Users Manual
Contents
1. 4 SECTION IV MAINTENANCE PREVENTIVE MAINTENANCE 4 CALIBRATION 4 GRIDDLE SURFACE 5 CLEANING 5 SECTION V SERVICE DIAGNOSIS TROUBLE SHOOTING CHART 5 SECTION VI PARTS LIST ORDERING PARTS 6 WARNING AND OPERATING PLATES 6 TEPPANYAKI ELECTRIC GRIDDLE CONTROL PANEL 6 HEATING ELEMENT ASSEMBLY 7 SECTION VII WIRING DIAGRAMS TEPPANYAKI GRIDDLE 7 CONTENTS IMPORTANT Keep a copy of your bill of sale The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts Keating commercial griddles are not intended for household use The Owner s Guide provides specific operating instructions for your model Use the Teppanyaki Griddle only as instructed in this Owner s Guide teppanyaki 05 122. RECORD THE MODEL AND SERIAL NUMBERS OF THIS TEPPANYAKI GRIDDLE IN THE SPACES PROVIDED SERIAL NO ______________________________ MODEL NO _____________________________ KEEP THESE NUMBERS FOR FUTURE REFERENCE AS CONTINUOUS PRODUCT IMPROVEMENT OCCURS SPECIFICATIONS MAY BE CHANGED WITHOUT NOTICE NOTICE This operating installation and service manual should be given to the user The operator of the griddle should be familiar with the functions and operation of the griddle This manual must be kept in a prominent easily reachable location near the griddle NOTICE Keating of Chicago Inc manufacturer reserves the right to change specifications at any time B WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THESE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING Do not store flammable liquids near this or any other appliance WARNING Improper installation can cause damage injury or death Shock Burns Gas 1 I INTRODUCTION GENERAL Keating MIRACLEAN or polished steel Teppanyaki Griddles are designed to give maximum production efficiency delivering high quality food products The following design fea
3. Completely wipe down griddle cabinet Monthly Check condition of III Teppanyaki surface and review proper cleaning procedures Check calibration of IV thermostat s Review installation and II operating instructions received with griddle Yearly Have griddle completely checked calibrated tested cleaned etc by qualified service personnel High production facilities should be checked more often CLEANING Proper care should be taken to fully clean the griddle on a regular basis DISCONNECT ELECTRIC POWER SOURCE BEFORE CLEANING CONTROL PANEL Clean any grease build up on the thermostat knobs NOTE If grease gets into the body of the thermostat it may cause it to fail IF GREASE GETS INTO THE BODY OF THE THERMOSTAT IT MAY CAUSE POSSIBLE ELECTRICAL SHOCK V SERVICE DIAGNOSIS A Trouble Shooting The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified service company PROBLEM PROBABLE CAUSE SOLUTION Griddle won t heat a No electricity to griddle a Connect griddle to an approved source of power b Thermostat isn t on b Turn thermostat to desired cooking temperature c Thermostat is faulty c Replace thermostat d Connections are loose d Tighten connections e Element is faulty e Replace element Temperature of griddle a Thermostat out of calibration a Calibrate thermostat is errati
4. how the surface can be damaged Figure 3 3 Surface Damage Never use griddle scraper on the polished steel Teppanyaki Griddle This will damage the surface Damage done to the Teppanyaki surface is irreparable CLEANING THE MIRACLEAN GRIDDLE The surface of the Teppanyaki Griddle is very durable and with proper care following the procedures below will last many years A sample of Keating Klenzer and a 4 102mm scraper are included with each new Miraclean griddle 1 Scrape Teppanyaki surface with the Keating scraper 2 Clean with potable tap water and a palmetto brush CAUTION CAUTION Load 1 Load 3 Load 2 Thermostat Bulb Location HEATING SECTION 3 Polish surface with USDA certified Keating Klenzer Rinse with potable water to remove excess Keating Klenzer BECAUSE OF THE SUPERIOR TEPPANYAKI MIRACLEAN SURFACE THE ONLY TOOLS YOU WILL EVER NEED TO CLEAN THE GRIDDLE ARE A PALMETTO BRUSH AND A KEATING SCRAPER NEVER USE A GRIDDLE STONE BRICK OR SCREEN TO CLEAN THE TEPPANYAKI MIRACLEAN SURFACE DAMAGE DONE TO THE TEPPANYAKI SURFACE BY GRIDDLE STONE BRICK OR SCREEN WILL VOID THE WARRANTY THE DAMAGE DONE TO THE TEPPANYAKI SURFACE IS IRREPARABLE NEVER USE ICE TO COOL THE TEPPANYAKI SURFACE USE OF ICE MAY WARP THE TEPPANYAKI SURFACE USE ONLY KEATING SUPPLIED CLEANING TOOLS AND KLENZER CLEANING POLISHED STEE
5. 1 800 KEATING www keatingofchicago com Users Manual TEPPANYAKI GRIDDLE READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE Keep this manual for training new personnel SECTION I INTRODUCTION GENERAL 1 STANDARD FEATURES 1 MODEL VARIATIONS 1 SAFETY PRECAUTIONS 1 SECTION II INSTALLATION INSTALLATION 2 DAMAGE DURING SHIPMENT 2 POSITIONING 2 LEVELING 2 ELECTRICAL CONNECTION 2 SECTION III OPERATING THE GRIDDLE CONDITIONING THE GRIDDLE 2 COOKING 2 3 CLEANING THE GRIDDLE 3 4 SHUTDOWN
6. I INSTALLATION This unit must be installed inspected calibrated and serviced by qualified and or certified and licensed personnel Contact your dealer for assistance INSTALLATION Installation must conform with local codes DAMAGE DURING SHIPMENT The griddle has been assembled tested and inspected at the factory Upon arrival the complete griddle should be checked for any damage that may have occurred during shipment What to do if equipment arrives damaged VISIBLE LOSS OR DAMAGE Be certain to note this on the freight or express receipt and have it signed by the delivery person POSITIONING The griddle must be placed under an exhaust hood with a fire retardant system ALL connections and placements must comply with local and national codes It is the responsibility of the owner and local installer to comply with these regulations when installing the griddle LEVELING Your Teppanyaki Griddle will operate at its highest efficiency when properly leveled The Teppanyaki griddle must be leveled within the table and the table must be leveled to the floor ELECTRICAL CONNECTION The Teppanyaki Griddle is equipped with a three wire terminal block with ground for field wiring Compare the griddle terminal connections with the wiring diagram on page 7 This unit is designed to be connected by hard fixed wiring only Cords and plug caps are not acceptable Electrical connection must be hard wired by qualified personn
7. L SURFACE To clean polished steel surface use griddle stone or screen with Keating Klenzer Rinse with potable water to remove excess Keating Klenzer Put a light coating of oil on the polished steel surface to prevent rusting SHUTDOWN Turn each thermostat fully counterclockwise to OFF position IV MAINTENANCE PREVENTIVE MAINTENANCE Following preventive maintenance procedures will help keep your Teppanyaki working efficiently Proper care and servicing will lead to years of quality performance CALIBRATION Tools Accurate surface thermometer Standard screwdriver 1 Turn on the griddle with thermostat set at 300 F 149 C Allow elements to cycle on and off three times Approximately 10 minutes 2 Place thermometer on surface over thermostat bulb The thermostat bulb is approximately 2 3 to 3 4 of the way straight back to the rear of the griddle 3 When elements cycle off the griddle is up to temperature If temperature is within 15 F 10 C of thermostat setting remove knob Loosen two screws in the thermostat dial 4 Replace knob Turn dial plate until temperature matches thermometer 5 Remove knob Tighten screws on dial plate Replace knob For calibration over a 15 difference contact your local service distributor WARNING 4 SECTION OPERATOR OWNER PREVENTIVE MAINTENANCE CHART TIME FRAME Daily Check controls III Clean griddle surface Drain and clean grease drawer
8. LEMENT 3 3kW 480V 005567 2 HEAT DISPERSION PLATE 24 610mm 005913 3 INSULATION BOARD 24 610mm 002489 4 HEATING ELEMENT PAN 24 610mm 020553 5 HEATING ELEMENT BULB HOLD DOWN M BRACKET 008593 6 HEATING ELEMENT HOLD DOWN BRACKET 029352 7 3 8 9 525mm NUT WASHER LOCK WASHER AND PALNUT 028736 Items 6 amp 7 as a kit 029352 HEATING ELEMENT ASSEMBLY VII WIRING DIAGRAM A wiring diagram is mounted inside the control panel of every griddle See your individual piece of equipment for specific diagram SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC 8901 W 50th Street McCook Illinois 60525 6001 Phone 708 246 3000 FAX 708 246 3100 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE COMPANY __________________________________________________________________________________________________________________ ADDRESS _____________________________________________________________________
9. _____________________________________________ CITY ______________________________________________________________________________ STATE ________________ ZIP ____________ DEALER ____________________________________________________________________________________________________________________ DATE OF PURCHASE ________________________________________________________________ INVOICE NUMBER ____________________ SERIAL NUMBER ________________________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS ______________________________________________ TOP SIDE COOKER HOT PLATE PASTA PLUS I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED ____________________________________________________________________________________ DATE __________________________ Serving Those Who Serve The Very Best teppanyaki 05 12
10. c See page 4 Calibration b Thermostat bulb improperly b Adjust thermostat bulb placed c Exhaust problems or drafts c Contact your HVAC representative Griddle is overheating a Thermostat out of calibration a Calibrate thermostat b Thermostat is faulty b Replace thermostat 5 6 A Part No Description A 052505 Grease Drawer B 050255 Light C 054920 Switch D 029511 Thermostat 400 F 029521 Thermostat 550 F 035954 Thermostat Replacement Kit 400 F T Stat 034870 Thermostat Dial Plate 400 F 060105 Thermostat Dial Plate 550 F 060612 Thermostat Knob 400 F Black 038368 Thermostat Knob 550 F Black B C D VI PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling Keating at 1 800 KEATING or your service company You may also order online at Keating s part store www keatingofchicago com The model serial plate is located on the control panel assembly The serial and model numbers are necessary when ordering WARNING AND OPERATING PLATES All warning and operating plates on the Keating Teppanyaki Electric Griddle should be in place at all times If plates are damaged or lost replace them immediately TEPPANYAKI ELECTRIC GRIDDLE CONTROL PANEL Figure 6 1 7 Figure 6 2 PART ITEM DESCRIPTION NUMBER 1 HEATING ELEMENT 3 3kW 220V 002482 HEATING ELEMENT 3 3kW 380V 006335 HEATING ELEMENT 3 3kW 415V 012084 HEATING E
11. el THIS APPLIANCE MUST BE EARTHED NOTE NOT FOR OUTDOOR INSTALLATION NOTE Customer must provide drawing of table that will be used and table must be ventilated Keating does not manufacture the table III OPERATING CONDITIONING THE MIRACLEAN GRIDDLE The Teppanyaki Griddle plate has been seasoned at the factory The chrome surface when heated creates a thin layer of chrome oxide which acts as a releasing agent for food products If you feel you need to recondition the surface the following instructions should be followed 1 Follow cleaning instructions on page 3 2 Heat the Teppanyaki to 400 F 204 C for one hour 3 Lower thermostat to 350 F 177 C allowing the Teppanyaki to cool to about 350 F 177 C as is evident when griddle cycles on or surface thermometer indicates desired temperature 4 Lightly coat the Teppanyaki surface with griddle oil NOTE Despite its food releasing properties the chrome surface is not a true non stick surface For best cooking results and product appearance use griddle oil for products that require the surface to be conditioned CONDITIONING THE POLISHED STEEL GRIDDLE The surface of the polished steel griddle is conditioned by lightly coating the surface with griddle oil before each run of product COOKING Follow cooking procedures below 1 The actual heating section on all Teppanyaki griddles is 24 610mm x18 457mm The heating section is l
12. ing MIRACLEAN is designed to be serviced from the front except for the rear field wire connections electric input Keating commercial griddles are intended for other than household use ALWAYS instruct new employees on proper griddle operation A MIRACLEAN griddle should be operated ONLY by properly trained personnel ALWAYS turn griddle off each night ALWAYS disconnect electrical supply before servicing NEVER leave a griddle unattended during operation NEVER move griddle when hot NEVER submerge in water THIS GRIDDLE MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY Safe operation of this equipment is possible only when the operating instructions and the safety precautions are read completely and the instructions are strictly observed Before operating this equipment ask for a practical demonstration WARNING WARNING CAUTION Read all operating and safety instructions before using equipment 2 Servicing should be performed by qualified and licensed service companies This unit is designed to be connected by fixed wiring only Cords and plug caps are not acceptable Electrical connection must be hard wired by qualified personnel This is a fixed appliance and requires a disconnect on the fixed wiring with a contact separation of at least 3mm in all poles Power connection must remain accessible after installation NOTE Only install in a non combustible supporting surface I
13. ocated in the center front of the griddle WARNING 3 NOTE Because of the superior heating characteristics and heat retention properties found in the Teppanyaki Griddle operating temperatures should be set 10 F to 25 F 6 C to 14 C below conventional griddles 2 Set the thermostat to the desired temperature and wait ten minutes for preheating 3 See figure 3 1 for proper food placement The thermostat sensing bulbs are located below the plate 4 Load the product to the left and right of each sensing bulb then fill the area above the thermostat sensing bulb See figure 3 1 Figure 3 1 Sample configuration of proper food placement If you cook over the sensing bulb only you are drawing heat from that section activating the thermostat to call for more heat even though the area around it is still at the temperature setting This will result in higher surface temperatures which will affect your cooking and product appearance Figure 3 2 Top view placement of elements under Teppanyaki Griddle plate 4 After each load scrape the griddle surface completely clean using the 4 102mm wide replaceable blade scraper DO NOT HACK CHOP HIT OR CUT ON THE TEPPANYAKI SURFACE You will dent the steel plate under the trivalent chrome It is even possible to hack two nicks close together and actually tear the Teppanyaki surface as the chromium will not stretch Below is a sketch showing the side view of a griddle plate and
14. tures are incorporated into Keating MIRACLEAN or polished steel Teppanyaki Griddles STANDARD FEATURES MIRACLEAN or polished steel energy efficient plate Baffled grease drawer with rear handle Stainless steel control panel OPTIONS Welded stainless steel perimeter Front drain trough STANDARD ACCESSORIES FOR MIRACLEAN TEPPANYAKI GRIDDLE Keating griddle scraper Package of 10 scraper blades Keating Klenzer sample Palmetto Brush STANDARD ACCESSORIES FOR POLISHED STEEL TEPPANYAKI GRIDDLE Keating Klenzer sample ELECTRICAL All 230V 1 Phase MODEL VARIATIONS Keating Teppanyaki Griddles can range in size from 24 610mm x 24 610mm to 72 1829mm x 30 762mm The actual heating surface on all sizes is 24 W 610mm x 18 D 457mm SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED THIS APPLIANCE MUST BE EARTHED This service manual should be retained in a safe place for future reference The installation of your new griddle must conform to local codes Your ventilation hood when installed must conform to the current standard Installation clearance requires 6 152mm from rear and side walls and supporting surfaces regardless of size of unit 6 152 4mm side clearance also required below the cooking surface Adequate clearance for servicing and proper operation must be maintained Your Keat
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