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specification - Pelco Service Test Procedures

1. 014 121 B12 DM3 DQ14MMD 4 15 RA 1 32 NMMDIE 22 227 7778201 Bi Br TN 048 6 E 813 m 21 RA 2 N6 HMMD22 A M6 MMMD23 I LJ 2 024 RA24 __ N8 094 MMMD25 22 n NMMD27 NiO m MMMD3O aa ee I LJ L LJ jo 4 00 PVAA18 DVAA18 V25S 10 0 tuF IC7 B K4D553238F JC33 TXE4P TXE4M TXEOP TXEOM TXEIP 1 2 2 FIELD 1 REVISION RECORD ECO NO APPROVED DATE TXOOP TXOOM 1 TXO1M 185 185 185 185 185 185 7 N E 4 V25S V25S V25S V25S 255 V25S V25S V25S V25S V25S 255 335 V33S V33S V33S V33S V33S V33S V33S C41 O tuF O 12 O tuF 14 O tuF V25S 255 V25S V25S 5 5 15 Is V25S V25S 255 255 255 0255 255 0255 V25S V25S 255 V25S m m 17 16 O tuF 24 0 company WoosungNextier Corp CHECKED QUALITY CONTROL RELEASED TITLE PW218 C13 O W 3 N N o o tod
2. 2005 09 27 CTRL B D ASSY LVDS 6871QCH077A 2005 09 27 Y DRV B D ASSY 6871QDH117A 2 COMPONENTS LEN RENE NE ANN NN 0 98PIN CONNECTORYSUS IPM IC18 3 ROM DATA 2 50 Module CONTENTS I Safety Precautions II Technical Feature III Formation and Specification of Module 1 Formation of Module 2 Information of Boards 3 Label information of Module IV Adjustment V Trouble Shooting 1 Checking for No Picture 2 Hitch Diagnosis Following Display Condition 2 1 1 3 of the screen doesn t be shown 2 2 1 4 of the screen doesn t be shown 2 3 Screen doesn t be shown as Data TCP 2 4 It is generated unusual pattern of Data TCP IC unit 2 5 Screen doesn t be shown at all as Scan FPC 2 6 Regular stripe is generated at regular internal on the whole screen 2 7 Data copy is generated to stripe direction 2 8 The screen has one several vertical line 2 9 The screen has one or several horizontal line 2 10 Lightness of screen is wholly darken though there is input signal pattern 2 11 The screen displays other color partially on full white screen or happens Mis discharge partially on full black screen 2 12 It doesn t display a specified brightness at specified color 3 Checking for component damage 3 1 Y IPM IC201 202 or 2 IPM IC7 IC5 damage 3 2 FET Ass y Y B D HS1 HS2 HS3 damage 3 3 SCAN IC Y DRV B D IC1 6 IC101 1C106 damage 3 4 TCP damage 3 5 Crystal CTRL B D X2 damage 4
3. V33S JP4 355 V33S V33S 2X2P NC THM10908 RESET RI 1 2 5 a 4 1 2 1 88 C341 2 SOME i jud 6 30 FI A 01 201 V33S 6 48 A 5 D12 AQ MIS BYTE 7 7 AO A03 4 MAIS 551 45 D PF 18 C12 A04 2 die 44 1 0074 Dii 05 43 _ 0144 m uh 47 A06 MAIO 42 ur wi3 Cil A074 4 ur TXDA lt C8 aos A201 so A09 A i39 D V R4 47 13 10 ROMWEN MA 38 1004 RPR ass AAA ETRG AATS CIO A11 1 24 CAT24WC32J e e ed m DB ____ 12 vass D R Y9 07 213 4 35 SDA A SCL RE AMT ex 34 Vis 221 HAE VET AS BI me Me DO V18 RO 16 18 009 on 335 STFSW gt 89 47 AB R135 82 08 Wi AA19 R10 47 8 x 0 DOS 9 1010 4191 814 R xc Wi 87 1420 7 N Vi m m D 815 PWM R 47 NC A gt MUTE AQ ROMOEN 16 R208 AB R28 47 RESETN A04 23 4 7 KPDO R 47 __ 10 422 810 m 47 PWRON AQ3 26 AAT Ri R30 AA MI DPWON 02 25 A ABIB NDS rie PORTB2 Bron BIOUZOE gas 54_ S R20 j 10K tok Wi4 D R18 B17 DOO W20 GES ms oc TUNER MKPDG Yi ore 017 ME req ELD lt 620 2 0100 151 16 WAI R80 47 004 i AAI 12505WS 14A00 KP
4. Control Key CODE SIZE DRAWING NO REV SCALE SHEET 1 OF 1 9002 65 06 71 90 ONY 125 257 lt 0 011009 50 NP 60H4 Control Key 01 sch 2 Wed Oct 18 16 56 14 2006 6 5 Description of Change 4 j 2 1 revision Record WoosungNextier Corp NP 60H4 CONTROL KEY 01 DRAWN j u lee DATED CHECKED DATED DRAWING NO QUALITY CONTROL DATED RELEASED DATED SCALE SHEET 1 Page NP 60H4 Control Key 01 sch 1 Wed Oct 6 9 12512WR 5P V33S R6 10K 5 1 KLT 1105 5MM INPUT 2 4 ein 1 0 1U KPDO 18 16 56 13 2006 V33S 335 R7 10K sw2 KLT 1105 5MM MENU 2 4 au 0 C3 0 10 1 IRRCVR 2 V33S R8 10K SW3 KLT 1105 5MM 2 4 C4 0 10 KPD2 R2 300 R3 300 2502412 555 R10 10K SW4 KLT 1105 5MM OL 2 4 E C6 0 1U V33S R15 47 555 R9 10K SW5 KLT 1105 5MM 2 4 TO C5 0 10 KPD4 V33S R12 10K SW6 KLT 1105 5MM CH 2 4 nO C8 0 1U KPD5 KPDLO 6 V33S LED_ON IRRCVR 14 LED_ON 1 CB160808 102 12512WS 14P V33S R13 10K KPDLO 6 SW7 KLT 1105 5MM 2 4 1 C9 0 1U KPD6 COMPANY 1 _ REVSON Record oum ECO AePmovED DATE Z ENS WoosungNextier Corp NP 60H4 CONTROL KEY 01 DRAWN j u lee DATED CHECK
5. lt Z Q x LO Qi c c o gt gt tc
6. 029000000 90 00 09 09 00 0000 V33PW23 V33ADCA FB7 5 160808 102 5 10 SBK160808T 102Y S FB55 SBK160808T 102Y S Auf C118 N C MONITOR TYPE company WoosungNextier Corp TITLE PW2250 DRAWN Juste DATED CHECKED DATED QUALITY CONTROL DATED RELEASED DATED DRAWING NO SHEET 9002 21 28 91 21 190 NUL 6 95 7 v0 v0 90070 50 6 9 4 j 2 1 REVISION RECORD LTR ECO NO APPROVED DATE 9002 22 28 91 cL 190 NUL 9 98 v0 v0 90 v0 U EN VSZr dN IC3 A PW3300 RXD2P R181 10 B10 RXD2M R18 9 2 10 RXDIP R18 cn RXD1M R184 E RXDOP R18 RXDOM 2186 G2 C12 D5V V18PW33 V18PW33 V18PB D5v V33PW33 V33ADCB B12 RXDCP L3 RIB7 AAA a 2 24 RXDCM R188 2 FB4 2 FB9 m SBK160808T 102Y S RISIS4 SSCUR SBK160808T 102Y S A13 V18SPB V33DB 514 t C81 C83 c84 C88 C87 C86 5 18 14 100uF uF uF 100uF 100uF Auf 100uF A15 Trev Li Trev A16 FB5 FB8 8200 5 160808 102 5 2 SBK160808T 102Y S 1 62K ae V18DB 82000pF B15 1x 16V C16 V33AB INICST C5 C15 D5 D16 roS D15 SBK160808T 102Y S FB53 PCR 0 15 2 014 SBK160808T 102Y S 77 0 15 K1 E14 V18AB ee eT us nF LT V33SWBR PC_B gt 1X C75 0 15uF M1 614 T H
7. IC VI Critical Components List Records of Revision for Boards Components and ROM DATA Annexing Schematic Diagram I Safety Precautions When servicing of PDP Module it should be not enforced into another way aside next rule or a unaccustomed person should not repairing When using handling this PDP Module pay attention to the below warning and cautions A Warning Indicates a hazard that may lead to death or injury if the warning is ignored and the product is handled incorrectly Caution Indicates a hazard that can lead to injury or damage to property if the caution is ignored and the product is handled incorrectly 1 WARNING 1 Do not touch Signal and Power Connector while this product operates 2 Do not supply a voltage higher than that specified to this product This may damage the product and may cause a fire 3 Do not use this product in locations where the humidity is extremely high where it may be splashed with water or where flammable materials surround it Do not install or use the product in a location that does not satisfy the specified environmental conditions This may damage the product and may cause a fire 4 If a foreign substance such as water metal or liquid gets inside the product immediately turn off the power Continuing to use the product it is may cause fire or electric shock 5 If the product emits smoke and abnormal smell or makes an abnormal sound
8. on DD1G 51 0019 LG Innotek YPCD J001G lt 89011 1021 P20 on PS1 Optical Isolator GET Plus GET Plus 10pin 6pin W007A 15uH WO14A 940uH eSamWha Tecom 0047Q F 1 0mH Plus 0 6uH Heatsink FET Heatsink IPM D0013A 220 30 33 1 mm 120 81 24 1 mm 16201 aaa NEC LTD PS2701 or PS2701 1 Heatsink eLITE ON 22 16 11 1 mm 2 Corp C2 4 24 27 30 41 60 62 68 15 OFS Samwha TE eGET Plus CO T T6 3AH 250V 6200JB8011J e Auk Corp SPC717M Optical Isolator eAuk Corp SPC717M Plus Plus 0 6uH 6pin D0013A W026A 1 3uH 10A 300V SI1C3 7 Hs 4S5 5 7 23 36 38 40 50 52 53 72 76 NEC LTD PS2701 or PS2701 1 eSUNG HO j MPE Series ePanasonic Heatsink IPM ECQE Series eLITE ON Technology Corp LTV 357T 120 81 24 1 mm 227 Thermal Pad amp FS101 201 301 401 501 601 eUBE Industries C S l eDow Corning TP 2460 Flammability 0 Heatsink ASIC 30 30 4 2 Front 1380 780 2 8 Back 1360 800 2 a YO Serise eDaeduck GDS F1 0 ACT Co Ltd A1 A2 A3 eYeu Hwan Technology Co Ltd D1 M1 N1 T1 mm4 mm5 A eLGE DMC M01 M02 M02C MP01 M03 M04 M05 06 2302 21125 2112 5 21135 2113 5 HUNIX JI SH D1 SH E1 DO Co DO A B C eChinPoon CPCp G3 M4 MG e
9. 23 Before turning on power to the product check the wiring of the product and confirm that the supply voltage is within the rated voltage range If the wiring is wrong or if a voltage outside the rated range is applied the product may malfunction or be damaged 24 Do not store this product in a location where temperature and humidity are high This may cause the product to malfunction Because this product uses a discharge phenomenon it may take time to light operation may be delayed when the product is used after it has been stored for a long time In this case it is recommended to light all cells for about 2 hours aging 25 This product is made from various materials such as glass metal and plastic When discarding it be sure to contact a professional waste disposal operator 26 If faults occur due to arbitrary modification or disassembly LG Electronics is not responsible for function quality or other items 27 Use of the product with a combination of parameters conditions or logic not specified in the specifications of this product is not guaranteed If intending to use the product in such a way be sure to consult LGE in advance 28 Within the warranty period general faults that occur due to defects in components such as ICs will be rectified by LGE without charge However IMAGE STICKING due to misapplying the above 12 provision is not included in the warranty Repairs due to the other faults may be ch
10. 50 Model is as below 2 A component of gt mark is important to keep product s security Therefore in exchanging a component appointed component is necessary used 3 e is an abbreviated word which is instead of lt Safety gt mark NIGATA STC682D GET Plus GET Plus 1 Opin 0 9uH WO2OA 15uH D0018A HeatsinKIPM 100 81 24 1rhm Optical Isolator Auk Corp Ffir SPC717M 1 LG Innotek Heat Sink Heat Sink es LG Innotek a 112 30 35 1rhm 60 15 25 1 hm 0020 YPCDJOOSD Optical Isolator Auk Corp SPC717M GET Plus GET Plus 10 0 9uH STC682D 0 03 WO015A 3 2mH i 00014 CIRL B D GET Plus m 2 Woolim 6200880114 YoungPoong YO serise DaeduckGDSF1 0 flammability 94V 0 1 Dow Corning TP 2460 Heat Sink ASIC 30 30 4 2 mm 100 81 24 1 m 1190 700 1 5 UBE Industries C S Flammability 0 Asahi glass Front 1164 650 2 Back 1144 670 2 5 mm Heat Sink TCP 561 63 30 1 2 m VI Records of Revision for Boards components ROM DATA 1 Boards 9 CTRL B D ASS Y LVDS Initial Product 2 COMPONENTS LEN RN NE NN 3 ROM DATA 3 60 6 Module CONTENTS I Safety Precautions II Technical Feat
11. A Set up waveform does not come out FET Ass y normal output wave gt e position Reset section enlargement wave 1 i of B1 Y B D Full White Pattern Fig 2 When the Pass Set Up FET is damaged 21 3 3 SCAN IC Y DRV B D IC1 6 substance it may overlap two horizontal lines on screen e lest Point ICT measurance of GND Y DRV B D output IC101 106 Damage e Wave format As shown fig 6 1 In case of SCAN IC poor one horizontal line may open at screen e Measurance position SCAN section enlarge the after e Test Point ICT measurance of GND Y DRV B D output e Wave format As shown fig 4 Widen the Pulse width SCAN Pulse does not come out When the internal output FET of IC is damaged Fig When SCAN IC is poor gu s Break the SCAN Pulse Decrease in voltage of SCAN Pulse lt Fig 6 When SCAN IC output is short gt 2 Screen may not shown when SCAN IC is damaged by SCAN IC poor external electricity or spark SCAN Section 1 e lest Point ICT measurance of GND Y DRV B D output 2 ee FYS 0 1 acti SCAN e Wave format Output wave format isn t output You can see the damage for Y DRV B D Top or Bottom s SCAN IC 3 In case of defects in Ass y connecting cable between Y DRV B D Top Bottom and Ysus pictures will not appear They e Test
12. VDIM VS ON UU Use for Full HD V12LCD Q TLO72CD 8 VCC 5 1N 2007 PWM C337 O tuF S company WoosungNextier Corp ES US LVDS amp POWER DRAWN Juste M3 M4 CHECKED DRAWING R163 R167 0 S4GND QUALITY CONTROL en S2GND 530 S S3GND S2GND S1GND SAND RELEASED SHEET 8 9 9002 20 22 91 21 190 NUL 6 95 7 70770 90070 50 PCL PCR DVIL DVIR TAL2 TAR2 TALI TARI VCCAU Q 222 C262 C261 u 470pF 16V T T V C287 56pF T2AUD gt 56pF 18 43uHz C251 C252 7 SPDIF __OUT lt 47 RESETN R SCL R140 SDA lt lt R HSCK HWS HSDO C 10K 021 an MUTE gt FB22 CB321611 601P AUDML gt FB23 CB321611 601P AUDMR _ gt C297 L C298 100pF 100pF NPO NPO TEE 253 47uF 16V o N IN IS WN IN JN MS IN o o o gt N C254 551 MONO _IN AVSUP1 AVSUP2 ANA_IN1 IN ANA_IN2 TESTEN XTAL_IN XTAL_OUT TP AUD_CL_OUT NC13 14 O_CTRI_O_I O_CTR1_0_0 ADR_SEL STANBYQ my N NM x OO N e NI 10 125 DA OUT VREFTOP 5 1 SC1 I2S_DA_INI ADR_DA 33uF 16V IN R L ASC3 ADR WS ADR CL _IN_R L AS
13. Woosung Nextier Corp Abnormal COMPONENT RGB DVI Signal gt Abnormal COMPONENT RGB DVI Signal YES Replace External Device Replace External Device or Signal Cable or Signal Cable Check NO Replace Main Board YES Check Replace Main Board NO Replace Sub Board Check Replace Sub Board NO Check Y SUS Z SUS of PDP Module 3 Woosung Nextier Corp Power On Failure Continued Power On Failure eplace DC Power Connector Ass y Check NO eplace Control Board or Control Conn Ass Replace Main Board Check NO Replace Sub Board Check NO YES YES YES YES 4 Replace DC Power Connector Ass y Replace Control Board or Control Conn Ass y Replace Sub Board Replace Main Board Woosung Nextier Corp Power On Failure Replace PSU of PDP Module Check Replace PSU of PDP Module Check Y SUS Z SUS of PDP Module 5 Woosung Nextier Corp lt Display of OSD or Abnormal Starting Display gt Non Display of OSD or Abnormal Start Display Replace LVDS YES Connector Ass y Replace LVDS Connector Ass y Check NO Replace Main YES RP ORE Replace Main Board NO Replace Sub Board Check am Replace Sub Board NO Replace YES Control Replace Control Board Board Check NO C
14. Y33 75 34 8 Sil CL160808T R56K S 1 C412 270pF 470pF 47pF 40 2 L16 1 CLH1608T 10NJ S 4 Q8 VN 25 2412 114 R258 R259 i C33 75 34 8 CL160808T R56K S 2 408 ix C409 C411 gt R260 270pF 113 470 47 102 CLH1608T 10NJ S R267 L18 23 34 8 CL160808T R56K S gt C417 ix C418 R26 270pF 117 470 102 CLH1608T 10NJ S L19 C23 CL160808T R56K S 422 gt R269 47pF gt 40 2 1 NUM ON 7 DRAWN Juste DATED CHECKED QUALITY CONTROL RELEASED company WoosungNextier Corp nme SWITCHING DATED DRAWING NO DATED DATED SHEET 5 9 INOCST INOCMP 23 C23 E gt STSWI SBSWI 26 PW2300 B10 E2 A10 F3 C11 F2 81 65 11 62 C12 B12 F1 A12 61 E1 C13 B13 13 14 14 V18PA A14 A15 A16 8200pF B16 1 62K 82000pFl 815 1x 16V C16 5 15 D5 D16 D15 C157 0 15uF K2 Di4 0 15uF 14 288 159 HnF L1 1x C160 0 15uF M1 614 H16 T1 H15 RA49 47 NOR 13 083 NORA c172 0 15uF R2A 085 150 22 2 RA48 NOR6 R90 A A 3 32 an nF N3 Nory 1x C169 0 15 2 4 088 INORS C168 0 15uF NC P1 C1670 15uF 2 L16 RA47 47 INOGO INOGLO 9 nE ee ee END L 062 3 32K 1x C1650 15uF BSAP4 06602 114 No 0 1
15. 03160035 Established 3 ChkSum it x n1 00 Hz nodos fca lc Protocol file nane eal CH palm 60 x 380 He CEA EO Black Checksum 6 Please check DDC DATA by reading 7 Connect ASTRO VG 848H of DVI output to DVI Video input 8 Connect Audio out coming of ASTRO VG 848H of DVI to DVI audio input 9 Please power on PDP TV by pushing front key or POWER KEY of REMOCON 21 WoosungNextier Corp 10 Please select DVI Input by using VOL V A after pushing front KEY or INPUT of REMOCON INPUT RGB DVI 11 Check DVI video signal is appearing well in screen after moving to DVI Input Check the signal of DVI RGB Mode Table 12 Please connect the DVI PORT of PC and the DVI PORT of MAIN BOARD to DVI CABLE 13 Please check that the function of frame lock is normal by using the SCROLL KEY in KEY BOARD and by controlling moving speed after excelling BLIT program of PC The range of Frequency o Frame lock is 57Hz Vsync 61Hz Frame lock working condition Screen should not disappear when the screen be movable 14 Check the sound is good after pushing the front key VOL KEY of REMOCON 15 Please connect the Serial Port of PC and the RS232C Port of Main Board to 9 Pin D SUB Cable 16 Please execute the PWKeyLoader program fe PWKeyLoader Keyset Ba Load There are 5 keyset files in this directory Setup Target on COMI at 19200 baud Ex
16. Standby 7 W 4 2 2 DC Output Output Name Kw Output Voltage Remark Typical Tolerance 946 f m pos ma eme m omen m e mee Io GND 4 GND 14 4 3 60 Power Supply 4 3 1 Power Supply SMPS PMCP660 NP 60HAGS Efficiency 85 Minimum AC220V At max load Power Consumption Typical 610W Standby 7 W 4 3 2 DC Output Output Name Output Voltage Mas Typical Tolerance 96 Signal Interface 5 0V DC 12Vsc Ful 1 12 0V DC eei o m me PDP Module svei wm sovoc s f M pem Dom m pe po ee 1 4 3 3 Connctor wm 3 a room Signal Interface 16 5 CONTROLS AND INDICATORS 5 1 Hardware Controls Power Standby Red Operation Lamp Green No signal condition LED is blinking Controls Switch Infrared Receiver Arrival Distance Min 7m Resonance Frequency 38 KHz 5 2 Remote Control Angle 30 degrees angle on each side of the sensor 5 3 Menu Controls Image Brightness Contrast Phase Sharpness Color Tint Video Defaults Screen Size Freeze Pixel Shift Setup Component Video S Video Language Sleep Timer OSD Setting Menu Transparency Menu Timeout Input Color Temp Audio Volume Treble Bass Balance
17. 5 a n INIVS iJ d a INIFLD B9 R 47 5 1X 5 7 54 8 mes BB 5 C8 3 D8 V33ADCB 09 Tum V33SWBR PW3300 R57 NC 3D COMB As 742 Pw3300 R58 NC PCB 02 R58 3 3K PCB 03 E O W DVBT GPIOO GPIO2 GPIO9 GPIO10 ag GPIO 1 88 TW SBF SW GPIO12 DISPEN GPIO13 R GPIO14 SCL R 1 GPIO15 SDA DSCL R48 NC1 DSDA NC2 RESETN RESET MCL FSBANKO FSBANK1 FSDQM gt gt 20 gt o Eu gt 79 lt gt gt gt WoosungNextier Corp TITLE PW3300 DRAWING NO QUALITY CONTROL RELEASED SHEET 5 9 6 9 4 j 2 1 REVISION RECORD LTR ECO NO APPROVED DATE 9003 89 23 91 cL 190 NUL 7 u9S v0 v0 90070 50 D5V V18HDMI V18HDMI CVCC18H D5V V33HDMI V33HDMI PVCCH D 28 RT9164 18CLR FB18 14 SBK160808T 102Y S SBK160808T 102Y S 27 RT9164 33CLR 3 DVCC18H XTALVCCH IOCVCCH Q C207 100uF FB52 DACVCCH Trev T Tex SBK160808T 102Y S Q wes REGNUM z E 2 SCL DVCCIBH DSDAI 05 11 DSDAO 7 DSCLO RIPWRSV lt ROPWR5V FBIS SBK160808T 102Y S REGVCCH DVCCIBH SBK160808T 102Y S XTALVCCH FB16 s INIVS SBK160808T 102Y S lt lt INIHS
18. DRAWING NO SHEET 7 OF 9 9003 99 28 91 cL 190 8 45 70770 90 70 U EN VSZr dN 6 9 4 j 2 1 REVISION RECORD ECO NO APPROVED DATE D aed Use for PDP V33PW33 100uF Auf O 1uF 100uF fex p 16V FB46 WAB CB321611 601P I L12 5 01109 470M B S TXEOM V25S SVS TXEOP TXEIM TXEIP TXE2M TXE2P 5 TXECP VS_ON 328 0 C331 Brit B rr FOR LCD FB27 V33S 5 5 321611 601 un WAG 78009 SMW250 09P 335 6333 t C332 100uF AuF 0 1uF 100uF STD1109T 470M B S FOR LCD TXE4M TXE4P VDIM DISPEN SDA2 5012 PWRON 100uF 16 JE To 28c2412K R191 3 3K FB29 CB321611 601P FW12501 31A 100uF V33PW33 V12LCD Q WA12 DTV33V DTV5V 1207WR 30A00 5 5 IC10 RT9164 33CLR WA10 SMW250 12P 100uF d 100 u Auf 100uF R27 DTV33V DTV12V Q FB30 Use for LCD PWRON gt sora 321611 601 DTV12V 575 V12LCD B VS ON Q FB32 CB321611 601P SMW250 08P Q6 25 2412 WAS DPWON 1207WR 20A00 00 1 1 02 2 TXOCM TXOCP TXO3M z3 Auf 100uF C R252 a7 N C VS ON
19. Max 400 W Full White Over 60 000 Hrs Initial brightness 1 2 Controller Memory Controller Driver Timing Controller External Power Vs 188V 198 V Va 59V 61V Color PDP Vcc 5V Mentioned voltage follows a standard of each Board input voltage Full white standard 1366 X 768 pixels Scan Driver O O 3 3 O 5 o c o zy m gt lt D II Formation and Specification of Module 1 Formation of Module N Y FPC Input Voltage amp Signal 5 5 Video Signal NN 1 SCAN Signal 12pin Ds ZSUS Signal 12pin SUS Connector ndi n 5V Va 7pin X E Feat 5V Va pin panno wove iscan omero _ emn eem OTI _ seo SUSCOMECTORFEATECRONNONEFORVTSHORT _ NCICNECNELTTILTITIITIOTONMNN NNNM rea NCICONECNETLILTOTOCITIOONM ameron omua _ NCICNECNETLILIETTITOTIO T _ iaceo ooreen _ enienuDenronsosponemesreonmmanen oa 2 Information of Boards 1 50X3 PDP Module Serial No Position and Information Serial No of Boards Board Name Serial N
20. R300 470K lt gt 050 0 DSCLO CEC2 RROXC C RROXC 254 RROXO gt RROXO gt RROX1 RROX1 gt RROX2 gt RROX2 V33HDMI Q19 2N7002 10K 2RIPWR5V R335 470K lt DSDA1 s DSCL1 CECI RRIXC RR1XC RR1X0 RRIXO gt RRIXI RRIX1 gt RRIX2 COMPANY WoosungNextier Corp RRIX2 DRAWN DATED Juste CHECKED DATED QUALITY CONTROL DATED RELEASED DATED INPUTO TITLE DRAWING NO SHEET 10F 9 6 9 4 j 2 1 5 DVCC REVISION RECORD Q LTR ECO NO APPROVED DATE 9003 20 28 91 190 NUL u9 S v0 v0 90 v0 U 1 EN VSZP dN gt DSDA D lt DSCL Wet D 2 RXD2M SMW250 12P DTV lt 15 RXD2P R gt RXDIM e R317 75 C gt RXDIP C S C 4 C gt RXDOM e P SDA2 lt C 75 SCL2 O RXDOP gt RXDCP R315 75 gt RXDCM gt gt gt gt 19 N N wo d an 185 485 Na a Na No shield T N XJ V shield gt o o X Do N 2 JP16 RE NN a oS lt jBK160808T 102Y S DVIL 1 E B 2 58 15 150808 102 DVIR S Y FB61 188 160808 110 5 gt YIN2 3 22021 eser 58202 en OoOo _ 470 47pF 4 70K 47pF FB60 DVI AUDIO DTV L 5 160808 102 5 VIN2L A5V Su aa FB59 SBK160808T 102Y S
21. 240V 240V ACIOOV 240V Model Name Input Voltage 50 60Hz 50 60Hz 50 60Hz 2 2 Input Output Terminal DVI D 24 pin Jack x 1 DVI Input RCA Jack L R x 1 D Sub 15 pin Jack x1 RGB Input RCA Jack L R x 1 RCA YPbPr YCbCr Jack x 1 RCA L R Jack x 1 S Video Input Mini DIN S terminal x 1 BNC Jack x 1 RCA Jack L R x 1 BNC Jack x 1 RCA Jack L R x 1 RS 232C D Sub 9 pin Jack x 1 Component Input Video Input Monitor Output 3 INPUT SIGNAL INTERFACE 3 1 DVI Interface DVI Input Connector DVI Female Contacts Audio Input Connector RCA L R Jack DVI Video Cable Connector Pin out TMDS Data 2 TMDS Data 2 TMDS Data 2 4 Shield NC NC DDC Clock DDC Data NC TMDS Data 1 TMDS Data 1 TMDS Data 1 3 Shield NC NC 5V Power Ground 5V Hot Plug Detect TMDS Data 0 TMDS Data 0 TMDS Data 0 5 Shield NC NC TMDS Clock Shield TMDS Clock TMDS Clock Sync Signals Digital Differential type TMDS DVI Audio Input Level 0 5V rms L R 3 2 RGB Interface RGB Input Connector D Sub 15 Pin Jack Female Audio Input Connector RCA L R Jack D Sub 15 Pin Cable Connector Pin out Red analog Signal Green analog Signal Blue analog Signal GND GND GND for Red signal GND for Green signal GND for Blue signal NC GND GND SDA Input only H Sync or composited H V Sync Signal V Sync SCL Input only 3 3 DVI RGB Mode Table Mode Resolution Horizontal Vertical Pixel Clock
22. End 1 Woosung Nextier Corp e Purpose This document describes how to operate the 9 Model Series using the RS 232 Serial Communication Interface This document defines all the command and messages exchanged between the Master a PC or the other controller and the Slave the displays It also describes the ways to send or read the commands or the messages e Protocol definition SICP stands for Serial Interface Communication Protocol The protocol is specifically designed to allow data communication in half duplex multi point environments but it can also be used for half duplex point to point RS 232 communication e Communication characteristics A half duplex communication is implemented starting from the concept of a master slave structure where the display is supposed to be the slave The first action is always taken by the master which can be either a PC or any controlling device acting as server interfaced to the monitor After sending a command or a request in the appropriate format the master receives from the slave an acknowledgement which tells the transmitter whether the command is not valid or not executable anyway or it is accepted In case of a request the requested information is sent back and it becomes the acknowledgement by itself e How to connect a external equipment Connect Port 9Pin D Sub Port of PC and RS 232C of Display with RS 232C Cable 1 1 Serial cable e Hardware Protocol
23. Full White Pattern 3 5 Crystal CTRL B D X2 Damage 1 When Crystal is damage the screen doesn t be shown e Test Point GND 3pin of crystal CTRL B D X2 e Wave format Output wave doesn t come out 2 In case of unusual launch of the Crystal it may blink the screen e Wave format Refer to waveform Fig 8 UE CHEN T 1 5V 2V It s may change the oscillation period Fig 8 When Crystal is poor ei js cdi Crystal Normal Output Wave gt e Measurance position Measuring 3pin of Crystal X2 100MHz Full White Pattern 4 Shift breakdown component precautions 4 1 Replacement the Scan DRV IC To prevent dust fix the same IC after removing the silicon and then it again stick the IC Silicon Part No 7254Q00002A Tube Type 7254000002 Can VI Critical Components List 1 The critical components list of PDP60X6 Model is as below 2 A component of lt mark is important to keep product s security Therefore in exchanging a component appointed component is necessary used 3 lt gt is an abbreviated word which is instead of Safety mark C1 3 88 128 133 135 140 200 B NATIONAL 3 Plus p Qe ds 6200JB8011J LM2585S 0 lt 12 13 47 98 143 144 1 Fuse holder FS2 3 523 eSUNG HO MPE Series ePanasonic 10A 300V ECQE Series T6 3AH 250V
24. does not come out gays A Fig 3 When the Set Down FET is damaged Fig 1 IPM Normal Output Wave gt 3 2 Ass y Y B D HS2 Damage 1 When Set Up FET 2nd FFT of HS2 is damaged screen doesn t be shown e Test Point Enlarge after measuring GND Waveform Y DRV B D e Wave format As shown fig 2 Set up waveform does not come out Y Fig 2 When the Set Up FET is damaged 3 3 SCAN IC Y DRV B D 1C1 10 Damage 1 In case of SCAN IC poor one horizontal line may open at screen e Test Point Enlarge after measuring GND Output ICT on Y DRV B D e Wave format As shown fig 4 SCAN Pulse does not When the internal output FET of IC is damaged Fig 4 When SCAN IC is poor 2 Screen may not shown when SCAN IC is damaged by SCAN IC poor external electricity or spark e Test Point Enlarge after measuring GND Output ICT on Y DRV B D e Wave format Output wave format isn t output You can see the damage for Y DRV B D s SCAN IC 3 In case of shorting the SCAN IC output by a dust foreign substance it may overlap two horizontal lines on screen e Test Point Enlarge after measuring GND Output ICT on Y DRV B D e Wave format As shown fig 5 Widen the Pulse width a Tm Decrease in voltage of SCAN Pulse SCAN Pulse lt Fig 5 When SCAN IC output is short gt 4 SCAN Section ph S Extension SCAN PU
25. 1st column gt Hex 0x41 Decimal 65 e HOW to Choose Display ID number The adjustment range of Set ID is 001 254 gt To Choose Display ID number 1 Transmission 0x57 0x00 Data CR LF Data 001 01h Data 128 80h Data 254 FEh 2 OK Ack 0x06 3 Error Ack 0x15 gt Read Display ID number 1 Transmission 0x57 0x00 OxFF CR LF 2 OK Ack Data Data 001 01h Data 128 80h Data 254 FEh 3 Error Ack 0x15 e Command List DataHEX Name Command Data HEX 1 Mute m Ox6d 00h Oth 2 Power p 0x70 00h Oth 00h Oth 4 Input Main i 0x69 01h OEh 3 Remote Control r 0x72 Lock 5 Keypad Lock 0x6b 00h 01h 6 Operation Time 0x6f 7 Reversal Image b 0x62 00h Oth v 0x76 28h 64h 9 Split PIP PBP s 0x73 00h 02h 1 Mute m 0 gt To Control Mute On Off 1 Transmission 0x57 m Display ID Data CR LF Data 0 00h Off Data 1 01h On 2 OK Ack 0x06 3 Error Ack 0x15 Read Mute Status 1 Transmission 0x57 m Display ID OxFF CR LF 2 OK Ack Data Data 0 00h Off Status Data 1 01h On Status 3 Error Ack 0x15 3 Remote Control Lock r 0x72 gt To Control Remote Control Lock On Off 1 Transmission 0x57 r Display ID Data CR LF Data 0 00h Off Data 1 01h On 2 OK Ack 0x06 3 Error
26. 2 1 1 2 of the screen doesn t be shown 2 2 1 4 of the screen doesn t be shown 2 3 Screen doesn t be shown as Data TCP 2 4 It is generated unusual pattern of Data TCP IC unit 2 5 Screen doesn t be shown at all as Scan FPC 2 6 Regular stripe is generated at regular internal on the whole screen 2 7 Data copy is generated to stripe direction 2 8 The screen has one several vertical line 2 9 The screen has one or several horizontal line 2 10 Lightness of screen is wholly darken though there is input signal pattern 2 11 The screen displays other color partially on full white screen or happens Mis discharge partially on full black screen 2 12 It doesn t display a specified brightness at specified color 3 Checking for component damage 3 1 Y IPM IC18 2 IPM IC2 damage 3 2 FET Ass y Y B D HS2 damage 3 3 SCAN IC Y DRV B D IC1 10 damage 3 4 TCP damage 3 5 Crystal CTRL B D X1 damage VI Critical Components List VI Records of Revision for Boards Components and ROM DATA Annexing Schematic Diagram A IN 1 Safety Precautions When servicing of PDP Module it should be not enforced into another way aside next rule or a unaccustomed person should not repairing When using handling this PDP Module pay attention to the below warning and cautions Warning Indicates a hazard that may lead to death or injury if the warning is ignored and the product is handled incorrectly Caution Indicates a
27. 3 If there is a problem with the assembly contact of the connecting cable for the top and bottom of Y DRV B D the screen will vibrate horizontally e Test Point Enlarge the after measuring ICT of Y DRV B D output GND e Wave format Refer to waveform Fig 5 Normal SCAN Pulse SCAN IC Normal Output Wave e Measurance position SCAN section enlarge the after measuring output ICT of Y DRV B D Full White Pattern SCAN Section Noise outbreak Fig 5 Scan Noise outbreak waveform 3 4 TCP Damage 1 In case of shorting or opening the IC output of TCP it may show one or several vertical lines e Test Point Enlarge the after measuring Output TP of GND TCP e Wave format As shown output fig 7 In case of normal wave output when STB signal is generated maintain High output And when STB signal is generated again must be fall Low But when IC of TCP is poor STB signal is not generated Output falls with Low 5 ur Aa HH en It s out of order output In case of Normal output Fig 7 When IC output of TCP is poor 2 When the applicable IC or power resistance is damaged within TCP the screen will not show up in IC units within TCP or will be discharged e Test Point Enlarge the after measuring Output TP of GND TCP e Wave format Output wave doesn t come out TCP Normal Output Wave gt e Measurance position Enlarge the after measuring output TP of TCP
28. 4 Check the connection of X B D Y B D and Z B D to CTRL B D 5 Measure the output wave of X Y Z B D with oscilloscope more than 200MHz and find the trouble of B D by comparing the output wave with below figure Measure Point fo Y B D TP Waveform on Y DRV B D Measure Point fo Z B D TP Bead 28 6 Check the SCAN Y side IC 7 Check the DATA X side TCP IC 8 Replace the CTRL B D r1 I a d 4 lt A Y B D Output wave 1 FRAME gt lt A Y B D Output wave 1 FRAME gt wave SEP lt B Y B DOutput wave Last Sustain gt hH lt Z B DOutput wave IFRAME gt lt A Z B D Output wave 1 FRAME gt lt B Z B D Output wave 1 2 gt lt Z B D Output wave 3 11 SF gt 4 XB D Output wave 1 FRAME gt lt X B D Output wave 1 SF gt _ lt lt X B D Output wave Extension gt 2 Hitch Diagnosis Following Display Condition 2 1 1 2 of the screen doesn t be shown Screen display form Anything of the 16 Data TCP can be shown beside below 1 Check the power connector of X B D corresponding to the pictures screen failure part 2 Check the connector between CTRL B D and X B D corresponding to the screen failure part 3 Replace the corresponding X B D For X B D replacement check the TCP is correctly connected x
29. A B D Output wave 1 FRAME gt B Y B D Output wave Last Sustain HH d je x A Z B D Output wave 1 FRAME CATH GU rn END lt Z B D Output wave 1 2 SF gt N gt lt Z B D Output wave 1 FRAME gt lt 2 B D Output wave 3 11SF gt lt X B D Output wave 1 FRAME gt lt lt X B D Output wave 1 SF gt lt X B D Output wave Extension gt 2 Hitch Diagnosis Following Display Condition 2 1 1 3 of the screen doesn t be shown x The screen display form Anything of the 22 Data TCP can be shown beside below 1 Check the power connector of X B D corresponding to the pictures screen failure part 2 Check the connector between CTRL B D and X B D corresponding to the screen failure part S 3 Replace the corresponding X B D For X B D replacement check the TCP is correctly connected 2 All s Not at all 2 4 It is generated Unusual Pattern of Data Screen Display Form TCP IC unit x Relationship between screen and X B D Screen X B D Left of the Screen 1 3 gt Right X B D Center of the Screen 1 3 gt Center X B D Right of the Screen 1 3 lt gt Left X B D 1 If it happens as line shape or dot shape screw the X B D again and if no change replace the X B D 2 For case 1 gt Check the connection of Data TC
30. AVECH PVCCH AVCCH S INICLK FB51 SBK160808T 102Y S CVCC18H DACVCCH 10uF 179 177 C466 C467 16V T inF T Inf FB36 SBK160808T 102Y S C 2 91 RROXC IN1GL 2 9 mm RROXC RROXO INIRL2 9 RROXO MW UJ RROX1 RROX1 RROX2 RROX2 5 e 5 RRIXC SIL9021CTU RRIXC RRIX0 gt RA 4 RRIXO 18 I w 2 RRIX1 RRIX2 S RRIX24 lt REGVCCH XTALVCCH i m 22 Pm 4 6242 10uF RESETN gt Auf C243 C244 O1uF OtuF 16V 16V SPDIF_HDMI lt HSDO HWS HSCK 33 N C 4 7K R132 company WoosungNextier C176 TITLE A SIL9021 QUALITY CONTROL RELEASED SHEET D INOCLK INOPEN INOVBI INOAHS INOHS INOVS INOFLD INORL2 91 INOGLO 9 0 91 INTVBI INTAHS 5 INIVS INIFLD IN1TRL2 9 IN1GLO 91 IN1BLO 9 L4 2 L5 L3 L1 J3 J1 M4 A6 Ce NOR MINORS NOR NOR NOR9 NOGO D5 NNOGI __ NNOG2 __83 NINOG3 04 NOG4 NNOGS NOGO NNOG7 __82 NOGY NOBO C3 C2 NOB NOB4 NNOB5 ____ 2 NOBO NOB NOBS8 65 C1 H4 E2 P2 D1 64 2 5 F3 H3 N2 P1 E1 K5 F2 N1 F1 J4 G3 G2 M1 L2 G1 H2 K1 K4 H1 J2 P3 K3 INOCMP Fg INOCST INTCMP
31. Baud rate 19 200 bps Data bits 8 bit Parity bits NONE Stop bits 1 bit Handshake NONE e Transmission Formats This is the format that the computer will send to the display to execute commands such as Mute on Mute off etc The format for this command transmission is as follows Manufacturer ID Command Display ID Data CR LF Command The command to control the Display 1 1Spce NO OKA Data Thedatatobetransmitted with the command _ e OK Acknowledgement The acknowledgement will be sent by the display to the computer to verify that the command has been successfully received and executed This format for this acknowledgement is as follows 0x06 e Error Acknowledgement The Error Values will be sent by the display to the computer to verify that the command has been successfully received and executed This format for this Error Values is as follows 0x15 e ASCII code American Standard Code for Information Interchange qut STX ENQ BEL BS LF FF CR SO SI DLE pc 2 SYN ETB SUB 5 5 65 Rs us le fe b te bl Ho 2 3 4 5 6 7 8 e le gt A B D E F G J Lt MN o Rs T U V w 2 I 6 b C d e f g h im in 7 q r S t U V Ww X y 2 s Example 1 A character 4th row
32. DAD SERVICE MANUAL Model 1 PMCP642 NP 42H4B9 2 PMCP650 NP 50HAD9 PMCP660 NP 60H4G9 CONFIDENTIALITY All material contained within this document is proprietary information and the sole property of WoosungNextier Corp 821 3 Byucksan Digital Valley II 481 10 gasan dong Geumcheon Gu Seoul city Korea No part of this document may be copied reproduced or transmitted by any means for any purpose without prior written permission from WoosungNextier Corp Service Manual Revision CONTENTS SPECIFICATION ENGINEERING SPECIFICATION BLOCK DIAGRAM CIRCUIT EXPLODED VIEW CALIBRATION METHODS INSPECTION METHODS FIRMWARE UPGRADE METHOD SERIAL CONTROL PROTOCOLS TROUBLE SHOOTING MODULE SERVICE MANUAL Specifications for PDP Monitor 9 BNC Model PMCP642 NP 42HAB9 PMCP650 NP 50H4D9 PMCP660 NP 60H4G9 Main Features Pixelworks DNX Digital Natural Expression technology including Pixelworks DNX Digital Natural Expression technology dramatically enhances the quality of video images by combining multiple Pixelworks video processing technologies to deliver clear natural looking standard and high definition video images DNX technology combines sophisticated digital video processing techniques advanced scaling motion adaptive deinterlacing noise reduction dynamic edge enhancement and smoothing of moving lines to deliver a lifelike picture
33. External Power Vs 180V 195V Va 55V 66V 5 Color PDP 1366 X 768 pixels Scan Driver Mentioned voltage follows a standard of each Board input voltage Full White standard 3 3 2 o 2 m lt Formation and Specification of Module 1 Formation of Module ME PR E 1 Connector ITEM P1 Y SUS B D P2 Y SUS B D P3 Y SUS B D to CTRL B D P300 P5 Y SUS B D to Z SUS B DJP12 P6 Y SUS B D to XLT B D P110 P410 Y SUS B D to XLB B D P410 P111 XLT B D to XCT B D P212 P409 XLB B D to XCB B D P512 2 7 SUS B D to XRT B D P308 P1 Z SUS B D to XRT B D P309 P9 Z SUS B D to XRT B D P608 P3 CTRL B D 4E A A A A A 6631Q25029A 1E 6EA X B D Ctrl B D P 0 5mm 60pin 255mm AU 105C 2 Information of Boards 1 60X6 PDP Module XRT B D E iz 3 B D A 2 SUS B D M p t Serial No Position and Information i Serial No of Boards Board Name Serial No of Assembly company EL 505 B D 47 m a E B D XCBB D M XRBB D m mi p od P Assembly Information Serial of Boards Assembly Board Name Serial No of Assembly company PCB PWB Information Revision date of PCB PWB Model N
34. INPUT SIGNAL INTERFACE 3 1 DVI Interface 3 2 RGB Interface 3 3 DVI RGB Mode Table 3 4 Component Interface 3 5 Component Mode Table 3 6 S Video Interface 3 7 Video Interface 4 POWER 4 42 HD Power Supply 4 1 1 Power Supply SMPS 4 1 2 DC Output 4 1 3 Connector 4 2 50 HD Power Supply 4 2 1 Power Supply SMPS 4 2 2 DC Output 4 2 3 Connector 4 3 60 HD Power Supply 4 3 1 Power Supply SMPS 4 3 2 DC Output 4 3 3 Connector 10 11 12 CONTROLS AND INDICATORS 5 1 Hardware Control 5 2 Remote Control 5 3 Menu Control PLASMA DISPLAY PANEL PDP SPECIFICATIONS 6 1 42 HD Specification 6 2 50 HD Specification 63 60 HD Specification DISPLAY CELL DEFECT SPECIFICATIONS 71 42 HD Cell Defect Specification 7 2 50 HD Cell Defect Specification 7 3 60 HD Cell Defect Specification MECHANICAL 9 1 Fan 9 2 Dimension without stand 9 3 Weight ENVIRONMENTAL 91 42 HD Environmental Condition 9 2 50 HD Environmental Condition 9 3 60 HD Environmental Condition PACKAGING 10 11 Packaging Specifications 10 2 Vibration 10 3 Drop AUDIO SYSTEM 11 1 Internal Speaker System WARRANTY 12 1 Parts and Labor 1 SCOPE 1 1 Introduction Product configuration Plasma Displays 1 2 Product Definition Top Level Assembly This specification defines the configuration and performance requirements for the following Plasma Displays Product Name PDP monitors Display 42 HD 50 HD 60 HD Model
35. Shift breakdown component compatibility consideration 4 1 Scan IC follows in application compatibility of Y DRV Top Bottom B D VI Safety Components List VII Records of Revision for Boards Components and ROM DATA Annexing Schematic Diagram Safety Precautions When servicing of PDP Module it should be not enforced into another way aside next rule or a unaccustomed person should not repairing When using handling this PDP Module pay attention to the below warning and cautions A Warning Indicates a hazard that may lead to death or injury if the warning is ignored and the product is handled incorrectly A Caution Indicates a hazard that can lead to injury or damage to property if the caution is ignored and the product is handled incorrectly 1 WARNING 1 Do not touch Signal and Power Connector while this product operates 2 Do not supply a voltage higher than that specified to this product This may damage the product and may cause a fire 3 Do not use this product in locations where the humidity is extremely high where it may be splashed with water or where flammable materials surround it Do not install or use the product in a location that does no satisfy the specified environmental conditions This may damage the product and may cause a fire 4 If a foreign substance such as water metal or liquid gets inside the product immediately turn off the power Continuing to use the product it
36. Signal Input Va Power Supply Vs Power Supply External Power Supply 5V Va Vs lt Caution gt 1 The power of the signal generator should be turned on before turning on the power of DC power supply 2 The voltage of DC power supply in standard of Module input voltage should be preset as below Vs 190V Va 60V 3 The power of power supply must turned on by this sequence Reverse direction When turning off Module on 5V Va gt Vs Module off Va Vs gt 5V 4 Signal generator should be selected with 1366 x 768 Fall in with 60X5A mode Fig 1 Connection diagram of measuring instrument 1 51 SF The V set up setup voltage 990500900000900099009000000000000000000005000000000009 and the Waveform voltage V set up Waveform never coincide Voltage 240V Setup voltage 260V Vs Voltage 190V GND Vy voltage 65V 180usec a The voltage waveform of the above figure must be adjusted in the Full White screen Fig 2 SUS Adjustment Waveform Vscvoltage 100V V Trouble Shooting 1 Checking for No Picture A screen doesn t display at all and condition of black pattern or power off 1 Check whether the CTRL B D LED D1 D15 is turned on or not 2 Check the power and signal cable of CTRL B D 4 Check the connection of X B D Y B D and Z B D to CTRL B D 5 Measure the output wave of X Y Z B D with oscilloscope
37. a shorter time causing uneven luminance across the display The degree to which this occurs is in proportion to the luminance at which the display is used To prevent this phenomenon therefore avoid static images as much as possible and design your system so that it is used at a low luminance by reducing signal level difference between bright area and less bright area through signal processing 13 Because PDP Module emits heat from the Glass Panel part and the Drive circuitry the environmental temperature must not be over 40 The temperature of the Glass Panel part is especially high owing to heat from internal Drive circuitry And because the PDP Module is driven by high voltage it must avoid conductive materials 14 If inserting components or circuit board in order to repair be sure to fix a lead line to the connector before soldering 15 If inserting high power resistor metal oxide film resistor or metal film resistor in order to repair insert it as 10mm away as from a board 16 During repairs high voltage or high temperature components must be put away from a lead line 17 This is a Cold Chassis but you had better use a cold transformer for safety during repairs If repairing electricity source part you must use the cold transformer 18 Do not place an object on the glass surface of the display The glass may break or be scratched 19 This product may be damaged if it is subject to excessive stresse
38. 11 X Right Top B D Top Center of the Screen 4 11 Top Right ofthe Screen 4 11 Bottom Left of the Screen 3 11 Bottom Center of the Screen 4 11 Bottom Right of the Screen 4 11 X Lett X Right Btm B D a X Left x Screen Display Form 118 1 Top of the Screen 4 11 or 3 11 Display DEBE No Display 2 Bottom of the Screen 4 11 or 3 11 2 2 Screen doesn t be shown as Data TCP Include not be shown part of Data TCP quantity or a part 1 Screen not displaying by Data TCP could be mainly from problems between Data TCP and X B D 2 Check the connection of X B D and Data TCP 3 Check whether the applicable Data TCP failed and exchange the applicable X B D X Center Top B D Top B D X Center Btm B D Btm B D Screen Display Form Anything of the 44 Data TCP can be shown beside below pictures SS AI E Not ot ali 2 3 It is generated Unusual Pattern of Data TCP IC unit 1 If there are issues with the pattern of Data TCP IC unit as shown below it is caused from the issue of the clock entered to Data TCP IC 2 In case of case 1 case 2 case 3 gt Check the connection of Data TCP connector Replace the corresponding X B D 3 In case of case 4 case 5 gt Check connector connecting the CTRL B D to relevant X B D Replace the relevant X B D or CTRL B D Screen Display Form When abnormal image screen is displayed for 1 I
39. 5 6 2 5 4 Max Amps 4 5A 2 0A 1 5A Electronics Inc 5 C Model Name 5 The Trade Name of LG Electronics Max Watt Full White 6 Approval Mark 3 Max Volts 7 UL Approval Mark 4 Max Amps 8 UL Approval No 4 Serial No of Frame 7 cm 2 5cm CD Serial of Frame Ass y 5 Voltage Label Model Name amp Operational Voltage 2 5cm DO NOT TOUCH POINTED PART i Oc N SUAM e ET IV Adjustment 1 Application Object This standard is applied to the PDP42X3 PDP Module which is manufactured of PDP promotion department or elsewhere 2 Notes 1 Without any special specification the Module should be at the condition of preliminaries more than 10minutes before adjusting D Service signal 100 Full White signal Service DC voltage Vcc 5V Va 60V Vs 180V 3 DC DC Pack voltage Vsc 120V Vzb 100V Vy 200V Preliminaries environment Temp 25 5 Relative humidity 65 1096 2 Aging shall be performed of module in order for characteristics stabilization after completion of assembling adjustment Conditions of aging are as follows Service signal 100 Full White Red Green Blue pattern signal Service time of each pattern within 5minutes cycle 2 Service DC voltage Match the voltage with the set up voltage in the first adjustment 3 Aging time More than 4Hrs 1 Aging environment Temp 25 2 C Relative hu
40. Ack 0x15 gt Read Remote Control Lock Status 1 Transmission 0x57 r Display ID OxFF CR LF 2 OK Ack Data Data 0 00h Off Status Data 1 01h On Status 3 Error Ack 0x15 10 Input Sub 01h OCh 2 Power p 0x70 gt To Control Power On Off of the Display 1 Transmission 0x57 p I Display ID Data CR LF Data 0 00h Data 1 01h On Display ID 0x00 Fix 2 OK Ack 0x06 Off OxBE 0xBF 0xEF On 3 Error Ack 0x15 Off X On gt Read Power Status 1 Transmission 0x57 p I Display ID OxXFF CR LF 2 OK Ack Data Data X Don t care Off Status Data 1 01h On Status 3 Error Ack 0x15 4 Input Main i 0x69 gt Select Input Main of the Display 1 Transmission 0x57 i Display ID Data CR LF Data 08 08h TV Option Data 11 0Bh SCART 1 or VIDEO 1 Data 12 0Ch SCART 2 or VIDEO 2 Data 01 01h VIDEO Data 02 02h S VIDEO Data 07 07h COMPONENT 0x49 Data 14 0Eh RGB Data 05 05h DVI Data 03 03h HDMI 1 Option Data 04 04h HDMI 2 Option 2 OK Ack 0x06 3 Error Ack 0x15 gt Read Input Main Status 1 Transmission 0x57 i Display ID OxFF CR LF 2 OK Ack Data Data 08 08h TV Option Status Data 11 0Bh SCART 1 or VIDEO 1 Status Data 12 0Ch SCART 2 or VIDEO 2 Status Data 01 01h VIDEO Status Data 02
41. Cp Connect the and terminals of DMM to both terminals of Set Up Test point of Y PCB to measure and adjust the voltage 2 Turn the variable resistor of Set Up DD Pack on Y SUS PCB to set to 260 11 4 V set up Y set up Voltage waveform adjustment Cp Connect oscilloscope probe B41 and GND on Y SUS PCB 2 Turn the VR1 on Y SUS PCB so that setup voltage in waveform Y setup of Fig 2 be 240 15V 5 V set down Y set down Voltage waveform adjustment p Turn the variable resistor VR2 Set dn Vy on Y SUS PCB so that waveform Y set down be 180 15 3 How to adjust Z SUS Adjustment should be done after setting Vs Va to the set voltage 1 Vzb Z bias Voltage adjustment p Turn the variable resistor of VR3 set to 165 1V by Applying terminal of DMM to GND and terminal of DMM to Vzb Test Point Vs Va 5V mum ae V IN 5V Lm mm m mummm m S a m ow E E TE g m NN E I M W E E s mim Cm m m m m B WR WE ui me m gt EE i Os me m m m M a B NWE NM Eu He TE Mi u s m m a NN NN M E IN NS M i s T tnt m r EUN ege orare ELM 5V Power Supply Vcc LVDS
42. Data Data 08 08h TV Option Data 01 01h VIDEO Data 02 02h S VIDEO 3 Error Ack 0x15 Data 12 0Ch SCART 2 or VIDEO 2 Status e Few examples of the commands Choose PDP ID on 001 gt Choose PDP ID on 002 gt Head PDP ID gt Power On ID 000 Power Off ID 001 Power Read ID 001 gt gt gt Remote Control unlock ID 001 gt Remote Control lock ID 001 gt Remote Control Read ID 001 gt Input Scart 1 ID 001 gt Input ID 001 gt Input Read ID 001 gt 57 20 00 20 01 OD 57 20 00 20 02 00 0A 57 20 00 20 FF OD OA 57 0 20 00 20 01 OD 0A 57 70 20 01 20 00 OD 0A 57 70 20 01 20 FF 00 0A 57 72 20 01 20 00 0D 0A 57 72 20 01 20 01 OD 0A 57 72 20 01 20 FF 00 0A 57 69 20 01 20 08 OD 0A 57 69 20 01 20 05 0D 0A 57 69 20 01 20 FF 00 0A 0 5711 1 Display ID Data CR LF OBh SCART 1 or VIDEO 1 OCh SCART 2 or VIDEO 2 0x57 I 1 Display ID OXFF CR LF Data 11 0Bh SCART 1 or VIDEO 1 Trouble Shooting 2 1 Woosung Nextier Corp lt Abnormal VIDEO S VIDEO Signal Abnormal VIDEO S VIDEO Signal YES Replace External Device Replace External Device or Signal Cable or Signal Cable NO Replace Sub Board Check YES Replace Sub Board NO Replace Main Board Check Replace Main Board Check Y SUS Z SUS of PDP Module M 2
43. High Brightness and High Contrast Ratio Visual Interface Support Up to 720p 1080i 1280x1024 60 Hz SXGA HDCP High bandwidth Digital Content Protection Supported Multi Standard RGB PC Monitor Support Up to 720p 10801 1280x1024 60 Hz SXGA Multi Standard Component Signal Compatibility 480i 576i 480p 576p 720p 1080 Multi Standard Video System Supported NTSC PAL SECAM Multi screen display Normal PBP Q Variable Image size Auto Fill All 16 9 Fill Aspect Zoom Anamorphic Wide Variable Picture control Brightness Contrast Sharoness Color Tint Variable Audio control Volume Mute Bass Treble Balance Video Enhancement features including e DCTI Digital Chroma Transient DLTI Digital Luminance Transient Improvement Digital luminance peaking and Horizontal Peaking Enhanced sharpness controls Advanced Noise Reduction including progressive sources Flesh Tone Correction FTC Chroma Upsampling Error CUE correction improved White and Black level expansion Digital 3D Comb filter Digital brightness contrast hue and saturation control PixelBoost Pixelworks overdrive technology for video format Improved scaler and filters for sharper images Improved multi region anamorphic scaling for 4 3 lt gt 16 9 aspect ratio conversion Independent vertical and horizontal scalers True 10 bit 1 billion color processing O
44. Name PMCP642 NP 42H4B9 PMCP650 NP 50HA4D9 PMCP660 NP 60H4G9 The top level assembly shall contain 1 Plasma Display PMCP642 42 489 650 NP 50H4D9 PMCP660 NP 60H4G9 Power Cord USA amp Europe RGB Cable DVI Cable Remote Control Unit AAA Batteries 2 Installation Operation Manual Foot Stand Optional Accessories 1 S Video Cable 2 PC Audio Cable 3 Wall Mount Bracket 4 Wall Mount Bracket Tilt Capable 1 3 Mass Production Release Mass Production Approval Component Approvals 1 4 Change Control 1 5 Service Documentation Service Manual Mass Production shall not begin until Woosung Nextier Corp has issued a Mass Production Release exterior plastic components screen printed components labels shipping cartons protective foam and printed materials require approval by Woosung Nextier Corp prior to Mass Production Release Engineering changes to the product shall be made in accordance with the Woosung Nextier Corp ECR ECN Procedure Complete Spare Parts List Schematic Service Manual and Assembly Drawings shall be provided within one month of Mass Production Release 2 GENERAL SPECIFICATION 2 1 General Specification Display Type 42 HD 50 HD 60 HD PMCP642 650 660 NP 42H4B9 NP 50H4D9 NP 60H4G9 Native Resolution amp Frequency 1024 X 768 60Hz 1366 X 768 60Hz 1366 X 768 60Hz
45. T2CVBS gt 6386 16 99 OuF 16V SCVBS B 40 uF 50 SCIR PEE AER i 5 gt C388 our 16 5 gt i VINIL 90 Fsov 8 YINI QuF 16 779 VINIR 6312 Fsov 10 CINI lt C393 0 0tuF _____1 C394 y Ho N VIN2L 9 Fsov Nd 14 YIN2 6 our 16 Nc 15 VIN2R 9 0 CIN2 9 O 01uF SC2L 400 4 12 0 YINSC2 16 SC2R 402 2 2ut 50V CINSC2 0 0 SDA R256 47 SCL R255 2 c383 47uF 47uF 16V 16V R265 75 Q C421 R272 d 011 75 EN 2SC2412K 5 5 mn Q Q JP2 75 1 2 3 4 6 7 8 VINIL 9 10 VINIR GEN 12 MONITOR V 14 MONITOR LL 16 MONITOR R STFSW n YINSC2 STSWI 2 STV 22 CINSC2 8042 24 2 26 28 SC2R 30 STRO 22 gt SCVBS 33 SBV ROM 35 36 SCARTR 38 SCARTG 40 SCARTB 42 SCIL 45 46 SCIR 47 48 SBRO TIAUD 49 50 gt TICVBS T2AUD 51 52 T2CVBS 2X26P R257 75 Q 420 4 010 EN 2SC2412K m266 75 R270 2 1 REVISION RECORD LTR ECO NO APPROVED DATE 9002 21 28 91 21 190 NUL v u9 S v0 v0 90 v0 U 1 EN VSZP dN R194 75 5 R1 Q ei s MONITOR V ye R195 75 300 428 qo R278 5 P 013 75 EN 25 2412 ASV R276 R277 75 C425 300 quu 7 R273 J 012 75 EN 25 2412 R275 SBV R274 75 300 Q R264 Q9 75 4574 25 2412 ASV R263 R262 L15
46. d AAT E A War A Label 3mWarning Label Hot Surface m Em pp ution Label Mechanical Hazard mE Em 1 Identification Label 2 50 amp 4K250x3000065 AKLGG 1 LG Electronics Inc Gale 2008 04 Made in 4 5 6 D Model Name 2 Bar Code Code 128 Contains the manufacture No 8 Manufacture No The trade name of LG Electronics 5 Manufactured date Year amp Month 6 The place Origin 7 Model Suffix 2 Warning Label High Voltage 1 8 3 Warning Label Hot Surface 6 1 8 2 5 0 Model Name 5 The Trade Name of LG Electronics 2 Max Watt Full White 60 TUV Approval Mark 3 Max Volts 7 UL Approval Mark 4 Max Amps 8 UL Approval No 6 Serial No of Frame 7 cm PIN 33150 008 EAE CD Serial No of Frame Assy 7 Voltage Label Model Name amp Operational Voltage 600 Vac 108V 2 5 115 29011 Wott 4OOWNFUN Write IV Adjustment 1 Application Object This standard is applied to the PDP50X3 Module which is manufactured of PDP promotion department or elsewhere 2 Notes 1 Without any special specification the Module should be at the condition of preliminaries more than 10minutes before adjusting D Service signal 10096 Full White signal 2 Service DC
47. data TCP IC throughout After separating TCP HEAT SINK replace Silicon tape when the TCP IC marks in Silicon tape of H S feel hard silicon tape 72508C0010A 2460 DOW CORNING 8 0MM T0 75 NON GRAY L 218 4 THERMAL PAD FOR 42X3 H S 2 5 Screen doesn t be shown at all as Scan FPC 1 It s may be a problem between Scan FPC and Y DRV B D 2 Check the connection of Y DRV B D and Scan FPC 3 If the Scan IC is failed replace the Y DRV B D x Screen Display Form one ten of screen The screen display is very good The screen display is poor x Check a method of SCAN IC M Change the Vpp Pin into ANODE and GND Pin into CATHOD and then test the Diode with forward or reverse direction LEE EEE 2 6 Regular stripe is generated at regular internal on the whole screen A vertical stripe flash at especial color 1 This is a problem about CTRL B D 2 Replace the CTRL B D x Screen Display Form The screen has a vertical line with regular gap 2 7 Data copy is generated to stripe direction 1 In this case it s due to incorrect marking of scan wave 2 Replace the Y DRV B D or Y B D x Screen Display Form Display Pattern Case 1 Entire Copy Case 2 Copy Case Bottom Copy Case 2 Entire Copy 2 8 The screen has one several vertical line 1 In this ca
48. e Cover distributor WoosungNextier Corp 1 WoosungNextier Corp 2 WoosungNextier Corp TABLE OF CONTENTS 1 General Specification 1 In Out Terminals Spec 2 Speaker Output Spec DD Inspection of Standardization 1 Pattern 2 Speaker Output 3 Input Output 3 Inspection of the function of electric circuit 1 LED On Off Test 2 KEY PAD REMOTE CONTROLER Test 3 VIDEO 1 2 Input 4 VIDEO Input 5 Monitor Output 6 S VIDEO Input 7 COMPONENT Input 8 RGB Input 9 DVI Input 10 RS232C Control TEST 11 Image Menu 12 Screen Menu 13 Setup Menu 14 Sound Menu 15 Remote controller Function Key Test Mute Locate SIZE SWAP Swap A SWAP Audio Swap Split Screen S SELECT Input Input choice Auto Auto default I SIZE choice of screen size FREEZE Screen Recall Input Sleep Reservation of Sleep 4 Qut Going Specification 1 Menu Mode Selection 1 General Specification 3 WoosungNextier Corp 1 In Out Terminals Spec ITEM SPECIFICATION EB RS 232C TXD RXD 1 1 DVI Jack x 1 Digital RGB TMDS 24 Pin MAX 720p 10801 1280 x 1024 60 Hz SXGA RCA Jack L R x 1 Audio O 5V rms Normal 2 Channel L R Analog RGB 0 7V p pl 75 2 H CS V TIL 2 2 kQ SOG 1 75 MAX 720p 10801 1280 x 1024 60 Hz SXGA RCA Jack L R x 1 Audio O 5V rms Normal 2 Channel L R D Sub Jack x 1 15 Pin Y 1V p p 75Q Pb Cb 0 7V p p 752
49. electric shock 8 Do not damage or modify the power cable It may cause fire or electric shock 9 If the power cable is damaged or if the connector is loose do not use the product otherwise this can lead to fire or electric shock 10 If the power connector or the connector of the power cable becomes dirty or dusty wipe it with a dry cloth Otherwise this can lead to fire 11 PDP Module uses a high voltage Max 450V dc Keep the cautions concerning electric shock and do not touch the Device circuitry when handling the PDP Unit And because the capacitor of the Device circuitry may remain charged at the moment of Power OFF standing by for 1 minute is required in order to touch the Device circuitry 2 CAUTIONS 1 Do not place this product in a location that is subject to heavy vibration or on an unstable surface such as an inclined surface The product may fall off or fall over causing injuries 2 Before disconnecting cable from the product be sure to turn off the power Be sure to hold the connector when disconnecting cables Pulling a cable with excessive force may cause the core of the cable to be exposed or break the cable and this can lead to fire or electric shock 3 This product should be moved by two or more persons If one person attempts to carry this product alone he she may be injured 4 This product contains glass The glass may break causing injuries if shock vibration heat or distor
50. immediately turn off the power Continuing to use the product it may cause fire or electric shock 6 Do not disconnect or connect the connector while power to the product is on It takes some time for the voltage to drop to a sufficiently low level after the power has been turned off Confirm that the voltage has dropped to a safe level before disconnecting or connecting the connector 7 Do not pull out or insert the power cable from to an outlet with wet hands It may cause electric shock 8 Do not damage or modify the power cable It may cause fire or electric shock 9 If the power cable is damaged or if the connector is loose do not use the product otherwise this can lead to fire or electric shock 10 If the power connector or the connector of the power cable becomes dirty or dusty wipe it with a dry cloth Otherwise this can lead to fire 11 PDP Module uses a high voltage Max 450V dc Keep the cautions concerning electric shock and do not touch the Device circuitry when handling the PDP Unit And because the capacitor of the Device circuitry may remain charged at the moment of Power OFF standing by for 1 minute is required in order to touch the Device circuitry CAUTIONS 1 Do not place this product in a location that is subject to heavy vibration or on an unstable surface such as an inclined surface The product may fall off or fall over causing injuries 2 Before disconnecting cable from the
51. more than 200MHz and find the trouble of B D by comparing the output wave with below figure 1 2 3 X B D Y B D Z B D is well plugged in 4 S Measure Point of Y B D TP Bead B41 Measure Point of Z B D TP Bead B11 6 Check the SCAN Y side IC 7 Check the DATA X side TCP IC 8 Replace the CTRL B D A Y B D Output waveform 1 FRAME gt INN B Y B D Output waveform 1 SF I I I Em mm m lt 2 B D Output waveform 1 FRAME gt lt B Z B D Output waveform 1 SF gt A Y B D Output waveform 1 FRAME gt B Y B D Output waveform Last SF A Z B D Output waveform 1 FRAME gt lt Z B D Output waveform Last SF gt lt B D Output waveform 1 FRAME gt X B D Output waveform Extension gt 44 X B D Output waveform 1 SF gt 2 Hitch Diagnosis Following Display Condition 2 1 3 11 or 4 11 of the screen is not displayed 1 Check the power connector of X B D corresponding to the screen failure part 2 Check the connector between CTRL B D and X B D corresponding to the screen failure part 3 Replace the corresponding X B D For X B D replacement check the TCP is correctly connected x Relationship between screen and X B D Screen Relationship X B D Top Left ofthe Screen 3
52. product be sure to turn off the power Be sure to hold the connector when disconnecting cables Pulling a cable with excessive force may cause the core of the cable to be exposed or break the cable and this can lead to fire or electric shock 3 This product should be moved by two or more persons If one person attempts to carry this product alone he she may be injured 4 This product contains glass The glass may break causing injuries if shock vibration heat or distortion is applied to the product 5 The temperature of the glass of the display may rise to 80 or more depending on the conditions of use If you touch the glass inadvertently you may be burned 6 If glass surface of the display breaks or is scratched do not touch the broken pieces or the scratches with bare hands You may be injured 7 PDP Module requires to be handled with care not to be touched with metal or hard materials and must not be stressed by heat or mechanical impact 8 There are some exposed components on the rear panel of this product Touching these components may cause an electric shock 9 When moving the product be sure to turn off the power and disconnect all the cables While moving the product watch your step The product may be dropped or all leading to injuries of electric shock 10 In order to protect static electricity due to C MOS circuitry of the Drive part wear a wrist band to protect static electricity w
53. protect static electricity due to C MOS circuitry of the Drive part wear a wrist band to protect static electricity when handling 11 If cleaning the Panel wipe it with a soft cloth moistened with water or a neutral detergent and squeezed being careful not to touch the connector part of the Panel And don t use chemical materials like thinner or benzene 12 If this product is used as a display board to display a static image image sticking occurs This means that the luminance of areas of the display that remain lit for a long time drops compared with luminance of areas that are lit for a shorter time causing uneven luminance across the display The degree to which this occurs is in proportion to the luminance at which the display is used To prevent this phenomenon therefore avoid static images as much as possible and design your system so that it is used at a low luminance by reducing signal level difference between bright area and less bright area through signal processing 13 Because PDP Module emits heat from the Glass Panel part and the Drive circuitry the environmental temperature must not be over 40 The temperature of the Glass Panel part is especially high owing to heat from internal Drive circuitry And because the PDP Module is driven by high voltage it must avoid conductive materials 14 If inserting components or circuit board in order to repair be sure to fix a lead line to the connector before so
54. signal WoosungNextier Corp 3 Test of function of electric circuit 1 LED On Off Test 1 Checking that the stand by signal red is lighting on 2 Checking that working condition power on green is lighting on 3 Checking that no signal condition LED is blinking 2 KEY PAD REMOTE CONTROLER Test 1 Push MENU key of front or remote control and check adjustment like below Box MENU Movel VOL Select W EXIT Menu MUTE POWER N REN dX Nu LOCATE SIZE SWAP A SWA nn A jC JC M M d SPLIT S SELECT f A m Y 7 SN p j a m s NE JE x 1 Y Y E b L MENU L gt A v Ae J YX P NN en TEXT INPUT VY m i m m ian nae LEJ CX 19 j EN 8 4 J 5 4 5 6 N gt T ENSE 7 X 8 9 RECALL SLEEP a y 0 C 1 4 WoosungNextier Corp 3 VIDEO 1 2 Input 1 Please connect the signal of VIDEO Input to VIDEO Input as RCA Cable 2 Please power on by pushing POWER key of front or remote controller 3 Please select VEDEO Input by using VOL V Alkey after pushing INPUT VIDEOI VIDEO2 4 Press the TEXT button The Clos
55. the connection of Y DRV B D and Scan FPC 3 If the Scan IC is failed replace the Y DRV B D x Screen Display Form one twelve of screen Emm 1 The screen display is very good The screen display is poor x Check a method of SCAN IC Change the Vpp Pin into ANODE and GND Pin into CATHOD and then test the Diode with forward or reverse direction 2 6 Regular stripe is generated at regular internal on the whole screen A vertical stripe flash at especial color 1 This is a problem about CTRL B D 2 Replace the CTRL B D x Screen Display Form The screen has a vertical line with regular gap 2 7 Data copy is generated to stripe direction 1 In this case it s due to incorrect marking of Scan wave 2 Replace the Y DRV B D or Y B D x Screen Display Form Display Pattern Case 1 Entire Copy Case 2 Top Copy Case 3 Bottom Copy Case 4 Entire Copy 2 8 The screen has one several vertical line 1 In this case It isn t a problem about CTRL B D or X B D 2 It may cause followings It s out of order a panel Open or short of DATA TCP attached panel It s out of order a TCP attached panel 3 Replace Module Screen Display Form It may show several vertical lines in a quarter or other division part of screen including left case 2 9 The screen has one or several horizontal line 1 In this case it isn t a problem abou
56. the upper part Q4 of Y SUS B D and adjust it 2 Turn the variable resistor of Vy DD pack PS101 on Y SUS B D to set to 200 0 5V 2 Vscan Voltage adjustment Cp Measure the voltage between the left Vsc TP and the Drain part of G2 on Y SUS B D and adjust 2 Turn the variable resistor of V scan DD pack PS102 on SUS B D to set to 115 0 5V 3 Connect oscilloscope probe B1 and GND on Y sus B D 4 Y ramp voltage waveform adjustment DTurn the VR51 on Y SUS B D so that waveform A of Fig 2 be 10 5 5 5 Y set up voltage waveform adjustment VR22 on SUS B D so that waveform B of Figure 2 be 20 5 us 6 set down voltage waveform adjustment D Turn the variable resistor VR2 Set dn Vy on Y SUS B D so that waveform C of Fig 2 be 10 5ys 3 How to adjust ZSUS Adjustment should be done after setting Vs Va to the set voltage 1 Vzb Z bias voltage adjustment D For Vzb voltage measure and adjust the voltage by applying each of terminal and terminal in DMM to the both terminals in R111 2 Turn the variable resistance of VR3 on Z SUS B D to set to 100 0 5V Vsetup voltage is automatically adjusted when adjusting vsc voltage Waveform Voltage F vy Voltage Voltage m m m Kurs TA mna Lad Fig 2 Y set up Waveform Voltagee 5V VcQ Power supply OV Vo
57. to RGB DVI Component Input x 1 2 Speaker Output 192 WoosungNextier Corp Item Condition of Inspection Standard Sound 1KHz more than 30 MODULATION Signal Noise Picture Black More than 37dB Ratio 50mW Sound 1KHz more than 30 MODULATION Signal Buzz Picture COLOR More than 35dB Ratio 50mW Max Audio sound 1KHz 100 MODULATION More than 9 W output Volume Max 8 Resistance 3 Input Output Input Condition standard Video No any distortion amp noise in Screen VIDEO 1 2 Input Audio No any distortion amp noise in Audio Video No any distortion amp noise in Screen Video Input Audio No any distortion amp noise in Audio Y C No any distortion amp noise in Screen S Video Input Audio No any distortion amp noise in Audio Video No any distortion amp noise in Screen Monitor Output Audio l mE No any distortion amp noise in Audio L R Y Pb Cb Pr Cr No any distortion amp noise in Screen Component Input Audio No any distortion amp noise in Audio Analog RGB No any distortion amp noise in Screen R G B Input Audio No any distortion amp noise in Audio Digital RGB No any distortion amp noise in Screen DVI Input Audio No any distortion amp noise in Audio Video Signal Cross Talk Level Should not be hindered by other signal input when signal inputs all inputs of
58. voltage Vcc 5V Va 60V Vs 195V 3 DC DC Pack voltage Vsc 115V Vzb 100V 200V Preliminaries environment Temp 25 5 Relative humidity 65 1096 2 Aging shall be performed of module in order for characteristics stabilization after completion of assembling adjustment Conditions of aging are as follows Service signal 100 Full White Red Green Blue pattern signal Service time of each pattern within 5minutes cycle 2 Service DC voltage Match the voltage with the set up voltage in the first adjustment 3 Aging time More than 4Hrs 1 Aging environment Temp 25 2 C Relative humidity Less than 75 3 Module adjustment should be followed by below sequence Initial voltage setting Vs 195V Va 60V Vcc 5V 2 Vy Voltage adjustment 200V Vscan Voltage adjustment 115V Y ramp Waveform adjustment 5 Y set up Waveform adjustment Y set down Waveform adjustment 7 Vzb Voltage adjustment 100V But the above item may be altered by consideration of mass productivity There shall be consultation and agreement of Research Office Development Office QA Production Department in case when altering sequence order 4 Without any special specification you should adjust the Module in the environment of Temp 25 5 and Relative humidity 65 10 Caution If you let the still image more than 10 minutes especially The Digital pattern or Cross Hatch Pattern wh
59. 0 60 Established 2 800x600 72 800x600 75 832x624 75 10247680871 1 24x 768 9 B 102457684270 Iw 1024 766 75 iw 1280 1024 75 CEA EDID Audio Block Video Block 4 0301 0578 M Enable Power 128 Byte Length Std Timing Dti Block Block2 gt White y 0 141 0 102 0 316 0 336 Established 3 ChkSum 1024 x 768 060 F 152x870975 0 3 12c Protocol file name ___ e4LC 21 rw iic DDC DATA File Load Load File Save File Read Write Verify ViewHex CEA EDID Block CheckSum Documents and Settings AdministratormHEsr SH Philipsidde dde 4 Please choose Write Port DVI Digital or DVI2 Digital 5 Please change DDC DATA to Write format by pushing Write button EDID Writer WinlSP About Vendor ID PHL Product 4442 Serial Hone 1 Year 42 2005 Ver Bav 1 3 Video input Hyv Size Q2 52 Gamma 24 pine Fir Support m 2 an ie Sa ie Th 34 0 352 tamise Enable Power 128 Bye Length Std Timing 04 amp lock 4 Glock gt White Button Load Fite Save File Read Weile CW Oocunents and Settings WAdministrahWHEHEr data OVI did aol us Audio Block viden Block Ven
60. 02h S VIDEO Status Data 07 07h COMPONENT Status Data 14 0Eh RGB Status Data 05 05h DVI Status Data 03 03h HDMI 1 Option Status Data 04 04h HDMI 2 Option Status 3 Error Ack 0x15 5 Keypad Lock 0x6b gt To Control Keypad Lock On Off 1 Transmission 0x57 k 11 Display ID Data CR LF Data 0 00h Off Data 1 01h On 2 OK Ack 0x06 3 Error Ack 0x15 Read Keypad Lock Status 1 Transmission 0x57 k Display ID OxFF CR LF 2 OK Ack Data Data 0 00h Off Status Data 1 01h On Status 3 Error Ack 0x15 7 Reversal Image b 0x62 Only gt To Control Reversal Image On Off 1 Transmission 0x57 b Display ID Data CR LF Data 0 00h Off Data 1 01h On 2 OK Ack 0x06 3 Error Ack 0x15 Read Reversal Image Status 1 Transmission 0x57 b Display ID OxFF CR LF 2 OK Ack Data Data 0 00h Off Status Data 1 01h On Status 3 Error Ack 0x15 6 Operation Time 0x6f gt To Read Operation Time of the Display 1 Transmission 0x57 o Display ID Data CR LF Data 1 01h On OSD Menu 2 OK Ack 0x06 3 Error Ack 0x15 8 Volume v 0x76 gt To Control Volume 1 Transmission 0x57 v Display ID Data CR LF Data 040 28h Volume 00 Data 041 29h Volume 01 Data 055 37 Volume 15 Data 056 38h Volume 16 Data 0
61. 16 4 FB54 HSYNC 1 H15 RA26 47 N1R SBK160808T 102Y S Egas VSYNC T3 NIRS SBK160808T 102Y S HD1CR FB44 SBK160808T 110Y S 63 0 15uF R2B 1 65 V33AB V33ADCB V18PB VIBSPB 180 HD1Y FB43 BKT6p808T 110Y S 64 0 15 G2B 2 RA N 26 ee gt Bad 32K 65 Inf INIR74 HDICB gt FB42 53BK16D808T t0Y S 1x 66 0 15uF B2B 4 REDE duris 5 n C680 ISUF N L16 7 1610 9 Les C92 cos 94 cos 1 cos 100 1 02 Lets SCVBS Ras 69 InEN P3 INIG14 Auf Hur Fu UF ur ur 70 1uF SC B Jf okix N 700 15uF N C B3BP4 INIG24 MG 1634 0 15uF R1 Mi5 page 1 H47 NIG Y33 73 Q tuF R2 1651 a CE R3 1661 C33 ti d 74 Q 1uF R4 N6 N1674 RA30 N1G8 11694 V33DB c486 _ 485 6484 16490 Lcag 12 14 eye VOS T 1808 gt V33DB le Tuer TEF Te ee p mag IN1BLO 9 x 7 eR N1B Y a v L2 RA NIB L3 TRIE M2 1841 M3 INIB54 RA N1B6 INIB74 IC3 D INIB94 PW3300 STSWI R9 SBSWI R96 amp C4 C2 DGCLK2 G15 R49 A A ALS IX INICLK ASPECT2 DGCLK1 C1 REXT DGPEN F16 R50 47 5 1 INTPEN k F15 RA 47 INTAHS m
62. 40uH DONG HEUNG ELECTRONICS LID22 544A 940uH 310 5K Matsushita Dd Electric Ind Heatsink IPM 150 62 19 5 mm lt gt T20 on PS101 DD9A ELECTRONICS LID22 543A ImH 9 P200onPS101 PS102 H bamWha Tecom 0047X F 1 mH DONG HEUNG Optical Isolator Auk Corp 7 7 NEC LTD PoerOlorPo2701 LITE ON Technology Corp ECQE 230 NIGATA 5 6820 GET Plus D0019A PIDE Innotek YPCD J003D YPCD J003G Matsushita Electric Ind 250V 1 0uF Plus 0 75uH D0020A SamWha Tecom 0047W F 940uH ER SUNG HO EUN menge 250V 3 3UF LG Chem SKC Co Ltd Mitsui Chem Dow Corning TP 2460 Heatsink IPM 150 62 19 5 mm SamWha Tecom 0047Y F 940uH HEUNG ELECTRONICS P20 on PS101 PS102 Optical Isolator Auk Corp SPC717M LTO PS2701 or 52701 gt 1 LITE ON Technology Corp LTV 357T LID22 544A 940uH Asahi glass Front 978 550 2 8 mm Back 958 570x2 8 mm YoungPoong YO serise Daeduck GDS F1 0 Co Ltd Al A2 Yeu Hwan Technology Co Ltd D1 M1 T1 mm4 mm5 Industries iHi 5 Flammability 0 eae 454 x70 24 2EA 454 62 24 2EA Records of Revision for Boards components ROM DATA 1 Boards De wo i 01
63. 50 050 OFF VOL TO Restore Defaults lt Table3 gt 31 WoosungNextier Corp 9 BNC Firmware Upgrade Manual Revision O 1 1 Connect PC and PDP with RS 232C Cable 1 1 Serial cable 2 Remove AC Power Cord from PDP for Power off 2 Run C FlashUpgrader exe 3 Click Flash button 4 Connect AC Power Cord of PDP 5 Right after connecting AC Power Cord automatically up grading 6 After finishing Up grade click Close button to end program 7 Remove RS 232C Cable 1 1 Serial Cable 8 Remove and reconnect AC Power Cord of PDP 9 Turn on PDP and Check the Panel Selection Default 42 SD 10 If Panel Selection not corrected Change the Panel selection 11 Value of Panel Selection can be changed as like below through Pushing VOL V and then Panel Select OSD is shown 12 Push VOL or VOL button to select panel 000 42 SD Default panel is selected 001 42 HD panel is selected 002 50 HD or 60 HD panel is selected 003 LCD panel is selected 13 Pease push power button off and power button on after OSD menu is placed In the middle of screen by pushing MENU button That means panel choice Is selected in right 14 If OSD Menu is not placed in the middle of screen return to No 11 as Pushing VOL and A button at the same time 15 Please check the correct panel by viewing OSD Menu after Power On
64. 59 EDID Writer WinISP About VendorID PHL Product ID 4442 Serial No None Video Input Digital 0x80 050815 Analog Manager Edit Established 1 720x400 70 Established 2 800x600c 72 Week Year 42 2005 r 720x400 88 v 800x600 75 Ver Rev 1 3 7 83025524075 CEA EDID 40 480 67 1024x 768 87i Size 192 52 40 480 72 1024 768 0 BH Gamma 24 640x480 75 1024x586 70 sue aa 800x600 56 1024x7580 75 H 0 63470 352 800x600 60 1280 1024 75 Audio Block video Block Ven Enable Power 128 Byte Length Std Timing Dtl Block Dti Block2 x V 301 0578 e eat 0 14170 102 0 31670 336 Established 3 Chksum v li52x870 75 0 3 l2c Protocol file name 24L C21 rwl iic 024 758 60 300 x 600 60 He 640 x 480 60 H 1024 768 980 Hz 1024 768 275 Hz 800 x 600 75 Hz Y Loading gt OK DDC DATA File Load Load File Save Read Write Verify ViewHex CEA EDID Block CheckSum ___ Ci Documents and Settings AdministratorH sr spBisePhilipsiddce data W Philips2 DVI dde 4 Write Please choose Write Port DSUB 15 Analog 5 Please change DDC DATA to Write format by pushing Write button Writer
65. 5uF R1 6 NOG4 0 1uF R2 065 nF R3 NOG6 0 1uF R4 C moczy N15 RA4 47 068 T2 069 Ta rapper INOBLO 93 NOBO reg NR L2 RA NOB L3 RiG 085 M2 084 M3 085 RA NOB6 087 NOB9 T 10K C3 R9 OK 616 ASPECTI DGCLK2 C2 ASPECT2 DGCLK1 G15 886 47 5 1X s INOCLK C1 REXT DGPEN F16 R8 4 1x lt INOPEN x F15 RA4 47 INOAHS 5 INOVS 4j A INOFLD B9 R84 47 INOVBI 8 ALTCLK1 H x ALTPEN B8 ALTAHS ALTHS D8 ALTVS D9 ALTFLD 26 PW2300 SYSCLKT VOD XOUT EXTINT R 47N C A9 R78 A7N 2 71 VSYNC R TR R76 47N C C156 C155 A2 C7 R75 47N C 15pF D7 R74 47N C SBFSW EXE 171 Bec r7 47N C ES LI em R71 47 5 47 B3 D6 R70 47N ems SCL R8 SDA WTB RESETN B5 HDCPSDA 47 D1 RESET B4 HDCPSCL NC gt N C MONITOR TYPE 1 REVISION RECORD LTR ECO NO APPROVED DATE D5V V18PW23 V18PW23 V18PA D5V V33PW23 IC2 RT9164 18CLR RT9164 35CLR FB13 SBK160808T 102Y S V18SPA 12 SBK160808T 102Y S IC26 D PW2300 V18DA FB1 SBK160808T 102Y S V18AA FB56 SBK160808T 102Y S V33ADCA V18AA V18PA V18SPA V18DA C146 C145 C144 C143 C134 Auf Auf Auf T LE V33ADCA V18AA V18PA 185 V18DA V33DA V33DA O O 00
66. 6 09 18 Main Board PDP Module RS 232C 96 A 01 20 D 00 15 ROM Interface MA 12 0 MD 31 0 MDQS 3 0 33PW23 Frame Buffer Memory Controller DDR SDRAM INOR 2 9 INOG 0 9 Formatting out2 DVI D Input Display pups Decoder Timing LVDS Channel1 a Audio_DVI Auto Generator Optimizer Display Port Audio L Audio DVI_R e gt KPD 0 6 LED HV RGB Input RGB RXD u TXD u V33PW33 V18PW33 UART Audio RGB TMDS DVI 110Msps Avalo PaB IN1R 2 9 Input Port IN1G 0 9 Sync AudioRGB R HV Sync Output IN1R 0 9 Decoder Processing Formatting Vs RYON Optimizer RLY ON IR Decoders 5Vst by IRRCVRO o gt 1 YPbPr 5 ADD12V Pr Cr 3 Audio C1 Decoder 2D 3D 2 MBDJ 00 15 MBA 00 10 Audio C R 24V V33PW23 V33PW33 X V1 LR_out2 External L1 R1 Internal Speaker Speaker Output SV1 Option SC1 V L R SC2 V L R 2 gt V1 8PW23 V1 8PW33 Audio C1 LR outt 5VS gt Oo lt vi L1 R1 SV1 SC1 V L R SC2 V L R A5V V8AUD KPD 0 6 LED IRR
67. 68 pixels o 5 o 2 o o e lt D S III Formation and Specification of Module 1 Formation of Module Input Voltage amp Signal Video Signal ee Eum No PartNo EA SPECIPICATION ee 6850QV0006A Y B D lt gt CTRL B D P 0 5MM 50PIN L180MM AU PLATING 6850QX0014P X B D lt gt B D P 0 5MM 60PIN L60MM AU 2 Information of Boards 1 42X3 PDP Module Serial No Position and Information Serial No of Boards Board Name Serial No of Assembly company Assembly Information Serial of Boards Assembly Board Name Serial No of Assembly Company PCB PWB Information Revision date of PCB PWB Model name Serial No of PCB PWB Location No Assembly Information Serial of Boards Assembly Board Name Serial No of Assembly Company PCB PWB Information Revision date of PCB PWB Model name Serial No of PCB PWB Location No 4 Z SUS B D Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly Company PCB PWB Information Revision date of PCB PWB Model name Serial No of PCB PWB Location No 5 Y DRV B D Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly Company PCB PWB Information Revision date of PCB PWB Model name Serial No of PCB PWB Location No 6 XL XR B D XL Assembl
68. 70 46h Volume 30 Data 071 47h Volume 31 Data 085 55h Volume 45 Data 086 56h Volume 46 Data 100 64h Volume 60 2 OK Ack 0x06 3 Error Ack 0x15 gt Read Volume Status 1 Transmission 0x57 v Display ID OxFF CR LF 2 OK Ack Data Data 040 28h Volume 00 Status Data 041 29h Volume 01 Status Data 055 37h Volume 15 Status Data 056 38h Volume 16 Status Data 070 46h Volume 30 Status Data 071 47 Volume 31 Status Data 085 55h Volume 45 Status Data 086 56h Volume 46 Status Data 100 64h Volume 60 Status 3 Error Ack 0x15 9 Split PIP PBP s 0x73 Option gt To Select Split PIP PBP 1 Transmission 0x57 s Display ID Data CR LF Data 00 00h NORMAL Data 01 01h PIP Option Data 02 02h PBP Option 2 OK Ack 0x06 3 Error Ack 0x15 gt Read Split PIP PBP Status 1 Transmission 0x57 s Display ID DxXFF CR LF 2 OK Ack Data Data 00 00h NORMAL Data 01 01h PIP Option Data 02 02h PBP Option 3 Error Ack 0x15 Status Status Status 10 Input Sub I 0x49 Option gt To Select Input Sub of the Display 1 Transmission Data 08 08h TV Option Data 11 Data 12 Data 01 Data 02 2 OK Ack 0x06 3 Error Ack 0x15 Read Input Sub Status 1 Transmission 01h VIDEO 02h S VIDEO Um 2 OK Ack
69. A2 SMW250 04P SMW250 06P LOUT LOUT 5 ROUT 5 ROUT company WoosungNextier Corp TITLE AUDIO DRAWN Juste DRAWING NO QUALITY CONTROL RELEASED SHEET 9 OF 9 4 3 2 1 ee D TITLE NP 4254 BNC Sub C WoosungNextier Corp DRAWN Juste DATED CHECKED DATED DRAWING NO QUALITY CONTROL DATED RELEASED DATED SHEET Total 1 Page 9003 62 72 91 ck 190 L 49S 90709003 F0 INd INS FSZr dUN S VIDEO JP1 JP12 Shield Shield SCART 2 JP13 Shield Shield SCART 1 605 84 5 6 8 R239 470K 47pF R232 470K 470K r R231 R237 75 3 2 lt 8 5V6 NE 119 scivour 20 A a i 22 PONO 5 R5 R4 N Ng 75 QNS 75 Co N Nx N N C23 47pF 47pF ZD5 BZX84C5V6 FB86 SBK160808T 110Y S SBK160808T 110Y S SBK160808T 110Y S FB83 728 160808 102 5 FB82 SBK160808T 102Y S FB2 58K160808T 102Y S FB3 160808 102 5 92r 58K160808T 102Y S FB91 38K160808T 102Y S FB937 BK160808 T 102Y FB88 SBK160808T 110Y S 87 BK160808T 110Y SBK160808T 110Y S FB89 FB9 189 160808 102 5 FB7 SBK160808T 102Y S FB10 88 160808 102 5 5 16080 2 EB10 SBK160808T 110Y S S
70. BK160808T 110Y S FB101 SBK160808T 110Y S FB4 FB8 5 BK160808 5 160808 110 5 2010 BZX84C5V6 R241 C10 220K 47pF ZD1 BZX84C5V6 220K C9 C12 4C5V6 0 CN ON No R2 220K 702 7 84 5 6 gt YINI gt lt MONITOR V EXTERAL V OUT gt VINI VINIL gt VINIR lt lt EXTERAL V OUT gt lt MONITOR L lt MONITOR R 4C5V6 STRO SC2R C STLO SC2L STSWI RCA TYPE A9V R15 1k gt CINSC2 NC STV R3 gt YINSC2 SBRO SCIR SBLO gt SCARTG gt SCARTR SBFSW SBV SCVBS 1 REVISION RECORD ECO NO APPROVED DATE 5VS D JP2 2 1 YIN1 4 3 Ww VINI 3 VINIL YN H E MONITOR_V 14 5 5 MONITOR L 14 MONITOR R 18 YINSC2 gt 78 Kam STFSW STV 22 STSWI E i m STLO lt 25 22 VINI 30 32 K7uF SEN BS 34 AR 16V SBV 36 35 gt 2b SCARTR 38 53 SBSWI T SCARTG SCARTB 2 vi PLO 44 43 1 MM1031XM 7 e 5810 46 a 48 art ar 20 TIAUD TICVBS 52 T2CVBS gt 5 T2AUD 2X26P N TU1 TCLW3101PD29A H C E UE 258 Sto lt gt AQV A9V Q 12 KIA7BD0SF 247 0248 Tou 100uF STD1109T 101M B S L3 250 100uH 33V TU2 TCPW3001PC29A H AUDIO OUT OUT VIDEO OU
71. Bar Code Code 128 Contains the manufacture No 2 Manufacture No The Trade Name of LG Electronics Manufactured date Year amp Month The place Origin 7 Model Suffix 2 Warning Label High Voltage 1 8cm 3 Warning Label Hot Surface 6 cm 1 8cm 1 8cm 2 6l CD Model 5 The Trade Name of LG Electronics 2 Max Watt Full White TUV Approval Mark 3 Max Volts CD UL Approval Mark 4 Max Amps UL Approval No 6 Serial No of Frame gt 2 5cm p Serial No of Frame Ass y 7 Voltage Label Model amp Operational Voltage 2 5 IV Adjustment 1 Application Object This standard is applied to the PDP60X6 Module which is manufactured of PDP promotion department or elsewhere 2 Notes 1 Without any special specification the Module should be at the condition of preliminaries more than 10minutes before adjusting 0 Service signal 100 Full White signal Service DC voltage Vcc 5V Va 60V Vs 190V amp DC DC Pack voltage Vsc 100V Vzb 165V Vy 65V amp Preliminaries environment Temp 25 5 Relative humidity 65 1096 2 Aging shall be performed of module in order for characteristics stabilization after completion of assembling adjustment Conditions of aging are as follows Cp Service signal 100 Full White Red Green Blue pattern signal Service time of each pattern wi
72. C amount within case 1 This is when signal for two IC is displayed while skipping one IC within one case 2 within one TCP When an abnormal image screen is displayed per Data TCP IC throughout an X B D case 4 gt This is when there is case 3 an issue with four IC s ee EEE This is when there is an issue across the Top or Bottom screen by Data TCP IC Tf case 5 After separating TCP HEAT SINK replace Silicon tape when the TCP IC marks in Silicon tape of H S feel hard silicon tape 72505 0008 2460 DOW CORNING 8 0MM 0 50 290MM GRAY FOR 60X6 silicon tape 7250SC0008D 2460 DOW CORNING 8 0MM T0 50 344MM GRAY FOR 60X6 2 4 Regular vertical lines are shown for area of one Data TCP IC or more 1 When regular vertical lines are displayed for one Data TCP IC it means that there is a problem with the X B D data entry When there are regular vertical lines for two Data TCP ICs it means that the data is not properly transmitted from Ctrl B D to X B D 2 Check if the connector of the X B D with the problem is correctly connected 3 Replace the relevant X B D or CTRL B D Screen Display Form Partial problems in screen for one or more ICs are shown or it can appear with other screens 2 5 Screen doesn t be shown at all as Scan FPC 1 It s may be a problem between Scan FPC and Y DRV B D 1 2 Check
73. C2 SC2 213 SC2 1021 33uF 16V _IN_L ASCI SC3_IN_R SC3_IN SC4_IN_R SC4_IN_L SCI_OUT_L SCI_OUT_R SC2 OUT L SC2 OUT R MSP4410K D5 IN2 DA I N 125 M o o NC MSP3410 2 2uF SLEEP 20K C 4 7 d CNN 25 2412 264 c265 266 Ji 7 4 7uF 5 160808 102 5 VDD12V 2 01 02 03 5513 lt N C t C260 47uF 16V C282 MSP4410 C259 O tuF C283 100 5 10uH 15 z y STD1109T 100M B S 10uH L6 STD1109T 100M B S 0 10uH L7 STD1109T 100M B S 0 10uH D4 5513 lt SS15 lt SS15 VBAUD 100 100 100 100 C304 0 22uF 16V C306 0 22uF 16V Fa C309 0 22uF C307 0 22uF Ta A9V IC29 KIA78D08F SAUDML gt AUDMR Sev C5 gt MONITOR_R VDD12V C305 0 22uF 16V C310 8154 10 HOUR 1 4W AXIAL C308 0 22uF 16V c315 RI55 10 1 4W AXIAL MONITOR L FB25 CB321611 601P C314 Inf C313 1nF 2 1 REVISION RECORD LTR ECO NO APPROVED DATE 9003 60 22 91 ZL 190 NUL 0L U9S v0 v0 90 v0 U A VSOV dN V8AUD ASV VCCAU FB20 SBK160808T 102Y S FB21 SBK160808T 102Y S IC40 1501 12 5 24 WA4 SMW250 04P 521611 601 1 71 727 77 W
74. CA Jack x1 Audio 0 5V rms Normal 2 Channel L R Terminals Y 1V p p 752 Pb Cb 0 7V p pl 752 Pr Cr 0 7V p p 75 amp RCA Jack x 1 480i 576i 480p 576p 720p 1080i Audio 0 5V rms Normal 2 Channel L R BNC Jack x 1 Video 1V p p 75 9 1 Audio 0 5V rms Normal 2 Channel L R Mini DIN Jack x1 Y 1 V p p 75 9 C 0 286V p p 75 Q NTSC 4 pin Y 1V p p 75 9 C 0 300V p p 75 Q PAL SECAM BNC Jack x 1 Video 1V p p 75 Q NTSC PAL SECAM RCA Jack x 1 Audio 0 5V rms Normal 2 Channel L Video 1V p p 75 9 Video 1 2 Audio 0 5V rms Normal 2 Channel L R Power Supply AC 100V 240V 50 60Hz Power Consumption Typical 350W 4 610W General Dimensions Without Stand W mm x H mm x D mm Weight Without Stand 30 kg 42 kg 67 3 kg 1028 x 625 x 107 4 1206 7 x 721 x117 3 1454 x 876 x 94 1 0 40 Temperature 5 TR 20 60 m 20 80 RH No condensation t a 10 90 RH NO condensation Condition 800 1100 hPa Altitude 0 2 000 m ou 700 1100 hPa Altitude 0 3 000 m The specifications are subject to change without notice External Speaker Option ___ 9 s ew ___ Dimensions x x D 113 mm x 626 6 mm 82 2 mm 90mm x 721 mm x 68 mm 1452mm x 123mm x 86 8mm 5 L R 3kg L R 5kg L R Frequency Response 45 Hz 20 KHz The specific
75. CVRO ADD12V Control Board Monitor BNC_ Out V out Audio Out L L1 R1 Audio Out R o S Video O e OO Video BNC SC1 V L R SC2 V L R IRRCVRO KPD 0 6 LED Audio L Audio R Video2 In SC2 V L R Audio2 R Video1_In 6 SC1 V L R Audio 1 L Audio 1_R e Sub Board TITLE WoosungNextier Corp NP 4254 Mai 9002 20 23 91 190 NUL 498 70770 90070 50 REVISION RECORD ECO NO APPROVED DATE A a company WoosungNextier Corp NP 4254 Main A DRAWN Juste DATED CHECKED DATED DRAWING NO QUALITY CONTROL DATED RELEASED DATED SHEET Total 9 Page JP11 shield shield RS 232C JP12 shield shield shield HDMI 2 JP13 shield shield shield shield HDMI 1 SVS 1 2 RSRXDA 3 RSTXDA 4 5 IC35 6 C458 7 8 9 C457 10 14 10 u Du Bs i 158 N 7 ASV A5VHDMI2 23 22 21 20 PO CBL5V 0 DSDA PO DSCL ROXC ROXC ROXO pox __ ROX1 ROX2 ROX2 ASV ASVHDMIT Q Q INS N N 21 P1 CBL5V 5 5 RXDA 4 TXDA V33HDMI Q Q15 i 2 016 V33HDMI 018 2 4 2 1 REVISION RECORD LTR ECO NO APPROVED DATE 9002 20 23 91 190 NUL z u9 S v0 90 FO UlEN PSZr dN V33HDMI Q14 2N7002 ROPWR5V
76. Crystal X2 100MHz CTRL B D Full White Pattern e Wave format Output wave doesn t come out 4 Shift breakdown component compatibility consideration 4 1 Scan IC follows in application compatibility of Y DRV Top Bottom B D 1 When B D applicated SN755866 is breakdown you must mutually only replace Top B D and Bottom B D applicated 5 755866 2 When IC of B D applicated 5 755866 is breakdown you must only replace SN755866 IC Different IC application being not right SN755866 When B D is Only use B D applicated applicated B D breakdown SN755866 TOP 6871QDH088A TOP 6871 QDH088A BTM 6871 QDH089A BTM 6871QDH089A lt I CP Normal Output Wave gt e Measurance position Enlarge the after measuring output TP of TCP Full White Pattern 5 755866 When is applicated B D breakdown Only use SN755866 IC TOP 6871QDH088A IC OILNRTIO20A 3 5 Crystal CTRL B D X2 Damage 1 When Crystal is damage the screen doesn t be shown e lest Point Measuring 3pin of x When replacing the IC notice GND Crystal CTRL B D X2 To prevent dust fix the same IC after removing the silicon and then it again stick the IC e Wave format Output wave doesn t come out Silicon Part No 7254000002 Tube 2 In case of unusual launch of the Crystal it may blink the 7254Q00002B Can Type screen e Wave format As shown fig 8 VI Safety Components List 1 The safety components list of
77. D QA Send Receive re j Yd gt Input Main S Video 57 69 20 01 20 02 0D 04 y gt Input Main HDMIT 57 69 20 01 20 03 00 04 gt Input Main HDMI2 57 69 20 01 20 04 00 04 Send Receeon 7 _ gt Input Main DVl 57 69 20 01 20 05 00 04 COM port Input Main Component 57 53 20 01 20 07 OD 04 _ gt Input iid 57 69 20 01 20 08 00 04 Port Settings gt Input Main SCART1 57 53 20 01 20 0B 00 04 gt Input Main SCART2 57 69 20 01 20 0C 00 Baud Rate 1 9200 Data Bits 8 _ gt Input Main RGB 57 69 20 01 20 0E 00 04 5 Input Main Status 57 69 20 01 20 FF 00 Parity None StepBis 1 E Keypad Lock 57 6B 20 01 20 01 OD 04 Parity Error E307 Character 63 7 Receive Sequences Active Name Sequence Answer DK Cancel Help Baud rate 19 200 bps Data bits 8 bit Parity bits NONE Stop bits 1 bit Parity Error Character Don t care 23 WoosungNextier Corp 4 Please check that RS232C CONTROL works well by putting the HEX MODE in program of serial Test through referring to Serial Control Protocols Manual ex MUTE ON OFF TEST PDP ID 01 Mute m 0x6d gt To Control Mute On Off 1 Transmission 0x57 m Display ID Data CR LF Data 0 00h Off gt 57 6D 20 01 20 00 00 Data 1 01h On gt 57 6D 20 01 20 01 0D OA 2 OK Ack 0x06 3 Error Ack 0x15 gt
78. DLO 6 ut N 075 002 4 vi 20 280 V5 DO R37 V14 E KPD6 AE DOR 208 7 0 00 151 X25P 1 kens Viso cig D09 01 20 Y16 5 4 15 21 816 pu e 3 Z kenz Y21 Di3 ____012 4 LH B D08 20 Det AA22 D lj 8 50 Skan 22 pia 4 002 1 D10 ui IRB 10k Y22 D Dos 14 DIL A Wie n E 1211 LED v33S V33S A12 D DO ARRCVRO O A9 1 19 20 006 4 19 ra AA21 89 ROMOEN 21 22 o Wi ROMWEN 25 24 WI 815 28 WIS 22 nnno Y6 29 30 A144 33 34 A10 R 55 56 V33S sw2 N 37 58 THH10908 5 39 40 o A19 41 42 A2 1 2 2 43 44 AIBA 88 5 hao 45 0 2 A04 47 AQ Wi 49 AQ V33S FB3 VIBS 160808 102 5 V355 FB2 ISBK160808T 102Y S SBK160808T 102Y S 5 MMDLOO 31 val vi IC7 A K4D553238F JC33 MMDOO RA18 Y 2 ve FMMDOS W2 125 KMMDO4 Ran R20 004 lis 005 MMDO7 RA20 9 121585 Bd 122 HWE 008 cs 09944630 mni B3 omo DOO Mpa KMMD12 ______ 20 HTZ 207097 MMDIS
79. DaeRyun DR 7 6 eLEEJU 1 2 3 eDAEDUCK Is DD3 DD4 DD5 DD7 D2 DD1 DD6 e ACCURIS 2 V 0 4 V 0 4 V 0 1 5 V 0 6 V 0 9 V 0 11 V 0 2 3 5 0 7 102 V 0 4 101 V 0 101 V 0 1 1 6 8 eNanjing Elec amp Eltek Electronic F4 JEE 001 002 eCADAC ELECTRONIC CO LTD CMV 2 CMV 3 eFlammability 94V 0 eCTI 0 4 Level VI Records of Revision for Boards components and ROM DATA 1 Boards 2005 10 19 CTRL B D ASS Y 4 layer 6871QCH080A EN 2005 10 19 YDRV TOP B D 55 Y 6871QDH123A 2 3 2005 10 19 YDRV BOTTOM B D 55 Initial Product Initial Product 6871QDH124A Initial Product gt 2005 10 19 Y SUS B D ASS Y 6871QYH057A Initial Product 2005 10 19 Z SUS B D ASS Y 6871QZH060A Initial Product 2005 10 19 X RIGHT TOP B D ASS Y 6871QRH062A Initial Product N 2005 10 19 X RIGHT B D ASS Y 6871QRH063A Initial Product 2005 10 19 X LEFT TOP B D 55 Y 6871QLH053A Initial Product 2005 10 19 X LEFT BTM B D ASS Y 6871QLH054A Initial Product 0 2005 10 19 X CENTER TOP B D 55 Y 6871QXH031A Initial Product 11 2005 10 19 X CENTER B D ASS Y 6871QXH032A Initial Product 2 COMPONENTS wo 2005 10 19 ER IPM IC2 IC7 4921QP1033B 2005 10 19 SUS 00 2005 10 19 Y Path FET Ass y HS2 4921QF8002A 2005 10 19 Scan 5 755870 OILNRTIO20B 2005 10 19 Data TCP OILNROO150A 3 ROM DATA gt cc o 2
80. ED DATED DRAWING NO QUALITY CONTROL DATED RELEASED DATED SCALE SHEET 1 OF 1 NP 60H4 Control IR 01 sch 2 Wed Oct 18 16 52 43 2006 6 5 Description of Change 4 j 2 1 77 WoosungNextier Corp NP 60H4 Control 01 DRAWN j u lee DATED CHECKED DATED DRAWING NO QUALITY CONTROL DATED RELEASED DATED SCALE SHEET 1 Page NP 60H4 Control IR 01 sch 1 Wed Oct 18 16 52 42 2006 6 9 4 j 2 1 n M 12512WR 5P MDL 50CD COMPANY WoosungNextier Corp NP 60H4 Control_IR 01 DRAWN j u lee DATED CHECKED DATED DRAWING NO QUALITY CONTROL DATED RELEASED DATED SCALE SHEET 1 OF 1 Image Board Inspection Methods Revision 1 0 Application Limits This instruction is applied to the inspection of PDP Products Application Model PMCP642 NP 42H4 PMCP650 NP 50H4 PMCP660 NP 60H4 The General 3 1 This test of Inspection 1s applied to set which 1s adjusted accurately according to the Inspection of PMCP642 NP 42H4 650 50 4 PMCP660 NP 60H4 3 2 This test of Inspection can be modified according to transition of production Team and R amp D department 4 The Conditional This inspection is tested in 20C standard temperature 65 standard humidity additional This inspection can be tested in normal temperature and normal humidity 15 35 C 45 85 e No distributing Distributor Whole words
81. LSE 110 1 0 1 5us Fig 6 SCAN IC Normal Output Wave gt 3 4 TCP Damage 1 In case of shorting or opening the IC output of TCP it may show one or several vertical lines e Test Point Enlarge after measuring Output TP of TCP e Wave format As shown output fig 7 In case of normal wave output when STB signal is generated maintain High output And when STB signal is generated again must be fall Low But when IC of TCP is poor STB signal is not generated Output falls with Low In case of normal output it may show as dotted line It s out of order output lt Fig 7 When IC output of COF is poor gt Remove SR before measuring because the output TP of TCP is covered with SR Insulate again with insulating tape after measuring 2 In case of IC damage corresponding IC inside of TCP 2 In case of unusual launch of the Crystal it may blink the pictures by IC unit inside of TCP will not appear or Mis Screen discharge In most cases the burnt mark can be seen e Test Point Enlarge after Measuring when IC failure occurs 3pin of GND Crystal CTRL B D X1 e Wave format As shown fig 10 e Test Point Enlarge after measuring output of GND TCP e Wave format Output wave doesn t come out It s may change the frequency suddenly Fig 10 When Crystal is poor Fig 8 TCP Normal Output Wave gt iii 3 5 Crystal CTRL B D X1 Damage 1 When Cr
82. Mute Audio Defaults RGB Image Input Screen Setup Audio DVI Image Input Screen Setup Audio Brightness Contrast Phase Frequency Sharpness Video Defaults Size H Position V Position Auto Positioning Freeze Pixel Shift Same above Same above Brightness Contrast Sharpness Video Defaults Size Freeze Pixel Shift Same above Same above 6 PLASMA DISPLAY PANEL PDP SPECIFICATIONS Contrast Ratio in Dark Room Contrast Ratio in Dark Room 18 6 3 60 HD Specification 19 7 Display Cell Defect Specifications 7 1 42 HD Cell Defect Specification A zone 25 of display area B zone 75 of display area Specification Defect Distance between two defects Number of Cell Defects N D gt Total N lt 2 cells full screen A zone gt N 2 cells each R G B screen gt N 2 adjacency of 2 cells full white screen Non Ignition x 5 i SCT Unstable Dot 72 gt TotalN lt 6 full screen gt N lt 5 cells each R G B screen B zone E gt N 2 adjacency of 2 cells full white screen 0 adjacency of 3 cells full white screen gt gt 25mm N 1 _ lt SCT gt N lt 0 cells each R G B screen 3 po gt Total N 2 cells full screen Non Extinguishing gt Total sum of all defects N lt 10 cells full white screen 71 Non Ignition Dot Dar
83. P connector i Left of the Soreen 1 3 ii Center of the Soreen 1 3 iii Right of the Screen 1 3 Replace the corresponding X B D or CTRL B D 3 In case of case 2 case 3 gt Check connector connecting the CTRL B D to relevant Display Replace the relevant X B D CTRL B D o oispa Screen Display Form 2 2 1 4 of the screen doesn t be shown Identical to 2 1 lt casel gt When abnormal image screen is displayed for 1 IC 2 3 Screen doesn t be shown as Data amount within a TCP TCP Include not be shown part of Data quantity or a part f T When an abnormal lt case2 gt Image screen IS 1 If there is no change after replacement of cable between t 12 CTRL B D and X B D replace CTRL B D an X B D 2 Check Data TCP failures corresponding part to screen failure and if no defects connect the corresponding TCP RT again case3 When an abnormal 3 If the corresponding Data TCP fails Module should be TM Image screen IS replaced hes aat ed displayed per data IC throughout After separating TCP HEAT SINK replace Silicon tape when the TCP IC marks in Silicon tape of H S feel hard silicon tape 72505 0006 2460 DOW CORNING 8 0MM 0 50 NON GRAY 50X3 L363 2 5 Screen doesn t be shown at all as 2 6 Regular stripe is generated at regular Scan FPC internal on the whole screen A vertical stripe flash at especial 1 It s may b
84. Point ICT measurance of GND Y DRV B D output e Wave format As shown fig 5 3 lt SCAN IC Normal Output Wave gt _ an measuring output ICT of Y DRV B D Full White Pattern 3 4 TCP Damage 1 In case of shorting or opening the IC output of TCP it may show one or several vertical lines Pt m e Test Point Enlarge the after measuring output TP of 1 Al GND TCP e Wave format As shown output fig 7 In case of normal wave output when STB signal is generated maintain High output And when STB signal CableAssy defective connection cable is generated again must be fall Low But when IC of TCP is poor STB signal is not generated Output falls with Low Fig 5 In case of defective connection cable between Y DRV B D Top Bottom gt 4 In case of shorting the SCAN IC output by a dust foreign It S out of order In case of normal output output it may show as a dotted line lt Fig 7 When IC output of COF is poor gt Remove SR before measuring because the output TP of TCP is covered with SR Insulate again with insulating tape after measuring 2 In case of IC damage corresponding IC inside of TCP pictures by IC unit inside of TCP will not appear or Mis discharge In most cases the burnt mark can be seen when IC failure occurs lt Crystal Normal Output Wave gt e Measurance position Measuring output 3pin of T P h f GND TCP bef mE
85. Pr Cr 0 7VLp p 75Q Component RCA Jack x 1 Input EDTV 4801 5761 576p 480p 720p 10801 1 Audio O 5V rms Normal 2 Channel L R Video 1 75 Q Monitor Output Audio 0 5V rms Normal 2 Channel L R Mini DIN Jack x 1 Y 1V p pl 75 Q C 0 286V p pl 75 Q INTSC S Video Input 4 pin Y 75 Q C 0 300V p p 75 PAL SECAM BNC Jack x 1 Video 1V p p 75 Q NTSC PAL SECAM Video Input Jack LaR x 1 x1 Audio 0 5V rms Normal 2 Channel VIDEO 1 Input RCA Jack x 1 1 75 Q NTSC PAL SECAM Audio 0 5VIrms Normal 2 Channel 1 6 VIDEO 2 Input RCA Jack x 1 Video 75 NTSC PAL SECAM Audio 0 5V rms Normal 2 Channel 1 6 2 Speaker Output Spec 4 WoosungNextier Corp DInternal speaker ITEM SPECIFICATION UNIT REMARK Rae S Out put hme es 2 Inspection of Standardization 1 TEST PATTERN 1 MONO SCOPE Item Condition standard Value MONOSCOPE Resolution More than 400 H standard Mode OVER SHOOT same as above Can be recognized PRE SHOOT Horizontal 120lines 48011 Frequency Sync Range MONOSCOPE Vertical 15lines 9lines MONOSCOPE Horizontal Less than 10 The half of OVER SCAN Bright Vertical Less than 10 Contrast Max ON SCREEN Remarking MONOSCOPE should not be cut in a picture Position T
86. Read Mute Status 1 Transmission 0 57 ID OxFF CR 57 60 20 01 20 FF 0D 0A 2 OK Ack Data Data O 00h Off Status Data 1 01h On Status 3 Error 0x15 5 Please check Command for Operation Time and Reversal Image Working at only RS232C CONTROL mode Operation Time Check operation time of PDP Reversal Image ON Check image is reversed OFF Check image 1s defaulted 924 WoosungNextier Corp 11 Image Menu 1 Please enter into Image MENU by pushing front key or MENU of REMOCON Brightness Contrast Sharpness Color T nt Video Defaults 2 Checking that adjustment can be possible for whatever user want to adjust by pushing front key W A VOL KEY of REMOCON Brightness Resolution Contrast Contrast Sharpness Clearance Color the tone of color Tint the depth of color Video Defaults Image Mode first default 12 Screen 1 enter into Screen MENU by pushing front key or MENU of REMOCON ocreen Size Freeze Pixel Shift 2 Please check following function can be working after selecting what function you want by Pushing front KEY or VOL W key of REMOCON Size AUTO FILL ALL FILL ASPECT ZOOM ANAMORPHIC WIDE Freeze Screen still Pixel Shift Panel Burn in Protection When it is on the working Sticking Minimum function prevents Panel Burn in by moving screen as the left the right or Up and down i
87. Relationship between screen and X Partial Screen X B D BB Not at all Left of the Screen 1 2 Right X B D Right of the Screen 1 2 Left X B D 2 4 It is generated Unusual Pattern of Data x Screen Display Form TCP IC unit 1 If it happens as line shape or dot shape screw the X B D again and if no change replace the X B D 2 In case of case 1 gt Check the connection of Data TCP connector i Left of the Screen 1 2 1 Right of the Screen 1 2 Replace the corresponding X B D or CTRL B D 3 In case of lt case 2 gt lt case 3 gt Check connector connecting the CTRL B D to relevant Display X B D Not Display Replace the relevant X B D or CTRL B D Screen Display Form 2 2 1 4 of the screen doesn t be shown Identical to 2 1 casel When abnormal image screen is displayed for 1 IC 2 3 Screen doesn t be shown as Data amount within a TCP TCP Include not be shown part of Data ntity or a part When an abnormal quantity p case2 image screen is displayed per data 1 If there is no change after replacement of cable between IC throughout CTRL B D and X B D replace CTRL B D an X B D 2 Check Data TCP failures corresponding part to screen failure and if no defects connect the corresponding TCP again lt case3 gt When an abnormal 3 If the corresponding Data TCP fails Module should be TI nn a S replaced uc vs IsDlayed per
88. Remark 10 3 4 Component Interface Component Input Connector RCA YPbPr YCbCr Jack Audio Input Connector RCA L R Jack Component Signal Y 1V p p 0 7V p p Pr Cr 0 7V p p Component Signal Impedance 75 Ohms Audio Input 0 5 rms L R Audio Input Impedance 470K Ohms Component Signal Type EDTV 5251 4801 6251 5761 SDTV 625p 576p 525p 480p HDTV 750p 720p 11251 10351 10801 3 5 Component Mode Table Mode Resolution Horizontal Vertical Pixel Clock Remark 11 3 6 S Video Interface S Video Input Connector Mini DIN4 pin S Video Signal Y IV p p 0 286V p p NTSC 0 3V p p PAL SECAM 3 7 Video Interface Input Connector 12 4 POWER 4 1 42 HD Power Supply 4 1 1 Power Supply SMPS PMCPGA2 NP I2HABS 53 Minimum AC22OV At Full Toad Power Consumption Typical 350W Standby 7 W 4 1 2 DC Output Output Name EC T Output Voltage Max Tolerance 96 Vsc Board 5V Stand SV Standby A 03A 1 0 5 0V DC Signal Interface 0 5A 4 5A 5 0V DC Remark m pm om pee pom pos pee 4 1 3 Connector CN801 VSC Board Vs ON gt me Control Power x AMP POWER NM 30V oF 24V 13 Q Z 4 2 50 Power Supply 4 2 1 Power Supply SMPS PMCP650 NP SOHADS Efficiency 83 Minimum AC220V At Full load Power Consumption Typical 450W
89. T T2CVBS T2AUD SDA2 SCL2 COMPANY 100uF STD1109T 101M B S 10V FB 7 CTRL SHDN C1 4 7uF VI 2012 L1 47 SCD1005R 4R7K WoosungNextier Corp DRAWN Juste CHECKED QUALITY CONTROL RELEASED Sub DRAWING NO SHEET 10F 1 9003 62 72 91 ck 190 z u9S 90 09002 vO ON8 80165 50 6 5 4 3 2 REVISION RECORD Revision Date Description of Change LTR ECO NO APPROVED DATE 09 teloe eee COMPANY Nextier Ines PDP 42 Control DRAWN j u lee DATED CODE SIZE DRAWING NO REV 00 QUALITY CONTROL RELEASED DATED SCALE SHEET 1 Page 90 ONY 125 2 257 lt 0 011009 50 9005 79 09 1 IR1 ROM N3138TC V33S V33S lt LED G MMBT 3904 LED R LEDI 3 REEN 2 1 ED SLRG138 Swi 5 4 01 3904 R9 10K 5 5 17908 LED C LED_R lt CH POWER CH 4 VOL 5 5 VOL 7 8 9 MENU 10 INPUT IRRCVR v33s i 1 F SBK160808T SW7 THH17908 POWER 12505WR 14A00 REVISION RECORD ECO NO APPROVED DATE LTR WoosungNextier Corp DRAWN j u lee DATED QUALITY CONTROL RELEASED DATED
90. US Adjustment should be done after setting Vs Va to the set voltage 1 Vzb Z bias voltage adjustment CD For the Vzb voltage measure and adjust the voltage between the frame GND and Vzbias point Q18 Drain in left side on Z SUS B D 2 the variable resistor of Vzb DD Pack PS101 on 2 SUS B D to set to 100 0 5V 10 5 5 Y Waveform ipi setup Vset_up Vs Vos Default Value 1 Setdown 10 5us Fig 2 Y set up Waveform 14 Voltage SV 1 a EDEN Va Power supply Vcc Power supply Voltage Va Voltage Vs Power supply External Power supply Caution 1 The power of the signal generator should be turned on before turning on the power of DC power supply 2 The voltage of DC power supply in standard of Module input voltage should be preset as below Vs dc 180V Va dc 60V 5V de 5V 3 The power of power supply must turned ON OFF by this sequence Module on 5V gt Vs Module off Vs Va 5 4 Signal generator should be selected with 1024 x 768 mode Fig 1 Connection diagram of measuring instrument V Trouble Shooting 1 Checking for No Picture A screen doesn t display at all and condition of black pattern or power off 1 Check whether the CTRL B D LED D12 D13 D14 is turned on or not 2 Check the power and signal cable of CTRL B D 3 X B D Y B D Z B D is well plugged in
91. Win About Vendor Ib Product 6 4442 Hone 1 Year 42 2005 Ver Bev 1 3 Video input 800 ix He Size 82 5 em als aka Far Ne 75 17 0 634 0 Green may louse Enable Power 128 Byte Length Blue Sd SEE EE Y uam 336 Estahlishad 3 Chicsum OKC Id Protocol lile nme 24 CH Audio Block viden Block Ven White Button Load Fite Save File Read Weile CW Oocunent and Selinas IOrTmPhilipscdde dataWPhiligs dde as CEA EDD Blick 6 Please check DDC DATA by reading 7 Connect the out coming of RGB Video signal to RGB input as 15 Pin D Sub 15 WoosungNextier Corp 8 Connect the out coming of RGB Audio signal to RGB Audio input as RCA Audio Cable 9 Please power on by pushing front KEY or POWER of REMOCON 10 Please select RGB terminal by using VOL key after Input key of REMOCON VIDEO 1 RGB 11 Please check that RGB Video signal is appearing in screen well after switching to RGB Mode Check the signal of DVI RGB Mode Table 12 Please connect the RGB PORT of PC and the RGB PORT of MAIN BOARD to 15P n D SUB CABLE 13 Please check that the function of frame lock is normal by using the SCROLL KEY in KEY BOARD and by controlling mo
92. Z B D adjust as indicated in Label by making Z B D of Waveform variable Measuring Point of Y B D Waveform on Y DRV B D Measuring Point of Z B D B28 10 5 5 gt lt Y Waveform Pre set up Vps I Default Value 0 C OV Yramp Set up Set d wn 10 us Z Waveform The set value of above A and B can be adjusted with in the variable range considering the mass production capability because it is a Typ Value 2 12 It doesn t display a specified brightness at specified color 1 Check the connector of CTRL B D input signal 2 Replace the CTRL B D 3 Checking for Component Damage 2 When Set Down FET Pass Top FET 1st 3rd 4th 5th FFT of HS2 is damaged Mis discharge of entire screen is generated e Test Point Enlarge after measuring GND Waveform Y DRV B D e Wave format As shown fig 3 3 1 Y IPM IC18 or Z IPM IC2 Damage 1 When the internal Sustain FET or ER FET of Y B D IPM IC18 or Z B D IPM IC2 is damaged screen doesn t be shown or Mis discharge of partial screen is generated e lest Point Enlarge after measuring GND Waveform Y DRV B D GND B28 Z B D 3 e Wave format Y DRV B D in Waveform or B28 Z B D in has no output wave x Set up waveform
93. ame Serial No of PCB PWB Location No Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly company PCB PWB Information Revision date of PCB PWB u Lr Model Name PART BETOOYBOOTA Serial No of PCB PWB LOC 2kxx Location No 4 Z SUS B D Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly company PCB PWB Information Revision date of PCB PWB Model Name Serial No of PCB PWB 5 Y DRV TOP BTM B D Y DRV TOP Y DRV BTM 6 XL XC XR TOP BOTTOM B D XLT LOC Location No Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly company PCB PWB Information Revision date of PCB PWB Model Name Serial No of PCB PWB Location No Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly company PCB PWB Information Revision date of PCB PWB Model Name Serial No of PCB PWB Location No 3 Label Information of Module 4 J uem 1 z E 3 3 a V u gt n P E 8 E p Identification Label 2 Warning Label High Voltage Warning Label Hot Surface 7 4 Caution Label Mechanical Hazard 6 Serial No of Frame Voltage Label Model Name amp Operational Voltage Cp Model Name 2
94. an inclined surface The product may fall off or fall over causing injuries 2 Before disconnecting cable from the product be sure to turn off the power Be sure to hold the connector when disconnecting cables Pulling a cable with excessive force may cause the core of the cable to be exposed or break the cable and this can lead to fire or electric shock 3 This product should be moved by two or more persons If one person attempts to carry this product alone he she may be injured 4 This product contains glass The glass may break causing injuries if shock vibration heat or distortion is applied to the product 5 The temperature of the glass of the display may rise to 80 C or more depending on the conditions of use If you touch the glass inadvertently you may be burned 6 If glass surface of the display breaks or is scratched do not touch the broken pieces or the scratches with bare hands You may be injured 7 PDP Module requires to be handled with care not to be touched with metal or hard materials and must not be stressed by heat or mechanical impact 8 There are some exposed components on the rear panel of this product Touching these components may cause an electric shock 9 When moving the product be sure to turn off the power and disconnect all the cables While moving the product watch your step The product may be dropped or all leading to injuries of electric shock 10 In order to
95. arged for depending on responsibility for the faults 3 Warning label for PDP Module 1 PCB Warning label 1 Warning WARNING Warning against any dangers under certain circumstance 2 Hot surface gt Warning against any possibilities of injury or burn due to high temperature under certain circumstance 3 Dangerous voltage gt Warning against the possibility of electric shock under certain circumstance 4 Electrostatic sensitive devices Warning against any possibilities of electric shock high temperature by touching under certain circumstance 5 Caution sentence Caution Test before touching Careful touching before inspection 6 Fuse Caution sentence CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE S The fuse should be replaced with the same type and rating to prevent fire under certain circumstance 2 Safety precautions on Module 1 High Voltage ZS WARNING HIGH HAZARD VOLTAGE VOLTAGE NOT TOUCH ELECTRIC POINT Warning against the danger of electric shock when touching due to dangerous high voltage 2 Hot Surface ZS WARNING HOT HOT PART CAN BURN SURFACE NOT TOUCH ELECTRIC POINT Warning against the danger of burn when touching due to high temperature parts 3 Wound AN CAUTION MECHANICAL HAZARD DO NOT TOUCH POINTED PART Caution against the danger o
96. art The Panel part consists of Electrodes Phosphor various dielectrics and gas and the Drive part includes electronic circuitry and PCB PDP60X6 model produced in the LG Electronics is 60inches color Plasma display module of Wide XGA 1366 H x 768 V and it is a display device giving concrete to bright image by using AC Plasma technology of LG Electronics 1 General Specification 1 Model Name 2 Number of Pixel 3 Pixel Pitch 4 Cell Pitch 5 Display area 6 Outline dimension 7 Color arrangement 8 Number of COLOR 9 10 Aspect Ratio 11 Peak Brightness 12 Contrast Ratio 13 POWER CONSUMPTION 14 Lifetime 2 Block Diagram LVDS Input RA1 RA1 1 1 RC1 RC1 1 RD1 RCLK1 RCLK1 RE2 RE2 DIPEN 2 Interface PDP60X6 60X6 Model 1366 H x 768 V 1pixel 3 RGB cells 9664m H 966 um V 322 x 966 m V Base Green Cell 1319 6 x 741 9 V 0 5 1408 H x 828 V x 60 D 1 RGB Closed Well type R 256 x G 256 x B 256 16 700 000 33 0 1 Kg Net 123 1 9 SEA1BOX 16 9 Typical 1200 m 196 White Window 60 1 Light room 150 Lx at center 7 000 1 Dark room 196 White Window White Window Pattern at Center Max 570W Full White Over 45 000 Hrs Initial brightness 1 2 Controller Memory Controller Input Interface Controller Driver Timing Controller
97. ations are subject to change without notice Internal Speaker Lo 9 50 Frequency Response 170 Hz 20 KHz The specifications are subject to change without notice Accessories Standard Owner s Instruction Remote Controller AAA Batteries Power Cord Foot Stand Table Top stand Wall Mount Bracket Ceiling Mount Bracket Internal Speaker System External Speaker System DVI Cable VGA D SUB Cable Audio Cable Component Cable RCA Video Cable RCA Audio Cable S Video Cable The specifications are subject to change without notice 3 3 Woosung Nextier Corp Engineering Products Specification MODEL 1 PMCP642 NP 42H4B9 2 PMCP650 NP 50HAD9 3 PMCP660 NP 60H4G9 PDP MONITORs MPreliminary Approved Woosung Nextier Corp DATE DATE PELCO Ver 1 2 11 24 06 By Tommy Shin CONFIDENTIALITY All material contained within this document is proprietary information and the sole property of Woosung Nextier Corp 481 10 Gasan dong Byeoksan Digital Valley II 821 Geumcheon gu Seoul Korea No part of this document may be copied reproduced or transmitted by any means for any purpose without prior written permission from Woosung Nextier Corp TABLE OF CONTENTS 1 SCOPE 1 1 Introduction 2 Product Definition 1 3 Mass Production Release 1 4 Change Control 1 5 Service 2 GENERAL SPECIFICATION 2 1 General Specification 2 2 Input Output Terminal 3
98. ce 2 Hot surface gt Warning against any possibilities of injury or burn due to high temperature under certain circumstance 3 Dangerous voltage gt Warning against the possibility of electric shock under certain circumstance 4 Electrostatic sensitive devices A Warning against any possibilities of electric shock high temperature by touching under certain circumstance 5 Caution sentence Warning against high voltage under certain position Caution High Voltage 6 Fuse Caution sentence CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE S The fuse should be replaced with the same type and rating to prevent fire under certain circumstance 2 Safety precautions on Module 1 High Voltage WARNING HIGH HAZARD VOLTAGE VOLTAGE NOT TOUCH ELECTRIC POINT Warning against the danger of electric shock when touching due to dangerous high voltage 2 Hot Surface WARNING HOT HOT PART CAN BURN SURFACE DO NOT TOUCH ELECTRIC POINT Warning against the danger of burn when touching due to high temperature parts 3 Wound AN CAUTION WOUND MECHANICAL HAZARD DO NOT TOUCH POINTED PART Caution against the danger of mechanical injuries I Technical Feature PDP Module is a display device to be divided into a Panel part and a Drive part The Panel part consists of Electrodes Phosphor va
99. charge of entire screen is generated e Test Point Enlarge the after measuring GND B41 Y B D e Wave format Refer to waveform Fig 3 Set Down waveform does not come out Bom mmm EE m 8 ee uum lt Fig 3 When the Set_Down FET is damaged gt lt normal output wave gt e Measurance position Reset section enlargement wave of B41 Y B D Full White Pattern 3 3 SCAN IC Damage 4 In case of shorting the SCAN IC output by a dust foreign Y DRV B D Top IC21 IC20 IC17 substance it may overlap two horizontal lines on screen p 2 e Test Point Enlarge the after measuring 18 26 29 ICT of Y DRV B D output GND Y DRV B D 1 11 IC14 12 e Wave format Refer to waveform Fig 6 IC25 1213 1C27 1 In case of SCAN IC poor one horizontal line may open at Screen e Test Point Enlarge the after measuring ICT of Y DRV B D output GND e Wave format Refer to waveform Fig 4 Normal waveform Break the Decrease in voltage of SCAN Pulse SCAN Pulse Fig 6 When SCAN IC output is short SCAN Pulse does When the internal output FET not come out of IC is damaged Fig 4 When SCAN IC is gt 2 Screen may not shown when SCAN IC is damaged external electricity or spark e Test Point Enlarge the after measuring ICT of Y DRV B D output GND e Wave format Output wave format isn t output You can see the damage for SCAN IC
100. cking that it 15 something dropped out of in horizontal vertical line of crosshat ch Checking that the interval between line is equal Checking that there 15 no distortion and noise 10 WoosungNextier Corp lt 8 black Crosshatch gt 10 Display Position Checking the balance of left amp right amp top amp bottom in a base of vertical line of center Checking that the horizontal line of center should match the mechanical center of PDP Panel Checking that there 15 no distortion and noise lt Display position 11 SMPTE RP 133 11 WoosungNextier Corp Checking that it 15 something dropped out of in horizontal vertical line of crosshatch Checking that there 15 no problem of handling high frequency Sync Checking Multi bust Signal Frequency Checking that there 1s no distortion and noise iere TERN i 1 328 Lu o SMPTE RP 133 gt 12 256Gray RGBW Color Bar Checking the reiterations of contacting side In each color bar Checking that the printing out of color 15 right Checking the range if Saturation Checking that there 15 no distortion and noise 256graytRGBW color bar 5 Pattern is the standard of ShibaSoku TG 19CC Signal 1 5 Pattern is applied to VIDEO S VIDEO and VIDEO1 2 Input 12 Pattern is the standard of ASTRODESIGN VG 848 Signal 6 12 Pattern is applied
101. de Auto Auto setting It can help H V position Phase Frequency searching automatically in RGB Input I SIZE Screen size It can help screen size change like AUTO FILL ALL FILL ASPECT ZOOM ANAMORPHIC WIDE FREEZE Screen freeze Once a time screen is freezed and Once pushed again it return to default Recall Input expression It help viewing in present input signal Sleep sleep timer It can reserve the sleeper time whenever you push button OFF gt 30Minute gt 60Minute gt 90 Minute gt 120 Minute gt 150 Minute gt 180 Minute Split Screen Picture 15 changed like below when user push Split key of Remocon Main PBP lt Normal gt PIP gt PPP gt 27 WoosungNextier Corp PIP Settings m VIDEO 1 VIDEO 1 VIDEO S VIDEO x fo COMPONENT _0_ NE NE 0 0 LA _ X Max 480p 576p 1366 X 768 60Hz In the PIP mode the sub input source 15 differently defined for the default value videol or video2 depending on your PDP model Locate Screen Position Please move PIP Position from PIP Mode SIZE PIP SCREEN Size 15 changing in PIP Mode SWAP Swap This function has main screen switch off sub screen A SWAP Audio Swap This function has sound of main screen switch off sub screen S SELECT This function help selecting the each screen from Split Screen 28 WoosungNextier Corp 4 Qut Going Sp
102. defects N 18 cells full white screen 1 Non Ignition Dot Dark Defect is defined as cell of which more than 50 area is not ignited Unstable Dot Flickering is defined as cell which repeats On and Off 73 Uncontrollable Dot is defined as A cell which is distinctly brighter or darker than other cells around it and or cell of which color is distinctly different from that of other cells around it 4 Non Extinguishing Dot brightness defect is defined as A cell of which more than 50 area is always ON i3 3 Stain is defined as blob due to local color contamination in white or simple color pattern 22 8 MECHANICAL 8 1 Fan PMCP642 PMCP650 660 42 489 50 4 9 NP 60HAG9 Model Name Fans N A No Fans are used in the unit 3EA 2400RPM 8 2 Dimensions without stand PMCP642 PMCP650 660 42 489 NP 50H4D9 NP 60H4G9 Model Name Width 1028mm 1206 7mm 1454mm Dept 074mm 173mm 8 3 Weight without stand PMCP642 PMCP650 PMCP660 NP 42H4B9 NP 50HAD9 NP 60H4G9 Net Weight 30Kg 42Kg 67 3Kg Model Name 23 9 ENVIRONMENTAL Operating Temperature Range Operating Relative Humidity Storage Relative Humidity Operating Atmospheric Pressure Storage Atmospheric Pressure Operating Temperature Range Operating Relative Humidity Storage Relative Humidity Operating Atmospheric Pressure Storage Atmospheric Pressure Operating Te
103. e 1 In this case it isn t a problem about CTRL B D or Y B D 2 It may cause followings It s out of order a panel Open or short of SCAN attached panel It s out of order a SCAN IC attached panel 3 Replace Module x Screen Display Form It may show several horizontal lines including left case 2 10 Lightness of screen is wholly darken though there is input signal pattern 1 2 3 4 In this case Z B D operation isn t complete Check the power cord of Z B D Check the connector of Z B D and CTRL B D Replace the CTRL B D 2 B D ee So Dt 2 11 The screen displays other color partially on full white screen or happens Mis discharge partially on full black screen 1 Check the declination of Y B D set up set down wave 2 Measure each output wave with oscilloscope more than 200 2 and compare the data with below figure data The slope of ramp in B D is VR51 The slope of set up is VR22 The slope of set down is VR2 The voltage of Vy and Vscan is respectively P8101 and PS 102 for these Vzd of Z B D adjust as indicated in Label by making VR3 variable Measuring Point of Y B D B1 Measuring Point of Z B D B10 12 It doesn t display a specified brightness at specified color 1 Check the connector of CTRL B D input signal 2 Replace the CTRL B D 2 When Set Down FET Pass Top FET HS1 HS3 is damaged Mis discharge of entire screen is generated e Te
104. e a problem between Scan FPC and Y DRV B D color 2 Check the connection of Y DRV B D and Scan FPC If th IC is fail lace the Y DRV B D 3 If the Scan IC is failed replace the 1 This is a problem about CTRL B D 2 Replace the CTRL B D x Screen Display Form x Screen Display Form one twelve of screen The screen display is very good B The screen display is poor The screen has a vertical line x Check a method of SCAN IC with regular gap i i Lee 2 7 Data copy is generated to stripe direction 1 In this case it s due to incorrect marking of scan wave 2 Replace the Y DRV B D or Y B D E x Screen Display Form CF EHE bed c HE pem r1 i Change the Vpp Pin into ANODE and GND Pin into CATHOD and then test the Diode with forward reverse direction Display Pattern Case 1 Entire Copy gt Case 2 Top Copy Case Bottom Copy Case 2 Entire Copy 2 8 The screen has one several vertical line 1 In this case It isn t a problem about CTRL B D or X B D 2 It may cause followings It s out of order a panel Open or short of DATA TCP attached panel It s out of order DATA IC attached panel 3 Replace Module x Screen Display Form It may show several vertical lines in a quarter or other division part of screen including left case 2 9 The screen has one or several horizontal lin
105. ecification 1 Menu 2 1 Videol 2 Video S Video and Component Input Image Brightness d Contrast Sharpness Color Tint Video Defaults VOL TO Restore Defaults 2 Screen Size AUTO Freeze P xel Shift 3 Setup Language English Sleep Timer 000 OSD Setting Menu Transparency 000 Menu Timeout 020 Color Temp NORMAL Volume 30 Treble 090 Dass 050 Balance 050 Mute OFF Audio Defaults I VOL TO Restore Defaults lt Table l gt X Image Screen Setup Audio Menu is the same as lt Table 1 gt 20 WoosungNextier Corp 2 RGB Input Image Brightness Contrast Phase Frequency Sharpness Video Defaults Screen Size H Position V Position Auto Positioning Freeze Pixel Shift Setup Language Sleep Timer OSD Setting Menu Transparency Menu Timeout Color Temp Audio Volume Treble bass balance Mute Audio Defaults 002 VOL TO Restore Defaults English 000 000 020 NORMAL 30 050 050 050 VOL Restore Defaults lt gt 30 WoosungNextier Corp 3 DVI Input SG Dm rem ste es Brightness Contrast Sharpness Video Defaults 512 Freeze Pixel Shift Language Sleep Timer OSD Setting Menu Transparency Menu Timeout Color Temp Volume Treble Bass Balance Mute Audio Defaults 050 002 VOL TO Restore Defaults English OOO 000 020 NORMAL 30 050 0
106. ed Caption Menu is displayed 5 Press the TEXT button to select option 2 CC3 TEXT1 TEXT2 TEXTS 4 6 Please check 1 is working well connecting Closed Caption signal of ShibaSoku TG 19CC VCR SV 7000W This function works only in Normal split mode 7 Please check that the video signal in each mode is working well 8 Please check that Sound is working well by pushing VOL key of front or remote controller 4 VIDEO Input 1 Please connect the signal of VIDEO Input to VIDEO Input as BNC Cable 2 Please power on by pushing POWER key of front or remote controller 3 Please select VEDEO Input by using VOL V Alkey after pushing INPUT VIDEOI VIDEOZ VIDEO 4 Press the TEXT button The Closed Caption Menu is displayed 5 Press the TEXT button to select option OFF CC1 CC2 CC3 CC4 TEXT1 TEXT2 TEXT3 TEXTA 6 Please check 1 is working well connecting Closed Caption signal of ShibaSoku TG 19CC or VCR SV 7000W This function works only in Normal split mode 15 WoosungNextier Corp 7 Please check that the video signal in each mode is working well 8 Please check that Sound is working well by pushing VOL key of front or remote controller 5 Monitor Output 1 Please connect VIDEO Input signal to VIDEO Input as BNC Cable 2 Please connect the output of test installation to Monitor output as BNC Cable 3 A
107. el 593 0mV WoosungNextier Corp Cross Pattern Checking something dropped out of horizontal vertical line Checking the same interval between Crosshatch Checking the distortion and Noise X Cross Pattern 16 9 Black Level NING cn 53 6mV Pulse width Horizontal 296ns 100ns 296ns 100ns Vertical 2 lines 2 lines Crosshatch width Horizontal 2 96us x 0 3us 2 22us X 0 3us Vertical 525system 36 lines 36 l nes 625system 44 ines 44 ines R WoosungNextier Corp 6 64 gradation block gray Checking the saturation of between splinter Seeing the difference of Brightness Contrast Checking the distortion and noise in screen 64 Gradation Block Gray 7 Crosshatch amp circle amp gray iili mu N a m mm m m m zum aaa LIN lt Crosshatch amp Circle amp Gray 0 WoosungNextier Corp Checking that it is something dropped out of in horizontal vertical line of crosshatch Checking that the interval between crosshatch line 15 equal Checking that printing out of exact circle shape 15 right Checking brightness contrast through gray pattern Checking that the distortion and noise 15 in screen 8 Crosstalk Checking that Burst line 15 clear Checking that there 15 no distortion and noise lt Crosstalk gt 9 8 black Crosshatch Che
108. ern is related to the ramp wave form generation part of Z B D 2 Check if the connecting cable between the Ctrl B D and Z B D is correctly connected 3 Replace the Z B D x Screen Display Form 2 13 It doesn t display a specified brightness at specified color 1 Check the connector of CTRL B D input signal 2 Replace the CTRL B D 3 Checking for Component Damage 3 1 Y IPM IC2 1 7 or 2 IPM IC3 IC7 Damage 1 When the internal Sustain FET or Z IPM of Y IPM is damaged screen doesn t be shown or Mis discharge of partial screen is generated e Test Point GND B41 Y B D GND B11 Z B D e Wave format B41 Y B D or B11 Z B D has no output waveform 2 When the internal FET of Y IPM Z IPM is damaged the heating of Y IPM or Z IPM will increase e Test Point GND B41 Y B D GND B11 Z B D e Wave format Refer to waveform Fig 1 Normal waveform gt Fig 1 When the Pass is damaged IPM Normal Output Wave e Measurance position Y B D B41 Z B D B11 Enlarge the after Sustain section Full White Pattern 3 2 FET Ass y Y SUS B D HS2 2 505 B D 51 Damage 1 When Pass Set Up FET is damaged screen doesn t be shown e Test Point Enlarge the after measuring GND B41 Y B D e Wave format Refer to waveform Fig 2 Set Up waveform 2005 ou Fig 2 When the Set UP FET is damaged 2 When Set Down FET is damaged Mis dis
109. f mechanical injuries WOUND PDP Module is a display device to be divided into a Panel part and a Drive part The Panel part consists of Electrodes Phosphor I Technical Feature various dielectrics and gas and the Drive part includes electronic circuitry and PCB PDP50X3 model produced in the LG electronics is 50inches color Plasma display module of Wide XGA 1366 H x 768 V and it is a display device giving concrete to bright image by using AC Plasma technology of LG electronics 1 General Specification 1 Model Name 2 Number of Pixel 3 Pixel Pitch 4 Cell Pitch 5 Display area 6 Outline dimension 7 Color arrangement 8 Number of COLRO 9 9 10 Aspect Ratio 11 Peak Brightness 12 Contrast Ratio 13 POWER CONSUMPTION 14 Lifetime 2 Block Diagram LVDS Input RA1 RA1 RB1 RB1 RC1 RC1 RD1 RD1 RCLK1 RCLK1 RE1 RE1 DIPEN 12C Interface Ext APL Interface APL Data PDP50X3 1366 H x 768 V 1pixel 3 RGB cells 810 x 810um V 270 x 810um V Base Green Cell 1106 5 H x 622 1 V 0 5 1190 H x 700 V x 58 D 1 RGB Closed Well type R 1024 x G 1024 x B 1024 10 737 000 000 22 0 0 5 Kg Net 127 5 Kg 16 9 Typical 1000cd 1 1 White Window Typical 90 1 Light room 100 Lx at center Typical 10 000 1 Dark room 1 White Window White Window Pattern at Center
110. fter connecting 8 Q dummy resistance to speaker output in left right please connect Multi Meter to in each edge of dummy resistance 4 Please power on by pushing POWER key of front or remote controller 5 Please select VIDEO through VOL and after pushing INPUT key VIDEOI VIDEO2 VIDEO 6 Please check that All in coming video signal is working well 7 Please check that Video signal is appearing in Monitor Output 8 Please adjust Audio sound with max through VOL key of owner s remote controller 9 Please check that the maximum of incoming Audio signal is more than 8 8V rms 10 Please check 8 Q in left amp right of speaker output and Multi Meter 11 Please check that audio sound is good by pushing VOL key 12 Please check that Video signal V and Audio signal R L is having right output 13 Please power OFF by pushing POWER key of front or remote controller 14 Please check that Video signal V and Audio signal R L is having right output 6 S VIDEO Input 1 Please connect S VIDEO terminal as S Video Cable to S VIDEO output 2 Please connect Audio input terminal as RCA Audio Cable to Audio output 3 Please power on by pushing POWER key of front or remote controller 4 Please select S VIDEO by pushing VOL key after INPUT key 16 WoosungNextier Corp 5 Press the TEXT button The Closed Caption Menu is displayed 6 Press the TEXT button t
111. gt VIN2R DTV R C36 R177 RI76 R175 SN74ACTOBDR 75 75 17 1 B 2 o p 8348 5 9 B x VSYNC B gt HSYNC o i fe 6149 58 160808 107 3 70 5 14 15 160808 5 T 5 5 1608087 10 5 8147 58 160808 107 5 P G reo 5 1608087 10 5 S Perr m SHRM ur TP SPDIF _HDMI T DR Z V V V Q SPDIF OUT shie RGB 2010 BZX84C5V6 BZX84C5V6 OPTICAL N 709 PCL gt PCR gt RGB AUDIO gt gt 5 Be 55 ze 55 V WoosungNextier Corp N JP17 yZ FB74 SBK160808T 110Y 5 HDICB TITLE INPUT1 A 2 a ___ _____ E VR 3 To PL erpze gsBeooBT mov s HDICR DRAWN ff FB73 SBK160808T 102Y S HDIL Juste 5 027 5 CHECKED DATED DRAWING NO R223 R224 R225 R222 C37 R221 C376 6 7 75 75 75 S 373 20374 0375 QUALITY CONTROL DATED Tu p T e 4 RELEASED DATED SHEET SCARTR gt SCARTG SCARTB SC R SC G gt SC B A9V Q C481 C482 C483 0 1 12pF 2 1 1047 0 SCIL
112. hazard that can lead to injury or damage to property if the caution is ignored and the product is handled incorrectly WARNING 1 Do not touch Signal and Power Connector while this product operates Do not touch EMI ground part and Heat Sink of Film Filter 2 Do not supply a voltage higher than that specified to this product This may damage the product and may cause a fire 3 Do not use this product in locations where the humidity is extremely high where it may be splashed with water or where flammable materials surround it Do not install or use the product in a location that does no satisfy the specified environmental conditions This may damage the product and may cause a fire 4 If a foreign substance such as water metal or liquid gets inside the product immediately turn off the power Continuing to use the product it is may cause fire or electric shock 5 If the product emits smoke and abnormal smell or makes an abnormal sound immediately turn off the power Continuing to use the product it may cause fire or electric shock 6 Do not disconnect or connect the connector while power to the product is on It takes some time for the voltage to drop to a sufficiently low level after the power has been turned off Confirm that the voltage has dropped to a safe level before disconnecting or connecting the connector 7 Do not pull out or insert the power cable from to an outlet with wet hands It may cause
113. he central cross line of RETMA PATTERN PDP Should match the Panel of mechanical CENTER Vertical CENTER RETMA PATTERN Adjustment Clear Screen Vertical CENTER 5mm Horizontal CENTER The Central vertical line of RETMA PATTER Same as above Adjustment Should balance in left right CENTER 10mm b5 WoosungNextier Corp MONO SCOPE 2 Stair 10 Steps Checking the extent of saturation of left amp right black amp white pattern t Should be saturated less than black 2 step white 2 step in left amp right Checking unnecessary chrominance signal came up except black amp white sync Checking distortion and noise in a screen lt Stair 10 Steps gt 3 Color Bar Checking the reiterations of contacting side in each color bar Checking the difference of color in each color bar Checking the distortion and noise in screen PAL PAL M PAL N gt NTSC NTSC 4 43MHz Full Color Bar 6 WoosungNextier Corp 4 Multi Burst Checking the range of Frequency Response Checking the distortion and noise in screen lt Multi burst NTSC NTSC 4 43MHz PAL PAL M PAL N SECAM Multi Burst 0 0 1 0 72 0 70 0 4 0 4 0 2 Frequency Within 1 0dB Within 1 0dB White REF Signal 714 3mV Tl4 5mv 7000mV Multi Burst 9517 2 V 384 0mV pedestal Black lev
114. heck Y SUS Z SUS of PDP Module 2 6 Woosung Nextier Corp Non Working of Control Key or LED Light Non Working of Control Key or LED Light Replace Control Board Check YES Replace Control Board NO Replace Control Conn Ass y Check YES Replace Control Conn Ass y NO Replace Main Board Check YES Replace Main Board NO Check PSU of PDP Module 7 Woosung Nextier Corp Non Working of RS 232 Control or Firmware Up Grade Non Working of RS 232 Control or Firmware Up Grade Replace PC or RS 232 Cable Check YES Replace PC or RS 232 Cable NO Replace Main Board Check YES Replace Main Board NO Replace Sub Board Check YES Replace Sub Board NO Check PSU of PDP Module 8 Woosung Nextier Corp PDP MODULE SERVICE MANUAL 1 PDP42X3 2 PDP50X3IHHEHI 3 PDP60X6 CAUTION 1 BEFORE SERVICING THE PDP MODULE READ THE SAFETY PRECAUTIONS IN THIS MANUAL 2 WHEN REPLACEMENT PARTS ARE REQUIRED BE SURE TO USE REPLACEMENT PARTS SPECIFIED BY THE MANUFACTURER 1 PDP42X3 Module CONTENTS I Safety Precautions II Technical Feature III Formation and Specification of Module 1 Formation of Module 2 Information of Boards 3 Label information of Module IV Adjustment V Trouble Shooting 1 Checking for No Picture 2 Hitch Diagnosis Following Display Condition
115. hen handling 11 If cleaning the Panel wipe it with a soft cloth moistened with water or a neutral detergent and squeezed being careful not to touch the connector part of the Panel And don t use chemical materials like thinner or benzene 12 If this product is used as a display board to display a static image image sticking occurs This means that the luminance of areas of the display that remain lit for a long time drops compared with luminance of areas that are lit for a shorter time causing uneven luminance across the display The degree to which this occurs is in proportion to the luminance at which the display is used To prevent this phenomenon therefore avoid static images as much as possible and design your system so that it is used at a low luminance by reducing signal level difference between bright area and less bright area through signal processing 13 Because PDP Module emits heat from the Glass Panel part and the Drive circuitry the environmental temperature must not be over 40 The temperature of the Glass Panel part is especially high owing to heat from internal Drive circuitry And because the PDP Module is driven by high voltage it must avoid conductive materials 14 If inserting components or circuit board in order to repair be sure to fix a lead line to the connector before soldering 15 If inserting high power resistor metal oxide film resistor or metal film resistor in order to repair in
116. ich has clear gradation after image can be presented in the black level part of screen 3 Adjustment after Assembling 3 1 Using Tools Conditions of aging are as follows 1 Digital oscilloscope More than 200MHz 2 DVM Digital Multimeter Fluke 187 or similar one 3 Signal generator VG 828 or similar one 4 DC power supply DC power supply for Vs 1 Should be changeable between OV to 200V more than 10A DC power supply for Va 1 Should be changeable between OV to 100V more than 5A DC power supply for 5V 1 Should be changeable between OV to 10V more than 10A DC DC Convertor Jig 1 Vs Va 5V Jig with corresponding output to each voltage Pin arrangement of PDP50X3 Module after the input of voltage Voltage stability of power supply Within 1 for Vs Va within 3 for 5V 3 2 Connection diagram of measuring instrument and setting up the initial voltage 1 For connection diagram of measuring instrument refer to Fig 1 Connection diagram of measuring instrument 2 Setting up the initial voltage Vcc 5V Va 60V Vs 195V But Initially setting up voltage can be changed by the set up range according to the Module s characteristic 3 3 How to Adjust 1 Connect the measuring instrument to be Fig 1 2 How to adjust Y SUS Adjustment should be done after setting Vs Va to the set voltage 1 Vy Voltage adjustment Measure the voltage between Vy TP in the lower part D7 and in
117. is may cause fire or electric shock 5 If the product emits smoke and abnormal smell or makes an abnormal sound immediately turn off the power Continuing to use the product it may cause fire or electric shock 6 Do not disconnect or connect the connector while power to the product is on It takes some time for the voltage to drop to a sufficiently low level after the power has been turned off Confirm that the voltage has dropped to a safe level before disconnecting or connecting the connector 7 Do not pull out or insert the power cable from to an outlet with wet hands It may cause electric shock 8 Do not damage or modify the power cable It may cause fire or electric shock 9 If the power cable is damaged or if the connector is loose do not use the product otherwise this can lead to fire or electric shock 10 If the power connector or the connector of the power cable becomes dirty or dusty wipe it with a dry cloth Otherwise this can lead to fire 11 PDP Module uses a high voltage Max 450V dc Keep the cautions concerning electric shock and do not touch the Device circuitry when handling the PDP Unit And because the capacitor of the Device circuitry may remain charged at the moment of Power OFF standing by for 1 minute is required in order to touch the Device circuitry 2 CAUTIONS 1 Do not place this product in a location that is subject to heavy vibration or on an unstable surface such as
118. it 17 Please click Setup tap and check the configuration of PWKeyLoader Communication Settings Connection Serial Serial COMI Baud Rate 19200 18 Please click Load Then the HDCP key would be written 19 Please connect the DVI output with HDCP of DVD Player and DVI input of Main Board to DVI Cable 20 Please check that video signal of HDCP is appearing rightly in screen 21 Please check that Sound is good by pushing VOL key of front or remote control 99 WoosungNextier Corp 10 RS232C Control TEST 1 Please connect the Serial Port of PC and the RS232C Port of Main Board to 9 Pin D SUB Cable 2 Please execute the Docklight exe 3 Please choose Hardware Protocol as below amp Docklight V1 6 Project serial control command model 8 all sample test 01 File Edit Run MEMES Help amp Start Communication Logging iU OF 109 LH Communic Colers amp Fonts COMI 19200 None 8 1 Send Sequences Start snapshot Communication Send Ince CHER Decimal Binary _ Mute ot adus Console On 5 MuteSt Show Notepad Fiz _ gt Power C mre Flow Control Communication Filter MM Options Communication Mode _ gt Remote control Lock ON 57 72 20 01 20 01 0D 0 gt Remote control Lock OFF 57 72 20 01 20 00 00 04 1 2 uw Js A _ gt Input Main Video 57 63 20 01 20 01 0
119. ithin the rated voltage range If the wiring is wrong or if a voltage outside the rated range is applied the product may malfunction or be damaged 24 Do not store this product in a location where temperature and humidity are high This may cause the product to malfunction Because this product uses a discharge phenomenon it may take time to light operation may be delayed when the product is used after it has been stored for a long time In this case it is recommended to light all cells for about 2 hours aging 25 This product is made from various materials such as glass metal and plastic When discarding it be sure to contact a professional waste disposal operator 26 If faults occur due to arbitrary modification or disassembly LG Electronics is not responsible for function quality or other items 27 Use of the product with a combination of parameters conditions or logic not specified in the specifications of this product is not guaranteed If intending to use the product in such a way be sure to consult LG Electronics in advance 28 With in the warranty period general faults that occur due to defects in components such as ICs will be rectified by LG Electronics with out charge However IMAGE STICKING due to misapplying the above 12 provision is not included in the warranty Repairs due to the other faults may be charged for depending on responsibility for the faults 3 Warning label for PDP Module 2 Safet
120. k Defect is defined as A cell of which more than 50 area is not ignited 72 Unstable Dot Flickering is defined as cell which repeats On and Off 73 Uncontrollable Dot is defined as A cell which is distinctly brighter or darker than other cells around it and or cell of which color is distinctly different from that of other cells around it w4 Non Extinguishing Dot brightness defect is defined as A cell of which more than 50 area is always decision distance is 3H away from the panel intensity of illumination is between 100 Lux and 200 Lux 20 7 2 50 HD Cell Defect Specification A zone 25 of display area B zone 75 of display area Specification Defect Number of Cell Defects N Distance between two defects D cells full white screen adjacency of 2 cells full white screen Non Ignition Dot Unstable Dot PN lt 1 B zone adjacency of 3 cells full white screen cells 25mm diameter circle full white screen for A B zone Uncontrollable A zone 3 The defect of adjacent 2 cells Dot 7 B zone Mes is defined as one defect Non Extinguishing A zone 0 cells full black screen Dot B zone 0 cells full black screen gt Total sum of all defects N 18 cells full white screen gt N lt 6 for the stain of which longer axis length is os ak 5mm or shorter _ Stain RM l l gt D 250mm gt 0 for the stain of
121. ldering 15 If inserting high power resistor metal oxide film resistor or metal film resistor in order to repair insert it as 10mm away as from a board 16 During repairs high voltage or high temperature components must be put away from a lead line 17 This is a Cold Chassis but you had better use a cold transformer for safety during repairs If repairing electricity source part you must use the cold transformer 18 Do not place an object on the glass surface of the display The glass may break or be scratched 19 This product may be damaged if it is subject to excessive stresses such as excessive voltage current or temperature The absolute maximum ratings specify the limits of these stresses 20 The recommended operating conditions are conditions in which the normal operation of this product is guaranteed All the rated values of the electrical specifications are guaranteed within these conditions Always use the product within the range of the recommended operating conditions Otherwise the reliability of the product may be degraded 21 This product has a glass display surface Design your system so that excessive shock and load are not applied to the glass Exercise care that the vent at the corner of the glass panel is not damaged If the glass panel or vent is damaged the product is inoperable 22 Do not cover or wrap the product with a cloth or other covering while power is supplied to the product
122. le between OV to 200V more than 10A DC power supply for Va 1 Should be changeable between OV to 100V more than 5A DC power supply for 5V 1 Should be changeable between OV to 10V more than 10A DC DC Convertor Jig 1 Vs Va 5V Jig with corresponding output to each voltage Pin arrangement of PDP60X6 Module after the input of voltage Voltage stability of power supply Within 1 for Vs Va within 3 for 3 2 Connection diagram of measuring instrument and setting up the initial voltage 1 For connection diagram of measuring instrument refer to Fig 1 Connection diagram of measuring instrument 2 Setting up the initial voltage Voltage Label Vcc 5V Va 60V Vs 190V But Initially setting up voltage can be changed by the set up range according to the Module s characteristic 3 3 How to Adjust 1 Connect the measuring instrument to be Fig 1 2 How to adjust Y SUS Adjustment should be done after setting Vs Va to the set voltage 1 Vy Voltage adjustment CD Connect the and terminals of DMM to both terminals of R168 of Y PCB to measure and adjust the voltage 2 Turn the variable resistor VR4 of Vy on Y PCB to set to 65 11 2 Vscan Voltage adjustment CD Connect the and terminals of DMM to both terminals of R60 of Y PCB to measure and adjust the voltage 2 Turn the variable resistor VR3 of Vscan on Y PCB to set to 100 11 3 V ramp Y ramp Voltage adjustment
123. ltage e Va Power supply Va Voltage e 195V 1 Vs Power supply Vs External Power supply lt Caution gt 1 The power of the signal generator should be turned on before turning on the power of DC power supply 2 The voltage of DC power supply in standard of Module input voltage should be preset as below Vs 195V Va 60V 3 The power of power supply must turned on by this sequence Reverse direction When turning off Module on 5V Vs Module off Va Vs 5 4 Signal generator should be selected with 1366 x 768 mode Fig 1 Connection diagram of measuring instrument V Trouble Shooting 1 Checking for No Picture A screen doesn t display at all and condition of black pattern or power off 1 Check whether the CTRL B D LED D1 D15 is turned on or not 2 Check the power and signal cable of CTRL B D 3 X B D Y B D Z B D is well plugged in 4 Check the connection of X B D Y B D and Z B D to CTRL B D 5 Measure the output wave of X Y Z B D with oscilloscope more than 200 2 and find the trouble of B D by comparing the output wave with below figure Measure Point fo Y B D TP Bead B1 Measure Point fo Z B D TP Bead B10 6 Check the SCAN Y side IC 7 Check the DATA X side TCP IC 8 E the CTRL 3 A Y B D Output wave 1 FRAME gt B Y B D Output wave 1 SF p
124. midity Less than 75 3 Module adjustment should be followed by below sequence p Initial voltage setting Vs 180V 60V Vcc 5V 2 Vscan Voltage adjustment 120V Vy Voltage adjustment 200V set up Waveform adjustment 5 Y set down Waveform adjustment 6 Vzb Voltage adjustment 100V But the above item may be altered by consideration of mass productivity There shall be consultation and agreement of Research Office Development Office QA Production Department in case when altering sequence order 4 Without any special specification you should adjust the Module in the environment of Temp 25 5 C and Relative humidity 65 10 Caution If you let the still image more than 10 minutes especially The Digital pattern or Cross Hatch Pattern which has clear gradation after image can be presented in the black level part of screen 3 Adjustment after Assembling 3 1 Using Tools Conditions of aging are as follows 1 Digital oscilloscope More than 200MHz 2 DVM Digital Multimeter Fluke 187 or similar one 3 Signal generator VG 828 or similar one 4 DC power supply DC power supply for Vs 1 Should be changeable between OV to 200V more than 10A DC power supply for Va 1 Should be changeable between OV to 100V more than 5A DC power supply for 5V 1 Should be changeable between OV to 10V more than 10A DC DC Convertor Jig 1 Vs Va 5V Jig with corresponding output t
125. mperature Range Operating Relative Humidity Storage Relative Humidity Operating Atmospheric Pressure Storage Atmospheric Pressure 24 10 PACKAGING 10 1 Package Specifications Model Name PMCP642 PMCP650 PMCP660 NP 42H4B9 NP 50H4D9 NP 60H4G9 The ink shall not rub off after a suitable drying time Shipping Carton Type One Piece Construction Carton Material Double Wall Vertical Flute 16kg cm2 burst strength Cartons shall incorporate four holes on sides sides for handling Dm IL Test Condition 1 Frquence 5Hz 100Hz 2 Axis of the Test X Z 3 Check time After the test 4 Product Condition Package Interior Check Breakaway or break in wire Damage in parts Crack in pattern or cold solder unscrew movement of power related components No operation error in RGB mode DVI mode audio out after test 10 3 Drop Model Name PMCP642 PMCP650 660 NP 42H4B9 NP 50HAD9 NP 60H4G9 25cm 30kg 40kg 20cm A0kg 50kg 15cm 50kg 100kg angle 3 edge 6 surface total 10time Drop test x With packing and Non Operation 25 11 AUDIO SYSTEM 11 1 Internal Speaker Type 2Way 2Speaker System Output Sound Pressure 88dB W M Frequency Response 170Hz 20KHz 26 12 WARRANTY 12 1 Parts and Labor One year after the date of shipment One year after the date of shipment 27 BLOCK DIAGRAM Model NP 42H4B9 NP 50H4D9 NP 60H4G9 200
126. n a interval 25 WoosungNextier Corp 13 Setup Menu 1 Please enter into Image MENU by pushing front key or MENU of REMOCON Language sleep Timer OSD Setting Menu Transparency Menu Timeout Color Temp 2 Check that adjustment can be possible for whatever user want to adjust by pushing A and VOLt key Language Each country language This is optional by buyer Sleep Timer Reservation of sleep time 05 Setting Menu Transparency OSD the degree of clearness adjustment Menu Timeout OSD Time adjustment Color Temp Choice color temperature WARM NORMAL COOL 14 Sound Menu 1 Please check the volume of sound is adjustable by pushing front key or VOL KEY of REMOCON 2 Please enter into Sound MENU by pushing front KEY or MENU KEY of REMOCON Volume Treble Bass Balance Mute Audio Defaults 3 Checking that adjustment can be possible for whatever user want to adjust by pushing front key ALI VOL KEY of REMOCON 26 WoosungNextier Corp Treble High sound of Volume Bass Low sound of Volume Balance Sound balance Mute Quiet Audio Defaults returning to Audio first Mode 15 Remote controller Function Key Test 1 Checking following details by pushing function key of REMOCON Mute Quietly Once pushed at one time sound is dead Once pushed again return to the originated mode Input It help you see the input mo
127. o of Assembly company CURES 25103 X YSUSB D oa YDRV BTM B D Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly Company L amp E Por osom PCB PWB Information MODEL 5053 Revision date of BOARD CTRL I Model name FART ris meii Serial No of PCB PWB LOC Location No Assembly Information Serial No of Boards Assembly Serial No of Assembly Company PCB PWB Information Revision date of PCB PWB Model name Serial No of PCB PWB Location No 4 ZSUS B D iM Assembly Information Serial of Boards Assembly Board Name Serial No of Assembly Company PCB PWB Information Revision date of PCB PWB Model Serial No of PCB PWB Location 5 YDRV TOP BTM B D YDRV TOP Assembly Information Serial No of Boards Assembly Board Name Serial No of Assembly Company PCB PWB Information Revision date of PCB PWB Model name Serial No of PCB PWB Location No Assembly Information AP I Serial No of Boards Assembly TELS di B Serial No of Assembly Compan PCB PWB Information Revision date of PCB PWB Model name Serial No of PCB PWB Location No 3 Label Information of Module wwe u m
128. o each voltage Pin arrangement of PDP42X3 Module after the input of voltage Voltage stability of power supply Within 1 for Vs Va within 3 for 5V 3 2 Connection diagram of measuring instrument and setting up the initial voltage 1 The Connection diagram Refer to Fig 1 Connection diagram of measuring instrument 2 Setting up the initial voltage Refer to Voltage Label Vcc 5V Va 60V Vs 180V But Initially setting up voltage can be changed by the set up range according to the Module s characteristic 3 3 How to Adjust 1 Connect the measuring instrument to be Fig 1 2 How to adjust Y SUS Adjustment should be done after setting Vs Va to the set voltage 1 Vy Voltage adjustment pMeasure and adjust the voltage between Vy TP on top of the DD pack on theY SUS B D 2 the variable resistor of Vy DD pack PS101 on Y SUS B D to set to 200 0 5V 2 Vscan Voltage adjustment Measure and adjust the voltage between Vsc on right of the P4 on the Y SUS B D 2 Turn the variable resistor of Vscan DD pack PS102 on Y SUS B D to set to 120 0 5V 3 Connect the oscilloscope probe Waveform point on Y DRV B D and the GND 4 Y set up voltage waveform adjustment the VR3 on Y SUS so that Vsp voltage A of Fig 2 be 150 1V 5 set down voltage waveform adjustment CD Turn the VR2 Set dn Vy on Y SUS B D so that waveform of Fig 2 be 10 5 ys 3 How to adjust Z S
129. o select option OFF CC1 CC2 CC3 CC4 TEXT1 TEXT2 TEXT3 TEXT4 7 Please check CC1 is working well connecting Closed Caption signal of ShibaSoku TG 19CC or VCR SV 7000W This function works only in Normal split mode 8 Please check all video signal in each mode is having good input in screen 9 Please check the sound is voiced well by pushing VOL 7 COMPONENT Input 1 Please connect Video amp Audio signal to COMPONENT terminal as COMPONENT Cable 2 Please power on by pushing POWER key of front or remote controller 3 Please select COMPONENT by using VOL and key after INPUT key COMPONENT 4 Please check video signal is appearing in screen well 5 Please check that Audio sound is coming out well by pushing VOL key Please check signal of Component Mode Table Mode Resolution Horizontal Vertical Pixel Clock Remark Dom Dm eec jme 33 720 29 970 74 180 31 250 25 000 74 250 28 125 25 000 74 250 Component Mode Table 17 WoosungNextier Corp HDTV 1080 1920 x 1080 33 750 30 000 74 250 8 RGB Input DDC DATA WRITE is optional per Buyer 1 Please connect the Parallel Port of DDC WRITER and the Parallel Port of PC to Cable 2 Please connect the ANALOG Port of DDC WRITER and the RGB Port of MAIN BOARD to RGB Cable 3 Please send for RGB DDC FILE by pushing LOAD FILE after excelling the DDC WRITE PROGRAM of PC DDC Manager by MasTech Ver 2 09 MTI 20
130. ption Deinterlacing features including e Improved deinterlacer supporting SDTV and HDTV for standard NTSC PAL SECAM 1 080i Per pixel motion compensated deinterlacing improved Low Angle Interpolation Film mode for 3 2 2 2 pull down materials including 1080i sources udio Enhancement features including e Automatic Volume Correction AVC Audio Delay for Lip Sync Option opatial Effects Pseudo Stereo Multi L anguage On Screen Display OSD Still image function image Sticking Minimum Function Sleep Timer Close Caption support Ultra slim amp light design pixelworks PDP Monitor Specifications Item PMCP642 PMCP650 PMCP660 NP 42H4B9 NP 50H4D9 NP 60HAG9 Screen Size Active Area 42 920 1 H x 518 4 V 0 5mmp0 1106 5 H x 622 1 V x0 5mm 60 1319 6 H x 741 9 0 5 Display ilio Option Viewing Angle Over 160 degrees 10W L 10W R RMS 8 Speaker P 2 Way 2 Speaker External Speaker 10W L 10W R RMS 8 Q 10W L 10W R RMS 8 Option 2 Way 4 Speaker System 2 Way 6 Speaker System D Sub Jack x 1 TXD 4 RXD 1 1 800 DVI Jack x 1 Digital RGB TMDS 24 pin MAX 720p 10801 1280 x 1024 60 Hz SXGA RCA Jack x 1 Audio 0 5V rms Normal 2 Channel L R D Sub Jack x 1 Analog RGB 0 7V p p 7592 H CS V TTL 2 2 SOG 1IV p p 7592 15 pin 720p 10801 1280 x 1024 60 Hz SXGA In Out R
131. rious dielectrics and gas and the Drive part includes electronic circuitry and PCB PDP42X3 model produced in the LG electronics is 42inches color Plasma display module of Wide XGA 1024 H x 768 V and it is a display device giving concrete to bright image by using AC Plasma technology of LG electronics 1 General Specification 1 Model Name PDP42X3 2 Number of Pixel 1024 H x 768 V 3 RGB cells 3 Pixel Pitch 900 m H 676um V 4 Cell Pitch 300 um H x 676um V Base Green Cell 5 Display area 921 6 H x 519 2 V 0 5 6 Outline dimension 1005 H x 597 V x 61 2 D 1 7 Color arrangement RGB Closed Well type 8 Number of COLRO R 1024 x G 1024 x B 1024 10 737 400 000 9 Weight 15 3 0 5 Net 113 5 5 Kg 5EA 1BOX 10 Aspect Ratio 16 9 11 Peak Brightness Typical 1200cd 1 1 White Window Typical 140 1 Light room 100 Lx at center 12 Contrast Ratio Typical 10 000 1 Dark room 196 White Window White Window Pattern at Center 13 POWER CONSUMPTION Max 330 W Full White 14 Lifetime Over 60 000 Hrs Initial brightness 1 2 2 Block Diagram LVbS Input RA RC RC Input RD Interface RD Controller RE RE RCLK RCLK External Power Vs 175V 190V Va 60 1 V Vcc 5V Mentioned voltage follows a standard of each Board input voltage Full white standard Color PDP Scan Driver 1024 X 7
132. s such as excessive voltage current or temperature The absolute maximum ratings specify the limits of these stresses 20 The recommended operating conditions are conditions in which the normal operation of this product is guaranteed All the rated values of the electrical specifications are guaranteed within these conditions Always use the product within the range of the recommended operating conditions Otherwise the reliability of the product may be degraded 21 This product has a glass display surface Design your system so that excessive shock and load are not applied to the glass Exercise care that the vent at the corner of the glass panel is not damaged If the glass panel or vent is damaged the product is inoperable 22 Do not cover or wrap the product with a cloth or other covering while power is supplied to the product 23 Before turning on power to the product check the wiring of the product and confirm that the supply voltage is within the rated voltage range If the wiring is wrong or if a voltage outside the rated range is applied the product may malfunction or be damaged 24 Do not store this product in a location where temperature and humidity are high This may cause the product to malfunction Because this product uses a discharge phenomenon it may take time to light operation may be delayed when the product is used after it has been stored for a long time In this case it is recommended to ligh
133. se It isn t a problem about CTRL B D or X B D 2 It may cause followings It s out of order a panel Open or short of DATA TCP attached panel It s out of order DATA IC attached panel 3 Replace Module x Screen Display Form It may show several vertical lines in a quarter or other division part of screen including left case 2 9 The screen has one or several horizontal line 1 In this case it isn t a problem about CTRL B D or Y B D 2 It may cause followings It s out of order a panel Open or short of SCAN FPC attached panel It s out of order a SCAN IC attached panel 3 Replace Module x Screen Display Form 2 10 Lightness of screen is wholly darken though there is input signal pattern It may show several horizontal lines including left case 1 2 In this case Z B D operation isn t complete Check the power cord of Z B D Check the connector of Z B D and CTRL B D Replace the CTRL B D or Z B D Dt 3 4 2 11 The screen displays other color partially on full white screen or happens Mis discharge partially on full black screen 1 Check the declination of Y B D set up set down wave 2 Measure each output wave with oscilloscope more than 200 2 and compare the data with below figure data The slope of set up in B D is VR3 The slope of set down is VR2 The voltage of Vy and Vscan is respectively PS101 and PS 102 for these Vzd of
134. sert it as 10mm away as from a board 16 During repairs high voltage or high temperature components must be put away from a lead line 17 This is a Cold Chassis but you had better use a cold transformer for safety during repairs If repairing electricity source part you must use the cold transformer 18 Do not place an object on the glass surface of the display The glass may break or be scratched 19 This product may be damaged if it is subject to excessive stresses such as excessive voltage current or temperature The absolute maximum ratings specify the limits of these stresses 20 The recommended operating conditions are conditions in which the normal operation of this product is guaranteed All the rated values of the electrical specifications are guaranteed within these conditions Always use the product within the range of the recommended operating conditions Otherwise the reliability of the product may be degraded 21 This product has a glass display surface Design your system so that excessive shock and load are not applied to the glass Exercise care that the vent at the corner of the glass panel is not damaged If the glass panel or vent is damaged the product is inoperable 22 Do not cover or wrap the product with a cloth or other covering while power is supplied to the product 23 Before turning on power to the product check the wiring of the product and confirm that the supply voltage is w
135. st Point Enlarge the after measuring 3 Checking for Component Damage GND B1 Y B D 3 1 Y IPM IC201 1C202 or Z IPM IC7 IC5 e Wave format As shown fig 3 Damage 1 When the internal Sustain FET or Z SUS IPM IC7 of Y SUS IPM IC 202 is damaged screen doesn t be shown or Mis discharge of partial screen is generated e Test Point GND B1 Y B D GND B10 Z B D e Wave format B1 Y B D or B10 Z B D has no output wave 2 When the internal ER Z ER IPM IC5 of Y ER IPM IC 201 is damaged screen doesn t be shown or set Down waveform does not come out lectric discharge of entire screen is generated e Test Point GND B1 Y B D GND B10 Z B D e Wave format B1 Y B D or B10 Z B D has no output Pes Fig When the Set Down FET is damaged 1 PO PO GE Xm 3 When Ramp FET HS2 is damaged FE e Test Point Enlarge the after measuring GND B1 Y B D e Wave format As shown fig 4 does not come out IM AA IPM Normal Output Wave e Measurance position Sustain section enlarge the after measuring B1 wave of Y B D and B10 wave of Z B D Full White Pattern Fig 4 When the Ramp FET is damaged 3 2 FET Ass y Y B D HS1 HS2 HS3 Damage 1 When Pass Set Up FET Q10 is damaged screen doesn t i be shown e Test Point Enlarge the after measuring GND B1 Y B D e Wave format As shown fig 2 i
136. t CTRL B D or Y B D 2 It may cause followings It s out of order a panel Open or short of SCAN FPC attached panel It s out of order SCAN IC attached panel 3 Replace the Y DRV B D x Screen Display Form It may show several horizontal lines including left case 2 10 Lightness of screen is wholly darken though there is input signal pattern 1 2 S 4 In this case Z B D operation isn t complete Check the power cord of Z B D Check the signal connector of Z B D Replace the CTRL B D or Z B D Dt Dt Dt 2 11 The screen displays other color partially on Full White screen or happens Mis discharge partially on Full Black screen 1 Check the declination of Y B D Set_up Set_down wave 2 Check the declination of Z B D ramp 3 Measure each output wave with oscilloscope more than 200MHz and compare the data with below figure data For measuring TP and adjusting waveform refer to the IV Adjustment 1 st SF The V set up setup voltage and the Waveform voltage Y Waveform V set up waveform voltage 240V gt never coincide Setup voltage 260V Vs voltage 190V GND Vsc voltage 100V 180 ZWavefoom X Vs voltage GND m Vzb voltage 165V 2 12 During the Full White pattern display it gets darker toward the center 1 The reason for the brightness being darker toward the center during Full White patt
137. t all cells for about 2 hours aging 25 This product is made from various materials such as glass metal and plastic When discarding it be sure to contact a professional waste disposal operator 26 If faults occur due to arbitrary modification or disassembly LG Electronics is not responsible for function quality or other items 27 Use of the product with a combination of parameters conditions or logic not specified in the specifications of this product is not guaranteed If intending to use the product in such a way be sure to consult LGE in advance 28 Within the warranty period general faults that occur due to defects in components such as ICs will be rectified by LGE without charge However IMAGE STICKING due to misapplying the above 12 provision is not included in the warranty Repairs due to the other faults may be charged for depending on responsibility for the faults 29 In assembling Module into SET in case Film Filter and as a protective film is bared static electricity of exfoliated protective film which is bared from beginning X Board down ward getting TCP to no getting TCP should not influence on TCP Also Filter after protective film is bared or in the storage can be charged with electricity so the EMI ground part of Film Filter should be used after Grounding 3 Warning label for PDP Module 1 PCB Warning label 1 Warning WARNING Warning against any dangers under certain circumstan
138. thin 5minutes cycle Service DC voltage Match the voltage with the set up voltage in the first adjustment 3 Aging time More than 4Hrs ap Aging environment Temp 25 2 C Relative humidity Less than 7596 3 Module adjustment should be followed by below sequence D Initial Voltage setting Vcc 5V Va 60V Vs 190V 2 Vy Voltage adjustment 65V 3 Vscan Voltage adjustment 100V ramp Y ramp Voltage adjustment V set up Y set up Voltage waveform adjustment 6 V set down Y set down Voltage waveform adjustment C Vzb Voltage adjustment 165V But the above item may be altered by consideration of mass productivity There shall be consultation and agreement of Research Office Development Office QA Gr Production Department Gr in case when altering sequence order 4 Without any special specification you should adjust the Module in the environment of Temp 25 5 C and Relative humidity 65 10 Caution If you let the still image more than 10 minutes especially The Digital pattern or Cross Hatch Pattern which has clear gradation after image can be presented in the black level part of screen 3 Adjustment after Assembling 3 1 Using Tools Conditions of aging are as follows 1 Digital oscilloscope More than 200MHz 2 DMM Digital Multimeter Fluke 187 or similar one 3 Signal generator VG 828 or similar one 4 DC power supply DC power supply for Vs 1 Should be changeab
139. tion is applied to the product 5 The temperature of the glass of the display may rise to 80 C or more depending on the conditions of use If you touch the glass inadvertently you may be burned 6 If glass surface of the display breaks or is scratched do not touch the broken pieces or the scratches with bare hands You may be injured 7 PDP Module requires to be handled with care not to be touched with metal or hard materials and must not be stressed by heat or mechanical impact 8 There are some exposed components on the rear panel of this product Touching these components may cause an electric shock 9 When moving the product be sure to turn off the power and disconnect all the cables While moving the product watch your step The product may be dropped or all leading to injuries of electric shock 10 In order to protect static electricity due to C MOS circuitry of the Drive part wear a wrist band to protect static electricity when handling 11 If cleaning the Panel wipe it with a soft cloth moistened with water or a neutral detergent and squeezed being careful not to touch the connector part of the Panel And don t use chemical materials like thinner or benzene 12 If this product is used as a display board to display a static image image sticking occurs This means that the luminance of areas of the display that remain lit for a long time drops compared with luminance of areas that are lit for
140. ure Formation and Specification of Module 1 Formation of Module 2 Information of Boards 3 Label information of Module IV Adjustment Trouble Shooting 1 Checking for No Picture 2 Hitch Diagnosis Following Display Condition 2 1 3 11 or 4 11 of the screen is not displayed 2 2 Screen doesn t be shown as Data TCP 2 3 It is generated unusual pattern of Data TCP IC unit 2 4 Regular vertical lines are shown for area of one Data TCP IC or more 2 5 Screen doesn t be shown at all as Scan FPC 2 6 Regular stripe is generated at regular internal on the whole screen 2 7 Data copy is generated to stripe direction 2 8 The screen has one several vertical line 2 9 The screen has one or several horizontal line 2 10 Lightness of screen is wholly darken though there is input signal pattern 2 11 The screen displays other color partially on Full White screen or happens Mis discharge partially on Full Black screen 2 12 During the Full White pattern display it gets darker toward the center 2 13 It doesn t display a specified brightness at specified color 3 Checking for component damage 3 1 Y IPM IC2 IC7 or Z IPM IC3 IC7 damage 3 2 FET Ass y Y 505 B D HS2 2 505 B D HS1 damage 3 3 SCAN IC damage Y DRV B D Top IC21 IC20 IC17 IC18 IC26 IC29 Y DRV B D Btm IC11 IC14 IC12 IC25 IC13 IC27 3 4 TCP damage 3 5 Crystal CTRL B D X2 damage 4 Shift breakdown component precautions 4 1 Replacement the Scan
141. ving speed after excelling BLIT program of PC The range of Frequency o Frame lock is 57Hz lt Vsync lt 61Hz Frame lock working condition Screen should not disappear when the screen be movable 14 Please check the Sound is good by pushing CONTROL KEY or VOL KEY of REMOCON Mode Resolution Horizontal Vertical Pixel Clock Remark po mH 640 x 480 DVI RGB Mode Table 1 2 gt 109 WoosungNextier Corp Mode Resolution Horizontal Vertical Pixel Clock Remark Bd eq Edi 1024 x 768 48 400 60 000 65 000 Support 68 300 85 000 94 500 Support SDTV 480p 720 x 480 31 470 59 940 27 000 Support DVI RGB Mode Table 2 2 gt 20 WoosungNextier Corp 9 DVI Input 1 Please connect the Parallel Port of DDC WRITER and the Parallel Port of PC to Cable 2 Please connect the DVI 1 of DDC WRITER and the DVI Port of MAIN BOARD to DVI Cable 3 Please send for DVI DDC FILE by pushing LOAD FILE after excelling the DDC WRITE PROGRAM of PC DDC Manager by MasTech Ver 2 09 MTI 2059 EDID Writer WinlSP About Vendor ID PHL Product ID 44 42 Serial No Nonet Week Year 42 2005 ver Rev T 3 Video Input Digital 0 80 H V Size 82 52 cm Gamma 24 Ftr Support No 5 0 080815 Analog Manager Edit Established 1 720x400 70 720x400 66 640x480 60 640x450 67 iw 640x480 72 Iw 640x480 75 800x600 56 800x60
142. which longer axis length is longer than 5mm 71 Non Ignition Dot Dark Defect is defined as A cell of which more than 50 area is not ignited 72 Unstable Dot Flickering is defined as cell which repeats On and Off 73 Uncontrollable Dot is defined as A cell which is distinctly brighter or darker than other cells around it and or A cell of which color is distinctly different from that of other cells around it w4 Non Extinguishing Dot brightness defect is defined as A cell of which more than 50 area is always 75 5 Stain is defined as A blob due to local color contamination in white or simple color pattern 21 7 3 60 HD Cell Defect Specification H V A A zone m 25 of display area B zone 75 of display area V A H A H 2 E H A Cell Defect Specifications Specification Defect Number of Cell Defects N Distance two defects cells full white screen 2 adjacency of 2 cells full white screen Non Ignition Dot Unstable Dot 72 NEI adjacency of 2 cells full white screen cells 25mm diameter circle adjacency of 3 cells full white screen adjacency of 3 cells full white screen full white screen for A B zone Uncontrollable Dot 3 The defect of adjacent 2 cells is defined as one defect Non Extineuishing 0 cells full black screen 4 0 cells full black screen gt Total sum of all
143. y Information Serial No of Boards Assembly Serial No of Assembly Compan PCB PWB Information Revision date of PCB PWB Model name Serial No of PCB PWB Location No 3 Label Information of Module 1 Identification Label 2 Warning amp Caution Label High Voltage Hot Surface Mechanic l Hazard 3 Safety Approval Label 4 Serial No of Frame 5 Voltage Label 1 Identification Label 7cm D MODEL POPAZX0000 509K142X3500129 AKLGG AA LO Eiactesnies iat Date 2005 09 Made im Aki 4 D Model Name 2 Bar Code Code 128 Contains the manufacture No 3 Manufacture 4 The trade name of LG Electronics 5 Manufactured date Year amp Month 6 The place Origin 7 Model Suffix 2 Warning amp Caution Label High Voltage Hot Surface Mechanical Hazard HOT PART CAN BE BURN 22cm HGH HAZARD VOLTAGE VOLTAGE 00 NOT TOUCH ELECTRIC POINT SURFACE 00 NOT TOUCH ELECTRIC PART AN WARNING 2 CAUTION ce els MB AR ED Eie o eue ue EL e Eu All ME ee MECHANICAL HAZARD D Warning High Voltage Hazard Voltage 2 Warning Hot Surface Hot part can be burn 9 Caution Wound Mechanical Hazard 3 Safety Approval Label 7 MODEL PDP42X3 Tf Al 7 NI 242 Total Max Watt 340 W UEM 5 Max Volt 2 5 25 85 195
144. y precautions on Module 1 High Voltage 1 PCB Warning label 1 Warning VAN WAR N G HIGH HAZARD VOLTAGE WARNING VOLTAGE NOT TOUCH ELECTRIC POINT Warning against any dangers under certain circumstance Warning against the danger of electric shock when touching due to dangerous high voltage 2 Hot surface 2 Hot Surface Warning against any possibilities of injury or burn due to high HOT HOT PART CAN BURN temperature under certain circumstance SURFACE DO NOT TOUCH ELECTRIC POINT Warning against the danger of burn when touching due to high 3 Dangerous voltage temperature parts 3 Wound gt Warning against the possibility of electric shock under certain VAN CA UTI circumstance MECHANICAL HAZARD DO NOT TOUCH POINTED PART 4 Electrostatic sensitive devices e Warning against any possibilities of electric shock high temperature by touching under certain circumstance Caution against the danger of mechanical injuries 5 Caution sentence N CAUTION HIGH VOLTAGE Warning against the danger of electric shock when touching 6 Fuse Caution sentence CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE S The fuse should be replaced with the same type and rating to prevent fire under certain circumstance IL Technical Feature PDP Module is a display device to be divided into a Panel part and a Drive p
145. ystal is damage the screen doesn t be shown e Test Point Enlarge after Measuring 3pin of GND Crystal CTRL B D X1 e Wave format Output wave doesn t come out Lm Lom SSR En Brenn M nm S Lu HE GENE m L 1 pkpk 4 B 25 V Freg 4 X nniBB BBH Mkz Fig 9 Crystal Normal Output Wave VI Critical Components List 1 The critical components list of PDP42X3 Model is as below 2 A component of lt gt mark is important to keep product s security Therefore in exchanging a component appointed component is necessary used 3 amp is an abbreviated word which is instead of lt Safety gt mark po Y Sus B D C27 C28 31 34 36 Samwha P NATIONAL osos Plus 60uH 6200 88011 GET Plus D0019A GET Plus 61700 WO0 A 15uH Heat Sink 111 30 25 mm LG Innotek 0030 YPOD TES C8 9 10 16 37 41 42 SUNG HO SUNG HO MPE 105K ELECTRONCS ELECTRONCS CORP CORP MPE 250V 3 3uF MPE 400V 1 0uF Sus 5120 on PS102 DD3D SamWha 0047W F 940uH G5 IO Th 12 18 LIM attest 4 250V Full tetas 10A 300V C54 63 C143 Plus 0 7 SURI D0020A lt gt PS101 LG Innotek YPCD J009A 120 on PS102 DD3G Tecom 0047Y F 9

specification - Pelco Service Test Procedures

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