Chieftain Heavy Duty Electric Ranges Installation & Service
Contents
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3. Lubrication and adjustment of door catches Cleaning and Maintenance Cleaning of burner jets Poor combustion caused by lack of cleaning Lubrication of moving parts Lubrication of gas cocks Cleaning adjustment of pilots Correction of gas pressure to appliance Renewing of electric cable ends Replacement of fuses Corrosion caused by use of chemical cleaners SECTION 1 INSTALLATION UNLESS OTHERWISE STATED PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER 1 1 MODEL NUMBER NETT WEIGHTS and DIMENSIONS This manual refers to the following models MODEL WIDTH DEPTH HEIGHT WEIGHT WEIGHT mm mm mm kg Ibs E1006 Three Solid Hotplates 900 850 890 227 500 E1016 General 900 850 890 150 330 Purpose Oven E1016 2 dier 900 850 1740 300 660 E1026 Three Solid Hotplates 900 850 890 170 374 Note Pot racks not included 1 2 SITING Each unit must be fixed on to a firm level heat resistant non combustible floor in a well lit position Units are best situated below a ventilating canopy to remove cooking vapours etc Installation must be made in accordance with local and or national regulations applying at the time Close attention must be paid to fire prevention regulations also A competent installer must be employed Where the appliance is to be positioned close to a wall partition kitchen furniture
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5. and arrangements should be such as to allow servicing to be carried out without closing down the suite 2 2 FLOOR FIXING Each foot has a hole for floor fixing if required 2 3 ASSEMBLY PROCEDURE CENTRAL SUITES Unpack all nuts and refer to the suite installation plan a Position and level first appliance commencing at one corner of suite b Move second appliance into position beside first and level c Remove adjoining corner posts from units To achieve this undo fixing which projects up through either base into corner post Remove post by pulling bottom end out to clear base and lower d Ensure that hobs are flush and adjust legs as necessary Bolt hobs together through side flanges using fixings etc provided See Figure 1 e Remove one joining tie plate from rear underside of hob areas Loosen other plate and rotate it through 180 Secure this to adjacent hob using fixing from first plate See Figure 2 Note Half the plate will now project from therear of hob joint This is eventually required for securing to appliances on the other side of the suite f The plate which has been removed from hob underside is now used to tie bases of adjoining units together at front behind corner post positions See Figure 3 g Repeat above procedure for remaining model s until all units along one side of suite are assembled Replace corner posts control knobs etc h Make electrical connections j Complete
6. one fixing at each end which projects through heat deflector panel 3 1 2 Lower Facia Panel Lift to unhook then hinge downward The mesh terminal guard will be exposed and may be removed by undoing two fixings to gain access to mains terminals etc 3 1 3 Corner Post The corner post locates in a recess at top It is secured by two fixings at bottom 3 1 4 Oven Door Remove corner post and drop the lower facia panel Unhook springs at either side whilst supporting weight of door to prevent accidental opening Open door approximately three quarters of its travel lift it clear of hinge pins and pull forward 3 1 5 RH Outer Panel Remove fixings which secure panel bottom flange to underside of base Slide panel back approximately 25mm to withdraw two pins which locate into rear of corner post Pull panel out slightly at bottom and slide it downward to clear top flange which engages under lip on side of hob shows the base tying arrangement at the front corner post and electrical connections and clip which retain capillary to oven side panel Slide thermostat out of oven crown plate clips Bend phial slightly and ease it out of cavity via hole in oven side through which capillary tube passes The curve in phial will assist clearance from control chamber Note If outer side can be removed thermostat removal can be achieved without bending phial When replacing oven thermostat take care not to bend phial too sha
7. opposite side of suite following same procedure Ensure that a flush tight joint line is established between hobs CONNECT THE ELECTRIC SUPPLY TO EACH UNIT AS ASSEMBLY PROCEEDS k Secure a tieplate across hob joint at each extreme end of suite and fit service void panels m Check each unit in suite as detailed in Section 2 Assembly of Single Units 2 4 ASSEMBLY PROCEDURE WALL SUITES Procedure is generally as per central suites depending on proximity of a rear wall or other models The electrical connection may have to be fitted as building proceeds Figure 1 a S000 Side by side tying using two bolts through the side flanges 3 2 REMOVAL AND 5 REPLACEMENT ELECTRICAL COMPONENTS Tying Plate 3 2 1 Oven Thermostat Remove corner post and Figure 2 pull thermostat knob off Hob rear corner tying arrangement Undo fixin gs w hich Each unit is supplied with a tie plate which is secure thermostat to l rotated to allow fixing to adjacent hobs Figure 3 SECTION 3 MAINTENANCE BEFORE ATTEMPTING ANY MAINTENANCE ISOLATE THE APPLIANCE AT THE MAIN SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON When ordering spare parts please quote model number serial number and voltage stated on the data plate This is fitted to the fixed element cover behind the bottom facia panel REMOVAL OF EXTERNAL PANELS 3 1 OUTER PANELS 3 1 1 Top Facia Panel This is secured by
8. After installation before leaving site the engineer should check that all electrical connections are secure and that the appliance is functioning satisfactorily The engineer should also demonstrate the operating procedure to the kitchen staff SECTION 2 ASSEMBLY 2 1 ASSEMBLY 1 Place unit in position and level using foot adjuster Each foot contains a hole which enables the appliance to be fixed to the floor 2 Open oven door pull out shelves and remove runners lift up from bottom and ease outward then lower to free top fixing Lift out enamelled base plate and remove baffle tray Check that all packing material has been removed from element chamber Replace all parts in reverse order 3 Check top plates are correctly located upon support pins 4 Make electrical connection via conduit entry at centre rear of unit 5 A pot rack may be supplied as an optional extra to assemble this proceed as follows a Bolt standards loosely to hob Fixings are normally left in hob b Lay potrack across standards bolt together and secure 2 1 2 General Purpose Ovens Single tier with worktop proceed as 1 2 and 4 above 2 1 3 Two Tier Ovens The lower tier has adjustable feet The top tier has no such means of adjustment Lift top tier on to lower tier and locate the two front legs over raised bosses on top plate of lower unit Proceed as 1 2 and 4 above 2 1 4 Boiling Tables Proceed as for ranges but omit sectio
9. CHIEFTAIN HEAVY DUTY ELECTRIC APPLIANCES INSTALLATION and SERVICING INSTRUCTIONS Falcon IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation Particular attention MUST be paid to BS7671 IEE Wiring Regulations Electricity at Work Regulations Health And Safety At Work Act Fire Precautions Act This appliance has been CE marked on the basis of compliance with the Low Voltage and EMC Directives for the voltages stated on the Data Plate WARNING THIS APPLIANCE MUST BE EARTHED On completion of the installation these instructions should be left with the Engineer in Charge for reference during servicing Further to this The Users Instructions should be handed over to the User having had a demonstration of the operation and cleaning of the appliance IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL PREVENTATIVE MAINTENANCE CONTRACT In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be arranged with SERVICELINE Visits may then be made at agreed intervals to carry out adjustments and repairs A quotation will be given upon request to the SERVICELINE contact numbers below WEEE Directive Registration No
10. WEE DC0059TT PRO At end of unit life dispose of appliance and any replacement parts in a safe manner via a licenced waste handler Units are designed to be dismantled easily and recycling of all a material is encouraged whenever practicable Falcon Foodservice Equipment 7100525 Ref 2 HEAD OFFICE AND WORKS Wallace View Hillfoots Road Stirling FK9 5PY Scotland SERVICELINE CONTACT PHONE 01438 363 000 FAX 01438 369 900 Warranty Policy Shortlist Warranty does not cover Correcting faults caused by incorrect installation of a product Where an engineer cannot gain access to a site or a product Repeat commission visits Replacement of any parts where damage has been caused by misuse Engineer waiting time will be chargeable Routine maintenance and cleaning Gas conversions i e Natural to Propane gas Descaling of water products and cleaning of water sensors where softeners conditioners are not fitted or are fitted and not maintained Blocked drains Independent steam generation systems Gas water and electrical supply external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where an engineer finds no fault with a product that has been reported faulty Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unblocking of fryer filter systems due to customer misuse
11. decorative finish etc of combustible construction there should be a clearance all round of 150mm In addition this allows removal of side panels for servicing The walls or partitions must be non combustible or clad with a similar material should the appliance be required to be positioned closer than 150mm 1 3 ELECTRICITY SUPPLY These appliances are suitable for AC supplies only On the range the standard terminal arrangement is for 3 phase 4 wire connection but by linking the 3 line terminals the unit can be connected to a single phase supply Suitable links are provided when single phase supply is specified at the time of ordering Note When connecting to a single phase supply the three line terminals must be connected together using the wire links provided It is important that the links and incoming supply cable are connected exactly as shown in the following sketches General purpose ovens are single phase operation only Each oven in a two tier unit has an independant connection point A suitably rated isolating switch with contact separation of at least 3mm in all poles must be installed The wiring must be executed in accordance with the relevant regulations listed on the front cover of this manual Bridging Links Supply Cables L N E1006 E1026 Three Hotplate Warning THIS APPLIANCE MUST BE EARTHED Electrical Ratings kW The electrical ratings are as stated on the data plate Important
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13. er facia and remove mesh terminal guard Pull off element connections Remove enamelled oven back lining lift upward and also insulation cover panel lift upward and insulation pad Each assembly is secured by three fixings one through bracket where element passes through front lining and one in either support bracket Remove entire assembly and re use support bracket again when replacing Elements are identical and interchangeable when removed from brackets 3 8 HOTPLATE ELEMENTS The element tails are connected to the rotary switches and these are accessible when top facia panel is removed 3 8 1 To Remove Solid Hotplate Disconnect element tails noting their respective positions for correct replacement Prise hotplate assembly up at rear with a screwdriver and lift it up pivoting on front edge Hold hotplate in this position and disconnect earth wire from supports Withdraw flexible tails through hob terminal box and lift hotplate assembly clear 3 8 2 To Remove Solid Plate Elements Undo nuts on underside of hotplate assembly Remove insulation panel and insulation Remove nuts and washers which secure clamp plate to underside of hotplate and remove clamp plate Prise out faulty element s When fitting a new element ensure that replacement s bed down snugly in hotplate grooves Tighten down clamp plate evenly and firmly from centre and check earth connection Ensure that no gaps are present in the insulating bea
14. n 2 Note The centre shelf locates on two runners which clip into slots in the inner sides There are a choice of three shelf heights the runners are interchangeable 2 1 5 Assembly of Multiple Suite Units The basic method of joining multiple units is shown in the diagrams these consist of tieplates and bolts The specific procedure is detailed in Section 2 3 and applies to homogenous 1006 Suites NOT Dominator suites containing Chieftain models 2 1 6 Outer Panels Where two units require to be situated together the outer side panels should be removed e g in the 8 unit suite shown in diagram there would only be outer panels at A Infill strips must be attached at B on joining models to create a finished line in absence of outer panels B B B B B B 2 1 7 Components Supplied Each unit is supplied complete with two tie plates fixed to underside of cast iron hob rear A set of hob tie bolts are also supplied Each set comprises a Two hob tie bolts c w nuts and washers b Two base tie plate bolts c w nuts and washers 2 1 8 Service Void End Panels Service void end panels may be supplied These clip under hobs and are secured at bottom with self tapping screws 2 1 9 Isolating Switch A suitably rated isolating switch with contact separation of 3mm in all poles MUST BE PROVIDED on the installation
15. rply Neatly coil excess capillary and cover it with insulating sleeving from previous thermostat KEEP CAPILLARY CLEAR OF LIVE ELECTRICAL PARTS ENSURE THAT EARTH WIRE IS REPLACED 3 2 2 Oven Thermostat Calibration To adjust setting insert a screwdriver through spindle centre Turn screw anti clockwise to increase temperature setting or clockwise to decrease it Temperature should be measured at oven centre 3 3 NEON INDICATOR LAMPS Remove appropriate panel Pull off electrical connections to lamp which requires to be replaced and undo rear fixing nut 3 4 HOTPLATE CONTROL SWITCHES Remove top facia panel and undo switch terminal connections Note position of conductors before removal Pull control knob off and undo fixings which secure control to panel Fit new switch ensuring that serrated washers are fitted below fixing heads and correct wiring connections are made Reference to wiring diagram supplied with this manual will assist Ensure that earth wire is replaced 3 5 OVEN ELEMENTS 3 5 1 Top Elements Two off Each element is located by four fixings to oven crown plate and one to a bracket where element enters oven To Remove Remove corner post or LH outer panel Pull element connections off and undo fixings inside oven Withdraw element The elements are identical and interchangeable 3 7 2 Bottom Elements Two off Remove oven shelves shelf hangers enamelled base and galvanised tray Open low
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