TXSG – Service Manual
Contents
1. TLXS10 BRACKET GAGE GLASS RING SHIELD GAUGE GLASS 10 TLXS15 SHIELD GAUGE GLASS 8 TLXS10 NUT FLANGED TLS 2 SHANK PLASTIC CAP T2 WASHER 188 X 188 UMD Oo Qmm IIIT IIIT EEE OE EO 20 DECAF 23 21 Index Part N N Description 11 WC 2004 SHIELD BASE 12 WC 1903 NUT UNION SHANK 13 WC 1906 C RING 917 x 760 x 090 14 WC 3705 KIT FAUCET REPAIR 15 WC 1841 FAUCET ESP BLACK 16 WC 64074 GUARD FAUCET TLXS SERVER 17 WC 43091 CLAMP WIRE HOSE TLXS 18 WC 2456 ELBOW SILICONE STRT SIDE SRV 19 WC 58262 COVER BOTTOM WHITE PLASTIC 20 WC 56013 BASE ASSEMBLY SERVER 21 WC 5680 DRIP TRAY ASSEMBLY TLXS 22 WC 36076 BRUSH GAGE GLASS 23 WC 38281 LABEL DECAF Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The following limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on all electrical components fittings and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burrs for Forty 40 months from date of purchase or 40 000 pounds of coffee whichever comes first Stainless Steel components are warranted for two 2 years from date of purchase against leaki2. these parts for cleaning check the seat cup for tearing of splitting Make sure the faucet spring is free of corrosion Replace with repair kit if necessary item 13 page 3 ASSEMBLY Assemble the unit by reversing the steps for disassembly Finger tighten only wing nut for faucet Make sure clamps are on properly and silicone fittings are in good condition Once assembled check for leaks around fitting or faucet l Cleaning Instructions CAUTION Do not immerse in water Do not place in dishwasher Do not use harsh powders or cleansers containing chlorine These cleaning and sanitizing instructions are only a guide line to be used for the cleaning and sanitizing of the TLXS dispenser Your current in house cleaning and sanitizing methods may be just as effective 1 Daily Rinse the unit between brews a Rinse unit with hot water and empty completely b Dry ouside surfaces with a cleaning rag b To preheat fill the insulated server with hot water and allow it to heat before emptying hot water The empty server is now ready for brewing 2 Cleaning the lid assembly a Unscrew the top lid from the insulated server and wash it in cleaning solution b Using the supplied brush clean inside the filling tube c Rinse with clean water 3 Cleaning and sanitizing body assembly Partially fill the the insulated server with cleaning solution Use a sponge brush to thoroughly clean inside liner Rinse the unit using a fr
3. A WILBUR Curtis Company Inc BP oor nox TXSG Service Manual ON THE WEB WILBURCURTIS COM Models Included TXSG0101S000 TXSG1501S000 WARNING THERMOPRO SERVERS MAY BE HEAVY WHEN FILLED CARE MUST BE TAKEN WHEN TRANSPORTING TO AVOID DROPPING OR SPILLING Use only coffee or water in the insulated dispenser Do not use the ThermoPro server to dispense any other beverage Preheating is recommended 1 Place a clean and empty server centered under one of the brewcones of the ThermoPro brewer Make sure the screen reads READY TO BREW Fill brewcone with the correct measure of ground coffee for the volume of coffee you wish to brew Press the brew button above the dispenser you are brewing into a K amp N Allow coffee in the brewcone to drip completely before removing the insulated dispenser SERVICING THE THERMOPRO SERVER 1 Completely drain the unit of any coffee 2 Allow server to cool 3 Unscrew and remove the lid and tube assembly REPLACING THE GAUGE GLASS The gauge glass can be removed for maintenance and cleaning Refer to the illustration on page three 3 for assembly sequence 1 Unscrew the vented cap plug from the top of the gauge glass shield 2 Carefully lift out the gauge glass tube from the shield and scrub inside the glass with a tube cleaning brush and mild detergent solution Inspect the glass tube for cracks or chips If broken carefully remove all traces of glass and then insert a new gauge glass tub
4. correctional facilities The Wilbur Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory All returned equip ment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL All in warranty service calls must be performed by an authorized service agent Call the Wilbur Curtis Technical Support Department to find an agent near you WILBUR CURTIS CO INC wis 6913 Acco St Montebello CA 90640 5403 USA Phone 800 421 6150 Fax 323 837 2410 Technical Support Phone 800 995 0417 M F 5 30A 4 00P PST e E Mail techsupport wilburcurtis com Web Site www wilburcurtis com FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW WILBURCURTIS COM 4 Printed in U S A 3 09 F 3595 Rev D
5. e 3 Check the top and bottom washers that make the tube water tight Clean the washers Make sure they are not leaking Replace if necessary 4 With the sight glass seated in the gauge glass shield thread the cap plug onto the top of the shield Do not overtighten REMOVING THE BASE amp BOTTOM COVER To replace the silicone elbow fitting for repair or cleaning 1 Remove the base assembly Press down on the slide tab on the back side of the stand and lift off the server section 2 Turn the server upside down and take off the plastic bottom cover This will reveal the silicone elbow fitting 3 Remove the wire hose clamps by squeezing the wire ears together While holding the clamp open loosen the soft silicone elbow from the liner drain pipe and the faucet shank and pull out elbow 4 Check for leaks and replace with a new part if necessary 5 Reverse these steps to assemble REMOVING THE FAUCET The faucet will require periodic cleaning and maintenance 1 Remove the faucet from the body of the server Unscrew the large nut holding the faucet to the shank to take off faucet 2 Disassemble the faucet Unscrew the bonnet from the body of the faucet 3 Remove the faucet handle by pressing inward on the seat cup see photo at right then unhooking the handle from the center shaft 4 The seat cup center shaft and spring will now separate from the bonnet Clean these parts with a mild detergent solution 5 While you have
6. esh water rinse Pour sanitizing solution into the insulated server Allow to sit for 5 minutes then drain through the faucet Rinse by pouring water inside the unit allowing rinse water to flow into a sink until water runs clear Wipe outside of unit with clean cloth moistened with a mild cleaning solution Place body assembly upside down on rack to thoroughly air dry HDRT 4 Cleaning the faucet parts a Remove faucet see Removing the Faucet on page 1 and gauge glass from unit and brush out with cleaning solution b Place in cleaning solution to soak for 5 minutes c With the faucet removed use the tube brush soaked in cleaning solution to insert through the faucet shank d Rinse parts and dry 5 Assemble parts that were removed Rough In Drawing TLXSO1 2113 53 7 cm 9 38 TLXS15 13 63 23 8 cm 23 63 oem 8 88 3 38 22 6 cm 8 6 cm 23 2 cm 31 4 cm Illustrated Parts ThermoPro Gravity Pot Illustrated Parts List All parts are common amoung 1 and 1 gallon servers except where indicated in description Index Part N N 1 WC 56025 1A WC 56024 2 WC 2003 3 WC 2002 4 WC 2005 5 WC 2027 5A WGC 2025 6 WC 2063 7 WC 2012 7A WGC 2010C 101 8 WC 1939 9 WC 1938 10 WC 2006 101 Description LIDASSY TLXS15 LID ASSY TLXS01 CAP PLUG VENTED 44 CAP SHIELD W CLEANOUT WASHER SHIELD CAP 1 8 GLASS GAUGE 10 TLXS15 GLASS GAUGE 8
7. ng or pitting and replacement parts are warranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed All in warranty service calls must have prior authorization For Authorization call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilburcurtis com to view the full product warranty information CONDITIONS amp EXCEPTIONS The warranty covers original equipment at time of purchase only The Wilbur Curtis Company Inc assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 1 Improper operation of equipment The equipment must be used for its designed and intended purpose and function 2 Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electrical mechanical and plumbing codes 3 Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment 4 Improper water supply This includes but is not limited to excessive or low water pressure and inadequate o
8. r fluctuating water flow rate 5 Adjustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are the responsibility of the equipment owner The owner is responsible for proper cleaning and regular maintenance of this equipment 6 Damaged in transit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier 7 Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions The equipment must be maintained accord ing to the manufacturer s recommendations 8 Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks 0 rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers 9 Repairs and or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours Overtime charges are the responsibility of the owner Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service is the responsibility of the owner of the equipment This includes institutional and
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