Stainless Steel Floor Scale
Contents
1. 2 1 310N M3IA Le g jOv4 WOLLOH 39v4 dol 20 212 970 9 390 9 202 12 a a avaa a vdd avaa 9 fe BL cg 4 9 SEIS 1 4 1 4 8 8 avaga cj to 3 9 gt 4 0 O LRIRRMA 6 L 4b4R D et2a oP avaa q d 4 1 tar j v dAL i 1 8 i 270 9 m vt ty 4 8 1 Yy y n 20 9 v 4 i NVgdB v 9 4 avaga vil 01 07 Rev 1 nom te t Frar Lift Deck P Appendix IV Installation Drawing s4uoqu jJ 2154425 HS BETO wag dod u yowjrap azod Z pa doo pasoj s o pasn aq o 01 4 etd 999 zou puo sajo s s uoq o2. le c a CORNER 4 CORNER 3 TOP VIEW OF SCALE l m om 9 NOTES 1 APPLY ANTI SEIZE SEALING COMPOUND TO BOLT THE LOAD CELLS TO THE MOUNTING BLOCKS TORQUE TO 90 FT LB 2 PULL LOAD CELL CABLES SLIGHTLY TAUGHT AND USE WIRE TIES ITEM 16 TO ATTACH THEM TOGETHER AND KEEP CABLES CLOSE TO BASE FRAME ANGLE 3 SHIP ITEMS 14 AND 20 LOOSE WITH SCALE LIFTING LABEL TO BE 50604 8 APPLIED TO THE TOP OF THE PIT COPING FRAME BETWEEN HANDLES 51103 21 01 07 Rev 1 Appendix I Model Matrix A Analog Stainless Steel Series Platform Product Model Size Capacity Weldment 63715 PLF HR3400 A1 30 x 30 1000 Ibs 63545 63716 PLF HR3400 B1 3 3 1000 Ibs 63546 63717 PLF HR3400 C1 3 x3 2500 Ibs 63546 63718 PLF HR3400 D1 4 x4 2500 Ibs 63547 63719 PLF HR3400 F1 4 x4 5000 Ibs 63547 63720 PLF HR3400 I1 4 x 4 10000 Ibs 63547 63721 PLF HR3400 O1 4 x5 5000 Ibs 63548 63722 PLF HR3400 P1 4 x5 10000 Ibs 63548 63723 PLF HR3400 Q1 4 xe6 5000 Ibs 63549 63724 PLF HR3400 R1 4 x6 10000 Ibs 63549 63725 PLF HR3400 G1 5 5 5000 Ibs 63550 63726 PLF HR3400 J1 7x5 10000 Ibs 63550 63727 PLF HR3400 H1 5 x7 5000 Ibs 63551 63728 PLF HR3400 K1 5x7 10000 Ibs 63551 63729 PLF HR3400 S1 6 10000 Ibs 63552 B Analog Lift Deck Stainless Steel Series Diamond Deck Platform Product Model Size Capacity Weldment 23824 PLF HR
3. Use the drawing in Appendix III for measurements concrete specifications and amounts Make sure the conduit for the scale cable is in place and secured into the frame opening Pour the concrete around and under the frame ensuring a smooth and level finish e If a drain is required form the pit to provide a slope in the pit floor to the drain Refer to the drawings in the Appendix Cure to a minimum of 2000 psi before cutting wire Pull the cable through the conduit before placing the scale platform in the frame Level the platform before installing the instrumentation 51103 13 01 07 Rev 1 A Load Cell Replacement 1 Remove power to the indicator 2 Remove the platform access cover then the junction box cover and disconnect the failed load cell cable at the junction box Loosen the gland bushing and tie a string or wire to the end of the cable to act as a pull wire Check that all cells have wire markers on the cable ends If not identify cells with wire markers or other means 3 Lift the platform end and secure using wood blocks for safety 4 Remove the load cell mounting bolts use a socket then the cell pulling the load cell cable through the scale while leaving the pull string wire in the scale 5 Remove the foot assembly from the old cell and install on the new cell using anti seize on the threads 6 Disconnect the pull string wire from the old cell s cable and attach to the new cell
4. Aegis Stainless Steel Floor Scale 2007 by Fairbanks Scales Inc All rights reserved 51 1 03 Revision 1 01 07 Amendment Record Aegis Stainless Steel Floor Scale 51103 Manufactured by Fairbanks Scales Inc 821 Locust Kansas City Missouri 64106 Revision 0 01 07 Preliminary Release Revision 1 01 07 Manual Release Disclaimer Every effort has been made to provide complete and accurate information in this manual However although this manual may include a specifically identified warranty notice for the product Fairbanks Scales makes no representations or warranties with respect to the contents of this manual and reserves the right to make changes to this manual without notice when and as improvements are made 51103 2 01 07 Rev 1 Table of Contents Section 1 General Information A InIFOQUCIO oe Ere Rok 4 B lt 4 5 4 Section 2 Installation A General Service Policy 5 B OVBIVIBW auk a eS 5 C Pre Installation 6 D Unpacking Rr 7 E Safety meses ii EN SRE E NE ESR EEEE 7 F Setup disi RR Ri RA 7 i Analog Interface Junction Box 67171 8 ii Intalogix Technology Interface QMB
5. 12 14278 Lock Nut for 11 connector ALL 14 54203 SS Hex Nut 10 24 for ground ALL 15 14721 5 Velcro Loop use with hook 16 14722 5 Velcro Hook use with loop 17 11175 Rubber Bushing for 11 conn 01 07 Rev 1 Parts Diagram stainless E 7 4 2 6 Ref m LIHI 7 Section of Load Cell Corner No 3 Lo Corner No 2 fu sipav UO M CN UE UN CN UD Bottom View 5 9 FAIRBANKS Serial Plate 51103 18 01 07 Rev 1 B Stainless Steel Lift Deck Platforms Item Part Description Models 1 See Appendix I Platform Weldment See Appendix I 2 23426 Load Cell 1K 1K 2 5K 2 23427 Load Cell 2 5K 5K 2 23428 Load Cell 5K 10K 3 66754 Load Cell Shim ALL 4 63899 Foot Assembly ALL 5 54503 Load Cell Mtg Bolt 72 20 x 1 ALL i 67171 Analog Junction Box ANALOG 96141 PCB for Analog box ANALOG 23902 J Box Remote Cradle Bracket ANALOG 15291 QMB Junction Box optional INTALOGIX 15635 PCB for QMB Box optional INTALOGIX 24176 J Box Remote Cradl
6. It is the customer operator s responsibility to ensure the equipment provided by Fairbanks is operated within the parameters of the equipment s specifications and protected from accidental or malicious damage Other than the procedures authorized in the Operating manual no service repair or adjustments may be performed by unauthorized untrained service personnel Any unauthorized repairs will void any verbal implied or written warranties B Overview 1 These instructions apply to the floor scale and its specific installation procedures The instructions include a pre installation checkout which must be performed either at the service center before the technician goes to the site or at the site before he places the equipment in service 2 All electronic and mechanical calibrations and or adjustments required to make this equipment perform to accuracy and operational specifications are considered to be part of the installation and are included in the installation charge Only those charges which are incurred as a result of the equipment s inability to be adjusted or calibrated to performance specifications may be charged to warranty 3 Absolutely no physical or electrical modifications other than selection of standard options and accessories are to be made to this equipment Electrical connections other than those specified may not be performed and physical alterations holes etc are not allowed 4 Before the installation is con
7. Pinch Point 4 oo 37 5 CORNER 4 CORNER 3 TOP VIEW OF SCALE Ti um xe 50604 7 p NOTES 1 APPLY ANTI SEIZE SEALING COMPOUND TO BOLT THE LOAD CELLS TO THE MOUNTING BLOCKS TORQUE TO 90 FT LB 2 PULL LOAD CELL CABLES SLIGHTLY TAUGHT AND USE WIRE TIES ITEM 16 TO ATTACH THEM TOGETHER AND KEEP CABLES CLOSE TO BASE FRAME ANGLE 3 SHIP ITEMS 14 AND 20 LOOSE WITH SCALE LIFTING LABEL TO BE APPLIED TO THE TOP OF THE PIT COPING FRAME BETWEEN HANDLES 20 01 07 Rev 1 Parts Diagram Stainless Steel Lift Deck 5 x 5 Models SERIAL PLATE w LOCATE ON o UNDERSIDE OF DECK INTERLOCK WIRE TIES TO HOLD CABLES TO ANGLE 7 pETAIL A BOTTOM VIEW OF SCALE CORNER 1 CORNER 2 2 n 1 3 10 REF F Rh L 222222221 LJ Ze Il Lj 7 LOCATE if Ep THESE 1 LABELS ub E BASE EMT PRATE SEE DETAIL A 1 TUBE amp if 1 1 Pinch Point 1
8. of platform capacity upon the scale at the corner 1 location Note the indication Proceed to each successive corner with the weight and note each indication If corners require adjustment place the load on the corner displaying the lowest weight and use the appropriate potentiometer to change the displayed weight to read the same as the highest reading by turning the potentiometer clockwise CW Repeat the process rechecking all corners until there is no error Perform a zero reference check with an unloaded platform then repeat the corner test to ensure all readings are the same before proceeding Upon completing corner adjustments check the zero reference of the scale and adjust if necessary When the corners are the same in reference to each other final calibration may be accomplished as follows 1 Remove all weights 2 Zero the indicator 3 Perform the full scale calibration with test weights 4 Follow the appropriate indicator service manual to ensure proper calibration Exc d 1 EXC 42 0 s 5 EXC 1 0 S 4 0 EXC 2 0 510 SHIELD 3 Q SHIELD 4 6 Q SiG4 Q SIG 71 SiG 5 0 SIG 8 5 PIN 8 PIN TERMINAL TERMINAL BLOCK BLOCK TYPICAL INSTRUMENT CONNECTIONS 50604 4 NOTE The platform junction box is preset at the factory by centering
9. s cable end Pull the cable of the new cell through to the junction box then mount the cell using anti seize on the mounting bolts torque to 90 ft Ibs 7 Lower the scale to the surface removing the safety blocks 8 Ensure that the weight is shared equally by all four 4 feet Connect the load cell wires into the junction box tighten the box gland bushing s then test and calibrate the scale Replace the box cover and torque all screws to 18 20 in Ibs Replace the platform access cover 9 Recalibrate as necessary 51103 14 01 07 Rev 1 10 Load Cell Specifications Specifications Stainless Steel Material Stainless Steel 17 4ph Resistance 1000 Ohm Rated Output 2 mV V Safe Overload 150 Compensated Temp range 10 C to 40 C Safe Operating Temp range 18 C to 65 C B Analog Junction Box and Optional QMB PCB Replacement 1 Remove power to the indicator 2 Open the platform access cover then the box cover 3 Loosen all gland bushing nuts 4 Check that all load cells have wire markers on the cable ends If not identify cells with wire markers or other means then disconnect the load cells wires from the terminal blocks Disconnect the home run wires 5 Remove the PCB clean the box then install the new PCB 6 Reconnect all load cell and home run wires to the new PCB NOTE For analog systems leave the box cover removed until all corner adjustments are completed 7 Tighten all gland bushi
10. the adjusting pots Minimal corner adjustment should be required NOTE Junction box assembly 67171 has four 4 extended range multi turn potentiometers one for each load cell If you have difficulty adjusting the corners on the platform turn all potentiometers to the fully counter clockwise CCW position until an audible clicking sound is heard when turned With the weight on the lowest reading corner adjust the corresponding potentiometer clockwise CW to indicate the same as the highest reading corner Continue this process until each corner is correct 51103 10 01 07 Rev 1 Section 3 Accessories Install Bolt down plates ramps bumper guards and pit frames are installed as follows A Bolt Down Plates Bolt down plates are used to keep the scale from sliding or moving when loads are applied The plates are bolted via anchors at each of the scale s feet Installation 1 Place the platform in position 2 Place the bolt down plate under the foot plate edge extending out from under the scale 3 Drill the two holes using a hammer drill Insert anchors with the nut and washer already ON Tap the anchor into the hole then tighten the nuts securely Repeat this process for each plate used NOTE f ramps are NOT installed and bolt down plates are necessary a set of four 4 bolt down plates is required See Appendix II B B Ramps Each ramp accessory comes with two integral bolt down plates and four 4 ancho
11. 15291 9 Section 3 Accessories Installation A Bolt Down Plates 11 ERE HERES 11 Bumper GuardS 11 D Pit Fees s a o oot n eod dC RR d d ok dd 12 Section 4 Maintenance and Service A Load Cell Replacement 14 B Junction Box QMB PCB Replacement 15 C Foot Assembly Replacement 16 Section 5 Parts A Stainless Steel 5 17 Diagram Stainless Steel models 18 B Stainless Steel Lift Deck Platforms 19 Diagram Stainless Steel 3 x 3 and 4 x 4 models 20 Diagram Stainless Steel 5 x 5 models 21 APPENDIX I Model Matrix 22 APPENDIX II Accessories 23 APPENDIX III Standard Pit Frame and Installation Drawing 24 APPENDIX IV Lift Deck Pit Frame Installation Drawing 51103 3 01 07 Rev 1 Section 1 General Informatio A Introduction The Aegis Stainless Steel floor scale features a rugged structural rib design and a nominal height of three inches among the lowest in the industry With a full range of accessories these scales can be configured to fit most floor scale applications B Description The Aegis Industrial Stainless Steel series floor scale platform is fully assembled and pre wired Aegis stainless steel floor
12. 3420 B1 3x3 1000 Ibs 23811 23825 PLF HR3420 C1 3x3 2500 Ibs 23812 23826 PLF HR3420 D1 4x4 2500 Ibs 23460 23827 PLF HR3420 E1 4 x4 5000 Ibs 23461 23828 PLF HR3420 F1 4x4 10000 Ibs 23462 23829 PLF HR3420 G1 5 5 2500 Ibs 23190 23830 PLF HR3420 H1 5 5 5000 Ibs 23191 23831 PLF HR3420 J1 5x5 10000 Ibs 23192 51103 22 01 07 Rev 1 Appendix II Accessories A Stainless Steel Ramps Bumper Guards and Pit Frames Size 30 3x93 3x3 4x4 4x4 4x4 4 x 5 4 x 5 4 x 6 4 x 6 5 5 5 5 5 5 5 7 ox 6 x Cap 1K 1K 2 5K 2 5K 5K 10K 5K 10K 5K 10K 2 5K 5K 10K 5K 10K 10K Ramp 64059 63752 63752 63754 63754 63754 63754 63754 63754 63754 63756 5 63756 5 63756 5 30 3 3 4 4 4 4 4 4 4 NN nie ee Om 63756 5 64061 6 Bumper Guard 72199 3 72199 3 72195 4 72195 4 72195 4 72191 5 72191 5 72197 6 72197 6 72191 5 72191 5 72193 7 72193 7 72201 8 Pit Frame 63758 63758 63760 63760 63760 63762 63762 63764 63764 63766 63766 63768 63768 64063 B Stainless Steel Bolt Down Plates Eyebolts and Hole plugs Size Cap Bolt Down Plates Eyebolts Hole Plugs ALL ALL 63777 Set of 4 70895 2 Mild steel 70896 2 63779 Set of 2 ERE T mmm XP Standard Pit Fr Appendix III t E im 9 T L K 6 vO90S
13. 8 6 OL v i 38 5 Lid WiNOJlvid 3Hl 3903 QNnOMV SONVEVS1O JHL 1 JHL NI 37995 3HL HIM NOILISOd OINI AT8W3SSV W Odlvid 3HL N3MO1 NOLLVOO 1 SHL OL LINGNOD 3HL H9nOMHl 21979 3OVJH3lNI JHL 1109 sd 000Z 40 WNWININ v Q3HOV3N SVH 313H2NOO SHL N3HM 0350 38 ALAYONOD dWNMS OL sd 000r 2 Q3Q03N3WWOO3M SI ll 31VOS WYOS OL NOO14 ONY 3Ava Lid 30 5110 0371115 SI 313489NOO 5 SNOlLO3NIO HlOH NI 8 L T3A31 SWVYS SHL HLM H LYW OL LINGNOD 3l1v9O1l 11X3 318vVO 310H VIG 8 1 V Q39NvsMV SI 3AVMJ JHL O3QN3WWOO3N SI 318VO 3OVJH3INI 37 25 LINGNOO vid v 9 AWOS 3HL 40 AllOvdvO WLOL JHL 40 SQMIHL OML l1SV3l LYOddNS 01 Q3N9IS3Q 38 Q InOHS H3ld N3NHOO 3Hl Q38ln033 SI 14 Yad 591 OOS 1SV31 1Y JO 3MhSSdMd ONINVAG 1105 V d3aN3AWOO3S SI VIC NOUVOllddv JILSOH SI 39vNIVMO SI NMOHS SV 4d01S WNWININ MOOT14 31389NOO 01 1SV31 LV a SNOlIVOllddV JIlLSOH NON NI X00714 X04 SI 31389NOO 4O SSdNXOIHL 6 1SV3l lV 53150055399 SWNVYS lid 3Hl AG GANINYSLAG SNOISN3AIG Lid 3HL ONIGTSM 91315 ON LINN O3Q713M 3O3ld 3NO SI 3AV3J Lid V 5 5
14. L JU SCAIHL DAL 15937 19 LYOddAS OL Q3NSIS30 CINOHS 3Hl T3NIDO33 SI 14 JAYNOS Yad SA 000 ISV31 1 0 3N sSdBd DNINV3E TIUS V T3CN3AWD23N SI VIC V NULLVOIlddV dA 3TLLSDH 38ID938 SI 39VNIVMO Q38IQ838 SI NADHS 8 1 11 8 WAWINIW A0074 31389ND9 17 15937 IV 3 LLSUH NUN NI Lid X04 CaYINOAY SI 3138ONDO 40 SS3NMOIHL 9 15 31 LV V 52140552999 114 AG GANIWSSLAC de SNOISNAWIG LId FHL ste SONI Q3310038 ONIGTSM CIA OND LINN 323I4 3NU SI V D 3LON MA3I amp v 1 a pee 5 LL E T UNS acr an pes x NIA abl L v 9 9 EUR Ri W L IE IE z L 99 9 9 09 9 Fs 85769 3715 UN Lavd 1300 SS V 713315 SSTINIVIS 1 01 07 Rev ico io i sym io Fairbanks Scales This page intentionally left blank 51103 26 01 07 Rev 1
15. able in stainless steel for all Aegis Industrial floor scale sizes The concrete work and frame setting are usually done by a contractor with a scale technician completing the project by setting and installing the scale NOTE The Aegis Lift Deck Floor Scale is for pit installation only For above ground installations contact Fairbanks Solutions Group 1 Place the pit frame in the approximate position it will occupy on the floor 2 Mark out the position of the hole to be made The hole MUST be a minimum of 12 larger than the pit frame on all sides Should pit drainage be required slope the pit floor to an installed drain while maintaining a level area at each corner Use the drawing Appendix III for measurements 3 The hole must be deep enough to accommodate the pit coping plus the thickness of the pit floor Use the drawing in Appendix III for measurements 4 Once the properly sized and prepared hole has been cut in the concrete floor use these steps to help set the frame properly e Set the frame in the hole supported at about the correct height e Set two 2 x 4s on edge longer than the width of the hole across the opening Use soft wire to make 2 loops by twisting wire around each 2 x 4 and the frame With the frame supported by the wire and 2 x 4s use a level to set the frame flush with the surrounding floor level and at the correct height by twisting or untwisting the wire 51103 12 01 07 Rev 1
16. e Bracket INTALOGIX 7 23429 Gas Spring 250 Ib ALL 8 23436 Ball Stud ALL 9 23437 Safety Clip ALL 10 11121 Flat Washer 31 ALL 11 11105 Hex Nut 31 18 ALL 12 13 238634 Label Pinch Point ALL 14 23836 Label Lifting Hazard ALL 15 11224 Label Fairbanks ALL 16 17613 Wire Tie ALL 17 18 Serial Tag Individual Not shown on parts diagram 01 07 Rev 1 Parts Diagram Stainless Steel Lift Deck 3 x 3 and 4 x 4 Models HINGE SIDE SERIAL PLATE LOCATE ON UNDERSIDE OF DECK INTERLOCK WIRE TIES TO HOLD CABLES TO ANGLE X BOTTOM VIEW OF SCALE DETAIL A CORNER 1 CORNER 2 Eee gt Hee 5 it au cas RN LOCATE Mai THESE T LABELS 4 m tl C3 BASE Ls E FRAME 1 ASSY SEE DETAIL A n i
17. j suan 10 3ZIS 3Hl ND Q3SV8 31382NU2 9 p apagbsds ssej 0 puo 3WY 4 40 NOILYTIVLSNI 20 92 y AJIA 9 9 stud 5379985 230 1411 SS OL PIENE 5 EMI NULLVTIVISNI Lid d j NIA 1991551551 A 91 4 8 i 1901551551 E dasv3us zo ez v Hsn 1 v e S DM SWIVOS SXNNVHMNIV4 NESIAR ww 4 E J 8 OL p T 38 CInDHS DNIdAOI 119 Wandivid IHL 3903 GNADSY 329NVNV319 SHL 39V1d IHL NI 371925 IHL f OL te LAO SALVA d334 OL LINGNOO 40 SANI 1935 3725 NO ONIHDIGM HLIM 3N33N31NI LON OL SV 3725 3Hl N3 Nn S316V9 310D3 NOILISOd OLNI AT amp WASSV JHL N3AU NV NOLLYOOT XO NOLLONAr OL LINCNOO S3718V9 1135 907 71nd Sd 0002 40 WnWINIA Y Q3H2V38 SVH 31382ND2 3Hl NIHM 9 C3SN 38 ALAYONOD WMS v UL E 59 00SE 3 G303N3AWUO38 SI 11 11 37905 WAO4 OL 30014 d 3WVH4 3CISLNO NI 3713 SI 31339ND2 E 1 T38023S SNOLLO3SIT HLODE NI 68 19 13A31 IWY IHL S y i y JOVNIVaMG X04 GadOIS LINGNOD HIIA SY XUBddV 1INANOO 3199071 dl g C3IN3AWD232 SI S318V2 1139 007 3Hl LINANOO VIG 1 D Y i 42S JHL 40 ALIOVd 9 W1Dl SH
18. n the Lift Deck models are mounted remotely on a wall location The boxes must be located above the splash line and in a secure area away from material handling traffic i Analog Interface Junction Box 67171 L C Wire Color Function Analog Instrument Black Excitation Excitation Green Excitation Excitation Yellow Shield Shield White Signal Signal Red Signal Signal 51103 8 01 07 Rev 1 ii Intalogix Technology Interface QMB 15291 QMB Intalogix Terminal Wire Color Function Technology Inst 1 Green Excitation 1 2 Red Excitation 2 3 Black Ground 3 4 White D out 4 5 Brown D In 5 6 Blue EOC 6 7 Orange SCLK 7 8 Yellow CS 8 9 Violet Temperature 9 10 Gray Shield Chassis 10 NOTE 1 f the Gray Shield wire is equipped with a screw lug it can be attached using one of the PCB screws 2 Calibrate the Intalogix platform indicator Follow the calibration procedure in the appropriate indicator service manual 7 Adjust the analog indicator to the platform First ensure all corners are within one division of each other at 25 of the rated capacity specification Follow the calibration procedure in the appropriate indicator service manual to ensure a good calibration a Perform a coarse platform calibration approximate to the actual weight b Identify the platform corner numbers 50604 1 51103 9 01 07 Rev 1 c Cornering the scale Place a load which is 25
19. ng nuts 8 Replace the box cover and torque all screws to 18 20 in Ibs Replace the platform access cover 9 Recalibrate as necessary 51103 15 01 07 Rev 1 C Foot Assembly Replacement 1 Lift the platform end and secure using wood blocks for safety 2 Remove the bolt which goes through the load cell and post of the foot 3 Pull the foot assembly out of the load cell 4 Lubricate the O ring on the new foot assembly and re insert the post of the new assembly into the load cell 5 Align the bolt hole in the part with the bolt hole in the load cell 6 Install the bolt and tighten 7 Removing the safety blocks lower the scale to the surface 8 Ensure that the weight is shared equally by all four 4 feet 51103 16 01 07 Rev 1 Section 5 Parts A Stainless Steel Platforms Item Part Description Models 1 See Appendix I Platform Weldment See Appendix I 2 63895 Load Cell 1K LCF HR 4060 2 1K 2 5K 2 63896 Load Cell 2 5K LCF HR 4060 3 5K 2 63897 Load Cell 5K LCF HR 4060 4 10K 3 66754 Load Cell Shim ALL 4 63899 Foot Assembly ALL 5 54503 Load Cell Mtg Bolt 72 20 x 1 ALL 6 67171 Analog Junction box ANALOG 96141 PCB for Analog box ANALOG 6 15291 QMB Junction box optional INTALOGIX 15635 PCB for QMB box optional INTALOGIX 7 12838 Cable Assembly ANALOG 8 11224 Fairbanks Scales Decal ALL 9 63592 Aegis Decal ALL 10 Serial Tag Individual 11 17546 Liquid Tight Connector ALL
20. r s application been checked to make certain that it is within the capabilities and design parameters of the equipment 2 If the installation will disrupt the customer s normal operations is he aware and has he made arrangements 3 Is properly grounded power available at the installation location 4 Will the equipment operator s be available for training 5 Has the service technician thoroughly reviewed the installation procedures 6 Has the service technician reviewed the recommended setup with the Area Sales Manager or Area Service Manager and identified all necessary variations to satisfy the customer s specific application 51103 6 01 07 Rev 1 D Unpacking 1 Check that all components are on hand and agree with the customer s order 2 Remove all components from their packing material checking to make certain that all parts are accounted for and no parts are damaged Advise the shipper immediately if damage has occurred Order any parts necessary to replace those which have been damaged Keep the shipping container and packing material for future use Check the packing list 3 Collect all necessary installation manuals for the floor scale 4 Examine the floor scale and perform an inspection making certain that all hardware electrical and PC connections are secure E Safety As is the case with any equipment certain safety precautions should be observed during operation 1 Ensure that any
21. rs Installation 1 Place the ramp in position then lift and set the platform feet into the bolt down plate holes 2 Drill the two holes using a hammer drill Insert anchors with the nut and washer already ON Tap the anchor into the hole then tighten the nuts securely If two ramps are installed NO bolt down plates are required If one ramp is installed a set of two bolt down plates is required Only two ramps total may be installed on opposite sides of a scale platform C Bumper Guards Bumper Guards are designed to help protect the platform from forklift traffic The guards are slightly higher than the scale and will help deflect the forks 1 Place the bumper guard so it will protect the platform from non scale traffic but it cannot contact or interfere with the platforms movement 51103 11 01 07 Rev 1 2 Drill holes using a hammer drill or its equivilent Clean the hole thoroughly Insert the anchor s with the nut and washer in place Tap the anchor s into the hole s and tighten the nuts securely D Pit Frames The pit frame accessory is a one piece welded unit with no additional welding required This accessory is designed for in floor applications In general a hole is cut in the concrete the pit frame accessory is installed in the hole then concrete is poured around and under the frame Once cured the scale platform is set into the frame and installation can be completed Standard duty frames are avail
22. scale sizes range from 30 x 30 to 6 x 8 and have capacities from 1000 to 10 000 Ibs The Aegis Lift Deck Floor Scale is another addition to Fairbanks Aegis line of floor scales It is designed to offer a safe and convenient way to lift the deck of the scale to facilitate cleaning The Aegis Lift Deck Floor Scale is for pit installation only The Aegis floor scales use a standard summing junction box to interface with analog indicators and is equipped with a 25 interface cable Junction boxes are constructed of stainless steel and all models have threaded holes in the decks for attaching eyebolts to facilitate installation and cleaning C Specifications Models and sizes are included in a chart in Appendix II Description Aegis Stainless Steel Platform deck plate 0 25 Platform height 3 0 Operating temperature 15 to 104 F 10 to 40 C Humidity 100 suitable for water washdown Overload capacity 150 of rated capacity Endloading capacity 100 of rated capacity Construction Type 304 stainless steel Grade level Within 3 of level 51103 4 01 07 Rev 1 Section 2 Installation A General Service Policy Prior to installation it must be verified that the equipment will satisfy the customer s requirements as supplied and as described in this manual If the equipment cannot satisfy the application and the application cannot be modified to meet the design parameters of the equipment the installation should not be attempted
23. sidered complete the equipment is to be installed to satisfy any applicable Weights and Measures requirements The installing technician is responsible to make certain that personnel are fully trained and familiar with the capabilities and limitations of the equipment Be prepared to recommend the arrangement of components which will provide the most efficient layout utilizing the equipment to the best possible advantage The warranty policy must be explained and reviewed with the customer 51103 5 01 07 Rev 1 The complete installation consists of Verifying the application Unpacking Floor scale checkout Customer and site readiness a Is the Location ready b Is the customer aware there may be work disruptions c Are the operators available for training 5 Floor scale connections 6 Adjustments 7 Customer training WN NOTE t is the owner s responsibility to document notify and follow up with the carrier if there is shipping damage NOTE Above ground installations require the scale platform be protected from mobile machinery that may be present in the area Fairbanks Scales is not responsible for damages to unprotected platforms in above ground installations C Pre Installation Checklist The following points should be checked and discussed with the Area Sales Manager and or the customer if necessary before the technician goes to the site to install the equipment 1 Has the custome
24. structure which supports the floor scale is capable of withstanding the weight of the scale and its rated capacity 2 Beware of pinch points on the lift deck models Severe personal injury could occur if safety precautions are not observed 3 Use proper lifting technics when raising the lift deck platforms F Setup The setup of the floor scale consists of installing the scale on a level surface and wiring the scale to the indicator Consult the appropriate indicator manual for further information regarding the indicator and its setup 1 Select a location that is level and will fully support the weight of the platform plus a full capacity load 2 Remove the top of the crate and all packing banding material 51103 7 01 07 Rev 1 3 Screw two 2 eyebolts into the threaded adapters in the platform top and use a forklift or other lifting means along with chains cables or nylon straps to remove the scale from the crate CAUTION Do NOT use grab or slip hooks to lift the scale Failure to use the proper lifting tools may result in personal injury 4 Set the scale so that the interface cable exits in a direction where it can be protected If possible use a cable protector to reduce trip hazards and to protect the interface cable from being damaged 5 Level the scale by turning the foot pads 6 Wire the scale cable to the proper type indicator as follows NOTE The analog junction box and the QMB interface box o
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