INSTRUCTIONS - Harley
Contents
1. HARLEY DAVIDSON J02620 INSTRUCTIONS REV 05 20 2005 Kit Number 91665 03 SECURITY PAGER KIT SHORT HARNESS General This kit is designed for installation on all 1996 and later Dyna Glide 2000 and later Softail 1997 and later FL Touring and 2004 and later Sportster models equipped with a security system NOTE A Service Manual for your model motorcycle is available from any Harley Davidson Dealer The rider s safety depends upon the correct installation of this kit Use the appropriate service manual proce dures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a The Harley Davidson Security System Pager is designed to operate with the original Smart Siren or as a silent paging system only This instruction sheet covers the installation of the kit on Dyna Glide Softail FL Touring and Sportster model motorcycles Use the appropriate procedure for your motorcycle FCC Notice This equipment has been tested and found to comply with part 95 of the FCC rules Any adjustment that could result in a violation of these rules is recommended to be performed by or under the immediate supervision and responsibility of a person certified as technically qualified to perform transmitter maintenance and repair duties in the private land mob2. 5 Cap screw 2 6 Nut 2 Figure 27 Install the Pager and Bracket Assembly 9 of 10 8 Lift the pager bracket assembly 3 against the bottom 1 2004 and Later Models Replace the MAXI Fuse of the frame cross members aligning the bracket mounting holes with the right set of holes in the cross 2 Refer to the Service Manual and follow instructions to member Secure the bracket using two spacers 4 cap install the seat screws 5 and nuts 6 Final Assembly WARNING WARNING After installing seat pull upward on front of seat to be sure it is in locked position While riding a loose seat can shift causing loss of control which could result in To prevent accidental vehicle start up which could death or serious injury 00070a cause death or serious injury remove maxi fuse before proceeding 00251a CM TOR Service Parts i04940 Item Description 1 Strap Cable 7 Hook and Loop Fasteners Receiver Pager Antenna Pager Transmitter Pager Harness Pager Pager Operations Manual not shown N 01 8 W PO J02620 Part No 91665 03 Date 05 05 Security Pager Kit Short Harness Part No 10140 53170 89 91660 03 Not sold separately Not sold separately Not sold separately 99964 03 10 of 10
3. bat tery cables negative cable first 4 See Figure 1 Position Siren bracket NOTE If the pager is being used as a silent paging system only no siren installed it will be necessary to purchase separately a siren bracket part number 70470 01A and four self tapping screws part number 2501A in order to mount the pager transmitter For 1996 1999 Dyna Glide Models Only See Figure 1 Carefully center the siren bracket on the frame pan as shown Use the siren bracket as a template to transfer the location of the four mounting holes to the frame pan Remove the siren bracket and drill 4 9 64 141mm holes at the locations transferred from the siren bracket For 2000 2003 Dyna Glide Models Only The required holes in the frame pan are already provided Proceed to Step 8 5 See Figure 1 Remove and retain four self tapping screws and flip the bracket over 6 See Figure 2 Disconnect the siren harness connector from the siren NOTE Hold the pager transmitter against the siren assembly and test fit the assembly in the opening in the frame pan to determine the correct location of the pager before applying the hook and loop fasteners 1of10 i04010 1 Siren bracket 2 Self tapping screws Siren and bracket assembly Siren harness connector Figure 2 Disconnect Siren Harness Connector 7 See Figure 3 Clean the mounting surfaces of the pager transmitter 1 and siren bracket 2 using alcohol or other suitable
4. cleaner and apply the hook 3 and loop 4 fasteners 104936 Pager transmitter Siren bracket Hook fastener Loop fastener Cable strap Connector short harness lead Connector long harness lead Pager harness large connector 1 2 3 4 5 6 T 8 Figure 3 Install Pager Transmitter to Siren Bracket 2003 and earlier J02620 8 Connect the connector 6 from the short harness lead to the pager transmitter 9 If the pager is being used as a silent paging system only no siren installed See figure 2 Locate the security connector main harness siren harness con nector Remove the dust cap from the harness 2 and See Figure 3 connect to the Pager harness large con nector Connect the dust cap to the Pager harness con nector long harness lead 7 Bundle the pager har ness using a cable strap and secure the harness to the frame in an area away from moving parts Proceed to Step 12 10 Connect the connector 7 from the long harness lead to the siren 11 Bundle the excess harness using a cable strap 5 1 Pager antenna loop 2 Connector 3 Cable straps Figure 4 Install Pager Antenna 12 See Figure 4 Install the pager antenna by positioning the loop 1 around the opening in the frame pan with the connector 2 located at the rear Secure the anten na to the frame pan using cable straps 3 Pager transmitter Siren bracket assembly Cable strap Antenna connector Short
5. lead harness connector Figure 5 Connect the Antenna to the Pager Transmitter 2003 and earlier 2 of 10 W Ei h a A o 1 Siren bracket assembly 2 Antenna loop 3 Self tapping screws Figure 6 Install Siren Bracket 2003 and earlier 13 See Figure 5 Secure the pager transmitter 1 to the siren bracket assembly 2 using a cable strap 3 14 Connect the antenna connector 4 to the pager transmitter 15 See Figure 2 Connect the siren harness connector 2 to the large connector on the pager harness 16 See Figure 6 Fit the siren bracket assembly 1 over the four holes in the frame pan Make sure the antenna loop 2 is not pinched under the bracket Secure the bracket using the four self tapping screws 3 saved earlier Tighten the screws to 5 8 ft lbs 8 11 Nm Final Assembly WARNING Connect positive battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explo sion which could result in death or serious injury 00068a 17 Connect the battery cables positive cable first 18 Install the seat according to the applicable Service Manual instructions AWARNING After installing seat pull upward on front of seat to be sure it is in locked position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070a 19 Refer to the Pager Operations Man
6. the adhe sive backing on the hook and loop fasteners to come into contact with the battery until it reaches the correct position i05001 f y j Ai Pager antenna Cable straps Pager harness Cable strap Figure 21 Secure Harness and Antenna to Frame 20 Secure the pager harness 3 to the frame using a cable strap 4 21 Install the right side cover according to the applicable Service Manual instructions Pagertranatiltier 22 Install the right saddlebag according to the applicable Hook and loop fasteners service Manual instructions Pager harness connector Pager antenna 23 2003 and Later Models Replace the MAXI Fuse Figure 19 Connect Antenna and Pager Harness AWARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 18 See Figure 20 Remove the backing from the hook and loop fasteners and slide the pager transmitter into the opening between the battery and frame tube Lower the transmitter until the top of the connector wires are below the frame tube Press the transmitter firmly against the battery J02620 7 of 10 24 2002 and Earlier Models Install battery cables positive cable first 25 Refer to the Service Manual and follow instructions to install the seat WARNING After installing seat pull upward on f
7. which could result in death or serious injury 00070a 32 Refer to the Pager Operations Manual supplied with this kit for operating instructions Installation Softail NOTE The following procedure shows the installation on 2003 and later models Installation on 2000 through 2002 models may vary Slightly 1 See the Owners Manual to disarm the security system 2 Refer to the applicable Service Manual instructions given to remove the seat J02620 i04942 1 Siren harness connector 2 Pager harness 3 Pager harness short lead 4 Cable strap Figure 9 Connect Pager Harness to Siren WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 3 Disconnect battery cables negative cable first 4 Remove the debris shield according to the applicable Service Manual instructions 5 See Figure 9 Disconnect the existing siren harness connector 1 from the siren if equipped NOTE It may be necessary to loosen the rear fender back to gain clearance for the pager harness connector 6 Working from below route the long end of the pager har
8. E Remove dust cap from accessory security connector 1 if not connected to the siren 23 Slide the siren 3 if equipped into the slot on the inward side of the electrical caddy 4 with the siren connection facing the vehicle Take the longer lead harness connec tor 5 and route it down along the frame and plug it into the siren 8 24 Set the pager transmitter 6 in the area located under the seat Connect the short harness lead 9 to the transmitter 25 See Figure 4 Install the pager antenna by positioning the loop 1 around the opening in the frame pan with the connector 2 located at the rear Secure the anten na to the frame pan using cable straps 3 26 Bundle the pager harness using a cable strap if the pager is being used as a silent paging system only no siren installed Connect the dust cap to the harness connector long lead and bundle the pager harness to the cable strap 27 Secure pager to electrical caddy 4 using a cable strap 10 28 Make sure antenna loop is not pinched and secure har ness to the frame in an area away from moving parts 29 Replace electrical caddy using hardware removed earlier Attach the caddy cover 30 Replace the maxi fuse 31 Install the seat according to the applicable Service Manual instructions WARNING After installing seat pull upward on front of seat to be sure it is in locked position While riding a loose seat can shift causing loss of control
9. h the hook and loop fastener Secure the pager and siren to the bracket with a cable strap Route antenna around frame a secure with cable straps 7 See Figure 23 Re attach the mounting bracket assem bly to the crossmembers using hardware removed in step 4 Silent Paging System Only NOTE If the pager transmitter is being used as a silent system only no siren installed it will be necessary to purchase separately a siren harness 2004 2005 models part num ber 91702 04 2006 and later models part number 91734 06 a siren bracket Part Number 70474 04 two spacers Part Number 5775 two 5 16 18 x 1 1 4 in hex cap screws Part Number 3462 and two Lock Nuts Part Numer 94028 92T The Pager Harness is not used with Silent Paging System and can be discarded 1 See Figure 24 From the bottom of the motorcycle route the triangular connector 1 of the Siren harness between the primary cover and frame tube and plug the connector into the open security siren connector 2 on the vehicle harness Tuck the connectors up along the battery and secure using a cable strap Route the other end of the harness over the frame rear cross member 3 NOTE Route the Siren harness and the pager antenna away from moving parts sharp edges and hot areas Keep the Siren harness and the pager antenna out of sight as much as possible 8 of 10 SSS Ant Ai h S KX ON 1 Triangular 3 pin connector siren harnes
10. ile services The replacement of any transmitter components crystal semiconductor etc that could result in a violation of the rules is prohibited Signal Range NOTE Environmental and geographic conditions may affect signal range The average reception range is approximately 400 yards The actual reception range could be higher or lower depending on the location and or the presence of obstacles between the vehicle and the receiver The reception range can also be affected by the presence of strong electromagnetic interference from outside sources The system is equipped with a range confirmation feature notifying the owner when the receiver is no longer in the reception range Installation Dyna Glide 1996 and Later 1 Refer to the Owner s Manual and follow the instructions given to disarm the security system if so equipped 2 See the Service Manual for instructions given to remove the seat AWARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 3 2003 and Earlier Models Refer to the Service Manual and follow the instructions given to disconnect the
11. l battery cables positive cable first 15 Install the pager transmitter 1 onto the battery 2 16 See Figure 11 Route the pager antenna around the bat tery as shown Secure the antenna to the frame tubes using cable straps 17 Refer to the Service Manual and follow instructions to install the seat F 1 Pager antenna 2 Cable straps Figure 11 Route Pager Antenna J02620 WARNING After installing seat pull upward on front of seat to be sure it is in locked position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070a 18 Install the debris shield according to the applicable Service Manual instructions 19 Refer to the Pager Operations Manual supplied with this kit for operating instructions Installation FL Touring Models NOTE The following procedure shows the installation on 2002 and later models Installation on 2001 and earlier models may vary as noted 1 See the Owner s Manual to disarm the security system 2 Remove the seat according to the applicable Service Manual instructions 3 2004 and Later Models Remove the MAXI Fuse To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cab
12. le con nected the resulting sparks can cause a battery explo sion which could result in death or serious injury 00049a 4 2003 and Earlier Models Refer to the Service Manual and follow the instructions given to disconnect the bat tery cables negative cable first 5 Remove the right saddle bag according to the applica ble Service Manual instructions 6 Remove right side cover according to the applicable Service Manual instructions 7 See Figure 12 2002 and later Models Only Remove and retain two nuts and carefully pull the electrical caddy away from the mounting studs sy T Electrical caddy Nuts Figure 12 Remove Electrical Caddy 5 of 10 8 See Figures 13 and 14 Disconnect the siren harness con nector from the siren if equipped 9 See Figure 15 Working from below route the long end of the pager harness with the single connector up through the gap between the rear fender and security module 10 If the pager is being used as a silent paging system only no siren installed Bundle the pager harness using a cable strap and secure the harness to the frame in an area away from moving parts Proceed to Step 12 NOTE On 2002 and later models the siren must be removed from the electrical caddy to connect the harness 11 See Figures 16 and 17 Connect the short pager harness lead to the siren 1 12 C
13. ness with the single connector 2 up through the gap between the rear fender and battery tray 7 If the pager is being used as a silent paging system only no siren installed Bundle the pager harness using a cable strap and secure the harness to the frame in an area away from moving parts Proceed to Step 10 8 Connect the short pager harness lead 3 to the siren 9 Connect the siren harness connector 1 to the large connector on the pager harness 10 Pull up slack in wires and secure pager and siren har nesses to main harness using cable straps 4 as needed NOTE Install the hook fastener on the pager transmitter on the same side as the harness connector as shown in Figure 10 11 See Figure 10 Clean the mounting surfaces of the pager transmitter 1 and battery 2 using alcohol or other suitable cleaner and apply the hook 5 and loop 4 fasteners 4 of 10 r oop fastener x 1 Pager transmitter i 2 Battery Hook fastener P 3 Pager harness Connector ager antenna Figure 10 Install Pager Transmitter 12 Connect the pager harness connector 3 to the pager transmitter 13 Connect the pager antenna 6 to the pager transmitter WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 14 Instal
14. onnect the siren harness connector to the large connector on the pager harness Figure 13 Disconnect Siren Harness Connector 2001 and earlier Models 13 See Figure 18 2002 and later Models Only Install electri cal caddy on mounting studs and secure using two nuts Pager harness short lead 2 Siren harness connector 1 o Figure 16 Connect Pager Harness to Siren 2001 and earlier Models Figure 14 Disconnect Siren Harness Connector 2002 and later Models f Tr 1 Siren harness connector o 2 Second item 3 1 Security module 2 Pager harness Figure 17 Connect Pager Harness to Siren 2002 and later Models Figure 15 Route Pager Harness J02620 6 of 10 04945 i05002 1 Electrical caddy 2 Nuts Figure 18 Install Electrical Caddy Figure 20 Install Pager Transmitter 14 See Figure 19 Clean the mounting surfaces of the pager transmitter 1 and battery using alcohol or other suitable cleaner 19 See Figure 21 Route the pager antenna 1 along the left frame tube and secure using cable straps 2 as needed 15 Assemble hook and loop 2 fasteners Remove the backing from one side and apply to the back of the pager transmitter 16 Connect the pager harness connector 3 to the pager transmitter 17 Connector the pager antenna 4 to the pager transmitter NOTE When installing the pager transmitter do not allow
15. ront of seat to be sure it is in locked position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070a 26 Refer to the Pager Operations Manual supplied with this kit for operating instructions Installation Sportster Models Siren and Pager For 2004 and later Sportster models equipped with security system and siren kits 1 Refer to the Owner s Manual and follow the instructions given to disarm the security system 2 See the Service Manual for instructions given to remove the seat To prevent accidental vehicle start up which could cause death or serious injury remove maxi fuse before proceeding 00251a 3 2004 and later models Remove the maxi fuse 4 See Figure 22 Remove hardware siren bracket and siren from vehicle Unplug siren connector from siren i05788 1 Siren bracket assembly 2 Siren connector 3 pin Figure 22 Removal of the Siren Bracket Assembly 5 Obtain the parts from the pager kit Plug the siren con nector into the splitter connector on the pager transmit ter harness Plug the short lead into the siren and the long lead into the pager transmitter J02620 Pager transmitter Siren bracket Screws Hook and loop fastener not shown Cable strap Pager harness Antenna Figure 23 Install Pager and Siren 6 See Figure 23 Place the pager transmitter piggy back on top of the siren and secure wit
16. s 2 Triangular Open connector vehicle harness 3 Frame rear cross member 4 Siren 3 pin connector siren harness Figure 24 Connect the Siren Harness to the Vehicle Harness 2 See Figure 25 Route the pager antenna along the inside of the frame tube and over both frame cross members Secure the antenna to the frame using cable straps i05785 DY Q SNS 4 ZZ OF SZ L Ke SeN RIX se 7 ee Re BSI N S Q WKS an 1 Pager antenna Figure 25 Route the Pager Antenna Along the Frame Tube J02620 3 See Figure 26 Place the pager transmitter 1 on the inverted bracket 2 and align the pager transmitter so that the rear of the transmitter does not extend past the kick up of the bracket i05786 1 Pager transmitter 2 Bracket 3 Hook fastener 4 Loop fastener 5 Cable strap Figure 26 Install the Pager Transmitter on the Bracket 4 Apply the hook and loop fastener 3 and 4 to the pager transmitter and inverted bracket 5 Install the pager transmitter to the inverted bracket Press the transmitter down to lock the hook and loop fastener 6 Insert a cable strap 5 into the hole in the bracket and secure the transmitter to the bracket 7 See Figure 27 Connect the pager antenna 1 and security system harness 2 to the pager transmitter i05787 1 Pager antenna 2 Security system harness 3 Pager bracket assembly 4 Spacer 2
17. ual supplied with this kit for operating instructions 2004 and later models 20 See Figure 7 Firmly grasp both sides of the electrical caddy cover 1 pull outward to remove Remove the maxi fuse J02620 i02506a Electrical cadd Electrical caddy Socket head screw Washer Button head screws Washers Siren If equipped Figure 7 Electrical Caddy Removal WARNING To prevent accidental vehicle start up which could cause death or serious injury remove maxi fuse before proceeding 00251a 21 Remove the electrical caddy 2 from the frame by removing and saving the front screw 3 and washer 4 i02506b Accessory security connector main harness Larger connector Pager harness Siren If Equipped Electrical caddy Pager harness connector long lead Pager transmitter Antenna wire Antenna connector Pager harness connector short lead Cable straps 3 2 3 4 5 6 T7 8 9 0 as Figure 8 Pager installation to electrical caddy 2004 and later 3 of 10 and the two button head screws 5 and washers 6 for later installation Pull the electrical caddy outward and down exposing inward side 22 See Figure 8 Obtain items from kit Locate and remove the accessory security connector 1 attached to the main harness and pull it up and under the seat area Plug the large connector 2 of the pager harness into the accessory security connector 1 NOT
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