OPERATOR/SERVICE MANUAL
Contents
1. Remove the two plugs from the endsof the spray bars Open the sprinkler tap and allow the water to flush through the spray bars Close the sprinkler tap and refit the plugs Open the sprinklertap and check for any sprinkler holes that are still blocked Clean out blocked holes using a piece of soft wire Remove the plugs from the spra y barsand flush though asabove e Refit plugs and spray bars Pump Belt Tightness Remove top coverand check belt tightness Tension is corect when there is a maximum of 5mm 0 200in play at center of belt when deflected at its midpoint with a force of 1 6kg 3 50lbs elf adjustment is necessary slacken the 3 bolts on the pump mounting bracket and slide bracket on its slotted holes until correctly adjusted Tighten bolts and refit top cover eCheck hydraulic system for leaks replacing any wom hoses Check all bolts nuts etc for tightness Annually Hydraulic System e Drain the hydraulic system by removing drain plug from front of the hydraulic tank Beware of Scalding from Hot Oil Check Oil Temperature Before Draining e Undo the four fixing bolts A B C and D and remove the top cover from the roller Clean exterior of the transmission pump to prevent the ingress of dirt into the hydraulic system e Unscrew the filter from the transmission pump and dispose ofthe filtersafely Clean and lightly grease the filter body sealing ring face Fit a new filte2. dla m m LES em DS zd m B Ka Sm E mg m a LJ m a E Mi L2 J 7 m E z E gt m LI Tus ad E an mem _ m a elncrease the engine speed to maximum rpm and operate the direction control fully in both directions approximately ten times eCheck the drums stop rotating when the direction lever retums to the neutral position If they do not then cary out the adjustment again with the engine at full speed Stop engine and fully tighten the locknut Fit the top cover and lower the roller to the ground Test the roller and if necessary cany out the above procedure again Parking Brake Adjustment Brake shoe wearorcable stretch will affect handbrake efficiency To adjust the cable Remove the moulded plastic top of the handbrake leverto reveal a hexagonal adjuster which should be tumed clockwise to take up any slack e Take care not to over adjust the brake asthis may cause a pema nent application of the brake leading to overheating excessive drag on the engine and damage to the brake shoes Grease Points Handbrake Cable Clutch Cable Clutch Cable Grease Nipple The grease nipple is accessed from the top of the rollerat the rear right hand comer of the engine bedplate The grease nipple is at the bottom of the control arm where the cables emerge from the arm and go underthe watertank Rever
3. me 5 CE 3 ERVICE MANUAL MODELS 65D WALK BEHIND ROLLER This equipment has been designed and tested to meet the requirements of the Ma chinery Safety Directive 89 392 EEC and Amendments and therefore carries the CE mark otone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 716 229 2363 A 10096 employee owned American manufacturer 1996 Stone Construction Equipment Inc Printed in U S A Ski S cares i Zu ptu N WS NETS d du TE zi am AC DAVE w mE VI XA ar e gue SS ay 5 Ri 1 E PR 0 x GNE iu te pt A e ON vq d Sen Ren Wa ue SE EU 3 2 D ER j LO Mu MIS M UE KU AREE cto MEE BSS XP Up ada d K T vir ves m LOIS coste A Revision A 4 96 Contents 65D ROLLER KC WEE SPEGIEISATIONS EE 1 SOVICE CHECK List je ee tetto ba ai 2 3 IN OAUC TION EM Hm 4 5 Health ANG Sale 6 7 11 12 operating EE e 8 ODEJ OM and UE 13 18 Transport and Ke d e WEE 19 20 WAITS IAIN CS atacara 2 UBC AOR a TP 22 33 Exploded Diagrams and Parts List 34 35 Left Hand Side Assembly Big ln 36 37 Frame Drive and Vibration Linkage 38 39 TANSMISSIOM m nei da aS ea 40 41 Vibrator RO 42 3 Hydraulic Tank Motor and PUMP 44 45 Water
4. leave the machine the proceduresin the following section When Parking the Machine should also be camed out When Parking the Roller Tum vibrator off Select a safe area where it will cause least obstruc tion and inconvenience to others Release the direction speed control lever allowing it to retum to the neutral position Ensure machine is stationary on firm ground and apply handbrake Move throttle leverto the idle speed position If parking for more than a few minutes stop the engine Chock the drums if machine is parked on a slope Remove the start key on electric start machines If temperatures are likely to fall below freezing point the watertank should be drained when parking for any considerable length of time a Transportation A Use a Trailer or Tuck when Transporting When loading the roller onto a trailer or truck strong loading ramps a crane or similar lifting device should be used See Technical Data section for roller weights Loading Crane or Similar Lifting Device If using a crane orlifting device the rope chain strap etc should be of sufficient strength to support the roller safely and be free from damage See Technical Data section for roller weights A single lifting point is provided forlifting the complete roller The position of this point will ensure a safe stable lift of the roller in working condition using standard lifting gear Other methods of lifting are not recommende
5. 1 IH n 7 LM W 0 1 Ea i 1 K T 5 2 EB a ci Qty ltem Part No Desc ription Qty 4 4 4 1 1 1 2 1 6 6 1 1 1 1 1 2 1 1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 oo Description Sets rew Spring Washer Washer Hydraulic Tank Seal Plug Gasket FilerCap Washer Screw Cap Cover Gasket Setsc rew Washer Grommet Gauge Filter Seal Union Union O Ring Sleeve Union Seal Hydraulic Motor Hydraulic Motor Hydraulic Hose Hydraulic Hose Hydraulic Hose Union O Ring Union Hydraulic Hose Pump Seal Kit Union Seal Filter 70755 70130 70281 70334 70577 70145 70140 70139 70756 70757 70758 70521 70466 70759 70746 70251 70233 70474 70585 70760 70761 70762 70763 70764 70577 70185 70679 70765 70766 70767 70161 70151 70768 70 769 70357 70770 70771 70581 70772 ltem Part No OO dl PS 21 1 18 19 20 RR 4 23 my ED 7 4 36 33 27 SS Eme ENE ai cul cce AA cT PEEL A en DM A c iM e A AAA E tem Part No Description Qty tem Part No Description Qty l 70773 Socket 4 41 70519 Hose C lip 4 2 70354 Spray Bar 2 42 70779 Pipe Clip 1 3 70351 Cover 1 43 70780 Bracket 1 4 70128 Spring Washer 6 44 70620 Nut 1 5 70748 Setsc rew 6 45 70301 Washer 1
6. 8 70663 9 70664 10 70665 11 70666 12 70667 13 70668 14 70669 15 70670 16 70671 17 70672 18 70733 19 70674 20 70734 21 70676 FOR OPERATING AND MAINTENANCE INSTRUCTIONS REFER TO HANDBOOK EUPPLIED WITH THIS MACHINE FURTHER COPIES AVAILABLE OM REQUEST expe DIESEL OIL COMBUSTIBLE DIESEL DIESEL L mee 70541 EMERGENCY STOP RELEASE Direction Speed Control Lever OtrectiervSpeed Control Lever spring waded te the NEUTRAL NA position te slow roller stop immediately the lever le released 70553 Directlon Speed Control Lever in Neutral Position BEFORE moving of Reverse A Se RELEASE Drake lover Dy d ET Override E 1 70546 Button REVERSE Directlor Speed Control Lever Fer a omecih progressive sccoleretion or deceleration always meve lever slowly In direction required unil a satistectory speed attained Reverse Override Button Thie ealety device is designed te prevent injury te the Opereter ihe teher la reversed imo an obsinactisa kapping he Opereter and preventing them irem releasing Ihe directiervapeed lever Slone 55201 70547 9001 92 70540 H HAN Description VibratorOn Off Emergency Stop Diesel Oil Referto Handbook EarProtection Lifting Point White Arrow Stone WaterTap 70540 70829 70541 70561 70544 70546 70553 55201 70547 O YO UI E UN REMARK CALIFORNIA
7. Always wear goggles or a face mask when grinding or drilling e Always wear the correct goggles or protector when welding or buming Release any pressure in the hydraulic circuit before camying out hydraulic system repairs etc e Always block the wheels before carrying out any repairs elf the machine is suspended or lifted always support the machine on adequate blocks e Always remove the starting handle to stop accidental starting Never work with the engine running unless absolutely necessary Never start the engine unlessthe area is well ventilated e Always exercise extreme caution when welding grinding or buming against fire risk Ensure adequate fire extinguishers are available e Never smoke or leave the engine running when refueling eAlways use genuine Stone spare parts e Always test the machine thoroughly before putting it back to work Observing these points will not make the repair of the machine safe but combined with the skill and knowledge of a trained mechanic will certainly help Daily Checks Clean roller remove any build up of material eCheck operation of all controls and rectify any faults before using the machine eCheck engine oil level and top up as required e Refuel When refueling make sure the engine is cold and the machine isin a well ventilated area with the engine stopped Use clean fuel and container Beware of Naked Hames Grinding Sparks etc When Refueling Check leve
8. Water System Steering Arm and Linkage 12 Qty N N N HNOONN PFP Nut Nilos Ring Bearing Spacer Nilos Ring Bolt Spring Washer Shaft Plate 1 70219 2 70193 3 70405 4 70117 5 70408 6 70277 7 70181 8 70407 9 70718 10 70128 11 70404 12 70403 REMARK 36 KN Ka 1 NNN O O O O N N N BA NS Desc ription Lock Washer Sets rew Housing Circ lip Retainer O Ring Seal Retainer Bearing Circ lip VibratorShaft Drum Retainer 1 I 1 nt 1 gih AR 1 1 Wi 0 ui wl P PM uu Description Washer Spring Washer Bolt Capsrew Scraper Bla de Setsc rew Sp ring Wa sher Washer 70263 70130 70681 70747 70340 70748 70128 70309 ltem Part No 40 41 42 43 4A 45 46 47 O N QJ NJ NJ NJ UJ NJ 4 NJ NJ H k O NJ kd Description Plate Setscrew Spring Washer Washer C rossmember Bedplate C rossmember Setsc rew Washer Nut Setsc rew Washer Nut lever Plate Cable Nut Washer Bolt Nut Washer Ball J oint Bolt Nut Circ lip Collar Spring Bolt Capscrew Housing Bush Pulley Drive belt Bush Pulley Setsc rew Washer Washer Spacer ltem Part No l 70403 2 70739 3 70128 4 70309 5 70
9. Clutch Plate Transmission Transmission Motor Urive Belt Transmission Starting Handle Pump lt Sprinkler Tap EN eJ Reverse Override Button Clutch Cable Greaser Water Tank Transmission Filter Hydraulic Tank Parking Brake Cable Greaser Hydraulic Oil Gauge u te si E 2 En wi E E m E em _ a E 3 Ls a e Ei s n za Hs E Tui da w A E E a Ee ade BER irme a Bache ZE n RA W dcs ae A A pst s sca EE RA d e ze 5 d es A mu om oue a ER ar b uz im O EH Ze Ber Ee e a u y EL MEC CR deduc A A WE L poo a Ge A s ER E SS E E JE a m Nega ee LET introduction The 65D roller is powered by a Hatz 1D41 single cylinder hand start diesel engine running ata constant 2750rpm Forward reverse drive to the roller drums is by means of a hydrostatic transmission A hydraulic pump belt driven at constant speed from the engine supplies oil to a hydraulic motor drving each drum through spur reduction gears Rubber mountings at each end of the drums isolate the transmission and operator from the effects of vibration An eccentric shaft mounted on grease pa
10. PROPOSITION 65 WARNING En gine exhaust from this product contains chemi cals known to the State of California to cause can cer birth defects or other reproductive harm
11. full make sure the tank is filled when the engine is cold and the machine is in a well ventilated area with the engine stopped using clean fuel and container A When Refueling Beware of Naked Hames Grinding Sparks etc Check for adequate ventilation if the machine isto be started orrun in a building etc Do Not Use Starting Sprays to Assist Engine Starting Engine Starting Before the initial daily start of the engine cany out the daily checksas detailed on the previous page and then ensure The direction leveris in neutral The vibratorlever is in the disengaged position e The parking brake is on The air cleaneris clear especially in dusty conditions The starting handle is not damaged is clean and is lightly oiled Follow Instructions Given in Engine Manufacturers Handbook Supplied with Roller Make certain the sump oil isto the top dipstick mark and the air cleaner is in good condition and correctly fitted and proceed asfollows Hatz 1D41 Hand Start e Get the Throttle Stop control lever to the full speed position lever pulled fully upwards e Lift the decompressor lever and pull fully out Remove the starting handle from its position on top of the roller and insert the handle into the corect position on engine The Hatz starting handle is a Safety Starting Handle designed to limit any engine kick back To allow the handle to function conectly the starting handle grip must be held firm
12. 1 70123 70784 70343 70347 70785 ltem Part No OO O PS UN A tem Part No Description Qty tem Part No Description Qty 1 70365 Spacer 4 37 70801 Setsc rew 2 2 70683 Bolt 3 38 70301 Washer 2 3 70130 Spring Washer 3 39 70620 Nut 2 4 40 70698 Setsc rew 4 5 70361 Engine 1 41 70130 Spring Washer 4 6 70116 Spring Washer 4 7 70797 Bolt 4 8 70364 Shaft 1 9 70597 Capsrew 4 10 70454 C oupling 1 11 70443 Coupling 2 12 70360 Coupling 1 13 70604 Washer 12 14 70603 Bolt 6 15 70359 Coupling 1 16 70117 Nut 6 17 70605 Bolt 6 18 70602 Key 1 19 70378 Stud 1 20 70281 Washer 1 21 70684 Nut 1 22 70699 Setsc rew 1 23 70380 Washer 2 24 70684 Nut 1 25 70353 Lifting Point 1 26 70141 Clamp 1 27 70377 Spacer 1 28 70362 Exhaust Pipe 1 29 70363 Cover 1 30 70798 Capsrew 3 31 70301 Washer 3 32 70799 Bracket 1 33 70372 Oil Drain 1 34 70577 Seal 1 35 70145 Plug 1 36 70800 Ha ndle 1 2 2 O NJ NJ NJ NJ NJ kA EA EA kA ta Desc ription Brake Assembly Bac kplate Bra ke Shoes Retum Spring Retum Spring ExpanderAssembly Housing Plunger Plunger Pin Drawlink Locknut Barrel Nut Roller lappet Retaining Clip Dust Cover Spring Plate Locking Plate Adjuster Assembly Washer Locknut lappet Wedge Cone ltem Part No 70228 1 70657 2 70469 3 70658 4 70659 70685 5 70660 6 70661 7 70662
13. 31 x40 56 x31 x71 handle upright 93 26 1 H 8 1 1 4 2 Hydrostatic 7 3 hp Hatz Diesel 2750 rpm 2 2 gallons 4 8 gallons Plastic tank brass taps noncor rosive dual spray 5 5 3 gallons 4 1gallons 0 2 mph 4270 lbs 4320 vpm 02 33 50 Deadman s Handle Reverse position system Freewheel System Parking Brake Lifting Points Font amp Rear Adjustable Sc rapers Adjustable Handle OnE MODEL Drum Type Dimensions Operating Wt Shipping Wt LXWXH Operating Length Drum Width Drum Dia Curb Clearance Wall Clearance Operating System Drive System Engine Options Engine RPM s Fuel Capacity Hydraulic Capacity Water System Water Tank Capacity Performance Max Travel Speed Eccentric Force Feguency Maximum Lift Gradeability w vibration w o vibration Safety Features Standards S A A m en SERVICE CHECK LIST USEFUL INFORMATION Model Capacity Service VIN Purchase Date Engine Make No Oil Specifications amp Quantity Engine Hydraulic Safety It is recommended the driver is adequately trained in the safe operation of this ma chine has been authorized to operate it and has sufficient knowledge of the machine to assure himself that it is in full working order before use Stone Construction Equipment Inc For Service Spare Parts 32 East Main Street 1 800 888 9926 Honeoye NY 14471 1 716 229 5141 USA Fax 1 716 229 2363 A RE
14. 342 6 70335 7 70341 8 70740 9 70122 10 70538 11 70741 12 70301 13 70620 14 70336 15 70337 16 70385 17 70620 18 70301 19 70742 20 70538 21 70122 22 70376 23 70743 24 70640 25 70375 26 70369 27 70501 28 70371 29 70744 30 70370 31 70400 32 70399 33 70174 34 70201 35 70358 36 70387 37 70745 38 70746 39 70272 Description Nilos Ring Bearing Spacer Nilos Ring Gear Plate Seal Plate Nut A V Mount Bolt Spring Washer Sc rew Bolt Nut Washer 70407 70277 70411 70408 70412 70417 70396 70418 70117 70193 70113 70130 70749 70683 70751 70752 ltem Part No 1 1 dl Cha NJ OO O0 O0 NJ HAHAHAHA P P H B N N N N NJ S P P N 2 V LD A 1 I ib 1 1 il jM iii NI A db l yit 1 I I Description Buffer Spring Washer Bolt Cover Bolt Spring Washer Bearing Spacer Plate Gear Sc rew Plate Spring Washer Setsc rew Gear Bearing Grommet Spacer C irc lip Circlip Bra ke Capsrew Nut Cable Shaft Setsc rew Spring Washer Plate Gear Key Hydraulic Motor Spring Washer Bolt Key Gear Setsc rew Spring Washer Washer Hub ltem Part No 1 70421 2 70130 3 70680 4 70420 5 70683 6 70130 7 70578 8 70414 9 70415 10 70416 11 70749 12 70303 13 70116 14 70125 15 70294 16 705
15. 6 70367 Cover 1 46 70631 Spring Washer 1 7 70774 Cover 1 47 70781 Bolt 1 8 70281 Washer 4 48 70691 Sc rew 1 9 70130 Spring Washer 4 49 70116 Spring Washer 1 10 70755 Setsc rew 4 11 70538 Nut 6 12 70122 Washer 6 13 70425 Clip 3 14 70426 Clip 1 15 70333 Support 1 16 70382 Pla stic 2 17 70352 WaterTank 1 18 70775 Cap 1 19 70538 Nut 2 20 70122 Washer 2 21 70740 Setscrew 2 22 70373 Strap 2 23 70374 Strap 2 24 70381 Strip 1 25 70434 Socket 2 26 70776 C lip 6 27 70279 Hose 2 5m 28 70379 Filter 1 29 70777 Union 1 30 70698 Setsc rew 4 31 70130 Spring Washer 4 32 70281 Washer 4 33 70514 Hose Clip 2 34 70520 Union 1 35 70383 Tap 1 36 70778 Elbow 1 37 70161 Cap 1 38 70122 Washer 4 39 70116 Spring Washer 4 40 70129 Setscrew 4 Grease Nipple ltem Part No 70346 70368 70348 70716 70786 70637 FA E5EENNNEPOEMUWEEBEEBEBEEEEEEEEPEEENEEENEEEBE 2 Desc npton Push Button Spring Pin Bellows Bearing Control Arm Bearing Lever Pin Rod Knob Sets rew Washer Nut Lever Link Bolt Cable Bolt Pin Handle Washer Nut Cable Sets rew Spring Washer Washer Hose Clip Bolt Spring Washer Handbrake Lever Washer Cable Bracket Washer Setscrew Washer Nut Pin Pin 70345 70582 70622 70295 70138 70344 70572 70166 70622 70330 70148 70739 70309 70641 70160 70156 70158 70355 70782 70350 70717 70527 70783 70433 70129 70116 70122 70519 70127 70128 70530 70309 70385 70349 7030
16. 78 17 70251 18 70305 19 70528 20 70580 21 70228 22 70750 23 70538 24 70433 25 70292 26 70125 27 70116 28 70303 29 70419 30 70131 31 70185 32 70130 33 70113 34 70706 35 70413 36 70125 37 70128 38 70309 39 70410 A TE tem Part No Description Qty tem Part No Description Qty Side Plate 1 36 70176 Clutch Plate 1 70409 1 Plate 2 37 70570 Circ liiip 1 70386 2 Key 2 38 70339 Pulley 1 70131 3 Pulley 2 39 70181 Spacer 1 70356 4 Bush 2 40 70408 Nilos Ring 2 70392 5 Vee Belt 1 41 70277 Bearing 1 70393 6 Bolt 1 42 70137 Circ lip 1 70395 7 Circ lip 2 43 70538 Nut 1 70253 8 Bearing 2 44 70216 Hub 1 70252 9 Pulley 1 45 70172 Circ lip 1 70282 10 Spacer 1 46 70625 Bolt 4 70427 11 Plate 1 47 70278 Bearing 2 70338 12 Washer 1 48 70220 Spacer 1 70729 13 Nut 3 49 70204 Circ lip 1 70684 14 Bolt 2 50 70366 Shaft 1 70753 15 Washer 4 51 70602 Key 1 70263 16 Spacer 2 70394 17 Bolt 2 70683 18 Spring Washer 2 70130 19 Pin 1 70688 20 Pivot Block 1 70308 21 Capscrew 1 70689 22 Cable 1 70355 23 Spring 1 70429 24 Bearing 2 70173 25 Spring 1 70430 26 Sc rew 1 70691 27 Spring Compressor 1 70269 28 lever 1 70274 29 Sc rew 1 70221 30 Washer 2 70754 31 C irc lip 1 70531 32 Housing 1 70221 33 Bearing 1 70198 34 C irc lip 1 70205 35 1 ll ne TES M 1 AEN ae 1 p NJE LE
17. O ES O E NE AT A TE AO E Af id Cd Ze Soe Katz T SN e So ee K KT E a gt En KS ze erm ne Mi E ui sagre T e AL NE e Ca e E eg fa Toa a 2 E TE x a m K e E ERE 1 ep 7 E Eas UE Pr Za HL Se m LN MU A BI X Rer SR o as SCH c E z zme EE s Eh oe Bx j PS 5 m so E u a m ze SC 5 4 ES E g Lg es uw t 5 E et BR s CH e i q 4 1 if a Ee E 7 Lu ect Ze ETs z A e Aa zm z Ea Be In D ei E ER p e S m LEES E wmm Nai E p EN 1 E r EA ah Ce pe fe E PLE q m E KK s A p Se 8 ER m E s aj m W E Te m cke SS ho rr ell z a A m m 1 mm E Direction Speed Control Lever Electrical Control Panel Engine l Vibration Lever A Water Tank Filler an Hydraulic Oil Filler us Parking Brake Breather Cap Reverse Override Grease Nipple L E NR Control Arm Position K 5 Adjustment Pin Drum Scraper Bar 0 A Hydraulic Tan Sprinkler Bar Drain Plug Side Cover Vibrator
18. SYS Oni a i i le O eue 46 47 Steering Arm and LINKAGE nn 48 49 ENG NO PE SEDE ES APP UI EMI 90 51 MD 52 53 Bec re pr 04 55 The Manufacturer warrants that products manufactured shall be free from defects in material and workman ship that develop under normal use for a period of 90 days for concrete vibrators and electric pumps one year for Rhino Bulldog Wolfpac RollersTM trowels Stompers saws plates engine powered pumps and 6 months for all other products from the date of shipment The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer Our warranty excludes normal replaceable wear items i e gaskets wear plates seals O rings V belts drive chains clutches etc Any equipment part or product which is furnished by the Manufacturer but manufactured by another bears only the warranty given by such other manufacturer The Manufacturer extends the warranty period to Lifetime for the drum bearings and seals for the mortar mixers and agrees to furnish free of charge the bearings and seals only upon receipt of the defective parts and a Warranty Evaluation Form The eccentric bearings are warrantied for two years on the plate compactors and five years on the Bulldog line the trowel gearboxes are warrantied for two years plus a Warranty Evaluation Form must accompany the defective parts Warranty is voided by product abuse alterations and use of equip
19. Type MG Monthly Vibrator Shaft Bearings Texaco Hytex EP At Major Overali Consult the Maintenance section of this manual for instruc tions on camying out the above machine lubrication maintenance procedures Beware of Scalding from Hot Oil Check Oil Temperature Before Draining Never Attempt to Tighten or Loosen Hydraulic Fittings when Engine is Running Hydraulic Oil Leaks at High Pressure Can Easily Penetrate the Skin If the Skin is Penetrated with Hydraulic Oil Seek Expert Medical Attention Immediately Clean machine before starting lubrication maintenance Ensure machine is on solid level ground before starting maintenance Remove starting handle start key when oils have been drained to prevent accidental starting During lubrication maintenance ensure strict cleanliness is observed at all times To avoid the risk of accidents use the comect tool forthe job and keep tools clean The draining of engine or hydraulic oil is best carried out when the oil is warm NOT hot Any spilled oil must be cleaned up immediately Use only CLEAN containers for oil and only CLEAN FRESH oils and grease of correct grades Contaminated Water Fluids 005 Filters Must Be Dis posed of Safely eL ron m ka OM re ett iy 8 UL 1 n UJ i au 0 1 1 da draulic C irc uit EXPLODED DIAGRAMS 8 PARTS LIST Frame Drive and Vibration Linkage Transmission Vibrator Drive Hydraulic Tank Motor and Pump
20. ation on prolonged engine storage with regardsto anticomosion oils and fluid s eCheck the hydraulic oil level and top up as required Leave the vibrator lever in the off position eStore the roller on solid level ground which is not liable to flooding standing water orairbome contamination eSmearany exposed metal parts with grease eLeave the parking brake in the off position Chock the Drums Securely to Prevent the Roller Moving Cleaning e Using water ora pressure washer to wash down the exterior of the roller with or without detergent is generally all that is required Avoid Spraying Electric al Equipment with Pressure Washers Asphalt or similar may be removed by soaking with diesel Do not use solvents or damage may be caused to paint work rubber and plastic seals hoses etc Contaminated Water Huids Oils Must Be Disposed of Safely Direction Travel Control Lever Neutral Adjustment The direction speed control lever is connected to the transmission pump linkage by a push pull stretc hless cable and requires no maintenance If the roller creeps in either direction when the control lever is in the released neutral position check the following before proceeding with the neutral adjustment procedure Possible Fault Possible Cause Inner cable will not slide freely in outer casing Pinched cable Trapped cable Twisted cable Bent cable Control lever will not move freely Requires cleaning Seized Catching on ad
21. ck the tension Repeat as necessary until the belt tension is correct 5 zd A 1 5 m s ES g he HT i x E ai e r s LA m Hec L a CR E an SH Ce y Ll Ce Fe D w SETE T c ms si a si y re Gear Drive Remove the side coversand checkthere is sufficient lubricant on the drive gears If necessary lightly re grease the gears A B C and D with special grease specified in the Technical Data section Vibrator Vee Belt Adjustment Scraper Bar Adjustment Front amp Rear eSlacken the two fixing bolts holding scraper barto the roller c rossmember Move the scraper bar IN or OUT until the scraper bar just clears when the drum is fully rotated e Retighten the two fixing bolts eCheck drums and scraper bars for clearance nk E Repeat the above procedure until the comect clearance is obtained Preservation and Storage If the roller isto be stored fora long period of time the following procedures should be applied e Thoroughly wash down the exterior of the roller and remove any build up of material especially in the scraper bar area e Drain the water tank and sprinkler system Grease all greasing points eStart the engine and warm it up Drain engine oil and refill with clean fresh oil to the correct specification See engine manufacturers handbook for further inform
22. cked ball bearings is contained within each drum to generate vibration Drive to each shaft is at constant speed from the engine via a drive shaft flexible couplings dry plate clutch and pre tensioned Vee belt running on machined pulleys Each roller drum is of heavy duty steel construction with seam welded platesto prevent ingress of water A removable cast aluminium sde cover protects and provides accessto the drive gears clutch assembly and vibrator drive belt A plastic water tank is supplied with a brass watertap noncomosive spray barsand large diameter filing cap foreasy cleaning Front and rear adjustable scraper bars are provided and a parking brake is fitted in the transmission asan added safety precaution The speed can be regulated to give the necessary control for safe operation undera wide range of working conditions Speed and direction of travel control is by a single control lever which when released will automati cally retum to the neutral position and stop the roller An automatic safety Reverse Ovemde Button operates if the roller is reversed up to a wall or similar to prevent the operator from being trapped between the roller and wall r Sprinkler Tap Cont Direction Speed ontrol Arm Control Lever Reverse Override Button CD o j d Decompressor a Engine Oil Dipstick Below Air Cleaner Hatz 1D41 a o A 5 Zum E rmi K a MD
23. cription of the products and the fact hereof or as to operational efficiency product reliability or maintainability or compatibility with products furnished by others In no event whether as a result of breach of contract or warranty or alleged negligence shall the Manufacturer be liable for special or consequential damages including but not limited to Loss of profits or revenues loss of use of the product or any associated product cost of capital cost of substitute products facilities or services or claims of custom ers No claim will be allowed for products lost or damaged in transit Such claims should be filed with the carrier within fifteen days Effective December 1 1995 MODEL NUMBER serial No Stone Construction Equipment Inc Phone 1 800 888 9926 5 on ge Corporate Offices Northern Mfg Plant Phone 716 229 5141 32 East Main Street P O Box 150 FAX 716 229 2363 Honeoye NY 14471 0150 Specification Comparisons 65H Dual 640 kg 680 kg 2360 x 785 x 1015 mm 1420 x 785 x 1800 handle upright 2360 mm 650 mm 400 mm 200 mm 28 107 mm Hydrostatic 5 4 kw 2750 rpm 8 25L 18L Plastic tank brass taps noncor rosive dual spray bars 20 L Front 15 5 L Rear 0 3 2 km h 19kn 72hz 5mm 33 50 Deadman s Handle Reverse position system Freewheel System Parking Brake Lifting Points Front amp Rear Adjustable Scrapers Adjustable Handle 65H Dual 1412 Ibs 1500 Ibs 93 x
24. d Ramps Ensure the trailer or truck will not move during loading by applying their brakes and also chocking their wheels if necessary The angle of ramps must not exceed the gradeability of the roller and in wet or muddy conditions may need to be less Gradeability Will Be Reduced In Wet Muddy Oily Conditions elt is recommended that a winch is used in conjunction with driving the machine whenever the roller is loaded using ramps Use the front lashing point to secure the winch hook using a D link e Dragging the roller when towing i e without the drums tuming may result in the drums developing flat spots which will seriously affect the finish obtained when rolling soft surfaces Lashing When loaded the roller must be secured using chains ropes straps etc of sufficient strength to hold the roller safely in all circumstances Apply the Handbrake The lashing points provided on the front and rear of the roller must be used in conjunction with those on the trailer or truck De y ei Towing Towing is Not Recommended Only Tow the Roller in an Emergency In an emergency use the front orrearlashing point to secure the tow rope to the roller Dragging the roller when towing i e without the drums tuming may result in the drums developing flat spots which will seriously affect the finish when rolling soft surfaces Towing a Trailer When the roller is mounted on a trailer ensure th
25. e trailer is securely connected to the towing vehicle and the trailer electric are connected before towing When driving the towing vehicle pay extra attention when tuming comers etc because the trailer will not always follow the exact tracks of the towing vehicle Avoid reversing with the trailer attached if at all possible if it is necessary to reverse with the trailer attached use a competent person to guide and give instructions This person should ensure people and obstructions are clear of the trailer Do Not Travel at Excessive Speeds Maintenance Section For Your Safety If the Machine Develops a Fault Park the machine in a safe area if possible Remove the starting handle eAttach a waming tag to the machine Contact a qualified person to rectify the fault eDo not place hands arm etc in any area where there is a hydraulic leak while the hy draulic system is pressurized The Repair Area he repair area should be level clean dry and have adequate light and ventilation Keep the floor clean wipe up spilt oil and grease e Always use the correct tool forthe job and ensure tools are kept in good condition jacks hoists lifting chains and ropes should be checked before using Do they have sufficient lifting capa city Do not attempt to lift heavy objects on your own When Repairing Always wear eye protection e Always wear ear protectors when grinding or working in a noisy environment
26. ean fuel and container Beware of naked flames grinding sparks etc e Winch or lift the roller from any situation where it cannot extricate itself Wearappropriate protective clothing Hard Hat atalltimes Safety Boots at all times Safety Glasses at all times Reflective Clothing at all times EI e as conditions dictate Ear Protectors as conditions dictate Respirator in dusty conditions eWash Clean the machine at the end of each working day Keep water away from electrical components Never Attempt to jump obstacles such as curbs and manholes Drive at high speed overrough ground drive slowly Leave the roller unattended with the engine running this practice is not only dangerous but can cause premature engine wear Carry out maintenance unless the engine is stopped and the start key if fitted has been removed Cany out maintenance unless the drums are chocked Tamper with any of the safety deviceson the machine Tighten or disconnect any hose while the engine is running Safe Operation Decals The machine hasa number of special decalsfitted which draw the users attention to various points of operation or safety Before Using the Machine Read all the decals attached to the machine and fully understand their meaning If you don t understand their meaning contact your supervisor for clarification Condition of Decals Ensu
27. en SEK UTE EE ae e 3 7 ni Ce e ju Br um a T E me m E z z 4 E ni Amm Ec ELS ES a NM a E H Be ze ch E SR u oa E B E E a zi Mia KE z duas pe a A Ee Al me La an a e F n op P La E a a ai ES E OR gt 8 kt EB X E Kb a ni UJ a 0 2 E ET d al E i 2 8 5 Fs A a Fe pro ey ie Bee a ama m r a E Pe E 5 ni gt d Ze SS t 5 na m me J Ge Kaz ge WR L P 5 li i i d 7 A Le E e s a a amp a 4 za RC Z FR Ce rja E A m lt Qm Mi m E E Be r ml gt SAFETY These machines are designed to carry out the func tion of compacting matenal of the non cohesive bi tuminous and granular varieties If used corectly they will provide an effective and safe means of compaction and meet the appropriate performance standards It is essential that the dnve operator of the machine is adequately trained in its safe operation be autho rized to drive it and have sufficient knowledge of the machine to ensure that it is in full working order be fore being put to use Safety These machines are de
28. height of the control am may trap the Operator hands or ams J tisrecommended that whenever possible the roller control Spe M mue arm points towards the highest point on the incline pande Using this method if the machine does begin to slide on a y Sean E sippery incline it will side away from the Operator and not 2 S ZA towards him na NC s zd am e E LAS TERES ZZ Ze a m E i LE dej Y Es Een og g gt R u z 5 d pe acm unn e e a Pla uw TL P ha ja ME amp Ex 3 CU Mee Ke BR n omo o cos Ir E He al 3 sa va L Be pe BS E a 2 ja 3 4 K P sa 3 er ep A ro m Ww ef s a Em 3 TR E as me u Bj Deg mi e P s Kl T E e ez 5 a ped To Stop and Park the Roller The Machine Should Never be Used or Parked On Unstable Unsafe Ground To Stop the Roller When stopping the machine the vibrator should not be in operation Release the direction speed control lever this will stop the machine immediately Move throttle leverto the idle speed position e Never leave the machine with the engine running If the Operator is to
29. ja cent metal work Seized transmission linkage Requires cleaning Seized beanngs Linkage catching on adjacent parts Neutral Adjustment Proc edure eSupport the rollerso both drumsare clear of the ground and free to rotate e Undo the fourtop cover fixing bolts A B C and D and remove to enable a clear view of the neutral position sonng pack eStart the engine and allow to idle Beware of the Uncovered Belt Drive numm Rotate the threaded shaft using a spanneron locknut B ELL AS he drums will begin to tum with increasing speed depend cor MEJ ing on the direction of rotation of the shaft ER N ii Tum shaft back until drums begin to tum opposite direction CLIE now find the midpoint between these two positions where the drums remain stationery and tighten the locknut A m Si E ba ud nn s m A a m m T eh a mum cw Es KE ji Tagi ma C en RS 27 5 m ru 5 a E 7 d s n ke poe c Ee A 8 IV Led To WEG E e y Pd E E z E ge ue v Uum s m n Z d BS 2 9 unc ns A Ce z PN e s 8 a A ma F1 m 2 E we aH aL Ba 7 e mA E a o a s 1 E mi u gm Ce u z a 4 5 l a gt Ka m
30. l of hydraulic fluid and top up asrequired using clean oil and container The correct level is Shown on the tanks sight gauge eCheck for loose wom or missing parts and rectify immediately e Drain water tank if subzero temperatures are expected Air Cleaner Maximum engine protection against dust is possible only if the air cleaner is serviced at regular intervals No hard and fast rules apply to the regularity of servicing because operating conditions vary so much The only way to determine if an air cleaner requires cleaning or replacing is to physically check rt If In Doubt Check Air Cleaner Frequent After First Week then Monthly Vibrator Clutch eCheck the movement on clutch plate The plate should lift by approximately 2mm 0 080 in when disengaged and when in the engaged position the Operators lever should be free from the stop by approximately 10mm 0 390 in if adjust ment isneeded thisshould be done on the cable at the Operators end General eCheck tightness of all fixings especially engine pump and motor nuts and bolts Monthly Checks Water Tank e Drain the water from the water tank through the sprinkler system eAccess the tank through the filer hole and clean out any residue dirt debris etc from the bottom of the tank by wiping with a clean cloth e Unscrew the water filter and wash out back flush to remove any dirt from the filter Refit water filter Refill water tank with fresh clean water
31. ll Backwards to Move Roller BACKWARDS Parking Brake a m e E NL Be 8 je Li i e A E e r E gem 5 ml gt n us a a BE Rea E s z i pra KR e a m _ ms cs Li M SC B Sa a Eu ST ti E uo At ua E Ze EL E Er 38 e m e q E mec F A S Ces E na Ge u Sege E lt LP ES zm er u be De ga EUM s s Se E a 7 F e y Ka n 5 En mim Om rm E Ba a RE 8 z pi Le mia rw x nuca a PE Eh EC me a de i m E a m m m CH wil am E z SAFETY PRECAUTIONS Before using this equipment study this entire manual When warning decals are destroyed or missing con o become familiar with its operation Do not allow un tact the Manufacturer immediately at 1 800 888 9926 rained or unauthorized personnel especially children for replacement For the safety of yourself and others o operate this equipment Use only factory authorized it is imperative that the following rules are observed Failure to do so may result in serious injury or death This notation appears before warnings in the text It means that the step which follows must be carried out to avoid the possibility of personal injury or death These warnings are intended to help the technician avoid any potential hazards encountered in the no
32. ly and not allowed to tum in the hand e Tum the engine over vigorously with the starting handle asthe engine tums the decompressor will automatically retum to the run position and the engine will start When engine has started remove starting handle and retum it to its clips on top of the roller Never Use the Decompressorto Stop the Engine Do Not Allow Engine to Idle for Long Periods Driving the Roller e With the engine running release the parking brake e Move the direction tra vel control lever slowly UPWARDS to pi move FORWARDS and slowly DOWNWARDS for REVERSE To increase speed move the lever gradually towardsthe full extent of travel until the required speed has been attained When constantly rolling forwards and backwards move the direction leverforward into neutral pause fora moment then move into reverse gradually increasing speed asdrive is gently taken up e Apply the same procedure when changing from forward to reverse drive Gentle movement of control lever between forward and reverse minimizes strain on transmission and prevents drum skidding when direction of travel is changed Vibration When vibration is engaged the machine should not be on concrete oran extremely hard surface otherwise mechanical damage to the roller may occur he machine must be moving with the engine at full speed when vibration is engaged otherwise the drum may create an indent in the surface being rolled Vibratio
33. ment in applications for which it was not intended use of non manufacturer parts or failure to follow documented service instructions The foregoing warranty is exclusive of all other warran ties whether written or oral expressed or implied No warranty of merchantability or fitness for a particular purpose shall apply The agents dealer and employees of Manufacturer are not authorized to make modifica tion to this warranty or additional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return thereof to location designated specifi cally by the Manufacturer Product returns not shipped prepaid or on an economical transportation basis will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer to repair defective units with reimbursement for expenses except labor and be reviewed with the Manufacturer prior to repair A Warranty Evaluation Form must accompany all warranty claims Except as set forth hereinabove and without limitation of the above there are no warranties or other affirmations which extends beyond the des
34. n Lever Operation Move the vibration leverforwards away from the Operator to engage vibration Move the vibration lever backwards towardsthe Operator to disengage vibration To Prevent Mechanical Damage Do Not Vibrate On Concrete or Extremely Hard Surfaces Gradients he machine must never be driven on gradients exceeding those given in the Technical Data section of this manual The gradients quoted give a general guide asto performance but conditions existing on site in terms of ground conditions and vehicle speed will have an effect on machine stability an allow ance for which must be made by the driver Machine Adhesion Depends on the Surface being Rolled When used on gradients the machine should only be driven UP or DOWN the gradient NEVER AC RO SS Although the machine may be completely stable crossing a gradient depending on the surface the roller may begin to slide down the gradient out of control especially if vibration is being used Do Not Cross Gradients Change in Handle Position On Inclines Be extremely careful when approaching an ascending or descending gradient the control handle will either snatch UP or DOWN depending on the angle of the gradient The Operator must be aware of this movement and exer cise extreme caution when working on uneven surfaces Make sure loose clothing is clear of the control arm and the Operators hands are not in a position in which the sudden change in
35. n screw plug from pump body Operate engine decompressor and crank engine slowly until a continuous stream of hydraulic oil pours from the hole with no air bubbles Replace the allen screw plug securely Top up the hydraulic tank to the correct level on the sight gauge and replace the filler breather cap securely e The engine may now be started and if there are no obvious leaks left running forten minutes checking frequently eCheck the hydraulic system for leaks Rectify any leaks with engine stopped and top up the hydraulic oil level to the correct level on the sight gauge Never Attempt to Tighten or Loosen Hydraulic Fittings when Engine is Running Hydraulic Oil Leaks at High Pressure Can Easily Penetrate the Skin If the Skin is Penetrated with Hydraulic Oil Seek Expert Medical Attention Immediately Remove the side coverand inspect the Vee beltfor signs of a loose cover cover swell excessive wearor damage and correct alignment in the pulley grooves Adjusting Belt Tension eCheck tension by measuring the deflection of the belt midway between the two vibrator shaft pulleys When correct this deflection should measure 8mm 0 312in when a deflection force of between 1 8kg 4 0lbs and 2 5kg 5 50lbs is applied he belt may be adjusted by sackening the clamp bolt on the jockey pulley and moving the jockey pulley to tighten or slacken its pressure on the belt Tighten the clamp bolt and reche
36. r cartridge and sealing ring to the transmission pump and tighten hand tight e Remove the ten 6mm bolts securing tank lid and lift lid off carefully Discard sealing gasket O go Bede qx volo iere e Unsc rew the six screws holding the breather filler cap a LS AA assembly to the tank lid and dispose of the complete SS SS cap assembly and gasket e Unscrew and dispose of suction strainer e Thoroughly clean the interior of the tank and flush A Sealing Gask through with clean solvent eFita newsuctionsrainlen dX SE elt Refit the tank lid using a new gasket Use hydraulic sealant on the threads of the ten 6mm bolts E S S Drain Plug mo l GR k E L zdi kb we m m i P Tagi a L am E va E D ii T en 5 E cp c E 2e Eod EL E 2 m y z Y zz B 5 ui k 7 y pija zi Ji t 1 st E am EN F Fit a new breather filler cap assembly to the tank lid using the new gasket and screws supplied with the assembly Carefully clean and replace the magnetic drain plug using a new sealing washer Fil the hydraulic tankto the comect level on the sight gauge with clean fresh hydraulic oil Before starting the engine the hydraulic system requires bleeding to remove trapped air Remove top alle
37. raulic tank temperature can reach 180 degrees F maximum Operation Before using the roller the Operator MUST have received satisfac tory training in itsoperation and be fully aware of whateach con trol isforand itsoperation The Operator mustalso be familiarwith ALL ste and machine safety aspects General Operator Notes The Operator mus read this book thoroughly and understand the contents especially safety details before using the roller The Operator must wear a hard hat overalls safety boots etc when using the roller The engine should not be allowed to idle for long periodsor premature wear will occur If the machine is not to be used for five minutes or more it should be parked correctly and the engine must be stopped Delivery Checks Immediately on taking delivery of the roller and before putting it into service Read this handbook thoroughly and understand Read the engine manufacturers handbook supplied with the machine Pre Start Checks Ensure the machine has been cleaned to enable leaks etc to be noticed easily during the pre start check and during nomal operation Check general condition of machine missing parts loose fixings fuel lines for damage hydraulic hose end fittingsforleakage hydraulic hose outer coverforballooning hasit been damaged Check engine and hydraulic oil levels make sure the engine and hydraulic tank are filed using Clean oil and a clean container Check fuel tank is
38. re the decals are alwaysclean and readable replace when necessary Spare decals are obtainable from the Manufacturers Spares Department Gradient Working In the Technical Specification section of this handbook details are given of the recommended gradient capability of the machine The gradients quoted give a general guide asto performance but conditions existing on site in terms of ground conditions and vehicle speed will have an effect on machine stability an allow ance for which must be made by the driver For more detailed information regarding working on gradients see the Gradient section in Op eration and Use section of this manual Operating Controls Direction Speed Control When operated the direction lever selects forward or reverse Speed in either direction is proportionally increased asthe lever moves away from neutral and is proportionally decreased asit moves back Fora smooth progressive acceleration or deceleration always move the lever gently and slowly The lever is spring loaded to the neutral position so that when it is released the roller will come to an immediate stop Reverse Ovemde Button This safety device preventsthe machine from injuring the Operator if reversed into an obstruction and the Operator is prevented from releasing the direction speed lever Vibrator Lever The vibratory lever is of the spring loaded over center type and controls the clutch which starts and stopsthe
39. rm may be secured in either a working ora storage position To reposition the arm use the following procedure Stop the engine and apply the handbrake Remove the linch pin from the control arm pin Support the weight of the control arm with one hand and remove the control arm pin Reposition the control arm to its working or storage position Refit the control arm pin and retain with the linch pin Do Not Attempt to Start the Engine with Control Arm in Storage Position Do Not Start or Operate Roller if Control Arm is Not Secured in Operat ing Position 2 uat ee AE C AE E uh Cp UL UE E ee 5 A A E ane EES fie Ee E ER a zi a ES 2 s E pa gt TE SBS m m Ea E r P a Tei DC Nn ee gt z E Ces Se EL ni mg gi za que BE hmm ke E S GE Machine Symbol Descriptions Indicates position Vibrator Lever should be positioned at to start or stop the vibrator Vibrator Lever Push Forwards to START Vibrator Pull Backwards to STOP Vibrator Indicates the direction in which the roller will move if the Direction Speed Lever is moved from the neutral position Direction and Speed Lever The farther the lever is moved away from the neutral position in either direction the faster the machine will travel Push Forwards to Move Roller FORWARDS Pu
40. rmal service procedures We strongly recommend that the reader takes advantage of the information provided to prevent personal injury or injury to others USE COMMON SENSE WHEN HANDLING FUELS Transport and handle fuel only when contained in approved safety container Do not smoke when refueling or during any other fuel handling opera tion Do not refuel while the engine is running or while it is still hot If fuel is spilled during refueling wipe it off from the engine immediately and discard the rag in a safe place Do not operate the equipment if fuel or oil leaks exist repair immedi ately Never operate this equipment in an explosive atmosphere Ear protection required when operating this equipment parts for service Avoid contact with hot exhaust systems and engines Allow engine to cool before performing any repairs Never operate unit in a poorly ventilated or enclosed area Avoid prolonged breathing of exhaust gases MM A Keep feet clear of all drums Keep work area free of bystanders For foot protection wear steel toe shoes or toe pads O Caution Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin causing serious personal injury Hydraulic fluid escaping under pressure from a very small hole can be almost invisible Use a piece of cardboard or wood to search for possible leaks Never use your hands to detect pressure leaks Hyd
41. se Overnde Button The grease nipple is located under the reverse override tube Daily 10 hours Monthly 250 hours 6 Monthly 1500 hours Annually 3000 hours Key 5 n geg SAE 10W 30 VG32 Rocol MG Grease Multi Purpose Grease 2 Ba YA oi Zu MA E E a s sise ME Z Wm A JA ME ak wt Tee UE riti aram ER E cum mea ET gt BCE 9 i Ja a A a pur Kc a em s 2 a i m AE m JU E E au F F En ver 5 gt a LR Pap x mu c Ier A Eu EE E RUE T Vi ls an pO ei Fa e We En J cC xw LE ARA tes Ce Nou acm c aei m 8 ml nmi We Ce 5 LS Nm LS a E i PS Ea PR SR E i m imd E SW H 7 E a a Ss a e SH in i Lubrication Chart Component Lubricant Qty Service Interval engine Refer to Engine Manufacturers Handbook Mineral Oil Type HLP Din 8 51524 or HM ISO 6743 8 16 litres Top Up Daily Hydraulic System 6744 Viscosity Class ISO 3448 Total Fill Drain Annually and Refil 2 Handbrake Cable Multi Purpose Grease Monthly Vibrator Cable Multi Purpose Grease Monthly Reverse Override Push Transmission Gears Rocol Grease
42. signed to cany out the function of compacting materials of the non cohe sive bituminous and granular varieties If used correctly they will provide an effective and safe means of compaction and meet the appropriate perfomance standards It is essential the machine Operator is an able bodied adult adequately trained in its safe operation The Operator must also be authorized to operate the ma chine and have sufficient working knowledge of the machine to ensure it is in full and safe working condition before it is put to use Operational Safety Points When using this machine the following list of basic Do sand Don t sshould be applied This list is not necessarily a complete list but applying these rules will greatly reduce the possibility of an accident occuming Always eCany out a daily pre start check of the machine Look around the machine before starting the engine children could be out of sight Before starting the engine ensure the transmission control lever is in the NEUTRAL position e Examine working area looking for possible dangers e g trenches confined area people working Park the machine on safe firm level ground Clearaway obvious hazards and alwaysoperate with caution eEnsure you have a clear view when dnving e Exercise great care when working on gradients especially when crossing When refuelling make sure the engine is cold and the machine isin a well ventilated area with the engine stopped Use cl
43. vibrator Move lever forward to start the vibrator and backward to stop it Never Operate the Vibrator when Roller is Standing on a Hard Surface Parking Brake A parking brake is provided in the drum transmission for additional safety when the roller is left unattended The handbrake is applied by pulling the lever backwardsuntil it is parallel with the steering arm E ze ines E Se o E s a im Pe E 4 n Z E Pe m E m sl e E Sch E Bp a wh en ach vo ee E A wr ars e mum Se is lai r w mas S 1 e z z q E E Ce m E ga 8 Be E E ae 1 me Zu Ge KC E E ds 2 iP CE SS lage T al F m 1 K Za d rg Be 4 P cht zc y E UE Se ATE GL 1 VA e m E sch KI uz p Ke 7 E ERI A SA we Ee E P 8 m m Be P SS PN K DEG md ur wy n E d Loup cl lTS MCI DN i m Water Sprinkler Tap Spraying the drums with water during rolling is essential to prevent asphalt loading up on the drum surfaces A water tank mounted at the rear of the machine discharges water through brass spraybars onto each drum A tap in the feed pipe allowsthe waterflow rate to be controlled or cutsthe supply off Adjustment of the Control Amm Position The control a
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