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TBV Manual R1.book - Acceptoare de Bancnote

1. A 3 Table A 3 LED Flash Reject Error Codes A 6 Table A 4 Additional Maintenance Equipment Parts Lists A 9 P N 960 100926R Rev 1 EDP 148849 B xv E 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator List of Tables P N 960 100926R Rev 1 EDP 148849 O 2011 Japan CashMachine Co Limited TBVIM Series Transaction Based Validator Section 1 1 GENERAL INFORMATION Description This section provides a general overview of the TBV Series Transaction Based Validator pic tured in Figure 1 1 This first section is designed to help you navigate through this guide vvith ease and provides the follovving information e TBV Units e Model Descriptions Type Descriptions e Software Descriptions Precautions Component Names e Primary Features e System Configuration e Specifications e LED Diagnostics TBV Units TBV FSH Version W det l Saf TBV FLD Version TBV GLD Version e Unit Dimensions e International Compliance e Technical Contact Information In order to make operation of this device easier and make navigation within this manual simpler the following illustrations were used within the text e Safety Instructions which need to be observed in order to protect the operators and equipment
2. 4 4 iming Belt Removal eee eee 4 5 Reject Open Close Lever Side Cover U Removal 4 5 Reject Guide A 4 Reject Guide B Remowval 4 5 EINE Timing Ee E ue EE 4 5 Prism C 4 Roller Arm Assy Removal 4 6 Feed Roller Assy TR Feed Roller Assy A Removal 4 6 Bar Circuit Board UP Removal 4 6 Integrated Side Sensor Right Side Removal 4 7 Integrated Side Sensor Left Side Removal 4 7 Sensor Board OU IREMOV Alli samene 4 7 CPU Cover Tae 4 7 CPUETCUItBOard Removal anita 4 8 CNT Frame Cover R L Removal eee 4 8 Transport Section Geparaton nene 4 8 TR Gude D CNIT une EE 4 8 Sensor Board ID Removal e teen 4 9 Timing Belt REMOV EE 4 9 TR Feed Pulley 4 Timing Belt Removal 4 9 Upper Timing Belt Removal u u SNE L LS bu e uM Fon be a 4 10 Centering Guide Positioning 4 10 Centering Un ROMOVA usina ii 4 10 Centering Motor Removal eee nnnns 4 10 Centering Board REMOVal Lu aoz ud en ane NE dda 4 11 TR Feed Roller 4 Assy Removal 4 11 Encoder Board
3. 5 7 6 CALIBRATION AND TESTING corista 6 1 Download and Installation amp Workbench Tool Requirements 6 1 Driver IN Salla OM cen ccc 6 1 Driver Installation Geen EE 6 1 Software Installation Procedure cis 6 2 GAUPNE 6 4 MEGANE 6 4 Calibration Tool Requirements iii 6 4 TBV ReTerence Paper PES aia 6 4 Placing Each Reference Paper Type ii 6 4 Placing Reference Papers on the Validation Section 6 4 Placing Reference Paper for the Transport and the BNF Sections 6 5 Ueleg ei Progr ME 6 5 Validation Sensor Calibration ia Ad 6 5 Validation Sensor Calibration Preparation 6 6 Validation Sensor D A Value non Paper Calibration 6 6 Validation Sensor with the Reference Paper Calibration 6 7 UV Reflection Sensor with Paper Calib ration 6 7 P N 960 100926R Rev 1 EDP 148849 E G E 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator Table of Contents Page UV Transmissive Sensor with Paper Calibration 6 8 Validation amp UV Transmissive Sensor non Paper Calibration BAR Sensor with Paper Str
4. 6 22 Table 7 1 Entire TBV Unit Major Parts List 1 2 Fable 2 TBV BNF Unit Pans St Laguna 1 4 Table 7 5 IBV BNFUNTE E WEE 7 6 Table 754 TBV BNF Unit Parts EISE I srta aia aria 7 8 Table gt TBV BNF Unit PASS Ansi 7 10 Table 50 IBV BNFUnitiPars ISU sai 1 12 Table 75K TBYBNF nit Parts EISE E 7 14 Table 7 8 TBV BNF Unit Parts ISt Fisica hh hi 7 16 Table 7 9 TBV BIN WIL PENIS LS T 7 18 Table 7 10 TBV Transport Unit Parts List T 7 21 Table 7 11 TBV Transport Unit Parts List 2 7 23 Table 7 12 TBV Transport Unit Parts List 3 1 25 Table 7 13 TBV Transport Unit Parts List 4 1 21 Table 7 14 TBV Transport Unit Parts List 5 1 29 Table 7 15 TBV Transport Unit Parts List 6 7 31 Table 7 16 TBV Transport Unit Parts List 7 7 33 Table 7 17 TBV Transport Unit Parts List 8 7 35 Table 7 18 TBV Transport Unit Parts List 9 1 31
5. 1 1 Figure 1 2 Precautionary Symbols 1 2 Figure 1 3 Unacceptable Banknotes 1 3 Figure 1 4 Fan Flipping Banknotes 1 3 Figure 1 5 Aligning Banknotes Edges uuu arenen eee rent s ese rene rete rene ree tere sesi 1 4 Figure 1 6 Various TBV Individual Major Component Names 1 5 Figure 1 7 TBV FSH Version Banknote Acceptors Outside Dimensions 1 14 Figure 1 8 TBV FSH Version Banknote Acceptor s Clearance Dimensions 1 15 Figure 1 9 TBV Banknote Acceptor Cash Box Outside Dimensions 1 15 Figure 1 10 TBV FLD Version Banknote Acceptor FLD Unit Outside Dimensions 1 16 Figure 1 11 TBV GLD Version Banknote Acceptor GLD Unit Outside Dimensions 1 16 Figure 1 12 TBV GSH Version Banknote Acceptor Shutter Bezel Unit Outside DIMENSION e pena 1 17 Figure 2 1 M4 Screw Locations Right amp Left 2 1 Figure 2 2 M4 Screw Locations Bottom amp Back 2 1 Figure 2 3 Removing the Cash BOX Rs 2 11 Figure 2 4 Opening the Cash Box Door 2 11 Figure 2 5 Removing a Jammed Banknote 1 2 11 F
6. 7 65 TBV FLD GLED Frame Tn HR sde 7 66 TBV LD Transport Unit Exploded View 7 67 TBV ED Transport NI d PAS Ls E 7 68 P N 960 100926R Rev 1 EDP 148849 y E 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator Table of Contents Page 6 INDEX soon EE 8 1 A TROUBLESHOOTING E A 1 Taste oT TN A 1 Troubleshooting Overview eee A 1 Malfunction LED Error Codes A 1 LED Indication Conditions A 1 Standard Error and Reject Codes A 3 Standard ETO COURS ue e A 3 RENE TENNE A 6 Maintenance Equipment A 8 TBV Maintenance Equipment A 8 Reference Paper Handling A 9 B GEOSSAR Vainas B 1 P N 960 100926R Rev 1 EDP 148849 B v E O 2011 Japan CashMachine Co Limited TBVIM Series Transaction Based Validator List of Figures LOF Page Figure 1 1 TBV Unit Versions s Available
7. 2 0 Table 2 12 TBV FSHIGSH Version ccTalk Interface Pin Assignments 2 6 Table 2 13 TBV FLD GLD Version USB Interface Pin Assignments 2 1 Table 2 14 TBV FLD GLD Version Photo Coupler Interface Pin Assignments 2 8 Table 2 15 TBV FLD GLD Version RS232 Interface Pin Assignments 2 9 P N 960 100926R Rev 1 EDP 148849 B xii E 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator List of Tables Page Table 2 16 TBV FLD GLD Version ccTalk Interface Pin Assignments 2 10 Table 2 17 LD Sensor Roller Cleaning Method 2 12 Table 2 18 TBV Sensor and Roller Type Cleaning Methods 2 14 Table 6 1 Reference Paper Types rrrarnnnnnnnrnannvanrnnrnnnrnanenunenernnnnnunnnannneennennanennsene 6 4 Table 6 2 Validation Contents and Calibration Order 6 6 Table 6 3 Position Contents and Calibration Order 6 9 Table 6 4 Operation Test EMS T 6 14 Table 6 5 Motor Test FUNCIONS gjest sanimin 6 16 Table 6 o Device LED Funcdoh LOS Grac 6 17 Table 6 7 Sensor TEST EMS ioi rie erai aUo reitera icons 6 18 Table 6 8 DIP Switch Configurations for Tests without a PC 6 20 Table 6 9 Sensor Test DIP Switch Configurations
8. Figure 2 5 Removing a Jammed Banknote 1 5 Ifthe Banknote jam location is still not evident remove the TBV Unit from its Frame 6 Open the Transport Section s Rear Guide Latch by simultaneously pressing in on the Rear Guide Latches See Figure 2 6 a located on each side of the Transport Units Rear Guide and lift the Guide up and open These latches are indicated by the Blue Arrows in Figure Figure 2 6a a Remove Figure 2 6 Removing a Jammed Banknote 2 2011 Japan CashMachine Co Limited Section 2 7 Ifnecessary remove the Cash Box See Figure 2 7 a from the Frame and remove the jammed Banknote as shown in Figure 2 7 b amp b Review Removing the Cash Box on page 2 11 if necessary to properly remove the Cash Box Remove Figure 2 7 Removing a Jammed Banknote 3 Clearing a Banknote Jam from LD Frame 1 Remove the TBV Unit from its Frame 2 Remove the Banknote See Figure 2 8 a from the Frame Rear Side 3 Ifthe Banknote jam location is still not evident pull on the LD Guide Latch in the direction indi cated by the small Blue Arrow in Figure 2 8b Remove Figure 2 8 Removing a Jammed Banknote 4 4 Lift the LD Guide Latch and open the Frame Base See Figure 2 9 a Remove the Bannknote from underneath the Frame Base Remove PR Sul Figure 2 9 Removing a Jammed Banknote 5 The Banknote jam clearing operation 1s now complete P N 960 100926R_Re
9. 1 10 FLD ll ee ee ONS 1 10 FLD Environmental Specifications ane n Pone a di 1 11 FLD Electrical SPECITIC AUONS K aa a ILE 1 11 FELD Sirdctural SPECINCAUON Sn eee 1 11 Specifications TBV GLD Version Specification 1 12 GLD TECENNICA SPEGIT CAUON see 1 12 GLD Environmental Specifications css sees eee eee ee eee 1 12 ED Electrical SPECINCALONIS EE 1 13 Unit DIMENSION Sat io 1 14 TBV FSH Version Entire Unit Outside Dimensions 1 14 TBV FSH Version Unit s Clearance Dimensions 1 15 TBV Cash Box Outside DIM NSIONS ae 1 15 TBV FLD Version Units Outside Dmensions n 1 16 TBV GLD Version Unit s Outside Dimensions nennen 1 16 TBV GSH Version Unit s Outside Dimensions 1 17 International Compliance iii 1 18 Technical Contact Informatio N yun uyu uu nd dh Ra nee aa 1 19 LRS le amp Oceania pasura ed o 1 19 P N 960 100926R Rev 1 EDP 148849 i E O 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator Table of Contents Page JEMEN T o de 1 19 Europe Africa Russia 4 Middle East nennen nennen 1 19 JCM EUNE OD E ea See ne D ee 1 19 USE o A as uu a Dau eee ee 1 19 JEMEU OPS Se usada 1 19 TE EE 1 19 JEM God BR A 1 19 Japan Cash Machine Co Limited HO 1 19 2 INSTALLATION sai 2 1 INS UE Le ee 2 1 DIP e Re uge L I du EE 2 1 Primary LED le elteren SR Ea a R Ai 2 2 Connecto
10. 7 44 BV Cash BOX UNITE PARSHLISIU EE 1 45 TBV Cash Box Unit Exploded View 4 7 46 TBV Cash Box Unit Parts LISTA persere 1 47 TBV Cash Box Unit Exploded View 5 7 48 TBV Cash BOX Unit Parts EISE E 7 49 TBV Cash Box Unit Exploded View 6 7 50 IBV Cash Box Unt Paris MIST Dur 7 51 TBV Cash Box Unit Exploded View 7 7 52 TBV Cash BOX UDE Ire LISE EE 7 53 TBV Cash Box Unit Exploded View 8 7 54 TBV Cash BOX UNIL PARIS SO sht 1 55 TBV Cash Box Unit Exploded View 9 7 57 TBV Cash BOX Unit Parte AST RS 7 58 TBV Frame Unit Exploded View 7 59 TBV Frame Wal PES LIS u uuu o add a ostia 7 60 TBV Standard Bezel Unit Exploded View 7 61 TBV Standard Bezel Unit Paris Listin eege 7 62 TBV Shutter Bezel Unit Exploded View 7 63 TBV Shutter Bezel Unit Parts List ii lios 7 64 TBV FLD GLD Frame Exploded View
11. 4 2 Figure 4 6 Stepping Motor Removal 4 3 Figure 4 7 Transport Motor Removal 4 3 Figure 4 8 BNF Upper Lower Unit Separation 4 3 Figure 4 9 Lett Lever Removal eo o e oet tae tie Io EE eoe uu d euet eati 4 3 Figure 4 10 BNF Lower Right Gears Removal 4 3 Figure 4 11 Feed Roller Assy Removal eee 4 4 P N 960 100926R Rev 1 EDP 148849 B vi E O 2011 Japan CashMachine Co Limited Figure 4 12 Figure 4 13 Figure 4 14 Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 Figure 4 22 Figure 4 23 Figure 4 24 Figure 4 25 Figure 4 26 Figure 4 27 Figure 4 28 Figure 4 29 Figure 4 30 Figure 4 31 Figure 4 32 Figure 4 33 Figure 4 34 Figure 4 35 Figure 4 36 Figure 4 37 Figure 4 38 Figure 4 39 Figure 4 40 Figure 4 41 Figure 4 42 Figure 4 43 Figure 4 44 Figure 4 45 Figure 4 46 Figure 4 47 Figure 4 48 Figure 4 49 Figure 4 50 Figure 4 51 Figure 4 52 Figure 4 53 Figure 4 54 Figure 4 55 P N 960 100926R Rev 1 EDP 148849 TBV Series Transaction Based Validator List of Figures Page Gear and Harness Hemcoval nennen nnns 4 4 Side Guide L AsSy Removal pj en oe ee cota dod te n pad te ande 4 4 Side Guide R Assy Removal
12. 7 24 LBV Transport Unit Parts LT Suverene 7 25 TBV Transport Unit Exploded View 4 7 26 TBV Transport Vnt Parts LIS UA EE 1 27 TBV Transport Unit Exploded View 5 7 28 TBV Transport UNE PAS A ean 7 29 TBV Transport Unit Exploded View 6 7 30 TBV Transport Unit PEAS LISI Ouse 7 31 TBV Transport Unit Exploded View 7 7 32 LBV Transport Baa PAS LISE HET 7 33 TBV Transport Unit Exploded View 8 1 34 TBV Transport Um PANTS LIS EE 7 35 TBV Transport Unit Exploded View 9 7 36 TBV Transport Unit PEAS LUS uuu her Ge dein ed eee ee te eee 1 37 TBV Transport Unit Exploded View 10 7 38 TBV Transport Unit Parts LIS EE 7 39 TBV Cash Box Unit Exploded View 7 40 TBYSCASM BOX Unit TE rd casi 7 41 TBV Cash Box Unit Exploded View 2 7 42 TBV Gash BOX Unit PES EISE 2 ve 7 43 TBV Cash Box Unit Exploded View 3
13. imo ime Seins A imn mm Seimieerus il en mm aiaee e imm Seaing Pn ima mm Sealing Cover en 400777 Martosn ngsmsem e 3 i 3 a cs 1915 189776 M2 5x8 Flat Head Screw 1916 005332 M3x5 Flat Head 3M Screw Mors la Head user OO iei 062229 3x8 Flat Head Philips SalTghienig SM Serew 4 ix omma ote vise Spring Pa A el mm am el eme aaea ob eke 4 o 4023 405102 Lens P N 960 100926R Rev 1 EDP 148849 E 7 41 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Cash Box Unit Exploded View 2 Figure 7 21 TBV Cash Box Unit Exploded View 2 P N 960 100926R Rev 1 EDP 148849 E 7 42 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV CASH Box UNIT PARTS LIST 2 Table 7 21 TBV Cash Box Unit Parts List 2 RefNo H HL Fm E 185867 2 HHH 2002 sim T HT 2003 15069 Panalptate ven A moi mee sier frp 2005 men Locking neS frp 2006 150614 Receive Plat Book frp 2007 me ROVPLT Shock erer 2 2008 me PmdB frp 2009 i595 Receive P Sarana Plate o 2010 mee RsemeBok frp am 1588 Release Bock Base hes frp o o 202 150701 Locting Hook Holder A 2018 een Locting Ho k She A E 20
14. 6 10 Transport Motor Test Screen aaa aa ee 6 10 Calibration Completed Dialog Screen 6 10 Serial No Screen Button Location 6 10 Model Information Saving Screen 1 6 11 Model Information Saving Screen 2 6 11 Model Information Saving Completed Screen 6 11 Serial No Screen Button Location 6 11 Loading Model Information Screen 1 6 11 Loading Model Information Screen 2 6 11 Loading Model Information Screen 6 12 Version Information Screen 1 6 12 Version Information STEEN vs Add 6 12 Performance Test Tool Requirements 6 12 BNF Calibration DIP Switch Setting 3 6 12 Performance Test Selection Screen 1 6 13 Performance Test Selection Screen 2 6 13 Sensor ON OFF Test Screen Selection 6 13 DIP Switch Test Selection Screen 1 6 13 Denomination Update Screen
15. ID My Network File name Places Figure 6 10 TBV Software Selection Screen 10 The TBVTM Downloader Screen will re appear See Figure 6 12 11 Mouse click on the Download download Screen Button See Figure 6 12 b to begin a Software download The LED will flash at a Yellow Color rate while a download 1s in progress The Down loading Screen will display a Blue Progress Barograph during the download operation See Figure 6 11 a and a Blue Text Line below the Download Screen Button will indicate the download Percentage as Downloading XX See Figure 6 11 b JCM USB Downloader Version 1 00 Help H C TBY ROM TBY 100 FSH USA 003 VO 03 14 COM CRC A207 Version CB4 100 FSH USA 003 V0 03 14 01DECO9 Figure 6 11 Download Progress Screen 12 Mouse Click on the Auto Download Mode Check Box See Figure 6 12 a located next to Download Download Screen Button JCM USB Downloader Version 1 00 O HelptH CX TBVEROM TBV 100 FSH USA 003 V0 03 14 COM Jazo7 CBA 100 FSH USA 003 V0 03 14 DIDECOS Figure 6 12 Reset Pull Down Menu Selection Re Mouse Click on the Download Download Screen Button See Figure 6 12 b located next to the Auto Download Mode Check Box P P N 960 100926R Rev 1 EDP 148849 TBV M Series Transaction Based Validator E 6 3 E Section 6 This will allow the same TBV Software Pro gram to be downloaded to another TBV Unit auto
16. Mouse Click on the Calibration Start Screen Button Figure 6 35 Positioning Sensor Calibration Preparation Screen 3 Mouse Click on the Calibration Start calibration Star Screen Button See Figure 6 35 b to R the TBV Positioning Sensor Calibration Pro cedure The Test s progress will appear on the TBV Calibration Tool Maintenance Screen as indicated by the Figure 6 36a Green Baro graph s progress during the Calibration Pro cedure 2 TBY CalibrationTool Maintenance File Help Positioning Sensor Calbration T GE Sensor Figure 6 36 Positioning Sensor Calibration Screen 4 When the Positioning Sensor Calibration Process is complete the Transport Motor Test will auto matically begin See Figure 6 37 a The current Calibration Status can be confirmed by viewing Figure 6 37a amp b The Test s progress will appear on the TBV Calibration Tool Maintenance Screen as indicated by the Figure 6 37c Green Barograph s progress during the multiple Cali bration Procedures P N 960 100926R_Rev 1 EDP 148849 TBV Series Transaction Based Validator E 6 10 Calibration and Testing 2 TBV CalibrationTool Maintenance File Help Transport Motor Test 2 Motor Speed Test Speed 640 Duty 100 Speed 640 Duty 100 Transport Motor Test Completed Figure 6 37 Transport Motor Test Screen 5 When the Transport Motor Test is complete the Calibration Values will be
17. e P N 960 100926R Rev 1 EDP 148849 E 7 55 B 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists Table 7 27 TBV Cash Box Unit Parts List 8 Continued RefNo EE Desm on O rem aus A Crescent Snap rre H H m mm O E aus mer M2 6x6 Fat Head See A aue osx egenen 2 aur mem WER Haes dm sere fe o aus mm mae fe y aus 10777 oropan E P N 960 100926R Rev 1 EDP 148849 7 56 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV Cash Box Unit Exploded View 9 Figure 7 28 TBV Cash Box Unit Exploded View 9 P N 960 100926R_Rev 1 EDP 148849 E 7 57 O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV CASH BOX UNIT PARTS LIST 9 Table 7 28 TBV Cash Box Unit Parts List 9 SEET TEST e Receive Plate 0 0000 Plate xr ism peste Pas Ge Cares eer Receve Pe at E E Revove Pate Shah oe men Receve Pate T a E H Carr Tame naaa A ET 1 ol een renere ES Paria ee Revove Pie share 1 EE ama ees J shar 5 ma een Receve Pe Shah Cara me Receive Pate SHORE 5 Faris eg Revie Pate l 1 ICON oser vesa Fathead vi sen 4 Carr ms M2 06 Binding wih H EECHER rare wsw L
18. gt NOTE When removing the Figure 4 31 e Shaft loosen the Screw located at the lower left right side corner of the Transport Assembly first See Figure 4 31 9 Figure 4 31 Timing Belt Removal P N 960 100926R Rev 1 EDP 148849 TBV Series Transaction Based Validator B 4 9 E Section 4 TR Feed Pulley 4 amp Timing Belt Removal Transport Section Rear Upper To remove TR Feed Pulley 4 and the Transport Section Rear Upper Assembly Timing Belt proceed as follows 1 Remove the single 1 Shaft retainer E Clip See Figure 4 32 a and the single 1 Gear See Figure 4 32 b from the Transport Assembly Kr NOTE Ensure that vvhen removing the Gear that the single 1 Parallel Pin See Figure 4 32 c is not accidentally lost during the removal process 2 Remove the four 4 Crescent C Clip Shaft Retainers See Figure 4 32 d through dy and pull the two 2 related Shafts See Figure 4 32 e amp e gt out of the Assembly then remove the two 2 Timing Belts See Figure 4 32 f amp f from each of them r NOTE Ensure that when removing the Shafts the four 4 related Bushings See Figure 4 32 g through 94 are not accidentally lost during the removal process 3 Remove the two 2 Pulley Retainer E Clips See Figure 4 32 h amp h from the Shaft and then remove the two 2 TR Feed Pulley 4 See Figure 4 32 i amp 15 components from the Assembly NOTE Ensure that when remov
19. 36 Shutter Transport Unit Release Lever 37 LD Guide Latch On LD Frame only Figure 1 6 Various TBV Individual Major Component Names P N 960 100926R Rev 1 EDP 148849 B 15 E O 2011 Japan CashMachine Co Limited Section 1 TBV M Series Transaction Based Validator General Information Specifications TBV FSH Version Specification FSH TECHNICAL SPECIFICATIONS Table 1 4 TBV FSH Version Technical Specification 98 or greater Note The following banknote types are excluded a Worn dirty wet stained torn or excessively wrinkled Banknotes b Double dual Banknotes C d e f Banknotes with adhering oil or iron powder Banknotes having folded corners or edges Banknotes with excess or inadequate Magnetism or unclear Graphics Banknotes having the wrong cut dimensions or printing displacement g Banknotes having excessive fold lines or specific Banknote processing machine damage Long side 110 170mm 4 33 6 69 in Bill Types Accepted Short side 60 85mm 2 36 3 35 in Standard Specification a Read code interleave interval 2 of 5 b Narrow Bar 0 5mm 0 6mm 0 019 0 023 in c Wide Bar Narrow Bar 3 1 d Characters 18 Characters e Print Position Middle Coupon divided equally from the left right top and bottom of the Coupon s center f Print Width Wider than 10mm 0 39 in g Thickness 0 1mm Up to 50 Notes E Banknote Four way HSE Dire clon Barcode Coupon Two way Barco
20. 4 Mouse Click on the Calibration Start raar Start Screen Button See Figure 6 29 c to begin th the Validation Sensor Calibration non Paper Pro cedure 5 When the first calibration step is complete the next calibration step will start automatically The Test s progress will appear on the TBV Calibra tion Tool Maintenance Screen as indicated by the Figure 6 30a Green Barograph s progress during the Calibration Procedure Ho B O 2011 Japan CashMachine Co Limited P N 960 100926R Rev 1 EDP 148849 Calibration and Testing 2 TBY CalibrationTool Maintenance Validation Sensor non Paper Calibration t Validation Sensor 5 Validation Sensor Figure 6 30 Auto Sensors Calibration and Save Screen 2 6 When the Calibration Values are being saved the LED will be flashing at a White Color rate and the message Calibration Completed will appear in a pop up Dialog Box See Figure 6 31 2 CalibrationTool Calibration Completed Figure 6 31 Calibration Completed Dialog Screen 7 Remove the two 2 KS 076 Yellow marked Ref erence Papers from the related TBV Unit WARNING If the Reference Papers are Ara accidently left in the Unit and it is returned to normal operation the Reference Papers will stack up inside the Validation Section of the Transport Assembly or in the Cash Box which may cause damage to the TBV Unit in the process 8 Mouse Click on the OK Screen Bu
21. 6 14 Performance Test Tab Selection 6 15 Denomination Tab Selection ss 6 15 Aging Test Screen Button Location 6 15 Performance Test Stop Screen Button Location 6 15 Performance Test Tab Selection 6 16 Motor Speed Test Screen 6 16 LED Test Screen Button Location 6 17 Sensor ON OFF Test Screen 1 nana nana ana nana nano NK RER RRE ero nmn enne 6 18 Sensor ON OFF Test Selection Screen 2 6 19 DIP Switch Test Selection Screen 1 6 19 DIP Switch Test Selection Screen 2 6 19 Performance Test Tool Requirements 6 19 BNF Calibration DIP Switch Setting 4 6 21 BNF Calibration DIP Switch Setting 5 6 21 BNF Calibration DIP Switch Setting 6 6 22 Entire TBV Unit Exploded Views 1 1 TBV BNF Unit Exploded View Tione sn ed 7 3 TBV BNF Unit Exploded View 2 7 5 TBV BNF Unit Exploded View 3 7 7 TEV BNF Unit Exploded View 4 7 9 TBV BNF Unit Exploded HLT 7 11 TBV BNF Unit Exploded VIEW EEN 7 13 O 2011 Japan CashMachine Co Limited Figure 7 8 Figure 7 9 Figure 7 10 Figure 7 11 Figure 7 12 Figure 7
22. Appendix A TBV Series Transaction Based Validator TroubleShooting Table A 4 Additional Maintenance Equipment Parts Lists a 191048 N A Reference Paper White KS 073 1 JFor TBV 100 b 191049 N A Reference Paper White KS 074 1 Famgom e 191082 NA Reference Paper White KS 077 1 Famgom c l ll l 191053 Reference Paper White KS 078 bh NI 191054 Reference Paper White KS 079 h G00205 501 100218R JUAC i 600230 400 100204R UAC USB Cable JA 600262 NA UACIMIB Adaptor Hamess 1D 003 1 i Go0286 451 422264R AC Adaptor 7 F The product that includes a G in its EDP Number is a JCM E product development Reference Paper Handling All JCM Reference Paper should be handled as fol lows 1 Do not allow the Reference Papers to endure high temperatures and or high humidity environments 2 Store unused Reference Papers in their origi nal Shipping Container s to avoid exposing them to direct Sunlight and or bright indoor light Ensure that the Reference Papers being stored are not damaged as they are replaced into their respective shipping containers 3 Do not use Reference Paper containing dam aged areas that are worn dirty wrinkled dis torted and or discolored 4 Use new Reference Paper for every 400 Units being calibrated Incorrect calibration errors may occur when using Reference Paper that has been used for cal
23. O 2011 Japan CashMachine Co Limited B 7 22 B EDP 4148849 P N 960 100926R Rev 1 Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LIST 2 Table 7 11 TBV Transport Unit Parts List 2 Ref No EDPNo Description Qy Remak 1002 150547 TransportLaton UpperRight il 1003 150548 TampotlethUpperlet A 194 1548 BarBosra Up A 1005 150544 Transport Gate Pan x 1006 180841 Transport Gate Pian T Lil 1007 18593 Teen A 1008 150828 Transport Feed Rolert R 1009 151834 Transport Feed Shek Upper T A 1000 151895 Transport Feed ShaftUpper2 faf 1002 150538 Transport Cover Ueper A 105 180657 Spigt s 106 15995 Pine Roller Spring T A 1017 151796 PimehRollerspmg2 fe P N 960 100926R_Rev 1 EDP 148849 E 723 B 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Transport Unit Exploded View 3 1123 1123 1121 1114 1118 1101 Figure 7 12 TBV Transport Unit Exploded View 3 P N 960 100926R Rev 1 EDP 148849 E 7 24 E 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LIST 3 Table 7 12 TBV Transport Unit Parts List 3 RefNo TH CT AS me Transport Guide Rear 67 o me ose Transport Gate pns A mp me
24. ON Josueg o uenu3 L ON Josu S uoneoiunuuo2 gol YVON JOSUAS IN4 Je N xog OZ ON Josueg inj xog ON JOSUIS uonpajeg xog SL ON Josueg UONISOd JIEH Se Jeusng LV ON JOSU9S UONISOY AWOH eyed Jausng 9L ON JOSUAS UONISOd 18Y9E S SL ON vi VE vi l AT VE ES uono l d lin IPPON S QMS OMS diga at SMS uos dla Josuo i d JIMOG p OSU UONe UNO gA pun 8ol xog use lt 3207 xog us PAAS YAMS dia TON lt UTI EMS YIS dia lt 10900000 utd 92 y utd 92 u u a E l pJeog8 Ndo Z SSOWEH 3 l i L L SseuJeH Jil utd 92 1 04 JOPOBUUOD uondiosiq Figure 5 3 TBV FSH with ICB System Wiring Diagram O 2011 Japan CashMachine Co Limited E 5 5 E EDP 4148849 P N 960 100926R Rev 1 Wiring Diagrams TBV Series Transaction Based Validator Section 5 TBV GSH System Wiring Diagram qz Z 1osu s eoueJu3 L JOSUSS SJUENUJ Hd plougjos Jaynys pleog Japnys pao JOSUIS APIS JUOJ Y FON uld ZL LIND yer utd AE m HIS wien M SUA OSD CT utd 92 10J28UUOX uondiosiq yun JOWNYS A 52 s JOJOW Ssajusnug HOdsUEJI ZL ON Op JOJOW Ssejusnug Bunazuap LL ON OF ue JOJOW Ssejusnug OB pJeog Id ulg JOSUSS uonisog SWOH Bulisju39 Q ON a Jouco enje1eduia Ko Geer Q utd 9 Jopoou3 podsuell ON eur SEA a31 20UBU3 JUIEN JO Sn OM Juo13 Geer SU dn mo JN L pieog Josu
25. See Page 1 1 Precautions a set of special instructions and warnings provided to the user in JCM Maintenance Manuals When read and properly followed they are intended to endure personal safety and prevent unnecessary equipment damage when working with the applicable JCM Product See Page 1 2 R Radio Screen Button a term used as reference to an On Screen selection Button usually circular in shape which can be selected or de selected by clicking on 1t with a Computer Mouse Radio Screen Buttons are frequently used in desktop based application to allow the user to enable or select specific program functions or features See Page 6 1 RC232C a common serial data communication standard protocol See Page 1 6 Reference Paper specially coated colored paper strips which are inserted into a Banknote Validator when performing the TBV Unit Calibration Reference Paper 1s used to help set minimum and maximum thresh hold detection levels when calibrating the Photo optical sensors in the unit for optimum performance See Page 6 4 S Special Notes notes provided to alert the reader to specific information which often affects the operation of the Unit within JCM Maintenance Manuals The notes are provided throughout the Manual and are identified by the pictograph of a small hand pointing to the word NOTE Special Notes are always written in italic text See Page 1 1 y TBV an acronym for Transaction Base
26. 1 11 Table 1 15 TBV FLD Version Structural Specification 1 11 Table 1 16 TBV GLD Version Technical Specification 1 12 Table 1 17 TBV GLD Version Environmental Specification 1 12 Table 1 18 TBV GLD Version Electrical Specification 1 13 Table 1 19 TBV GLD Version Structural Specification 1 13 Table 2 1 BNF Set Vend Denomination Switch DS1 Settings 2 1 Table 2 2 BNF Buzzer Volume Switch DS2 Settings 2 1 Table 2 3 TBV Set Vend Denomination Switch DS3 Settings 2 2 Table 2 4 TBV Centering Mechanism amp Select Comm Interface Switch DS4 SOUNDS u ia EE 2 2 Table 2 5 TBV Photo Coupler RS232 Interface Selection Switch DS5 Setting 2 2 Table 2 6 TBV Option Memory Selection Switch DS6 Settings 2 2 Table 2 7 TBVICB Cash Box DS7 S tllRgS u xav ore rr 2 2 Table 2 8 LED Error Pattern Indications 2 2 Table 2 9 TBV FSH GSH Version USB Interface Pin Assignments 2 3 Table 2 10 TBV FSHIGSH Version Photo Coupler Interface Pin Assignments 2 4 Table 2 11 TBV FSH GSH Version RS232 Interface Pin Assignments
27. 1545 mr 4 151801 TEE i S 45 150382 Uno E 4 me Le frp 4w mme epes 1 4m mmm woop ooo o S on 15148 muu 4 15148 BNF Grp Home Hermes nl 4i 15149 BNF Reject Sensor Hames A on 31545 Relay Hamess 2 NET A 4m 105260 ear Spacer HH 4x10x0 8 Plain Washer a S ws me eE HH um mm oser HH 4m 056278 20 Philips Head Sef Tightening Binding Son 3 4m 063280 204 Philips Head Self Tightening Binding SM Serew 3 4m 001519 98 Philips Head Sef Tightening Binding SM Sew 4 46 005555 M2 amp WWeshermal MSoew 4 P N 960 100926R Rev 1 EDP 148849 87 10 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV BNF Unit Exploded View 5 501 513 Figure 7 6 TBV BNF Unit Exploded View 5 P N 960 100926R Rev 1 EDP 148849 E 7 11 B 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV BNF UNIT PARTS LIST 5 Table 7 6 TBV BNF Unit Parts List 5 Ref No EDPNo Description Qty Remark Gr 1899 renomme ES ES 502 ism Feed Roher shen q frp 503 150875 aeae A 54 eme om E O 150398 Prism E 150422 Dust Guard 151901 Pinch Roller Shaft 150393 Pinch Roller Pinch Roller Spring 2 z z z i sw omms oeniPwaepn 52 058274 2 6x5 Phillips Head Self Tighten
28. GLOBAL Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com TBV Series Transaction Based Validator Operation and Maintenance Manual Revision I P N 960 100926R Rev 1 EDP 148849 i a e oHS GE Complient I Product Issue 44060 SME 01 01 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator Operation and Maintenance Manual Issue 4060 SME 01 01 REVISION HISTORY Rev No Date Reason for Update Comment 12 08 11 Added FSH ICB FLD GSH and GLD Specification mE zl ll International Compliance C RoHS RoHS Directives or or or ous or PS Product UL amp c UL Marks ca US File No E157601 CE Mark e CB Scheme JPULA 03013 FCC Directives FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC NOTICE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment
29. Intelligent Cash Box Option ott Approximately 2 000 Notes New Banknote Cash Box Capacity Nearly Full Approximately 1 800 Notes Photo Coupler Isolation RC232C ccTalk USB Full Speed Refer to the specific Country s Barcode Coupon Specification Sheet for more details t The time between the first Banknote s insertion to the next sequential Banknote insertion operation The Barcode Ticket Coupon Reading Specification can be changed by DIP Switch Settings User supplied installed Locks including the attached Plate Lock and Key tt The number of Notes stacked depends on the Banknote s condition Barcode Coupon P N 960 100926R Rev 1 EDP 148849 B B O 2011 Japan CashMachine Co Limited General Information TBV M Series Transaction Based Validator Section 1 GSH ENVIRONMENTAL SPECIFICATIONS Table 1 9 TBV GSH Version Environmental Specification Operating Temperature 15 C to 60 C 5 F to 140 F Storage Temperature 20 C to 60 C 4 F to 140 F Relative Operating Humidity 5 to 95 RH non condensing ity RH 1 Relative Storage Humidity 15 to 95 non condensing TET Avoid contact with direct sunlight Interior lighting must be incandescent with a Visible Light Sensitivity Radiant Angle of 15 Degree or more E an Illumination index of 3000 Lux or less nstallation Indoors or Outside Bezel Portion Only No Cabinet Vibration NOT exposed to the elements including the internal
30. Transport Feed Serg af mn em Transpor Fees She Rear TR mos me Tanz AO mos em Trans Tension sping af mg men Transport Fees ndei A mn 151838 Transpor Fees Sha Rear t A mp eme Transport Feed Shah Beard mm 0550 Transport K K ia mg 460549 Transport even Rea gn A ms 451804 RejectRaller Spring R mu 180634 k ms eum Bar Sensor Hamess aj AO me 181797 ampai sana R 7 emm papaia sanat R ms 008600 maswa A me os 68 Extema root Wesher A m mem 204 Philips Head Sel Tightening Binding M Seran 3 121 063250 2616 Philips Head Sel Tightening Binding 3M Screw 3 1122 076406 2x4 Philips Head Self Tightening Binding a Seren 2 1123 08908 3x6 Philips Head Self Tightening Binding SM Sow 2 wa 005555 m26x6 vy Washer Smatam 2 P N 960 100926R Rev 1 EDP 148849 E 725 B 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Transport Unit Exploded View 4 1218 TBV 101 Fixed Type Y TBV 100 Centering Type Figure 7 13 TBV Transport Unit Exploded View 4 P N 960 100926R Rev 1 EDP 148849 E 7 26 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LIST 4 Table 7 13 TBV Transport Unit Parts List 4 RefNo EDPNo Description Qty Remak el
31. all assembly and circuit board connectors are prop erly fitted and the harness is properly connected Faulty Banknote acceptance by the Validator por tion of the TBV is often caused when dust or Iron powder adheres to the Identification Sensor Mag netic Sensor or Transport Belt Clean the Acceptor Sections first then observe the operating state of the Validator in detail when re initializing power This observation 1s important in locating any fail ure causes and the possible fault area If the Valida tor Head has to be repaired by disassembling it always re calibrate the Sensors following repair Perform all repairs by referring to Calibration and Testing in Section 6 and Disassembly Reassembly in Section 4 of this Service Manual Troubleshooting Overview The TBV allows the operator to perform fault diag nosis by checking various fault Table listings against the symptom exhibited and survey the cause s of any failure occurrences during the process After determining the cause of the failure execute the Performance Test perform a Sensor re adjust ment and then repair the TBV Unit by replacing any appropriate parts deemed necessary Malfunction LED Error Codes The TBV Bezel LED lights a solid Color or flashes a combination of three 3 Colors when errors Banknote jams or a note reject occurs The TBV Status Error Codes Banknote Jam Code or Banknote Reject Codes are indicated by the num ber and or Color of t
32. jojo INI O d3MOd UNO HO d3MOd GND LO N b ziziz Q gl YSMOd OG Av tO Y3MOd 90 Arc HOJIO3NNOO SOVAEALNI ACIS APL _ QN9 8Shlo R 0100 AZL 10 s x oi e 43IMOd UND Siez yY3MOd AND 01 Y3MOd 90 Ave Sie L HIMOd 90 Avz lo punoJc SWEIH SISSEYD e 0 94 1939uuoo da asn NG gs SNQA ESN ANDO gt lt f SIM O AZL JO AG OG Ar A1AJINVX3 ACIS 43TIOHLNOD Z uono s WEISLIG oneurouogs 998J191U JSN wrAGL 94 seyensnj z c ANSIA SOIJEWIYIVS JIN9119 SJEJIGJUJ PIEPUEIS JOJepI eA peseg uonoesueJ SOUS mAgl uorjejjejsuj Dout 09 eungoejquse ueder 1107 Asa A MEHE Sn h uonosuuog Dal JOSEY Ndo OL uorjejjejsuj E or E 16F99F1 dda I 93 Y9Z6001 096 N d WEeJ EIq oneuleuos s9ejsju Ja dnoJ 010Ud AGL EL Z nBid O ONS 00pod NAL XVIN Ee M8 ACHZ lololololo lo lololo O1O1O1O1OTOTOJOIOJ1O zzzzizIzzIzIzZIZI ju AND OC S e DH LN li IN I zi O mo lt o M Ka 9001 0027 4 ANY LL8ZSd Ls E Z MO CSESSL Pez yer r L O MBIL MTUT EE p ONS MBSILXZLHP E Lu 0 LLI D Aga Lod 2 z O Gi gt D i U te cECSH LNO IEUS e 26799 n z H nejed ZEZSY 440 Jajdno 010Yd NO GMS dIG ANIMA SHIK GIOI ISIGIOIOI rje elle aja ala ziz olo OW ziziz H3AAOd 3MOd 90 Ave te le 0 A ele D OG APC YOLO
33. 1 EDP 148849 E 6 7 B O 2011 Japan CashMachine Co Limited Section 6 P N 960 100926R_Rev 1 EDP 148849 UV TRANSMISSIVE SENSOR WITH PAPER CALI BRATION When the UV Reflection Sensor with Paper Cal ibration Procedure is complete perform the fol lowing steps to begin the fourth UV Transmissive Sensor with Paper Calibration Procedure 1 Check that the message 4 UV Transmissive Sensor with the Reference Paper Calibration Preparation is in the second row of the Calib ration Tool Screen See Figure 6 27 b GalibrationTool 3 UV Reflection Sensor with the Reference Paper Calibration Completed 4 UV Tr ansmissive Sensor with the Reference Paper Calibration et the Reference Paper TBV 100 KS 075 TBV 101 KS 079 for UV Transmissive on the Sensor Mouse Click on the Calibration Start Screen Button Figure 6 27 UV Transmissive Sensor with Paper Calibration Screen 1 2 Remove the KS 074 Blue marked Reference Paper and place the KS 075 Green marked Refer ence Paper for calibrating a Centering Type Unit or remove the KS 078 Blue marked Reference Paper and place the KS 079 Green marked Refer ence Paper for calibrating a Fixed Type Refer to Placing Each Reference Paper Type on page 6 4 of this Section for detailed instructions 3 Mouse Click on the Calibration Start esioration sen Screen Button See Figure 6 27 c to begin tl the UV Transmissive Sensor vvith P
34. AND THE BNF SECTIONS Perform the following steps to properly place the KS 076 Reference Paper into the TBVTM Unit 1 Open TR Cover U See Figure 6 17 a while pressing in on the BNF portion s Front Guide Latches located on each side of the Transport Section indicated by the Blue Arrows in Figure 6 17b 2 Then open the Upper Guide See Figure 6 17 c while pressing in on the BNF Guide Latches located on each side of the BNF Section indi cated by the Blue Arrows in Figure 6 17d 3 When placing the Reference Paper See Figure 6 17 e onto the Transport Section match its posi tion with the Transport Belt and center notched area of the Reference Paper so that the Centering Sensor can be visually seen See Figure 6 17 f 4 When placing the Reference Paper onto the BNF Section See Figure 6 17 g match its position with the Pinch Roller and the right and left notched portion of the Reference Paper See Figure 6 17 h NOTE Place the Reference Paper so the Name ID Sticker is visible otherwise calibration will not be performed correctly P N 960 100926R Rev 1 EDP 148849 TBV Series Transaction Based Validator E 6 5 E Section 6 Open TR Cover U D R Hood Figure 6 17 KS 076 Reference Paper Setting 1 5 Firmly close the BNF Upper Guide See Figure 6 18 a and the TR Cover U See Figure 6 18 b Sections until they each click into place and ensure that both sides of each Cover is tightl
35. EDP 148849 H 1 16 B O 2011 Japan CashMachine Co Limited General Information TBV M Series Transaction Based Validator Section 1 TBV GSH VERSION UNIT S OUTSIDE DIMENSIONS Figure 1 12 illustrates the TBV GSH Unit Outside dimensions Ce RP 4xM4 U Max Width 3mm 4xM4 Max Width 3mm NOTE All Dimension are in Millimeters Figure 1 12 TBV GSH Version Banknote Acceptor Shutter Bezel Unit Outside Dimensions P N 960 100926R Rev 1 EDP 148849 81 17 2011 Japan CashMachine Co Limited Section 1 TBV M Series Transaction Based Validator General Information International Compliance RoHS Directives OT OT OT ous or as Product File No E157601 UL amp c UL Marks ca us ile No e CE Mark e CB Scheme JPULA 03013 e FCC Directives FC FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC NOTICE This equipment has been tested and found to comply with the limits for a Class A Digital Device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment
36. Performance Test Tab Figure 6 52 a to perform one of the following three 3 test items e Operation Test Figure 6 52 b e Motor Test Figure 6 52 c e Device Function Test Figure 6 52 d TBY Performance Tool Version 01 18 Pe Test Sensor ON OFF Dip Switch Denomination OPERATION TEST VALIDATE STACKING MOTOR SPEED TEST Start DEVICE FUNCTION TEST VALIDATE NO STACKING NO WALIDATE STACKING NO VALIDATE NO STACKING ACCEPT REJECT AGING MOTOR TEST TRANSPORT MTR FWD LED TEST TRANSPORT MTR REV STACKER MTR FWD STACKER MTR REV CENTERING MTR FWD TBV BNF FWD TBV BNF REV BNF KEEP UP BNF KEEP DOWN FAN Figure 6 52 Performance Test Selection Screen 2 P N 960 100926R Rev 1 EDP 148849 TBV M Series Transaction Based Validator M 6 13 B Section 6 SENSOR ONJOFF TAB The Sensor ON OFF Tab Figure 6 53 a is selected to perform the Sensor Test TEY Performance Tool Version 01 16 Performance Testi j Sensor ON OFF Dip Switch Denomination Judgement Sensor rin Seri Box Full Sensor Box Near Full Sensor Box Sensor Centering Home Position Sensor Box Lock Sensor GS Sensor Jensen Figure 6 53 Sensor ON OFF Test Screen Selection DIP SWITCH TAB The DIP Switch Tab Figure 6 54 a is selected to perform the DIP Switch Test 2 TBY Performance Tool Version 01 16 Performance Test Sensor ON OFF Dip Switch Test S
37. TBV Cash Box Unit Exploded View 1 7 40 TBV Cash Box Unit Exploded View 2 1 42 TBV Cash Box Unit Exploded View 3 1 44 TBV Cash Box Unit Exploded View 4 1 46 TBV Cash Box Unit Exploded View 5 1 48 TBV Cash Box Unit Exploded View 6 7 50 TBV Cash Box Unit Exploded View 1 52 TBV Cash Box Unit Exploded View 8 1 54 TBV Cash Box Unit Exploded View 9 1 51 TBV Frame Unit Exploded View 1 59 TBV Standard Bezel Unit Exploded View 7 61 TBV Bezel Unit Exploded View 7 63 TBV FLD GLD Frame Exploded View 1 65 TBV LD Transport Unit Exploded View 1 61 Additional Maintenance Equipment Requirements A 8 O 2011 Japan CashMachine Co Limited TBV M Series Transaction Based Validator List of Figures THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100926R Rev 1 EDP 148849 B xi
38. Table 7 19 TBV Transport Unit Parts List 10 1 39 Table 7 20 TBV Cash Box Unit Parts List 1 1 41 Table 7 21 1BV Cash Box Unit Parts List 2 anta 1 43 Table 7 22 TBV Cash Box Unit Parts List 3 1 45 Table 7 23 TBV Cash Box Unit Parts Lis 4t 1 41 Table 7 24 TBV Cash Box Unit Parts List 5 7 49 Table 7 25 TBV Cash Box Unit Parts List 6 7 51 Table 7 26 TBV Cash Box Unit Parts List 7 1 53 P N 960 100926R Rev 1 EDP 148849 B xiv B O 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator List of Tables Page Table 7 27 TBV Cash Box Unit Parts List 8 1 55 Table 7 28 TBV Cash Box Unit Parts List 9 1 58 Table 7 29 TBV Frame Unit Parts List 7 60 Table 7 30 TBV Standard Bezel Unit Parts List 7 62 Table 7 31 TBV Shutter Bezel Unit Parts List 7 64 Table 7 32 TBV FLD GLD Frame Parts List 7 66 Table 7 33 TBV LD Transport Unit Parts st 7 68 Table A 1 LED Status Error Code Condition A 1 Table A 2 Standard LED Error Cod es
39. and take TR Guide D CNT See Figure 4 27 d Centering Unit off of the Transport Assembly Figure 4 29 TR Guide D CNT Removal 7 Remove the four 4 Guide mounting Screws See Figure 4 30 a through a located on the each side of the Transport Assembly and take TR Guide F 85 See Figure 4 30 b off of the Trans port Assembly 8 Remove the four 4 Board mounting Screws See Figure 4 30 c through c and the single 1 Signal Connector See Figure 4 30 d Plug from the Assembly then take the Sensor Circuit Board ID See Figure 4 30 e off of TR Guide F 85 O 2011 Japan CashMachine Co Limited Disassembly Reassembly Figure 4 30 Sensor Board ID Removal Timing Belt Removal Transport Section Rear To remove the Timing Belt off of the Transport Section proceed as follows 1 Remove the two 2 Shaft retaining E Clips See Figure 4 31 a amp a5 located on the each side of the Transport Assembly then remove the sin gle 1 Gear See Figure 4 31 b from the Assem bly y r NOTE Ensure that when removing the Gear that the two 2 related Bushings See Figure 4 31 c amp c gt are not accidentally lost follovving removal 2 Remove the single 1 Shaft mounting Screw See Figure 4 31 d located at the left right side lovver corner of the Transport Assembly 3 Remove the two 2 Shafts See Figure 4 31 e 8 e5 and the two 2 Timing Belts See Figure 4 31 T amp f from each of the Shafts
40. follows 1 Remove the four 4 mounting Screws See Figure 4 25 a through a4 retaining both sides of the TR Unit Rail in place and remove TR Unit Rail L See Figure 4 25 b from the Assem bly then remove TR Unit Rail R See Figure 4 25 c from the Transport Assembly in the same way 2 Remove the two 2 mounting Screws See Figure 4 25 d amp d gt retaining both side of TR Cover F1 See Figure 4 25 e to the Assembly then take TR Cover F1 and the CPU Cover See Figure 4 25 f off of the Transport Assembly NOTE Ensure that when the Screws are removed that the two 2 related Spacers See Figure 4 25 g 8 gv are not lost following their removal Figure 4 25 CPU Cover Removal 3 Remove the four 4 Board mounting Screws See Figure 4 26 a through a4 retaining the CPU Circuit Board See Figure 4 26 b in place and remove the seven 7 related Connector Plugs See Figure 4 26 c through c7 from the Board E 4 7 B 2011 Japan CashMachine Co Limited Section 4 P N 960 100926R_Rev 1 EDP 148849 KA LD PP Figure 4 26 CPU Circuit 4 Remove the six 6 Signal Connector See Figure 4 26 d through d Plugs located on the back side of the CPU Circuit Board and take the Board off of the Transport Assembly gt NOTE The Figure 4 26 c5 Connector is only used in Centering Type Units Sensor Circuit Board ID Removal To remove the Sensor Circuit Board 1D proceed as follows 1 Remove the
41. ti e qeo eouejdaooy gsn soueuajurejy FEN xog JESS YIM HZZ JOJOW SS lusrnug J9ADEIS ZVON OF HZZ JOJON Ssajysnug PO SUELL e CL oN 2 ma u HEL J0JOW SSaJYSNIG Suvayua LL ON UE Y JOJON SS lusnug ud 9 U LINI mp Vid 2 OLND JOSUAS JESN XOG OZ ON ul an utd 9 J0SU8S INJ xog 6L ON H Ud 2 LINO 1osu S uonoejeg xog 8L ON pjeog Id JOSUIS uonisod ud ug 6 05495 uonisod eH eieid jeusnd WOH uuau g ON a s JOWUOW Sunyesodweay LZ ON 19p09U3 yodsues ON L pisinO pino VA raves roses 1 OST EC SON JOSUAS pieog dn 1osues Jeg f ES 27 Se ud 5 a utg Le ep ISS HIS FAN AA FAN Zx lt PANAVA FAN im vr dom mr SH SINPON 809 JOSUSS VEIS Buuosjus JOSUSS SPIS JUOJ 4 FON TE CE n uq meets utd 92 YNZLOLMS Uld 92 J0 DAULOD UONdIOSIJ HUN ING JOSUSS ouenu3 LON hed OND VON JOSUSS uonisog SWOH eje d Jeusnd 9L ON aun sjesud evas 037 Aejdsig gsn soueuaquiey GVON JUOJ 4 LI SND 01 3 9MS e dig SMS voums dia PAS vis dia OI EMS UMS IO 1000000 U K oN lt 3907 xog ZON lt pleoa Ndo LON uono l q tin epo 07 lt JOSU S uonisog J93981S 2 D JOSUSG UONDSJEQ Ind 9UJEJ4 11 ud 92 71 F ud 92 B a a a H ZSSOWEH 47 3 5 07485N ss useH An uid 92 1 an IOPPSUUOJ UONdJOSIg Figure 5 5 TBV FLD Center
42. 1 Signal Connector See Figure 4 2 e and remove the Prism PTR Circuit Board 6 Rotate the Cam of the Lift Cam Gear See Figure 4 2 1 downward and hold down the Left Lever See Figure 4 2 g then 7 Unplug the single 1 Signal Connector See Figure 4 2 h and remove the PI Circuit Board See Figure 4 2 1 from the BNF Section 4 1 B O 2011 Japan CashMachine Co Limited Section 4 TBV Series Transaction Based Validator Disassembly Reassembly g w C E XY ra d rS AEN CS Figure 4 2 Prism PTR Board Pl Board Removal Prism LED Circuit Board Removal To remove the Prism LED Circuit Board proceed Figure 4 4 BNF Board Removal as follows Stepping Motor Removal 1 Remove the seven 7 mounting screws See Figure 4 3 a through ag located on the To remove the Stepping Motor proceed as follows right side of the BNF Section and then take the 1 Remove the single 1 mounting screw right Side Cover R See Figure 4 3 b off of the See Figure 4 5 a located on the left side of the BNF Section BNF Section then remove the two 2 mounting screws See Figure 4 5 b amp b gt located on the right side of the BNF Section and lift the PCB Cover See Figure 4 5 c up and off the BNF Section gt NOTE One of the mounting screws See Figure 4 5 b gt located on the NOTE Ensure that the Gear located inside the Side Cover does not fall out during the removal process 2 Remove the single 1 mount
43. 13 Figure 7 14 Figure 7 15 Figure 7 16 Figure 7 17 Figure 7 18 Figure 7 19 Figure 7 20 Figure 7 21 Figure 7 22 Figure 7 23 Figure 7 24 Figure 7 25 Figure 7 26 Figure 7 27 Figure 7 28 Figure 7 29 Figure 7 30 Figure 7 31 Figure 7 32 Figure 7 33 Figure A 1 P N 960 100926R Rev 1 EDP 148849 E TBV Series Transaction Based Validator List of Figures Page TBV BNF Unit Exploded View 7 15 TBV BNF Unit Exploded View 8 7 17 TBV Transport Unit Exploded View 1 7 20 TBV Transport Unit Exploded View 2 1 22 TBV Transport Unit Exploded View 93 1 24 TBV Transport Unit Exploded View 4 1 26 TBV Transport Unit Exploded View 5 1 28 TBV Transport Unit Exploded View 6 7 30 TBV Transport Unit Exploded View 1 32 TBV Transport Unit Exploded View 8 1 34 TBV Transport Unit Exploded View 9 7 36 TBV Transport Unit Exploded View 10 7 38
44. 180640 Transport Latoh Plate right TJ en 450884 Transport Uni Ra Right o o CT 2 1 2 For TBV 100 For TBV 100 For TBV 100 Lm em lanse TT en ment orescemtsnpr ae Lum onn mesewwasersmaism 9 el omr oe 2 For TBV 100 For TBV 100 For TBV 100 For TBV 100 For TBV 100 1223 003708 4 E Ring 1224 003709 Q5 E Ring P N 960 100926R_Rev 1 EDP 148849 E 7 27 O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Transport Unit Exploded View 5 o a O E A 2 c D 9 e eo n gt m TBV 101 Fixed Type Figure 7 14 TBV Transport Unit Exploded View 5 P N 960 100926R Rev 1 EDP 148849 E 728 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LIST 5 Table 7 14 TBV Transport Unit Parts List 5 RefNo EDPNo Description Qty Remark 1302 151806 Centering Move Spring fr 1303 150860 Centerina Ral Bracket fa 1304 15561 Center Move Ragni 1 1305 18948 Centering Arm Brecket Le Assy A 1308 10124 FlangedBalBearng fe 1307 1589 CenterngRolert 29 1308 150580 Centering Guide Ler2 17 110 1555 Centeng Guide err 1 ten 185304 Transport tatchuetAssy fa 112 15040 Transport Leton Pate Rent fa Transport Unit Rail Left a 1314 1554 Feed GearBracket 17 181
45. 547 0035 JAPAN E mail Shohin jcm hq co jp All of these Websites are available via http www jcmglobal com 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100926R Rev 1 EDP 148849 Bo B O 2011 Japan CashMachine Co Limited TBVIM Series Transaction Based Validator Section 4 4 DISASSEMBLYJREASSEMBLY This section provides disassembly and reassembly instructions for the TBV Transaction Based Valida tor This section contains the follovving inform ation Tool Requirements Prism PTR Circuit Board amp PI Sensor Circuit Board Removal Prism LED Circuit Board Removals BNF Circuit Board Removals Stepping Motor Removal Transport Motor Removal Feed Roller Assembly Removal Timing Belt Removal BNF Section Lower Timing Belt Removal BNF Section Upper Feed Roller Assembly amp TR Feed Roller A Removals Bar Circuit Board UP Removal Integrated Side Sensor Removal Transport Section Right Integrated Side Sensor Removal Transport Section Left Sensor Circuit Board OU Removal CPU Circuit Board Removal Sensor Circuit Board ID Removal Timing Belt Removal Transport Section Rear TR Feed Pulley 4 amp Timing Belt Removal Transport Section Rear Upper Timing Belt Removal Transport Section Base Upper Centering Motor Removal Centering Circuit Board Removal TR Feed Roller 4 Assembly Removal Encoder Circuit Boa
46. Banknote accept inhibit setting is being Check that the command from the Host Machine is rejected made by command from the Host Machine S OS the setting to be acceptable for use TBV s Bezel LED is flashing Green Dirt or foreign objects are adhering to the Clean the Sensors by referring to See Cleaning Sensors Procedure on page 2 12 Check that all assembly and connections are properly Improper validation process performance set H tion Identify the LED error flashing pattern and identify the prop laaa error by referring to the Error Codes Table then perform The CPU Board and or the Sensors are the necessary action required See Standard Error malfunctioning Codes on page A 3 or the Reject Error Codes on page A 6 of this Guide The Software version is old Confirm that the required denomination and or issued Banknotes require proper denomination from year is correct by referring to the specific Country s the specific Country s Software being validated Software Information Sheet Banknote reject occurs 7 Se and the Foreign objects are adhering to the Sensors Clean the Sensors 3 a to See Cleaning Banknote acceptance Procedure on page 2 12 rate is low Identify the LED error flashing pattern and locate the TBV s Bezel LED is T error by referring to the Error Codes Table then perform flashing Green Need to perform to the Sensor Calibration Tests the necessary action required VES TN libration T
47. Cash Box Sensor GashBoxSensor UV Sensor Entrance Sensor Entrance Sensor ICB Prism nee Ee Wipe clean using a damp lint free Micro Ee fiber Cloth Feed Roller Wipe and clean all of the Rollers and Green Colored Belts shown in Figure 2 11 using a soft lint free Micro fiber Cloth T When cleaning the Retard Roller thePick Up Roller and the Feed Roller use a lint free Micro fiber Cloth tightly wring dry of water NOTE If any water adheres to the Lenses or the Prism wipe it dry using a dry lint free Micro fiber Cloth immediately Then let it air dry for a sufficient time to allow maximum evaporative drying to take effect P N 960 100926R Rev 1 EDP 148849 j 2 14 B O 2011 Japan CashMachine Co Limited Dout og eurgoejquse ueder 1107 B sc 16F99F1 dda I 93 Y9Z6001 096 N d urejbeiq oneuieuos ssejaju GSN AGL ZL Z e1nBiJ UNSC QNOG ansa A A SOOSQVSN pol L Y Y da asn L NG SSN sngA ESN sdamWz L peeds In OC Ae uoneoyi2eds gsn d3c6S99lN 000 QN9Q A 00t 00Z 3 ANVY LL8ZSd db ASQ LOd YEHE SNCB josuuog 19811 J8S9H ndo OL L M8 L AZZ ANIMA A OG Arc Nor om Wii cGESSIL C AY LL LO O O OJO JOO O OOO Z Z 2Z 2 2Z Z Z Z Z Z OlO lO lO lO lO lO lO lO IO AND gsn LO J9sn dd 8S 1355 NO ES L Jesh sngA gen zZz QI lolol Q Q O qe thes LISIG N oja N e 2 N EN L Qolo
48. Data is written in by the TBV Transport Section and then the data is download transferred to the BNF Section when Power is supplied F NOTE The TBV LED always flashes at a Yellow Color rate when a download is in progress Approximately 2 minutes This completes the TBV Software Program installation procedure 2011 Japan CashMachine Co Limited Section 6 Calibration This section provides instructions for performing a calibration of the Validation Sensors and the Posi tioning Sensors within the TBV Unit When to Calibrate Calibration should be performed when the follow ing conditions occur When either the CPU Circuit Board the Sensor Circuit Board and or the Bar Sensor Circuit Board in the Transport Section or the BNF Circuit Board in the BNF Section is removed and or replaced When removing replacing ANY Sensor When replacing either the BNF Circuit Board in the Transport Section or the BNF Circuit Board in the BNF Section When dirt adheres to Sensors Perform Calibration after cleaning the Sensors and the Rollers See TBV Sensor and Roller Locations on page 2 13 of this Service Manual When the Banknote Acceptance Rate is drastically degraded Calibration Tool Requirements Figure 6 14 illustrates and list identifies the tools and equipment interconnects necessary to calibrate the TBV Unit away from its Host Machine AAGE GL dal dal a TBV Unit TBV Software Pr
49. E O 2011 Japan CashMachine Co Limited TBVIM Series Transaction Based Validator List of Tables Page LOT Table 1 1 TBV Model Number Specifications 1 2 Table 1 2 TBV Type Specifications eere mnn rns 1 2 Table 1 3 TBV Software Number Specifications 1 2 Table 1 4 TBV FSH Version Technical Specification 1 6 Table 1 5 TBV FSH Version Environmental Specification 1 7 Table 1 6 TBV FSH Version Electrical Specification 1 7 Table 1 7 TBV FSH Version Structural Specification 1 7 Table 1 8 TBV GSH Version Technical Specification 1 8 Table 1 9 TBV GSH Version Environmental Specification 1 9 Table 1 10 TBV GSH Version Electrical Specification 1 9 Table 1 11 TBV GSH Version Structural Specification 1 9 Table 1 12 TBV FLD Version Technical Specification 1 10 Table 1 13 TBV FLD Version Environmental Specification 1 11 Table 1 14 TBV FLD Version Electrical Specification
50. Error mee Voltage Problem Red 15 Fraud Detection Red 16 I2C Access Error Red 18 SDRAM Error Red 19 EEPROM Reading Error EEPROM Writing 20 Error Feed Motor Over Current Problem Sg D z S 2a Q gt N Causes and Solutions The Centering Mechanism is not presently seated at its Home end position Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts Centering Motor Centering Guide Centering Home Sensor If the error is not resolved change the above related part or parts While Initializing no pulse inputs exist greater than the rated value Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts Feed Motor Feed Motor Encoder If the error is not resolved change the above related part or parts While the BNF is communicating no communication data exists that is longer than the expected rated time Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts BNF Communication Harness If the error is not resolved change the above related part or parts While the ICB is communicating no communication data exists that is longer than the expected rated time Solution Check that t
51. Figure 7 9 TBV BNF Unit Exploded View 8 P N 960 100926R_Rev 1 EDP 148849 j 7 17 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV BNF UNIT PARTS LIST 8 Table 7 9 TBV BNF Unit Parts List 8 Ref No EDPNo Description Qty Remak WW 150781 Now Suppression Ass A wu 150808 user R eos em Suppression SAR eo ism Suppression SAO A eos em Suppression Shen oj AO eo 151892 Suppression Shen t A eor em Suppression shen ET o o o o eo em Suppression SARA A eo mmm Suppression A so mme EL AO Pert Wwe mme ST HT ws me se R sa emm Roler Am Spacer il Ws ims Wen se emm nenn en em pnp sua 2 ss em aaaea AO ss mmm Upper Guide Assy y wx emm epai She aj 5 e21 me WampoiFesRoedAe Jo e22 50774 Cute Guide Assy U o wama el mem Torque Limter AO none TT 1 1 A A RON AR 828 150393 Pinch Roller EN Ces 160419 Piron Roler Spring Guide RO Sw 161880 FedRoeSR 1 o Cess 161002 Reaper shen rL Cesa 39x timing ser EX ess 1595 Suren ever shen x A ww won oser E ST 95 wisis ors ParalelPin Haro ES 639 050165 2010 Philips Head Sef Tigniening Bing M Screw 2 Leo wsm emm ET Cea 06280 2616 Philips Head Sor Tghtening Bing 3M Screw 4 8
52. L ANZLOLMS GR ua L utd 97 JOPSUUND uondiosiq un ING PIS ZI UPS rx FAN KVA FAN ETAN AYA FAN E VAN KVA FAN nr T ee D S aINPOW 802 Heg uonepije pieog umog ul Josuas sinpojN 809 utd LEE JOSUSS pes B5uu luso E ON 3201 xog C ON Josues eouequ3 L ON dI SND FIO Ua 12 9ms WMS dia abra m SMS uoi s dia LL PMS WMS dia 000 EMS YUMS dia Y N ve pieog Ndo uid 92 p7 Uld 92 E Li E E E E Z ss useH 41 Q7 495N ss useH At uid 92 LO JO o uuoo uondjosiQ Figure 5 6 TBV FLD Fixed System Wiring Diagram B 5 6 E v 1 EDP 148849 P N 960 100926R_Re Section 5 TBV Series Transaction Based Validator Wiring Diagrams TBV GLD System Wiring Diagram gt O josues seunys z 10SU8S ouenu3 lt KO zan kl Zid gt Lid 10SU3S 4207 JOSU S SJUBJJU lt L S 1u3 lt Wim H bid uoneoipu piouejos Jens JUN Jegnus Xog JESS WIM HZZ 1910N SS lusrug J 3281S CL ON HZZ JOION ssajysnig podsuesy O e CH cL ON HEL JO OW SSejusrug buuajua9 LL ON UB J JOJONW SSAJYSNIB Co u 10SU3S UONISOg uuoH 6uu lu o 9 ON E JOPUONW enjejedu9 LZ ON peog Id ud 9 J9p09U3 podsuelsj L ON E Ly Gi eur sjesud 037 fejdsig SPIS MO SPINS gsn soueuajureyy Josueg nO pegi s poc TTT bil 1013 JON 1 AR uonesqyed dano WL JosuaS JTOf PSL 239 fp utd S T A AK
53. LED is alternately flashing between a White and Blue Color rate The Test s progress will appear on the TBV Calibration Tool Maintenance Screen as indicated by the Figure 6 24a Green Barograph s progress during the Calibration Procedure 2 TBV CalibrationTool Maintenance File Help Validation Sensor with the Reference Paper Calibration t Validation Sensor 2 Validation Sensor with Paper Figure 6 24 Validation Sensor Calibration vvith Paper Screen 2 5 When the message 2 Validation Sensor with the Reference Paper Calibration Completed appears in the first row of the TBV Calibration Tool Maintenance Screen See Figure 6 25 a the Validation Sensor Calibration with Paper Pro cedure is complete UV REFLECTION SENSOR WITH PAPER CALIB RATION When the Validation Sensor with Paper Calibration Procedure is complete perform the following steps to begin the third UV Reflection Sensor with Paper Calibration Procedure Step 1 Check that the message 3 UV Reflection Sen sor with the Reference Paper Calibration Prepa ration is in the second row of the Calibration Tool Screen See Figure 6 25 b amp GalibrationTool 2 Validation Sensor with the Reference Paper Calibration Completed 3 UV Reflection Sensor with the Reference Paper Calibration Preparation Set the Reference Paper TBV 100 KS 074 TBV 101 KS 078 for UV Reflection on the Sensor Mou
54. Noe Anti stringing Mechanism Optical Sensor amp Pusher Mechanism Simplified Security Cash Box Cash Box Type Intelligent Cash Box Option m Approximately 2 000 Notes New Banknote Cash Box Capacity Nearly Full Approximately 1 800 Notes Photo Coupler Isolation RC232C ccTalk USB Full Speed Barcode Coupon P N 960 100926R Rev 1 EDP 148849 B6 B O 2011 Japan CashMachine Co Limited General Information TBV M Series Transaction Based Validator Section 1 Refer to the specific Country s Barcode Coupon Specification Sheet for more details T The time between the first Banknote s insertion to the next sequential Banknote insertion operation The Barcode Ticket Coupon Reading Specification can be changed by DIP Switch Settings User supplied installed Locks including the attached Plate Lock and Key tt The number of Notes stacked depends on the Banknote s condition FSH ENVIRONMENTAL SPECIFICATIONS Table 1 5 TBV FSH Version Environmental Specification Operating Temperature 5 C to 50 C 41 F to 122 F torage Temperature 20 C to 60 C 4 F to 140 F Relative Operating Humidity 30 to 80 RH non condensing Relative Storage Humidity 30 to 80 RH non condensing TTE Avoid contact with direct sunlight Interior lighting must be incandescent with a Visible Light Sensitivity Radiant Angle of 15 Degree or more having an Illumination index of 3000 Lux or less nstallat
55. Ol Josuag xog D xog ul pJeog JOSUSG uonisog tuoH Bulisju29 9 TT ud 6 JOSUBS uonsog eje d Jeusng gt D utd 9 pieog 1 po5u3 gui JOSUIS uonisog tuoH wisiueysayy Jaysnd sun siena lieues a37 4ejasig eprsjno epinc NO uono l d In J 1EPOW a7 lt D JOSUSS INO paa4 xog gt YMS dial pieog ESN Sobre FI ENO EET HHR EE JOSUSS ZMS uos dla I AAAA Le mu AS m uta LE LMS uoums dia 00202258 POGUES GUT a s CDA BAD KOM SINPON Y Hed UOHEPIIEA pieog Josuas p l y uonosjeg umog ul Josuas SJON 9 qnoq Pa Zld JOSU9S uoneuBissy ANS lt 031 jezzng ZN CI gt 2 Josueg SUI ASA FANS FG JOSU9S eouenua 4NY a EES E ora baid ot lt waa e SINPOW 809 Ili ens uams dia a 1osu s pers Dougie AA eras uouws dia ulg p onda Lann nd9 gt PE lt HAAR Cenas uams dia pJeog utd 2 ANG Es Z Josuag ouenu3 I O TOW P993 ZNO ma DEER HHHHHI L gAAS uonws dia utd 92 utd 92 ye1 uta y SA an gt ynzvorne KAQ ids m UBI uid IS I uu E 91929 eouejdeooy uh 2 T eo z nn ud vL J BGN eoueusurepy LS uia 92 TT uid 92 pigog Ndo Z sseuseH 41 qT i sn SseuieH 3 l Jo j9 uuoo uondiosiq uid 92 LO JOJ99UUO euU HUN ANG O 2011 Japan CashMachine Co Limited 5 1 Figure 5 1 TBV FSH Centering System Wiring Diagram E EDP 4148849 P N 960 100926R Rev 1 Wiring Diagrams TBV Series Transaction Based Validato
56. P LU cua L C uge AR R urdp uno le u LU 1H9lY Q QT LLI SEND oe PI uri peisen gi ZSSOWEH dh L SS UJEH At JO 29UU0D uondsosag gt O JEO urdoz t 40 p 8 fido J0 59uuoO sepalu s ND N I ND a Section 5 TBV Series Transaction Based Validator Wiring Diagrams TBV FSH with ICB System Wiring Diagram xog JE99 UIA HZZ JOIONN SSAJUSNIZ JODE L ON HZZ JOION ssajysnug podsuesy ZVON HEL 10J0W ssajysnug 6uu lu o LL ON Ue J JOJON SSaJysng pieog Id JOSUSS uonisod AWOH BUUSJUST 8 ON JOWUOW SJMEJEdWEAL LZ ON PJEOG Id Jopoou3 podsuesi L ON episjno SPINS ud sun 9je ug 031 ejdsig UMS Jig gsn e ueusjusw utd JOSUIS MO psej uonejqije 9 10000000 d nc UO 14 2 PEN SN 8 JOSUAS pleog Id Ems USS did JOSUBS uonisod SWOH preva SIUEYISW 1 usnd pZ ON ul dn sosuas Jeg FER 6 ON LAB uid 2 7S 26 DE utg FE con DP JOSUSS uonsog Palay fuonsajag 8 3 JOSUIS uonisod uondesuejj 9 ouyueg ON N lt Ozan JOSUSG SOUENUI Kid uoneoipu INN e i071 e GE FAN AVA FAN amm Sie sa SINPON 809 JOWN Buiddajs JOION J9usna ud Co 92 ON P no 1010 SS lusrug UONDESUEIL ejouxueg e ra uta 2 SC ON TND JOSUSS IPIS IUOIJ oj ud 01 yo1 Uld Ry T bas DS ANZLOLMS QU J ENEE wiy uld p PESZE esr eoueusyurew TEE XNZLOLMS GJ FEN utd 92 Joj2euuo uondiosig HUN ANG JOSUAS VEIS Buu luso
57. Serial Number Saving the Model Information version Figure 6 45 Loading Model Information Screen 2 4 The current Model Information for the Date Version Model Name and Serial No will appear in each related Cell Field located below the Loading the Model Information Column See Figure 6 46 a O 2011 Japan CashMachine Co Limited Section 6 2 TBY CalibrationTool Maintenance File Help Loading the Model Information Completed lt Sensor Calibration Loading the Model Information 2010 05 11 Model Name TBy100 Version 1 0 1 0 Serial No 0000000000 Model Name TBV101 Serial No 11005000123 Saving the Serial Number Saving the Model Information Version 1 0 1 0 Date NOTE The Saved Model Information here is the default information Figure 6 46 Loading Model Information Screen This completes the Reading Model Information Procedure Reading the TBV Calibration Tool s Soft ware Version Perform the following steps to read the Software Version of the TBV Calibration Tool For Mainte nance exe Application 1 Mouse Click on and hold down the TBV Cali bration Tool Maintenance Tool Bar Help pull down Menu and slide down select Version See Figure 6 47 a 2 TBV CalibrationToo Maintenance t Validation Sensor C Positioning Sensor 1 Validation Sensor D A Figure 6 47 Version Information Screen 1 2 The Version of the TBV Calibration Tool For Maintenance
58. Settings for running the TBV Performance Tests without using a PC for testing Refer to the Test Purpose and the Sensor Purpose information available in Table 6 4 Table 6 5 Table 6 6 and Table 6 7 previously in this Section for detailed Test function descriptions of each Test listed in Table 6 8 below Table 6 8 DIP Switch for Tests without a PC Test Item After Stand by Operating Banknote Apnea Indication Insertion ll ETE Flashes Yellow Flashes 1 1 time 1 Acceptance with a ON ON ON ON ON OFF Ae Blue Lit 10 4 times Cash Box Flashes 20 5 times 50 6 times Green Flashes 100 7 times Purple Flashes Yellow Flashes 1 1 time Banknote Whit 5 3 times Red Flashes Acceptance without a ON ON ON ON OFF Flashos Blue Lit 10 4 times 50 6 times Green Flashes 100 7 times Banknote Yellow Flashes A tance non i e oni ON ON ON ON OFF planes BlueLit Purple Flashes Red Flashes Cash Box Green Flashes Banknote Yellow Flashes Acceptance non Validation without ON ON ON OFF Fjashes Blue Lit PPP rime Red Flashes Cash Box Green Flashes Yellow Flashes br White Green Flashes Banknote Reject ON ON ON ON OFF Flashes Blue Lit 10 time Red Flashes Green Flashes Aging ON ON ON OFF pyrite Blue Lit Me S eee SSES Red Flashes Transport Motor Whit Normal Forward ON OFF Flesh s Blue Lit Red Flashes Rotation Transport Motor White Stack Motor Normal White Stack Motor Reverse
59. Side DR1R026PA1 JCM Contact Frame Unit Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 UL3443 AWG 24 91 1 1 3mm or less D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 UL1061 AWG 26 00 9 1 1mm or less PinNo Signal Name vo nenen AMO POWER Eeer MEJO CITE 4 Some e en en TT CT Some SS 8 We oege TT 9 ANO POWER MVDOPowrSupy 10 em kmefxeGmud m gt fecmen TT ou Ww ef OS Frame Ground No Connection ccTalk PULL UP ecTalk Communication Signal Line Pull Up m 1 meca BUS CC Talk Communication Signal Line Power GND 0V DC Power Supply ps Frame Ground Be sure to connect it to the Chassis Frame MO input output is the Terminal as viewed from the Banknote Validator s backside a s KK GLE ee ee IO EE ME L2 H AL 1 gt Ll EDS H P N 960 100926R Rev 1 EDP 148849 E 2 6 B O 2011 Japan CashMachine Co Limited Installation TBV Series Transaction Based Validator Section 2 Table 2 13 through Table 2 16 list the TBV FLD amp GLD Version Pin Assignments respectively Table 2 13 lists the TBV FLD amp GLD Version USB Interface Pin Assignments Table 2 13 TBV FLDIGLD Version USB Interface Pin Assignments Back Side Vievv gt Frame Ground gt gt K 2 gt 1 gt P e mu Socket Transport Unit Side DR1P026SA1 JCM Socket Fram
60. Types Accepted Short side 60 85mm 2 36 3 35 in Standard Specification a Read code interleave interval 2 of 5 b Narrow Bar 0 5mm 0 6mm 0 019 0 023 in c Wide Bar Narrow Bar 3 1 d Characters 18 Characters e Print Position Middle Coupon divided equally from the left right top and bottom of the Coupon s center f Print Width Wider than 10mm 0 39 in g Thickness 0 1mm Bath Approximately 50 Notes T Banknote Four way insertion Direction Barcode Coupon Two way Barcode Surface Up Only TBV 101 FLD Fixed Type e Banknote Approximately 1 4 seconds note from Banknote insertion to Escrow Approximately 2 0 seconds note between the first and next Banknote insertion during a sequential insertion operation Barcode Coupon Double Read Approximately 2 9 seconds note from Banknote insertion to Escrow Approximately 3 4 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Single Read Approximately 1 4 seconds note from Banknote insertion to Escrow Approximately 2 1 seconds note between the next Banknote insertion during a P S qt sequential insertion operation On e TBV 100 FLD TBV 200 FLD Centering Type e Banknote Approximately 1 8 seconds note from Banknote insertion to Escrow Approximately 2 4 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Double Read Approximately 4 1
61. Unit Assemblies GSH Hydrothermal Condition Table 35 C 95 F 95 RH 60 C 140 F 15 RH Humidity RH NOR 0100 100COCO 00000000000 10 0 10 20 30 40 50 60 Temperature C GSH ELECTRICAL SPECIFICATIONS Table 1 10 TBV GSH Version Electrical Specification 24VDC 5 Greater than 4 1A 100W Recommend Standby Approximately 0 16 A Operation Approximately 1 0 A Peak Approximately 3 7 A Maximum 3 seconds GSH STRUCTURAL SPECIFICATIONS Table 1 11 TBV GSH Version Structural Specification Approximately 10 2kg 22 48lbs See TBV GSH Version Unit s Outside Dimensions on page 1 17 of this Service Manual P N 960 100926R_Rev 1 EDP 148849 B B O 2011 Japan CashMachine Co Limited Section 1 TBV M Series Transaction Based Validator General Information Specifications TBV FLD Version Specification FLD TECHNICAL SPECIFICATIONS Table 1 12 TBV FLD Version Technical Specification 98 or greater Note The following banknote types are excluded a Worn dirty wet stained torn or excessively wrinkled Banknotes b Double dual Banknotes c Banknotes with adhering oil or iron powder d Banknotes having folded corners or edges e Banknotes with excess or inadequate Magnetism or unclear Graphics f Banknotes having the wrong cut dimensions or printing displacement g Banknotes having excessive fold lines or specific Banknote processing machine damage Long side 110 170mm 4 33 6 69 in Bill
62. White Centering Motor WE Normal Forward ON OFF E E Blue Lit Red Flashes t ashes Rotation Transport BNF Transport Motor 13 Normal Forward ON ON OFF Linie Blue Lit Red Flashes Rotation at same time Transport BNF Transport Motor White Reverse Rotation at ON ON ON OFF Flashes Blue Lit Red Flashes same time BNF Pusher Whi Mechanism Up ON ON ON OFF paa Blue Lit Red Flashes Movement P N 960 100926R Rev 1 EDP 148849 E 6 20 B 2011 Japan CashMachine Co Limited al Calibration and Testing TBV M Series Transaction Based Validator Section 6 Table 6 8 DIP Switch for Tests without a PC Continued Test Item After Stand by Operating Banknote insertion White Red Lit Green Lit Lit ON OFF wi Green it Blue Lit Lit White extinguished a Lit BNF Pusher D Down se ocn LED Indication Abnormal Indication Red Flashes One of four 4 Colors Red Green Blue or White Ha ET DIP Switch ON ON on ov ow ov ON ON OFF No Indication Flashes Blue Lit White Butt gt 19 Sensor ON ON ON ON OFF Flash No Indication This test is available when the Cash Box is correctly seated t This test is available when the Cash Box is NOT present or correctly seated 1 This test is available only for the TBV 100 Centering Type Unit Rotate the knob located on the side of the Transport Unit to control the ON OFF condition to perform this te
63. clean all of the Rollers and Green Colored Belts shown in Figure 2 10 using a soft lint free Micro fiber Cloth T Wipe and clean all of the Yellow Colored Sensors shown in Figure 2 10 using a soft lint free Micro fiber Cloth 2011 Japan CashMachine Co Limited Installation TBV Series Transaction Based Validator Section 2 Installation TBV Sensor and Roller Locations Figure 2 11 illustrates the various TBV Sensor and Roller cleaning locations and Table 2 18 respect ively lists each TBV Sensor and Roller Type Cleaning Method Upper Portion Open A Laag TONI AGE Ne EI Y SAT AN PR w E if d A WWW IM da E 7 U T i y 7 od Transport Section N fa Lower End Open TF 3 SH CL S Vi en el SE AE E ni Sr a pur lt gt dh ees II ll Frame Section Cash Box Figure 2 11 TBV Sensor and Roller Cleaning Locations O 2011 Japan CashMachine Co Limited AM 2 13 B EDP 4148849 P N 960 100926R Rev 1 Section 2 TBV Series Transaction Based Validator Installation Table 2 18 TBV Sensor and Roller Type Cleaning Methods Sensor Roller Type Cleaning Method Entrance Sensor 5 Bar Sensor Cash Box Nearly Full Sensor 8 CashBoxFul Sensor nl Feed Out Prism CB Wipe clean using a soft lint free Micro Pusher Mechanism Home Position Sensor fiber Cloth
64. have been written in bold text and have been given the pictographs A A AN Special Votes which effect the use of the Banknote Acceptor have been written in italic text and have been given the pictograph 47 Steps requiring the operator to perform specific actions are given sequential numbers 1 2 3 etc TBV GSH Version Figure 1 1 TBV Unit Versions s Available P N 960 100926R Rev 1 EDP 148849 O 2011 Japan CashMachine Co Limited Section 1 Model Descriptions Table 1 1 lists the Product Model Number Descrip tions Table 1 1 TBV Model Number Specifications Model TBV 113 N 1 2 3 4 5 6 7 Product Series Name Validate Sensor 1 World Wide Type 1 Standard 2 World Wide Type 2 Option Board 0 None Standard Centering Unit 0 Feature Guide Width 60 85mm 1 None USA Dollar 66mm only Accessory Unit F BNF Unit G Shutter Unit Stacker Type SH Horizontal Stacking Mechanism LD No Stacking Mechanism Box Access F Front Access Frame Standard The BNF Section Guides Validation Section and Bezel width dim ensions are all equal in size Type Descriptions Table 1 2 lists the Product Type Number Descriptions Table 1 2 TBV Type Specifications e T N 0914661718 Cash Box Capacity 0 No Cash Box K 2 000 notes Cash Box Option 0 Thumb Twist Lock Knob Standard 1 Hole Seal ICB 0 None Stand
65. in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense IC NOTICE This class A digital apparatus complies with Canadian ICES 003 Cet appareil numerique de la classe A est conforme a la norme NMB 003 du Canada Copyright O 2011 By Japan CashMachine Co Limited This product document hereinafter referred to as Manual is fully covered by legal Copyrights owned by the Japan Cash Machine Co Ltd hereinafter referred to as JCM under Japanese laws and foreign countries This Manual contains many copyrighted patented or properly registered equipment items manufactured by JCM that are prohibited and illegal to duplicate replicate or copy in whole or in part without the express authorization by JCM with the following exceptions 1 When an authorized JCM agency or distributor duplicates the Manual for sales promotion and or service maintenance of the product or technical service personnel education as required and 2 When an end user duplicates the Manual to maintain operation of the product or operate the product in general JCM retains all rights to amena alter change or delete any portion of this Manual in whole or in part or add items thereto without notice regarding the product or its related products JCM is a registered trademark of Japan CashMachine Co Limited All other product names mentioned herein may be registered trad
66. is not 4 Remove the three 3 mounting Screws fi i See Figure 4 16 e e amp e3 located on the left accidentally lost following removal side of the BNF Section and take the other Side Cover U off See Figure 4 16 f of the BNF Section Figure 4 18 BNF Timing Belt Removal Feed Roller Assy TR Feed Roller BNF Upper Section A Removal Figure 4 16 Reject Open Close Lever Side To remove the Feed Roller Assembly and TR Feed Cover U Removal Roller A proceed as follows 5 Remove the two 2 mounting Screws See Figure 1 Remove the two 2 mounting Screws See Figure 4 17 a amp a5 retaining both sides of Reject Guide 4 19 a amp ao retaining Prism C in place B in place See Figure 4 17 b and take Reject See Figure 4 19 b and remove Prism C from Guide B off of the BNF Section the Assembly 6 Remove the four 4 mounting Screws 2 Remove the two 2 retaining E Clips See Figure See Figure 4 17 c through c4 retaining Reject 4 19 c amp c5 and the single 1 mounting Screw Guide A in place See Figure 4 17 d and take See Figure 4 19 d located on the right side of Reject Guide A off of the BNF Section the BNF Section then remove the right Roller Arm R Assembly See Figure 4 19 e P N 960 100926R Rev 1 EDP 148849 E 4 5 B 2011 Japan CashMachine Co Limited Section 4 P N 960 100926R_Rev 1 EDP 148849 gt NOTE Be careful when removing the Roller Arm R Assembly
67. is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense IC NOTICE This Class A Digital Apparatus complies with Canadian ICES 003 Cet appareil numerique de la Classe A est conforme a la norme NMB 003 du Canada P N 960 100926R Rev 1 EDP 148849 B1 13 O 2011 Japan CashMachine Co Limited Section 1 Technical Contact Information TBV Series Transaction Based Validator General Information To obtain further Technical Information regarding the TBV Device please contact the closest office to your location listed below AMERICAS 8 OCEANIA JCM American Phone 1 702 651 0000 Fax 1 702 644 5512 925 Pilot Road Las Vegas NV 89119 E mail customerservice jcmglobal com EUROPE FRICA RUSSIA amp MIDDLE EAST JCM Europe GmbH Phone 49 211 530 645 60 Fax 49 211 530 645 65 Muendelheimer Weg 60 D 40472 Duesseldorf Germany E mail support jcmglobal eu UK IRELAND JCM Europe UK Office Phone 44 0 1908 377 331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E
68. mail info jcmglobal eu P N 960 100926R Rev 1 EDP 148849 ASIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kyvai Chung N T Hong Kong E mail asiapactechsupport jcmglobal com Japan Cash Machine Co Limited HQ MA 1 19 B Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishivvaki Hirano ku Osaka 547 0035 JAPAN E mail Shohin jcm hq co jp All of these Websites are available via http www jcmglobal com 2011 Japan CashMachine Co Limited Section 1 TBV Series Transaction Based Validator General Information THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100926R Rev 1 EDP 148849 81 70 EH O 2011 Japan CashMachine Co Limited TBVIM Series Transaction Based Validator Section 2 2 INSTALLATION This section provides installation and operating instructions for the TBV Series Transaction Based Validators The information within contains the following features e Installation Process e DIP Switch Configurations e Connector Pin Assignments e Preventive Maintenance Clearing a Banknote Jam Cleaning Interface Schematic Operational Flowchart Installation Process Perform the following steps to install a TBVTM Device l Place the TBV in its intended mounting location 2 Bolt both the right and left sides of the TBV Frame into its intended location using eight 8 Pan Head Screws 4
69. seconds note from Banknote insertion to Escrow Approximately 4 7 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Single Read Approximately 1 9 seconds note from Banknote insertion to Escrow Approximately 2 5 seconds note between the next Banknote insertion during a sequential insertion operation Validation Method Optical 6 Illumination Types Transmissive Reflective and Magnetic Diagnostic Indicators LED Full Color Range Escrow 7 Nei Anti stringing Mechanism Optical Sensor Pusher Mechanism Interface Photo Coupler Isolation RC232C ccTalk USB Full Speed Barcode Coupon Refer to the specific Country s Barcode Coupon Specification Sheet for more details T The time between the first Banknote s insertion to the next sequential Banknote insertion operation The Barcode Ticket Coupon Reading Specification can be changed by DIP Switch Settings P N 960 100926R Rev 1 EDP 148849 81 10 B O 2011 Japan CashMachine Co Limited General Information TBV M Series Transaction Based Validator Section 1 ELD ENVIRONMENTAL SPECIFICATIONS Table 1 13 TBV FLD Version Environmental Specification Operating Temperature 5 C to 50 C 41 F to 122 F Storage Temperature 20 C to 60 C 4 F to 140 F Relative Operating Humidity 30 to 80 RH non condensing i 3 RH Relative Storage Humidity 0 to 80 non condensing ai 7T Avoid contact wit
70. that the single 1 Spring See Figure 4 19 f the two 2 Poly Vinyl Washers See Figure 4 19 g amp Go the three 3 Bushings See Figure 4 19 h4 h amp ha and the single 1 Parallel Pin See Figure 4 19 i are not accidentally lost following their removal 3 Remove the two 2 E Clips See Figure 4 19 J amp Jo and the single 1 mounting Screw See Figure 4 19 k located on the left side of the BNF Section then remove the Roller Arm L Assembly See Figure 4 19 1 gt NOTE Be careful when removing the Roller Arm L Assembly that the single 1 Spring See Figure 4 19 m the two 2 Poly Vinyl Washers See Figure 4 19 n amp No the three 3 Bushings See Figure 4 19 04 o amp 03 and the single 1 Parallel Pin See Figure 4 19 p are not accidentally lost following removal Figure 4 19 Prism C amp Roller Arm Assy Removal 4 Remove the single 1 E Clip See Figure 4 20 a and remove the Feed Roller Assembly See Figure 4 20 b from the Shaft See Figure 4 20 c Figure 4 20 Feed Roller Assy TR Feed Roller Assy A Removal TBV Series Transaction Based Validator Disassembly Reassembly 5 Remove the two 2 retainer E Clips See Figure 4 20 d 8 d5 and remove the two 2 TR Feed Roller A Assemblies See Figure 4 20 e amp e gt from the Shaft See Figure 4 20 f Bar Circuit Board UP Removal To remove the upper Bar Circuit Board UP pro ceed as foll
71. to begin the related Test See Figure 6 56 b NOTE The AGING Test is not included in this set of Tests It will be preformed separately following this set of Acceptance Tests amp TBY Performance Tool Version 01 16 nsor ON OFF Dip Switch Denomination OPERATION TEST MOTOR SPEED TEST VALIDATE STACKING Start VALIDATE NO STACKING mm mmis NO VALIDATE STACKING NO VALIDATE NO STACKING ACCEPT REJECT Figure 6 56 Performance Test Tab Selection 3 When the TBV is ready to accept a Banknote the LED is lit a steady Blue Color See Table 6 4 4 Start test by inserting a Banknote 5 The following two 2 methods exist to confirm the inserted Banknote s denomination value a By LED Count the number of LED flashes to confirm the Banknote Denomination Value The number of LED flashes for each denomination value is listed in Table 6 4 The TBV repeats the Flash sequence three 3 times then lights a steady Blue Color b By Denomination Tab Mouse Click on the Denomination Tab to reveal the Denomination Screen See Figure 6 57 a Mouse Click on the Update Update Screen Button See Figure 6 57 b AFTER a Banknote insertion the denomination value will appear next to Denomi XXX See Figure 6 57 c NOTE If the Banknote is not validated the denomination value will not appear When performing a Banknote Reject Test the tested Banknote will be returned See Table 6 4 T
72. 011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists ENTIRE TBV UNIT MAJOR PARTS LIST Table 7 1 Entire TBV Unit Major Parts List Re CIC mn to Table 7 2 EM BNF Unit to Table 7 9 BNF Unit 1 8 i 185972 Transport Unit 11 Hu to Table 7 10 to Table 7 19 Transport Unit 1 10 TBV 100 Refer to Table 7 10 to Table 7 19 Transport Unit 1 152007 Transport Unit 10 TBV 101 Refer to Table 7 20 ES Cash Box Unit to Table 7 28 Box Unit 1 9 Refer to Table 7 29 152001 aran Frame Unit Frame Unit E Frame Unit 1 9 Refer to Table 7 30 E Unit rr mm a 202630 TVGSHFameUm T 30 20625 TTT f1 206627 TBV GLD Frame Unit 4l 202619 Transport Unit Locks SE P N 960 100926R_Rev 1 EDP 148849 E 7 2 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV BNF Unit Exploded View 1 Figure 7 2 TBV BNF Unit Exploded View 1 P N 960 100926R_Rev 1 EDP 148849 E 7 3 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV BNF UNIT PARTS LIST 1 Table 7 2 TBV BNF Unit Parts List 1 RefNo EDPNo Description ay Reman 150415 Guide 67 Right Guide 67 Right 1 FeTBV40 For TBV 101 150414 Guide 67 Left 1 For TBV 101 150385 Guide 86 ES 1 For TBV 100 nl
73. 12 a and the related single 1 Gear from the Shaft See Figure 4 12 b Figure 4 12 Gear and Harness Removal Kr NOTE Be careful when removing the Gear that the single 1 related Parallel Pin See Figure 4 12 c and its single 1 Bushing See Figure 4 12 d are not lost follovving removal 2 Remove the single 1 mounting Screw retaining See Figure 4 12 e the Plate containing the attached Gear See Figure 4 12 f in place P N 960 100926R Rev 1 EDP 148849 TBV M Series Transaction Based Validator E 4 4 E Disassembly Reassembly NOTE When reassembling re hang the Plate attached Gear onto its mounting hook before tightening its retainer screw 3 Unplug the lower Harness Signal Connector See Figure 4 12 g 4 Remove the two 2 Left Guide Assembly mount ing Screws See Figure 4 13 a and take the left Side Guide L Assembly See Figure 4 13 b off of the BNF Section Figure 4 13 Side Guide L Assy Removal 5 Remove the two 2 mounting Screws See Figure 4 14 a lt a5 and the related single 1 E Clip See Figure 4 14 b from the Side Guide R Assembly See Figure 4 14 c and remove 1t from the BNF Section NOTE Ensure that when the E Clip is removed that the single 1 related Bushing See Figure 4 14 d is not accidentally lost following its removal Figure 4 14 Side Guide R Assy Removal 6 Remove the six 6 retainer E Clips See Figure 4 15 a through a and pull t
74. 14 150615 Locting ook oler A 2015 150700 Receive Plat LockingHook o 20 oss marowWestersmalsm 4 ol en moswwasnersmalsm O 2018 mem WibBWWaserlageMM 2 2079 025185 ut WWashertagesM e 2020 100522 9x5 Philips Head Seli Tring Binding M Swew 2 2021 me oenas 3 2022 101673 9x6 Fiat Head Philips Se Tgrening sM seen 2 2023 117447 8x10 Fiat Head Philips Sel ring SM Sew 2 Kusma 2025 160624 9x6 Sim Head T Naa A 2026 mm ra HT 207 006708 Lens P N 960 100926R_Rev 1 EDP 148849 E 7 43 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Cash Box Unit Exploded View 3 Figure 7 22 TBV Cash Box Unit Exploded View 3 P N 960 100926R Rev 1 EDP 148849 7 44 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV CASH BOX UNIT PARTS LIST 3 Table 7 22 TBV Cash Box Unit Parts List 3 Ref No EDPNo Description Qty Remark or mme Pana rev HH zer me Receve Plate MISA A zs 185622 Receve Plate Wire HT op 160763 Damper n ol mem Gerbame A zoe 150610 epes A Umor mer were HHH Cms i59 uw 2108 150804 emeng A 2110 1506 Damper Base Pre 8 5 zm mee Bows ET Cane muu ol iwem Spang A zm 160785 mun Lans 15078 Box Fa in Plate esr A m
75. 148849 P N 960 100926R Rev 1 Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LIST 8 Table 7 17 TBV Transport Unit Parts List 8 3 Transport Guide Front 67 ia 1608 mnes Roens A 1604 151845 Wangen 1605 1980 SpringRockMG 2 Timing a 2GT 84EPDM Soft CR 160 150820 WampoteedPuy2 fe 199 151780 WawpotFeedBeami ii 1610 151848 Transport Feed ShattLower 7 16m 151842 Transport Feed Shefi Loner 1 1612 105248 Transport Feed Palley 4 Asey e 168 150762 FeedPuleyAssy R 1614 1979 Wes R 161 198053 2x6 Philips Head Sef Tightening Binding AM Screw 2 1616 116918 2 044 Philips Head Self Tightening Binding zeen 2 ww mm O SS 1618 mm oeron R 160 0915 RR Paralel Pin Hard R 1620 137787 16 10 Parallel Pin Har R P N 960 100926R_Rev 1 EDP 148849 E 7 35 O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 j STOT GOZL ad Buuejue2 001 981 TBV Transport Unit Exploded Vievv 9 Figure 7 18 TBV Transport Unit Exploded Vievv 9 O 2011 Japan CashMachine Co Limited M 7 36 B EDP 4148849 P N 960 100926R Rev 1 Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LisT 9 Table 7 18 TBV Transport Unit Parts List 9 Ref No EDPNo Desc
76. 3 Figure 7 4 TBV BNF Unit Exploded View 3 P N 960 100926R_Rev 1 EDP 148849 E 7 7 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV BNF UNIT 3 PARTS LIST 3 Table 7 4 TBV BNF Unit Parts List 3 Ref No EDPNo Description Qty Remark K x9 mmm comme 5 xs mn SNFPimiEDRad o soa 50808 FeedRolerGear 5 xs mes Liege 1 SS 9 me negen 2 eor sv m2 684 Bindng sm sere 2 308 056274 204 Philips Head Self Tghering Binding 3M Saee 1 309 065260 204 Philips Head Self Tightening Binding 3M Screw 3 so ws oser x ET sn mmm EE 8 o su imer 01 610 Para Pin Hers ECT P N 960 100926R Rev 1 EDP 148849 E 7 5 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV BNF Unit Exploded View 4 425 426 420405 Figure 7 5 TBV BNF Unit Exploded Vievv 4 P N 960 100926R Rev 1 EDP 148849 E 7 9 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV BNF UNIT PARTS LIST 4 Table 7 5 TBV BNF Unit Parts List 4 Ref No EDPNo Description Qly Remark ax mms mes Tr 108 Poco ES aoe eem utu nl 405 inus Wem HH 4x 15038 mete Il ay
77. 3253 ovum Ras HHT 3234 000756 Fiat Washer Gmaly 2 P N 960 100926R Rev 1 EDP 148849 B7 6s B O 2011 Japan CashMachine Co Limited TBVIM Series Transaction Based Validator 8 INDEX B Banknote Jam clearing a procedures for 2 11 C Cautions special boxed areas providing important safety information 1 3 Cleaning methods of and equipment required for 2 12 Communications criteria regarding receipt of 3 1 D Dimensions entire unit clearance illustrated drawing for 1 14 1 15 Disassembly Reassembly instructions for 4 1 Download and Installation VVorkbench Tool Requirements for 6 1 Driver Installation Instructions for performing 6 1 E Exploded View illustrations of 7 1 F FLD Fixed System Wiring Diagram Schematic diagram of 5 6 FLD System Wiring Diagram Schematic diagram of 5 9 Flowchart Operational symbol language describing flow functions 2 19 FSH Fixed System ubi Der Schematic diagram of FSH System Wiring nis Schematic diagram of 5 1 FSH ICB System Wiring Diagram Schematic diagram of 5 3 G GLD System Wiring Diagram Schematic diagram of 5 7 GSH System Wiring Diagram Schematic diagram of 5 4 P N 960 100926R Rev 1 EDP 148849 g Section 8 Installation steps required for 2 1 N Navigation within manual procedure for 1 1 P Performance Testing instructions for 6 1 Pin Assignments 51 Pin D Sub Co
78. 35 Section Interface Connector Cash Box Lock Lever Back Side ICB Sensor Lens Assembly Option ICB Power Switch DS7 Option Transport Signal Connector Transport Section Rear Guide Latch Centering Release Port Back Side Transport Section Front Guide Release Latch Transport Section Release Lever 10 LED Indicator Green Yellow Red 11 Return Path Open Close Cover 12 BNF Guide Latch 13 Pusher Plate 14 BNF LED Indicator Full Color Range 15 Bezel Standard 16 BNF Transport Section Release Lever 17 USB Connector Port 18 BNF Connector Back Side 19 Transport USB Connector Port 20 Denomination INHIBIT ACCEPT Switches DS3 Set identical as DS1 l O O1 KON Transport Section Frame Section SO DN gt a AN T R e KP M N A 21 Bezel LED Indicator Connector 22 Transport Signal Connector 23 Cash Box Release Lever 24 Cash Box Handle 25 Thumb Twist Lock Knob replaced by Optional Lock 26 Gasket Seal Assembly Option 27 Cash Box Lock Lever Back Side 28 Set BNF Buzzer Volume Switches DS2 29 Denomination INHIBIT ACCEPT Switches DS1 Set identical as DS3 30 TBV Centering Mechanism ON OFF 8 Select Communication Interface Switches DS4 31 ICB Sensor 32 TBV Photo Coupler RS232 Interface Selection Switch DS5 33 TBV Option Memory Selection Switches DS6 34 Lock amp Key Assembly Option 35 Shutter LED Indicator Full Color Range
79. 42 00708 oser _ EEN P N 960 100926R Rev 1 EDP 148849 87 19 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 Table 7 9 TBV BNF Unit Parts List 8 Continued sne n O ese 142670 2x10 Wave Spring Pin General S2x10 Wave Spring Pin Genera 11 84 005555 M2 6x6 W Washer Small 3M EI P N 960 100926R Rev 1 EDP 148849 H7 9 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Transport Unit Exploded View 1 TBV 101 Fixed Type TBV 100 Centering Type Figure 7 10 TBV Transport Unit Exploded View 1 P N 960 100926R Rev 1 EDP 148849 E 720 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LIST 1 Table 7 10 TBV Transport Unit Parts List 1 E CT or 160636 anspor GoverRigne A wx 150687 Transport GoverLen A ws eme Transport Guise Sud ERREECHEN 9x me s WWasher Large IM al men mer WWasher Smal SM R AT 2 P N 960 100926R Rev 1 EDP 148849 E 721 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 adAj Buusyus9 ed L p xid LOL AEL sg PM TBV Transport Unit Exploded View 2 Figure 7 11 TBV Transport Unit Exploded View 2
80. 5 150800 Transport Feed Gear 10 1 186 1589 FeedGear 4 2 s NN BN w 2 2 ER For TBV 100 For TBV 100 For TBV 100 For TBV 100 For TBV 100 For TBV 100 1323 010377 M2 6x5 W Washer Small 3M For TBV 100 1324 101171 M2 5x6 W Washer Small 3M NM 1325 003600 M3x5 Washer 3M i 1326 003707 03 E Ri For TBV 100 Ring 1 ForTBV 101 1327 003708 4 E Ri 6 ForTBV 100 Ring 4 ForTBV 101 A Jeng L 1329 137787 1 6x10 Parallel Pin Hard EN SSS 1 1 1 1 2 2 1 4 1 1 1 1 1 1 4 2 3 2 4 4 1 2 1 2 3 1 4 1 4 P N 960 100926R_Rev 1 EDP 148849 E 7 29 O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Transport Unit Exploded View 6 TBV 101 Fixed Type TBV 100 Centering Type Figure 7 15 TBV Transport Unit Exploded View 6 P N 960 100926R Rev 1 EDP 148849 E 7 30 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LisT 6 Table 7 15 TBV Transport Unit Parts List 6 RefNo EDPNo Description Qty Remak an wm cuee pp oo Wm me Jepu Bora 5 wm ios ruser Relay Harness 1 TBV BNF f T wo 180428 Lige f1 me mees Transport covero oo m mees Transpor Gate Prisms 2 me 450540 Transport Goverront2 _ me 16068
81. 6 anen pnan oo ao 160687 FrontPrmBracketteh f1 o hatt 160887 TransporiLaton Lever f1 me men lansen A ms 185307 Transport Frame Bahet 1 R ata 185302 Transpor Frame ve say f1 o o Wi ims Wem wie mees maso Pan Head auget 3 m wes m2 6x0 WWasner Seli va Jo WS 055165 26x8 Philip Head Sor Tghiening Bing M Sen 2 Ws 063250 26x6 Philips Head Sor Tghiening Binding SM Screw 9 Wm mes erex Perale Pn Hara A wn wsns EE EE e mer 20 10 Fiat Head Philips Se Tightening M Sow 1 Wm mmer Ltpes R Wm 0359 MIO W Wester Spa a 2 mg mes Mae WWasher asal eoo e 008718 CrescentSnaprie o er mer sue snd a T wm ome pes 2 Wm mer Fenun renges Fan Men o Cao omme nee Ws wen apem oa Master r o o mo NENNEN F uas 151407 Sensor Hamess HB 35 ms 151872 Side Sensor Ga Homes 439 eum Side Sensor Haress Il 4440 006571 e3ExemaToonWame P N 960 100926R Rev 1 EDP 148849 B 7 5 H O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Transport Unit Exploded View 7 TBV 101 Fixed Type 1531 TBV 100 Centering Type Figure 7 16 TBV Transport Unit Exploded View 7 P N 960 100926R Rev 1 EDP 148849 E 7 32 H O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Tran
82. A gt E sinpoji 805 Josuas pels Guusjuan oN 4901 xog r CON 10SU8S e5uejnu3 10SU8S BPIS JUOJ j L ON t ON none OSE 6 aos OAR uid 92 Jojo uuoo uondiosiQg Josu s IIn3 JEAN xog 0Z 0N JOSU3S inj xog 6L ON JOSUSS LOIPs Eg xog 8LON JOSUBS UONISOg JJEH 81814 Jeusng L ON JOSUBS UOIISOg SWOH Jed pact JOSUBS UONISOJ J93281S L ON uono l d tin 8POW 07 lt lt D JOSUIS uoinoejeg In SLON IMS YYNMS dia SMS uoums dig PAS MS did um U EMS uvis dig IO ud 92 i p E utd 92 E pJeog Ndo ii SSSWEH 3 l sch Ze uid 92 Q7 495 SSSUJEH 20 uid 92 1 Ha JOPSUUOJ uondiosiq Figure 5 7 TBV GLD System Wiring Diagram O 2011 Japan CashMachine Co Limited E 5 7 E EDP 4148849 P N 960 100926R Rev 1 Section 5 TBV Series Transaction Based Validator Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100926R_Rev 1 EDP 148849 E 5 8 B 2011 Japan CashMachine Co Limited P N 960 100926R Rev 1 EDP 148849 TBVIM Series Transaction Based Validator Section 6 6 CALIBRATION AND TESTING This section provides Calibration and Performance Testing instructions for the TBV Transaction Based Validator Unit and contains the following information Download and Installation Workbench Tool Requirements Driver Installation Procedure Software Downloading Procedure Cali
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84. BV Performance Tool Version 01 16 Performance Test Sensor ON OFF Dip Switch The Last Denomination to Accepted or Rejected Denomi 100 Reject Code 00 C NOTE This Example indicates that a 100 Banknote was inserted Figure 6 57 Denomination Tab Selection P N 960 100926R Rev 1 EDP 148849 TBV M Series Transaction Based Validator E 6 15 Section 6 amp NOTE If the user desires to perform other tests close all of the Screens on the PC and turn the TBV Power Switch OFF then Turn the TBV Power Switch back ON again and start the Performance Test Procedures again from the beginning AGING TEST To perform an Aging Test proceed as follows 1 Mouse Click on the Performance Test Tab See Figure 6 58 a 2 Mouse Click on the AGING AGING Screen Button See Figure 6 58 b to begin the Aging Test amp TBY Performance Tool Version 01 16 ensor ONJOFF Dip Switch Denomination OPERATION TEST a MOTOR SPEED TEST VALIDATE STACKING Start VALIDATE NO STACKING m mmis NO VALIDATE STACKING NO VALIDATE NO STACKING ACCEPT REJECT Figure 6 58 Aging Test Screen Button Location 3 Check that the LED is lit a steady Blue Color while sequential Aging movement 1s occurring See Table 6 4 and one cycle of movement 19 confirmed 4 Mouse Click on the STOP sw Screen Button to end the Aging Test See Figure 6 59 a TBY Performance Tool Version 01 18 OPERATION TE
85. Cash Box and take the Pusher Mechanism Assembly See Figure 4 54 b out of the Cash Box y d NN IZ LAUD Figure 4 54 Pusher Mechanism Removal 12 Remove the two 2 Guide mounting Screws See Figure 4 55 a amp a5 and then remove TR Guide C Outside See Figure 4 55 b from the Pusher Mechanism Assembly Figure 4 55 TR Guide C Outside Removal 13 Remove the four 4 Shaft Retainer E Clips See Figure 4 56 a through a4 the two 2 related Gears See Figure 4 56 b amp b gt and the single 1 Parallel Pin See Figure 4 56 c from the Pusher Mechanism Assembly 14 Remove the single 1 E Clip See Figure 4 56 d Disassembly Reassembly Figure 4 56 Pusher Mechanism Left Gear Removal 15 Remove the two 2 Guide mounting Screws See Figure 4 57 a amp a gt and separate TR Guide L See Figure 4 57 b from the Pusher Mecha nism Assembly 16 Remove the single 1 Spring See Figure 4 57 c and remove the Power Grip GT Belt See Figure 4 577 d from the Pusher Mechanism Assembly Figure 4 57 Left Power Grip GT Belt Removal 17 Remove the three 3 Shaft Retainer E Clips See Figure 4 58 a a amp as and the two 2 mounting Screws See Figure 4 58 b amp b gt from the Pusher Mechanism Assembly 18 Separate the TR Guide R See Figure 4 58 c from the Pusher Mechanism Assembly 19 Remove the single 1 Spring See Figure 4 58 d and remove the Power Grip GT Belt Se
86. D GLD Version RS232 Interface Pin Assignments Back Side View 1 O mu O Socket Transport Unit Side DR1P026SA1 JCM Socket Frame Unit Side DR1R026PA1 JCM Contact Frame Unit Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 UL3443 AVVG 24 01 1 1 3mm or less D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 UL1061 AWG 26 90 9 1 1mm or less Pin No Sigmal Name vo Function AMO POWER 200 Power Sapa E CITE An E mn SSS ET 7 S Fre Connection 9 ENDE POWER Jezav pe over Supey s OS Frame Ground A NN me Noco gt ss No Connection OS No Connection gt Power GND EE 9 A M En s hee Be sure to connect it to the Chassis Frame OV DC Power Supply FRAME ID KSE KSE ap psf N MO input output is the Terminal as viewed from the Banknote Validator s backside P N 960 100926R Rev 1 EDP 148849 Boo B O 2011 Japan CashMachine Co Limited Section 2 TBV M Series Transaction Based Validator Installation Table 2 16 lists the TBV FLD amp GLD Version ccTalk Interface Pin Assignments Table 2 16 TBV FLD GLD Version ccTalk Interface Pin Assignments Back Side View 1 O JOO000000 O Socket Transport Unit Side DR1P026SA1 JCM Socket Frame Unit Side DR1R026PA1 JCM Contact Frame Unit Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 UL3443 AWG 24 91 1 1 3mm or less D02 22 26P 10000 JAE Poles exc
87. FF RS232 RS232 Match each setting to DIP Switch DS4 Switches 3 amp 4 Table 2 6 TBV Option Memory Selection Switch DS6 Settings T Not Applicable N A Never Switched to ON P N 960 100926R Rev 1 EDP 148849 TBV Series Transaction Based Validator E 2 2 E Installation Table 2 7 TBV ICB Cash Box DS7 Settings ON ICB Enable DS7 T T OFF ICB Disable Initial Switch setting is OFF When using the ICB turn the ICB Switch located on the Intelligent Cash Box side to ON Primary LED Indications The following Table 2 8 Color LED indications occur during various TBV operating and error conditions Table 2 8 LED Error Pattern Indications EH CNN Indication Lit Blue Stand by Waiting for a Banknote by Waiting for a Banknote insertion AA VVaiting for a Host Machine Command OFF BUSY Processing Validation or an Extinguished INHIBIT Command Yellow Internal processing Self download Flashes Transport Section BNF Section Normal Mode Yellow Banknote Jam or Setting Flashes malfunction Red Flashes Abnormal ABN Error Green PAR VVaiting for a Dovvnload Dovvnload Yellovv Mode Downloading a Download completed Returns to Stand by Mode after clearing the error condition See Standard Error and Reject Codes on page A 3 of this Guide to resolve the detected error type t Returns to Stand by Mode from a RESET Command or after clearing the error c
88. Figure 6 61 a and performing one of the 8 TBV Performance Tool Version 01 18 four 4 available Tests e g The Transport LA Normal Rotation Test Transport Reverse CERES KOR SAEED TEEN Rotation Test Transport BNF Motor Normal SE Rotation Test or the Transport BNF Reverse NO VALIDATE STACKING e Rotation Test the Motor Speed rotational rate me will appear as XXX mm s See Figure 6 61 b E Mouse Click on the STOP Screen Button See Figure 6 61 c to end a selected Motor MOTOR TEST DEVICE FUNCTION TEST Test TRANSPORT MTR FWD LED TEST TRANSPORT MTR REV STACKER MTR FWD MOTOR SPEED TEST MOTOR SPEED TEST s c mmis E STACKER MTR REV CENTERING MTR FWD TBV BNF FWD TBV BNF REV BNF KEEP UP BNF KEEP DOWN Before Testing During Test Figure 6 60 Performance Test Tab Selection Figure 6 61 Motor Speed Test Screen P N 960 100926R Rev I EDP 148849 E6 16 E 2011 Japan CashMachine Co Limited Calibration and Testing TBV Series Transaction Based Validator Section 6 DEVICE LED FUNCTION TEST LED Indication Tests exist within the Device Function Test Table 6 6 lists the Device Function Test Item LED Indications Table 6 6 Device LED Function Test LED Test Item PC Screen Test Purpose Performing Abnormal SHH Normal Indication Red Lit Green tit Colors Red Green Lit Colors Red GC Green Blue or Blue Lit White lit or extinguished White Lit LED Ind
89. Ground Line Plate BA 2303 mmm xean AO an ms Door Knob Assy A 2505 mm Shum rum AO ao vexs ma R 2307 50686 amma 2 2508 18803 mamen 5 2309 15078 2K BoxHandieHinge Assy 250 1507 ax Box Handle E 5 zs me nane Spring Lone Jo 2312 185984 Hande Sping Uepe il amis 151862 Hades 5 ai mm zKBoBuePaeG Joo o o ass mem ax Box Buck Plate R Ja ase me 2x Box Bueh Plate AA asr mem soxHome Pre oo ass mm Bowerin 2 ass men rene nae h y O 2320 me mar Fit esa ser oo o o el em nenn zur eer Man Binding a Soren Je o aus oss Mens Binding Setem nl 2528 05 564 2648 Fiat Head Pips SeTghiening User 3 2325 oso Ra Fitesa 1 Serem 1 aus me Mans Fiathead ah Serem 8 2327 80628 x Sim Head Gon Mikel ef 2528 mue Door CacWageA e am 10504 Mag rre Gover e 250 e MG Bindng am Soren a el men L ECON P N 960 100926R Rev 1 EDP 148849 E 7 4 B 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Cash Box Unit Exploded View 6 Figure 7 25 TBV Cash Box Unit Exploded View 6 P N 960 100926R Rev 1 EDP 148849 H7 50 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV CASH Box UNI
90. Head Sel Tightening Binding 3MSerew 3 P N 960 100926R Rev 1 EDP 148849 E 7 14 E 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV BNF Unit Exploded View 7 Figure 7 8 TBV BNF Unit Exploded View 7 P N 960 100926R_Rev 1 EDP 148849 E 7 5 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV BNF UNIT PARTS LIST 7 Table 7 8 TBV BNF Unit Parts List 7 Ref No EDPNo Description Qty Remak A CA 702 emm Guide Look speng SA 708 150407 Bue totem y o o ml mm O E 706 ism men A Komu 708 150771 Feed Roler garge A 700 me leser 2 lm Pm ES ES TW imer engen frp ru emm O ET 78 mme none frp ma imm proper o 2 7 wem om LT iwi mere NI 77 ois 204 Philips Head Sel Tightening Binding 3M Screw 4 778 108089 2x8 Philips Head Sel Tightening Binding SM Screw 2 LT imer or Para in Hard a 720 mmm wERm R el mme asnos Pay sie o 722 mm wees Master su frp 723 wsmr HHT 724 osa 204 Philips Head Self Tighering Binding 3M Screw 3 ms me posa frp P N 960 100926R_Rev 1 EDP 148849 B7 16 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV BNF Unit Exploded View 8
91. NI I sasi rol HAMOd 9Q Ave u3MOd 90 Avelor HOMO Og AEZ HAMOd OG Apzlor OG AvZ OG Ave HOJIO3NNOO 30VW443LNI ACIS AGL J 1dWVWX3 ACIS YJ T108LNOD ureJaer oneurouos I98J191U ZEZSY mr AHL 94 so1ensn p c 910314 z p nunuoo soneuieuos yna 99eJ193u pJepuejs Z uonoes Jojepl e peseg uonoesueJ SOUS mAgl uorjejjejsuj Dout og eurgoejquse ueder 1107 B sic B 16F99F1 dda I 93 Y9Z6001 096 N d ueJ6eiq oneuleuos eoejoju 1181 99 AJL GL Z 94n5iJ r Y mraki S ON JO r ONO A NO WN A NO Pp ONO A No A MIO A DNio Pp NO Pp NIG _ No Keel No JES38WjJo 0300 Ac LY O OGGE Pp CONF Nilo NO Pp ONO QN9lO AS WIVLOOIO dN TINA ATVLOID O NH3MOd ANS JO HIMOd OND O ke RE Y3MOd OG Arc o HIMOd 90 Avz lO 93 e Dee punoJc 9uJeJJ SISSEYD L Z e o 94 JOBUUOD 9 8 ve CD ze LZ Z pi 5L aN9q OZ T ds c p s z cL Aclt G V L QN9G A AELLEDSE oT 7 ec seras Sz lt gt Do ox il zgessi Sessi V Al NINE OXL ANDMd ASQ Aga A OG HL L OG Ave 94 151 AAA a N Sid ON opa N gal ON Ee QM eu N o NI AA ON ez ON pje ON BERE da 9N AAA A HCUE L 00p 00Z A ANY e Ier Ho 139387 sIn H pae ARA uorjosuuog adq 198894 Ndo OL O 010 AZ LT I L Men wad H 7 ASA Liv A N a 9N pa ON o DN ONS Ere N A XI Ed Y Sil av ZSESSL L axe oc T Dk K fe X1v199 or
92. Parts Cash Box Sensor If the error is not resolved change the above related part or parts Sensors detect Banknotes remaining in path or none exist during an abnormal timing operation Vell Vell Solution Check that the following parts are properly assembled and or Ke SC Fraud Detection Harness connected Clean or adjust the following parts and Sensors 5 9 Relative Parts Line Sensor Feed out Sensor Cash Box Feed out Sensor Side Sensor If the error is not resolved change the above related part or parts Sensors detect that the Cash Box Lock has been opened Solution Check that the following parts are properly assembled and or Yellow Kr S Harness connected Clean or adjust the following parts and Sensors E Relative Parts Cash Box Lock Sensor If the error is not resolved change the above related part or parts Relative Parts Entrance Sensor Centering Sensor If the error is not resolved change the above related part or parts Sensors detect that the Upper Cover of the Transport Section has been opened Yellow Yellow Transport Section Solution Check that the following parts are properly assembled and or 7 7 Upper Cover Open Harness connected Clean or adjust the following parts and Sensors P N 960 100926R Rev 1 EDP 148849 E 4 3 H 2011 Japan CashMachine Co Limited Appendix A TBV Series Transaction Based Validator TroubleShooting Table A 2 Standard LED Error Codes Continue
93. Purpose NOT Sensor Names Detected Detected Stand by Operating Detects a Banknote existing on the Entrance Detects a Banknote existing on the Width Detects a Banknote existing on the Feed Out Detects a Banknote existing on the Stack Detects that the Cash Box is full Detects that the Cash Box is nearly full White ON OFF Flashes Detects that the Pusher Mechanism s Pusher Plate is correctly positioned at the Home Position Pusher Mechanism Home Position Sensort Detects that the Pusher Mechanism s Pusher Blue Lit Pusher Plate Position Sensor Plate correctly positions itself at the half position Detects that the Cash Box is properly seated 10 ep Detects that the Width Home Sensor is Centering Home Position Sensor correctly positioned at the Home Position E that the Cash Box Release Lever is c RM agree enne pen Refer to TBV Sensor and Roller Locations on page 2 13 of Section 2 in this Service Manual to identify the exact Sensor locations t This test is available when the Cash Box is correctly seated This test is available only for the TBV 100 Centering Type Unit Rotate the knob located on the side of the Transport Unit to control the ON OFF condition to perform this test This test is available only when the BNF Section is set in place and connected To perform a Sensor Test proceed as follows 1 Mouse Click on the Sensor ON OFF Screen 4 The Sensor detection condition i
94. Ratchet Release Suna AO ane 15186 Box Remore shet AO Fanr 1507 BoxRemoveleverAsy AO 2218 1508 Box Remowe paR A ans mem apenas Spring A 2220 men BoxRemove are A 2221 emus Ratchet Release Sn Jo o o 2222 15087 Rape y O 2223 mem Release Laver O i 5 2228 151825 openee o 2225 150884 RatchetBiock ams mer p TJ 2227 025195 WsaWWeserlag il ams 120601 eneen nl ams sn waso e 220 029532 sasra 8 el 026068 ugoen y e 2232 mem 26x4 Philips Head Sef Tightening Binding AM Scew 71 2233 em 26x5 Philips Head Sef Tightening Binding 3M Scew 2 mmi me Wanteren 1 2235 100827 26x10 Fiat Head Philips Sell Tightening a Saw 2 2238 me Women A 2237 005769 Max Flat Head ah Serena A 2238 180604 306 Sim Head Gon Mikel RO mm wsro O NET O 220 mm oers R E E HH P N 960 100926R_Rev 1 EDP 148849 E 7 47 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV Cash Box Unit Exploded View 5 Figure 7 24 TBV Cash Box Unit Exploded View 5 O 2011 Japan CashMachine Co Limited B 7 43 B EDP 4148849 P N 960 100926R Rev 1 Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV CASH BOX UNIT PARTS LIST 5 Table 7 24 TBV Cash Box Unit Parts List 5 E CT 7301 160672 Frame CE 2302 men Frame
95. Removal enean 4 11 GOOG FAN REMOVE M E UEM 4 11 TR Frame ET REMOV TEE 4 11 Stack Motor Unit REMOV alii ia 4 12 Slack Motor REMO Aldaia AAA AAA 4 12 Transport Motor Unit Removal 4 12 Feed Encoder REMO EE 4 12 Transport Motor Removal 4 12 Cash Box Rear Screw Removal 4 13 Panel Plate We EE 4 13 Receive Plate Block Removal 4 13 RECCIVE Plate Ve Aluminio 4 13 Panel B Plate Removal VU 4 13 Panel PAGE s REM 4 13 Daim per WIE RCMOV EE 4 14 Pusher Mechanism Removal 4 14 TR Guide C Outside Removal 4 14 B vii BM O 2011 Japan CashMachine Co Limited Figure 4 56 Figure 4 57 Figure 4 58 Figure 4 59 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 5 5 Figure 5 6 Figure 5 7 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Figure 6 5 Figure 6 6 Figure 6 7 Figure 6 8 Figure 6 9 Figure 6 10 Figure 6 11 Figure 6 12 Figure 6 13 Figure 6 14 Figure 6 15 Figure 6 16 Figure 6 17 Figure 6 18 Figure 6 19 Figure 6 20 Figure 6 21 Figure 6 22 Figure 6 23 Figure 6 24 Figure 6 25 Figure 6 26 Figure 6 27 Figure 6 28 Figure 6 29 Figure 6 30 Figure 6 31 Figure 6 32 F
96. ST WALIDATE STACKING MOTOR SPEED TEST Start VALIDATE NO STACKING NO WALIDATE STACKING NO WALIDATE NO STACKING ACCEPT REJECT AGING MOTOR TEST TRANSPORT MTR FWD DEVICE FUNCTION TEST LED TEST TRANSPORT MTR REV STACKER MTR FWD STACKER MTR REV CENTERING MTR FWD TBV BNF FWD TBV BNF REV BNF KEEP UP BNF KEEP DOWN Figure 6 59 Performance Test Stop Screen Button Location 2011 Japan CashMachine Co Limited Section 6 TBV Series Transaction Based Validator Calibration and Testing MOTOR TESTS Table 6 5 lists all of the TBVTM Motor Test Functions Table 6 5 Motor Test Functions Test Item PC Screen Test Purpose Performing Abnormal Stand By Normal Indication BNF Pusher Mechanism BNF KEEP Tests the BNF Pusher Mechanism s Banknote Push Down DOWN push down movement Refer to the Error Type definition or the related Reject Code when any of these LED Color Errors occurs Transport Motor Normal TRANSPORT Tests the Transport Motor s movement and Rotation MTR FWD speed while performing normal forward rotation Transport Motor Reverse TRANSPORT Tests the Transport Motor s movement and Rotation MTR REV speed while performing reverse rotation Tests the Stacker Motor s movement each Stacker Motor Normal STACKER MTR Stacker Home Position Sensor and Stacker Half Rotation Position Sensor while performing normal forward rotation Tests the Stacker Motor s movement each Stacker Motor Rev
97. T PARTS LIST 6 Table 7 25 TBV Cash Box Unit Parts List 6 RefNo EDPNo Description Qty Remak AT 185016 Receive Piate Shock AbsomerA SP 2402 mem Transpo Geers 2403 15077 Transport Gear AS AO 2408 15590 Transport Roter Holder Fred Plate 721 2405 185983 Transport Pinch Roller spirg JO 2408 150i Transport Roler Holder TJ 2407 mee Push Plato Home Pam Joo o o mos mem Transport Guide LA 2409 5500 Transpon inch Roler Je mio eme WeweiswtG TT ze oossss WibeWWaserSmaka Ji mz eos M 6x4 inaig SM Serew il mis mee z Fitesa sm Serena nl sn 052864 26x6 Fiat Head Pips Sel Tighienng SM Sew 1 2415 101782 M20 8 Fat Head Philips Sel Tightening 3M Screw 1 m ws Leen O O O OOOO e y ES ES AH AAA 2418 003708 4 E Ring 2419 003709 Q5 E Ring 2420 091515 d1 6x8 Parallel Pin Hard 2417 003707 3 E Ring P N 960 100926R Rev 1 EDP 148849 E 7 51 H 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Cash Box Unit Exploded View 7 Figure 7 26 TBV Cash Box Unit Exploded View 7 P N 960 100926R Rev 1 EDP 148849 E 7 52 H 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV CASH BOX UNIT PARTS LisT 7 Table 7 26 TBV Cash Box Unit Parts List 7 RefNo EDPNo Peseri
98. The Host Machine provides both the supply power and the communications interface necessary for proper operation of the TBV Unit See Page 1 2 L 17 LED an acronym for Light Emitting Diode An LED 1s Semiconductor Device which when turned on emits a signal output in the visible light range Available in a variety of colors LEDs are cost effective and are commonly used as Indicator Lights in a variety of equipment devices LED are also available in the invisible light range 1 e ultraviolet near infrared etc making them useful as operational indicators for a variety of electronic equipment and applications such as Banknote Validation Circuit in the TBV Unit See Page 1 1 M 18 Magnetic Sensor a Sensor used to detect the Magnetic Ink present on certain Banknote denomination types See Page 2 9 19 Photo Coupler a method of increasing safety to both the equipment and personnel by isolating and routing transmitted data signals vie using a Light Emitting Diode LED and Photosensitive Transistor combination circuit in various electronic equipment devices See Page 1 6 P N 960 100926R Rev 1 EDP 148849 E 5 2 B O 2011 Japan CashMachine Co Limited 20 21 22 23 24 25 26 21 28 TBV Series Transaction Based Validator Appendix B Pictograph small internationally recognized safety and attention symbols placed to the left Notes Cautions and Warnings throughout a JCM Maintenance Manual
99. V BNF Unit Exploded VIGW Mansion 7 3 TBV BNF Unit Parts LUS 7 4 TBV BNF Unit Exploded VIEW Zaiat 7 5 TBV BNF UI Pans EE 7 6 TBV BNF Unit Exploded View 3 7 7 TBV BNF UMIC RATS DISI S d s ee yuyun nn 7 8 TBV BNF Unit Exploded View 4 7 9 TBV BNP Umit Paris CET 7 10 TBV BNF Unit Exploded View 5 7 11 TBV BNE Unit Faris Us dee eh 7 12 TBV BNF Unit Exploded View 6 7 13 TBV BNE UNICO Parts USG EE 7 14 TBV BNF Unit Exploded View T7 7 15 PBV BNE Unit Parts E sn da its 7 16 TBV BNF Unit Exploded View Susanne 7 17 TBV BNP Unit Sne 7 18 TBV Transport Unit Exploded View 1 7 20 P N 960 100926R Rev 1 EDP 148849 E iv E 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator Table of Contents Page TBV Transport VU AMS EST 1 21 TBV Transport Unit Exploded View 2 7 22 TBY Transport Unit Parts e 7 23 TBV Transport Unit Exploded View 3
100. al Banknote Type G Solution Check that the following parts are properly assembled and or Blue oi Pattern Error Harness connected Clean or adjust the following parts and Sensors Relative Parts Line Sensor If the error is not resolved change the above related part or parts P N 960 100926R Rev 1 EDP 148849 Ae B O 2011 Japan CashMachine Co Limited TroubleShooting TBV Series Transaction Based Validator Appendix A Table A 3 LED Flash Reject Error Codes Continued LED Color Flash Sequence LED Color Causes and Solutions Lit ine Sensor s transparency level is less than the accepted value Dirt Double Banknotes stickers or foreign object may be present on the Banknote Detected Solution Confirm the Banknote s condition If the error is not resolved change the above related part or parts The Banknote accept inhibit setting is being made by a command from the Host Machine Bl Green Inhibit Setting Solution Check that the Commands from the Host Machine are correct and ue 9 Problem change its setting to be acceptable for use with the TBV Unit DIP Switch settings are incorrect Solution Check that the DIP Switch settings are properly set Blue Green Reiect Order The TBV received a Reject command form the Host Machine 10 J Solution Check that the Command from the Host Machine is correct While transporting a Banknote Sensors detect a Cash Box removal G Solution Check that the following par
101. and Parts Lists TBV Series Transaction Based Validator TBV LD Transport Unit Exploded View Section 7 NM 3 Kite _3208 A RL 3209 3207 Y ne 3208 3209 Figure 7 33 TBV LD Transport Unit Exploded View P N 960 100926R Rev 1 EDP 148849 E 7 67 O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV LD TRANSPORT UNIT PARTS LIST Table 7 33 TBV LD Transport Unit Parts List VL s NNNM Fa K O 3203 185623 testor 3204 104285 2366 Philips Sal Tightening Binding Sew 2 3205 Im oer 8 3206 150851 transpor Feed Roller 8 207 mes transpor Pine Raen s 3208 i592 Transport Sing Presser Plate ef 3209 068280 204 Philips Sef Tightening Binding Sew 18 xw 20 mear e y om meme meet ET smi 2000 JLo Guide core frp rset 206628 Pupo 2 sra 15059 epps 2 sns 15084 Transport Puleya o oy y e 3216 20654 Timing Bet EPDM Sot Speciicai n 2 mw zem men f1 sns 208 men frp ww zem ost frp mm 206887 ism frp mm 206888 oss 2 wm mm geng sms tome pe E Kami 3225 18240 Beer Spacer e sms 206843 ipGerks E el 15001 ege a sms em en 4 3228 150787 transpor Feed Gear7 frp o o wm mm E ws mm ser ECT E wm mew ibm frp O
102. ansport Motor Removal as 4 3 Feed Roller Assy Removal 4 3 Timing Belt Removal BNF Lower Section 4 4 Timing Belt Removal BNF Section Upper 4 5 Feed Roller Assy 8 TR Feed Roller A Removal 4 5 Bar Circuit Board UP Removal 4 6 P N 960 100926R Rev 1 EDP 148849 i BM O 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator Table of Contents Page Integrated Side Sensor Removal Transport Assembly Right Side 4 6 Integrated Side Sensor Removal Transport Assembly Left Side 4 7 Sensor Circuit Board OU Removval 4 7 CPU Circuit Board Removal inicia 4 7 Sensor Circuit Board ID Removal 4 8 Timing Belt Removal Transport Section Rear eee 4 9 TR Feed Pulley Z4 amp Timing Belt Removal Transport Section Rear Upper 4 9 Timing Belt Removal Transport Section Lower Upper 4 9 Cen
103. aper Calib ration 4 Confirm that the LED is alternately flashing between a White and Blue Color rate The Test s progress will appear on the TBV Calibration Tool Maintenance Screen as indicated by the Figure 6 28a Green Barograph s progress during the Calibration Procedure 2 TBV CalibrationTool Maintenance File Help Validation Transmissive Sensor with the Reference Paper Calibration A UV Transmissive Sensor with Paper Figure 6 28 UV Transmissive Sensor with Paper Calibration Screen 2 5 When the message 4 UV Transmissive Sen sor with Paper Calibration Completed appears in the first row of the TBV Calibration Tool Maintenance Screen See Figure 6 29 a the UV Transmissive Sensor with Paper Calibra tion 1s complete TBV Series Transaction Based Validator Calibration and Testing VALIDATION amp UV TRANSMISSIVE SENSOR NON PAPER CALIBRATION BAR SENSOR WITH PAPER STRING DETECTION SENSOR CALIBRATION AND SAVING When the UV Transmissive Sensor with Paper Calibration Procedure is complete perform the fol lowing steps to begin the fifth calibration of each sensor Type The following Sensors are calibrated automatically in the following order and the Cali bration Values are then saved See Figure 6 29 b e Validation Sensor non Paper Calibration UV Transmissive Sensor non Paper Calibration e BAR Sensor with Paper Calibration e String Detection Sensor non Pape
104. ard 1 Optical Transport Method oco ee 0 No 1 Plastic Standard 2 Metal I F Harness 1 Standard Reserved Reserved Reserved The numbers of stacked Notes depends on the Banknote s condition P N 960 100926R Rev 1 EDP 148849 TBV Series Transaction Based Validator B 12 E General Information Software Descriptions Table 1 3 lists the Software Number Descriptions Table 1 3 TBV Software Number Specifications N9 Software Model Name Denomination Country Code C Interface Protocol Name D Software Version The Country Code is indicated by three 3 Alphabetical Characters following the JIS Standard Precautions Figure 1 2 Precautionary Symbols The Figure 1 2 symbols are defined as follows 1 Type 1 Do not insert a torn folded or wet Banknote as this action may cause a Banknote jam inside the unit 2 Type 2 Do not expose the unit to water The unit contains several precision electronic devices which can be damaged if water or any liquid is sprayed or spilled into the unit 3 Type 3 Do not install the unit into a dusty environment Dust may affect and degrade the sensor s performance USER CAUTIONS Careful measures are taken in this product to ensure its quality however the following cautions should be read and understood by all users in order to confirm safe operation Installation Cautions 1 Do not allow the Unit to
105. ars mf Emm em een Sd E 2 2722 men Lasel P N 960 100926R_Rev 1 EDP 148849 E 7 58 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV Frame Unit Exploded View ANN Je e A AAA AA lt Z ooo mm m gt 2806 2803 2802 Figure 7 29 TBV Frame Unit Exploded View P N 960 100926R_Rev 1 EDP 148849 E 7 s9 O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV FRAME UNIT PARTS LIST Table 7 29 TBV Frame Unit Parts List RefNo EDPNo Description Qty Remark A A A E j 2802 180711 GroundBracket CA 2808 150626 BoxTranspotGuide 4 2604 150700 RightFrame Ill 2805 150707 Ieren T 2806 150709 BNF Slide Frame III 2807 180621 BoxGuideRight III 2808 150622 Box Guide Le 2809 150710 ConnectorBracket T 2810 188833 WFHamesst Use T Latch Prism Right Latch Prism Left 2821 150620 FrameTransportGuidet TBVGuidelet 1 For FSH 2823 150624 TBV Guide Left For GSH P N 960 100926R_Rev 1 EDP 148849 B 7 60 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV Standard Bezel Unit Exploded View 2905 2904 Figure 7 30 TBV S
106. at when the Screws are not accidentally lost following their are removed that the single 1 removal Spacer See Figure 4 43 h is not accidentally lost following their removal 7 Remove the single 1 Enamel Set W Point Screw See Figure 4 43 1 then remove TR PRESR Gear 1 See Figure 4 43 j and CNT Guide RI See Figure 4 43 k from the Housing 8 Remove the three 3 Motor Mounting Plate Screws See Figure 4 43 1 1 amp 13 and remove the Stacker Motor See Figure 4 43 m from its Mounting Plate Transport Motor Removal To remove the Transport Motor proceed as Figure 4 46 Transport Motor Removal follows Figure 4 43 Stack Motor Removal P N 960 100926R Rev 1 EDP 148849 j 4 12 B O 2011 Japan CashMachine Co Limited Disassembly Reassembly Power Grip GT Belt Removal To remove the Power Grip GT Belt proceed as follows 1 Remove the Cash Box from the Frame Unit 2 Use a TORX Driver to remove the two 2 TORX mounting Screws See Figure 4 47 a amp a5 located on the rear side of the Cash Box Figure 4 47 Cash Box Rear Screw Removal 3 Remove the two 2 Platel mounting Screws See Figure 4 48 a amp a gt and take Panel Plate L See Figure 4 48 b off of the Cash Box 4 Remove the single 1 Wire Loop See Figure 4 48 c from the Spring See Figure 4 48 d Figure 4 48 Panel Plate L Removal 5 Remove the two 2 Block mounting Screws See Figure 4 49 a amp a2 and take
107. ate possible Calibration is recommended whenever the CPU Board or one of the Sensor Boards are replaced See Page 6 1 6 ccTalk a Serial based Communication Protocol commonly used in control electronic payment and vending systems Developed by Money Controls Ltd the format enjoys widespread use throughout Europe ccTalk 1s supported communications format in the VEGA Unit See Page 1 6 7 Centering Mechanism a mechanical assembly designed to center Banknotes that enter the Validator at a skewed angle See Page 1 3 8 Checksum a numerical value assigned to data file or block of data usually expressed in hexadecimal notation Checksum values are used to verify that the contents of a data file are not corrupted in any way during transmission or encryption The Checksum values of both the original and duplicate files are compared to each other If the values match then the duplicate file 1s considered to be acceptable In instances where the Checksum values DO NOT match it 1s recommended that the file be copied or encrypted again until the Checksums do agree technique which 1s highly accurate and can detect data errors down to a single computer datum bit See Page 6 3 E 9 E Clip semicircular clip that resembles a capital E designed to fit onto a shaft groove to retain a component or the shaft itself in place See Page 4 1 P N 960 100926R Rev 1 EDP 148849 E 5 1 B O 2011 Japan CashMachine Co Limi
108. ated on the left side of the Transport Assembly proceed as follows l Remove the four 4 mounting Screws See Figure 4 23 a through a4 located on the left side of the Transport Assembly and take TR Cover L See Figure 4 23 b off of the Transport Assembly Remove the single 1 mounting Screw See Figure 4 23 c retaining the Side SNSR BRK in place See Figure 4 23 d and remove the Side SNSR BRK Brake from the Assembly Remove the single 1 Signal Connector See Figure 4 23 e Plug and remove the Inte grated Side Sensor See Figure 4 23 f from the Transport Assembly Figure 4 23 Integrated Side Sensor Left Side Removal Sensor Circuit Board OU Removal To remove the Sensor Circuit Board OU proceed as follows l P N 960 100926R_Rev 1 EDP 148849 Remove the four 4 Cover mounting Screws See Figure 4 24 a through a4 located on the rear side of the Transport Assembly and take the TR Cover PLT See Figure 4 24 b off of the Transport Assembly TBV Series Transaction Based Validator Section 4 2 Remove the five 5 Board mounting Screws See Figure 4 24 c through cs retaining Sensor Circuit Board OU in place See Figure 4 24 d then remove the two 2 Signal Connector See Figure 4 24 e amp e gt Plugs and take Sensor Circuit Board OU off the Transport Assembly Figure 4 24 Sensor Board OU Removal CPU Circuit Board Removal To remove the CPU Circuit Board proceed as
109. bration Procedures When to Calibrate Calibration Tool Requirements Reference Paper Placement Validation Sensors Calibration Positioning Sensors Calibration Model Information Input Performance Tests Performance Test Tool Requirement Performance Test Procedures DIP Switch Settings for Performance Test without a PC Download and Installation Workbench Tool Requirements The various Tools listed in Figure 6 1 are required to install the TBV Drivers and download its Operating Software TBV Unit Power Supply 24V DC 5 Minimum 4 A PC OS Windows XP or greater USB Cable d 1 USB A Terminal d 2 USB Mini B Terminal e TBV USB Driver usbtbv100 inf f Downloader JCMUSBDownloaderApp exe g TBV Operation Software Program a b C d Figure 6 1 Workbench Tool Requirements 9 a PC Side USB A Terminal b TBV Side USB Mini B Terminal Figure 6 2 USB Cable Identification Driver Installation Driver Installation Procedure Perform the following steps to install the TBV USB Driver usbtbv100 inf L 2 3 D Copy the TBVTM USB Driver usbtbv100 inf into the PC Folder desired Supply power to the TBVTM Unit Connect the PC and the TBV Unit together using the recommended USB Cable When the PC Screen shown in Figure 6 3 appears Mouse click on the Radio Screen Button e located beside No not this time See Figure 6 3 a selection and then Mous
110. coder Sensor If the error is not resolved change the above related part or parts The Pusher Mechanism is not returning to the Pusher Mechanism Half way Position Red Pusher Mechanism Solution Check that the following parts are properly assembled and or Half way Position Harness connected Clean or adjust the following parts and Sensors 9 Problem Relative Parts Pusher Mechanism Stack Motor Pusher Mechanism Half When stacking Banknotes the Pusher Mechanism is not returning to the Home end position R Pusher Mechanism Solution Check that the following parts are properly assembled and or 3 Home Position Harness connected Clean or adjust the following parts and Sensors El 8 Problem Relative Parts Pusher Mechanism Stack Motor Stack Home Position Sensor Stack Motor Encoder If the error is not resolved change the above related part or parts S a cu a Gin 2 2 a Acier o gt eh o A al o o o P N 960 100926R Rev 1 EDP 148849 E A4 H 2011 Japan CashMachine Co Limited TroubleShooting TBV Series Transaction Based Validator AppendixA Table A 2 Standard LED Error Codes Continued LED Color LED Color Flash Flash Sequence Sequence Red Red Red Red Red Red Red Red Red Red Red P N 960 100926R Rev 1 EDP 148849 Red 10 Centering Home Position Problem Feed Motor Speed Problem 11 BNF Section Communication Error Red Red 13 ICB Communication
111. d LED Color LED Color Causes and Solutions Flash Flash Sequence Sequence While stacking a Banknote the Cash Box Full Sensors detect that the Cash Box is full Red Cash Box Full Solution Check that the following parts are properly assembled and or 1 See Harness connected Clean or adjust the following parts and sensors Relative Parts Cash Box Full Sensor Pusher Mechanism Pusher Plate If the error is not resolved change the above related part or parts While operating the Feed Motor no pulse inputs exist greater than the rated value Red Feed Motor Solution Check that the following parts are properly assembled and or 2 2 Lock up Problem Harness connected Clean or adjust the following parts and Sensors A D Jet Relative Parts Feed Motor Feed Encoder If the error is not resolved change the above related part or parts While operating the Stack Motor no pulse inputs exist greater than the rated value Solution Check that the following parts are properly assembled and or pe E B Harness connected Clean or adjust the following parts and Sensors 3 E P Relative Parts Stack Motor Stack Motor Encoder Pusher Mechanism Pusher Plate If the error is not resolved change the above related part or parts While the Centering Motor is operating no pulse inputs exist greater than the rated value Red Centering Motor Solution Check that the following parts are pro
112. d Validator See Page 1 1 V Validation in Banknote Validators such as the TBV Unit identifies the process of drawing a Banknote into the Unit and then uses various Sensors to read and determine the authenticity of the Banknote based on the comparison of collected readings to a set of reference data stored in memory See Page 1 3 Validator a piece of electronic equipment designed to accept and validate the authenticity of Banknotes used in automated cash transactions and vending operations The validation process involves evaluating data received from Sensors within the Unit Validation techniques are constantly being improved in order to thwart the efforts of would be counterfeiters Newer validation technologies employ the use of CMOS Photo imaging Sensors to obtain even more accuracy and security JCM Global is a World Wide recognized leader on the field of Banknote Validation See Page 1 1 P N 960 100926R_Rev 1 EDP 148849 E 5 3 B O 2011 Japan CashMachine Co Limited Appendix B TBV Series Transaction Based Validator V THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100926R Rev 1 EDP 148849 E B 4 BE 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator P N 960 100926R Rev 1 EDP 148849 O 2011 Japan CashMachine Co Limited TBV M Series Transaction Based Validator Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com CS Contain
113. damage I Long side 110 170mm 4 33 6 69 in Bill Types Accepted Short side 60 85mm 2 36 3 35 in Standard Specification a Read code interleave interval 2 of 5 b Narrow Bar 0 5mm 0 6mm 0 019 0 023 in c Wide Bar Narrow Bar 3 1 d Characters 18 Characters e Print Position Middle Coupon divided equally from the left right top and bottom of the Coupon s center f Print Width Wider than 10mm 0 39 in g Thickness 0 1mm EE Banknote Four way Insertion Direction Barcode Coupon Two way Barcode Surface Up Only TBV 100 GSH Centering Type Only e Banknote Approximately 2 0 seconds note from Banknote insertion to Escrow Approximately 3 0 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Double Read Processing Speed Approximately 4 0 seconds note from Banknote insertion to Escrow Approximately 4 9 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Single Read Approximately 2 0 seconds note from Banknote insertion to Escrow Approximately 3 0 seconds note between the next Banknote insertion during a sequential insertion operation Validation Method Optical 6 Illumination Types Transmissive Reflective and Magnetic Diagnostic Indicators LED Full Color Range Escrow Ne Anti stringing Mechanism Optical Sensor amp Shutter vn Simplified Security Cash Box Cash Box Type
114. de Surface Up Only TBV 101 FSH Fixed Type e Banknote Approximately 1 3 seconds note from Banknote insertion to Escrow Approximately 1 7 seconds note between the first and next Banknote insertion during a sequential insertion operation Barcode Coupon Double Read Approximately 3 0 seconds note from Banknote insertion to Escrow Approximately 3 7 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Single Read Approximately 1 3 seconds note from Banknote insertion to Escrow Approximately 2 0 seconds note between the next Banknote insertion during a P i S TI sequential insertion operation HOS SIME Spacers TBV 100 FSH TBV 200 FSH Centering Type e Banknote Approximately 1 6 seconds note from Banknote insertion to Escrow Approximately 2 0 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Double Read Approximately 3 5 seconds note from Banknote insertion to Escrow Approximately 4 2 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Single Read Approximately 1 6 seconds note from Banknote insertion to Escrow Approximately 2 3 seconds note between the next Banknote insertion during a sequential insertion operation Validation Method Optical 6 Illumination Types Transmissive Reflective and Magnetic Diagnostic Indicators LED Full Color Range Escrow
115. ded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV CASH Box UNIT PARTS LIST 8 Table 7 27 TBV Cash Box Unit Parts List 8 O CT aso 151888 ES Eras 2603 151864 aae aat 2608 mme Transport PuteyDAssy R 2605 150824 Trenspor Puley AR 2608 151125 aea Bal Bearng R EECHER 2608 mes TransporPuley e 2609 mn Tage A 2610 ors TransponPuley Easy Je Fas oro Transpon Puy 8 Asay Je 2612 185050 Transport Bet Tension Arm Spring Je ais mm Trans AO 2614 5599 Transpor Bet Tension Am Re A 2615 5595 Transport Bet Tension Am Let Ji 2616 150760 TransponiPuleyFomasy 2 rast em aae aate ip ass 151860 Transport ShatD ef ass 180760 TransponPuleycasy 2 2620 emm aaea 1 2621 me Transpo Guide Cine o o 2622 150787 nr o o avs 150800 PuhwaeHomePkmB Joo 2628 150808 Push Pat apn K O 3 2625 188917 nF n 2628 150807 Push Plate Home peng o o 2627 150804 Sick Star pan nan 2628 men Sick Sar pasme S avs emm aae atn AO 2630 em range Bal Bean ef o 2681 150606 SaderGemSuponDek Jo o o 2632 1508 GoupimgRo AO 2633 180625 osrwndrgsunsm 3 o asi em SackerGearAAssy 1 Kusma e AO aos immer SackRolerB Assy fe2ef 2637 151867 sees 1 2638 em Lean 14 2639 Wess PuhPeAmR 35 2640 mem Sade il aui 160892 PwhPaeAmB 3 2642 way oser
116. der Banknotes having folded corners or edges Banknotes with excess or inadequate Magnetism or unclear Graphics C d e f Banknotes having the vvrong cut dimensions or printing displacement g Banknotes having excessive fold lines or specific Banknote processing machine damage Long side 110 170mm 4 33 6 69 in Bill Types Accepted Short side 60 85mm 2 36 3 35 in Standard Specification a Read code interleave interval 2 of 5 b Narrow Bar 0 5mm 0 6mm 0 019 0 023 in c Wide Bar Narrow Bar 3 1 Barcode Coupon d Characters 18 Characters e Print Position Middle Coupon divided equally from the left right top and bottom of the Coupon s center f Print Width Wider than 10mm 0 39 in g Thickness 0 1mm L Banknote Four way Insertion Direction Barcode Coupon Two way Barcode Surface Up Only ne GLD Centering Type Only Banknote Approximately 1 8 seconds note from Banknote insertion to Escrow Approximately 2 2 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Double Read Processing Speed Approximately 3 9 seconds note from Banknote insertion to Escrow Approximately 4 3 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Single Read Approximately 1 8 seconds note from Banknote insertion to Escrow Approximately 2 3 seconds note between the next Banknote inserti
117. dicate a steady Blue j H H H H H N Color for a Detect condition or be extin 123456 718 guished Out for a NOT Detect condition Refer to Table 6 9 Sensor Test DIP Switch Con Figure 6 70 BNF Calibration DIP Switch Setting 6 figurations on page 6 22 of this Section for 3 Turn the TBV Power Switch to ON The LED reading the definition of the Blue or the unlit will begin flashing at a White Color rate when Extinguished LED condition the TBV is in the Performance Test Mode Table 6 9 Sensor Test DIP Switch Configurations DIP Switch DIP Switch Settings DIPSwitch Settings In e RTT e ou porn Centering Centering Sensor Detects a Banknote existing on the a Banknote existing on the ON Width Position Sensor Pusher Plate Position Detects that the Pusher Mechanism s Pusher Plate is ON ON correctly positioned at half position Box Feed Out Detects a Banknote existing on the Sensor Stack Position Sensor ON Centering Home Detects that the VVidth Home Sensor 4 Position Sensor is correctly positioned at the Home JON ON Position 5 Transport Entrance Detects a Banknote existing on the ON ON Sensor Entrance Sensor Bei Blue Lit Extinguish Box Lock Sensor Detects that the Cash Box Release 7 pos sensor Peter Cosh Borsea Mon Pusher Mechanism Detects that the Pusher Home Position Mechanism s Pusher Plate is ON ON Sensor correctly positioned at the Home Position F
118. e n een EI O zm 150880 Bowo frp zs 160752 ox Fl Base Pale Aassy L rare ewe mes WWasher seni E zu 008800 mewes A 2121 100522 9 Philips Head Self Trina Binding M Swew 2 a2 omos ng A y aus mem Terasse fe zi 10524 a aus mm E O ET y 3 EO o DI 2126 151827 Box Full Roller A 2127 003713 Q9 E Ring 2128 003708 4 E Ring P N 960 100926R Rev 1 EDP 148849 87 45 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Cash Box Unit Exploded View 4 2236 v 2235 2238 2235 __ 2237 Figure 7 23 TBV Cash Box Unit Exploded View 4 P N 960 100926R Rev I EDP 148849 E7 46 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV CASH Box UNIT PARTS LIST 4 Table 7 23 TBV Cash Box Unit Parts Lis 4t O CT 72201 wy rey Base Pe As A Eras zm 1501 Lane 3 Um mem Lane 5 2205 mee kemon o 2208 150740 Ratchet Uni Base Assy 5 2207 150781 Ratchet anak 2208 ees Ratohel Release RallerB Je o 2209 emm Ratchet Release shen o ano ss Box Remove oler Je o 22n mes marr 2202 15824 Boxremoveroera ST ans 15070 Box Remove Plate Aes Jo o 228 150877 event Release Plate BA ars 185047
119. e Figure 4 58 e from the Pusher Mechanism Assembly P N 960 100926R Rev 1 EDP 148849 E 4 140 2011 Japan CashMachine Co Limited Disassembly Reassembly TBV Series Transaction Based Validator Figure 4 58 Right Power Grip GT Belt Removal POWER GRIP GT BELT REASSEMBLY Figure 4 59 illustrates the correct path positions for replacing the Power Grip GT Belts NOTE Replace the Power Grip GT Belts in the locations shown in the Figure 4 59 illustration when reassembling the Unit Figure 4 59 Power Grip GT Belt Reassembly This completes the Disassembly Reassembly Procedure P N 960 100926R_Rev I EDP 148849 E 4 15 Section 4 O 2011 Japan CashMachine Co Limited Section 4 TBV Series Transaction Based Validator Disassembly Reassembly THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100926R_Rev 1 EDP 148849 E 4 16 B 2011 Japan CashMachine Co Limited e Centering System Wiring Diagram e Fixed System Wiring Diagram section 5 TBV FSH Centering System Wiring Diagram TBVIM Series Transaction Based Validator 5 WIRING DIAGRAMS This section provides the TBV Banknote Accep tor Unit wiring diagrams for the following items 10 0JA JEYDEIS e m TT ud 9 A Joo podsuedi e Cs lt NA OINO 10SUSS N4 JESN xog 2 D Jojo Buuejue Ca ud S IL ITE Kop T 1osu s NJ xog D IN soo ue4 s E CD
120. e Transport Section s 8 Position DIP Switch Block Test proceed as follows 1 Mouse Click on the Dip Switch Screen Tab See Figure 6 65 a 2 Mouse Click on the Start Start Screen Button See Figure 6 65 b to begin the Test Dip Switch Test Figure 6 65 DIP Switch Test Selection Screen 1 3 Confirm the DIP Switch ON OFF operational condition for each Switch See Figure 6 66 a and that the LED is lit a steady Blue Color P N 960 100926R Rev 1 EDP 148849 TBV M Series Transaction Based Validator M 6 19 Section 6 4 Mouse Click on the STOP so Screen Button See Figure 6 66 b to finish the DIP Switch Test Performance Test Sensor ON OFF Dip Switch Denomination SW1i oFF SW 210FF SW3 ON SW 4 oFF Dip Switch Test SWS5 ON SW 6 OFF SW 7 OFF sw SION Example DIP Switch 3 5 and 8 are ON Figure 6 66 DIP Switch Test Selection Screen 2 Performance Test Tool Requirement with out a PC Figure 6 67 illustrates and list identifies the tools and equipment interconnects necessary to perform the TBV Performance Test without a PC a TBV Unit with Software Program downloaded b Power Supply Figure 6 67 Performance Test Tool Requirements O 2011 Japan CashMachine Co Limited Section 6 TBV Series Transaction Based Validator Calibration and Testing DIP Switch Configuration for Performance Tests without a PC Table 6 8 lists the DIP Switch
121. e Unit Side DR1R026PA1 JCM Contact Frame Unit Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 UL3443 AWG 24 91 3 1 1mm or less D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 UL1061 AWG 26 90 9 1 1mm or less 24V DC POWER MN 24V DC Power Supply 2 M RESET IN Acceptor Reset Signal Input Line oU USB Communication Input Output Signal Line EN USB Communication Input Output Signal Line USB GND USB Communication Ground OV DC gt sO Ill X JNoComet n E EN No Connection ES 9 ADC POWER 10 EM SS 12V DC or t5V DC Power Supply USB Communication Vbus Signal Line 5V DC No Connecion OOOO O O S E Se SS SS WI eo o rorem en Comet RAE D OM w en TT wo eege TT 18 Power eno TE ON memen oS emean ooo D Auo Recognition when Concedo pen ecmwdo eege TT eege TT eege TT ocras Be sure to connect it to the Chassis Frame Power GND 9 ES DI gt 23 2 gt A gt pius Frame Ground 1 0 input output is the Terminal as viewed from the Banknote Validator s backside P N 960 100926R Rev 1 EDP 21488491 E 2 7 B O 2011 Japan CashMachine Co Limited Section 2 TBV M Series Transaction Based Validator Installation Table 2 14 lists the TBV FLD amp GLD Version Photo Coupler Interface Pin Assignments Table 2 14 TBV FLD GLD Version Photo Coupler Interface Pin Assignments Back Side View 1 O JOO000000 O Socket Tran
122. e above related part or parts While the Feed Motor is operating Sensors detect an overheating condition Solution Clean that the following parts are properly assembled and or r E Pac m Harness connected Clean or adjust the following parts and Sensors E ES Relative Parts Feed Motor If the error is not resolved change the above related part or parts Reject Error Codes Table A 3 lists the various LED Flash Reject Code causes amp solutions Table A 3 LED Flash Reject Error Codes LED Color LED Color Flash Sequence The Banknote has been inserted in an incorrect direction G Solution Check that the following parts are properly assembled and or Blue oi Skew Insertion Error Harness connected Clean or adjust the following parts and Sensors Causes and Solutions Lit Relative Parts Centering Guide Centering Sensor Belts Rollers If the error is not resolved change the above related part or parts The Magnetic Sensor detects an abnormal Banknote Type Solution Check that the following parts are properly assembled and or Blue B Abnormal Magnetic Harness connected Clean or adjust the following parts and Sensors Detection i Relative Parts Magnetic Sensor If the error is not resolved change the above related part or parts While Initializing Sensors detect that Banknotes remain in the TBV Unit Solution Check that the following parts are properly assembled and or Blue Green Remaining Harnes
123. e click on the Next gt Screen Button See Figure 6 3 b Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with pour permission Read our privacy policy Can Windows connect to Windows Update to search for software O Yes this time only O Yes now and every time connect a device Click Next to continue Figure 6 3 Initial Installation Wizard Screen When the Screen shown in Figure 6 4 appears Mouse click on the Radio Screen Button e located beside the Install from a list or spe cific location Advanced See Figure 6 4 a selection then Mouse click on the Next gt Screen Button See Figure 6 4 b Found New Hardware Wizard This wizard helps you install software for CBA If your hardware came with an installation CD IS or floppy disk insert it now What do you want the wizard to do O Install the software automatically Recommended O Click Next to continue Gama Iw Cancel Figure 6 4 TBV Installation Wizard Screen 1 O 2011 Japan CashMachine Co Limited Section 6 6 Mouse click on the Radio Button 3 located beside the Search for the best driver in these locations See Figure 6 5 a selection then Mouse click the Check box located below the Radio Button See Figure 6 5 b besides t
124. ee Figure 6 23 a the Validation Sensor non Paper Calibration Pro cedure is complete O 2011 Japan CashMachine Co Limited Calibration and Testing TBV Series Transaction Based Validator Section 6 VALIDATION SENSOR WITH THE REFERENCE PAPER CALIBRATION When the Validation Sensor non paper Calibration Procedure is complete perform the following steps to begin the Second Validation Sensor with Paper Calibration Procedure 1 Check that the message 2 Validation Sensor with the Reference Paper Calibration Prepara tion 19 in the second row of the Calibration Tool Screen See Figure 6 23 b amp GalibrationTool 1 Validation Sensor D A Value non Paper Calibration Completed d et the Reference Paper TBV TOU F Sensor Mouse Click on the Calibration Start Screen Button Figure 6 23 Validation Sensor Calibration with Paper Screen 1 2 Place the KS 073 Red marked Reference Paper for calibrating a Centering Type Unit or the KS 077 Red marked Reference Paper for calibrating a Fixed Type Unit into the Transport Assembly Refer to Placing Each Reference Paper Type on page 6 4 of this Section for detailed instruc tions 3 Mouse Click on the Calibration Start csisien sien Screen Button See Figure 6 23 c to begin the Validation Sensor with Paper Calibration Procedure E NOTE This calibration process takes approximately one 1 minute to complete 4 Confirm that the
125. eed Out Sensor Detects a Banknote existing on the jon Jon PJ Feed Out Sensor o Box Near Full Sensor ae that the Cash Box is nearly Jonfon Jon f 11 Box Full Sensor Detects that the Cash Box is full that the Cash Box is full A EI Jon ON jon BNF Entrance Detects a Banknote existing on the ei AE BNF Entrance Sensor OR ON BNF Assignation Detects a Banknote existing on the BNF Reject Sensor Detects a Banknote existing on the This test is available when the Cash Box is seated correctly T This test is available only for the TBV 100 Centering Type Unit Rotate the knob located on the side of the Transport Unit to control the ON OFF condition to perform this test This test is available only when the BNF Section is set in place and connected P N 960 100926R Rev 1 EDP 148849 E 6 22 B 2011 Japan CashMachine Co Limited TBVIM Series Transaction Based Validator Section 7 T EXPLODED VIEVVS AND PARTSLISTS e TBV BNF Unit Exploded View This section provides product exploded views and parts lists for the Banknote Accept Unit TB V e TBV Transport Unit Exploded View This section contains the follovving information e TBV Box Unit Exploded View s Entire TBV Unit Exploded View e TBV Frame Unit Exploded View e TBV Bezel Unit Exploded View Entire TBV Unit Exploded Views Figure 7 1 Entire TBV Unit Exploded Views P N 960 100926R_Rev 1 EDP 148849 O 2
126. een 1 6 8 UV Transmissive Sensor with Paper Calibration Screen 2 6 8 Auto Sensors Calibration and Save Screen 1 6 8 Auto Sensors Calibration and Save Screen 2 6 9 Calibration Completed Dialog Screen 6 9 BNF Calibration DIP Switch Setting 2 6 9 Calibration Selection Screen 1 6 9 P N 960 100926R Rev 1 EDP 148849 B ix E O 2011 Japan CashMachine Co Limited Figure 6 34 Figure 6 35 Figure 6 36 Figure 6 37 Figure 6 38 Figure 6 39 Figure 6 40 Figure 6 41 Figure 6 42 Figure 6 43 Figure 6 44 Figure 6 45 Figure 6 46 Figure 6 47 Figure 6 48 Figure 6 49 Figure 6 50 Figure 6 51 Figure 6 52 Figure 6 53 Figure 6 54 Figure 6 55 Figure 6 56 Figure 6 57 Figure 6 58 Figure 6 59 Figure 6 60 Figure 6 61 Figure 6 62 Figure 6 63 Figure 6 64 Figure 6 65 Figure 6 66 Figure 6 67 Figure 6 68 Figure 6 69 Figure 6 70 Figure 1 Figure 2 Figure 7 3 Figure 7 4 Figure 7 5 Figure 7 6 Figure 7 7 P N 960 100926R Rev 1 EDP 148849 B x E TBV Series Transaction Based Validator List of Figures Page Calibration Selection Screen TT 6 10 Positioning Sensor Calibration Preparation Screen 6 10 Positioning Sensor Calibration Screen
127. emarks or trademarks of their respective companies Furthermore and O are not always mentioned in each case throughout this publication TBVIM Series Transaction Based Validator Table of Contents Page TOC 1 GENERAL INFORMATION gn u i u Qe cxu EO VessU Uo Deua us 1 1 DIES CID WON NN 1 1 TP IG m 1 1 Model DESCIPUONS EE entend eee cave te een an te 1 2 Type RT dl d e a EEN 1 2 Software DescriDHUOLis iia 1 2 See Susana NN 1 2 TR Ua g AA eee ELE ee DU M S eee nasa 1 2 Meel 1 2 Mounting Dismounting amp Transportation 1 3 ol PE 1 3 GN E GES d dh 1 3 Unacceptable En ue ds 1 3 Priman E 1 4 Individual Component Names amp Locations 1 5 Specifications TBV FSH Version Specification 1 6 FSH T ChAICAl ee ee EE 1 6 FSH Environmental Specifications ces nana nenave nane eee 1 7 FSH Electrical SPECITICALUONS ae ii code 1 7 FSH ouuctral SPECIE a ION SS eee 1 7 Specifications TBV GSH Version Specification 1 8 GSH Technical SDSCINCATIONS gj te ar idad 1 8 GSH Environmental Specifications sis 1 9 GSH Electrical Specifications 1 9 GSH Structural SPECINCAL ONS azgje dd io ia 1 9 Specifications TBV FLD Version Specification
128. endure or operate at a high temperature in high humidity and or in a dusty environment 2 Do not install the Unit into an area where exces sive vibration or shock are present 3 This equipment is not full warranted for outdoor use Be sure that the Host Machine contains enough protection to avoid wet or dusty condi tions when installing it in both open air and indoor space 4 Avoid exposing the Unit to direct Sunlight and or incandescent Lamp illumination having a Gradi ent Angle of 15 Degree or more and an illumina tion index of 3 000 Lux or less 5 Insure that the Host Machine is designed for daily operational access such as maintenance and or cleaning a Banknote Jam 6 When installing the equipment connect the Frame Unit to the Frame Ground of the Host Machine O 2011 Japan CashMachine Co Limited General Information 7 Be sure to connect the Ground Wire of the Inter face Connector to the Chassis Frame Ground Mounting Dismounting 8 Transportation l Be sure to turn the Power OFF before mounting or removing the Unit from its permanent loca tion Plugging or unplugging Connector Plugs from their receptacles while the Power is ON may cause damage to the Unit When reassembling a disassembled Unit Section ensure that each part 19 properly placed in its correct location Be sure to carry the Unit by both hands when transporting it Holding the Unit by one hand may cause personal injury if the Uni
129. ept 1 9 18 amp 26 UL1061 AWG 26 00 9 1 1mm or less PinNo Signal Name vo nenen AMO POWER Eeer MEJO CITE 4 Some e en en TT CT Some SS 8 We oege TT 9 ANO POWER MVDOPowrSupy 10 em kmefxeGmud m gt NeGmedo TT 12 vem __nteriace Power Supply ABO RE AAA DES g md LD Auto Recognition when Connected to FRAME ID Pin 7 rur TO LS 38 Powerco ef wap n FRAMED SR ES EE LD Auto Recognition when Connected to GND Pin 15 NN NN A NoComecti n Power GND 0V DC Power Supply pis Frame Ground ma Be sure to connect it to the Chassis Frame 1 0 input output is the Terminal as viewed from the Banknote Validator s backside P N 960 100926R Rev 1 EDP 148849 87 10 B O 2011 Japan CashMachine Co Limited Installation Preventive Maintenance Retrieving Banknotes To retrieve TBV Cash Box deposited Banknotes perform the following steps 1 Rotate the Cash Box Release Lever Clockwise See Figure 2 3 a 2 Remove the Cash Box from the TBV Frame Unit See Figure 2 3 b Clockwise Figure 2 3 Removing the Cash Box 3 Rotate the Thumb Twist Lock Knob with the User Key at the bottom of the Cash Box to unlock its Door See Figure 2 4 a 4 Open the Cash Box Door See Figure 2 4 b E NOTE A Security Key or Keys may be required to unlock the Cas
130. ernately ROM malfunctioning B A 1 Check that the TBV s internal Harnesses and Connectors are properly fitted A O 2011 Japan CashMachine Co Limited Appendix A TBV Series Transaction Based Validator TroubleShooting Table A 1 LED Status Error Code Condition Continued Symtoms Gs E TT Check that the Unit Assembly and Connections are properly set in place The TBV is not working JA Unit setting malfunctioning Check that there is not a Banknote Jam or a foreign Banknote Jam has An improper assembly and or Harness object interfering inside the TBV Unit Banknote Transport occurred connection exists a T TBV s Bezel LED is Banknote Jam or poor condition occurred due to 1E0X Mat Me Fasning pattern IS correct and Identity te flashing Red or Yellow i iant i indicated error by referring to the Error Codes Table then S OTS gi OR er p aty terreno perform the necessary action required See Standard Error Codes on page A 3 or the Reject Error Codes on page A 6 of this Guide Check that the acceptable denomination values are I correct The current Software is not designed to accept Download the correct Software Program Refer to the e TBV Service Manual for details regrading the proper Software Download procedures Check that the DIP Switch settings are properly set L RE See DIP Switch Configurations on page 2 1 Most Banknotes are The
131. erse STACKER MTR Stacker Home Position Sensor and Stacker Half Rotation Position Sensor while performing reverse rotation Tests the Centering Guide s movement and the Mdb i ER Ee Centering Home Position Sensor while KG Blue Lit Red Flashes SR performing normal forward rotation Transport Motor and BNF Simultaneously tests both the Transport Motor s Transport Motor Normal TBV BNF FWD land the BNF Transport Motore movement and Rotation speed while performing normal forward rotation Transport Motor and BNF Simultaneously tests both the Transport Motor s Transport Motor Reverse TBV BNF REV and the BNF Transport Motore movement and Rotation speed while performing reverse rotation BNF Pusher Mechanism Tests the BNF Pusher Mechanism s Banknote t This test is available when a Cash Box is correctly seated in place This test is available only for the TBV 100 Centering Type Unit This test is available only when the BNF Section is set in place and connected To perform the Motor Tests proceed as follows 3 Confirm that the LED is lit a steady Blue Color L Mondi ecen N Peromance Test Tb while the test is in progress See Table 6 5 See Figure 6 60 a 4 Mouse Click on the STOP sw Screen 2 Mouse Click on the desired Test Item Screen Button to end the Motor Test See Figure 6 60 c Button to begin the related Test See Figure 6 60 NOTE When Mouse Clicking on the MOTOR b SPEED TEST START Screen Button See
132. es Transaction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LIST 10 Table 7 19 TBV Transport Unit Parts List 10 RefNo EDPNo Description 191 Remark RER iz 18m range Bai Bearng nl ep mn Centering Frame Beer ims iem eaea peni ime ise Gem y er em Center pean Z o ae ism Gem A ims em E TT 4810 me Transport Gate pn T A en me Center Link AA eg men Centering Move Pre A i i ns 185512 Centering Frame Lenkssy 7 For TBV 100 1818 185310 Centering Link Plate Assy 1 Liszt mm crescent Snap Ring Lim ment orescomtsnapRn fe P N 960 100926R_Rev 1 EDP 148849 B7 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Cash Box Unit Exploded View 1 n Y Ci lt c y mm mm wm Figure 7 20 TBV Cash Box Unit Exploded View 1 P N 960 100926R Rev 1 EDP 148849 E 7 40 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV CASH BOX UNIT PARTS LIST 1 Table 7 20 TBV Cash Box Unit Parts List 1 Ref No EDPNo Description 1091 Remak LO 385 EL ES ES el emm 2K BoxHinge hat Jo o o en me Kpa pae 3 ila Wo mm KolahPaeB 5 ee men xeon fa 1807 men 2K Boxdor 5 ee emm Seaing Base Plate ap
133. ests after Perform a Validation Test if necessary Refer to TBV Service Manual for details regrading proper Calibration and Testing procedures P N 960 100926R Rev 1 EDP 148849 E 1 2 H O 2011 Japan CashMachine Co Limited TroubleShooting TBV Series Transaction Based Validator Appendix A Standard Error and Reject Codes The Bezel LED indicates various solid flashing Color lighting conditions when any of the Standard Errors listed in Table A 2 occur Identify the cause and solutions for these indications from each Table listing and ensure that the relative assembles are properly connected and or harnessed and that all of the Unit s Sensors are clean Standard Error Codes Table A 2 lists the various LED Flash Error Code causes solutions Table A 2 Standard LED Error Codes LED Color LED Color Causes and Solutions Flash Flash Sequence Sequence When transporting a Banknote to the Cash Box the Sensors are not detecting a Banknote present condition when the time interval taken is too long or the number of the Banknotes stuck is greater than specified value for that Yellow Yellow Banknote Jam in EEN 1 1 the Cash Box Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts Feed Motor Stack Sensor Feed out Sensor If the error is not resolved change the above related part or parts 2 Sectio
134. ev 1 EDP 148849 O 2011 Japan CashMachine Co Limited Section 2 TBV M Series Transaction Based Validator Installation THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100926R Rev 1 EDP 148849 2 20 H O 2011 Japan CashMachine Co Limited TBVIM Series Transaction Based Validator 3 COMMUNICATIONS Section 3 This section was intentionally left out due to a Non Disclosure Agreement requirement If this information is required please contact the closest office location listed below Americas amp Oceania JCM AMERICAN Phone 1 702 651 0000 Fax 1 702 644 5512 925 Pilot Road Las Vegas NV 89119 E mail customerservice jcmglobal com Europe Africa Russia amp Middle East JCM EUROPE GMBH Phone 49 211 530 645 60 Fax 49 211 530 645 65 Muendelheimer Weg 60 D 40472 Duesseldorf Germany E mail support jcmglobal eu UK 8 Ireland JCM EUROPE UK OFFICE Phone 44 0 1908 377 331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail info jcmglobal eu P N 960 100926R Rev 1 EDP 148849 Asia JCM Goup HK LTD Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kyvai Chung N T Hong Kong E mail asiapactechsupport jcmglobal com Japan Cash Machine Co Limited HQ Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishivvaki Hirano ku Osaka
135. exe Calibration Program Applica tion information See Figure 6 48 a will appear in the Figure 6 48 Dialog Screen on the PC Each Version is indicated in an X X X X Format See Figure 6 48 a CalibrationTool Version TBV CalibrationTool Maintenance CASH MACHINE co ltd Figure 6 48 Version Information Screen 3 Mouse Click on the OK k 4 Screen Button to accept the read state reported See Figure 6 48 b This completes Reading the Calibration Tool s Software Version Information Procedure P N 960 100926R Rev 1 EDP 148849 TBV Series Transaction Based Validator E 6 12 B Calibration and Testing Performance Test This portion explains the TBV Performance Test Procedures The following two 2 methods exist to perform this Performance Test Procedure e Performance Test using a PC e Performance Test without a PC Choose one 1 of the two 2 above Performance Test Procedures by selecting the one related to the particular test circumstance desired Performance Test Tool Requirement using a PC Figure 6 49 illustrates and list identifies the tools and equipment interconnects necessary to perform a TBV Performance Test using an existing PC a TBV Unit TBV Software Program downloaded b Power Supply c PC OS Windows XP TBV USB Driver usbtbv100 inf Installed d USB Cable d 1 USB A Terminal d 2 USB Mini B Terminal e Performance Test Program TBV Perfor
136. five 5 mounting Screws See Figure 4 27 a through as and the single 1 Spring See Figure 4 27 b located on the right side of the Transport Assembly then remove CNT Frame Cover R See Figure 4 27 c from the Transport Assembly Caution Be sure that the Spring is removed BEFORE taking CNT Frame Cover R off the Assembly 2 Remove the six 6 Cover mounting Screws See Figure 4 27 d through d located on the left side of the Transport Assembly and take CNT Frame Cover L See Figure 4 27 e off the Trans port Assembly 3 Remove the single 1 Ground mounting Screw See Figure 4 27 f located on the right side of the Transport Assembly and remove the Grounding Wire See Figure 4 27 g from the Frame Figure 4 27 CNT Frame Cover R L Removal TBV M Series Transaction Based Validator B 5 E Disassembly Reassembly 4 Remove the two 2 Guide mounting Screws See Figure 4 27 a amp a gt located on each side of the Transport Assembly and press in on the TR Guide STUDs See Figure 4 27 b amp b gt located on the inside then separate the Upper Rear Trans port Sections See Figure 4 27 c from the Lower Transport Assembly See Figure 4 27 d Figure 4 28 Transport Section Separation 5 Remove the single 1 Gear retaining E Clip See Figure 4 29 a and remove the single 1 Gear See Figure 4 29 b from the Assembly 6 Remove the four 4 Guide mounting Screws See Figure 4 27 c through c4
137. gure 4 34 c amp c to its limit 4 Pull the Alignment Gears upward 5 Reset the Gear by reinserting the locking E Clips Figure 4 34 Centering Guide Positioning P N 960 100926R Rev 1 EDP 148849 TBV Series Transaction Based Validator E 4 10 Bl Disassembly Reassembly Centering Motor Removal To remove the Centering Motor proceed as follows l Remove the single 1 Centering Unit mounting Screw See Figure 4 35 a from the lower Trans port Frame Assembly 2 Cut the Plastic Harness binding Tye Wrap apart See Figure 4 35 b and remove the two 2 Sig nal Connector See Figure 4 35 c amp c5 Plugs from the Sub assembly then lift the Centering Unit up and off the lower Transport Assembly Figure 4 35 Centering Unit Removal 3 Remove the two 2 Motor Bracket mounting Screws See Figure 4 36 a amp a5 and remove the CNT Motor BRK See Figure 4 36 b Bracket from the Sub assembly 4 Remove the two 2 Motor mounting Screws See Figure 4 36 c amp c2 and remove the Centering Motor See Figure 4 36 d out of the Sub assembly Figure 4 36 Centering Motor Removal Centering Circuit Board Removal To remove the Centering Circuit Board proceed as follows l Remove the single 1 Circuit Board Mounting Screw See Figure 4 37 a 2 Remove the Centering Circuit Board See Figure 4 37 b from the Sub assembly NOTE If there is insufficient clearance to place a Screwdr
138. h Box prior to opening it See Figure 2 4 c 5 Press the Pusher Plate down See Figure 2 4 d to Retrieve the Banknotes See Figure 2 4 e PS OSES W gt SS User Key AT ta Thumb Twist Lock Knob Optional Security Lock Figure 2 4 Opening the Cash Box Door The Banknote retrieving operation is now complete Clearing a Banknote Jam To retrieve a jammed Banknote located inside the Banknote Acceptor proceed as follows P N 960 100926R Rev 1 EDP 148849 TBV Series Transaction Based Validator E 2 11 E Section 2 1 Open the Return Path Open Close Cover and remove the jammed Banknote See Figure 2 5 a 2 Ifthe Banknote jam location is not evident open the BNF Section s Upper Guide by simultan eously pressing in on the BNF Guide Latches See Figure 2 5 b located on each side of the BNF Unit Upper Guide and lift the Acceptor s Top Door up and open These latches are indi cated by the Blue Arrows in Figure 2 5b 3 Remove the jammed Banknote If the Banknote jam location is still not evident open the Trans port Section s Upper Guide by simultaneously pressing in on the Front Guide Latches See Figure 2 5 c located on each side of the Transport Section s Upper Guide and lift the Transport s Top Door up and open These latches are indicated by the Green Arrows in Figure 2 5c 4 Remove the jammed Banknote Remove
139. h direct sunlight Interior lighting must be incandescent with a Visible Light Sensitivity Radiant Angle of 15 Degree or more having an Illumination index of 3000 Lux or less nstallation Indoors Only No Cabinet Vibration FLD Hydrothermal Condition Table 35 C 95 F 80 RH x 80 lt E 6 gt 30 ipe 5 40 du 50 C 122 F 30 RH E 5 19 10 0 10 20 30 40 50 60 Temperature C FLD ELECTRICAL SPECIFICATIONS Table 1 14 TBV FLD Version Electrical Specification Supply Voltage 24VDC 5 Greater than 4 1A 100W Recommend Standby Approximately 0 2 A Current Consumption Operation Approximately 2 0 A Peak Approximately 3 3 A Maximum 3 seconds FLD STRUCTURAL SPECIFICATIONS Table 1 15 TBV FLD Version Structural Specification Weight Approximately 6 4kg 14 111bs i E s See TBV FLD Version Banknote Acceptor FLD Unit Outside Dimensions Outside Dimensions on page 1 16 of this Service Manual P N 960 100926R Rev 1 EDP 148849 E 1 1 2011 Japan CashMachine Co Limited Section 1 TBV M Series Transaction Based Validator General Information Specifications TBV GLD Version Specification GLD TECHNICAL SPECIFICATIONS Table 1 16 TBV GLD Version Technical Specification 98 or greater Note The following banknote types are excluded a Worn dirty wet stained torn or excessively wrinkled Banknotes b Double dual Banknotes Banknotes with adhering oil or iron pow
140. he Include this location in the search and then Mouse click on the Browse 89 Screen Button See Figure 6 5 c 7 Be sure that the Driver Name usbtbv100 inf is present in the Text box beside the Browse Screen Button and then Mouse click on the Next gt Screen Button again See Figure 6 5 d Found New Hardware Wizard Please choose your search and installation options SS Y Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed C Search removable media floppy CD ROM Include this location in the search C Documents and Settingsh dministatoriDesktops ve J O Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Figure 6 5 Search and Install Options Screen 8 The USB Driver locating process will begin If the Hardware Installation Warning shown in Figure 6 6 appears Mouse click on the Con tinue Anyway Screen Button See Figure 6 6 a Hardware Installation A The software you are installing for this hardware TBY 100 has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing you
141. he Status LEDs solid or flash ing light condition LED Indication Conditions Table A 1 lists the Bezel LED Statusi Error Code indications for the TBV Unit Table A 1 LED Status Error Code Condition H Tons Power is not Power is not supplied to the Unit to the Unit Check that the Interface Connectors are properly fitted that the Interface Connectors are properly fitted Power is not supplied to the Unit Les that the Power Supply meets its specification The Program is not activate Re download the correct Software The Software download has not completed Refer to the TBV Service Manual for details regrading The TBV is not working Misi Mad Software Download procedures S L ne are The CPU Board is malfunctioning The CPU Board is malfunctioning not lighting Machine Unit is not communicating with the Host Check that the TBV s internal Harnesses and Connectors The CPU Board is malfunctioning properly fitted Check that the Interface settings and the DIP Switch Different Interface DIP Switches are set on the settings meet their design specifications TBV and or the Host Machine See DIP Switch Configurations on page 2 1 Interface DIP Switch settings are not correct The TBV is not working ai REN Check that the TBV s internal Harnesses and Connectors TBV LED ist Red RAM malfunctioning are properly fitted The TBV is not working TBV s cooling fan goes ON and OFF alt
142. he following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts ICB Board If the error is not resolved change the above related part or parts Input Voltage is too low Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts Power Supply Unit If the error is not resolved change the above related part or parts Sensors detect Banknotes remain in path or none existed during an abnormal timing condition Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts Line Sensor Feed out Sensor Box Feed out Sensor Side Sensor If the error is not resolved change the above related part or parts While communicating with each device on the CPU Board Sensors detect an abnormal operating condition Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts CPU Board If the error is not resolved change the above related part or parts SDRAM reading and or writing is not properly performed Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts CPU Board If the error
143. he two 2 Shafts See Figure 4 15 b amp b gt out to remove the two 2 Timing Belt See Figure 4 15 c amp c2 gt NOTE Be careful when removing the Shafts that the two 2 related Parallel Pins See Figure 4 15 d amp d gt are not lost following the removal process O 2011 Japan CashMachine Co Limited Disassembly Reassembly TBV Series Transaction Based Validator Section 4 Figure 4 15 iming Belt Removal Timing Belt Removal BNF Section Upper A amp Reject To remove the Timing Belt from the Upper BNF Guide B Removal Section proceed as follows 7 Remove the two 2 mounting Screws See Figure 1 Remove the two 2 mounting Screws See Figure 4 18 aj amp a gt retaining both sides of Reject Pulley 4 16 a amp a5 retaining the Reject Open Close SH in a See Figure e 8 b and remove the Lever See Figure 4 16 b in place Reject Pulley SH Assembly 8 Remove the single 1 E Clip See Figure 4 18 c 2 Slide the Reject Open Close Lever forward and U remove it from the BNF Upper Section located on the right side of the BNF Section and slide the Shaft out to remove the single 1 Tim 3 Remove the three 3 mounting Screws ne Belt Se bi 4 18 d See Figure 4 16 c c5 amp c3 located on the right ES hii an sm G side of the BNF Section and take Side Cover U off See Figure 4 16 d of the BNF Section the Shaft that the single 1 Bushing See Figure 4 18 e
144. ibrating more than 400 Units P N 960 100926R Rev 1 EDP 4148849 HAN For TBV 101 For TBV 101 For UAC 1 1 O 2011 Japan CashMachine Co Limited Appendix A TBV Series Transaction Based Validator TroubleShooting THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100926R Rev 1 EDP 148849 HA 10 H O 2011 Japan CashMachine Co Limited TBVIM Series Transaction Based Validator Appendix B B GLOSSARY A I Acceptor a term used in Communication Section 3 referencing functions sent to and received from the Banknote Acceptor by software commands See Page 1 1 2 Anti stringing Mechanism a mechanism optical mechanical or a combination of both designed to prevent the unauthorized retrieving of Banknotes from a Cash Box See Page 1 5 B 3 Bezel a removable Plastic Assembly attached to the front of the Banknote Insertion Slot of a TBV Untt See Page 1 2 4 BNF an acroym for Bulk Note Feeder A BNF is an assembly that separates a single Banknote from a stack of Banknotes fed into the entrance Bezel of the TBV Unit See Page 2 1 C 5 Calibration a process performed on electronic equipment which ensures that all circuits are properly aligned and operating at optimum levels For TBV calibration 1s accomplished using a software based program which checks and sets the operational reference levels for each sensor This helps to ensure that the Unit operates with the highest Banknote acceptance r
145. icationt LED TEST Tests the LED Color Illumination Levels Refer to Error Type definitions or the related Reject Code when any of these LED Color Errors occurs t This test is available only when the BNF Section is set in place To perform the Device Function Test proceed as follows 1 Mouse Click on the Performance Test Screen Button See Figure 6 62 a 2 Mouse Click on the LED TEST mme Screen Button to begin each selected Test See Figure 6 62 b 3 Check that the LED alternately flashes at a Red Green Blue and White Color rate See Table 6 6 4 Mouse Click on the STOP sw Screen Button See Figure 6 62 c to end the Test 2 TBY Performance Tool Version 01 18 IE OPERATION TEST MOTOR SPEED TEST VALIDATE STACKING Start VALIDATE NO STACKING NO VALIDATE STACKING me NO VALIDATE NO STACKING D ACCEPT REJECT AGING MOTOR TEST DEVICE FUNCTION TEST TRANSPORT MTR FWD LED TEST TRANSPORT MTR REW STACKER MTR FWD STACKER MTR REY CENTERING MTR FWD TBV BNF FWD TBV BNF REV BNF KEEP UP BNF KEEP DOWN FAN Figure 6 62 LED Test Screen Button Location P N 960 100926R Rev 1 EDP 148849 E 6 17 B 2011 Japan CashMachine Co Limited Section 6 TBV Series Transaction Based Validator Calibration and Testing SENSOR TESTS Fourteen 14 tests exist within the Sensor Test Menu Table 6 7 lists the function of each Sensor Test Item Table 6 7 Sensor Test Items Sensor
146. ie Wrap holding the Harnesses away from the Transport Motor See Figure 4 7 a Remove the Lift Mot ST See Figure 4 7 b Mounting Screw using the 5 5 Nut Driver Remove the single 1 mounting Screw See Figure 4 7 c retaining the Transport Motor in place and remove the Transport Motor Figure 4 7 Transport Motor Removal Feed Roller Assy Removal To remove the Feed Roller Assembly proceed as follows l Pull the FULCRUM SH Guide Shaft See Figure 4 8 a out and remove the Unit Lift SP R Spring See Figure 4 8 b and the Unit Lift SP L Spring See Figure 4 8 c from the Assembly Separate the Upper and the Lower Sections of the BNF Frame from one another Figure 4 8 BNF Upper Lower Unit Separation P N 960 100926R Rev 1 EDP 4148849 TBV Series Transaction Based Validator B 43 E Remove the two 2 E Clips See Figure 4 9 a amp a gt located on the left side of the BNF Assembly lower Section and remove the Left Lever Arm See Figure 4 9 b from the Assembly NOTE Ensure that when the E Clips are removed that the two 2 related Collars See Figure 4 9 c Co are not lost following removal Remove the two 2 retainer E Clips See Figure 4 9 d amp d NOTE Ensure that when the E Clips are removed that the two 2 related Bushings See Figure 4 9 e ev are not lost following removal Figure 4 9 Left Lever Removal Remove the two 2 retainer E Clips See Figu
147. ign objects or other such debris adhering to it the Banknote acceptance rate will degrade Clean the Unit once a month to keep its performance stable Use a soft lint free cloth Cotton swab or Com pressed Air spray to clean dust and debris from the Banknote transportation path Perform cleaning and maintenance regularly when using the equipment in place where exces sive Automobile exhaust emission or Cigarette Smoke may exist Be sure that the Guide or individual Unit Sec tions are properly placed in their correct location following a maintenance procedure Do not redesign or disassemble the Unit Unau thorized use by inadequately trained personnel P N 960 100926R_Rev 1 EDP 148849 B TBV M Series Transaction Based Validator Section 1 or use outside the original manufacture s intent for operation voids the warranty Caution Do not use any Alcohol thinner or citrus based products for cleaning any surfaces The Lenses can become clouded by chemical effect that may cause acceptance errors Use a lint free cloth wring the water out tightly to clean the BNF Rollers only Unacceptable Banknote 1 The following Banknote types may not validate correctly or can cause a Banknote jam and or damage to the Unit s Transport path Banknotes exhibiting the conditions listed below and illustrated in Figure 1 3 should be avoided Having perforated or torn areas Having excessive folds Wet or damp Having excessi
148. igure 2 6 Removing a Jammed Banknote 2 2 11 Figure 2 7 Removing a Jammed Banknote 9 2 12 Figure 2 8 Removing a Jammed Banknote 4 2 12 Figure 2 9 Removing a Jammed Banknote 5 2 12 Figure 2 10 LD Sensor Roller Cleaning Location 2 12 Figure 2 11 TBV Sensor and Roller Cleaning Locations 2 13 Figure 2 12 TBV USB Interface Schematic Diagram 2 15 Figure 2 13 TBV Photo Coupler Interface Schematic Diagram 2 16 Figure 2 14 TBV RS232 Interface Schematic Diagram 2 17 Figure 2 15 TBV ccTalk Interface Schematic Diagram 2 18 Figure 2 16 TBV Operational Flowchart ss 2 19 Figure 4 1 Transport BNF Bezel Unit Separation 4 1 Figure 4 2 Prism PTR Board Pl Board Removal 4 2 Figure 4 3 Prism LED Board Removal 4 2 Figure 44 BNF Board REMOVAL Lavard 4 2 Figure 4 5 PCB Cover Prism F Removal
149. igure 6 33 TBV M Series Transaction Based Validator List of Figures Page Pusher Mechanism Left Gear Removal 4 14 Left Power Grip GT Belt Removal 4 14 Right Power Grip GT Belt Removal 4 15 Power Grip GT Belt Reassembly 4 15 TBV FSH Centering System Wiring Diagram 5 1 TBV FSH Fixed System Wiring Diagram 5 2 TBV FSH with ICB System Wiring Diagram 9 3 TBV GSH System Wiring Diagram 5 4 TBV FLD Centering System Wiring Diagram 5 9 TBV FLD Fixed System Wiring Diagram 5 6 TBV GLD System Wiring Diagram 5 7 Workbench Tool Requirements 6 1 USB Cable en der Le uy u Qulu aia 6 1 Initial Installation Wizard Screen 6 1 TBV Installation Wizard Screen 1 6 1 Search and Install Options Screen 6 2 TBV Installation Wizard Screen 2 6 2 TBV I
150. ing Binding 3M Screw 52 27 P N 960 100926R Rev 1 EDP 148849 E 7 12 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV BNF Unit Exploded View 6 602 NS 634 Figure 7 7 TBV BNF Unit Exploded View 6 P N 960 100926R Rev 1 EDP 148849 j 7 13 O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV BNF UNIT 6 PARTS LIST 6 Table 7 7 TBV BNF Unit Parts List 6 Ref No EDPNo Description Qty Remark sor 160863 eme A 602 451800 Guide Lock spina Ra AO eos 460334 Guide Loci rin AO al im We 2 map been A Km 608 mmm Raees 1 eo em Guide Fulrum shen TJ 60 en emp AO en mu ReeetGudelevercer ee 451903 Reject Roler Gener Shen Jo ers emm K 5 D ia 64 mn RejectRaller Gener ers mmm RejectRotershat S 616 mme Reject Gude Lever Gener Jo Rs em mmm Redde a em mae Leg es ix ReeimdeSwu y e 620 50366 RojeetSprmgPiae o Len mm Upper Guide Cover PY AO 622 ise Upper Guide Cover shar 3 ws 451813 Upper Guide Cover Spring A 624 1508 Uppercudecoer o 627 i 1 3 KSE el mmm oiserng 2 E el mm neuen frp Lem oso mae E 638 O56165 204 Philips Head Sel Tighering Binding 3M Screw 2 634 058274 264 Philips
151. ing Detection Sensor Calibration and Saving 6 8 Positioning Sensor Calibration 6 9 Positioning Sensor Calibration Prepar ation ss 6 9 Positioning Sensor Calibration Transport Motor Test amp Saving Calibration Values 6 9 Model Information CGonirmation noo oi oats i islas 6 10 Reading the Model Information n0nnnannannennennnannannnnnnnnnnnnnronrrsnnnrennrrnrrsrrrnrnrrrnrrnrrnnrnrrenrenrene 6 11 Reading the TBV Calibration Tool s Software Version 6 12 Performance Test 6 12 Performance Test Tool Requirement using a PC 6 12 Performance Test Using PC Procedures VV 6 12 Perormance Test TaD EE 6 13 Senso PON OFF MODS Sue NN NN NE 6 13 PSTN 6 13 Denommaton Ta iia eee ende Seed 6 14 Operation esc lee 6 14 AGCGPLAN COM E 6 15 AGINO TO qe e DP 6 15 TT IS en A ed ad na tei RD qu de dia 6 16 Device LED FUNCION Tes ska sunit as 6 17 A TT TT 6 18 DP SVEN TES e e a tte 6 19 Performance Test Tool Requirement without a PC 6 19 DIP Switch Configuration for Performance Tests without a PC 6 20 Performance Test without PC Procedures nennen nennen nnn nans 6 21 DIF SVEN Testa xc P st 6 21 A EE 6 22 T EXPLODED VIEWS AND PARIS LISTS cui 7 1 Entre TBV Unit Exploded Views 7 1 entre TBV UN Major En CR EE 1 2 TB
152. ing the E Clips that the two 2 Parallel Pins See Figure 4 32 j amp j are not lost following the removal Process Figure 4 32 TR Feed Pulley 4 Timing Belt Removal Timing Belt Removal Transport Sec tion Lower Upper To remove the Timing Belt from the Transport Assembly s Lower Section proceed as follows 1 Remove the two 2 Shaft End Retainer E Clips See Figure 4 33 amp a5 and the single 1 Cres cent C Clip See Figure 4 33 b from the related Shafts O 2011 Japan CashMachine Co Limited Section 4 NOTE Ensure that when removing the E Clips that the single 1 Bushing See Figure 4 33 c is not accidentally lost following the removal process 2 Remove the eight 8 Pulley Retainer E Clips See Figure 4 33 d 4 amp ds 8 and slide the three 3 related Shafts See Figure 4 33 e e gt amp es out of the Assembly then remove the Timing Belt freed by the Shaft removals See Figure 4 33 f Figure 4 33 Upper Timing Belt Removal gt NOTE Re align the Centering Guide s position when reassembling the Unit See Centering Guide Positioning on page 4 10 of this Service Manual CENTERING GUIDE POSITIONING To re align the Centering Guide s position proceed as follows 1 Remove the locking E Clips See Figure 4 34 a securing the Alignment Gears in place 2 Press the Alignment Gear See Figure 4 34 b downward 3 Carefully widen the Centering Guide Assembly See Fi
153. ing System Wiring Diagram O 2011 Japan CashMachine Co Limited B 5 5 E EDP 4148849 P N 960 100926R Rev 1 Wiring Diagrams HZZ JO OW ssajysnig POTSUBIL CL ON xog JE99 uy HZZ JOIOW SS9 YSNIG Jexoels u CU ino CL ON ue J JO ON ssajysnsg O 1 mn Py 10SU9S uono l q xog 8L ON JOSU9S uonisog EH lelg 9usnd os 6 LVON JOWUOW SIMEJSAWAL LZ ON Uid 9 pieog id JUL Se uonisod SWOH leld Jeusn J po5u3 podsuesi L ON L JOSUSS uontsod SWOH Fjeld Jeusnd 91 ON sui ajenug legs a37 fejdsig J NO uono l q My l poN 07 lt apisino apne Josues UONISOd JONDEIS JOSUSS uonoejeQ In 4 gsn eoueuejurejw GVON gt L ON pr 10111111 Wei Josues INO peo uoneJqie2 3 We L uu jr gon lt pueog Id TMS YMS did Josueg uonisod AWOH 7 peog a 1 vid S owel 1 uusiueu5S NW J usnd pz ON ul dn sosues seg FAA D E uid LE T O 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator Section 5 TBV FLD Fixed System Wiring Diagram 6 ON be So LMS ue JIG uid Z OL E am ld EI Kai JOSUSS UONISOd Palay JOSUBS UONISOG O Zld uondesueJj aouyueg ers ON N Ky 2031 ezzng JOSUSS S9ULNUZ gt Y bd IZON N lt Aon JoJoW Buddays JOION Jeusngd uid p 9 DT ON E Nd9 JO ONW SSajysnjg pieog o9 Doe la Uid 2 ANG ne JOSUSS SPIS JUOJ j uld OF e ya7 utd H FAAR s ynzroims KAH 21929 souejdaooy wuy ud p PET as eoueuajurew ua 92
154. ing screw See Figure 4 3 c retaining the Prism LED Cir cuit Board See Figure 4 3 d in place unplug the single 1 Signal Connector See Figure 4 3 e right side of the BNF Section exists and remove the Prism LED Circuit Board underneath BNF I F Harness 2 See Figure 4 5 d 2 Remove the single 1 mounting screw See Figure 4 5 e retaining Prism F in place See Figure 4 5 f and remove Prism F from the BNF Section Figure 4 3 Prism LED Board Removal BNF Circuit Board Removal To remove the BNF Board proceed as follows l Remove the Base Frame Assembly See Figure 4 4 a from the base side of the BNF Section 2 Remove the three 3 mounting screws Figure 4 5 PCB Cover Prism F Removal See Figure 4 4 b through b retaining the BNF Circuit Board See Figure 4 4 c in place and 3 Remove the Lift Mot ST See Figure 4 6 a using the 5 5mm Nut Driver unplug the five 5 Signal Connectors from the Board See Figure 4 4 dy through ds to remove 4 Remove the single 1 mounting screw the BNF Circuit Board See Figure 4 6 b retaining the Stepping Motor See Figure 4 6 c in place and remove the Step ping Motor from the BNF Section P N 960 100926R Rev 1 EDP 148849 E 4 2 B 2011 Japan CashMachine Co Limited Disassembly Reassembly Figure 4 6 Stepping Motor Removal Transport Motor Removal To remove the Transport Motor proceed as follows l Cut the Plastic Binding T
155. ion Indoors Only No Cabinet Vibration FSH Hydrothermal Condition Table 88 35 C 95 F 80 RH ES 20 Allowable 60 Operating gt 50 Temperature i 30 and Humidity Range 50 C 122 F 30 RH 20 Z 10 0 10 U 10 20 30 40 50 60 Temperature C FSH ELECTRICAL SPECIFICATIONS Table 1 6 TBV FSH Version Electrical Specification Standby Approximately 0 2 A Operation Approximately 2 0 A Peak Approximately 3 3 A Maximum 3 seconds FSH STRUCTURAL SPECIFICATIONS Table 1 7 TBV FSH Version Structural Specification Approximately 12kg 26 46lbs See TBV FSH Version Entire Unit Outside Dimensions on page 1 14 of this Service Manual P N 960 100926R Rev 1 EDP 148849 1 7 O 2011 Japan CashMachine Co Limited Section 1 TBV M Series Transaction Based Validator General Information Specifications TBV GSH Version Specification GSH TECHNICAL SPECIFICATIONS Table 1 8 TBV GSH Version Technical Specification 98 or greater Note The following banknote types are excluded a Worn dirty wet stained torn or excessively wrinkled Banknotes b Double dual Banknotes Banknotes with adhering oil or iron powder Banknotes having folded corners or edges Banknotes with excess or inadequate Magnetism or unclear Graphics C d e f Banknotes having the wrong cut dimensions or printing displacement g Banknotes having excessive fold lines or specific Banknote processing machine
156. is not resolved change the above related part or parts EEPROM reading is not properly performed Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts CPU Board If the error is not resolved change the above related part or parts EEPROM writing is not properly performed Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts CPU Board If the error is not resolved change the above related part or parts While operating the Feed Motor Sensors detect an over current condition Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts Feed Motor If the error is not resolved change the above related part or parts E 4 5 H 2011 Japan CashMachine Co Limited Appendix A TBV Series Transaction Based Validator TroubleShooting Table A 2 Standard LED Error Codes Continued LED Color LED Color Causes and Solutions Flash Flash Sequence Sequence wi Solution Check that the following parts are properly assembled and or Red Red Stack Motor Over Harness connected Clean or adjust the following parts and Sensors 22 22 Current Problem Relative Parts Stack Motor If the error is not resolved change th
157. iver into the access hole provided move the Slider aside to create additional space O 2011 Japan CashMachine Co Limited P N 960 100926R Rev 1 EDP 148849 Disassembly Reassembly Figure 4 37 Centering Board Removal TR Feed Roller 4 Assy Removal To remove the TR Feed Roller 4 Assembly proceed as follows 1 Remove the single 1 Shaft retaining Crescent C Clip See Figure 4 38 a and the two 2 Roller Retainer E Clips See Figure 4 38 b amp b gt from the Shaft on the Sub assembly then remove the two 2 TR Feed Roller Assemblies See Figure 4 38 cj amp c5 from the Shaft See Figure 4 38 d as it slides out of the Sub assembly G e gt 7 Y r NOTE Ensure that when removing the Shaft that the two 2 related locking Parallel Pins See Figure 4 38 ej amp 89 and the single Shaft Bushing See Figure 4 38 f are not lost following their removal from the Shaft Encoder Circuit Board Removal To remove the Encoder Circuit Board proceed as follows l Remove the single 1 Board mounting Screw See Figure 4 39 a and remove the single 1 Sig nal Connector See Figure 4 39 b Plug then remove the Encoder Circuit Board See Figure 4 39 c from the Transport Sub assembly Section Figure 4 39 Encoder Board Removal TBV Series Transaction Based Validator Cooling FAN Removal To remove the Cooling FAN proceed as follows l Remove the two 2 Fan mounti
158. m 2024 Sues frp sors 20255 rn 5 sors 262269 miu som 20208 Relay Hamess frp ams 202204 UmtReemeleer frp sore 202282 Release sprng frp al 2020 Pm E or 202283 Lean ET O 3022 262269 eat frp o al zm pasm f2f oa 262287 apen frp ozs me m2 085 Master fe 3026 os 2005 Philips Sal Tightening Binding Sew V 3027 262265 9x6 Philips Self Tightening Binding Screw See 4 3028 me Tee 3s wem men E ww mm gene ws ous nie 3 o2 mme 93 Spin n oss mme weww 2 a oso zoome o 2 3035 10812 04516108 Small Round Fat Wen e ww mm rn EE DE ES 3087 202268 24 Philips Ser Tonenno Binding Screw See 2 P N 960 100926R Rev 1 EDP 148849 B 7 64 B O 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV FLD GLD Frame Exploded View 3107 Figure 7 32 TBV FLD GLD Frame Exploded View P N 960 100926R_Rev 1 EDP 148849 E 7 65 B 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV FLD GLD FRAME PARTS LIST Table 7 32 TBV FLD GLD Frame Parts List Ref No EDP No Description Qty Remark M3x4 Flat Small Head Screw Floc For FLD P N 960 100926R Rev 1 EDP 148849 B 7 56 B O 2011 Japan CashMachine Co Limited Exploded Views
159. mance Tool exe Figure 6 49 Performance Test Tool Requirements Performance Test Using PC Procedures The following five 5 TBV Performance Tests exist for using a PC for testing e Operation Test e Motor Test e Unit Function Test e Sensor Test e DIP Switch Test Perform the following steps to begin the PC Per formance Test Preparation Procedure 1 Turn the TBV Power Switch to OFF 2 Set the BNF 8 Position DIP Switch 8 to ON See Figure 6 50 Figure 6 50 BNF Calibration DIP Switch Setting 3 3 Turn the TBV Power Switch to ON The LED will begin flashing at a White Color Rate when the TBV is in the Performance Test Mode 4 Connect the PC and the TBV Unit together using the recommended USB Cable 5 Launch the Performance Test Calibration Pro gram TBV Performance Tool exe Four 4 Tabs Figure 6 51 a will appear at the top of the Screen O 2011 Japan CashMachine Co Limited Calibration and Testing TBY Performance Tool Version 01 18 OPERATION TEST WALIDATE STACKING MOTOR SPEED TEST Start WALIDATE NO STACKING NO VALIDATE STACKING NO WALIDATE NO STACKING ACCEPT REJECT AGING MOTOR TEST TRANSPORT MTR FWD DEVICE FUNCTION TEST LED TEST TRANSPORT MTR REV STACKER MTR FWD STACKER MTR REW CENTERING MTR FWD TBV BNF FWD TBV BNF REV BNF KEEP UP BNF KEEP DOWN FAN Figure 6 51 Performance Test Selection Screen 1 PERFORMANCE TEST TAB Select the
160. matically when Power is re supplied to it during the launch of the TBV Downloader Screen The Reset Pull down Menu contains the following three 3 selections e Auto e Manual e Manual Reset If Auto is left pre selected in the Reset Pull down Menu See Figure 6 12 c the Downloader will enter Stand by Mode automatically when the download is complete and then the LED will start flashing at a Green Color rate If Manual is selected from the Reset Pull down Menu the LED will light a steady Blue Color when the download is complete If Manual Reset is selected in the Reset Pull down Menu the Downloader s Status will be reset back to Stand by Mode The LED will again begin flashing at a Green Color rate Ua NOTE All of the above steps are explained in detail when Auto is selected from the Reset Pull Down Menu 13 When the desired download is complete the Download Success Reset Done Waiting for USB Cable Disconnection Blue Text Line will appear See Figure 6 13 a e JCM USB Downloader Version 1 00 Help H C XTBVXROM TBY 100 FSH USA 003 V0 03 14 COM Browse OS i i CBA 100 FSH USA 003 0 03 14 O1DECO9 Figure 6 13 Download Completed Screen 14 Confirm that the Host s Checksum and the Unit s Checksums identically match each other See Figure 6 13 b after the LED starts flashing at a Green Color rate F NOTE The TBV Program Software Downloaded
161. mme Guide ss tem remm os stats Uni Spring te A 06 eme Unit Song isn AO 10 026532 2604 Binding aM HH P N 960 100926R_Rev 1 EDP 148849 E 7 4 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV BNF Unit Exploded View 2 Figure 7 3 TBV BNF Unit Exploded View 2 P N 960 100926R_Rev 1 EDP 148849 E 7 5 B 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV BNF UNIT 2 PARTS LIST 2 Table 7 3 TBV BNF Unit Parts List 2 Ref No EDPNo Description 191 Remark Ca Worms ES ES xu mme Side Covent AO xs mmm Comic Pre A 34 mam user 2 Taa Reer TT 150808 Lift Cam Gear 116207 PI Sensor Board e EN 10 A PiSewoBed 3 mam msme E 40807 lese E mm lese E mar oul me leser HHH me FeedRolerGear ll mm Gear Spacer A mue mr A masse BNF PrsmPTRGad A ass m2 0x4 Binding sv Seran 221 osa 2005 Philips Head Self Tightening Binding 3M Sorew 222 mm E CI ET O ms mmm rn E mes ses Philips Head Sien Binding aer 3 wen 215 Pan Head sm seen Il 457787 1510 Parle Pin Hare E P N 960 100926R Rev 1 EDP 148849 E 7 6 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV BNF Unit Exploded View
162. n Harness connected Clean or adjust the following parts and Sensors Relative Parts Feed Motor BNF Entrance Sensor BNF Assignation Sensor Entrance Sensor Centering Sensor Line Sensor Feed out Sensor If the error is not resolved change the above related part or parts While performing a BNF Banknote assignation the Sensors do not detected a Banknote present condition when the time interval taken is too long or the number of the Banknotes stuck is greater than specified value for that function Yellow Yellow Banknote Chain Solution Check that the following parts are properly assembled and or 3 Harness connected Clean or adjust the following parts and Sensors When transporting or returning a Banknote in the Transport Section the Sensors do not detect a Banknote present condition when the time interval taken is too long or the number of the Banknotes stuck is greater than B Specified value for that function Palo ME anknote Jam in 2 the Transport Solution Check that the following parts are properly assembled and or Relative Parts BNF Feed Roller BNF Retard Roller BNF Assignation Sensor Entrance Sensor Feed out Sensor If the error is not resolved change the above related part or parts The Cash Box has been removed Yell Yell Solution Check that the following parts are properly assembled and or m SC Cash Box Removal Harness connected Clean or adjust the following parts and Sensors 4 4 Relative
163. ndicates ON or Tab See Figure 6 63 a OFF in the Positioning Sensor Column or in 2 Mouse Click on the Start Start Screen Button the BNF Sensor Column on the PC Screen See Figure 6 64 b Refer to Table 6 7 Sensor Test Items on page 6 18 of this Section for details regarding the AMIA IAN Daya meaning of each Sensor Test ON and OFF Performance Test Sensor ON OFF Dip Switch Denomination indication 5 Mouse Click on the STOP st r Screen Button See Figure 6 64 c to finish the Sensor Positionina Sensor Test See Figure 6 63 b to begin the Test Transport Entrance Sensor Figure 6 63 Sensor ON OFF Test Screen 1 3 Confirm that the Sensor Timer running Red Text Line appears next to the Stop Screen But ton See Figure 6 64 a on page 6 19 of this Sec tion and that the LED is lit a steady Blue Color P N 960 100926R Rev 1 EDP 148849 E 6 18 E 2011 Japan CashMachine Co Limited Calibration and Testing TBV Performance Tool Version 01 16 Performance Test Sensor ONJOFF Dip Switch Denomination Judgement Sensor ULL ORE ULL NIP ULL IR Reserved Reserved Reserved BNF Sensor BNF Entrance Sensor OFF BNF Assignation Sensor OFF _ DRR GRE BNF Reject Sensor RR ORE DRR NIR Figure 6 64 Sensor ON OFF Test Selection Screen 2 DIP SWITCH TEST To perform the BNF Section s 8 Position DIP Switch Block Test and th
164. nector locations 1 Turn the TBV Power Switch to OFF 2 Set Switches 1 6 7 and 8 of the BNF 8 Position DIP Switches to ON See Figure 6 8 gt NOTE If the BNF Section is not installed onto the Transport Section proper Unit communications will not occur correctly Figure 6 8 BNF Unit DIP Switch Settings 3 Connect the PC and the TBV Unit together using the recommended USB Cable 4 Turn the TBV Power Switch to ON 5 Check that the LED indicator of the BNF Unit is flashing at a Green Color rate 6 Launch the copied download program JCMUSBDownloaderApp exe from the PC Folder 7 When the Program Installation Screen shown in Figure 6 9 appears Mouse click on the Browse Browse Screen Button See Figure 6 9 a JCM USB Downloader Version 1 00 File F Help H Host CRC EE Version EH Device CRC Download Auto Download Mode Online Figure 6 9 JCM USB Downloader Screen El O 2011 Japan CashMachine Co Limited Calibration and Testing 8 Highlight select the desired TBV Software Program See Figure 6 10 a from the PC Folder 9 Mouse click on the Open Screen Button See Figure 6 10 b to launch the selected file Download File Look in TBV M CBAMonitor Ww E Default PRIM My Recent CPractoryadjustTool Documents IcMUSBDownloaderApp My Computer ROM TBY 100 FSH US4 003 0 03 14 bd Files of type ans
165. ng Screws See Figure 4 40 a amp a gt and their two 2 related Nuts See Figure 4 40 b amp b gt from the Sub assembly then remove the FAN See Figure 4 40 c from the Transport Sub assembly Section Figure 4 40 Cooling Fan Removal Stacker Motor Removal To remove the Stacker Motor proceed as follow l Remove the two 2 Motor mounting Screws See Figure 4 41 a amp a5 located on the left side of the Transport Sub assembly Remove the single 1 Arm mounting Screw See Figure 4 41 b and remove TR LTCH ARM L See Figure 4 41 c from the Sub assembly Remove the single 1 Shaft Retainer E Clip See Figure 4 41 d and the two 2 Frame mounting Screws See Figure 4 41 e amp e gt from the Frame plate then remove TR Frame L Assy See Figure 4 41 f from the Bottom Frame Pan r NOTE Be careful when removing the TR Frame L Assembly that the single 1 related Bushing See Figure 4 41 g is not lost following removal 84 11 H Figure 4 41 TR Frame L Assy Removal Remove the four 4 Motor Assembly mounting Screws See Figure 4 42 a through a from the Left Frame and take the Stacker Motor Unit See Figure 4 42 b off of the TR Frame L Assembly 2011 Japan CashMachine Co Limited Section 4 Section 4 TBV Series Transaction Based Validator Disassembly Reassembly l Remove the four 4 Motor mounting Screws See Figure 4 44 a through a4 from the Frame 2 Remove the Tran
166. nnector Table Listing of 2 3 2 7 Precautionary Symbols types of 1 2 Preventive Maintenance cleaning materials requirements for 2 11 Primary Features TBV Product Series 1 4 S Safety pictographs indicating 1 to 3 symbols inside boxed area 1 1 Software Installation Procedures for 6 2 Special Notes italic text highlights finger points to 1 1 Steps sequential numbering of 1 1 Symbols Precautionary definitions of 1 2 TBV Device photo ofa 1 1 Technical Contact Information Address and Telephone Numbers for 1 19 Tool Requirements workbench 8 field 6 1 Troubleshooting Instructions for A 1 VV VViring Diagrams System 4 individual related primary parts illustrations 5 1 E 2011 Japan CashMachine Co Limited TBV Series Transaction Based Validator Index Index THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100926R Rev 1 EDP 148849 B s 2 E O 2011 Japan CashMachine Co Limited P N 960 100926R Rev 1 EDP 148849 TBVIM Series Transaction Based Validator Appendix A A TROUBLESHOOTING This section provides Troubleshooting instructions for the TBV Series Transaction Based Validator Unit This section contains the follovving inform ation e Introduction e Troubleshooting Overview e Malfunction LED Error Codes e LED Indication Conditions Introduction Most Banknote Validator failures are due to minor causes Before replacing any parts make sure that
167. nstallation Wizard Screen 3 6 2 BNF UN DP SwilCHrS ellingau re 6 2 JCM USB Downloader Gcreen rieni 6 2 TBV Software Selection Screen aaa aa aaa e 6 3 Download Progress SCIOeG s ua tenis annee 6 3 Reset Pull Down Menu Gelechon 6 3 Download Completed Screen renien nene 6 3 Workbench Tool Requirements 6 4 Placing Reference Paper Types KS 073 074 075 07 7 078 8 079 1 6 5 Placing Reference Paper Types KS 073 074 075 07 7 078 8 079 2 6 5 KS 076 Reference Paper Setting 1 6 5 KS 076 Reference Paper Setting 2 6 5 BNF Calibration DIP Switch Setting 1 6 6 Calibration Selection Screen aaa Lu E aek Ga renaz 6 6 Validation Sensor non Paper Calibration Screen 1 6 6 Validation Sensor non Paper Calibration Screen 2 6 6 Validation Sensor Calibration with Paper Screen 1 6 7 Validation Sensor Calibration with Paper Screen 2 6 7 UV Reflection Sensor with Paper Calibration Screen 1 6 7 UV Reflection Sensor with Paper Calibration Screen 2 6 7 UV Transmissive Sensor with Paper Calibration Scr
168. o v ps V S SSL seess WW foie Tindonv199 NINE 401 ASA ASQ ANOMd e TSSMOd IND ergi HIMOd QN9 L ISITSSMOd IG Ave TOL aM Od OQ Are Sq AEZ YJOL9IINNO9 39WIY1NI ACIS APL uonejjejsuj JOJepI eA peseg uonoesues salas mAgl J IdNWX3 ACIS 43 TIOHLNOO WILISEIG OICUIDYOS 998J9JUJ NJELI9 MA EL 993 sojensnj I Z IMZA penunuo9 soneuieuos NI 99eJ193U pJepuejs Z uonoes Installation TBV Series Transaction Based Validator Section 2 Operational Flowchart Figure 2 16 depicts a typical TBV Banknote acceptance flow process Apply Power to the Unit B Return from below t or u Function a Initializing A Return from below p or r Function b Has ENABLE Command been Received c Stand by d Turn the Intake Sensor ON e Transport the Banknote f Sampling a Banknote s Data g Sampling Completed h Is the Banknote Authentic i Is Denomination Settings un inhibited j Output the Denomination Value Signal k Was a STACKING Command Received l Start Transporting a Banknote q Return the Banknote m Banknote Transportation Complete r Is the Banknote Return Complete n Output a VEND Signal s Output a JAM ERROR Signal o Start Stacking p Is the Cash Box Full t Signal to Change the Cash Box u Remove a Jammed Banknote A Return to top b Function B Return to top a Function Figure 2 16 TBV Operational Flowchart P N 960 100926R R
169. ogram downloaded b Power Supply 24V DC 5 minimum 4 A c PC OS Windows XP TBV USB Driver usbtbv100 inf Installed d USB Cable d 1 USB A Terminal d 2 USB Mini B Terminal e Calibration Program TBV Calibration Tool For Maintenance exe f Reference Papers See Table 6 1 for details Figure 6 14 Workbench Tool Requirements NOTE When the USB A Terminal connects via USB Hub the TBV may not operate Ensure that the USB A Terminal connects directly to the USB Port of the PC P N 960 100926R_Rev 1 EDP 148849 TBV Series Transaction Based Validator E o E Calibration and Testing TBV Reference Paper Types There are two 2 types of Reference Papers for Calibrating the TBV Sensors The TBV 100 Reference Papers are intended for Centering Mech anism Unit Calibration Centering Type and TBV 101 Reference Papers are intended for non Centering Mechanism Unit Calibration Fixed Type Each Reference Paper Type contains five 5 different Reference Papers in their sets Caution DO NOT touch the White Are Paper Areas indicated by a Gray Color zone shown for each Reference Paper in Table 6 1 Table 6 1 Reference Paper Types Paper Transport Section Type Validation Portion Only TBV 100 a Centering e D KS 073 KS 074 KS 075 BNF Section Transport Portion Type TBV 101 Fixed Tvpe ype KS 079 KS 077 KS 078 Placing Each Reference Paper Type This po
170. on RS232 Interface Pin Assignments Table 2 11 TBV FSH GSH Version RS232 Interface Pin Assignments Back Side View 1 O mu O Socket Transport Unit Side DR1P026SA1 JCM Socket Frame Unit Side DR1R026PA1 JCM Contact Frame Unit Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 UL3443 AVVG 24 01 1 1 3mm or less D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 UL1061 AWG 26 90 9 1 1mm or less Pin No Sigmal Name vo Function AMO POWER 200 Power Sapa E CITE 4 en E mn SSS ET 7 S We Connection 9 ENDE POWER Jezav pe over Supey OS Frame Ground No Connect No Connect anal EN gt Necomed d fecmen RT men 3 en TT T en 35 Poner ONO un anal NM uM E Power GND 9 5 AJo ooo O 22 gt BJ o o Soo pe 2 gt Serial Communication Input Signal Line RXD aranan OV DC Power Supply ES Be sure to connect it to the Chassis Frame 1 0 input output is the terminal as viewed from the Banknote Validator s backside P N 960 100926R Rev 1 EDP 21488491 E 2 5 H 2011 Japan CashMachine Co Limited Section 2 TBV M Series Transaction Based Validator Installation Table 2 12 lists the TBV FSH amp GSH Version ccTalk Interface Pin Assignments Table 2 12 TBV FSH GSH Version ccTalk Interface Pin Assignments Back Side View 1 O JOO000000 O Socket Transport Unit Side DR1P026SA1 JCM Socket Frame Unit
171. on during a sequential insertion operation Validation Method Optical 6 Illumination Types Transmissive Reflective and Magnetic Diagnostic Indicators LED Full Color Range Escrow Hee a stringing Mechanism Optical Sensor amp Shutter Sensor 4 Shutter Photo See SE USE TU Spes Isolation RC232C ccTalk USB Full Speed P Refer to the specific Coun to the specific Country s Barcode Coupon Specification Sheet for more details T The time between the first Banknote s insertion to the next sequential Banknote insertion operation t The Barcode Ticket Coupon Reading Specification can be changed by DIP Switch Settings GLD ENVIRONMENTAL SPECIFICATIONS Table 1 17 TBV GLD Version Environmental Specification Operating Temperature 15 C to 60 C 5 F to 140 F Storage Temperature 20 C to 60 C 20 to 60 C 4 F to 1408 ooo 4 F to 140 F Relative Operating Humidity ee aaae to 95 RH non condensing Relative Storage Humidity 15 to 95 RH non condensing T TUE Avoid contact with direct sunlight Interior lighting must be incandescent with a Visible Light Sensitivity Radiant Angle of 15 Degree or more having an Illumination index of 3000 Lux or less Installation Indoors or Outside Only Bezel Portion No Cabinet Vibration NOT exposed to the elements including the internal Unit Assemblies P N 960 100926R Rev 1 EDP 148849 81 17 B O 2011 Japan CashMachine Co Limited General Info
172. on each side from the out side of the Frame when this mounting configura tion 1s preferred See Figure 2 1 Figure 2 1 M4 Screw Locations Right amp Left 3 Remove the Cash Box and bolt the back side and bottom side of the TBV Frame into its intended location using eight 8 M4 Pan Head Screws from the outside of the Frame when this mount ing configuration is preferred See Figure 2 2 amp NOTE The maximum length of the M4 Pan Head Screws should be 4mm plus the thickness of the related Cabinet or Mounting Bracket See TBV FSH Version Entire Unit Outside Dimensions on page 1 14 of this Manual to confirm the length of each Screw required P N 960 100926R Rev I EDP 148849 B Figure 2 2 M4 Screw Locations Bottom amp Back 4 Connectthe TBV Unit to the Host Machine using a packaged Harness and then supply the power to the Unit BP NOTE To install the TBV Unit into a Host Machine affix at least two 2 of the four 4 side locations in place DIP Switch Configurations This portion provides the BNF and TBV DIP Switch Block settings for the TBV Unit Table 2 1 BNF Set Vend Denomination Switch DS1 Settings Switch OFF 1 VENDIINHIBIT VEND TACCEPT 2 VENDZINHIBIT VENDZACCEPT 4 VEND4INHIBIT VENDAACCEPT s VENDSINHIBIT VENDSACCEPT e VENDEINHIBIT VENDSACCEPT 7 VENDTINHIBIT VENDTACCEPT A N A Not Applicable N A Neve
173. ondition See Standard Error and Reject Codes on page A 3 of this Guide to resolve the detected error type 2011 Japan CashMachine Co Limited Installation TBV Series Transaction Based Validator Section 2 Connector Pin Assignments Table 2 9 through Table 2 12 list the TBV FSH amp GSH Version Pin Assignments respectively Table 2 9 lists the TBVIM FSH GSH Version USB Interface Pin Assignments Table 2 9 TBV FSH GSH Version USB Interface Pin Assignments Back Side View O muummuuE O Socket Transport Unit Side DR1P026SA1 JCM Socket Frame Unit Side DR1R026PA1 JCM Contact Frame Unit Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 UL3443 AWG 24 91 3 1 1mm or less D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 UL1061 AWG 26 00 9 1 1mm or less 24V DC POWER En 24V DC Power Supply M RESET IN Acceptor Reset Signal Input Line HI 2 DUE USB Communication Input Output Signal Line EMEN UB EN USB Communication Input Output Signal Line s use USES Communication Ground AV DO CIN CIC e LE mmu oas ANDO POWER Tape Poner Supply wa omen 000 RE a Opio MZVDO rsVDO PowrSuly Usa Vbus USB Communication Vus Signal Line 18V DO hee ege eme SSS beet SS uM SS um EN MON EN EN A MON KE Fane pe Be sure to connect it to the Chassis Frame 1 0 input output is the Te input output is the Terminal a
174. ows 1 Remove the two 2 mounting Screws See Figure 4 21 a amp a5 located on the Transport Assembly and take TR Cover U See Figure 4 21 b off of the Transport Assembly 2 Remove the two 2 mounting Screws See Figure 4 21 c amp c5 retaining the Bar Circuit Board in place and remove its single 1 Signal Connector See Figure 4 21 d Plug then remove the Bar Circuit Board UP See Figure 4 21 e from the Transport Assembly Figure 4 21 Bar Circuit Board UP Removal Integrated Side Sensor Removal Transport Assembly Right Side To remove the Integrated Side Sensor located on the right side ofthe Transport Assembly proceed as follows l Remove the four 4 Cover mounting Screws See Figure 4 22 a through a located on the right side of the Transport Assembly and take TR Cover R See Figure 4 22 b off of the Transport Assembly 2 Remove the single 1 Brake mounting Screw See Figure 4 22 c retaining the Side SNSR BRK See Figure 4 22 d in place then remove the Side SNSR BRK Bracket from the Assembly 3 Remove the single 1 Signal Connector See Figure 4 22 e Plug and remove the Inte grated Side Sensor See Figure 4 22 f from the Transport Assembly E 4 6 B 2011 Japan CashMachine Co Limited Disassembly Reassembly Figure 4 22 Integrated Side Sensor Right Side Removal Integrated Side Sensor Removal Transport Assembly Left Side To remove the Integrated Side Sensor loc
175. perly assembled and or 4 4 Lock up Problem Harness connected Clean or adjust the following parts and Sensors Relative Parts Centering Motor Centering Guide Centering Home Sensor If the error is not resolved change the above related part or parts While operating the BNF Section no pulse inputs exist greater than the rated value Red I Solution Check that the following parts are properly assembled and or 5 BNF Unit Problem Harness connected Clean or adjust the following parts and Sensors Relative Parts BNF Feed Motor Banknote Press Motor If the error is not resolved change the above related part or parts While the Shutter Motor is operating Sensors detect abnormal movement R Solution Check that the following parts are properly assembled and or ed Shutter Error Harness connected Clean or adjust the following parts and Sensors 6 6 Relative Parts Shutter Motor Shutter Sensor If the error is not resolved change the above related part or parts The Pusher Mechanism Home Position Sensor detects that the Pusher Mechanism has not moved to the Home end position Red Banknote Jam solution Check that the following parts are properly assembled and or S p bead Harness connected Clean or adjust the following parts and Sensors 7 Home Position Relative Parts Pusher Mechanism Stack Motor Stack Home Sensor Stack Motor Encoder If the error is not resolved change the above related part or parts Sensor Stack En
176. pion ON Rome 2501 185916 Receive Plate Shock Absorber A Receive Plate Shock Absorber AB 2502 150690 Transport Roller Holder Fixed Plate Lai Jf 2503 185933 Transport Pinch Roller Spring B 2 2504 150601 Transport Roller Holder hee 2505 150590 Transport Guide Right Pt fo 2506 150600 Transport Pinch ROller Pee 2507 151863 Transport Shaft G rei 2508 150692 Transport Spring Presser Plate B a 2509 185932 Transport Pinch Roller Spring A KE 2510 151862 Transport Shaft F al C l 2511 150588 Transport Guide C Outside rfl 2512 150605 Stack Start Prism C Pt C 2513 150689 Transport Spring Presser Plate A 2 2514 151861 Transport Shaft E EF 2515 005555 M2 6x6 W Washer Small 3M Pt fo 2516 006022 M2x4 Flat Head 3M Screw al 2517 189526 M2 6x14 Binding 3M Screw il 2518 058274 2 6x5 Phillips Head Self Tightening Binding 3M Screw 6 2519 052564 2 6x6 Flat Head Phillips Self Tlghtening 3M Screw E 2520 189527 2 6x10 Flat Head Phillips Self Tightening 3M Screw tij G P N 960 100926R_Rev 1 EDP 148849 E 7 53 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV Cash Box Unit Exploded View 8 su 2636 2635 2630 I Ci o 2642 E y i DINE 2642 2609 AE ra 2640 2642 2613 A Figure 7 27 TBV Cash Box Unit Exploded View 8 P N 960 100926R Rev 1 EDP 148849 B 7 54 H O 2011 Japan CashMachine Co Limited Explo
177. ple Flashest 1 time es cc ue NO VALIDATE NO Tests the Stacker s Movement White ESTE No Validation STACKING without a Cash Box No Validation Flashes Tests a Banknote s Reject Whit Green Banknote Reject ACCEPT REJECT Movement from the Escrow Position e Blue Lit Flashest Flashes when Off Line 10 times Green Flashes Test h tands wat Yellow Flashes ests each moving part and Sensor ite I xtinguishe Aging KONE through aging movements Flashes BE OFF need ashes Refer to Error Type definition or related Reject Code when any of these LED Color Errors occurs Yellow Flashes Red Flashes Green Flashes Yellow Flashes Red Flashes Green Flashes Yellow Flashes Red Flashes Green Flashes Yellow Flashes Red Flashes Green Flashes Yellow Flashes Red Flashes t This test is available when a Cash Box is correctly seated in place The LED flashes either Purple or Green once for each denomination value detected and repeats the sequence three 3 consecutive times then lights a steady Blue Color This test is available when a Cash Box is NOT seated in place P N 960 100926R Rev 1 EDP 148849 E 6 14 E 2011 Japan CashMachine Co Limited Calibration and Testing ACCEPTANCE TESTS To perform each Acceptance Test proceed as follows 1 Mouse Click on the Performance Test Screen Tab See Figure 6 56 a 2 Mouse Click on the desired Test Item Screen Button
178. r Section 5 TBV FSH Fixed System Wiring Diagram paeog ING uide E LL END 10Su9S DWOH dua ZMS HOLIMS dia LMS HOLIMS dia U id II t Os d c con L PE 16sues Paley ING uog 9 9Q 910N 9jqnoqc Zld ion zon zzng 20SU0S 92Uenu3 SING gen hf 1031 so0jesipuj 037 NA OO dus 10SUSS uoneubissy JNG urdz Q ZNO m JOON paad udop LNO Joppsuuog gen jen LINN 3N9 uidoz JORON APIS 20 0yy PodsueJ L uid O 2011 Japan CashMachine Co Limited OL NO D D Ces Of t lt 1 5 sd xog VSL 90 0766 108085 E a un uvonsod Eid J9usng gt O C uxdg pieog japoou3 put El 105005 uonIsod lt D SUJOH WSIUEYDIN J usnda gt JOJDAULIOD 103eoipuj 037 19299 H kr aping Ieu lx3 uoneique2 10 HOLIMS dla von2019g inj uoneooods OT D e OS MO pooJ x HHT panes asn Jm oso mango pese gt 30SU9S IND p993 d Se U mm PESCE uds D preog Josuas uve KA U m k uide hoy SHA HE LE IND SNO D N I dN LNO pieog Josuas i JOSUSS SUr SS ISS AS DOES TIS gt z SEO BOD Hed uonepi eA T LL uidi z uidi z mu mm pus gt NMOG NI pieog Josuas y ajnpojN 809 BB ons HOLIMS dia O lt s0SUAS Q Q eoe Biloue HOLIMS dia S N SC CH e I ors HOLIMS dia as G LL lt 10su8S Josuag opis CH eouenu3 vodsuesi BIR ems HOLIMS A videz uidoz L a usdy Sh AR urdp un KJ
179. r Calibration e Saving the Calibration Values 1 Check that the messages 5 Validation Sensor non Paper Calibration 6 UV Transmissive Sensor non Paper Calibration 7 Bar Sensor with the Reference Paper Calibration Prepara tion 8 Strings Detection Sensor non Paper Calibration and 9 Save are in the second row of the Calibration Tool Screen See Figure 6 29 b CalibrationTool 4 UV Transmissive Sensor with the Reference Paper Calibration Completed 5 Validation Sensor non Paper Calibration 6 UV Transmissive Sensor non Paper Calibration 7 Bar Sensor with the Reference Paper Calibration Preparation 8 Strings Detection Sensor non Paper Calibration 9 Save Set the Bar Reference Paper KS 076 on the BNF Sensor Mouse Click on the Calibration Start Screen Button Figure 6 29 Auto Sensors Calibration and Save Screen 1 2 Remove the KS 075 Green marked Reference Paper for calibration of a Centering Type Unit or remove the KS 079 Green marked Reference Paper or calibration of a Fixed Type Unit Refer to Placing Each Reference Paper Type on page 6 4 of this Section for detailed instructions 3 Place two 2 KS 076 Yellow marked Reference Papers for calibrating the BAR Sensor with Paper Calibration for either type of aforementioned TBV Unit Refer to Placing Each Reference Paper Type on page 6 4 of this Section for detailed instructions
180. r Pin Assignments eren neee ennenen 2 3 Preventive Maintenance u uuu dra ha ad dat ban oh u asas 2 11 SNE le leg a Le 2 11 Clearing a Banknote Jam ME 2 11 Clearing a Banknote Jam from LD Frame 2 12 Cleaning neee TTT 2 12 LD Sensor Roller Cleaning Locations 2 12 TBV Sensor and Roller Locations 2 13 Standard Interface Circuit Schematics 2 15 Standard Interface Circuit Schematics Continued 1 2 16 Standard Interface Circuit Schematics Continued 2 2 17 Standard Interface Circuit Schematics Continued 3 2 18 Operational Flowchart gas ee 2 19 3 COMMUNICATIONS Sonia lia 3 1 Armercas OCC usos das ends 3 1 JEM AMENGAN e a n a a a E 3 1 Europe Africa Russia amp Middle East nennen nnne nennen 3 1 JOM Europe GMDH E T T 3 1 re Gs cast EI mE 3 1 JEM EU OPE UK OMICS PER 3 1 SO e 3 1 JEM Gola MIKU SS 3 1 Japan Cash Machine Co Limited DO 3 1 4 DISASSEMBLY REASSEMBLY ainia 4 1 TOOL REGUITE MEN iia 4 1 Prism PTR Circuit Board amp PI Sensor Circuit Board Remosval 4 1 Prism LED Circuit Board Removal ici dis 4 2 BNF Circuit Board Remosval 4 2 stepping Motor Removal ii coincida dd d 4 2 Tr
181. r Switched to ON Table 2 2 BNF Buzzer Volume Switch DS2 Settings 2 Performance Buzzer ON Performance Buzzer OFF ON N amp 4 ZJNA OFF Fixed Not Applicable N A Never Switched to ON l O 2011 Japan CashMachine Co Limited Section 2 Table 2 3 TBV Set Vend Denomination Switch DS3 Settings VEND 1 INHIBIT VEND 1 ACCEPT AS 2 VEND2INHBIT VENDZACCEPT C a VEND4INHBIT VEND4ACCEPT C s VENDSINHIBT VEND5ACCEPT 6 VENDGINHBIT VENDGACCEPT EE ART OFF Fixed Not Applicable N A Never Switched to ON amp NOTE When installing the BNF Section onto the TBV 100 Unit DIP Switch 3 settings will have no effect In this case DIP Switch 1 on the BNF Section should be used for setting the required denomination Table 2 4 TBV Centering Mechanism 4 Select Comm Interface Switch DS4 Settings Set Identical DS4 OFF 1 Fixed Version Centering Version MEN Barcode Coupon Barcode Coupon Single Read Double Read UE Selection Switch 3 Switch 84 When using the Single Read Barcode Coupon setting its Checksum may have to be changed to improve reading accuracy The Double Read setting however has a higher reliability and read accuracy by the TBV Validation System Match each setting to equal the setting of DIP Switch DS5 Switch 1 Table 2 5 TBV Photo Coupler RS232 Interface Selection Switch DS5 Setting ON Photo Coupler DS5 T T O
182. r installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway E Figure 6 6 TBV Installation Wizard Screen 2 9 The USB Driver usbtbv100 inf installation process will begin once the Continue Anyway Screen Button is pressed 10 When the Screen shown in Figure 6 7 appears the TBV USB Driver installation procedure is complete 11 Mouse click the Finish Screen Button in Figure 6 7a to end the Driver Installation Process 12 Turn the TBV power switch OFF This completes the TBV USB Driver install ation procedure P N 960 100926R Rev 1 EDP 148849 E TBV Series Transaction Based Validator Calibration and Testing Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for TBV 100 y Click Finish to close the wizard Figure 6 7 TBV Installation Wizard Screen 3 Software Installation Procedure Perform the following steps to download the TBV Software Program Before downloading the TBV Software Program copy the Down loader program JCMUSBDownloaderApp exe and the TBVTM Software Program onto the PC Folder desired Refer to Figure 6 1 for the Tool Requirements and Harness Con
183. rd Removal Fan Removal Stack Motor Removal Transport Motor Removal e Power Grip GT Belt Removal Tool Requirements The following tools will be required to perform a TBV disassembly and reassembly 1 amp 2 Phillips Screw Drivers e T6 TORX Screw Driver e 5 5mm Nut Driver e 212 513 amp Am m E Clip Holder Crescent C Clip Pliers e 1 5mm Hex Wrench e Pliers amp Tweezers P N 960 100926R Rev 1 EDP 148849 E Prism PTR Circuit Board 8 PI Sen sor Circuit Board Removal To remove the Prism PTR Circuit Board and the PI Sensor Circuit Board proceed as follows 1 Remove the TBV Unit from the Frame Unit 2 Remove the four 4 mounting screvvs See Figure 4 1 a through a from each side of the Transport Section and separate the BNF Section from the Transport Section 3 Remove the four 4 mounting Screws retaining the Bezel in place See Figure 4 1 b through b4 and remove the Bezel from of the BNF Section Figure 4 1 Transport BNF Bezel Unit Separation 4 Remove the seven 7 mounting screws See Figure 4 2 a through a7 located on the left side of the BNF Section and remove the left Side Cover L See Figure 4 2 b from the BNF Section NOTE Ensure that the Gear located inside the Side Cover does not fall out during the removal process 5 Remove the single 1 mounting screw See Figure 4 2 c retaining the Prism PTR Cir cuit Board in place See Figure 4 2 d unplug the single
184. re 4 10 a amp a5 located on the right side of the BNF Assembly lower Section and remove the two 2 related Gears See Figure 4 10 b amp bo Kr NOTE Be caretul vvhen removing each Gear that their two 2 related Parallel Pins See Figure 4 10 c 6 c gt are not lost during the removal process Remove the two 2 retainer E Clips See Figure 4 10 dy amp do NOTE Be careful when removing the E Clips that their two 2 related Bushings See Figure 4 10 e amp ev are not lost following removal Figure 4 10 BNF Lower Right Gears Removal O 2011 Japan CashMachine Co Limited Section 4 Section 4 7 Remove the two retainer 2 E Clips See Figure 4 11 a amp a5 and pull the single 1 Shaft See Figure 4 11 b out of the Assembly then take the Locking Mechanism See Figure 4 11 c off of the BNF Section 8 Remove the two 2 Prism mounting screws See Figure 4 11 d amp d gt and remove Prism G from the Assembly See Figure 4 11 e 9 Remove the two 2 Shaft Retainer E Clips See Figure 4 11 f amp and the two 2 Feed Roller Assemblies See Figure 4 11 2 amp g2 from their related Shafts See Figure 4 11 hj amp ho s t O Figure 4 11 Feed Roller Assy Removal Timing Belt Removal BNF Lovver Section To remove the Timing Belt from the BNF Assem bly s Lower Section proceed as follows l Remove the single 1 retainer E Clip See Figure 4
185. read a TBV Unit s Model Information using the TBV Calibration Tool For Maintenance exe Application P N 960 100926R Rev 1 EDP 148849 TBV M Series Transaction Based Validator E 6 11 B Section 6 1 Mouse Click on the Serial No gt Screen Button See Figure 6 43 a 2 TBV CalibrationTool Maintenance File Help Select the desired Sensor Name Button and then Mouse Click on Calibration Start Screen Button i Restart Serial No gt No gt t Validation Sensor C Positioning Sensor 1 Validation Sensor D A Figure 6 43 Serial No Screen Button Location 2 Confirm that the TBV Calibration Tool Mainte nance Screen shown in Figure 6 44 appears 2 TBV Calibration Tool Maintenance File Help lt Sensor Calibration Loading the Model Information 1 0 1 0 EL Model Name rav100 Version Serial No 0000000000 Model Name Serial No Loading the Model Information Saving the Model Information version Figure 6 44 Loading Model Information Screen 1 3 Mouse Click on the Loading the Model Inform See rene 6 45 a located bottom of the Load ing the Model Information Column 2 TBY CalibrationTool Maintenance File Help Loading the Model Information lt Sensor Calibration Loading the Model Information 1 0 1 0 pue Model Name rav 00 Version Serial No 0000000000 Model Name Serial No Saving the
186. ription Qty Remark up 185995 Transport Gate Prism 6 O un men Side sensor tet R 1708 461464 imegrtes aniisiga Sensor ef 4707 oso Transport Gate Prism 2 4708 em Transport Feed Shatttoner Jo o 1708 mee Transpor FeeaRoleraasy K 470 180820 Trenspon Fecs Pully Je un ees Timing Bet z6r razepon So Jo el 185271 Timing Bet26T264EPDM S0 1 478 150821 TensootFeea Pueys Je um emm Transpor Feed gator Ji Dire men ranspo FeeaPuleys Je al emm Genting Beam 4727 mmm aa 1 For TBV 100 2 2 2 5 4 5 4 For TBV 100 al me Rw al mmer Ms vr vvesher gen 2 Ferr vaoo 1734 008608 Mas WWasher Large SM Ran 1735 os70 mer viesher sm e Ferr vaoi 1738 063250 204 Philips Head Self Tightening Binding Mere 5 1737 003708 04 ER A es ug 1 For TBV 101 1738 091515 1 6x8 Parallel Pin Hard RSR 1739 137787 1 6x10 Parallel Pin Hard 4 ForTBV 100 P N 960 100926R Rev 1 EDP 148849 E 7 37 I 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 LOSI AMT us adh bunisjuan 9181 28l TBV Transport Unit Exploded View 10 Figure 7 19 TBV Transport Unit Exploded View 10 O 2011 Japan CashMachine Co Limited M 7 38 B EDP 4148849 P N 960 100926R Rev 1 Exploded Views and Parts Lists TBV Seri
187. rmation TBV M Series Transaction Based Validator Section 1 GLD Hydrothermal Condition Table 35 C 95 F 95 RH Humidity Y RH h2CoJ4 0100 100COO 00000000000 60 C 140 F 15 RH 10 0 10 20 30 40 50 60 Temperature C GLD ELECTRICAL SPECIFICATIONS Table 1 18 TBV GLD Version Electrical Specification Supply Voltage 24VDC 5 Greater than 4 1A 100W Recommend Standby Approximately 0 16 A Current Consumption Operation Approximately 1 0 A Peak Approximately 3 7 A Maximum 3 seconds GLD STRUCTURAL SPECIFICATIONS Table 1 19 TBV GLD Version Structural Specification Weight Approximately 4 6kg 10 14lbs Horizontal Bes TUV GLD Version Units Outside Dimensions on page T of nis TBV GLD Version Unit s Outside Dimensions on page 1 16 of this Outside Dimensions Service Manual P N 960 100926R Rev 1 EDP 148849 j 2011 Japan CashMachine Co Limited Section 1 TBV M Series Transaction Based Validator General Information Unit Dimensions TBV FSH VERSION ENTIRE UNIT OUTSIDE DIMENSIONS Figure 1 7 illustrates the TBV FSH Unit s entire outside dimensions 4x4M Same Backside Screw Max 4mm NOTE All Dimension are in Millimeters Figure 1 7 TBV FSH Version Banknote Acceptor s Outside Dimensions P N 960 100926R Rev 1 EDP 148849 B1 14 B 2011 Japan CashMachine Co Limited General Information TBV M Series Transaction Based Validator Section 1 TBV FSH Ver
188. rtion provides information about the proper placement and treatment of each type of Reference Paper There are two 2 methods of Paper place ment as follows e Reference Paper Placed on the Validation Section Reference Paper Placed on the Transport and the BNF Sections PLACING REFERENCE PAPERS ON THE VALIDATION SECTION Perform the following steps to properly place the following Reference Papers KS 073 074 075 077 0781079 into the TBVTM Unit 1 Rotate the TBV Unit Assembly 90 degree onto 1ts left side See Figure 6 15 2 Open TR Guide F 85 See Figure 6 15 a while pressing in on the Rear Guide Latches See Figure 6 15 b located on each side of the Transport Section indicated by Blue Arrows in Figure 6 15 3 Place a Reference Paper See Figure 6 15 c in the Transport Unit until its Catch Edges reach both the left and right side of the Frame See Figure 6 15 d NOTE Place the Reference Paper so the Name ID Sticker Is visible otherwise calibration will not be performed correctly O 2011 Japan CashMachine Co Limited Calibration and Testing Figure 6 15 Placing Reference Paper Types KS 073 074 075 077 078 8 079 1 4 Firmly close the TR Guide F 85 See Figure 6 16 a Section until it clicks in place and ensure that both sides are tightly closed and locked into place Figure 6 16 Placing Reference Paper Types KS 073 074 075 077 078 8 079 2 PLACING REFERENCE PAPER FOR THE TRANSPORT
189. s RoHS Compliant Components Issue 4060 SME 01 01 P N 960 100926R Rev 1 EDP 148849 O 2011 Japan CashMachine Co Limited
190. s connected Clean or adjust the following parts and Sensors 3 Banknotes Returned Relative Parts BNF Entrance Sensor BNF Assignation Sensor Entrance Sensor Line Sensor Feed out Sensor If the error is not resolved change the above related part or parts When adjusting Banknote data Sensors detect an abnormal Banknote magnification condition Green Magnification Solution Check that the following parts are properly assembled and or Blue 4 Problem Harness connected Clean or adjust the following parts and Sensors Relative Parts Line Sensor If the error is not resolved change the above related part or parts Sensors detect Banknotes remain in path or none exist during an abnormal timing interval G Banknote Solution Check that the following parts are properly assembled and or Blue Pi Transportation Harness connected Clean or adjust the following parts and Sensors 9 Problem Relative Parts BNF Assignation Sensor Entrance Sensor Centering Sensor Line Sensor Feed out Sensor Box Feed out Sensor If the error is not resolved change the above related part or parts The UV Sensor detects an abnormal Banknote Type G Solution Check that the following parts are properly assembled and or Blue 6 UV Sensor Problem Harness connected Clean or adjust the following parts and Sensors Relative Parts UV Sensor If the error is not resolved change the above related part or parts The Line Sensor detects an abnorm
191. s viewed from the Banknote Validator s backside P N 960 100926R Rev 1 EDP 148849 E 2 3 B O 2011 Japan CashMachine Co Limited Section 2 TBV M Series Transaction Based Validator Installation Table 2 10 lists the TBV FSH amp GSH Version Photo Coupler Interface Pin Assignments Table 2 10 TBV FSH GSH Version Photo Coupler Interface Pin Assignments Back Side View 1 O JOO000000 O Socket Transport Unit Side DR1P026SA1 JCM Socket Frame Unit Side DR1R026PA1 JCM Contact Frame Unit Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 UL3443 AWG 24 91 1 1 3mm or less D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 UL1061 AWG 26 00 9 1 1mm or less PinNo Signal Name vo nenen AMO POWER Eeer MEJO CITE ape Some 8 mn SSS 6 Ne Gomecton 0 Ne Gomecton 8 f oomen 9 ANO POWER Jezav e Pover Supey O gt ooa OT m Seat OUT Serial Communication Output Signal Line TKO IC KM EN EN e Ka s WeGomdon TT ege beem eme SSS ee SSS KE NE ms Se SS 17 IA ps Be sure to connect it to the Chassis Frame O input output is the Te input output is the Terminal as viewed from the Banknote Validator s backside P N 960 100926R Rev 1 EDP 148849 Bo H O 2011 Japan CashMachine Co Limited Installation TBV Series Transaction Based Validator Section 2 Table 2 11 lists the TBV FSH amp GSH Versi
192. saction Based Validator Section 7 TBV TRANSPORT UNIT PARTS LisT 7 Table 7 16 TBV Transport Unit Parts List 7 Ref No EDPNo Description Qy Remark RER 1502 me Pressure Motor gada 35 ep emm WampoFeeiGera K K ila 1504 150509 Encoder Gover 3 1508 151455 Feed Motor 1509 185305 Feed Motor Bracket Assy out Gear Ben TT 1515 151785 Out Gear Beam 1516 150645 Pressure Motor Bracket 1 ES Gu ss ER CE E AAA et eech Pressure Motor Dech CT A A OOOO 1518 150556 PressureMotorBox DA 1519 150788 Transport Pressure Geart Jafo 1520 151900 PressuraGeerstdt ftp 1521 185308 PressurMotorBracket3Assy Jafo 1522 150797 Transport Food Gers tT EX NEN Ke NENNEN KE AAN ES ES A ESS ri pt Ku mE Kl i mwner TT 1529 003600 M3x5 VVasher 3M 1530 186335 M2 6x35 VV VVasher Small 3M M2 6x35 W Washer Small 3M M3x3 Enamel Set VV Point 1536 003611 M3x8 VV VVasher 1537 006481 M3x16 VV VVasher 1538 003708 4 E Ring 1539 005651 P3x3 Winding Spacer P N 960 100926R Rev 1 EDP 148849 7 33 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV Transport Unit Exploded View 8 ed pext4 LOL ASL adA Buuejue9 OOL AdL Figure 7 17 TBV Transport Unit Exploded View 8 2011 Japan CashMachine Co Limited B 7 34 B EDP 4
193. saved While the Cali bration Values are being saved the LED will be flashing at a White Color rate and the message Calibration Completed will appear in a pop up Dialog Box See Figure 6 38 CalibrationTool Calibration Completed Figure 6 38 Calibration Completed Dialog Screen 6 Mouse Click on the OK Screen Button to end this procedure See Figure 6 38 a This completes the Positioning Sensor Calibration Procedures Model Information Confirmation Perform the following steps to confirm the TBV Model Information Input the TBV Unit s Model Information if it does not exist by performing the following steps 1 On the TBV Calibration Tool Maintenance Screen Mouse Click on the Serial No gt Screen Button See Figure 6 39 a 2 TBV CalibrationTool Maintenance File Help Select the desired Sensor Name Button and then Mouse Click on Calibration Start Screen Button f 5 i Restart Serial No gt No gt C Positioning Sensor em Figure 6 39 Serial No Screen Button Location 2 Confirm the Model Name and the Serial No of your Unit as shown in Figure 6 40a K b NOTE The Model Name of TBV 100 amp Figure 6 40 a and the Serial No 0000000000 Figure 6 40 b are default settings for use in this Saving the Model Information example t Validation Sensor 1 Validation Sensor D A O 2011 Japan CashMachine Co Limited Calibra
194. se Click on the Calibration Start Screen Button Figure 6 25 UV Reflection Sensor with Paper Calibration Screen 1 2 Remove the KS 073 Red marked Reference Paper and place the KS 074 Blue marked Refer ence Paper for calibrating a Centering Type Unit or remove the KS 077 Red marked Reference Paper and place the KS 078 Blue marked Refer ence Paper for calibrating a Fixed Type Unit Refer to Placing Each Reference Paper Type on page 6 4 of this Section for detailed instruc tions 3 Mouse Click on the Calibration Start Gsiibration sien Screen Button See Figure 6 25 c to em the UV Reflection Sensor with Paper Calibration Procedure 4 Confirm that the LED is flashing White and Blue Color rate alternately The Test s progress will appear on the TBV Calibration Tool Mainte nance Screen as indicated by the Figure 6 26a Green Barograph s progress during the Calibra tion Procedure 2 TBV CalibrationTool Maintenance File Help UY Reflection Sensor with the Reference Paper Calibration Validation Sensor 3 UV Reflection Sensor with Paper Figure 6 26 UV Reflection Sensor with Paper Calibration Screen 2 5 When the message 3 UV Reflection Sensor with Paper Calibration Completed appears in the first row of the TBV Calibration Tool Main tenance Screen See Figure 6 27 a the UV Reflection Sensor with Paper Calibration Pro cedure 1s completed P N 960 100926R Rev
195. sion Unit s Clearance Dimensions Figure 1 8 illustrates the TBV FSH Unit clearance dimensions s Ee ye s fe A U s y U Ly NOTE All Dimension are in Millimeters Figure 1 8 TBV FSH Version Banknote Acceptor s Clearance Dimensions TBV CASH Box OUTSIDE DIMENSIONS Figure 1 9 illustrates the TBV Cash Box outside dimensions asket Seal Clearance NOTE All Dimension are in Millimeters Figure 1 9 TBV Banknote Acceptor Cash Box Outside Dimensions P N 960 100926R Rev 1 EDP 21488491 B1 15 B O 2011 Japan CashMachine Co Limited Section 1 TBV M Series Transaction Based Validator General Information TBV ELD VERSION UNIT S OUTSIDE DIMENSIONS Figure 1 10 illustrates the TBV FLD Unit outside dimensions NOTE All Dimension are in Millimeters Figure 1 10 TBV FLD Version Banknote Acceptor FLD Unit Outside Dimensions TBV GLD VERSION UNIT S OUTSIDE DIMENSIONS Figure 1 11 illustrates the TBVTM GLD Unit outside dimensions NOTE All Dimension are in Millimeters Figure 1 11 TBV GLD Version Banknote Acceptor GLD Unit Outside Dimensions P N 960 100926R Rev 1
196. sport Motor Assembly See Figure 4 44 b off of the Frame Housing Figure 4 42 Stack Motor Unit Removal 5 Remove the two 2 Gear Retainer E Clips See Figure 4 43 a amp a5 and the single 1 Gear Retaining Crescent C Clip See Figure 4 43 b from the short Shaft and remove the four 4 Gears See Figure 4 43 c through c4 from each Figure 4 44 Transport Motor Unit Removal of their related shafts 3 Remove the two 2 Cover mounting Screws 6 Remove the three 3 Gear Housing mounting See Figure 4 45 a amp a gt and take the Encoder Screws See Figure 4 43 dj do amp d3 the two 2 Cover See Figure 4 45 b off the Motor Mount Gear Retainer E Clips See Figure 4 43 e amp e 4 Remove the Feed Encoder See Figure 4 45 c and the single 1 Shaft Retainer Crescent C Clip See Figure 4 43 f then remove the PRESR Motor BRK 3 Bracket Assembly See Figure 4 43 e from the Housing Clearance Space Approximately 1 8mm Figure 4 45 Feed Encoder Removal NOTE Ensure that Clearance Space between the Feed Encoder and the Motor is approximately 1 8mm when reassembling the Motor Housing See Figure 4 45 d 5 Remove the three 3 Motor mounting Screws See Figure 4 46 a a amp a3 from the Housing and remove the Transport Motor See Figure 4 46 b from the Frame Housing gt NOTE Be careful when removing the Screws that the two 2 related Washers See Figure 4 46 c amp Co NOTE Ensure th
197. sport Unit Side DR1P026SA1 JCM Socket Frame Unit Side DR1R026PA1 JCM Contact Frame Unit Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 UL3443 AWG 24 91 1 1 3mm or less D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 UL1061 AWG 26 00 9 1 1mm or less PinNo Signal Name vo nenen AMO POWER Eeer MEJO CITE ape Some 8 mn SSS 6 Ne Gomecton 0 Ne Gomecton 8 f oomen 9 ANO POWER Jezav e Pover Supey gt f feom EN Serial OUT Serial Communication Output Signal Line TXD 12V Opto Interface Power Supply 12V DC No No Connection 21 Auto Recognition when Connected to FRAME ID Pin s SS Rees Ki o Gonnecion NN Ep paea S 16 oeno PhobcowlerCommucsionGmuni 20 Sein TN Serial Communication Input Signal ine RXD 21 FRAMEID LD Auto Recognition when Connected to GND Pin 78 gt e omege 2 4 5M Z EN f TI Power GND Opto GND 25 Power GND ph EL ON Be sure to connect it to the Chassis Frame 1 0 input output is the Te input output is the Terminal as viewed from the Banknote Validator s backside P N 960 100926R Rev 1 EDP 148849 E 2 3 B 2011 Japan CashMachine Co Limited Installation TBV Series Transaction Based Validator Section 2 Table 2 15 lists the TBV FLD amp GLD Version RS232 Interface Pin Assignments Table 2 15 TBV FL
198. ss 9 NPON goo umog ul pleog losuas DPTIS ISZTS TS TS ta AY NJ SL SA w FAN KVA FAN liw T SA W npoW 909 ora Josueg pes Buusjus EC ON JOSUSG 39UEJJUY LON ped uonepijeA 1518 a HE Q PRI s 8 LL o LL 6N9 10suag Hn XO g N L LJ cw JOSU3S uonoasjeg xog SL ON uiq 6 OSUSS UONISOd JEH leld Jeusng LL ON JOSUSS UONISOd SWOH SIE 1Susnd 9L ON ieuas NO uono l q TINY uoneoyoads g7 JOSUSS UONISO Y JAYDEIS um GL ON 9NO uld LE LL end QMS uoums dia a SINO T SMS YINMS dia PMS YMS dia EMS UINMS dia peog Ndo 3 Josu s jinjj PESN xog D ON 80 60 60 60 60 60 VE VE LT AT vt vi S SZ ASE S S N7 xog uld 9Z ni r gt uld 92 Z SSOWEH An ani L L SSOUIEH Jl JOJOBUUOD UONdJOSIJ Figure 5 4 TBV GSH System Wiring Diagram O 2011 Japan CashMachine Co Limited B 5 4 E v 1 EDP 148849 P N 960 100926R_Re Section 5 TBV Series Transaction Based Validator Wiring Diagrams TBV FLD Centering System Wiring Diagram dut ud CII eno PJEOG Id Josueg uoniSod SWOH tu SiueuS W 18usnqg GZ ON d arte Om 031 G Josueg D uonisod pe uonoejeg JON ajqnog Josuas uonisod A gt K zid uuoH UONDESUEIL E C ON ZV 2031 Jezzng JOSUSG eoueJju3 uoneoipu ZNN Aon S Joon Buiddays JOON 18u ng uid t OF JON eNO ndO JOJON SS3 USNIG pieog uonoesueJl vd ANG SC ON utd 01
199. st This test is available only when the BNF Section is set in place and connected Performance Test without PC Procedures Perform the following steps to conduct TBVTM Performance Tests No 1 through 19 without a PC l Turn the TBV Power Switch to OFF 2 Set BNF 8 Position DIP Switch 8 to ON See Figure 6 68 ON SL N N N amp 12 3 4 5 6 7 8 Figure 6 68 BNF Calibration DIP Switch Setting 4 3 Turn the TBV Power Switch to ON The LED will begin flashing at a White Color rate when the TBV is in the Performance Test Mode 4 Set the desired DIP Switch Number on the 8 Position DIP Switch to ON for the desired Performance Test See Table 6 8 5 Set DIP Switch 8 to OFF in order to start the Test 6 Set 8 Position DIP Switch 8 back to ON in order to end the Test The TBV will revert to Stand by Mode status following each Test Fr NOTE Ifthe user desires to perform other tests following Acceptance Evaluation Tests No 1 through No 4 close all of the Screens on the PC and turn the TBV Power Switch to OFF then Turn the TBV Power Switch back ON again and re start the Performance Test Procedures again from the beginning Return to Step 5 of this procedure if necessary to perform another DIP Switch Performance Test P N 960 100926R Rev 1 EDP 148849 E 6 21 E DIP SWITCH TEST Perform the following steps to conduct a TBV DIP Switch Test without using a PC 1 Turn the TBV Power Swi
200. t accidently becomes disassembled and falls apart Be careful not to use excessive outside pressure on the Unit or subject it to excessive vibration during transportation Be careful not to exert external pressure on the equipment without the Cash Box in place Strong pressure on the Frame may cause it to distort When installing the Unit ensure that additional pressure from the Host Machine does not exist otherwise the Unit s performance will degrade and reading errors and or Banknote Jams may occur Handling l Do not drop or severely pound on the Cash Box The Banknotes in the Cash Box may become ungrouped Operate the Unit after the Cash Box is seated so the Banknotes within will group properly in the Frame to avoid Banknote Jams Do not restore Banknotes into the Cash Box Do not insert more than a single Banknote into the Insertion Slot This action may cause damage to the Unit e g in the GSH and GLD Versions Do not insert any objects into the insertion slot i e coins receipts paper clips rubber bands cards and etc except Banknotes or Barcode Ticket Coupons Placing foreign objects into the Insertion Slot may cause damage to the Unit Preventive Maintenance l Be sure to turn the Power OFF before beginning a Maintenance Procedure The equipment pro duces improper operating signals while in main tenance mode that may cause personal injury If the Validator section is dirty due to dust for e
201. t the following parts are properly assembled and or Blue een Counterfeiting Harness connected Clean or adjust the following parts and Sensors 15 Banknote Action U I Relative Parts Line Sensor If the error is not resolved change the above related part or parts The Line Sensors calculated a 3 Color comparison that is greater than the rated value B Green 3 Color Comparison Solution Check that the following parts are properly assembled and or ue 16 Problem Harness connected Clean or adjust the following parts and Sensors Relative Parts Line Sensor If the error is not resolved change the above related part or parts P N 960 100926R Rev 1 EDP 21488491 E 4 7 B 2011 Japan CashMachine Co Limited Appendix A TBV Series Transaction Based Validator TroubleShooting Maintenance Equipment This portion provides product information for the TBV Maintenance Equipment Figure A 1 provides the Additional Maintenance Equipment Requirements for TBV Maintenance and Table A 4 on page A 9 provides the related Additional Maintenance Equipment Parts Lists for the Add itional Equipment TBV Maintenance Equipment NOTE Only the European Connector Version is shown here Order the JAC No to obtain the USA Style AC Wall JAC No to obtain the USA Plug Style AC Wall Plug Figure A 1 Additional Maintenance Equipment Requirements P N 960 100926R Rev 1 EDP 148849 B B O 2011 Japan CashMachine Co Limited
202. tandard Bezel Unit Exploded View P N 960 100926R_Rev 1 EDP 148849 B 7 61 H O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV STANDARD BEZEL UNIT PARTS LIST Table 7 30 TBV Standard Bezel Unit Parts List LUN DEMNM rs YI 2003 105990 Faster TJ 2904 185991 Face Bit 67 L Pt C 2905 063250 2 6x6 Phillips Head Self Tightening Binding 3M Screw 2 052564 eg Head Phillips Self Tightening Binding 3M P N 960 100926R Rev I EDP 148849 E 7 62 B 2011 Japan CashMachine Co Limited Exploded Views and Parts Lists TBV Series Transaction Based Validator Section 7 TBV Shutter Bezel Unit Exploded View 3035 3019 3018 3034 3017 3025 LO co O c 3020 3034 3035 cN w O O O O e e Figure 7 31 TBV Bezel Unit Exploded View P N 960 100926R Rev 1 EDP 148849 B 7 63 B O 2011 Japan CashMachine Co Limited Section 7 TBV Series Transaction Based Validator Exploded Views and Parts Lists TBV SHUTTER BEZEL UNIT PARTS LIST Table 7 31 TBV Shutter Bezel Unit Parts List 0 AAA EE m EE 3003 202248 Lightintercepion Gude A xw 262281 bee A 3005 em aeea frp 3006 202707 oesoem ml 200286 ocs frp ml 262285 eng w 3009 262261 aae nes frp CS 202267 Lightintercenton Bram 5 am 202285 lese frp sw 2029 mmm frp ors 20252 ShuterBracketAssy frp a
203. tart Figure 6 54 DIP Switch Test Selection Screen 1 2011 Japan CashMachine Co Limited Section 6 TBV Series Transaction Based Validator Calibration and Testing DENOMINATION TAB The Denomination Tab Figure 6 55 a 1S 2 TBY Performance Tool Version 01 16 selected to confirm the denomination value during Performance Test Sensor ONIOFF Dip Switch d VALIDATE STACKING operation Bankn ote The Last Denomination to Accepted or Rejected Acceptance Test with Cash Box or VALIDATE Denomi XX Reject Code XX NO STACKING Banknote Acceptance Test with out Cash Box during an Operational Test Perfor mance Mode Update Figure 6 55 Denomination Update Screen Operation Test Mode Table 6 4 lists the TBV Operational Test items Table 6 4 Operation Test Items LED Test Item PC Screen Test Purpose Abnormal Indication Normal Aner Stand by Banknote Operation Insertion Tests the Stacker s Movement with Banknote Acceptance VALIDATE White with Cash Box STACKING ja Gash Box and the Acceptance Flashes NEMINEM Purple Flashes ime 5 3 times 10 4 times T Kee T a 5 times ests the Stacker s Movement 50 6 times Banknote Acceptance VALIDATE NO without a Cash Box and the White Blue Lit 100 7 times without Cash Box STACKING Acceptance Rate Flashes gi ae a awe NO VALIDATE Tests the Stacker s Movement with White Blue Lit No Validation t STACKING a Cash Box No Validation Flashes Pur
204. tch to OFF 2 Set BNF 8 Position DIP Switch 8 to ON See Figure 6 69 ON E ah e enen 12 3 4 5 6 7 8 Figure 6 69 BNF Calibration DIP Switch Setting 5 3 Turn the TBV Power Switch to ON The LED will begin flashing at a White Color rate when the TBVTM is in the Performance Test Mode 4 Set the desired DIP Switch Number on the 8 Position DIP Switch to ON See Table 6 8 Test 18 5 Set the DIP Switch 8 to OFF in order to start the DIP Switch Test 6 When 8 Position DIP Switches 2 4 and 6 are set to OFF the LED 1s lit a steady Yellow Color 7 When 8 Position DIP Switches 1 3 5 and 7 are set to OFF the LED is lit a steady Blue Color U NOTE If the LED does not light Yellow or Blue when performing this Test correctly the selected DIP Switch s Function may be malfunctioning This completes the DIP Switch Test procedure O 2011 Japan CashMachine Co Limited Section 6 TBV Series Transaction Based Validator Calibration and Testing SENSOR TEST Perform the following steps to conduct the TBV 4 Set 8 Position DIP Switches 1 2 5 and 8 to Sensor Test without using a PC ON See Table 6 8 1 Turn the TBV Power Switch to OFF 5 Set DIP Switch 8 to OFF in order to ready the 2 Set BNF 8 Position DIP Switch 8 to ON Sensor Test See Figure 6 70 6 Setthe DIP Switch Number for the desired Test on the 8 Position DIP Switch to ON See Table ON 6 9 m 7 The Sensor LED will in
205. ted Appendix B TBV Series Transaction Based Validator F 10 EEPROM an acronym for Electronically Erasable Programmable Read Only Memory A form of non volatile Read Only Memory ROM which can be both written to and erased via electronic signals without the need to physically remove the IC from the Circuit Board on which it 1s installed EEPROMS are often used to store system command instructions and reference data sets that are accessed on a frequent basis or when the equipment 1s first initialized See Page A 4 11 Encryption with respect to the TBV encryption coding 1s used with the ccTalk Communications Protocol to enhance security of its transmitted data see Page 2 2 E 12 FED an acronym meaning with Feeder BNF Less e g without Stacker amp Down Stack Model Specifications See Page 1 10 13 FSH an acronym meaning with Feeder BNF with Stacker amp Horizontal oriented Model Specifications See Page 1 6 14 GLD an acronym meaning with a Gated designed Bezel for outdoor installation Less e g without Stacker amp a Down Stack Model Specifications See Page 1 12 15 GSH an acronym meaning with a Gated designed Bezel for outdoor installation with Stacker amp Horizontal oriented Model Specifications See Page 1 8 H 16 Host Machine a generic term used to refer to any electronic cabinet equipment or platform into which a TBV Unit will be installed
206. tering Guide POoSITIOnlfig WEE 4 10 Gentering Motor Removal dee ee 4 10 Centering Circuit Board Removal 4 10 TR Feed Roller 4 Assy Remosval 4 11 Encoder Circuit Board Removal 4 11 Cooling FAN ROM O VA li sive g eh e a aaae 4 11 Stacker Motor Remosval 4 11 Transport Motor Removal as 4 12 Power Grip GT Belt Removal 4 13 Power Grip GT Belt Reassembly a 4 15 5 WIRING DIAGRAMS gp gj u uuu Dri u uu uyum u dead e aU 5 1 TBV FSH Centering System Wiring Diagram sassaannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnae 5 1 TBV FSH Fixed System Wiring Diagram 5 2 TBV FSH with ICB System Wiring Diagram ss 5 3 TBV GSH System Wiring Diagram 5 4 TBV FLD Centering System Wiring Diagram 5 5 TBV FLD Fixed System Wiring Diagram 5 6 TBV GLD System Wiring Diagram
207. the Receive Plate Block See Figure 4 49 b off of the Cash Box inner rear side panel 6 Remove the single 1 Ground mounting Screw See Figure 4 49 c and remove the single 1 Grounding Wire See Figure 4 49 d from the Cash Box inner rear side Figure 4 49 Receive Plate Block Removal P N 960 100926R_Rev I EDP 148849 B 4 13 TBV Series Transaction Based Validator Section 4 Remove the three 3 Plate mounting Screws See Figure 4 50 aj a amp a5 and take the Receive Plate Assembly See Figure 4 50 b off of the Cash Box Figure 4 50 Receive Plate Removal Remove the four 4 Panel Plate mounting Screws See Figure 4 51 a through a4 and remove the Panel B Plate See Figure 4 51 b out of the Cash Box interior Figure 4 51 Panel B Plate Removal Remove the four 4 Panel Plate mounting Screws See Figure 4 52 a through a and take Panel Plate R See Figure 4 52 b off and out of the Cash Box interior Figure 4 52 Panel Plate R Removal 10 Remove the four 4 external Damper mounting Screws See Figure 4 53 a through a4 located on the rear side of the Cash Box and remove the Damper Unit Assembly See Figure 4 53 b from the Pusher Mechanism O 2011 Japan CashMachine Co Limited Section 4 TBV M Series Transaction Based Validator Figure 4 53 Damper Unit Removal 11 Remove the four 4 Pusher Mechanism mount ing Screws See Figure 4 54 a through a4 located inside top area of the
208. tion and Testing 2 TBY Calibration Tool Maintenance File Help lt Sensor Calibration Loading the Model Information Date si Version DE Model Name PS Serial No MGE Loading the Model Information Saving the Model Information Version 1 0 1 0 Model Name Tpy100 0000000000 Figure 6 40 Model Information Saving Screen 1 3 Type in the required TBV M Model Name using six 6 characters and a Serial No containing a maximum of ten 10 characters into each related Text Entry Field then Mouse Chick on the Sav ing the Serial Number Saving the Serial Number 7 Button See Figure 6 41 c 2 TBY Calibration Tool Maintenance File Help Saving the Serial Number lt Sensor Calibration Saving the Model Information Loading the Model Information en Date Model Name ITBv101 Version Serial No 1005000123 Model Name Serial No Loading the Model Information Figure 6 41 Model Information Saving Screen 2 4 Confirm that the message in the second row of the Calibration Tool Screen reads Saving Completed See Figure 6 42 a 2 CalibrationTool Saving the Serial Number Saving Completed Figure 6 42 Model Information Saving Completed Screen 5 Mouse Click on the OK amp 4 Screen Button to end this procedure See Figure 6 42 b This completes the Model Information Saving Procedure Reading the Model Information Perform following steps to
209. to prepare the Valid ation Sensors for Calibration 1 Turn the TBV Power Switch to OFF 2 Remove the TBV Unit Assembly out of the Frame 3 Set BNF 8 Position DIP Switch 8 to ON See Figure 6 19 KS 076 Yellow Mark x 2 sheets ON E he N N amp 12 3 4 5 6 7 8 Figure 6 19 BNF Calibration DIP Switch Setting 1 4 Turn the TBV Power Switch to ON The LED will begin flashing at a White Color rate See Individual Component Names amp Locations on page 1 5 of this Service Manual 5 Connect the PC and the TBV Unit together using the recommended USB Cable 6 Launch Calibration Program TBV Calibration Tool For Maintenance exe See Figure 6 20 2 TBY CalibrationTool Maintenance File Help Select the desired Sensor Name Button and then Mouse Click on Calibration Start Screen Button C Positioning Sensor em Figure 6 20 Calibration Selection Screen pajis Validation Sensor 1 Validation Sensor D A P N 960 100926R Rev 1 EDP 148849 TBV Series Transaction Based Validator E 6 6 E Calibration and Testing VALIDATION SENSOR D A VALUE NON PAPER CALIBRATION Perform the following steps to complete the first Validation Sensor non Paper Calibration Pro cedure 1 Mouse click select the Validation Sensor Radio Button ir Review Figure 6 20 a 2 Mouse Click on the Start Sa i Screen Button Review Figure 6 20 CH The 1 Validation Sensor D A Val
210. ts are properly assembled and or Blue o Cash Box Removal Harness connected Clean or adjust the following parts and Sensors Relative Parts Box Sensor Box Lock Sensor If the error is not resolved change the above related part or parts The Side Sensor Level interval between before and after a Banknote has passed the Side Sensors is greater than the rated value Green Solution Check that the following parts are properly assembled and or Blue 12 Fraud Detection Harness connected Clean or adjust the following parts and Sensors Relative Parts Side Sensor If the error is not resolved change the above related part or parts The Line Sensors calculated a Banknote length longer or shorter than the rated value BI Green Banknote Length Solution Check that the following parts are properly assembled and or ue 13 Problem Harness connected Clean or adjust the following parts and Sensors Relative Parts Line Sensor If the error is not resolved change the above related part or parts The Line Sensors calculated that the 2 Color margin of a Banknote is greater than the rated value BI Green 2 Color Margin Solution Check that the following parts are properly assembled and or ue 14 Problem Harness connected Clean or adjust the following parts and Sensors Relative Parts Line Sensor If the error is not resolved change the above related part or parts The Banknote has been validated as a Counterfeiting Banknote G Solution Check tha
211. tton to end this procedure See Figure 6 31 a This completes the Validation Sensor Calibration Procedures Positioning Sensor Calibration This portion provides information for calibrating the Positioning Sensors within the TBV Unit Table 6 3 lists the use for each Reference Paper required for calibrating the TBVTM Positioning sensors To perform the Positioning Sensor Cali bration Procedure proceed by following the Table 6 3 Numbered Functions in listed order Table 6 3 Position Contents and Calibration Order TBV 100 TBV 101 Reference Reference Paper Paper EB Positioning Sensor Calibration E Transport Motor Test Saving Calibration Value None None Required Required TBV M Series Transaction Based Validator E 6 9 E Positioning Sensor Calibration Prepar ation Perform the following steps to prepare the Pos itioning Sensor for Calibration 1 Turn the TBV Power Switch to OFF 2 Install the TBVTM Unit to the Frame Unit until it locks into place correctly 3 Confirm that the TR Cover U See Figure 6 17 a and the Upper Guide See Figure 6 17 c Sec tions are firmly closed 4 Set BNF 8 Position DIP Switch 8 to ON See Figure 6 32 Figure 6 32 BNF Calibration DIP Switch Setting 2 5 Turn the TBV Power Switch to ON The LED will begin flashing at a White Color Rate after few seconds See Individual Component Names amp Locations on page 1 5 of Section 1 in this Service Man
212. ual 6 Connect the PC and the TBV Unit together using the recommended USB Cable 7 Launch Calibration Program TBV Calibration Tool For Maintenance exe See Figure 6 33 2 TBY CalibrationTool Maintenance File Help Select the desired Sensor Name Button and then Mouse Click on Calibration Start Screen Button t Validation Sensor 1 Validation Sensor D A C Positioning Sensor Figure 6 33 Calibration Selection Screen 1 POSITIONING SENSOR CALIBRATION TRANSPORT MOTOR TEST 8 SAVING CALIBRATION VALUES The following Sensors are automatically calibrated in order and their Calibration Values are then saved Positioning Sensor Calibration e Transport Motor Test e Saving Calibration Value Perform the following steps to begin the Position ing Sensor Calibration Procedure 1 Mouse click select the Positioning Sensor Radio Button fr See Figure 6 34 a 2 Mouse Click on the Start ket Screen Button See Figure 6 34 5 The message 1 Positioning Sensor Calibration Preparation will appear in the top row of the TBV Calibra tion Tool Maintenance Screen shown in Fig ure 6 35a O 2011 Japan CashMachine Co Limited Section 6 Section 6 2 TBY CalibrationTool Maintenance Select the desired Sensor Name Button and then Mouse Click on Calibration Start Screen Button C Validation Sensor 1 Positioning Sensor Calbration Preparation et the Transport Unit to the Frame
213. ue non Paper Calibra tion Preparation message will appear in the top row of the Calibration Tool Validation Sensor Calibration Screen See Figure 6 21 a CalibrationTool 1 Validation Sensor D A Value non Paper Calibration Preparation Be sure that there is no Reference Paper on the Sensor Mouse Click on the Calibration Start Screen Button Figure 6 21 Validation Sensor non Paper Calibration Screen 1 3 Check that NO Reference Paper exists in the TBV Transport Assembly path 4 Check that the TR GUIDE F 85 Section Review Figure 6 16 a is firmly closed e g 2 Ge 5 Mouse Click on the Calibration Start ca Screen Button See Figure 6 21 b at the mem of the Calibration Tool Screen to begin the TBVTM Validation Sensor non Paper Calibration Procedure 6 Confirm that the LED is alternately flashing between a White and Blue Color rate The Test s progress will appear on the TBV Calibration Tool Maintenance Screen as indicated by the Figure 6 22a Green Barograph s progress during the Calibration Procedure 2 TBY CalibrationTool Maintenance File Help Validation Sensor D A Value non Paper Calibration 1 Validation Sensor D A Figure 6 22 Validation Sensor non Paper Calibration Screen 2 7 When the message 1 Validation Sensor D A Value non Paper Calibration Completed appears in the first row of the TBV Calibration Tool Maintenance Screen S
214. v 1 EDP 148849 TBV Series Transaction Based Validator B 2 12 Cleaning Procedure To clean the TBV Validation Section gently rub the Sensors and Rollers clean using a dry soft lint free Micro fiber Cloth Do not use any Alcohol solvents citrus based products or scouring agents that may cause damage to the Validation Section Sensors and Rollers Sensor and Roller Cleaning Procedure 1 Turn the TBV Unit and the Host Machine s Power Supply s OFF 2 Open the Upper Chassis 3 Clean the appropriate path and Lens of each Sensor See areas 1 through 34 in Figure 2 11 and their corresponding descriptions in Table 2 18 to locate each Sensor and Roller that requires cleaning Caution Do not use Alcohol thinner or citrus based products for cleaning any surfaces The lenses can become clouded by chemical evaporation residue that may cause acceptance errors Use a lint free Micro fiber Cloth and tightly wring the water out to clean the BNF Rollers only LD SENSOR ROLLER CLEANING LOCATIONS LD Frame cleaning locations and methods are shown in Figure 2 10a b b amp c and are also listed in Table 2 17 Figure 2 10 LD Sensor Roller Cleaning Location Table 2 17 LD Sensor Roller Cleaning Method Belt Sensor Roller Type Cleaning Method a LD Transport Belt Wipe clean using a soft Br Feed Out Sensor Prism Jlint free Micro fiber Cloth LD Transport Roller Wipe and
215. ve wrinkles e Shabby warn condition e Adhering foreign objects and or oil 4 35 3 Damaged Banknotes LL gt gt VVrinkled Banknotes Y AY Curled Banknotes gt a a Folded or Partial Banknotes Figure 1 3 Unacceptable Banknotes 2 When Inserting a stack of Banknotes Flip over and Fan Flip the Banknotes especially the new or nearly new Banknotes to insert air in between them so they do not stick each other prior to Bezel insertion See Figure 1 4 Figure 1 4 Fan Flipping Banknotes 3 When inserting mixed different size Banknotes into the Bezel align one side of the rough edges smoothly to one side of the bundle before insert ing them See Figure 1 5 l O 2011 Japan CashMachine Co Limited Section 1 TBV Series Transaction Based Validator General Information Figure 1 5 Aligning Banknotes Edges Primary Features The TBV Series of Banknote Validator contains the following primary features Ability to intake 50 Banknotes at a time e High Validation capability using the Centering Mechanism and its own high precision Sensors e Able to stack up to 2 000 Banknotes in the plastic Cash Box only SH Models P N 960 100926R Rev 1 EDP 148849 B2 B O 2011 Japan CashMachine Co Limited General Information TBV M Series Transaction Based Validator Section 1 Individual Component Names 8 Locations Figure 1 6 illustrates the various TBV Component Names and Locations Section Shutter
216. y closed and locked in place Name ID Sticker Figure 6 18 KS 076 Reference Paper Setting 2 Calibration Program This portion provides the Calibration Program TBV Calibration Tool For Maintenance exe Configuration The Calibration Program contains the following three 3 sections e Validation Sensor Calibration Positioning Sensor Calibration e Model Information Input Capability Each Calibration can be performed individually Validation Sensor Calibration This portion provides information for calibrating the Validation Sensors in the TBV Unit Table 6 2 lists the function of each Reference Paper used to calibrate the TBV Validation Sensors To perform Validation Sensor Calibration proceed in the descending numbered order listed in Table 6 2 2011 Japan CashMachine Co Limited Section 6 Table 6 2 Validation Contents and Calibration Order TBV 100 Reference Paper TBV 101 Reference Paper Validation Senor Validation Sensor KS 073 KS 077 with Paper Red Mark Red Mark 3 UV Reflection Sensor with Paper KS 074 KS 078 Blue Mark Blue Mark 4 UV Transmissive Sensor KS 075 KS 079 with Paper Green Mark Green Mark Validation Sensor non Paper UV Transmissive Sensor non Paper KS 076 BAR Sensor Yellow Mark with Paper x 2 sheets Strings Detection Sensor non Paper Saving Calibration Value Validation Sensor Calibration Preparation Perform the following steps

TBV Manual R1.book - Acceptoare de Bancnote

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