Model 8525 P-Trak Ultrafine Particle Counter operation and
Contents
1. E E Figure 3 16 P Trak Particle Counter Logging Example To program this logging example do the following 1 Make sure the P Trak particle counter is connected to the computer and turned on 2 Select Logging Setup from the Instrument Setup menu TrakPro software retrieves the current settings for Log Modes 2 and 3 from the P Trak particle counter and displays them as shown in the previous dialog 3 Enter the following for Log Mode 2 and 3 Setting LOG 2 LOG 3 Particle Conc Particle Conc Start Date 11 02 2012 11 03 2012 Start Time 08 00 08 00 4 Select Send The logging instrument is programmed for the mode 2 and mode 3 protocols 36 Chapter 3 5 Note that the LOG 2 test requires 1 of the available memory and LOG 3 requires 1 of the memory A total of 100 of the memory is available for use 6 You can now disconnect your P Trak particle counter from the computer Refer to other sections of this Operation and Service Manual for details on making measurements using LOG 2 and LOG 3 modes After programming the P Trak particle counter with the TrakPro Data Analysis Software take the P Trak particle counter to the desired location and turn it on After warm up put it into LOG MODE 2 or LOG MODE 3 whichever you programmed using the Left Right arrow keys Press the key to initiate the program The following things will happen depending upon the protocol If you have not set a sta2. Must be diagnosed and serviced at factory 47 Symptom Possible Cause Corrective Action Counts seem Low on alcohol Replenish alcohol in wick too low below Particle count in area N A expected really is low values Moisture buildup inside Change alcohol wick inside alcohol cartridge alcohol cartridge Plugged sample tube Straighten tube remove obstruction Wrong sample tube too Use factory supplied sample long wrong material tube only causing particle loss Pump problem causing Listen for pump operation low or no flow Check pump flow with Instrument is being flowmeter should be approx operated in wrong 0 7 L min Operate in specified environment too hot too environment only cold too humid Inferior or contaminated Change alcohol wick inside alcohol alcohol cartridge Use only approved alcohol Unit needs calibration Return to factory for service and or servicing Does not Not pressing on off switch Press and hold on off switch for turn on properly one second Batteries are dead Replace batteries AC adapter is not plugged Connect AC adapter into unit No keypad Keypad defective Return to factory for service response LO ALC Alcohol wick is depleted Refill alcohol cartridge message Excess moisture Remove wick replace with accumulation spare wick and allow wick to air dry in a clean location 48 Chapter 5 Symptom TILTED message Possible
3. Visit our website www tsi com for more information USA Tel 1 800 874 2811 India Tel 91 80 67877200 UK Tel 44 149 4 459200 China Tel 86 10 8219 7688 France Tel 33 4 91 11 87 64 Singapore Tel 65 6595 6388 Germany Tel 49 241 523030 P N 1980380 Rev M 2013 TSI Incorporated Printed in U S A
4. P TRAK ULTRAFINE PARTICLE COUNTER MODEL 8525 i OPERATION AND SERVICE MANUAL TRAKPRO DATA ANALYSIS SOFTWARE ENCLOSED P N 1980380 REVISION M JULY 2013 START SEEING THE BENEFI le RP REGISTERING TODAY Thank you for your TSI instrument purchase Occasionally TSI releases information on software updates product enhancements and new products By registering your instrument TSI will be able to send this important information to you http register tsi com As part of the registration process you will be asked for your comments on TSI products and services TSI s customer feedback program gives customers like you a way to tell us how we are doing UNDERSTANDING ACCELERATED TSI Incorporated Visit our website www tsi com for more information USA Tel 1 800 874 2811 India Tel 91 80 67877200 UK Tel 44 149 4 459200 China Tel 86 10 8219 7688 France Tel 33 491118764 Singapore Tel 65 6595 6388 Germany Tel 49 241 523030 2013 TSI Incorporated Printed in U S A P TRAK ULTRAFINE PARTICLE COUNTER MODEL 8525 OPERATION AND SERVICE MANUAL TRAKPRO DATA ANALYSIS SOFTWARE ENCLOSED P N 1980380 REVISION M JULY 2013 SHIP TO MAIL TO E mail address TSI Incorporated answers tsi com 500 Cardigan Road Shoreview MN 55126 3996 Website USA http www tsi com U S INTERNATIONAL Technical Support Technical Support 800 874 281 1 651 490 2811 001 651 490 2811 Fax Fax 651 490 3
5. Communications Port Setup x Seral Pot Cancel Find Port Test FREE Figure 2 9 Instrument Setup Communications Dialog Box Chapter 2 Select the correct serial port such as COM1 then select Test The software will verify that you have set up the communications port correctly and that it is communicating with the P Trak particle counter The system displays an information message indicating whether it was able to establish communications As an alternate you may select Find Port to have TrakPro software search the available COM ports looking for an attached P Trak particle counter Select OK to accept the setup or Cancel to discard the changes Connecting the Optional Portable Printer To connect the portable printer to the P Trak particle counter do the following 1 Ensure that the P Trak particle counter and printer are off 2 Locate the printer interface cable and connect the 9 pin end labeled PRINTER to the printer and the other end to the communications port on the P Trak particle counter 3 Turn on the P Trak particle counter then turn on the printer Note Always turn on the P Trak particle counter before turning on asterisks or random characters reset it by turning it off and then on again If necessary refer to the Portable Printer Manual Setting Up 17 This page intentionally left blank Chapter 2 Chapter 3 Operation Overview The P Trak
6. comprehensive Help Function This utility provides all the necessary information to guide you in all aspects of software operation Setting Up 15 Connecting the P Trak Particle Counter to the Computer Each P Trak particle counter comes equipped with an RS 232 cable and a 25 pin to 9 pin serial cable adapter One end of the cable is a 25 pin D subminiature connector labeled COMPUTER the other end is an RJ 45 modular connector that connects with the P Trak communications port Serial port connectors always have pins male on the computer side 1 Locate an available RS 232 serial port on your computer for example COM1 or COM2 2 If the port has a 9 pin connector you do not need the adapter If the port has a 25 pin connector plug the 9 pin end of the adapter into the RS 232 cable 3 Connect the RS 232 cable to the available serial port on your computer 4 Connect the RJ 45 connector to the P Trak communications port Setting up the Communications Port To communicate with the P Trak particle counter the software must be configured for the proper COM port TrakPro software can be manually set to operate on a specific COM port or it can automatically find a P Trak particle counter that is attached to any COM port To set up the COM port do the following 1 Turn on the P Trak particle counter 2 Start TrakPro software 3 Select Instrument Setup Communications in TrakPro software The following dialog is displayed
7. 38 Sampling Through Inlet Screen Tube and Probe Assembly 39 Sampling Through Inlet Screen and Sample Tube 39 Sampling Through Inlet Screen Assembly Only 0 ee 40 MAINTENANCE oo cciccctscciesce scot ccecceccenseeeebecatessteenetestceseeeeteectersties 41 Maintenance Schedule cccccccecsscceceeseeceeesseeeeeeesneeeeesseeeenees 41 Daily Zero Check esnessseesssesssessressrsssrnesrnesnnernnetnnosnneernsenneennnenn 42 Recharging the Alcohol Wick ssssssssssssessisssrnssrnssrnssrnssrnssrnssns 42 Alcohol Cartridge cccceeeeeeeceeeeeeeceneeeeaeeeeaeeseeeeeceaeeesaeeseaeeeeaes 42 Changing the Alcohol Wick sssssssssssesisssrssrrssrrssrissriesressrens 42 Removing the Wick from the Cartridge cccceeseeeseeeeees 43 Re assembling the Alcohol Cartridge eseese 44 Cleaning Inlet Screen Assembly cccceceeeeeeeeeeeeeeeeeseeeeenees 45 TROUBLESHOOTING 2 scesccceceeeeeeeeeeseeeseeeseeesseesseeeseeeeeenseees 47 CONTACTING CUSTOMER SERVICE csecseeeseeeseeesees 51 Technical Contacts cccccccseceessseeeeeseneeesscnaeeessesaeeesseneeeessaaes 51 Returning the Model 8525 P Trak Particle Counter for Service 52 SPECIFICATIONG 0 cccecccecseeesesseeseeeeaeeneeenee snes eneeenseenseensee 53 MATERIAL SAFETY DATA SHEET ISOPROPYL ALCOHOL 55 Application Notes can be found on TSI s web site http www tsi com v Contents Sa
8. Cause Instrument has been tilted during operation Corrective Action Hold instrument level during operation Condition will normally correct itself Tilt condition may cause data logging or Sample Mode problems PUMP BLOCKED message Sample tube inlet is blocked Remove obstruction Press lt Enter gt to reset LO BATT message Low batteries AC adapter is malfunctioning or not plugged in Replace batteries Connect AC adapter LASER PROBLEM message Troubleshooting Possible laser failure Return to factory for service 49 50 This page intentionally left blank Chapter 5 Chapter 6 Contacting Customer Service This chapter gives directions for contacting people at TSI Incorporated for technical information and provides directions for returning the Model 8525 P Trak Particle Counter for service Technical Contacts If you have any difficulty installing the P Trak Particle Counter or if you have technical or application questions contact an applications engineer at one of the locations listed below If the instrument fails or if you are returning it for service visit our website at http service tsi com or contact TSI at TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Phone 1 800 874 2811 USA or 1 651 490 2811 E mail technical service tsi com TSI GmbH Neuk llner Strasse 4 52068 Aachen GERMANY Telephone
9. complete press the key to accept the changes and return to the Setup menu Chapter 3 Programming Time Date Using TrakPro Software The time and date may also be adjusted using TrakPro software To program the P Trak particle counter date and time 1 Make sure the P Trak particle counter is connected to the computer and turned on 2 In TrakPro software select Parameters then Clock from the Instrument Setup menu TrakPro software retrieves the current date and time settings from P Trak particle counter and displays them in the following dialog Change Instrument Clock x Enter date and time as tam dd yyyy or transfer System Time System Date Instrument Date 11 02 2008 gt 11 02 2012 Cancel System Time Instrument Time 16 4215 gt fied Figure 3 11 Time Date Programming with TrakPro Software 3 The system date and time from the computer can be transferred to the P Trak particle counter using the arrows keys Alternately the date and time can be manually entered into the dialog box 4 Select Send to reprogram the P Trak particle counter Backlight The BACKLIGHT option on the Setup menu allows you to adjust how long the display backlight stays on after a key is pressed or an alarm occurs After the delay the backlight automatically turns off To change the backlight delay use the Up Down arrows The options are No Backlight 5 10 and 30 seconds Press W to select the value a
10. new values for each of the five log intervals within defined limits Select Send to program the P Trak particle counter with the new values Note This log interval only applies to Log 1 mode initiated from the instrument keypad The log interval for Log 2 and Log 3 modes is adjustable only within TrakPro software Audio The Audio Output feature on the P Trak particle counter provides an audible feedback which is proportional to the measured particle concentration When this feature is turned On you will hear an audio signal which will give you an indication of changing particle concentrations This feature may be particularly useful when you are attempting to detect highly localized sources of particulate in a low light condition A sample screen is shown below AUDIO OUTPUT 5600 PT CC OFF CAPTURE REFERENCE SET REFERENCE 3040 EXIT Figure 3 9 Audio Output The Audio menu allows you to turn the audio output feature OFF ON and to adjust characteristics of this feature Note the following characteristics of this function e The current real time particle concentration is displayed at the top of the display e The Audio function is turned OFF by default To turn it ON use the left right arrow keys e To adjust the reference value to the same as the current ambient concentration highlight the CAPTURE REFERENCE selection and press W You will notice that the real time value and reference value become essenti
11. particle counter has three main modes of operation Survey Sample and Data Log Survey mode When the P Trak particle counter is first turned on it will be in Survey mode which is used to display real time particle concentration readings in particles per cubic centimeter pt cc The instrument will update the displayed concentration once each second This is the most common mode of operation and is used to track sources of ultrafine particles Sample mode The Sample mode is used to take a 10 second averaged particle concentration reading These single data points may be stored in memory and annotated Data Log mode The Data Log mode is used to record particle concentration readings over a period of time and store these readings in the instrument memory Data files may be downloaded to a computer for later analysis using TrakPro software Turning the Instrument On Press the ON OFF switch located at the back of the instrument and hold for 2 to 3 seconds to turn on the P Trak particle counter The instrument immediately begins a warm up countdown sequence which takes about 60 seconds During the warm up time the instrument is powering the internal components and coming up to operating temperature A screen will be displayed identifying the instrument model number and the firmware revision level 19 Tilting the Instrument To prevent false counts and or a temporary loss of counting efficiency the P Trak particle counter mu
12. select Log Mode 2 or Log Mode 3 and begin data logging To program a logging protocol for Log Mode 2 or 3 1 Make sure the P Trak particle counter is connected to the computer and turned on 2 Select Logging Setup from the Instrument Setup menu TrakPro software retrieves the current settings for Log Modes 2 and 3 from the P Trak particle counter and displays them in the following dialog box P Trak Logging Protocols x Log2 Log3 Channels Channels VV Pt Conc IV Pt Conc Serial Number 85254 1991000 Number Tests Logged 5 Available Memory 100 Start Date mm dd pyyy fi 1 02 2012 fi 1 03 2012 Start Time hh mm 08 00 fos oo Cancel Log Interval mm ss ar 00 fos 00 Test Length dd hh mm oo o8 00 00 08 00 Number of Tests 1 4 Time Between Tests dd hh mm a0 00 00 foo 6 00 Percent Memory Required 1 1 Figure 3 15 P Trak Particle Counter Logging Protocols 32 Chapter 3 The following table summarizes the information displayed in the P Trak particle counter Logging Protocol dialog box Item Description Serial Number Displays the serial number of the P Trak particle counter Number of tests Displays the number of tests currently logged logged and stored in the logging instrument Available Memory Displays the percent of available memory in the P Trak particle counter data logging only single point memory is not included in this total
13. the start time both start date and start time are ignored and the sample begins when the operator manually starts the sample Log interval Enter the log interval to use for the test Test length Enter the length for the sample e Ifyou enter a value the instrument automatically turns off when the last test is complete If you enter a blank the operator must manually stop the sample Number of tests Enter the number of tests to perform Time between tests If you have specified more than one Number of tests enter the time between tests If you enter 0 or blank the next test is started immediately after the last test is complete While you are entering values for Log Mode 2 or 3 the Percent Memory Required is dynamically updated to show the amount of logger memory required to take the programmed sample If the protocol you have defined requires more than 100 of memory you can decrease the amount of memory required by manipulating the following protocol parameters e Increase the logging interval e Decrease the length for the test e Decrease the number of tests Chapter 3 The settings for each separate Log mode must not require more than 100 of the logger memory Note If the percent memory required is greater than the available memory TrakPro software will not allow you to program the Log Mode 2 or 3 It will only accept a protocol which is feasible 3 When you have finished defining the parameters
14. 49 241 52303 0 Fax 49 241 52303 49 E mail tsigmbh tsi com Web www tsiinc de TSI Instruments Ltd Stirling Road Cressex Business Park High Wycombe Bucks HP12 3ST UNITED KINGDOM Telephone 44 0 149 4 459200 Fax 44 0 149 4 459700 E mail tsiuk tsi com Web www tsiinc co uk 51 Returning the Model 8525 P Trak Particle Counter for Service Before returning the P Trak Particle Counter to TSI for service visit our website at http service tsi com or call TSI at 1 800 874 2811 USA or 651 490 2811 for specific return instructions Customer Service will need this information when you call e The instrument model number The instrument serial number A purchase order number unless under warranty A billing address A shipping address Use the original packing material to return the instrument to TSI If you no longer have the original packing material seal off any ports to prevent debris from entering the instrument and ensure that the display and the connectors on the instrument front and back panels are protected 52 Chapter 5 Appendix A Specifications Specifications are subject to change without notice Concentration Range 0 to 5 x 10 particles em Particle Size Range 0 02 to 1 micrometer Temperature Range Operation 32 to 100 F 0 to 38 C Storage 40 to 160 F 40 to 70 C Flow Rate Sample Approx 100 cm min Total Approx 700 cm min Memory Single points 470 points Data l
15. 824 001 651 490 3824 E mail E mail technical service tsi com technical service tsi com Copyright TSI Incorporated 1999 2013 All rights reserved Address TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Fax No 651 490 3824 LIMITATION OF WARRANTY AND LIABILITY effective June 2011 For country specific terms and conditions outside of the USA please visit www tsi com Seller warrants the goods sold hereunder under normal use and service as described in the operator s manual shall be free from defects in workmanship and material for 24 months or if less the length of time specified in the operator s manual from the date of shipment to the customer This warranty period is inclusive of any statutory warranty This limited warranty is subject to the following exclusions and exceptions a Hot wire or hot film sensors used with research anemometers and certain other components when indicated in specifications are warranted for 90 days from the date of shipment b Pumps are warranted for hours of operation as set forth in product or operator s manuals c Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material under normal use for 90 days from the date of shipment d Seller does not provide any warranty on finished goods manufactured by others or on any fuses batteries or other consumable materials Only the original manuf
16. Channels Displays the channels selected for sampling in LOG 2 and LOG 3 modes for the P Trak particle counter this is limited to particle concentration Start Date Displays the start date for LOG 2 and LOG 3 modes Start Time Displays the start time for LOG 2 and LOG 3 modes Log interval Displays the log interval for LOG 2 and LOG 3 modes Test length Displays the test length for LOG 2 and LOG 3 modes Number of tests Displays the number of tests for LOG 2 and LOG 3 modes Selecting more than one test will cause the instrument to cycle through the logging test more than once separated by the Time Between Tests Time between tests Displays the time between tests for LOG 2 and LOG 3 modes Percent memory Displays the percent of logger memory required required to perform a LOG 2 or a LOG 3 mode sample To store the results of a LOG 2 or LOG 3 mode sample the Available Memory must be equal to or greater than the Percent memory required Operation 33 34 To program the P Trak particle counter for Log Mode 2 or 3 do the following Item Description Channels Select the channels for which you want to log data In the case of the P Trak particle counter there is only one channel to select particle concentration Start Date Enter the date and time to begin the Start Time sample e Ifyou enter a blank for a start date the sample begins whenever the specified start time occurs If you enter a blank for
17. DENTIFICATION 2 2 0000 1 Unpacking the P Trak Ultrafine Particle Counter 0 c ccsesee 1 Optional ACCESSONICS astina pirin ntaa aana aaia araa aesaad 4 Spare Replacement Parts cccccceceeeeeeceeneeceeeeeseaeeesaeeeeeeeseaees 5 2 SETTING UP cisseccccccceecetcesiecentenscseaereneccnecveceeaccetecectairedeeaecrenuectareson 7 Supplying Power to the P Trak Particle Counter ccsceeeeee 7 Installing the Batteries eceeeeeeeeeeeeeeenaeeeeeeaeeeeeeaeeeeeeaas 7 Using the AC Adapter cccceeeceeceeeeeseeeeeeseeseeeeeseaeeesaeeeeeeeeaas 8 Charging and Installing the Alcohol Wick 9 Cautions Before Proceeding 2 ccccccsseeeceeeeeeetseeteneeteneees 9 Locating and Identifying Components eeen 10 Filling the Alcohol Fill Capsule ccccceeeeceeeeeeeeeteeeeneeteeeeees 10 Installing the Cartridge into the P Trak Particle Counter 12 Cleaning Up and Final Cautions 0 cccceeeseeeeeeeeeseeeeeneeeeeees 13 Attaching the Inlet Screen Assembly Sample Tube and Telescoping Probe to the Instrument cceeeeeeeeeeeteees 13 Instrument Software and Communications Setup e 15 Setting up TrakPro Data Analysis Software cceecees 15 Connecting the P Trak Particle Counter to the Computer 16 Setting up the Communications Port cccescessesteeeeeeees 16 Connecting the Optional Portable Printer c cccsssseeeeeees 17 3 OPERA
18. E FOR LOST PROFITS OR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION DISMANTLING OR REINSTALLATION COSTS OR CHARGES No Action regardless of form may be brought against Seller more than 12 months after a cause of action has accrued The goods returned under warranty to Seller s factory shall be at Buyer s risk of loss and will be returned if at all at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be amended modified or its terms waived except by writing signed by an Officer of Seller Service Policy Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact your nearest sales office or representative or call TSI at 800 874 2811 USA or 001 651 490 2811 International Trademarks TSI TSI logo and P Trak are registered trademarks of TSI Incorporated TrakPro is a trademark of TSI Incorporated Microsoft and Windows are registered trademarks of Microsoft Corporation This page intentionally left blank CONTENTS SAFETY INFORMATION 2 2 ccesccessceeeeeeeeeeeeeeeeeseeeseeeseeenseensaees Vil 1 UNPACKING AND PARTS I
19. TION ee areae da retede oait i aeieea niae a sadetececcasesezetede 19 PE A AEE AE E E T EEE T N 19 Turning the Instrument On sssssssssseessessssessesssrsssnnssnssrnnsrnnennnssnnns 19 Tilting the INStrUMENE eorna RRRS 20 Daily Zero Gneck iiss siiese A itten tia eet 21 P Trak Particle Counter Keypad ccceeeseceeeeeeeeeeeeeeteeeeeeees 21 Man MANU a ea vated a forte taal a ve tetas tetas a aA 22 Particle Concentration cccccceessececeesneeeeesseeeeeeseeeeseseeeeesaas 22 Sample Modei aeei tia ai aaa aaa aa e tate i E t 22 Recording and Saving a Single Data Point 23 Changing the Location Label cceccceceeeeeesteeeeneeeees 24 Setup Modes cites thetic dale aa a ea ieee 24 STASIES ea e e a lian Hee eh aes 24 Logged Test Statistics ec cceeeeseeceeeeseeeeeeneeeteeeeeees 25 Single Point Statistics cccceeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeees 26 Log mierak seste ethene a E ERES 26 AUGIO settee iain ee e ee tien eee thee 27 TIM G Dates te teciiiseanie shee teeth at ay a a aata 28 Programming Time Date Using TrakPro Software 29 Backlight coairt a tiene T ARE 29 Clear Memory iseinu aoteana eien ii i aeia ies ate 30 vi LOG MODE rrinin nerean a a 31 Log Mode 2 and 3 oeiia anai aia 32 Sample Protocol for Log Mode 2 or 3 35 Memory Considerations cccccceccceceeeeeeeeeeeeeeeeeeeeeseeeeseaeeneeeeee 38 Particle Sampling Configurations cccccsceeeseeeeeeeeesteeeeneeeeees
20. acturer s warranty applies e Unless specifically authorized in a separate writing by Seller Seller makes no warranty with respect to and shall have no liability in connection with goods which are incorporated into other products or equipment or which are modified by any person other than Seller The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE WITH RESPECT TO SELLER S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT SAID WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS BUYER S EXCLUSIVE REMEDY SHALL BE THE RETURN OF THE PURCHASE PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT SELLER S OPTION REPLACEMENT OF THE GOODS WITH NON INFRINGING GOODS TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE REMEDY OF THE USER OR BUYER AND THE LIMIT OF SELLER S LIABILITY FOR ANY AND ALL LOSSES INJURIES OR DAMAGES CONCERNING THE GOODS INCLUDING CLAIMS BASED ON CONTRACT NEGLIGENCE TORT STRICT LIABILITY OR OTHERWISE SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE OR AT THE OPTION OF SELLER THE REPAIR OR REPLACEMENT OF THE GOODS IN THE CASE OF SOFTWARE SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE IN NO EVENT SHALL SELLER BE LIABL
21. ally equal Operation 27 28 e To adjust the reference value manually move the selection highlight to SET REFERENCE Then use the right arrow key to move the highlight to the reference value Use the up down arrow to adjust the reference values in increments of 100 When satisfied with the new reference value use the left arrow key to return to SET REFERENCE e When all adjustments are completed highlight the EXIT selection and press This will return you to the SETUP menu Time Date The P Trak particle counter has an internal clock that keeps track of the time of day and the date The format is HH MM SS where HH is the hour in 24 hour format along with minutes and seconds It is very important for the P Trak particle counter to have the time and date correctly set otherwise time and date stamping of recorded data will not be correct The time clock is set correctly at the factory for U S Central Standard Time If it requires adjustment it may be changed by selecting TIME DATE from the Setup menu The following screen is displayed TIME DATE USE lt gt FOR POSITION USE v FOR VALUE HH MM SS 08 25 32 MM DD YYYY 11 02 2012 Figure 3 10 Time Date When first entering this screen the first character in the hour HH field will have a cursor underneath it Use the up down arrows to increment and or decrement values Use the left right arrows to move to the required field When all adjustments are
22. e gives you access to a wide range of options for reviewing data examining statistics and changing operational parameters When SETUP is selected and W is pressed the program opens the Setup menu as shown below STATISTICS LOG INTERVAL AUDIO TIME DATE BACKLIGHT CLEAR MEMORY EXIT Figure 3 5 Setup Menu Statistics The STATISTICS selection gives you access to a sub menu which provides a choice of either Logged Test Statistics or Single Point Statistics Chapter 3 Logged Test Statistics The Logged Test Statistics screen allows you to review a statistical summary of each data logged test When the screen is first displayed it will show the statistics for the most recent test You may page through and review the statistics for each test in memory A sample screen is shown below 1 LOGGED TEST STATS TEST 3 2 START 08 23 11 02 2012 5 STOP 09 45 MIN 3753 3 MAX 3753 AVG 4052 6 4 PRESS WHEN DONE Figure 3 6 Logged Test Statistics Ref Description Test number not user adjustable Start time and date Stop time and date 4 Minimum value during test along with time at which minimum occurred 5 Maximum value during test along with time at which maximum occurred e Average value during logged test in pt cc Operation 25 26 Single Point Statistics The Single Point Statistics screen allows you to review a statistical summary of each recorded single data point When the scre
23. en is first displayed it will show the information for the most recent single data point You may page through and review the information for each recorded point A sample screen is shown below SINGLE POINT STATS LOCATION 01 3760 PT CC 08 22 34 11 02 2012 PRESS a WHEN DONE Figure 3 7 Single Point Statistics Log Interval The Log Interval menu allows you to view the current logging interval used during LOG MODE 1 see Log Mode 2 and 3 section later in this chapter for more information about data logging It also allows you to adjust the log interval to a different value The menu screen is shown below LOG INTERVAL 01 00 MIN SEC Figure 3 8 Log Interval The default values for log intervals are set at 1 second 1 minute 5 minutes 15 minutes and 30 minutes When 2 is pressed the program retains the current setting and returns to the Setup menu The log interval is both a frequency and an averaging period For example when the log interval is set to 5 minutes readings will be recorded at 5 minute intervals Each reading will be the average value measured over that 5 minute interval Chapter 3 The log interval options for LOG MODE 1 may also be programmed using TrakPro software Select Instrument Setup Parameters then Logging Intervals from the TrakPro software menu The current settings in the P Trak particle counter will be retrieved and displayed in the dialog box You may program in
24. en making a measurement therefore it is often desirable to dampen out these fluctuations with a short averaging period 22 Chapter 3 Recording and Saving a Single Data Point When you press with the Sample mode highlighted the P Trak particle counter begins a countdown During these 10 seconds it is taking an average reading of the particle concentration At the end of the averaging period the following sample screen is displayed 3678 amp RECORD VALUE IN MEMORY YES NO Figure 3 3 Record Single Data Point The YES selection is highlighted by default If you press 2 the single data point will be stored in memory If you scroll down to NO the data point will be discarded Operation 23 24 Changing the Location Label Once you choose to save the data point in memory the P Trak particle counter displays the EDIT LOCATION screen The instrument gives the data point a default name starting with LOCATION 01 The following screen is displayed EDIT LOCATION LOCATION 01 PRESS TO EXIT Figure 3 4 Edit Location Label Single Data Point If you press the instrument will save the data point with the default Location Name in this case Location 01 If desired you may change the Location name up toa maximum of 15 alpha numeric characters When done editing press to exit and save The instrument will return to the Survey mode Setup Mode The Setup mod
25. ent 3 The fine mesh screen inside the Alcohol Cartridge becomes plugged with foreign material 42 Chapter 4 When moisture accumulation occurs the alcohol wick can be removed allowed to dry and then re installed into the alcohol cartridge If the alcohol wick or screen is contaminated it should be discarded and replaced with a new one if it is not contaminated it may be reused Each new wick has a new screen with it Note that some discoloration is normal and will not influence performance Removing the Wick from the Cartridge To remove the alcohol wick from the cartridge grasp the cartridge with both hands with your thumbs near the seam and firmly apply pressure as if you wanted to break it into two pieces The cartridge will snap apart exposing the end of the white Alcohol Wick See Figure 4 1 Figure 4 1 Snap Apart Cartridge Maintenance 43 After separating the two halves push the alcohol wick and screen out of the wick retainer cap from the opposite end with the wick removal tool wood dowel provided with each new alcohol wick Do not use a pencil point because bits of lead could break off Allow the small circular fine mesh screen to fall out on the table See Figure 4 2 Figure 4 2 Remove Wick and Screen Using Dowel Hold the screen up to the light and look through it to make sure it is clean All openings in the mesh should be clear If any of the openings are blocked clear them by bl
26. er samples continuously until the key is pressed or until the memory is full If you press the 2 key during the program stops data logging sampling When a pre programmed test the P Trak particle counter sequence ends automatically returns to the Survey Mode Memory Considerations The P Trak particle counter has a great deal of memory and you will not normally have to be concerned with running out The instrument contains separate memory for the single points and the logged tests filling up the memory for one type of data will have no affect on the other type The P Trak particle counter can store approximately 470 single points It can also store approximately 1000 hours 41 days of logged tests when recording at 1 minute logging intervals the number of hours of logged tests may be more or less depending upon the logging interval Those 1000 hours may be separated into as many as 141 tests The total test time should be considered when selecting a logging interval Shorter logging intervals use memory more quickly than longer intervals The logging interval and the available memory determine the maximum possible duration of a data logging session Particle Sampling Configurations The P Trak Ultrafine Particle Counter can be operated in three sampling configurations e Sampling through the inlet screen sample tube and telescoping probe assembly standard configuration e Sampling through
27. ero Check Before beginning to sample with the P Trak particle counter it is important to verify that the instrument is operating normally This Daily Zero Check should be performed at least once a day 1 Turn on the instrument and let it warm up approximately 60 seconds 2 Remove the sample tube from the inlet screen assembly if attached 3 Attach the supplied zero filter assembly Table 1 3 to the inlet screen assembly 4 The particle concentration should go to zero in approximately 5 to 10 seconds Leave the zero filter attached to the instrument for 30 seconds to make sure the zero reading is stable Note If the instrument does not go to zero please refer to Chapter 5 Troubleshooting for more information The Daily Zero Check cannot be performed when the telescoping sample probe is attached to the instrument The telescoping joints will cause a small number of particles to be sampled and will invalidate the zero check 5 Remove the zero filter Attach the sample tube and telescoping sample probe as desired The instrument is now ready for operation P Trak Particle Counter Keypad The P Trak particle counter is a controlled using a simple i 4 way keypad with Up Down Left and Right keys along with an Enter key These keys are used to move between menu items to increase or decrease selected values and to select the desired item value When pressing the keys on the front panel the P Trak particle co
28. es high purity isopropyl alcohol at a rate of about 1 ml per hour The alcohol is used to grow microscopic particles in the air into larger droplets that are easier to detect and count The isopropyl alcohol that is required to properly operate the P Trak particle counter must be very high purity reagent grade alcohol Isopropyl alcohol that is available from pharmacies drug stores or other consumer outlets is low purity and usually contains significant percentages of water and other substances that can damage the P Trak particle counter It is essential to use isopropyl alcohol that is 99 5 pure or better Do not use isopropyl alcohol from any source other than TSI or a TSl approved supplier Problems caused by the use of unapproved alcohol are not covered under warranty Maintaining an adequate alcohol supply inside the Condensation Particle Counter is critical to its operation and requires strict adherence to the directions that follow Setting Up Locating and Identifying Components To add alcohol to the P Trak particle counter first identify and locate the alcohol related components and accessories that are included with the instrument refer to Table 1 2 for more information You will need the following items Isopropyl Alcohol Alcohol Fill Capsule Storage Cap Alcohol Cartridge Isopropyl alcohol is supplied by TSI in 30 ml plastic bottles The alcohol fill capsule is located in the carrying case The alcoh
29. estinal irritation Ingestion may cause central nervous system depression Target Organs Eyes skin respiratory system Medical Conditions Generally Aggravated By Exposure None identified Routes of Entry Inhalation ingestion eye contact skin contact Emergency and First Aid Procedures Call a physician If swallowed do not induce vomiting If inhaled remove to fresh air If not breathing give artificial respiration If breathing is difficult give oxygen In case of contact immediately flush eyes with plenty of water for at least 15 minutes Flush skin with water Material Safety Data Sheet Isopropyl Alcohol 57 6 REACTIVITY DATA Stability seecae Stable hazardous Polymerization Will not occur Conditions to Avoid Heat flame other sources of ignition Incompatibles Strong oxidizing agents aluminum nitric acid sulfuric acid amines and ammonia halogen acids and halogen compounds Decomposition products Carbon monoxide carbon dioxide 7 SPILL AND DISPOSAL PROCEDURES Steps to be Taken in the Event of a Spill or Discharge Wear suitable protective clothing Shut off ignition sources no flares smoking or flames in area Stop leak if you can do so without risk Use water spray to reduce vapors Take up with sand or other non combustible absorbent material and place into container for later disposal Flush area with water J T Baker SOLUSORB solvent adsorbent is reco
30. fety Information When operated according to the manufacturer s instruction this device is a Class laser product as defined by U S Department of Health and Human Services standards under the Radiation Control for Health and Safety Act of 1968 A certification and identification label like the one shown below is affixed to each instrument CLASS 1 LASER PRODUCT THIS PRODUCT IS IN COMPLETE COMPLIANCE WITH 21 CFR 1040 10 AND 1040 11 There are no user serviceable parts inside this instrument Performing services other than those described in this manual may result in exposure to harmful invisible laser radiation A warning label like the one shown below is affixed to the internal laser device vii This page intentionally left blank viii Safety Information Chapter 1 Unpacking and Parts Identification Unpacking the P Trak Ultrafine Particle Counter Carefully unpack the Model 8525 P Trak Ultrafine Particle Counter from the shipping container Use the tables and illustrations below to make certain that there are no missing components Contact TSI immediately if anything is missing or damaged Table 1 1 Model 8525 P Trak Ultrafine Particle Counter With Inlet Probe Assembly Battery Pack and Batteries 7 Item Description Part Model Reference P Trak Ultrafine Particle N A Counter Probe assembly consisting of 801622 telescoping probe 801615 sample tube and inlet 801616 screen assembly Bat
31. for LOG 2 and LOG 3 modes select Send 4 You can now disconnect the P Trak particle counter and cable from the computer Sample Protocol for Log Mode 2 or 3 The following steps describe how to program a sample protocol for Log Mode 2 or 3 Log Mode 2 sample protocol features The sample protocol for Log Mode 2 is set to take unattended particle concentration readings for one day Logging takes place on 11 02 2012 The logging sample begins at 8 00 a m Logging continues for eight hours Log Mode 3 sample protocol features The sample protocol for Log Mode 3 is set up to take unattended particle concentration readings for four days Logging first takes place on 11 03 2012 The logging sample begins at 8 00 a m Logging continues for eight hours The instrument is off for 16 hours and then repeats an eight hour test for the next three days The following graphic gives the appearance of the dialog box displayed in TrakPro software with above described logging parameters Operation 35 P Trak Logging Protocols x Serial Number 852511991000 Number Tests Logged 5 Available Memory 100 Start Date mm dd yyyy Start Time hh mm Log Interval rm ss Test Length dd hh mm Number of Tests Time Between Tests dd hh mm Percent Memory Required Log 2 Channels V PtCone Log 3 Channels IV PtCone 11 03 2012 05 00 00 08 00 00 16 00 m h Cancel
32. g and Parts Identification This page intentionally left blank Chapter 1 Chapter 2 Setting Up Supplying Power to the P Trak Particle Counter The Model 8525 P Trak Ultrafine Particle Counter may be powered in one of two ways The standard configuration instrument is sold with a battery holder containing 6 AA alkaline batteries An optional AC adapter may also be used to power the instrument when operating in a fixed location Installing the Batteries To install the battery holder first install the 6 individual AA batteries into the pack noting the battery polarity as marked on the inside of the battery holder Remove the battery compartment door by pressing in and pulling out on the two locking tabs Next install the battery pack battery side down into the battery compartment as shown in Figure 2 1 putting the top of the pack the side with the two contacts extending from the body of the pack down first and snapping the rest of the pack in place Finally replace the battery compartment door Figure 2 1 Install Battery Pack into Battery Compartment Avoid forcing the battery pack into place The battery pack fits correctly in only one orientation When installed properly the batteries will face down into the compartment Figure 2 2 The Back of the Instrument 1 On Off switch 4 AC Adapter socket 2 Inlet quick connect fitting 5 Headphone jack 3 Communications port 6 A
33. ick inside the cartridge soaks up alcohol Installing the Cartridge into the P Trak Particle Counter 1 Remove the alcohol cartridge from the fill capsule and gently shake it to allow excess alcohol to drain back into the capsule Stop when excess alcohol is no longer dripping It is not necessary to wait until the outside surface of the alcohol cartridge is dry Insert the cartridge into the cartridge cavity on the P Trak particle counter It should slide in easily with little effort Align the tab on the alcohol cartridge with the corresponding tab on the P Trak particle counter located just above the cartridge cavity As you approach full insertion firmly twist the alcohol cartridge clockwise about turn It should snap into position pt Figure 2 6 Insert Alcohol Cartridge into P Trak Particle Counter Chapter 2 Cleaning Up and Final Cautions 1 Recap the alcohol fill capsule using the storage cap Note Always recap the alcohol fill capsule and other containers immediately to prevent absorption of moisture and the escape of fumes Dispose of any alcohol that is visibly contaminated 2 When the P Trak particle counter is stored in the carrying case you should store the alcohol cartridge in the alcohol fill capsule The alcohol fill capsule is designed to be a safe transportation and storage container for alcohol The alcohol cartridge can be left soaking in alcohol indefinitely Also install the storage cap int
34. k Alcohol Cartridge The alcohol cartridge holds a reservoir of isopropyl alcohol A porous wick inside the cartridge is soaked with alcohol Because the alcohol cartridge gets inserted into the cartridge cavity of the P Trak particle counter it is critically important to keep it clean Any dirt or debris that gets into the P Trak particle counter may plug the small internal nozzle and prevent operation Do not allow the black part of the alcohol cartridge to make contact with any surface that may be dirty Note Keep the storage cap and alcohol cartridge clean Always set them down with the end standing up Changing the Alcohol Wick The wick and screen inside the alcohol cartridge may be changed in the field Two spare wicks and screens are included with the P Trak particle counter Normally the wick will not need to be changed unless one of the following problems develops 1 Moisture accumulates in the wick and causes the Low Alcohol message to come on even when there is an adequate alcohol supply This may happen when the P Trak particle counter is used extensively for long periods of time especially in high humidity areas 2 The wick becomes contaminated with dirt oil or other foreign substances This does not normally happen However if the instrument is used to sample particles other than those normally found in ambient air Such as boiler rooms combustion aerosol the wick may become contaminated and need replacem
35. lcohol cartridge Using the AC Adapter The AC adapter allows you to power the P Trak particle counter from an AC wall outlet When using the AC adapter the batteries if installed will be bypassed The AC adapter will not charge the batteries The P Trak particle counter has an internal non user accessible battery that is used for battery back up of logged data when the instrument is turned off Removing changing the alkaline batteries or disconnecting the AC adapter will not cause data to be lost This backup battery will last for years TSI will install a new battery if necessary when the unit is returned to the factory for service 8 Chapter 2 Charging and Installing the Alcohol Wick Cautions Before Proceeding Isopropyl Alcohol is hazardous material Do not ingest or allow alcohol to contact your eyes or skin Refer to the Material Safety Data Sheet MSDS located in the box of alcohol and in Appendix B of this manual for handling precautions and first aid procedures Note Always recap alcohol containers immediately to prevent absorption of moisture and the escape of fumes The CO sensor in some models of TSI IAQ monitors may be adversely affected when exposed to isopropyl alcohol vapors released from TSI instruments utilizing condensation particle counting CPC technology For maximum performance keep CO sensors away from CPC based instruments utilizing isopropyl alcohol The P Trak particle counter consum
36. mmended for spills of this product Disposal Procedure Dispose in accordance with all applicable federal state and local environmental regulations EPA hazardous waste number D001 ignitable waste 8 PROTECTIVE EQUIPMENT Ventilation Use general or local exhaust ventilation to meet TLV requirements Respiratory Protection Respiratory protection required if airborne concentration exceeds TLV At concentrations up to 1000 ppm a chemical cartridge respirator with organic vapor cartridge is recommended Above this level a self contained breathing apparatus is recommended Eye Skin Protection Safety goggles uniform apron neoprene gloves are recommended 58 Appendix B 9 STORAGE AND HANDLING PRECAUTIONS SAF T DATA Storage Color Code red flammable Special Precautions Bond and ground containers when transferring liquid Keep container tightly closed Store in a cool dry well ventilated flammable liquid storage area 10 TRANSPORTATION DATA AND ADDITIONAL INFORMATION Domestic D O T Proper Shipping Name Isopropanol Hazard Class Flammable liquid UNINA ossee UN1219 kabels ieran Flammable liquid International I M O Proper Shipping Name Isopropanol Hazard Class 3 2 UN NA ooien UN1219 Labels Flammable liquid Material Safety Data Sheet Isopropyl Alcohol 59 60 This page intentionally left blank Appendix B TSE UNDERSTANDING ACCELERATED TSI Incorporated
37. nd return to the Setup Menu Operation 29 BACKLIGHT DELAY 5 SECONDS Figure 3 12 Backlight Delay Note Prolonged use of the backlight may severely reduce the overall battery life To edit the backlight delay using TrakPro software select Instrument Setup Parameters and Other Follow the onscreen prompts or open the Help Function F1 for more information Clear Memory The CLEAR MEMORY option on the Setup menu allows you to clear the instrument memory To preserve data integrity the P Trak particle counter does not automatically erase the older data files It requires a deliberate step on your part to clear the memory Note Performing this step will erase all logged data files and or recorded single data points from the instrument memory There is no reversing this step once it is performed To clear the memory select the CLEAR MEMORY option on the Setup menu After pressing J the following screen is displayed CLEAR MEMORY SINGLE POINT MEMORY LOGGED TEST MEMORY EXIT Figure 3 13 Clear Memory Select Screen Chapter 3 The highlighted default selection is Single Point Memory If you press at this point the Single Point Memory will be erased the Logged Test Memory will be unaffected Logged Test Memory is cleared in the same manner LOG MODE The third selection on the Main menu allows you to select which data logging mode to use and then to initiate a data logging
38. o the cartridge cavity to prevent dirt or lint from getting inside the P Trak particle counter 3 Never transport or store the P Trak particle counter with the alcohol cartridge inside it Flooding of the optics could occur Always keep the alcohol cartridge clean Never leave the cartridge cavity open longer than necessary Use the storage cap to cover the cartridge cavity when the P Trak particle counter is transported or stored 6 Keep the storage cap and alcohol cartridge clean Always set them down with the end standing up These precautions prevent dirt or debris from entering the instrument and causing operational problems Attaching the Inlet Screen Assembly Sample Tube and Telescoping Probe to the Instrument The normal sampling configuration for the P Trak Ultrafine Particle Counter consists of the inlet screen assembly sample tube and telescoping probe see Chapter 3 Operation for information on other sampling options The inlet screen assembly helps to prevent large particles and fibers from entering the instrument and plugging the internal fittings Do not operate the P Trak particle counter without the inlet screen assembly in place To attach the sampling assembly 1 Make sure the quick connect fitting is in the unlocked position If the fitting is locked the sampling tube will not be able to be inserted into the instrument To unlock the fitting press up on the tab under the fitting Setting U
39. ogging Adjustable interval up to 1 000 hours of data at 1 minute intervals Storage of up to 141 separate tests Power Requirement Battery type 6 AA Alkaline Battery life 6 hrs 70 21 C AC adapter 9V 1 6A Alcohol Requirement Type 100 reagent grade isopropyl Hours per charge 8 hours at 70 F 21 C 10 75 in x 5 5 in x 5 5 in 27 cm x 14cm x 14 cm Carrying Case Size 21 in x 14 in x 8 3 in 53 cm x 36 cm x 21 cm Weight Instrument with batteries 3 8 Ibs 1 7 kg Instrument with accessories in case 16 8 lbs 7 7 kg Shipping weight 23 Ibs 10 5 kg 53 material Computer Requirements PC with Microsoft Windows XP 32 bit only or Windows 7 32 or 64 bit operating systems Windows compatible printer 5 MB hard disk space and available RS 232 serial port or USB port for downloading 54 Appendix A Appendix B Material Safety Data Sheet Isopropyl Alcohol 1 PRODUCT IDENTIFICATION Product Name 05 Isopropyl Alcohol Formula eeceeceeeeesteeeeees CH3CHOHCH3 Formula Wt 0 ccceceeeees 60 10 CAS NO ccceceteeesteeeeeeees 67 63 0 NIOSH RTECS No NT805000 Common Synonyms 2 Propanol lsopropanol SEC Propy Alcohol IPA Dimethylcarbinol Product Codes 05 U298 5082 9080 Effective 0 eeeeeeeeteeeees 09 03 86 Revision 02 Precautionary Labeling Baker Saf T Data System Health 1 Slight Flammability 8 3 Seve
40. ol cartridge will also be either in the P Trak cartridge cavity or in the alcohol fill capsule whichever one is not holding the storage cap The storage cap should be either sealing the alcohol fill capsule or inserted into the P Trak cartridge cavity Filling the Alcohol Fill Capsule 1 Turn the P Trak particle counter off 2 Open the alcohol fill capsule by twisting the storage cap or alcohol cartridge 14 turn counter clockwise Set the storage cap or alcohol cartridge down on a clean surface with the end standing up as shown in Figure 2 3 Figure 2 3 Alcohol Cartridge and Storage Cap Chapter 2 3 Open a bottle of alcohol Invert the bottle and insert the nozzle end into the alcohol fill capsule as far as possible to make certain that you cannot inadvertently spray alcohol anywhere except down into the capsule cal orem Fean oy BYL ALC A Fill Line Figure 2 4 Alcohol Fill Capsule 4 Squeeze alcohol into the alcohol fill capsule until the liquid level is even with the scribed fill line near the base Figure 2 4 Recap the alcohol bottle 5 WEKE alee lele slo erlgitlele eemelcegee nsert the alcohol cartridge into the alcohol fill capsule by aligning the groove with the pin and turning turn clockwise until it locks into place Figure 2 5 Figure 2 5 Insert Alcohol Cartridge into Fill Capsule Setting Up 11 6 Set the alcohol fill capsule down and wait a few minutes while the w
41. owing air through the screen If the screen cannot be 100 cleaned replace it with a new one A new screen is included with each new wick Examine the white alcohol wick Some light brownish yellow discoloration of the wick is normal If the wick is severely discolored discard it If the wick is in good condition it should be removed and allowed to air dry in a relatively clean location A spare wick can be substituted and saturated with alcohol so the instrument can continue to be used Re assembling the Alcohol Cartridge Before re installing an alcohol wick you must make certain that all parts are clean Small bits of the wick or lint can cause serious problems if they get into the P Trak particle counter Inspect the inside surfaces of the alcohol cartridge and the wick retainer cap Blow air into them if necessary to make certain that there are no dust particles present Blow air onto all surfaces of the Alcohol Wick that will be used to make certain that any loose particles that may have shed from the wick are removed 44 Chapter 4 Drop a clean screen into the wick retainer cap and make sure it lies flat on the bottom Examine both ends of the wick You will notice that one end is smoother than the other Slide the smooth end of the wick into the wick retainer cap and push firmly until the wick hits bottom Blow everything off again See Figure 4 3 N Figure 4 3 Install Screen and Wick into Retainer Re assemble the ca
42. p 13 2 Insert the inlet screen assembly into the fitting and press it firmly until it snaps into place see Figure 2 7 It may help to rotate the inlet screen while inserting Attach one end of the sample tube to the inlet screen assembly barbed fitting Attach the other end of the sample tube to the barbed fitting on the telescoping probe Figure 2 7 Insert Inlet Screen Assembly into Fitting For storage and safe keeping attach the telescoping probe to either side of the instrument Slide it in lengthwise along the instrument beginning at the back of the instrument the alcohol wick end until it stops do not force it See Figure 2 8 Chapter 2 Figure 2 8 Slide Telescoping Probe onto Instrument Case The P Trak particle counter is now ready to operate Refer to Chapter 3 Operation for information on starting and operating the instrument The remainder of this chapter contains information on optional setup routines Instrument Software and Communications Setup The P Trak particle counter comes with special software called TrakPro software which is designed to provide you with maximum flexibility and power when using the P Trak particle counter The following sections describe how to install the software and set up the computer Setting up TrakPro Data Analysis Software Follow the instructions on the label of TrakPro Software to install the software on your computer TrakPro software contains a very
43. r carbon Dioxide water may be ineffective Special Fire Fighting Procedures Firefighters should wear proper protective equipment and self contained breathing apparatus with full facepiece operated in positive pressure mode Move containers from fire area if it can be done without risk Use water to keep fire exposed containers cool Unusual Fire and Explosion Hazards Vapors may flow along surfaces to distant ignition sources and flash back Closed containers exposed to heat may explode Contact with strong oxidizers may cause fire Toxic Gases Produced Carbon monoxide carbon dioxide 56 Appendix B 5 HEALTH HAZARD DATA LD50 Threshold Limit Value TLV TWA 980 mg m3 400 ppm Short Term Exposure Limit STEL 1225 mg m3 500 ppm Permissible Exposure Limit PEL 980 mg m3 400 ppm Toxicity LD50 oral rat mg kg 5045 LD50 IPR mouse mg kg 933 LD50 SKN rabbit g kg 13 IV mouse mg kg 1863 Carcinogenicity NTP no IARC no ZList No OSHA Reg no Effects of Overexposure Inhalation of vapors may cause headache nausea vomiting dizziness drowsiness irritation of respiratory tract and loss of consciousness Inhalation of vapors may cause pulmonary edema Liquid may be irritating to skin and eyes Prolonged skin contact may result in dermatitis Eye contact may result in temporary corneal damage Ingestion may cause nausea vomiting headaches dizziness and gastroint
44. re Flammable Reactivil yesse 1 Slight Contact svestzssiesecdevsiczietienss 1 Slight Hazard Ratings are 0 to 4 0 No Hazard 4 Extreme Hazard Laboratory Protective Equipment Safety glasses lab coat vent hood proper gloves Class B extinguisher Precautionary Label Statements Warning Flammable Causes Irritation Harmful if Swallowed or Inhaled Keep Away From Heat Sparks Flame Avoid Contact With Eyes Skin Clothing Avoid Breathing Vapor Keep in Tightly Closed Container Use With Adequate Ventilation Wash Thoroughly After Handling In Case of Fire use Alcohol Foam Dry Chemical Carbon Dioxide Water May Be Ineffective Flush Spill Area With Water Spray SAF T DATA Storage Color Code Red Flammable 55 2 HAZARDOUS COMPONENTS Component CAS No Isopropyl Alcohol 99 5 67 63 0 3 PHYSICAL DATA Boiling Point 00 82 C 180 F Vapor Pressure mm hg 33 Melting Point 89 C 128 F Vapor Density air 1 2 1 Specific Gravity 0 79 Evaporation Rate 2 83 Butyl Acetate 1 Solubility H2O Complete Volatiles by Volume 100 Appearance and Odor Colorless liquid with slight odor of rubbing alcohol 4 FIRE AND EXPLOSION HAZARD DATA Flash Point closed cup 12 C 53 F NFPA 704M Rating 1 3 0 Flammable Limits Upper 12 0 Lower 2 0 Fire Extinguishing Media Use alcohol foam dry chemical o
45. re 4 4 Re assemble Inlet Screen Assembly 5 Install the inlet screen assembly into the quick connect fitting and attach the sample tubing 46 Chapter 4 Chapter 5 Troubleshooting The table below lists the symptoms possible causes and recommended solutions for common problems encountered with the P Trak particle counter Symptom Unable to obtain zero count using HEPA zero filter Possible Cause Optics are flooded with alcohol caused by multiple or prolonged tilting of instrument Inlet screen assembly is loose not screwed tightly together Inlet screen assembly is missing internal screen washer Inlet screen assembly has missing or damaged O ring Attempting to perform zero with telescoping probe attached Alcohol cartridge is loose Bad HEPA filter uncommon Internal leak inside instrument very uncommon Corrective Action Let instrument run overnight using AC adapter with storage cap installed in P Trak particle counter not alcohol wick This will dry out the optics and should restore proper operation Tighten assembly together hand tight only Install screen Securely tighten Make sure O ring is in place on inlet screen assembly tube Remove telescoping probe and sample tube Attach HEPA zero filter directly to inlet screen assembly Tightly install the alcohol cartridge into instrument Try using a different filter Or try using two filters inline
46. rt time If you have set a test start time but no start date If you have set a start time and start date which are in the future If the test start time is greater than five minutes away Operation the P Trak particle counter will begin logging immediately after the J is pressed This will happen no matter what is entered for the start date the P Trak particle counter will begin at the specified time regardless of the date the P Trak pump and other internal systems will power down to save battery power pending the correct starting time and date The display will return on the P Trak particle counter powers down as noted above The green power LED remains lit to indicate the instrument is turned on The display shows the current time date and the start time date Several minutes before the start time the pump and other internal systems will turn on to begin the warm up period At the exact start time the instrument will begin logging data 37 If the test start time is less than five the pump and internal systems minutes away do not power down The current time date and start time date are displayed The instrument begins logging at the correct time If the test start date and or time has pressing the key has no passed impact The program will never execute no data will be logged If no test length is set the P Trak particle count
47. rtridge Align the two halves of the alcohol cartridge and press firmly until they snap together The cleaning replacement procedure is complete Cleaning Inlet Screen Assembly The inlet screen assembly protects the instrument from contamination by coarse particles and or fibers When the inlet screen is clean it has almost no affect upon the instrument particle counting However if the screen becomes plugged with lint or fibers it may cause a reduction in particle counting efficiency The screen should be cleaned on a regular basis to prevent the build up of fibers or contamination The intervals between cleaning will be determined by the amount of use and the conditions of use As a general rule of thumb whenever there is any noticeable contamination on the screen it should be cleaned To clean the inlet screen assembly do the following 1 Disconnect the inlet screen assembly from the instrument by depressing the quick connect fitting button and pulling the assembly away from the instrument 2 Unscrew the two halves of the assembly and remove the inlet screen 3 Clean off any accumulations with compressed air Maintenance 45 4 Reassemble the inlet screen assembly taking note of the screen orientation See Figure 4 4 Screw the two halves securely together finger tight only Failure to properly tighten the inlet fitting halves may result in a particle leak and the inability to zero check the instrument Figu
48. session To make changes to the LOG MODE simply scroll Up Down to the LOG MODE 1 selection and then adjust the mode using the Left Right arrows You may select LOG MODE 1 2 or 3 please see the section on Log Mode 2 and 3 later in this chapter for more information about these programmable log modes The logging interval for LOG MODE 1 must be adjusted from the Setup menu before beginning the logging session To begin a data logging session select the LOG MODE and press 2 The P Trak particle counter will begin recording logged data into the instrument memory If LOG MODE 1 was selected the following screen will be displayed 4048 MIN 4032 08 32 00 MAX 4950 09 27 00 98 MEM LOG MODE 1 TO STOP Figure 3 14 Log Mode 1 If LOG MODE 2 or 3 was selected the P Trak particle counter may or may not begin logging immediately depending upon the setup parameters See Log Mode 2 and 3 in this chapter for more information Operation 31 Log Mode 2 and 3 The P Trak particle counter may be programmed for more sophisticated data logging modes using TrakPro software and Log Modes 2 and 3 With Log Modes 2 and 3 you can set the start date start time test length logging interval number of tests and the time delay between tests You program the logging protocols into the P Trak particle counter using the power and simplicity of TrakPro software The instrument is then taken to the field where you simply
49. st be held in a substantially level position during operation Prolonged operation while tilted can cause alcohol within the instrument to flood the optics This may result in the need for factory cleaning and servicing The P Trak particle counter contains liquid isopropyl alcohol which is absorbed into a porous wick Under most operating conditions the alcohol remains absorbed in the wick However if the instrument is tilted for a period of time the alcohol will slowly seep out of the wick This liquid alcohol may be drawn into the optical chamber causing false particle counts and possibly flooding the optics This will not permanently damage the instrument but may result in a temporary loss of performance To avoid this problem please observe the following cautions e Do nottilt the instrument up into a vertical position to observe the display If the instrument is tilted for more than 4 seconds a tilt error message will be displayed the beeper will sound the displayed particle concentration will blank out and the pump will be stopped e After restoring the instrument to level operation the tilt error condition will correct itself the pump will restart and the display will reset e If the instrument is tilted during data logging the instrument may shut down and discontinue logging e If the instrument is tilted during the Sample mode the data point will be discarded 20 Chapter 3 Daily Z
50. t Opening the instrument case may void the warranty TSI recommends that you return the P Trak particle counter to the factory for any required maintenance or service not described in this manual Maintenance Schedule Your Model 8525 P Trak Ultrafine Particle Counter needs very little required maintenance The few items that are suggested however should be done regularly to ensure reliable operation Table 4 1 lists the factory recommended maintenance schedule Some maintenance items are suggested each time the P Trak particle counter is used Other items are performed based upon usage level calendar or done as needed Table 4 1 Recommended Maintenance Schedule Item Frequency Daily zero check Daily or before each use Recharge the alcohol wick Daily or before each use Change the alcohol wick As needed see Chapter 5 Troubleshooting Clean inlet screen assembly Monthly or as needed Return to factory for cleaning and calibration Annually 41 Daily Zero Check The Daily Zero Check ensures that the instrument and alcohol cartridge are properly assembled and free from leaks Please see the beginning of Chapter 3 Operation for detailed instructions on performing the Daily Zero Check Recharging the Alcohol Wick The alcohol wick should be recharged with alcohol at least once a day depending upon usage Please see Chapter 2 Setting Up for detailed instructions on recharging the alcohol wic
51. ter sampling etc More efficient sampling than with telescoping probe attached Slightly faster response to particle concentration changes Operation 39 40 Sampling Through Inlet Screen Assembly Only The P Trak particle counter must always be operated with the inlet screen assembly in place This mesh screen prevents large particles and fibers from clogging the sensitive internal components in the instrument If desired you may operate the P Trak particle counter with only the inlet screen and no sampling tubing This configuration has the following features Advantages Disadvantages Cautions Most efficient least particle loss Not able to pinpoint aerosol sources Fastest response to particle concentration changes Well suited to area sampling Chapter 3 Chapter 4 Maintenance Use the instructions below to perform routine maintenance on the P TRAK particle counter However you are not able to perform field calibration of the instrument For this reason TSI recommends that you return your P Trak particle counter to the factory for annual cleaning and calibration For a reasonable fee we will quickly clean and calibrate the unit and return it to you in as new working condition along with a Certificate of Calibration This annual checkup helps ensure that the P Trak particle counter is always in good operating condition Note There are no user serviceable parts inside this instrumen
52. tery holder 801623 Battery AA alkaline 801613 Table 1 2 Alcohol Fill Capsule with Storage Cap Alcohol Cartridge Alcohol Bottles and Shoulder Strap Qty Item Description Part Model 1 Alcohol fill capsule and 1083070 storage cap Reference Alcohol cartridge 801624 30 ml alcohol bottles 2918011 1 shown ASOR Oks Chapter 1 Table 1 3 Mesh Storage Bag with Spare Wicks Computer Cable Zero Filters and DB9 DB25 Adapter Item Description Part Model Reference Mesh bag Spare wick kit Computer cable 800563 RJ45 DB9 HEPA zero filter 801625 with adapter USB to RS 232 1102138 Converter Unpacking and Parts Identification 3 Table 1 4 Calibration Certificate Operation and Service Manual TrakPro Software Qty Item Description Part Model Reference Calibration Certificate Operation and Service 1980380 Manual TrakPro Software 1090014 Optional Accessories The following table lists optional accessories available for the P Trak Ultrafine Particle Counter e TTE Talia Item Description 1 AC adapter for P Trak particle counter 115V only Portable printer 4 Chapter 1 Spare Replacement Parts The following items may be purchased as spare or replacement parts Item Description Part Number Alcohol wicks with screens Pkg of 10 8023 Tubing sample 4 x 4 Tygon 801615 Inlet screen assembly 801616 Alcohol 16 qty 30 ml bottles 2918011 Unpackin
53. the inlet screen and sample tube e Sampling through the inlet screen assembly only 38 Chapter 3 Each of these sampling configurations have specific applications advantages and disadvantages Sampling Through Inlet Screen Tube and Probe Assembly The standard sampling configuration for the P Trak particle counter makes use of the inlet screen sample tube and telescoping probe This configuration is the easiest to use and is suitable for a wide range of applications It has the following features Advantages Disadvantages Cautions Allows you to sample a pinpoint Small amount of particle loss source of aerosol through sample tube Allows you to reach remote Slight lag time before response locations ceiling diffusers etc time it takes for sample to be drawn through probe and tube Allows hands free operation attach probe to instrument case Sampling Through Inlet Screen and Sample Tube If you desire to pull a sample from a specific location or from a remote location but do not need the telescoping features of the probe it may be desirable to remove the probe and use the inlet screen and sample tube only This configuration has the following features Advantages Disadvantages Cautions Allows you to sample particles ata Use supplied sample tube only very specific location pin point longer tube may impact sample efficiency Allows you to extract a sample from remote location fil
54. unter beeps to confirm the function See Figure 3 1 Figure 3 1 P Trak Particle Counter Keypad and Display Operation 21 Main Menu After the instrument has completed its warm up countdown the P Trak particle counter will automatically go into the Survey mode and the Main Menu will be displayed 36702 3 _ SETUP i LOG MODE 1 oa 4 oe Figure 3 2 Main Menu Screen sample Ref Description 1 Particle concentration in units of particles per cubic centimeter Sample mode Used for capturing single data points Setup mode Used for reviewing logged data single data points statistics Used for changing date time log interval backlight interval audio function Used for clearing memory 4 Log mode recording data files Displays current log mode 1 2 or 3 Used for changing mode and starting data logging 5 Status area of Main Menu Used for displaying status and error messages Particle Concentration The P Trak particle counter displays the measured particle concentration in units of particles per cubic centimeter pt cc The display updates once per second The instrument range is from 0 to 500 000 pt cc Sample Mode The SAMPLE mode is the default selection on the Main Menu the reverse highlight indicates that it is selected The Sample mode is used to capture a single 10 second averaged data point Instantaneous particle concentrations often fluctuate significantly Wh
Download Pdf Manuals
Related Search