Model 62
Contents
1. 35 z 32 e Sa Er 0000 o 22 x 1 23 124 55 ES us S 2 12 13 N LI CONTROL z 4 zile zi rM SWITCH 1 Oun EL do BLKIYEL o Oe El Z El COMP TIME DELAY MIX LEVEL COMPRESSOR 9 RELAY CONTACT CONTROL CONTACTOR LCI COIL BLK BLK E 5 E 5 BEATER HIGH PRESSURE 5 3 5 MOTOR SWITCH El ar 2452 om ell 2288 CONTROL me ses 55 4 BEATER MOTOR ii v m au 9 6 pm El COMPRESSOR TOROUE COMP TIME DELAY za mwen AUXILARY SWITCH RELAY COIL CONTACTS n Bail ue Oe Tops 1 BEATER 2 CONTACTOR COIL a WHT WHT 4 CYCLE TIMER a MEE BLU w a RED BLK gt 2 pap GRN YEL ELECTRICAL TE 316 T ENCLOSURES Bow LITE 3 El 8 LEVEL Ser SET JUMPERS i x E 2 CONTROL 240V TO 345 446 HOPPER MIX MIX GROUND LOW OUT2. 32 A ue 53 lt v Be AANA 28 _ ES ma Be 1 2 4 55 gt z g 5 L L3 5 5 5 LI CONTROL _ or 2 SWITCH vet _ S Se m COMP TIME DELAY MIX LEVEL COMPRESSOR RELAY CONTACT CONTROL CONTACTOR LCI BLK BLK BLK BEATER HIGH PRESSURE d MOTOR SWITCH OVERLOAD SUITS CONTROL SWITCH DRAW 4 BLU So YEL OE MHT ORN 5 T WHT E COMPRESSOR TOROUE CONE TRE DELAY 8 AUXILARY CONTACTS me d Si BEAT R CONTACTOR COIL WHT WHT CYCLE TIMER BLU WHT WHT RED SLA GRN YEL lll ad z 21 LEVEL SET SWITCH SET JUMPERS 2 CONTROL 240V 385 486 I HOPPER MIX MIX GROUND LOW 00 fin PROBE PROBE LC i ADD MIX LIGHT GRA BLK WHT MIX OUT LIGHT ow 2 RINSE SOLENOID MOMENTARY RINSE SWITCH u m 76 3X M SPINNER TIME DELAY SPINNER MOTOR if BLK RED BLU so aw SPINNER TIME DELAY SPT NER RELAY CONTACT MOTOR BEN BLK war CHOCOLATE sit AIR COMPRESSOR gon m E DRAW SWITCH dea BLK WHT BLUE WHT SYRUP SOLENOIDS 9 xO ATE SYRUP seu T SELEC
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4. 5 T 2 5 zz E 5 4 gt 2258 sz 55 es Fa 4 a E ES 8 o LE qul te 3 2 al 8 5 5 5 wo u 8282 DE s BEP 85 8 s 55 2 aje g 5 8 EZUS 2 58 2 EE 5 8202 85 8 2 i gen 5 3 8 2 8 25 a T 8585 z Zwab 8 LI P z 2 8 gr El 5 _ CONTROL m A o gt sess D Onn Sa O C El gt 355 8 COMP TIME DELAY MIX LEVEL COMPRESSOR iu 5 RELAY CONTACT CONTROL CONTACTOR a win BLK SOIL 2 2982 E Sx BEATER HIGH PRESSURE mu MOTOR SWITCH ve OVERLOAD wast 5 55 SWITCH CONTROL ste 8 5258 8 SWITCH om lt za DRAW a ous SWITCH docs wL 4 BEATER MOTORI L a si ogot o d 0 T Mo RATEU oi z 5 COMPRESSOR TORQUE COUP TIME DELAY Zenz 80 laj AUX ILARY SWITCH RELAY COIL CONTACTS di NS ORN m BEATER ore E CONTACTOR COIL WAT WAT CYCLE TIMER BLU WHT RED BLK ELECTRICAL SERIE ENCLOSURES WM d dir aby E 9 g 5 5 8 MIX ser m SET JUMPERS LEVEL p 2 CONTROL TO 240V pen a HOPPER
5. Figure 5 If less than 1 ounce 29 6 ml is received the pressure must be increased Loosen the lock nut Using a flatblade screwdriver turn the adjusting screw CLOCKWISE Recheck the syrup calibration Tighten the lock nut after the correct calibration is achieved If more than 1 ounce 29 6 ml of syrup is received the pressure must be decreased Loosen the lock nut and turn the adjusting screw COUNTERCLOCKWISE to zero Remove the air line to the syrup tank to allow the pressure in the tank to escape Reconnect the air line Adjust the regulator to the new pressure setting and recheck the syrup calibration Tighten the lock nut Figure 7 Repeat the calibration procedures for each additional syrup line Air System Components Air Compressor 230 volts 60 cycle Check Valve The check valve is a brass fitting which is screwed into the discharge port of the air compressor When the compressor stops the check valve allows the pressure to be maintained in the air storage assembly and the pressure at the discharge of the compressor is allowed to dissipate Pressure Switch The pressure switch is located next to the air compressor It automatically starts and stops the compressor by measuring air pressure in the primary line This switch has been preset at the factory to cycle on at 45 PSI and cycle off at 60 PSI Controls 12 Models 60
6. 9 10904 1004 WWO3d UD ew ANOONAT XIN 89d po 1 tH 1H914 3A1S 713NVd 6456 SH3ADO VM TANYA wo nya oze 1HOIH 3QIS v 1481 3018 TAN Va 21 e 1481 3018 TaNyd vex ONOT2 1 6 _ 3 oox 31vadn 55770 ALO ALO 5154 29 09 Juvd NOILdIU5S3a Available Separately Models 60 amp 62 48 Parts List 31vadn SLYVd 415053 YANN 415054 415054 E Ec Lo 01 01 01 01 01 866 00 501 881610 55770 ALO ALO HHVM c9 09 guvav t 01006 200 1 4905 SSVH8 927 3108 8434 55 dt LAMS YOLdvav HONI tax 1091 2 X dtv L JAVY9OTAN JIENL 06 200 4 1 4905 SSVH8 AI 927 3108434 xSS xdHVgv L 49 1 ANS HOLdVQV HONI HIV V 00912 X dtv L JAVY9OTAN JIENL guvav t 01006 200 1 4905 SSVH8 dN AI 3 Had SS FYVEV L 49 1 ANS HOLdVQOV HONI 8 Le HIV V 0091 2 X dtv L JAVY9OTAN JIENL SSVH8 dN AI 927 3r1Huad xSS xdHVgv L 49 1 AMS HOLdVQV
7. amp por 5 _____ eo e 25 22 1022 0 ceo f e f f Otro co Joisma HOss3HdWOO 109 082 cor 08660 ceo seta co 066 0 LOW ANNIGS er e __ ANO 1000 KOLON Nya sor t 55775 ALO 9 ALO 09 YI ddOH V H3AOOD FAINIVYIJNIL T10YLNODJ AUNIVUAdINAL IOULNOS 2 926 LX9XZ OV H3SN3QNOO Mue L6S CXHVLX1S1 OV YASNAGNOOD 98 6 8 10 45 4 dINb L MOAHO SATWAtT FINSSIYd d HOLIMS SSvyYg ONO 18 Z X Ldit L 31ddiN 33Y930A 06 021 X ONILLIAt YIV HOSSAYdNOO SETL YOSSITYd WNODI LIVIS AV 1HH YOSSIYd WNOD ONILNNON LDA HOSS3HdWOO IVNIWH3 L H3AOO AS4c 0c6 1N09 1HVLS HOLIOVdVO VV ILH D 1L HOSS3HdWOO HOSSdHudWOO 1HVLS AV IHH AOSZ ANEGL LIL LYVIS YOLID VE VO Sc NANY YOLID VE VOIHgEI9ILASIW YOSSJITYdWNOD YOSSIYJNODI LUVIS AV IHH AOEE 4N6HL bzl LUVLS YOLID YE VO AOZE ANGE NnH HOLIOVdVO t LASPCHV ZELSZHV YOSSJTYDNODI T33HM WALS 8 9 AMS HALSVO 022 411842 12 1 15 4 026 NNY YOLIOVdV9I GZVSx dQUAS V 1 NOILdIHOS3G Available Separatel
8. t H3ondau uv35 ASNIH 9 TANVd 1 sor 962950 1H3SNI ASNIH dNYAS 9 cor 62950 INNON TANVd 31VW34 QO ONILLLIJ EZ 161950 31vadn 55770 ALO ALO 5154 29 09 Juvd NOILdIHOS3G AONALSISNOO vir Available Separately Models 60 8 62 46 Parts List 1 se QJH dVHM WHIdS NOTAN 2990 NMOHS dVHM IVHIdS NOTAN 9eeovH 3MA dYYM 5 v v soso 018 10 Pe mo BE MO 99098 HSNd 3av 1a v Nv3 zonm ZH09 M 021 NV4 HOLOW 6 Nv4 3av T8 SSO4NVQ NOUYVH39143H u3ddOH cor 15606400 NdH000 W4OSOL NV4 HOLOW W3NNdS t OSPE dH Z1 1 HOLON r 6660 HATIOH HOLIMS CT Pr ouu 087 X TIOH Nld YV39 1417 OLNV HOLON eor eger 090 141 HOLOW cor
9. dIN8 L St 3 ANMAIY SSIYd IATA TANT L X 1448 X LdNS L FJIL 9 G vGvr Zv HIV V HOLOIHLS3H JINSSIYd YOIV NOJY SSVY9 45010 LIN 8 L 3 IddiN x2898 S vGvG V QTOJINVIN 14118 1 541 09 0 3unssaud ao9fnvo V LAS 1 1 0 269 9 HOLVINDAY V OTOJINVIN 8 G T9UV AJTINd NOILdIYOSJF0 Available Separately Parts List 49 Models 60 amp 62 8 V P 0880 090 INNON HOLIMS 100 31V 1d 6088vX 090 1004 HOLIMS cor ree osero V S OL 3SvHd 6 1 15 woseo V LOLG v 3SvHd 1 1 15 0080 OVIBANOYOL ONIKAS pe 90010 guivar 1 03006 Or1 q O 13 908 OVAOVE 290 MOT tilv LUDIS V w P soo 966 2928 HSVIAS 0731HS pew 148 01 1 8 pa oseew 8 6 6 pew v 91 8 8X81 91 S 3NOO 3SON Qn1S 290 5 V T13HS 716820 ISN LSNW 94001 ZEBOSX 00887X S30v1d3H 0000 02 L 26809 090 Q3 1V1nSNI sereo ZS NOISN3IX3 L3VHS Po LVS zis 13S 91 X ZE 8 MAYOS ew 8910 3791X374 3 YA 14VHS 00660 14VHS 1 358
10. RED BLY BLU BLU M YEL WHT SPINNER TIME DELAY SPINNER RELAY CONTACT MOTOR GRNIYEL BLK Qo opum 22 wut BLK Oc PNK CHOCOLATE my LARAN SNITCH AIR COMPRESSOR BLK goman L SYRUP OPTIONAL SYRUP SELECTOR SWITCH SOLENOIDS BRN WHT wat GRN YEL 4 CONTROL Mi LIFT RELAY SWITCH OO e 1 VHT BRN T ORNIWHT WHT FOOT PEDAL SWITCH plum A VHT BRN BLK WHT mm LIFT SWITCH RETURN SWITCH MODEL 60 ONLY CONDENSE aur MEC FAN MOTOR D YELIBLK wir CONTROL 177 S N L GRMYEL 4 SWITCH MIX REFR COMP BLK G WHT DIAL u ereun GRN YEL SEE FIG BLK 4 BLK A WHT L WHT D 0 0 BEATER MOTOR gt amp BEATER MOTOR STARTER STARTER BEATER MOTOR STARTER GRNIYEL CONDENSER FAN MOTOR WHT WHT BRN woes congo L HAVE BROWN AN CAPACITOR W 5 Wir 5 Ra 2 CONTACTOR MAIN COMP CONTACTOR 5 GROUND FRAME SECURELY NOTE ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COM STATIC ELECTRICITY MAY CAUSE DAMAGE PONENTS RED WIRE ON RIBBON CABLES MUST CON TO SOLID STATE COMPONENTS NECTED TO PIN AT EACH END 2 ELECTRICAL ENCLOSURES Models 60 amp 62 048900 40 Rev 3 05 START CAPACITOR 047703
11. Worn or missing seal on the drive shaft Inadequate lubrication of the drive shaft Faulty rear shell bearing delivery should be 1 oz 29 6 ml in 6 seconds Replace the scraper blades Brush the condenser clean every 30 days Repair or replace the switch Repair or replace the timer Repair or replace the relay Sanitize the syrup lines once a week Match the syrup and air lines to the syrup tank Check the temperature in the storage cooler Place the switch in the AUTO position Adjust the temperature a Brush clean every 30 days Check water supply Replace condenser fan See minimum air clearance requirements on pages 3 and 4 Realign the gear box Repair or replace the beater assembly Replace the front bearing Replace the pins Do not lubricate the hex end of the drive shaft Replace defective drive shaft Replace the gear box Replace every 3 months Follow lubrication procedures in the Operator s Manual Replace the rear shell bearing 070131 Models 60 amp 62 17 Troubleshooting PROBLEM PROBABLE CAUSE REMEDY 11 The machine will not operate a The draw arm is not raised a Raise the draw arm momentarily to when the control switch is in activate the system the AUTO position b The beater motor is out on reset b Resetthe freezer c Thecircuit breaker is off c Turn the breaker on d The water is turned off water cool
12. 0207 X GOZ L ONIH O p p p f eo 166820 SSVYA LAN 266350 1V3s diHa aaino 10 11 vests 31V 1d MOINx TI3HS Tero NOL NEN co v _ sex H31SV9 v coh 91 01 HaddOO HOLVINWNOOV eo 153550 SSVH8 8 1 4009 NIVHQ 3ATVA 115054 21 899020 0091 2 X Ali L JAVH9OTAN JINL V P LINI WnOOV Hlv v ONILLI3 pe con dN QI 527 3Inuu33 X v i x 8 e r 090 1 31vadn 55770 ALD ALO SLYVd c9 09 1 NOILdIHOS3G riririr Available Separately Parts List 43 Models 60 amp 62 31vadn S 1HVd COOH Q3AOW3H SNId v 6 v0 s3ov1aau an 0o00orozr SSO4NVQ 2 09 TACON HHS vegzo 00005040 OL HOIHd 09 TACON HHS soszzo __ t P 68600 P EL Ll i PPP po oue ____
13. 061201 This unit is manufactured in other electrical characteristics Refer to the Distributor Data Book for availability For exact electrical information always refer to the data label of the unit Air Cooled Clearance 6 152 mm on both sides It is recommended to place the rear of the unit against the wall to prevent recirculation of warm air Water Cooled Water inlet under side of base 3 8 FPT Dimensions Width 22 7 16 575 mm Depth 31 3 16 792 Height 32 813 mm Counter Clearance 4 102 mm mounted on standard legs Approximate Weights Net 346 16 157 0 kgs Crated 378 lbs 171 5 kgs 20 cu ft 56 cu m Specifications are subject to change without notice This unit is designed and constructed to meet stringent safety and sanitation requirements for NSF and UL 5 15 16 151 3 7 16 87 1 1 2 OPTIONAL FAUCET 38 COUPLINGS 2 WATER OUT WATER IN o lt 8 5 VIEW OPERATOR END WATER FOR RINSE 1 3 16 DIA 222216 HOLE FOR 6 Introduction Models 60 amp 62 Running Specifications Expansion Valve Setting 31 33 213 7 227 54 kPa for most products Low Side Pressure Low side pressure expansion valve setting To adjust the low side pressure place the gauge
14. adjustment The torque rotor is binding Not enough syrup is being blended with product The torque arm is not installed properly Faulty compressor relay Faulty torque switch Improper consistency control adjustment The torque rotor is binding Improper lubrication of the torque rotor o rings Lubrication of the torque rotor guide bearing PROBABLE CAUSE REMEDY There is inadequate mix in the mix Fill the mix hopper Place the control switch in the AUTO position Adjust the mix hopper temperature Reset the freezer Correct beater rotation See Installation Instructions Check wiring against the diagram Improper handling of rerun Rerun must be thawed completely and foam must be skimmed off Always mix 50 fresh mix with 50 rerun Center the draw valve on the draw arm Lubricate the o rings properly Product with no syrup blended should be dispensed at 26 to 28 F 3 3 to 2 2 C Adjust the control accordingly Before installing the torque arm check to see if the torque rotor can be rotated freely without binding Calibrate the syrup system Syrup delivery should be 1 oz 29 6 ml in 6 seconds Install the torque arm properly Replace the relay Repair or replace the switch Product with no syrup blended should be dispensed at 26 to 28 F 3 3 to 2 2 Before installing the torque arm check to see if the torque rotor can be rotat
15. La E 3sNiH dNYAS cor 48 06660 3SNIH AV 14 GIONFIOS V Pc aeo SS 39ldIHO 9 GION3 10S JAIVA vieoeH e 91 06020 TIVM 91 1 X 115054 1091 1 X 1 20220 2 1 1 X 1 138VI NMOQUHS ONO1 271 1 X 1 7989 1 SSVYE 01 8 7 310 4 e ___ lt ____ x anvi w 8 eso OLLSVId 8HVAH L X dINP L MO8T3 E on 9 09H CION370S 13H0VH89 _ 5 V 3ATVA SaN1 dNYAS 715054 YING 8 0 6020 TIVM 91 1 X 019 6 TANIA 38n L Sann dNYAS 715054 JANN YING 9 0t60Z0 TIVM 91 1 X 019 6 TANIA 38n L po 310H v i Q334 38n cocovy 082 X al OZL 38NL 20504 vt s88620 082 X dl oZ1 JENL pm 2 P H3NHOO 09H H3NHOO MIL _____ AVHL dIHQ t 2 8 L S X 18 2 91 dIHQ AVUL 31vadn 55919 ALO ALO 5154 29 09 Juvd 9953 Available Separately 52 Model
16. MIX GROUND LOW TT yew 9 PROBE PROBE E n w ADD MIX LIGHT GRA BLK 4 MIX OUT LIGHT BLU O NHTIRED Bur RINSE SOLENOID MOMENTARY RINSE SWITCH BLU BRN BRN Oo wi QUE SPINNER TIME DELAY SPINNER MOTOR RELAY COIL t RED BLU BLU SPINNER TIME DELAY RELAY CONTACT S INNER m BLK JRN WHT WHT oe CHOCOLATE BLU BLK WHT OG ax oo STRANBERRY DRAW SWITCH AIR COMPRESSOR SYRUP SOLENOIDS EGO SYRUP TOR E SOLENOIDS wit 949 CONTROL i as GRN TEL SWITCH O LIFT RELAY 1 WHT BRN T ORN NHT MT FOOT PEDAL SWITCH NHT BRN QP o BLU NAT MHT BLK e T T WaT LIFT MOTOR MODEL 60 ONLY LIFT SWITCH RETURN SWITCH CONDENSER sur FAN MOTOR Pr YEL BLK ome YEL BLK W WHT CONTROL SWITCH MIX COMP BLK G WHT DIAL LIGHT BEATER MOTOR El L m L ole 8 O BEATER MOTOR STARTER BEATER MOTOR STARTER CONDENSER FAN MOTOR T Models 60 amp 62 WATER COOLED aves po hor 048900 27 HAVE BROWN WIRE A KO T M COMPRESSOR MAIN REFR CONTACTOR au glo COMPRESSOR COMP CONTACTOR Rev 3 05 START CAPACITOR 047703 START WINDING
17. Model 60 Motor A Lift X48897 27 tem Description PartNo Description s PNR Dx ores 0889 SoREWsHOULDER ors Models 60 amp 62 33 Parts Models 60 62 Torque Switch X29869 SER BRAGKET CONTROL oss o if x Ce SZ pi 8 INSULATOR ARMITE 4 HOLE 012992 9 SWITCH SNAP SPDT 20A 125 014472 SCREW 6 32X7 8 RD 042514 SPRING TORQUE BLACK 015007 SCREW ADJUSTMENT 014498 KNOB ADJUSTMENT 014499 SEPARATE ITEMS Parts 34 Models 60 amp 62 Models 60 62 Draw Switch Assembly X48896 Bor ee Se 2 2 OE RS TEA 995 015863 s PNAPWoruss Models 60 amp 62 35 Parts Model 62 amp Relay X49934 27 230 60 1 Description CONNECTOR BX 3 8 45D WASHER 6 SHAKEPROOF _ 000964 RELAY START COMPRESSOR 037430 BOX CAPACITOR RELAY EE Ce GAPACTIOR UN 25 UF 440V 05745177 STRAP CAPACITORS s8IN _ 080258 COVER CAP RELAY BOX 046643 Not Shown Parts Models 60 amp 62 Models 60 62 Beater Assembly L Pato 1 Seal Drift Shaft 032560 O Ring Draw Valve 013029 Beater Assembly X46233 14 Tube Vinyl M 60 Only 020940 6 020940 8 01667
18. PO pa r 1980 aas T 921 S AVY H3ZLLINVS PTP 12 dNYAS HOL9141S34 volonuannas 22900910 H3NNIdS AV T3 VOL 10dA YOSSFYANOONIVW eor es szzzio 09 05 092 802 02 3104 6 BUY S 31IHM dVHM TVHIdS NOT1AN ___ 109600 8 Q3H dVHM TWHIdS NOTAN 85504 z zeezzo 8 NMOUS dVHM TVHIdS NOTAN yana mm aum p EE E ki fE i pn p Eu pen pm ss Eo E Models 60 amp 62 50 31vadn S 1HVd 55775 ALO 9 ALO 09 NOILdIHOS3G Available Separately Parts List ee PF AVL pf oss MO80 X 01 L6 ONIu O rj Sv ZSv V 430 03502 0359 310A0 8 zw 330 OAS 9 AVIBO YANLL 996 0 O3S 6 NIN 310AO H3WLL 289 00 HOOPPES M ISOH 91 8 SS399V 33L awaawa e amp _ STS Edo popo 3LIHM NOTAN dIL NOMONLSNIDINVLaNtAS TVOBG 684980 ANO eor 10
19. Section 1 Introduction Specifications Running Specifications Installation Instructions y in Models 60 amp 62 Introduction Safety We at Taylor are committed to manufacturing safe operating and serviceable equipment The many built in safety features that are part of all Taylor equipment are aimed at protecting operators and trained service technicians alike This manual is intended exclusively for Taylor authorized service personnel DO operate the freezer unless it is properly grounded Stationary appliances which not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation Failure to follow this instruction may result in electrocution A These machines must be placed on a level surface Failure to comply may result in personal injury or equipment damage d 3 DO NOT install the unit an area where water jet could be used to clean or rinse the freezer Failure to follow this instruction may result in serious electrical shock These machines are designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The machines have successfully performed in high ambient temperatures of 104 F 40 at reduced capacities NOISE LEVEL Airborne noise emission does not excee
20. The path that L 1 power travels to reach the coil of the compressor time delay relay is as follows Beater motor overload switch compressor high pressure switch control rocker switch terminals 2 amp 1 draw switch control rocker switch terminals 5 amp 4 and torque switch With the coil of the time delay relay energized the switch points of the relay close and energize the coil of the compressor contactor The path that L 1 power travels to reach the coil of the compressor contactor is as follows Beater motor overload switch compressor high pressure switch control rocker switch terminals 2 amp 1 draw switch control rocker switch terminals 5 amp 4 time delay relay terminals 8 amp 5 and the mix level control switch LC1 Once the compressor contactor has closed to operate the compressor the draw lever can be released and the coil of the time delay relay will remain energized to latch the circuitry into AUTO operation The path L 1 travels to the coil of the time delay relay is as follows Beater motor overload switch compressor high pressure switch control rocker switch terminals 2 amp 1 compressor contactor auxiliary switch and the torque switch With the draw lever released and the time delay relay coil latched in operation the coil of the compressor contactor is also latched into operation The path L 1 power travels to reach the coil of the compressor contact
21. amp 62 WE DO RECOMMEND ADJUSTING THIS SWITCH WITHOUT THE USE OF A PRESSURE GAUGE Air Storage Assembly The air storage assembly stores and delivers from 45 60 PSI 310 414 kPa of air to the primary air regulator It has the ability to hold enough air to deliver 10 to 16 flavored shakes before the air compressor must cycle on Primary Regulator The primary regulator is used to deliver 40 PSI 276 kPa to the individual regulators For the model 62 the regulator has been locked into position with a wire fastener The model 60 has a locking nut to secure the setting Individual Regulator The individual regulators must be adjusted to deliver enough pressure to achieve an adequate syrup flow Once the desired flow of syrup has been achieved the appropriate locking device should be used to secure the regulator Individual Regulator Gauge This gauge reflects the Individual Regulator setting The gauge should not read more than 40 PSI 276 kPa It will however indicate a lower or no reading at all when the following situations occur Primary Regulator Individual Regulators Tank or tanks have been disconnected for cleaning or refilling and then connected back to the system If the machine is on this will be momentary until the air compressor has replaced the amount of air used to pressurize the tanks The machine has been turned off for a period of time such as overnight There is a restriction i
22. 026880 8 ACCUMULATOR A AIR 060 66 _ SWITCH TOGGLE DPST 3A 12_ 016250 Parts 26 Models 60 amp 62 Hem Description PartNo 58 WASHER S 76 SAE FLAT 017660 LINE A WATER ANSE n 4 3 MANIFOLD A REGULATOR x47285 GASKET SYRUP DOOR 045326 DOOR A SYRUP CABINET X45325 GARD NAS DEA ETS 914931 BUSHING SYRUP CAB DOOR 045340 ACCESS VALVE HS AUX 043404 BEARING SYRUP CAB DOOR _ 045339 Not Identified Hem Deseriptin PartNo 56 WASHER 3 76 FLAT STEEL PLATE HINGE UPPER 04337 LIGHT A MIXOUT RED X47219 27_ WITH TERMINALS Models 60 amp 62 27 Parts Model 60 Control Assembly 48805 27 230 60 1 0 T A 2 2 5 28 Models 60 amp 62 Model 60 Control Assembly Parts Identification w Electrics of 230 60 1 tem Description 00 CONNECTOR BX 3 8 STR 2 014569 RELAY SPIN MOTOR 1 2 016006 27 RELAY PLUG IN 10A 240V 017146 27 LABEL GROUNDING SYMBOL 017669 SCREW 8 X 1 2 HD TYP A 017986 CAPACITOR RUN 4UF 370V 019624 CAPACITOR START 020246 SOCKET RELAY 8A 125VAC 017082 6 EES Ko Description Parno LUG GROUNDING 260 W GR SCREW 27 28 29 30 31 32 33 34 35 36 37 CAPACITOR RUN 35UF 370V 029439 TIMER CYCLE
23. Item Description PartNo 4 CAP CAPACITOR 1 7 16D _ 023022 6 SCREW 8 G2X38 HEX osos BRACKET CAPACITOR 091205 BoxcowroL osos Parts 40 Models 60 amp 62 Model 62 Valve Assembly Solenoid X49930 27 tem Deseriptin PartNo 6 TUBE VINYL x 1 16 WAL 02094024 ELBOW 1 4MP BARB 016615 9 VALVESOLENOIDAG ORIF _ 04159927 Models 60 amp 62 41 Parts Model 62 Regulator A Remote 23969 tem ____ Description PartNo 2 tem Description PartNo SHOWN Parts Models 60 amp 62 Parts List 611660 55 5 EX 021 SATA 210610 0334 8 3svHdaadHi co _ asco 42 IVNIWH31249018 e dZ 8 L X 8 M3HOS Poa HL dE IVNINH312 9018 _ 060 dZ 8 QH X 8 M3HOS L asvuagtons dE 1 so 8 6 8 H3NNIdS V e co 2 2 __ u3dvuos dro z z 15290 _ 9uer 6ousvia uaavuos aavia eo pa LHOddNS Nid L 102 V H31V38 eese 201 ONIHV38 H3HSVM 1 8 Zv20
24. onthe low side suction port at the compressor With the compressor running turn the adjustment knob of the automatic expansion valve clockwise to raise low side pressure and counterclockwise to lower pressure High Side Pressure Air Cooled The following chart indicates normal operating head pressures at various ambient temperatures Normal Operating Head Pressures ee e 70 21 1 270 300 1 862 2 069 kPa Ambient Temperature 32 2 330 360 2 275 2 482 kPa 100 37 87 360 400 2 482 2 758 Water Cooled Recommended head pressure is 255 PSI 1 758 kPa s 26 7 300 330 2 069 2 275 2 E P R Valve Setting The product temperature in the mix hopper is maintained by the main refrigeration system and can be adjusted by the E P R valve The E P R valve is factory set at 20 22 PSI 137 9 151 7 kPa in order to maintain hopper product temperature at approximately 40 F 4 C To adjust the hopper temperature place the gauge on the access port at the inlet of the E P R valve With the compressor running loosen the locking nut and turn the adjustment screw located on the top of the valve clockwise to raise the pressure for higher hopper temperatures and counterclockwise to decrease the pressure for lower temperatures When the adjustment is complete tighten the locking nut Models 60 amp 62 Introduction Installation Instructions Air Co
25. 2 Fitting QD Male Insert M 60 Only 036296 6 Bearing Guide 014496 O Ring M 60 Only 016272 Freezer Door Assembly X17373 9 o ring Torque Shak Bulk Part Number is 14 Not Shown Models 60 amp 62 37 Parts Models 60 62 Syrup Tank CHOCOLATE STRAWBERRY VANILLA SPARE Tank Syr 4 Qt 045533 Cover Tank 8 Qt w Inlet Ftg 035759 1 3p Tip Nylon White Translucent Lg Tip Nylon Gray Small Socket Q D CO2 90 1 4 Barb 4 Socket Q D Lig 90 1 4 Barb TAYLOR DE operaci n Part Restrictor Syrup Black 030917 Gasket Rubber 023551 O Ring 5 8 OD x 103 W 016030 Pugon Ue sese S 0210872 Ces nsen 6 Becar Syrup Tank Instructon 0455354 Dual supplier order as needed Not used on chocolate Parts 38 Models 60 amp 62 Model 62 Control Assembly 49995 27 230 60 1 3 5 9 4 5 1516 11112 9 1 1 1 Co Ho le 1 6 pn 5 14 n se te av le 2 110118 14 9 4 ee NO 20121 22 Models 60 amp 62 39 Parts Model 62 Control Assembly Parts Identification tem Description _ PartNo
26. 4 JHNSSIHd JANVA v 0 lt lt 2 wa SSVUS dWr L Orrd 115084 e 21 899020 0091 2 X JOVHSOTAN 38NL resico X duvar 93006 18 008 80 SSvud dN 527 FIN Ya sso LdIN8 L 184 09 0 JUNSS3Ud 3ONVO pon 96540 334930 060217 X v L ONLLLIA Goto b LAS V 09H HOLVIN93YH V Y3dO 1VANYW MET HN o i e PS 31vadn 55770 ALO ALO 5154 29 09 Juvd NOILdIU5S3a Available Separately Parts List 47 Models 60 amp 62 or __ overo su s1H3uvnos 3aoud usovas M 10 80 3HYNOS LNO M 998080 05 80 898080 05 380H4 OSIG 80 po zan 1H MO1XIW v E w tle fe di 81 7 0000 0014 UU w _ 22020 dW 8 1 200 70 114 6697 12904 30 31 1 090 930 31V1d Po oro _ vozh zxaosun Nunisu ONuds X 02 71 M3HOS t 090 1VILHVd 10047V 1v z 28 ONIGIOH HVTIO9 Lp 29 1
27. 5 SEC ON 120 037188 27 SEC OFF SCREW 10 32x5 8 TAPTITE HEX 039382 STRAP CAPACITOR 9 1 8 L 25 scnewao El EN SCREW GSaTAPTITE 041568 ss PHASE EN START EN ss scnew ers Models 60 amp 62 Parts Model 60 Compressor A Air X47283 27G Description tem Desoniption 000 Part No 046663 8 FITTING 17090 DEGREE 075046 MIPRLE API KZALONG KH COMPRESSOR AIR 032129 27 WASHER 8 SHAKEPROOF 000964 PLUG HOLE 7 8 DIA 010077 ELBOW 1 4PT STREET BRASS 012429 VALVE CHECK 1 4 020959 SWITCH PRESSURE 016308 Parts 30 Models 60 amp 62 Model 60 Valve A Solenoid X48910 27 tem Description ____ Part No Description Part No DAR BLUE VALE SOLENOID ORIFICE 04158027 6 LABEL BROWN 022710 TUBE VINYL 3 16X1 16 WALL 020940 15 Models 60 amp 62 31 Parts Model 60 Manifold A Regulator 47285 Panne om Owen GAUGE PRESSURE 0 60 PSI 027875 SOCKET Q D CO2 90DEG 021524 ELBOW 1 4MPT X 1 8FPT 047063 ELBOW 1 4MPT X 1 4BARB 45 046925 3 PLUGAAMPBRASS 02747 7 2 58__ orso e FITTING 17090 DEGREE 075946 9 BECAL FLAVOR COLOR SET 4 022105 VALVEPRESSURE RELIEF 047252 5c 5d 7 10 Parts 32 Models 60 amp 62
28. 9 ____________ cor e t A0S2 SZ1 VE 18dA F1IDDOL HOLIMS OLNV 430 HSVM QHVO ____________ HOLS HOLIMS 13 104 e _ 2890 HOLOSTSS b NOLLNBKSNd HOLIMS tr HOLIMS 3tinSS3ud 1008 En 052850 H3G10S ISd SHNSSSYd HOLIMS L 196600 A08t SZ L VSL LOdS H3A31 HOLIMS muc 260 1 Svs LONId V Nid 1 0 1 180910 TW9 LE SHIM 920 w seda n e ee e V 460410 Sb WHY 13 sor LvOLIX WHY ea 9688 0904 HOLIMS r Aosz ezuvoz Lads dvNS HOLIMS sx _____ w pa Pr sese 8v 26v V HOLIMS E M HET NR ee AO8v Sz L VS L LOdS dVNS HOLIMS 31vadn 55770 ALO ALO SLYVd 29 09 Juvd NOILdIHOS3G Available Separately Parts List 51 Models 60 amp 62 2 1 1 X b L 139v E 1 1 X v L 138V1 i SSVH8 dN 527 310HH34 pmo 0 x dINY L MOS13 I OlLSv1d guvav L X dINY L MOST3 5 1 X 1HWv L MOS13 po LEGGLO 290 GIONFTOS 13HOVYI9
29. E cmm gue apu PROBE PROBE a LCI LC ii ADD MIX LIGHT GRA BLK NAT MIX OUT GRN YEL LIGHT 2 rm WuT RED gou RINSE SOLENOID MOMENTARY RINSE SWITCH 9 6 Pen SPINNER TIME DELAY SPINNER MOTOR RELATE COIL ou A BLU BLU BLU YEL WHT SPINNER TIME DELAY SPINNER 2 RELAY CONTACT MOTOR GRNIYEL BLU BLK YO DRAW SWITCH o Omu LE RUP SOLENOIDS COMPRESSOR BLK Oo PINK 7 WHT BLUE WHT L OPTIONAL SYRUP SOLENOIDS EET SELECTOR SWITCH WHT CONTROL qu SWITCH LIFT RELAY Y ORN WHT WHT FOOT PEDAL SWITCH au 4 4 2 a LIFT MOTOR were wt LIFT SWITCH RETURN SWITCH Fi MODEL 60 ONLY YEL BLK ASH CONDENSE BLK WHT OFF FAN MOTOR U AD wI CONTROL EMP SWITCH CONTROL MIX REFR COMP SEE FIG BLK WHT DIAL LIGHT GRN YEL 41 x OKO M At BLK BEATER MOTOR BLK BLK STARTER 9 0 BEATER MOTOR BEATER MOTOR STARTER GRN YEL CONDENSER FAN MOTOR WHT WaT BRN ma BS 3 59 D u Models 60 amp 62 COM 01 CONTACTOR 5 F 048900 58 MAIN REFR COMP sur Rev 3 05
30. TOR SWITCH 5 3 QNO CONTROL na SWITCH LIFT RELAY UTS WHT BRN c ORN VAT MEL FOOT PEDAL SWITCH WHT BRN BLU WHT T WAT BRN BLK WHT IFT MOTOR MODEL 60 ONLY LIFT SWITCH RETURN SWITCH CONDENSE suivi quu FAN MOTOR Qe DEF XEL BLA wy CONTROL TEMP SWITCH CONTROL MIX COMP BLK WHT DIAL LIGHT 6 O29 00 u Pe en al iik T 3 BEATER MOTOR dO BEATER MOTOR STARTER CONDENSER El FAN MOTOR WATER COOLED UNITS DO NOT iik k HAVE BROWN WIRE AND CAPACITOR 3 2 cole on CONTACTOR BLK MAIN REFR COMP P COMPRESSOR CONTACTOR a fi wos gt e zov zzoo c 2225 8 ga lt gt ou a gt 0 gt Lo zi a Sis 5052 8 ater EZE Seow za fr icon o w as 2327570 lt Zet forfzSDG gt Beoseces a am o 2 ELECTRICAL ENCLOSURES Models 60 amp 62 048900 33 Rev 3 05 BLK BLK BLK
31. age Electrical connections are made directly to the terminal block provided in the control box Introduction Models 60 amp 62 Section 2 Controls Taylor Torque Control Auto Lift System Air Syrup Delivery System y in Models 60 amp 62 Controls The Taylor Torque Control Function and Operation The thickness of the shake product is controlled by a sensing device called the torque switch The refrigeration system is de activated by a micro switch The refrigeration system is activated by a timer Thickness of the product in the freezing cylinder is measured by the torque rotor The torque rotor is installed through the center of the beater assembly When the beater assembly turns the moving product freezes and thickens As the product thickens it exerts pressure on the torque rotor This pressure causes the torque arm at the end of the rotor to move to the right As the torque arm moves it forces the operating lever against a spring which trips a micro switch This switch de activates the coil of a time delay relay In turn the time delay relay stops the compressor and refrigeration ceases When the OFF cycle has elapsed the compressor and the beater motor are activated The beater motor must be running to monitor the thickness of the product and to determine whether refrigeration is needed When drawing product the beater motor is running and the product thickness is being monito
32. d 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor 070309 Refrigerant Taylor uses R404A refrigerant This refrigerant is generally considered non toxic and non flammable however any gas under pressure is potentially hazardous fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow for normal expansion 3 Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department WARNING R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil If the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be coll
33. ected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code Introduction Models 60 amp 62 Model 60 Specifications Freezing cylinder One 7 quart 6 6 liter capacity Mix Hopper One 20 quart 18 9 liter capacity Refrigerated and insulated Beater Motor One 1 0 hp Refrigeration Unit One approximately 11 000 btu hr compressor Refrigerant R404A One independent SHR compressor approximately 400 btu hr Refrigerant R134a Electrical One dedicated connection Maximum Minimum Fuse Size Circuit Ampacity 3 2 25 1 AIR OUT FAR SIDE This unit is manufactured in other electrical characteristics Refer to the Distributor Data Book for availability For exact electrical information always refer to the data label of the unit Air Cooled Clearance 3 76 mm around all sides Water Cooled Water inlet under side of base 3 8 FPT Dimensions Width 18 7 16 468 mm Depth 32 813 mm Height 59 7 8 1 521 mm Floor Clearance 7 1 2 191 mm mounted on standard casters Approximate Weights Net 520 16 235 9 kgs Crated 580 Ibs 263 1 kgs 35 4 cu ft 1 0 cu m Specifications are subject to change without notice This unit is designed and constructed to meet stringent safety a
34. ed freely without binding Lubricate o rings properly Do not lubricate the guide bearing Troubleshooting 16 Models 60 amp 62 PROBLEM PROBABLE CAUSE REMEDY 3 The product is too soft e Too much syrup is being blended with e Calibrate the syrup system Syrup Continued 4 Large pressure adjustments are necessary to receive 1 07 29 6 6 seconds 5 The mix hopper is too warm 7 The machine is short cycling rapid on and off cycles 8 The freezing cylinder walls are scored 9 The drive shaft is stuck in the gear box coupling 10 There is excessive leakage of mix in the rear drip pan product Bad scraper blades Dirty condenser Faulty torque switch Faulty cycle timer Faulty compressor relay Hardened syrup in syrup line The syrup line and the air line are not matched properly to the syrup tank The product is too warm when placed in the hopper The control switch is in the OFF position Temperature adjustment a Dirty air cooled condenser Inadequate water supply on water cooled unit Defective condenser fan Inadequate air space surrounding the unit The gear box is out of alignment The beater assembly is bent The front bearing is missing The beater pins are broken Lubrication is on the hex end of the shaft Rounded corners of the hex end of the drive shaft Rounded coupling corners on the gear box
35. ed d Re establish the water supply units e The power cord is unplugged e Plug the power cord into the wall receptacle 12 The water continues to flow a The rinse solenoid is stuck open a Repair or replace the solenoid through the spinner housing 13 The lift motor continues to a The micro switch needs adjustment a Repair or replace the micro switch raise the draw valve after a draw of product has been made 14 The air compressor runs too a There is an air leak in the system a Use a soap solution to locate the leak often for normal usage 15 The spinner shaft will not a The flexible cable is broken a Replace the cable rotate to blend syrup into the product b Apin is missing in the female quick b Replace the disconnect disconnect c The spinner motor is out on thermal c Inadequate lubrication of the spinner overload shaft Lubricate the entire length of the shaft 16 Excessive dripping of product a Worn o rings on the draw valve a Replace o rings every 3 months from the spinner housing b Incorrect o rings on the draw valve b Check the o ring size c Inadequate lubrication of the spinner c Follow lubrication procedures in the shaft Operator s Manual 17 Head pressure is too high a Refrigerant overcharge a Correct the refrigerant charge b There is air in the system b Purge and recharge the system c The condenser is dirty or there is a c Clean the condenser Check the
36. g HOSS3HdWOO sor HOSS3HdWOO 1HVLS AV 13H V L fw pa 8 9 X OEHV AATINd ZHOS 022 MOU NY4 HOLOW fF HASINNO3L HOSSAHdINOO cor A0EE 4N6HL bzL LUVLS YOLIOVAYO HISWNNOFL YOSSFYAWOONIVW sor AOZE 4NSE NNH HOLIOVdVO JoisiHg HOSS3HdWOO sor AOZE 4N 08 Eo eo IVNIWH31 0018 ASH 310d TVNIWH31 Y0018 V coo 31vadn 55770 ALD ALO U38INNN SLHVd c9 09 1 NOILdIHOS3Ga s 989910 8 6 9 HWES M 88300 331 ISd 096 FANSSFYd HOLIMS 80 pr ans MSZ Nv4 HOLOMW se 0 HSNd 01 9 21 20 88 5 O M H3SN3ONOO VU wu t XVO9 O M H3SN3ONOO zero 39 00 8 31vadn SSV15 ALO ALO SLHVd 9 09 5 Available Separately 54 Models 60 amp 62 Parts List CAPACITOR 047703
37. ill continue to stay open until one of the following switches have been moved e Press the vanilla flavor button 4th button from the left Turn the rocker switch to the OFF position Lower the draw handle The second syrup line delivers syrup to the spinner housing from the solenoid valve Syrup is delivered from this line only when the solenoid valve is energized The flavor selector switch consists of 4 flavor buttons The left button is the No 1 tank and lines The second button from the left is the No 2 tank and lines The third button from the left is the No 3 tank and lines The right selector button is in the OFF position and may be used to dispense the unflavored product as a vanilla shake Calibrating Syrup Flow is vital that the correct amount of syrup be incorporated into the mix to obtain a quality shake Overly thin shakes are often caused by too much syrup Overly thick shakes are often caused by too little syrup To determine the rate of syrup flow use a calibrating cup which indicates the ounces of liquid Generally the proper rate of syrup flow is 1 ounce 29 6 ml of syrup in 6 seconds Once this rate is set the correct amount of syrup will be blended with the shake base regardless of the size of shake being served Press the vanilla button far right button on the selector switch assembly This button is used to stop the syrup flow OFF and to draw a vanilla shake Rest the draw arm on top
38. its rest position The motor runs until the front or lift switch roller drops into the cam notch Note The auto lift will operate in the AUTO or WASH positions Lift Motor A disc type brake is mounted to the lift motor armature This brake keeps the motor from free wheeling after the power supply is disconnected and allows the cam to stop at the correct position When either of the cam switches stop the power supply to the lift motor a spring moves the armature backward to engage the disc brake When power is supplied to the motor the torque moves the armature forward which overcomes the spring tension and separates the discs The motor also is protected thermally with an automatic reset Auto Lift Relay The auto lift relay encased in a clear plastic housing is located in the upper control panel and is mounted into a plug type socket base The wires are connected to the socket base The auto lift relay is an ordinary double pole double throw relay It controls the auto lift system The relay coil is energized by the foot switch When the foot pedal is pressed the relay energizes and supplies power to the auto lift motor assembly When the foot pedal is released the relay de energizes If the relay does not operate the auto lift system will not work If the relay sticks in the energized position the draw arm will be held in the raised position If this occurs place the control switch in the OFF position This wi
39. ll discontinue beater operation and syrup delivery Models 60 amp 62 Controls Draw Switch Assembly The switch assembly consists of three switches e the left hand switch which operates the syrup solenoid valves the center switch which operates the spinner motor e the right hand switch which operates the beater motor All three switches are controlled by draw arm movement The left switch activates when the draw arm is raised 1 2 to 5 8 of an inch 1 3 to 1 6 cm The center and right switches are activated when the draw arm is raised 1 4 to 3 8 of an inch 64 to 95 cm Figure 4 All 3 draw switches are adjustable If the left switch is out of adjustment the following symptoms will occur Too much syrup will be present at the top and at the bottom of the shake The syrup solenoid is opening too soon and closing too late little syrup will be present at the top and at the bottom of the shake The syrup solenoid is opening too late and closing too soon If the center switch is out of adjustment the following symptoms will occur The spinner motor will run continuously after the draw valve is lowered e Product will be dispensed from the spinner housing before the spinner starts Note The spinner motor will continue to operate 5 seconds after the draw arm is lowered This is due to the 5 second time delay relay If the right switch is out of adjustment the following
40. n the primary air storage line between the primary regulator and the compressor There is an air leak in the primary air storage line between the primary regulator and the compressor There is an air or syrup leak somewhere in the entire system Example loose hose fittings poor connection at the disconnects poor seal at the syrup tank cover holes in the braided tubing There is a restriction at the suction port of the air compressor The filters on the air compressor are dirty The air compressor is not operating properly The pressure switch is not operating properly Models 60 amp 62 Controls Notes Controls 14 Models 60 amp 62 Section 3 Troubleshooting General Troubleshooting Electrical Troubleshooting y in Models 60 amp 62 15 Troubleshooting General Troubleshooting Guide PROBLEM 1 No product is being dispensed 2 Product is too stiff 3 The product is too soft 070131 hopper The control switch is in the OFF position There is a freeze up in the mix inlet tube The beater motor is out on reset Incorrect beater rotation The beater motor will not activate with the draw arm in the raised position Frozen clumps of product are restricting the flow of mix to the freezing cylinder The draw arm is not engaged in the draw valve Improper lubrication of the torque rotor o rings Improper consistency control
41. nd sanitation requirements for NSF and UL AIR COOLED OPERATOR END TOP VIEW ALL CONNECTIONS LOCATED UNDERSIDE OF BASE WATER COOLED Q1 3 32 28 ELECTRICAL HOLE FAUCET COUPLINGS 2 x 4 398 102 FIGURES IN PARENTHESES INDICATE MILLIMETERS 050512 Models 60 amp 62 Introduction Model 62 Specifications Freezing cylinder One 7 quart 6 6 liter capacity Mix Hopper One 20 quart 18 9 liter capacity Refrigerated and insulated Beater Motor One 1 0 hp Refrigeration Unit One approximately 11 000 btu hr compressor Refrigerant R404A One independent SHR compressor approximately 400 btu hr Refrigerant R134a Electrical One dedicated connection _ dedicated connection A RR led conne eno Minimum Fuse Size Circuit Ampacity 208 230 60 3 Air a 208 230 60 3 Water 14 34 78 886 OVERALL LENGTH 30 762 FAR SIDE 5 5 8 143 L 18 7 T 20 3 4 14 356 152 F MIX HOPPER THIS SIDE AIR OUT l mn PAN 6 1 2 5 1 2 d 165 140 108 eu 22 559 1 1 4 4 C L OF LEGS F 32 LEFT SIDE VIEW NOTES 1 FIGURES IN PARENTHESES INDICATE MILLIMETERS 2 NOTES FOR WATER COOLED UNITS ONLY
42. of the draw valve bracket Place the rocker switch in the WASH position Hold an empty cup under the spinner housing Press the first flavor button on the left and purge this syrup line until pure syrup begins to flow steadily Note It is very important to remove any sanitizing solution or air from the syrup lines When the syrup is flowing steadily from the spinner housing press the far right button to stop the syrup flow Position the large section of the calibrating cup under the spinner housing With a timing device press the first flavor button catching the syrup in the calibrating cup When the timing device reaches 6 seconds press the far right button to stop the syrup flow If the amount of syrup received is one ounce the syrup is properly calibrated 070131 Models 60 amp 62 11 Controls Adjusting the Syrup Pressure If the amount of syrup received is less than 1 ounce 29 6 ml the syrup pressure must be increased Ifthe amount received is more than 1 ounce 29 6 ml the pressure must be decreased Model 60 Inside the syrup compartment is an air pressure manifold with individual regulators to control the amount of pressure to each tank and syrup line The left regulator is used for syrup line number one and so on Model 62 To make these pressure adjustments use the pressure regulators supplied with your freezer The left regulator is used for syrup line number one and so on
43. oled Units Air cooled units require a minimum of 6 152 mm of clearance around all sides of the freezer Failure to allow for adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause damage to the compressor Water Cooled Units A cold water supply must be provided with a hand shut off valve Refer to the Specifications section in this manual to identify inlet and outlet water connections for the condensers 3 8 FPT water connections have been provided 1 2 water lines should be connected to the unit If there is more than one unit larger lines should be used Flexible lines are recommended if local codes permit The water lines must be flushed of foreign substances before connection Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the water system After connecting the inlet water line install a flexible drain line to an open trap drain An open trap drain is used so that drain water flow can be observed Do not install a shut off valve on the drain line Incorrect hook up will result in continuous water flow through the lines Recommended water pressure supplied to the unit is 35 PSI 241 3 kPa Electrical Connections Each freezer requires one power supply Check the data label on the freezer for fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside the c
44. ontrol box for proper power connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation FOLLOW YOUR LOCAL ELECTRICAL CODES A CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder To correct rotation on a single phase unit exchange leads inside the beater motor Follow the diagram printed on the motor CAUTION Make sure the power switch is in the OFF position before correcting the beater rotation Failure to do so may result in electrocution or component dam
45. or is as follows Beater motor overload switch compressor high pressure switch control rocker switch terminals 2 amp 1 compressor contactor auxiliary switch time delay relay terminals 8 amp 5 and the mix level control switch LC1 Models 60 amp 62 19 Troubleshooting Notes Troubleshooting 20 Models 60 amp 62 y I I in Fo on gen Hamm CEST 1 Section 4 Parts Warranty Explanation Exploded Views Complete Parts List Wiring Diagrams Models 60 amp 62 21 Parts Warranty Explanation Class 103 Parts The warranty for new equipment parts is one year from the original date of unit installation with a replacement parts warranty of three months Class 212 Parts The warranty for new equipment parts is two years from the original date of unit installation with a replacement parts warranty of twelve months Class 512 Parts The warranty for new equipment parts is five years from the original date of unit installation with a replacement parts warranty of twelve months Class 000 Parts Wear Items no warranty CAUTION Warranty is valid only if required service work is provided by an Authorized Taylor Service Technician NOTE Taylor reserves the right to deny warranty claims on equipment or parts if a non approved refrigerant was installed in the machine system modifications were performed beyond factory recommendations
46. or it is determined that the failure was caused by neglect or abuse Compressor Warranty Disclaimer The refrigeration compressor on this machine is warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data plate should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs 070309 It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current statu
47. r H3ddOH V ETE r 5 H3ddOHXIA L3MSVO ___ 31vadn 55770 ALO ALO 5154 29 09 Juvd NOILdIU5S3a Parts List 45 Available Separately Models 60 amp 62 957950 3NOO FISON diYa all 16 7110 gvINONVLIJY AaJY LNO XIN LHON L6 8866 0 AaNNOUYU NIIYO YOLVOIANI LHON Lv VZvO YINDNVLOAY YAENV XINW 8Sv LO ONIHO M SS 2 941 915760 ONINHVM S LHVd ONIAOW 138V1 116060 XIW 138V1 91 10 9914 HOAV 14 19971 679510 HDOT LAN 959510 JA IVA 86vv LO INJIWALSAFAV MIYOIS 66vv L0 IN3IALSPPQV 80N M 0 1001 09920 14VHS 1 35 andAS 060910 ME OL X GO 8 S ONIH O _________ v _ 2290 MOZO X 91 8 ONIH O __________ zaz z M6EL X QO 9 1 1 0 sentonm us X QO Ev9 POLO s s osseto X 162 ONIH O 279910 108668 X 01221 9 HOOQ LIySVO LOH e ___ ____________ 69 0 28 109148 tx HANNIdS ONISNOH 290 Nvd dia y 3dino ____ 3aino
48. red If no product is drawn for long periods of time the beater motor will run every 4 minutes for approximately 9 seconds to verify product viscosity If refrigeration is required the compressor will start If not the beater will stop after the 9 seconds Each time the draw handle is raised the micro switch is tripped and the beater motor will start Adjusting the Torque Switch To serve a thicker shake product turn the adjustment knob clockwise This will increase the spring tension making it more difficult for the torque arm to move the operating lever which trips the micro switch For a thinner shake product turn the adjustment knob counterclockwise Figure 1 Controls Models 60 amp 62 Auto Lift System Function The auto lift mechanism consists of a motor a cam and two micro switches The cam lifts the draw arm and the switches control rotation of the cam One switch stops the draw arm when it is in the raised position The other switch stops the draw arm when it is lowered These two switches are controlled by the foot pedal switch Figure 2 When the foot switch is pressed the coil of the lift relay is energized and the switch points start the lift motor The motor runs until the return switch roller drops into the cam notch Once this occurs the motor discontinues with the draw arm in the raised position When the foot switch is released the lift relay returns to
49. s 60 amp 62 Parts List NIVHL OSQIA 00600 3AWA 10 85 144 v 1X 17 t 57 1 Hd3 3ATA ____ w tev 06 S v 1X ld 1 SS300 V 3ATVA pea P X 17 1 SS300v 3ATVA 900 3910 8 6 X v 1 SS300V 3ATVA J sees 06 408 X 1381 593007 _____________ t 186680 SS 3OlHIHO Ze E QIONTTOS 3ATVA TIVM 91 1 X TANIA F3BNL X ousvid auveovexanvi mogia pose 09H 3SNIH CION3TTOS 3ATVA 486680 SS 3OldIHO Ze E CIONTIOS 3ATVA e aso SS 3OldIHO 9 E CIONTTOS 3ATVA vZ Ov6020 TIVM 91 1 X TANIA F9NL X __ TIVM 91 1 X QI9L TANIA 39NL _ 191 892020 0091 2 X pe 90 guvav L 03d06 0 O 138905 _ ds p wan dZ NH 8 EXZE O MIYOS __ 4 299 dNHAS HOLOIH1S3H gt e 21 1 X v 1 138V1 Parts List 53 Available Separately Models 60 amp 62 Oooo P TIvd 081810 NIVH L O3GIA HASINNO3L HOSSAHdINOO cor 551800 HOSS3HdWOO 1HVLS AV 13H JoisiH
50. s of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor Be prepared to provide the Model Serial Number of the freezer in question Parts 22 Models 60 amp 62 Model 60 Operator Parts 2 1 27 we a ko 2 bo 25 2 prd voi Description tem _ Pato EES Wire 181161 Pedal A Foot X48826 Caster Swv 5 8 Stem 4 Wheel 018794 Screw 1 4 20 x 3 8 RHM Stnls 011694 PanetRearwiowers 102698057 Panel A Side Lowen Ren Models 60 amp 62 23 Parts Model 62 Operator Parts tem Description PartNo Description _ PartNo 4 e Panarea 5 24 Models 60 amp 62 Model 60 Exploded View T A R i SPLICE BOX Parts 25 Models 60 amp 62 Model 60 Exploded View Parts Identification tem Description PartNo PROBEA MIKLOWAT SPACER PROBE SQUARE 60066 COMPRESSOR A AIR x4728327G fen Description RECEIVER A REFRIG 060 AC LINE A DISCHARGE H60 AC FRAME A 060 AC PANEL SIDE 5472 HT UPPER 60 PANELREARVILOUVERS
51. symptoms will occur The beater motor runs continuously The beater motor does not run until the draw valve is raised more than 3 8 of an inch 95 cm Controls 10 Models 60 amp 62 Air Syrup Delivery System Syrup Component Functions The spinner provides the automatic blending of any one of three flavors into the neutral shake as it is dispensed Each flavor has a separate system which requires regular cleaning and the correct type of syrup An air compressor supplies air pressure to the pressure regulator The system for each flavor is composed of the following components e pressure regulator pressure line assembly e sealed type stainless steel syrup tank e syrup line to solenoid valve e solenoid valve Syrup line from solenoid valve e flavor selector switch The pressure regulator controls the air pressure to obtain the desired syrup flow The air pressure is produced by a single central air compressor The pressure line assembly delivers the regulated air pressure to the syrup tank The syrup tank provides syrup storage and may be removed for cleaning by disconnecting the air and syrup line quick disconnects The syrup line assembly delivers the metered syrup to the solenoid valve The solenoid valve is an electrical valve and opens only when the rocker switch is turned to either the WASH or the AUTO position the desired flavor button is pressed and the draw handle is raised It w
52. water water loss supply d The location is too warm d Change to a cooler location e The blower is not operating e Repair or replace the blower f Insufficient clearance around the f See minimum air clearance freezer requirements on pages and 4 18 Head pressure is too low a Shortage of refrigerant a Repair the leak and recharge the system 19 The liquid line is hot a Shortage of refrigerant a Repair the leak and recharge the system 20 The liquid line is frosted a There is a restriction in the liquid line a Replace the line or remove the restrictions Troubleshooting 18 Models 60 amp 62 Electrical Troubleshooting The following information provides a sequential list of electrical components that L 1 power travels through to initiate various operations Wash mode of operation When the coil of the beater motor contactor is supplied with L 1 power the contactor closes and the beater motor runs The path L 1 power travels to reach the coil of the contactor is listed as Beater motor overload switch compressor high pressure switch and control rocker switch Auto mode of operation When the control rocker switch is placed into the AUTO position the draw lever must be raised to activate the refrigeration system The sequence of events are as follows When the control rocker switch is in AUTO and the draw lever is raised the coil of the compressor time delay relay is energized
53. y Dan Models 60 amp 62 Shake Freezers Service Manual 051059 S GED 22 wor 8 98 Jo il a E Table of Contents Section 1 Introduction 1 Safety 2 ets Dels E gels 2 Model 60 Specifications as ave s sega a 3 Model 62 Specifications 4 Running Specifications E EAR 5 Installation tux E 6 Section 2 Controls sa ES xut ura EAE RARE S NER XD ee E 7 The Taylor Torque Controls weekend eR SYSTEM ED St sa a Bn 9 Air Syrup Delivery System 11 Section 3 Troubleshooting 15 General Troubleshooting Guide 16 Electrical Troubleshooting 3 kd ex ee eed lee n ee ca cues 19 Section 4 Parts be Gaede eee Obs Mawes Oo ben 21 Warranty Explanation me etre t te cei NR o 22 Model 60 Operator Parts 23 Model 62 Operator Parts 24 Model 60 Exploded View 25 Model 60 Control Assembl
54. y Models 60 amp 62 44 Parts List V v 9 08 91 16 4 NOLVUIDI IH 59 1 X 8 z9dH H3 L1l4 H3AHQ 19 0 X 8 E ZIdH HILI4 YIAYA SSO4NVG 6692 vveLH zodH 38n1 4 pe tr __ 2290 FONIK JLV 1d V pa __ H3MO 12298 3ONIH 31V d D 5 926890 HOOQ aNYAS LIISYO 121 owo 27 H004 AYO BEESHO 42 98 HOOQ AVI dn HAS ONIHV38 2179 LANIGVO dNHAS V HOOQ 620810 M6EL X GO 91 L L ONIY O 1299 3ATVA 229910 QO8 6 S X 122175 HOOQ 133S VO 260210 29 H3NNIdS ONIBV38 29 145 1 1 006870 090 ONIHIM INVHOVIG 466020 NOLLONYLSNI HOAV14 dNYAS 1v03a L __ gso HOAV 13 dNYAS v 135 1 30 ONLLL3S TT soe 440 NO XIW 7V93A D pp po 1 30 1 30 Pe 1 21221054 ES 3ddOH 1SNI NV319 1v93 802200 dNYAS Pe __ H3NNIdS 3AIHQ v Pe 1 H3AOOXIW GONM XIW 13YSV9 s3ov1da3u 000809 so
55. y X48805 27A 230 60 1 28 Models 60 amp 62 Table of Contents Table of Contents 2 Model 60 Compressor A Air K47283 27G 30 Model 60 Valve A Solenoid 48910 27 31 Model 60 Manifold A Regulator 47285 32 Model 60 Motor A Lift X48897 27 33 Models 60 62 Torque Switch A 29869 5 34 Models 60 62 Draw Switch Assembly X48896 35 Model 62 Box 8 Relay 49934 27 230 60 1 36 Models 60 62 Beater Assembly 37 Models 60 62 Syrup TANK pod nanos 38 Model 62 Control Assembly X49995 27A 230 60 1 39 Model 62 Valve Assembly Solenoid X49930 27 41 Model 62 Regulator A Remote 23969 42 SES EC 43 Wirlhg 115 e dete CEA RA etg TOR ye ES 55 August 1998 Taylor All rights reserved 051059 S TAYLOR Taylor The word Taylor and the Crown design a division of Carrier Commercial Refrigeration Inc are registered trademarks in the United States 750 N Blackhawk Blvd of America and certain other countries Rockton IL 61072 Table of Contents Models 60 amp 62
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