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Hawkjaw Jr. Manual 65K-2GJR

1. 3 1 30281 1 Swing Arm Assembly 4 1 30286 1 Cam Mount Assembly 5 1 806579 7 8 14 Jam Nut 6 2 FB56 3 Flanged Bushing 7 1 805970 5 16 18 x 2 50 Ig Hex Bolt 8 1 805890 500 Flex Lock Nut 21FAF518 Drawings 107 65K 2GJR Grip Cylinder ITEM QTY 1 65K 2GJR Grip Cylinder 3 WWW PART NO DESCRIPTION COMMENTS 061 TH4J097 Grip Cylinder Tube Assembly 061 TH73780 Grip Cylinder Rod Head 061 TH74897 Grip Cylinder Piston 061 TH20188 Grip Cylinder Lock Nut 061 TH5E62 Grip Cylinder Rod 061 J26 SK Seal Kit 061 TH20031 Retainer Ring Drawings 109 zs amp 2 gt O ad UN 2 da UN lt Ta N gt 4 N 65K 2GJR R TOP E m 9 J 65K 2GJR 24CYL25 AS amp BS GRIP CYLINDER TOP ITEM NOOO POND QTY N BOTTOM PART NO DESCRIPTION 2534 AS BS Barrel Spinner Grip 58063 Rod Spinner Grip 70017 Piston Spinner Grip 25000 Seal Retainer Spinner Grip SL Stover Nut 3 4 16 Spinner Grip Cyl 002 138 Piston Seal Spinner Grip Cyl 1870 1250 312B Rod Seal SHD 1250 Rod Wiper Spinner Grip Cyl 2 228 90 O Ring 8 228 Back Up Spinner Grip Cyl 2 016 90 O Ring Spinner Grip Cyl 1103K1 Grease Fitting Straight COMMENTS AS FOR TOP BS FOR BTM Only in Kit 031 24CYL25RK Only in Kit 031 24CYL25RK Only in Kit 031 24CYL25RK Only in Kit 031 24CYL2
2. 1 Surface grease the hook thread T on the top wrench middle wrench and bottom wrench Rotate the wrench nut N on the top wrench middle wrench and bottom wrench to spread grease on the full thread area 1 Surface grease the wrench nut surface NS on the top wrench middle wrench and bottom wrench Hook Pivot Bearing Cap 1 Pump the Hook pivot bearing cap grease fitting H on the top and bottom of each wrench Hook Surfaces 1 Pump the hook surface grease fittings H1 on the bottom of each wrench HI H Part Name Part Straight Grease Fitting 061 1103K1 90 Grease Fitting 061 1103K3 45 Grease Fitting 061 1103K2 NOTE Consistent lubrication of the wrenches increases performance and component ife EX 32 Maintenance amp Repair Wrench Maintenance G2 o Initial Steps Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick Shut down the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Press the E Stop button on the right control handle 5 Press the E Stop button on the right control handle 6 Assume that there is still a load on every actuator Proceed with caution Grip Cylinder Pivot Points 1 Pump grease fittings G1 G6 Torque Cylinder Pivot Points NOTE 1 Pump grease fittings T1 T3 Consistent lubrication of the cy
3. 2 13 x 1 5010 Hex Bolt 24623 Roller Sprocket 24643 Key Roller 24649 Roller RST 275 S Retainer Ring 24CHAIN Chain 24654 Bearing Seal Assembly 24731 Sphere Rol Bearing 24622 Bearing Cap 91074A033 Lock Washer Assembly 1 2 806373 1 2 20 x 2 00 Ig Hex Bolt Grd 9 811150 14 Brass Washer 805834 1 4 20 x 50 Ig Hex Bolt 98404A878 Quick Release Pin 91268A935 1 0 8 x 9 50 Ig Hex Bolt 91074A038 Lock Washer Assembly 1 0 806580 1 0 8 Lock Nut DV Spinner Motor Valve Assembly JR 805920 5 16 18 x 1 5 Bolt 810616 5 16 Lock Washer 1103K1 Grease Fitting Straight 25726 Chain Oiler Assy 806251 1 2 13 x 1 25 Hex Bolt 2081 8 6S 1 2 X3 8 HP Hex Bushing 2089 6 6S_6MNPT x 6FNPT Fitting 90 Elbow 2090 6 6S NPT 3 8 Tee Elbow 810589 1 4 Flat Washer 810587 1 4 Lock Washer 805842 1 4 20 x 75 lg Hex Bolt 2024 12 85 12 MNPT X 8MJIC 90 Drg 2046 8 8S 1 2 HS Swivel Coupling FXF 805867 1 4 20 X 1 1 2 Hex Tap SS 805780 1 4 20 Hex Nut SS 2083 6 6S 3 8 Hex Nipple 2021 6 65 6MNPTX6MJIC Fitting Str 2047 6 6S 3 8 HP 90 Drg ST EL HS SWIL FXM 24723 Rubber Cover 2061 10 8S_10MORB x 8MJIC Fitting 45 24CYL25 BS Grip Cylinder Bottom JHOS 2 54 8FJICx1 2MNP T Hose33 00 Lg Hose JHOS 1 53 8FJICx1 2MNP T Hose33 00 Lg Hose 30142 Pipe Adjust Position Label 807801 Pop Rivet 30421 Label Bracket COMMENTS See Explosion See Explosion See Explosion See Explosion See Explosion Drawings 77 65K 2GJR Stand Assembly NIFOLD MOUNT BOLTS IST BE SECU
4. 29 32 10FJICx 10FJICx55 00Lg Hose Trq Cyl Piston See Explosion HOS 30 1 8MNPTx1 8MNPTx73lg 1 8 Hose Port P11 Main Man See Explosion A53 5 32 Str Union Fitting 30081 3 Cover Right Control Handle Drawings 97 65K 2GJR Torque Control Block Assembly 98 Drawings 65K 2GJR Torque Control Block Assembly ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 20222 Torque Control Block Modification 2081 4 25 1 4 x 1 8 H P Hex Bushing 2216 4 6S_ 6MORB x 4FNPT Str Adaptor 2062 12 108 12MORB x 10MJIC Fitting 90 CXGD XBN Check Valve 30113 Orifice Fitting 2083 4 45 x 3 8 Lg 1 4 Hex Nipple Hydraulic 2087 4 45 1 4 HP 90 Dro Elbow FXF 2047 2 25 2MNPTX2FNPT Fitting 90 Swivel 2082 28 1 8 Pipe Plug J55A Torque Control Valve Assembly COIN O IN o Drawings 99 65K 2GJR Hanger Assembly 100 Drawings a I ja EA OO P NN AND N AA JS AA AA 65K 2GJR Hanger Assembly PART NO DESCRIPTION COMMENTS 30048 Hanger Assembly 13179 2 Adjust Screw 806510 3 4 10 x 9 50 Hex Bolt 806503 3 4 10 Flex Nut 31FAF1210 13143 Suspension Ring 20180 Gage Housing Assembly J25 Torque Gauge 805842 1 4 20 x 75 10 Hex Bolt 65K 2GJR J2 Spinner Manifold See Explosion PRP 568 325 O Ring 807493 125 Cotter Pin SST 806484 1 5 8 18 X 5 Lg Hex Bolt 3022
5. 806594 500 1 14 Lock Nut 606622 1 00 14 x 4 0010 Hex Bolt COMMENTS H20 RK Seal Kit H20 RK Seal Kit H20 RK Seal Kit H20 RK Seal Kit H20 RK Seal Kit H20 RK Seal Kit H20 RK Seal Kit Drawings 125 2 e E gt lt x 5 lt 5 v Ta K Be o 2 Ke lt 2 5 126 Drawings 65K 2GJR A51R A Right Control Handle Coupler Assembly ITEM NO QTY ASSY PART NO DESCRIPTION COMMENTS 1 20033 Male Coupler 16 A27 5 32 x 1 8 PTC Str Fitting 1 20031 Panel Nut 8 90130A029 Rubber Washer Seal 1 20034 Female Coupler 1 20032 Swivel Nut 1 US 181 S Retainer Ring 1 807512 3 16 x 50lg Roll Pin ON OT N Drawings 127 65K 2GJR A22 On Board Air Filter Assembly Z N 0 2 I N A EEN 7 gt E 2 d V lt N AZ E N AG Si X 9 2 128 Drawings 65K 2GJR A22 On Board Air Filter Assembly ITEM QTY PART NO DESCRIPTION COMMENTS A22 Top Cover Air Filter A22 Base Top Air Filter A22H Base Core Air Filter A22E Base Air Filter A22D Gasket Air Filter A22 Star Spacer Air Filter T 1 1 1 1 1 4 2 A22B Filter Cartrige Air Filter 4 4 1 2 1 A22F Corner Bolt Air Filter 810557 3 16 Flat Washer A22A Float Drain Air Filter A25 5 32 x1 4 PTC Elbow A221 Indicator Air Filter COIN Om Drawin
6. CONTROL VALVE SCREW OUT FOR MORE FLOW IN FOR LESS FLOW V2 PRESSURE PRESET TO 1000PSI SCREW IN FOR HIGHER PRESSURE OUT FOR LOWER PRESSURE FLOW CONTROL VALVE SCREW OUT FOR MORE FLOW IN FOR LESS FLOW V3 FLOW CONTROL VALVE SCREW OUT FOR MORE FLOW IN FOR LESS FLOW V4 FLOW CONTROL VALVE SCREW OUT FOR MORE FLOW IN FOR LESS FLOW Drawings 81 65K 2GJR Hydraulic Connections 03 19 41 1 16 19 14 CC A 19 c 82 Drawings ITEM QTY 1 gt AA AA AA 65K 2GJR Hydraulic Connections PART NO DESCRIPTION 65K 2GJR Main Manifold Assembly JHOS 11 16 6FJICx 6FJICx19 00lg Hose JHOS 12 15 6FJICx 6FJICx19 00lg Hose JHOS 9 18 6FJICx 6FJICx41 00lg Hose JHOS 10 17 6FJICx 6FJICx35 00lg Hose JHOS 23 44 1 8MNPTx1 8MNPTx2Olg 1 8 Hose JHOS 27 36 1 8MNPTx1 8MNPTx28lg_1 8 Hose JHOS 25 39 8FJICx 8FJICx60 Lg Hose JHOS 26 40 8FJICx 8FJICx60 Lg Hose JHOS 21 47 1 4MNPTx 4FJIC45Drgx 96 00 Lg Hose JHOS 22 48 1 4MNPTx 4FJIC45Drgx 96 00 Lg Hose JHOS 13 57 1 2 MNPT x 1 2 MNP Tx 21 0lg 8Hyd Hose HOS 2J 3 4MNPTx 12FJICx40 00lg 12 Hose JHOS 50 52 3 4MNPTx 1 MNPTx180 00lg 12 Hose 2047 8 85 1 2 MNPT x 1 2 FNPT Fitting 90 Swivel FS59004 Swivel Joint 2096 8S 1 2 HP Coupling JHOS 31 57 1 2 MNPT x 1 2 MNP Tx 10 0lg 8Hyd Hose JHOS 14 30 10FJICx 10FJICx73 00lg Hose JHOS 7 20 6FJICx 6FJICx70 00lg Hose HOS 30 1 8MNPTx1 8MNPTx73lg_1 8 Hose JHO
7. Port 3 Port 4 Port 5 amp Ctr Port Port 7 Port 6 Item 9 to Oiler Valve See Explosion Drawings 121 H25 Hydraulic FilterAssembly 122 Drawings H25 Hydraulic FilterAssembly ITEM NO QTY THIS ASSY PART NO DESCRIPTION COMMENTS Hydraulic Filter Body Indicator Fitting H25A Filter Element H25B Filter Canister 2062 16 128 16MORB x 12MJIC Fitting 90 HOS 1A 1 MNPTx 12FJICx180 00lg 16 Hose H52 Male Quick Disconnect gt N sch ch Drawings 123 65K 2GJR Raise Lower Cyl Assembly H20 S 124 Drawings 65K 2GJR Raise Lower Cyl Assembly H20 S ITEM COIN QTY D sch YO sch sch YO sch sch S NI sch sch ma sch mS PART NO DESCRIPTION 2572 9 Barrel Raise Lower Cylinder 2572 6 Rod Raise Lower Cylinder 2572 8 Rod Clevis Raise Lower Cylinder 2572 7 Seal Retainer Raise Lower Cyl TPO 28 Piston Seal TPO 28 Backup Piston Seal 940 15 Rod Wiper Raise Lower Cyl MCD 2500 1000 Wear Ring Raise lower Cyl 2 228 90 O Ring 2572 5 Cotter Pin 3 16 dia x 3 5 lg Raise Lower Cyl 1870 1375 312B Rod Seal Raise Lower Cyl 2089 8 85 x 8FNPT Fitting 90 Elbow HOS 23 1 2 MNPT x 1 2 8 50lg 8Hyd Hose HOS 22 1 2 MNPT x 1 2 MNPTx 84 0lg 8Hyd Hose H26F Female Quick Disconnect H26M Male Quick Disconnect FS59004 Swivel Joint 20230 Swivel Assembly
8. System on every trip If this test procedure is not performed the drill string could be under torqued When breaking the first connection push in the Grip Hold GH button hold down both Torque T and Grip G until the Torque Cylinder fully strokes out When the Torque Cylinder fully strokes out the Torque Gauge Needle will fall off to ap proximately an 8000 Ft Lb reading If this does not occur see Trouble shooting p 96 30 Operation LTC NOTE For safety push in the E stop when the HawkJaw is at rest WARNING Do not make up pipe with the low torque warning test connector dis connected This may result in under torqued pipe in the hole Wrench Maintenance Grease Once per Trip Initial Steps 1 Make sure the HawkJaw is 6 drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Press push and pull all control buttons repeatedly to bleed air pressure 6 Assume that there is still a load on every actuator Proceed with caution Die Pivot Blocks 1 Pump grease fittings D1 D6 NOTE 3 zi 3 6 Consistent lubrication of the wrenches increases performance and component life Maintenance amp Repair 1 Wrench Maintenance Grease Once per Week Wrench Hook
9. WIdmnt 30230 1 Bumper 810705 1 2 Flat Washer 806221 1 2 13 Flex Nut 806450 1 5 8 11 x 7 00 Ig Hex Bolt Grd 9 30053 Pin Torque Cyl COMMENTS See Explosion See Explosion See Explosion See Explosion Drawings 73 9 OOOO GE JH TRA 0 pean 28 1 65K 2GJR Top Bottom Wrench Assembly 74 Drawings 65K 2GJR Top Bottom Wrench Assembly ITEM OMAN DAB ON QTY NINA AN AN AN AAD A CQ N P 1 EIND 3 SOOO BR 3 ND PART NO DESCRIPTION 30019 Base Plate Assy 30004A 3A Jaw Plate Assy 30029 Pivot Sleeve 30030 Pivot Pin 91074A036 Lock Washer Assembly 3 4 806544 3 4 16 x 5 50 Ig Hex Bolt Grd 9 806523 3 4 16 Flex Nut 31FK 1216 91074A038 Lock Washer Assembly 1 0 806630 1 00 12 x 6 0010 Hex Bolt 806594 500 1 14 Lock Nut 30056A Shoulder Bolt 65K 2GJR Top Heel Die Holder Assembly 92384A092 Push Button Pin 1103K2 Grease Fitting 45 Degree 1103K3 Grease Fitting 90 Degree 808413 1 2 13 x 75 Ig Soc Hd Cap Screw 30002 Hook Assembly 1103K1 Grease Fitting Straight 806538 2 3 4 16 X 2 50 Lg Hex Bolt 30014 1 Clevis Plate Hook Pin Assy 30014 2 Clevis Plate Top Bottom Hook 806453 5 8 X 4 0 Lg Hex Bolt 806414 500 5 8 11 Flex Nut 31FA 1011 30280 Adjust Nut L
10. accidents TIME AND LABOR SAVINGS The HawkJaw improves trip time over any comparable torquing and spinning device in the industry The unit easily adapts to any land or offshore rig because it hangs in the derrick Handles mounted near the control buttons enable one rig hand to move the hanging unit on and off the pipe Control buttons are used to grip torque and spin drill pipe Drillers and operators of the HawkJaw 65K 2GJR work more efficiently and suffer less fatigue on long round trips The unit saves trip time because the HawkJaw breaks out and spins in 12 seconds or less and makes up and spins in 10 seconds or less Crew fatigue is reduced pipe is properly torqued and the work is efficient 2 Introduction Table of Contents Introduction Table of Contents Warranty Specification Sheet e Ordering Instructions B Installation Hanging Cable Location HawkJaw Location 9 Hanging Cable Requirements 10 Hydraulic Requirements 1 Air Requirements 12 Raise Lower Cylinder Hook Up 13 Operation 14 Start up Procedure 14 Adjusting the Wrenches 15 Adjust for Make Up 15 Adjusting the Spinner 17 Adjust for Make Up 17 Rest Position 18 Adjust Spinner for Make Up cont 18 Position for Make Up 19 Setting Make Up Torque 21 Make Up 22 Adjusting the Wrenches 23 Adjust for Break Out 23 Adjusting the Spinner 25 Adjust for Break Out 25 Rest Position 26 Adjust Spinner for Break Out cont 26 Position for Break Out 27 Break Out 29 Low
11. and off the drill pipe 2 Locate the cable hang point as high above the center of the rotary table as possible The cable must hang within 2 4 ft of the rotary table center NOTE The hanging cable must permit the HawkJaw to move from the drill pipe connection to the mouse hole connection to the HawkJaw rest position 3 5 away from the rotary table HawkJaw Location 10117111501 1 Place the HawkJaw on the side of the rotary table away from the setback zone This allows the drill pipe stands to swing straight from pick up to stabbing 2 If possible place the HawkJaw on the opposite side of the setback zone If the rig has dual setback zones Step 1 applies 3 The HawkJaw may rest on the rig floor 3 5 ft away from the rotary table Installation 9 Hanging Cable Requirements 5 8 diameter steel cable Appropriate hanging cable hardware for 5 8 diameter steel cable Enough cable length to suspend the Hanger Eye HE 20 ft above the rig floor Enough cable length to allow the HawkJaw to rest on the rig floor 3 5 ft away from the rotary table with the lift cylinder completely stroked out The lift cylinder is 13 ft long Eh SS when completely stroked out 10 Installation Hydraulic Requirements 1 Pressure compensated pump set to pressure compensate at 2600 psi 2 Minimum volume of 20 gpm 35 gpm for top performance 1 minimum Pressure line 1 1 4 Pressure line if the power unit
12. in the bearing cap 2 when disassembling and no Hex Tap screws are available remove the Hex Tap screw 13 on the spinner Use the Hex Tap Screw 13 to push out the bearing 8 through one or both of the tapped holes on the top of the bearing cap 2 Replace the Hex Tap Screw 13 in the Spinner case 1 after removing the bearing 8 NOTE Hawk recommends that all four bearings 4 be replaced each time a bearing 4 is changed Always use new lock washers 2 when replacing bearing cap bolts 1 It is also recommended that all four bearing seals 5 be replaced each time a bearing 4 is changed lock washer assembly O 1 me lt gt Y 6 4 Example of proper ITEM PART NO DESCRIPTION 25703 SR Case Assembly Moving Arm 24622 Bearing Cap 24654 Bearing Seal Assembly 24623 Roller Sprocket 24649 Roller 24643 Key Roller RST 275 S Retainer Ring 24731 Sphere Rol Bearing 806373_1 2 20 x 2 00 Ig Hex Bolt Grd 9 805834 1 4 20 x 50 Ig Hex Bolt 811150_ 14 Brass Washer 91074A033 Lock Washer Assembly 1 2 805867 1 4 20 X 1 1 2 Hex Tap SS 810587_1 4 Lock Washer Maintenance amp Repair 49 3 Gi 3 6 5 Disconnect the Air power supply 6 Assume that there is still a load on Changing All Other Spinner Parts Changing the Torque Cylinder Initial Steps Make sure the
13. is located more than 100 apart from the HawkJaw The hose working pressure must be 3000 psi or greater 11 4 minimum Tank line 500 psi minimum hose working pressure 5 Hawk approved pressure side non collapsible on board 3000 psi filter HF Part 061 25 Initial filter element supplied with the HawkJaw 6 Hawk approved quick disconnects Part 061 H26 Initial quick disconnects supplied with the HawkJaw 7 Hydraulic power unit located in a clean dry ventilated area 8 Enoughslack in the lines for the HawkJaw to move from its rest position to the drill pipe connection to the mouse hole connection WARNING The HawkJaw is a closed center system which must have a pressure compensated volume controlled power unit Ifthe only available hydraulic power unit is constant volume then the optional hydraulic con verter kit Part 061 J80 is required Running the HawkJaw with a constant volume hydraulic power unit may result in bodily injury and will cause damage to the HawkJaw and tothe hydraulic power unit WARNING The HawkJaw must receive clean hydraulic fluid Running the HawkJaw without a Hawk approved pressure side filter Part 061 H25 voids the warranty and severely shortens component life uornej ejsuj Installation 11 Air Requirements 1 Clean dry air at 100 psi a negligible volume 2 Onboard auto dump air filter AF part 061 A22 located on board the rear ofthe Hawkjaw 3 Eno
14. m E Come semi of verre Continued on next page 58 Maintenance amp Repair Changing the Grip Cylinders 21 Place the Torque Cylinder Rod Head TRH into the Torque Cylinder Rod side Eye TRE 22 Insert the Torque Cylinder Rod Pin 23 Insert the Torque Cylinder Safety Clip SC TRE MC 3 CH 5 3 O SC Continued on next page Maintenance amp Repair 59 Changing the Grip Cylinders 24 Place the Top Grip Cylinder Rod side Eye TGRE into the Top Grip Cylinder Rod Head TGRH 25 Insert the Top Grip Cylinder Rod side Pin TGRP Part Name Part Lock Washers 031 91074A038 Grip Cylinder Rod Bolt B 061 20215 Grip Cylinder Cap Pin CP 061 98404A888B Grip Cylinder MC 061 J26 WARNING Make sure the Grip Cylinder Rod and Cap side Hoses are properly connected WARNING Make sure the Safety Cover SC is replaced or bodily injury may result 60 Maintenance amp Repair Changing the Grip Cylinders Two 11 16 wrenches Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest Tools Required position on the derrick 2 Shutdown the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Press push and pull all control buttons repeatedly to bleed air pressure 6 A
15. on next page 46 Maintenance amp Repair Changing the Drive Rollers 8 Slide in the Drive Roller Sprock ets 4 Make sure the T on each Drive Roller Sprocket faces up 9 Replace the Bearing Caps 2 and Bearing Seals 3 10 Use the 3 4 wrench to replace all Bearing Cap Bolts 9 Use new Lock Washers 12 and red loctite when replacing the Bearing Cap Bolts 9 Assemble the Lock Washers 12 as shown Torque Bearing Cap Bolts 9 to 75 Ib ft On 4 Exomple of proper CS lock washer assembly lt gt ITEM PART NO DESCRIPTION 1 25703 58 Case Assembly Moving Arm 2 24622 Bearing Cap 3 24654 Bearing Seal Assembly 4 24623 Roller Sprocket 5 24649 Roller 6 7 8 Gi 6 24643 Key Roller WARNING RST 275 S Retainer Ring 24731 Sphere Rol Bearing Replace all four Drive Rollers 9 806373 1 2 20 x 2 00 Ig Hex Bolt Grd 9 Running the Spinner with worn 10 805834 1 4 20 x 50 Ig Hex Bolt Drive Rollers will damage the chain 11 181150 141 2 A 12 91074 033 Lock Washer Assembly 1 2 and hinder Spinner performance 13 805867 1 4 20 X 1 1 2 Hex SS 14 810587 1 4 Lock Washer Maintenance amp Repair 47 Changing the Drive Roller Sprocket Bearings Tools Required Four 1 4 20 x 1 1 2 Hex Tap SS Part 999 805867 7 16 wrench 3 4 wrench Initial Steps 1 Make s
16. onto the drill pipe connection 6 Use Raise R and Lower L to center the Middle wrench dies MD and the Bottom wrench dies BD between the shoulder S 7 Keep the Bottom wrench dies BD away from the Hard banding HB 8 Keep the Middle wrench dies MD and the Bottom wrench dies BD away from the shoulder S Continued on next page uone1od Operation 27 Position for Break Out cont 9 Check thatthe HawkJaw Top wrench TW Middle wrench MW and Bottom wrench BW hang straight and level when the drill pipe is against the pipe stop 10 Ifthe HawkJaw wrenches TW MW BW hang tilted forward or backward use the crescent wrench to adjust the Turnbuckle TB 11 Ifthe HawkJaw wrenches TW MW BW hang sloped to the right or to the left use the Control Handles CH to back the HawkJaw off the pipe Use Lower L to lower the HawkJaw to the rig floor Repeat Step 2 12 Make sure the Pipe stop PS is against the drill pipe connection NOTE The HawkJaw performs best when it hangs aligned with pipe Part Name Part Turnbuckle TB 061 3022T56 28 Operation 1 Follow the steps on pages 14 24 30 2 Rotate the Selector Switch SS clockwise to the break position 3 Pushin the Grip Hold GH button 4 Push and hold in the wrench Grip G 5 Push and hold down Torque 6 When break out occurs release Torque T Immediately rele
17. the 1 2 and 9 16 wrench to TH PH slowly loosen the Low Torque Warning System Pressure Hose m lm A Y PH Check for fluid flow Bleed any pressure Disconnect the Pressure Hose PH 11 Use the 1 2 and 9 16 wrench to slowly loosen the Low Torque Warning System Tank Hose TH Check for fluid flow Bleed any pressure Disconnect the Tank Hose TH 12 Use the 1 1 8 wrench to remove the Top Torque Cylinder Mount Bolts TB 13 Use the 1 1 8 wrench to remove C 8 the Bottom Torque Cylinder Mount Bolts BB 14 Slide out the Torque Cylinder C 15 Remove the Top Trunion Mount Plate TMP and the Bottom Trunion Mount Plate BMP 16 Place the Top Trunion Mount Plate TMP and the Bottom Trunion Mount Plate BMP on the new Torque Cylinder 17 Slide in the new Torque Cylinder CH BMP RH 18 Use the 1 2 and 9 16 wrench to connect the Low Torque Warning System Pressure Hose PH and Low Torque Warning System Tank Hose TH See explosion drawings in the back of the manual 52 Maintenance amp Repair 19 Use the 1 and 15 16 wrench to 20 Insert the Torque Cylinder Rod 21 Insert the Torque Cylinder Safety 22 23 24 Slide the Top Grip Cylinder into 25 Insert the Top Grip Cylinder Pin 26 Slide the Bottom Grip Cylinder 27 Changing Torgue Cylinder connect the Rod side Hose RH and the Cap side Hose CH
18. 06681 1 1 2 12 Castle Nut 807493 250 Cotter Pin 92391A056 Pin Clip JR 1103K1 Grease Fitting Straight 806436 5 8 11 x 1 50 Ig Hex Bolt Grd 9 806267 1 2 13 x 1 5010 Hex Bolt 810732 5 8 Lock Washer 810703 1 2 Lock Washer N N sch sch sch sch ch sch 2 on o w gt O O BO N N N N Hh HR A Aa a Drawings 103 65K 2GJR Pipe Stop Assembly 104 Drawings ITEM OND OT N 65K 2GJR Pipe Stop Assembly QT 1 30049A Adjust Base 2 106 Ball Thrust Bearing Aseembly 1 30050 Adjust Screw 1 20061A Shock Sleeve 1 20070 Adjust Nut 1 807507 1 5 16 X 1 1 2 Dowel Pin 1 30051 Adjust Clevis 1 30054 Pointer 1 30033 Index Pipe Stop 2 809403 1 10 32 x 625lg Phils Hd Screw SS 4 807801 Pop Rivet 1 30008 Pipe Stop Assembly 1 30058 Pipe Stop Rubber Mount 1 20029 1 Washer 1 30060 Pivot Bolt Pipe Stop Modified 2 806313 2 1 2 13 X 5 50 Lg Bolt 1 806289 1 2 13 x 2 25lg Hex Bolt 1 806221 1 2 13 Flex Nut 1 1103K1 Grease Fitting Straight 2 809476 10 Lock W asher High Collar 2 810703 1 2 Lock W asher 1 30051A Adjust Clevis W elded Assy Y PART NO DESCRIPTION COMMENTS Drawings 105 65K 2GJR Adjust Nut Locking Assemby 65K 2GJR Adjust Nut Locking Assemby ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 30281 Arm 2 1 84985A74 Spring Plunger
19. 4 80 Drawings 65K 2GJR Main Manifold Assembly ITEM QTY 1 1 2 3 3 3 4 1 5 1 6 2 7 2 8 2 9 2 10 3 11 2 12 1 13 1 14 10 15 1 16 1 17 1 18 1 19 1 20 5 21 1 22 2 23 1 24 2 25 1 26 1 27 2 28 1 29 2 30 1 31 1 FUNCTION BOTTOM GRIP MIDDLE GRIP TOP GRIP RAISE LOWER CYL PART NO DESCRIPTION COMMENTS J1 Main Manifold JR 2062 6 68 6MORB x 6MJIC Fitting 90 206209 6 68 6MORB x 6MJIC Fitting 90 Ext 206209 10 105 10MORB x 10MJIC Fitting 90 Ext 2062 12 85 12MORB x 8MJIC Fitting 90 2216 2 46 AMORB x 4FNPT Str Adaptor 2047 2 28 2MNPTX2FNPT Fitting 90 Drg Swivel 900598 6S MORB Plug 206209 8 85 8MORB x 8MJIC Fitting 90 Ext 20202702 6 45 6MORB 4MJIC Str Adaptor 2216 12 12S 3 4 MORBX3 4 FJIC 2089 4 45 1 4 St Elbow 2244 8 108 1 2 FNPT X 10FJIC Adapt 90 Drg A25 5 32 x 1 4 PTC Elbow V6 1 Manifold Relief Valve Block Assy V6B Relive Valve H14 Torque Valve Assembly V5C Manifold Relief Valve Block HAD Port Plug H6 Flow Control Sandwich Assembly H9JR 3Grip Valve H9JR 1 amp 2 Grip Valve H5 Directional Valve Assembly H6PRM2 Pressure Control Sandwich 2089 2 25 1 8 Straight 90 Elbow 2045 2 25 2MNPT 2FNPT Fitting Str Swivel H71 1 4 QK Disconnect Male H15 Spin Valve Assembly 2252 12 12S 3 4 HP Swivel 90 Drg 2062 12 125 12MORB x 12MJIC Fitting 90 FS55021 Swivel Fitting VALVE ADJUSTMENT PORT PRESSURE ADJUSTMENT V1 PRESSURE PRESET TO 1000PSI SCREW IN FOR HIGHER PRESSURE OUT FOR LOWER PRESSURE FLOW
20. 5RK Only in Kit 031 24CYL25RK Only in Kit 031 24CYL25RK Drawings 111 65K 2GJR J20 Torque Cylinder Assembly Ki TOWARD CYL PISTON BELVILLE SPRING ORIENTATION ITEM N N sch la sch sch O ASA amp WN ei SIN Frohicz N N N N OND 65K 2GJR J20 Torque Cylinder Assembly QTY sch ch sch PART NO DESCRIPTION TH4J099 Torque Cylinder Tube Assembly TH5E264 Rod J20 Torque Cylinder TH74898 Rod Head Torque Cylinder 20259 Torque Cylinder Guard 20238 Poppet Seat 30064 Poppet Pin 30065 Body Poppet Valve 10007 Rod Wiper Torque Cylinder 10017 Rod Seal Torque Cylinder LTW RK U Cup Poppet Pin PRP568 016 O Ring Poppet Seat PRP568 018 O Ring Body 73225 Piston Torque Cylinder 10418 O Ring Torque Cylinder Rod 20011 1 1 4 Flex Nut H17 Torque Cylinder 11963 Seal Retainer H17 Torque Cylinder 11963 Seal 30218 Bearing Piston H17 Torque Cylinder 11963 Spring Seal 10236 O Ring H17 Torque Cylinder 10237 O Ring Backup Torque Cylinder 20087 Retainer Ring H17 Torque Cylinder 0228 Bellville Spring 805959 5 16 24 x 75 Socket Head Cap Screw 809396 1 10 32 x 25 Socket Head Set Screw 10904 O Ring H17 Torque Cylinder 91074A030 Lock W asher Assembly 5 16 1103K1 Grease Fitting Straight COMMENTS J20 RK W C Seal Kit J20 RK W C S
21. 806246 Die Holder Bolt Washers 999 810703 Die Holder DH 061 30031 Maintenance amp Repair 7 Changing the Heel Dies Initial Steps Make sure HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Press the E Stop E button on the right control handle ih Disconnect the Air power supply D Assume that there is still a load on every actuator Proceed with caution Wrench Heel Die 1 Use 3 4 wrench to remove the Heel Die Roller Bolt B 2 Remove the Roller Bushing RB Remove the Heel Die Roller R Pull out the Heel Die Pin Pull out the Die Holder DH Slide out the worn Die D Dp np gt Continued on next page 38 Maintenance amp Repair Changing the Heel Dies cont 7 Make sure the back and sides of the new Die are clean 8 Grease the back of the new Die 9 Insert the new Die into the Die Holder DH with the teeth of the Die facing out 10 Place the Die Holder DH back in the Die Pivot Block DB 11 Insert the Heel Die Pin P 12 Replace the Heel Die Rollers R 13 Replace the Roller Bushings RB 14 Use the 3 4 wrench to replace the Heel Die Roller Bolts B and Lock Washers Part Name Part Die Roller Bolt B 999 806303 Die Holder Bolt Washer
22. GJR Top Bottom Hook Die Holder Assembly ITEM NO 55 PART NO DESCRIPTION COMMENTS OO JO 1 gt N N N N N 30031 Die Holder Heel 30012 1 Die Retainer Hook Top 20194 Die 810705_1 2 Flat Washer 806276_1 2 13 x 1 75 Hex Bolt 810703_1 2 Lock Washer 98381A622 3 8 Dia x 75 lg SS Dowel Pin 20208 870 Spacer Die Holder 20213A Die Retainer Bottom Drawings 141 Reducer Assembly 142 Drawings Reducer Assembly ITEM NO QTY ASSY PART NO DESCRIPTION COMMENTS 1 1 031 01 Cap Screw 2 1 031 02 Shaft Seal Only in kit 031 24625 SRK 3 1 031 03 Seal Carrier 4 1 031 04 Back up Ring Only in kit 031 24625 SRK 5 1 031 RO5 Quad Ring Only in kit 2031 24625 SRK 6 1 031 RO6 Ring Only in kit 031 24625 SRK 7 1 031 24707 Output Shaft 8 1 031 RO8 Thrust Washer 9 2 031 09 Retainer Ring 10 2 031 R10 Cone 11 2 031 R11 Cup 12 1 031 R12 Bearing Housing 13 4 031 R13 Pipe Plug 14 2 031 R14 O Ring Only in kit 031 24625 SRK 15 2 031 R15 Cup 16 2 031 R16 Cone 17 1 031 R17 Keyed Washer 18 1 031 R18 Lock Washer 19 1 031 R19 Lock Nut 20 1 031 R20 Planet Carrier 21 1 031 R21 Internal Gear 22 2 031 R22 Motor Adapter 23 4 031 R23 Pipe Plug 24 1 031 R24 Bolt 25 1 031 R25 Sun Gear Kit 26 2 031 R26 Thrust Washer 27 2 031 R27 Planet Bearing 28 1 031 R28 Planet Gear 29 1 031 R29 Planet Pin 30 2 031 R30 Retainer Ring Drawings 143 pue jaquiny 5 0 siuawbas pauonra
23. HAWE INDUSTRIES INC HAWKJAW OPERATION MAINTENANCE AND SERVICE MANUAL MODEL 65K 2GJR Serial 10 20 HAWK INDUSTRIES INC 1245 East 23rd Street Long Beach CA 90806 Phone 562 424 0709 Fax 562 490 9959 www hawkindustries com 5709000 SZuuap1 4 lt Jo 21981 uononponu suononnsu 3 n a o 3 Henn osa erre o qnoi ooueuojureA Sunoous SSUIMPIC Introduction Hawk s design philosophy is simple Design with the end user in mind Make it tough dependable and easy to maintain Hawk has designed the HawkJaw with this same simple formula FEATURES The HawkJaw 65K 2GJR is a hanging unit that will spin make up and break out drill pipe It is revolu tionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12 seconds or less A patented self energized grip system provides consistent torque values to the drill string Consistent torque ensures that wash outs and post tightening down hole do not occur under normal conditions A patented adjustable wrench system eliminates the need for separate jaws spinning wrench rollers or gripping dies The HawkJaw s modular design enables the unit to be maintained on the rig floor SAFETY The HawkJaw 65K 2GJR provides a fast safe and efficient method of spinning and make up or break out and spinning It eliminates costly and dangerous spinning chain and rig tong
24. HawkJaw is 6 drill pipe connection and in the rest position on the derrick Shut down the Hydraulic power unit Press push and pull all control buttons repeatedly to bleed hydraulic pressure Press the E Stop E button on the right control handle every actuator Proceed with caution Torque Cylinder 1 Pull out the Bottom Grip Cylinder Cap side Pin BCP Pivot the Bottom Grip Cylinder BC away from the Torque cylinder Rod side hose RH Use the 1 and 15 16 wrench to slowly loosen the Cap side Hose CH Check for fluid flow Bleed any pressure Remove the Cap side Hose CH 50 Maintenance amp Repair Changing Torgue Cylinder 4 Pull out the Top Grip Cylinder Rod side Pin TGP 5 Pivot out the Top Grip Cylinder TC to expose the Torque Cylinder Rod Pin P 6 Remove the Torque Cylinder Rod Pin Rubber Safety Cover S This feature on some older models 7 Pull out the Torque Cylinder Safety Clip SC 8 Pull out the Torque Cylinder Rod Pin P 9 Use the 1 1 8 wrench to slowly loosen the Rod side Hose RH on the rod side of the torque cylinder Check for fluid flow Bleed any pressure Disconnect the Rod side Hose RH WARNING Safety Cover S must remain on the unit during operation or injury may result Continued on next page 3 6 Maintenance amp Repair 1 Changing the Torque Cylinder 10 Use
25. LT 11 2049 2 2 1 8 45 Drg Adapter 12 2 810616 5 16 Lock Washer 13 1 25726 Chain Oiler Weldment Drawings 117 65K 2GJR Right Control TubeAssembly 8 Drawings 65K 2GJR Right Control TubeAssembly ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 B2100 Lite Flex Conduit 1 inch dia x 71 lg 2 2 A51R A Right Control Handle Coupler Assy 3 1 A40 6 Black Air Hose Port 1 4 1 A40 4 Clear Air Hose Port 2 5 1 A40 2 Orange Air Hose Port 3 6 1 A40 7 Green Air Hose Port 4 7 1 A40 3 Blue Air Hose Port 5 8 1 A40 8 Gray Air Hose Port 6 9 1 A40 1 Yellow Air Hose Port 7 10 1 A40 5 Red Air Hose Center Center Port Drawings 119 65K 2GJR A41L Left Control TubeAssembly Q 1O3JINVIAN NIYIN OL 2 9 9 SAWA OL gt i E 1 2 E OE X A i o j 115 D 9 mt D 8 120 Drawings 65K 2GJR A41L Left Control TubeAssembly ITEM QTY 1 ON OO N 11 12 13 14 1 AN AA Al ech om PART NO DESCRIPTION 65K 2GJR A50L A Left Control Handle Coupler Assy A40 5 Red Air Hose A40 4 Clear Air Hose A40 3 Blue Air Hose A40 2 Orange Air Hose A40 1 Yellow Air Hose A40 7 Green Air Hose A40 6 Black Air Hose A40 8 Gray Air Hose Oiler A40 1 Yellow Straight Air Hose A53 5 32 Str Union Fitting 65K 2GJR A51R A Right Cont Hdl Cpl Assy TM1 Poly Conn Tube Marker B2100 Lite Flex Conduit 1 inch dia x 71 lg COMMENTS Port 1 Port 2
26. NO DESCRIPTION 65K 2GJR Stand Assy 65K 2GJR Top Bottom Wrench Assy 65K 2GJR Spinner Mount Assy 65K 2GJR Hanger Assembly 65K 2GJR Spinner Assy 65K 2GJR Left Control Handle Assy 65K 2GJR Right Control Handle Assy 65K 2GJR Middle Wrench Assy 65K 2GJR Pipe Stop Assy COMMENTS See Explosion See Explosion See Explosion See Explosion See Explosion See Explosion See Explosion See Explosion See Explosion Drawings 71 65K 2GJR Middle Wrench Assembly 2 BS S N 7 1 1 CH 63 666 p E 2 R ec Ge 9000 5 0 8 QD 72 Drawings ITEM OM OND 65K 2GJR Middle Wrench Assembly QTY aa 9 2 n aa N o N aa aa i n BRN AL gt Aa P N o w ND gt PART NO DESCRIPTION 30004A 2A Jaw Plate Assy 30029 Pivot Sleeve 30030 Pivot Pin 30035 Adjust Nut Assy 30002 Hook Assembly 30034 Index Nut 30007 Spacer Nut Retainer 30061 Clip Nut Retainer 30009 Torque Arm 30013 1 Clevis Plate Midd Hook Pin Assy 30013 2 Clevis Plate Midd Hook Thread 91074A035 Lock Washer Assy 5 8 806442 5 8 11 X 3 50 Lg Hex Bolt 807801_ Pop Rivet 91074A036 Lock Washer Assembly 3 4 806538 2 3 4 16 X 2 50 Lg Hex Bolt 1103K3 Grease Fitting 90 D
27. Or Element Connector 20 1 A53 PTC Coupler Fitting 21 4 A36 Port Plug 22 1 25 5 32 x 1 4 PTC Elbow Drawings 87 65K 2GJR Panel Right Control Handle Assembly LEGEND CIRCLES DENOTES ITEM NUMBER BOXES DENOTES HOSE DESTINATION OOH NIN MN lt e Wea N 65K 2GJR Panel Right Control Handle Assembly ITEM 1 2 2 1 3 1 4 2 5 2 6 2 7 2 8 2 H 2 10 8 11 1 12 1 13 1 14 5 15 2 PART NO DESCRIPTION COMMENTS A20 Button Air Valve Assembly A80 E Stop Button Assy A51R A Right Control Handle Coupler Assy See Explosion A40 1 Yellow Air Hose A40 8 Gray Air Hose A40 3 Blue Air Hose A40 7 Green Air Hose A40 2 Orange Air Hose A40 4 Clear Air Hose A40 5 Red Air Hose A46 5 32 x 1 8 PTC Elbow 2081 4 25 1 4 x 1 8 H P Hex Bushing A15 Air Manifold A36 Port Plug A40 6 Black Air Hose Drawings 89 65K 2GJR Oiler Block Assembly 90 Drawings ITEM QTY PART NO DESCRIPTION 1 COIN O OT N 1 N 65K 2GJR Oiler Block Assembly HOSE DESTINATION COMMENTS WEN Oiler Block H4B Air Piloted 2 W ay Valve A46 5 32 x 1 8 PTC Elbow 2216 2 4S_ 4MORB x 4FNPT Str Ad
28. Pin Clip SC Use the 1 1 8 wrench to replace the Top Torque Cylinder Mount Bolts TB Assemble washers as shown Usethe 1 1 8 wrench to replace the Bottom Torque Cylinder Mount Bolts BB Assemble washers as shown the Top Grip Cylinder Cap side Eye TE TGP into the Bottom Grip Cylinder Cap side Eye BE Insert the Bottom Grip Cylinder Pin BCP Continued on next page TE TGP e Assemble washers as shown Maintenance amp Repair S3 2 CO Q Changing the Torque Cylinder Part Name Part Mount Bolt TB BB 999 806529 Lock Washers 031 91074A036 Safety Clip SC 061 98335A114 Torque Cylinder Rod Pin P 061 30053 Torque Cylinder C 061 J20 WARNING Make sure the Torque Cylinder Rod and Cap side Hoses are properly connected WARNING Make sure the Low Torque Warn ing System Pressure and Tank Hoses are properly connected 54 Maintenance amp Repair Changing the Grip Cylinders Initial Steps 1 Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power untt 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Disconnectthe Air power supply 5 Press push and pull all control buttons repeatedly to bleed air pressure 6 Assume that there is still a load on every actuator Proceed with caution Top Gri
29. RED TH LOCK WIRE 78 Drawings ITEM walaa S S S N N N N N O O1 65K 2GJR Stand Assembly QTY NANAN ANN AAO APR PART NO DESCRIPTION 30025 Stand Weldment Sub Assy 30099 2 Valve Housing Bottom Assembly 30103 624 Valve Cover Spacer 30100 Valve Housing Top 30103 350 Valve Cover Spacer 30098 Hose Cover 30059 1 Right Guard Stand 30059 2 Left Guard Stand 806246 1 2 13 x 1 00 Hex Bolt Grd 9 810648 3 8 Flat Washer 806012 3 8 16 X 1 0 Lg Hex Bolt 91074A036 Lock Washer Assembly 3 4 806538 3 4 16 x 2 00 Ig D Hex Bolt Grd 9 806541D 3 4 16 x 4 00 Lg Hex Bolt Grd 9 65K 2GJR Main Manifold Assembly 806004 3 8 16 x 75 Lg Hex Bolt 810645 3 8 Lock Washer 810703 1 2 Lock Washer 65K 2GJR Air Pilot Assy 65K 2GJR Oiler Block Assy 810616 5 16 Lock Washer 805922 5 16 18 x 2 0 Hex Bolt 30098 1 Open Closed Center Manifold Plate 30103 231 Spacer 65K 2GJR Open Closed Center Manifold 806051 3 8 16 x 3 5010 Hex Bolt 806025 3 8 16 x 1 50 Ig Hex Bolt 30008 40 Hydraulic Pipe Clamp Assembly 806313 1 2 13 x 5 00 Ig Hex Bolt Grd 9 810705 1 2 Flat Washer 806221 1 2 13 Flex Nut COMMENTS See Explosion See Explosion See Explosion Optional Optional See Explosion Drawings 79 65K 2GJR Main Manifold Assembly 3 ED P de N AA S i 6 o 4 0 0 ER e Y e A NN 7
30. S 8 19 6FJICx 6FJICx70 00lg Hose JHOS AIRIN 4 MNPT X 4 MNPT 4 Hose X 180 Lg PORT P4 P3 P6 P5 P11 PG P14 P13 9 P16 PORT P PORT T P16 SWIVEL P17 P8 P11 P7 MAIN MAN DESTINATION COMMENTS See Explosion Btm Grip Cyl Rod Side Btm Grip Cyl Cap Side Mid Grip Cyl Rod Side Mid Grip Cyl Cap Side Low Torque Tank Line Needle Valve Oiler Block Spin Block SP2 Spin Block SP1 End R L Cyl Cap Side Leader See Explosion Torque Cyl Swivel Assy Pressure Line Power Unit Torque Cyl Rod Side Torque Ctrl Block PR2 Top Grip Cyl Rod Side Torque Ctrl Block Tank Top Grip Cyl Cap Side Main Air Supply Drawings 83 65K 2GJR Main Manifold Air Connections PORT 6 ITEM 1712 PORT ITEM 17 1 P ORT 5 177 O 48 PORT 1 ITEM 17 2 PORT 4 ITEM 17 1 44 PORT 4 ITEM 17 2 PORT 5 ITEM 17 1 19 PORT GIITEM 17 1 PORT 3 ITEM 17 2 PORT3 TTEM 177 PORT 2 ITEM 17 2 OG 3 PORT 1 6 LEFT 19 7 gy O ITEM C DESTINATION PORT LOCATION 84 Drawin gs WS V 0 PORT 7 ITEM 17 2 P 5 3 8 Se RIGHT PORT MITEM 17 1 65K 2GJR Main Manifold Air Connections PART NO DESCRIPTION COMMENTS J1 Main Manifold JR 2062 6 65 6MORB x 6MJIC Fit
31. T56 Turnbuckle Jr 30045 Hanger Pivot Block 98025A036 W asher Extra Thick 806414 500 5 8 11 Flex Nut 31FA1011 806442 5 8 11 X 3 50 Lg Hex Bolt 30300 Remote Gage Assembly Optional Equipment 806511 3 4 10 x 2 00 Ig Hex Bolt Grd 9 806503 1 3 4 10 Flex Nut 31FKF1210 65K 2GJR Manifold Torque Gage See Explosion 805922 5 16 18 x 2 0 Hex Bolt 1103K2 Grease Fitting 45 Degree 810616 5 16 Lock Washer 810587 1 4 Lock Washer 805987 750 3 8 16 Flex Nut 21FKF616 SH5150PP 1 1 2 Hoseclamp tube SH30540PP 1 4 Hose Clamp pipe H5150 1 Bracket Hose Clamp H30540 1 Bracket Hose Clamp 806049 3 8 16 x 3 25lg Hex Bolt 810645 3 8 Lock Washer 806042 3 8 16 2 0010 Hex Bolt 810732 5 8 Lock Washer 806496 3 4 16 x 13 16 Castle Nut 2081 4 25 1 4 x 1 8 H P Hex Bushing G209 Shackle G215 7 8 Shackle SC74 Safety Cable 806703 3 8 x 3in U Bolt 20267 Hose Mount 2GSR Assembly 93750A715 Push Button Pin w Cable 807800 Pop Rivet Drawings 101 65K 2GJR Spinner Mount Assembly lt 102 Drawings 65K 2GJR Spinner Mount Assembly ITEM QTY PART NO DESCRIPTION COMMENTS 1 30075 Spinner Mount Assembly JR032596 Spring Spinner Mount 30074 Vertical Tube Assembly 806585 1 8 x 5 0010 Hex Bolt Grd 9 810821 1 00 Flat Washer 806580 1 0 8 Lock Nut 30066 Spinner Mount Arm Assembly 4 Ball Thrust Bearing PRP568334 O Ring 30070 Pivot Base Assembly Spinner 30093 Quick Pin Spinner 30080 Washer Spinner Mount PRP568 218 O Ring 8
32. TION COMMENTS 10454 1 Unloader Block FS55021 Swivel Fitting 2062 12 128 12MORB x 12MJIC Fitting 90 UV1 Unloader Block Valve H4B Air Piloted 2 W ay Valve 46 5 32 x 1 8 PTC Elbow HOS OPCL 12FJIC x 12FJICx36 00lg Hose 900598 4S MORB Plug 900598 6S MORB Plug A40 7 Green Air Hose OO sch M sch sch Drawings 149 65K 2GJR Hydraulic Pipe Clamp Assy 0 D E 150 Drawings ITEM QTY 65K 2GJR Hydraulic Pipe Clamp Assy 5 N N N N N N N N PART NO DESCRIPTION 30008 32 Arm Mount Plate Widmnt 30008 27 Rod Clevis Wldmnt 30008 19 Hook Assembly Wldmnt 20210 Roller Assembly 20229A Linkage Nut Modified 146 Thrust Bearing Assembly 20029 1 Washer PRP568 230 O Ring 20208 Spacer Bushing Roller 20045A 6 Bolt Roller Assy 1 5 13 x 2 75 807493 250 Cotter Pin 807493 125 Cotter Pin SST 810703 1 2 Lock Washer 203102 6 68 T Fitting 2062 8 65 6MORB x 4MJIC Fitting 90 1103K1 Grease Fitting Straight 808265 1 4 28 x 375 lg Soc Hd Set Screw Cup Point 806539 3 4 16 x 3 00 lg Hex Bolt Grd 9 806523 3 4 16 Flex Nut 31FK1216 JHOS 10 17 6FJIOCx 6FJICx35 00lg Hose JHOS 9 18 6FJICx 6FJICx41 00lg Hose HV50R2NA Cylinder JR COMMENTS Mid Grip Cyl Cap Side Mid Grip Cyl Rod Side Drawings 151
33. Torque Warning Test 30 Maintenance amp Repair 31 Wrench Maintenance 31 Wrench Hook 32 Wrench Nut 32 Hook Pivot Bearing Cap 32 Table of Contents 3 Table of Contents cont Wrench Maintenance Grip Cylinder Pivot Points Torque Cylinder Pivot Points Wrench Maintenance Mounting Arm Pivot Points Hydraulic Filter Hydraulic Filter Maintenance Air Filter Changing the Hook Dies Changing the Heel Dies Spinner Maintenance Chain Lubrication Drive Roller Sprocket Bearings Spinner Grip Cylinders Chain Drive Shaft Bearing Spinner Mount Sliding Tube Reducer Gear Box Changing the Spinner Chain Chain Drive Rollers Changing the Drive Roller Sprocket Bearings Changing the Torque Cylinder Changing the Grip Cylinders Top Grip Cylinder Middle Grip Cylinder Bottom Grip Cylinder Removing Linkage Bolts Trouble Shooting Drawings 65K 2GJR Full Hawkjaw Jr Assembly 65K 2GJR Middle Wrench Assembly 65K 2GJR Top Bottom Wrench Assembly 65K 2GJR Spinner Assembly 65K 2GJR Stand Assembly 65K 2GJR Main Manifold Assembly 65K 2GJR Hydraulic Connections 65K 2GJR Main Manifold Air Connections 65K 2GJR Panel Left Control Handle Assembly 65K 2GJR Panel Right Control Handle Assembly 4 Table of Contents 32 33 33 33 34 35 35 36 37 38 4 42 42 43 0 55 55 57 61 63 65 70 70 72 74 76 78 80 82 86 88 Table of Contents cont 65K 2GJR Oiler Block Assembly 90 65K 2GJR Torque Gage Manifold 92 65K 2GJR Left Control HandleA
34. aptor 2089 2 25 1 8 Straight 90 Drg Elbow 805221 1 8 Closed Nipple HP 2045 2 28 2MNPT x 2FNPT Fitting Str Swivel N200S Needle Valve JHOS OIL 1 8MNPTx1 8MNPTx83lg 1 8 Hose Chain Oiler Nozzle JHOS 27 36 1 8MNPTx1 8MNPTx28lg 1 8 Hose V6 1 Valve Main Man Drawings 91 65K 2GJR Torque Gage Manifold N lt s S N VAD 2 2 Sa X9 92 Drawings ITEM QTY 1 COIN O Om N sch sch 3 3 65K 2GJR Torque Gage Manifold PART NO DESCRIPTION DESTINATION COMMENTS 20275 Gage Manifold 2089 2 25 1 8 Straight 90 Dro Elbow 805221 1 8 Closed Nipple HP H40F Socket Quick Disconect 1 8 H40M Plug Quick Disconect 1 8 2047 2 25 2MNPTX2FNPT Fitting 90 Swivel 2082 45 Pipe Plug HOS 30 1 8MNPTXx1 8MNPTx 3lg 1 8 Hose Low Torque Warning See Explosion Trq Cyl HOS 32 1 8MNPTx1 8MNPTx17lg 1 8 Hose Gage HOS 18 1 8MNPTx1 8MNPT x54lg 1 8 Hose Torque Block See Explosion Drawings 93 65K 2GJR Left Control HandleAssembly 94 Drawings 65K 2GJR Left Control HandleAssembly ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 30077L Left Control Handle Assembly 2 1 30078 Left Control Handle Plate Assembly 3 1 A1 Selector Switch Assembly 4 3 A3 Button Air Valve Assembly 5 1 A8GH Grip Hold Button Assy 6 1 A4G Grip Valve Assembly 7 2 30081 1 Cover Control Handle 8 2 20247 Guard Air Connector 9 1 59063 2GSR_Logic Manifold Assembly 10 1 A50L A Left Co
35. ase the wrench Grip G See note below 7 Press and hold down Spin S until the stand pops out of the connection Release Spin S If the stand will not spin release Spin S Repeat Steps 4 6 8 Pull out the Grip Hold GH button 9 You are now able to remove the Hawkjaw from the pipe Warning When Hawkjaw is at rest press in the red E Stop E button E P ki Note If connection will not break increase torque adjustment TA as necessary Operation 29 Low Torque Warning Test CHECK If the Torque cylinder strokes out before the desired torque is reached the Torque gauge needle TN will fall off to approximately a 8000 Ft Lb reading If this happens release Torque T Immediately release Grip G Wait for the Torque cylinder to reset LOW TORQUE WARNING SYS TEM CHECK Testi Hawk strongly recom mends testing the Low Torque Warning System on every trip If this test procedure is not performed the drill string could be over torqued Disconnect the Low torque warning test connector LTC located as shown Torque the first connection Note the torque gage needle position keep the Hawkjaw positioned on the same connection Now re connect the Low Torque Warning Connector Re torque the connection The torque gage should indicate the same reading If it does not see Trouble Shooting page 96 Test 2 Hawk strongly recommends testing the Low Torque Warning
36. away Keepthe Top wrench dies TD and the Stab the drill stand Lateral tilt screw LTS Raise R to raise the HawkJaw 1 2 ft derrick unhook the HawkJaw HawkJaw onto the drill pipe connection Top wrench dies TD and the Middle wrench dies MD between the shoulder S from the Hard banding HB Middle wrench dies MD away from the shoulder S Continued on next page Operation 19 Position for Make Up cont 9 Check that the HawkJaw Top wrench TW Middle wrench MW and Bottom wrench BW hang straight and level when the drill pipe is against the pipe stop 10 Ifthe HawkJaw wrenches TW MW BW hang tilted forward or backward use the crescent wrench to adjust the Turnbuckle TB 11 Ifthe HawkJaw wrenches TW MW BW hang sloped to the right or to the left use the Control Handles CH to back the HawkJaw off the pipe Use Lower L to lower the HawkJaw to the rig floor Repeat Step 2 12 Make sure the Pipe stop PS is against the drill pipe connection NOTE The HawkJaw performs best when it hangs aligned with pipe Part Name Part Turnbuckle TB 061 3022T56 20 Operation When Hawkjaw is at rest press in the 1 Follow the steps on pages 14 21 7 ReleaseSpin S 8 Pushinand hold the wrench Grip 10 When the Torque gauge needle 11 Release Torque T Immediately 12 13 Rotate the Torque Set knob Rotate the Selec
37. button check for Raise Lower cylinder piston seal integrity Make sure no bodily parts are in the extension path of the cylinder rod Slowly loosen the HawkJaw Rod side Leader hose Check for fluid flow If there is a piston seal leak fluid will flow with volume out of the Rod side leader hose Replace the seals Replace the cylinder if necessary Push in the Raise button and hold down the Raise button While holding down the Raise button check for Raise Lower cylinder piston seals integrity Make sure no bodily parts are in the extension path of the cylinder rod Continued on next page Trouble Shooting Symptom Remedy The Raise Lower Cylinder Slowly loosen the HawkJaw Cap side Leader hose moves at an undesirerable Check for fluid flow If there is a piston seal leak speed cont fluid will flow with volume out of the Cap side leader hose Replace the seals og Sg ga Troubleshooting 69 65K 2GJR Full Hawkjaw Jr Assembly d ei dad En TAN lt V 8 Gy X Ad b ANG T WI N Z A o 1 7 By 4 GI J SCH H U 14 Z A x Q 70 Drawings ITEM 1 ON O O1 65K 2GJR Full Hawkjaw Jr Assembly 1 dd dd gt PART
38. cale S on the wrench 6 Rotate Nut Lock NL down or up to fix pipe size adjustment Shown set for 6 OD tool joint 24 Operation Adjust for Break Out Adjusting the Spinner Measure the drill pipe tube with OD calipers Tube Size Use 4 1 2 5 1 2 Front Holes FH 3 1 2 4 Middle Holes MH 27 8 Rear Holes RH Remove the two quick release pins QR Slide the whole Drive unit D forward or backward to the appropriate holes Replace the quick release pins QR Shift spinner directional valve SDV fully back to the make position as shown d Es pu Operation 25 uoneod Adjust Spinner for Break Out cont 7 Use the rotary table to spin drill pipe larger than 5 1 2 OD Place the HawkJaw spinner in the rest position Rest Position Remove the Spinner Arm Pins P 2 Rotate the Spinner back to the Pullback position R 3 Insert the Spinner Arm Pins P with retainer clips Part Name Part Quick Release Pin 061 20093 Retainer Clip 061 92391A056 26 Operation Stab the drill stand 2 Center the Suspension Ring SR on the Lateral tilt screw LTS 3 Ifthe HawkJaw rests on the rig floor use Raise R to raise the HawkJaw 1 2 ft off the rig floor 4 Ifthe HawkJaw is hooked back to the derrick unhook the HawkJaw 5 Use Control Handles CH to pull the HawkJaw
39. ckets DRS 12 Feed the ends of the chain around the outside of the Drive roller sprockets DRS Place the ends of the new chain together Insert the Master Link Link Use the Needle nose pliers to insert the Master Link Cotter Pins Part Name Part Chain 031 24CHAIN Chain Repair Kit 031 24CHAIN RK WARNING Running a new chain with worn Drive Rollers severely shortens chain life Ifthe Drive Roller Groove is no longer visible replace the Drive Roller 5 5 3 6 Maintenance amp Repair 45 Changing the Drive Rollers er Tools Required 3 4 wrench Initial Steps Make sure HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Pressthe E Stop E button on the right control handle 5 Disconnect the Air power supply 6 Assume that there is still a load on every actuator Proceed with caution Drive Rollers Drive Rollers 1 Usethe 3 4 wrench to remove all Bearing Cap Bolts 9 2 Remove the Bearing Caps 2 and Bearing Seals 3 3 Slide out the Drive Roller Sprockets 4 4 Removethe Drive Roller Snap Rings 7 5 Remove the Drive Rollers 5 and Keys 6 6 Slideon the new Drive Rollers and replace the Keys 6 7 Replacethe Drive Roller Snap Rings 7 Continued
40. e S on the wrench 6 Rotate Nut Lock NL down or up to fix pipe size adjustment E Eh 7 Shown set for 6 OD tool joint 16 Operation Tube Size Use Remove the two quick release Slide the whole Drive unit D Replace the quick release pins Shift spinner directional valve Adjust for Make Up B IL UMP 1 4 k 1 Measure the drill pipe tube with OD calipers E 4 1 2 51 2 Front Holes 3 1 2 4 Middle Holes MH 27 8 Rear Holes RH pins QR forward or backward to the appropriate holes QR uoneJodQ SDV fully forward to the make position as shown Continued on next page Operation 17 Adjust Spinner for Make Up cont 7 Use the rotary table to spin drill collars larger than 5 1 2 OD Place the HawkJaw spinner in the rest position Rest Position Remove the Spinner Arm Pins P 2 Rotate the Spinner back to the Pullback position R 3 Insert the Spinner Arm Pins P with retainer clips Part Name Part Quick Release Pin 061 30093 Retainer Clip 061 92391A056 18 Operation Center the Suspension Ring SR on the Ifthe HawkJaw rests on the rig floor use offthe rig floor CH Ifthe HawkJaw is hooked back to the Usethe Control Handles CH to pull the Use Raise R and Lower L to center the Keepthe Middle wrench dies MD
41. eal Kit J20 RK W C Seal Kit J20 RK W C Seal Kit J20 RK W C Seal Kit J20 RK W C Seal Kit J20 RK W C Seal Kit J20 RK W C Seal Kit J20 RK W C Seal Kit Drawings 113 65K 2GJR Spinner Manifold pi lt lt SIRS Drawings ITEM QTY 1 aj sch IN NN sch 65K 2GJR Spinner Manifold PART NO DESCRIPTION DESTINATION J2 Spinner Manifold JR SV1 Sequence Valve SV3 Differential Valve SV2 Spinner Neeble Valve 206209 8 8S 8MORB x 8MJIC Fitting 90 Ext 202702 6 65 6MORB x 6MJIC Str Adaptor 2062 8 85 8MORBX8MJIC Fitting 90 JHOS 5 41 6FJICx 6FJICx26 00Lg Hose Bottom Spin Cyl Rod Side JHOS 6 42 6FJICx 6FJICx29 00lg Hose Bottom Spin Cyl Cap Side JHOS 26 40 8FJICx 8FJICx60 Lg Hose Main Man Port P13 JHOS 25 39 8FJICx 8FJICx60 Lg Hose Main Man Port P14 5 26 8FJICx 8FJIC x26 00lg Hose Spinner Shift Valve IN HOS 27 8FJICx 8FJICx33 00lg Hose Spinner Shift Valve OUT COMMENTS Port P4 Port P3 Port P1 Port P2 Port P6 Port P5 Drawings 115 65K 2GJR 25726 Chain Oiler Assembly Es Clean strainer when necc ge 116 Drawings 65K 2GJR 25726 Chain Oiler Assembly ITEM NO QTY ASSY PART NO DESCRIPTION COMMENTS 3 1 2083 4 45 1 4 NPT ADAPTER 4 1 11432 SSP Body SST Polished 5 1 8536 200 STRAINER SST 6 1 7894 NY TIP GASKET NYLON 7 1 7894 NY TIP GASKET NYLON 8 1 TP400025 TC 013 Nozzle 9 1 7890 55 CAP SST POLISHED 10 2 805916 5 16 18 x 50 LG HEX BO
42. eed hydraulic pressure 4 Disconnect the Air power supply 5 Assume that there is still a load on every actuator Proceed with caution Middle Grip Cylinder 1 Adjust the Middle Wrench MW to 3 1 2 2 Unhook the retract springs RS on the middle wrench using a pair of pliars or vice grip pliars 3 Swingtheentire middle wrench assembly out toward the left ofthe lt unit zi CO 5 o Continued on next page 6 Maintenance amp Repair 57 Changing the Grip Cylinders B 7 Remove the 3 bolts B that mount the grip cylinder Clevis Plate CP Then remove the Hook Clevis Plate CP 10 Pull out the Middle Grip Cylinder Cap side Pin MCP 11 Slide out the Middle Grip Cylin der MC slowly loosen the Rod side Hose RH Check for fluid flow Bleed any pressure Disconnect the Rod side Hose RH slowly loosen the Cap side Hose CH Check for fluid flow Bleed any pressure Disconnect the Cap side Hose CH 14 Replace the Middle Grip Cylinder MC 15 Usethe Two 11 16 wrenches to connect the Cap side Hose CH 16 Usethe Two 11 16 wrenches to connect the Rod side Hose RH 17 With the Middle Grip Cylinder in place replace the Clevis Plate CP Be sure the rod on the Hook Clevis Plate assembly goes through the eye on the cylinder rod 18 Replace the 3 bolts B in the Hook Clevis Plate CP 20 Insert the Middle Grip Cylinder Cap side Pin MCP PTT
43. egree 91074A038 Lock Washer Assembly 1 0 806630_1 00 12 x 6 0010 Hex Bolt 806594 500_ 1 14 Lock Nut 806544 3 4 16 x 5 50 Ig Hex Bolt Grd 9 30056A Shoulder Bolt 806523 3 4 16 Flex Nut 31FK1216 92384A092 Push Button Pin 30005A 2 Die Pivot Block Assy 30055 Nut Retainer 806449 5 8 11 x 5 9510 Hex Bolt 30062 Spacer Middle Wrench 30289 1 Lock Plate Top 30289 2 Lock Plate Btm 30114 Bolt Wrench 30116 Bolt Wrench 806646 1 1 4 12 Flex Lock Nut 31FK 2012 806414 500 5 8 11 Flex Nut 31FA1011 65K 2GJR Adjust Nut Locking Assembly JR 1103K1 Grease Fitting Straight 808413 1 2 13 x 75 lg Soc Hd Cap Screw J26 Grip Cylinder 2062 6 65 6MORB x 6MJIC Fitting 90 81036 5 8 Flat Washer 98404A875 7 625 Lg Quick Release Pin Assembly 1103K2 Grease Fitting 45 Degree 30057 Pipe Stop Roller 30063 Bolt Roller Spindle Modified 806004 3 8 16 x 75 Lg Hex Bolt 98335A114 Hair Pin Retainer 30038 2MB Link Wrench Mount Assembly PRP568 230 O Ring 146 Thrust Bearing Assembly 30043 2 Arm Bolt 30042 1 Link Wrench Bottom Assembly 30043 3 Arm Bolt 30038 1MT Link Wrench Mount Assembly 30042 2 Link Wrench Top Assembly 65K 2GJR Middle Hook Die Holder Assembly 65K 2GJR Middle Heel Die Holder Assembly 810703 1 2 Lock Washer 810645 3 8 Lock Washer 30004A 2B Jaw Plate Assy 20029 138AM Washer Assembly 30029 1 Pivot Sleeve Keeper SL5 Danger Label 807800 Pop Rivet 30420 Castle Nut Modified 807493 250 Cotter Pin 30145 Linkage Jam Nut 30230 2 Clevis Bumper
44. f valve adjustment Ona Continued on next page Troubleshooting 67 Trouble Shooting Symptom Remedy Hydraulic fluid heats up cont The Raise Lower Cylinder moves at an undesirerable speed 68 Troubleshooting known tested hydraulic power unit set the pump pressure compensator setting at 2650 psi Use an allen wrench to rotate the pressure relief valve adjust ment clockwise until the bypass sound is no longer audible When the bypass sound ceases stop rotating the pressure relief valve adjustment While holding the pressure relief valve adjustment steady with an allen wrench lock in the adjustment by tightening the pressure relief valve lock nut Set the pump pressure compensator setting back down to 2600 psi Adjust the metering valves located on the main manifold Check for any visual leaks in the hoses fittings cylinder rod head or cylinder rod wiper seal Replace if necessary There is an inner seal leak in the cylinder Shut down the hydraulic power unit Push in and pull out all Grip buttons repeatedly to bleed all hydrau lic pressure Pull out all Grip buttons Disconnect the air supply hose to the HawkJaw Disconnect the Raise Lower cylinder Hanger Eye from the hanging cable Place the Raise Lower cylinder Rod side end on the rig floor Connect the air supply hose to the HawkJaw Turn on the hydraulic power unit Push in the Lower button and hold down the Lower button While holding down the Lower
45. g 1s above the pressure relief valve setting on the HawkJaw or the pressure relief valve setting on the hydraulic power unit the hydraulic fluid will heat up rapidly There is a leak in the hydraulic system Check that the pump pressure compensator setting is at 2600 psi If the pump pressure compensator setting 1s above the pressure relief valve setting on the HawkJaw or the pressure relief valve setting on the hydraulic power unit the hydraulic fluid will heat up rapidly There is a leak in the hydraulic system If there are no leaks in the hydraulic system and the pump pressure compensator setting is at 2600 psi on a known tested hydraulic power unit and the hydrau lic power unit pressure relief valve is set above the pump pressure compensator setting and the hydrau lic fluid still heats up then the pressure relief valve setting on the HawkJaw has been changed The pressure relief valve adjustment is set at Hawk Indus tries Under no circumstances should this pressure relief valve be adjusted Adjusting the pressure relief valve setting voids the warranty and can cause severe damage to the HawkJaw and the hydraulic power unit and shorten component life However if this valve has been adjusted below 2600 psi and the pressure compensator setting is at 2600 psi the lt 05 hydraulic fluid will pass over the pressure relief valve This will heat up the hydraulic fluid rapidly Properly set the pressure relie
46. gs 129 T S E Bs E d lt c 7 lt 2 O ei 1 TA Be O Un Ke lt 5 130 Drawings 65K 2GJR ASOL A Left Control Handle Coupler Assembly ITEM NO QTY PART NO DESCRIPTION COMMENTS 1 20033 Male Coupler 2 28 5 32 x 1 8 PTC Male Run T Ports 4 amp 5 on item 1 only 14 27 5 32 x 1 8 Str Fitting 20031 Panel Nut 807512 3 16 x 50lg Roll Pin 90130A029 Rubber W asher Seal 20034 Female Coupler 20032 Swivel Nut US 181 S Retainer Ring ON OO PONS D 0 Drawings 131 65K 2GJR Bottom Heel Die Holder Assembly ER es PD V 1 Zo 132 Drawings 65K 2GJR Bottom Heel Die Holder Assembly ITEM QTY 1 1 2 1 3 2 4 1 5 2 6 2 7 2 8 2 9 1 PART NO DESCRIPTION COMMENTS 30031 Die Holder Heel 20194 Die 98381A622 3 8 Dia x 75 Ig SS Dowel Pin 20213A Die Retainer Bottom 20208 870 Spacer Die Holder 806276 1 2 13 x 1 75 Hex Bolt 810703 1 2 Lock Washer 810705 1 2 Flat Washer 30012A 2A Top amp Btm Die Retainer Welded Assy Drawings 133 65K 2GJR Middle Heel Die Holder Assembly EE EN 7 P m 134 Drawings 65K 2GJR Middle Heel Die Holder Assembly ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 30031 Die Holder Heel 2 1 20213A Die Retainer Bottom 3 1 20194 Die 4 1 20210 Roller Assembl
47. ion See Explosion See Explosion See Explosion See Explosion Drawings 75 7D e ING a i X Gas KI lt j Les D Te 2 OOHOOS OHO OS UE OONDE Wen J om 8 PNS 65K 2GJR Spinner Assembly SUD 76 Drawings 65K 2GJR Spinner Assembly QTY 3 3 E gt RASA gt AN 3 NA ND N AHH A OW A 000 PART NO DESCRIPTION 24703 JR Case Moving Arm Assembly 95601A435 Fiber Washer 24710 JR Case Stationary Arm Assembly 24722 Spacer Gear Box 24CYL25 AS Grip Cylinder Top 98404A999_1x5 11 16 QK Pin 24637 Bushing 24729 Flanged Bearing 24646 Wear Block 24701 Mounting Plate Gear Box 24625 Reducer Assembly 807603 1 4 NPT Plug Hp 24642 Key Drive Sprocket 24641 Drive Sprocket 24635 Spacer Drive Sprocket 24702 Mounting Plate Bearing 24656 Flange Bearing Modified 24658 Chain Guard 806452_5 8 11 x 9 00 Ig Hex Bolt 806450 1 5 8 11 x 7 00 Ig Hex Bolt Grd 9 810732_5 8 Lock Washer 806416_5 8 11 Hex Nut 806435_5 8 11 x 1 50 Ig Hex Bolt 810645 3 8 Lock Washer 806025 3 8 16 x 1 50 Ig Hex Bolt 09 Hydraulic Motor Assembly Manual M21 Key M22 Motor Mount Gasket R25 Sun Gear Kit 810703 1 2 Lock Washer 806267 1
48. ion pallet 2 Remove the to gain access to the linkage bolt jam nut JN by removing the adjust nut nut retainer and nut lock assembly Then slide the hook clear ofthe jam nut 3 Placethe tool on the jam nut The jam nut can be loosened using any 1 7 8 wrench JN WARNING When reinstalling linkage and linkage bolts be sure to reinstall the linkage bolt jam nuts Failure to reinstall the jams nuts may cause poor unit performance due to sagging of middle wrench Maintenance amp Repair 63 64 Maintenance amp Repair Trouble Shooting Symptom Remedy Hose leaks e Replace the hose Hose fitting leaks Tighten the fitting Replace the fitting Hydraulic fitting leaks Tighten the fitting Replace the fitting Main hydraulic manifold leaks hydraulic fluid All Grip cylinders extend and the Torque cylinder extends slowly Dies do not grip pipe across from each other Dies slide on the drill pipe during make up or break out Spinner chain slips on the drill pipe tube Spinner chain wears out prematurely Tighten the hydraulic valve retainer bolts and or replace O ring The Pressure and Tank lines are switched Properly connect the Pressure and Tank lines See Operation p 14 Adjust the wrenches and the pipe stop index to the OD tool joint size Adjust the pipe stop index and the wrenches to the OD tool joint size The dies are worn out Replace the dies The spinner i
49. linder pivot points increases performance and component life 3 O O Maintenance amp Repair 33 Tools Required Grease gun IE Mounting Arm Pivot Points 1 Make sure the HawkJaw is off the Shut down the Hydraulic power Press the E Stop E button on the Disconnect the Air power supply Assume that there is still a load on Pump grease fittings MP1 MP4 Wrench Maintenance Grease Once per Month Initial Steps RU drill pipe connection and in the rest position on the derrick unit Press push and pull all control buttons repeatedly to bleed hydraulic pressure right control handle every actuator Proceed with caution Part Numbers NOTE Part Name Part Consistent lubrication of the mounting arm pivot points increases performance Straight Grease Fitting 061 1103K1 and component life 34 Maintenance amp Repair Hydraulic Filter Maintenance Change Every 2 Months 1 Depress the Red button RB located under the See through P i ee rubber weather cap SC 2 Operate the HawkJaw 3 Ifthe Red button pops up el E m S proceed with Step 4 4 Make sure the HawkJaw is off the d drill pipe connection and in the rest position on the derrick 5 Shut down the Hydraulic power unit 6 Press push and pull all control buttons repeatedly t
50. lue Air Hose 9 1 A40 8 Gray Air Hose 10 2 A40 6 Black Air Hose Drawings 85 65K 2GJR Panel Left Control Handle Assembly LEGEND CIRCLES DENOTES ITEM BOXES DENOTES HOSE DESTINATION PILOT VALVE OILER 86 Drawings 65K 2GJR Panel Left Control Handle Assembly ITEM NO QTY ASSY PART NO DESCRIPTION COMMENTS 1 1 30078 Left Control Handle Plate Assembly 2 1 A1 Selector Switch Assembly 3 3 A3 Button Air Valve Assembly 4 1 A4G Grip Valve Assembly 5 1 A8GH Grip Hold Button Assy 6 1 A50L A Left Control Handle Coupler Assy 7 1 A53 5 32 Str Union Fitting 8 1 A15 Air Manifold Assembly 9 1 59063 2GSR_Logic Manifold Assembly 10 17 A40 5 Red Air Hose 11 2 A40 7 Green Air Hose 12 2 401 4 3 16 Black Air Hose 13 7 A40 1 Yellow Air Hose 14 10 A40 2 Orange Air Hose 15 3 A40 3 Blue Air Hose 16 3 A40 4 Clear Air Hose 17 2 A40 8 Gray Air Hose 18 6 52 Y PTC Fitting 19 1 J37
51. n now be re moved from the pipe WARNING Make sure the Torque gauge needle settles at the desired torque LOW TORQUE WARNING SYSTEM If the Torque cylinder strokes out before the desired torque is reached the Torque gauge needle TN will fall off almost to zero If this happens release Torque T Immediately release the wrench Grip G button Wait for the Torque cylinder to reset Push and hold the wrench Grip G button Repeat steps 5 8 22 Operation Adjust for Break Out Adjusting the Wrenches 1 Make sure the nut lock NL is in the unlocked position NL Adjusting the Nut Lock Detent Setting If Needed A Loosen the jam nut J to allow some space for the arm to adjust B Screwthearm A inoroutto adjust the stiffness of the springloaded detent SD C Tighten the jam nut J to secure the arm A from loosening SD Part Name Part Adjust Nut Locking System 061 0 0 0 Operation 3 Adjust for Break Out 2 Measure the tool joint with OD calipers 3 Usethe 1 1 2 wrench to adjust the Pointer P on the Pipe stop index PI to the OD tool joint size 4 Forsafety adjustthe Top wrench nut TN 1 larger than the Bottom wrench nut BN and Middle wrench nut MN 5 Rotatethe Bottom wrench nut BN and the Middle wrench nut MN to the OD tool joint size Visually align the end face F of the wrench nut with the s
52. ntrol Handle Coupler Assy See Explosion 11 1 A53 5 32 Str Union Fitting 12 12 810645 3 8 Lock W asher 13 12 806004 3 8 16 x 75 Lg Hex Bolt 14 4 810616 5 16 Lock W asher 15 4 805916 5 16 18 x 50 LG HEX BOLT 16 1 20117A Rubber Shock Mount 17 4 806041 3 8 16 x 2 00 10 Hex Bolt Grd 5 18 4 805987 750 3 8 16 Flex Nut 21FKF616 19 1 A15 Air Manifold Assembly Drawings 95 65K 2GJR Right Control HandleAssembly 96 Drawings ITEM QTY 65K 2GJR Right Control HandleAssembly 1 N O A P L N PART NO DESCRIPTION DESTINATION COMMENTS 30077R Right Control Handle Assembly 30079A Right Control Panel Assembly A20 Button Air Valve Assembly 80 E Stop Button Assy 20117A Rubber Shock Mount 806041 3 8 16 x 2 00 Ig Hex Bolt Grd 5 805987 750 3 8 16 Flex Nut 21FKF616 20247 Guard Air Connector 810645 3 8 Lock Washer 806004 3 8 16 x 75 Lg Hex Bolt A51R A Right Control Handle Coupler Assy See Explosion 806051 3 8 16 x 3 5010 Hex Bolt 810648 3 8 Flat Washer 30081 1 Cover Control Handle 810616 1 Lock Washer 5 16 Hi Collar 805916 5 16 18 50 Ig Hex Bolt 2081 4 25 1 4 x 1 8 H P Hex Bushing A46 5 32 x 1 8 PTC Elbow A15 Air Manifold 65K 2JGR Torque Control Block Assembly See Explosion HOS 18 1 8MNPTx1 8MNPTx54lg 1 8 Hose Gage Man See Explosion JHOS 14 30 10FJICx 10FJICx73 00lg Hose Port P17 Main Man See Explosion JHOS
53. o bleed p hydraulic pressure A 1 7 Press the E Stop E button on the right control handle j 8 Disconnect the Air power supply 9 Assume that there is still pressure in the Pressure Line Proceed with caution Part Name Part Filter 061 H25 Filter Element FE 061 H25A lt lt Hydraulic Filter Filter Cannister Body C 061 H25B 2 Weather Cap RB 061 H25C 8 4 8 1 Remove the Canister C Filter Seal Kit S 061 H25SK 2 Remove the Filter Element WARNING NOTE 3 Insert the new Filter Element 4 Replace the Filter Canister Running WETANAN If the Canister EE without a Hawk approved leaks change the pressure side filter Part O ring and back 061 H25 voids the up S warranty and severely shortens component life Maintenance amp Repair 35 Air Filter Maintenance Change Every 6 Months Initial Steps 1 Disconnect the Air power supply 2 Bleed Air Pressure 1 Remove the two right Corner bolts CB 2 Slide out the Second stage filter cartridge SC and Star spacers S 3 Slide out the First stage filter cartridge FC and Star spacers S 4 Slide in the new First stage Filter cartridge and Star spacers S 5 Slide in the new Second stage filter cartridge and Star spacers S 6 Replace the two right Corner Bolts CB WARNING Running the HawkJaw without a Hawk approved air filter Part 061 J29 amp 061 A22 v
54. ocking Assembly JR 30005A 1 Die Pivot Block Assy 30035 Adjust Nut Assy 30034 Index Nut 807801 Pop Rivet 30115 Bolt Wrench 806646 1 1 4 12 Flex Lock Nut 31FK 2012 30005A 3 Die Pivot Block Assy 30027 2 Lower Mount Angle Assembly 30017 Bottom Mount Torque Cyl Assembly J20 Torque Cylinder Assembly 30111 Bumper Torque Cyl J26 Grip Cylinder 30016 Top Mount Torque Cyl Assembly 30118 Angle Bracket Bolt Large 30117 Angle Braket Bolt Small 806529 3 4 16 x 1 75 Ig Hex Bolt Grd 9 30110 1A Filter Bracket Exploded Sub Assy H25 Hydraulic Filter Assembly 65K 2GJR 22 On Board Air Filter Assembly 806025_3 8 16 x 1 50 Ig Hex Bolt 805847_1 4 20 x 1 00 Ig Hex Bolt 30055 Nut Retainer 30061 Clip Nut Retainer 806004_3 8 16 x 75 Lg Hex Bolt 98404A874_5 00lg Quick Release Pin Assembly 2062 6 6S_6MORB x 6MJIC Fitting 90 806540_3 4 16 x 3 50 Hex Bolt 5682 Spring 5 36 Lg 2045 2 28 2MNPT x 2FNPT Fitting Str Swivel 2062 10 10S_10MORB x 10MJIC Fitting 90 2216 8 10S 1 2 FNPT X 7 8 14 Adapter 808401 3 8 24 X1 1 2 Soc Set SS Cone Pt 808399 3 8 24 X 3 8 Soc Set SS Cone Pt 65K 2GJR Top Bottom Hook Die Holder Assembly 810703 1 2 Lock Washer 810645 3 8 Lock Washer 810587 1 4 Lock Washer 65K 2GJR Bottom Heel Die Holder Assembly 30027 1 Upper Mount Angle 30004A 3B Jaw Plate Assy 30004A 1A Jaw Plate Assy 30004A 1B Jaw Plate Assy 30029 1 Pivot Sleeve Keeper SL5 Danger Label 807800 Pop Rivet COMMENTS See Explosion See Explosion See Explos
55. oids the warranty and shortens component life In Line Filter Part Numbers On Board Filter Part Numbers Part Name Part Part Name Part In line Air Filter optional 061 J29 On board Air Filter 061 A22 Float Drain D 061 J29A Float Drain D 061 A22A Filter Cartridge Kit FC amp SC 061 J29B C Filter Cartridge Kit FC amp SC 061 22 Gasket G 061 J29D Gasket G 061 A22D Base Core C 061 J29E Base Core C 061 A22E Corner Bolt Kit CB 061 J29F Corner Bolt Kit CB 061 A22F 36 Maintenance amp Repair Changing the Hook Dies Initial Steps Make sure HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Press the E Stop E button on the right control handle 5 Disconnect the Air power supply semper em 6 Assume that there is still aloadon ep every actuator Proceed with 5 caution 1 Use the 3 4 wrench to remove the Die Holder Bolts B Slide out the worn Die D 3 Make sure the back and sides of the new Die are clean 4 Grease the back of the new Die 5 Insert the new Die into the Die Holder DH with the teeth of the Die facing out 6 Use the 3 4 wrench to replace the 3 3 6 Part Name Part Die Holder Bolts B and Lock Washers Die D 061 20194 Die Holder Bolt B 999
56. or extreme environments and service Any attempt to substitute standard components could reduce reliability and performance void the warranty and or cause bodily injury Any modification made by any third party without express written consent of Hawk Industries Inc shall nullify the existing stand ing warranty 6 Warranty Specification Sheet DIMENSIONS DEPTH 34 in WIDTH 40 in HEIGHT 90 in PERFORMANCE AND POWER REQUIREMENTS TORQUE 65 000 ft Ibs MAXIMUM PIPE ROTATION 50 degrees WRENCH SIZE RANGE 3 1 2 8 OD tool joints SPINNER SIZE RANGE 3 5 1 2 OD tube AIR POWER SOURCE 100 psi 2 10 cfm HYDRAULIC POWER SOURCE 2 500 psi 20 35 gpm HYDRAULIC POWER SOURCE TYPE Closed Center System WEIGHT 2 630 lbs GRIP SPIN MAKE UP amp RESET CYCLE TIME 10 sec or less GRIP BREAK OUT SPIN amp RESET CYCLE TIME 12 sec or less Specification Sheet 7 un S Ch O ER Q 3 Ordering Instructions All parts must be ordered by giving the quantity needed the full part number as listed in this manual under Part the unit serial number the model number and part name Models 061 20194 65K 2GJR Die 061 J26 65K 2GJR Grip Cylinder 031 24CHAIN 65K 2GJR Chain 8 Ordering Installation Hanging Cable Location 1 Anchor the hanging cable to a point as close to the derrick crown as possible The longer the hanging cable the easier the HawkJaw is to move on
57. p Cylinder Use the Two 11 16 wrenches to slowly loosen the Rod side Hose RH Check for fluid flow Bleed any pressure Disconnect the Rod side Hose RH 2 Use the Two 11 16 wrenches to slowly loosen the Cap side Hose CH Check for fluid flow Bleed any pressure Disconnect the Cap side Hose CH CH 3 Continued on next page Maintenance amp Repair 55 Changing the Grip Cylinders 3 Pull out the Grip Cylinder Cap side Pin CP 4 Remove 3 clevis bolts CB using C the 15 16 wrench 5 Slide out the Grip Cylinder C 6 Place the new Grip Cylinder into the Cap side Eye CE and Rod side Eye RE 7 Insert the Top Grip Cylinder Cap side Pin CP 8 Replace the 3 clevis bolts CB using the 15 16 wrench 9 Usethe Two 11 16 wrenches to connect the Cap side Hose CH 10 Usethe Two 11 16 wrenches to connect the Rod side Hose RH Part Numbers Part Name Part Grip Cylinder Cap Pin CP 061 98404A874 Grip Cylinder Rod Pin RP 061 98404A888C Grip Cylinder C 061 J26 WARNING Make sure the Grip Cylinder Rod and Cap side Hoses are properly connected S6 Maintenance amp Repair Changing the Grip Cylinders Initial Steps Make sure the HawkJaw is offthe drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bl
58. placed by Hawk Industries Hawk Industries at its discretion may extend this warranty period Replacement of parts will be accomplished either at the factory or at a designated service point This guarantee does not include the replacement of parts where failure occurred due to normal wear and tear or misuse of the tool Defective parts must be inspected by Hawk Industries at its Long Beach plant before warranty can be honored Customer must obtain an RGA Return of Goods Authorization from the California USA factory Hawk Industries liability is limited to replacement of defective parts only and does not include the cost of labor communications transportation or handling connected with the replacement of such parts Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out of the failure of any parts to operate properly No expressed implied or statutory guarantee other than herein set forth is made or authorized to be made by Hawk Industries CAUTION Factory specifications for hydraulics pneumatics lubricants adjustments and safety precautions as set forth in the operation and maintenance manual are for the mutual protection ofthe owner ofthe HawkJaw 65K 2GJR and the company Failure to adhere to these specifications can reduce the efficiency or life of the equipment and or cause bodily injury Warning The Hawkjaw includes specially modified valves fasteners and other components f
59. re Do not increase the pressure over 2600 psi or the hydraulic fluid will pass over the relief valve and heat up the hydraulic fluid This will cause damage to the HawkJaw and to the pump and will severely shorten component life Check to make sure the hydraulic power unit is producing 2600 psi at 20 35 gpm Check to make sure the hydraulic power unit pres sure compensator setting is at 2600 psi There ia s leak in the hydraulic system Check for visualleaks in the hoses fittings manifolds cylinder rod heads or cylinder rod wipter seals Replace necessary components There ia s leak in the hydraulic system Operate the Hawkjaw Feel the outside of all actuators Ifa portion ofthe cylinder surface is too hot to leave your hand on the cylinder the leak is inside the cylinder Replace the cylinder seals If necessary replace the cylinder Continued on next page Trouble Shooting Remedy Symptom While torquing pipe a desired torque setting cannot be achieved or the torque control valve will not effect the torque output of the Hawkjaw Hydrauhc fluid heats up The Hawkjaw may have an obstructed tank lead in hose or quick disconnect Clear the tank line ob struction and or tighten or replace tank line quick disconnect Make sure the Low Torque Warning System pressure and tank hoses are properly connected Check that the pump pressure compensator setting is at 2600 psi If the pump pressure compensator settin
60. s paBieju3 ut umoys Se In apis 1214 JAS 0355 310N Z oy Be O un un lt 2 O SE O c E oF L 144 Drawings Spinner Drive Motor Assembly ITEM NO QTY ASSY PART NO DESCRIPTION 1 7 031 01 Special Bolts 2 1 031 02 End Cover 3 1 031 M03 Seal Ring Commutator 4 5 031 M04 Seal Ring 5 1 031 M05 Commutator Assembly 6 1 031 06 Commutator Assembly 7 1 031 07 Manifold 8 1 031 1108 Rotor Set 9 1 031 1109 Wear Plate 10 1 031 M10 Drive Link 11 1 031 M11 Thrust Bearing 12 1 031 M12 Coupling Shaft 13 1 031 M13 Inner Bearing 14 1 031 M14 Thrust Washer 15 2 031 M15 Thrust Bearing 16 1 031 M16 Inner Seal 17 1 031 M17 Backup Washer 18 1 031 M18 Service Housing Assembly 19 1 031 M19 Outer Bearing 20 1 031 M20 Dirt amp Water Seal 21 1 031 M21 Key COMMENTS Only in kit 031 ME09 RK Only in kit 031 ME09 RK Only in kit 031 ME09 RK Only in kit 2031 MEO9 RK Only in kit 031 ME09 RK SgULMEJ Drawings 145 Spinner Directional Valve Assembly 146 Drawings Spinner Directional Valve Assembly ITEM QTY PART NO DESCRIPTION COMMENTS 1 DV Spinner Motor Valve JR 1 DV Spoon Pin 1 DV21 Knob 1 DV22 Handle 1 DV 26 Link 1 DV 25 Clevis Pin 2 DV 24 Clevis Pin 3 DV 23 Cotter Pin ON Drawings 147 65K 2GJR Open Closed Center Manifold 65K 2GJR Open Closed Center Manifold ITEM QTY PART NO DESCRIP
61. s 999 810703 Die Roller R 061 20210 Roller Bushing RB 061 20208A Die D 061 20194 Die Holder DH 061 30031 Maintenance amp Repair 39 3 S 3 6 Spinner Maintenance p Spinner chain lubrication must be EI done during normal operation of the Hawkjaw Do not run the spinner when the Hawkjaw is not on the pipe Initial Steps 1 Position the Hawkjaw for breakout Chain Lubrication Pull the Hawkjaw onto the pipe Press in the Grip Hold GH button 3 Press and hold the Spin S button While holding down the Spin S button press and hold the Chain Oiler CO button for 3 seconds Release the Spin S button Pull out the Grip Hold GH button p e CAUTION This chain oiling system uses minimal amount of hydraulic oil from power unit we suggest you monitor hydraulic oil level accordingly Chain oiler nozzle NOTE Clean nozzle screen as required 40 Maintenance amp Repair Spinner Maintenance Grease Once per Month Initial Steps Make sure HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Pressthe E Stop E button on the right control handle 5 Disconnect the Air power supply 6 Assume that there is still a load on every actua
62. s adjusted too large for the drill pipe tube Adjust the spinner to the correct pipe size The spinner chain is worn out Replace the spinner chain Lubricate the spinner chain using the oiler button Running the spinner with worn Drive rollers severely shortens chain life If the Drive RollerGroove is no longer visible replace the Drive rollers Inspect the chain Replace the chain if the links are worn flat og Sg ga Troubleshooting 5 Trouble Shooting Symptom Remedy Spinner performance and speed e not up to par or spinner doors close on the drill pipe tube but the pipe does not rotate down to the drill pipe connection shoulder Hawkjaw performance and speed not up to par 66 Troubleshooting The Drive motor is worn out With filtered hy draulic fluid through a Hawk approved filter the Drive motor is a long term wear item If all other rotating members on the spinner work inspect the rotating group bearings and seals for wear Replace where necessary The filter element is clogged Replace the filter element Check the lead in pressure and tank lines for any obstructions Also check the quick disconnects to see that they are securely tightened A bad quick disconnect can cause the Hawkjaw to malfunction Replace the faulty connector The air pressure is low Increase the air pressure to the HawkJaw The hydraulic pressure is low Increase the hydrau lic pressu
63. ssembly 94 65K 2GJR Right Control HandleAssembly 96 0 65K 2GJR Torque Control Block Assembly og 65K 2GJR Hanger Assembly 100 L 65K 2GJR Spinner Mount Assembly 102 65K 2GJR Pipe Stop Assembly 104 65K 2GJR Adjust Nut Locking Assemby 106 65K 2GJR Grip Cylinder 108 65K 2GJR 24CYL25 AS amp BS GRIP CYLINDER TOP BOTTOM 110 65K 2GJR J20 Torque Cylinder Assembly 112 65K 2GJR Spinner Manifold 114 65K 2GJR 25726 Chain Oiler Assembly 116 65K 2GJR Right Control TubeAssembly 118 65K 2GJR A41L Left Control TubeAssembly 120 H25 Hydraulic FilterAssembly 122 65K 2GJR Raise Lower Cyl Assembly H20 S 124 65K 2GJR A51R A Right Control Handle Coupler Assembly 126 65K 2GJR A22 On Board Air Filter Assembly 128 65K 2GJR ASOL A Left Control Handle Coupler Assembly 130 65K 2GJR Bottom Heel Die Holder Assembly 132 65K 2GJR Middle Heel Die Holder Assembly 134 65K 2GJR Middle Hook Die Holder Assembly 136 65K 2GJR Top Heel Die Holder Assembly 138 65K 2GJR Top Bottom Hook Die Holder Assembly 140 Reducer Assembly 142 Spinner Drive Motor Assembly 144 Spinner Directional Valve Assembly 146 65K 2GJR Open Closed Center Manifold 148 65K 2GJR Hydraulic Pipe Clamp Assembly 150 Table of Contents 5 HAWKJAW 65K 2GJR STANDARD WARRANTY AND FIELD SERVICE Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date of delivery Ifany items fail because of a manufacturing defect within that period of time that item will be re
64. ssume that there is still aload on every actuator Proceed with caution Bottom Grip Cylinder 1 Usethe Two 11 16 wrenches to slowly loosen the Rod side Hose RH Check for fluid flow Bleed any pressure Disconnect the Rod side Hose RH 2 Usethe Two 11 16 wrenches to slowly loosen the Cap side Hose CH Check for fluid flow Bleed any pressure Disconnect the Cap side Hose CH Q CH Continued on next page Maintenance amp Repair 61 5 Slide out the Grip Cylinder C Place the new Grip Cylinder into Pull out the Grip Cylinder Rod side Insert the Grip Cylinder Cap side Insert the Grip Cylinder Rod side Use the Two 11 16 wrenches to Changing the Grip Cylinders Pullout the Grip Cylinder Cap side Pin CP Pin RP the Cap side Eye CE and Rod side Eye RE Pin CP Pin RP connect the Cap side Hose CH 10 Usethe Two 11 16 wrenches to connect the Rod Hose RH WARNING Make sure the Grip Cylinder Rod Part Name Part and Cap side Hoses are properly Grip Cylinder Cap Pin CP 061 98404A874 connected Grip Cylinder Rod Pin RP 061 98404A888C Grip Cylinder C 061 J26 NOTE Consistent lubrication of the Spinner increases performance and component life 62 Maintenance amp Repair Removing Linkage Bolts Special Tool 3004A TOOL 1 Locate the 30004A TOOL T in the storage box on the Hawkjaw transportat
65. tenance amp Repair 43 Changing the Spinner Chain Tools Required 7 16 wrench Hammer Needle Nose Pliers Initial Steps Make sure HawkJaw is off the drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Press the E Stop E button on the right control handle 5 Disconnect the Air power supply 6 Assume that there is still a load on every actuator Proceed with caution 1 Make sure the Spinner doors SD are open 2 Remove both quick release pins QR 3 Use the 7 16 wrench to remove the four rubber Safety shield bolts SB 4 Remove the rubber Safety shield SS 5 Use the 15 16 wrench to remove the Spacer Bolts B 6 Remove the Spacers S 7 Slide Motor Reducer Assembly forward completely Continued on next page 44 Maintenance amp Repair Changing the Spinner Chain cont 10 Pull out the old chain Make sure 11 13 14 15 Place the End Cap on the Master 16 From the front of the unit use the Needle nose pliers to remove the Cotter pins CP in one of the Chain links Use the hammer to remove the Chain link pin CLP the chain does not catch on the Drive sprocket DS Feed the chain into the spinner behind the Drive Sprocket DS until both ends of the new chain meet at the roller spro
66. the Main Hydraulic Manifold M Do not hook up the hoses backward 4 Check for hydraulic leaks NOTE Tightly connect the hose fittings A loose connection causes a pressure drop in the hydraulic fluid which heats up the fluid and reduces component life P T A Part Numbers Part Name Part M Male Quick Disconnect P 061 H52 Female Quick Disconnect T 061 H53 Male Air Quick Disc A 061 A12M Female Air Quick Disc 061 A12F 14 Operation Adjust for Make Up Adjusting the Wrenches NL 1 Make sure the nut lock NL is in the unlocked position Adjusting the Nut Lock Detent Setting If Needed A Loosen jam nut J to allow some space for the arm to adjust B Screw the arm A inoroutto adjust the stiffness of the springloaded detent SD C Tighten the jam nut J to secure the arm A from loosening Part Name Part Adjust Nut Locking System 061 0 Continued on next page Operation 15 Adjust for Make Up 2 Measure the tool joint with OD calipers 3 Use the 1 1 2 wrench to adjust the Pointer P on the Pipe stop index PI to the OD tool joint size 4 For safety adjust the Bottom wrench nut BN 1 larger than the Top wrench nut TN and Middle wrench nut MN 5 Rotate the Top wrench nut TN and the Middle wrench nut MN to the OD tool joint size Visually align the end face F of the wrench nut with the scal
67. ting 90 206209 6 65 6MORB 6MJIC Fitting 90 Ext 206209 10 108 10MORB x 10MJIC Fitting 90 Ext 2062 12 88 12MORB x 8MJIC Fitting 90 2216 2 45 4MORB x 4FNPT Str Adaptor 2047 2 28 2MNPTX2FNPT Fitting 90 Drg Swivel 9005 98 65 MORB Plug 206209 8 85 8MORB x 8MJIC Fitting 90 Ext 20202702 6 45 6MORB x 4MJIC Str Adaptor 2216 12 125 3 4 MORBX3 4 FJIC 2089 4 45 1 4 St Elbow 2244 8 10S 1 2 FNPT X 10FJIC Adapt 90 Drg A25 5 32 x 1 4 PTC Elbow V6 1 Manifold Relief Valve Block Assy V6B Relive Valve H14 Torque Valve Assembly V5C Manifold Relief Valve Block H4D Port Plug H6 Flow Control Sandwich Assembly H9JR 3Grip Valve H9JR 1 amp 2 Grip Valve H5 Directional Valve Assembly H6PRM2 Pressure Control Sandwich 2089 2 25 1 8 Straight 90 Elbow 2045 2 25 2MNPT 2FNPT Fitting Str Swivel H71 1 4 QK Disconnect Male H15 Spin Valve Assembly 2252 12 125 3 4 HP Swivel 90 Drg 2062 12 12S_12MORB x 12MJIC Fitting 90 FS55021 Swivel Fitting Connectors 1 amp 2 ITEM Q e sa a o MIMI Se eon cs a E ND I ala ala ala as AO OO NAAR ON OO NO SO O PRED Iech gt M NOU ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 30096 Connector Bracket 2 2 A10A L amp R Coupler Assy 3 2 A40 5 Red Air Hose 4 2 A40 4 Clear Air Hose 5 2 A40 2 Orange Air Hose 6 2 A40 7 Green Air Hose 7 3 A40 1 Yellow Air Hose 8 2 A40 3 B
68. tor Proceed with caution Drive Roller Sprocket Bear 1 Use the 7 16 wrench to remove one of the four small screws S from the top of each bearing cap BC 2 Pump the grease fittings G1 G4 until grease comes out of the small screw hole 3 Use the 7 16 wrench to replace 3 6 the small screws S Part Name Part Bearing Cap Screw 5 999 805834 Straight Grease Fitting 016 1103K1 Maintenance amp Repair 41 Spinner Maintenance TC Grease Once per Month Tools Required Grease gun Spinner Grip Cylinders 1 Pump grease fitting SC1 SC2 on the Top spinner grip cylinder TC and the Bottom spinner grip cylin der BC Chain Drive Shaft Bearing 1 Pump grease fitting CB1 Part Name Part Bearing Cap Screw 5 999 805834 Straight Grease Fitting 016 1103K1 42 Maintenance amp Repair Spinner Maintenance Grease Once per Month Tools Required Grease gun Spinner Mount Sliding Tube 1 Pump grease fittings ST1 ST4 Check Oil Level Once per Month Lubricant Required 32 weight gear oil Reducer Gear Box 1 Make sure the gear box oil level reaches the top pipe plug NOTE Consistent lubrication of the Spinner increases performance and component life 5 1 ST2 ST3 4 Part Numbers Part Name Part 3 6 Bearing Cap Screw S 999 805834 Straight Grease Fitting 016 1103K1 Main
69. tor Switch SS Press and hold Spin S until the Setting Make Up Torque Warning red E Stop E button Use the Red needle adjust RNA to rotate the Torque gauge red needle RN to the desired torque counter clockwise as far as the Torque Set knob K will turn to the make position Press in the Grip Hold GH button stand rotates down to the shoulder G Press and hold Torque T While holding down Torque T rotate the Torque Set knob K clockwise TN reaches the desired torque stop rotating the Torque Set knob K release the wrench Grip G Pull out the Grip Hold GH button The Hawkjaw torque is now set and can now be removed from the pipe Operation 21 je CH es 1 Follow the steps on pages 14 21 2 Press inthe Grip Hold GH button 3 Press and hold Spin S until the stand rotates down to the shoulder Release Spin S 5 Pushin and hold the wrench Grip Push and hold down Torque 7 Watch the Torque gauge needle TN 8 When the Torque gauge needle rises above and settles at the desired torque this rising above is anormal hydraulic adjustment release Torque T Immediately release Torque T button and the wrench Grip G button 8a Note Ifthe desired torque is not achieved repeat steps 5 8 9 Pull out the Grip Hold GH button 10 The Hawkjaw ca
70. ughslack in the line for the HawkJaw to move from its rest position to the drill pipe con nection to the mouse hole connection WARNING The HawkJaw must receive clean dry air Running the HawkJaw without a Hawk ap proved air filter AF voids the warranty and shortens component life AF 12 Installation Rase ower Cylinder Hook Up Use the Raise Lower cylinder Cap side Bolt B to connect the HawkJaw Suspension Ring SR to the Raise Lower cylinder C Use the Raise Lower cylinder Cap side Lock Nut N to secure the Raise Lower cylinder Cap side Bolt B Connect the Hanger Eye HE to the hanging cable 4 Connect the HawkJaw Rod side HR and Cap side HC hydraulic Leader hoses to the Raise Lower cylinder Rod side RR and Cap side RC hoses NOTE Tightly connect the hose fittings A loose hose connection causes a pressure drop in the hydraulic fluid which heats up the fluid and reduces component life Part Name Part Male Quick Disconnect HR RC 061 H26M Female Quick Disconnect HC RR 061 H26F NOTE Make sure the rod side of the Raise Lower cylinder R connects to the hanging cable HE Installation 3 D 42 c ev Start up Procedure 1 Connect the air power source with the Air A line 2 Make sure the hydraulic reservoir is full 3 Connect the hydraulic Pressure P Tank T and Air A lines P and T Port Designations are stamped on
71. ure the HawkJaw is 6 drill pipe connection and in the rest position on the derrick 2 Shut down the Hydraulic power unit 3 Press push and pull all control buttons repeatedly to bleed hydraulic pressure 4 Press the E Stop E button on the right control handle 5 Disconnect the Air power supply 6 Assume that there is still a load on every actuator Proceed with caution Drive Roller Sprocket Bearings 1 Use the 3 4 wrench to remove all Bearing Cap Bolts 1 2 Remove the Bearing Caps 3 and Bearing Seals 5 3 Use the 7 16 wrench to remove the four small screws in the top of the Bearing Caps 3 4 Use the 7 16 wrench to screw in the Hex Tap screws into the four small threaded holes in the top of the Bearing Caps 3 As the screws tighten the bearing 4 is Continued on next page 48 Maintenance amp Repair Part Numbers Changing the Drive Roller Sprocket Bearings cont pushed out Tighten the Hex Tap screws evenly or the bearing 4 will tilt and lodge in the bearing cap 3 5 Insert the new bearings into the Bearing Caps 3 6 Replace the Bearing Caps 3 and Bearing Seals 5 7 Use the 3 4 wrench to replace all Bearing Cap Bolts 1 Use new Lock Washers 2 and Red Loctite when replacing the Bearing Cap Bolts 1 Assemble the Lock Washers 2 as shown Torque Bearing Cap Bolts 1 to 75 Ib ft NOTE If the bearing 8 gets stuck
72. y 5 1 20208A Spacer Bushing Roller 6 1 806303 1 2 13 x 3 50 Hex Bolt Grade 8SLDPRT 7 2 810703 1 2 Lock Washer 8 1 810705 1 2 Flat Washer 9 2 98381 622 3 8 Dia x 75 lg SS Dowel Pin 10 1 20208 870 Spacer Die Holder 11 1 806276 1 2 13 x 1 75 Hex Bolt 12 1 30012 1 Mid Die Retainer Welded Assy Drawings 135 65K 2GJR Middle Hook Die Holder Assembly 136 Drawings 65K 2GJR Middle Hook Die Holder Assembly ITEM QTY ASSY OO JO Om 1 N N NN N PART NO DESCRIPTION COMMENTS 30031 Die Holder Heel 30012 1 Die Retainer Hook Top 810705_1 2 Flat Washer 810703_1 2 Lock Washer 98381A622_3 8 Dia x 75 lg SS Dowel Pin 20194 Die 806276 1 2 13 x 1 75 Hex Bolt 20213A Die Retainer Bottom 20208 870 Spacer Die Holder Drawings 137 65K 2GJR Top Heel Die Holder Assembly 138 Drawings 65K 2GJR Top Heel Die Holder Assembly ITEM QTY PART NO DESCRIPTION COMMENTS 30031 Die Holder Heel 20194 Die 20210 Roller Assembly 1 1 2 2 98381A622 3 8 Dia x 75 lg SS Dowel Pin 2 2 2 1 1 20208A Spacer Bushing Roller 806303 1 2 13 x 3 50 Hex Bolt Grade 8SLDPRT 810703 1 5 Lock W asher 30012A 2A Top amp Btm Die Retainer W elded Assy 20213A Die Retainer Bottom O1 Drawings 139 GER 2 un lt O 2 a e 2 2 e 2 2 O 2 NA 140 Drawings 65K 2

Hawkjaw Jr. Manual 65K-2GJR

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