Operation & Service Manual
Contents
1. si c ci ia i i d i ia ia i bca i ci a 4 6 1 SPARE PARTS optica et A ae Rita aa io i 4 6 2 PARTS LS Toca iaia a a De a at e iaia vdieo 4 05 2008 Rev 01 E 08 TRON l R ono Washer Schematic SHOP AIR IN PRESSURE RELIEF VALVE ha 125 PSI ba Ds AIR INLE SS X SUPPLY AIR VALVE Car i aia GAGE CHECK VALVE PRESSURE GAGE TT AIR TANK Mo AIR PRESSURE REGULATOR VALVE ELM TANK e ae O 2 PLACES SOLUTION SELECTOR lt VALVES AIR BLEED VALVE AGITATOR OPERATION VALVE RINSE 1 CLEAN SIDE SIDE SILE ie ES FILTER PNEUMATIC aa HYORAULIG Ss sr i OUT 05 2008 Rev 01 Page 1 Engine Compressor Washer TRON h IR Model 08 4048 0013 This product can not be modified without the written approval of Tronair Inc Any modifications done without written approval voids all warranties and releases Tronair Inc it suppliers distributors employees or financial institutions from any liability from consequences that may occur Only Tronair OEM replacement parts shall be used 1 0 GENERAL DESCRIPTION The Engine Compressor Washer is a portable unit designed to spray either cleaning solution and or clean fresh water into jet and turboprop engines The two fluid tanks will hold seven 7 gallons each The air tank when charged to 125 psi provides s2. Dash 8 100 300 K 3202 Citation X 05 2008 Rev 01 Page 9 TRONAIR APPENDIX Declaration of Conformity TRONAIR DECLARATION of CONFORMITY The design development and manufacture is in accordance with European Community guidelines Engine Compressor Washer Relevant provisions complied with by the machinery 2006 42 EC Relevant standards complied with by the machinery EN ISO 12100 1 Identification of person empowered to sign on behalf of the manufacturer S i Quality Assurance Representative 1740 Eber Rd Tronair Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634
3. Clean with fresh water 2 Replace filter element when fluid flow is hindered 3 5 STORAGE e Ensure fluid tanks are clean Reference Section 3 1 e Clean the unit exterior prior to storage e Depressurize entire unit 4 0 IN SERVICE SUPPORT Contact Tronair for technical services and information 5 0 GUARANTEES LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer This is solely limited to the repair or replacement of defective components This warranty does not cover the following items a Parts required for normal maintenance b Parts covered by a component manufacturers warranty c Replacement parts have a 90 day warranty from date of shipment If you have a problem that may require service contact Tronair immediately Do not attempt to repair or disassemble a product without first contacting Tronair any action may affect warranty coverage When you contact Tronair be prepared to provide the following information a Product Model Number b Product Serial Number c Description of the problem If warranty coverage is approved either replacement parts will be sent or the product will have to be returned to Tronair for repairs If the product is to be returned a Return Material Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an i
4. TRONAIR Operation amp Service Manual Model 08 4048 0013 Engine Compressor Washer CE 05 2008 Rev 01 Includes Illustrated Parts List 1740 Eber Rd Tronair Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 REVISION DATE TEXT AFFECTED 01 05 2008 Original Release TRON h IR Model 08 4048 0013 Engine Compressor Washer TABLE OF CONTENTS PAGE SCHEMATIG trai Mia A delie ei di a i ei e ached ie ma i 1 1 0 GENERAL DESCRIPTION 0 da 2 2 0 OPERATION lt cc cica oaia i nd a ca a i i e i ai i 2 2 1 PREPARATION amp OPERATION seic eins aa o aa a a i bc aiar 2 2 1 1 Preparations ss eee ct ta a da lt tea e abac Wade d otet ada ani 2 2 1 2 Fluid Agitation A ave A ended eet 2 2 1 3 Cleaning Operation A A ease es a Bd E AE aa do aa e 2 2 1 4 Ririse Operation 5 2205 225 ie nas daia aa ant A e ii alea e a aa ii 2 3 0 MAINTENANCE amp STORAGE ocio is ad 3 3 1 CLEANING FLUID ITANKS coo e ado adil 3 3 2 HOSES vated catia dw sya tt o tas 3 3 3 AIR TANK MAINTENANCE cnica aula a De ea Aa ca 0 sai a Bota a 2 3 2 a taaan rca 3 3 4 OUTPUT FILTER sie t ai alan A O aa 3 3 5 STORAGE it ie SR Sige a ac ta lenga tl da i NI i 3 4 0 IN SERVICE SUPPORT iei ia et O aaa 3 5 0 GUARANTEES LIMITATION OF LIABILITY cae eee neeeeneeeeneeeeeeeeneaeennaeeneaee nana nanananeenanee nana nananaaeaneananaaeannananaaeanaa 3 6 0 PROVISION OF SPARES
5. and OFF means the valve handle is pointing to the right 3 o clock position The valve must either be in the ON or OFF position to pressurize solution tank Fully charge air supply tanks Turn on agitation operation valve and ensure supply air valve is in the off position closed Open air bleed valve on top of solution tank Set regulator to desired agitation pressure 30 psi recommended Slowly open supply air valve When suds start coming out of the air bleed valve or desired agitation is reached close air bleed valve and turn off the agitation operation valve Bi Nr 1 3 Cleaning Operation 2 1 Ensure tanks are charged and rinse and clean selector valves are closed 2 Connect output hose to engine or wand assembly 3 Open supply air valve 4 Adjust cleaning pressure by adjusting air regulator on Control Panel per engine manufacturer s recommendations 5 Turn clean selector valve to Open when ready to start cleaning 6 If using wand point wand away from personnel and turn on wand valve to start cleaning process 7 Upon completion of cleaning or if tank has been emptied turn wand valve off and or close clean selector valve on Control Panel NOTE Agitator operation valve must be OPEN during use Failure to do so may result in cleaning solution being discharged during rinse operation 2 1 4 Rinse Operation 1 Adjust rinsing pressure by adjusting air regulator on Control Panel per engine manufactur
6. cement parts kits please specify model serial number and color of your unit INSTRUCTIONS FOLLOW ENGINE MANUFACTURER S RECOVMENDATIONS FOR AIR TANK 126 PSI 8 6 BAR MAX OPEN AGITATION OPERATION VALVE AND ADJUST AIR REGULATOR 70 DESIRED PRESSURE INJECT CLEANING SOLUTION INTO ENGINE BY OPENING RINSE SELECTOR VALVE CLOSE SELECTOR VALVE 0 CLEAN UNIT CLOSE CLEANING TANK LID AND RINSE TANK AIR BLEED VALI OPEN CLEAN SELECTOR VALVE AND CLOSE WHEN TANK 1S EMPTY CLOSE SUPPLY AIR VALVE AND OPEN THE RINSE TANK AIR BLEED VALVE 8 401 04 B 401 03 LI A 8 C REMOVE CLEANING TANK LID AND ADD APPROXOMATELY 1 GALLON OF WATER i VE OPEN SUPPLY ALR VALVE E F AIR_TANK_PRESSUR FLUID TANK AIR PRESSURE 8 401 02 B 401 01 ELUID Tank AIR REGULATION TRONAR SOLUTION SELECTOR VALVES Item Part Number Description Qty 11 HC 2416 Valve Ball 12 H 3033 Regulator 13 HC 1831 Gauge Pressure 15 B 401 04 3 8 Nozzle 10 gpm 16 B 401 03 3 8 Nozzle 6 gpm 17 B 401 02 1 4 Nozzle 3 gpm 18 B 401 01 1 4 Nozzle 1 5 gpm 30 HC 2350 03 Valve Ball 2 NPT a a p po p 05 2008 Rev 01 Page 7 TRONAIR TO FITTING ng TO FITTING p Model 08 4048 0013 Engine Compressor Washer Parts List Control Panel Bottom View When ordering replacemen
7. eference following pages for ordering information of Replacement Parts and Kits 05 2008 Rev 01 Page 4 TRONAIR Parts List Model 08 4048 0013 Engine Compressor Washer When ordering replacement parts kits please specify model serial number and color of your unit AIR BLEED VALVE AGITATION OPERATION VALVE 3 WAY SHOWN IN OFF POSITION Item Part Number Description Qty 1 B 404 Vessel Pressure 2 Not Shown HC 1400 O Ring Closure 2 05 2008 Rev 01 Page 5 TRONAIR Parts List Model 08 4048 0013 Engine Compressor Washer When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 3 H 1529 01 Valve Shut off 1 4 H 1550 12 Clamp Snaplock 2 5 Z 5435 01 Weldment Frame 1 6 U 1014 Caster Swivel 2 7 PC 1080 01 Tank Air 1 9 H 1175 Lock Floor 1 10 U 1013 Caster Rigid 2 24 G 1180 107004 Screw 3 8 Hex Head Tpg Type F 16 25 G 1253 03 Lockwasher External Tooth 16 26 H 2792 Filter Output 1 27 H 2808 Element Replacement for H 2792 Ref 05 2008 Rev 01 Page 6 TRONAIR Parts List Control Panel Top View Model 08 4048 0013 Engine Compressor Washer When ordering repla
8. er s recommendations 2 Turn rinse selector valve to Open position on the Control Panel to start rinse 3 If using wand point wand away from personnel and turn on wand valve to start rinse process 4 After completion of rinsing turn wand valve Off and or close rinse selector valve on Control Panel 05 2008 Rev 01 Page 2 TRON h IR Model 08 4048 0013 Engine Compressor Washer 3 0 MAINTENANCE amp STORAGE 3 1 CLEANING FLUID TANKS NOTE For tank cleaning wand must be attached to output hose to let fluid discharge After each use complete the following Close supply air valve Open air bleed valve let tanks de pressurize Remove cleaning tank lid and fill with approximately one gallon 3 8 It of water Close cleaning tank lid and air bleed valve Open supply air valve Open clean selector valve and wand valve Close supply air valve when tank is empty Close clean selector valve wand valve Open air bleed valve Hydrostatically or pneumatically test tank s as required due to physical damage or as required by local law INDIANA 3 2 HOSES Replace worn hoses as required 3 3 AIR TANK MAINTENANCE Periodically drain air tank by opening plug valve at bottom of air tank to remove any condensation that may have accumulated during use Hydrostatically or pneumatically test tank s as required due to physical damage or as required by local law 3 4 OUTPUT FILTER 1 Periodically inspect filter for cleanliness
9. t parts kits please specify model serial number and color of your unit T OUTPUT _ 1 MATO FITTING FILTEA T FITTIHS L E TO FITTING i sa i N Item Part Number Description Qty 14 J 4306 Manifold 1 19 H 3208 Valve Air 4 NPT 1 20 PC 1017 02 125 Valve Safety 125 psi TF 1064 08 240 22 K 1410 Kit Hose Assembly Replacement consists of H 1426 02 Clamp Hose 1 H 1516 13 Clamp 2 Ear Hose 1 N 2402 041 B Socket Female 1 N 2412 16 Connector Straight Male 1 1 Hose 20 ft Blue 23 K 1411 Kit Wand Assembly Replacement consists of HC 1137 Valve Ball 1 N 2009 16 B Connector Male 1 N 2010 13 B Connector Female 1 N 2210 05 B Reducer Pipe Thread 1 N 2403 04 B Plug Male Thread 1 Z 1890 Assembly Tube Wand 1 05 2008 Rev 01 Page 8 TRONAIR Optional Adapter Kits Model 08 4048 0013 Engine Compressor Washer When ordering replacement parts kits please specify model serial number and color of your unit Part Number Application K 1037 DeHavilland Dash 7 K 1057 Garrett TPE331 K 1152 Pratt 8 Whitney PT6A K 1243 Cessna Caravan K 1269 Beech King Air 200 K 1357 Saab 340 K 1709 DeHavilland DHC6 K 1710 Canadair Challenger K 1953 Allison 250 C20J Bell 206 JR3 K 2248 General Electric CFM56 K 2714 deHavilland
10. tem will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight costs on shipments to customers will be paid by Tronair on any warranty claims only Any unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any manual including updates or safety bulletins published or delivered by Tronair will immediately void any warranty express or implied The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied Any unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and warnings in any manual including updates or safety bulletins published or delivered by Tronair will immediately void any warranty express or implied and Tronair disclaims any and all liability for injury WITHOUT LIMITATION and including DEATH loss or damage arising from or relating to such misuse 05 2008 Rev 01 Page 3 TRON h IR Model 08 4048 0013 Engine Compressor Washer 6 0 PROVISION OF SPARES 6 1 SPARE PARTS Spare parts may be obtained from the manufacturer TRONAIR Inc Telephone 419 866 6301 or 800 426 6301 1740 Eber Road Fax 419 867 0634 Holland Ohio 43528 9794 USA E mail sales tronair com Website www tronair com 6 2 PARTS LIST R
11. ufficient volume to empty both fluid tanks The nozzle mounted on the panel may be installed on the wand to regulate the fluid flow to the approximate rate as indicated 2 0 OPERATION WARNING AS Personal injury may result if procedures are not followed a Never open fluid tank while under pressure b Never pressurize air tank more than 125 psi c Thoroughly read and understand this manual before using equipment CAUTION a Use only clean water and or cleaning fluids approved by engine manufacturer b Consult aircraft manual for correct procedure in performing engine wash 2 1 PREPARATION 8 OPERATION Follow engine manufacturer s recommendations for cleaning and rinsing engine s Use only engine manufacturer s approved fluids 1 1 Preparation 2 1 Visually inspect unit for any signs of shipping damage or missing parts 2 Ensure supply air valve on Control Panel is in the closed Off position 3 Open air bleed to depressurize solution tanks 4 Remove solution tank lids and fill respective tank with desired amount of fluid 5 Close solution tank lids 6 Attach shop air to air fill valve on Control Panel and charge air tanks to 125 psi 8 6 bars maximum 7 Unit is now ready for immediate use If unit stands idle agitate fluid before use 2 1 2 Fluid Agitation NOTE Reference to the Agitation circuit being ON means the Agitation Operation 3 way valve handle is pointing to the left 9 o clock position
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