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EA SPORTS™ NASCAR® Racing Operation and Service Manual

1. See Parts List on Previous Page ETAIL A SCALE 1 ps js yy la A PN T WEN Figure 43 Main Assembly Drawing Deluxe Page 2 of 2 EA SPORTS NASCAR Racing Operation amp Service Manual Page 74 of 78 040 0146 01 Rev C 10 1 2007 Chapter 9 Diagrams and Schematics ALO NOlLdlH2S30 M3BINON Luvd S CLS HVOSVN i L3NIBVO GOOM ASSV 0020c9 TMVOSHSVO ASSV HSVO S2006v Z HOOGNIOO ASSV NIO2 S
2. 27 Video Troubleshooting 57 Audio Troubleshooting 58 Control Troubleshooting 59 List of Figures Figure 1 Cabinet Dimensions and Weight 6 Figure 2 Coin Door with Key Location 8 Figure 3 Linking Cabinets 9 Figure 4 USB Game Dongles 11 Figure 5 Typical Race Screen 13 Figure 6 Operator Button Panel l4 Figure 7 Operator Menu Flowchart 15 Figure 8 Machine Info Screen 16 Figure 9 Machine Settings Menu 17 Figure 10 Game Settings Menu 18 Figure 11 Game Resets Menu 20 Figure 12 Coin Settings Configuration Menu 21 Figure 13 Coin Setting Pricing Menu 22 Figure 14 Collections Current Earnings NIORT 23 Figure 15 Cabinet Rear aseo ntes etie Rust 30 Figure 16 Force Feedback Steering System Harnessing Diagram ccccccccccccceceeeeeeees 31 Figure 17 Replacing the 5 KO Steering Pot 32 Figure 18 Servicing the Steering Motor 33 Figure 19 Replacing Button Lamps 34 Figure 20 Pedal Assembly Details 34 Figure 21 GVRI O Mini PCB 36 Figure 22 Seat Slide Assembly Replacement 37 Figure 23 Audio Amp and Speak
3. Lower Monitor B _ Mounting Bolt l l Locations of Monitor Mounting Ai Bolts Inside Cabinet Figure 26 Monitor Mounting Bolts Deluxe 8 Carefully lift the monitor bezel and glass out of the cabinet as one unit This is easiest to do with a person on each side of the assembly 9 Place the LCD monitor assembly face down on a safe working surface 10 Refer to Figure 27 for monitor assembly components Carefully disconnect the three wire harnesses that connect the LCD panel to the LCD Control PCB on the back of the assembly Power Inverter for LCD Monitor Back j B CCFLs i gy Backbox LCD Control PCB i Monitor Remote Control Board Bezel Figure 27 Monitor and Backbox Components Deluxe 11 Remove the seven 7 screws that secure the bezel in place around the front of the monitor 12 Remove the four 4 bolts from the back of the backbox shown by the circles in Figure 27 and lift off the backbox with the attached LCD Control PCB 13 Lift the LCD panel out of the bezel 14 Reverse these steps to install the new monitor Note If the monitor does not work make sure the three harnesses between the control PCB and LCD panel are connected properly Also check the DVI video cable and power connection 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 43 of 78 Chapter 6 Service and Repair Monitor Control PCB Replacement Deluxe SHOCK HAZARD Disco
4. Mode Select Jumpers Figure 21 GVRI O Mini PCB Perform the following steps to replace the GVRI O Mini PCB CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Disconnect the cabinet AC Power Cord 2 Remove the electronics access panel see page 30 Make sure that all wire harnesses are labeled for ease of reconnection and then disconnect them from the PCB 4 Remove the four screws that secure the PCB to the mounting feet EA SPORTS NASCAR Racing Operation amp Service Manual Page 36 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair 5 Check the new PCB and make sure jumpers are installed 1n positions 1 and 3 of J5 Mode Select The controls will not work properly if the jumpers are not installed 6 Reverse these steps to install the new PCB Seat Slide Assembly Replacement To replace the slide assembly refer to Figure 22 and perform the following steps oeat Housing Decal Subwoofer Grill Seat Slide Kit Plastic Spacer 1 of 4 Above Slide Plastic Spacer 1 of 4 Below Slide Pedestal C Plat edestal Cover Plate Threaded Stud on Lower Slide 1 of 4 Figure 22 Seat Slide Assembly Replacement 1 Remove the six 6 Torx bolts that secure the pedestal cover plate to the wooden pedestal 2 Carefully lift the seat assembly and place it on its side Be
5. 11 and Federal Express licensed under authority of J oe Gibbs Racing Huntersville NC Dale Earnhardt J r and Dale Earnhardt Inc trademarks trade dress names likenesses and copyrights are used under the authorization of Dale Earnhardt Inc The stylized no 31 and the RCR checkered flag logo are trademarks of RCR Enterprises LLC CINGULAR CINGULAR WIRELESS and the CINGULAR logo are trademarks of Cingular Wireless LLC J EFF BURTON and J eff Burton s autograph are trademarks of J eff Burton Autosports Inc All trademarks personal likenesses and the likeness of the no 31 race car are used under license from their owners Tony Stewart amp 20 amp and The Home Depot licensed under authority of J oe Gibbs Racing Huntersville NC National Guard used by permission of the National Guard Bureau 2007 Doctor s Associates Inc SUBW AY Q is a registered trademark of Doctor s Associates Inc 2007 Greg Biffle s name and or likeness used by authority of Roush Racing Livonia MI Penske Racing South Inc trademarks including the 2 and the likeness of the racecar and Kurt Busch s name and or likeness are granted by the license from Penske Racing South Inc Penske Racing South Inc trademarks including the 12 and the likeness of the racecar and Ryan Newman s name and or likeness are granted by the license from Penske Racing South Inc Alltel marks are registered trademarks of Alltel Corp DAYTONA INTERNATIONAL SPEEDW AY
6. 2 Harness PN 115 0163 01 Harness PN 115 0149 01 Shifter Assembly Signal GND 4 BLK WHT BLK WHT i Gear Shift 4 Button 17 2 ORG BLK ORG BLK Jj4 o 7 4 Shift 2 Button 18 3 ORG BRN ORG BRN l o lt 2 Shifter 3 Button 19 4 ORG RED ORG RED __o 3 Shifter 4 Button 20 6 i ORG YEL ORG YEL 4 Chassis GRN YEL GRN YEL 2 Shifter Micro GND To Chassis Switches cc Ground i5 J5 Mode Select Jumpers 45 412 VDC in from Place 1234 Power Supply Harness PN 115 0148 01 Jumpers at eee es GRN YEL mxQ To Chassis Ground Posee g e R e Lamps 5V 0 2A 555 GND Look Back START 5VDC RED Start Button 1 2 WHT BLK WHT BLK o Start Look Back Button 2 4 WHT BRN WHT BRN o Lock Back Music Button 3 5 WHT RED WHT RED o Music View Button 4 6 WHT ORG WHT ORG o View Signal GND 1 BLK WHT BLK WHT J10 Harness PN 4 4 115 0150 01 Start Button Light Quiput 6 9 BLU VIO 8 8 2 2 12 VDC Leader Lamp 3 YEL WHT Bill ili m j Leader Light LE H NH HE NBHNI Leader Light Output 4 7 BLU ORG 66 ie 212 LED Light Tube 3 3 2 2 Coin Meter Output 3 6 BLU RED 515 1 1 co co DD d METERA A Coin Meter METER 45V 2W 5 412 VDC in Q wN w ili p 6 6 o o l 5VDC RED NO COM Coin 1 FEE BLK She 9 9 Coin 2 For Optional Dollar Bill Validato
7. Loose set screw Check the set screws in the steering assembly Loose or worn drive Turn off the cabinet Open the driving control panel and belt check the belt on the steering motor Also check for loose or worn gears see page 32 Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet Calibrate the steering from Diagnostics Play Control Test in the Operator Menu Steering does not Faulty USB cable or Test by connecting to a motherboard USB port You may auto calibrate PCI USB card need to reboot twice for Windows to find the device Also try a new USB cable After testing re connect to a PCI USB port to minimize the risk of intermittent steering loss due to static shock again reboot twice Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet Steering wheel Faulty 5 KO steering Test pot for smooth resistance If you replace the pot be shakes pot sure to calibrate it from Diagnostics Play Control Test in the Operator Menu Steering stops Force Feedback To minimize the risk static shock the force feedback working PCB connected to PCB should be connected to a PCI USB port not to a Intermittent wrong USB port motherboard USB port Static shock can cause intermittent steering feedback failure See Figure 41 on page 72 for a diagram of the computer ports 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Pa
8. EXCLUSIVE NASCAR LICENSE a EA SPORTS NASCAR Racing Standard amp Deluxe Cabinets Operation amp Service M anual 040 0146 01 Rev C Read this manual before use Keep this manual with the machine at all times www globalw com http service globalvr com techsupport globalw com Phone 408 597 3435 Fax 408 597 3437 Preface Table of Contents Pield6e ane ee ene A eae Ne ee ton Eu E IE Driving Control Panel Button Service 33 wrong T P Pedal Assembly Service sss 34 NUAGPH S BEeecosmisetaseemesi dta iau esten dinde 5 KQ Gas and Brake Pot Potentiometer Environmental Conditions Replacement uses cime a ase 35 FCC Notices United States Four Speed Shifter Service EE 35 Chapter 1 Introduction ioo e Eon Ser Cre WOM enero incl tere 29 Kame Features ooo en soe o GVRI O Mini PCB Service sssssee 36 Current Requirements Approximate Seat Slide Assembly Replacement 37 Hardware F atures eese tenens Audio Amp and Speakers Service 38 Game R start Pealtute oe Ped Audio Amp PCB Replacement 39 Chapter 2 Installing a New Cabinet Front Marquee Speaker Replacement n De Iuxe ii ossi peto Mdb Oden 39 Linking CADIS iso p ee eie eee 9 Front Marquee Speaker Replacement Linking BEIOfSz ue tot i poitea 10 S EATDIQ EG diode erbe etude i eee
9. Game Settings Game Stats Total Lifetime Total Bele Rr M amp the current period and Lifetime Total Statistics Solo Race Continue 44 38 Gans Moses Multiplayer 3 4 Driver Multiplayer Continue 3 3 Free Games 2 3 Game Time Stats Continue Stats Diagnostics Resume Game Statistics Number of Players displays the number of games played by the number of players per game on linked cabinets Shows Total for the current period and Lifetime Total Machine Settings J Game Settings _ Cain Settings Player Stats Total Lifetime Total Collections 1 Player Games 25 53 1 Statistics 2 Player Games 14 ad 3 Player Games 3 5 4 Player Games 2 5 5 Player Games 0 amp Player Games 0 T Player Games Some Tma Sinta B8 Player Games 0 res EF 8 Player Games o suncecos 10 Player Games 0 0 Resume Game EA SPORTS NASCAR Racing Operation amp Service Manual Page 24 of 78 040 0146 01 Rev C 10 1 2007 Game Settings Coin Settings Machine Settings Driver Stats Collections Statistics Greg Biffle 2 4 Jeff Burton 1 a Machibya Kyle Busch D 5 Number of Players Kurt Busch 3 3 Driver Dale Earnhardt Jr 4 7 Transmission Jeff Gordon 1 2 me Time 5 Denny Hamlin 2 3 Uu oin e Stata Jimmie Johnson 3 3 Diagnostics Kasoy Kahne 2 3 X Resume Game Malt Koneoth A 5 Game Settings Track Stats Total Lifetime Total Machine Settings Coin S
10. Description Eletronies 0000000000 Power Supply 24 Volt Steering Power Supply 5V 12V 115 W PCBs amp Lights 45007 00 Power Plate Assembly Power Strip 7 Outlet Surge Protect 6 15 AMP 1500Joules Monitor S 0000000 42 LCD Monitor with Control PCB Deluxe 32 LCD Monitor with Control PCB Standard 42 Glass Display Shield Deluxe 32 Glass Display Shield Standard Driving Controls Steering Assembly with motor amp wheel See Figure 35 on page 66 50 0413 00 1 1 01 Dual Pedal Assembly See Figure 34 on page 65forDetails Lightinc 49 1001 00 Florescent Light Fixture 18 Order with PN 115 0157 01 Installed 1 STD METL6R LED Light Tube Red 6 13 12VDC 1 STD CCFL2R Red CCFL Kit CCFL2R EXT Red CCFL Kit with Harness Extension Deluxe 26140 00 Housing for CCFLs Under Control Panel amp Cabinet Rear Audio 50 9986 00 Speaker Pair 3 Way 50 Watt Front Speakers Deluxe 5 25 SPEAKER PAIR 5 25 Speaker used for Front and Center Speakers on Standard and Center Speaker on Deluxe Speakers ship in Pairs but Standard uses 3 Speakers and Deluxe uses 1 Speaker 990 0001 01 Miscellaneous Polyethylene Plug 1 284 x 1 175 for Tube Ends Deluxe Coin Door Assembly Over Under 2 Mechs DBV Cut Out Seat Assembly with Speakers and Harness EA SPORTS NASCAR Racing Operation amp Service Manual Page 64 of 78 040 0146 01 Rev C 10 1 2007 Shifter Assembly ITEM NO Q
11. Main Assembly Drawing Standard Page I of 2 2007 Global VR Inc Page 75 of 78 040 0146 01 Rev C 10 1 2007 Chapter 9 Diagrams and Schematics on Previous Page See Parts List DETAIL A SCALE 1 Figure 45 Main Assembly Drawing Standard Page 2 of 2 EA SPORTS NASCAR Racing Operation amp Service Manual Page 76 of 78 040 0146 01 Rev C 10 1 2007 Chapter 9 Diagrams and Schematics Warranty Service If you should require warranty service please contact your authorized GLOBAL VR distributor LIMITED WARRANTY GLOBAL VR 9 warrants that its computer circuit boards hard drives power supplies monitors displays controls sensors and mechanical structures are free from de
12. NAS AW 6 NAS AW 05 Left Side Seat Pedestal Decal EA SPORTS Decal Lower Base Decal Not Shown Same on Other Side Same on Other Side Figure 37 Standard Cabinet Artwork EA SPORTS NASCAR Racing Operation amp Service Manual Page 68 of 78 040 0146 01 Rev C 10 1 2007 Chapter 9 Diagrams and Schematics Chapter 9 Diagrams and Schematics Power Transformer Connection AC Power Strip for 230 VAC System Note H E Connection order does not matter O Marquee Lights Computer LCD Monitor Power Supply 24 VDC Power Supply 12 5 VDC Power Supply White Black AC Power Plate To Coin Box Ground Lug Note Two middle N To Monitor Ground Lug terminals are not used Top View x Ground Lug To Ground Lug on Bottom Cabinet Power Cord of Connector Not Shown 12 5 VDC Power Supply Part 115 0153 01 T 12 VDC to CCFLs PCBs Lights Fan Under Seat Assembly Set Input Voltage to Voltage 115 through hole in top Adjustment Pot Power ON LED 12V GND GND 5V ite BlackGreen yellow Black Black Red Part 115 0008 01 To AC Power Strip Part of Main Harness l Part 115 0146 01 Lights Audio GVRI O Part 115 0151 01 Amp CCFLs Fan Speaker Speaker Light Light 24 VDC Steering Power Supply MAXIMUM CONTINUOUS OUTPUT POWER IS 115W Power ON To Shaker Amp LED l Q zr Part Pot E z z MaMe T To Floor CCFLs Check Input V
13. POT MTG BRACKET 32 1 43 0184 00 SCREW 10 32 x 3 8 PHPNHD 33 1 43 0995 00 10 FLAT WASHER 34 1 43 0735 00 SCREW M4 X 12 SHCS 35 1 50 2511 00 ATARI GAMES PATENT DECAL 37 1 50 2525 00 SPLIT HUB FOR 5 8 SHAFT amp 1 4 20 TAP 38 1 50 1035 Q0HD HOOP SOFT RUBBER TYPE 60 DUROM 39 1 50 2715 00 CAP WITH CHECKERED FLAGS LOGO 40 3 43 0328 00 SCREW 1 4 20 X 75 SOCKET HD CAP B O 41 6 43 0284 00 SCREW 8 32 X 1 2 TORX TP B H 42 1 43 1554 00 STAR WASHER M14 EXTERNAL TOOTH Figure 33 Tao ADY tes X ap Steering Assembly Exploded View and Parts EA SPORTS NASCAR Racing Operation amp Service Manual Page 66 of 78 040 0146 01 Rev C 10 1 2007 Chapter 8 Replacement Parts Artwork and Exterior Plastic Parts Deluxe Cabinet Number 60076 00 Decal Sheet 1 4 Roll Bar Fabric NAS S AW 15 02 NASDLX AW 05 02 Marquee Right Side Decal One on Each Side s 60077 00 F wenn P Roll Bar Pad U adt 3 Control Panel Decals NAS AW 10 01 Temp NAS AYW 10 02 Oil NAS AYW 10 03 RPM Cabinet Number Decal Sheet 5 8 NAS AW 15 03 NASDLX AW 02 Cabinet Number Right Control Panel Side Decal Decal NASDLX AW 06 Seal Back Decal 26134 00 Rear Seal Housing NAS AW 05 Fender amp Left Pedestal Decal 26131 00 NAS AW 13 Wheel Housing 1 of 2 Seat Pedestal Back Decal NASDLX AW 04 NAS AW 08 Large Right Side Panel Decal Right Side Seat Deca
14. 20 seconds and 3 minutes 39 seconds only one game lasted over 4 minutes 40 seconds Press the START button to exit this screen Statistics Continued Game Stats displays a graph showing how many times players Continued after a game ended For example in the graph below 12 players continued once and 5 players continued twice Press the START button to exit this screen 2007 Global VR Inc Page 25 of 78 Chapter 4 Operator Menu and Game Setup Diagnostics Play Control Test The Diagnostics menus help you test cabinet hardware and adjust the monitor Press Start B Musio te reset Press Start amp View to enit this test The Play Control Test menu lets you test driving controls operator buttons and coin mechs as described below To exit from this menu press the START and VIEW buttons together If you see a symbol displayed over a component it was not detected by the software and may be disconnected check the wiring for this component e Buttons When you press a control panel or Operator button its picture should highlight on the screen The dot next to each button will be yellow until the button is pressed and green after it is pressed A red dot means the button is stuck in the ON position e Steering Wheel When you turn the steering wheel the graphic should rotate and the numbers next to the graphic should change to indicate the steering wheel position Full left position should be abou
15. Chapter 7 Troubleshooting Control Troubleshooting Cause Possible Solution Buttons do not work Faulty micro switch Replace the micro switch on the button and re test Faulty wiring Disconnect the cabinet from AC power Verify that all wires are firmly connected to each button and the GVRI O Mini PCB Verify that the wires are connected to the correct spades on the button micro switch see Figure 19 on page 34 Verify that no wires are frayed or improperly shorting to ground Faulty GVRI O Mini Make sure that all connections to the PCB are firm PCB Replace PCB if faulty see page 36 Buttons and Pedals GVRI O Mini PCB Make sure jumpers are installed in positions 1 amp 3 of do not work jumpered incorrectly J5 Mode Select on the GVRI O Mini PCB page 36 Steering pulls to one Faulty Force Verify that the force feedback PCB is getting 24 VDC Feedback PCB power Test the PCB in a working cabinet Faulty motor Test the steering motor in a working cabinet Faulty 24 VDC Use a volt meter to verify that the force feedback power power supply supply is putting out 24 VDC Pot wires reversed Check the wires between the steering pot and Force Feedback PCB Sloppy or poor Poor calibration Calibrate the steering from Diagnostics Play Control steering Test in the Operator Menu Faulty 5 KO steering Test calibration from Diagnostics Play Control Test in pot the Operator Menu Replace pot if faulty see page 32
16. ID e Different Software Game Version on one or more cabinets e Different Tracks Disabled e Different Region Set by Game Dongle EA SPORTS NASCAR Racing Operation amp Service Manual Page 62 of 78 040 0146 01 Rev C 10 1 2007 Chapter 8 Replacement Parts Chapter 8 Replacement Parts If you need replacement parts please reference these part numbers when contacting GLOBAL VR technical support or your distributor Notes Part numbers may change due to hardware or software revisions Parts are for both Standard and Deluxe cabinets except as noted Qty column refers to quantity used per cabinet with quantities for Deluxe DL X and Standard STD shown as applicable Documents and Software Part Number 040 0146 01 Operation amp Service Manual This Document 040 0153 01 Software Restore Guide 050 0137 01 System Recovery Disk Version 1 1 050 0136 01 Game Install Disk Version 1 1 1 CD Cables ParttNumber Qty Description 0 O Cable 110VAC to Power Supply PCBs Lighting amp Steering Power Cable Transformer interconnect cable Cable 6 110VAC to 24VDC Power Supply LCD Monitor Power 115 0157 01 Cable Marquee Florescent Light Power Adapter 1 STD 115 9635 01 1 Cable Ethernet CAT 5 10 REVA 80 0213 00 POWER CORD 6 SJT UL recognized 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 63 of 78 Chapter 8 Replacement Parts Cabinet Hardware Part Number Qty
17. Lg NE d Coin Mech Replacement 46 P wile System 29 Coin Meter Replacement eene 46 Run the Game Install Disk s 29 io MENO MOD 2 Chapter 6 Service and Repair 30 AC Power Strip Replacement 47 Access Panels on Cabinet Rear 30 DC Power Supplies Opening the Control Panel 30 r24 and FIFI VDE is eese teet 48 Force Feedback Steering System Service 3 Leader Light amp Speaker Lights Service 5 KQ Steering Pot Potentiometer Deluxe 49 Replacement aoura 32 Leader Light Replacement Standard 49 Force Feedback Belt or Steering Motor Marquee Florescent Light Service Deluxe 49 Replacement iip seen 32 Marquee Florescent Light Service Standard 50 d deu coL UE n M Us Cold Cathode Florescent Light Service 50 Force Feedback PCB Replacement 33 CCFLs at Sides of Monitor Deluxe 51 EA SPORTS NASCAR Racing Operation amp Service Manual Page 2 of 78 040 0146 01 Rev C 10 1 2007 CCFLs Below Control Panel 51 CCFLsat Cabinet Rear sinana 51 Roll Bar Pad Replacement Deluxe 52 Setting the Date and Time ssss 53 Setting the Computer BIOS CMOS 54 Chapter 7 Troubleshooting
18. Threadlocker Blue or a comparable product to the threads Tighten the nuts to 9 12 ft lbs 108 144 in Ibs Important Loctite can damage plastics Be careful not to get the Loctite on the plastic seat and do not use Loctite with Nylock nuts Audio Amp and Speakers Service The Audio Amp supports 6 channel 5 1 Surround Sound The Audio Amp is powered by the 5 12 volt DC power supply through a standard PC power connector The volume level for each channel on the Audio Amp can be manually adjusted using a small screwdriver to turn the pots shown in Figure 23 For the subwoofer channel turn the pot clockwise all the way for maximum volume For the other channels turn the pot counterclockwise to turn the volume levels all the way down and then turn the pot 1 5 of a turn clockwise to bring the volume levels up Fine tune the sound levels for your location from this point Use the Diagnostics Sound Test screen in the Operator Menu to test the speakers Standard Cabinet Marquee Right Front Left Front Speaker Speer Lah Froni E pe d m z Fight Rear Computer iem Audio Ports Let Rear Candor j Speaker Speaker Laft Rear Speaker Right Rear Speaker Left From T rr Speaker Cejer iui sin Fughi Froni Adjustment Pot E hu k n r Speaker Subwoofer One for each channel Figure 23 Audio Amp and Speakers EA SPORTS NASCAR Racing Operation amp Serv
19. Turn the wheel to select a track Each screen displays stats about the track Press the Gas Pedal to select Tracks are rated by difficulty Normal Hard or Expert Expert tracks can be locked to keep novice DAWTONA players from selecting them accidentally see Note Motion Cabinets have an additional setting for Motion Platform Strength Game Settings Settings Menu on page 17 If they are locked press the J button to unlock 4 Waiting for Others If the cabinet is linked this screen gives other players 30 seconds to join the race Press START or the Gas Pedal to speed up the countdown Your cabinet will be shown in green with a pulsing edge and say READY Cabinets shown in blue that say AVAILABLE are ready for new players to coin up JOINING HEADY Cabinets shown in orange or yellow that say JOINING are in the process of joining the race Once they join they will turn green and say READY Note Players cannot start a solo race while Cabinets shown in gray are in the Operator Menu the Waiting for Others screen 1s displayed on a linked cabinet AVAILABLE Cabinets shown only as a white outline are already in a race or not connected EA SPORTS NASCAR Racing Operation amp Service Manual Page 12 of 78 040 0146 01 Rev C 10 1 2007 Chapter 3 Driving a Race Once the race starts useful information is displayed on the screen as shown below Number Position and Driver Time Remaining t of Ne
20. amp DAYTONA DAYTONA SPEEDW EEKS amp SPEEDW EEKS amp DAYTONA USAG DAYTONA 500 6 THE GREAT AMERICAN RACE Atlanta Motor Speedway Bristol Motor Speedway Infineon Raceway Las Vegas Motor Speedway Lowe s Motor Speedway and Texas Motor SpeedwayQ including name likeness logos event names and event logos are registered trademarks of Speedway Motorsports Inc Officially licensed product of Speedway Motorsports Inc 2007 PHOENIX INTERNATIONAL RACEW AY amp THE PHOENIX MILE PIR WORLD S FASTEST ONE MILE PAVED OVAL COPPER WORLD CLASSIC All other car team driver images track names trademarks and other intellectual property are used under license from their respective owners All other trademarks are the property of their respective owners Not all tracks and drivers are available in the international version FMOD Ex Sound System licensed by Firelight Technologies 2007 GLOBAL VR GLOBAL VR and the GLOBAL VR logo are registered trademarks of Global VR Inc All rights reserved GLOBAL VR is an authorized Electronic Arts Distributor 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 77 of 78 Technical Support Service amp Parts Hours 7 00am 5 00pm Pacific Time Monday Friday Phone 408 597 3435 Fax 408 597 3437 E mail techsupport globalw com Website http service globalvr com Extended Service Hours Monday Friday 50m M idnight Saturday amp Sunday 7 00am M idnight
21. cover bracket below the front of the monitor and remove the bracket 1 rms to e ES of tee d Figure 25 LCD Front Cover Bracket 2 Remove the seven 7 screws that secure the bezel in place around the front of the monitor 3 Carefully lift the bezel and glass away from the monitor 4 Reverse these steps to replace the bezel and glass Monitor Replacement Deluxe SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER 1 Disconnect the cabinet from AC power 2 Refer to Figure 25 and remove the five 5 screws from the LCD front cover bracket below the front of the monitor Remove the bracket Remove the Monitor Access Door behind the monitor 4 Disconnect the video cable from the back of the LCD Control PCB Disconnect the monitor DC power wires from the monitor power supply terminals you do not need to disconnect the AC wires from the power strip 6 Remove the two 2 Phillips screws that secure the DC power supply in place so you can move it out of the way to reach the monitor mounting bolts EA SPORTS NASCAR Racing Operation amp Service Manual Page 42 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair 7 Remove the four 4 bolts that secure the monitor backbox to the mounting brackets inside the cabinet The picture below shows the locations of the bolts inside the cabinet Monitor Mounting Bracket Only Lower Part shown
22. date or time refer to Setting the Date and Time on page 53 Region Displays the region or country of operation Game Version Displays the installed software game version Linked cabinets must run the same version Regon Tech Support for troubleshooting certain cabinet linking problems Web Error Messages If you see a Red Dot in the lower right corner of the Attract Screen this indicates a hardware error was detected If you see a Blue Dot this indicates Cabinet Mismatching was detected This means key settings are not the same in linked cabinets The error will be explained on this screen in the area below the GLOBAL VR information For more information see page 62 EA SPORTS NASCAR Racing Operation amp Service Manual Page 16 of 78 040 0146 01 Rev C 10 1 2007 Machine Settings Settings Menu Chapter 4 Operator Menu and Game Setup This menu lets you set audio volume steering feedback strength and Link IDs It also displays available Service and Coin Credits Machine Settings Friday August 17 2007 9207 43 AM Master Volume Attract Volume of Master Attract Audio Steering Feedback Strength Link ID Service Credits Machine Settings Game Settings _ Coin Settings Collections Statistics _ Diagnostics Resume Game C OBAL EUER Master Volume Attract Volume 955 of Master Attract Audio Steering Feedback Strength Link ID Service Credits Curren
23. described on page 30 2 Using a 7 64 Allan wrench loosen the set screw from the steering column and remove the bracket with the pot attached see Figure 17 3 Loosen the four 4 3 8 motor mount Kep nuts that secure the steering motor to the frame see Figure 1 4 Using a 10mm socket wrench loosen the belt tension adjustment bolt several turns until you can slip the belt off of the motor and steering gears see Figure 18 5 Inspect the motor gear the small gear for wear A worn gear can quickly wear out a belt Make sure the two gears are aligned to prevent stress on the belt Use Loctite on the set screws to ensure they are secure EA SPORTS NASCAR Racing Operation amp Service Manual Page 32 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair 6 To replace the motor remove the four 4 3 8 Kep nuts that you loosened in step 2 and remove the motor 7 Reverse these steps to re install the motor and belt Adjust the belt tension as described below Force Feedback Belt Tension Adjustment The belt tension should be adjusted on a new cabinet after one month of initial operation After that it should be adjusted every 60 90 days for optimal performance Inspect the gears for wear at the same time A worn motor gear can wear out a belt 1 Tighten the tension adjustment bolt on the motor assembly shown in Figure 18 until the belt is fully stretched and then loosen the bolt by 1 2 turn 2 Cal
24. displayed only on the Operator Menu screens and referenced on the Collections screens Perform the following steps 1f you wish to change the date and time displayed 1n the Operator Menus l Remove the rear door from the cabinet and connect a USB keyboard to an available USB port on the back of the system computer Or you can connect a PS 2 keyboard to the purple PS 2 port on the back of the computer and then reboot the game With the game running in Attract mode press the Windows flag key ay on the keyboard between the Ctrl and Alt keys This will launch the Windows Start Menu Use the arrow keys 11 to select gvrShutdown from the Start Menu and press Enter This will shut down the game shell and allow you to access Windows features Use the up arrow key 1 to select Run from the Start Menu and then press Enter In the Run dialog box type cmd and press Enter A command window will appear Do the following to set the date a In the command window type date and press Enter b A prompt will display the current date in the format weekday mm dd yyyy and will prompt you to enter the date in the format mm dd yyyy Enter the date with the dashes and then press Enter or press Back Space to make a correction Do the following to set the time In the command window type time and press Enter b A prompt will display the current time in the format AA mm ss tt where tt means tenths of a second and will prompt you to en
25. enabled on some cabinets and disabled on others If the settings listed below are mismatched on a set of linked cabinets a Blue Dot will appear in the Attract Mode and you will see an explanation of the problem on the Machine Settings Info screen e Software Game Version e Free Game e Link ID e Free Game Min Players e Race Length e Disabled Tracks EA SPORTS NASCAR Racing Operation amp Service Manual Page 10 of 78 040 0146 01 Rev C 10 1 2007 Chapter 2 Installing a New Cabinet 3 All linked cabinets must run the same Software Game Version and have a Game Dongle set for the same region A screen like the one shown below will appear it there is a mismatch You will need to update software or change the game dongle to make all linked cabinets match Software Versions musi be the same Install tha same versions or disconnect the link Power cycle the cabinets Detail Software Version merp lun roii Pen Fem were goba eti TCT ee Com Region Checking the Game Dongle The cabinet uses a Game Dongle to activate the game software If the dongle is missing the game will not run When a USB Game Dongle is installed and working properly a red LED will illuminate inside the dongle For a Game Dongle to be recognized correctly it should be connected before the cabinet 1s powered ON If the software does not recognize the Game Dongle make sure the Dongle is connected properly and then power cycle the cabinet to see
26. iU 40 Checking the Game Dongle 11 Center Speaker Replacement 40 Chapter 3 Driving a Race ssss 12 Rear Seat Speaker or Subwoofer Chapter4 Operator Menu and Game Replace miel ee te DT een Ere 40 SEUD suhossuNevesutvesitni ended 14 Computer Replacement sss 40 Navigating the Operator Menu 14 LCD Monitor Assembly Service Deluxe 4l Machine Settings Info Screen 16 E o Shield Replacement 42 Machine Settings Settings Menu 17 MIC T 42 Game Settings Settings Menu 18 Monitor Control PCB Replacement Game Settings Disable Tracks Menu 19 DEURE TRETEN s 44 Game Settings Game Resets Menu 20 Monitor Power Supply Replacement Coin Settings Configuration Menu 1 Deluxe rinn e dnbie 44 Coin Settings Pricing Menu 27 Monitor Service Standard EU ANN E ERE 44 Collections SCFeellSzi esce AEA 23 M M E Stan Gan MT 45 Statisties SCICCUS oo ie eR re rea nens 24 Monitor Replacement Standard 45 Diagnostics Play Control Test 26 Monitor Control PCB Replacement Diagnostics Sound Test eee 37 Stan Cah Jeroen h 45 Diagnostics Monitor Adjustment Screens 28 Monitor Power Supply Replacement l Standard hereni NT A 46 pa PONa PS INA
27. warranty period are the responsibility of the Purchaser GLOBAL VR is not obligated to provide the Purchaser with a substitute unit or on site service during the warranty period or at any time If after investigation GLOBAL VR determines that the reported problem was not covered by the warranty Purchaser shall pay GLOBAL VR for the cost of investigating the problem at its then prevailing per incident billing rate No repair or replacement of any Product or part therein shall extend the warranty period as to the entire Product The warranty on the repaired part only shall be in effect for a period of ninety 90 days following the repair or replacement of that part or the remaining period of the Product parts warranty whichever is greater Purchaser s exclusive remedy and GLOBAL VR s sole obligation is to supply or pay for all labor necessary to repair any Product found to be defective within the warranty period and to supply at no extra charge new or rebuilt replacements for defective parts If repair or replacement fails to remedy the defect then and only in such event shall GLOBAL VR refund to Purchaser the purchase price for said Product Purchaser s failure to make a claim as provided above or continued use of the Product shall constitute an unqualified acceptance of said Product and a waiver by Purchaser of all claims thereto IN NO EVENT SHALL GLOBAL VR BE LIABLE FOR LOSS OF PROFITS LOSS OF USE INCIDENTAL OR CONSEQUENTIAL DAMAGES RESUL
28. zero 0 out in the Current Earnings screen and the data is moved to the Last Collection screen Lifetime Earnings and Lifetime Average Weekly Earnings are displayed on the Statistics Machine screen described on page 24 Earnings are displayed in either Money or Credits depending on the setting in the Coin Settings Configuration screen International Cabinets display earnings in Credits only Collections Z o Collections Machine Settings Current Earnings i i Machine Settings Last Collection i RERA Since 1 12 200 9 43 24 AM i pide NEL 1 08 2007 10 25 46 AM to 1 12 200 9 43 24 AM 1 Collections zi Service Collections Service Current Farnings Product Earnings Credits fureent Encinas Product Earnings Credits patastin Race 4 00 0 00 D Statistics SRM E n Diagnostics i nspent Monies nia Resume Game Unspent Monies 0 00 f Diagnostics Resume Game Total 8 00 1 00 Total 6 00 C OAL P F An Figure 14 Collections Current Earnings Screens 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 23 of 78 Chapter 4 Operator Menu and Game Setup Statistics Screens The Statistics screens allow the operator to view the game play statistics collected by the cabinet The lifetime totals are never reset unless the operating system is restored using the System Recovery Disk To reset the current Total for any screen use the Game Settings Game Resets menu described on page 19 St
29. 1 Computer Rear Panel Diagram 72 Figure 42 Main Assembly Drawing Deluxe PACS LOL ootes nte o deditos s nedite 73 Figure 43 Main Assembly Drawing Deluxe Pasce DOLO tau MM UM NU EEUU 74 Figure 44 Main Assembly Drawing Standard Page 1 0f 2 o 75 Figure 45 Main Assembly Drawing Standard Page 2 Of 2 ssusss 76 2007 Global VR Inc Page 3 of 78 Preface Preface S afety Please read this page before preparing your arcade cabinet for game play The following safety instructions apply to all game operators and service personnel Specific warnings and cautions will be included throughout this manual Use the following safety guidelines to help protect the system from potential damage and to ensure your personal safety Make sure that the switch on the back of the computer is set to match the AC power in use at your location 115 volts 60Hz in most of North and South America and some Far Eastern countries such as Japan South Korea and Taiwan 230 volts 50Hz in most of Europe the Middle East and the Far East To help prevent electric shock plug the system into a properly grounded power source These cables are equipped with 3 prong plugs to help ensure proper grounding Do not use adapter plugs or remove the grounding prong from a cable If you must use an extension cable use a 3 wire cable with properly grounded plugs To help protect your system from sudden increases and dec
30. 19 01 To Marquee DVI Port Ge Left Speaker PS 5 12 VDC In 1 Audio Front Front Front PN 115 0155 01 TT T PN TIS ONO To Marquee Green EE Audio In Speakers Right Speaker nC RES Audio Rear Rear Rear PN 115 0145 01 omana ccu eR SIT REN EP Sync ene Blue Audio In Speakers ae To Seat Left Speaker l To Seat Right Speaker Audio Ctr Sub Center To Sub f o Subwoofer SEER Audio In Subwoofer To Cabinet Pink Center Speaker Seat Assembly Dk eee ee ee Motherboard EX USB Port Se E uiis USB Game Force Feedback PCB Control Panel Dongle PN COEM GCE H2P5A PN 115 0005 02 PN J1 XPOS YPOS ee To Steering Pot USB ABO6MM PCI USB Port USB J40 PN 115 0006 01 D Motor Ctrl In to To Ethernet Steering Motor Ethernet Port Port on m eec es E Power Plate PN 115 0007 01 Notes Wiring Shown for Deluxe Cabinets To Power Strip 24 VDC Power Supply 1 For Standard Cabinets 115 0147 01 replaces 115 0155 01 and both 115 0119 01 harnesses Figure 39 Simplified Wiring Diagram EA SPORTS NASCAR Racing Operation amp Service Manual Page 70 of 78 040 0146 01 Rev C 10 1 2007 Chapter 9 Diagrams and Schematics GVRI O Mini PCB Main Harness PN 115 0146 01 To System USB Port Computer 0000000000000 E E S e eE BM 4 i Analog PWR Gas Wiper 3 2 Gas Wiper GND 6 5 Analog GND Brake Wiper 4 K 3 Brake Wiper GAS BRAKE
31. 2 3 Remove the four 4 screws that secure the speaker to the cabinet 4 Remove the wires from the speaker and install them to the same connectors on the new speaker 5 Reverse these steps to re install the speaker Center Speaker Replacement The center speaker is located near the pedals on the right side wall Do the following to replace the center speaker 1 Remove the four 4 Torx security screws that secure the speaker grill in place 2 Remove the four 4 Phillips screws that secure the speaker in place 3 Remove the wires from the speaker and install them to the same terminals of the new speaker 4 Reverse these steps to install the new speaker Rear Seat Speaker or Subwoofer Replacement The rear speakers are located behind the two small grills at the top rear of the seat On Deluxe cabinets the subwoofer 1s located behind the molded red plastic housing on the back of the seat On Standard cabinets the subwoofer is located behind the grill on the back of the seat 1 To replace the Subwoofer remove the six 6 Torx screws that secure the molded red plastic housing on the back of the seat and remove the housing Skip to step 3 2 To replace the left or right rear speaker remove the four 4 1 4 20H Torx security screws that secure the speaker grill to the back of the seat Remove the four 4 screws that secure the speaker or subwoofer to the seat 4 Remove the wires from the speaker or subwoofer and instal
32. 9 Diagrams and Schematics beginning on page 69 for wiring and connection diagrams Connect the AC power cord from the cabinet to a grounded 3 terminal AC wall outlet 7 Power ON the cabinet using the ON OFF switch located on the lower rear of the cabinet Verify that the game boots properly Note The Steering Wheel will turn as the steering auto calibrates during boot Do not touch the wheel during calibration EA SPORTS NASCAR Racing Operation amp Service Manual Page 8 of 78 040 0146 01 Rev C 10 1 2007 Chapter 2 Installing a New Cabinet 8 Ifthe software detects a hardware problem during boot an error screen will appear Refer to Error Message Screens on page 62 for help with any error screens that may appear 9 Once the Attract movie starts play a game to verify that everything works properly 10 Enter the Operator Menu and set up pricing and other settings 11 Refer to the section that follows to link cabinets for head to head racing Linking Cabinets You can link up to Ten Cabinets for head to head competition Once the cabinets are linked in hardware and software the Attract Mode movies will synchronize and players can choose to play individually or race against other players Motion and Non Motion Cabinets will link Each cabinet ships with a CAT 5 Ethernet cable Use this cable to link two cabinets directly or connect it to an Ethernet hub or switch to link more than two cabinets GLOBAL VR has teste
33. 9L L Yva 110 SdIs LHOd 00 281 Ze ZL L va TION SaIs 1437 00 91 9l uva TION uvas OO PSLZE 6L L 13Nvd 410 LS IN3IAQT3M 00 914 OZ NOLLVINSNI 3dld 00 4009 LZ H2Div3dS r TINO Hg1 6v00 10 Zz YOOTH WIHL 00 821 Z YOO14 3LY1d 00 6414 vZ 3sva d9TYJA09 OO L6L 2 SZ Z INN avo d01 2P Layovea 00 2614 92 L AlddNS H3MOd L3MO vua 00 2612 ZZ L WYO osiialiva 3tv 1d OO SSLZE SZ Z T33HM MV3H L3MOV HS 00 0024 6z 9 3NVvd HIO L3MOVHd 00 6126 0 L AZAS AlddNS H3MOd L0 00LL b LE Ab Aldd H3MOd 0090 vv Ze L TARZ AZL AS AlddnS H3MOd vz 0vz S SE L dMv Ol nv LS ASSv ddd L0 L000 066 E L O INIW HAO ASSV ddd L0 F 00 066 SE GUYS NOISH3MIWI ASSV 82d SrZ 0r09 W3OO 9 L GHYNSVM AIWOZL 20 AzI NYd VOO NYd AcL ZE L VOD NYd AZUM G3llddhs QHVhONVYJ 9 L Tvd3d vfi nSdN ASSV 00 Lp0 0S 6 TVIXY 09 Ul d YIAYIdS S2 8 Hd YIAYIdS Sz OF HOYNS LITLNO Z dIMLS 434 0d Ob 960 6r Lt UVOSVN Od ASSV 0020F Zr DNILNNOW H31ndlltOo dvuls 00 6 009 v nd2 3Sve WvoJ 00 LPOO9 vv L DOVAOZZ OVAOLL OSI H3WHOJ3X btvz 0t z Gv L H3AOO UVa TlOs Ohd8 v3 00 9 009 9v WHVO 31SvIAON 3aiM 0 o1 rL 418 311 318v2 CLGAOELL 2b Ga3seZi 5nd 3N313H13A10d LPL6vP BP 2007 Global VR Inc Main Assembly Drawing Deluxe Page I of 2 Figure 42 Page 73 of 78 040 0146 01 Rev C 10 1 2007 Chapter 9 Diagrams and Schematics
34. AK CHROME 2 1 95 2520 00 PEDAL amp BEAM ASSY PERFORATED GAS CHROME 3 1 50 8372 90 PEDAL FRONT PLATE DUAL SMOOTH BLACK 4 4 50 2588 00 SIDE PLATE RIGHT amp LEFT 5 4 50 8171 00 BUMPER 6 8 50 8170 00 SPACER TUBE T 1 50 8042 00 SPRING F PEDAL RH HELIX 8 2 50 8049 00 SPRING F PEDAL LH HELIX 9 2 50 2979 00 PIVOT SHAFT PAINTLOC 10 2 50 8069 02 GEAR 1MOD 12T 25 BORE 11 2 96 4916 00 LONG LIFE POT W NUT amp WSHR 5K 12 2 95 0925 00 GEAR SEG 1MOD 80T 13 8 43 0726 00 CARRIAGE BOLT 1 4 20 X 50 BLK OXD 14 9 43 0075 00 SCREW M5 X 60MM HHCS 15 2 43 0269 00 SCREW M6 X 30MM HHCS 16 9 43 0068 00 LOCKWASHER M5 RIBBED 17 8 90 1209 00 1 4 20 HEX NUT W KEPS 18 2 43 0983 00 LOCKWASHER M6 RIBBED 19 2 43 0050 00 HEX NUT M4 20 2 43 0051 00 SCREW M4 X 16 MM HHCS 21 4 43 0198 00 WASHER M4 FLAT WSH DIN 125A 22 2 43 0277 00 SET SCREW M4X8MM CUP POINT 23 9 43 0125 00 NUT M5 24 4 50 2587 00 BUSHING 35 DIA 5 16 O D 25 2 50 0097 00 WASHER GUIDE 4 38 X 1 75 W 44 SQ HL BLK PLST 26 1 50 0008 00 COMPRESSION SPRING 94 OD X 2 00 LG x 125 DIA W 27 1 50 0011 00 CYLINDER amp TUBE ASSY I T PEDAL Drawing Happ Controls Figure 34 040 0146 01 Rev C 10 1 2007 Figure 33 Shifter Assembly Exploded View and Parts Pedal Assembly Exploded View and Parts Chapter 8 Replacement Parts 2007 Global VR Inc Page 65 of 78 Ch
35. C power Remove the ten 10 Torx screws that secure the marquee artwork and clear plastic in place Carefully tilt the clear plastic piece outward enough to disconnect the leader light connector and then remove the clear plastic with the leader light assembly and artwork 3 Disconnect the AC power connector that connects the fixture to the main harness Remove the two Phillips screws that secure the fixture to the cabinet and remove the fixture 5 Reverse these steps to install the new fixture Replace the fixture only with a comparable unit from GLOBAL VR 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 49 of 78 Chapter 6 Service and Repair Marquee Light Reflector Florescent Light Fixture Marquee Housing Leader Light Reflector Marquee LED Light Tube Artwork Leader Light Speaker Mounting Box Marquee 1 of 2 Clear Plastic a Speaker 1 of 2 Leader Light Grill Figure 30 Marquee Assembly Exploded View M arquee Florescent Light Service Standard The Marquee is lighted by one florescent fixture 1 To gain access to the fixture remove the eight 8 Torx screws that secure the marquee artwork and clear plastic in place Replace the florescent tube with another 18 florescent tube To remove the fixture disconnect the cabinet from AC power and perform the steps that follow Disconnect the AC power cord from the fixture Remove the two Phillips screws that secure the
36. Gets Free Game is enabled and Free Game Min Players is set to f Time in Row this sets the maximum number of times in a row the free game can be awarded Options are 1 3 Times Expert Track Lockout If set to Enabled players have to press the J button to select an Expert track This prevents novice players from selecting an Expert track accidentally from the Track Select screen 4 Button Game Abort If set to Enabled a solo race can be aborted by pressing all four control panel buttons at the same time Race Length If set to Short this shortens the length of all races by reducing the number of laps in a race The number of laps per race varies by track Options are Long and Short If you change this setting you should also reset Standings from the Game Settings Game Resets menu EA SPORTS NASCAR Racing Operation amp Service Manual Page 18 of 78 040 0146 01 Rev C 10 1 2007 Chapter 4 Operator Menu and Game Setup Game Settings Disable Tracks M enu This screen allows you to disable or enable any of tracks Disabled tracks do not show up in the Track Select screen If only one track 1s enabled the game will skip the Select Track screen when a player starts a game If fewer than five tracks are enabled the software ignores the Expert Track Lockout setting set in the Game Settings Settings menu Note Linked cabinets must have the same tracks available If linked cabinets have different tracks available the softw
37. Inc 040 0146 01 Rev C 10 1 2007 Page 55 of 78 Chapter 6 Service and Repair 12 Now use the Arrow keys to highlight Integrated Peripherals and press Enter 13 14 15 16 17 18 19 20 A screen similar to the following will appear Use the Arrow keys to highlight the setting for USB Keyboard Support and press Enter Use the Page Up and Page Down keys to change the setting to Enabled Use the Arrow keys to highlight the setting for USB Mouse Support and press Enter Use the Page Up and Page Down keys to change the setting to Enabled CMOS Setup Utility Copyright C 1984 2006 Award Software On Chip Primary PCI IDE On Chip SATA Mode x PATA IDE Set to SATA Port 0 2 Set to SATA Port 1 3 Set to USB Controller USB 2 0 Controller USB Keyboard Support USB Mouse Support Legacy USB storage detect Azalin Codec Onboard H W 13940 SMART LAN Onboard LAN Boot ROM Onboard Serial Port 1 Onboard Serial Port 2 Onboard Parallel Port Parallel Port Mode ECP Mode Use DMA 11 Move Enter Select F5 Previous Values PU PD Value F6 Fail Safe Defaults Integrated Peripherals Enabled Disabled Ch 0 Master Slave Ch 2 Master Slave Ch 3 Master Enabled Disabled Enabled Enabled Enabled Auto Enabled Enabled Disabled 3F8 IRQ4 2F8 IRQ3 Item Help Menu Leve P 378 IRQ7 SPP 3 F10 Save ESC Exit F I General Help F7 Optimized Default
38. Operator Menu see page 26 While turning the wheel the change in the numbers displayed onscreen should be smooth and linear with no jumps You can also power off the game and test resistance at the pot While turning the wheel you should see a steady linear increase or decrease in resistance with no jumps Jumps could indicate a bad pot or a loose steering column set screw Use Loctite on the set screw to ensure it is secure To replace a pot refer to Figure 17 and perform the following steps 1 Open the control panel as described on page 30 2 Using a 7 64 Allan wrench loosen the set screw from the steering column and remove the bracket with the 5 KQ steering pot attached Using a 1 2 inch wrench remove the nut and lock washer from the bracket and remove the pot 4 Reverse these steps to install the new pot Install the pot with the plastic pin through the small hole in the bracket as shown in Figure 17 below Use Loctite to ensure the set screw is secure 5 Calibrate the steering from the Play Control Test in the Operator Menu after replacing the pot Install with Pin Through Hole in Bracket Bracket Set Screw Nut Pot Figure 17 Replacing the 5 KQ Steering Pot Force Feedback Belt or Steering Motor Replacement Refer to Figure 17 above and Figure 18 and perform the following steps to remove the force feedback belt for repair Always replace the belt if it looks cracked or worn 1 Open the control panel as
39. Pacific Time Free telephone e mail and online support are provided for systems during the warranty period GLOBAL VR Technical Support can help you troubleshoot problems and diagnose defective parts We can also answer questions about the operation of your game When you contact Technical Support please provide the information listed below to assist the Technical Support representative in solving your problem quickly For your convenience space is provided to write important numbers Cabinet Serial Number Game Version from Operator Menu OS Version from Operator Menu Dongle Version from Operator Menu IO Board Version From Operator Menu Your mailing address and telephone number A summary of the question or a detailed description of the problem with your cabinet The additional information listed below as applicable may assist Technical Support in solving your problem quickly e Specific error message e Date of latest install or upgrade e Any changes made to the system e For game play issues the game mode and number of players To comment on this manual please e mail techpubs globalvr com
40. TING FROM OPERATION OF THE GAME IN ANY CONDITION GLOBAL VR SHALL NOT BE RESPONSIBLE FOR THE SUITABILITY PERFORM ANCE OR SAFETY OF ANY NON GLOBAL VR PART OR ANY MODIFICATION PERFORMED BY ANY PRODUCT DISTRIBUTOR UNLESS SUCH WORK IS EXPRESSLY AUTHORIZED IN ADVANCE BY GLOBAL VR THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESSED OR IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITIES ON GLOBAL VR S PART EXCEPT FOR ANY EXPRESS W ARRANTY SET FORTH IN A WRITTEN CONTRACT BETW EEN GLOBAL VR AND PURCHASER CONTAINING SPECIFIC TERM S WHICH SUPERSEDE THE TERMS HEREIN THIS WARRANTY DOES NOT AUTHORIZE ANY OTHER PERSON TO ASSUME OTHER LIABILITIES IF ANY CONNECTED WITH THE SALE OF PRODUCTS BY GLOBAL VR Legal Notices O 2007 Electronic Arts Inc Electronic Arts EA EA SPORTS the EA SPORTS logo and SimRacing are trademarks or registered trademarks of Electronic Arts Inc in the U S and or other countries All Rights Reserved NASCAR and the NASCAR bar logo are trademarks of the National Association for Stock Car Auto Racing Inc The yellow black color scheme is a trademark for DEW ALT Power Tools and Accessories The DEW ALT 9 trademarks 2007 USG Corporation R Carriers amp and R L are registered trademarks of R amp L Carriers Inc Roush Racing and Matt Kenseth s name and or likeness used by authority of Roush Racing Livonia MI Denny Hamlin
41. TY PART NO DESCRIPTION 96 0094 00 BASE PLATE 4 SPD SHFT BLK 96 0095 00 SIDE BRACKET W PIN CLR ZNC PLT 96 0084 00 GATE BLOCK UPPER MOLDED 98 0092 00 SIDE BRACKET NO PIN CLR ZNG PLT 96 0088 00 GATE BLOCK LOWER MOLDED 50 8390 00 INNER BOX A SUB ASSY PLT 50 8418 00 INNER BOX B ASSY 50 8346 00 TRUNNION FOR LL TURBO SHIFTER 96 0090 00 KNOB amp SHAFT ASSY 1 3 4 BLK BALL KNOB 50 8299 00 ANCHOR PIN HANDLE BLK OXD 96 0085 00 RETAINER PLATE 96 0089 00 ACTUATOR SPRING STEEL fs 13 95 1807 00 DB STYLE MINATURE SWITCH 43 0133 00 145 BRS FLAT WSH 26X 56X 04 15 43 0118 00 E RING 1 4 SHAFT DIA 16 50 8414 00 TOP PLATE SCREENED 4 SPD SHFT RED 17 50 8422 00 GUIDE WASHER 4 SPD SHIFTER 18 50 8406 00 BUSHING NYLINER F 078 THK MAT 19 50 8491 00 BUSHING NYLINER F 072 135 THK MAT 20 43 0307 00 SCREW 8 32X3 4 PH P H MS 21 43 0252 00 SCREW 8 32 x 3 8 HEX HEAD 22 43 0134 00 SCREW 8 32X5 18 PH HD MS W SEMS E WSH 23 50 8118 00 E RING FOR GEAR SHIFTER M15 24 50 8294 00 SPRING HAIRPIN HLR SHETR SHORT NOTES NOT SHOWN 90 1013 00 TIE WRAP 4 LENGTH Drawing Happ Controls Pedal Assembly ITEM NOIQTY PART NO DESCRIPTION 1 1 95 2534 00 PEDAL amp BEAM ASSY PERFORATED BRE
42. Weight Current Requirements Approximate Voltage Deluxe Cabinet Standard Cabinet Hardware Features e Pentium D computer e 6 Channel Surround Sound e Nvidia GeForce graphics e Force Feedback Steering e l Gigabyte RAM e 4 Speed Shifter e Widescreen LCD monitor e Unique Racecar Cabinet Design e Supports dollar bill validator EA SPORTS NASCAR Racing Operation amp Service Manual Page 6 of 78 040 0146 01 Rev C 10 1 2007 Chapter 1 Introduction Game Restart Feature To keep the software running optimally the cabinet must be restarted every 24 hours For locations that turn their games off every day no additional restarts are needed For locations that leave their games turned on continuously the software will automatically restart the game once every 24 hours according to the following conditions 1 Ifthe game has been running continuously for at least 24 hours and the game has been in Attract Mode for at least 15 minutes then the following screen will be displayed Scheduled RESTART in process Press lt START gt to postpone 2 The screen will count down for 30 seconds If a user presses the START button the screen will not appear again until the next time the Attract Mode has been running for 15 minutes If nobody presses the START button the game will shut down and restart which will take about 3 minutes 3 After the cabinet completes the Restart the next Restart will be scheduled
43. Z006V CO1 ZE ASSV dOTS2006 V v 3iVd H3MOd ASSV M3MOd Sz006v M3LJIHS ASSY 1dIHS SZ006V 9 LVAS ASSV lV38 S2006 V 4 Z SLHOIT 1309 ASSV 1400 S2006v 8 HOOG HY3H ASSV 00 80ZSZ 6 HOOG GO TASSY 00 60ZSZ_ 0l GOOM HOOG S320V 00 41292 l L Q3H 33n0NVW ONISQOH per L0092 zl 33nouvIA X3 1d S092 l L GLS NVOSVN LVINHOO 14 00 Fl9z_ vl Z 3anouvW Tile ZEOZE SI H3AHOJ X OSIHILY Td 00 5614 91 Y 13NYd H10 L3M2 V8 00 F61 ZI YOOTS WIML O0 S6l 2 81 1HOI1330Vv31 T1895 Q0 Fl24 61 _ SYNLXIS IHOT1 3013 81 00 1001 6r OZ L OVA OZZIOVADLL OSI H3IASHOJ X Ytrc 0t Z IZ ulVd Yds GZS Hyd Yds SZ ZZ Abe AlddiS J3MOd 0090 br Z L AZlAGAIddNS HAMOd Sd AZI S OOLL bb FZ L dW Olany L S ASSY ddd L0 L000 066 SZ Oll INIA SAD ASSYV 82d L0 F 100 066 Z ONLINDION fid2 dYH1S 00 BE009 Z NVOSVN ASSV Od O0 FZ0SF 8Z Ndo asva WvOS 00 1 F009 6Z OHY NOISH3AIWI ASSY HOd StZ 0F09 IN3OO 0 L GYYNOIM WINOZL O0 AZI NV VOO NV4 AzL LE L VOO NVc AZUM Q3llddn s CHVNONVS ZE L Tvaad Ina NS3N ASSV Q0 FL0 0S E I39uns L31100 Z dINLS J3MOd OF 960 6F E IAZ O1E 9 d38 3801 HSN Q3 HOTA Se L IHOlNu3avaTolos1438 00 5 009 9 QLS NVOSVN 33fDHVIA TVO3G 60 MY SYN ZE WidS wP THO Ha1 St00 10 S Figure 44
44. age 50 for an exploded view of the marquee and speakers The front speakers are mounted below the marquee Do the following to replace a speaker 1 Remove the ten 10 Torx screws that secure the marquee artwork and clear plastic in place Carefully tilt the clear plastic piece outward enough to disconnect the leader light connector and then remove the clear plastic with the leader light assembly and artwork 2 Disconnect the speaker harness connector inside the marquee If there 1s no connector here you must remove the speaker and mounting box before you can disconnect the speaker wires 3 Remove the nuts from the two 2 speaker mounting bolts and remove the speaker with its mounting bracket Be careful not to pull the speaker wires 4 Remove the screws that secure the mounting bracket to the speaker Remove the wires from the speaker and install them to the same connectors on the new speaker 6 Reverse these steps to install the new speaker 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 39 of 78 Chapter 6 Service and Repair Front Marquee Speaker Replacement Standard The front speakers are located behind the grills on each side of the marquee Do the following to replace a front speaker 1 Remove the eight 8 Torx screws that secure the marquee artwork and clear plastic in place and remove the artwork and plastic Inside the marquee remove the bolts that secure the plastic marquee housing in place
45. apter 8 Replacement Parts Steering Assembly ITEM NO QTY PART NO DESCRIPTION 1 1 43 0341 00 SCREW 1 4 28 X 1 SHCS 2 1 50 4014 00 SHAFT 270 DEG ACTIVE WHEEL 3 1 43 0305 00 KEY 3 16 SQ X 74 4 2 43 0232 00 NUT HEX NYLOCK 1 2 20 5 1 43 0340 00 LOCKWASHER EXT M12 6 1 50 2082 00 KEY SHAFT 4MM x 4MM x 25MM 7 1 43 1170 00 SCREW 6 32 x 3 8 SHCS 8 1 50 4043 00 MOTOR amp CONNECTOR ASY 9 1 50 4016 00 WHEEL MTG BRACKET 10 1 50 8129 00 BEARING HOUSING 1i 2 50 8130 00 BEARING 59 ID X 1 259 OD 12 1 50 8455 00 MOTOR MTG BRACKET 13 1 50 2659 00 BEARING SPACER 14 1 50 4040 PL PULLEY 18T 1 5 PITCH PLASTIC 15 4 43 0188 00 SCREW 8 32 x 3 8 HEX WASHER HD 16 1 43 0576 00 SCREW M6 x 60MM HHCS 17 1 90 1208 00 FLAT WASHER 1 4 I D 18 1 50 2545 00 BRACKET BELT TENSIONER 19 4 42 0093 00 NUT 10 32 HEX W SEMS ZINC PLTD 20 2 43 0117 00 HEX HD CAP SCREW M10x30 GR 8 8 21 2 43 0978 00 SCREW M10 x 40MM HHCS 22 1 50 8145 00 DIE CAST WHEEL STOP W BUMPERS 23 4 43 0034 00 LOCKWASHER M10 RIBBED 24 4 43 0035 00 NUT HEX M10 25 1 50 4045 PL STOPPER PIE CAM amp PLASTIC PULLEY 26 1 50 4041 00 TIMING BELT BLACK 3 8 WIDE 27 1 50 2670 00 5K POT NEI SENSORCUBE 28 1 43 0018 00 LOCKWASHER INT 3 8 x 9 16 29 1 43 0014 00 HEX NUT 3 8 24 X 3 32 THK 30 1 50 4018 00 FOT MTG BRACKET 31 1 50 4032 00 SPACER
46. are will resolve the conflict by 1gnoring Disable Tracks settings A blue dot will appear in the lower right corner of the Attract screen to indicate a Cabinet Mismatch Game Settings Friday August 17 2007 9 07 43 AM Machine Settings Game Settings Daytona Int l Speedway Disabled Settings Talladega Superspeedway Enabled Disable Tracks _ Lowe s Motor Speedway Enabled Game Resets Indianapolis Motor Speedway Enabled L Coin Settings Phoenix Int l Raceway Enabled a Bristol Motor Speedway Enabled Diagnostics Resume Game GLOBAL VIEW Up START Select VA MUSIC Down LOOKBACK Cancel Back 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 19 of 78 Chapter 4 Operator Menu and Game Setup Game Settings Game Resets Menu This menu lets you restore factory default settings or reset cabinet statistics standings or available credits When you select any reset button except Reset Credits a confirmation box will appear allowing you to accept or cancel your reset selection Game Settings Machine Settings Game Settings Settings Disable Tracks _ Game Resets Coin Settings Collections Statistics Diagnostics Resume Game GR T i Figure 11 Game Resets Reset All Stats Reset All Standings Reset Coin Credits 0 Reset Service Credits 0 START Select LOOKBACK Cancel Back VIEW Up MUSIC Down Game Resets Menu Memnlem Descr
47. athode Light Detail CCFLs at Sides of Monitor Deluxe To check the power inverter remove the Monitor Access Door The inverter is secured to the back of the monitor To change a light tube you must remove the LCD monitor from the cabinet and remove the backbox from the monitor as described on page 42 The CCFLs are secured to the back of the monitor assembly with cable ties These CCFLs have extended wire harnesses to reach the sides of the monitor Be sure to order replacement part number CCFL2R EXT CCFL Power Inverter CCFL Figure 32 Monitor with Backbox Removed CCFLs Below Control Panel To check the power inverter remove the electronics access panel see page 30 the inverter should be located in the area above the light tubes and secured in place with Velcro To replace a light tube remove the four 4 Torx screws that secure the clear plastic panel with the lights under the control panel The light tubes are secured to the plastic panel with cable ties CCFLs at Cabinet Rear The power inverter 1s located inside the seat pedestal If you need to change a light tube you will have to remove the seat to disconnect the light from the inverter 1 To access the power inverter remove the six 6 Torx bolts that secure the seat pedestal cover plate to the wooden pedestal and carefully move the seat enough to reach inside 2 If you need to replace a light tube disconnect the light from the power inverter Remove the fou
48. atistics Machine displays general statistics about the cabinet Machine Settings Game Settings Lifetime Earnings 46 00 Lifetime earnings total earnings for cabinet _ Coin Settings Lifetime Avg Weekly Earnings mia Collections Statistics Lifetime Duration na Lifetime Avg Weekly Earnings earnings per Machine Lifatime Time in Play 14 00 25 Lifetime Average Play Time i minutes 23 seconds week averaged Over cabinet lifetime Time in Play 15 00 25 Average Play Timo 2 minutes 29 seconds Lifetime Duration the date when the operating ee ee ee system was installed This is updated if you run the System Recovery Disk Up Time 2 days 12 15 35 Lifetime Time in Play total time the cabinet has spent being played Lifetime Average Play Time lifetime average length of a game Time in Play total time the cabinet has spent being played since the last reset Average Play Time average length of a game since the last reset Lowest Play Time shortest game ever played since the last reset Longest Play Time longest game ever played since the last reset Up Time total time the cabinet has been turned on since the last reset International Cabinets display earnings in Credits only Statistics Game Modes displays the total OO O AE KE number of games played and continued for solo and multiplayer linked cabinet races Shows Total for T Machine Settings
49. between the Ethernet port on the AC power plate and Continued the computer While the cabinet is powered on and connected to another cabinet verify the green LED by the Ethernet port is lit to verify a good hardware connection If using an Ethernet hub or switch verify green LEDs on the hub or switch are lit for each Ethernet port used Note CAT 5 cables have 8 wires Incompatible Do not use a crossover coupler to link this game coupler used Faulty Ethernet hub Verify the LEDs on the Ethernet hub or switch are lit or switch for each port used If possible verify the hub or switch is working by connecting it to a known working computer network or set of linked cabinets Mixed Software Verify that all cabinets are running the same Game Game Version Version Shown in Machine Settings Info screen Mixed Comm Verify that all cabinets are running the same Comm Version Version Shown in Machine Settings Info screen Miscellaneous Troubleshooting No power Power strip not Make sure the power strip ON OFF switch is ON and plugged in or the light on the power strip is on If the light is off make turned off sure the connections to the AC power plate and power transformer terminals are secure Cabinet not Make sure the AC power cord is firmly connected to connected or the power plate and an active AC outlet and the turned off cabinet ON OFF switch is ON Game Dongle not Game Dongle not Make sure the Game Dongle is securely conn
50. careful not to pull the speaker wires that run from the pedestal into the seat You may need to reach inside the pedestal and snip wire ties to create slack 1n the wires 3 Remove the four 4 nuts and flat washers from the bottom of the pedestal cover plate and remove the cover plate and the four 4 plastic spacers from the seat assembly Note the placement of each component 4 Remove the four 4 nuts and flat washers that secure the slide assembly to the seat base plate Move the lower slides to each side to access all four nuts Note When reassembling be careful to install the four 4 plastic spacers above and below the slide assembly A missing spacer will cause the seat to wobble and may cause damage If necessary flat washers stacked to equal the thickness of the spacer can be used to replace a lost spacer 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 37 of 78 Chapter 6 Service and Repair 5 Reverse these steps to re assemble the seat Use the following specs when tightening the nuts to prevent the seat from gradually becoming loose due to motion during gameplay e Seat Base Plate to Slide Assembly Either replace the 4 20 flange nuts with 74 Nylock nuts or apply Loctite 242 Threadlocker Blue or a comparable product to the threads Tighten the nuts to 4 6 ft lbs 48 72 in lbs e Pedestal Cover Plate to Slide Assembly Either replace the 5 16 18 flange nuts with 5 16 Nylock nuts or apply Loctite 242
51. ce and Repair 3 When connecting the wires to the micro switch and bulb refer to the labels on the wires and make sure the connections are correct See Figure 19 for more information CAUTION Do not connect the 5 volt lamp power wire to the micro switch This can damage the GVRI O Mini PCB AN Nl ge OSEE Lar Connector 5 VD b Cini Bude Ground ta One Sade ee 5 Volt m NO Normally Open Power LI J Do Not Use P wa b NC Normally Closed and Hee Ground mmu Connectio Sgnal Vire Fe J F i 3 Ground e Connect io Ground Wire M Figure 19 Replacing Button Lamps Pedal Assembly Service Perform the following steps to remove the pedal assembly It is removed and installed as one unit See Figure 34 on page 65 for an exploded view of the assembly with parts list 1 Disconnect the cabinet AC power cord and remove the rear door from the cabinet 2 From inside the cabinet remove the four 4 1 4 20 Security Torx bolts that secure the pedal assembly to the cabinet as shown by the arrows in the picture below Carefully pull the pedal assembly straight out of the cabinet being careful not to pull the wires Disconnect the pedal harness from the main harness Disconnect the ground wire from the pedal assembly frame Reverse these steps to install the pedal assembly px I c1 ue After servicing calibrate the pedals from Diagnostics Play Control Test in the Operator Menu Im
52. ces along with unintentional radiators such as digital devices including computer systems contribute to the electromagnetic environment Electromagnetic Compatibility EMC is the ability of items of electronic equipment to function properly together in the electronic environment While this computer system has been designed and determined to be compliant with regulatory agency limits for EMI there is no guarantee that interference will not occur in a particular installation If this equipment does cause interference with radio communications services which can be determined by turning the equipment off and on you are encouraged to try to correct the interference by one or more of the following measures e Re orient the receiving antenna e Relocate the cabinet relative to the receiver e Plug the game into a different outlet so that the computer and the receiver are on different branch circuits If necessary consult a Regulatory EMC representative of GLOBAL VR or an experienced radio television technician for additional suggestions You may find the FCC Interference Handbook to be helpful It is available from the U S Government Print Office Washington DC 20402 This device has been tested and complies with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This e
53. d linking with the following switches e 5 Port Switch LINKSYS SD205 e 16 Port Switch D Link DSS 16 Important DO NOT use crossover couplers to link this game The motherboard automatically detects a direct connection to another game Crossover couplers shipped with older racing games will not work Two Cabinets Linked Four or More Cabinets Linked a Connect cable directly from Use Ethernet hub or switch cabinet to cabinet VIE MP M Link ID 1 A Link ID 2 Link ID 2 Link ID 3 Link ID 1 4 Link ID 4 Figure 3 Linking Cabinets 1 Before connecting the Ethernet cables open the Operator Menu Machine Settings Settings menu on each cabinet and set the Link ID number Cabinets should be numbered in sequence from left to right and each cabinet must have a unique number 1 2 3 etc Exit the Operator Menu to reset the number in the software Note If you skip a number in the cabinet ID sequence such as numbering cabinets 1 2 3 amp 5 the skipped number will show up as an empty outline in the WAITING FOR OTHERS screen see page 12 Important All linked cabinets must run the same Software Game Version displayed in the Operator Menu Machine Info screen as Game Version 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 9 of 78 Chapter 2 Installing a New Cabinet 2 Locate the 10 Ethernet cable in the cash box of each cabinet To link two cabinets Connect one Ethernet cable bet
54. e Steering Wheel e Steering Motor e Force Feedback PCB part COEM GCE H2P54A e 24 VDC Power Supply e 5 KQ Steering Pot Potentiometer The Force Feedback PCB manages communications between the 5 KQ steering pot and the computer via a USB connection The steering pot sends the computer the steering wheel position as the player drives and the computer sends back instructions for controlling the steering motor by regulating the power The force feedback steering motor is powered by the 24 VDC power supply via the Force Feedback PCB CAUTION Do not connect the power supply directly to the steering motor Doing this will damage the motor and the power supply A faulty cable or steering system component can cause steering problems Refer to Control Troubleshooting on page 59 for help with diagnosing steering problems PIN 115 0006 01 P To Steering PIN 115 0D008 01 Ban Motor Power Connector AC Power Plug to Power Strip P N 115 0005 02 N To Steering Pot Connector Note Components are not shown lo scale M 24 VDC UT Power Supply PIN 115 0007 01 x Connects to ieee PCI USB Fort in Computer f panoponat Figure 16 Force Feedback Steering System Harnessing Diagram 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 31 of 78 Chapter 6 Service and Repair 5 KO Steering Pot Potentiometer Replacement To test a pot use the Diagnostics Play Control Test screen in the
55. ected found by system connected Power the cabinet off and then on computer Faulty Game Make sure the dongle is connected properly It will Dongle light up red when recognized by the computer Contact Tech Support to exchange a faulty dongle Faulty USB port Faulty USB port port Test the Test the dongle in a PCI USB port in a Test the dongle in a PCI USB port USB port Cabinet gets very Faulty ventilation Verify that the ventilation fan is working It is located warm fan above the monitor access door on the back of the cabinet Replace the fan if it is worn or spinning slowly Cabinet ventilation Make sure you have proper clearance between the holes are blocked cabinet rear and the wall Make sure the vent holes are clear of dust and debris and that air is freely blowing out of the cabinet Marquee lamp Faulty florescent Check the florescent tube for darkened or cracked end does not light oris tube Replace the florescent tube if it looks worn intermittent Faulty florescent Verify the florescent tube pins make a good connection fixture with the lamp fixture Check the ballast for proper operation Replace fixture if faulty Time in Menus needs to be set are Still Available or the software ignores Disable Track settings accept coins aligned and latched to the coin door 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 61 of 78 Chapter 7 Troubleshooting Wrong number of Incorrect setting Adjust
56. ected to the computer and the power strip and the power strip LED is on Turn off the power strip wait 20 seconds and then turn it back on to reboot the computer Reload the software from the CDs If you continue to have problems you may have a faulty hard drive Contact Technical Support 2007 Global VR Inc Page 57 of 78 Chapter 7 Troubleshooting Problem Possible Solution Picture is dim or Gamma and or Adjust the monitor Gamma and or Vibrance setting from faded Vibrance needs the Operator Menu Diagnostics screens see page 28 adjustment If this does not give adequate results increase brightness using the monitor remote control board mounted to the back of the monitor Red or green Faulty LCD control Contact Technical Support for assistance horizontal lines on PCB monitor Audio Troubleshooting No audio Volume set too Use the VOL UP button on the Operator Button Panel to low raise the volume Check audio settings in the Operator Menu Machine Settings Settings menu and verify that the Master Volume is set high enough Verify the volume pots are not turned all the way down on the Audio Amp PCB see Figure 23 on page 38 Faulty wiring Turn off the game Verify that all the wires are firmly connected to the speakers and Audio Amp PCB Verify that each wire is connected to the correct port Verify that no wires are frayed or improperly shorting to ground See Audio Amp and Speakers Service on page 38 Blown
57. enu Move Enter Select PU PD Value ESC Exit F l General Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults 7 Now use the Arrow keys to highlight Advanced BIOS Features and press Enter A screen similar to the following will appear 8 Use the Arrow keys to highlight the CMOS Setup E Drie gt En Award Software P Advanced BIOS Features setting for Hard Disk Boot Priority gt Hard Disk Boot Priority Press Enter First Boot Device CDROM and press Enter Second Boot Device Hard ben b Third Boot Device Disabled 9 A secondary screen will appear The CPU Hyper Threading P Ee Hard Drive should already be at the top asia aan sae E of the list it will look something like CPU Thermal Monitor 2 7M2 Enabled CPU EIST Function Enabled WDC WD400BB xxxxxx but if Virtualization Technology 9 Enabled necessary use the arrow keys to select On Chip Frame Buffer Size SMB the Hard Drive and then use the key to move it to the top of the list f1 Move Enter Select PU PD Value F10 Save ESC Exi F l General Help 10 Use the Arrow keys to highlight the F5 Previous V vina F6 Fail sid Defaults P PL Defaults setting for First Boot Device and press Enter Use the Page Up and Page Down keys to change the setting to DVDROM 11 Set Second Boot Device to Hard Disk and Third Boot Device to Disabled the same way Press ESC to go back to the Main Menu 2007 Global VR
58. er Light amp Speaker Lights Service Deluxe The cabinet uses red LED light tubes for the Leader Light and to add a red glow around the front speakers All three of these lights are located inside the marquee Refer to Figure 30 for an exploded view of the marquee assembly and do the following to change an LED light tube l Remove the ten 10 Torx screws that secure the marquee artwork and clear plastic in place Carefully tilt the clear plastic piece outward enough to disconnect the leader light connector and then remove the clear plastic with the Leader Light Assembly and artwork Remove the four 4 Torx screws that secure the Leader Light Assembly in place Snip the cable ties that secure the light tube to the assembly Reverse these steps to install the new light tube Leader Light Replacement Standard l 2 3 4 Reverse these steps to install the new Leader Light Remove the four 4 Torx screws that secure the LEADER grill in place and remove the grill Snip the cable ties that secure the LED light tube to the cabinet Disconnect the power connector from the power harness and remove the light from the cabinet M arquee Florescent Light Service Deluxe Refer to Figure 30 The Marquee is lighted by two 18 florescent fixtures To replace only a florescent tube perform the first two steps below and then replace the tube Do the following to replace a florescent fixture l 2 Disconnect the cabinet from A
59. ers 38 Figure 24 Monitor Assembly Exploded View DDS LIK GC eT 4 Figure 25 LCD Front Cover Bracket 42 Figure 26 Monitor Mounting Bolts Deluxe 43 040 0146 01 Rev C 10 1 2007 Preface Cabinet Linking Troubleshooting 60 Miscellaneous Troubleshooting 61 Error Message Screens cseeeeeeeeeeeeeeeees 62 Chapter 8 Replacement Parts 63 Chapter 9 Diagrams and Schematics 69 Warranty SCLy1C Sx asses sontvodeaidsadasacunvedaghasaubeosuslvees TI LIMITED WARRANTY seen E TechricdlSUpDOLDb uon os opt tet bv ois ones 78 Figure 27 Monitor and Backbox Components De XE ear a E A 43 Figure 28 Servicing the Coin Mech and Coin Moler irrena S 46 Figure 29 AC Power Plate cece 47 Figure 30 Marquee Assembly Exploded View 50 Figure 31 Cold Cathode Light Detail 5 Figure 32 Monitor with Backbox Removed 51 Figure 33 Shifter Assembly Exploded View andPatis sets een emerat o dd 65 Figure 34 Pedal Assembly Exploded View and lxi C 65 Figure 35 Steering Assembly Exploded View ANGE arts aided dem dU MUS 66 Figure 36 Deluxe Cabinet Artwork 67 Figure 37 Standard Cabinet Artwork 68 Figure 38 Power Distribution Diagram 69 Figure 39 Simplified Wiring Diagram 70 Figure 40 Detailed Wiring Diagram 7 Figure 4
60. ettings Collections Daytona Int l Speedway Normal 14 a4 JA Statistics Talladega Superspeedway Normal 25 53 Machine Lowe s Motor Speedway Hard 14 44 odes Indianapolis Motor Speedway Hard 14 44 Number of Players Phoenix int l Raceway Expert 14 a4 M Bristol Motor Speedway Expert 14 44 Transmission Game Time Stats _ Continue Stats C Diagnostics Recuma Gama Machine Settings Game Settings Coin Settings Collections Garis Modis Automatic of Playors Manual Transmission Stats Total Driver Track CONTINUED GAME STATS Continues Count p ay wW w NE CNN ooo aa Press START to return to the operator Menu 040 0146 01 Rev C 10 1 2007 Chapter 4 Operator Menu and Game Setup Statistics Drivers displays the number of games played using each driver for the current period and Lifetime Total Note Not all tracks and drivers are available in the international version Statistics Track displays the number of games played using each track for the current period and Lifetime Total Note Not all tracks and drivers are available in the international version Statistics Transmission displays the number of games played with Manual and Automatic transmissions for the current period and Lifetime Total Statistics Game Time Stats displays a graph showing how long the games last For example in the graph below 85 games lasted between 3 minutes
61. f the monitor does not work make sure the harnesses between the control PCB and LCD panel are connected properly Also check the DVI video cable and power connection 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 45 of 78 Chapter 6 Service and Repair Monitor Power Supply Replacement Standard Perform the steps under Monitor Replacement Standard above but remove and replace only the Monitor Power Supply from the monitor assembly Coin M ech Replacement Perform the following steps to remove a coin mech You can replace a coin mech with any standard arcade coin mech 1 Unscrew the thumbscrews on the latches as shown by the arrows in step 1 of the figure below 2 Slide the latches apart from each other and remove the Coin Mech as shown in steps 2 and 3 3 Reverse these steps to re install a coin mech It is important to verify the operation of the newly installed coin mech with both good and bad coins Coin Meter Figure 28 Servicing the Coin Mech and Coin Meter Coin M eter Replacement The coin meter is mounted to the operator button panel Perform the following steps to remove the coin meter 1 Turn the cabinet OFF and disconnect the AC power cord 2 Remove the two Phillips screws holding the coin meter to the operator button panel and remove the coin meter Cut the two wires from the coin meter and strip the ends of the wires to attach the new meter 4 Use two butt splices to connect the wire
62. faults and press Enter Press Y and Enter when prompted to confirm the change e LOINTS UTERE Laus CHR C 1984 2006 Award Software Standard CMOS Features Load Fail Safe Defaults Advanced BIOS Features Load Optimized Defaults Integrated Peripherals Set Supervisor Password Power Management Setup Set User Password 3 Use the AITOW keys to highlight PnP PCI Configurations Save amp Exit Setup Standard CMOS Features and then PC Health Status Exit Without Saving press Enter Frequency Voltage Control Esc Quit Select Item F8 Q Flash F10 Save amp Exit Setup EA SPORTS NASCAR Racing Operation amp Service Manual Page 54 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair 4 Ascreen similar to the following will appear Use the Arrow keys to highlight the CMOS Setup Utility Copyright C 1984 2006 Award Software setting for Drive A and press Enter Standard CMOS Fema Date dd yy Thu June 21 2007 c Ip Use the Page Up and Page Down keys Eines MEM ER iem Heh Menu Level gt to change the setting to None IDE Channel 0 Master WDC WD400BB IJJHCO IDE Channel 0 Slave None IDE Channel 2 Master SS TOSHIBA DVD ROM 6 Change the setting for Halt On to No DEChamncl2Skve Non OVROM IDE Channel 3 Master None Errors the same Way IDE Channel 3 Slave None Drive A None Floppy 3 Mode Support Disabled Press ESC to go back to the Main Halt On No Errors M
63. fects in materials and workmanship under normal use and service for a period of ninety 90 days from the date of sale The warranty period for LCD panels and Immersion Force Feedback PCBs is one 1 year from the date of sale All software and accompanying documentation furnished with or as part of the Product is supplied AS IS with no warranty of any kind except where expressly provided otherwise in any documentation or license agreement furnished with the Product During the warranty period GLOBAL VR will at no charge repair the Product provided Purchaser believes that the Product is defective in material or workmanship and promptly notifies GLOBAL VR in writing with an explanation of the claim All claims for warranty service are made within the warranty period Products are returned adequately packed and freight prepaid to GLOBAL VR s designated service center GLOBAL VR s inspection or test of the Product verifies to GLOBAL VR s satisfaction that the alleged defect s existed and were not caused by accident misuse neglect unauthorized or attempted repair or testing unauthorized modification incorrect installation vandalism failure to follow the maintenance schedule or procedures or operation in out of specification environmental conditions GLOBAL VR will return the repaired Product freight prepaid to the Purchaser All freight costs associated with replacement of warranty parts after expiration of the original
64. fixture to the cabinet and remove the fixture E Md eb ce X9 Reverse these steps to install the new fixture Replace the fixture only with a comparable unit from GLOBAL VR Cold Cathode Florescent Light Service Cold Cathode Florescent Lights CCFLs are used to add dramatic lighting effects to the cabinet 12 red CCFLs are installed below the control panel and under the back of the cabinet Deluxe cabinets have an additional 12 red CCFL on each side of the monitor Each CCFL set is made up of two light tubes and a power inverter The power inverter is connected to 12 VDC power see Figure 31 If both of the lights in a set fail the problem is most likely a faulty power inverter or loose power connection Make sure the power connector 1s firmly attached to the power inverter Swap the power inverter with a known good inverter as a test before changing the light tubes If you replace an inverter and the replacement set has a power switch make sure it 1s switched ON Install the inverter it so that the vents the circle of small holes on the case are not covered EA SPORTS NASCAR Racing Operation amp Service Manual Page 50 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair 2 Pin Connector Attached to Tube Cold Cathode Florescent Tubes 12 VDC In from DC Power Supply IV Power Inverter Figure 31 Cold C
65. for 24 hours later If the initial Restart happens to be scheduled during a busy time for your location the action of players pressing START to postpone will move the restart to a time that is not busy 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 7 of 78 Chapter 2 Installing a New Cabinet Chapter 2 Installing a New Cabinet Use the following procedure to set up your game 1 Carefully remove the cabinet from the shipping container giving yourself plenty of space Inspect the exterior of the cabinet for any damage 2 Remove the keys from the coin return slot Open the coin door to locate the second set of keys Second Set of Keys Loose Parts in Cash Box Figure 2 Coin Door with Key Location 3 Locate the envelope containing manuals software and accessories you should find the following items in the envelope e System Manual This Document e Game Install Disk e Software Restore Guide e Cabinet Number Decals e System Recovery Disk 4 Open the cash box door you should find the following items in the cash box e AC Power Cord e CAT 5 Network Cable e OEM Documents 5 Your game cabinet should arrive ready to play but it 1s advisable to check inside in case any components have shifted or come loose during shipping Remove the three access panels from the back of the cabinet see page 30 and verify that all components are securely mounted and all cables and wires are securely connected See Chapter
66. ge 59 of 78 Chapter 7 Troubleshooting Faulty 24 VDC Use a voltmeter to verify that the power supply is putting power supply out 24 VDC Steering motor not Make sure the steering motor frame is properly properly grounded grounded to help minimize the risk of static shock Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet No force feedback in the steering Shifter does not work in one gear Shifter does not work Gas or brake does not work properly Cabinet Linking Troubleshooting Force Feedback PCB connected to wrong USB port Faulty micro switch To minimize the risk static shock the force feedback PCB should be connected to a PCI USB port not to a motherboard USB port Static shock can cause intermittent steering feedback failure See Figure 41 on page 72 for a diagram of the computer ports Replace the faulty micro switch See Four Speed Shifter Service on page 35 Make sure wires are not pinched by the shifter housing Shifter goes into Wires are switched Make sure all wires are connected to correct micro wrong gear or pinched switches and are not pinched by the shifter housing Pot is out of calibration Faulty 5 KO pot Faulty GVRI O Mini Check wiring between the shifter and GVRI O Mini PCB PCB Replace PCB if faulty Calibrate the pedals from Diagnostics Play Control Test in the Operator Menu If you replace a pot or the computer alwa
67. hem to the same terminals on the new micro switch 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 35 of 78 Chapter 6 Service and Repair 6 Remove the two screws that secure the old micro switch to the assembly and install the new micro switch 7 Reverse these steps to assemble and install the shifter After service test the shifter from Diagnostics Play Control Test in the Operator Menu GVRI O Mini PCB Service The GVRI O MINI PCB relays signals between the system computer and all controls except for the steering Each connector on the GVRI O MINI PCB is keyed to fit only to the correct harness connector Refer to the picture below to locate the connectors on the PCB See Figure 40 on page 71 for detailed wiring information The GVRI O MINI PCB should always be connected to a PCI USB port not a motherboard USB port to minimize the possibility of static shock Jumpers must be placed in positions 1 and 3 of J5 Mode Select Car Controller Mode CAUTION Disconnect the cabinet from AC power before changing any connections to the GVRI O MINI PCB J2 5 12 VDC Power In J10 Button Lamps amp Coin Mater E 41 USB to PCI USB Port on System Computer b PET amp X vv 8 JT Start Music amp View Buttons TY J8 Coins amp Operator Buttons J9 Shifter amp Lookback J5 Mode Select J Gas amp Brake Place Jumpers at ARRA ERA il C Detail osimons
68. ibrate the steering from the Operator Menu after servicing the belt or motor p Motor Mount Kep Nuts domm Belt Tension Adjustment Bolt Motor Mount Kep Nuts Figure 18 Servicing the Steering Motor Force Feedback PCB Replacement CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution If the steering pulls to one side this could indicate a bad force feedback PCB or reversed wires between the steering pot and the PCB Use the following steps to replace the PCB 1 Disconnect the cabinet from AC power 2 Remove the electronics access panel see page 30 3 Disconnect all cables from the PCB 4 Remove the four screws that secure the PCB to the mounting feet 5 Reverse these steps to install the new PCB Make sure there is some clearance between the PCB components and the cabinet wall to allow air to circulate around the components 6 Calibrate steering from Diagnostics Play Control Test in the Operator Menu see page 26 Driving Control Panel Button Service The buttons on the cabinets are illuminated with 5 volt C555 bulbs Refer to Figure 19 and perform the following steps to replace a button bulb or micro switch 1 Disconnect the cabinet from AC power 2 Open the control panel as described on page 30 to access the buttons 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 33 of 78 Chapter 6 Servi
69. ice Manual Page 38 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair Three 3 5 mm stereo audio cables connect the computer audio ports to the audio amp Each audio port on the computer is color coded to help identify the channel See Figure 41 on page 72 for a diagram of the computer audio ports e The green audio port is for front speakers left and right e The blue audio port is for rear speakers left and right e The pink audio port is for center channel and bass speaker subwoofer Each speaker 1s connected to the corresponding speaker output on the audio amp Figure 23 on page 38 shows the location of each speaker Audio Amp PCB Replacement CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Disconnect the cabinet AC Power Cord 2 Remove the electronics access panel see page 30 Disconnect the power harness speaker wires and 3 5mm audio cables from the audio amp PCB Make sure all connectors are labeled to make it easy to reconnect them properly 4 Use a small Phillips screwdriver to remove the four 4 screws holding the PCB to the mounting feet Note Always keep the audio amp PCB inside an ESD anti static bag when not installed in the cabinet to prevent electrostatic damage 5 Reverse these steps to re install the audio amp PCB Front Marquee Speaker Replacement Deluxe Refer to Figure 30 on p
70. ics Monitor Adjustment Screens Each of the screens shown below will assist you with fine tuning the monitor Press the Operotor button to exit this test ae 1 00 Press START sove this setting Press lt LOOMBACH gt to cancel 1366 768 16 9 Aspect Ratio Press START test this setting Press lt LOOHBACH gt to concel lt MUSIC gt ond lt VIEW gt to change selection Press lt START gt save this setting Press lt LOOMBACH gt to concel e Monitor Test When you select this menu item it opens a series of screens designed to help you check monitor performance Press any control panel button to cycle through a series of screens to test color and geometric alignment Press the Operator TEST BACK button to exit e Adjust Monitor Gamma This screen lets you adjust the overall screen brightness Press VIEW or J to raise or lower the gamma value To exit without making changes press LOOK BACK To exit and keep the new setting press START e Adjust Monitor Digital Vibrance This screen lets you adjust the overall vividness or saturation of the colors Press VIEW or J to raise or lower the vibrance level To exit without making changes press LOOK BACK To exit and keep the new setting press START e Adjust Monitor Resolution This screen lets you change the monitor resolution This feature is provided to enhance compatibility with a variety of monitors Normally the software detects and sets up the optimal monitor re
71. if this resolves the problem If the dongle should come out while the game is running a NO DONGLE screen will appear If this happens the dongle can be re installed without rebooting the game Note The dongle supplied with the cabinet is specific to the game software version Future software upgrades may require a new dongle Important Some of your cabinet information is stored in the dongle so if you replace your computer remove the dongle and keep it with the cabinet Red Light Here when Working Figure 4 USB Game Dongles 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 11 of 78 Chapter 3 Driving a Race Chapter 3 Driving a Race This section describes the basics of starting and driving a race 1 Select a driver This screen appears after you insert P TEEI SURIVEF c coins and press START or the gas pedal Turn the Wheel to highlight a driver Each screen displays stats MCN bm wean bs dw iw i about the driver Press the Gas Pedal to select ORLE ERANHARNRGOT JA Note Ifthe countdown in the upper right corner reaches 0 on any selection screen the highlighted item is automatically selected 2 Select Transmission Turn the wheel to select Automatic or Manual Stick Shift and press the Gas Pedal to select Note Select Track is not available if another driver in a linked cabinet is on the Waiting for Others screen In this case you will automatically join that player s race 3 Select Track
72. imits The Cabinet Link ID resets to 1 when you install the software If the software detects another linked cabinet with that link ID number a screen will prompt you to select a different Link ID Once the Attract Movie begins play a game to verify proper operation Open the Operator Menu and set the sound volume levels pricing and other Operator settings 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 29 of 78 Chapter 6 Service and Repair Chapter 6 Service and Repair CAUTION GLOBAL VR assumes no liability for any damage or injuries incurred while servicing the cabinet Only qualified service personnel should perform service and installation of cabinet hardware To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution Please read the service instructions before working on the cabinet Always turn the cabinet OFF and disconnect the AC power cord before performing any repair work DANGER Access Panels on Cabinet Rear Use the three access panels on the rear of the cabinet shown in Figure 15 to service internal components Monitor Access Door Open to access LCD monitor monitor power supply and cooling fan Electronics Access Panel Remove four 4 Torx screws to open and check under the hood Open to access Audio Amp PCB GVRI O Mini PCB Force Feedback Steering PCB and associated DC power supplies Rear Doo
73. iption Factory Settings Returns all the Game settings to the default factory settings Does not affect records and statistics Reset All Stats Resets all game play Statistics Does not affect the Lifetime Totals Reset All Standings Resets the Standings showing top racers Reset Coin Credits Resets available Coin Credits to 0 Does not affect Service Credits The number next to the button shows available credits Any Coin Credits displayed when you reset are counted as Unspent Monies in the Collections screens Reset Service Credits Resets available Service Credits to 0 Does not affect Coin Credits The number next to the button shows available credits EA SPORTS NASCAR Racing Operation amp Service Manual Page 20 of 78 040 0146 01 Rev C 10 1 2007 Chapter 4 Operator Menu and Game Setup Coin Settings Configuration M enu This menu lets you configure coin or credit pricing turn free play on or off enable service credits and reset credits Note Coin Settings on International Cabinets are in Credits only Important Whenever you change the Coins per 1 00 setting the Coin Settings Pricing screen see page 22 will change automatically Always check the Coin Settings Pricing screen before you exit to verify the pricing 1s the way you want it Coin Settinc Machine Settings Game Settings Coin Settings Free Play Disabled Configuration vrDipiau Pricing Money Display Money _ Co
74. itor is powered ON disconnect the video cable You should briefly see a message on screen saying No Input Signal if the monitor is working Check the video cable and make sure it is not pinched or frayed Connect the cable to a different monitor to verify video output Make sure that all harnesses between the control PCB and LCD panel are connected properly Check the DVI video cable and power connection If you hear Alert beeps from the System PC contact Technical Support for assistance When the computer boots up it performs a PC self diagnostic test If you hear 3 beeps from the computer this indicates a problem with the video card If the video card is faulty contact Technical Support If instructed by Technical Support open the computer and check the following e Make sure the video card is seated properly in the motherboard Reseat the video card Check the power connector to the video card inside the computer Make sure it is connected properly and is not connected backwards Power on the computer and make sure the fan on the video card is spinning fast If the computer does not power on make sure the On Off switch on the back of the computer is in the On 1 position and AC Back Function in the BIOS is set to Full On see page 54 Verify the computer is ON by the LED on the front of the computer Verify the line voltage switch on the back of the computer is set to 115V Make sure the AC power cord is firmly conn
75. l 26133 00 Not Shown Right Quarter Panel MAS AW 06 EA SPORTS Decal MASDLX AW 07 Marquee Artwork 26139 00 Marquee Clear Plastic NASDLX AW 05 01 ak Marque Left Side Decal NAS AW 12 MASDLX AW 01 Shifter Decal Left Control Panel Side Decal NAS AW 05 Fender amp Right Pedestal Decal 26132 00 Left Quarter Panel NASDLX AW 03 Left Quarter Panel Decal NAS AW 07 _ Left Side Seat Decal NAS AW 05 Fender amp Left Pedestal Decal NAS AW 14 Rear Base Decal NAS AW 06 EA SPORTS Decal Figure 36 Deluxe Cabinet Artwork 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 67 of 78 Chapter 8 Replacement Parts Artwork and Exterior Plastic Parts Standard AW FBO01 10 NAS AW 09 GLOBAL VR Nameplate Backlit Marquee Artwork Cabinet Number Decal Sheet 1 4 EE NAS AW 15 02 ars N Marquee Housing Control Panel Gauge Decals NAS AW 10 01 Temp NAS AW 10 02 Oil NAS AW 10 03 RPM Cabinet Number Decal Sheet 5 8 NAS AW 15 03 NAS AW 02 Right Side Control Panel Decal NAS AW 01 Left Side Control Panel Decal Not Shown Cabinet Number Decal NASDLX AW D6 seat Back Decal NAS AW 12 26134 DO 4 Speed Shifter Decal Rear Seat Housing NAS AW D04 Right Side Panel Decal NAS AW 03 Left Side Panel Decal Not Shown NAS AW 13 Seat Pedestal Back Decal o NAS AW 08 NAS AW 14 Right Side Seat Pedestal Decal Rear Base Decal NAS AW 07
76. l them to the same terminals on the new speaker or subwoofer 5 Reverse these steps to install the new speaker or subwoofer Computer Replacement CAUTION The computer is serviced as one unit YOU WILL VOID YOUR WARRANTY if you open the computer without direct authorization from the GLOBAL VR Technical Support staff Perform the following steps to remove the computer from the cabinet 1 Disconnect the cabinet from AC power and remove the rear door from the cabinet 2 Disconnect all of the cables from the computer 3 Remove the Game Dongle and keep it with your cabinet Do not ship the Game Dongle with the computer It contains information that needs to stay with the cabinet EA SPORTS NASCAR Racing Operation amp Service Manual Page 40 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair 4 Unbuckle the strap that secures the computer in place and remove the computer Reverse these steps to install the new computer Make sure that the computer air vents are not blocked There is an air vent under the bottom front panel of the computer that 1s easily blocked by padding or debris Be sure to reconnect your Game Dongle After replacing a computer you must calibrate the pedals see page 26 set up your cabinet from the Operator Menu and play a game to verify proper operation GLOBAL VR recommends shipping the computer in a box with three inches of foam CAUTION When shipping the computer always use plenty
77. l version 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 13 of 78 Chapter 4 Operator Menu and Game Setup Chapter 4 Operator Menu and Game Setup This chapter describes how to use the Game Operator menu to set up the game diagnose problems and view gameplay and earnings statistics Navigating the Operator M enu 1 With the game running in Attract Mode open the coin door and press the TEST BACK button on the Operator Button Panel to open the Operator Main Menu Figure 6 Operator Button Panel 2 Use the driving controls to change settings as described below 3 Once you enter the Operator Menu use the VIEW and J buttons to move up and down through the main list on the left side of the screen Pause over a menu item to open the submenu below it and then use the VIEW and J buttons to move through the submenu items 4 When you move over a submenu item a blue highlight will appear around the item Press the START button to open the associated menu or screen 5 Once you open a menu use the VIEW and J buttons to navigate through the menu items Press START to select an item and change its setting 6 Some menu items such as volume levels see Figure 9 on page 17 use sliders to set numeric values A slider as shown below will appear when you highlight the item and press START To set the slider press the VIEW and J buttons to increase or decrease the value and then press START again to save the selected va
78. llections Statistics Diagnostics Service Credits Switch Enabled Coins Per 1 00 4 Resume Game Service Credits 1 Reset Service Credits Current Coin Credits U Rese Din VIEW Up START Select MUSIC Down LOOKBACK Cancel Back Figure 12 Coin Settings Configuration Menu Menuttem Deseription Free Play Sets Free Play to Enabled or Disabled Money Display Sets whether the cabinet displays pricing in Money or Credits Coins Per 1 00 Sets the number of coin drops it takes to reach a unit of money Default is 4 in the USA 4 quarters per Options are 1 2 4 5 10 20 25 and 50 Service Credits Switch If set to Enabled lets you add Service Credits by pressing the SERVICE button on the Operator Button Panel during Attract Mode Service Credits are used for testing game play and are not counted in the collection statistics Service Credits Displays the number of Service Credits currently available Reset Service Credits Resets available Service Credits to O Current Coin Credits Displays the number of coin drop credits currently available Reset Coin Credits Resets available coin credits to 0 Does not affect service credits The number next to the button shows available credits Any Coin Credits displayed when you reset are counted as Unspent Monies in the Collections screens 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 21 of 78 Chapter 4 Operator Menu a
79. lue Move Right to Increase 1JWe Move Left to Decrease 7 Some items use popup menus to select settings as shown below The popup menu will appear when you highlight the item and press START Press the VIEW and J buttons to select from the popup menu and then press START again to save the selected value a mr uc EUN Never WERE 8 When you finish with a menu press the LOOK BACK button to return to the main menu list on the left side of the screen Free Play Attract Audio Cabinet Volume 9 To exit from the Operator Menu select Resume Game at the bottom of the menu list and press START EA SPORTS NASCAR Racing Operation amp Service Manual Page 14 of 78 040 0146 01 Rev C 10 1 2007 Chapter 4 Operator Menu and Game Setup Main Menu Machine Settings y Info Settings Displays hardware and software versions amp GLOBAL VR contact info Lets you set volume steering feedback strength and Link ID y Game Settings Lets you configure Continue and Winner gets Free Game lock out Settings gt expert tracks set race length and enable or disable 4 button abort Disable Tracks y Lets you set each track to Enabled or Disabled Game Resets y Lets you reset game settings statistics amp available credits Coin Settings Lets you set u
80. mart FAN Control CPU Smart FAN Mode 11 Move Enter Select F5 Previous Values PU PD Value F6 Fail Safe Defaults PC Health Status Enabled Item Help Menu Level P Disabled Disabled Disabled Disabled Auto F10 Save ESC Exit F I General Help F7 Optimized Defaults Now that all settings are correct press F10 The following prompt will appear Save to CMOS and EXIT Y N Y Make sure Y shows at the end of the prompt use the arrow keys to select if necessary and press Enter to save the settings and exit EA SPORTS NASCAR Racing Operation amp Service Manual Page 56 of 78 040 0146 01 Rev C 10 1 2007 Chapter 7 Troubleshooting Video Troubleshooting No picture Power problem or Corrupted picture on monies Loose or faulty You hear the audio Video cable Loose or faulty connections Loose or faulty video card No video and no audio changed Note It takes about 3 minutes to boot and start the game N Power to computer Or 040 0146 01 Rev C 10 1 2007 between LCD Panel and Control PCB BIOS setting has Corrupted software Faulty hard drive Chapter 7 Troubleshooting Possible Solution Check the Power On LED on the monitor power supply Make sure the power cord is connected to the power strip and the power strip is on Verify that the video cable is firmly connected from the monitor to the video card in the computer While the mon
81. nd Game Setup Coin Settings Pricing Menu This menu lets you set pricing to start or continue a game If Money Display is set to Money in the Coin Settings Configuration menu see page 21 the Money column shows the price in money Otherwise it displays the price in credits Note Coin Settings on International cabinets are in Credits only Coin Settings Machine Settings _ Game Settings Mode of Play Credits Money een Race 4 1 00 Eaton j Race Continue 4 1 00 _ Collections Statistics Diagnostics Resume Game See Game Settings to enable Play Again Conltinue games Figure 13 Coin Setting Pricing Menu Menuitem Default Descrip Race A Lets you set the number of credits required to start a new game Options are 1 50 Race Continue Lets you set the number of credits required to continue a game 3 play again Options are 1 50 Play Again Continue must be Enabled in the Game Settings Settings menu to use this feature EA SPORTS NASCAR Racing Operation amp Service Manual Page 22 of 78 040 0146 01 Rev C 10 1 2007 Chapter 4 Operator Menu and Game Setup Collections Screens The Current Earnings screen displays earnings and Service Credits entered for the current period To end the current period select Reset Bookkeeping Do Collection press START and confirm your selection in the pop up menu that appears When you select Reset Bookkeeping Do Collection all amounts are reset to
82. nnect the AC power cord before performing the CELA following procedure DANGER CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Disconnect the cabinet from AC power 2 Remove the Monitor Access Door behind the monitor Refer to Figure 27 to identify monitor assembly components Carefully disconnect all of the cables and wire harnesses from the Control PCB Depending on the PCB model you may need to remove the PCB from the backbox before you can disconnect the power harness 4 Remove the four 4 screws that secure the PCB to the monitor backbox and remove the PCB 5 Reverse these steps to install the new PCB Note If the monitor does not work make sure the three harnesses between the control PCB and LCD panel are connected properly Also check the DVI video cable and power connection Monitor Power Supply Replacement Deluxe SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER 1 Disconnect the cabinet from AC power 2 Remove the Monitor Access Door behind the monitor Make sure all wires connected to the power supply are properly labeled for easy reconnection and then disconnect them from the terminals 4 Remove the two 2 screws that secure the power supply mounting bracket to the cabinet and remove the power supply from the cabinet 5 Remove the mounting bracket from the powe
83. o Power Plate Ethernet Port Green Front Speakers Blue Rear Speakers DVI Video Port to Monitor PCI USB Ports to il EF ES ES E PCI USB Card Force Feedback PCB GVR I O Mini PCB c J Figure 41 Computer Rear Panel Diagram EA SPORTS NASCAR Racing Operation amp Service Manual Page 72 of 78 040 0146 01 Rev C 10 1 2007 Chapter 9 Diagrams and Schematics ALD Wid IV ASVN HASAN Lave WILI L3NI8 VO QOOM ASSV 000rese V YOOd NIOD ASSY NIOO 92006V Z QHvOSHSVI ASSY HSVO 97006v L AVvIdSId OO 1 2F ASSV Q2T1 92006V v JdnOuVW ASSV ONVIAF9Z006V 6 YAMOd ASS u3MOd 92006v 9 1V3S ASSV 1v3S 92006 V Z u31JIHS ASSY lJiHS 92006v 9 Z SIHOI11322 ASSV 1429 97006v 6 uOOG CITASSY 00 8122 OL YOOG HV3H ASSV 00 9028 LL GOOM HOOd S329V 00 9122 ZL 3Nvd 31D 1437 DNISNOH O0 ZEL9Z EL L T3Nvd YLO LY NISNOH OO EEL9Z vL Z JaSHM ONISNOH 00 1192 SL uva TION LNOHJ X10 00 1812
84. of padding and protection padding on all sides Shipping the computer without enough padding can VOID THE WARRANTY if the computer is visibly damaged from shipping LCD Monitor Assembly Service Deluxe The 42 LCD Monitor is connected to an LCD Control PCB that provides the signal power and data to the monitor The monitor is encased in a metal bezel and backbox assembly with a glass display shield to protect the LCD panel The Control PCB 1s mounted to the backbox inside the cabinet Power is provided by a dedicated 24 VDC power supply that connects to the Control PCB and the AC power strip The sections that follow provide replacement procedures for LCD Monitor Assembly components Figure 24 shows an exploded view of monitor assembly LCD Mounting Bracket 1 of 4 Monitor Backbox Monitor Remote Control Board Glass Display Shield 42 LCD Panel Bezel oco oo oOoOoO0o0oco Cc 8 N CCFL 1 of 2 Power Inverter for CCFL LCD Control PCB Figure 24 Monitor Assembly Exploded View Deluxe 040 0146 01 Rev C 10 1 2007 2007 Global VR Inc Page 41 of 78 Chapter 6 Service and Repair Glass Display Shield Replacement Deluxe Perform the following steps 1f you need to remove the glass display shield for cleaning or replacement 1 Remove the five 5 screws shown by the arrows in the picture below from the LCD front
85. oltage 115 or 230 through hole in side Red Black Green Black White Torote Part 115 0007 01 part i TOUT Feedback PCB To AC Power Strip 24 VDC LCD Monitor Power Supply AC INPUT S 240 24 mozwvaczsa Notes Wiring Shown for S0 G0Hz Deluxe Cabinets Voltage 1 Not used on Standard Cabinets Adjustment MADE IN TAIWAN Only one marquee light on Pot Standard Cabinets Power ON LED 24 VDC Out d To AC to LCD Monitor Power Strip PN 115 0121 01 Figure 36 Power Distribution Diagram 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 69 of 78 Chapter 9 Diagrams and Schematics CCFLs Below CCFLs by LED Tubes Control Panel CCFLs Below Seat Monitor Above Speakers Main I O Harness z V z V ov Part 115 0146 01 DC Power Harness PN 115 0151 01 J Soong man To Audio GVR I O Mini h Amp N Lights oe PCB n uw V Power npe 5 12 VDC and GND ee D mea from Power Supply n To Start Lamp J10 i PN 115 0150 01 To Leader Light Coin Meter J Signal To Coin Mech Harness o a EE PN 115 0152 01 a To Operator Button Harness at Pi yu c a wel vx Ee vie Sy To Brake Pot B EB a To Gas Pot Pedal Assembly SNE E eh EE s pd PN 115 0163 01 PN 115 0149 01 JQ ae ae To 4 Speed Shifter PN 115 0148 01 System C t ystem Computer Part of Main I O Harness PCI USB Port To Control Panel Buttons 1 5 1 Audio Amp PCB PN 115 01
86. ote Typically Coin 1 is the two coin mechs and Coin 2 is the optional bill validator e START Button and Leader Light The START button and Leader Light should blink while the Play Control Test menu is open If either one fails to blink check the bulb and wiring EA SPORTS NASCAR Racing Operation amp Service Manual Page 26 of 78 040 0146 01 Rev C 10 1 2007 Chapter 4 Operator Menu and Game Setup Diagnostics Sound Test The Sound Test menu tests the speakers and subwoofer LT Te Testing Left Front Speaker Press MUSIC to Pouse AResume test Press lt START gt or lt TEST gt button to abort the test Once you enter the sound test each speaker will play a sound while the graphic indicates the speaker that should be playing and the onscreen text displays the name of the speaker The subwoofer will make a low rumbling sound like an engine when it 1s being tested Press the J button at any time to pause or resume the test The test will repeat until you press the START button or the Operator TEST BACK button to exit If any sound comes from the wrong speaker or any speakers are not working check the connections to the speakers audio amp and PC see Audio Amp and Speakers Service on page 38 Refer to Audio Troubleshooting on page 58 for more information on fixing audio problems 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 27 of 78 Chapter 4 Operator Menu and Game Setup Diagnost
87. ou change the monitor resolution Resume Game Returns you to the game Figure 7 Operator Menu Flowchart Note Motion Platform Cabinets have additional menu items including a Motion Test under Diagnostics 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 15 of 78 Chapter 4 Operator Menu and Game Setup Machine Settings Info Screen This 1s the first screen displayed when you press the TEST BACK Button It displays important information about the cabinet and contact information for GLOBAL VR Note that the box near the bottom of most Operator Menu screens shows you how to navigate through the menus using the game control panel Machine Settings Mandy October 1 2007 9 07 43 AM info Region United States Settings Cabinet Type Standard Deluxe T Game Settings Game Version 1 1 0 157 Dongle Version 1 0 Coin Settings Shell Version 0 0 2 0 PLUS Version 1 1 0 7 _ Collections Statistics OS Version XP Embedded HW Rev 945GM G31MX 09242007 i Diagnostics IO Board 3 05 Comm Version 1 1 0 Resume Game Link ID 3 MAC Address 00167874c4a0 2 Machine Settings GLOBAL VR Service 408 597 3435 Web www globalvr com Error Messages Displayed Here VIEW Up START Select MUSIC Down LOOKBACK Cancel Back Figure 6 Machine Info Screen Mentem Deseo Date and Time The current date and time is displayed on each menu screen If you need to change the
88. ower Strip Replacement SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER The AC power strip provides power to all of the components in the cabinet Perform the following steps to replace the power strip Turn the cabinet OFF and disconnect the AC power cord Remove the rear door from the cabinet Disconnect all components from the power strip Disconnect the power strip Neutral and Line wires from the power transformer Disconnect the power strip Ground wire from the AC Power Plate ground lug ee oe Eo xe Remove the power strip it is held in place with Velcro 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 47 of 78 Chapter 6 Service and Repair 7 Replace the power strip with an appropriate unit from GLOBAL VR Do not use a different power strip Be sure to connect each wire to the correct terminal See Figure 38 on page 69 must be securely connected to the ground lug on the power plate or the game will not CAUTION Be sure to connect each wire to the correct terminal The ground wire function properly DC Power Supplies 24 and 5 12 VDC The cabinet has three DC power supplies NOT including the power supply inside the computer e 24 VDC supply powers the Force Feedback Steering System Important Connect only the steering components to this 24 VDC Power Supply Do not use the 12 VDC Terminals on the Steering Power Supply e 5 12 VDC supply power
89. p money or credits enable free play enable the service credit switch and reset credits Configuration Pricing gt Lets you set pricing by mode of play Collections y Current Earnings Displays current earnings Last Collection gt Displays earnings from the previous collection Statistics Machine gt Displays lifetime earnings and time stats and average play times Game Modes gt Displays stats by game mode Number of Players gt Displays stats about number of players on linked games Driver gt Displays stats by driver Track gt Displays stats by track Transmission gt Displays stats by transmission automatic or manual Game Time Stats gt Displays a graph showing time of each game played Game Continue Stats gt Displays a graph showing number of continued games Diagnostics Controls gt Lets you test controls amp coin mechs and calibrate steering amp pedals Sound Test Plays sounds to test each speaker Monitor Test Displays monitor test screens Monitor Gamma gt Adjusts overall brightness of monitor image Monitor Vibrance Adjusts vibrance of monitor image Monitor Resolution gt Lets y
90. portant Be sure to replace the ground wire It is needed to ensure proper pedal function Pedal Assembly Mounting Bolts Sel Screw Gear Wheel Pedal Assembly Mounting Bolts Figure 20 Pedal Assembly Details EA SPORTS NASCAR Racing Operation amp Service Manual Page 34 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair 5 KQ Gas and Brake Pot Potentiometer Replacement To test a pot use the Diagnostics Play Control Test screen in the Operator Menu see page 26 When you press and release the pedals you should see a steady increase or decrease in the numbers displayed onscreen with no jumps You can also power off the game and test resistance at the pot When you press and release the pedals you should see a steady linear increase or decrease in resistance with no jumps To replace a pot refer to Figure 20 and perform the following steps 1 Remove the pedals from the cabinet as described in the previous section 2 Using a 7 64 Allen wrench loosen the set screw from the gear wheel and remove the gear wheel as shown in Figure 20 3 Using a 1 2 wrench remove the nut and lock washer that secure the pot to the frame 4 Install the new pot with the same orientation Make sure that the plastic keys on the pot match with the metal 5 Re install the lock washer and nut being careful not to over tighten 6 Re install the gear wheel and tighten the set screw Use Loctite to ensure the set sc
91. quipment generates uses and can radiate radio frequency energy If not installed and used in accordance with the instruction manual it may cause harmful interference with radio communications Operation of this equipment in a residential area 1s likely to cause harmful interference in which case you will be required to correct the interference at your own expense Operation is subject to the following conditions e This device may not cause harmful interference e This device must accept any interference received including interference that may cause undesired operation 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 5 of 78 Chapter 1 Introduction Chapter 1 Introduction EA SPORTS NASCAR Racing A Whole Lot More Than Left hand Turns Game Features e Race bumper to bumper at speeds over 200 MPH e Fight your way past 30 opponents to capture the lead e Sling shot your car into winning position by earning draft boosts e Tracks with increasing difficulty let players choose the right play level e Miulti player mode allows up to 10 players to race head to head to beat their friends e Earn courtesy halos or bully horns depending on your driving style A Weight 580 Ibs 250 kg LA s Shipped 695 Ibs 315 kg n mom Weight 475 Ibs 215 kg Shipped 565 Ibs 256 kg Height 72 183 cm C idth Width dila et 188 cm iuh i 103 cm 76 i 163 cm Figure l Cabinet Dimensions and
92. r 4 Torx screws that secure the clear plastic panel with the lights under the cabinet The light tubes are secured to the plastic panel with cable ties 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 51 of 78 Chapter 6 Service and Repair Roll Bar Pad Replacement Deluxe Perform the following steps to replace the roll bar pad cover and or pad 1 Snip the cable ties that secure the roll bar pad to the roll bar and remove the pad 2 Refer to the picture below and place the cover around the pad Once pad is installed on roll bar join the two Velcro strips Tuck fabric ends a inside pad Remove Adhesive Strip Use Adhesive Strip to from one side only secure edge of fabric so Velcro Strip faces up 3 Place the pad around the roll bar and tuck the ends of the fabric under the pad Join the two Velcro strips on the fabric 4 Use three 3 large cable ties to secure the pad in place Align the clasps of the cable ties with the fabric seam Snip the ends of the cable ties flush with the clasps Rotate the pad so the seam will face away from the players Caution The ends of the cable ties can be sharp Make sure you cut them flush with the clasps EA SPORTS NASCAR Racing Operation amp Service Manual Page 52 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair Setting the Date and Time The date and time have no effect on game play and do not show up in the game They are
93. r Coin1 Button 9 2 YEL BLK YEL BLK a ala4 g Operator Coin Button 10 3 YEL BRN YEL BRN 5 5 o o TEST BACK Button Test Back Button 13 7 YEL GRN YEL GRN e Chassis To Coin Vault 4 4 GND GISNSEEE Ground P 5 5 Signal GND 1 BLK WHT BLKAWHT E 6 6 Service Enter Button 14 8 YEL BLU YEL BLU 5 5 EERVISE o o VOL DN NO COM Volume Down Button 12 6 YEL ORG YEL ORG 2 2 O O NO COM VOL UP Volume Up Button 11 5 YEL RED YEL RED 1 1 O o B NO COM Harness PN 115 0152 01 OBerator Panel Buttons 12 VDC 1 42 VDC GND 2 GND 1 GND 3 GND 2 Connect to 5 12 VDC 5 VDC 4 5 VDC 1 Bower Supply GND 3 5 VDC 2 a 8 Notes o o Wire colors may vary depending on harness revision LETS Ane PORE AE Most unused pins amp connectors are not shown Connects to To Chassis GND ring on 115 0146 01 A rA E Power Supply connections 5 VDC 2 amp GND 3 to connectors AA and BB Figure 40 Detailed Wiring Diagram 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 71 of 78 Chapter 9 Diagrams and Schematics Computer Rear with Gigabyte GA 945GM S2 Motherboard Computer ON OFF Switch Voltage Switch Computer 115V or 230V Power Supply Cooling Fan AC Power Connector PS 2 Keyboard Port Purple Computer Case Fan Motherboard USB Ports Connect Game Dongle Only Game Audio Ports UTE Dongle Connect to Audio Amp Ethernet Port Pink Center Subwoofer t
94. r Open to access Computer and AC Power Distribution components Re ar Door Note Procedures in this chapter are the same for Deluxe and Standard cabinets unless noted L Er Figure 15 Cabinet Rear Opening the Control Panel To service the control panel buttons or steering assembly do the following to remove the control panel from the front of the cabinet 1 Disconnect the cabinet from AC power 2 To protect the steering pot remove the Electronics Access Panel and reach through to disconnect the pot harness This prevents the risk of breaking the pot if the wires are pulled 3 Remove the three 3 screws above and three 3 screws below the control panel EA SPORTS NASCAR Racing Operation amp Service Manual Page 30 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair 4 Grip the Steering Wheel and use it to carefully pull the control panel assembly straight out from the cabinet Be careful not to pull the wires The wire harnesses should be long enough for you to place the assembly in your lap as you sit in the driver s seat 5 Disconnect the harness connectors from the steering motor and button harness Force Feedback Steering System Service The major components of the force feedback steering system are listed below Figure 16 shows the harness connections See Figure 35 on page 66 for an exploded view drawing of the steering wheel and motor assembly showing the parts in detail
95. r cabinet Turn the New Link ID steering wheel to select a different Link ID from the numbers displayed Numbers displayed in gray are available Turn the wheel to select an ID and press the START button Remember to number your cabinets in sequence from left to right Steering Auto Calibration failed The software detected a problem with steering Once you turn the Please turn the wheel all he way wheel the software will determine whether the problem is with the to the left and all the way to the steering pot or the force feedback If the problem is with the force right feedback you will be given the option to start the system without force feedback If the steering pot is not working the game cannot be started See page 31 for steering service Attract Mode Error Messages Explanation and Solution A Red Dot appears in the lower Indicates hardware error usually with a button gas or brake pot right corner of the Attract Screen or steering Explanation is displayed on Machine Settings Info screen in Operator Menu A Blue Dot appears in the lower Indicates Cabinet Mismatch error in linked cabinets Explanation right corner of the Attract Screen is displayed on Machine Settings Info screen The following conditions will cause a Blue Dot error message e Winner Gets Free Game not set the same on all cabinets e Free Game Min Players not set the same on all cabinets e Race Length not set the same on all cabinets e Duplicate Cabinet Link
96. r supply and install it on the new power supply 6 Reverse the removal steps to install the new power supply Note If the monitor does not work verify the power supply is putting out 24 VDC Monitor Service Standard The 32 LCD Monitor is connected to an LCD Control PCB that provides the signal power and data to the monitor The monitor 1s encased in a metal frame with a glass display shield to protect the LCD panel The LCD Control PCB and Monitor Power Supply are mounted to the back of the LCD assembly The Monitor Power Supply connects to the AC Power Strip The sections that follow provide replacement procedures for components of the LCD Monitor Assembly EA SPORTS NASCAR Racing Operation amp Service Manual Page 44 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair Monitor Display Shield Replacement Standard Disconnect the cabinet from AC power Remove the screws from the sides of the monitor frame Carefully remove the frame and glass Be aware that the glass 1s not secured to the frame Be oss d CES Reverse these steps to install the new glass display shield Monitor Replacement Standard SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution Remove the Display Shield and Frame as described in the pre
97. reases in electrical power use a surge suppressor line conditioner or Uninterruptible Power Supply UPS Be sure nothing rests on the system s cables and that the cables are not located where they can be stepped on or tripped over Keep your system far away from radiators and other heat sources Do not block cooling vents Precautions for Game Operation To avoid injury and accidents people who fall under the following categories should not play the game Those who need assistance when walking Those who have high blood pressure or a heart problem Those who have experienced muscle convulsions or loss of consciousness when playing a video game or similar activities Those who have trouble in the neck or spinal cord ntoxicated persons Pregnant women Persons susceptible to motion sickness Persons who do not abide by the warning labels on the game A player who has never been adversely affected by light stimulus might experience dizziness or headache when playing the game Small children can be especially susceptible to these conditions Caution guardians of small children to keep watch over their children during play Instruct those who feel sick during play to see a doctor To avoid injury from falling objects and electric shock due to spilled drinks instruct players not to place heavy items food or drinks on the product To avoid electric shock or short circuit do not allow customer
98. rew is secure 7 Calibrate the pedals from Diagnostics Play Control Test in the Operator Menu after replacing the pot see page 26 Four S peed Shifter Service Perform the following steps to remove the shifter for replacement or repair 1 Remove the four 4 T 10H Security Torx screws from the top of the shifter assembly and carefully pull the shifter up out of the housing 2 Disconnect the Molex connector from the shifter harness 3 Reverse these steps to install the new shifter 4 After service test the shifter from Diagnostics Play Control Test in the Operator Menu Important Make sure no wires are pinched in the shifter housing Pinched wires can cause incorrect gear readings S hifter Micro Switch Replacement The shifter uses one mini micro switch part 95 4118 00 for each gear If the shifter is not working in one gear check the micro switch for that gear 1 Remove the shifter as described in the previous section 2 Putthe shifter in the gear that 1s not working and look at the bottom of the assembly to see which micro switch 1s being actuated for that gear 3 Check for any wires that may be disconnected from the micro switch in case this 1s the problem 4 To replace the micro switch remove the four 4 screws that secure the bottom plate to the shifter and remove the plate Be careful not to lose the spacers between the plate and the shifter 5 Disconnect the wires from the old micro switch and install t
99. s Now use the Arrow keys to highlight Power Management Setup and press Enter A screen similar to the following will appear Use the Arrow keys to highlight the setting for AC Back Function and press Enter Use the Page Up and Page Down keys to change the setting to Full On CMOS Setup Utility Copyright C 1984 2006 Award Software ACPI Suspend Type Soft Off by PWR BTTN PME Event Wake Up Power On by Ring Resume by Alarm x Date of Month Alarm x Time hh mm ss Alarm Power On By Mouse Power On By Keyboard x KB Power ON Password AC Back Function Enter Select F5 Previous Values t Move PU PD Value F6 Fail Safe Defaults Power Management Setup S1 POS Instant Off Enabled Enabled Disabled Everyday 0 0 0 Disabled Disabled Enter Full On Item Help Menu Level P F10 Save ESC Exit F l General Help F7 Optimized Defaults Now use the Arrow keys to highlight PC Health Status and press Enter A screen similar to the following will appear Use the Arrow keys to highlight the setting for CPU Smart FAN Control and press Enter Use the Page Up and Page Down keys to change the setting to Disabled CMOS Setup Utility Copyright C 1984 2006 Award Software Reset Case Open Status Case Opened Vcore DDRISV 3 3V TIZV Current CPU Temperature Current CPU FAN Speed Current SYSTEM FAN Speed CPU Warning Temperature CPU FAN Fail Warning SYSTEM FAN Fail Warning CPU S
100. s the Audio Amp GVRI O Mini PCB and lighting components e 24 VDC supply powers LCD monitor See Monitor Power Supply Replacement on page 44 for replacement procedures Perform the following steps to replace a DC power supply except for the monitor power supply SHOCK HAZARD Disconnect the AC power cord before performing the following procedure If a power cord is damaged it must be replaced by the equivalent power cord DANGER available from GLOBAL VR or your distributor Turn the cabinet OFF and disconnect the AC power cord Remove the electronics access panel see page 30 Disconnect the wires from the DC power supply terminals pe rV HM dot Remove the two 2 Phillips screws holding the power supply to the cabinet Be careful not to remove the screw that secures the terminal plate to the DC power supply 5 Reverse the removal steps to install the new power supply Check the labels on each wire and be sure to connect them to the correct terminals See Figure 38 on page 69 for connection details 6 Before connecting the DC output wires connect a volt meter and adjust the output voltage from the pot on the front of the power supply as follows e 5 12 VDC power supply Set the SVDC output between 5 05 and 5 1 VDC e 24 VDC power supply Set the 24 VDC output to 24 VDC EA SPORTS NASCAR Racing Operation amp Service Manual Page 48 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair Lead
101. s to put hands and fingers or extraneous matter in the openings of the product To avoid risk of injury from falling immediately stop customers from leaning against or climbing on the product EA SPORTS NASCAR Racing Operation amp Service Manual Page 4 of 78 040 0146 01 Rev C 10 1 2007 Preface Warnings To avoid electrical shock unplug the cabinet before performing installation or service procedures If a power cord is damaged it must be replaced by the equivalent WARNING power cord available from GLOBAL VR or your distributor GLOBAL VR assumes no liability for any damages or injuries incurred while setting up or servicing the cabinet Only qualified service personnel should perform installation or service procedures Environmental Conditions Cabinet is intended for indoor use only Be sure to keep the cabinet dry and maintain operating temperatures of 10 40 C 50 104 F FCC Notices United States Electromagnetic Interference EMI is any signal or emission radiated in free space or conducted along power or signal leads that endangers the functioning of radio navigation or other safety service or that seriously degrades obstructs or repeatedly interrupts a licensed radio communications service Radio communications services include but are not limited to AM FM commercial broadcast television cellular services radar air traffic control pager and Personal Communication Services PCS These licensed servi
102. s to the new coin meter Use the two screws to install the new coin meter EA SPORTS NASCAR Racing Operation amp Service Manual Page 46 of 78 040 0146 01 Rev C 10 1 2007 Chapter 6 Service and Repair Power Distribution Service AC Power Plate The AC power plate on the back of the cabinet provides the external AC power connection An AC EMI Filter in the power plate removes electrical noise that can cause interference with the hardware inside the cabinet The power plate has an ON OFF switch and a 6 Amp Slo Blo fuse AC power from the power plate is routed through a power transformer to an AC power strip surge suppressor that provides power to all cabinet components CAUTION The cabinet must be connected to a secure ground to function properly Ground wires from system components must be securely connected to the ground lug on the power plate as shown in Figure 29 Components must not be grounded to the power plate mounting bolts The Ethernet port on the power plate is connected to the Ethernet port on the system computer It is used for linking cabinets Line and Neutral Wires EMI Filter and Power Strip ON OFF Switch from Transformer Ground Wires to Ground Lug ee ee Inside Cabinet L Outside Cabinet E eruenuer Ethernet Port fi Connect Cabinet Power Cord Mounting Bolt 1 of 4 Cabinet Ground 115 VAC In Do Not Use for Grounding Wire to Ground Lug Figure 29 AC Power Plate AC P
103. settings from the Operator Menu credits shown Faulty wiring Disconnect cabinet power cord Check all coin mech wiring Verify no wires are frayed or shorting to ground Optional DBA not Incorrect dipswitch Set dipswitches for Long Pulse or Gaming not Short working setting Pulse or Vending Some tracks and International Due to licensing issues some tracks and drivers drivers missing Cabinet available in the USA are not available internationally Error Message Screens The messages below may appear at boot if the software detects a hardware problem Boot Error Message Explanation and Solution Dongle Missing or Invalid Make sure the USB Game Dongle is firmly connected Invalid Dongle Incorrect Game Dongle does not match game version If you upgrade the Version software be sure you connect the corresponding Game Dongle There is a CD in the Drive Eject the CD from the drive Press the START button to continue to boot the game Error Detected with GVRIO Board The GVRI O Mini PCB is either disconnected or malfunctioning Make sure jumpers are installed in positions 1 amp 3 of J5 Mode Select See page 36 Check all connections to the PCB Replace the PCB if faulty Incorrect GVRIO Board The screen will display the revision numbers of the GVRI O Mini PCB installed and the one required Contact your distributor to order the correct GVRI O Mini PCB Duplicate Link ID Please Selecta The cabinet has the same Link ID as anothe
104. solution automatically To change the resolution press J or VIEW to cycle through the available options and then press START to test the selected resolution You will be prompted to press START again to keep the setting Press LOOK BACK to exit without making any changes EA SPORTS NASCAR Racing Operation amp Service Manual Page 28 of 78 040 0146 01 Rev C 10 1 2007 Chapter 5 Software Restoration Chapter 5 Software Restoration Follow the instructions below if you need to re install software on your cabinet Total installation time is about 30 minutes Important Do not use a Version 1 0 disk with a Version 1 1 disk Both must be the same version Restore Operating System with the System Recovery Disk Important When you use the System Recovery Disk you will amp erase all game settings statistics and collections data stored in the IIT NASCAR game software It is advisable to contact Technical Support before SYSTEM RECOVERY DISK using the System Recovery Disk to resolve a problem aT 1 Insert the System Recovery Disk in the drive and power the pace DISK 1 OF 1 socer ined a Version 1 1 cabinet OFF and then ON When the computer reboots the CD s PN 050 0137 01 should run automatically wait about 30 seconds You will see the Symantec Ghost screen as files are installed on the hard drive 2 After about 8 minutes when prompted remove the CD and reboot the computer Do not insert the Game In
105. speakers Remove the grills and inspect each speaker for visible damage Run Diagnostics Sound Test from the Operator Menu to verify each speaker is working Faulty audio amp To verify audio is working at the computer connect stereo PCB headphones to each computer audio port Test the Audio Amp PCB in another cabinet Poor sound from one Blown speakers Remove the grills and inspect each speaker for visible or more speakers damage Run Diagnostics Sound Test from the Operator Menu to verify each speaker is working Reversed wires A weak or low muffled sound is a sign of reversed speaker wires Check for reversed wires on each speaker See Audio Amp and Speakers Service on page 38 Faulty audio amp To verify audio is working at the computer connect stereo PCB headphones to each computer audio port Test the Audio Amp PCB in another working cabinet Faulty wiring Turn off the game Verify that all the wires are firmly connected to the speakers and Audio Amp PCB Verify that each wire is connected to the correct port Verify that no wires are frayed or improperly shorting to ground See Audio Amp and Speakers Service on page 38 Audio hum Faulty power A constant low hum in the speakers can be caused by a supply faulty power supply either the computer power supply or one of the external DC power supplies page 48 EA SPORTS NASCAR Racing Operation amp Service Manual Page 58 of 78 040 0146 01 Rev C 10 1 2007
106. stall disk yet 3 Wait for about 5 minutes while the software finishes the installation and reboots the computer When the process is complete you will briefly see a message saying NASCAR OS Installation is Complete Proceed to run the Game Install disk Note If you are not sure whether the Operating System installation process 1s complete it 1s OK to insert the Game Install disk step 1 below The CD will not run if the process 1s not complete and you will need to eject it and insert it again once the process finishes Run the Game Install Disk Important All linked cabinets must run the same Game Version displayed in the Operator Menu Machine Info LU NA oL AH eere Tet m Screen 5 Game rele start xcd 1 With the cabinet powered ON and the computer booted insert Sere the CD labeled Game Install The CD will automatically run PN 050 0136 01 wait about 30 seconds The Install Shield Wizard will appear as the software copies files to the hard drive 2 After about 10 minutes the computer will automatically D C reboot A screen will appear saying There is a CD in the omm Drive Remove the CD and press the START button to continue Keep both CDs in a safe place in case you need them in the future 3 The Calibrate the Accelerator and Brake screen will appear Press each pedal fully to the floor to set the pot limits 4 Next the steering will auto calibrate Do not touch the wheel as it turns to set the pot l
107. t 27 and full right position should be about 27 As you turn the wheel the changing numbers should be smooth and linear A sudden jump in the numbers or a different range of numbers can indicate a bad pot or a loose steering column set screw e Gas amp Brake Pedal The numbers displayed next to the pedals show the pot value when the pedal is full up full down and the current value When you step on the pedals the number shown for the current position should change The difference between the full up and full down values should be about 80 5 As you press and release the pedals the changing numbers should be smooth and linear A sudden jump in the numbers can indicate a bad pot or a loose set screw on the pedal assembly e Calibrating the Steering and Pedals To calibrate the steering wheel and pedals press the START and J buttons together to reset the pots to 0 A symbol will appear over the pictures of the pedals and wheel Turn the steering wheel all the way to the left and the right to set the pot limits Press each pedal all the way down to set the pot limits e Shifter When you shift through the gears the shifter in the graphic should move to the correct position e Coin Mechs When you activate a coin mech its name Coin 1 or Coin 2 should turn from white to green and the number should increment to indicate the number of coins inserted If the name of the mech stays green this indicates it 1s stuck in the ON position N
108. t Coin Credits VIEW Up MUSIC Down 15 90 Always Normal 3 0 START Select LOOKBACK Cancel Back Figure 9 Machine Settings Menu Sets the overall cabinet volume from O 100 Sets the Attract Mode volume from 0 100 of Master Volume Sets how often the Attract Mode sound plays Options are Never Sometimes 1 3 or Always The Sometimes 1 3 setting plays Attract Audio 1 3 of the time Sets how strong the Steering force feedback feels Options are Normal or Light Click Set to set the cabinet Link ID used when linking two or more cabinets The current Link ID is displayed to the right of the Set button Note Link IDs should be sequential from left to right for a set of cabinets If two cabinets have duplicate link IDs they will not link and the Se ect A Link ID menu will automatically appear Indicates Service Credits available on the cabinet Service Credits are counted separately from Coin Credits in the Collections data If Service Credits Switch is enabled in the Coin Settings Configuration menu you can add Service Credits using the SERVICE button on the Operator Button Panel Current Coin Credits Indicates regular coin drop Credits currently available on the cabinet Note Motion Cabinets have an additional setting for Motion Platform Strength 040 0146 01 Rev C 10 1 2007 2007 Global VR Inc Page 17 of 78 Chapter 4 Operator Menu and Game Setup Game Settings Set
109. ter the time in the same format Use the 24 hour clock and enter the hour and minutes with seconds being optional For example 14 23 40 for 2 23 40 PM Press Enter to set the time entered or Back Space to make a correction Type exit and press Enter to close the command window Disconnect the keyboard and reboot the game 2007 Global VR Inc 040 0146 01 Rev C 10 1 2007 Page 53 of 78 Chapter 6 Service and Repair Setting the Computer BIOS CM OS This procedure applies to the Gigabyte GA 945GM S2 and GA 945GCM X S2 Motherboards The screens for the GA G31MX S2 Motherboard look a little bit different but the procedure and settings are the same If your system has a different motherboard check http service globalvr com for updated information If you are comfortable using the CMOS Setup Utility press the DEL key during boot to run the Utility select Load Optimized Defaults from the Main Menu and then change the settings shown in the table below For more help refer to the detailed instructions that follow Exact name will vary Important Your screens may not look exactly like the screens shown below and some settings shown on the screens pictures may be different from your system Do not change any settings that are not specifically described in this document 1 Press the DEL key during boot The CMOS Setup Utility Main Menu will appear 2 Use the Arrow keys f to select Load Optimized De
110. tings Menu This menu lets you set up play again and continue pricing free game awards to winners race length and lock out Expert tracks Whenever you change a setting on this screen select Reset All Standings from the Game Settings Game Resets menu Game Settings IET Fa EA _ Machine Settings Game Settings Play Again Continue Disabled Play gain Max Times Unlimited Disable Tracks Game Resets _ Coin Settings Collections JA Statistics IR Winner Gets Free Game Disabled Free Game Min Players Solo Free Game Max in Row 1 _ Diagnostics Resume Game Expert Track Lockout Enabled 4 Button Game Abort Enabled Race Lengthy Long Il you change this satlir ng ihen Re ws tee Game Se nnmgs Garne Hesaets screen TGLOBAL VIEW Up START Select VAR MUSIC Down LOOKBACK Cancel Back Figure 10 Game Settings Menu Menem escrito S Play Again Continue If set to Enabled allows you to set different pricing to start playing or continue play again Set the pricing from Coin Settings Pricing Play Again Max Times Lets you set the maximum number of times a player can use Continue Options are f 2 or Unlimited Winner Gets Free If enabled the winner of a race gets a free game Game Free Game Min If Winner Gets Free Game is enabled this sets the minimum number of players Players required for the free game to be awarded Options are 1 10 Solo Free Game Max If Winner
111. vious section Remove the Monitor Access Door behind the monitor Disconnect the video cable from the back of the LCD Control PCB deo xe d dem Check the power cord that connects to the power supply on the back of the monitor Make sure it has enough slack so you can move the monitor out to disconnect the wires from the terminals If necessary snip some cable ties to create enough slack in the power cord 5 Remove the four 4 bolts that secure the monitor L brackets to the cabinet and carefully lay the monitor down above the control panel so you can access the power supply terminals 6 Disconnect the wires from the power supply terminals making sure they are labeled for proper reconnection 7 Place the LCD panel on a work surface and carefully disconnect the wire harnesses from the LCD Control PCB and Power Supply 8 Remove the L Brackets LCD Control PCB and Power Supply and install them on the new monitor 9 Carefully reconnect the harnesses between the LCD panel and the LCD Control PCB and Power supply 10 Reverse the removal steps to install the new monitor Note If the monitor does not work make sure the harnesses between the control PCB and LCD panel are connected properly Also check the DVI video cable and power connection Monitor Control PCB Replacement Standard Perform the steps under Monitor Replacement Standard above but remove and replace only the LCD Control PCB from the monitor assembly Note I
112. ween the Ethernet ports on the power plate of each cabinet DO NOT use a crossover coupler 4 Tolink more than two cabinets Connect an Ethernet cable from the Ethernet port on the power plate of each cabinet to an Ethernet hub or switch not included that supports 100 Mbps connection speed See recommended switches on the previous page DO NOT use a crossover coupler Connect the Hub or Switch to AC power 5 Locate the number decals included with each cabinet and place the appropriate number on the back of the seat of each linked cabinet to show players which number they are in the race Part Numbers NAS AW 15 03 MAS AW 15 02 1 Ll at i uu m r E Numbers 1 4 are included with each cabinet Contact your distributor to order numbers 5 8 Linking Errors 1 If more than one cabinet has the same Cabinet Link ID number these cabinets will not link Repeat Step 1 to correct duplicate Link ID numbers If the software detects a duplicate Link ID number the Select A Link ID menu shown below will automatically appear and prompt you to change the number Select A Link ID Limh ts should be in sequential enter starting with the beftmeast robinet P 4 J in y ip L i i y Use Aa steering wheel to change the mieher Presa STAAN rs 2 Make sure the Game Settings and Coin Settings are the same for all linked cabinets You will have unhappy customers if a setting such as Winner Gets Free Game 1s
113. xt Car Ahead of You Reach Mext Checkpoint Current Lap Total Laps in Race s m 29 Uy EA Ea Your Time on the Current Lap a EEE Poe Your Best Lap Time Your Posilion ee eee Gap Between You and Leader our Position JI Time Since Start of Race Indicates Amount of Draft s Accumulated Bright Green TI Halo Awarded for are Drafting Bm Horns for Rude Driving lhe Car Ahead Indicates You have Engine RPMs amp Your Speed Enough Draft to Boost Gear Number Figure 5 Typical Race Screen The DRAFTING indicator shows when you have accumulated enough draft off the car ahead of you to get a burst of speed to pass Once BOOST READY lights up you can slingshot around the car ahead When you make it into first place the Leader Light will light up below the marquee To quit a game in a solo race only press all four control panel buttons at the same time This feature 1s useful to Operators who want to test the game and then quickly return it to Attract Mode It can be Disabled or Enabled from the Operator Game Settings Settings Menu amp 4 w As you drive you can press the LOOK BACK button to see what s LOOK BACK happening behind you Press the VIEW button to change your view of the race Press the J button to turn down the music Press again to stop the song that is playing Press a third time to start a new song uL Note Not all tracks and drivers are available in the internationa
114. ys recalibrate the pedals Pedals do not auto calibrate when you reboot the game Test the pot for smooth resistance If you replace the pot be sure to calibrate the pedals from Diagnostics Play Control Test in the Operator Menu Loose set screw A loose set screw can cause the pedal to work only on a partial range of its motion Tighten the set screw Possible Solution Cabinet will not link Cabinet does not link in software Faulty wiring coupler used Duplicate Link ID numbers Verify that a CAT 5 or better Ethernet cable is connected between the Ethernet port on the AC Power Plate and the computer While the cabinet is powered on and connected to another cabinet verify the green LED on the Ethernet card is lit If you are using an Ethernet hub or switch verify green LEDs on the hub or switch light for each Ethernet port that is connected Note CAT 5 cables have 8 wires Do not use a crossover coupler to link this game A cabinet with a duplicate Link ID number will display the Select A Link ID menu You can also check or change the Link ID from the Operator menu Machine Settings Settings screen Each cabinet in a linked group must have a unique Link ID number EA SPORTS NASCAR Racing Operation amp Service Manual Page 60 of 78 040 0146 01 Rev C 10 1 2007 Chapter 7 Troubleshooting Possible Solution Cabinet does not Faulty wiring Verify that a CAT 5 or better cable is connected link in software

EA SPORTS™ NASCAR® Racing Operation and Service Manual

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EA SPORTS™ NASCAR® Racing Operation and Service Manual