Home

1-2

1. 40 41 Section A 9 Controls Instruments amp Operations 42 72 Section B 10 Lubrication amp maintenance T 73 98 Section C 11 CABIN 99 113 8 MUSA Website Main Menu Index Full Screen 4 b search Print EXIT CONTENTS Sr No Description Page No Section D 12 Specifications 114 119 13 Fuel saving Tips 120 121 14 Faulttracing 122 125 15 Wiring Diagram 126 131 16 Power train 132 17 Tractor history card 133 18 Service record 134 19 Daily operating
2. MUSA Website Main Index Full Screen Q 4 b search ex Print EXIT MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT SAFETY PRECATIONS PRECAUTIONS BEFORE OPERATION 1 2 MUSA web i Main Menu Index Full Screen a a 4 gt A Search amp Print EXIT DIESEL ENGINE PRECAUTION BEFORE OPERATION The following contents describe the safety cautions categorized into DANGER and WARNING Before the initial operation read this manual carefully for your safety The safety precautions described in this chapter are applied overall to diesel engines Be sure to observe these regulations as well as the descriptions in the manual text The following should never be allowed to operate this machine An unexpected accident can occur e Those under the influence of alcohol e Pregnant woman who is ready to deliver e Those under 16 e nexperienced operator e Those who are fatigued sick or under the influence of medicine others who are not qualified for any reasons to operate this machine Do not operate the machine while fatigued Take a rest if necessary MUSA Website Main Menu Safety helmet Fitted clothes Tight sleeves Safety shoes T910101A Please wear appropriate working clothes 19 Cigarette Muffler Towel tucked around the wa
3. 135 20 Part replacement record 136 All information illustrations and specifications in this manual are based on latest information available at the time of publication The right is reserved to make changes at any time without notice MUSA Website Main Menu Index Full Screen Q a 4 b search e Print EXIT TRACTOR IDENTIFICATION The engine number is stamped on the left hand side of the engine block The chassis number is shown on the left hand side of the tractor as shown in the drawing Stamped position of the Engine type or Number Illustration A Stamped position of the chassis number WARRANTY OF THE PRODUCT The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule SERVICE Service is available from any Mahindra dealer in the country PARTS To obtain spare parts please contact your nearest dealer and give him the details listed below Tractor model Tractor serial number Tractor engine number Part number and description Quantity required 10 MUSA Website Main Menu Index Full Screen Q a 4 b f search Print EXIT ABOUT THIS MANUAL This manual has been prepared to assist you in following adopting the correct procedure for running in operation and maintenance of your new Mahindra Tractor Your Tractor has
4. 60 15 85 US gal Starting Starter motor with Output hp rpm 59 2600rpm system pre heater Starter Number of Capacity 2 0KW Alternator 12V 50A EEGENEN 2 435 Transmissi n HST 3 Ranges 4 Cylinder 87 X 102 4mm Horeana Birok MFWD 4W E Drive D Train lock diff lock Firing order 1 3 4 2 Wet disc Brakes mechanical Water cooled Forced Cooling system 8 sy circulation Coolant capacity 9 52 2 5 US gal Dry Dual Element Horizontal side 117 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT Wheel base mm Distance between shafts 1 872 73 7 inch Min Ground Clearance mm 350 13 8 inch TYPE DIVISION TYRE Tread FRONT 9 5x16 6PR TL Hi Trac Lug 52 inch AG REAR 14 9x24 6PR TL Hi Trac Lug 52 5 inch FRONT 12x16 5 6PR TL Trac Loader IND 16 9x24 8PR TL Ind Tractor 53 inch Mounting method 3 Point hitch Drawing method Extendable Drawbar 3 Point hitch category Category 1 118 MUSA Website Main Menu Index Full Screen Q a 4 b search Po Print EXIT Traveling Speed Km hour mile hour MODEL 6010HST Cab Range shift Forward Reverse L km h 0 6 0 3 72 0 6 0 3 72 M km h 0 11 3 7 02 0 11 3 7 02 H km h 0 28 4 17 65 0 28 4 17 65 The specifications are subject to change for improvement without notice 119 MUSA Website Main Menu Index Full Screen 4 b search
5. Temperature control Bl Air conditioner switch To operate the air conditioner the blower must be on the blower speed temperature control and all vents must be adjusted to obtain the best cooling for the ambient temperature and dust conditions Under normal operating conditions and the windows and doors closed temperatures in the cab of 6 C to 15 C 10 F to 25 F less than the ambient temperature will occur When operating the air conditioner system the moisture level is decreased NOTE 1 During cold weather with ambient temperature above 0 C 32 F operate the air conditioner at least once per month for a period of 10 to 15 minutes This will lubricate the seals to prevent them becoming brittle and help prevent the loss of refrigerant from the system 2 The system is equipped with an environmentally safe refrigerant R134a Never recharge the air conditioning system with refrigerant other than R134a as this will result in loss of cooling and permanent damage to all air conditioning components 104 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT Circulation diffuser Circulation diffuser With the circulation vent set in any position outside Air will still be pulled into the cab Heating System General description The heater is switched on and adjusted by rotating the control knob at the roof console then switching on the blower and setting the selector at the pre
6. f Part No 1200 910 013 0 4 DANGER Rotating driveline con Attach implements A EE AWAY Ton and trailers to the p all drive line Kee actor oni using Tractor and equipment w shields in place during bar or hitch ie operation Vom U bn 3 4 Part No 1200 910 011 0 Part No 1769 910 009 0 2 e Stay clear of raised Boom and bucket mannna d XZ VN WSs ie Bp EES OM SSS 39 Main Menu Index Full Screen a a 4 b search Print EXIT UNIVERSAL SYMBOLS MUSA Website Some of the universal symbols have been shown below with an indication of their meaning Engine speed Pressured rev minX100 open slowly Hours ded Continuous recor variable Engine coolant Warning temperature Hazard Fuel level warning Engine Stop Neutral control 40 Corrosive substance Tortoise Slow or 1inimum Setting Hare fast or maximum setting Transmission oil pressure Turn signal Transmission oil temperature Main Menu Index Full Screen Q a 4 b search pH Print EXIT Power take Parking brake 1 off engaged Engine oil Power Work lamps pressure take off disengaged Differential Air filter Lift arm raise g lock See Battery charge Lift arm lower operator s manual 41 MUSA Website Main Menu Index Full Screen 4 b search Print EXIT Controls Instruments And Operations
7. Clean up any spilled fuel immediately D a Fuel Supply Pump 1 Close the fuel supply valve if equipped 2 Clean the outside of the fuel filter assembly Note If the fuel filter element is mot equipped with a drain remove cap Remove the nylon insert in order to reduce the lever of fuel in the fuel filter element A reduction in the level of fuel in the fuel filter element will help prevent fuel from being spilled when the element is removed Notice Do not use a tool in order to remove the fuel filter Attempting to remove the fuel filter with a filter wrench or a filter strap could damage the locking ring 3 Hold fuel filter and rotate quick release collar counterclockwise Removed and discarded 87 MUSA Website Main Menu Index Full Screen Q a 4 b f search ex Print EXIT Note If the element is equipped with a sediment bowl remove the sediment bowl from the element Thoroughly clean the sediment bowl Inspect the O ring seals Install new O ring seals if necessary Install the sediment bowl to the new element Hand tighten the sediment bowl Hand tighten the sediment bowl Hand tightening is the only method that should be used Notice Do not fill fuel filters with fuel before installing them Contaminated fuel will cause accelerated wear to fuel system parts 4 Ensure that the fuel filter base is clean Push a new fuel filter fully into the fuel filler base 5 Hold the fuel filter in place Fit locking ring into pos
8. Although you purchase the equipment on which Daedong engine is mounted if the equipment is not manufactured by Daedong you will make contact with purchasing dealer MUSA Website Main Menu Index Full Screen 4 b search Print EXIT CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Daedong USA INC are pleased to explain the emission control system warranty on your 2004 and later engine In California new off road engines must be designed built and equipped to meet the State s stringent anti smog standards Daedong USA INC must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the fuel injection system and the air induction system Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Daedong USA INC will repair your off road compression ignition engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE The 2003 and later off road compression ignition engines For all engines rated under 19 kW and for constant speed engines rated under 37 kW with rated speeds greater than or equal to 3 000 rpm the warranty period is 1 500 hours or 2 years of use whichever first occurs
9. MUSA Website Main Menu Index Full Screen Q a 4 b search Po Print EXIT Periodical check and service table O Check Top up or adjust Replace A Clean or wash Consult the service Dealer UOISIAId Service interval hourmetemark Service interval hourmetemark meter mark Item 1 5 Frequency Comment 0 Fan belt d nim Check daily See page 94 Every 150 hours or Oil filter 12months after first 50hours Loose nuts Radiator Tighten if hose clamp required A These intervals are for operation under normal conditions and need to be reviewed under severe conditions to a greater frequency Caution 79 MUSA Website Main Menu Index Full Screen Q a 4 b search Po Print EXIT UOISIAIq MUSA Website Trans mission oil Free play of clutch Free play State of both brake Operation of each Free play of steering Grease in front wheel Check the steering wheel joint Main Menu Index Full Screen Q a 4 b search Sa Print EXIT v Every 500 hours or 12months after first 50hours Check daily 0 78 1 18in Check daily 1 18 1 57in Adjust so that both operate simultaneously Cares Clay and brake at the same time Check daily Smooth operation About 50mm Check daily 1 97 in of wheel circumference Check every 300 hours 0 to 4 mm 0 0 157in Grease every 300 hours Adjust every 300 hours Service Service interval hour meterzmark meter mark UOIS
10. SERVICE TRACTOR SAFELY Do not wear a necktie scarf or loose clothing when you work near moving parts If these items were to get caught severe injury could result Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts WORK IN VENTILATED AREA Do not start the Tractor in an enclosed building unless the doors amp windows are open for proper ventilation as tractor fumes can cause sickness or death If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension TRACTOR RUNAWAY 1 The tractor can start even if the transmission is engaged position causing Tractor to runaway and serious injury to the people standing nearby the tractor 2 For additional safety keep the pull to stop knob fuel shut off control in fully pulled out position Transmission in neutral position Foot brake engaged and PTO lever in disengaged position while attending to Safety Starter Switch or any other work on Tractor 25 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT SAFETY STARTER SWITCH Clutch operated safety switch is provided on all Tractors which allow the starting system to become operational only when the Clutch pedal is fully pressed Do not By pass this safety starter switch or work on it Only Authorized Dealers are recommended to work on safety starter switch On some models Safety Starter switch is provided on tra
11. 5 comet CI CETETETS 8 I BIR 147 Ca Q Dat 21 gg 29 External Power mas Wee S Ws Load Sensibility Cruise s w Sensibility s w Cruise Shift s w RPM Motor oS Room Lamp Slaw Pla Dyer START O O O r ei EE Locking Type SAIGON gerd Type Unlocking Type ip ein XY Wiper Motor Front L 8 Deg L Or Ge Fuel Iniection Pump CS TS TELL ST SANER Ty Z Iper Motor Fron EE cull OT BMMM Engine Oil Sa Y B 30 7 m DD IE AL Switch EE Font Working Lamp LH Pressure Sensor SS _ Control Power HAARA e Lu TE PRESIDENT d DIS 0858 1 25 0 85 08 1 25 ETHIE Bi dele ef a E 8 es ET WS m RN Ges 22 OTT LIH am 2 Temperature IN Kai F R Solenoid Signal Lam 4 1 1 CS ss LA Sensor DREI km GE E Front Fon Working Lamp RH ae ee ER Il S sms 11 1 10 93 AN OD UR 13 Ie L ERR kE Horn e CT B 1 RES EE ee Ee e E s s 78 DT SE E LET Rear Working zeen S ERES E d 3 Fp CES HE I ML Y gt ery __ m m SC Bc X Rear Working Lamp LH zn h S
12. Mahindra 1 02 TRACTORS 1 1 03 1 04 1 05 1 06 1 Assemble 214 valve kit as like left picture Red line parts 2 Tighten bolts and nuts spring Part 7 9 26 3 Check the oil leakage TS53 E 608 MUSA Website Main Menu Full Screen a A 41 search ex Print EXIT 2 Mahindra TRACTORS Click here to go on Auxiliary Valve Main Menu 10 Series 6010 2nd amp 3rd Auxiliary Valve Kit Next The Mahindra Group Mahindra USA Inc 9020 Jackrabbit Road Houston Texas 77041 1 877 499 7771 www mahindrausa com Mahindra 5010 6010 Aux valve 274 amp 374 spool installation instructions Mahindra TRACTORS i Part list of Auxiliary Valve Kit KEY NO PART NO DESCRIPTION SPEC 608 14322420040 GRIP 608 14527093201GB LEVER COMP AUX A 608 14527092120 BUSH NYLON 16X18X27 608 17995080091 SPRING LOCK 608 14527095100 608 16745080170 JOINT LINK 12 608 17995080961 VALVE AUX EXTERIOR SPRING wo ramen MUSA Website Main Menu Faull Screen a 41 search Print EXIT Mahindra 5010 6010 Aux valve 274 amp 3 d spool installation instructions Mahindra 1 01 1 02 TRACTORS 1 1 03 1 04 1 05 1 Loosen bolts and nuts spring Part 7 9 26 2 Disassemble the lever and rod valve 3 Put all parts on the clean surface 4 Remove the spacer 95
13. rdous materials in accordance with local environmental regula tions and common sense Never drain oils coolants or fuels onto the ground Do not place fluids filters or batteries in with search Print EXIT household wastes Determine the appropriate disposal method before removing hazardous materials from the engine 12 19 MUSA Website Main Menu Index d When checking the battery keep flammable items such as lighter cigarette etc away from the machine Hydrogen gas from batteries may cause an explosion which may cause injuries or damages T910117A Full Screen ESI 14 A Search SAFETY PRECATIONS P c ae T910118A Do not allow the battery fluid to contact your skin and clothing In case of acid contact with eye skin or tools rinse thoroughly with water Get medical attention immediately if acid contacts your eye or is swallowed The battery has acid that can burn your skin eyes or clothing Print EXIT E DIESEL ENGINE 0510106B 15 When disconnecting the cable from battery terminals start with the negative terminal first When connecting the cable start with the positive terminal Doing SO can cause a short circuit which leads to skin burning or fire Use only a recommended battery Do not mix the positive and negative battery cables MUSA Website Main Menu 16 Index T910128A The cover and o
14. 5 Remove the stud bolts 89 ME j 0 5010 E 608 MUSA Website Main Menu Full Screen a 41 search ex Print EXIT Mahindra 5010 6010 Aux valve 2nd amp 374 spool installation instructions Mahindra TRACTORS 1 Tighten stud bolts 89 2 Assemble 2nd and 3rd valve kit as like left picture 3 Tighten bolts and nuts spring Part 7 9 26 95 4 Check the oil leakage MUSA Website Main Menu Full Screen a 41 search ex Print EXIT HST UNIT STEERING CYLINDER P T O CLUTCH Al 1 A2 ef Va ve f 17 21 kg cm vea B PORT Flow Control Valve MAX PRESSURE 274 6 bar 280 kg cm Reducing v v 16 7 21 6 bar 17 22 Kg Cm Sequence v v Max 196 bar 200 Kg Cm 90x 128 6 System LINE FILTER EX DI p 100 Mesh 1814mm Safety Valve XS 413 7 wen 206 bar 210 kgf cm x x Relief v v PTO solenoid DC 12V 2 5 A 130 Kg Cm MAX 210 bar 2 Relief v v Pressure control v v 214 Kg Cm Cooler WEE 170 175Kg Cm P2 3 5 bar 3 6 Kg Cm 166 7 171 6 bar D T P3 2 8 5 9 Kg Cm 170 175Kg Cm Power steering valve Steering pump Main pump TYPE Open center non road reaction Displacement 69 cc rev 6 dH bsp Loader Valve Working Pressure 127 5 bar 239 kg cm 188 Kg Cm 210 Kg Cm Max Displacement 45 L min 210 bar Back Pressure Max 25 kgf cm C CW C W Max Backpressu
15. Reduce to correct quantity Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and check fuel quality Clean the element Fill to correct level Change to correct oil Replace faulty part Contact dealer for repair Contact dealer for repair Contact dealer for repair Top up or replace Replace or adjust Q a 4 b search Print EXIT SYMPTOM CAUSE REMEDY Brake not working Brake pedal not returning oneupA H Hydraulics are not lifting Oil leak from pipe When lifting the relief valve whistles Incorrect free play Worm or burnt lining Left and right gap different Faulty return spring Lack of grease on the joints Engine revs too low Lack of transmission Oil Air leaking in from a pipe Clogged suction filter Faulty pump Faulty hydraulic valve Faulty cylinder Loose pipe joint Cracked pipe The stopper has slipped down Adjust to correct free play Contact dealer for repair Equalize Replace spring Remove rust and lubricate with grease Increase engine revs Top up the oil to the correct level Repair or replace pipe or replace O ring on joint and tighten Clean and change oil Contact dealer for repair Contact dealer for repair Contact dealer for repair Tighten joint Replace or repair pipe Adjust the stopper For any other hydraulic problems please consul
16. The following pages in this section detail the location and function of various instruments switches and controls on your Tractor Even if you operate other Tractors you should read through this section of the manual and ensure that you are thoroughly familiar with the location and function of all the features of your New Tractor Do not start the engine or attempt to drive or operate the Tractor until you are fully accustomed to all the controls It is too late to learn once the Tractor is moving If in doubt about any aspect of the operation of the tractor consult your Mahindra Tractor Dealer Distributor Particular attention should be paid to the recommendations for running in to ensure that your tractor will give long life and dependable service for which it was intended 42 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT DESCRIPTION OF TRACTOR CONTROLS INSTRUMENT AND SWITCHES Right turn Signal lamp Mode Sensitivity S W ee st 43 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT MAIN SWITCH KEY SWITCH OFF The key can be inserted or removed OR OFF EI ON The electric circuit is on amp preheat function 9 AC START The starter motor is engaged D When the key is released it will return to ON position j GLOW Glow plugs preheat the combustion chamber gt HEAD LAMP TURN SIGNAL SWITCH AND Horn HORN E HEAD LAMP SWITCH High a
17. When temperature drops below 0 32 F or all season Pure water and an ti freeze Refer to P5 10 IF COOLANT OVERFLOW PER SISTS 1 Clean dirt and debris from the radi ator guard if equipped and the ra diator core fins and tubes to en sure that cooling air flow is not ob structed 2 Check and adjust the fan belt see page 5 14 3 If a cooling system blockage is suspected drain and flush the MUSA Website Main Menu cooling system with a suitable radi ator cleaner Refill with fresh cool ant If a blockage persists contact your dealer or professional radia tor service CHECKING RADIATOR HOSES 1 Inspect radiator hoses every 6 months or 200 operating hours whichever comes first e Check for leaks and repair or re place promptly Tighten hose clamps regularly e Hoses that are cracked swol len or brittle must be re placed as failure is eminent Hose fail ure will result in engine over heating and possible injury 2 Replace cooling system hoses ev ery 2 years New hose clamps should always be used when re placing hoses Index Full Screen Qa 4 b search MAINTENANCE CLEANING THE RADIATOR CORE Flush the radiator core with fresh wa ter to remove external dirt and de bris Cleaning should only be done when the system is cold Print EXIT E DIESEL ENGINE IF ENGINE OVERHEATING OCCURS CLEANING THE RADIATOR If the coolant is overheated to around Troubleshooting
18. has been certified to industry and or government standards Any damage or alternation to the ROPS mounting hard ware or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll over The ROPS mounting hardware and seat belt should be checked after the first 100 hours of Tractor and every 500 hours thereafter for any evidence of damage wear or cracks In the event of damage or alteration the ROPS must be replaced prior to further operation of the Tractor The seat belt must be worn during machine operation when the machine is equipped with a certified ROPS Failure to do so will reduce or eliminate protection for the operator in the event of a roll over PRECAUTION TO AVOID TIPPING Do not drive where the Tractor could slip or tip Stay alert for holes and rocks in the terrain and other hidden hazards Slow down before you make a sharp turn Driving forward out of a ditch or mired condition could cause Tractor to tip over backward Back out of these situations if possible 21 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT PARK TRACTOR SAFELY Before working on the Tractor Lower all equipment to the ground Stop the engine and remove the key KEEP RIDERS OFF TRACTOR Do not allow riders on the Tractor Riders on Tractor are subject to injury such as being stuck by foreign objects and being thrown off of the Tractor HANDLE FUEL SAFELY A
19. produces and sells agri machineries and industrial diesel engines We have minimized environmental pollutants produced while providing products or services That means our all managerial activities are operated in an environment friendly system by saving resources and observing internal standards including requirements of environmental regulations and ISO 14001 1996 We will achieve environmental goals based on policies that contribute to the protection of the environment by improving related regulations continuously We publish those policies to the public and interested parties and examine periodically whether the environment management system is understood by all employees and implemented effectively taking actions to correct any discrepancy MUSA Website Main Menu Index Full Screen Q a 41 gt search Print EXIT PRODUCT SAFETY AND MANAGEMENT POLICIES We design manufacture and provide safe products with no defects that give satisfaction to customers and at the same time provide the best services To achieve this goal all of our employees understand the product safety and management policies fully and try to exceed the level required by national or international regulations or standards Our chief of service unit has responsibility and authority from the CEO for periodically examining the effective operation of product safety and management policies and taking actions to correct any discrepancies MUSA Website Main Menu Index
20. Full Screen Q a 41 gt search Print EXIT SAFETY AND HEALTH POLICY We a company that exclusively designs manufactures and sells diesel engines inspect in advance any harmful or hazardous components during the manufacturing process to prevent any accident related to safety We will operate the system by implementing a safety and management system to make a workplace with no disasters and observing internal standards including the requirements of health regulations and OHSAS18001 1999 to achieve additional safety and health goals internally We publish those policies to all employees and interested parties and examine periodically whether all em ployees understand and implement effectively the safety and health management system taking actions to correct any discrepancies MUSA Website Main Menu Index Full Screen Q a 41 gt search Print EXIT NOTICE ON ENVIRONMENTAL USAGE AND DISPOSAL We a company that exclusively designs manufactures and sells diesel engines minimize environmental pollutants generated by our operations and all managerial activities are operated in environment friendly ways based on saving resources All of our employees observe environmental regulations and related standards To contribute to the protection of the global environment we measure environmental performance periodically and make the information available to customers and interested parties We establish and achieve environmental goa
21. I m 1 EN m dh 22 21 FH h iki mmm RR EE E EE EE Ce N E REAR WIPER LU E MS Fuse Main HE qm E ees LETT Ich Ss H Esch R W TET B 50A x E bi R Pam m mper ld E 855 epus R Lt GEESS RE SS Re 0 3 so 18 27 hH L o Be lia T I Fus e Gl H 123 122 di E 85 4 1 AR Ta 8 Hi Emm E 441441 Fuel Pump HE 1 38 n o D 913 TO Da gt o m Al IEE Cla 10 Si Forward Solenoid Self Leveling Option Ling Solenoid S NG SE GEI L1 E D Sensor JI IC d Gondifiofit s w R G 25 W L made Sao RE wie 6B 16 LO p GE V sch EISE n LA E Evaporator Blower Switch Engine Stop Solenoid s z LETT EL ERE SEI SE dm aL PAA 5 os los TEEN ES 2m uM qom LL Ti R 34 C epum EE Temi adl A i E iv A e Lk Stroke Sensor 9 a RPM 18 ORO By By a 1
22. Print EXIT PARKING BRAKE LEVER Connect the brake pedals push them down while pulling the park brake lever up to engage Push the Brake pedal to release PARKING BRAKE LEVER zz Traveling with the parking brake on will damage the brakes important gt TO AVOID PERSONAL INJURY When you leave the tractor be sure to apply the parking brake and stop the engine O In applying the brakes The torque of wheel axle is extremely high while creep speed is being used Be sure to step down on the clutch pedal completely before applying the brakes or they will not work When starting to operate the tractor be sure to release the parking brakes Misuse of the brakes may cause damage to the transmission and is therefore not acceptable to Mahindra for coverage under the warranty 54 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT SUB GEAR LEVER RANGE SHIFT LEVER Operate the sub gear lever using clutch to select the appropriate speed for different applications It is located on LHS of driver seat L M H Sub gear lever range shift lever Sub gear lever Avoid damage To prevent transmission damage 1 Depress clutch pedal and stop machine motion completely before shifting the main shift amp reverse lever changing direction forward and reverse 2 While operating machine always depress clutch pedal and stop machine motion important d before changing travel
23. Rear Wiper 27 X Optional Room Lamp P H Cigar Light a Speaker Speaker coe BIR m RH LH s CERI i TA ECH EH F TU Evaporator Blower Switch A C Switch 129 MUSA Website Main Menu Index Full Screen a a 4 b f search Print EXIT 6010 5010 HST Cab WIRING DIAGRAM 3 mor II eMowmsw WORKING AIC SIW RH 2 WT S W REAR WS RELAY BOX E FRONT WIPE INTERIOR LIGHT REAR WORKING LAMP LH 130 MUSA Website Main Menu Index Full Screen Q a 4 gt Search Print EXIT gt Drawing for fixing position of the fuse gt Wiring diagram of the electric instrument 2 Im Tm Q ESS 5 sa ra Sp A des EI AGM iii X 0 0 2 I 1 PANEL 1 2 LIGHT HORN D 3 WORKING LIGHT 4 STOP LAMP SR 5 TURN SIGNAL s Zo g 6 CONTROLER lt S 7 ENGINE STOP 6 8 FUEL PUMP 9 COUPLER 10 AUTO ROLLING 11 QUICK TURN A HEAD LAMP 12V55W 1 FUSE BOX DIRECTION SIGNAL LAMP 12V21W SLOW BLOW FUSE STOP LAMP BACK LIGHT 21 5W UNITS FOR DIRECTION 3 SIGNAL RELAY FOR THE WORKING LAMP 12V35W POWER DIRECTION SIGNALLAMP 12V21W 4 PTO MONITOR E D COUPLER FOR THE TRAILER SIDE LAMP 21V5W G NUMBER LAMP EU 12V10W 131 MUSA Website Main Menu Index Full Screen Q a 4 b f search ex Print EXIT O
24. T Ride the brake or clutch pedal This will result in excessive wear of the brake lining clutch driven member and clutch release bearing DON T Use the independent brakes for making turns on the highway or at high speeds DON T Refuel the tractor with the engine running DON T Mount or dismount from the right side of the tractor DON T Tamper the hydraulic control levers upper limit stops DON T Use draft control lever for lifting of implements DON T Start the engine with the PTO engaged DON T Use the governor Control Lever Hand throttle while driving on roads DON T Move the hydraulic levers rearward 35 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT SAFETY SIGNS Replace all missing damaged or illegible signs GENERAL SAFETY INFORMATION IMPORTANT This General safety Information should be kept with the machine at all times as reference data This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Follow recommended precautions and safe operating practice DECALS ON THE DASH COVER Do not use the accelerator lever execpt working on the field Brake padais m LIS te locked nen trd quA Is WE EI ENY sha made st P Aways apply the park brake parking ZE io do so can cause accidents and damages 36 MUSA Website Main Menu Index Full Screen Q 4 b
25. Use of certified Roll Over Protection Structure ROPS is a must while operating a tractor Use of seat belt is a must while operating a tractor In summary ensure at all times that the safety of the operator and any other worker is paramount 27 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT SAFETY TIPS DURING MAINTENANCE At least on a daily basis check all oil levels Water level in the radiator and electrolyte level in the battery and perform services according to the service schedule 2 Ensure tire pressure are even and the correct pressure for the job being done is maintained 3 Check to ensure that the all controls and preventative mechanisms of the Tractor and implement work correctly and effectively 4 Ensure that an adequate set of the correct tools is available for maintenance and minor repairs 5 Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor Do not carry out service work on a tractor until it is switched off and the parking brake applied and wheels choked Where a tractor is started in a confined area ensure that the area is well ventilated as exhaust gases are very harmful and can cause death 6 Do not work under raised implements 7 When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior to removing the wheel and the wheels are chocked 8 Where guards or shields need to be remove
26. after date of delivery to initial owner For all other engines rated at or above 19 kW the warranty period is 3 000 hours or 5 years of use whichever first occurs after date of delivery to the initial owner If any emission related part on your engine is defective the part will be repaired or replaced by Daedong USA INC OWNER S WARRANTY RESPONSIBILITIES As the off road compression ignition engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual Daedong USA INC recommends that you retain all receipts covering maintenance on your off road compression ignition engine but Daedong USA INC cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the off road compression ignition engine owner you should however be aware that Daedong USA INC may deny you warranty coverage if your off road compression ignition engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT Your engine is designed to operate on diesel fuel only Use of any other fuel may result in your engine no longer operating in compliance with California s emissions requirements You are responsible for initiating the warranty process The CARB suggests that you present your off road compression ignition engine to a D
27. e The items marked 9 must be done after the first 50 hours of operation The fuel injection pump noz zle alternator starter compressor gear pump and hydraulic valve should be checked and repaired only by KIOTI Dealer Distributor If they are serviced by an unqualified person the vehicle s safety cannot be guaranteed any longer since changes made may not conform to KIOTI requirements MUSA Website Main Menu Index Full Screen Qa a qq gt search pHi Print EXIT MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT MAINTENANCE FUEL 5 2 ENGINE n 5 4 RADIATOR OPTIONALL 5 7 AIR CLEANER OPTIONAL 5 12 BATTERY OPTIONAL 5 12 FAN BELT danni trap a Lupi vci aen o rua n 5 14 LONG TERM STORAGE xit u u uuu uuu uuu 5 15 MUSA Website Main Menu Index Full Screen 4 b search Print EXIT DIESEL ENGINE FUEL CHECKING THE FUEL LINES Use Diesel Fuel No 2 IMPORTANT NCAUTION e Always use clean fuel Use a To avoid serious injury Do not mix gasoline or alcohol with diesel fuel This mixture strainer if necessary Do not let the fuel tank run empty Clean up fuel spills promptly and properly to eliminate a fire hazard may damage the engine and can cause an explosion e Stop the
28. engine while refuel ing to avoid fire or explosion Avoid open flames and sparks while refueling 1 Air vent cock 2 Fuel pump To avoid serious injury always stop the engine and al FUEL LEVEL CHECK AND REFU ELING 1 Always refuel before the fuel level reaches EMPTY 2 Use diesel fuel only Other fuels and fuel mixtures will degrade per formance and may damage the engine Use the correct grade of diesel fuel for the ambient temper ature low it to cool before servicing the fuel system Repair fuel leaks promptly to avoid fire or explosion MUSA Website Main Menu Index Full Screen Q a 41 gt search Print EXIT Check the fuel lines after every 100 hours of operation 1 Check and tighten all hose clamps 2 Check and replace rubber fuel lines and clamps as needed Re place hoses and clamps every 2 years regardless of engine usage 3 Bleed air from the fuel system af ter service Q IMPORTANT Plug ends of open fuel lines during service to prevent dirt and other contaminants from entering and damaging the fuel system REPLACING THE FUEL FILTER Q IMPORTANT e Replacing the fuel filter period ically will significantly reduce injection pump and fuel injec tor wear 1 Fuel cock 7 Filter container 2 Fuel filter container 8 Screw ring 3 O ring A Close 4 Filter element B Open 5 Spring C Bleeder 6 O ring 1 Replace the fuel filter ca
29. explosive hazard Such blends are more explosive than pure gasoline In a closed container such as a fuel tank DO NOT USE THESE BLENDS 3 Never remove the fuel cap or refuel the tractor with the engine running 4 Do not smoke while refueling or when standing near fuel 5 Maintain control of the fuel filler pipe when filling the tank 6 Do not fill the fuel tank to capacity Allow room for expansion 7 Wipe up spilled fuel immediately 8 Always tighten the fuel cap securely 9 If the original fuel tank cap is lost replace it with genuine cap A none approved cap may not be safe 10 Do not drive equipment near open fire 11 Never use fuel for cleaning purpose 12 Arrange fuel purchases so that winter grade fuel are not held over and used in the spring N B It is suggested that after repairs if any of the Safety Decal sign is peeled defaced the same may be replaced immediately in interest of your safety 33 MUSA Website Main Menu Index Full Screen 4 b search Print EXIT DO S AND DON T S DO S For Better performance DO Ensure that safety shields are in place and in good condition DO Read all operating instructions before commencing to operate Tractor DO Carry out all maintenance tasks without fail DO Keep the air cleaner clean DO Ensure that the correct grade of lubricating oils is used and that they are replenished and changed at the recommended intervals DO Fit new sealing rings when the fi
30. from each final drive to vent air from final drives 4 Remove the dip stick from the filter hole and fill with 2 64 US gal 10 liters and allow time for the oil to drain into the final drives 5 Check the oil level with the dipstick and replace the vent plugs on both final drives and tighten Upper Level Lower Level Front axle Oil Drain Plug Some operators have found that when they fill with the correct amount of oil and dip it the oil level on the dipstick is too high due to the fact that it takes a while for the oil to run into the final drives important Opening the Vent plugs helps to speed this up 86 MUSA Website Main Menu Index Full Screen Q a 4 b f search Print EXIT CLEANING AND CHANGING FILTERS ENGINE OIL FILTER Using a filter wrench turn the filter anti clockwise to remove it Lightly smear the rubber seal on the new filter with oil to ensure turn it clockwise until the seal contacts the base and then turn it another 2 3 turn to tighten it FUEL FILTER The fuel filter water separator if equipped is not usually supplied by Perkins The following test describes a typical fuel filter water separator d Refer to the OEM information for further information in the fuel filter water separator Turn the fuel supply valve if equipped to the OFF position before performing this maintenance Place a tray under the fuel filter in order to catch any fuel that might spill
31. here to go on Operator s Manual V V INDEX 10 Series 6010 HST Cab Main Menu The Mahindra Group Mahindra USA Inc 9020 Jackrabbit Road Houston Texas 77041 1 877 499 7771 www mahindrausa com Mahindra TRACTORS OPERATOR S MANUAL 6010 HST Cab MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT DAEDONG Off Road compression Ignition Engine Emission Control System Warranty statement EMISSION RELATED SYSTEM DEFECT WARRANTY The warranty period shall begin on the date the engine or equipment is delivered to an ultimate purchaser Daedong USA INC warrants to the ultimate purchaser and each subsequent purchaser of certified off road compression ignition engine powering off road machines and equipment that such engine is 1 Designed built and equipped so as to confirm with all applicable regulations adopted by the United States Environmental Protection Agency and the California Air Resource Board 2 Free from defects in materials and workmanship which cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for period of five years or 3000 hours of operation whichever occurs first for all engines rated at 19 kw and greater except as noted below In the absence of a device to measure hours of use the engine shall be warranted for a period of five years For all engines rated less
32. leaks Ensure that all bolts and screws are tight 4 Separate the battery from the ma chine check the electrolytes and recharge the battery The battery should be kept in a dry place with out direct sunlight 5 Run the engine every 2 to 3 months with no load for 5 minutes If the engine is not run for a pe riod of more than 5 months apply engine oil liberally to valve guides and valve stem seals before start ing MUSA Website Main Menu Index Full Screen Q 4 b A Search MAINTENANCE Print EXIT MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT ENGINE IS HARD TO STARTI ENGINE SUDDENLY STOPS RUNNING LOW ENGINE POWER OUTPUT EXHAUST SMOKE OR DARK EMISSIONS THE ENGINE MUST BE STOPPED IMMEDIATELY ENGINE OVERHEAT MUSA Website Main Menu Index Full Screen Q a 4 b 6 6 search Print EXIT le DIESEL ENGINE ENGINE IS HARD TO START Fuel is cloudy or fuel flow is re Check fuel tank and fuel filter stricted Remove water dirt or other debris Filter out fuel and replace the filter if contaminated Air or water in fuel system Fuel pump is not working properly due to air in the fuel filter or injection line Loosen the fuel cap nut and check carefully to obtain proper fuel injection
33. maintenance failure to do so might increase the fuel consumption by 25 3 Carry out the torque of cylinder head bolt amp adjustment of valve clearance regularly Consult your dealer for this 4 Check the tire pressure amp inflate as recommended 5 Always buy genuine spares from the authorized Dealer Distributor 6 Always carry out the service of the Tractor by your authorized Dealer Distributor For any other information contact your nearest Authorized Dealer Distributor 121 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT MUSA Website FAULT TRACING SYMPTOM CAUSE REMEDY Turning the main switch will not operate the starter Starter operates but not enough to turn the engine Starter operates OK but does not start the engine Engine revolutions are irregular The engine stops at low revolution The engine stops suddenly Main Menu Index Clutch not pushed in Battery flat Switch faulty PTO Switch ON Low battery Bad earth Thick oil Air in fuel system Clogged fuel filter No fuel being supplied Glow plug disconnected or not working Air in the fuel system Faulty injector Fuel pipe leak Poor fuel injection Faulty injection pump Wrong valve clearance Wrong idle setting Faulty injector Lack of fuel Faulty injectors Seized engine due to lack of oil the wrong oil or lack of coolant 122 4 Full Screen Push the clutch in Charge or replace t
34. model number and se rial number 2 Names and code numbers of parts to be ordered 3 Make and model number of the ma chine in which the engine is installed Index Full Screen 4 b f search Print EXIT MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT OPERATING THE ENGINE PRE START ENGINE CHECKS 3 2 STARTING AND STOPPING THE ENGINE 3 2 CHECK DURING OPERATION 3 3 MUSA Website Main Menu Index Full Screen cuu 4 b PR search Print EXIT DIESEL ENGINE PRE START ENGINE CHECKS STARTING AND STOPPING THE ENGINE STARTING Always check the engine and make 1 Set the fuel cock to the ON or light is on stop the engine immedi sure it is ready for safe operation be OPEN position Only for this en ately and see page 3 4 for trouble fore starting See page 4 2 for de gine with engine filters shooting instructions tails 2 Set the speed control lever at 6 Run at a moderate speed until the about half throttle engine reaches a normal operating 3 Insert the key into the starter temperature before doing work Before installing the engine switch and turn it to ON position 7 The oil pressure light should re be sure that the equipment is Keep the position until the preheat main off during operation If the on firm level ground indicator goes off light comes on stop the engine im e D
35. neutral position amp release the clutch pedal 3 Do not over ride the clutch amp brake pedals 4 While coming down from a slope reduce the engine throttle amp use low gear Do not depend only on the brakes for stoppage 120 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT D Fuel system 1 Always use filtered diesel for the fuel system 2 At the end of the day s working it is preferable to fill the diesel tank so that it may prevent condensation 3 Change the filter if the system gets choked Do not change both the filters at the same time If the above directives are not adhered to the fuel injection pump amp injection nozzle willlose its life early Also it will lead to excessive black smoke amp excessive diesel consumption E Engine system 1 Always use recommended grade of oil 2 Everyday before starting the engine check the oil level with a dipstick amp refill between the minimum amp maximum level 3 Charge the engine oil Replace filter amp O ring as amp when required F Cooling system 1 Check the fan belt tension regularly Adjust If required 2 Check the coolant level in the radiator fins always clean 3 Replace the radiator cap with a genuine cap only if required 4 Do not remove the thermostat but replace with a new one if required 5 Do not change the radiator water often Note 1 Always stop any fuel or oil leakages 2 Carry out the regular
36. pH Print EXIT BATTERY MAINTENANCE Low temperatures will affect the performance of batteries so take particular care of it in winter For long term storage of the tractor remove the battery and keep it in a cool dry room If it is on the tractor while stored disconnect the negative terminal Terminal Batteries will self discharge if left for a period of without use time To keep them in good condition charge them once a month in summer and every second month In winter When replacing the original battery ensure that the replacement battery is the same size Failure to do so can cause problems with the electrical circuit Terminal gt BATTERY CHARGING A boost charge is only for emergencies It will partially charge the battery at a high rate and ina short time When using a boost charged battery It is necessary to recharge the battery as early as possible Failure to do this will shorten the battery s service life Always disconnect the negative terminal first when removing the battery and always connect the positive terminal first when fitting the battery When connecting the battery leads make sure not to reverse the polarity Quick charging will reduce battery life Caution Disconnect the terminals prior to charging the battery to avoid damage to the circuit and electrical instruments 93 MUSA Website Main Menu Index Full Screen Q a 4 b f search Print EXIT FAN BELT ADJUSTMENT 1 Loosen
37. pressure Loosen the air vent screw from the fuel filter and fuel injection pump and bleed all air from the fuel system Thick carbon deposit at injection Water or dirt in fuel Clean the injection nozzle and check the nozzle inject for damage Check that the nozzle is working properly Install new nozzle if necessary Incorrect valve clearance Adjust the valve clearance with the engine cold Intake 0 15mm Exhaust 0 15mm 3CO93LWS 3C093LWG 3C100LWS Intake 0 25mm Exhaust 0 30mm 3A139LWS 3A150LWS 3A150LWG 3A165LWS 3B183LWS 4A200LWS 4A220LWS 4A220LWG 4B243LWS Intake 0 20mm Exhaust 0 20mm 4A200TLWS 4A220TLWS Leaks from valve Polish the valve Incorrect fuel injection timing Adjust the injection timing e Injection timing BTDC 12 sub port BTDC 18 3C0O93LWS 3C100LWS 3A139LWS 3A150LWS 3A150LWG 3A165LWS 3B183LWS 4A200LWS 4A220LWS 4A220LWG BTDC 24 3C093LWG BTDC 22 CTD main 4B243LWS BTDC 12 sub port 4A200TLWS 4A220TLWS MUSA Website Main Menu Index Full Screen Qa a 41 gt search pH Print EXIT TROUBLESHOOTING mm Engine oil is cloudy and engine Change to correct oil grade depending on the weather temperature runs slowly in cold weather Low compression Defective valve or excessively worn ring piston and liner will result in low compression Replace it with new one Battery discharged or engine is Replace the battery not running Remove battery from the t
38. section of this or above boiling point follow instruc manual to determine the cause tions below If a warning buzzer or Make repairs and adjustments as lamp is turned on follow instructions required below 1 Safely stop the machine Remove any load from the engine and re duce the engine speed to idle 2 Allow the engine to idle for 5 min utes before shutting it down 3 After shutdown allow the engine to cool before troubleshooting and re pair Stay away from an overheat ed engine until it cools as steam or hot coolant may escape violently without warning 4 After shutdown allow the engine to cool before troubleshooting and re pair Stay away from an overheat ed engine until it cools as steam or Q IMPORTANT hot coolant may escape violently Use water only to clean the ra without warning diator core Never use tools or 5 After the engine cools consult the any other hard object that will damage fins and tubes Leaks or degraded performance will likely occur 0510606B 1 Radiator Hose 2 Hose Clamp Clean the cooling system every 500 hours or as needed Cleaning may be required more often in severe ser vice conditions Always clean the system when replacing the engine coolant MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT ANTI FREEZE Freezing temperatures can quick ly and severely damage the engine if the cooling system is unprotected Use antifreeze w
39. structure The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event Each Mahindra ROPS frame or cab structure is designed and has been tested to meet industry and or Government standards Included in these tests were all mounting bases and bolts or other fasteners DANGER For ROPS frames to be effective and protect the operator the seat belt provided must be worn in order to keep operators within the ROPS protected area in the event of a roll over Failure to use the seat belt can still cause serious injury or death On some models the ROPS frame has a fold down feature which can be used to enter low buildings etc Take care when lowering the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility is for special circumstances only and must not be lowered for general use MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT Use of the tractor with the ROPS lowered can cause fatal injuries As the ROPS frame or cab together with the seat belt was designed to meet certain standards they must be maintained in good order and condition To achieve this objective both the structure and the seat belt should be inspected on a regular bas
40. the fuel system and injection timing Check all moving parts Exhaust smoke or dark emissions Check the fuel injection system Especially check the nozzle appear Overheating the bearing Check for lubricating system leaks Oil pressure warning light comes Check the lubrication system on Check if the engine bearing clearance meets the specification Check the oil pressure relief valve Check the oil pressure switch Check the filter base gasket MUSA Website Main Menu Index Full Screen Q a 41 gt search Print EXIT TROUBLESHOOTING ENGINE OVERHEATS Low coolant level Loose or broken fan belt Low oil level Anti freeze concentration too high Cooling air obstructed Flush and clean system Replace parts as required Cooling system dirty or corroded Flush and clean system Replace parts as required Defective radiator cap Replace defective cap Faulty thermostat Check and replace thermostat nd replace if necessary Defective temperature gauge or send ing unit Calibrate using thermometer and replace if necessary Engine overload Reduce load Leaking head gasket Replace head gasket Fuel injection timing Check and adjust timing Unsuitable fuel Replace fuel with the clean fuel of the proper type and grade e f the engine does not start or run properly refer to the following charts to determine the cause and identify corrective actions e f the cause cannot be dete
41. the implement Push the lever forward After finishing the work always lower the implement to the ground and switch off the engine Set the parking brake to avoid injuries and accidents Warning 59 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT LOWERING SPEED CONTROL KNOB FOR THE 3 POINT HITCH Adjusting Knob of Hydraulic This knob controls the downward speed of the hydraulics decent speed three point linkage and positioned at the front of the driver s seat To slow the downward speed Turn the knob clockwise To increase the downward speed turn the knob anticlockwise To lock the knob clockwise Do not over tighten the knob Always set the knob to lock when 1 Traveling on the road 2 Replacing tires or blades on an implement Caution 3 Making adjustments to an implement Sudden dropping of an implement due to hydraulic problems can cause serious injury or death REMOTE HYDRAULIC VALVE LEVER Move the lever up or down and hold This will raise or lower the implement rotavator or hydraulic plow Remote control valve is detent type double acting with Detent Important Do not hold the lever in the pull or Push position once the remote cylinder has reached the end of the stroke As this will cause oil to flow through the relief valve Forcing oil through the relief valve for extended periods will overheat the oil When Using the tractor hydrauli
42. 0 5010 HST Cab ELECTRIC SYSTEM DIAGRAM Forward 126 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT 6010 5010 HST Cab ELECTRIC SYSTEM DIAGRAM 127 MUSA Website Main Menu Index Full Screen a a 4 b search Print EXIT 6010 5010 HST Cab WIRING DIAGRAM 1 fes CN Ee Z i 16 SAY qu s SA Wangen P 42 5 2 E wer 48 s Zei i j WORKING LAMPIFRONT LH d 1 i WIT RE WIT FR i 1 D my X Y e i nod S TRAILER COUPLER TURN INDICATOR LAMPLH 1 y 7 35 N STOP LAMP LH 254 i af d T 14 4 3 e 4 am gt Zu E b E y pr d FN d i d B EN wy TS iy 78 d cd 1 Y j D A4 MA oe Ap r IN L SSA T iie NN i HARNESS MAIN Lob A k ly ti COMBINATION LAMPAH 8 2 DN A TH A 1 cM 2E oin uu E H 1 22 4 1 L i ie A Se T FUEL GAUGE ud y 128 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT 6010 5010 HST Cab WIRING DIAGRAM 2 e Front working Lamp LH Front working Lamp RH Rear Working Lamp RH Switch Set Relay Set Rear Working Lamp LH
43. 30 Below 0 C 32 F SAE 10W or 10W 30 MAHINDRA HEAV Y DUTY SAE 15W 40 API GL 4 Grades Gear oil 80 or 90 MAHINDRA API GL 4 Grades Gear oil 80 or 90 MAHINDRA UNIVERSAL TRACTOR FLUID Grease Grease Diesel fuel TRANSMISSION OIL ALTERNATIVES 1 RPM Tractor Hydraulic Fluid or Textron TDH Premium CALTEX 2 TDH Oil or TDH Oil special TEXACO 3 Chevron 1000THF CHEVRON MUSA Website Main Menu Index 83 Quantty Liter gal 9 50 2 5 US gal 7 72 2 03 gal 35 9 24 US gal 102 2 64 US gal 60 15 85 US gal Full Screen Q a 4 b search pH Print EXIT Opening method of each cover gt Opening method of Hood STAY HOOD gt Opening the Side cover To open grasp the side cover Pull the forward panel upward to separate from guide support pin 1 And pull the side panel forward again FUEL Use clean diesel fuel only d e As diesel fuel equipment is susceptible to contamination by dust or water important Ensure that all dust and water is kept well away from the fuel tank 84 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT BLEEDING THE FUEL SYSTEM Fuel return line Fuel filter 4 S T Z At e Air breather 2 Nk Screw Fuel go i A line q Injection pump Fuel supply pump Fuel tank 1 Fuel filter cock ON 2 Open the cock on the fuel injection pump 3 Fill the tank with f
44. 3L WS BTDC 12 sub port 4A200TLWS 4A220TLWS In correct valve adjustment Check and adjust valve clearance when the engine is cold Intake 0 15mm Exhaust 0 15mm 3C093LWS 3CO93LWG 3C 100LWS Intake 0 25mm Exhaust 0 30mm 3A139LWS 3A150LWS 3A150LWG 3A165LWS 3B183LWS 4A200LWS 4A220LWS 4A220LWG 4B243LWS Intake 0 20mm Exhaust 0 20mm 4A200TLWS 4A220TLWS Air cleaner contamination Clean or replace the element every 100hours of operation MUSA Website Main Menu Index Full Screen Qa a 41 gt f search pHi Print EXIT TROUBLESHOOTING EN _ AM Poor pressure of the feul injuction Adjust to proper pressure 150 160 14 7 15 7MPa 2133 2276psi Fuel injection pump wear Avoid using poor quality fuel This will result in pump wear Use NO 2 diesel only Check the injection pump and valve assembly Replace as required ABNORMAL EXHAUST FUME COLOR Poor fuel governor system Consult with a dealer for repair Poor fuel quality Select good quality fuel Use the diesel oil only Poor nozzle Replace with a new nozzle if necessary Unstable burn Poor spraying improper injection timing abnormal injection system poor valve adjust ment or compression leakage poor compression etc Check and repair MUSA Website Main Menu Index Full Screen Q a 41 gt search Print EXIT ee DIESEL ENGINE SUDDEN ENGINE STOP Possible causes Engine speed suddenly changes Check
45. 5 L CHECK DURING OPERATION 3 3 LONG TERM ENGINE STORAGE 5 15 CHECKING ENGINE e 5 4 LONG TERM STORAGE Ea Right quain pubes 5 14 CHECKING LEVEL ADDING AND CHANGING LOW ENGINE POWER OUTPUI a 6 4 COOLANT 5 7 CHECKING THE FUEL EN E 5 2 P CLEANING THE RADIATOR 5 10 PERIODIC CHECKS 4 3 PHE START ENGINE CHECKS ege 3 2 D PRECAUTIONS BEFORE 1 2 DAILY CHECKS S opener 4 2 MUSA Website Main Menu Index Full Screen a a 41 gt f search Print EXIT R RADIATOR A Le a tee LE E 5 7 REPLACING THE FUEL 5 3 REPLACING THE OIL TR 5 6 S SERVICINQG u 2 3 SPECIFIGATIONS u uu 7 2 STARTING 3 2 STARTING AND STOPPING THE ENGINE 3 2 STOPPING t 3 3 T THE ENGINE MUST BE STOPPED IMMEDIATELY 6 6 MUSA Website Main Menu Index Full Screen a 4 b search amp Print EXIT MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT
46. 6010 5010 HST Cab POWER TRAIN 430 NO O 1 d GIN 8 5 gt o 132 MUSA Website Main Menu Index Full Screen a a 4 b search Print EXIT TRACTOR HISTORY CARD JOB NATURE W CLAIM F DATE poa O REPLACEMENT NO AND DEFECT DATE 133 MUSA Website Main Menu Index Full Screen Q a 4 b search Po Print EXIT SERVICE RECORD NATURE TYPE OF REPAIR SERVICE DATE TRACTOR HOURS CARRIED OUT 134 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT DAILY OPERATION LOG MACHINE FUEL ENGINE JOB HOURS REMARK DATE DONE CONSUMPTIO OIL S N TOPPED UP MUSA Website Main Menu Index Full Screen Q a 4 b search Po Print EXIT 135 PART REPLACEMENT RECORD DESCRIPTIO Q TY COST DATE DESCRIPTIO Q TY COST 136 MUSA Website Main Menu Index Full Screen Q a 4 b search Po Print EXIT 6010 HST Cab Operator s Manual for Tractors Code No 1260 940 001 0 Printed on September 2011 Ist Edition MUSA Website Main Menu Index Full Screen 4 b search Print EXIT 2 Mahindra TRACTORS Click here to go on Engine Operator s Manual INDEX 10 Series 6010 6110 Main Menu The Mahindra Group Mahindra USA Inc 9020 Jackrabbit Road Houston Texas 77041 1 877 499 7771 www mahindrausa com FORWARD DAEDONG Corporation wishes to thank you fo ng your new DAEDONG diesel engine This D
47. ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Carefully read the message SIGNAL WORDS A DANGER A signal word DANGER WARNING OR CAUTION is used with safety alert symbol DANGER identifies the most serious A WARNING hazards Safety signs with signal Word DANGER OR WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION READ SAFETY INSTRUCTION Carefully read all safety instructions given in this manual for your safety Tempering with any of the safety devices can cause serious injuries or death Keep all safety signs in good condition Replace missing or damaged safety signs Keep your tractor in proper condition and do not allow any unauthorized modifications to be carried out on the Tractor which may impair the function safety and affect Tractor life PROTECTION CHILDREN Keep children and others away from the Tractor while operating BEFORE YOU REVERSE Look behind Tractor for children Do not let children to ride on Tractor or any implement 20 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT PROTECTION CHILDREN Keep children and others away from the Tractor while operating BEFORE YOU REVERSE Look behind Tractor for children Do not let children to ride on Tractor or any implement USE OF ROPS AND SEAT BELT The Roll Over Protective Structure ROPS
48. Alternator Instrumentation Gauge meter level gauge Lighting indicators indicators turn Engine Preheat signal 115 4 p fs amp 12 Volt 80AH Solenoid Engaged Key Start with Neutral switch 12 50A Water Temperature Taco meter Hour Electrical fuel Head lamps side Rear parking brake amp indicator light On dash board for battery charging signal PTO signal oil pressure Print EXIT MUSA Website TRANSMISSION Type HST No of gears Infinite 3 ranges STEERING Hydraulic power Power steering POWER TAKE OFF Rear mounted 6 splines Diameter 18 in 35mm Standard PTO Rear 0540 rpm BRAKES Foot operated independent with provision of inter lock for simultaneous operation A foot brake is fitted for parking Disc Diameter 183 7 21 Number of lining 5 each side Total brake thickness 21 1mm 0 83in Main Menu Index Full Screen 116 a HYDRAULIC SYSTEM Independent fully Live hydraulic pump and separate reservoir Position control amp Draft control Piston and cylinder Lift at lower link end Pump output Main 14 0 cc rev 36 1 2 min Power Steering 6 5 cc rev 19 0 min 3 point linkage Category 1 1503 Kef a 4 b A Search Print EXIT MAIN SPECIFICATIONS 6010HST Cab MODEL 6010HST Cab capacity Water cooled 4 cycle 4 Type 1 cylinder diesel Battery 12V80AH Electri cal
49. BILITY AND LIMITATIONS These warranties are subject to the following DAEDONG USA INC RESPONSIBILITIES During the emission warranty period if a defect in material or workmanship of a warranted parts or component is found Daedong USA INC will provide New remanuctured or repaired parts and or components required to correct the defect Items replaced under this warranty become the property of Daedong USA INC Labor during normal working hours required to make the warranty repair This includes diagnosis and labor to remove and install the engine if necessary Owner s Warranty Responsibilities As the Daedong US A INC off road compression ignition engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual Daedong USA INC recommends that you retain all receipts covering maintenance on you Daedong engine but Daedong USA INC cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance However if the lack of required maintenance was the reason for the repair then the claim will be denied You are responsible for presenting your Daedong engine to a Daedong USA INC dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the Daedong engine owner you should also be aware that Daedong USA INC may deny you warranty coverage if your Daedong engine or pa
50. Constant Power 2 ACC Power 3 Safety Switch 4 AD Switch 1 Forward Sol 2 Backward 501 3 45 5 5 6 NC 20 mu THERMO 12V lt e e Sat d 5 Shifting Switch 6 8 9 11 12 13 NC 7 PTO Sol 10 ACC Power 7 Forward Switch 8 Neutral Switch 9 Backward Switch 142 poling De Las e Ss CONTROL 50A 12V 87 CAMP afety Switch 14 Check Lamp 15 PTO Lamp 16 Driving Mode 17 GND 10 GND 11 Lamp 12 QT Lamp 13 4WD Lamp 14 AD Down S W 0130 gq aw Lamp OUT VZ COMPRESSER Grae 56 12V Ci Di Parking Switch 18 Glow Relay 19 Buzzer 20 21 NC 22 PTO Manual S W 15 Speed Sensor 16 2WD 17 Overrunning speed 18 5V Backward Sensor PTO Speed Em Stop a Fuel Empty Lift Sensor Alternator 9 85 77 80Ah PTO ON OFF Switch B Option LA lagnostic 23 PTO Auto S W 24 PTO Lamp S W 25 GND 26 Starter Switch 19 Motor Potentiometer 20 AB Motor F 21 AB Motor R Pedal Fuel Empty 27 W R 0 85 30 uzzerJption Hazard Switch 27 Starter in 28 Working 2step 29 Limited Switch Hyd Sc 22 Clutch Potentiometer 23 Temp Sensor 24 Steering Angle Sensor LC sl Fuel Gauge Starter Motor 30 Re flash 31 RPM Signal 32 Charging Signal 33 Diagnostic RXD 25 27 29 31 26 Driving Sol 28 Speed Sensor 32 Forward Lamp pd Starter Relay battery 34 Diagnostic TxD 33 Neutral Lamp 34 Backward Lamp Winker LH Winker RH MUSA Website Main Menu FullScreen fl search Z Print EXIT 2 Mahindra TRACTORS Click
51. IAI Wheel nut fastening torque Operation of the instrumen t Adjustme nt of the throttle pedal Grease each nipple Loose bolts and nuts Hydraulic oil filter HST oil Filter Oil of the 4WD front axle Check the electric wiring Adjustme nt of the throttle pedal MUSA Website Main Menu Index Full Screen Tighten if loose Check daily Front 116 130 ft lbs Rear 268 282 ft lbs Check daily Check every 300 hours Replenish every 50 hours everyday in dusty conditions Check daily Tighten to proper torque GE ft quia heck every 100 hours Change every 500 hours 2months after first 5 hours Replace if leaking Without loose or broken terminals damaged or missing wiring Correctly clamped Check every year 5 5 0 Check every 300 hours A Search 2x Print EXIT FILLING DIAGRAM amp CAPACITY TABLE Front axle oil filler Transmission filler OilFiller hole Greasing point Drains s Window MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT Filling point Fillings MODEL 6010HST Cab RADIATOR ENGINE TRANSMISSION CASE FRONT AXLE 5 FINAL DRIVE CASE B Clutch pedal shaft 7 BALL JOINT FUEL TANK Fresh clean Water L L C with an antifreeze mixed in ratio of minimum 50 API CD CE grades Above 25 C 77 F SAE30 or 10W 30 0 C to 25 C 32 F to 77 F SAE20 or 10W
52. PH Print EXIT FUEL SAVING TIPS To save fuel amp oil in your tractor following things should always be kept in mind A Air cleaning system 1 Clean the air cleaner regularly so that dust does not settle down 2 For every 50 hours amp everyday in sandy dusty conditions a Clean the air cleaner filter element with compressed air b If the rubber ring is cut or expanded then change it with an appropriate one Fix the rubber at the proper location amp check for leakages if any c If air is leaking through the hose connection check amp rectify other leakages too Note If air cleaning system is not properly maintained it will lead to early wear of piston rings amp sleeves This will lead to problems like loss of engine power excessive oil consumption fuel consumption B Engine 1 put the engine oil on load after the engine is heated amp the water temperature gauge indicates the needle to be in the green zone 2 If excessive black smoke is visible then the paper element of air cleaner Fuel injection Pump or nozzles should be checked 3 Do not run the engine without load for more than 2 minutes It is better to stop the engine rather than run it idle This will help in saving of fuel C Clutch amp Brakes 1 Do not reduce the power of the power of the engine by depressing the clutch halfway Instead use low gear 2 If the Tractor has to be stopped for a long period it is advisable to bring the transmission in
53. Screen Q a 4 b f search Print EXIT WARNING LIGHTS High beam lamp is lt x lt xY V FS operated on the 25308 AN 7 combination switch Z rro s4oreM Low beam lamp is operated on the combination switch SS Parking brake lamp is operated on when the ignition key is turned onto ON with B the hand brake engaged PTO monitor Lamp Will turn on when PTO clutch is engaged Gk Fuel Level indicator lamp If it comes on while the engine is running Fill the tank with fuel Engine oil pressure lamp will go out as soon as the engine starts if the oil pressure is al correct If it comes on while the engine is running stop the engine and get expert advice 46 MUSA Website Main Menu Index Full Screen Q a 4 b search ex Print EXIT Charge lamp This light will go off as soon as the engine starts to run to indicate that the alternator is changing Please note as broken fan belt can cause the light to come on please stop the engine as overheating can occur if not rectified immediately Du Glow signal Lamp is operated on when the ignition key is turned onto GLOW for preheating Cruise Control Lam OO P lt Will turn on when cruise control is engaged Forward indicator lamp is operated when F R Lever indicated F R forward Reverse indicator lamp is operated when F R Lever indicated reverse Check Lamp CHECK Will turn on when the key switch is set to ON pos
54. VOID FIRES Handle fuel with care it is highly flammable Do not refuel the Tractor while smoking or near open flame or sparks Always stop engine before refueling Tractors Always keep your tractor clean of accumulated grease and debris Always clean up spilled fuel STAY CLEAR OF ROTATING SHAFTS Entanglement in rotating shaft can cause serious injury or death Keep PTO shield in place at all times Wear close fitting clothing Stop the engine and be sure PTO drive is stopped before making adjustments connections or cleaning out PTO driven equipment 22 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT ALWAYS USE SAFETY LIGHTS AND DEVICES Use of hazard warning lights and turn signals are recommended when towing equipment on public roads unless prohibited by state or local regulations Use slow moving vehicle SMV sign when driving on public road during both day amp night time unless prohibited by law PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep the surrounding area of the Tractor clean and dry Do not attempt to service Tractor when it is in motion Keep body and clothing away from rotating shafts Always lower equipment to the ground Stop the engine Remove the key Allow Tractor to cool before any work repair is caused on it Securely support any Tractor elements that must be raised for service Keep all parts in good condition and properly ins
55. ZD Mahindra TRACTORS OPERATOR S MANUAL 6010HST CAC The Mahindra Group Mahindra USA Inc 9020 Jackrabbit Road Houston Texas 77041 1 877 499 7771 www mahindrausa co Main Menu m 2 Mahindra TRACTORS Click here to go on Auxiliary Valve Main Menu 10 Series 6010 2nd Auxiliary Valve Kit Next The Mahindra Group Mahindra USA Inc 9020 Jackrabbit Road Houston Texas 77041 1 877 499 7771 www mahindrausa com MUSA Website Mahindra 5010 6010 Aux valve 2nd spool installation instructions Main Menu Part list of Auxiliary Valve Kit Full Screen Mahindra TRACTORS we _____ ___ Lus Lem Iesse Dem mmn LD wasa mom a 41 search Print EXIT Mahindra 5010 6010 Aux valve 2nd spool installation instructions Mahindra 1 01 1 02 TRACTORS 1 1 03 1 04 1 05 1 Loosen bolts and nuts spring Part 7 9 26 2 Disassemble the lever and rod valve 3 Put all parts on the clean surface 4 Remove the spacer 95 5 Keep the stud bolts 89 as it is j 0 5010 E 608 MUSA Website Main Menu Full Screen a 41 search ex Print EXIT Mahindra 5010 6010 Aux valve 2nd spool installation instructions
56. aedong USA INC dealer as soon as a problem exists The warranty repairs should be completed by the dealer as expeditiously as possible If you have any questions regarding your warranty rights and responsibilities you should contact Daedong USA INC at 1801 Quality Drive Tel No 1 252 291 6111 Although you purchase the equipment on which Daedong engine is mounted if the equipment is not manufactured by Daedong you will make contact with purchasing dealer MAINTENANCE RECOMMENDATION Some Daedong USA INC off road compression ignition engines are certified by the United States Environmental Protection Agency and California Air Resource Board to comply with smoke and gaseous emission standards prescribed by federal laws at the time of maintenance The engine is certified if it has a special certification label A Daedong engine dealer can also inform you if the engine is certified Efficiency of emission control and engine performance depends on adherence to proper operation and maintenance recommendations and use of recommended fuels and lubricating oils It is recommended that major adjustments and repair be made by your authorized Daedong engine dealer Various chemical fuel additives which claim to reduce visible smoke are available commercially Although additives have been used by individuals to solve some isolated smoke problems in the field they are not recommended for general use Federal smoke regulations require that
57. afe practice that can lead to severe injury or death Caution Hazard or unsafe practice that can lead in injury or death m Instructions for the correct operation of the machine which if Important j followed will ensure that it performs at it s best All information illustrations and specifications in this manual are based on latest information available at the time of publication The right is reserved to make changes at any time without notice MUSA Website Main Menu Index Full Screen 41 gt search pet Print EXIT CONTENTS Sr No Description Page No 1 Tractor Identification e ree 10 2 About this manual 11 3 Introduction amp Description 12 14 4 Owner assistance 15 5 ROPS Roll over protection structures 16 19 6 Safety instructions Do s amp Don ts 20 35 7 Safety signs 36 39 8 Universal symbols
58. around Open the radiator cap 10 minutes after the engine is stopped S IERI ESI EE SAFETY PRECATIONS 7 Make sure that all drains and caps are tightly closed and all fluid levels are correct before starting Always check for leaks and ensure that any loose parts are repaired before operating the engine Loose parts are the operator s responsibility and may cause damage or injury if ignored Loose parts are the operator s responsibility and may cause damage or injury if ignored search Print EXIT 1 3 DIESEL ENGINE YEE 0510104B 8 When separating or dissembling connecting pipes joints or related parts remove the pressure from the systems for air engine oils or coolants When removing a component in a pressurized system be careful of the pressure For example do not use your hand to check pressure leakage There may be damages due to oil or fuel with high pressure MUSA Website Main Menu Index 9 f you always replace bolts with new ones when assembling be sure to use bolts of same or cor responding type Even if you are forced to use bolts of different types don t use bolts of lower grade than the current ones Full Screen S ESI 0510105B 10 To prevent injury and equipment 11 damage when servicing the engine always use the proper tools know how to use them correctly and keep them in good condition Wear eye protection Dispose of all fluids and haza
59. arter for about 20 seconds and try again for a Important maximum of 10 seconds If the engine does not start after repeated attempts refer to the fault tracing guide Especially in cold weather always allow the tractor to idle for a while to warm up amp build up sufficient oil pressure to ensure normal operating temperature for longer Important engine life 66 MUSA Website Main Menu Index Full Screen Q a 4 b search Pat Print EXIT STOPPING THE ENGINE After light work let the engine idle for a while and turn the key off nja After long or heavy work allow the engine to idle for 5 10 minutes and turn the key off Important WARMING UP When starting the engine allow it to warm up to operating temperature by allowing it to idle 5 10 minutes to ensure full lubrication and operating temperature Failure to do so can shorten engine life substantially WARMING UP IN COLD WEATHER Cold weather will change the viscosity of the oil resulting in a reduced oil pumping capacity which can cause damage to the engine if it is not warmed up correctly It also causes problems with the hydraulic system and the synchromesh in the transmission Correct times for warming up are 50 F 32 F 10 20 min 32 F 14 F 20 30 min 14 F 4 F 30 40 min 67 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT Ez Ensure the handbrake Foot brake is on during the warming period Fail
60. been designed and built to give maximum performance with good fuel economy and ease of operation under a wide variety of operating conditions Prior to delivery The tractor was carefully inspected both at the factory and by your Mahindra Dealer Distributor to ensure that it reaches you in optimum conditions To maintain this condition and ensure trouble free performance it is important that the routine services as specified in this manual are carried out at the recommended intervals Read this Manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your Tractor do not hesitate to contact your Authorized Mahindra dealer Distributor He has trained personnel genuine parts and necessary equipments to undertake all your service requirements Manufacturer s policy is one of continuous improvement and the right to change prices specifications or equipments at any time without notice is reserved All data given in this book is subject to production variations Dimensions amp weight are approximate only and the illustrations do not necessarily show Tractors in standard condition For exact information about any particular Tractor please consult your Mahindra dealer Distributor 11 MUSA Website Main Menu Index Full Screen 4 b search Print EXIT INTRODUCTION amp DESCRIPTION TRACTOR AN INTRODUCTION The word Tractor has been derived from Traction w
61. break in period the following actions are critical to engine performance and life 1 Change engine oil and oil filter af ter first 50 hours of operation See pages 6 3 to 6 4 2 1 cold weather always allow the engine to warm up before using Index Full Screen ESI A Search Print EXIT BREAK IN AND CHECKS SERVICE INTERVALS n SINCETHAN wl CHECKITEM ae m Tu ae t Evey150Hr O Evey150Hr Engine starting system Evey50Hr 4 Tighteningtorque Chek O Evey50H Pic oS Eveyi100Hr 5 6 Aicleaner element Eveyi00Hr 5 Replace 1 Fuel filter element Oil Clean o Evey100Hr and water seperate Repace lol Every400Hr 8 Fanbet Adut Evey100Hr Radiator hose Check 9 Evey600Hr EN RT EN F EN eal Caen EE 10 IM Replace 11 ______ LL se _12 Engine valve clearance Adjust lo 13 Cooling system Flush J J J 14 Coolant Antitreeze Replace 15 Fuelairbleeding Check J 16 Radiatorscreen len _
62. c system to power front loader do not operate the boom and bucket cylinders simultaneously 60 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT REMOTE HYDRAULIC CONTROL VALVE COUPLER CONNECTING AND DISCONNECTING Connecting 1 Clean both couplers 2 Remove dust plugs 3 Insert the implement coupler to the tractor hydraulic coupler 4 Pull the implement coupler slightly to make sure couplers are firmly connected Disconnecting 1 Lower the implement first to the ground to release hydraulic pressure in the hoses 2 Clean the couplers 3 Relieve pressure by moving hydraulic control levers with engine shut off Pull the hose straight from the hydraulic coupler to release it 4 Clean oil and dust from the coupler then replace the dust plugs JOY STICK LEVER This simple joystick lever can control the use of a front end loader gt 0 And lift retract dump rollback smoothly and act as one handle lever To raise the front end loader pull the lever to lift position To lower the front end loader push the lever to retract position To rollback the bucket pull the stick to rollback position To dump the bucket push the stick to dump position 61 MUSA Website Main Menu Index Full Screen Q a 4 b f search Ss Print EXIT lt T To raise the front end loader Vo To lower the front end NOTE The Joystick control and 4 loader valve can also be used for other a
63. ced make certain that the proper hardware is used to replace the ROPS and the recommended torque values are applied to the attaching bolts Always wear your seat belt if the tractor is equipped with ROPS MUSA Website Main Menu Index Full Screen 4 b search PH Print EXIT How to adjust the Seat NOTE Do not use solvents to clean the seat Use warm water with a little detergent added Seat Belt Before operating a Tractor it is important to adjust the seat to the most comfortable position amp check whether it is properly locked in its position Figure 1 identifies the seat fitted to your Tractor Seat back angle adjustment lever Forward Backward adjustment lever FOR SLIDING SEAT knob for weight adjustment To select Seat position move Adjusting lever and slide Seat closer to or away from Dash panel and controls SEAT SUSPENSION ADJUSTMENT KNOB To adjust the seat correctly turn Weight adjustment knob clockwise or counterclockwise while seated in the driving position Check whether the seat properly locked in its position before driving the tractor Always use the seat belt when the ROPS is installed Do not use the seat belt if a foldable ROPS is down or there is no ROPS Check the seat belt regularly and replace if frayed or damaged MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT SAFETY INSTRUCTIONS RECOGNIZE SAFETY INFORMATION This symbol means
64. conditions Mode 3 Fully depress bottom of mode switch to activate mode 3 This mode gives the slow response sensitivity to drive pedal movement 51 MUSA Website Main Menu Index Full Screen Q a 4 b search ex Print EXIT TRACTOR CONTROLS k Joystick Lever mol et Auxiliary Valve Lever SS Position Lever M 2 H e 4WD Shift Lever 52 MUSA Website Main Menu Index Full Screen a a 4 b search Print EXIT gt THROTTLE LEVER HAND THROTTLE Pulling the hand throttle towards the driver increase engine speed Pushing it away from the driver decreases engine speed SPEED CONTROL PEDAL The Speed Control Pedal is located in RHS of the Operator floor Depress the forward speed control pedal to move forward Depress the reverse speed control pedal to move backward The speed control pedal will return in neutral position and the tractor will stop when the speed control pedal is released BRAKE PEDAL Right and left brake pedals are provided to assist in turning the tractor in the field A connecting latch is provided to connect the right and left brake pedals for high speed or road use In the interest of safety always use it on the road or at high speed as using one side only can cause rollovers Caution When servicing the tractor ensure that the adjustment on both sides in the same 53 MUSA Website Main Menu Index Full Screen Q a 4 b search
65. control switch to increase cruise speed by increment ratio Press and release again to increase cruise speed more by increment ratio Press and release bottom of cruise speed control switch to increase by increment ratio Press and release again to decrease cruise speed more by increment ratio CRUISE SPEED CONTROL SWITCH Adjusted setting is erased when cruise control is disengaged gt LOAD SENSING BUTTON Load sensing function is used to prevent engine from stalling during heavy load application Press load sensing button to activate load sensing function If the engine speed drops more than the set range the controller reduce HST speed to help the engine to recover The heavier load on the engine the tractor speed is more and more reduced Press again the switch off the load sensing function LOAD SENSING BUTTON 50 MUSA Website Main Menu Index Full Screen Q a 4 b search ex Print EXIT MODE SENSITIVITY SWITCH The tractor allows the user to choose a response sensitivity among three different modes Mode 1 Fully depress top of mode switch to activate mode 1 This mode gives the higher response sensitivity to drive pedal movement It will provide more quick changes in speed or direction The tractor would be more jerky Mode 2 Depress top or bottom of mode switch to activate mode 2 This mode gives the medium response sensitivity to drive pedal movement which is typical to most normal operating
66. ctrolyte fully charge the battery and readjust the electrolyte level if necessary e Store the battery in a dry dark place Do not store on the ground or a concrete surface 2 Batteries will discharge even when not in use During long periods of inactivity recharge regularly to maintain readiness and battery life MUSA Website Main Menu FAN BELT BELT TENSION AND WEAR Low belt tension can result in engine overheating and insufficient battery charging The correct tension can be determined by applying 22 Ib 10 kgf load at mid span Point A The resulting belt deflection should be 0 28 to 0 35 inches BELT TENSION ADJUSTING 1 Fan Belt A 7 9mm 2 Bolt Nut Loosen both bolts that attach the al ternator Move the alternator to ad just belt tension Retighten the bolts and nut after adjustment Index Full Screen AU 4 b search Print EXIT LONG TERM ENGINE STORAGE Clean the machine when storing the engine for several months or more 1 Open the drain cocks and remove the radiator cap to drain all of the coolant from the engine and radi ator Leave the drain cocks open Label the engine with a reminder that there is no coolant in the en gine If the temperature gets lower than 0 C 32 F coolant gets frozen In such conditions be sure to discharge the coolant from the engine 2 Drain the engine oil and replace with clean oil Run the engine for 5 minutes 3 Repair any
67. d to perform a service or repair ensure that the guard or shield is correctly reinstalled before starting the Tractor 9 Never refuel near an open flame or with an overheated engine Ensure to turn off Engine before refueling 10 The cooling system operates under pressure take care when removing the Radiator cap on a hot engine to prevent being scalded by steam or hot water Do not add water in the radiator when the engine is hot Add water to the radiator only after the engine cools down completely 11 To prevent fires keep the tractor including the engine clean and free from inflammable material and well away from fuels and other inflammable material 28 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT MOUNTING AND DEMOUNTING IMPLEMENTS 1 Ensure that all mounting and removal of implements is done on safe flat ground Ensure no one is between the Tractor and implement and do not get under the implement to avoid accidental injuries 2 After mounting the implement ensure that all sway chains are correctly adjusted and where PTO shafts are used that the shaft is fitted and secured correctly 3 Where heavy implements are used ensure that the combination is well balanced or use proper ballast to achieve balance 4 Before leaving the tractor at any time lower the implement stop the PTO shaft where applicable set the parking brake and switch off the engine 5 While operating the implements with th
68. dong engine is mounted if the equipment is not manufactured by Daedong the equipment owner will make contact with purchasing dealer MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT FOREWARD Thank you very much for purchasing our tractor which we feel sure will give you many years of trouble free service The introduction in this manual set out the correct manner of operating maintaining and checking the tractor to ensure long term durability Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuries Please note that in some cases differences can exist between this manual and your tractor due to the manufacture s policy of constant product improvement In the event that you strike a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem CALIFORNIA Proposition 65 Warning The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm WARNING WARNING SIGNS IN THIS MANUAL The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor SIGN MEANING OF THE SIGN Serious hazard with a very high level of risk of either serious injury Danger or death Warning Hazard or uns
69. e PTO keep all bystanders away from any moving parts and do not attempt to make adjustments while the machine is running 6 Only the driver should ride on the Tractor with the ROPS frame fitted and with the seat belt properly fastened 7 Where young children are present particular care should be taken and the tractor should not be moved until the whereabouts of all children is known 8 Only trained operators should operate the Tractor and so taking care to ensure that other workers are not injured In particular they should take care during dusty operations which will reduce visibility substantially 9 Never start the tractor unless the transmission is out of gear the operator is in the seat and all round safety has been checked 10 Only operate the tractor seated in the drivers seat and never turn or brake suddenly at high speed as this can cause a roll over and serious injury or death 11 When traveling on a public road ensure that the tractor and driver both meet all laws relating to safety and licensing When traveling with wide implements use red flags on the extremities and observe all legal including escort requirements 12 When operating under adverse conditions hilly terrain or on bad ground adjust the speed of the tractor to suit the conditions safety comes first Never drive down hill at high speed or with the transmission in neutral Use of the braking capacity of the engine as well as the service brakes Do not try t
70. e levers in the neutral position if fitted and the transmission in neutral 2 Do not start the engine or controls while standing besides the tractor Always sit on the tractor seat when the engine or operating controls 3 Safety starter switch In order to prevent the accidental starting of the tractor a safety switch has been provided The starting system of the tractor is connected through this switch which becomes operative only when the clutch pedal is depressed On some models shuttle shifter lever and PTO button should also be in neutral position for completing the starting circuit Do not bypass the safety starter switch Consult your Mahindra Tractor Dealer Distributor if safety starting switch malfunctions 4 Avoid accidental contact with the gear shifter lever while the engine is running Unexpected Tractor movement can result from such contact 5 Do not get off or climb the tractor while it is in motion 6 Shut off the engine remove the key and apply the parking brake before getting off the tractor 7 Do not operate the tractor in an enclosed building without adequate ventilation Exhaust fumes can cause death 8 Do not park the tractor on a steep slope 9 If power steering or Engine seizes to operate stop the tractor immediately 10 Pull only from the swinging draw bar or the lower link drawbar in the down position Use only a drawbar pin that locks in place Pulling from the tractor rear axle carriers or any poin
71. e on 2 The sound of the engine will change Exhaust gases will come out of the air intake 3 A loud knocking sound will be heard MUSA Website Main Menu OPERATING THE ENGINE REMEDIES 1 Stop the engine immediately using the engine stop lever 2 Check the air cleaner and rubber parts of the air intake system for damage Replace as needed Index Full Screen Q a 41 gt search Print EXIT MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT BREAK IN AND CHECKS DAILY CHECKS usu uu uuu usss 4 2 eem 4 2 PERIODIC CHECKS 4 3 zm 3 E MUSA Website Main Menu Index Full Screen a 4 gt A Search amp Print EXIT DIESEL ENGINE DAILY CHECKS Regular maintenance is an important factor in preventing downtime and accidents Always make the following checks before operating the engine e All service and maintenance should be done on a firm level surface ITEM PAGE Parts which had trouble in previous operation Oil or water leaks Engine oil level E 5 and contamina tion 5 5 5 Amount of fuel Amount of coolan Damaged parts 5 8 Dust in air cleaner 5 12 and loosened bolts and nuts Color of exhaust 3 fumes Unusual engine 3 noise MUSA Website By start ing the engine 4 8 12 4 5 Main Menu BREAK IN During the engine
72. ect the clutch by using the clutch disconnecting arm Place a piece of wood under each tire to preserve the tire 1500 2000rpm every month as a corrosion prevention measure Either removes the battery or the negative terminal as mouse damage to wiring can cause short circuits and fires Remove the ignition key and store in a safe place After refilling the engine with the coolant run the engine for approx 5 10 min at important 98 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT CABIN The cab fully conforms to the international standard as far as safety and soundproofing are concerned It can be provided with ventilation heating and air conditioning system It is available in the following version Cab with ventilation and heating systems Cab with ventilation heating and air conditioning systems The cab is in full conformity with the international standards as to the cab s soundproofing Be very careful when operating in small spaces and always protect your ears whenever other working equipment is generating dangerous noise levels Workking Lamp Roof Hatch Working Lamp Air Filter Rear Mirror 99 MUSA Website Main Menu Index Full Screen Q a 4 b search ex Print EXIT Remember that steering braking and operational performances are highly influenced by the implements mounted the trailers transported and the ballasts applied to the tract
73. engines be certified without smoke depressants The corrective step taken immediately on discovery of worn parts which may affect emission levels will help assure proper operation of emission control system The use of genuine Daedong parts recommended Suppliers of non Daedong parts must assure the owner that the use of such parts will not adversely affect emission levels Regular maintenance intervals along with special emphasis on the following items are necessary to keep exhaust emissions within acceptable limit for the useful life of the engine Refer to the maintenance intervals If the engine is operation under severe conditions adjust the maintenance exhaust emissions within acceptable limit for the useful life of the engine The following is an explanation of maintenance for emission related components See the Maintenance schedule for specific interval for the following items MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT FUEL INJECTION PUMP OR NOZZLES Fuel injection pumps or nozzles are subject to tip wear as a result to fuel contamination This damage can cause an increase in fuel consumption the engine to emit black smoke misfire or run rough Inspect test and replace if necessary Fuel injection pumps can be tested by an authorized Daedong engine dealer TURBOCHARGER Check for any unusual sound or vibration in the turbocharger Inspect inlet and exhaust piping and connections Check bear
74. ent of pesticides and so must be replaced by an ACTIVE CARBON FILTER available optionally Once the pesticide treatment is finished it is necessary to once again replace the ACTIVE CARBON filter with the paper filter since this is the only type suited for filtering foreign particles from the air Airintake filter Optional ACTIVE CARBON FILTER is informed to parts Catalogue Cab air filters remove dust in the air but are not capable of removing chemicals used in spraying crops or in weed control Many chemicals used for these purposes A are toxic when improperly used and can be hazardous to operators and others in the area Warning Follow the instructions of manufacturers of both the equipment and the chemicals regarding prohibition of dust or spray personal hygiene practices and other precautions noted by the manufacturers 108 MUSA Website Main Menu Index Full Screen Q 4 b f search Print EXIT Radio CD player If equipped For operation refer to the Radio CD player manufacturers instructions Ash tray Located at right side of near side window in cabin Cup Holder Put the bottles and Personal belongings Cigarette Lighter Cup Holder Cigarette Lighter Push the button Use that is retune to original position NO 1 Checking the air conditioning system D Economic friendly refrigerant R134a 0 7 0 85Kg Ash tray The presence of air and water in the system could
75. er when transporting on roads to provide proper wheel braking 4 Keep the tractor in the same gear when going downhill as used when going uphill Do not coast or free wheel down hills 5 Any towed vehicle and or trailer whose total weight exceeds that of the towing Tractor must be equipped with its own brakes for safe operation 6 When the tractor is stuck or tires are frozen to the ground back out to prevent upset 7 Always check overhead clearance especially when transporting the tractor Bl Operating the PTO Power Take Off 1 When operating PTO driven equipment shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment 2 Do not wear loose clothing when operating the power take off or near rotating equipment 3 When operating stationery PTO driven equipment always apply the tractor parking brake and block the rear wheels from front and rear side 4 To avoid injury always move down flip part of PTO Do not clean adjust or service PTO driven equipment when the tractor engine is running 5 Make sure the PTO master shield is installed at all times and always replace the PTO shield cap When the PTO is not in use 32 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT NO Biofuel Diesel fuel 1 Keep the equipment clean and properly maintained 2 Under no circumstances should gasoline alcohol or blended fuels be added to diesel fire or
76. ers Open the cap at least 10 minutes after the engine is stopped MUSA Website Main Menu OIL PRESSURE LAMP The oil pressure lamp comes on when the oil pressure drops below a safe level If the lamp comes on dur ing operation If the lamp is on while the engine is operated at or above 1 000 rpm immediately stop the en gine and check the following items 1 Check the engine oil level page 5 4 FUEL The fuel tank should never be al lowed to become completely emp ty An empty tank will allow air into the fuel system and the engine will not operate without bleeding the fuel system EXHAUST SMOKE The engine exhaust should be color less during normal operation within the rated output of the engine Con tinuous dark emissions or smoke may indicate improper usage or an engine malfunction S EI ESI Index Full Screen p Search ex STOP THE ENGINE IMMEDIATELY 1 If the engine speed suddenly changes 2 If there is an unusual noise 3 If the engine exhausts suddenly darkens 4 lf the oil pressure or temperature light come on Print EXIT REVERSED ENGINE ROTATION AND REMEDIES While not common it is possible for a diesel engine to run backwards The engine will lose lubrication and be severely damaged if allowed to run in this condition Shut the engine down immediately HOW TO TELL WHEN THE EN GINE RUNS BACKWARDS 1 Oil pressure will drop suddenly The oil pressure light will com
77. essure of the pressure gauge needle indicates low pressure Replenish the refrigerant High pressure pipe is hot and low pressure pipe is a little cool H L pressure of the pressure gauge needle indicates low pressure Q Too much of refrigerant deflate Q High pressure pipe is not abnormal H L pressure of the pressure gauge needle indicates high abnormally Q Normal refrigerant gas situation Q High pressure pipe is hot Low pressure pipe is cool Q High low pressure is normal with below Low 1 5 2 0kg m High 14 5 15 kg m 110 Q a 4 b search w wo Print EXIT 3 Diagnosing malfunctions 1 Tracing faults SYMPTOM Abnormal sound Abnormal revolution 1 Compressor Refrigerant or oil leakage Excessive pressure MUSA Website Main Menu Index CONDITION Inlet sound Outlet sound Inlet cause Outlet cause Refrigerant or oil leakage Low High pressure 111 Full Screen Q CAUSE REMEDY Insufficient Lub Replenish Belt tension release Release the bracket Damaged parts Check replace Slip the clutch Tighten the bolts Tighten the bolts Check replace Belt tension released Sealing washer damaged Head bolt released Insufficient refrigerator a 4 b search pH Print EXIT SYMPTOM CONDITION CAUSE REMEDY Controlling minimum Evaporator freezing pressure Motor is normal Weak from ere GE Replace the switch
78. evel is too low add new oil to the prescribed level at the oil inlet search Print EXIT 4 Engine oil quantity Model Quay Model Qumiy 3C093LWS 3C093LWG 3C100LWS 3C100LWG 5 81 3B183LW 5 5 3A165LW 4A200LW 4A200TLW 4A220TLW 5 Use SAE 15WA0 oil or equivalent 6 Always drain the oil completely when changing Never mix differ ent oils or engine damage may re sult 3A139LW 3A150LW MUSA Website Main Menu CHANGING ENGINE OIL 1 Change the oil after the first 50 hours of operation 2 Remove the drain plug from the oil pan and allow all of the oil to drain Draining the oil will be easier when the engine is slightly warm 3 Ensure that the oil level on the dip stick is at the upper mark 4 Change the oil after every 150 hours of operation thereafter ESI Index Full Screen A Search amp MAINTENANCE Print EXIT DIESEL ENGINE REPLACING THE OIL FILTER Swipe off any engine oil stained on the machine 0510601B 0510602B 1 Oil Drain Plug 2 Oil Filter 3 Remove wiht filter wrench Hand tighten only 1 Replace oil filter with at least every 5 The level of engine oil is lowered other oil change when replacing cartridges So 2 Remove the filter using a filter check whether any oil leakage is in sealed places when operating the engine for a while and then check the oil level If necessary replenish oil wrench 3 Apply a thin layer of c
79. ex Full Screen Q a 4 b search Pat Print EXIT OWNER ASSISTANCE We at Mahindra and your Mahindra Dealer Distributor wants you to be completely satisfied with your investment Normally any problems with your equipment will be handled by your Dealer Distributor s Service Departments however misunderstanding can occur If you feel that your problem has not been handled to your satisfaction we suggest the following Contact the owner or General Manager of the Dealership explain the problem and request assistance When additional assistance is needed Your Dealer Distributor has direct access to your office If you cannot obtain satisfaction by doing this contact the Mahindra Office and provide them with Your name address and telephone number Model and Tractor serial number Dealer Distributor Name amp Address Machine purchase date and Hours used Nature of problem Before contacting Mahindra office be aware that your problem will likely to be resolved in the Dealership using the Dealer s Distributor s facilities equipment and personnel So it is important that your initial contact be with the Dealer Distributor MUSA Website Main Menu Index Full Screen 4 b search Print EXIT ROPS Roll Over Protective Structures Roll Over Protective Structures ROPS Mahindra Tractors are equipped with a frame for the protection of operators In the case of cab tractors the frame is incorporated in the cab
80. ferred speed To warn the cab up quickly the knob should be rotated fully clockwise and the blower set to speed 3 The screen is demisted or defrosted by air directed through a slot vent For defrost or fast demist all other vents should be closed off IMPORTANT Ventilation is provided by a single blower unit serving both the heating system and the air conditioning system After reaching the desired temperature adjust the system to suit your needs NOTE For ideal system operation the engine must run at 1000 rpm 1 Speed heating fan 2 Electric Before starting the engine make sure the system is off by turning off the ventilation fan so as not to KEE A overload the battery 3 Recirculation inlets 4 Pivotal Warning After the system at full power for a long period of air diffuser time never turn it off suddenly but let it first idle 5 Adi filter for about 20 seconds 105 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT gt SYSTEM CONFIGURATION The heating system consist of two units 1 Electric heater and blower unit installed behind roof console 2 Power supplying set consisting of an auxiliary alternator located front of the engine and driven by a belt directly linked to the engine pulley If the air does not come out from the diffusers right away as soon as the system is started turn off immediately and identify the fault N B Never turn on the heating system when wo
81. gears 3 Never rest a foot on the clutch pedal while machine is in motion DIFF LOCK PEDAL In case of wheel slippage use the diff lock by pushing down on the diff lock pedal Diff Lock pedal To release it remove the foot from the pedal Tractor will be difficult to turn if the Diff lock is engaged ensure the lock is disengaged before turning the steering wheel 55 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT A Tractor will be difficult to turn if the Diff lock is engaged ensure the lock is Danger disengaged before turning the steering wheel ES Do not use high engine RPM when engaging Diff lock If the diff lock does not release after removing the foot from the diff lock pedal alternatively brake with the left and important right brake until it gets released A Never use the diff lock at high speed or on the road as this can cause roll over and injury Caution gt FRONT WHEEL DRIVE LEVER 4WD In the ON position the front wheels are engaged and in the OFF position they are disengaged Engage amp disengage the front wheel drive with the front wheels in the straight position and at low Engine RPM Po He Sanh daye argh Always use the clutch when using the speed or on the road as premature wear front wheel drive lever important of components will result important Use of front wheel drive improves traction performance 56 w MUSA Websi
82. he additional load on the new belt could cause the new belt to break If twin belts are installed check If the belts are too loose Vibration causes unnecessary wear on the n adjust the tension on the both elts belts and pulleys Loose belt may slip enough to cause overheating To accurately check the belt tension a suitable gauge should be used 94 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT AIR CONDITIONER COMPRESSOR BELT ADJUSTMENT Check the compressor belt tension regularly and adjust If required The correct tension is if the center of the belt is Pushed With a finger it moves in approx 10 mm 0 39 in as shown in the picture To adjust the belt loosen the top bolt on the alternator move the alternator to the desired position and tighten the bolt Also ensure that the bottom alternator bolts are tighten SERVICING THE AIR CLEANER To remove the dust from the evacuator valve squeeze it between thumb and fingers to let excess dust out and wipe around the valve to keep it clean from outside To clean the main element remove the right fan cover Remove dust by blowing it out of the element with ompressed air heck the element to ensure it is not damaged Reassemble the element Never beat the element on a stone or concrete floor wall to clean it Check all connections and hoses especially on the clean side of the air cleaner to ensure no dusty air can enter the e
83. he battery Dealer to repair or replace Contact dealer for repair or replace Off the PTO Switch Charge the battery Clean the earth lead and tighten Drain and replace with correct oil Bleed the system Clean or replace both filters Fill tank or turn tap on Contact dealer for repair Bleed the system Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and bleed the fuel system Contact dealer for repair w wo gt A Search Print EXIT SYMPTOM CAUSE REMEDY The engine overheats White smoking from the exhaust Reduced performance of the engine Oil warning light comes on with the engine running Alternator light comes on with the engine running MUSA Website Main Menu Index Full Screen Lack of coolant Broken or misadjusted fan belt Clogged air filter element Clogged radiator Low oil Oil level too high Shortage of or faulty fuel The injectors are clogged carbon coated and sticking Low compression Leaking valve seat Incorrect valve gap Faulty timing Fuel shortage Clogged air cleaner Low oil level Wrong oil Faulty light or switch Clogged oil filter Wiring fault Faulty alternator Low water level or faulty battery Broken or loose fan belt 123 Refill with coolant Adjust or replace Clean or replace air filter Clean the core Replace the oil to correct grade
84. hen temperatures fall below 32 F 0 C 1 Only use permanent anti freeze in this engine 2 Completely drain and flush the cooling system with clean water before adding anti freeze 3 Mix the proper amounts of an ti freeze and pure water in accor dance with SAE J1034 and SAE J814C based on the expected am bient temperature 4 Mix the anti freeze and water be fore pouring it in the cooling sys tem MUSA Website Main Menu IMPORTANT e The coolant mixture should not exceed 50 anti freeze by volume Freezing Point Boiling Point 40 24 12 106 222 50 37 34 108 226 At 760 mmHg pressure atmospher ic a higher boiling point is obtained by using a radiator pressure cap which permits the development of pressure within the cooling system Index Full Screen S ESI MAINTENANCE This data is the industry stan dard for a typical ethylene glycol based antifreeze These volumes of anti freeze when mixed with pure water will reduce the freez ing point of the coolant mixture as shown When adding coolant during dai ly service use only water or an ti freeze mixed with water to en sure that the mix ratio stays at or below 50 anti freeze Keep unused anti freeze ina clean tightly sealed container Do not use radiator cleaning agents when anti freeze has been added to the cooling water Anti freeze contains an anti cor rosive agent which will react with the radiator clea
85. hich means pulling A Tractor is required to pull or haul an equipment implement or trolley which are coupled to the Tractor body through suitable linkage A Tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take or PTO shaft In this book the operating maintenance and storage instructions for all models of Mahindra Diesel Tractors has been complied This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine If you need any information not given in this manual or require the services of a trained mechanic please get in touch with the Mahindra Dealer Distributor in your locality Dealer Distributors are kept informed of the latest methods of servicing Tractors They stock genuine spare parts and are backed by the Company s full support LEFT TURN RIGHT TURN Through this manual The use of the terms LEFT COUNTER CLOCK WISE RIGHT FRONT and REAR must be understood CLOCK WISE to avoid any confusion when following the introductions The LEFT and RIGHT means left e and right sides of the Tractor when facing forward in the driver s seat Reference to the FRONT indicates the radiator end of the Tractor while the REAR indicates the drawbar end illustration B When spare parts are required always specify the Tractor and engine serial number when ordering these parts See illustration A This will facili
86. iesel engine is designed based on si uality st ards established by the unit assuring quality of DAEDONG genuine components Its laowledge on the operatio the diesel engine is based on faithful services and reliability for years This mant US amiliar With the diesel engine and provides use In addition this engine should be maintain order to operate the engine with excellen economy and long term usage If the information you anual 0 EDONG diesel engine dealer will be happy to help you Pleaseffe DONG I CO LTD DAEDONG USA INC with your questions concerns eh e ding to the Owner s Manual in lt NOTE e Make sure to read this manual carefully and keep it handy for future reference When leasing or transferring this tractor deliver this manual together with the tractor The specifications in this manual are subject to change without notice MUSA Website Main Menu Index Full Screen 4 b f search Print EXIT SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING CAUTION IMPORTANT and NOTE These titles indicate the following This indicates that a condition may result in harm serious injury or death to you or other persons if the warning is not WARNING heeded Follow the advice provided with the warning This indicates that a condition may result in damage to your vehicle or its equipment if the caution is not heeded Follow the advice provided w
87. imilar implements However a slight play is necessary when working with ploughs harrows ditchers cultivators ADJUSTMENT OF THE TOP LINK Lengthening or shortening the top link will change the angle of the implement The locating hole of the top link varies with the type of implement used The most common locations are the 1st and 2nd hole from the top ADJUSTMENT OF THE LIFT ROD The adjustment is done with the adjusting handle on the Right hand Lift rod To shorten it wind the handle clockwise and to lengthen it wind it counter clockwise When adjusted correctly hold the turn buckle with the stopper provided 64 MUSA Website Main Menu Index Full Screen Q 4 b search Print EXIT ADJUSTMENT OF THE LIFT ROD ON THE LOWER LINK For different applications change the position of the lift rod on the lower links as shown and insert the pin in the direction of the arrow Lift Rod insert the Pin Check Chain insert the Pin Only use drawbar to tow and keep the 3 point linkage in raised position when towing with the drawbar Position can create unbalance causing the Tractor to roll over amp Result the death or serious injury MOUNTING IMPLEMENT If the PTO is used remove the safety cover off the PTO shaft Adjust the yoke rod on the lower links to suit the implement in gt C Eos use REA Attach the left lower link then attach the right lower link actu using the adjusting handle
88. ing condition and perform maintenance as described in the Maintenance Schedule Slow engine response and low power may indicate a need for adjustment or repair Your Daedong engine dealer is equipped with the necessary tools personnel and perform this service Owner is encouraged to keep adequate maintenance records but the absence of such in and of itself will not invalidate the warranty The machine or equipment owner may perform routine maintenance repairs and other non warranty work or have it done at any repair facility Such non warranty work need not be performed at a designated warranty station in order for the warranty to remain in force CUSTOMER ASSISTANCE EMISSION CONTROL SYSTEM WARRANTY Daedong USA INC aims to ensure that the Emission Control Systems Warranty is properly administrated In the event that you do not receive the warranty service to which you believe you are entitled under the Emission Control System Warranty call or write Daedong USA INC at 1801 Quality Drive Tel No 1 252 291 6111 Fax No 1 252 291 9161 Authorized dealers are recommended for major maintenance and repair work as they are staffed with trained personnel proper tools and are aware of the latest maintenance methods and procedures Owners and others who desire to perform their own work should purchase a Service Manual and obtain current information from their Daedong engine dealer n case of purchasing the equipment on which Dae
89. is every time the tractor is serviced In the event that the seat belt is damaged or frayed it should be replaced and in the event that the ROPS frame or any part of the mounting structure is damaged or cracked the faulty component must be replaced with a new unit Such a unit must meet all of the test criteria of the original unit Fitment of an inferior item or items affects the certification of the entire ROPS structure and the effectiveness of the structure in the event of an accident Drilling or welding of the ROPS structure is forbidden Damage of the ROPS If the tractor has rolled over or the ROPS has damaged such as striking an overhead object during transport It must be replaced to provide the original protection After an accident check for damages to the 1 ROPS 2 Seat 3 seat belt amp seat mountings Before you operate a Tractor replace all damaged parts fog p V SD e Sera E BS lt 220 A Aa E a ZS 5227 Cabin type MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT DO NOT WELD DRILL OR STRAIGHTEN THE ROPS Never attach chains ropes to the ROPS for pulling purposes this will cause the Tractor to tip backwards Always pull from the Tractor drawbar Be careful when driving through door opening or under low overhead objects Make sure there is sufficient overhead clearance for the ROPS fatal injuries If the ROPS is removed or repla
90. ist Slippers T910102A You may be entangled in moving parts or slip on the machine due to the above mentioned clothing which may cause serious injuries ESI EE Index Full Screen p Search LJ 0510101B 1 Thoroughly read and understand this manual before operating the engine Contact your DAEDONG dealer if you have any questions 2 lt is the owner s responsibility to train other operators before they use this engine All operators should read and understand this manual Print EXIT 0510102B 3 Exhaust fumes are poisonous and can cause illness brain injury or even death due to lack of oxygen Therefore operate the engine where there is good ventilation and there are no people or cattle 4 Don t operate diesel engines in a place where may be combustible vapors Responsibility for operating the engine safely in dangerous places must be assumed by the machine managers and workers 5 Use diesel fuel only Never mix gasoline or alcohol with diesel MUSA Website Main Menu Index Full Screen 0510103B fuel Fuel mixtures will damage the engine and may cause an explosion 6 Confirm that the engine is stopped when repairing the machine performing maintenance work or refilling the fuel Don t open the caps of the radiator or auxiliary tank while operating the engine or just after the engine is stopped If opened hot water is ejected which may cause burning injuries to people
91. ith the caution This mark indicates emphasis on notable characteristics of working procedures and information about technology for IMPORTANT easier operation This indicates that interesting or helpful information is being provided MUSA Website Main Menu Index Full Screen a a lt gt search ex Print EXIT QUALITY POLICY We a company that exclusively designs produces and sells diesel engines do our best to secure stability and reliability of products to satisfy customers fully Additionally in order to provide products that satisfy our customers we strive to understand clearly the requirements of our customers from the design to service stages so we can build a quality management system We then require that all employees understand and implement the system Furthermore we will improve the quality management system continuously to satisfy requirements of 1509001 2000 KS A9001 and 2001 and observe national and international laws and regulations in the manufacturing process At the same time we will set and achieve additional mid and long term quality goals internally Our chief of quality assurance unit has responsibility and authority from the CEO for periodically examining the effective operation of the quality management system to take actions for any discrepancy MUSA Website Main Menu Index Full Screen Q a 41 gt search Print EXIT ENVIRONMENTAL POLICY DAEDONG is a company that exclusively designs
92. ition Rotate the locking ring clockwise in order to fasten the fuel filter to the fuel filter base 6 Open the fuel supply valve If equipped Never use petrol gasoline thinner or similar inflammable material to wash the primary fuel filter important After replacing the filter always bleed the system HYDRAULIC OIL FILTER Remove the filter with a filter wrench To replace apply oil or grease on the J d seal fit by hand until seal contacts n SW I bare then turn it 2 3 turn further to NI cd ER tighten it check for leaks LE N Transmission oil Filter 88 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT CHANGING THE COOLANT 1 Open the tap in front of the gear pump to drain the coolant 2 Open the radiator cap at the same time 3 To give a thorough clean run a hose into the radiator and flush it out 4 Close the tap and refill the radiator with a coolant mixture of water and corrosion inhibitor or anti freeze 5 Start the engine and allow it to run for approx 5 minutes check the water level again and top up if required Do not remove the radiator cap on a hot engine Allow the engine to cool down and then turn the cap slowly to ensure that there is no excessive pressure in the radiator Serious burns can result from the contents of pressurized hot radiators Allow the engine to cool down completely befo
93. ition and safety start conditions are not satisfied Safety start conditions 1 Brake pedal is depressed 2 PTO ON OFF switch is OFF If it comes on when safety start conditions are satisfied some electric part is in trouble Load Sensing Lamp HH Will turn on when load sensing function is activated 47 MUSA Website Main Menu Index Full Screen Q a 4 b f search Print EXIT E THE PTO MONITOR LAMP on the dash panel indicates the 1 If the monitor glows The PTO is rotating state of the PTO shaft We 2 If the monitor is off The PTO is off monitor Lamp 3 If the monitor blinks The PTO is presently stationary but will instantly start rotating of the clutch pedal is released or the implements lowered Two switches operate the independent PTO 1 PTO ON OFF SWITCH PTO ON OFF switch is located on the RHS on the dash cover and can be identified easily with its built in red colored indicator When the switch is pushed down to start the PTO indicator glows to indicate that the switch and the PTO are in ON position If the switch is pushed down again the indicator goes off signaling that the PTO is OFF lt 1 a a a a 48 MUSA Website Menu Index Full Screen 4 b f search Print EXIT If working on hard soils pavements with a rotary implement the PTO ON OFF switch must be put to the OFF position to stop the PTO from rotating If this is not done the rotating blades of the implemen
94. jeopardize its efficiency The air is uselessly compressed by the compressor and no cooling effect is produced The moisture has a tendency rise to obstructions which prevent the cooling efficiency 2 Check belt tension when finger pressure is applied to the mid point between both pulleys 3 Condenser fins must always be duly clean using water or an air set 2 Checking the air conditioning system charge 1 Check the refrigerant charge If the air conditioning system is A Run the engine at 1500rpm A operated without being charged The lubrication in the compressor can B Set the air conditioning system in the cause damage coldest for 5 minutes Caution C Check sight glass for clear sight or cloudy 109 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT 2 Check the refrigerant with receive drier sight glass Bubbles or foam visible Trouble shoot MUSA Website Q Bubbles flow and refrigerant gas disappeared like a fog flows Same bubble appeared occasionally 1 2 sec gap No bubble shown High pressure pipe is hot abnormally H L pressure of the pressure gauge needle indicates high pressure abnormally Refrigerant in the sight is shown clearly When engine RPM operates with high low some bubbles disappear slowly Main Menu Index Full Screen Deficient of refrigerant Replenish Q Nothing different temperature between H L pipe High pr
95. l Screen Q a 4 b f search Print EXIT 3 MAINTENANCE For daily or short term storage Clean the tractor and remove all dirt from field work Fill the fuel tank to avoid condensation and rust Lower the implement to the ground Keep it in a machinery shed or if not available cover the unit if left outside In very cold conditions it is advisable to remove the battery and keep it inside in a warm environment This will ensure effective starting when the tractor is required When the outside temperature is below 32 F replace the Antifreeze completely or drain the coolant to protect the engine from damage from frozen coolant When washing the tractor ensure that the water does not get near electrical components or the oil filter points To prevent short circuits remove the ignition key portant Do not wash the tractor when the engine is running Long term storage When the tractor will not be used for a long time carry out the cleaning as for short term storage Drain the oil and replace with new oil Run the engine for approx 5 min to ensure that it has new oil throughout the engine Drain the coolant from the radiator and remove the ignition key Attach a tag both the key and the steering wheel saying No coolant Lubricate all grease and oil points on the tractor Check the pressures and add a small amount of extra pressure Lower any implement to the ground or store in a shady dry place Disconn
96. lace all missing illegible or damaged safety signs SN 9 8 Keep safety signs clean of dirt and grease Servicing the Tractor 1 the tractor in good operating condition for your safety An improperly maintained Tractor can be hazardous 2 Stop the engine before performing any service on the tractor 3 The cooling system operates under pressure which is controlled by the radiator cap It is dangerous to remove the cap while the system is hot First turn the cap slowly to stop and allow the pressure to escape before removing the cap entirely 4 Do not smoke while the refueling the tractor Keep away any type of open flame 5 The fuel in the injection system is under high pressure and can penetrate the skin Unqualified persons should not remove or attempt to adjust a pump injector nozzle or any part of the fuel injection system Failure to follow these instructions can result in serious injury 6 Keep open flame away from battery or cold weather starting aids to prevent fire or explosions 7 Do not modify or alter or permit anyone else to modify or alter this tractor or any of its components or any tractor functions 30 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT Operating the tractor 1 Before starting the tractor apply the parking brake place the PTO Power Take Off lever in the OFF position the hydraulic control levers in the downward position the remote control valv
97. lean oil to the gasket on the new filter 4 Screw the new filter on Hand tighten only If the gasket contacts with the sealed place fasten it with hands If you fasten it with wrenches the fastening force may be greater than necessary MUSA Website Main Menu Index Full Screen Q 4 b search Print EXIT MAINTENANCE CHECKING LEVEL ADDING AND CHANGING COOLANT RADIATOR OPTIONAL Radiators must be handled and in stalled properly to avoid coolant leaks It should be a daily routine to check the engine coolant level Check it before each use while the engine is cold To avoid personal injury Do not remove the radiator cap or coolant reserve tank cap 1 Pressure Cap while the engine is hot Escap ing steam or coolant will cause serious injury to you or any 1 Without a reserve tank remove bystanders Always check the the radiator cap while the engine is engine coolant level when the cold The coolant level should be engine 15 cold just below the filler neck 2 lf equipped with reserve expan sion tank the coolant level should be between FULL and LOW To avoid personal injury always stop the engine and al low it to cool before changing the coolant or performing any other cooling system service 0510603B MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT DIESEL ENGINE CHANGING COOLANT 1 To discharge coolants always open plugs for di
98. ls internally to secure the transparency of environment management In addition we set guidelines on usage and disposal for our customers to protect the environment 1 Customers using this product should read this manual carefully and avoid any overloaded work Overloaded work may reduce the service life of products and emissions combusted incompletely due to overloaded work are a major cause of air pollution which is the environment of the earth where we breathe 2 When you replace the used engine oil with new oil don t dispose of the used oil in just any place which can cause great soil or water pollution Please bring the used oil to our local distributor to be disposed lawfully Use the product with proper operation and if the service life of the product ends don t leave or dispose it in just any place Products left out or disposed improperly by customers generate rust or oil which may pollute soil or water Therefore when disposing out of service products never fail to let authorized collectors for used wasted agri ma chineries collect them to dispose lawfully MUSA Website Main Menu Index Full Screen Q 4 b search ex Print EXIT MUSA Website Main Menu Index Full Screen lt gt f search Print EXIT SAFETY PRECAUTION PRECAUTION BEFORE OPERATION OPERATION THE ENGINE BREAK JN AND CHECK MAINTENANCE u suasana
99. lter elements are changed DO Watch the oil pressure gauge or warning light and investigate any abnormality immediately DO Keep the radiator filled with clean water and in cold weather use anti freeze mixture Drain the system only in an emergency and fill before starting the engine DO Ensure that the transmission is in neutral before starting the engine DO Keep all fuel in clean storage and use a filter when filling the tank DO Attend to minor adjustments and repairs as soon as necessity is apparent DO Allow the engine to cool before removing the radiator filler cap and adding water remove the radiator cap slowly DO Shift into low gear when driving down steeps hills DO Latch the brake pedals together when driving on a highway DO Keep draft control lever fully down when not in use 34 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT Don ts For safe operation DON T Run the engine with the air cleaner disconnected DON T Start the tractor in an enclosed building unless the doors and windows are open for proper ventilation DON T Operate the tractor or engine while lubricating or cleaning DON T Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system DON T Tamper the fuel injection pump If seal is broken the warranty becomes void DON T Allow the engine to run idle for a long period DON T Run the engine if it is not firing on all cylinders DON
100. n the locknuts to adjust the brake Turning counterclockwise to increases the free play or turning clockwise to decreases Tighten the locknut and confirm to fix the Nuts Check that the free play is correct and the same on both pedals to ensure even braking Uneven adjustment of the left and right pedal will result in one sided braking when A the pedals are connected and can cause serious accidents especially at high speeds Double check to ensure free play is the same on both pedals Caution 91 MUSA Website Main Menu Index Full Screen 4 b search Print EXIT ADJUSTING THE THROTTLE LEVER If this lever is either loose or difficult to move please consult your dealer for rectification of the problem ADJUSTING TOE IN If the toe in adjustment is incorrect it can cause severe shaking of both the steering wheel and the entire tractor The correct toe in is 0 08 0 24in We recommend that this adjustment is made by the dealer Indicator condition CHECKING THE BATTERY Check the Indicator condition Green color Good condition Black color Charging necessary White color Replace battery Low electrolyte levels can cause premature battery failure and corrosion important A Electrolyte contains acid and can cause serious burns Any spillage on skin should be washed off by running water immediately Caution 92 MUSA Website Main Menu Index Full Screen Q a 4 b search
101. nd a right turn the right pedal A Perform tight turns only at a slow safe speed Caution NORMAL BRAKING AND PARKING Let the engine come back to idle and at the same time push in the clutch and brake simultaneously When the tractor has come to a halt lower any implement to the ground and put the main gear in neutral Apply the park brake stop the engine and remove the key Always apply the park brake when parking Failure to do so can cause accidents and damage As an extra precaution when parking on a slope chock the rear wheels Caution UPHILL STARTS ON A STEEP SLOPE With the pedals connected together push down on the brake pedals and push down the clutch Set all gear levers to low and the throttle to medium engine speed Release the clutch and as it engages release the brake pedals Adjust the throttle to the required speed 69 Doing so at a high speed can cause rollovers and very serious injury or death Illustration MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT DRIVING DOWNHILL Use the engine s ability to brake when traveling downhill Never rely on the brakes only and never travel downhill with the gears in neutral When operating in hilly terrain the risk of the rollover is increased substantially please drive with extra care When towing trailers in hilly terrain ensure that they are equipped with brakes use a lower gear to ge
102. nd low beam are operated On the main switch Position D Low beam Position 2 High beam E TURN SIGNAL SWITCH Pull the turn signal lever down to signal a left turn Turn Signal Switch Push the turn signal lever up to signal a right turn Head Lamp Switch ll HORN Push the Red button HOUR METER The hour meter consists of digits with the last digit indicating 1 10 of an hour It shows hours the tractor 0101213148 has been used The lamp at bottom of hour meter should twinkle KA during Operation 44 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT gt TACHOMETER YN This meter shows the revolutions of the engine and the as 7 4 Z rro O PTO shafts as well as the travel speed in top gear 15 1 N MIN gt FUEL GAUGE V p Shows the amount of fuel in the tank when the bes ignition switch is ON gt WATER TEMPERATURE GAUGE Shows the water temperature with the ignition switch ON C is low to normal temperature H is high temperature If the pointer is in the red H segment the engine is overheating Refer this book to rectify the problem HAZARD WARNING SIGNAL SWITCH Hazard Warning Push the hazard warning signal once to operate the hazard warning light Left and right turn indicators flash Push the hazard warning light switch again to switch off the hazard warning lights 45 MUSA Website Main Menu Index Full
103. ngine Check the element for flaws by putting a light inside the element important When reassembling make sure all surfaces seal correctly to keep dust out When working in dusty conditions increase the service frequency gt Replace the element after cleaning it 5 times or it is damaged CHECKING HOSES AND LINES The fuel lines radiator hoses hydraulic and rubber hoses are consumables which deteriorate by age and use Check them regularly and replace if faulty Damaged fuel lines leak and cause fires Damaged radiator hoses can cause hot water burns and in severe cases seize the Caution engine 95 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT CHECKING THE WIRING HARNESS AND FUSES Loose wires make inferior connections and damaged wires can cause short circuits fires burnt wiring or reduce efficiency of components Replace or repair any faulty wiring or insulation If a fuse burns out again after it has been replaced do not replace it with wire or a high capacity fuse find the cause and rectify it or get an auto electrician to do so Where insulation is chafed or peeled off recover the area with a good quality insulation tape Where wiring comes out of it s fitting replace it correctly with the standard fitting get the dealer to check it annually Likewise fuel pipes and wiring age with use Incorrect wiring or fuses can cause fires to both the tractor and su
104. ning agent form ing sludge which will affect the engine parts search ex Print EXIT E DIESEL ENGINE AIR CLEANER OPTIONAL 0510607B 1 Aircleaner Body 2 Element 3 Wing Head Bolt 4 Evacuator Valve 1 Never use oil in a dry element type air filter 2 Squeeze the evacuator valve open to ensure that larger dust particles are expelled from the air cleaner body canister at least weekly daily under dusty conditions 3 Wipe the inside of the air cleaner body with a clean cloth when ser vicing the air cleaner MUSA Website Main Menu 4 Dust can be cleaned from the fil ter element with compressed air Always blow from the inside out and never use air pressure greater than 100 PSI 5 Oily or extremely dirty filters may be cleaned by soaking the ele ment in a detergent for 15 minutes Rinse thoroughly and allow to air dry completely Inspect the ele ment for damage before reinstall ing 6 Replace the element yearly or af ter 6 cleanings IMPORTANT e Ensure that the wing nut for the filter element is tight A loose element or loose cover will allow dust ingestion that can severely damage the en gine Always check air intake clamps for tightness Index Full Screen a 4 b search BATTERY OPTIONAL To avoid personal injury e Avoid contact with battery electrolyte Sulfuric acid will burn the skin and destroy clothing If contact occurs flush thor
105. nsmission High low shifter lever and in PTO shifter lever The tractor can be started only if High low shifter lever is in neutral position A Safety Starter Switch is to be replaced after every 2000 hours 4 years whichever is earlier Caution 26 Print EXIT Full Screen 4 b search PH MUSA Website Main Menu Index SAFE OPERATION OF YOUR TRACTOR The manufacturer of your tractor has made every effort to make it as safe as is humanly possible Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and implement our suggestions for your safety Ensure that only trained and competent operators use this tractor and ensure that they are fully conversant with the machine and aware of all it s control and safety features Operators should not operate the tractor or associated machinery while tired or untrained To avoid accidents please ensure that the operator wears clothing which will not get entangled in the moving parts of the tractor or machine and protect him or her from the elements When spraying or using chemicals please ensure that clothing and protective equipment is worn which prevents respiratory or skin problems For full details consult the manufacturer of the chemicals To avoid lengthy exposure to noise ensure that ear protection is worn If adjustment to the tractor or machinery need to be made ensure the tractor or machine are turned off beforehand
106. nt EXIT TRANSMISSION OIL Check the level with the dipstick on top of the transmission in rear of the seat If the level is low add oil through the filler hole A Always ensure that you use the correct oil for topping up or oil changes Caution Oil Level Gauge Oil Port Upper level M Lower level ver eve gt FUEL Fuel Tank Cab The fuel Filler is located on the left side of transmission Z Use the fuel gauge to check the fuel level and top up if too low It is a good practice to refill the tank immediately after use to avoid condensation 75 MUSA Website Main Menu Index Full Screen Q a 4 b search ex Print EXIT gt TYRE PRESSURE The air pressure used in the tires has a direct bearing on the life of the tire and its performance in the field Ensure that the tire pressures are correct and in accordance with the table on page 72 To make a visual judgment see the drawing on the right Excess Standard Lack It is strongly recommended that tire aa pressures are checked with a proper tire pressure can cause gauge only amp visual inspections are accidExcess ents important relied upon STEERING Ensure that the steering wheel does not have excessive free play BRAKE Ensure that the left and right brakes are adjusted correctly so they operate simultaneously The correct free play on the brake is 1 18 1 57 in 30 40 mm gt CLUTCH Ensure that the clutch is adjusted c
107. o change gear going up or down steep slope select the correct gear before starting 13 Take care when traveling uphill with a heavy implement to ensure that it does not overbalance and tip up the front end 14 Never remove or modify the seat belt 15 Never remove modify or repair the ROPS frame PLEASE REMEMBER THAT A LITTLE BIT OF EXTRA CARE CAN PREVENT SERIOUS INJURY OR TEATH AND AVOID DAMAGE TO YOUR TRACTOR 29 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT The following precautions are suggested to help prevent accidents A careful operator is the best operator Most accidents can be avoided by observing certain precautions Read and take the following precautions before operating the Tractor to prevent accidents Tractor should be operated only by those who are responsible and properly trained to do so The Tractor l Read the operator s manual carefully before using the tractor Lack of operating knowledge lead to accidents N Use an approved rollover bar and seat belt for safe operation Overturning of a tractor without a rollover bar can result in death or injury Do not remove ROPS Roll Over Protective Structure Always use the seat belt Fiberglass canopy does not give any protection To prevent falls keep steps and platform clear of mud and oil Do not permit anyone but the operator to ride on the Tractor There is no safety place for extra riders 7 Rep
108. o not run the engine on gra mediately to avoid the possibility of dients Verify that the oil pressure and severe engine damage and check e Never use starting fluid or gas charge lights are on the following oline in the air intake Engine 2 The engine may be started with e Correct oil level damage will result and an ex out preheat in normal tempera sante acm tai plosion may occur ture above 15 C but with pre ee heat for 15 or 10 seconds in cold clean oil of the proper viscosity temperature 23 C Provided Check for faulty wiring it may be varied according to the installed condition of the en NCAUTION gine To avoid personal injury 4 Turn the key to the START posi Keep children or non essential tion to engage the starter motor bystanders away from the en Release the key immediately as gine while it is running the engine starts 5 Verify that the oil pressure and charge lights are now off If either MUSA Website Main Menu Index Full Screen Qa a qq gt search Print EXIT IMPORTANT e Do not turn the starter switch to START while the engine is running If the engine does not start in 10 seconds wait 30 seconds and repeat the starting se quence Never run the starter motor continuously for more than 20 seconds Always warm up the engine before working Using a cold engine will shorten its life If the temperature may be low er below 15 C 5 F separate the ba
109. on the leveling box if required Attach the top link Attach the PTO shaft to the tractor if used making sure that it is locked in place Adjust the check chains to suit the implement and tighten the locknuts To remove an implement reverses the procedure Rear PTO Shaft Cover A Do not attach a PTO shaft while the engine is running and ensure all safety shields are in place Caution 65 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT DRIVING THE TRACTOR STARTING THE ENGINE Before starting the engine carry out the pre operational checks as set out on page 24 1 Sit on the driver seat 2 Apply the footbrake 3 Put the hydraulic lever in the down position 4 Push down the clutch to activate the safety starting switch 5 Put the main gear lever in neutral 6 Insert the ignition key and turn it on 7 Ensure that the warning lights are working 8 Operator need to turn key to the ON position The glow circuit automatically activates Operator need to wait for glow light to turn off As the lamp goes off turn the key to the start position to start the engine 9 Ensure that all the warning lights are off with the engine running Never turn the key to the start position while the engine is running as this can cause serious damage to the starter and engine flywheel Only engage the starter for a period of not more than 10 seconds If Engine does not start rest the st
110. or When transporting heavy loads exceeding the weight of the tractor reduce the speed under 15 Km h All the implements mounted onto the tractor must be safely secured Be very careful during implement hitching and unhitching operations When using implement supports be sure they are suitable and sufficiently strong INSTRUMENT AND RELATED PARTS Bl Doors The doors are provided with key locks To open from the outside when unlocked depress the push button To open from inside push the lever downwards Rear Window The rear window is fitted with central handle for opening When opened it is held in place by two dampers 100 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT Bl Side Window The side window is fitted with central handle for opening When opened it is held in place by holder Working lamps front and rear The working lamps are located on the cab roof two in the front and two in the rear They are switched on by means of the special switches on the roof console Workking Lamp Air Filter Rear Wiper option Door Handle Rearview mirrors The cab is provided with rearview mirrors on both sides They can be adjusted and folded whenever necessary to avoid interference with external obstacles The mirror have a telescopic arm to allow positioning for maximum convenience b
111. orrectly Correct free play on the clutch pedal is 0 78 1 18 in 20 30mm A Incorrect clutch adjustment can cause excessive wear and reduced tractor performance Caution ELECTRICAL Check the operation of all gauge switches horn lights and indicators 76 MUSA Website Main Menu Index Full Screen Q a 4 b search e Print EXIT INSTALLING LOADER 1 Connect P port of loader control valve to the line on the tractor marked P from the PTO valve 2 Connect the T port on the loader control valve to the line on the tractor marked T p Connect E ES line from the control valve to the line on the tractor marked to the ransmission housing DETACHING THE LOADER LOADER CONNECTING PORT Detach the hydraulic hoses of loader 2 Assemble the cap PF3 8 with pipe comp PF3 8 LOADER Valve Transmission oil Filter TI MUSA Website Main Menu Index Full Screen 4 b search Print EXIT MAINTENANCE AND ADJUSTMENT SCHEDULE O Check Top up or adjust Replace Periodical check and service table A Clean or wash Consult the service Dealer Service interval hour meter mark 5 5 0 5 0 Every 150 hours or Engine oil 12months after first bs id on the dipstick 5Ohours hours Frequency Comment UOISIAT Radiator Check daily top up coolant if required See page 89 Radiator Check daily for aM damages leakage Every 300 houG or Fuel filter A A A A 12months 78
112. oughly with clean water Wear eye protection The battery may be damaged due to improper treatment Please charge the battery fully with the proper meth od 1 Keep the battery fully charged to avoid downtime 2 Check the electrolyte level during routine service Add distilled water when the level is low Do not over fill Flush any spillage with clean water to prevent injury or equip ment damage 3 When recharging the battery con nect the charger and the battery with positive to positive and nega tive to negative Print EXIT MAINTENANCE E 4 When charging the battery always IMPORTANT follow the charger manufacturer s instructions Be careful to observe 2 Always observe the correct the correct polarity to prevent bat polarity Attaching cables to tery damage or possible explosion the wrong terminals will cause 1 system damage and possibly 3 injury To prevent a short circuit that may cause injury always re move the negative ground ca 05106088 ble first and reconnect it last e Never remove a battery cable while the engine is running 3 Battery Case Charging system damage may result 1 Larger Red Cable 2 Ground Cable MUSA Website Main Menu Index Full Screen Q a 41 gt search Print EXIT 0510610B 4 Hightest Level 5 Lowevst Level 6 Lowevst Level 7 Plug 8 Hightest Level 1 Before long term engine storage e Remove the battery Add ele
113. pplications if a front end loader is To rollback the boom not fitted To dump the boom SAFETY IMPLEMENT FOR JOYSTICK LEVER This simple Safety locking system can lock the joystick by pushing the Button and unlocked by pulling Hydraulic fluid escaping under pressure can have enough force to penetrate the skin Hydraulic fluid may also infect a minor cut or opening in the skin If injured by escaping fluid See a doctor at once Serious infection or reaction can result if medical treatment is not given immediately Make sure all connections are tight and that hoses and lines are in good condition before applying pressure to the system Release all pressure before disconnecting the lines or performing other work on the hydraulic system To find a leak under pressure use a small piece of cardboard or wood Never use hands 62 MUSA Website Main Menu Index Full Screen Q a 4 b search Pat Print EXIT OPERATING THE 3 POINT LINKAGE TPL TOPLINK ELLA 1 JL IP uh BS OO ZU WW AR a Sl v i Susana Top Link racket CZ eec Ee Nd ke CORRS seus ip SS Sa fol RS dn EC 5 Check Link rag K 2 Extendable Draw Bar MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT ADJUSTMENT OF THE CHECK CHAIN There should be no clearance during implement transport and when working with grades rollers mowers seeders drills and s
114. pressure or Don t work a Wea Wea Air leakage Duct leakage Check tighten Air volume control Unable to switch failure control the Check tighten fan e Motor failure Replace abnormal Regular noise Control the Irregular noise Interference with pulley Engaged Wire defect Check wire sometimes Engaged to Disengage 3 Clutch gag compressor direction Clutch gap large Adjust push with hand Lowvoltage Lowvoltage Check baten Checkbattery Lowvouge _ Lowvouge _ Check battery Check battery Slip plp duning Oil stick at clutch Clean rotation Malfunction Replace 112 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT 2 How to check the air conditioning system with the needle of high low gauge To connect with manifold pressure gauge can find the cause of air conditioning system Because manifold pressure gauge is various sensibly Ambient Temp is based on 30 35 Caution Operating E G RPM 1500 2000 is must and so to that you can check the correct cause and air conditioning In case below the figure of indicated pressure gauge has some clearance confirm with approximate indicated needle data Gauge pressure conversion Ib ii PSI kg ci 14 223 i Ex 200 PSI 14 kgf cm 113 MUSA Website Main Menu Index Full Screen 4 b search Print EXIT Specifications The specifications on the follo
115. ractor and keep it in an indoor environment in cold weather Install the battery when you use the tractor THE ENGINE MUST BE STOPPED IMMEDIATELY Joe Insufficient fuel Drain and replace with proper fuel Check whether there is air or leakage in the fuel system Faulty nozzle Replace new part as required Moving parts overheating due to Check the level of engine oil with oil gauge poor oil and insufficient oil Check the lubrication system When replacing engine oil the element of the oil filter should be replaced Check if the bearing clearance meets the specification MUSA Website Main Menu Index Full Screen Q 4 b search pH Print EXIT DIESEL ENGINE ENGINE LACKS POWER mewemes _ inlet Check the nozzle Replace with a new nozzle if necessary Leaks from valve due to low com Defective valve or excessively worn ring piston and liner will result in low compression pression Replace it with a new one Polish the valve Moving parts overheating Check the lubrication system Check if the oil filter is working properly Filter screen or element with debris will degrade the lubricant cleaning screen Replace the element Check the injection timing Proper injection timing crank angle before top dead center BTDC 18 3C098LWS 3C100LWS 3A139LWS 3A150LWS 3A150LWG 3A165LWS 3B183LWS 4A200LWS 4A220LWS 4A220LWG BTDC 24 3C093L WG BTDC 22 CTD main 4B24
116. re 25 bar Suction FILTER 150 Mesh 708400 mm2 TANK Remote Control Valve Main Control Valve Displacement 45 L min 206 bar 210 kg cm Displacement Max 45 L min MUSA Website Main Menu Full Screen S h lt Print EXIT A n carc Leg 176 5 bar 180 FRONT WORKING LAMP t amp 94 SWITCH COMPONENT RELAY IREAR vog P 9010HSI 6010HSI Wiring Diagram Ground A Side Lamp Y Self Leveling Option E V CONTROL RELAY Panel Buzzer Speed 15 e V Head f Spare Power Loving Soro Lig Sorser NO i ER camo Tum Signal Hazard 10A POWER OUTLET RELAY Washer Tank Turn Signal Lamp wi 18 Lifting Switch Outside 16 Lowering Switch Outside RONT WIPER RELAY R RHY G Y Ken EE M Head Light roller __ _ Front Rear Lamp meere m LH RH Start Switch External 10A EROR f EE 15 CH Turn Signal Lamp Turn Signal Lamp HERE ROOM LAMP B AIC SEH POSITION 19 30 17 50 BR AC Umm H dion Pp 1 Front LH Front RH B 2 ERIS BE ooo A Th m rem Glow Relay y aiv n a NT E E E H i Limited s w Hyd Lever
117. re opening radiator cap Caution ANTI FREEZE Frozen cooling water can damage the engine Before replacing the anti freeze solution flush the radiator Mix the anti freeze solution in accordance with the instructions applicable to the brand of anti freeze and the locals climate Replace the solution in the radiator In case of loss of solution due to evaporation or overflow replace with the original mixture ratio 89 MUSA Website Main Menu Index Full Screen Q a 4 b f search ex Print EXIT CLEANING THE RADIATOR Insects grass straw and dust can all block the radiator condenser and redu efficiency Remove the radiator cover to clean it and the radiator Release the bolt and pull to remove the cover Then clean the radiator between the fins and tube by using clean water Water or air under high pressure distort the cooling fins on the radiator and reduce its efficiency important GREASING THE TRACTOR Grease the tractor according to the service schedule page 78 79 80 and 81 Ensure that grease nipples are cleaned well before any attempt is made to grease them Grease Nipple Vee J Grease Nipple Grease Nipple Ch Sal D i Zw V J Grease Nipple gt BRAKE AREA PIVOT METAL gt LIFT ROD CLUTCH AREA gt FRONT AXLE 90 MUSA Website Main Menu Index Full Screen 4 p Asa Sp Print exit ADJUSTING METHOD Loose
118. reverse control Tractor with Independent Power Take Off is fitted with electro hydraulic clutch Assy MUSA Website Main Menu Index Full Screen 4 b search Print EXIT Brakes Mahindra tractors are provided with independent disc brakes operated by two road travel A foot brake lever is fitted for parking Rear axle amp Wheels This is mounted on ball bearings and is enclosed in removable housing which are bolted to the transmission case The rim amp Disc fitted with Rear tires are bolted to the outer flange of Rear Axle Hydraulic system amp Linkages Mahindra Tractors are fitted with Live i e system is in operation even when clutch is disengaged independent very touch of hydraulic System Three point Linkages can be used for Category 1 type USA of implements Steering It consists of Hydrostatic Power steering system which has a hydraulic cylinder and tandem type hydraulic pump Electrical System A 12 Volt Lead Acid Propylene Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn Head Lamp Side indicator Lamps Plough Lamp Brake Light Gauge lamp Hazard Lamp Generator or Alternator Fuse box also from part of the Electrical system When operating the tractor at High speed Do not attempt to make sharp turns by using the brakes This may result in overturning of the Tractor causing serious injury or DEATH MUSA Website Main Menu Ind
119. rking in dusty environments COMPRESSOR BELT ADJUSTMENT Check the compressor belt tension regularly and adjust If required 0 Sc The correct tension is if the center of the belt is pushed With a M LR finger it moves in approx 10 mm 0 39 in as shown in the picture To adjust the belt loosen or tighten the nut as shown in the picture 106 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT AIR CONDITIONING SYSTEM The system is designed to ensure optimum temperature inside the cab and maximum comfort and safety for the operator However it is advisable to consult our specialized workshops whenever repairs or adjustments need to be performed Do not approach the system with open flames as any escape from the circuit may produce a lethal gas 1 Alternator 2 Compressor 3 Speed fan 4 Electric resistance 5 Evaporator 6 Air filter 7 Recirculation inlets 8 Pivotal air diffusers 107 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT Roof hatch if equipped Ventilation push the latch towards the front of the tractor and then push the hatch up Emergency Exit Push firmly upwards to release the support struts from the lower retainer clips Circulation diffuser With the circulation vent set in any position outside air will still be pulled into the cab Bl Cab Air intake filter The Paper filter is not suitable for the treatm
120. rmined contact your DAEDONG dealer for assistance MUSA Website Main Menu Index Full Screen Q a 41 gt search pH Print EXIT MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT SPECIFICATIONS SPECIFICATION S uuu uuu uuu u uuu sm 7 2 MUSA Website x Main Menu index Full Screen fa amp 4 gt n Search Print EXIT 72 DIESEL ENGINE SPECIFICATIONS Type Vertical water cooled 4 cycle diesel engine EE 50924 9 1585 Method of Combustion Vortex chamber Compression ratio 22 22 1 Injection order ES 1 2 3 Injection pressure kPa 14710 15690kPa 150 160 9 Intake exhaust clearance Intake 0 15 Exhaust 0 15 Intake 0 25 Exhaust 0 30 Counter clockwise view from flywheel side MUSA Website Main Menu Index Full Screen a 4 b f search pHi Print EXIT Direction of rotating SPECIFICATIONS 73 DESCRIPTION 3A150LWS 3A150LWG POWER Gross 30 224 21 157 Maximum bare speed 1 850 Minimun bare idling speed Total displacement 1 500 91 5 1 826 111 4 Bore and stroke mm in 83x92 4 3 3x3 6 83x92 4 3 3x3 6 87x92 4 3 4x3 6 102 4x92 4 4 0x3 6 Method of Combustion SS HN MUSA Website Main Menu Index Full Screen Qa 4 b f search pHi Print EXIT DIESEL ENGINE Menearse m I T LIT DOK NN meme Method of Combustion Vortex chamber Gome
121. rrounding area so important Ask your dealer to check it at least once every 2 years and replace as required REPLACING FUSES The circuit has 8 blade type fuses in its wiring circuit See diagram on page 131 When a fuse has blown replace it with one of the same value Using a large capacity fuse or wire burn out the wiring system Normal Blown Out Use fuse tongs to replace fuses MAIN FUSES The wiring harness is equipped with 3 main fuses who s function is to preserve the wiring However when a main fuse blows the entire circuit is dead Always check the reason amp rectify before replacing the fuse of the same value To indicate that the fuse is blown it will be discolored 96 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT blow important NEVER EVER USE WIRE in place of correct grade fuse Always check the reason for a blown fuse otherwise the new fuse is also likely to SERVICE PRIOR TO DAILY AND SHORT TERMS STORAGE Wash the tractor and keep it clean Fill the tank to avoid condensation and rust Lower any attached implement to the ground before parking the tractor For long term storage consult your dealer Re use after long term storage Carry out a full check of all oils and coolant Refit the battery and run the engine at idle for 30 min to ensure optimum engine life DON T DON T DO 97 MUSA Website Main Menu Index Ful
122. rtridge ev ery 400 hours 2 Apply a thin layer of fuel oil on the gasket Install and hand tighten MUSA Website Main Menu Index Full Screen 4 b search Print EXIT DIESEL ENGINE ENGINE OIL For your own safety and maximum service life of the machine make a thorough daily inspection before starting the engine To avoid personal injury e Be sure to check and service the tractor on a flat place with the engine stopped and the parking brake ON WALK AROUND INSPECTION Look around and under the tractor for such items as loose bolts trash build up oil or coolant leaks or bro ken or worn parts MUSA Website Main Menu CHECKING ENGINE OIL LEVEL 1 Oil Inlet 2 Oil gauge A Oil level is acceptable within this range IMPORTANT When using oil of a different brand or viscosity from the previous one remove all of the old oil Never mix two different types of oil Do not start the engine if the amount of oil is insufficient Index Full Screen S ESI To avoid personal injury Be sure to stop the engine be fore checking the oil level 1 Park the machine on a flat sur face 2 Check the engine oil before start ing the engine or wait 5 minutes or more after the engine has stopped 3 To check the oil level draw out the dipstick wipe it clean replace it and draw it out again Check to see that the oil level is between the two notches If the l
123. rts has failed due to abuse neglect improper maintenance or unapproved modifications if you have any questions regarding your warranty rights and responsibilities you should contact Daedong US A INC Division at 1801 Quality Drive Tel No 1 252 291 6111 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT LIMITATION The emission control system defects warranty and the emission control system performance warranty shall not apply to malfunctions in any part directly caused by abuse misuse modification improper adjustment except those done by a dealership during warranty service work alterations tempering connections improper or inadequate maintenance neglect or use of leaded diesel or other fuels not recommended in the owner s Manual Damage resulting from accident or an Act of God Failure that are a direct result of a lack of performance of required emission control maintenance as outlined in your Owner Manual Parts or accessories used in applications for which they were not designed or not approved for use on the engine by Daedong USA INC Parts not supplied by Daedong USA INC or damage to other parts caused directly by non Daedong parts or non equivalent parts The charge for diagnostic labor which does not lead to the determination that a warrantable condition exists Daedong USA INC is not responsible for incidental or consequential damages such as downtime or loss use of engine powered equipment
124. s S _ ____ ESCEE Dese UR EECHER MUSA Website Main Menu Index Full Screen a 4 b f search pHi Print EXIT SPECIFICATIONS 7 5 seess e _ u EE Number of 5 Total displacement 1 999 122 0 2 197 134 1 Turbocharger Turbo 28592223738 TENET Method of Combustion Vortex chamber E T Injection timing BTDC 12 sub port D ss SCENE MUSA Website Main Menu Index Full Screen a 4 b search pHi Print EXIT MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT MUSA Website Main Menu index Full Screen fa amp 4 gt n Search Print EXIT A E AIR CLEANER OPTIONAL eeren 5 12 ENGINE IS HARD TO START RE 6 2 e RN a wanes RON 5 11 ENGINE Ou y uu au uuu un 5 4 ENGINE OVERHEATS 6 7 B ENGINE SUDDENLY STOPS RUNNING 6 3 5 12 EXHAUST SMOKE OR DARK EMISSIONS 6 5 BELT TENSION AND WEMRR 5 14 EXTERIOR dus 2 2 BELT TENSION ADJUSTING 5 14 4 2 F SE E 5 14 C PUEL p Y 5 2 CHANGING COOLANI 5 8 CHANGING ENGINE e E 5
125. scharge that are located on the side of the crank case and lower part of radiator and open the radiator cap too You cannot discharge coolant ful ly when the cap is closed To dis charge coolant from reservoir tank separate the overflow pipe from the radiator cap 0510605B 1 Coolant Drain Plug 1 Coolant Reserve Tank 2 COOLANT QUANTITY 2 Coolant Drain Cock A Full B Low 3 If necessary add the proper mixof IMPORTANT Deel pani pure water and anti freeze Cool d EE stele EEN ing system drain cocks are located Do not use dirty water or sea aa faazoonw an at the bottom of the radiator and on the side of the engine They must be closed securely during operation If there is any leakage refer to pages 5 9 water for coolant Check radiator cap condition and tighten securely after ser vice 3A139LW AA220LW 3A165LW 4A220TLW 4B243LW fore it gets hot It may require The coolant mentioned above is e Do not overfill the reserve tank if equipped When coolant is added start the engine and check again be additional coolant applied only for the engine MUSA Website Main Menu Index Full Screen a 41 gt search ex Print EXIT 3 A radiator cap that is loose or has a damaged seal will result in cool ant loss and may cause overheat ing 4 Coolant Radiator cleaner and anti freeze Season Coolant diator cleaner Winter
126. search ex Print EXIT DECALS ON THE CHASSIS Part No 1200 910 003 0 He in ventilated KN LOCK ge UNLOCK f BUTTEN Push the butten to lock foston with joystick lever 5 neutral whenever the implement is not operation 1788 910 0090 Part No 1769 910 009 0 Never use the diff lock at high speed or on the road as this can cause rollover and injury Always 1 Travelling on the road 2 Replacing blades on an implement 3 Making to an implement Sudden dropping of an implement cause serious Injury or death 1200 9 10 000 0 Part No 1200 910 006 0 Part No 1200 910 004 0 37 MUSA Website Main Menu Index Full Screen Part No 1200 910 011 0 DANGER Periodic ventilation should be made to avoid suffocation while heating an air condit ioning is used Sleeping in the cab is prohibited xao 29 Always fasten Your seat belt 180 810 0130 Part No 1200 910 019 0 4 p Asa Sp Print exit DECALS ON THE CABIN Part No 1200 910 012 0 etre af rae a Far effect open it perite heater air conditioner Q E Do not rida except aparator Part No 1200 910 016 0 P acta Do not touch white M the system hot H TZ Part No 1200 910 005 0 Part No 1200 910 024 0 38 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT MUSA Website
127. system after refilling the tank ENGINE COOLING WATER If the gauge indicates that the engine is running hot stop the tractor and check the De coolant in the radiator Trailer Sockert TRAILER SOCKET Seven Terminal Electrical Socket type To operate the Electrical systems of implements trailer lighting warning lamp etc Allow the engine to cool down before opening radiator cap as serious burns may result due to hot steam amp boiling water Also check to ensure that the fins in the radiator core are not clogged or that the tractor has a broken or stretched fan belt When traveling on public or farm roads connect both brake pedals and allow for the weight of any mounted implement to ensure that the unit is not unbalanced A Also allow for the width when passing other road users Where fitted use the hazard Caution lights provided Strictly follow the local traffic regulations A When operating near others with an implement attached take particular care to allow for the width of the implement and avoid accidents Caution MUSA Website Main Menu Index Full Screen a 41 gt search Pat Print EXIT TRACK ADJUSTMENT As 6010HST Cab models of Mahindra are front wheel assist the front track can be set in The rear track can be set in as illustrated Tread pix Tread Marking is STANDARD FRONT 9 5x16 6PR TL Hi Trac Lug 52 5inch AG FRONT 12
128. t above the rear axle may cause the Tractor s front end to lift 11 If the front end of the tractor tends to rise when heavy implements are attached to the three point linkage install front end or front wheel weights Do not operate the tractor with a light front end 31 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT 12 Always use hydraulic position control lever when attaching equipments implement and when transporting equipment Be sure that the hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement 13 Do not leave equipment implement in the raised position the flasher Turn signal lights and Slow Moving Vehicle SMV signs when driving on roads during both day and night time unless prohibited by law 15 Dim tractor lights when meeting a vehicle at night Be sure the lights are adjusted to prevent the blinding on the eyes of coming vehicle operator 16 Emergency stopping instruction If tractor fails to stop even after application of brakes Pull the knob of fuel shut off control rod Driving the tractor 1 Watch where you are going especially at row ends on roads around trees and low hanging obstacles 2 To avoid upsets drive the tractor with care and at speeds compatible with safety especially when operating over rough ground crossing ditches or slopes and when turning at corners 3 Lock the tractor brake pedals togeth
129. t maximum engine braking and do not change gears on a down hill run Caution OPERATION OF THE DIFF LOCK While the diff lock is a very useful feature care should be taken in its use as misuse can lead to dangerous situations The diff lock would only be used in situations where traction is lost on one of the rear wheels If the diff lock does not release after removing the foot from the pedal use the left Use low engine revolutions when using the diff lock and right brake pedals in turn to release it Warning Do not try to engage or use the diff lock on tight turns as serious damage can result CHECK DURING DRIVING Constantly monitor the warning lights on the dash and if any comes on stop the tractor to determine the cause If the oil pressure light comes on check the oil level first of all If the oil level is OK ask a qualified dealer to check the reason nd for the light coming on If the alternator warning light comes on check all connections and ensure that the fan belt is not broken If all connections and the fan belt are intact consult your dealer to determine the cause of the problem 70 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT FUEL GAUGE To avoid excessive condensation in the fuel tank refill at the end of each day s i work and ensure during the day that it does not drop to a low level where the fuel system will require bleeding to expel air in the
130. t will push on the hard ground Warning below and in turn push the tractor toward causing accident which can lead to serious injuries or death 2 Extra precaution must be taken to clear the area of bystanders onlookers when using PTO driven implements The rotating blades of the implements can cause serious injuries on contact The warning that is indicated by the blinking PTO monitor is to make the operator aware that the PTO is in on position and will instantly start rotating if the clutch pedal is released or implement is lowered or both 3 In no case the specified rotating speeds indicated by the implement manufacturer be crossed as the same can lead to serious damage to the tractor equipment and can lead to serious injuries to persons around CRUISE CONTROL BUTTON Engaging Cruise Control Depress the forward speed control pedal until the required speed is achieved Press the cruise control button to engage cruise control Release the forward speed control pedal The cruise control is only operational when the machine is traveling forward Disengaging Cruise Control To disengage the cruise control you can either press the cruise control button or depress the brake pedal 49 MUSA Website Main Menu Index Full Screen Q a 4 b f search Print EXIT CRUISE SPEED CONTROL SWITCH Cruise speed can be increased or decreased while cruise control is engaged Press and release top of cruise speed
131. t your dealer who has the correct equipment to diagnose and repair the system MUSA Website Main Menu Index 124 QQ Full Screen w wo 4 b A Search Print EXIT SYMPTOM CAUSE REMEDY Wrong toe in Adjust toe in UT1991S Steering wheel shaking Unequal tire pressure Inflate both to correct pressure 3 Loose component Tighten or replace if worn Excessive play in the Worn steering shaft Contact dealer for repair steering Worn components Contact dealer for repair Repair reconnect or tighten as Faulty wiring needed Flat battery Pus eee Contact dealer for repair Contact dealer for repair Broken or loose fan belt Before anything else check the electrolyte level of the battery and connections Top up it required and clean and retighten the terminal Low battery Charge or replace Dim head lights Faulty wiring Repair or replace as needed tri et H E 3 g 5 3 Lei Replace bulb Replace fuse Blown bulb Headlights not working Blown fuse Repair or replace and check the MUSA Website Horn not working Indicator not working Main Menu Index Full Screen Faulty contact Faulty horn button Faulty wiring Faulty horn Blown bulb Faulty flasher unit Faulty wiring 125 earth Replace button Repair or replace Replace Replace bulb Replace unit Repair or replace Q a 4 b search Print EXIT 601
132. talled Replace worn or broken parts Replace damage missing decals Remove any buildup of grease or oil from the Tractor Disconnect battery ground cable before making adjustments on Electrical systems or welding on Tractor 23 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury Keep hands and body away from pinholes and nozzles which eject fluids under high pressure If ANY fluid is injected into the skin Consult your doctor immediately PREVENT BATTERY EXPLOSIONS Keep sparks lighted matches and open flame away from the top of battery Battery gas can explode Never check battery charge by placing a metal object across the poles PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin cause holes in clothing and cause blindness if found entry into eyes For adequate safety always 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof hand gloves 3 Avoid breathing direct fumes when electrolyte is added 4 Do not add water to electrolyte as it may splash off causing severe burns If you spill acid on yourself 1 Flush your skin with water 2 Flush your eyes with water for 10 15 minutes Get medical attention immediately 24 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT
133. tate faster delivery and help ensure that the correct parts for your particular Tractor is received The tractor serial number is punched on a plate LEFT attached to the left hand side of the engine body illust A For easy reference we suggest you to y y illustration B write the number in the space provided in the owner s personal data Front Rear Left Right Portion MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT DESCRIPTION General construction The transmission case Clutch Clutch housing Engine and Front Axle Support are bolted together to form a rigid unit Bl Front Axle amp Wheels The 4WD front axle is a center pivot reverse Eliot type The front wheel drive mechanism is incorporated as a part of the axle The front wheel drive power is taken off the rear transmission and transmitted to the differential in the front axle where the power is divided into right and left and to the respective final cases In the final cases the transmitted revolution is reduced by the level gears to drive the front wheel The 4WD mechanism with level gears provides wider steering and greater durability ll Engine The tractors are fitted with fuel efficient engine with 4 cylinders manufactured by Daedong Hydrostatic Transmission The Tractor is fitted with servo controlled HST with three ranges and can be selected range by lever The tractor has two pedals for speed and forward
134. te Main Menu Index Full Screen Q a 4 b search lt Print EXIT DRIVER S SEAT To adjust the seat backwards and forwards push left side the lever at the front of the seat and set it to the desired position Seat Belt Seat back angle adjustment lever Forward Backward adjustment lever knob for weight adjustment TILT LEVER To adjust the inclination of the steering wheel with a 3 stages and set it to the desired position N Ensure that the tilt lever has locked before moving the tractor 57 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT PTO GEAR Your tractor is equipped with 1 Speed rear PTO to suit range of applications and conditions Use the PTO switch to engage or disengage rear PTO MODEL SPEED rpm 6010 HST Cab 540 58 MUSA Website Main Menu Index Full Screen 4 b search gt Print EXIT OPERATING THE HYDRAULICS The hydraulics are powered with an engine driven hydraulic pump and controlled with a position control lever mounted beside the driver POSITION CONTROL gt Implements can be raised and lowered with the hydraulic position control lever and can be stopped at any position by stopping the lever To ensure a consistent working depth the adjustable stop can be set to ensure that the implement returns to the same depth every time Position control Lever To raise the implement Pull the lever back To lower
135. than 19 kw and for constant speed engine rated under 37 kw with rated speeds higher than or equal to 3000 rpm the period of two years or 1500 hours of operation whichever occurs first shall apply In the absence of a device to measure hours of use the engine shall be warranted for a period of two years If a warranted part fails because of a defect during the terms of this warranty Daedong USA will repair or replace it at any authorized Daedong USA dealer Any other parts damaged by the failure of a warranted part will also be repaired or replaced The repair and or replacement will be made at no charge to the owner for parts labor and diagnosis Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty periods MUSA Website Main Menu Index Full Screen 4 b search Print EXIT This warranty covers the following emission related parts and components Fuel Injection pump Nozzle Assembly Injection pipe Turbocharger if equipped Intake Exhaust manifold If failure of one of these components results in failure of another part both will be covered by this warranty Any replacement part may be used for maintenance or repairs The owner should ensure that such parts are equivalent in design and durability to Daedong genuine parts Use of non genuine Daedong parts does not invalidate the warranty However Daedong USA INC is not liable for parts which are not genuine Daedong parts RESPONSI
136. the alternator pivot bolt 2 Move the alternator in order to increase or decrease the belt tension Tighten the alternator pivot bolt and the link bolt to 22 N m 16 Ib ft 1 Alternator Inspect Perkins recommends a scheduled inspection of the alternator Inspect the alternator for loose connections and proper battery charging Inspect the ammeter If equipped during engine operation in order to ensure proper battery performance and or proper performance of the electrical system Make repairs as required 0 28 0 35inch Check the alternator and the battery charger for proper operation If the batteries are properly charged the ammeter reading should be very near Zero All batteries should be kept warm because temperature affects the cranking power If the battery is too colt the battery will not crank the engine When the engine is not run for long periods of time or if the engine is run for short periods The batteries may not fully charge A battery with a low charge will freeze more easily than a battery with a full charge Alternator and Fan Belts Inspect Adjust Replace Fit the gauge 1 at the center of For applications that require multiple drive belts Replace the belts the longest free length and check in matched the tension The correct tension is sets Replacing only one belt of a matched set will cause the new b 2 belt to carry more load because the older belt is stretched i d the belt to 535 N 120 Ib T
137. ther parts rem oved for inspection and repair should be installed again after the work is done You can be trapped or entangled into the engine system and get injured Full Screen S ERI ESI A Search Print EXIT PRECAUTIONS BEFORE OPERATION EXTERIOR VIEW 2 2 SERVICING s sisien 2 3 MUSA Website Main Menu Index Screen a 4 gt A Search amp Print EX EXTERIOR VIEW 1 Intake Manifold 2 Fuel Injection Pump 3 Oil Fill Cap 4 Speed Control Lever 5 Fuel Feed Pump MUSA Website 6 Oil Level Dipstick 7 Electronic Pick up Sensor 8 Engine Stop Solenoid 9 Cooling Fan 10 Fan Drive Pulley 05102018 11 Oil Pan 12 Oil Filter Catridge 13 Alternator 14 Exhaust Manifold 15 Oil Pressure Switch 16 Oil Drain Plug Main Menu Index Full Screen a 41 gt f search Print EXIT SERVICING 0510202B 1 Engine Serial Number Your dealer is interested in your new tractor and has the desire to help you get the most value from it After reading this manual thoroughly you will find that you can do some of the regular maintenance yourself The engine serial number is stamped on the mounting surface of the injec tion pump MUSA Website Main Menu Should your engine require parts or service please contact your local DAEDONG dealer Your dealer will need the following information in order to assist you 1 Engine make
138. ts fully closed Air is taken in entirely from outside the cab through the rear grille and filtered through a paper element positioned behind the grille NE is very important that the air diffusers never be completed closed so as to allow for a steady air flow To obtain a greater pressurization inside the cab it is necessary to take the air from the outside therefore the inside air recirculation grille should be fully closed Working lamp switch Me Tish Ea working lights are ON when push the button Mie me indicator lamp on the instrument cluster will illuminate 5 g Wiper control switch G Vulg Lamp switch Switch ON kasu The Wiper switch is ON when Push the Top button The Washer switch is ON when Push the Mid button Switch OFF Once again push the buttons Windscreen Washer tank Check the level of windscreen washer fluid in the plastic reservoir located at the Washer Tank Real Of the Cab During winter it is advisable to add a suitable antifreeze or methyl alcohol to the windscreen washer fluid Interior Lamp Push the button to light on And push it again to light off Lamp 103 MUSA Website Main Menu Index Full Screen Q 4 b search Print EXIT Blower control switch Temperature control Three position rocker switch Set temperature control as required fully clockwise For maximum cool and fully counterclockwise for heat
139. ttery from the machine and keep it indoors Then use it when starting the engine MUSA Website Main Menu STOPPING 0510301B 1 SPEED CONTROL LEVER 2 ENGINE STOP SOLENOIDE A IDLING B OPERATION 1 Disengage any load from the en gine Return the speed control le ver to the IDLE position 2 Turn the starter switch to OFF and remove the key Return the engine stop solenoide to the START position for the next start Index Full Screen OPERATING THE ENGINE CHECK DURING OPERA TION While operating the engine keep checking whether all parts of the en gine are operating smoothly and properly COOLING SYSTEM If steam or coolant is escaping from the overflow tube stop the engine allow it to cool and check the follow ing and correct as needed 1 Check for cooling system leaks 2 Check for obstructions that block cooling air 3 Clean any dirt or debris from the radiator core fins amp tubes 4 Check and adjust the fan belt ten sion 5 Ensure that the system is filled to the correct coolant level with the proper mix of anti freeze and wa ter 6 Check the radiator cap for proper type and condition a search Print EXIT DIESEL ENGINE To avoid personal injury DO NOT remove the radiator cap or the coolant reserve tank cap while the engine is hot Pressurized steam or cool ant will escape and cause se rious injury to you and any by stand
140. uel and turn the ignition key to on 4 Start the engine and allow it to run for a while 5 Close the fuel injection pump cock 6 The bleeding of the system is now finished CHANGING THE OILS IN THE TRACTOR Always use quality oils as engine or transmission oil refer to the page 83 Refer to the table on page 78 79 80 and 81 for the change frequency gt Changing engine oil Park tractor on level surface shut off engine Remove sump plug amp drain oil Replace and check the sump plug and refill the engine with oil to the correct level on the dipstick approx 2 03 gal The grade of oil to be used will depend on the ambient temperature The tractor is shipped from the factory with 10W 30 For summer use over 77 F use SAE 30 For temperatures from 32 F 77 F use SAE20 or 10W 30 For temperatures below 32 F use SAE 10W Level Gauge gine Oil Filter 85 MUSA Website Main Menu Index Full Screen Q a 4 b search ex Print EXIT Oil Port Refill the transmission to the correct level on the dipstick pii d with new oil Qty 35 9 24 US gal tee P ER Q SEN c A Always use the same grade and specified oil as Replacements important Dispose off the old oil as per local regulations CHANGING OIL IN THE FRONT AXLE 1 Drain the oil from the center diff plug and the drain plug in each drive Level gauge amp Oil Filler 2 Replace and tighten all drain plugs 3 Remove the top plug Vent plug
141. ure to warm up correctly can result in problems Important When the engine is warm push down the clutch and engage the main and auxiliary gear levers to the required position Push down on the brake pedals and release the handbrake Increase the engine revolutions and let out the clutch smoothly Only change gears with main gear lever while moving and ensure that this is done with fully use of the clutch STORING ENGINE IN OPERABLE CONDITION FOR 3 MONTHS OR MORE When the engine is not operated during storage of three months or more internal engine parts can rust and lose oil film As a result the engine can seize when it is started after storage To prevent such a rust the engine must be operated periodically during storage Always connect the brake pedals when traveling on the road Never tow anything except with the drawbar Do not tow loads which are too large for the tractor s capacity to brake effectively especially in hilly terrain Danger Take special care when towing large or wide implements Do not carry passengers At all times observe local legislation and road rules 68 MUSA Website Main Menu Index Full Screen Q a 4 b search pH Print EXIT TIGHT TURNS IN THE FIELD Disconnect the latch connecting left and right brake pedals to allow the use of individual pedals To make a tight turn use both the steering wheel and the brake pedal at the same time For a left turns use the left pedal a
142. wing pages are given for your information and guidance For further information concerning your Tractor and equipment consult your Authorized Mahindra Dealer Distributor Mahindra policy is one of continuous improvement and the right to change prices specifications or equipment at any time without notice is reserved All date given in this book is subject to production variations Dimensions and weights are approximate only and the illustrations do not necessary show Tractors in standard condition For exact information about any particular Tractor please consult your Mahindra Authorized Dealer Distributor 114 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT MUSA Website SPECIFICATIONS Model 6010HST Cab ENGINE Four strokes Indirect injection water cooled Diesel Engine Model No of cylinders Displacement Bore Stroke Compression Ratio Rated power HP Manufacturing rating Rated Speed High idle rpm Low idle rpm Fuel injection pump TYPE Cylinder sleeve Air Cleaner filtering type Exhaust Muffler External type Firing order Accelerator Main Menu 4B243TLW 4 2 435 Liters 87mm 102 4mm 22 1 59 2600 rpm 2 600 rpm 2 800 50 RPM 1000 50 BOSCH PFR Dry Filter element paper element Horizontal 1 3 4 2 Hand Accelerator Index Full Screen ELECTRICAL STARTING AND LIGHTING Battery Capacity Starter interlock
143. x16 5 6PR TL Trac Loader IND Unit mm in 72 MUSA Website Main Menu Index Full Screen Q lt gt f search Print EXIT Lubrication amp Maintenance This section gives full details of the service procedures necessary to maintain your Tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to these requirements 73 MUSA Website Main Menu Index Full Screen Q a 4 b search Pat Print EXIT CHECKS AND SERVICE PRE START CHECKS To avoid problems it is recommended that a range of checks be carried out daily before starting the tractor For full details of the items and frequency please refer to the tables on page 78 79 80 and 81 ENGINE COOLANT Remove the radiator cap and ensure that the coolant is up to the filler neck and that it is clean with the correct anti freeze or anti corrosion inhibitor in it If the coolant is a rusty color drain the system completely and refill with the correct mixture of water and anti freeze or corrosion inhibitor ENGINE OIL Pull out the stick wipe it and dip in the oil sump Ensure that oil level is between the upper and lower mark near the upper mark If too low add oil but never excess 100hrs of service interval Upper level Lower level Level Gauge Engine Oil Filter Engine oil drain Plug Do not overfill the crankcase with oil 74 MUSA Website Main Menu Index Full Screen Q a 4 b search Pri
144. y the user Remember that mirrors must always be positioned in compliance with road traffic regulations when driving on a public highway 101 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT Cab ceiling The ceiling is padded with insulation material to block heat radiation into the cab and keep the temperature down when working in very sunny areas The cab platform is covered with a firm grip carpet in the most commonly used areas It is recommended to keep this carpet clear of earth mud etc so that the operator may get on and off the tractor in full safety How to Controls Cabin Sun Roof Recirculation inlet Air conditioner Heater control Radio amp CD player Pivotable diffuser Ventilation The ventilation unit is housed in the cab ceiling To switch it on and adjust it turn the electrical fan switch to the desired speed The cab becomes slightly pressurized when the ventilation system is in operation so that the fresh air can enter only by way of the filter installed in the rear section of the cab roof The fan switch can be operated only after the ignition key is inserted The air flow can be regulated and directed by suitable positioning the air diffusers dui can be taken in fresh from outside or recirculated from within the cab by way of the relative side inlets 102 MUSA Website Main Menu Index Full Screen Q a 4 b search Print EXIT Re circulation inle

1-2

Contents

Download Pdf Manuals

Related Search

Related Contents