Wdw Sliding s&f 5.2
Contents
1. SLIDING WINDOWS HARDWARE ULTIMATE DOUBLE HUNG MAGNUM SASH REMOVAL AND REPLACEMENT MARVIN Windows and Doors Built around you Note to the Service Technician Read this instruction thoroughly BEFORE beginning to remove or install the sash on your Ultimate Double Hung Magnum product Failure to properly follow the instructions may result in product damage and or personal injury pounds per sash and awkward to handle Failure to acquire adequate assistance may result in damage to the unit and or personal injury fi WARNING Ultimate Double Hung Magnum sash can be very heavy in excess of 100 2 Raise the bottom sash to a recommended 3 76 up from You Will Need to Supply the sill With a person at each side of the window place Phillips screwdriver Safety goggles a putty knife or plastic credit card between the bottom Flat head screwdriver Flexible Putty knife sash checkrail and balance tube Slide the putty knife down approximately 1 2 13 past the top of the sash to release the latch blade See Figure 2 INDEX Page Removing the Bottom Sash 0 5 2 26 Removing the Top Sash 000e aes 5 2 26 Installing the Top Sash 00 cee eae 5 2 27 Installing the Bottom Sash 0 5 2 28 Removing the Bottom Sash 1 Remove interior jamb stop by first unscrewing the top screws Lift the sash to the fully up position and remove th2. Installing the Bottom Sash sash ensuring that the pivot pins are placed above the jamb clutches Lift window into place pull back on the tilt 10 Ensure that both left and right clutches are parallel and latch and tilt the unit up into place Release the latch in the locked position With a person on each side of the ensuring that the latch pin is properly seated and the sash insert the bottom sash ensuring that the pivot pins sash is securely in place See figure 8 are placed above the jamb clutches Lift the sash up into place using a putty knife to depress the latch blades Once into place remove the putty knife ensuring that the latch blades are properly seated into the jamb carrier See figure 10 a b Figure 8 9 Replace the interior jamb top and bottom fillers by first inserting the flange side of the filler into place and Figure 10 pushing on the filler to rotate and snap the filler into place See figure 9 oe l PEER 11 Install the interior jamb stop and reinstall ALL interior jamb stop screws See figure 11 Figure 11 Figure 9 8 2005 5 2 28 Marvin Service Manual 11708609
3. Gently pry it away from the jamb carrier MARVIN Windows and Doors Built around you c Figure 6 pins must be positioned above the balance D CAUTION When replacing the sash both pivot clutch assembly located in the jamb carrier track 6 Lower the top sash a minimum of 4 102 and with a person at each side of the unit release the top tilt latches Ease top of sash towards you to a horizontal position Lift both sides of the sash upward 2 3 51 76 separating the pivot pins from the clutches Rotate the sash counterclockwise until pins clear the jambs and remove the sash See figure 6 8 2005 5 2 27 Installing the Top Sash 7 Ensure that both left and right clutches are parallel and in the vertical locked position See figure 7 NOTE To reposition the clutches use both hands on a flat screwdriver to rotate the clutch cam to the released horizontal position Firmly holding the screwdriver with both hands slide the clutch to the desired position Rotate the balance clutch cam to the locked vertical position released horizontal position locked vertical position Figure 7 Marvin Service Manual 11708609 SLIDING WINDOWS HARDWARE ULTIMATE DOUBLE HUNG MAGNUM SASH REMOVAL AND REPLACEMENT MARVIN Windows and Doors Built around you 8 With a person on each side of the sash insert the top
4. e lower screws Grasp and remove jamb stop See figure 1a and b Figure 2 3 Ease top of sash towards you to a horizontal position Lift both sides of the sash upward 2 3 51 76 Separating the pivot pins from the clutches Rotate the sash counterclockwise until pins clear the jambs and remove the sash See figure 3 Figures 1a and 1b heavy duty spiral balance system can be T WARNING Upon removal of the sash the Figure 3 under extreme tension Removing the Top Sash 4 Remove the top sash wood jamb filler by pushing on the flange and rotating the filler towards the exterior See figure 4 19913957 i 8 9 2005 Figure 4 8 2005 5 2 26 Marvin Service Manual 11708609 SLIDING WINDOWS HARDWARE ULTIMATE DOUBLE HUNG MAGNUM SASH REMOVAL AND REPLACEMENT 5 Remove the exterior clad jamb filler by pushing on the flange and rotating the filler towards the interior Take care notto drop the filler See figure 5A Wood units have a two part bottom filler Remove the lower section following the same procedure as removing the clad filler The top portion of the filler may be removed by placing a flat screwdriver behind the filler and carefully prying it off See illustration 5B a ae b Figure 5 NOTE Some clad fillers may require inserting a flat screwdriver under the exterior edge of the filler
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