chapter 5 12 Page 33 5 9 COIN MECHANISM INSTALLATION Only Qualified Service Personnel should carry out this operation IMPORTANT Cycraft uses the standard coin box face plate provided by Happs Controls and Sega Enterprise The compatible model numbers are HAPPS Frame 42 3272 00 Lower Door 42 3245 16 Upper Door 42 7201 00 SEGA ASAHI Standard The coin chute door and coin mechanism to be used must physically match the above coin chute frame When fitting the coin mechanism
189. stem configuration This type of information is stored in battery backed CMOS RAM so that it retains the Setup information when the power is turned off 4 2 1 Entering setup Power on the computer and press Del immediately This will allow you to enter Setup ROM BIOS 2C4L6AKK CHOS SETUP UTILITY AWARD SOFTWARE INC STANDARD CMOS SETUP PASSWORD SETTING BIUS FEATURES SETUP IDE HDD AUTO DETECTION CHIPSET FEATURES SETUP SAVE amp EXIT SETUP POWER MANAGEMENT SETUP EXIT WITHOUT SAVING L D BIOS DEFAULTS LOAD SETUP DEFAULTS Esc Quit tae Select Iten Fl Save Exit Setup Shift Fz Change Color Figure 4 1 BIOS setup program initial screen Chapter 4 Award BIOS Setup 41 4 2 2 Standard CMOS setup When you choose the STANDARD CMOS SETUP option from the INITIAL SETUP SCREEN menu the screen shown below is dis played This standard Setup Menu allows users to configure system components such as date time hard disk drive floppy drive and display Once a field is highlighted on line help information is displayed in the left bottom of the Menu screen PCI IS BIOS 2 424 STANDARD CMOS SETUP AWARD SOFTWARE INC Date mm dd yy Mon Feb 1 1999 Time hh mm ss 18 0 29 HARD DISKS TYPE CYLS HEAD PRECOMP LANDZ SECTOR MODE Primary Master 3 0 NORMAL Primary Slave 0 NORMAL Secondary Master 0 NORMAL Secondary Slave 0 NORMAL Drive None Dr
190. style mouse In most cases especially in embedded applications a keyboard is not used If the keyboard is not present the standard PC AT BIOS will report an error or failure during the power on self test POST after resetting the PC The PCM 5820 Series board s BIOS standard setup menu allows you to select AIL But Keyboard under the Halt On selection This allows non keyboard operation in embedded system applications without the system halting during the POST 2 12 Power connectors 2 12 1 Main power connector 5 V 12 V CN9 Supplies main power to the PCM 5820 Series 5 V and devices that require 12 V 2 12 2 Auxilary power connector CN10 Supplies secondary power to peripherals that require 5 V and 12 V 2 12 3 CPU fan power connector CN6 This connector is reserved for an optional fan which facilitates a better working environment for the CPU 2 13 IR connector CN7 22 The PCM 5820 Series provides an IrDA port for transfer rates of 115 kbps This connector supports the optional wireless infrared transmitting and receiving module which is mounted on the system case Configuration of the module is done through BIOS setup PCM 5820 Series User s Manual 2 14 Audio interfaces CN5 CN1 The PCM 5820 Series is equipped with a high quality audio interface which provides 16 bit CD quality recording and play back as well as OPL3 compatible FM music It is supported by all major operating systems and
191. t Parallel port One parallel port supports SPP EPP ECP mode Infrared port Shared with COM2 Transfer rate up to 115 kbps Keyboard mouse connector Mini DIN connector supports standard PC AT keyboard and a PS 2 mouse USB interface two USB ports USB 1 0 compliant Power management Supports power saving modes including Normal Doze Sleep modes APM 1 1 compliant Watchdog timer 1 6 sec intervals 4 PCM 5820 Series User s Manual 1 3 2 Local bus flat panel VGA interface Chipset NS CX5530 Display memory 1 4 MB share memory set in BIOS Display type Supports CRT and TFT LCD displays Can display CRT and flat panel simultaneously Flat panel display mode Panel resolution supports up to 1024 x 768 18 bpp Supports 18 bit TFT LCD panel CRT display mode Non interlaced CRT monitors resolutions up to 1280 x 1024 256 colors or 1024 x 768 16 bpp 1 3 3 LVDS Low Voltage Differential Signal interface PCM 5820 PCM 5820L PCM 5820E e Chipset SN75LVDS84 or compatible chipset Performance 18 low voltage TTL data channels plus clock in and 3 low voltage differential data channels plus clock out 3 3 Volt and 250 mW typ Meets ANSI EIA TIA 644 1 3 4 Audio function Chipset NS CX5530 Audio controller AC97 version 2 0 compliant interface Audio interface Microphone in Line in CD audio in Line out Speaker L Speaker R Power Accepts 12 V source for improved audio quality 1 3 5 Etherne
192. t interface PCM 5820 5820E 5822 only Chipset RTL 8139 Ethernet interface PCI 10 100 Mbps Ethernet IEEE 802 3 u protocol compatible Connection On board RJ 45 connector O address switchless setting Built in boot ROM Chapter 1 General Information 5 1 3 6 Mechanical and environmental Dimensions x W 145 mm x 102 mm 5 9 x 4 2 Power supply voltage 5 V 4 75 5 25 V Power consumption typical 5 V Q 3 0 A with GXM 233 64 SODIMM and 40 MB CFC PCM 5820 5 V 1 9 A with GXM 233 64 MB SODIMM and 40 MB CFC PCM 5820 Rev A104 or higher 5 V Q 1 5 with GXM 200 64 MB SODIMM and 40 MB CFC PCM 5820E PCM 5822 Operating temperature 0 60 C 32 140 F Weight 0 77 kg weight of total package 1 3 7 Solid state disk Supports one 50 pin socket for CompactFlash card 1 3 8 TV out function PCM 5822 only Chipset CHRONTEL CH7003C Supports NTSC NTSC EIA Japan and PAL TV formats Provides Composite S video and SCART optional outputs via RCA composite connector and S video connector Supports 640 x 480 and 800 x 600 input resolutions Supports Windows 95 98 and Windows NT driver Over scan under scan and position adjustable Windows 95 98 only Auto detection of TV presence 6 5820 Series User s Manual 1 4 Board layout and dimensions
193. t itself is especially designed to prevent any incorrect installation of the CompactFlash disk card When installing or removing the CompactFlash disk card please make sure that the system power is off The CompactFlash disk card is defaulted as the E disk drive in your PC system Floppy drive connector CN2 20 You can attach up to two floppy drives to the the PCM 5820 Series on board controller Any combination of 514 360 KB and 1 2 MB and or 3 720 1 44 MB and 2 88 MB drives is possible A 34 pin daisy chain drive connector cable is required for a dual drive system A 34 pin flat cable connector is fitted on one end of the cable while the other end sports two sets of floppy disk drive connectors Each set consists of a 34 pin flat cable connector for the 3 drives and a printed circuit board connector for the 514 drives 2 9 1 Connecting the floppy drive 1 Plug in the 34 pin flat cable connector into CN2 Make sure that the red wire corresponds to pin 1 on the connector 2 Attach the appropriate conector at the other end of the cable to the floppy drive s You can use only one connector in the set The set at the other end after the twist in the cable connects to the A drive The set in the middle connects to the B drive 3 If you are connecting a 5 4 floppy drive line up the slot in the printed circuit board with the blocked off part of the cable connector PCM 5820 Series User s Manua
194. t your distributor or the manufacturer for any instructions beyond those given in the manuals and for any questions regarding maintenance and repair procedures Routine Maintenance and Frequency Frequency Maintenance Activity Daily Verify that all the safety sensors floor sensor photo sensor motion stop switch are working properly If any malfunction is found repair it before accepting players Daily Check the system for abnormal noise and vibrations There should not be screeching grinding or rattling noises which can indicate loose bolts or abnormally rubbing of parts If such suspected noises are heard verify the source and repair or replace as necessary Inspect bolts and connections and the integrity of the mechanical system as described below Weekly Verify that all the bolts connecting the outer frame actuators and cabin are not loose according to the procedure described in the next section Tighten if necessary Weekly Verify that the snap rings in each of the universal joints are lodged in their grooves correctly according to the procedure described in the next section The snap ring must be set securely in place Monthly Check all weld areas of the frame and actuator described in the next section for cracks or other damage None is acceptable Monthly Check the actuator drive belt for indication of tears cracks or other damage Exchange immediately if any damage is found Month
195. ter address map 0 CONTROL 1 COMMAND 2 STATUS 3 INTERRUPT 4 5 ACCEPTANCE CODE control segment ACCEPTANCE MASK 6 BUS TIMINGO 7 BUS TIMING 1 8 OUTPUT CONTROL 9 TEST 10 IDENTIFIER 11 RTR BIT DATA LENGTH CODE 12 BYTE I 13 BYTE2 14 BYTE3 1 transmit 15 4 data buffer 16 BYTES field 17 BYTE 18 BYTE 7 19 BYTE8 descriptor IDENTIFIER RTR BIT DATA LENGTH CODE BYTE BYTE2 BYTE3 BYTE4 data BYTES field BYTE6 BYTE 7 BYTE 8 descriptor receive buffers PCM 3680 User s Manual D 1 Control Segment Overrun Error Transmit Receive ontrol Test Reset Sync Reserved Interrupt Interrupt Interrupt Interrupt Rester Enable Enable Enable Enable Request Clear Release Command Go to Abort Transmission Status Transmission Transmit Error Transmit Receive Receive 2 Complete Buffer Data Overrun Register EE Status Status Status Status Status Access a Buffer Status Interrupt Acce Code Reg Ou E Overrun Wa Transmit Receive Register Reed Interrupt Interrupt Interrupt ptance AC 7 AC 6 AC 5 Register ptance ask AM AM6 AM 5 AMA 2 Register Bus TES BRP5 4 BRP 3 Bus Timing TSEG2 2 TSEG2 1 TSEG2 0 TSEG1 3 5 01 2 5 01 1 TS
196. the PCM 5820 Series with a color TFT display attached This is the default setting for the PCM 5820 Series Make sure that the AWDFLASH EXE and BIN files are located in the working drive Note Make sure that you do not run AWDFLASH EXE while your system is operating in EMM386 mode 2 Atthe prompt type AWDFLASH EXE and press Enter The VGA configuration program will then display the following FifckH AREY WEITER vix Cag lght 19909 iard Dai BL 2217 15H94 For CX Flash Typa File Mane to 5 Figure 3 2 BIOS setup screen Chapter 3 Software Configuration 33 34 3 Atthe prompt type in the BIN file which supports your display When you are sure that you have entered the file name correctly press Enter The screen will ask Do you want to save If you wish to continue press Y If you change your mind or have made a mistake press N 4 If you decide to continue the screen will issue a prompt which will then ask Are you sure to program Y N If you wish to continue press Y Press N to exit the program The new configuration will then write to the ROM BIOS chip This configuration will remain the same until you run the AWDFLASH EXE program and change the settings PCM 5820 Series User s Manual 3 4 Connections for two standard LCDs 3 4 1 Connections for Toshiba LTM10C042 640 x 480 TFT color LCD Table 3 1 Connections for Toshiba LTM10C042
197. the power cord connection terminal and connect the two power lines and the earth line of the power cord as shown below Make especially sure that the earth line is properly connected for safe and proper operation EAR Primary X Earth Point 5 Verify that all connections are correct Then connect the power cord to the facility voltage source 6 Go to the Operator Panel and verify that the red LED labeled Main Power is lighted Before proceeding to start the power up sequence of Cycraft operators should familiarize themselves with the switches and controls on the Operator Panel Page 37 5 11 POST INSTALLATION TESTING AND INSPECTION After the mechanical and electrical installation is complete it is necessary to carry out a final checking procedure and make some adjustments if necessary To carry out the final tests and adjustments you must power UP Cycraft Carry out the Power UP sequence according the procedure outlined in section 6 2 Before you power up Cycraft make sure of the following a The power cord is connected to the correct voltage outlet and the green main power LED is lighted b The emergency power off switch and motion stop switch behind the coin chute box are released before switching the power The power up sequence will move the cabin WARNING and personnel can be injured 1 Make sure there are no personnel or objects under or in the area of the cabin Ma
198. through the cable Sensitivity adjustment Please see the diffuse reflective type MS 2 When it is stained by dirt at lens please clean the lens with dry cloth but don t use an organic materials such Timer mode as alkali acid chromic acid ORetroreflective type With polarizing filter 10 When wire connection the wire should be over than AWG No 20 and length should be under than 100m SW position N Status of detection Received light When the beam passes through polarizing filter from emitter it will Vertical 11 Be sure to screw bolt with 0 3N m to 0 5N m torque be converted as horizontal transverse beam and reaches to mirror direction 12 When the unit is supplied power source from switching power supply unit please earth Frame ground F G SW1 SW2 Operation mode Interrupted light 4 t 1 8 MS 2 M af ds it i db polarizing terminal and connect condenser between F G terminal and terminal 0V to remove noise Lt S 5 3 afterwards it is converted by mirror function as Receiveri j i r3 e IS V V Light ON ON vertical beam and reaches to receiver through polarizing filter S A Switching Normal OFF J IHI Even it can detect normal mirror CT powersuppy V Photoelectric L Timer mode SMPS t C 0 001 to 0 1 F 400V sensor Mode ON Condenser for removing noise Dark ON ODiffuse
199. to improvements and changes without notice The contents described herein are fully prepared with due care However should any question arise or errors be found please contact SIMULINE Page 3 INTRODUCTION OF THIS INSTALLATION amp SERVICE MANUAL This manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies electromechanicals servicing control spare parts etc for the product CYCRAFT This manual is intended for the owners personnel and managers in charge of operation of the product Operate the product after carefully reading and sufficiently understanding the instructions If the product fails to function satisfactorily non technical personnel should under no circumstances touch the internal system Please contact office where the product was purchased from Use of this product is unlikely to cause physical injuries or damages to property However where special attention is required IMPORTANT symbol and message is given in the manual as follows Gro Indicates that mishandling the product by disregarding this message can cause performance degradation or malfunctions IMPORTANT DEFINITION OF PERSONNEL IN THIS MANUAL Non technical personnel who do not have technical knowledge and expertise AN should refrain from performing such work that this manual requires the arcade WARNING maintenance personnel or a serviceman to ca
200. to the door please refer to the specific manufacturers installation instructions for that coin mechanism To mechanically assemble the coin chute frame and cash door 1 Loosen all of the bolts on the frame that secure the clips 2 Turn all clips in towards the door 3 Position the door into the aperture in the coin chute tower 4 Turn the clips around so that they will hold the door in the machine 5 Tighten all of the bolts Page 34 5 9 1 WIRING CONNECTION 1 Route the bundle of cables into the coin chute tower Be sure to use the supplied Insert the cables through this hole and tighten the end of bellows with cable tie rubber bellows and cable tie 2 There are 4 electric connectors the KET 10P two KET 2P and the 4P connectors The pin assignments for each connector are KET 10P for coin selector KET2P 1 KET2P 2 e GND Aem 12V TF Te COIN SW1 in NAOMI I O BD gt a COIN SW2 in NAOMI I O BD gt zn 4P for bill acceptor power 12V lamp 2 Ssh 110V AC R INE 110V AC T 3 12V 4 GND KET 2P 1 for coin meter 1 1 COIN METER 1 in NAOMI BD 2 5V KET 2P 1 for coin meter 2 1 COIN METER 2 in NAOMI I O BD 2 5V Page 35 3 Attach the coin chute door and coin selector Then perform the wiring referring to the electric schematic 1 of the SCU provided in session 10 1 to determine the corre
201. tor Displays game graphics 27 Front Speakers Produces audio effects 28 Rear Speakers Produces audio effects 29 Subwoofer Produces audio effects with low frequency Page 18 4 TRANSPORTING AND MOVING 4 1 EQUIPMENT REQUIRED FOR UNLOADING AND TRANSPORT No Equipment Description Q ty Purpose 1 Fork Lift Capacity over 1500 kg 1 Lift and transport out of Boom attached fork packing crate 2 Wood block 10 cm x 10 cm x 100 4 Set under the base frame so that fork can be inserted and removed easily 3 Rear caster 2 Used together with front supplied casters already installed to roll the machine to destination location 4 Socket wrench 1 Attaching the rear g a casters 5 Wrench ea e 1 Adjusting the level of Que ii casters 6 Philips type 1 Loosening and securing screwdriver truss bolts 7 Bolt Hexahead M12 x 35 L 6 Attaching the casters 4 2 UNLOADING AND OPENING THE CRATE 1 When unloading the crate from the container or truck it is recommended to insert the forklift from the heavier rear side of the crate 2 The crate should not be opened from the front sides when opening the crate Page 19 Open the rear and or one of the 4 3 UNPACKING AND INSTALLING REAR CASTER WHEELS 1 After the crate is opened unpack the separate accessories and components so that the main simulator body is accessible 2 Insert f
202. tors Termination Resistor Setup Termination restistors are factory installed to allow for impedance matching These resistors can be enabled by using jumpers number 5 and 6 shown below Jumper 5 enables the terminal resistor for port 1 while jumper 6 enables the terminal resistor for port 2 The value of the resistor equals the characteristic impedence of the signal wires approximately 120 Q The following figure shows resistor placements Port TR1 enables jumper JP5 and TR2 enables jumper JP6 JP5 1200 TR1 JP6 1200 TR2 CAN termination resistor installation CAN signal wiring The CAN standard supports half duplex communication This means that just two wires are used to transmit and receive data D T E D T E CAN CAN Transceiver Transceiver Wiring topograhpy Wiring connections are as follows PCM 3860 DTE male DB 9 Terminal DTE Pin Signal Signal 7 CAN H CAN H 3 GND GND 2 CAN L CAN L This appendix gives a brief description of the CAN controller registers For more detailed information please refer to the Stand alone CAN controller Data Book from Philips Semiconductors Microcontroller Products You may also find the information on the enclosed disk under the Manual directory in the Word 6 0 file REGISTER DOC CAN Controller Address Allocation Philips PCX82C200 CAN Controller ADDRESS Regis
203. ts faster data transfer PIO mode 3 mode 4 and Ultra DMA 33 mode 2 7 1 Connecting the hard drive Connecting drives is done in a daisy chain fashion and requires one or two cables depending on the drive size All required cables are included in your PCM 5820 Series package 1 8 and 2 5 drives need a 1 x 44 pin to 2 x 44 pin flat cable connector 3 5 drives use a 1 x 44 pin to 2 x 40 pin connector However the required connectors are not included in the PCM 5820 Series package Wire number 1 on the cable is red or blue and the other wires are gray 1 Connect one end of the cable to CN11 Make sure that the red or blue wire corresponds to pin 1 on the connector which is labeled on the board on the right side 2 Plug the other end of the cable to the Enhanced IDE hard drive with pin 1 on the cable corresponding to pin 1 on the hard drive See your hard drive s documentation for the location of the connector Connect a second drive as described above Unlike floppy drives IDE hard drives can connect to either end of the cable If you install two drives you will need to set one as the master and one as the slave by using jumpers on the drives If you install just one drive set it as the master Chapter 2 Installation 19 2 8 CompactFlash disk CN19 2 9 The PCM 5820 Series is equipped with a CompactFlash disk socket on the solder side and it supports the IDE interface Com pactFlash disk card The socke
204. unded when servicing exceeds a minimum volume d 7 The customer must sign the agreement and fax it to us prior to sending the LCD package Advantech reserves the right to refuse service if the customer cannot provide the required documents and auxiliary parts e Advantech will supply a BIOS file and connection cable to the customer upon completing the service f A minimum of seven working days is required for completion of service starting from receipt of the LCD package by Advantech For the 18 bit TFT display support list please contact our custom er service department for more detailed information and service files See our web site at http support advantech com PCM 5820 Series User s Manual APPENDIX Installing PC 104 Modules This appendix gives instructions for installing PC 104 modules 0 1 Installing PC 104 modules 104 The PCM 5820 Series PC 104 connectors give you the flexibility to attach PC 104 modules Installing these modules on the PCM 5820 Series is quick and simple The following steps show how to mount the PC 104 modules 1 Remove the PCM 5820 Series from your system paying particular attention to the safety instructions already mentioned above 2 Make any jumper or link changes required to the CPU card now Once the PC 104 module is mounted you may have difficulty in accessing these 3 Normal PC 104 modules have male connectors and mount directly onto the main card Re
205. wHwy 3 vec 3 wHwy 3 vec 3 PURPLE PU 2 oe 4 25 4 ORANGE OR 10 5 5 5 5 DP3 MP3 DP2 MP2 1YellowT v 1YellowT v am w A 8 9 8 9 bs 0 1 DESIGN CHECK APPROVAL MODEL PRODUCT wem E c wem E 2RedT po D 5 D SYST D KANG CHOI KIM CYCRAFT E dms F 4 CYCRAFT MCU CIRCUIT DIAGRAM MOTOR MOTOR Document Number ev 3 ECY D SE002 4 CONNECTOR PANEL CONNECTOR PANEL a Tuesday May T3 2003 meer oF KORTEK 2938DF Game Monitor Service Manual Warning Only qualified service personnel should carry out maintenance on the product 0402 02 01 0 o 2 Q tc a C D CIEL CI E 9000000000000 4 5 10 18 25 28 30 15 D D DL D D LEE I D I E RISTI CS tote E ERISTI
206. wer select PCM 5822 PCM 5820 Series User s Manual Table 2 2 Connectors Label Function CN1 CD audio input connector CN2 Floppy disk connector CN3 Parallel port connector CN4 USB connector CN5 Audio connector CN6 CPU fan power connnector 5 V CN7 IR connector infrared CN8 PC 104 connector CN9 Main power connector 5 V 12 V CN10 Auxilary power connector 5 V 12 V CN11 IDE Hard disk connector CN12 LCD connector CN13 Ethernet connector CN14 COM connector CN15 LVDS connector CN16 COM connector CN17 PS 2 keyboard PS 2 mouse CN18 CRT display connector CN19 CompactFlash socket CN20 SODIMM socket CN21 S Video connector PCM 5822 only CN22 RCA composite connector PCM 5822 only CN23 ATX feature connector PCM 5822 CN24 ATX power button amp power LED connector LED1 Ethernet LED PCM 5820 5820E 5822 LED2 Power amp HDD LED PCM 5820 5820L 5820E SW1 Reset button PCM 5820 5820L 5820E Chapter 2 Installation 11 2 2 Locating jumpers 0000000000000 200000000001 cous de 6 EOD e Leol 5 T Figure 2 1 Jumpers 12 PCM 5820 Series User s Manual 2 3 Locating connectors 2 3 1 Component side ARALLET U

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