Home

Mark II, III, IV and V 100 Formula, Single Motor Washer

1. 98 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES MSSMO0217AE 9020IV 4 of 5 8088 Processor Boards Without Memory Expansion Board See the table of EPROM loca tions below and FIGURE 7 If the set consists of only one EPROM install it in socket A of FIGURE 7 If two EPROMs comprise the set install EPROM 2 in socket and EPROM 1 in socket B Always install highest numbered EPROM in socket A If the set consists of more than two EPROMs a Memory Expansion Board must be present in the machine along with the processor board OW 8088 Processor Boards With Memory Expansion Board See the table of EPROM locations below and FIGURE 7 If the EPROM set consists of three or more EPROMs install the two highest numbered EPROMS e g EPROMs 3 and 4 of a four chip set on the processor board with the highest numbered E PROM EPROM 4 of a four chip set in socket A and the EPROM with the second highest number EPROM 3 of a four chip set in socket B nstall the remaining EPROM s on the Memory Expansion Board with the highest numbered of the remaining EPROMs e g EPROM 2 of a four chip set in socket IC 1 on the Memory Expansion Board and EPROM 1 in socket IC 2 EPROM Locations on 8088 Processor Board and Memory Expansion Board E PROM Location by Socket see FIGURE 4 a Ec LUN ame fae IE Es 3 set 2chipset__ 2
2. 02 04 SOAP ALKALI Chemical name NOTE 3 Chemical information remains on display as long as chemical output is actuated Chemical name number NOTE 4 If more than one chemical output is actuated chemical information alternates Chemical number Actual speed DRAINING TO SEWER example Only appears on machines Drain time remaining 01 20 deeb ed and LO SPD EXT 0450 RPM HI SPD EXT L f machine has two speed Actual speed example Only appears on machines extract Otherwise displays with RPM sensing and variable speed HI SPD EXT only FIGURE 2 26846 Displays While Running a Wash Cycle 48 Summary of Operation The operator actions listed here correspond to the headings in Normal Operation in the operator manual Start the Operating Day Be safe Comply with all safety instructions Verify switch positions OPR 1 Energize microprocessor controller OPR 2 Run the Wash Cycle Outerwear Models FxW Compose the load OPR 5 Load the machine OPR 5 Close the door OPR 4B Add chemicals if required OPR 6 elect a formula OPR 7 tart the cycle OPR 8 Respond to the end of cycle OPR 9 Open the door OPR 4B og to loosen the goods OPR 10 Unload the machine nload the machine al I Q 2 Nn G JIa Outerwear Models FxW Compose the load OPR 5 Load the machine OPR 5 Clo
3. QO EXTRACT S07 2040 01 0 10 030000 020 002 O amp SOURSOFT 040910600 s s SOUR 051010600 S08 6060 11 OO EXTRACT 2 Chemical Names S09 0000 1 END FORMULA 400 F99 TMMQFFHC W LLS CCNWSSS RPMDRC XXX YYY E FORMULA 99 FORMULA 99 501 3633 00 0 10 030100 020 002 00 STEP 01 1 Configuration S02 0000 010100600 0 END FORMULA 499 F01 TMMQFFHC W LLS CCNWSSS RPMDRC XXX YYY E FORMULA 01 FORMULA 01 S01 215018513 1 022011 020 002 00 STEP 01 HER maert Gene bie of SOAP S02 6100 1 00 O Formulas 803 0000 0 END FORMULA 401 PRINTING PLEASE WAIT k FIGURE 4 MSOP0234BE Example Printouts Using Mode 8 Print Data 37 During printing this display appears When printing is concluded the display re turns to the Program Menu 38 39 Section Operating MSOP0268AE 9530DV OPERATING MARK IL Ill IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTORS This section provides information about 100 formula single motor washer extractors to assist management personnel in establishing procedures and training operators 0 Procedures Used in Normal Operation Fold out the Summary of Operation at the end of this section and use the OPR numbers to cross c reference th
4. PROGRAMMING THE MARK IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 18 of 28 Configure Decisions for Pages AT and UZ continued D Discretionary Configure Decision H Must Accommodate Hardware Page and Help Screen ABCDEFGHIJKLMNOPQRS H BATH EXTR E DRAIN G BATH EXTRACT 1 E A D 3 3 75 75 105 4 90 90 no steam 5 minutes 10 minutes 50 minutes 3 minutes 5 minutes 10 minutes 15 minutes no cooldown 5 minutes 10 minutes 50 minutes ABCDEFGHIJKLMNOPQRS H WATER OPT K 2 H C 0 3 0 1 METERED WATER N NO 1 YES 0 Configure decision is not currently used 27 Explanation This is drain time in seconds after each bath or before each extract and also the delay time from E1 to E2 low to high speed extract if machine has two speed extract see configure decision D page AT A CAUTION A MACHINE MALFUNCTION AND DAMAGE HAZARDS Shorter drain times than the factory selection may not permit a full drain before extract resulting in possible damage to either or both extract motors Longer drain times are acceptable Steam injection is standard on certain machines and optional on others It permits steaming for time indicated before the too long to steam error appears Permits filling for the time indicated before the too long to fill error appears Cooldown is standard on certain machines and optional on others It
5. 65 MONITORING INPUTS AND OUTPUTS FOR MARK II AND Ill FxW WASHER EXTRACTORS MSOP0267AE 9530DV 4 of 5 Table of Second 16 Outputs 1 a through h Dis Output Name Connector Pin Common Normally Open Normally Closed On 16 Out Board 1 a m z b Water Valve 1 IMTA15 5 IMTA15 6 N A Water Valve 2 IMTA15 3 IMTAI5 4 N A d Water Valve 3 IMTAI5 1 IMTAI5 2 N A e Sewer Drain IMTA16 7 IMTAI16 8 N A f Reuse Drain IMTA16 5 IMTA16 6 N A 2 Door Unlock IMTA16 3 IMTA16 4 N A h Machine to Tank IMTA16 1 IMTA16 2 N A 1 p Table of Third 16 Outputs 2 a through p Dis Output Name Connector Pin Normally Normally Closed Open On 16 Out Board 2 a Chem 14 DMTAI3 1 2MTAI3 11 2MTal3 10 b chemo DMTAI3 2 2MTAI3 12 2MTA13 7 c Chem 13 DMTAI3 3 2MTAI3 13 2MTA14 10 d Flush DMTAI3 4 2MTAI3 I4 2MTAI5 10 e 15 13 5 2MTAI3 15 2 14 9 f chem11 bMTA13 6 2MTAI3 16 N A g Chem Save bMTAI3 7 2MTAI3 17 N A h Drain Save Miltrench DMTAI3 8 2MTAI3 18 N A i Chem 10 bMTA13 9 2MTAI3 19 N A j Amp Saver bMTA13 10 2MTAI4 Chem6 bMTAI4 1 2MTAI4 2 N A 1 chem7 bMTA14 12 2MTAI4 N A m chem8 bMTA14 4 2MTAI4 13 N A n chem 12 bMTAI4 4 2MTAI4 ld N A ET T 66 MONITORING INPUTS AND OUTPUTS FOR MARK II
6. 7 2 8 ON 1 3 8 ON 1 20FF WASHER 2 5 7 8ON 2 4 7 8 ON 2 8 ON 1 3 8 ON NEM 8 ON aM 1 EXTRACTOR 1 60 1 5 6 1OFF 20FF 1 5 OFF 2 5 OFF EMEN See schematics for DIP switch positions on Continuous Batch Washer and the MILTRON controller m EE Shaded cells denote options 89 MSFDA401EE 9533CV 1 of 6 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES General Milnor serial microprocessor controls are designed specifically for Milnor machines and systems Along with certain external electromechanical relay logic and sensing devices they control all machine and system func tions Not every microprocessor includes all the components described in this section The Microprocessor Components This is a list of all components for Milnor microprocessor controllers Not every Milnor microprocessor controller includes all the following components 1 Keypad or Keyboard Depending upon the model type the keypad may have 12 30 or 58 buttons The different keypads are not interchangeable 2 Keyswitch Selects run program modes The key may be removed only in run Never leave the key acces sible to unauthorized personnel 3 Display Depending upon the model type the display may be either liquid crystal fluorescent or CRT The different displays are not interchangeable 4a Power Supply NOT for cBw System Conve
7. FIGURE 6 55 217 1MTA 31 on 8088 Board wires not shown for clarity MTA connectors e N aaa uo qe Chassis 9 Capacitor ground 8088 LL LII processor chip PELLERIN MILNOR CORP MEMORY EXPANSION BOARD Highest We if 50 Pins Wi 34 Pins numbered EPROM Connector for Memory Expansion Board Wea yon who HY WAS qe PELLERIN MILNOR CORP SERIAL PROCESSOR BOARD FIGURE 7 5 0217 8088 Processor Board and Optional Memory Expansion Board 99 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES 80186 Processor Boards This processor board is used on all Milnor system controllers Miltron Mildata etc equipped with a color monitor and on textile process ing machines with software versions 95000 and later The single EPROM on this board is located in socket IC 2 Chassis Ground ROM socket empty except for Japan MSSMO0217AE 9020IV 5 of 5 FIGURE 8 55 217 1MTA 31 on 80186 Board wires not shown for clarity l nnm JUD U 80186 Processor EPROM in socket IC 2 FIGURE 9 55 217 80186 Processor Board 100 MSSM0227AE 9525AV 1 of 4 THE EXTERNAL SERIAL LINK CABLES AND
8. YYY S01 01 pe 0 1 005 002 Variations based on Notes 1 Decision is identified by an abbreviation on the top line Current value appears on bottom line 2 All decisions apply to bath steps only underlined decisions apply to extract steps 3 Dashes appear if decision does not apply FIGURE 2 MSOP0266AE The Step Decisions at a Glance 14 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 6 of 28 of Step Types of Baths and Extracts Available nd Formula three types of bath step and four types of extract step are available The control prevents an extract as step 01 O F05 T TYPE OF STEP orstep 02 if step 01 is a no water bath It also prevents two successive extract steps S01 0 END FORMULA See End a Formula Without a Final Extract and To Abort a New For mula in Step 1 or Delete an Existing Formula in this section 1 1 WAY WASH Increases mechanical action and saves energy Use for small pieces which cannot tangle 2 2 WAY WASH Reverses cylinder Use for sheets or other large pieces which tangle unless cylinder reverses 3 SOAK WASH Cylinder does not turn Use for delicate fabrics and overnight bath soak see below 4 PRE FIN EXT Performs motions toward cycle end to loosen plastered goods Minimum time 180 pretfinal extract seconds Machine extracts for 90 seconds then the timer stops while
9. 10 38 F0005803 02 37 dF A093 D140 LEV2 3 WIRE DISABLED Displays the first 16 outputs 0 a through FAULT SEE MANUAL sp jus uga p Displays the second 16 outputs 1 a through p Displays the third 16 outputs 2 a through p 0 First 16 outputs on 8 16 Board 1 and 16 Out Board 1 1 Second 16 outputs on 16 Out Board 2 0 abcdefghijkimnop When the output status display appears as in the example at left see the follow ing tables of outputs for output descriptions Top line shows output letter see tables of outputs Bottom line shows status not energized energized Table of First 16 Outputs 0 a through p Dis Output Name Connector Pin Ra Common Normally Open On 8 16 Board 1 a Recirculation Pump IMTAS 9 IMTAS5 8 IMTAS 10 b Cooldown IMTAS 6 IMTAS 5 IMTAS 7 Fiush IMTA5 4 IMTA5 3 IMTAS 1 d Chem4 IMTAS 2 IMTA6 10 IMTA6 3 e Chem 1 IMTA6 1 IMTA6 2 N A f chem3 IMTA6 4 IMTA6 5 N A 2 IMTA6 6 IMTA6 7 N A h 5 I MTA6 8 IMTA6 9 N A On 16 Out Board 1 i Tank to Machine IMTA13 9 IMTA 13 8 IMTA13 10 j Alternate Acelerate Decelerate IMTA13 6 IMTA13 5 IMTA 13 7 k Machine to Machine MTA 13 3 IMTA134 IMTA14 10 1 CW Wash IMTA13 1 IMTA13 2 IMTA15 10 m CCW Wash IMTA14 8 IMTA14 7 14 9 n steam Valve IMTA14 5 IMTAM 6 N A o Signal 14 3 144 p Wire Relay IMTAl4 1 IMTAI42 N A
10. This is an alternative way of depicting word and number entries when the exact values are determined by the user xx means enter a two digit number response means enter the value prompted for by the display password means enter the password or numeric passcode Press and release the Stop button Press and release the Start button FIGURE 1 2 5 Microprocessor Interface Controls and Example Key Symbols ABOUT THE USER CONTROLS MACHINES WITH A KEYPAD MSOP0235BE 9836AV 3 of 3 Microprocessor Interface Controls These controls shown in FIGURE 1 include the keyswitch display and keypad located on the main name plate position on nameplate varies and the printer download connection located on its own nameplate These controls permit the user to pass data to and from the microprocessor controller NOTE This section folds out so that you may continue to refer to FIGURE 1 as you review the remainder of this manual Keyswitch tThis key operated switch provides security for all field programmed data in memory With the Va keyswitch set to run 4 1 this data cannot be changed The key cannot be removed in the program lej position A CAUTION A DATA LOSS HAZARD Improper use of the keyswitch may corrupt program data Return to the run mode only when the display says Ok Turn Key to Run t Only power off or on with the keyswitch at run t Do not leave the key acces
11. 0 Turn Output On Actuate individual outputs for testing This is called bare manual 1 Look at Inputs View the on off status of each input during idle conditions 2 Data Accumulation View print and clear the accumulated counts of loads processed To Access the Manual Menu RUN FORMULA When the Run Formula menu and selection 00 is displayed as shown at left 5 00 OR OK POWER OFF Accesses the manual menu When selection 0 Turn Output On on the manual menu is displayed as shown o Scrolls the available manual modes or x Selects a manual mode where x is a number from 0 to 2 See the following information for how to access and utilize each manual mode CANCEL or ESCAPE Returns to the Run Formula menu run mode 74 MANUAL MODE MENU FUNCTIONS ON MARK II Ill IV AND V WASHER EXTRACTORS MSOP0254BE 9514DV 2 of 8 OzTurn Output On Bare Manual How Bare Manual Works Bare manual permits turning certain outputs on and off one at a time for test ing when the machine is idle Note that outputs appear in a different order on the bare manual menu herein than on the output status displays see MONITORING MICROPROCESSOR INPUTS AND OUTPUTS To Actuate Outputs in Bare Manual When selection 0 Turn Output On on the manual menu is displayed as shown 0 UR Accesses mode 0 and displays Press Start D Closes the three wire circuit permitting output actuation and dis plays the b
12. A mating plug is provided with the machine for wiring the printer interface cable See THE EXTERNAL SERIAL LINK CABLES When the Program Menu and mode 8 Print Data is displayed PRINT DATA Accesses mode 8 and prompts for the type of data to print For a Quick Return to the Program Menu Aborts mode 8 any time prior to the start of printing and returns to the Program Menu When this display appears select the type of data to print from the choices shown PRINT DATA 0 FORMULAS Prints formulas 00 99 and the range of formulas specified below 1 CONFIGURATION Prints the configure codes 2 CHEMICAL NAMES Prints the 64 field programmable chemical names 3 STEP NAMES Prints the 15 field programmable step names or Scrolls the choices Accepts the selected choice and prompts for today s date DATE MM DD YYYY This display permits entering today s date which will appear on the printout mm me Me dd and yyyy are numbers representing month day and year respectively Note that month day or day month order depends on configure decision A The date is re When configure decision A 0 tained in unprotected memory for about 48 hours with power off When configure decision A 1 lt mm gt or lt dd gt or lt yyyy gt enters a value at the indicated cursor location N where lt mm gt is a number from 01 to 12 representing the month lt dd gt DATE DD MM YYYY is a num
13. CHEM ADD 127 SECS 127 seconds maximum This value automatically inserted if any higher value en tered 19 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOPO0266AE 9526FV 11 of 28 This Chemical Signal With Chemical The signal occurs at the time specified by the when to start injection decision The F05 SIGNAL commanded injection will not start until the signal is cancelled by the operator 1 S01 NO Cylinder Speed Accessible if this is not a soak wash see Type of Step in this section Wash and extract speeds are programmable Value is percent of normal During bath steps the cylinder will rotate at the speed commanded here during the on time commanded below see Cylinder Rotation On Time in this section F05 CCNNWSSS RPMDRC 15 RPMs wash speed example WASH 005 5 RPMs Minimum allowable wash speed WASH 040 40 RPMs Maximum allowable wash speed EXTRACT 200 200 RPMs Minimum allowable extract speed EXTRACT 835 835 RPMs Maximum allowable extract speed Cylinder Rotation During Draining and Previous Fill Drain Type Accessible if this is a bath step and not a cooldown F05 CCNNWSSS RPMDRC Because the machine must enter extract from drain distribution speed if the next F05 DRAIN TYPE stepis an extract the control changes a selected 1 2 or 3 to 0 or a 5 6 or 7 to 4 0 STD DRAIN SPD Basket turns clockwise at drain dis
14. IVERTSTO 1 2 W E AGN i 134 TA I 1 m al Ly CH fT PRU RR CBW Ji 1 System per imod ule Boards can be added for options For gas dryers and steam dryers with temperature control For washer extractors with temperature option Although seemingly identical the A D boards for sensing air temperature in dryers water temperature in washer extractors and dye machines water temperature in tunnels and weight for weighing conveyors are all different The different types have different part numbers are clearly marked and are not interchange able 5 Required for system with weighing conveyor 6 Required for Reuse Cooldown and or Overhead Fill tanks 7 The Mark I washer extractor control used an 8085 CPU NOTE Additional boards may be required for certain other options gt 88 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS MSFDA401DE 9020JV 5 of 5 DIP Switches and How To Set Them Every peripheral board has eight DIP switches which establish the address of each board so it may communicate serially with its own CPU as though on a party line while sending and receiving only its own messages In a battery of machines the DIP switch settings are identical for each identical peripheral board in each identical machine e g each first I O board I O 1 in each washer extractor has the identical DIP switch setting When a CPU must communicate
15. lt X gt Enters a value in the current are enabled decision where lt x gt is any valid lt X gt Enters a value in the current number Cursor advances to decision where lt x gt is any valid next decision number one or more digits Page AT Page UZ ABCDEFGHIJKLMNOPQRST UVWXYZ ENTER OF CHEM VALVES a CNEXT 05 f Help screen SNP specie oe OD Each decision in Move through all no valid Pages AT and decisions e g delay appear accepts ENTER 1 minute immediately value and UZ has a help press J advances A one ateach decision A TEMP UNIT to exit 0 FAHRENHEIT T scrolls configure valid PROGRAM 0 MENU Configure Help Screens values OK TURN KEY TO RUN FIGURE MsoPo234BE How To Move Around in Configure and Using the Help Screens 25 PROGRAMMING THE MARK II IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 17 of 28 The Configure Decisions A few configure decisions on page AT influence subsequent configure decisions on page AT and page UZ For example decision H steam error 1 mandates decision T temp probes 1 or 2 Although the control does not prevent the user from incorrectly entering T 0 in this instance it will subsequently insert the value one If the user commands T 2 the control will retain this value Other similar lockouts are built into the configure decisions Several of the additional screens that follow page UZ will onl
16. 6 NOTE A five port pumped chemical inlet is standard on all rigid models A 15 port pumped chemical inlet see FIGURE 6 is optional on all models FIGURE 1 MSSM0262BE Schematic Illustration of Available Chemical Injection Methods 120 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0262BE 9808AV 4 of 7 BWP QxP and FxP Models With Five Signals Only Acquire signals at terminal strip TBS lo cated in the high voltage control box on BWP and QxP models and in the rear control box on FxP models Terminals 1 through 5 are chemicals 1 through 5 respectively and terminal 8 is common The specified voltage is enabled between the appropriate terminal and common whenever an injection is called for Other Models With Five Signals Only Ac quire signals at Molex connector WCS in the high voltage control box wos Molex see FIGURE 2 Pins 1 through 5 are chemicals 1 through 5 respec connector tively and pin 7 is common The specified voltage is enabled between where inject the appropriate pin and common whenever an injection is called for signals may be accessed BWP and QxP Models With 15 Signals and No Interpret RelaysS Acquire all 15 signals at TBS and in the high voltage control box Terminals 1 through 7 on TBS and through 8 on are chemicals 1 through 5 respectively Terminal 8 on TBS is common The specified voltage is enabled between the appropriate terminal of T
17. 7 ENTER 00 OR OK POWER OFF ks Accesses the Program Menu All program modes are available PROGRAM 0 MENU When the Program Menu is displayed as shown at left OK TURN KEY TO RUN Scrolls the available program modes Program menuith or x Selects a program mode where x is a number from 0 to 8 See selection 0 displayed following pages for how to access and utilize each program mode _ Underline indicates cursor ENTER position or 0 1 Returns to the Run Formula menu run mode CAUTION A DATA LOSS HAZARD Improper use of the Program Run keyswitch may corrupt pro gram data t Return to the run mode only when the display says OK Turn Key To Run t Only power off or on with the Program Run keyswitch at run t Do not leave key accessible to unauthorized personnel If PORM xx INCOMPLETE or CLEAR MEMORY NOW ever appears data is unreliable and must be de TURN KEY TO PROG PRESS 44546 leted See 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR ERROR MESSAGES for more 10 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 2 of 28 1 ADD CHANGE FORMULA At the start of formula programming the controller prompts for a formula number and formula name At the start of each step e g flush break intermediate extract the controller prompts for a step name and pauses to permit deleting or duplicating the step Once in a formula you
18. Do not service machine unless qualified and authorized 110 ADJUSTING LEVEL SENSING APPARATUSES AND SETTING LEVELS ON 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0238BE 9527BV 5 of 6 The machine must remain powered on when adjust ing pressure switches Use extreme caution not to touch any electrical conductors on the switch or in the elec tric box The trip point adjusting screw may become electrically energized when power is on Use only an Normall insulated screwdriver to make adjustments Open A Trip Point Adjusting Screw N Air tube Pressure switches FIGURE 2 are located in the low Ke qu ERN Normall voltage control box A sticker on the switch and or a tag in Closed 2 below the control box identify the switches by the functional MP names given in Table A e g SPLL3 Common 1 The switch manufacturer calibrates these switches to actuate at a set pressure When proper levels are verified at the Milnor factory the trip point adjusting screw is painted with wax to hold its adjustment With an insulated screwdriver turn the trip point adjusting screw slowly Turning clockwise causes the switch to actuate at a higher level turning counter clockwise actuates it at a lower level FIGURE 2 MSSM0240AE Pressure Switch NOTE A crimp cut or loose connection in the plastic air tube will prevent the pressure switch from func tioning causing the machine to overflow
19. IV and V microprocessor washer extractor and FxW controllers while a formula is in progress This can be done either 1 one action at a time with the formula running method A or 2 one or more actions simultaneously with the formula temporarily suspended using the manual mode method B Method A applies to baths drains and extracts Method B only applies to baths Certain actions are exclusive to each method If a password is not enabled configure decision X both methods are available to anyone If a password is enabled both methods are password protected Method A Individual Modifications With the Formula Running Method A General Procedure 10 38 F00058S03 02 37 When a formula is running and a run display such as the example at left appears dF A093 D140 LEV2 command Either 1 causes the commanded action to occur or 2 prompts for the password where command is the key or key combination explained in Method A Actions Available below ENTER PASSWORD If the display shown at left appears password Enters the password where password is the four digit numerical pass code configured The initial command that prompted the pass word must be re entered however the controller will permit several actions to be performed after entering password provided the key strokes are no more than ten seconds apart The Start button and Stop button o are not password protected INVALID
20. any chemical devices that provide power to the interpret relay box if furnished before proceed ing DO NOT rely merely on the information in this section when wiring Consult all applicable elec trical schematics t DO NOT reroute or rearrange any wires not specifically described by this instruction DO NOT connect a common wire to ground Use the common terminal furnished 125 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES WITH EUROPEAN WIRING MSSM0262CE 9814AV 2 of 6 Chemical Injection Connection Methods Available Chemical Injection Output Signals Five discrete signals released in response to programmed chemical injections for chemicals 1 through 5 are furnished standard on all washer extractors Ten additional signals chemicals 6 through 15 are optionally available on most machines Often these start signals are used to operate other electrically operated low voltage chemical injection devices like interpreter relays and pilot valves These devices in turn are used to operate a higher voltage chemical injection device These signals each capable of a maximum electrical load of 9VA at 120V AC can be accessed at terminal strip TBA Disconnect the factory wired apparatus to use these start signals for any other low current apparatuses Liquid Chemical Tube Barbed Connectors Barbed fittings furnished standard on F style machines provide for the connection of tubes from remot
21. displays are black ENTER play NEXT SKIP TO poor KEYPAD EXTEND MASH WASH HELP SPEED Ut PRINTER DOWNLOAD CONNECTION KEYSWITCH W GE 4 GE nito nto at mio lt response gt lt password gt Example Key Symbols Used the Text What It Means 5 4 Turn the keyswitch clockwise to program e then press and release the Enter Next key Turn the keyswitch counterclockwise to run cte then press and release the Enter Next key Press and release the key shown A slash between symbols means use either key shown The up and down arrow keys are often shown this way i e scroll up or down the menu choices Typical example of a word entry spells out POLY In word alphanumeric data fields press the up or down arrow key to move right or left to the next character position Press each key until the desired character appears e g press por until P appears A comma between symbols means ress and release each key sequentially Typical example of a number entry enters the value 155 In numeric data fields the cursor automatically advances to the next character position when each numeral is entered A between symbols means press and hold each key in the order shown until all keys are depressed at the same time then release all keys Key s must be held depressed for the intended action to occur Action will stop when key s is are released
22. A D board for a weighing con veyor the CPU board and the memory expansion board and the monitor interface board Although the 12VDC and 12VDC are not adjustable the 5 VDC for the CPU is very sensitive The power supply must be adjusted accurately so the actual voltage at the CPU board is between 4 95VDC and 5 1VDC as measured by an accurate digital voltmeter The second power supply PSO is a 120 watt power supply which provides 12VDC 12VDC and 5 VDC to the peripheral boards located on the tunnel This power supply provides for the adjustment of the 12VDC voltage the 12VDC voltage and the 5VDC voltage If these voltages require adjustment set the 5 VDC to provide no less than 4 8VDC at the module electric box farthest from the power supply as measured by an accurate digital voltmeter If necessary adjust the 12VDC to 12 00VDC and the 12VDC to 12 00VDC as measured by an accurate digital voltmeter 85 F i THE HARDWARE IN SERIAL TYPE MICROPROCESSORS MSFDA401DE 9020JV 2 of 5 If the 5VDC at the peripheral board nearest PSO is at least 45 25 VDC when the voltage at the peripheral board farthest from PSO is 4 8VDC or less suspect loose MTA connections or inadequate wiring somewhere between the nearest and farthest peripheral boards 5 CPU Processor Board The Central Processing Unit CPU processes data received from the vario
23. A board in temperature control circuit of gas dryers converts 0 5VDC to 4 20 milliamperes for modulating gas valve c For Steam Valve Used with D A board in temperature control circuit of older steam dryer models converts 0 5VDC to 4 20 milliamperes for modulating steam valve See 4 20MA Output Board in this section 92 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES MSFDA401EE 9533CV 4 of 6 15 Signal Conditioner for Thermocouple Amplifies the output from a thermocouple so an A D board can use the signal 16 Rotation Safety Board Used in dryers Reads rotational safety proximity switch to confirm that the basket is turning 17 Temperature Probes Two types of temperature probes are used depending on equipment type Thermistor temperature probes A temperature sensitive resistor whose resistance changes with respect to temperature uses include washer extractors textile machines and continuous batch washers Thermocouple temperature probes A connection of dissimilar metals which produces a voltage with re spect to its temperature uses include dryers 18 Weigh Scale Interface Board Regarding machine logic this is located between the load cell of the weighing conveyor CONWA and the weighing conveyor A D board It interprets data from the conveyor load cell to the A D board 19 4 20MA Output Board Used on newer textile machines and steam dryers with temperature control See R
24. AND Ill FxW WASHER EXTRACTORS MSOP0267AE 9530DV 5 of 5 RPM Display 10 38 F0005S03 02 37 When a bath drain or extract is running as shown at left dF A093 D140 LEV2 10 38 FO005S03 02 37 Displays the speed value and machine RPM The speed value is 4000 0025RPM a numerical representation of of the analog voltage to the variable speed controller 1 000020 volts and 4095 210 volts Returns to the run display 67 MSOP0267BE 9711BV 1 of6 MONITORING MICROPROCESSOR INPUTS AND OUTPUTS FOR THE MARK IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTORS This section identifies all inputs and outputs used in the Mark IV and V microprocessor 100 formula single motor washer extractor controller It also demonstrates how to access RPM information during operation The cur rent state of all inputs made or not made and the current state of most outputs energized or not energized can be displayed while a formula is running or stopped due to an error condition This is real time information Any change in the state of the input or output is displayed as it occurs NOTE See MANUAL MODE MENU FUNCTIONS see Table of Contents for instructions on testing outputs and viewing inputs while the machine is idle 68 MONITORING MICROPROCESSOR INPUTS AND OUTPUTS FOR THE MARK IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTORS Inputs When a formula is running and a normal run display or error display similar to the
25. Arrangement of Liquid Chemical Valves r3 Flrichi 1 2Hi h waten 9 Flaws Valve Chemicals L J 123 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0262BE 9808AV 7 of 7 Pumped Chemical Systems These systems deliver chemicals to the machine intermittantly usually via peristaltic pumps Inlets on the machine must be unrestricted at all times valveless The 5 and 15 port pumped chemical inlets meet this require ment Risk Associated With Pumped Chemical Systems An inherent risk of this method of chemical injection is that concentrated chemicals can dribble into the machine after hours when the machine is not in opera tion causing machine and or linen damage Because Milnor has no control over the design or installation of pumped chemical systems Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equip ment or textiles therein caused in this way Much more information on this subject is provided in document B2TAG86033 Pumped Chemical Installation and Precautions Consult this document before connecting a pumped chemical system Connecting Flushing Water to 15 Port Flushing Inlets Flushing water is required for 15 port inlets water in Itis internally pipe
26. Bare Manual Outputs for 100 Formula Single Motor Washer Extractor Controller Menu Output Name Standard Consequences of Actuating the Output Item on Display or Option 00 Abort Manual Oper S Returns to run formula menu 01 Clockwise S Turns basket clockwise at wash speed 02 Counter Clockwise S Turns basket counterclockwise at wash speed 03 Door Unlock S Unlocks door 04 Water Valve 1 S Opens valve 05 Water Valve 2 S Opens valve 06 Water Valve 3 O Opens valve 07 Sewer Drain S Output on closes drain 08 Reuse Drain O Output on opens drain 09 Brake S Not Used 10 14 Chemical 1 thru 5 S Operates selected chemical inject device 15 24 Chemical 6 thru 15 O Operates selected chemical inject device 25 Steam O Opens steam valve 26 Cooldown O Opens cooldown valve 27 Signal S Sounds operator alarm 28 Alternate S Signals inverter for use Accelerator Decelerator alternates acceleration or deceleration constants 29 Manifold Flush S Operates manifold flush valve for supply injector 30 Recirc Pump O Enables recirculation pump 31 Machine to Machine O Enables valve from machine to machine 32 Machine to Tank O Enables valve from machine to tank 33 Tank to Machine O Enables valve from tank to machine 34 Transfer Control S Transfers machine control to clean side 35 Brake Release S Releases autospot brake 36 Clean Buzzer S Sounds the operator alarm on clean side 77 MANUAL MODE MENU FUNCTIONS ON MARK II I
27. CONLO but includes built in goods weighing and authorized load weights indicator See CONLO Cooldown Dryer gradual temperature reduction after the drying cycle to ensure Dryer goods are not discharged too hot Always program sufficient cooldown time to cool goods Goods that are discharged too hot can catch fire by spontaneous combustion sometimes many hours after the laundry has stopped working Cooldown CBW washer methods of reducing the temperature in the Reuse Flush tank Reuse Flush Tank Cooldown CBW washer method of reducing a bath temperature in a tunnel washer Washer COSAT CBW system Milnor traversing non elevating shuttle conveyor for transport ing pressed cakes COSHA CBW system Milnor elevating and traversing shuttle conveyor for transport ing pressed cakes Count CBW washer number of sets of CW and CCW cylinder reversals commanded for each formula Count up CBW washer process in which the tunnel counts the number of reversal sets re maining between transfers in Miltron software prior to Mark VII this process was called count down because the counter displayed the number of reversal sets already completed Counterflow CBW washer tunnel water flow opposite the flow of goods from the clean discharge end of tunnel toward the dirty load end CPU all microprocessor Central Processing Unit the main computer chip in a micro controlled models processor control that processes da
28. FxW Models With Five Signals Only Acquire signals at terminal strip TBA in the rear control box Points 47 through 51 are chemicals 1 through 5 point 62 is flush point 6 is common In FxS models point 63 is the soap chute The specified voltage is enabled between the appropriate terminal and common whenever an injection is called for BWP and QxP Models With 15 Signals and No Interpret RelaysS Acquire all 15 signals at TBA in the high voltage control box Points 86 through 90 are through 5 respectively and points 94 through 702 are 6 through 4 respectively Point 108 is chemical 15 Point 109 is flush The specified voltage is enabled between the appropriate terminal of TBA and common whenever a chemical injection is called for FxP and FxW Models With 15 Signals and No Interpret Relays Acquire all 15 signals at TBA in the high voltage control box Points 52 through 61 are chemicals 6 through 5 respectively The specified voltage is enabled between the appropriate terminal of TBA whenever a chemical injection is called for FxW Models With 15 Signals and Interpret Relays Acquire all 15 signals at TBA in the high voltage control box Points 68 through 82 are through 5 respectively The specified voltage is enabled between the appropriate terminal of TBA and common whenever a chemical injection is called for 127 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES WITH EUROPEAN WIRING MSSM0262CE 9814
29. Legend How apparatuses are connected when only five processor inject signals furnished How apparatuses connected when 15 inject Terminal strip TBS located Standard Optional ehed in high voltage control box l O board Output board 5 signals 10 signals Terminal strips TBS rear Dox on ed located in high voltage control FxP models box on BWP and QxP models e age i strip located in control box on all except interpret relay box This ter x minal strip and box are furnished BWP QxP and FxP models on BWP and QxP models when ever any interpret relays are purchased They are furnished on other models whenever 10 additional signals are purchased Pilot air Central liquid Je valve supply valve i control panel and Y box manifold Up to 15 7 to 15 optional optional L 11 optional interpret pilot air chemical valves valves i i i i i vy v User supplied User supplied User supplied User supplied electrically operated electrically oper air operated ring main central low current apparatuses ated apparatuses apparatuses chemical See note See note See note delivery system
30. Outputs for Mark Il and Ill FxW Washer Extractors Monitoring Microprocessor Inputs and Outputs for the Mark IV and V 100 Formula Single Motor Washer Extractors Manual Mode Menu Functions on Mark II III IV and V Washer Extractors Section 5 Supplemental Information Notice About Hardware Sections The Hardware In Serial Type Microprocessors The Hardware In Serial Type Microprocessors for Mark IV and V Machines How to Change EPROMS in Microprocessors and Where to Check the DC Voltages The External Serial Link Cables and How to Construct Them Requirements and Settings for the Epson LX300 Printer How Chemwait Works in Milnor Mark I Il 111 IV and V Microprocessor Washer Extractor Controllers Adjusting Level Sensing Apparatuses and Setting Levels on 100 Formula Washer Extractors and Textile Machines Setting the Unit of Measure and Calibrating Electronic Water Flowmeters Used on Washer Extractors and Textile Machines Document ECN MHTOUTWRAE 9737AV MSOP0237BE 9514DV MSOP0235BE 9836AV MSOPO0266AE 9526FV MSOP0268AE 9530DV MSOP0207AE 9516BV MSOP0236BE 9516CV MSTS0210AE 9530CV MSOP0267AE 9530DV MSOP0267BE 9711BV MSOP0254BE 9514DV BMP970004 97071V MSFDA401DE 9020JV MSFDA401EE 9533CV MSSMO0217AE 9020IV MSSM0227AE 9525AV MSSM0251BE 9525AV MSSM0248AE 9526BV MSSM0238BE 9527BV MSSM0269AE 9525CV Page 117 118 125 131 Table of Contents cont Description Notice European Style W
31. Water Injector FIGURE 1 msopo207A Five Compartment Flushing Supply Injector for 75 135 Pound Washer Extractors Injectors for Other Machines Similar CAUTION A MACHINE DAMAGE HAZARD Stainless steel surfaces can corrode if chemicals e g bleach dry on them leaving residue Rubber and plastic components other than plas tic cups can deteriorate from exposure to chemical concentrates t Keep surfaces clean Operator Guidelines Load Chemicals According to Formula Instructions For System 7 non programmable controllers refer to the wash formula descriptions for chemical loading instructions which chemicals to preload into which pockets For E P Plus or Mark II III IV and V controllers refer to the wash formula descriptions for any fixed factory supplied formulas employed For field programmed formulas refer to instructions prepared locally Load the supply injector before starting a cycle Each chemical is automatically flushed into the washer at the proper moment If supply compartments need to be re loaded during the cycle the operator signal and a display message will alert you 50 USING THE FIVE COMPARTMENT FLUSHING SUPPLY INJECTOR MSOP0207AE 9516BV 2 of 2 Protect Against Corrosion Damage e When loading compartment 3 4 or 5 place chemical into cup and direct flushing water into it Do not place chemical directly into the compartment This is espe
32. an Existing Formula in this section ae Duplicates this step If this is step 1 the duplicated step becomes the new step 1 and all follow ing steps move one number higher Controller prevents duplicating an End Formula or an extract ENTER or Advances to T Type of Step without deleting or duplicating this step To Move Around in the Steps and Use the Help Screens Each step has a step name screen and three data pages pages A B and C Each data page has several decisions e g duration bath temperature chemicals represented by letters on pages A B and C Move around among steps screens pages and decisions as shown in FIGURE 1 below See The Step Decisions in this section for a full explanation of each step decision v Y Scrolls the steps from anywhere in formula programming except PAGE A with n no cursor a chemical group or decision E Display returns to the step name screen for the selected step or to the formula name screen from step 1 Step Name Page A Data Pages See The Step Decisions in this section Screen With No Cursor 49 CGX Scrolls forward backward through each valid ii decision NOTE Will not scroll backward out of See To Select a See a chemical group Must scroll forward out of Step Name in Delete or last chemical group then backward to PAGE A this section Duplicate a Step in this Enters a value and advances cursor to next de section cision where x is a valid one
33. data has changed the side of a pass through machine from which clean goods are unloaded after processing Milnor shuttle for transporting loose wet goods from the CBW washer to an extraction device may traverse and or ex tend to load code that identifies the 1 of 1000 possible owners of a batch 133 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 4 of 13 Definition Code Destination Code Dry Code Formula Code Goods Code Init Code Single Cake COELF COHORFP COINC COLOOS Compatibility Direct Compatibility Indirect Conditioning Configure CONLO Control CBw9 system Dryer CBW system Dryer CBW washer CBW washer Dryer CBW washer CBW system CBW system CBw system CBW system CBW system CBW washer CBW washer Dryer CBw9 system Dryer CBw system all microprocessor controlled models code that identifies the 1 of 64 1f the Miltrac controller or 1 of 8 if Allied Data Pass desired post dry or no dry destination of a batch code that identifies the 1 of 16 x 2 desired dry cycles for a batch code that identifies the 1 of 16 basic wash formulas used to process a batch code that identifies the 1 of 256 goods classifications that describe a batch and invoke any variations to the basic formula used see C Bit Init Code code that specifies that receiving device shu
34. flush M Used Interpret Relays up to 15 TBA OO A 09 09 B 69 69 C 69 69 D 69 69 G 69169 J 69 M 69 69 N QIO P QIVA HIJR EI From micro processor Leave internal power connected remove it and install an external power source or connect no power source potential P free contacts Common TB3 for devices connected to TBA or TBB To supply injector To manifold flush FIGURE mssmo262BE TBB LA 69 C9 B 69 C9 LC 69 69 LD LE 6969 LF 6969 G 6969 LH 9 69 J 69 69 K 69 69 LL 6969 M 69 69 Connections Inside the Interpret Relay Box 122 Connect as many electrically operated devices here as interpret relays furnished Internal power J unless modified in the field CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0262BE 9808AV 6 of 7 Pressurized Chemical Systems These systems use chemical valves on the machine to admit chemicals from pressurized lines e g ring main systems The machine may be furnished with pilot air valves only to which the customer may attach air operated chemical valves or with pilot valves and chemical valves Connecting Air Operated Chemical Valves to Pilot Air Valves When chemical injection pi lot valves are furnished they are located in an air valve box dedicated to this f
35. how these values affect the ranges Set these values as desired The tilt level configure decision specifies the level a tilting machine will fill to while tilted On non tilting machines this level must be set to 00 Creating a Calibration Formula aA one step calibration formula is needed for calibrating and testing Command a soak wash cylinder does not turn no temperature cold water only a level height inches or centime ters equal to high level the height of the level mark no steam and no chemicals 111 ADJUSTING LEVEL SENSING APPARATUSES AND SETTING LEVELS ON 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0238BE 9527BV 6 of 6 Calibrating Tap Offset Counts Set the sap offset counts configure decision to 0000 Run the calibration formula and observe the water level If the machine does not fill precisely to high level adjust the tap offset counts configure value and run the formula again repeating as required Initially change this value in fifty unit increments If the level is too low enter 0050 Increasing the value in the range 0000 to 4095 increases the level achieved If the level is too high enter 5050 Increasing the value in the range 5000 to 9095 decreases the level achieved Enabling Metered Water if the Machine Also Has a Flow Meter if metered water was pre viously disabled re enable it as follows if the transducer must be tested do this after testing 1 Set configure decision N metered wat
36. improve this manual by sending your comments to Pellerin Milnor Corporation Fax 504 469 1849 Attn Technical Publications P O Box 400 Kenner LA 70063 0400 ABOUT THIS MANUAL MHTOUTWRAE 9737AV 2 of 2 Trademarks of Pellerin Milnor Corporation The following some of which may be used in this publication are trademarks of Pellerin Milnor Corporation Ampsaver CBW Gear Guardian Milnet Staph Guard Autolint Dye Extractor Hands Off Milnor System 4 Auto Purge Dyextractor Hydro Cushion Miltrac System 7 Autovac E P Plus Mildata Miltron Totaltrol Section Commissioning MSOPO0237BE 9514DV 1 of2 IMPORTANT OWNER USER INFORMATION MACHINES WITH A KEYPAD Take the following important steps before placing this machine in operation 1 Ensure safety of laundry personnel 2 Protect against data loss 3 Customize data configure formula and productivity data Ensure Safety of Laundry Personnel Ensure that all personnel who will operate or maintain this machine read the safety manual before per mitting them access to the machine Ensure that all user manuals are available to the appropriate personnel and that all precautions explained in the safety and other user manuals are observed Protect Against Data Loss Follow the safeguards listed below to protect against data loss caused by human tampering electro magnetic interference EMI physical damage to the data storage medium or loss of p
37. instead of allowing normal counterflow into the next water receiving module direction goods flow through a machine that accepts goods at one end and discharges them out the opposite end tunnel ancillary component that accepts bath liquor from the rinse zone removes lint and pumps part of liquor to Reuse tank and part to wash zone permits higher level in wash zone instructions used by the machine control to operate motors valves and other components during a standard cycle see Code Formula dryer formula that removes virtually all moisture from the goods proportional integral differential gains a set of constants used by the software in Milnor dryers to determine the temperature and its rate of change at the inlet and outlet temperature probes articles processed or conveyed by a machine process by which dryer basket motors momentarily provide addi tional torque to start into motion a loaded stationary basket electronic boards that control the machine condition where count up or transfer is suspended because pre requisites are not met if caused by a loading error flow is dis abled specific position along the shuttle path to which the shuttle re turns upon power up or after discharge load or error correc tion belt is at receive level 0 a control mechanism with which an operator can manually align one pocket of a divided cylinder machine with the loading doors see C Bit Init Code signals that ente
38. is the value specified in the High Level configure decision 17 17 inches or centimeters example Steam Injection and How To Select the Steam Code steam enabled configure decision Accessible if this is a bath step No steam and six steaming choices are available Each steaming choice specifies the value shown in the list of choices below left for each of three conditions early after and timer explained in the box below right Early Yes starts steaming at lowest level Use yes when machine has only cold water valve or when plant has only low temperature hot water No starts steaming when commanded level achieved Use no when machine has both hot and cold water valves if commanded temperature is lower than hot water temperature After Yes resumes steam in this bath if temperature falls below commanded once initially achieved No prohibits further steam once temperature is achieved Use no if chemicals or goods may be harmed by steam after chemical injection as NO STEAM EARLY AFTER TIMER S 0 NO YES RUNS 1 NO NO STOPS 2 S Tee SIOPE in bleach baths otherwise use yes 4 Timer Runs while steaming or stops until temperature first achieved Use 5 runs if temperature need not be exactly maintained throughout bath and or when 6 itis certain that commanded temperature will be nearly achieved while filling Use stops if temperature must be achieved before adding chemicals otherwise soft ware will suppress this
39. it is necessary to configure the controller to match each specific machine Hardware based configure decisions must match the machine hardware and they must be changed to match subsequent hardware changes User preferences may be set and subsequently changed as desired Where To Find Configure Requirements see IMPORTANT OWNER USER INFORMATION see Table of Contents for the circumstances that require reconfiguring and reprogramming The metal configure nameplate on the machine shows factory configuration Make all hardware based configure decisions conform to this nameplate except to conform to any subsequent hardware changes All configure decisions are explained in this section Decisions are marked to indicate which are discretionary and which are hardware based How To Access Move Through and Exit Program Mode 5 CONFIGURE and Use the Help configure mode has two pages consisting of several decisions each with a help screen It also has several additional screens Once you have accessed configure you must move through all decisions to exit and return to the Program Menu However you need not view the help screens When the Program Menu and mode 5 Configure is displayed ENTER sins se Accesses mode 5 Configure and displays page AT See FIGURE 3 Configure Pages Additional Screens Scrolls forward backward among Several screens follow Page UZ or decisions A through Z Some appear only if certain options
40. loaded the door is closed and the supply injector if any is charged with chemicals start processing as follows RUN FORMULA With a valid wash formula displayed as in the example at left 08 SHEETS Starts the cycle and silences the operator signal Various displays appear so operator can monitor the formula in progress FIGURE 4 A wash cycle can be stopped then either resumed or cancelled OPR 8A The cycle can also be resumed after a power interruption OPR 8B because the controller remembers the step it was in If a supply injector is used and the formula in progress requires additional chemicals the operator signal sounds the timer stops and the display shows which chemical s to add OPR 8C When the cycle ends a signal and display message alert the operator OPR 9 45 OPR 8A If necessary stop then either resume or cancel the wash formula in progress as follows Disables the three wire circuit immediately stopping all machine functions and displaying an error message If this is a bath water chemical and steam valves close and the drain opens draining the machine See MANUAL FORMULA MODIFICATIONS for how to stop the formula timer without draining the machine ci ud cns dom Cancels the formula Display returns to the Run Formula menu FAULT SEE MANUAL or Resumes the formula where the count left off in the interrupted step as stipulated in the note below NOTE How the machine recovers d
41. machine displays the message Please Wait while it is requesting and downloading the formula from the Mildata computer To take the machine off line set the Remote Local switch to local The machine will then run the selected formula stored in the machine s formula memory OPR 2 Energize the Microprocessor Controller The external disconnect switch furnished by the owner user provides removes all power to from the machine but not necessarily to from non Milnor electrical devices mounted to the machine The Master switch provides removes power to from the controller 40 A DANGER A ELECTROCUTION AND ELECTRICAL BURN HAZARDS Contact with high voltage will electrocute or burn you Power switches on the machine and the control box do not eliminate these hazards High voltage is present at the machine unless the external disconnect switch is off rx Do not unlock or open electric box doors rx not remove guards covers or panels t Do not reach into the machine housing or frame rx Keep yourself and others off of machine rx Know the location of the external disconnect switch and use it in an emergency to remove all electric power from the machine To power up the machine verify that all utilities electricity water air and steam and chemicals are on set the Master switch to on and view the start up displays as follows COPYRIGHT PELLERIN Copyright statement may repeat MILNOR 1994 ALL RIGHTS
42. metals which produces a voltage with re spect to its temperature uses include dryers 18 Weigh Scale Interface Board Regarding machine logic this is located between the load cell of the weighing conveyor CONWA and the weighing conveyor A D board It interprets data from the conveyor load cell to the A D board 19 4 20MA Output Board Used on newer dye machines and steam dryers with temperature control See 5 Resistor Boards c For Steam Valve in this section The Serial Communications Port All Milnor serial microprocessors have a serial port with a nine pin receptacle and plug to pass data to other devices via one of several special serial cables to Download to Print data when their software supports these functions e g see programming information For more information on the various separate serial cables required for these functions see external serial link cable information in this manual see Table of Contents if applicable 87 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS MSFDA401DE 9020JV 4 of 5 Which Boards Are Used in Various Devices Board Temp Gas Steam Signal Weigh 8088 OUTPUT A D D A CRT Opto Sensing Valve bt Condi Rotation Scale Device CPU mm porum meu 20M pM pu Barco cosHA 1 2 gt copuc 1 VASTE RI MASTER Ee E MASTER 1 Press 1 2 1 peat et tt
43. power source is connected to TBB terminal R then a potential free signal contact closure is enabled between the appropriate terminal A through Q of TBB and TBB Terminal R whenever an injection is called for Pressurized Chemical Systems These systems use chemical valves on the machine to admit chemicals from pressurized lines e g ring main systems The machine may be furnished with pilot air valves only to which the customer may attach air operated chemical valves or with pilot valves and chemical valves Connecting Air Operated Chemical Valves to Pilot Air Valves When chemical injection pilot valves are furnished they are located in an air valve box dedicated to this function Connect incoming compressed air where indicated in Figure 2 See the installation manual for compressed air specifi Cheamictl Comnressed airin cations Pilot valves are arranged from left to right beginning Connealliarair nperated with chemical when facing the connections as shown in Figure devicehere 4 however spacing varies with the number of valves furnished FIGURE 2 55 Pilot valve connections accept 1 4 6 3 mm OD 0 17 4 3 mm Arrangement of Pilot Air Valves ID tubing Tubing used by Milnor is rated for 310 psi 2 137 MPa working pressure at 72 F 22 C and 1250 psi 8 618 MPa minimum burst pressure at 73 F 23 C If air op erated liquid chemical valves are also furnis
44. same diameter as the inter nal hose Disconnect the internal hose and install the temporary hose such that incoming water will be injected into the measur ing container Make sure the hose is secured so it cannot jump out of the container Taking care to keep bystanders away from the machine restore machine power In mode 5 Configure enter the initial counts per 100 value from Table A and enter 000 for the offset valve time Create a calibration formula consisting of one bath step For this step command no steam cold water only no chemicals and whichever of the following water quantities is in the same units as the counts per 100 configure decision 416 pounds 189 kilograms 50 gallons or 189 liters 114 Table A Initial Counts per 100 Initial Value of Counts per 100 Consult Milnor factory Cylinder Size Liters 36021 36026 4203 1 42044 48032 48036 72044 72058 0496 SETTING THE UNIT OF MEASURE AND CALIBRATING ELECTRONIC WATER FLOWMETERS USED ON WASHER EXTRACTORS AND TEXTILE MACHINES MSSMO0269AE 9525CV 3 of 4 Summary of Calibration Procedure The calibration procedure is in two parts Part A Part B Determine the actual counts per 100 value This is done by running the calibration formula measur ing the actual quantity injected disregarding commanded quantity reading the total counts calculat ing the actual counts per 100 units entering th
45. simultaneously Do not be startled by the loud bang that occurs during Autospot When the display says Autospotting Is Completed and the operator signal sounds release the buttons The inner door will be open Hold the Unlock door button until the locks release 7 second Mis oni delay and open the outer door Door Locks 8 y 4 Open the outer door and ensure the inner door is locked in the open posi tion by pulling the exposed handle AWARNINGA CRUSH HAZARD Falling door can crush hands or arms Jg rx Do not place hands or arms into door opening before ensuring the door is locked in the open position FIGURE 5 268 FIGURE 6 MSOP0268AE Partially Open Door Pull Top Handle Up To close the door after loading 1 Push the revealed latches toward the door while holding the handle to unlock the door see FIGURE 5 2 Using the handle pull the door downward until the lowermost handle is in the original position and the door is closed 3 Pull the uppermost handle up and away from the machine toward yourself until it latches into place see FIGURE 6 4 Close the outer door Resume operation 42 OPR 4B Open Close Shell Door Machine power must be on to open the door Safeguards prevent the door from being opened during and immediately after manually terminating a cycle These safeguards are for the oper
46. the cylinder stops jogs and redistributes Then machine extracts with a 90 second low speed extract before accelerating to E2 if the machine has 1 and E2 for the remaining commanded extract time Use only for goods that tend to plaster as this function may cause unwanted extract recycles 5 INT EXTRACT For extracts between baths and for final extract at low E1 speed if machine is intermediate extract equipped with two speed extract 6 FINAL EXT 1 duration dictated by configure decision G then E2 for remainder of com manded extract time 7 DOUBLE EXT Purges trapped water from goods Minimum time 180 seconds Machine extracts for 90 seconds Timer stops as cylinder slows and runs at drain speed for 30 sec onds then re enters extract for remaining commanded time Use for mats Type of Step Using Soak Wash To Create an Overnight Bath Soak Formula To cre ate an overnight bath soak formula for step 1 command Type of step T 3 Soak Wash duration of step MMQ 600 one hour and drain type D 2 Do Not Drain Then command the temperature water valves and level desired For Step 2 accept End Formula to exit then return to the formula and duplicate step as many times as hours of soak are desired See To Delete or Duplicate a Step in this section Modify the formula to add chemi cals and or perform other functions where desired Take care to delete any unnecessarily duplicated functions from steps Power air pressure
47. to four digit value Chemical group repeats Page A foreach chemical c Page B F05 SHIRTS FOSACCNNWSSS F05 XXX YYY 01 01 FLUSH 01 01 502 02 BREAK S Decision letters shaded 03 04 BLEACH gray are those that vary sos with configuration or only etc appear if configured Help screen TIMER EXTEND Formula Help Screens appears if no valid Each decision in Pages A and B ay in has a help screen When one is Seconds displayed Wscrolls the valid values id ET FIGURE 1 MSOP0266AE How To Move Around In a Formula and Use the Help Screens delay appear accepts 1 minute immediately value and advances 12 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 4 of 28 To End a Formula To End a Formula To Abort a New Formula Without a Final Extract With a Final Extract in Step 1 or Delete an Following a Bath Existing Formula Scroll to step 1 page A decision T when display is as shown be With the cursor at page A decision T of the final extract as shown be With the cursor at page A deci sion T as shown below MO Page A Page B MO F05 T TYPE OF STEP F05 TMMOCC E F05 T TYPE OF STEP S06 0 END FORMULA S066050 E S01 0 END FORMULA 0 or Commands End one pene QUE OR Mee 9 Commands End Formula and ype d final ee 7 Formula at step 1 prompts aan rompts for a duration an
48. to press to stop cylinder open door pull down any plastered goods close door and press to continue tumbling 13 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 5 of 28 4 Scrolls the valid choices x Enters a valid choice x is 0 1 or 2 when following a final bath step x is 0 1 2 3 or 4 for a final extract ENTER Accepts the selected choice This ends programming for this formula OK TURN KEY TO RUN Program Menu reappears PLEASE WAIT PROGRAM 0 MENU The Step Decisions As shown in FIGURE 2 several programming decisions on pages A and B vary with configuration For example bath temperature may be configured for Fahrenheit FFF or Centigrade CCC units and Third Water 3 only appears if enabled Most decisions following Type of Step T only apply to bath steps not extract steps Applicable step decisions repeat for each step Up to 98 formulas with a total of 499 steps may be programmed Bath Temperature Water Valves Chemicals Cylinder Flow Control bid j Fill from Tank Speed ycle n Step Duration Er a St _Drain Drain occurs quor eam fill 7 Type of 0 Level Injection Recirculation formula Page B cold 2nd cold 2 hen to Inject Time Time hot C Wash extract Chem Number Chem Name Duration of Injection Signal With F05 CON S RPM DRC
49. unit of measure Factory counts per 100 pounds x Multiplier listed below New counts per 100 Desired Unit Multiplier Gallons 8 33 Kilograms 22 Liters 2 2 Example Factory counts per 100 pounds 0532 Desired units Liters New counts per 100 liters 0532 x 2 2 1170 NOTE Contact the Milnor factory for any unit not listed if the conversion factor cannot be determined Calibrating When Calibration is Required if configuration label is lost merely re enter the values listed on the configuration plate or convert to the desired units Recalibration is only required for replacement flowmeters or if it is suspected that a flowmeter has lost its calibration as may eventually occur with use Preparations for Calibrating A CAUTION A INJURY AND MACHINE DAMAGE HAZARDS Calibrating requires temporarily removing the cylinder water inlet hose This procedure must be performed only by qualified mainte nance personnel in strict compliance with published safety precautions Obtain a container large enough to hold 460 pounds 208 kilograms 55 gallons 208 liters Establish a means of accurately measuring the contents of the container by weighing or determining volume Lock off machine power at the external disconnect switch then remove the appropriate panels to gain access to the machine s water inlet piping An internal hose connects the water inlet piping to the wash cylinder Obtain eight feet 2 5 meters of hose of the
50. used only to power the SERIAL DOWNLOADER INTERFACE If pin 8 is connected to any pin in the con nector or the printer or any other machine the two volt sources will clash and burn up expensive electronic components in both machines 102 THE EXTERNAL SERIAL LINK CABLES AND HOW TO CONSTRUCT THEM MSSM0227AE 9525AV 3 of 4 How To Construct Wire the Serial Link Cables The Type of Cable Wire To Use Use 18AWG four conductor shielded cable Connect the shield to the ground at one end only See the various drawings below CAUTION A AVOID EQUIPMENT DAMAGE Never connect pin 8 between any machines or to the printer This pin conducts 5VDC from the machine s power supply Pin 8 is used only to power the SERIAL DOWNLOADER INTERFACE If pin 8 is connected to any pin in the con nector or the printer or any other machine the two volt sources will clash and burn up expensive electronic components in both machines To Download From Machine to from Serial Downloader RECEPTACLE PLUG with with male pins female pins see CAUTION l GROUND INTERNAL JUMPERS ONLY GROUN E ENDO IN RECEPTACLE THIS END OF SHOWN SHIELD unused wires and the shield at this end only to ground pin number nine as shown FIGURE 2 55 227 Connections for Downloading Machine to from Serial Downloader 103 THE EXTERNAL SERIAL LINK CABLES AND HOW TO CONSTRUCT THEM MSSM0227AE 9525AV 4 of 4 To Download From M
51. valve closes once bath temperature reaches 270 F 27 C Hold key depressed for more steam 54 MODIFYING FORMULAS IN PROGRESS MSOP0236BE 9516CV 4 of 4 EMER Closes water steam chemical valves disables reuse drain if equipped and drains bath to sewer Disables sewer drain closes water steam chemical valves and drains bath to reuse if so equipped moran Turns the wash motor on Motor starts with a delay but powers off instantly with brake not applied moron Displays basket speed if equipped with two speed or variable speed wash moron 3k Increases decreases basket speed as explained in method A EXTRACI SEWER If level 2 is satisfied drains to sewer and either 1 accelerates to extract speed or 2 prompts for an extract speed if two speed extract Extract ik If level 2 is satisfied drains to reuse if so equipped and either 1 accelerates to extract speed or 2 prompts for an extract speed if two speed extract HC3LLDS MS E EXTRACT If the extract speed prompt shown in the message area of the manual mode display at 02 Q L 1 H left appears x Accelerates to the commanded extract speed if level 2 is satisfied where x is 0 low extract or 1 high extract hola tf lt y gt Injects a chemical from chem 1 to chem 8 if so equipped as long as keys are held de pressed where x is the chemical number hola 99 0 lt y gt jects a chemical from chem 9 through ch
52. with a higher level control e g when all dryers communicate with the Milnet system the higher level control must know switches 1 thru 4 the address of each CPU For 8085 CPUs a board mounted are OFF ON ON DIP switch performs this function however for the 8088 CPU OFF respectively the higher level control knows the address of each CPU be cause that information was established during configuration FIGURE 1 e g see Miltrac Address configure decision in the program 2 MSFDA401DE ming manual for any device that communicates with Miltrac DIP Switch ON OFF Positions In this example DIP Switch Settings Ez 1 20FF L20FF 30FF COBUC 2 8 ON 1 3 8 ON 3 8ON 124 8 ON 2 4 6 8 ON 1 3 4 6 8 ON 3 4 6 8 ON 1 20FF L20FF 3 OFF 1 5 OFF 2 5 OFF 12 5 OFF DEVICE oes 2 8 ON 1 3 8 ON 3 8 ON i 2 4 6 8 ON 1 3 4 6 8 ON 3 4 6 8 ON MASTER 1OFF 20FF 1 2 OFF 1 5 OFF 250FF 12 DRYER 2 5 7 8 ON 2 4 7 8 ON 2 8 ON BE NBN 1 6 OFF L5 6OFF 1 OFF PIN DYE 2 5 8 ON 2 4 7 8 ON 2 8 ON EN D 8 ON 8 ON ME 8 ON EXTRACTOR 1 60FF 1 5 6 1 OFF 20FF 1 5 OFF 2 550FF 1 2 5 OFF COSTA 1 EE 2 OFF PRESS 2 5 7 8 ON X 1 3 8 ON 3 8ON 1 2 4 8 ON 2 4 6 8 ON 1 3 4 6 8 ON EXE 1 6 OFF 1 20FF L2OFF 30FF 1 5 OFF 2 5 OFF 2 8 ON 1 3 8ON 3 8 ON 2 4 6 8 ON 1 3 4 6 8 ON 10FF 20FF 1 2 OFF 1 5 OFF 2 5 OFF EXTRACTOR VERTSTO
53. 10 I MTA14 15 i _ Autospot Brake IMTA14 10 IMTA14 6 jp 71 MONITORING MICROPROCESSOR INPUTS AND OUTPUTS FOR THE MARK IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTORS MSOP0267BE 9711BV 5 of 6 Table of First 16 Outputs 0 a through p Display Output Name Connector Pin Code Common Normally Open On 8 16 Board 2 StaphGuard Only a Transfer Control DMTAS 10 DMTAS 19 b Xfer Control Not DMTAS 9 DMTAS 19 c Transfer Control 1 DMTAs 8 DMTAs 18 d Xfer Control Not 1 DMTAS 7 DMTAS 17 e Clean Buzzer DMTAS 4 D MTAS 14 f Brake Release DMTAs 3 DMTAs 13 v Unlock DMTAS 2 DMTAS 12 h Spotting in Progress bMTAS 1 bMTAs 11 24 Output Board 2 is chem 14 DMTA13 1 D MTA13 11 j DMTA13 2 DMTA13 12 k chem 13 bMTA 13 3 MTA 13 13 1 Flush bMTA13 4 bMTA13 14 m Chem 15 DMTA13 5 DMTA13 15 n DMTA13 6 DMTA13 16 o Chem Save DMTA13 7 DMTA13 17 p Drain Save Miltrench bMTA13 8 bMTA13 18 NOTE The 3 Input output board is a special peripheral board dedicated to the autospot feature Because it does not communicate with the machine s processor board these outputs cannot be displayed The outputs connectors are as follows Spotting in progress 4MTA5 9 and 4MTAS5 18 CW Wash 4MTAS5 8 and 4MTAS 17 Autospot Brake 4MTA5 7 and 4MTAS5 16 Signal 4MTA5 3 and 4MTAS 13 72 MONITORING MICROPROCESSOR INPUTS AND OUTPUTS FOR THE MARK IV AND V 100 FORM
54. 11 FINISH 06 CHLORINE BLEACH OXYGEN BLEACH 07 12 STARCH CONDE PELLERIN MILNOR CORPORATION 13 NAME ME 08 ANTICHLOR W E 48036QHP WASHER 06 VERSION 90004 S DATE 06 26 1993 PAGE 01 D NOT USED 14 NAME ME 09 SOUR Esc NOT USED FORMULAS 15 NAME ME 10 SOFTENER T TYPE OF STEP L LEVEL SPEED 1 amp 0 F ANTI PLUG MMQ BATH TIME LLLL LIQUOR RATIO SPD SPEED G BTH EXT E1 2 FFF BATH TEMP LL LEVEL D DRAIN TYPE 12 STARCH H STEAM ERROR CCC BATH TEMP S STEAM CODE R DRAIN TO 13 ANTI MILDEW H HOT CC CHEMICAL VALVE l FILL ERROR O RECIRG 14 ANTI BACTERIA C COLD NN CHEMICAL NAME XXX ONTIME SSS 15 FINISHING CHEMS 2 2nd W WHEN START YYY OFF TIME 16 CHEM NAME 16 PTS OE DE CR 3 3rd SSS INJECT TIME SECS E HOW TO END W FILL HOW SIGNAL 17 CHEM NAME 17 OF CHEM VALVES MACHINE NAME FORMULA RANGE 00 99 01 01 CHEMICAL VALVES 05 18 CHEM NAME 18 SIMULATOR VERSIG DRAIN WASH OUT FOO TMMQFFFHC w CCNWSSS RPMDRC XXX YYY E FORMULA 00 FORMULA 00 19 CHEM NAME 19 MILDATA 01 2070 10 0 10 030100 020 002 03 WASH LOWLEVEL ecen 010100000 ALKALI 20 CHEM NAME 20 MED LEVEL S02 2070 10 0 10 030000 020 002 04 BLEACH 3 Step HIGH LEVEL 030610600 ununi CHLORINE BLEACH 21 CHEM NAME 21 TILT LEVEL S03 2020 10 0 10 000000000 030000 020 002 O5 RINSE Names OFFSET COUNT 85 oao ii 10 000000000 030000 000 OSSRNSE 22 CHEM NAME 22 S08 5003
55. 32 9 23 11 28 16 41 T 36021 3 8 8 20 13 33 48036 9 23 11 28 16 41 id 36026 3 8 8 20 13 33 52038 8 20 10 25 16 41 NOTE Ok to open door level 7 18 64046 10 25 12 31 16 41 16 41 This setting must not be changed 72046 10 25 14 36 18 46 18 46 72058 10 25 14 36 18 46 18 46 On non tilting models the tilt level must be set to 00 On tilt ing models the factory settingis the same as high level Textile Machines 64046 4 10 15 38 38 97 6 15 72058 4 10 15 38 38 97 6 15 Precautions When Changing Factory Levels 1 Pressure switch SPLLS used on 36021xxx and 36026xxx models to unlock the door at a safe level must re main at the factory setting In other models this level is specified in the software and cannot be changed 2 Never set the level for a first bath lower than needed to thoroughly wet the goods Normally this will be the factory setting shown in the table for level 2 or medium 3 Never change float or pressure switch hierarchy All lower level switches must make i e L1 and L2 must both make for level 2 L1 L2 and L3 must all make for level 3 4 Pressure switch settings that vary more than one inch 2 5 cm from the factory settings are not recommended 108 ADJUSTING LEVEL SENSING APPARATUSES AND SETTING LEVELS ON 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0238BE 9527BV 3 of 6 About Level Adjustments A CAUTION A I
56. 5 all O Operates selected chemical inject device 26 Steam all O Opens steam valve 27 Cooldown all O Opens cooldown valve 75 MANUAL MODE MENU FUNCTIONS ON MARK II Ill IV AND V WASHER EXTRACTORS MSOP0254BE 9514DV 3 of 8 Menu Item Output Name on Display Applicable Standard achines or Option Consequences of Actuating the Output 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 P Dn pushdown BotFil bottom fill W Tilt wash tilt position Signal Aux Bal Spray Down transfer clean soil Manifold Flush Disch Command Load Command Ld Unld Terminate Disch Terminated Disch Desired Discharging Start Loading Flag Down Load Desired Dryell Up Dryell Down El Lock Release Flush Dryell Dryell Blow Seq Load Desired Seq Load Allowed Seq Flag Dn Disch Seq Load Unld Term Seq Disch Desired Seq Disch Allowed self balance Rapid Load Hydro S cushion BWP spring mount tilt all Guard all WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB WTB OI dOlOdDdWONMNNNNAMNN NAN uu Actuates push down devices lowering shell onto pads Output off de actuates push down and releases clutch Closes diverter valve to door and opens valve to bottom Moves housing to the wash tilt position Sounds operator al
57. 8 4 CHANGE CHEM NAMES The following are the default English chemical names supplied with the controller 00 This names the chem 01 Alkali 06 Chlorine Bleach 11 Sour softener ical the same as the 02 Soap 07 Oxygen Bleach 12 Starch chem number and 03 Detergent 08 Antichlor 13 Anti mildew is not available for 04 Soaptalkali 09 Sour 14 Anti bacteria field programming 05 Detergtalkali 10 Softener 15 Finishing Chems 16 64 Chem Name xx Equivalent non English names in one other language specified by the customer are also supplied Configure deci sion B Language determines which language English or foreign is displayed The names associated with chem name numbers 01 through 64 may be field changed Because chemical names are selected by number when programming formulas any change to a chemical name will change the name in all formulas its chem name number is used in A CAUTION A DATA LOSS HAZARD AIl field changed chemical names are erased and lost whenever memory is cleared or configure decision B Language is changed The English default chemical names or their foreign language equivalents will reappear ALWAYS re enter any field changed chemical names whenever memory is cleared ALWAYS configure language English or foreign before changing chemical names When the Program Menu and mode 4 Change Chem Names is displayed E ENTER CHANGE CHEM NAMES Accesses the chemical name menu and d
58. AV 4 of 6 Connecting Apparatuses to Interpret Relays Electrical Specifications The internal power source provides a 1 10VAC 50Hz or 120V AC 60Hz poten tial Each interpret relay can accomodate one apparatus not exceeding 0 6 amperes The total current drawn by all apparatuses must not exceed 10 amperes When apparatuses are driven by external power do not exceed 1 ampere at 250V AC per relay contact A CAUTION A COMPONENT DAMAGE HAZARD Connecting devices which exceed the electrical specifications can cause interpret relay contacts to fail requiring relay replacement Using Internal Power When interpret relays up to 15 are furnished chemical signals are available at TBB in the interpret relay box Terminals A through Q are chemicals 1 through 15 respectively Terminal TBZ provides a multi pin common The specified voltage is enabled between the appropriate terminal of TBB and common whenever a chemical injection is called for As shown in Figure 1 terminal R of TBB is used to supply power internally to one contact on each interpret relay A processor 7ER N Q9 QO Leave internal CIDIS power connected DISIQ remove it and ETSIQ install an external FISIK Connect as many power source or 69 69 gt devices here as Q ROR S Connect up to 15 electrically operated low current devices here if interpret relays are not furnished US OO URN connect no power devices here as Source
59. BS or TBT and common whenever a chemical injection is called for Other Models With 15 Signals and No Interpret Relays Acquire all 15 chemical signals and a manifold flush sig FIGURE 2 MSSM0262BE nal at TBA see FIGURE 3 Terminals A through Q on this terminal Locating WCS in High Voltage strip are chemicals 1 through 5 respectively and Terminal R is the flush Terminal TB provides a multi pin common The specified voltage is enabled between the appropriate termi nal of TBA and common whenever a chemical injection or flush is called for Connecting Apparatuses to Interpret Relays Electrical Specifications The internal power source provides a 1 10VAC 50Hz or 120V AC 60Hz poten tial Each interpret relay can accommodate one apparatus not exceeding 0 6 amperes The total current drawn by all apparatuses must not exceed 10 amperes When apparatuses are driven by external power do not exceed 1 ampere at 250V AC per relay contact A CAUTION A COMPONENT DAMAGE HAZARD Interpret relay contacts will fail requiring relay re E 5 placement if devices exceed the specified current load Using Internal Power When interpret relays up to 15 are furnished chemical signals are available at TBB in the interpret relay box Terminals A through Q are chemicals 1 through 5 respectively Terminal TB provides a multi pin common The specified voltage is enabled between the appropriate terminal of TBB and common when ever a chemic
60. CHC3WLL S 501 230 Hot and cold both modulate Use this method when desired temperature is near split or when split water temperature is unknown or varies significantly 130 Hot on cold 2modulates This provides a faster more accurate fill fewer tempera ture swings when the commanded temperature is known to be hotter than split 210 Hot modulates cold on This provides a faster more accurate fill fewer tempera ture swings when the commanded temperature is known to be colder than split NOTE 1 If desired modulate hot and 3rd when 3rd is cold water or cold and 3rd when 3rd is hot water NOTE 2 Modulation controls the average temperature of the incoming water Bath temperature may vary due to inconsistant incoming water temperature pressure and because it is influenced by the temperature of the preceding bath Water Valves Fill From Tank Accessible if this is a bath step If tank fill is called for in this bath the tank valve opens until either 1 level is achieved or 2 the time specified in configure decision I fill error expires after which the water valve s continue filling to the commanded level F05 TMMOCCCHC3WLL S S01 0 Do not fill from tank 1 Fill from tank Water Valves Lowering Bath Temperature with Cooldown A bath with cooldown consists of two bath steps with no drain between them In the second step specify the desired cooler temperature all water valves off and any bath level The controller will automatic
61. HOW TO CONSTRUCT THEM General Only three wires two signal wires plus a ground referred to in this section as a serial link are required to transfer data from one Milnor device to another However because the two optional serial communicating func tions Download and Print Data but not interconnected networks such as Milnet Miltrac or Mildata systems are conducted through a single external DIN type 9 pin connector different serial links will be required for the two functions it may be necessary to temporarily disconnect one plug from the connector and insert another to access the other optional function Non optional serial communications as between Mildata networks and a bank of washer extractors or as between Milnet Miltrac systems and the press shuttle and dryers in a CBW system are hard wired internally either at the factory or during system installation Thus except for some field retrofit situ ations these network systems generally do not use the external connector mentioned above In Mildata systems the functions of Download and Print Data are usually performed at the Mildata PC itself but each washer extractor and certain other machines if their software supports it can also Download or Print Data via its external connector CAUTION A If Download or Print Data is performed from serial downloader to machine or machine to machine with machines in a Milnet Miltrac or Mildata network system ALL energize
62. IELD INTERNAL JUMPERS DON T USE THIS END OF and the shield at this end IN RECEPTACLE PIN 8 SHIELD only to ground pin number SHOWN nine as shown FIGURE 4 MSSM02274E Machine to Printer Connections 104 MSSMO0251BE 9525AV 1 of 1 REQUIREMENTS AND SETTINGS FOR THE EPSON LX300 PRINTER As of this writing the Epson model LX300 printer is available from Milnor for printing data from microproc essor controllers with printing functions This printer replaces the Epson LX810 which replaced the Epson LX800 Refer to Milnor document MSSM0251AE for information on these older printer models This document supple ments the Epson LX300 User s Guide for printers used with Milnor controllers NOTICE Because of the many differences among printer makes and models Milnor cannot ensure suitability or troubleshoot printers other than the Epson LX300 or older approved models with the required interface cable Cable Requirements The Epson LX300 must be connected to the printer port on the machine using one of the following Milnor interface cables Part Number Description 10YMK2PNTR 100 formula washer extractor dryer extractor and Miltron CBW controllers 10YCBWPNTR Non serial Miltron CBW9 controller Required Settings All printers shipped from Milnor are pre configured to operate correctly with Milnor equipment If the printer is replaced or loses its configuration refer to the user s guide and re configure the printe
63. IME ERROR TIME HHHHT HHHHT HHT 0077 00596 00078 002 NOTES Number HHT Hours Hours Tenth of hour HHHT Hours Hours Hours Tenth of hour HHHHT Hours Hours Hours Hours Tenth of hour MMT Minutes Minutes Tenth of minute Data has reached maximum stored value FIGURE 1 MSOP0254BE Example Data Accumulation Printout 80 MANUAL MODE MENU FUNCTIONS ON MARK II Ill IV AND V WASHER EXTRACTORS MSOP0254BE 9514DV 8 of 8 2 Clear Accumulated data may be cleared whenever the machine is idle All data is cleared simultaneously 2 O DISPLAY DATA When 2 Clear is chosen from the Data Accumulation choices as shown at left ENTER l PRINT 2 CLEAR 9 EXT Accesses the clear function and prompts the user to continue or cancel NEXT TO CLEAR DATA When the display shown at left appears CANCEL ESCAPE Clears all accumulated data from memory and returns to the Data Accumulation choices or SAPE Exits the clear function without clearing the accumulators and returns to the Data Accumulation choices 81 82 Section Supplemental Information 83 NOTICE As this manual was being printed Pellerin Milnor Corporation began a manufacturing change which may affect how this manual applies to your machine The six position DIP switch on each printed circuit board is being replaced with two sixteen position rotary switches The switches DIP and rotary are used to set the logical address for each b
64. ITEXTILE 1 1 2 1 1 HH LINEAR i COSTA 1 LINK MASTER MEE Se ee ee e eee Se ee ETE E GMT RR GR W E NOT MARK I 1 W E m Il CBW 241 System per mod ule 5 80186 CPU 1 Boards can be added for options 2 For gas dryers and steam dryers with temperature control 3 For washer extractors with temperature option 4 Although seemingly identical the A D boards for sensing air temperature in dryers water temperature in washer extractors and dye machines water temperature in tunnels and weight for weighing conveyors are all different The different types have different part numbers are clearly marked and are not interchange able Required for CBW system with weighing conveyor Required for Reuse Cooldown and or Overhead Fill tanks 7 The Mark I washer extractor control used an 8085 CPU NOTE Additional boards may be required for certain other options mon 94 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES MSFDA401EE 9533CV 6 of 6 Rotary Switches and How To Set Them The Input Output board the Output board the A D board and the D A board each have two rotary switches which establish the address for each board This all
65. Inspect air tubes periodically Range Setting Calibrating and Testing Procedures Machines With a Pressure Transducer Disabling Metered Water if the Machine Also Has a Flow Meter If the machine has a flow meter and is configured for metered water configure decision N then the pressure transducer is only used for internal lockouts Never the less the transducer must be properly calibrated The procedures described herein for range setting and calibrating may be used in this instance provided metered water is disabled as follows 1 Write down or print out all configure decisions This is necessary because the next step will cause certain configure values to be lost These must be re entered later 2 Set configure decision N metered water 0 Now a calibration formula can be programmed specifying levels in inches or centimeters of water as explained elsewhere herein A CAUTION A DATA LOSS AND MALFUNCTION HAZARDS Existing formulas contain water quantity data which only applies to metered water While metered water is disabled Do not access existing formulas The microprocessor will delete the water data t Do not run existing formulas The water data will cause the machine to malfunction Setting the Level Ranges and Tilt Level tThe low medium and high level configure decisions deter mine the ranges within which levels may be specified in the wash formula See PROGRAMMING 5zCON FIGURE for
66. LA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 23 of 28 6 DOWN LOAD What Downloadi ng Does Downloading transfers all formulas step names chemical names and configure codes if specified from one machine to another via a serial communication cable This eliminates the need to enter the same data repeatedly It can also transfer this data between a machine and a Milnor serial downloader Mil nor part number KXMIC00508 for convenient data retrieval in the event of computer memory loss Downloading completely replaces all of the above mentioned data configure codes are downloaded only if specifically commanded Selective downloading e g transferring only certain wash formulas is not possible When and When Not To Download The reliability and usefulness of downloaded data depends on the similarity between the sending machine and any receiving machines Abide by the following table Similarity between sending and receiving machines Should you download Actions required after Software Basic model Options downloading Identical Identical Identical Yes include configure none Identical Identical Different Ok probably exclude configure Check configure see caution Identical Different Different Probably not Reconfigure then revise formulas Different doesn t matter doesn t matter No will result in scrambled unusable data CAUTION A MACHINE MALFUNCTION HAZARD Machine may malfunc
67. NJURY AND MACHINE DAMAGE HAZARDS A knowledge of machine programming operating and mechanical electrical servicing is needed when making level adjustments These adjustments must be performed only by qualified personnel in strict compliance with published safety precau tions When Adjustments Are Needed If the mounted position of a float chamber assembly or part of it changes which can occur when components are replaced the switches will no longer actuate at the same levels Similarly a pressure switch may not actuate at the original level setting as a result of prolonged wear or replacement In these situations the pre set levels must be re established On machines with pressure transducers the microprocessor may not properly interpret the transducer output as a result of prolonged wear or replacement of the transducer In this situation the transducer must be re calibrated Apparatuses Used To Make Level Adjustments eve float controlled levels are adjusted by moving the clips on the float rod Pressure switch controlled levels are adjusted with the trip point adjusting screw on the switch On machines with pressure transducers actual processing levels are not pre set levels are specified in the formula but ranges and tilt level are pre set with the low medium high and tilt level configure decisions The transducer is calibrated with the tap offset counts configure decision Measuring Levels Accurately tThe adjustment procedu
68. P 0 First 16 inputs 8 16 Board 1 1 Second 16 inputs direct inputs processor board 0 ABCDEFGHIJKLMNOP When the input status display appears as in the example at left see the Table E3 of Inputs below for input descriptions Top line shows input letter see Table of Inputs Bottom line shows status not made made Table of Inputs Display 0 A through P 1 A through P Code direct inputs processor board 8 16 Board 1 Input Name Connector Pin Input Name Connector Pin A Tank is Full Drain to Sewer 1MTA3 10 B Door Closed IMTA3 9 C Inverter Tripped IMTA3 8 D E F m E E G Don t Allow Chems IMTA3 2 H m I IMildata MTA38 8 Amp Saver 4 10 Program key MTA38 3 K signal cancel MTA38 2 L Course Balance MTA 38 5 M Excursion MTA38 6 N Three wire MTA38 7 O P NOTE Once the drain to sewer input IMTA3 10 is made the input is latched and the machine drains to the sewer until the drain cycle is over even if the input is lost before then The latch resets before the next drain cycle 64 MONITORING INPUTS AND OUTPUTS FOR MARK II AND Ill FxW WASHER EXTRACTORS MSOP0267AE 9530DV 3 of 5 Outputs When a formula is running and a normal run display or error display similar to the displays at left appears hold hold 1 hold 2
69. PASSWORD If the display shown at left appears an invalid or no password was entered Repeat command password command with the valid password Method A Actions Available During Wash Drain and Extract The following actions other than manually stopping and starting the timer can be invoked with the formula timer stopped or running Stops the formula timer Any functions in progress continue am Resumes timing if the timer is stopped Stops the formula in progress Any functions in progress cease D resumes the formula Cancels the formula in progress Formula cannot be resumed Extends a bath or extract progress minute repeat for each additional minute Extends a drain in progress ten seconds repeat for each additional ten seconds em Cancels a bath a drain proceeding a bath or an extract in progress and proceeds to the next step This action will not cancel a drain proceeding an extract 52 MODIFYING FORMULAS IN PROGRESS MSOP0236BE 9516CV 2 of 4 Method A Actions Available During Wash Only 8 A C A 4 hold nem lt x gt hold 0 lt gt hold Increases decreases basket speed if so equipped If machine has two speed wash during a bath this action moves the commanded speed between 0 normal and 1 low If the machine is equipped with variable speed this action in creases decreases the RPMs if speed is progra
70. Published Manual Number ECN MATOUTWRAE 2000295V Publishing System TPAS Access date 07 17 2000 Document ECN s Latest Available Technical Reference Mark 11 Ill IV and V 100 Formula Single Motor Washer Extractor PELLERIN MILNOR CORPORATION post oF FICE BOX 400 KENNER LOUISIANA 70063 0400 U S A Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual Most important are the published manual number part number ECN date code Generally when a replacement manual is furnished it will have the same published manual number but the latest available ECN This provides the user with the latest information applicable to his machine Similarly all documents comprising the manual will be the latest available as of the date the manual was printed even though older ECN dates for those documents may be listed in the table of contents When communicating with the Milnor factory regarding this manual please also provide the other identifying information shown on the cover including the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the e
71. RESERVED Example software date code language version S indicates English Spanish OUTERWEAR 94003 S version FORMULA CHECK SUM The checksum changes with any programming changes Record the check sum 02C8 after each programming session to protect against unauthorized programming On Staph Guard type machines the Soil Side light T illuminates at this time OPR 4A Open Close Soil Door noia the Autospot button E t B and Unlock Door button simultaneously until the display says Autospotting Is Completed and the operator signal sounds The soil cylinder door will be aligned with the soil shell door Release the buttons Hold the Unlock door button B until the locks release 7 second delay and open the outer door Open the cylinder door as follows 1 Push the uppermost latches toward the door with your thumbs while holding the handle see Figure 3 The latches will release the door and cause it to drop down FIG URE 2 MSOP0268AE FIGURE 1 268 26 View of Cylinder Door Correct Hand Position for FIGURE 3 MSOP0268AE from Side of Machine Releasing Top Door Locks Releasing Top Door Locks 41 2 Push the lowermost latches toward the door and release once the handles have been secured behind the retainer bolts see FIGURE 4 3 When both upper and lower door locks are unlocked close the outer door Hold the Autospot button 3 Unlock door button B
72. S03 003 3 seconds example 001 One second minimum 999 999 seconds maximum How to end 1 Reversing 2 Drain speed 3 Break cake 4 Tumbling 21 PROGRAMMING THE MARK II III IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 13 of 28 2 COPY OLD TO NEW PROGRAM 2 MENU When the Program Menu and mode 2 Copy Old to New is displayed SUN MU NEXT Accesses mode 2 and waits for the user to scroll existing formulas For Quick Return to Program Menu Aborts mode 2 and returns to the Program Menu any time during the following procedure COPY OLD TO NEW When this display appears Scrolls the existing formulas must scroll cannot select by number COPY SOURCE When scrolling begins this display appears where xx is the formula number and Sheets is an example formula name When the desired source formula appears ENTER Confirms this is the source formula and prompts for a destination COPY DESTINATION When this display appears Scrolls the unused formula numbers or lt xx gt Enters a destination formula number where lt xx gt is a number from 01 to 98 COPY DESTINATION This display appears if the selected formula already exists where xx is the existing xx ALREADY EXISTS formula number The control prevents overwriting an existing formula COPY DESTINATION This display appears if the selected formula is unused where yy is the unused for yy FORMULA yy mula num
73. ULA SINGLE MOTOR WASHER EXTRACTORS MSOP0267BE 9711BV 6 of 6 Table of Fourth 16 Outputs 3 a through p Display Output Name Connector Pin Code Common Normally Open 24 Out Board 2 continued a Cchem 10 DMTA13 9 DMTA13 19 b Amp Saver DMTA13 10 bMTA14 1 c lchem6 bMTA14 11 loMTA 14 2 d chem7 DMTA14 12 MTA 14 3 e Chem8 DMTA14 4 DMTA14 13 f 12 bMTA 14 4 MTA 14 14 ip RPM Display 10 38 F0005S03 02 37 When a bath drain or extract is running as shown at left dF A093 D140 LEV2 Displays the speed value and machine RPM The speed value is a numerical representation of of the analog voltage to the variable 10 38 F0005S03 02 37 4000 0025RPM speed controller i e 000020 volts and 4095 10 volts Returns to the run display 73 MSOPO0254BE 9514DV 1 of 8 MANUAL MODE MENU FUNCTIONS ON MARK II Ill IV AND V WASHER EXTRACTORS This section describes functions on the Mark II III IV and V microprocessor washer extractor controllers including outerwear machines that are available when the machine is idle formula not running and in the run mode NOTE See MODIFYING FORMULAS IN PROGRESS see Table of Contents for instructions on manually modifying a running formula See MONITORING MICROPROCESSOR INPUTS AND OUT PUTS for instructions on viewing inputs and outputs while the machine is running Selections Modes on the Manual Menu
74. W system stainless steel chute that directs goods into the machine Loading Device all models in a system this is the device which loads another device exam ple a shuttle may be the loading device for a dryer Loading all models direction goods are loaded into onto a device Direction Maintenance CBW washer see Dosing Maintenance Dosing MILDATA CBW system software that connects Milnor Serial Microprocessor machines to a centrally located personal computer for data capture report creation and formula generation MILTRAC CBW system control unit that passes batch codes between the various system components and controls the routing of goods based on machine availability and the batch codes MILTRON CBW washer microprocessor control unit for the tunnel washer Minipass CBW washer second character of the password used to access screens that re quire some security but less than that afforded by the full pass word For further explanation see Password MMQ cBw system minutes minutes and quarter minutes e g 043 4 minutes 45 seconds see also SS and SSS 139 DEFINITIONS OF TERMS AND MSFDD412CE 9905CV 10 of 13 ABBREVIATIONS Applies to Term these machines Definition Model all models designation of machine without regard to options for most de vices the model includes some dimensional representation of the effective machine size Motor all models enclosure containing the high volta
75. WORK ORDER User entered a work order number that is not programmed in Mildata Enter a valid number H INVALID GOODS CODE User entered a goods code that is not programmed in Mildata Enter a valid num ber INVALID CUST CODE User entered a customer code that is not programmed in Mildata Enter a valid number H NVALID EMPLOYEE User entered an employee number that is not programmed in Mildata Enter a valid number H NVALID FORM DATA User entered an formula number that is not programmed in Mildata Enter a valid number User entered a valid code which has invalid data associated with it e g user en tered a goods code that is programmed in Mildata but the formula code assigned to that goods code is not programmed 2 Errors While Programming Keypad Error That Occurs While Programming If the display stops responding to valid keypad commands a keypad malfunction probably occurred The controller cannot detect and display a Keypad Error in any program mode If a replacement keypad is available it is permissible for authorized service personnel observing the hazard statement below to replace the keypad with power on This procedure will usually regain keypad function thus avoiding data loss due to power loss while the machine is in the program mode A DANGER A ELECTRIC SHOCK HAZARD Although the keypad conductors on the Mark II washer extractor controller are potential free accessing the key
76. Work Order W 0 or 1 if formula above 0 otherwise must be 0 and cursor skips over Goods Code G Oorli prd and work order above are both 0 Otherwise must be 0 Customer Code C 0 or 1 if work order above 0 Otherwise must be 0 Employee Code E 0 or 1 Weight W Oor 1 Pieces P 0 or 1 Lot Number L 0 or 1 For each of the above Enters or yes where lt gt is 0 or 1 Cannot scroll decisions or values Do not use i NEXT Accepts the selected choice and advances to the next decision Cursor moves forward only Metered Water Screens only appear if decision N page AT 1 COUNTS PER 100 D 0000 9999 1483 OFFSET VALVE TIME H 000 255 tenths of 048 seconds NOTE Discharge time discharge dwell time and number of discharge sequences below control basket rota tion and duration of discharge Use these configure decisions to ensure all goods are discharged Establishes the units measured by the electronic flowmeter Enter the number of flowmeter counts resulting from flowing 100 gallons 100 liters etc whichever is the unit of choice The same unit must be used when programming formulas See flowmeter calibration procedures Reduces by the value entered here the time the water valve will open to admit the metered quanti commanded This compensates for the i o the valve flowmeter to overshoot the commanded quantity See flowmeter calibration procedures 31 PROGRAMMING THE MARK IIl IV AND V 100 FORMU
77. able of Contents are followed ACCUM DATA ERROR Accumulator data e g count of loads processed has become unreliable NEXT TO CREAR DATA Resets counters to zero the only action permitted CLEAR MEMORY NOW Formula data and possibly configure data have become unreliable PRESS 4 5 6 E Clears field programmed formulas and step chemical names the only action permitted After clearing formula data perform the following actions 1 Step through all configure decisions and verify each value program mode 5 Configure 2 Rename steps and or chemicals if desired program modes 3 Change Step Names and 4 Change Chem Names 3 Program the formulas program mode 1 Add Change Formulas CONFIG ERROR Configure data has become unreliable TURN KEX TOROS ks Accesses mode 5 Configure and displays Page A T for reconfiguration Step through all configure decisions and verify each value LOST WATER DATA Machines with metered water only Water data for a formula which was resumed NEXT TO PROCEED after a power loss has become unreliable Controller cannot tell if machine has water Clears the error message The user is prompted whether or not to refill Hardware Errors These errors usually result from hardware failure See precaution on next page board name FAILED The controller detects a failed or missing control circuit board board name can be CHECK THIS BOARD 16 8 BOARD 16 OUT 1 16 OUT 2 A D BOARD or D A BOARD This err
78. achine to Machine s FIGURE 3 illustrates how to construct a daisy chain serial link cable to download data from one machine to several others simultaneously It is best to program one MASTER machine or to DOWNLOAD using SERIAL DOWNLOADER TO MACHINE if the data is already stored in the downloader and then to use a serial link to program the remainder from that MASTER Any machine on the serial link can be the MASTER RECEPTACLE PLUG with y CONNECT SHIELDS with male pins female pins TOGETHER GROUND UNUSED GROUND 631249 Connect all ONLY GROUND unused wires and the shield at this end DO NOT GROUND INTERNAL JUMPERS DON TUSE THIS END OF only to ground pin number nine as shown THIS END OF SHIELD IN RECEPTACLE PIN 8 SHIELD SHON SEE PIN ASSIGNMENTS IN THE EXTERNAL CONNECTOR IN THIS MANUAL SECTION FIGURE mssmo0227AE Connections for Downloading From Machine to Machine s For Print Data The connections shown in FIGURE 4 are made at the factory if the factory furnishes the printer or by whomever provides the printer Where applicable see the appropriate programming section in this manual for an explanation of the Print Data feature see Table of Contents RECEPTACLE PLUG with with male pins female pins amp SHIELD TXD TRANSMIT DATA CTS CLEAR TO SEND TO 2G ELECTRONIC GROUND PERGE 2G ELECTRONIC GROUND DO NOT GROUND ONLY GROUND Connect all unused wires THIS END OF SH
79. aded cells represent optional boards 95 MSSM0217AE 9020IV 1 of 5 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES Occasionally software enhancements become available Depending upon the software change the new soft ware EPROMs Erasable Programmable Read Only Memory may be offered for sale or for no charge to the customer When a set of EPROMs is changed in the field ensure that the software version being installed matches the machine hardware and that EPROMs are installed in the proper socket positions and orientation How To Change EPROMs AWARNING A u SHOCK HAZARD Electrical components on the machine conduct high voltage AN that will kill or seriously injure you on contact t Lock OFF and tag out electrical power at the main wall disconnect before beginning this procedure 1 Make sure all power to the machine is off 2 Locate the EPROMSs as described in Location of EPROMs on Proces sor Board in this section Note the orientation of the EPROMs as shown in FIGURES 3 5 7 and 9 3 Slip a small flat tool underneath the EPROM and carefully remove each old EPROM from its base taking note of their numerical order see FIGURES 3 and 7 and orientation to the key notch on the socket 4 Install new EPROMs making sure the key notch on the EPROM is properly oriented and that all pins enter the proper holes in the socket FIGURE 1 If necessary sligh
80. adjacent extract steps or two end formula steps xx and yy are the for mula and step numbers respectively LS An attempt was made to delete this step when this would result in an illegal condi tion e g adjacent extract steps An attempt was made to create a cooldown step when the prerequisites are not met Prerequisites are 1 cooldown is configured configure decision J 2 the cool down is not the first step in a program and 3 the preceding step is not an extract TE oli RY IS FULL Formula memory will be exceeded with the next step so this formula must be deleted Deletes this incomplete formula Errors While Configuring see 5 CONFIGURE under PROGRAMMING for a complete expla nation of the configuration procedure ESCAPE GO TO END An attempt was made to exit the configure mode by pressing gar an improper OF CONFIGURATION procedure Once in this mode the user must move through all decisions whether or not they are to be changed Errors While Downloading see 6 DOWNLOAD under PROGRAMMING for a complete ex planation of the following errors and the download procedure The user manually aborted the download on this machine or on the sending ma NEXT TO PROCEED chine if this is a receiving machine This receiving machine received unreliable data possibly due to a bad connection NEXT TO PROCEED in the serial link Repeat the download once t
81. al injection is called for As shown in FIGURE 3 terminal R of TBB is used to supply power internally to one contact on each interpret relay 121 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0262BE 9808AV 5 of 7 Using External Power or Potential Free Contacts As shown in FIGURE 3 TBB terminal R which receives power via WCL not only supplies power to the interpret relay contacts but also to the pumped chemical inlet manifold flush valve and or supply injector flush valves if furnished To disconnect the internal power source remove all of the wires from the left side of terminal R but maintain the connections between the removed wires Make certain that any external power source connected to terminal R is separately fused Consider carefully the potential hazards of having more than one power source in a single enclosure If an external power source is wired to 7BB terminal R then the voltage provided by this source is enabled between the appropriate terminal of TBB and the user supplied common not TB1 whenever a chemical injection is called for If no power source is connected to 7BB terminal R then a potential free signal contact closure is enabled between the appropriate terminal A through Q of TBB and TBB Terminal R whenever an injection is called for Connect up to 15 electrically operated low current devices here if interpret relays are not furnished Manifold
82. ally insert a one minute duration MMQ 010 in the current step and Do Not Drain D 2 in the former step The cooldown temperature must always be 15 20 F 8 11 C higher than the hottest ambient temperature or cold water temperature that will be encountered or it may take a long time or be impossible to achieve the commanded cooldown temperature Commanding no water all water valves off in a step following an extract or in a machine with no cooldown configure decision J will result in the error F05 COOLDOWN ILLEGAL If the display at left appears ENTER S01 PRESS NEXT returns the cursor to the first water valve decision 17 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 9 of 28 Liquor Level Specifying Inches or Centimeters Electronic Level Sensing Accessible if this is a bath step Units are inches or centimeters as specified in con igure decision A Value is two digits No water xx Minimum level for a bath not preceding an extract where xx is the value speci fied in the Low Level configure decision yy Minimum level for a bath preceding an extract where yy is the value specified in the Med Level configure decision If a value lower than lt yy gt is entered and an extract is programmed for the next step the controller will automatically replace this lower value with yy zz Maximum level for any bath where zz
83. ame 30022F8W MACHINE 07 hard copy when mode 8 Print Data on the Program Menu is used Machine name field 20 characters Moves the cursor right left within the machine name field lt X gt Enters a character in the current cursor position where lt x gt is any keypad character Accepts the displayed machine name and advances to the next decision Select 1 yes only if this is a simulator If yes board will not operate a washer extractor or any outputs but the simulator can send data to a printer or download to a machine or tape SIMULATOR VERSION 0 NO 1 YES MILDATA 1 YES 0 NO 0 no Machine does not communicate with a Mildata computer 1 yes Machine communicates with a Mildata computer Mildata Screens only appear if Mildata above 1 MILDATA ADDRESS H 000 255 This value must match the address discrete 005 indentifigation code S A to 15 machine in the Mildata computer See Mildata manual 30 PROGRAMMING THE MARK II IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 22 of 28 D Discretionary H Must Accommodate Hardware Selections Range Configure Decision creen Explanation FWGCEWPL D For each of the Permits Mildata accounting by the code categories 10000000 following and enabled here 1 yes Formula F 0 or 1 but 1 inserts 0 in next two decisions and skips them
84. and steam if used must remain on as long as this formula is running Duration of Step d indicates minutes MM and quarter minutes F05 MMQ BATH TIME 501 001 00 25 MIN 0 minutes and 15 seconds minimum 010 01 00 MIN 1 minute default 113 11 75 MIN 11 minutes and 45 seconds example 633 63 75 MIN 63 minutes and 45 seconds maximum 15 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 7 of 28 Bath Temperature Appears if temp probes enabled configure decision T Accessible if this d is a bath step other than a no water bath FFF Fahernheit or CCC Centigrade appears per configure decision A If a temperature is commanded thermo modulation 000 TEMP F Jor steaming is required otherwise the cursor returns here for temperature correction 000 TEMP No temperature requirement for this bath Value displayed reverts to 050 TEMP F 50 F 010 C 10 C default and minimum if 000 not commanded 205 TEMP F 205 F 095 C 95 C maximum Ed Water Valves Available Valves and Ways To Control Them Configure decision K deter mines which of the four combinations of water valves shown below is displayed Valves are accessible if this is a bath step The water valve s will function as commanded here either 1 at the start of fill if tank fill is not com manded for this bath see Water Valves Fill Fr
85. are manual menu ABORT MANUAL OPER When selection 00 on the bare manual menu is displayed as shown at left 00 Scrolls the outputs or xx Selects an output by number where xx is a menu item number on the Table of Bare Manual Outputs CANCEL Or ESCAPE Returns to the Run Formula menu COUNTER CLOCKWISE When an output is selected as in the example 02 Counter Clockwise at left ENTER 02 Turns the output on See table for consequences e Turns the output off and permits selecting any other output for testing Table of Bare Manual Outputs for 100 Formula Multi motor Washer Extractor Controller Menu Output Name A Applicable Standard Consequences of Actuating the Output Item on Display achines or Option 00 Abort Manual Oper all S Return to Run Formula menu 01 Clockwise all S Turn basket clockwise at wash speed 02 Counter Clockwise all S Turn basket counterclockwise at wash speed 03 Drain Speed all S Turn basket at drain speed clockwise 04 Clutch 1 all S Clutch is normally engaged when Master switch is on Clutch disengages when this output is turned on then off 05 Water Valve 1 all S Opens valve 06 Water Valve 2 all S Opens valve 07 Water Valve 3 all O Opens valve 08 Sewer Drain all S Output on closes drain 09 Reuse Drain all O Output on opens drain 10 Brake all S Output on releases brake 11 15 Chemical 1 thru 5 all S Operates selected chemical inject device 16 25 Chemical 6 thru 1
86. arm Enables balancing circuit Opens spray down valve Transfers control to clean side Operates manifold flush valve for supply injector Moves machine to full up and door full open if prerequisites met Moves machine to full down and door full open if prerequisites met Closes door if all other prerequisites are met Signals allied receiving device that discharging is completed Signals allied receiving device that discharging is completed Signals allied receive device that discharging is in progress Signals allied loading device to start loading the machine Signals shuttle to stop at the machine Signals allied loading device that machine desires a load Moves dryell up if all prerequisites are met Moves dryell down if all prerequisites are met Releases the dryell up lock Injects flushing water into the dryell Turns on the valve that blows air into the dryell flush water line to purge it of water Signals the discharge sequencer this machine desires a load Signals Milrail that a load is allowed Actuates the flag on the shuttle rail that stops the shuttle in front of this machine Resets the discharge sequencer following loading or unloading Signals the discharge sequencer this machine desires to discharge Signals the shuttle that discharge is allowed 76 MANUAL MODE MENU FUNCTIONS ON MARK II Ill IV AND V WASHER EXTRACTORS MSOP0254BE 9514DV 4 of 8 Table of
87. asily located Troubleshooting chapter or section See the table of contents Trademarks of Pellerin Milnor Corporation The following some of which may be used in this manual are trademarks of Pellerin Milnor Corporation Ampsaver CBW Gear Guardian Milnet Staph Guard Autolint Dye Extractor Hands Off Milnor System 4 Auto Purge Dyextractor Hydro Cushion Miltrac System 7 Autovac E P Plus Mildata Miltron Totaltrol Comments and Suggestions Help us to improve this manual by sending your comments to Pellerin Milnor Corporation Attn Technical Publications P O Box 400 Kenner LA 70063 0400 Fax 504 469 1849 Table of Contents for MATOUTWRAE 2000295V Mark Il Ill IV and V 100 Formula Single Motor Washer Extractor Page 1 3 4 39 40 50 52 57 58 63 68 74 83 84 85 90 96 101 105 106 107 113 Description About This Manual Section 1 Commissioning Important Owner User Information Machines with a Keypay About the User Controls Machines with a Keypad Section 2 Programming Programming the Mark II 111 IV and V 100 Formula Single Motor Washer Extractor Controller Section 3 Operating Operating Mark II 111 IV and V 100 Formula Single Motor Washer Extractors Using the Five Compartment Flushing Supply Injector Modifying Formulas in Progress Section 4 Troubleshooting 100 Formula Single Motor Washer Extractor Error Messages Monitoring Inputs and
88. at wash speed and all others are at distribution speed NOTE 1 Formula 00 is avail TMMQFFFHC D FORMULA 00 FORMULA 00 able provided the machine is 010100600 cae ies ty not on line to Mildata 020200600 NOTE 2 Even if the pass 030610600 CHLORINE BLEACH P 000000000 05 RINSE word is enabled the controller O0 EXTRACT permits modifying formula 00 i xi B cr see MANUAL FORMULA 55 08 SOURSOFT ied 040910600 SOUR MODIFICATIONS with 051010600 SOFTENER out the password However Hs O0 EXTRACT formula 00 cannot be copied FIGURE 7 268 e Pee Oe i Printout of Formula 00 used to commission a machine 44 RUN FORMULA When the Run Formula menu and selection 00 is displayed as shown at left ENTER 00 OR OK POWER OFF Accesses formula 00 RUN FORMULA p Silences the operator signal and starts the process see OPR 7 00 FORMULA 00 ESCAPE Cancels formula 00 access OPR 8 Start Stop the Cycle The Start button D starts processing and the Stop button stops processing as further explained below Spring Mounted Models On these models the shell is permitted to vibrate within the frame during the entire cycle A WARNINGA CRUSH HAZARD Machine can crush body parts caught in gaps around shell front a P and at rear of machine that close due to vibration and tilting Kel t Keep clear of moving parts When the machine
89. ator s protection Never attempt to bypass them nor operate the machine if there is any evidence of malfunc tioning safeguards A DANGER A CRUSH ENTANGLE AND SEVER HAZARDS Contact with the turning cylinder can crush your limbs Contact with the goods being processed can cause the goods to al wrap around your body or limbs and dismember you The turning cylinder and goods are normally isolated by the locked cylinder door t Do not attempt to open the door or reach into the cylinder until the cylinder is stopped Do not operate the machine with a malfunctioning door interlock t not touch goods inside or hanging partially outside the turning cylinder On Staph Guard style machines return control to the clean side by pressing C after unloading the machine and closing the door OPR 5 Compose the Load and Load the Machine The operator is responsible for maintaining proper load size as explained in DETERMINING LOAD SIZE see Table of Contents Effective centrifugal extraction drawing the water from the goods by spinning the cylinder depends on proper distribution in the cylinder If the machine cannot adequately distribute the goods it will be out of balance and its vibration safety devices will prevent it from achieving normal extract speed The knowledgeable operator can minimize severe imbalances and intervene to correct those that occur Open pocket models distribute the load by turning the cylinder at drain dis
90. ber lo d Ei Eri u ENTER Copies the source formula to the destination formula number except that the source formula name is not copied The new formula is named the same as the formula number e g Formula 12 PROGRAM 0 MENU Program Menu re appears 22 PROGRAMMING THE MARK II IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 14 of 28 3 CHANGE STEP NAMES The following are the default English step names supplied with the controller 00 This names the step the 01 Flush 05 Rinse 09 Softener 13 Name me same as the step number 02 Break 06 Antichlor 10 Mildcide 14 Name me and is not available for 03 Wash 07 Sour 11 Finish 15 Name me field programming 04 Bleach 08 Soursoft 12 Starch Equivalent non English names in one other language specified by the customer are also supplied Configure decision B Language determines which language English or foreign is displayed The names associated with step name numbers 01 through 15 may be field changed Because step names are selected by number when programming formulas any change to a step name will change the name in all formulas its step name number is used in A CAUTION A DATA LOSS HAZARD AIl field changed step names are erased and lost when ever memory is cleared or configure decision B Language is changed The English default step names or their foreign language equivalents wil
91. ber from 01 to 31 representing the day and lt yyyy gt is a dd mm yyyy number representing the year e g 1993 ENTER EXD Accepts the displayed value and advances to next field or decision START STOP This display only appears if Formulas was selected above Formulas 00 and 99 are xx yy always printed Enter the range of additional formulas to be printed where xx is the starting formula and yy is the ending formula inclusive lt xx gt NEXU Enters the lowest formula number where lt xx gt is greater than 00 and less than or equal to lt yy gt lt yy gt Enters the highest formula number where lt yy gt is greater than or equal to lt xx gt and less than 99 Printing begins 36 PROGRAMMING THE MARK IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 28 of 28 PELLERIN MILNOR CORPORATION W E 48036QHP WASHER 06 VERSION 90004 S DATE 06 26 1993 PAGE 01 STEP NAMES 01 FLUSH 02 BREAK 03 WASH PELLERIN MILNOR CORPORATION 04 BLEACH W E 48036QHP WASHER 06 VERSION 90004 S DATE 06 26 1993 PAGE 01 05 RINSE CHEMICAL NAMES 06 ANTCHLOR 01 ALKALI 23 CHEM NAME 23 45 CHEM NAME 45 07 SOUR 02 SOAP 08 SOURSOFT 08 DETERGENT PELLERIN MILNOR CORPORATION W E 48036QHP WASHER 06 VERSION 90004 S DATE 06 26 1993 PAGE 01 09 SOFTENER 04 SOAP ALKALI CONFIGURE 10 MILDCIDE 05 DETERG ALKALI A TEMP UNIT J COOLDOWN ERROR S AMPSAVER
92. chemical add choice YES YES RUNS YES NO STOPS YES YES STOPS 18 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOPO0266AE 9526FV 10 of 28 Chemicals Applicable Decisions Chemical decisions only accessible if this is a bath step but any number of available chemicals can be commanded in the same bath The available chemicals are those enabled in the Z of Chem Valves configure decision For each chemical desired the control repeats the chemical decisions NNW highlighted at left including chemical number CC chemical name NN when to E cS Soo start injection W duration of injection SSS and signal with chemical If SH chemical number 16 signal only is selected the control skips SSS and If optional chemwait chemsave is functioning on this machine when a chemical injection is called for the machine timer will stop in response to a wait signal from the chemical system See HOW CHEMWAIT WORKS This Chemical Number CC and Name NN F05 CCNNWSSS RPMDRC Although chemical number and chemical name are separate decisions they share the same help screen 0 No chemicals or no additional chemicals in this bath default Skips 555 and 0200 CHEMICAL 02 Chemical 02 example Cursor advances to NN from any valid chemical number xx00 ILLEGAL CHEM An invalid value was entered where xx is a number outside the range specified in the of Chemical Valves c
93. ching however a concentration higher than 1 may be re 292 7 8 ounces 237 of 4 quired For the normal practice of 64 ounces 1893 ml of 1 solution per 100 55 24 9 9 ounces 266 of 4 pounds 45 kg of goods use the quantities and concentrations shown in the 60 27 2 10 ounces 296 of 4 table at right These may be used with complete confidence since the diluting 75 34 0 12 ounces 355 of 496 action of the supply injector will reduce the actual strength of the bleach to 90 40 8 14 ounces 414 of 4 less than 1 prior to injection 125 56 7 15 ounces 444 of 4 135 61 2 16 ounces 473 of 4 Determine the Type of Starch The supply injector is normally 200 90 7 16 ounces 473 of 8 connected to a source of hot water However some types of dry starch may lt 113 4 20 ounces 591 of 8 require cold water to prevent them from becoming too gooey If you have 300 136 1 24 ounces 710 of 8 difficulty injecting dry starch automatically the supply injector can be modi 450 204 1 36 ounces 1065 of 8 fied to flush one compartment with cold water Consult the Milnor factory for more information 700 317 5 56 ounces 1656 of 8 51 MSOP0236BE 9516CV 1 of 4 MODIFYING FORMULAS IN PROGRESS The operator can manually override certain programmed values e g commanded bath temperature and in voke certain functions e g chemical injection on the Mark II III
94. cially true for dry bleach e Avoid spilling any chemically active concentrate directly onto machine surfaces e Spray all supply compartments with water at the end of each day s production e Carefully clean away any rust from the supply injector at least once a week Manual N Flush e Notify management if injection water does not completely flush chemicals into the machine or if machine components corrode a H W Some washer extractors are equipped with a Manual Flush switch IN and or spray hose shown in FIGURE 2 e Hold the switch at Manual Flush to flush the contents of the first oe compartment into the basket Manual Flush Spray Spray Hose Switch e Hold the switch at Spray and use the hose to assist chemicals into the cylinder and to clean the supply injector at the end of the day Manual Flush Spray Switch and Spray Hose Formula Development Guidelines Protect Against Corrosion Damage e Verify that chemical injection durations ensure complete flushing It is recommended to extend injections 30 seconds beyond the required time for safety e If surface deterioration persists check for intermittent low water pressure If dry bleach is used try chang ing the brand of bleach Washer Bleach Quantity Capacity and Concentration Determine Bleach Quantity and Concentration The sup P ounces mi ply cups are large enough to contain all the chemicals required for a given bath For blea
95. cle 69 MONITORING MICROPROCESSOR INPUTS AND OUTPUTS FOR THE MARK IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTORS MSOP0267BE 9711BV 3 of 6 Table of Inputs continued 2 A through P 8 16 Board 2 StaphGuard Only Display Input Name Connector Pin Display Input Name Connector Pin Code Code A I Want Clean Control 2MTA4 1 I B Autospot Desired 2MTA4 2 J C K D L E M F N G O H P NOTE The 3 Input output board is a special peripheral board dedicated to the autospot feature Because it does not communicate with the machine s processor board these inputs cannot be displayed The inputs connectors are as follows Autospot Desired 3MTA4 12 I Am Spotted 3MTA4 3 Outputs 10 38 F0005803 02 37 When a formula is running and a normal run display or error display similar to dF A093 D140 LEV2 the displays at left appears 2 DISABLED hold Displays the first 16 outputs 0 a through p FAULT SEE MANUAL 1 hold T Displays the second 16 outputs 1 a through p hold 2 Displays the third 16 outputs 2 a through p 0 First 16 outputs on 8 16 Board 1 and 16 Out Board 1 1 Second 16 outputs on 16 Out Board 2 0 abcdefghijklmnop When the output status display appears as in the example at left see the follow ing tables of outputs for output descriptions Top line
96. ctions If your machine uses conventional wiring methods refer to MSSM0262BE If your machine uses European style wiring refer to MSSM0262CE The following list includes all washer extractor models currently being shipped with European style wiring and the date code of the day the change was implemented on that machine 36021BWP 97146 36030F8P 97173 36030F8S 97362 36030F8W 97113 3602606 97073 3602106 97073 42026Q6P 97146 42032F7W 98107 42032F7P 98107 36030F8J 98107 42032F8J 98107 3603006 97146 BMP980025 98141 117 MSSMO0262BE 9808AV 1 of 7 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES Various methods some standard and some optional are available on all 100 formula washer extractors and textile machines to accommodate any of the commonly used allied non Milnor chemical systems Use this section to help determine the best method of chemical injection and how to connect the chemical system Always consult the schematic manual before connecting chemical systems to the machine A DANGER A ELECTRIC SHOCK HAZARD Contact with high voltage electricity will kill or seriously injure you Even with the Master Switch off and or any emergency stop switches off three phase power and control circuit power are still present at several locations within electric boxes and electrical components INJURY AND DAMAGE HAZARDS Improper wiring can cause machine to malfunc t
97. d machines on the network will receive the downloaded data Turn off power to any machines to which you do not wish to Download 101 THE EXTERNAL SERIAL LINK CABLES AND HOW TO CONSTRUCT THEM MSSM0227AE 9525AV 2 of 4 Pin Identification Pin locations looking at the wire en RECEPTACLE PLUG Pin locations looking at the wire en try side of the female RECEPTA with male pins with female pins try side of the male PLUG The CLE i e from inside the male PLUG always has female enclosure The female RECEPTA pins The wires entering this PLUG CLE always has male pins Ordinar are inserted by others when the Se ily all wires entering this 1 2 3 rial Link cables are fabricated in the RECEPTACLE are inserted at the field and by the factory if for a SE factory Pins 1 2 3 4 and 6 9 on 4 5 6 RIAL DOWNLOADER interface the RECEPTACLE have been con nected together at the factory as shown FIGURE 1 MSSM02274AE Pin Locations in the External Serial Link Connector Pin Assignments in the External Connector NUMBER FUNCTION Number Color 142 SERIAL LOW DLL BLUE and BLACK 344 SERIAL HIGH DLH BLUE and RED 5 CLEAR TO SEND CTS BLUE and ORANGE 6 9 ELECTRONIC GROUND 2G BLUE and WHITE 7 TRANSMIT DATA TXD BLUE and ORANGE 8 5DC V1 BLUE A CAUTION A AVOID EQUIPMENT DAMAGE Never connect pin 8 between any machines or to the printer This pin conducts 5VDC from the machine s power supply Pin 8 is
98. d cylinder washer ex tractor into which goods are loaded for processing method of linking two or more serial type microprocessor con trols with one four conductor shielded cable All data passes via this cable regardless of which machines are communicating information regarding tunnel operating efficiency that is col lected and held by the Miltron controller See Password Default value used by the microprocessor control if no other value is commanded by the programmer area or zone of laundry facility to which goods will be routed af ter drying or after pressing if no dry see Code Destination Dual In line Package switches a row of usually eight miniature switches in a single housing used to permanently select or config ure certain options on microprocessor boards on Milnor micro processor controls these switches are used most often to specify the communications address for each machine in a Miltrac sys tem any field in the Miltron microprocessor control system that can be updated through the keyboard data appearing on the Miltron or Miltrac CRT screen also refers to the two line by 20 character display used on some Milnor controls machine door is opened closed by hand machine door is normally operated through electro mechanical controls rather than manually usually machine must be ener gized for door operation 136 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to th
99. d displays the choices 0 O DISPLAY DATA When the Data Accumulation choices are displayed as shown at left 1 PRINT 2 CLEAR Scrolls the choices or x Selects one of the displayed choices where x is a number from 0 to 2 CANCEL or ESCAPE Returns to the Run Formula menu run mode 0 Display Data Accumulated data may be displayed in three ways as shown in the Table of Displayed Data below 0 O DISPLAY DATA When Oz Display Data is chosen from the Data Accumulation choices as shown at 1 PRINT 2 CLEAR NEXT Accesses Display Data and displays the choices O LAST LOAD When the Display Data choices are displayed as shown at left 1 FORMS 2 TOTAL lt x gt Selects a type of data to display where lt x gt is a number from 0 to 2 NEXT Displays the selected data as explained in the Table of Displayed Data below If Forms is accessed Scrolls the formulas or xx Selects a formula where xx is the two digit formula number CANCEL ESCAPE Returns to the Data Accumulation choices Table of Displayed Data Data Type 0 LAST LOAD 1 FORMS formulas 2 TOTAL Data Displayed Formula number of last load run LAST RUN WAIT ERR F xx 000 000 000 ae hours Total number of loads run LOAD RUN WAIT ERR 0000 00000 00000 000 79 MANUAL MODE MENU FUNCTIONS ON MARK II Ill IV AND V WASHER EXTRACTORS MSOP0254BE 9514DV 7 of 8 1 Print Accumulated data
100. d prompts ee The Step END FORMULA 05 Se DELETE FORMULA 05 NO 1 YES 0 NO 1 YES ENTER Confirms ending the EMMO CMM OS is Ot nen Confirms deleting the formula and prompts ber and prompts for a drain formula and returns How to End de poesis if applicable to the Program Menu ENTER 0 Cancels ending lt gt 9 Cer Cancels deleting the formula and returns formula and returns to Type of Step and prompts or How to oad to Type of Step After confirmation the Program Menu reappears NOTE Whether ending with or without a final extract decisions continue as explained below PROGRAM 0 MENU OK TURN KEY TO RUN To Specify Cylinder Rotation at End of Formula How To End When a formula ends with out a final extract selections 0 1 and 2 explained below are available When the formula ends with a final extract all of the following selections are available FO5 XXX YYY F05 HOW TO END E S06 STOPPED 0 Operator presses or E to silence the signal REVERSING 1 at wash speed Operator press or to end DRAIN SPEED 2 Operator presses or Sa to end BREAK CAKE 3 Cylinder sequences through various motions for three minutes then stops Use to loosen goods that remain plastered to the cylinder after the formula ends Operator presses or Sa to silence the signal TUMBLING 4 Like reversing except permits operator
101. d to the incoming cold water inlet on some machines When not internally piped a 1 2 NPT external water line must be connected where indicated in FIGURE 6 FIGURE 6 mssmo262BeE 15 Port Pumped Chemical Inlet 124 MSSM0262CE 9814AV 1 of6 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES WITH EUROPEAN WIRING Various standard and optional methods are available on all 100 formula washer extractors and textile ma chines to accommodate any of the commonly used allied non Milnor chemical systems Use this section to help determine the best method of chemical injection for your laundry and how to connect the chemical system Always consult the machine schematic manuals before connecting chemical systems A DANGER A ELECTRIC SHOCK HAZARD Contact with high voltage electricity will kill or seriously injure you Even with the Master Switch off and or any emergency stop switches off three phase power and control circuit power are still present at several locations within electric boxes and electrical components INJURY AND DAMAGE HAZARDS Improper wiring can cause the machine to malfunc tion risking injury to personnel damage to machine components and damage to goods ts Electrical and piping connections described in this section must be made only by qualified authorized maintenance personnel t Lock off and tag out power at the external disconnect switches for the washer extractor and for
102. ded to less than its full capacity e g a two cake dryer with one cake refers to the amount of goods loaded into the dryer not the degree of mois ture removal see also Conditioning and Full Dry Erasable programmable Read Only Memory the portion of the Milnor microprocessor control used to store the fixed instruc tions software that determine how the machine functions removal of excess water from goods discharged from the tunnel see Centrifugal Extractor see Press see C Bit Fast Fill electronic device used in gas fired dryers to ensure that a pilot flame is present before allowing the main gas valve s to open see Dosing First tunnel ancillary component that accepts bath liquor from one wash zone removes lint and pumps liquor to a higher level in another wash zone 137 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 8 of 13 Definition Flow not Flow of Goods Flow Splitter Formula Formula Code Full Dry Gains PID Goods Hard Start Hardware Hold Home Inching Init Code Input Direct Input Module CBw9 washer all models CBw9 washer all models cBw washer Dryer Dryer Modulating Dryer DyExtractor all models Dryer all models CBw9 washer Shuttle Conveyors washer extractor CBw9 washer all microprocessor controlled models CBw9 washer valve to divert bad liquor to sewer
103. device that provides a millivolt range cur rent which varies proportionally according to its temperature used most frequently in dryers circuit that provides control power for all machine functions any of several safety devices in the three wire circuit will open the circuit and stop machine operation if a malfunction is de tected once open the three wire circuit can only be closed by manual intervention and then only if the condition that opened the circuit is rectified method of controlling incoming water temperature by modulat ing alternately and oppositely opening and closing the hot and cold water valves software process that controls or monitors the duration of a func tion See also C Bit Value On time 142 DEFINITIONS OF TERMS AND ABBREVIATIONS Applies to Term these machines MSFDD412CE 9905CV 13 of 13 Definition Toggle Switch all models Transfer Time CBw9 washer Formula Transfer Rate Trickle all microprocessor Charged controlled models Tumbling Dryer washer extractor Tunnel CBW washer Tunnel Washer CBW washer VERTSTO CBW system Wash Zone CBw9 washer Flow Lifter Washer CBW system extractor Watchdog CBW washer Timer Weir cBw washer Zone CBw9 washer one of several types of hand operated switches with a single op erating lever that can be moved to two or more positions e g the Master switch commanded time between transfers process of slowly and continu
104. displays at left appears 10 38 F0005803 02 37 dF A093 D140 LEV2 3 WIRE DISABLED FAULT SEE MANUAL hold 7 0 First 16 inputs 8 16 Board 1 1 Second 16 inputs direct inputs processor board 0 ABCDEFGHIJKLMNOP Top line shows input letter see Table of Inputs Bottom line shows status not made made hold 7 T 1 MSOP0267BE 9711BV 2 of 6 Displays the first 16 inputs 0 A through P Displays the second 16 inputs 1 A through P Table of Inputs When the input status display appears as in the example at left see the Table of Inputs below for input descriptions Display 0 A through P Code direct inputs processor board Input Name Connector Pin A Mildata MTA38 8 B Program Key MTA38 3 C Signal cancel MTA38 2 D Course Balance MTA38 5 E Excursion MTA38 6 F Three wire MTA38 7 G H E J Drain Saver Miltrench MTA39 6 K NE L M m N o P 1 A through P 8 16 Board 1 Input Name Tank is Full Drain to Sewer 1MTA4 1 Inverter Tripped Don t Allow Chems Amp Saver I am spotted Connector Pin IMTA4 2 IMTA4 3 4 7 4 11 IMTA39 4 NOTE Once the drain to sewer input IMTA3 10 is made the input is latched and the machine drains to the sewer until the drain cycle is over even if the input is lost before then The latch resets before the next drain cy
105. e chemical supply injection systems The F8P and F7P are furnished with six barbed connectors while outerwear machines are furnished with ten connectors One chemical injection output signal is required for each connector and at least five are provided standard Five Compartment Flushing Chemical Injector A five compartment dry supply injector mounted externally on the washer extractor is furnished standard on most washer extractors in lieu of a pumped chemical style system The flushing chemical injector is offered option ally on the Q style microprocessor machines and outerwear machines Each electrically operated flush valve located in a supply compartment is wired to terminal strip TBA and uses a chemical injection output signal Optional Interpret Relays One or more interpreter relays up to 15 mounted in a control box are optionally available and connected to the standard chemical injection outputs on washer extractors These relays can be used to operate other electrically operated high voltage chemical injection devices like pumps and valves These relays each capable of a maximum electrical load of 1 ampere at 250V AC have one set of contacts on each relay wired to terminal strip TBA and connected to an internal power source The internal power source may be replaced by an external separately fused source or merely disconnected to provide potential free contacts Optional Pilot Air Valves Pilot air valves are op
106. e the 5VDC for the CPU is very sensitive The power supply must be adjusted accurately so the actual voltage at the CPU board is between 4 95VDC and 5 1VDC as measured by an accurate digital voltmeter 90 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES MSFDA401EE 9533CV 2 of 6 The second power supply PSO is a 120 watt power supply which provides 12VDC 12VDC and 5 to the peripheral boards located on the tunnel This power supply provides for the adjustment of the 12VDC voltage the 12VDC voltage and the 5VDC voltage If these voltages require adjustment set the 5VDC to provide no less than 4 8VDC at the module electric box farthest from the power supply as measured by an accurate digital voltmeter If necessary adjust the 12VDC to 12 00VDC and the 12VDC to 12 00VDC as measured by an accurate digital voltmeter If the 5 VDC at the peripheral board nearest PSO is at least 5 25VDC when the voltage at the peripheral board farthest from PSO is 4 8VDC or less suspect loose MTA connections or inadequate wiring somewhere between the nearest and farthest peripheral boards 5 CPU Processor Board tThe Central Processing Unit CPU processes data received from the various inputs stores information and responds to each keypad entry with the appropriate action It may be mounted in an enclosure separate from its peripheral boards The CPU contains EPROMs programmed b
107. e and hardware to prevent the transfer of good goods into a bad bath and to prevent the flow of bad water and or chemicals into a good load of goods 131 DEFINITIONS OF TERMS AND ABBREVIATIONS MSFDD412CE 9905CV 2 of 13 Applies to these machines Definition Term CPU Central all microprocessor Processing Unit controlled models integrated circuit component usually an Intel 8088 and its an cillary devices that interprets programming instructions and inputs to the microprocessor and provides outputs to other de vices C Bit CBW washer programmable Miltron controller output used to control various Control Bit discretionary functions in the tunnel including temperatures chemical injection etc C Bits are assigned to specific loca tions in the load system tunnel extraction system etc and can be commanded to turn on according to a washing formula C Bit CBW washer values assigned to a C Bit which define or control its functions Attributes C Bit CBW washer scheme whereby a C Bit may be actuated based on a compari Compatibility son of goods now in a module with goods that previously occu pied that module called Forward Compatibility or with goods that will next occupy that module called Backward Compatibility C Bit CBW washer see C Bit Compatibility Compatibility Backward C Bit CBW washer see C Bit Compatibility Compatibility Forward C Bit CBW washer Compatib
108. e as those described above 11 A D Board Analog to Digital Convertor Converts analog voltage signals such as tempera ture to a digital signal that can be utilized by the CPU Up to a maximum of eight A D channels may be provided on a single board Although seemingly identical the A D boards used to sense air temperature in the dryer water temperature in washer extractors and dye machines water temperature in the tunnel and weight for a weighing conveyor are all different The different types are clearly marked with different part numbers which are men tioned in the wiring diagram set and are not interchangeable 12 D A Board Digital to Analog Convertor Converts digital signals from the processor to an ana log voltage between 0 and 5VDC e g provides the analog signal to the dryer gas valve position actuator and dye machine steam position actuator 86 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS MSFDA401DE 9020JV 3 of 5 13 CRT Board Receives display instructions from the processor and generates the signals to the CRT to create the desired displays used in controllers such as the Miltron and Miltrac controllers and Device Master systems A CAUTION A The CRT board can be plugged in backwards even though the cabinet bracketry makes this difficult to do and labeling on the parent board states the proper orientation Use care to orient the board properly otherwise microprocessor components may burn out 14 R
109. e microprocessor senses that data is unusable or unreliable an error message will appear usually at power up possibly preventing machine operation The consequences and appropriate actions for each error message are explained in the troubleshooting instructions Follow these instructions exactly to ensure that corrupt data is completely eliminated and replaced with valid data Failure to do so may result in unsafe operation or machine damage MSOP0235BE 9836AV 1 of 3 ABOUT THE USER CONTROLS MACHINES WITH A KEYPAD User controls are of two types electro mechanical controls switches buttons and status lights and micro processor interface controls display keypad keyswitch and printer download connection Controls are mounted on one or more nameplates on the machine or a separate electric box NOTE Do not attempt to use your machine merely by referring to the descriptions of controls Read the operating programming and troubleshooting instructions throughout this and the operator man ual Electro Mechanical Controls Electro mechanical controls vary with machine model and are explained in the machine specific operator manual furnished with the machine ABOUT THE USER CONTROLS MACHINES WITH A KEYPAD MSOP0235BE 9836AV 2 of 3 HOT COLD DISPLAY n this manual data input screens 7 9 are gray the data input field is black and the starting cursor position is underlined All other
110. e operating steps for your machine with the procedures explained below Fold out FIGURE 1 in ABOUT THE USER CONTROLS see Table of Contents for the meaning of display and key symbols used in this section See the Description of Controls in the operator manual for the nameplate symbols used to identify the controls switches buttons status lights mentioned in these explanations OPR 1 Verify Switch Positions The machine must be in the run mode for operation Verify that the Run Program keyswitch is set to run and if not consult management CAUTION A DATA LOSS HAZARD Improper use of the Program Run keyswitch may corrupt pro gram data rx Return to the run mode only when the display says OK Turn Key To Run t Only power off or on with the Program Run keyswitch at run t Do not leave key accessible to unauthorized personnel Mildata 100 formula single motor machines may link to a Mildata computer which permits a bank of ma g chines to download formulas from and provide accounting and other data to the Mildata computer Set the Remote Local switch to remote to place a washer extractor on line When on line each time the operator selects a formula the controller requests the selected formula from Mildata For example if the operator selects formula 0005 the machine receives and runs whatever formula is currently associated with that formula number in the Mildata computer When operating on line the
111. e than the commanded quantity and the new counts per 100 should be close to the previously calculated value Repeat if necessary until the counts per 100 value is consistent 115 SETTING THE UNIT OF MEASURE AND CALIBRATING ELECTRONIC WATER FLOWMETERS USED ON WASHER EXTRACTORS AND TEXTILE MACHINES MSSMO0269AE 9525CV 4 of 4 Part B Determining Offset Valve Time 1 Run the calibration formula 2 Accurately measure the quantity of water injected and compare this to the commanded quantity Assuming actual is more than commanded enter 010 one second into the offset valve time configure decision If ac tual is less than commanded repeat Part A Drain the container 3 Repeat steps 1 and 2 as required adjusting the offset valve time until actual and commanded quantities are equal This is a trial and error process 4 Once testing is completed lock power off at the machine s external disconnect switch and restore the machine to its correct operational condition 116 Pellerin Milnor has begun a manufacturing change which may affect how this manual applies to your machine European style wiring is replacing conventional wiring methods in electrical boxes Because this change is being implemented one machine model at a time not all models currently use European style wiring Because this wirirng change affects the chemical connections made in the field it is important to refer to the correct manual section when making these conne
112. ect a Milnor supplied serial downloader here or interconnect between machines to copy field programmed data be tween devices Printing and downloading if applicable are explained elsewhere in this manual Section Programming MSOPO0266AE 9526FV 1 of 28 PROGRAMMING THE MARK II IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER 10 Fold out FIGURE 1 in ABOUT THE USER CONTROLS see Table of Contents for the meaning of the display and key symbols used in this section Selections on the Program Menu 0 Ok Turn Key To Run Safely return to the run mode See caution below 1 Add Change Formula Add a new formula change or delete an existing formula and add delete steps 2 Copy Old To New Copy existing formula to unused formula number 3 Change Step Names Assign names to step name numbers for use when programming formulas 4 Change Chem Names Assign names to chem name numbers for use when programming formulas 5 Configure Tell the controller which model and options it is controlling 6 Down Load Copy data electronically to avoid repetitive programming and provide secure backup 7 Clear All Memory voluntarily Clear memory before completely reprogramming the machine 8 Print Data Print out current formulas configure codes chemical names and step names To Access the Program Menu RUN FORMULA When the Run Formula menu and selection 00 is displayed as shown at left
113. ed time OPR 9 Respond to the end of cycle signal When the display at left appears where message describes cylinder motion CANCEL PLEASE UNLOAD ME ESCAPE or 0 Silences the signal and completes the cycle except as follows If message break cake cylinder motions continue until completed If message tumbling the operator can open the door to pull down any plastered goods After closing the door again D Resumes tumbling for two minutes 46 OPR 10 Jog the Cylinder to loosen the goods Jogging briefly turning the cylinder with the door open is controlled by the operator and should be performed to loosen the goods before unloading the machine A DANGER A ls CRUSH HAZARDS Contact with the turning cylinder can crush your limbs Pd Kel t Keep yourself and others clear of cylinder and goods during jogging operation t Keep both hands on the controls while operating t Do not operate the machine with malfunctioning manual two hand controls To jog the cylinder simultaneously hold the Start button D and hold the Jog switch to either position clockwise UO or counter clockwise UO as desired The cylinder turns until buttons are released 47 NOTE 1 Where data on the display is shown shaded this information was explained on another display Bath Displays Before Level Satisfied No Chemicals Actuated see NOTE 2 Bath Displays After Level Satisfied No Chemicals Actuated Ba
114. em 15 if y Chemical so equipped where y is the number from 1 through 7 1 9 indicated by the table at right 2 10 3 11 4 12 5 13 6 14 7 15 hola CHEM Flushes the supply injector manifold if so equipped as long as the keys are held de pressed Using Formula 99 to Develop Test a New Formula Formula 99 is a 63 75 minute bath with no water or any other functions and with the cylinder stopped To develop test a process without programming a new formula run Formula 99 and use the Method B procedures described herein NOTE 1 Formula 99 is available provided the machine is not on line to Mildata NOTE 2 Even if the password is enabled the controller permits modifying Formula 99 without the pass word However Formula 99 cannot be copied deleted or permanently changed 55 56 Section Troubleshooting 57 MSTS0210AE 9530CV 1 of 5 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR ERROR MESSAGES Errors at Power Up or Power Restoration Memory Errors These errors occur when field data stored in the microprocessor s memory becomes unreli able as a result of 1 a power loss while the controller is in a program mode 2 improper use of the Run Program keyswitch 3 a loss of back up power to microprocessor components or 4 a power surge at power up The risk of these errors occurring is minimized and data restoration is simplified if the precautions in IMPORTANT OWNER USER INFORMATION see T
115. emain stable 3 Test for effective shielding of the transducer box to low voltage control box cable The shield on this four conductor cable must be grounded to the copper bus bar in the low voltage control box and disconnected in the transducer box Verify proper shielding as follows a Re connect the wire to the output pin on the transducer b Change the calibration formula type of step to a two way bath and run this formula c While the machine is filling with the cylinder rotating hold on the keypad 05 38 STEP 01 05 00 The display will appear similar to the example at left Monitor the middle nu 2461 056 056 meric value on the bottom line of the display which is the actual level in centi meters If this value goes to zero while the basket is turning and returns to the correct level during dwell then the shield is not properly grounded 112 MSSM0269AE 9525CV 1 of4 SETTING THE UNIT OF MEASURE AND CALIBRATING ELECTRONIC WATER FLOWMETERS USED ON WASHER EXTRACTORS AND TEXTILE MACHINES Metered water formerly called liquor ratio is a feature which permits the formula developer to specify a quantity of water as opposed to a liquor level for each wash step On washer extractors the quantity injected when the formula is run is the quantity specified in the formula On textile machines the quantity of water injected is propor tional to the ratio of actual load weight entered by the operator and nominal weight specified in the
116. epends on whether the interruption occurred during a bath drain or extract e Bath machine achieves level and temperature again even if these were already achieved before the interruption If the machine is configured for metered water the control prompts REFILL WITH WATER Answer yes to inject the commanded quantity or no for no water e Drain the drain duration will be repeated e Extract the machine will perform an extract recycle OPR 8B When power is restored after a power loss resume or cancel the interrupted formula as follows When the display at left appears where xxxx and yy are the interrupted formula step Fxxxx Syy Confirms that the formula will be resumed Cancels the formula and returns to Run Formula menu Enter the password if requested otherwise resume the formula When the display at left appears p Resumes the formula at the beginning of the interrupted step as stipulated D in the note in OPR8A OPR 8C Respond to the operator signal to add supplies as follows 1 Read the display to determine chemical s to be added 2 Load the supply compartment s add through soap chute or flush manually as instructed locally To flush supplies manually load compartment one and hold the Flush Spray switch to manual flush 3 Press the Signal Cancel button If a signal only was commanded processing resumes immediately If a signal with chemical was commanded the supply compartment is flushed for the command
117. er 1 2 Step through all configure decisions comparing them with the recorded values Do not change the low level medium level high level tilt level and tap offset counts values which were just established Verify that all other values are as previously recorded The counts per 100 and offset valve time values for metered water will probably need to be re entered Testing the Transducer If problems with the transducer are encountered e g eratic levels a qualified service technician can troubleshoot this condition as follows 1 Test for a faulty transducer a Disconnect the pressure transducer output wire 2MTA3 4 b Measure the voltages on the transducer There should be 12VDC on the input pin and approx 1 VDC on the output pin with no water in the cylinder 2 Test for an air leak A CAUTION A The following step requires injecting water with the transducer output disconnected The water supply must be shut off manually otherwise the machine will overflow a With the output wire still disconnected have an assistant run the calibration formula and manually shut off the cold water supply externally when high level is achieved b While the machine is filling measure the voltage on the output pin of the transducer It should rise from 1 0VDC to some voltage less then 6 0VDC It rises approximately 1 VDC per 1 linches 28 cm of water c With the machine at high level monitor the transducer output voltage It should r
118. eration for level temperature achieved as long as keys are held depressed x is the chemical number from 1 to 8 Injection continues for one second after keys are released Injects a chemical from chem 9 to chem 15 if so y Chemical equipped any time during a bath without consideration 1 9 for level temperature achieved as long as keys are held 2 10 depressed y is the number from 1 to 7 indicated 3 11 the table at right 4 12 5 13 6 14 7 15 Flushes the supply injector manifold if so equipped as long as keys are held de pressed 53 MODIFYING FORMULAS IN PROGRESS MSOP0236BE 9516CV 3 of 4 Method B Multiple Modifications With the Formula Temporarily Suspended Using Manual Mode accessible during baths only Method B General Procedure 10 38 F00058S03 02 37 When a formula is running and a run display such as the example at left appears dF A093 D140 LEV2 fun Either 1 places the machine in manual mode or 2 prompts for the password In manual mode the timer stops all water steam chemical valves close and the manual mode display appears ENTER PASSWORD If the display shown at left appears password Enters the password where password is the four digit numerical pass code configured Press within ten seconds after entering password INVALID PASSWORD If the display shown at left appears an invalid or no password was entered Repeat un password e 5 with the valid passwo
119. es requiring I O boards except those listed below High speed I O board Used only in the following devices and configurations E6N J6N and T6N washer extractors equipped and configured for both variable basket speed and electronic balancing Milrail configured for high speed boards and all configurations of the M7E centrifugal extractor 10 Output Board A 24 output board contains 24 output relays the same board and relays as described above 11 A D Board Analog to Digital Convertor Converts analog voltage signals such as tempera ture to a digital signal that can be utilized by the CPU Up to a maximum of eight A D channels may be provided on a single board Although seemingly identical the A D boards used to sense air temperature in the dryer water temperature in washer extractors and textile machines water temperature in the tunnel and weight for a weighing conveyor are all different The different types are clearly marked with different part numbers which are men tioned in the wiring diagram set and are not interchangeable This board has one status light This light blinks when the board is communicating This board has two rotary dials which must be adjusted to set the board s address see Rotary Switches and How to Set Them This board also has convenient test points that can be used to test voltage to the board 12 D A Board Digital to Analog Convertor converts digital signals from the processor to an ana log
120. ese machines MSFDD412CE 9905CV 7 of 13 Definition Dosing First Dosing Maintenance Download Drain Speed Dry Code Dry Cycle Full Dry Cycle Partial EPROM Extraction Extractor Centrifugal Extractor Press Fast Fill Fire Control Unit First Dosing Flow Lifter CBw9 washer CBw9 washer serial micro processor controlled models washer extractor CBw9 system Dryer Dryer Dryer all microprocessor controlled models CBw system CBW system CBW system cBw washer Dryer cBw washer CBw9 washer chemical injection needed to achieve the correct working con centration at start up and whenever the goods type now in the module differs from the previous batch chemical injection needed to maintain the correct working con centration whenever the goods type now in the module is the same as the previous batch process of transferring data usually configuration and program ming instructions from a machine to another machine or a memory storage device one of several ways to end a wash formula goods are kept in motion at drain speed until the operator is ready to discharge them see Code Dry dry cycle used when a dryer is loaded to its full capacity e g a two cake dryer with two cakes refers to the amount of goods loaded into the dryer not the degree of moisture removal see also Conditioning and Full Dry dry cycle used when a multicake dryer is loa
121. esistor Boards Aithough seemingly identical resistor boards are quite different The different types are clearly marked with different part numbers which are mentioned in the wiring diagram set and are not interchangeable a For Temperature Sensing System Used with A D board in washer extractors and Dye Extractors as part of temperature sensing system not required on continuous batch washers because necessary circuitry is included on other standard CBW printed circuit boards b For Gas Valve Used with D A board in temperature control circuit of gas dryers converts 0 5VDC to 4 20 milliamperes for modulating gas valve c For Steam Valve Used with D A board in temperature control circuit of older steam dryer models converts p 0 5VDC to 4 20 milliamperes for modulating steam valve See 4 20MA Output Board in this section 15 Signal Conditioner for Thermocouple Amplifies the output from a thermocouple so an A D board can use the signal 16 Rotation Safety Board Used in dryers Reads rotational safety proximity switch to confirm that the basket is turning 17 Temperature Probes Two types of temperature probes are used depending on equipment type Thermistor temperature probes A temperature sensitive resistor whose resistance changes with respect to temperature uses include washer extractors textile machines and continuous batch washers Thermocouple temperature probes A connection of dissimilar
122. esistor Boards c For Steam Valve in this section 20 8 Out 16 In Chemical Flow Meter Board This board is used with the metered chemical injec tion option on textile machines Eight outputs and eight counters are respectively assigned to chemical valves and chemical flow meters Two of the counters are non isolated direct inputs to the microprocessor on this board and are capable of of counting pulses of 0 to 5 VDC at a frequency of up to 10kHz the remaining six counters are optically isolated from the peripheral board microprocessor and are capable of counting pulses from 0 to 12 VDC at a frequency up to 150 Hz The Serial Communications Port All Milnor serial microprocessors have a serial port with a nine pin receptacle and plug to pass data to other devices via one of several special serial cables to Download or to Print data when their software supports these functions e g see programming information For more information on the various separate serial cables required for these functions see external serial link cable information in this manual see Table of Contents if applicable 93 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES MSFDA401EE 9533CV 5 of 6 Which Boards Are Used in Various Devices Board Signal CPU I O D A CRT Opto Condi Isolator Resistor Resistor 4 20MA tioner cosa 0 COBUC Fea MASTER 2 DRYER 1 2 1 1 r
123. formula Washer extractors and textile machines furnished with metered water are equipped with a flowmeter to meas ure the quantity of incoming water The flowmeter is calibrated at the Milnor factory NOTE Ensure that reuse water is free of lint and other solid contaminants which can become entangled in the flowmeter causing it to malfunction About These Procedures Why the Flowmeter Must be Calibrated Flowmeters have a paddle wheel that rotates at a speed pro portional to the speed of the passing water sending pulses to an electronic counter The number of pulses for a given speed of water will vary slightly from one flowmeter to another The number of pulses for a given quantity of water depends on the size of the pipe the flowmeter is in A 2 51 mm diameter pipe will have a much lower pulse count than a 1 25 mm diameter pipe for the same quantity Calibration determines the ratio of pulses to quantity of water for the specific flowmeter and pipe Initially some unit of measure e g pounds gallons kilograms liters must be chosen for calibrating The Milnor factory uses pounds What Calibration Values are Required The calibration values required by the microprocessor con troller are counts per 100 and offset valve time These values are entered in mode 5 Configure see MING see Table of Contents Counts per 100 is the number of flowmeter counts resulting from injecting 100 units of water pound
124. ge motor contactors Contactor Box Module CBW washer portion of a CBW used to process one batch of goods during one time between transfers Monitor CBW system video display screen see also CRT No Dry CBW system station where clean extracted but undried goods are discharged Non Dedicated CBW washer see C Bit Standard C Bit Op Code CBW washer see C Bit Op Code Output CBW washer see C Bit Assignable Output CBW washer see Standard Output Standard Overhead Fast CBW washer tank that quickly supplies water to a single specific module Fill Tank when commanded Pass Empty CBW washer see Auto Pass Empty Password CBw9 washer three character code entered to access or change values in certain Dryer display pages prevents unauthorized programming the instruc tions for changing the password are contained in a separate docu ment sent only to the owner see also Minipass Password CBW washer password ABC in the Miltron control when shipped from the Default Milnor factory that automatically replaces any field pro grammed password after a failed Program Memory check Password Mini CBW washer see Minipass Permanent all models a fabric or finish which is heat set after the article is manufac Press tured to minimize wrinkling and retain creases Press CBw system extraction device to which the tunnel may pass batches Extrac tion is by squeezing goods under pneumatic pre press pres sure then hyd
125. he problem is corrected S 9600 BAUD 000 If this display appears after downloading has begun this receiving machine is not receiving data possibly due to a bad connection in the serial link Repeat the down load once the problem is corrected 2 E 4 Sla Zia S BS Sg 89 62 MSOP0267AE 9530DV 1 of 5 MONITORING INPUTS AND OUTPUTS FOR MARK II AND Ill FXW WASHER EXTRACTORS This section identifies all inputs and outputs used in the Mark II and III FxW washer extractor controller It also demonstrates how to access RPM information during operation The current state of all inputs made or not made and the current state of most outputs energized or not energized can be displayed while a formula is running or stopped due to an error condition This is real time information Any change in the state of the input or output is displayed as it occurs NOTE See MANUAL MODE MENU FUNCTIONS see Table of Contents for instructions on testing outputs and viewing inputs while the machine is idle 63 MONITORING INPUTS AND OUTPUTS FOR MARK II AND Ill FxW WASHER EXTRACTORS MSOP0267AE 9530DV 2 of 5 Inputs 10 38 F0005803 02 37 When a formula is running and a normal run display or error display similar to dF A093 D140 LEV2 the displays at left appears T WIND DISABLED hold 7 Displays the first 16 inputs 0 A through P FAULT SEE MANUAL 7 hold T Displays the second 16 inputs 1 A through
126. hed these will be pre connected to the pilot valves however these may be disconnected and the pilot valves used to drive other devices if desired 129 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES WITH EUROPEAN WIRING MSSM0262CE 9814AV 6 of 6 Connecting Pressurized Liquid Chemical Lines to Air Operated Valves it air operated chemical valves are furnished between seven valves two standard flow plus five high flow and 15 valves will be supplied Although each valve can be devoted to a separate chemical the high flow valves are usually used to speed up injection when an extra large quantity of a chemical also injected via a standard flow valve is required e g large doses of alkali in early heavy soil baths followed by smaller doses in later baths Thus the basic seven valve set normally accommodates five chemicals as shown in Valves1 1L 2 2L 9 wf 5 cad Figure 3 When air operated chemical valves are fur nished by Milnor corresponding pilot air valves and as PE s sociated air connections between pilot and chemical lo O valves are also furnished All chemicals are injected Teu SM E PES a 3 8 Standard into a manifold which is automatically flushed with A ne Valve water after every in
127. hed they are tubed to the pilot air valves Use these valves with pressurized liquid chemical delivery systems e g ring main 6 Pumped Chemical Inlets A five port inlet is standard on rigid models and a 15 port inlet is optional on all models Use these valveless inlets only with systems that are not continuously pressurized and that deliver chemicals only when an injection is commanded e g peristaltic pumps Sequenced Chemical Injection Chemwait When coupled with an allied chemical controller of appropriate capability the Chemwait feature permits a single chemical source to supply a bank of washer extractors by delaying chemical injection into one machine whenever that chemical source is currently supplying another machine See HOW CHEMWAIT WORKS see Table of Contents Connecting Apparatuses to Inject Signals Electrical Specifications inject signals provide a 110V AC 50Hz or 120VAC 60Hz potential Each sig nal can accommodate one apparatus not exceeding 37 milliamperes Inject signals cannot be made potential free A CAUTION A COMPONENT DAMAGE HAZARD Board components will burn out requiring board re placement if devices driven by inject signals do not meet the electrical specifications Pumps generally draw a higher current and will burn out board components 119 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0262BE 9808AV 3 of 7 Microprocessor box
128. ility C Bit in which each C Bit value is commanded di Compatibility rectly on its appropriate Display P Direct C Bit CBW washer Compatibility C Bit in which each C Bit value is commanded Compatibility on its appropriate Display L and the instruction to actuate com Indirect manded on its appropriate Display P C Bit CBW washer C Bit for which discrete values may be commanded for each of Dedicated the 256 goods classes instead of for each of the 16 basic formu las See also C Bit Standard C Bit Hold CBW washer C Bit attribute that answers the question If the CBW washer Code goes into Hold while this C Bit is ON should the C Bit turn OFF even if its C Bit time value has not expired or its com manded temperature has not been achieved C Bit CBW washer C Bit attribute that specifies when during the time between Init Code transfers a C Bit controlled action starts 132 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 3 of 13 Definition C Bit Op Codes C Bit Standard C Bit Steam Code C Bit Value On time C Bit Value Temperature Cake CBw9 CCW CCWLS Central liquid supply system Centrifugal Extractor Checksum Clean side COBUC Code Customer CBw9 washer cBw washer CBw9 washer CBw9 washer cBw washer cBw system CBW washer all models CBW washer washer extractor CBW system all mic
129. ine returns to Program Menu NOTE After downloading to the serial down loader label the downloader with the machine model and software version Error Displays During Downloading If during downloading either display shown at left SR BAUD MU es appears on a receiving machine data transfer to that WATTING FOR MASTER NEXT TO FROCEED machine was unsuccessful If the Receive light fails to illuminate when downloading from a machine to the serial downloader data transfer was unsuccess ful Check the serial cable connections and repeat the download process Aborting Downloading In Progress nm Aborts the download process for any receiving machine on which it is commanded or for all ma m chines if commanded on the sending machine The machine receiving the abort command displays the following DOWN LOAD ABORTED Repeat the download process for any receiving machine on which downloading NEXT TO PROCEED was aborted otherwise the machine will contain a mixture of old and new data 34 PROGRAMMING THE MARK IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 26 of 28 7 CLEAR ALL MEMORY VOLUNTARILY This mode clears all user programmed formulas step names and chemical names on command The step names and chemical names originally supplied with the machine will reappear Configure codes are unaffected when memory is cleared voluntarily but the control must be rec
130. ion risking injury to personnel damage to machine components and damage to goods t Electrical and piping connections described in this section must be made only by qualified authorized maintenance personnel t Lock off and tag out power at the external disconnect switches for the washer extractor and for any chemical devices that provide power to the interpreter relay box if furnished before pro ceeding t DO NOT rely merely on the information in this section when wiring Consult all applicable elec trical schematics t DO NOT reroute or rearrange any wires not specifically permitted by this instruction DO NOT connect common wire to ground Use the common terminal furnished 118 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0262BE 9808AV 2 of 7 Chemical Injection Methods Available Item numbers correspond to those in FIGURE 1 1 Inject Signals An inject signal is an electric potential that occurs in response to a programmed chemical injection Five discrete signals chemicals 1 through 5 are always furnished If only these signals are furnished they are available at terminal strip TBS on BWP QxP and FxP models and at Molex connector WCS on larger models Ten additional signals chemicals 6 through 15 are optionally available If these signals are furnished then on BWP and QxP models all 15 signals are available at terminal strips TBS and TBT On BWP and QxP mode
131. iring Replacing Conventional Wiring Connecting Chemical Systems to 100 Formula Washer Extractors and Textile Machines Connecting Chemical Systems to 100 Formula Washer Extractors and Textile Machines with European Wiring Definitions of Terms and Abbreviations Document ECN BMP980025 9814AV MSSM0262BE 9808AV MSSM0262CE 9814AV MSFDD412CE 9905CV MHTOUTWRAE 9737AV 1 of 2 ABOUT THIS MANUAL Scope This reference manual provides commissioning programming operating and troubleshooting information for the Milnor Mark II III IV and V 100 formula single motor washer extractor controllers See the installation manual for information on machine installation procedures and mechanical requirements See the service manual for preventive maintenance service procedures and mechanical parts identification See the schematic manual for electrical parts identification and electrical troubleshooting The Normal Display Sequence at Each Power Up verify that the messages appearing on the display at start up are as shown in OPERATING THE MARK II III IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTORS see Table of Contents Any other message s indicate an error condition that must be corrected before the machine will operate See 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR ERROR MESSAGES Quick Reference Tabs The tabs along the right edge of the manual mark vital information COMMISSIONING Commissioning instructions ensu
132. is value in configure and repeating the procedure until consistent results are achieved Determine the offset valve time This is done by running the calibration formula measuring the ac tual quantity injected determining any difference between actual and commanded quantity because the water valves do not close instantaneously when commanded quantity is achieved then adjusting the offset valve time to eliminate discrepancies This procedure is repeated until actual and com manded quantities are equal Part A Determining Counts per 100 CAUTION A When first running the calibration formula the measuring container may overflow Increase the number of counts per 100 to reduce the quantity of water injected 1 Run the calibration formula When the water valve closes hold on the keypad and read the display 38 F0001S01 04 00 The number on the lower left of the display 01784 in this example is the total 04 01784 01350 counts for this injection Record this number 2 Accurately measure the quantity of water injected Record this value then drain the container 3 Calculate the counts per 100 using the following formula Total counts Actual quantity 100 Counts per 100 Example Let s say the actual quantity is 395 pounds Then 1784 39s X 100 2 452 counts per 100 pounds 4 Enter the result in the counts per 100 configure decision 5 Repeat steps 1 through 4 The quantity injected should be slightly mor
133. isplays the first editable name For a Quick Return to the Program Menu Aborts mode 4 and returns to the Program Menu any time during the following procedure Any changes are retained When this display appears where 01 is the chemical name number and Alkali is the chemical name ot ALKALT Scrolls the chemical names Chemical name or Selects chemical name 13 example and displays the Chemical name number associated with this number can enter any number from 01 to 64 When cursor is here you at the chemical Accesses the selected chemical name NGE Example Chemical name 13 can now be changed Enter up to 15 characters 13 ANTI Moves the cursor right left within the 15 character field M 4 LU CE 4 Cb CD 4 CS ete Enters Mitdistat Chemical name 13 f 7 example Press each key one or more times until desired character appears CHANGE CHEM NAMES When the new chemical name is entered 13 MILDISTAT CANCEL or ESCAPE Returns to the Program Menu Returns to the chemical name menu select another name to change 24 PROGRAMMING THE MARK II IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 16 of 28 5 CONFIGURE and Why It Is Necessary Because the controller software is written to accommodate different machine models and options as well as certain user preferences e g which language to display
134. istaltic pump connections The connections are provided standard with five chemical output signals and additional signals must be added to operate more than five peristaltic hose connections These valveless inlets are used only with systems that are not continuously pressurized and that deliver chemicals only when an injection is commanded Sequenced Chemical Injection Chemwait A chemical injection sequencer supplied by others interfaces with the machines to supply each machine with chemicals one at a time See HOW CHEMWAIT WORKS see Table of Contents Connecting Apparatuses to Chemical Injection Signals Electrical Specifications Inject signals provide a 110VAC 50Hz or 120VAC 60Hz potential Each sig nal can accommodate one apparatus not exceeding 37 milliamperes Inject signals cannot be made potential free A CAUTION A COMPONENT DAMAGE HAZARD Devices driven by injection output signals which exceed electrical specifications will burn out board components requiring board re placement Pumps generally draw a higher current and will burn out board compo nents BWP and QxP Models With Five Signals Only Acquire signals at terminal strip TBA located in the high voltage control box Points 86 through 90 are chemicals 1 through 5 respectively point 109 is flush and point 6 is common The specified voltage is enabled between the appropriate terminal and common whenever an injection is called for FxP FxS and
135. jection 9 OREO Ex Ai Valve TE r uenn 1 2Hiah watein P Valve Standard flow valve connections 1 2 3 4 5 etc are 3 8 NPT High flow valve connections 1L 2L etc are 1 2 NPT Chemical piping should adhere to chemical system manufacturer specifications The water inlet for flushing is internally connected to the main cold water inlet on some machines An external 1 2 NPT connection is required on other machines Be cause the output relay to pilot valve wiring and the pi lot valve to chemical valve air connections vary with the number and combination of valves furnished it is M i f a Chemicas j best to test each chemical output to determine which FIGURE 3 55 2 output chemical 1 2 3 etc operates which valve 1 Arrangement of Liquid Chemical Valves IL 2 2L etc See MANUAL MODE MENU FUNCTIONS Pumped Chemical Systems These systems deliver chemicals to the machine intermittently usually via peristaltic pumps Inlets on the ma chine must be unrestricted at all times valveless The 5 and 15 port pumped chemical inlets meet this requirement Connecting Flushing Water to 15 Port Flushing Inlets Flushing water is required for 15 port inlets It is Water in internally piped to the incoming cold water i
136. l configure decision I has been exceeded Check for low water pressure normal run data The allotted time to achieve the commanded temperature by steam injection con figure decision H has been exceeded Check for low steam pressure 8 8_ B 8 85 g Q B ER B Machines with Ampsaver option The machine desires to extract but the Ampmaster controller is delaying this action until the current drawn by other ma chines in the system falls below the specified level an energy saving feature normal run data Machine recycled five times in a single extract step The controller will now at RECYCLE FAILURE tempt to balance the load by repeating the previous step If problem persists check load balance and excursion switch adjustment Errors That Interrupt User Actions These error messages inform the user of proper procedure INVALID PASSWORD An invalid password was entered or no password was entered within 10 seconds of the ENTER PASSWORD message in response to a manual intervention command MANUAL EXTRACT An attempt was made to command an extract manually from a bath in which level IMUST HAVE LEVEL 2 2 required prior to an extract was not yet achieved First command evel 2 then permit time to achieve this level before commanding an extract 60 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR ERROR MESSAGES MSTS0210AE 9530CV 4 of 5 Additional Errors That Interrupt User Actions Mildata Option NVALID
137. l reappear ALWAYS re enter any field changed step names whenever memory is cleared ALWAYS configure language English or foreign before changing step names PROGRAM 3 MENU When the Program Menu and mode 3 Change Step Names is displayed CHANGE STEP NAMES Accesses the step name menu and displays step name 01 For a Quick Return to the Program Menu Aborts mode 3 and returns to the Program Menu any time during the following procedure Any changes are retained When this display appears where 0 is the step name number and Flush is the step name 01 FLUSH Scrolls the step names n Step name Step name number When UE Selects step name 03 example and displays name associated cursor is here you are at with this number can enter any number from 01 to 15 the step name menu Accesses the selected step name Example Step name 03 can now be changed Enter up to eight characters 03 SH Moves the cursor right left within the eight character field Step name 03 CS 4 0 4 D CS Enters Suds example Press each key one or more times until the desired character appears CHANGE STEP NAMES When the new step name is entered ENTER 03 SUDS Returns to the step name menu select another step name to change CANCEL or ESCAPE Returns to the Program Menu 23 PROGRAMMING THE MARK II IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 15 of 2
138. ld be on PROGRAMMING THE MARK II IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 24 of 28 Setting Up Participating Machines not the serial downloader Depending on the type of downloading there will be none one or several slave receiving machines and none or one master sending machine Designate a slave machines first For each participating machine access mode 6 Download You will be prompted for the following informa tion type of download to be performed whether this machine is a slave sending or master receiving machine and for slave receiving machines whether to receive configure data When the Program Menu and mode 6 Down Load is displayed ENTER DOWN LOAD Accesses the Down Load Devices menu and displays the first selection For a Quick Return to the Program Menu Aborts mode 6 prior to designating slave master and returns to the Program Menu After desig nating slave master see Aborting Downloading In Progress in this section For each of the decisions explained below Scrolls the menu selections or x Specifies a menu selection where lt x gt is the menu item number ENTER Accepts the displayed selection and advances to the next decision Specify the Type of Download DOWN LOAD DEVICES Make the same selection for a participating devices 0 lt gt This is the correct choice for all types of downloading covered b
139. ll IV AND V WASHER EXTRACTORS MSOP0254BE 9514DV 5 of 8 1 Look at Inputs While Idle The current state of all microprocessor inputs made or not made can be displayed while the machine is idle This is real time information Any change in the state of the input is displayed as it occurs NOTE This procedure accesses the same input status displays explained in MONITORING MICRO PROCESSOR INPUTS AND OUTPUTS see Table of Contents but permits viewing these displays while the machine is idle See the referenced section for discriptions of the displays input descriptions and for instructions on viewing these displays while a formula is running LOOK AT INPUTS When selection 1 Look At Inputs on the manual menu is displayed as shown at left ENTER 1 OR Displays the first 16 inputs NEXT Displays the second 16 inputs stu Displays the third 16 inputs CANCEL CAI ESCAPE Returns to the Run Formula menu 2 Data Accumulation How Data Accumulation Works rThe controller stores data pertaining to loads processed This data can be used for both accounting purposes and to gauge efficiency of operation The controller stores data for the last load processed and also accumulates totals per formula as well as for all formulas combined since the last time the data was cleared This data can be viewed on the display or printed The data includes e Loads The number of loads processed if applicable e Formula N
140. ls furnished with interpret relays and on all other models whether or not interpret relays are furnished all 15 signals are available at terminal strip TBA Items 2 through 5 below operate off of inject signals Disconnect the factory wired apparatus to use the inject signal for any other low current apparatus that meets the electrical specifications provided elsewhere herein 2 Supply Injector tf a supply injector is furnished the five electrically operated flush valves are wired to terminal strip TBS WCS or TBA depending on model and options 3 Optional Interpret RelayS Interpret relay contacts have a higher current carrying capacity than inject signals The interpret relay coils are wired to TBA see FIGURE 3 One set of contacts on each relay is wired to terminal strip TBB and connected to an internal power source This power source may be replaced by an external separately fused source or merely disconnected to provide potential free contacts Use interpret relays to actuate electrically operated apparatuses e g pumps valves or provide potential free signals for other controllers 4 Optional Pilot Air Valves if these electrically operated valves are furnished they are wired to terminal strip TBS WCS or TBA depending on model and options at the factory Use pilot air valves to actuate air operated apparatuses e g chemical valves 5 Optional Liquid Supply Valves If these air operated valves are furnis
141. mally accommodates five chemicals as shown in FIGURE 5 When air operated chemical valves are furnished by Milnor corresponding 171 3 45 Cannan 3 pilot air valves and associated air connections Y lineshere between pilot and chemical valves are also fur nished All chemicals are injected into a mani fold which is automatically flushed with water after every injection 3 8 Standard Standard flow valve connections 1 2 3 4 AAL a A Valve 5 etc are 3 8 NPT High flow valve connections ww m m ien 1L 2L etc are 1 2 NPT Chemical piping 7 Pilot should adhere to chemical system manufacturer Va specifications The water inlet for flushing is inter nally connected to the main cold water inlet on some machines An external 1 2 NPT connec tion is required on other machines Because the output relay to pilot valve wiring and the pilot ri valve to chemical valve air connections vary with the number and combination of valves furnished its best to test each chemical output to determine U Towasher extractor which output chemical 1 2 3 etc operates which valve 1 1L 2 2L etc See MANUAL FIGURE 5 mssmoz62Be MODE MENU FUNCTIONS
142. may be printed on a serial printer that conforms to the REQUIREMENTS AND SETTINGS FOR THE EPSON LX300 PRINTER see Table of Contents FIGURE 1 is an example printout 1 O DISPLAY DATA When Print is chosen from the Data Accumulation choices as shown at left E ENTER 1 PRINT 2 CLEAR OR EXT Accesses the print function and prompts for the date DATE MM DD YYYY When one of the date entry displays is displayed as shown at left DATE DD MM YYYY 00 i XX WXU Enters the first value where xx is the two digit number for the month or day depending on the format configured and advances the cursor to the second field Month d d onth day year or day lt xx gt WEXD Enters the second value and advances the cursor to the third value month year format depend ing on the format configured lt gt Enters the year where lt yyyy gt is the four digit number for the year and sends the data to the printer When all data has been sent the Data Accumulation menu reappears PELLERIN MILNOR CORPORATION W E 48036QHP WASHER 06 VERSION 91000 S DATE 11 09 1993 PAGE 01 DATA ACCUMULATION 0 LAST FORMULA RUN FORMULA RUNTIME WAIT TIME ERROR TIME HHT HHT MMT 05 003 001 000 1 DATA PER FORMULA FORMULA OFLOADS RUNTIME WAITTIME ERROR TIME HHHT HHHT HHT 05 042 0372 0038 002 09 027 0183 0014 000 11 008 0041 0026 000 2 TOTAL ACCUMULATION DATA TOTAL OFLOADS RUNTIME WAIT T
143. may move around to specific data and use the help screens You may end the formula with a bath or an extract You may abort a new formula or delete an existing formula When you end a formula the controller prompts for type of rotation to end with Formulas 01 through 98 are available for programming NOTE Two non programmable formulas are also furnished formula 00 used to commission a new machine see RUNNING and formula 99 used to develop new formulas see MODIFYING FORMULAS When the Program Menu and mode 1 Add Change Formula is displayed ENTER ADD CHANGE FORMULA Accesses mode I and prompts for a formula number To Select a Formula Number ADD CHANGE FORMULA With the cursor at formula number as shown at left ADD CHANGE FORMULA 05 FORMULA 05 Scrolls the unused formula numbers eo 89 Scrolls the existing formulas Formula name Formula number Accesses the selected formula Cursor goes to formula name field ADD or CHANGE blinks CANCEL for unused or existing for or ESCAPE Aborts formula programming and returns to Program Menu To Name or Rename a Formula Every formula initially has the default formula name FORMULA xx where xx is the formula number This may be overwritten with any name up to 16 characters With the cursor in the formula name field as shown at left FO5 FORMULA 05 Moves the cursor right left within the formula name field 3
144. mmed in RPMs or increases de creases the percent of normal speed if speed is programmed in percent The display skews approximately two units per second Raises lowers the commanded level If the machine is configured for preset levels this action moves commanded level between 1 below low level 2 low level and 3 high level If levels are programmed in inches centimeters this action in creases decreases the inches centimeters commanded within the allowable limits configured This action is unavailable on machines with metered water If level was previously achieved the display only shows actual level not commanded level When commanded level is raised the controller injects water using the water valves thermo modulation commanded for this bath in the formula Lowering the commanded level has the following limitations 1 the controller will not permit lowering the commanded level in a bath preceeding an extract and 2 the machine will not respond by draining but it will remain at a lower level if the higher commanded level was not achieved Raises lowers commanded bath temperature if so equipped A higher com manded temperature can be achieved by thermo modulation or steaming if condi tions permit The machine can only achieve a lower commanded temperature by thermo modulation and only if the commanded level is not yet achieved Injects a chemical from Chem 1 to Chem 8 if so equipped any time during a bath without consid
145. mming the sequence with which bags are released from feeder rails to the main rail for de livery to the tunnel in an automated rail system enclosure containing the plug in relays external to the microproc essor some external relays provide control logic and some are merely slaves to microprocessor outputs one clockwise plus one counterclockwise rotation of the baskets during the normal wash cycle see also Count and Count up one of several ways to end a wash formula goods are kept in motion at wash speed by the rotating cylinder until the operator is ready to discharge them see Flow Splitter mode of operation that allows devices to run automatically see also Program Mode safety limit switch see also CCWLS CWLS and TDCLS fixed information contained in EPROMs programming by Milnor that determines how the machine functions the side of a pass through machine into which soiled goods are loaded for processing a feature which allows the operator to facilitate loading the ma chine by spraying the goods with water as they are loaded seconds 1 SS means two digits 00 99 seconds SSS means three digits 000 255 seconds see also MMQ see C Bit Standard 141 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 12 of 13 Definition Standard Input Standard Output Standing Bath Steam Code Step Timer Supply Injector Synchroni
146. n models low air pressure can result from an air line that is too small to handle the pushdown and the brake which operate simultaneously board name FAILED The controller detects a failed or missing control circuit board See Hardware Er CHECK THIS BOARD rors under Errors At Power Up in this section 59 WASHER EXTRACTOR ERROR MESSAGES MSTS0210AE 9530CV 3 of 5 alarm but they do not open the three wire circuit Except where noted otherwise the operator alarm is silenced and operation resumes as soon as the error is rectified without additional operator action normal run data Controller detects an error in the level switch circuit e g high level is made and CHECK LEVEL SWITCH low level is not made normal run data Controller detects a steam or water temperature probe malfunction where type is CHECK type PROBE STEAM or WATER Check probe position and connections at resistor board If OK disconnect probe and verify that lead to lead resistance is 2K to 35K ohms and that lead to ground resistance is infinite Once the cause of the error is reme died press the Signal Cancel button to clear the error message silence the op erator alarm and resume operation normal run data The allotted time to cool down to the commanded temperature was exceeded config ure decision J Check cooldown procedures in PROGRAMMING in this man ual normal run data The allotted time to fill to the commanded liquor leve
147. nergized for the reason indicated by message EN Resumes the cycle or enables the three wire circuit clears the error These messages avail message and silences the operator alarm providing the cause of the error able in English only has been corrected Message Explanation DOOR Door interlock relay indicates door is or was open WASH OVERLOAD Wash motor overload opened VARIABLE SPEED Variable speed drive unit malfunctioned Check the variable speed drive unit display for an error code and refer to the manual for this unit DRAIN OVERLOAD Drain motor overload opened El OVERLOAD low speed extract motor overload opened E2 OVERLOAD E2 high speed extract motor overload opened FRONT UP Front of machine not full down or front down switch relay or circuitry malfunctioned REAR UP Rear of machine not full down or rear down switch relay or circuitry malfunctioned SEE MANUAL The controller cannot determine why the three wire relay opened Most often this is the result of pressing a Stop button Otherwise see three wire circuit in schematic manual BRAKE FAULT MUST BE Brake pressure switch detects insufficient air pressure in the brake release air cylin CLEARED TO RESTART der to guarantee brake has released Possible causes include low air pressure a leaking air cylinder piston cup pinched or leaking air lines a leaking quick re lease air valve or a faulty pressure switch or pilot air valve On Hydro Cushio
148. ng levels to use However the factory levels shown in Table B below reflect typical processing conditions and the user should carefully con sider the consequences before changing these settings For example given normal load size and common fabric type the factory settings for level 2 and medium shown in the table below are the minimum required for a first bath At lower levels the goods may not be fully wetted resulting in poor washing and unbalanced extractions Textile Machines Because textile processes vary greatly the configure lockouts for textile machines are set initially to provide the widest range for commanding levels in the formula Table B Factory Levels in inches and centimeters Actual levels set on apparatus Configure values entered in microprocessor machines with a float chamber machines with a pressure transducer assembly and or pressure switches Cylinder Low Medium High Tilt Cylinder Level 1 Level 2 Level 3 Designation minium min prior maximum Designation starch wash rinse to extract Divided Cylinder Washer Extractors F8W Outerwear Washer Extractor 42044 4 10 7 19 12 31 30022 4 10 7 19 10 25 60036 4 10 9 23 14 36 Open Pocket Washer Extractors 42026 and Larger 60044 4 10 9 23 14 36 42026 8 20 10 25 16 41 72044 4 10 9 23 14 36 42032 8 20 10 25 16 41 36021xxx and 36026xxx Washer Extractors 480
149. nlet on some machines When not internally piped a 1 2 NPT external water line must be connected where indicated in FIGURE 6 Risk Associated With Pumped Chemical Systems An inherent risk of this method of chemical injection is that concentrated chemicals can dribble into the machine after hours when the machine is not in operation causing machine and or linen damage Because Milnor has FIGURE 4 MSSM0262CE no control over the design or installation of pumped chemi 15 Port Pumped Chemical Inlet cal systems Pellerin Milnor Corporation accepts abso lutely no responsibility for damage to its equipment or textiles therein caused in this way Much more infor mation on this subject is provided in document B2TAG86033 Pumped Chemical Installation and Precautions Consult this document before connecting a pumped chemical system 130 MSFDD412CE 9905CV 1 13 DEFINITIONS OF TERMS ABBREVIATIONS The following terms and abbreviations are used in documents relating to Milnor equipment Because this text is used in several manuals some of the terms may not apply to this manual In the following list a CBW system may include but is not limited to the following equipment CBW washers loading conveyors or rail system extraction system and receiving conveyors Term Applies to these machines Definition Allied Device system any device not manufactured by Milnor but associated with o
150. oard 8085 Processor Boards NOT Coin Machine Scee FIGURE 3 Install EPROM 1 at the end of the row then 2 3 and 4 Chip 4 goes next to the two soldered chips on the board See FIGURE 2 for where to check voltages EY eer Chips p DIP Switch SO Battery FIGURE 2 MSSM0217AE MTA 31 on 8085 Processor Board MTA Connectors wires not shown for clarity MTA 31 MTA 31 MTA 33 MTA 34 35 MTA 36 MTA 36 Ext Int Keypad Display FIGURE 55 217 8085 Processor Board NOT Coin Machine 97 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES MSSMO0217AE 9020IV 3 of 5 8085 Coin Machine Processor Boards See FIGURE 5 Install the single EPROM in socket IC7 below connector W34 These boards have no battery PELLERIN MILNOR CORPORATION COIN MACHINE PROCESSOR BOARD DIP switch 8085 chipz 2 a Td P i T detis EPROMin socket IC 7 L connectors Chassis 2 0 2 MTA MTA 2 4 FIGURE 4 217 POWER DUTPUTS DUTPUTS MTA 1 in 8085 Coin Machine 0 7 8 15 wires not shown for clarity FIGURE 5 usswo 17AE 8085 Coin Machine Processor Board
151. oard 16 8 input output contains 16 solid state signal input devices and eight output relays The input devices are capable of faithfully conducting a low VA 12VDC ground signal to the CPU The output relays are socket mounted SPDT 12VDC electromechanical relays with contacts capable of faithfully conducting a maximum of 25V A at 110 120V AC 0 2 ampere or 200 milliamperes at 110 120V AC or 12 5 VA at 24V AC 0 5 ampere or 500 milliam peres at 24V AC The output will be either 24 or 110 120V AC depending on the machine model type These outputs and their power source are intended only to drive another relay with higher contact ratings that in turn may drive a pump valve solenoid etc from a separate power source Never use these outputs to directly drive a pump valve or solenoid unless the maximum current required never exceeds the above values Higher ampere or VA loads will burn out traces on the printed circuit board or possibly overload and dam age the control circuit transformer Standard I O board Used in all devices requiring I O boards except those listed below High speed I O board Used only in the following devices and configurations E6N J6N and T6N washer extractors equipped and configured for both variable basket speed and electronic balancing Milrail configured for high speed boards and all configurations of the M7E centrifugal extractor 10 Output Board A 16 output board contains 16 output relays the same typ
152. oard that communicates with the microprocessor in the machine or with a higher level control system e g a Mildata network Because the change to rotary switches corresponds so closely to the release of this manual we are supplying you with documentation on how to set both types of switches If your machine uses printed circuit boards containing one DIP switch refer to MSFDA401DE to set the address on replacement boards If your machine uses printed circuit boards containing rotary switches refer to MSFDA40 IEE BMP970004 97071 84 MSFDA401DE 9020JV 1 of 5 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS General Milnor serial microprocessor controls are designed specifically for Milnor machines and systems Along with certain external electromechanical relay logic and sensing devices they control all machine and system func tions Not every microprocessor includes all the components described in this section The Microprocessor Components This is a list of all components for Milnor microprocessor controllers Not every Milnor microprocessor controller includes all the following components 1 Keypad or Keyboard Depending upon the model type the keypad may have 12 30 or 58 buttons The different keypads are not interchangeable 2 Keyswitch Selects run program modes The key may be removed only in run Never leave the key acces sible to unauthorized personnel 3 Display Depending upon the model type
153. observe this system periodically to ensure that chemicals are automatically delivered to the machine when called for OPR 7 Select a Formula The machine can contain up to 98 field programmed local wash formulas The machine also contains two permanent formulas formula 00 used to commission a new machine explained below and formula 99 used to develop new formulas explained in MODIFYING FORMULAS The ma chine may also be connected to a Mildata computer providing access to up to 1000 remote formulas With Mildata the operator selects either a formula a work order or a goods code as configured then enters cake data Cake data is the set of batch codes assigned to each load to identify it It is preferable to select the formula just before starting the cycle 43 Select a local formula when the machine is not on line to Mildata as follows RUN FORMULA When the Run Formula menu is displayed as shown at left 00 OR OK POWER OFF Xxx selects formula where xx is a two digit number from 01 to 98 The formula name and number appear if a valid formula was select ed Does Not Exist appears for a non existent formula A valid formula sounds the operator signal if the shell door is closed or Scrolls the available formula numbers Select a remote formula work order or goods code and enter cake data when on line to Mildata as follows When one of the prompts shown at left appears EE response Selects formula w
154. of 2 What Customizing Requires vVerify configuration Program formulas and clear productivity data if applicable See the programming and operating sections in this manual for instructions Data Accessibility Configure and formula data can only be altered while the keyswitch is in the program 1 1 position data is keyswitch protected Productivity data because it is accumulated in the run mode cannot be keyswitch protected and is accessible to anyone Data is accessible to the extent described in the following table Ways Data Can Be Used and Altered Data can be read Data can be over written Data can be up downloaded Data can be cleared Type of Data Contents after clearing Machines Data Applies To dryer includes gains Configure Data Yes Yes Yes Yes example values shuttle single stage press Yes Yes No Yes Zeros two stage press Cobuc Linear Yes Yes No No n a Costo discharge sequencer washer and textile extractor Yes Yes Yes No n a centrifugal extractor Formula step chemical washer and textile extractor Data names example values washer and textile extractor centrifugal extractor dryer formulas Yes Yes Yes Yes empty washer and textile extractor centrifugal extractor dryer Productivity Data Yes No No Yes empty OQ OU If Data Becomes Corrupt If th
155. of any appara tuses which could move such as pul leys or belts On rigid models the float chamber assembly FIGURE 1 is lo cated behind the shell The float rod clips are accessible from the top of the machine On suspended models the level float is located within the frame Remove the appropriate panel s for ac cess Move clips as shown in FIGURE 1 Note that top and bottom clips must not be placed closer together than one Float Rod Shortened at factory to prevent float from bottoming in float chamber or level from being lowered below safe operating level Level 3 High Switch Shuts off water when depressed Level 2 Low Switch Shuts off water when released Actuator Arm Top Clip Lowers level 2 when raised Raises level 2 when lowered Top and bottom clips must not be placed closer together than one inch 25 mm Bottom Clip Lowers level 3 when raised Raises level 3 when lowered Float Chamber FIGURE 1 MSSM0238BE inch 25 mm otherwise the float rod E Float Chamber Assembly Clip Adjustment can bind in the actuator arm Accessing Identifying and Adjusting Pressure Switches A DANGER A ELECTROCUTION AND ELECTRICAL BURN HAZARDS Contact with high voltage will electrocute or burn you Power switches on the machine and the control box do not eliminate these hazards High voltage is present at the machine unless the main ma chine power disconnect is off t
156. om Tank in this section or 2 when the tank valve closes if level is not yet achieved hot and cold or cold and 2nd or hot cold and 3rd or cold 2nd and 3rd hot cold _ Each water valve is a separate cold 9rd F05 TMMOCCCHC3wLL s decision 3rd water appears F05 TMMQCCCC23WLL S s01 only if enabled Unless stated s01 otherwise all selections apply to each valve OFF 0 Off for this bath OFF 0 Off for this bath ON 1 On during fill ON 1 On during fill 2 On during fill if actual temp No other selections are available erature is below commanded raises temp Not available for cold water valve L c orl F d On during fill if actual temp erature is above commanded lowers temp Not available for hot water valve Example Example F05 TMMOCCCHC3WLL 5 F05 TMMOCCCC23WLL S S01 110 Split hot cold S01 110 Split cold 2nd 001 3rd only 001 3rd only 16 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 8 of 28 Water Valves Regulating Incoming Water Temperature With Thermo Modulation Accessible if hot water valve enabled configure decision K Thermo modulation regulates incoming water tempera ture by turning the water valve s on and off during fill to maintain commanded temperature When programming it is helpful to know the split water temperature temperature achieved by opening hot and cold simultaneously F05 TMMOCC
157. onfigure decision Cursor remains at CC for correction 1600 CHEMICAL 16 Operator signal sounds without chemical being injected Cursor advances to NN then W but skips SSS and Operator must cancel signal to resume operation 0100 CHEMICAL 01 Names chemical 01 example by chemical number default 0301 ALKALI Gives chemical 03 the name Alkali which was previously assigned to chemical name 01 example See 4 Change Chem Names in this section ENTER In the help screen accepts the chemical number and name The cursor advances to W for a valid chemical or to the next decision following the chemical decisions for chemical 00 no chemical This Chemical When To Start Injection F05 CCNNWSSS RPMDRC Use this decision to ensure that chemicals are injected into the bath safely e g ac F05 W WHEN START ceptable concentrations and bath temperatures To avoid injecting two or more imum su simultaneously use Do Not Drain programming decision D drain type to combine two or more bath steps into one bath with one injection in each O WITH FILL As the machine is filling 1 LEVEL OK When level is satisfied 2 LEV C OK or2 LEV F OK When level and temperature are both satisfied only available when steaming to a specified temperature with timer stops while steaming is com manded This Chemical Duration of Injection in seconds F05 CCNNWSSS RPMDRC F05 SSS CHEM ADD 001 SECS One second minimum and default
158. onfigured after first commissioning the machine or after the display says Clear Memory Now See IMPORTANT OWNER USER INFORMATION see Table of Contents When the Program Menu and mode 7 Clear All Memory is displayed CLEAR ALL MEMORY Accesses mode 7 and prompts the user to clear memory or cancel For a Quick Return to the Program Menu Aborts mode 7 without clearing memory and returns to the Program Menu DATA LOSS HAZARD The following key strokes will delete all user programmed data CANCEL If this mode was entered accidently press to cancel this procedure 44546 CLEAR MEMORY When this display appears no cursor CANCEL ESCARPE Clears all user programmed formulas step names and chemical names CLEARING MEMORY This display appears while the controller is clearing memory When memory is PLEASE WAIT cleared the display returns to the Program Menu or ESCAPE Aborts mode 7 without clearing memory Display returns to the Program Menu 35 PROGRAMMING THE MARK IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 27 of 28 8 PRINT DATA This mode permits printing the current formulas configure codes chemical names and step names see FIGURE 4 on a printer that meets the requirements explained in REQUIREMENTS AND SETTINGS FOR THE EPSON LX300 PRINTER see Table of Contents The printer is connected to the machine through the Printer Download socket
159. or can also result from configuring the machine for an option not furnished installing a Thee WeSeados ava new board or installing software that was configured for an option not on this machine j i CANCEL A able in Englisn only ESCAPE Clears the error message permitting access to the Program Menu It also permits running a formula if the cause of the error has been corrected ERROR The keypad key named on the second line shorted or failed to release requiring key name keypad replacement See also display freezes in Errors While Programming 58 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR ERROR MESSAGES MSTS0210AE 9530CV 2 of 5 Errors While Operating PRECAUTION Before troubleshooting operating errors review safety instructions in all applicable manuals Errors That Disable the Three Wire Circuit Immediately Stops All Machine Functions The three wire relay provides control circuit power to the machine Once energized by momentarily depressing the Start button the three wire relay is held energized by its own normally open contact in series with numerous other safety devices e g motor overloads tilt limit switches door interlock Should any of these contacts open even momentarily all machine functions stop imme diately inlet valves close the drain opens the operator alarm sounds and the appropriate error message appears 3 WIRE DISABLED The three wire relay became de e
160. ork order or goods code where response is a four ten or five digit number respectively Cannot scroll ENTER NEXT Accepts the value entered above When each prompt shown at left appears lt response gt Enters the requested batch code where lt response gt is the number or alpha characters described at left Codes are determined locally Maximum Number ob Characters e After each code accepts entered value and prompts for next code Alphanumeric or Numeric h Batch Code e After the last batch code downloads the formula from Mildata ee code A Formula name and number appear if valid data was entered Weight N 3 INVALID FORM DATA or similar appears for any invalid data Pieces N l4 e After formula is downloaded displays and permits changing Lot Number A 10 P each code previously entered Select Formula 00 to commission a new machine Formula 00 see FIGURE 1 is similar to a medium soil for mula Because it may not take advantage of supplied options it is only intended to help commission a new machine It will run on any machine with two water valves to test the following e Filling to levels 2 and 3 e Hot cold and split water or cold 2nd and cold 2nd if cold only No temperatures are commanded e 60 second chemical injections from valves 01 through 05 e Wash reversing intermediate extract and final extract e Draining to sewer The first drain is
161. our digit pass code configured here must be 1234 entered by the operator before making manual formula modifications Electronic Level Sensing Screens only appear if decision U page UZ 1 NOTE Low med and high levels shown below only provide safety lockouts They do not set the levels for the machine thus they do not coincide with the traditional levels one low two wash and three rinse See AD JUSTING LEVEL SENSING APPARATUS for more information LOW LEVEL Inches Centimeters Minimum level that can be commanded for any 06 bath and thus the minimum level required for 4 6 14 15 steaming MED LEVEL 6 10 15 25 Minimum level required in a bath preceeding an 10 extract If a lower level is commanded the control will insert the value configured here when the wash formula is saved B 10 16 25 40 level that can be commanded for 16 atn TAP OFFSET COUNTS 0000 9999 counts This value adjusts the transducer output to compen 0000 sate for offsetting conditions such as location of level sensor specific to each machine It is deter mined for each machine at the factory see configure nameplate but may be re calibrated in the field To Calibrate Tap Offset Counts Measure and mark a A WARNING A level in the basket e g 10 inches 25 centimeters then f command this Sn ihe level achieved is lower than ENTRAPMENT HAZARD OU Infuredor kiled if you become trapped in the washe
162. ously charging a microprocessor backup battery during machine operation to maintain a full charge goods are kept moving after the cycle is complete until the op erator is ready to discharge them see Tunnel Washer industry term referring to a continuous batch washer Milnor multi tiered non translating elevating or non elevating intermediate cake storage conveyor for storing pressed cakes be tween other cake moving devices in the CBW system see Flow Lifter machine that both washes and extracts spins the goods to re move a large percentage of the absorbed water one of a number of program timers which causes the Miltron control to initiate a hold if certain portions of the cylinder rever sal or transfer sequences exceed programmed limits device in each tunnel module that controls the level of the liquor as it discharges from the module group of independent tunnel modules with separate baths in each module connected together usually in counterflow via their overflow weirs and dedicated to performing specific func tions including washing rinsing etc 143
163. ower to random access memory RAM 1 Keep the Run Program keyswitch set to run and secure the keys Users must understand proper use of this control See ABOUT THE USER CONTROLS see Table of Contents 2 Keep all electric box doors closed and locked Secure the keys 3 Leave machine power on for 48 hours before customizing data This fully charges the microprocessor battery which will then supply power to the RAM for 90 days even if machine power is off Replace the battery board every five years A capacitor on the processor board can supply power to the RAM for several hours with the battery removed Keep electronic back up data and or a printed record of all field programmed data e g wash formu las configure values step names chemical names in case of data loss See the instructions for downloading and printing this data 1f the machine has this capability For machines that accumulate productivity data e g count of loads processed transcribe any needed data frequently as described in the instructions for data accumulation Customize Data When To Customize Data e When commissioning the machine e When restoring a machine to service after a lengthy shutdown e When required by error message e After replacing the CPU board e After upgrading software replacing EPROMs e After adding or removing optional equipment IMPORTANT OWNER USER INFORMATION MACHINES WITH A KEYPAD MSOP0237BE 9514DV 2
164. ows the boards to communicate serially with its own CPU as though on a party line while sending and receiving its own messages In a battery of machines the rotary switches are identical for each identical peripheral board in each identical machine e g each first I O board I O 1 in each washer extractor has the identical rotary switch setting When a CPU must communicate with a higher level control e g when all dryers communicate with the Milnet system the higher level control must know the address of each CPU For 8088 CPUS the high level control knows the address of each CPU because that information was established during configuration e g see Miltrac Address configure decision in the programming manual for any device that communicates with Miltrac Rotary Switch Settings Board A D D A I O 1 I O 2 I O 3 I O 4 Output 1 Output 2 Output 3 Device SW2 SW1 SW2 SW1 SW2 SW1 SW2 SW1 SW2 SW1 SW2 SW1 SW2 SW1 f SW2 SW1 SW2 SWI COSHA 0 1 2 0 3 0 4 0 1 O 2701 3 O 4 Device 0 1 0 2 0 5 1 1 1 2 1 3 Master Dryer 2 1 3 1 0 1 0 2 1 1 Textile 2 1 3 1 0 1 0 2 1 1 1 2 1 3 Linear 0 1 Costo One stage 3 1 0 1 0 2 0 3 1 1 Press Two stage 2 1 0 1 0 2 0 3 0 4 1 1 1 2 Extractor 0 1 0 2 0 3 0 4 1 1 1 2 Versto 0 1 0 Washer 2 1 3 1 0 1 0 D 1 1 1 D 1 3 Extractor CBW See schematics for rotary switch positions on Continuous Batch Washers and the MILTRON controller system Sh
165. pad connections will expose other live conductors within the electric box enclosure t Keypad replacement must be done only by qualified service personnel t Ensure that body parts and metal tools do not come in contact with conductors display freezes gt Errors While Programming Formulas see 1 ADD CHANGE FORMULA under PROGRAM MING for a complete explanation of the following errors and the formula programming procedure CCNN CHEM AND NAME An attempt was made to program a chemical injection using a chemical number for which the machine is not configured e g chemical 06 on a machine with only five chemicals An attempt was made to exit formula programming by pressing Sar an improper procedure The user must first move to the end of the formula end formula or final extract TE S ae 3 gs aaj lE dal o 5 id B 61 WASHER EXTRACTOR ERROR MESSAGES MSTS0210AE 9530CV 5 of 5 An attempt was made to exit formula programming by turning the keyswitch to Run without first returning to the Program Menu This is an improper procedure which the data for formula xx to become unreliable xx is the formula number E F UB wy gt as ks Deletes the incomplete formula If no other memory errors are detected the controller permits returning to the run mode LS Anattempt was made to duplicate this step when this would result in an illegal con Syy ILLEGAL INSERT dition e g
166. permits cooling down for time indicated before the too long to cool error appears hot cold water valves standard in America cold 2nd water valves standard in Europe and other areas hot cold 3rd water valves cold 2nd 3rd water valves optional Optional reuse tank permits draining to sewer or reuse as commanded in formula programming Optional overhead tank allows collection of bath liquor for future use Optional metered water feature provides for commanding a metered quantity of water for each bath of a formula PROGRAMMING THE MARK IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 19 of 28 Configure Decisions for Pages AT and UZ continued D Discretionary Configure Decision H Must Accommodate Hardware Explanation Hydraulic water balancing feature is standard on certain machines It is not an option Answer l yes H peed sensing and automatic RPM adjusting is esired Optional recirculation permits water spray through the load door Optional ampsaver feature reduces maximum amperes required by a group of machines H 0 no temperature Number of temperature probes depends on model probes and method of filling with water 1 one probe 2 two probes Page UZ 0 As of this writing electronic level sensing 1s standard on machines with the nameplate model designation xxxxxExN e g 64046E6N only It is not an o
167. potential interpret relays free contacts DIQ furnished Common 0910 TB3 for devices 20 Internal power LP 69169 unless modified A in the field To supply injector To manifold flush 9 9 05 S gt Manifold flush Not Used GS Ll e Interpret Relays up to 15 FIGURE 1 5 0262 Connections Inside the Interpret Relay Box 128 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES WITH EUROPEAN WIRING MSSM0262CE 9814AV 5 of 6 Using External Power or Potential Free Contacts As shown in Figure 1 TBB terminal R which receives power via WCL not only supplies power to the inter pret relay contacts but also to the pumped chemical inlet manifold flush valve and or supply injector flush valves if furnished To disconnect the internal power source remove all wires from the left side of terminal R but maintain the connections between the removed wires Make certain that any external power source connected to terminal R is separately fused AWARNING A Consider carefully the potential hazards of having more than one power source in a single enclosure If an external power source is wired to 7BB terminal R then the voltage provided by this source is enabled between the appropriate terminal of TBB and the user supplied common not 7B whenever a chemical injection is called for If no
168. ption 0 NO 1 YES Configure decision V is not currently used As of this writing variable speed is standard on some machines optional on some machines and not available on some machines Variable speed to wash speed only on some machines and to both wash and extract speeds on other machines Answer 1 if speed sensing and automatic RPM adjusting desired A CAUTION A MACHINE MALFUNCTION AND DAMAGE HAZARDS The variable speed inverter was programmed at the factory The constants are written inside the electrical box housing the inverter Changing these constants may result in damage to goods or the machine W VARIABLE SPD OPT i VARIABLE SPEED 28 PROGRAMMING THE MARK IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 20 of 28 Configure Decisions for Pages AT and UZ continued D Discretionary Configure Decision H Must Accommodate Hardware Explanation 0 no Password numerical pas code X MANUAL PASSWORD not required for manual 1 YES 0 NO modifications to a running formula 1 yes Password reqd Configure decisions Y and Z are not currently used Additional Configure Screens D Discretionary Configure Decision H Must Accommodate Hardware creen Selections Range Explanation Password numeric pass code Screen only appears if decision X page UZ 1 PASSWORD D 0000 9999 The f
169. r Dryer connected to Milnor equipment Allied CBW system situation where an allied device is used to unload a Milnor ma Discharge Dryer chine see also Allied Device Allied Loading CBw system situation where using an allied device to load a Milnor ma Dryer chine see also Allied Device Auto Pass CBW system method via compatibility C Bits of automatically sending Empty through one or several empty pockets so as to clear incompat ible liquors through normal counterflow Auto Purge CBW washer procedure by which the shell shell sumps and weir boxes of tunnels with drain valves and rapid refill valves standard on WorkWear tunnels are flushed of heavy insoluble particles re filled reheated and redosed with chemicals based on a com mandable number of transfers since the last purge AutoSpot washer extractors a control mechanism with which the operator can automatically align one cylinder pocket of a divided cylinder machine with the loading doors Batch CBw system group of goods that are to be processed together Dryer Batch Code CBw9 system information for the Miltron controller about how to process the Dryer goods in the batch Bath CBw washer a general term for any step of a wash formula during which the washer extractor goods are exposed to water and or chemicals Bath Exchange CBW washer system whereby formulas can be classified as being good or bad relative to each other includes softwar
170. r with the following values Setting Value Character spacing 10 cpi Shape of zero 0 Skip over perforation Off Character table PC 437 Auto line feed Off Page length 11 inches Auto tear off Off Tractor Single Interface Serial Bit rate 9600 bps Parity Even Data length 8 bit ETX ACT On 105 MSSMO0248AE 9526BV 1 of 1 HOW CHEMWAIT WORKS IN MILNOR MARK I Il Ill IV AND V MICROPROCESSOR WASHER EXTRACTOR CONTROLLERS CHEMWAIT is a feature in the Milnor washer extractor controller whereby a central chemical injection system can service several washer extractors When the chemical injection system is serving another machine each washer extractor controller can accept a command from the injection system to stop the timer and do not start the injection signal An independent output from Milnor to the chemical system declares THIS MACHINE DESIRES TO INJECT ONE OR MORE UNNAMED CHEMICAL S The same independent output is used regardless of the chemical s that will be subsequently requested To cause the Milnor timer to stop and delay the COM MENCE CHEMICAL INJECTION signals an independent input from the chemical system to Milnor must respond WAIT within two seconds In the absence of a WAIT response the Milnor signal s start two seconds after the inject request or two seconds after the WAIT response is extinguished The duration of the inject signals will be whatever is com manded in the
171. r cylinder marked increase tap offset counts If the level achieved is higher than marked decrease tap 0 unts or iftap Procedure must be done only by trained personnel offset counts 0000 consult the Milnor factory Lock off and tag out power at the external disconnect before entering washer cylinder 29 PROGRAMMING THE MARK II IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 21 of 28 Additional Configure Screens continued D Discretionary Configure Decision H Must Accommodate Hardware creen Selections Range Explanation Screens that Always Appear not dependent on prior configure decisions OF CHEM VALVES H 00 15 valves This is the number of valves or pumps used to inject 05 chemicals whether flush valves on an optional ushing supply injector peristaltic pumps supplied 5 by others or optional liquid supply 5 not count the manifold flush valve if any DRAIN WASH OUT SS 00 45 seconds If a no water bath is commanded to shake out 00 loose dry soil and do not drain is not commanded for a bath s drain when the drain valve opens at the end of the bath the cold water valve also opens for the shorter of the time stipulated here or the drain time stipulated in configure decision G AUTOSPOT RPM 1 40 Enter the speed the cylinder turns during Autospot 02 MACHINE NAME D Any name up to 20 characters to identify this machine N
172. r the processor board directly direct inputs are provided by switches on the machine including limit switches the Signal Cancel button and the Run Program keyswitch signals that enter the Miltron processor board through the first I O board of each tunnel module module inputs are provided by level switches module specific circuit breakers and motor overloads etc 138 DEFINITIONS OF TERMS AND MSFDD412CE 9905CV 9 of 13 ABBREVIATIONS Applies to Term these machines Definition Input Standard all microprocessor signals to the microprocessor controller that certain standard con controlled models ditions exist these inputs enter the processor board through the standard I O board s include Bag Ready Load Conveyor Ready and Remote Customer and Goods Codes etc Jogging Centrifugal intermittent rotation of the cylinder on certain Milnor ma Extractor Dryer chines can be used to dislodge goods from the cylinder wall af ter extraction or to assist in discharging goods from the tilted cylinder etc Level Switch CBW washer device that signals the control when water has reached a preset level LINEAR CBW system Milnor controller to store multiple cakes on a belt conveyor COSTA Liquor washer extractor bath solution usually composed of water and chemicals CBW washer Load all models the amount of goods measured by weight or pieces that a ma chine normally handles during a cycle Load Chute CB
173. raulic main bell pressure Press Pressure CBW system force used by a press during the extraction process also a code that identifies the one of up to four optional pressures that the Milnor press should apply to a batch 140 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 11 of 13 Definition Program Constants Program Mode Pumped Chemical Supply System Rail Sequencer Relay Box Reversal Set of Reversals Reversing Rinse Zone Flow Splitter Run Mode SAFETY Software Soil Side Spray down SS SSS Standard C Bit CBw9 system Dryer all microprocessor controlled models washer extractor CBW washer CBW washer CBW washer washer extractor cBw washer all microprocessor controlled models CBw9 washer all microprocessor controlled models washer extractor washer extractor all microprocessor controlled models cBw washer values that specify characteristics of the CBW system not nor mally changed after first commissioning program constants spec ify line frequency 50 or 60 Hz minimum and maximum cooldown temperature Mildata address etc mode which allows programming of wash formulas dry cycles and other discretionary data see also Run Mode chemicals flow into the machine when the machine control or operator commands the pump to operate Miltron feature that permits progra
174. rd pid 2255 F tc essage 2 d T C3LUIDS MS E When the manual mode display appears alternating with the normal run displays as shown at left 1 1 5 peed 0 normal lt command gt Causes the commanded action to occur where lt command gt is the key or key combination explained in Method B Actions Drain closed Available below S Draining to sewer CANCEL ESCAPE Turns off any action currently invoked ows actual level only Not commandable here CANCEL e e if L Other functions off can ESCAPE Exits manual mode resumes timing and normal run displays i all manual actions were cancelled Any chemical injections that were interrupted will not be resumed Method B Actions Available The following actions can be invoked in the manual mode Any one or more actions invoked by the following commands except for those that require holding the keys depressed will be terminated with Same Injects hot water if so equipped Water valve closes at level 3 Hold key depressed for more water Injects cold water Water valve closes at level 3 Hold key depressed for more water 63 3 E3 Injects third water if so equipped Water valve closes at level 3 Hold key depressed for more water L J o Closes steam water valves displays cooldown message and injects cooldown water if so equipped Injects steam if so equipped and level 1 is satisfied Steam
175. re proper start up CONTENTS See Table of Contents for section page numbers of cross references used herein CHANGES NEW MATERIALS These if any will be found behind the Changes divider Manual Number Date Code When To Discard Save The manual number date code is located on the inside front cover upper right corner just above the manual name Whenever the manual is reprinted with new information part of this number changes If the date code after the changes the new version applies to all machines covered by the old version but is improved thus the old version can be discarded If the manual number before the 7 changes the new manual covers only new machines Example Discard MATMODELAE 8739CV when MATMODELAE 8739DV is received minor improve ments Also discard MATMODELAE 8739DV when MATMODELAE 8746AV is received major im provements But keep MATMODELAE 8746FV when MATMODELBE 8815AV is received since the new manual no longer applies to machines originally shipped with the old manual Documents and Change Bars tThe individual documents comprising this manual use the same revision criteria as the manual Text documents also display change bars Example When section MSOP0599AE 9135BV becomes MSOP0599AE 9135CV change bars with the letter appear next to all changes for this revision For a major rewrite e g MSOP0599AE 9226A V all change bars are deleted Comments and Suggestions Help us to
176. res require filling the machine to a level mark of known height The amount of water needed to achieve a level will vary unpredictably if goods which both absorb water and occupy space are present or if the cylinder is rotating Always set levels calibrate with the cylinder at rest and without goods On divided cylinder machines which hang level front to back use the graduated sight glass on the shell front to measure levels The graduations are in inches or centimeters depending on the machine s destination country The levels in open pocket cylinders which slope down to the rear are measured at the rear deepest part of the cylinder Temporary marks must be placed on the cylinder rear wall as explained below Marking Levels on an Open Pocket Machine A DANGER A CONFINED SPACE HAZARDS Confinement in the cylinder can kill or injure you Haz ards include but are not limited to panic burns poisioning suffocation heat prostra tion biological contamination and crushing t Do not enter the cylinder until it has been thoroughly purged flushed drained cooled and immobilized 1 Prepare the machine for safe entry and in accordance with all applicable codes e g OSHA permit required confined space entry requirements Lock power off at the external disconnect switch 2 On the inside of the cylinder measure from the bottom rear and place clearly visible marks on the rear wall If the machine has a level float and or press
177. roprocessor controlled models washer extractor CBw system CBW system Dryer C Bit attribute that modifies C Bit behavior to suit a specific function For example when a C Bit is assigned Op Code 04 Drain all other C Bits in the module turn off whenever the C Bit opens the drain valve C Bit for which discrete values may be commanded for each of the 16 basic formulas but not for each of the 256 possible goods classes See also C Bit Dedicated C Bit attribute to specify when the Steam C Bit will turn on to satisfy the commanded temperature C Bit Value in seconds for time based functions C Bit Value for temperature based functions in degrees Fahrenheit or Celsius batch of goods after discharge from the Press registered trademark to describe the Milnor Continuous Batch Washer counterclockwise cylinder rotation as viewed from the load end looking toward the discharge end see also CW counterclockwise limit switch to determine the limit of CCW ro tation during reversals see also CWLS TDCLS SAFETY chemicals are constantly supplied to the machine under pres sure valves on the machine open and close to regulate the flow of chemicals into the machine extraction device to which tunnel may pass batches extraction is by spinning goods in a cylinder one of several numbers generated by the control that represents the amount of data in a specific memory area any change in a checksum indicates that
178. rts control circuit AC voltage to 12VDC 12VDC and 5VDC for the CPU board On dryers and some other machines a second identical power supply performs the same function for all the peripheral boards which are mounted in an enclosure separate from the CPU A minimum 14AWG ground wire must be connected between the grounds on the CPU and the peripheral board s This ground is installed at the factory when both enclosures are mounted on the same machine as in washer extractors The ground wire must be provided during installation when the CPU enclosure and its associated peripheral board enclosures are remote from one another as in dryers Although the 12VDC and 12VDC are not adjustable the 5 VDC for the CPU is very sensitive The power supply must be adjusted most accurately so the actual voltage at the CPU board is between 4 95VDC and 5 1VDC as measured by an accurate digital voltmeter 4b Power Supply CBW System Only The Milnor CBW System utilizes two discrete power sup plies to convert control circuit AC voltage to 12 VDC 12 VDC and 5VDC for the CPU board and peripheral boards One power supply ESPS is a 40 watt power supply located in the Miltron cabinet It powers the peripheral boards in the Miltron cabinet including the optional load cell interface board and A D board for a weighing con veyor the CPU board and the memory expansion board and the monitor interface board Although the 12VDC and 12VDC are not adjustabl
179. s gallons kilograms liters Once the counts per 100 is established for a given unit of measure it may be converted to any other unit The unit of measure that counts per 100 is based on must also be used when programming formulas Offset Valve Time is the reduction in time that the water valve will remain open to admit the metered quantity commanded in the formula This adjustment compensates for the tendancy to overshoot the commanded quantity because of the time taken for the valve to close The value is in tenths of seconds NOTE The counts per 100 must be finalized before determining the offset valve time Setting the Unit of Measure When Setting the Unit of Measure is Required Every machine equipped with electronic flowme ters is calibrated at the Milnor factory and the flowmeter calibration label is marked with the counts per 100 and offset valve time values This label is located on the inside of the processor control board A laundry desiring to program formulas in any unit other than pounds the unit used by Milnor must first convert the counts per 100 shown on the calibration label to their preferred unit of measure and enter this value in the counts per 100 configure decision 113 U SETTING THE UNIT OF MEASURE AND CALIBRATING ELECTRONIC WATER FLOWMETERS USED ON WASHER EXTRACTORS AND TEXTILE MACHINES MSSMO0269AE 9525CV 2 of 4 Conversion Procedure Use the following formula to convert from pounds to another
180. se the door OPR 4B Add chemicals if required OPR 6 Selecta formula OPR D Start the cycle OPR 8 Respond to the end of cycle OPR 9 Open the door OPR 4B Jog to loosen the goods OPR 10 Unload the machine ooo OE O Monitor Normal Operation see FIGURE 4 49 MSOP0207AE 9516BV 1 of 2 USING THE FIVE COMPARTMENT FLUSHING SUPPLY INJECTOR Five compartment supply injectors are optional on most rigid washer extractor models and standard on most suspended models FIGURE 1 depicts the supply injector used on 75 135 Ib capacity models Injectors on other models vary in appearance but not in function General Guidelines Compartments 1 and 2 are intended for dry chemicals e g soap alkali which may be placed di rectly into the compartment Compartments 3 4 and 5 may be used for liquid or dry chemicals e g bleach sour softener and are furnished with plastic cups Liquid chemicals are rec ommended because they are more easily measured and diluted When dry chemicals are to be injected from cups drill a 1 8 3mm diameter hole just above the base of the cup to allow it to drain automatically Restrict starch to compartment 5 if possible NOTE All machines are furnished with a soap chute which may be used to manually inject chemicals directly into the cylinder at any time Dry Liquid or Dry Chemicals Chemicals
181. shows output letter see tables of outputs Bottom line shows status not energized energized 70 MONITORING MICROPROCESSOR INPUTS AND OUTPUTS FOR THE MARK IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTORS MSOP0267BE 9711BV 4 of 6 Table of First 16 Outputs 0 a through p Display Output Name Connector Pin Code Common Normally Open On 16 Out Board 1 a Recirculation Pump MTAS 10 MTAS 19 b Cooldown 1 5 9 IMTA5 18 Flush IMTAs 8 IMTA5 17 d chem4 IMTAS 7 MTAS 16 e chem1 IMTAS 4 MTAS 14 f chem3 IMTAs 3 IMTAs 13 g 2 IMTAS 2 MTAS 12 h chems IMTAS 1 i MTAs 11 On 24 Out Board 1 1 Tank to Machine IMTA13 1 i MTA13 11 j Alternate Accelerate Decelerate IMTA 13 2 IMTA 13 12 k Door Unlock IMTA13 3 IMTA13 13 CW wash IMTA13 4 I MTA13 14 m CWW Wash IMTA13 5 MTA13 15 n steam Valve IMTA13 6 IMTA13 16 o signal MTA 13 7 13 13 p _ Three Wire Relay li MTA13 8 IMTA 13 18 Table of Second 16 Outputs 1 a through h Display Output Name Connector Pin Code Common Normally Open On 16 Out Board 1 a b Water Valve 1 MTA13 10 IMTA14 1 c Water Valve 2 IMTA14 11 14 2 d Water Valve 3 IMTA14 12 IMTA14 3 e Sewer Drain IMTA14 4 IMTA14 13 f Reuse Drain IMTA14 4 14 14 g to Machine IMTA14 10 IMTA14 5 h Machnine to Tank IMTA14
182. sible to unauthorized personnel Display tThis two or four line device displays messages and data entry screens Messages inform the user as to the machine s operating status or alert the user to conditions that must be satisfied before operation can continue Message displays in this manual are normally black Data entry screens prompt the user to enter data at the keypad As keys are pressed the data appears in the data input field on the display A blinking cursor always shows where the next character will be entered Data input screens in this manual are gray the data input field is black and the starting cursor position is underlined Keypad tThe 12 or 30 key keypad is used for programming making selections e g selecting formulas in a washer extractor responding to display messages certain normal operating procedures and manual operation Applicable procedures are explained in the remainder of this manual and depicted using symbols to indicate pressing keys on the keypad These symbols are explained in the Example Key Symbols Used in the Text in FIGURE 1 Keep FIGURE 1 folded out when reviewing procedures elsewhere in the manual that require the keypad NOTE Some keys on the 30 key keypad are not used on some machines Printer Download Connection if so equipped Connect a Milnor supplied printer here to print field programmed data e g formulas and accumulated data e g count of loads processed if applicable Conn
183. sm TDC TDCLS Thermistor Thermocouple Three Wire Circuit Thermo Water Timer Output cBw washer CBw9 washer cBw washer CBw9 washer CBw9 washer Dryer washer extractor CBW system cBw washer CBw9 washer CBW system Dryer all models all models so equipped cBw washer see Input Standard signal from the microprocessor control to perform a certain standard function such as Start Motors on Odd Modules First condition where there is no counterflow in a module see C Bit Steam Code counts time for each individual step in a formula or dry code compartmented hopper into which chemicals are loaded before beginning a wash cycle these chemicals are flushed into the ma chine automatically when commanded by the control condition where the movement of batches of goods through some part of the overall processing operation exactly corresponds with the tunnel transfers batches discharged from the tunnel may re main synchronous only at the very moment of transfer top dead center the approximate position of the junction of the transfer scoops and the perforated cylinder side sheets after transfer has occurred top dead center limit switch see also CCWLS CWLS and SAFETY temperature sensing device that varies its resistance to an electri cal current with regard to temperature used most frequently in CBW washers washer extractors and dye machines temperature sensing
184. ta as well as the board on which the CPU chip is mounted CRT CBW system cathode ray tube also called Video Display Unit the screen on the various controls on which information is displayed Customer Code cBw system see Code Customer Dryer CW all models clockwise cylinder rotation direction as viewed from the load end looking toward the discharge end see also CCW 135 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 6 of 13 Definition CWLS Cycle Cylinder Cylinder Pocket Daisy Chain Data Operational Default Password Default Value Destination Destination Code DIP Switches Discretionary Data Field Display Door Manual Door Power Operated CBW washer all models washer extractor washer extractor all serial micro processor controlle models CBw9 washer CBW system Dryer CBW system cBw system Dryer CBw9 system Dryer all microprocessor controlled models CBW system all models all models all models clockwise limit switch to determine the limit of CW rotation dur ing reversals see also CCWLS TDCLS SAFETY operations undertaken in a specific order to process goods a cy cle normally ends with the device ready to accept another load the perforated basket inside the machine shell which contains the goods and is rotated by the motors one of the two or three divisions of a divide
185. th Displays Chemicals or Signal Actuated see NOTES 3 and 4 Drain Display Extract Displays Formula time remaining minutes seconds NOTE 2 If machine is not part of a Mildata system formulas 0000 0099 are the internal formulas of which 01 98 are field programmable With Mildata formulas 0001 9999 are those requested from the Mildata computer Step Name Formula Step Step time remaining Number Number minutes seconds note 1 10 38 F0005803 EN Alternates gt 8 dF A093 D140 4 With dc A055 D090 C23 2 WAIT FOR LEV10 Level currently Water valve s 3 W2A00125 D00135 achieved 2 currently on Level below low Hot Cold 2nd 3rd 1 Level desired if preset levels Bath temperature degrees Fahrenheit or Centigrade Actual Desired Only f Eure EM ds d appears if temp probes configured Press Y to see actual temperature read by if metered water each probe Alternates gt With LEV Level currently LEV 2 Motor speed only appears if SPD 1 achieved lLEV 3 speed is programmable 15RPM E Re ab LEV10 f two speed wash electronic level sensin 0 low_1 high g Example if variable speed e If metered water press shows actual speed on machines with RPM to see Actual Desired sensing Shows desired speed on others
186. the display may be either liquid crystal fluorescent or CRT The different displays are not interchangeable 4a Power Supply NOT for cBw System Converts control circuit AC voltage to 12VDC 12VDC and 5VDC for the CPU board On dryers and some other machines a second identical power supply performs the same function for all the peripheral boards which are mounted in an enclosure separate from the CPU A minimum 14AWG ground wire must be connected between the grounds on the CPU and the peripheral board s This ground is installed at the factory when both enclosures are mounted on the same machine as in washer extractors The ground wire must be provided during installation when the CPU enclosure and its associated peripheral board enclosures are remote from one another as in dryers Although the 12VDC and 12VDC are not adjustable the 5 VDC for the CPU is very sensitive The power supply must be adjusted most accurately so the actual voltage at the CPU board is between 4 95VDC and 5 1VDC as measured by an accurate digital voltmeter 4b Power Supply CBW System Only The Milnor CBW System utilizes two discrete power sup plies to convert control circuit AC voltage to 12 VDC 12 VDC and 5VDC for the CPU board and peripheral boards One power supply ESPS is a 40 watt power supply located in the Miltron cabinet It powers the peripheral boards in the Miltron cabinet including the optional load cell interface board and
187. tiating Monitoring and Aborting a Download Once any receiving machine is set up and awaiting data downloading may be initiated Displays are provided for monitoring the progress of downloading You may abort the download process at any time However if a download in progress is halted all receiving devices will contain a mixture of old and new data and will not operate properly until program memory is successfully downloaded or reprogrammed Initiating Downloading Machine to Serial Downloader Serial Downloader to Machine Between Machines see To Upload on downloader box see To didi downloader 1 Designate master Downloading 1 Clear memory in the serial 1 Command Transmit as begins immediately downloader as explained in the explained in the To Download To Upload instructions on the instructions on the serial serial downloader downloader 2 Designate master Uploading begins immediately Monitoring Downloading in Progress Normal Displays During Downloading The displays at left appear during downloading where M 9600 BAUD xxxx s 9600 BAUD xxxx 2 is a scrolling hexadecimal number indicating byte loading takes about one minute While downloading to from the serial downloader the Transmit light or Re ceive light as appropriate should be on When down loading is successfully completed Display indicating successful com PROCESS COMPLETED pletion appears on all machines NEXT TO PROCEED On each mach
188. tion possibly causing unsafe opera tion damage to machine and or damage to goods if not properly configured After downloading reconfigure in accordance with each receiving machine s configure name plate This may be omitted only where all machines have identical configurations The General Procedure Downloading is done in the following stages 1 Connect all participating devices via a temporary serial cable if a permanent cable is not already installed 2 Set up each machine not the serial downloader using mode 6 Download 3 Initiate and monitor the downloading Making Connections Machine To Machine f a serial cable is not permanently installed in conduit between participating ma chines install a temporary cable See THE EXTERNAL SERIAL LINK CABLES see Table of Contents CAUTION A MACHINE MALFUNCTION HAZARD Temporary cables not enclosed in conduit are susceptable to electromagnetic interference EMI which can disrupt machine operation Remove temporary cable as soon as downloading is completed Machine To From Serial Downloader tTwo sets of instructions appear on the downloader To Down load copying data from a machine to the downloader and To Upload copying data from the downloader to one or more machines Connect the lead from the downloader box to the Printer Download socket on the machine step 1 on the downloader instructions for both downloading and uploading Ready light shou
189. tionally available to actuate air operated chemical injection valves or other similar air op erated devices supplied by others A maximum of 15 of these normally closed air valves are available and are con nected to corresponding chemical injection output signals Each air operated valve is wired to terminal strip TBA and uses a chemical injection output signal Optional Central Liquid Chemical Supply System Valves Seven air operated chemical injection valves are optionally available for use with up to seven different chemi cals on most models The system includes two 1 2 high flow and five 3 8 standard flow air operated valves Individual standard flow central liquid chemical valves are also optionally available up to a maximum of 8 addi tional standard flow valves in the system for a maximum of 15 valves Each individual valve includes the necessary interpreter relay and pilot valve Chemical injection valves are wired to terminal strip TBA and use a output signal interpreter relay and pilot valve for each optional chemical valve These valves are used with pressurized liquid chemical delivery systems like a ring main 126 CONNECTING CHEMICAL SYSTEMS TO 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES WITH EUROPEAN WIRING MSSM0262CE 9814AV 3 of 6 Optional Peristaltic Pump Connections Up to fifteen 1 2 barbed fittings for separate peristaltic hose connections are optionally available Automatic flush can be added optionally with per
190. tly bend the pins on the EPROMs to FIGURE 1 55 217 align them in the socket After inserting each EPROM verify that all Properly Seating the EPROM pins are seated in the socket A CAUTION A COMPONENT DAMAGE HAZARD Incorrectly installing any EPROM may cause EPROM burn out machine failure or display error t Match each EPROM with its corresponding socket Each EPROM will workin only one socket although it may physically fit in others t Align EPROM so every pin mates with the correct hole in the socket Verifying Proper EPROM Installation After installing new EPROMs apply power to the machine and turn the machine on If the EPROMs are properly installed the display will continue with the normal display sequence when powering up If the display is blank or appears unusual turn the machine off at once and check the orientation of the EPROMs 96 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES MSSMO0217AE 9020IV 2 of 5 Location of EPROMs on Processor Board Depending on machine model and type the CPU chip can be an Intel 8085 or an Intel 8088 Each microproc essor board requires at least one EPROM for proper operation but the EPROMs are located differently depending upon the type of board This information describes the location and arrangement of the EPROM chips on each type of board It also describes where to check the voltages required by the processor b
191. to control levels but they are used by the microprocessor controller for certain internal lockouts e g permit steaming only after low level is achieved Table A Apparatuses and Methods for Each Machine Type How level is specified in wash Machine Type Level Level Sensing Apparatus __ formula no metered water Divided cylin Level 3 high rinse pressure switch SPLL3 Select one of the four pre set der models levels Level 2 low wash pressure switch SPLL1 Level 1 below low starch pressure switch SPLLL Level 0 no water shake out N A 36021xxx and Level 3 high rinse float chamber switch SLLL3 Select one of the four pre set 36026xxx open f levels pocket models Level 2 low wash float chamber switch SLLLL Level 1 below low starch pressure switch SPLL1 Level water shake out N A OK to open door pressure switch SPLLS N A 42026xxx and Processing levels Specify inches or centimeters larger open pressure transducer within a pre set range Pocket model OK to open door N A Fill while tilted N A NOTE There is no separate cooldown level Cooldown occurs at the commanded level in the bath in which cooldown is commenced 107 ADJUSTING LEVEL SENSING APPARATUSES AND SETTING LEVELS ON 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0238BE 9527BV 2 of 6 Determining Levels Washer Extractors Ultimately the local situation dictates the best processi
192. tribution speed 2 WAY WASH SPD Wash speed reversing more mechanical action while draining DO NOT DRAIN 2 for functions later in this bath such as to inject chemicals raise temperature or level or change basket speed without draining Also see Type of Step Using Bath Soak To Create an Overnight Soak Wash Formula in this section Basket stationary no mechanical action while draining STOP W FILL Basket stationary during previous fill drain speed while draining STP FILL DRAIN Basket stationary during draining and previous fill STP FILL NO DR 6 Basket stationary during previous fill no drain STOP W DRAIN eA U Drain Destination Sewer or Tank F01 CCNNWSSS RPMDRC Accessible if this is a bath step and not a Do Not Drain or if this is an extract step Drain to sewer default Drain to tank Recirculation F05 CCNNWSSS RPMDRC Accessible if this is a bath step F05 RECIRCULATION C S03 NO 1 YES 0 Do not recirculate YES 0 NO 1 Recirculate 20 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOPO0266AE 9526FV 12 of 28 Cylinder Rotation On Time and Off Time Accessible if this is a bath step and not a soak wash see Type of Step in this section Cylinder rotates intermittently as commanded here On time 3 seconds example 000 Cylinder does not rotate minimum 999 999 seconds maximum Off time FO5 OFF TIME
193. tribution speed just prior to extract Drain speed is just fast enough to hold the goods against the cylinder but slow enough to permit the goods to spread out as they pass through the draining bath If goods do not spread out sufficiently and a severe imbalance occurs the machine will return to wash speed and attempt to redistribute the goods extract recycle Persistent recycles waste time and energy and usually indi cate a need for operator intervention If goods are netted or tangled distribution may not be possible Observe the machine during extract and if necessary stop the machine and untangle the goods OPR 6 Add Chemicals A washer extractor may be equipped with a five compartment supply injector a pumped chemical system by others or a central liquid supply system chemical inlet valve supplied by Milnor chemical storage and delivery system by others If the machine has a supply injector the operator adds measured quantities of chemicals to the appropriate compartments as required for each load This is normally done before starting the cycle but may also be done during the cycle see OPR 8C if required by the formula Management personnel who determine the formulas must instruct the operator as to chemical type quantity and location supply injector pocket to load for each formula See USING THE FLUSHING TYPE AUTOMATIC SUPPLY INJECTOR for more information If a pumped chemical or central liquid supply system is used
194. trol Works Types of Level Sensing Apparatuses Three types of apparatuses are used on these machines float chamber assemblies pressure switches and pressure transducers A float chamber assembly FIGURE 1 is an open top metal tube connected to the shell below the water line The height of water in the tube is the same as in the cylinder Changes in the level cause a float rod and actuating arm to move which in turn actuate either of two switches Each switch actuates at one pre set level A pressure switch FIGURE 2 actuates when the air inside an airtight chamber connected to the washer shell below the water line reaches a certain pressure As the liquor level changes the air pressure in the chamber changes Each pressure switch actuates at one pre set level A pressure transducer electronic level control works similar to a pressure switch except that it produces a voltage which varies with changes in pressure The varying voltage is converted into digital data which the micro processor controller can interpret and display as inches or centimeters of water Which Apparatuses and Methods of Level Control Are Used Table A below shows which apparatuses are used on various machine types These apparatuses permit controlling the liquor level using the methods listed in the table unless the machine is equipped and configured for metered water specifying a quantity of water In the latter case the level sensing apparatuses are not used
195. ttle dryer etc should handle only a single cake instead of its maximum capac ity of cakes Milnor non traversing elevating shuttle conveyor for pressed cakes Milnor horizontal conveyor that pivots and elevates a single pressed cake for transfer to the next receiving device or holds a cake when next receiving device is full Milnor inclined conveyor that pivots and elevates a single pressed cake for transfer to the next receiving device or holds a cake when next receiving device is full Milnor traversing elevating and extending conveyor for loose or pressed extracted goods see C Bit Compatibility Direct see C Bit Compatibility Indirect dryer program in which only a portion of the moisture in the goods is removed microprocessor programming for various software and hardware options on machine Milnor loading conveyor with partitioned belt which loads loose goods into CBW washer each partition holds one batch control box usually housing a keypad at which the user com mands action and programs the machine also includes all elec tromechanical devices on the machine involved with its operation 134 DEFINITIONS OF TERMS AND MSFDD412CE 9905CV 5 of 13 ABBREVIATIONS Applies to Term these machines Definition Controller all microprocessor control box usually housing a keypad at which the user com controlled models mands action and programs the machine CONWA CBW system conveyor similar to
196. umber f applicable e Run Time Total time to process a load including drain distribution coast and any error time see below e Wait Time tThe time span between when one formula ends and when the next one begins with machine power on Wait time is always applied to the formula that follows it If the machine remains on and idle overnight this entire time is applied to the wait time for the first load processed the following day Turn power off then back on before starting the first load to exclude idle time outside of normal operating hours e Error Time The time during which normal operation is suspended due to an error condition This time is included in run time see above NOTE The accumulators will store data for formulas 00 through 99 whether these are internal or down loaded from Mildata They do not store data on Mildata formulas higher than 99 However Mildata itself provides this capability 78 MANUAL MODE MENU FUNCTIONS ON MARK II Ill IV AND V WASHER EXTRACTORS MSOP0254BE 9514DV 6 of 8 Selections Modes on the Data Accumulation Sub Menu 0 Display Data Display accumulated data on the microprocessor display 1 Print Print out hard copy of accumulated data on a serial printer 2 Clear Erase all accumulated data To Access the Data Accumulation Menu DATA ACCUMULATION When selection 2 Data Accumulation on the manual menu is displayed as shown 2 at left NEX Accesses Data Accumulation an
197. unction Connect incoming com pressed air where indicated in FIGURE 4 See the installation manual for compressed air specifications Pilot valves are ar ranged from left to right beginning with chemical 1 when fac ing the connections as shown in FIGURE 4 however spacing varies with the number of valves furnished Pilot valve connec tions accept 1 4 6 3 mm OD 0 17 4 3 mm ID tubing Tub ing used by Milnor is rated for 310 psi 2 137 MPa working pressure at 72 F 22 C and 1250 psi 8 618 MPa minimum Comnressed airin burst pressure at 73 F 23 C If air operated liquid chemical Conn ealliarair nperated devicehere valves are also furnished these will be pre connected to the pi lot valves however these may be disconnected and the pilot FIGURE 4 MSSM0262BE valves used to drive other devices if desired Arrangement of Pilot Air Valves Connecting Pressurized Liquid Chemical Lines to Air Operated Valves If air operated chemical valves are furnished between seven valves two standard flow plus five high flow and 15 valves will be supplied Although each valve can be devoted to a separate chemical the high flow valves are usually used to speed up injection when an extra large quantity of a chemical also injected via a standard flow valve is required e g large doses of alkali in early heavy soil baths followed by smaller doses in later baths Thus the basic seven valve set nor
198. und signal to the CPU The output relays are socket mounted SPDT 12VDC electromechanical relays with contacts capable of faithfully conducting a maximum of 25V A at 110 120V AC 0 2 ampere or 200 milliamperes at 110 120V AC or 12 5 VA at 24V AC 0 5 ampere or 500 milliam peres at 24V AC The output will be either 24V AC or 110 120V AC depending on the machine model type These outputs and their power source are intended only to drive another relay with higher contact ratings that in turn may drive a pump valve solenoid etc from a separate power source Never use these outputs to directly drive a pump valve or solenoid unless the maximum current required never exceeds the above values Higher ampere or VA loads will burn out traces on the printed circuit board or possibly overload and dam age the control circuit transformer This board has 25 status lights One light blinks when the board is sending signals Each of the 24 remaining lights represent an input green lights or output red lights on that board and illuminates when the corresponding input or oututs is made This board has two rotary dials which must be adjusted to set the board s address see Rotary Switches and How to Set Them in this section This board also has convenient test points that can be used to test voltage to the board 91 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES MSFDA401EE 9533CV 3 of 6 Standard I O board Used in all devic
199. ure switches mark a line at each level to be set If the machine has a pressure transducer mark a line at high level The cylinder will be stationary while filling so the marks will not move 3 When all personnel are clear restore machine power 109 ADJUSTING LEVEL SENSING APPARATUSES AND SETTING LEVELS ON 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES MSSM0238BE 9527BV 4 of 6 Level Setting Procedures Machines With a Float Chamber Assembly and or Pressure Switches General Procedure Perform the following for each level to be set 1 Close the door and run Formula 99 The cylinder will be stationary and without water 2 Use the procedures described in MODIFYING FORMULAS IN PROGRESS Method see Table of Contents to fill with cold water just to the mark for the level to be set 3 Adjust the appropriate apparatus float chamber assembly or pressure switch as explained below just enough to actuate as indicated by the proper level number appearing on the display Accessing and Adjusting the Float Chamber Assembly DANGER 4 ENTANGLE AND SEVER HAZARDS Contact with moving components normally iso 9 SS lated by guards covers and panels can entangle you and crush your limbs These components move automatically t Do not service machine unless qualified and authorized The machine must remain pow ered on while adjusting the float rod clips Use extreme caution not to reach into the path
200. us inputs stores information and responds to each keypad entry with the appropriate action It may be mounted in an enclosure separate from its peripheral boards The CPU contains E PROMs programmed by the Milnor factory with fixed instructions software that determine how the machine functions Depending upon machine model type the CPU chip can be either an Intel 8085 or an Intel 8088 Although the E PROMs do not require battery backup the CPU board utilizes a battery which normally as sures that the user programmable memory will be retained for two to three months without external power See below and IMPORTANT OWNER USER INFORMATION see Table of Contents 6 Memory Expansion Board increases memory space available to the processor This board is used with 8088 CPU board in some applications T Battery Provides memory retention backup when power is off The battery is mounted directly on 8085 CPU boards and mounted separately for 8088 CPU boards A capacitor on the 8088 CPU board provides enough power to retain memory for several hours after the battery has been disconnected Once fully charged see IMPORTANT OWNER USER INFORMATION the battery backup is reliable for 90 days with no power applied 8 Opto Isolator Board optically isolates inputs to the CPU for electronic noise immunity Opto Isolators are incorporated into the 8088 CPU board thus this separate board is only required for 8085 CPUs 9 I O B
201. voltage between 0 and 5VDC e g provides the analog signal to the dryer gas valve position actuator and dye machine steam position actuator This board has one status light This light blinks when the board is communicating This board has two rotary dials which must be adjusted to set the board s address see Rotary Switches and How to Set Them This board also has convenient test points that can be used to test voltage to the board 13 CRT Board Receives display instructions from the processor and generates the signals to the CRT to create the desired displays used in controllers such as the Miltron and Miltrac controllers and Device Master systems CAUTION A The CRT board can be plugged in backwards even though the cabinet bracketry makes this difficult to do and labeling on the parent board states the proper orientation Use care to orient the board properly otherwise microprocessor components may burn out 14 Resistor Boards Aithough seemingly identical resistor boards are quite different The different types are clearly marked with different part numbers which are mentioned in the wiring diagram set and are not interchangeable a For Temperature Sensing System Used with A D board in washer extractors and Dye Extractors as part of temperature sensing system not required on continuous batch washers because necessary circuitry is included on other standard CBW printed circuit boards b For Gas Valve Used with D
202. washing program WAIT commands will be ignored unless the machine has desired to inject less than two seconds before When several washer extractors desire chemicals simultaneously it is the central chemical injection systems re sponsibility to decide which machine will receive chemicals first It is also the central chemical injection systems respon sibility to cope with the situation when one or more washer extractors simultaneously desire more than one chemical although the latter case may be avoided by only commanding one chemical injection at a time using Milnor s exclusive do not drain feature to subsequently inject more than one chemical in the same bath The DESIRES TO INJECT and WAIT signals must be via potential free contacts capable of faithfully handling 10 MA 01 amperes at 5 VDC The specific COMMENCE CHEMICAL INJECTON signals will be either 120 VAC or 240 VAC depending on the specific MILNOR model and via relay contacts capable of conducting a maximum of 9 VA i e a maximum of either 80 MA 08 amperes at 120 VAC or 40 MA 04 amperes at 240 VAC CHEMWAIT is presently available in all Mark I II IV and V controllers but does require the optional 2 output board Ask factory for more information 106 MSSM0238BE 9527BV 1 of6 ADJUSTING LEVEL SENSING APPARATUSES AND SETTING LEVELS ON 100 FORMULA WASHER EXTRACTORS AND TEXTILE MACHINES How Level Con
203. x Enters a character at the cursor where x is any letter num Default formula name ber or symbol on the alphanumeric keypad Press key one or more Formula name field times until desired character appears Any name up to 16 characters may be entered Accepts formula name and prompts for first step name To Select a Step Name Step names are selected by number from the 16 pre named step names available see 3 CHANGE STEP NAMES The default is 00 which names the step STEPxx where xx is the step number With the cursor at the step name number as shown at left Scrolls the step names XX Enters a step name by number where xx is a number from 00 to 15 Accepts selected step name Page A of this step appears with no cursor to permit deleting or duplicating this step if desired Step Name f LN number qr 9 Only if this is step 1 returns to formula name 11 PROGRAMMING THE MARK Ill IV amp V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 3 of 28 To Delete or Duplicate a Step F05 TMMOFFFHC3WLL S When page A shown at left first appears with no blinking cursor the current step s01 may be deleted or duplicated Deletes this step The next higher step becomes the current step The controller prevents delet ing an End Formula or a bath between two extracts To delete an entire formula see To Abort a New Formula in Step 1 or Delete
204. y appear if certain values are entered for certain previous decisions All possible screens are shown and explained here Configure Decisions for Pages AT and UZ D Discretionary Configure Decision H Must Accommodate Hardware Page and Help Screen Selections Explanation Page AT D 0 Fahrenheit inches and month day year 1 Celsius centimeters and day month year Determines temperature units length units and date format for display and hard copy ABCDEFGHIJKLMNOPORS A TEMP UNIT 1 CENTIGRADE 0 English Specifies whether to display prompts messages ABCDEFGHIJKLMNOPORS Step names and chemica Sce iu English T the customer specified non English language Serie A CAUTION A DATA LOSS HAZARD If step or chemical names were field programmed these can be lost if the language choice is changed now See modes 3 and 4 0 30022F8W 1 42032F7P 2 3630 STAPHGUARD ABCDEFGHIJKLMNOPQRS C MACHINE TYPE 0 30022F8W Configure decisions D and E are not currently used ABCDEFGHIJKLMNOPORS appears but This is the dwell time between when the wash motor F ANTI PLUG 0 1 7 SECS be ud turns off and restarts in the reverse direction as Decision wi override any value A CAUTION A entered here MACHINE DAMAGE HAZARD A shorter dwell time than the factory selection can damage wash motor or belt gear train Longer dwell times are acceptable 26
205. y the Milnor factory with fixed instructions software that determine how the machine functions Depending upon machine model type the CPU chip can be an Intel 8085 an Intel 8088 or an Intel 80186 Although the EPROMs do not require battery backup the CPU board utilizes a battery which normally assures that the user programmable memory will be retained for two to three months without external power See below and IMPORTANT OWNER USER INFORMATION see Table of Contents 6 Memory Expansion Board Increases memory space available to the processor This board is used with 8088 CPU board in some applications T Battery Provides memory retention backup when power is off The battery is mounted directly on 8085 CPU boards and mounted separately for 8088 and 80186 CPU boards A capacitor on the 8088 and 80186 CPU board provides enough power to retain memory for several hours after the battery has been disconnected Once fully charged see IMPORTANT OWNER USER INFORMATION the battery backup is reliable for 90 days with no power applied 8 Opto Isolator Board optcally isolates inputs to the CPU for electronic noise immunity Opto Isolators are incorporated into the 8088 and 80186 CPU board thus this separate board is only required for 8085 CPUs 9 I O Board 16 8 input output contains 16 solid state signal input devices and eight output relays The input devices are capable of faithfully conducting a low VA 12VDC gro
206. y this instruction 1 MACHINE lt gt TAPE No longer used See manual MATM2MICXE for instructions on retrieving data pre viously stored on cassette tape 2 MILDATA gt MACHINE Data will transfer from a Mildata PC to machine s See Mildata manual for procedure Specify Slave Receiving or Master Sending DOWN LOAD STATUS Make the appropriate selection for each participating machine This machine will receive data default All receiving machines must be designated first This machine will send data Must be designated last see next page before accepting Specify Whether To Download Configure Data if this is a receiving machine RECEIVE CONFIG Make the selection likely to most closely match this machine s configure nameplate 0 NO 1 YES Configure data will not be downloaded This machine will retain its current configuration 1 YES DENO nA Configure data will be downloaded Configuration will match the sending machine S xxxx BAUD 0000 When the display at left appears this receiving machine is ready to accept down WAITING FOR MASTER load data xxxx 9600 fast data transfer rate for all types of downloading covered by this instruction If xxxx 0300 slow data transfer rate this indicates that Ma lt gt Tape was incorrectly specified above 33 PROGRAMMING THE MARK IIl IV AND V 100 FORMULA SINGLE MOTOR WASHER EXTRACTOR CONTROLLER MSOP0266AE 9526FV 25 of 28 Ini

Mark II, III, IV and V 100 Formula, Single Motor Washer

Contents

Download Pdf Manuals

Related Search

Related Contents