D6237 Service Manual - Perkins Manufacturing
Contents
1. 354 5878 Email tuckaway perkinsmfg com Route tested Driver approved ROUBLESHOOTING HYDRAULIC LIFTERS SYMPTOM POSSIBLE CAUSES SOLUTION ADJUSTMENT SCREWIS ADJUST DIVERTER FLOW OPEN TOO MUCH DOWN LIFTER OPERATES TOO ENGINE IDLE TO HIGH ADJUST ENGINE IDLE FAST DOWN WORN OR DAMAGES REPLACE SEAL KIT PART DIVERTER VALVE IS LEAKING OIL SEALS 063477 WORN BROKEN INSTALL NEW SPRING SPRING CENTER DEVICE PART 063192 DEBRIS OR RUST AROUND SPOOL DISASSEMBLE AND CLEAN HAND VALVE LEVER SPOOL amp HOUSING STICKS IN THE UP OR DOWN POSITION PRESSURE IN amp OUT REVERSE HOSES TO HOSES REVERSED CORRECT ORDER WORN OR DAMAGED INSTALL NEW SEALS PART SEALS D63217 HAND VALVE IS LEAKING OIL AROUND SPOOL WORN SPOOL REPLACE HAND VALVE TRUCK PRESSURE TOO ADJUST PRESSURE LOW RELIEF OF TRUCK HIGHER IF IT IS ALREADY AS HIGH UNABLE TO ACHIEVE 1950 AS POSSIBLE INSTALL A PSI PRESSURE SPEED UP SWITCH TRUCK PRESSURE TOO CALL YOUR TRUCK UNABLE TO ACHIEVE OVER 1400 PSI LOW MANUFACTURER Perkins Manufacturing Company 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckaway perkinsmfg com TROUBLESHOOTING HYDRAULIC LIFTERS Route tested Driver approved 737 Oakridge Drive Romeoville IL 60446 Perkins Manufacturing Company 708 482 9500 Fax 708 354 5878 SYMPTOM POSSIBLE CAUSES SOLUT2. extending it up and meeting with the top edge of the mounting plate This additional piece would extend across the entire length of the hopper sill Weld fully leaving no portion of the mounting plate hanging above or below the original sill without support shown to be slightly above or slightly below the sill edge In this case add a strip of material and endcaps to the exposed mounting plate rear and weld fully In the example at right the mounting plate is installations will vary from truck to truck Custom cut pieces will likely be required to properly support the mounting plate k The drawing at left is an example of inadequate support ER J The gussets will not help add rigidity to the mounting plate and the mounting plate will deform over time WRONG leading to premature lifter failure Never leave any portion of the mounting plate hanging without proper backing material 7 Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tu ins Hydraulic Installation HYDRAULIC LIFTERS STEP 1 FIND A SUITABLE LOCATION FOR THE HAND VALVE BRACKET THE VALVE SHOULD BE LOCATED TO PREVENT ACCIDENTAL ACTIVATION WITHIN ARMS REACH OF THE LIFTER ANDAT A COMFORTABLE HEIGHT MAKE SURE THAT IF YOU ARE USING THE HOSES PROVIDED IN THE TAP IN KIT THAT THEY WILL REACH BOTH LIFTER AND DIVERTER VALVE FROM THIS LOCAT
3. COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Rearload Configurations HYDRAULIC LIFTERS Route tested Driver approved CENTER MOUNT OFFSET MOUNT DOUBLE MOUNT LIFTERS ARE SPACED 17 1 2 OFF CENTERLINE OF TRUCK INSTALLERS NOTE AT LEFT IS A D6226 ADAPTABLE LIFTER THE ADAPTABLE IS NECESSARY IN THE INSTALLATION AT LEFT BECAUSE THE HOPPER WALL amp LIGHT BAR HANG DOWN IN EXCESS OF 12 THE ADAPTABLE CAN HUG TIGHTLY UP AGAINST A HOPPER WALL WHERE A STANDARD TUCKAWAY CANNOT BE USED THIS WILL BE THE SAME CASE OF THE D6237 WITH THE EXCEPTION THAT D6237 CAN BE MOUNTED ON BOTH ILUSTRATED SCENARIOS NAE r Perkins Manufacturing Company 5 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckaway perkinsmfg com amp Over All Dimensions HYDRAULIC LIFTERS Route tested Driver approved Lifter Weigth 190 Lbs 6 Perkins Manufacturing Company 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckaway perkinsmfg com e Rear Mounting Plate HYDRAULIC LIFTERS The Rear Mounting Plate of all lifters must be completely supported around all edges of the plate Unsupported plates will lead to premature lifter failure In the example at left the mounting plate is well above the original height of the sill A steel tube of appropriate size is cut and placed ontop of the sill
4. Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Hydraulic Installation HYDRAULIC LIFTERS STEP 6 OPTION A PREFERRED METHOD OF OIL RETURN RUN THE RETURN LINE FROM THE HAND VALVE S OUT PORT S UP TO THE PACKER BLADE CONTROL VALVE LOCATE THE PACKER BLADE CONTROL VALVE S RETURN TO TANK LINE SELECT A LARGE FITTING ON THE RETURN LINE AND DRILL AND TAP INTO IT S BODY FOR 3 8 NPT INSTALL A ELBOW OR TEE TO ATTACH THE RETURN LINES RETURN LINE RETURN LINE FROM HAND VALVE S STEP 6 OPTION B ALTERNATE METHOD RUN THE RETURN LINE FROM THE HAND VALVE S OUT PORTS UP TO THE DIVERTER VALVE AND CONNECT TO THE R RETURN PORT THIS OPTION ALLOWS THE OIL TO BE RETURNED TO THE PACKER BLADE KEEPING THE BLADE SPEED THE SAME AS IT WOULD BE WITHOUT THE DIVERTER VALVE BUT AT THE EXPENSE OF A SLIGHT INCREASE IN OPERATING TEMPERATURE BACK PRESSURE 10 Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Lifter tion HYDRAULIC LIFTERS 1 Determine lifter configuration either dual or single lifter and if is single customer preference location curb side or street side or any other custom location 1 Mark the center of the hoper 2 Remove the mounting plates from the machine by removing the 6 bolts 3 Measure the heigth of the hoper and add extensi
5. WORKING CARTRIDGE RETEST AND REPLACE IF NECESSARY LIFTER DRIFTS OUT OF CLEAN SPOOL AND N POSITON WHEN NOTIN INTERNAL LEAKAGE IN REPLACE SEAL KIT AS USE HAND VALVE NECESSARY REBUILD ACTUATOR WITH INTERNAL LEAKAGE IN NEW SEAL KIT ACTUATOR LIFTER OPERATING SLOW THE LIFTER BY FASTER THAN 6 SECONDS ADJUSTING THE FLOW DOWN THERE IS NO LIFTER OPERATOR SHAKING DAMAGE AND LATCH CARTBACK AND FORTH TRAIN USERS TO LIMIT ADJUSTMENTS ARE EXCESSIVELY CART SHAKING TO A O CORRECT BUT LIFTER MINIMUM STILL BREAKS LOWER OVERLOADED CART BARS OF CARTS REDUCE CART WEIGHT 24 Perkins Manufacturing Company 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckaway perkinsmfg com Route tested Driver approved HYDRAULIC LIFTERS TO CLAIM A WARRANTY ISSUE CALL PERKINS AND SPEAK TO A TECHNICIAN A SHIPMENT OF REPLACEMENT PARTS WILL BE ARRANGED AND YOU WILL BE BILLED FOR THESE PARTS YOU WILL RECEIVE A RGA NUMBER WHICH MUST BE LABELED ONTO THE RETURN BOX CREDIT WILL BE ISSUED AFTER THE PARTS ARE INSPECTED BY THE TECHNICIAN PERKINS ASSUMES NO LIABILITY FOR SHIPPING COSTS OR LABOR PERKINS MANUFACTURING COMPANY WARRANTS ITS LIFTERS TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE FOR TWO 2 YEARS FOR ROTARY UNITS OR ONE 1 YEAR FOR CYLINDER UNITS THIS WARRANTY COVERS ALL LIFTERS SHIPPED AFTER JULY 1 2006 THIS WARRANTY IS EXPRESSLY LIMITED TO T
6. 11 063051 12 063489 13 063550 gt v 18 063074 G iD 063431 18 063014 063535 D63760 D63534 D62460 13 2 ES 25 2 062063 Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckawa erkinsmfg com Final Installation D SYSTEMS HYDRAULIC LIFTERS INDUSTRIALLIFTERS ACCESSO ESSORIES TEST THE LIFTER WITH THE FULL VARIETY OF CARTS YOU EXPECT TO USE WITH THIS TRUCK MAKE SURE THEY ALL WORK AS INTENDED WHEN SATISFIED WELD FULLY ALL NECESSARY LOCATIONS AROUND CONTAINER LOCKS BUMPER EXTENSIONS LIFTER MOUNTING PLATE HOSE CLAMPS BRACKETS AND SUPPORT PIECES WHEN PAINTING MASK CAUTION LABELS SO THEY WILL BE VISIBLE AFTERWARDS ADDITIONAL CAUTION LABELS ARE AVAILABLE BY CALLING CUSTOMER SERVICE REINSTALL BATTERY TERMINAL CONNECTION AFTER ALL NECESSARY WELDING IS COMPLETE TIGHTEN ALL HYDRAULICS AND CHECK FOR LEAKS INSTALLER S NOTE NEVER CHECK FOR HYDRAULIC LEAKS WITH YOUR BARE HANDS A PIN HOLE LEAK CAN BE PRESSURIZED ENOUGH TO PIERCE THE SKIN AND CAUSE INFECTION INJURY OPERATE THE LIFTER IT S MOVEMENT WILL BE ERATIC THE FIRST FEW CYCLES BECAUSE OF AIR IN THE SYSTEM CONTINUOUS BACK AND FORTH CYCLING SHOULD CLEAR THE LAST OF THE BUBBLES AFTER A DOZEN CYCLES AFTER THE AIR IS PURGED IT IS TIME TO ADJUST THE HYDRAULIC VALVES 14 P
7. 4 5878 Operating Instructions AUTOMATED SYSTEMS HYDRAULIC LIFTERS INDUSTRIAL LIFTERS ACC START THE ENGINE AND ACTIVATE THE PUMP ROLL A CART TO THE LIFTER PLACING IT SO THE UPPER HOOK WILL GRASP THE TOP BAR POCKET OF THE CART PULL HANDLE OF HAND VALVE TO RAISE AND DUMP CART ONCE WASTE IS DUMPED REVERSE THE HANDLE TO RETURN THE CART TO THE GROUND REPLACE THE EMPTY CART WITH A LOADED CART AND REPEAT OPERATOR S NOTE GIVING THE CART A SHAKE BACK AND FORTH IS A COMMON WAY TO HELP GET ALL THE GARBAGE OUT IT IS ALSO A COMMON WAY TO CAUSE DAMAGE TO THE CART IF DONE EXCESSIVELY SHAKING A DAMAGED CART CAN CAUSE IT TO FALL OR BE THROWN USE CAUTION AND COMMON SENSE OPERATOR S NOTE THE MOST COMMON WAY TO DAMAGE YOUR CART INVESTMENT IS TO RUN THE LIFTERS TO FAST MAINTAIN THE LIFTER CYCLE OF 8 12 SECONDS USE LOCK OUT PROCEDURES TO PREVENT IN FIELD ADJUSTMENTS OPERATOR S NOTE OVER LOADED CARTS BROKEN CARTS CARTS NOT WITHIN ANSI STANDARD AND BULK ITEMS SHOULD NOT BE LIFTED WITH THE CART LIFTER 1 v v 16 Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 gt e eee Safety Procedures D SYSTEMS HYDRAULIC LIFTERS INDUSTRIAL LIFTERS ACCESSC ALWAYS KEEP YOUR HANDS AND BODY AWAY FROM THE LIFTER WHILE IT IS IN OPERATION NEVER REACH INTO THE HOPPER WHILE LIFTER IS IN OPERATION MAKE SURE ALL PERSO
8. 5 8 11 X 1 1 2 BOLT HHCS 3 8 16 x 1 LG SPLIT LOCKWASHER 5 8 USS FLATWASHER 1 2 Elbow 90 6MT 6 long ADAPTER 6 6 ELBOW 45 6MT 6MO External O Ring Seal REDUCER 6FT 8MT CAP 8 JIC VALVE FLOW CONTROL ADAPTER 6MO 6FT Hose assembly 4 x 15 PLASTIC UPPER HOOK BULKHEAD ADAPTER 6MT 6MT BOLT BHCS 1 2 13 X 1 1 4 BOLT SHCS 3 8 16 X 1 1 2 NYLOCK LOCKNUT THIN 1 2 13 BOLT BHCS 3 8 16 X 1 1 4 Perkins Manufacturing Company 708 482 9500 Fax 708 354 5878 3 HYDRAULIC LIF k TERS INDUSTR ERS Qty WNANWNAAN m o ANNO DPPRNHNHHNDND N jaja ja 20a Email tuckaway perkinsmfg com k d HYDRAULIC LIFTERS INDUSTRIA Route tested Driver approved ITEM Parts Description Qty 33 D72042 BOLT HHCS 1 2 13 X 2 1 2 8 34 D72049 TORSION SPRING L H 1 35 D72050 TORSION SPRING R H 1 36 D72075 JAM NUT 1 2 13 2 37 D73060 27k Helical Actuator 1 38 D76677 SPRING LATCH 39 D77130 PIN FASTENER WELDMENT 2 40 D77213 RH Pin Weldment 1 41 D77216 Dowel Pin 4 42 D77217 Driver Weld LH i 43 D77219 Driver Weld RH 1 44 D77222 LH Pin Weldment 1 45 D77274 Brass Swivel Pin 2 46 D77231 Slide Weldment i 47 D77270 Bumper Bracket 2 48 D77235 Mounting Plate Weld 1 49 D77237 Mounting Bar 2 50 D77240 Plastic Bushing Small 4 51 D77275 Latch Weldment 1 52 53 D77245 Slide Plastic 2 54 D77246 Link weldment il 55 D77247 Plastic Bushing 2 56 57 D77249 Back Plate 1 58 D77253 Lower Link Weldment 1 59 D7
9. 7260 Plastic Center Stop 1 60 D77262 Front Weldment 1 61 D77259 Plastic Bumper 2 62 D78814 Fiberglide Bushing 5 8 E 63 D79344 Short Latch Rod Perkins Manufacturing Company 20b 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckaway perkinsmfg com TROUBLESHOOTING HYDRAULIC LIFTERS Route tested Driver approved SYMPTOM POSSIBLE CAUSES SOLUTION AIR COULD BE TRAPPED IN BLEED ALL AIR OUT SYSTEM FLOW IS TOO LOW INCREASE FLOW FROM A LIFTER OPERATION IS DIVERTER VALVE VERY ERRATIC ADJUSTABLE FLOW VALVE ADJUST CLEAN OR IS NOT WORKING REPLACE THE FLOW PROPERLY DIVERTER VALVE CART IS OVERWEIGHT REDUCE WEIGHT OF CART CHECK AND ADJUST HAND VALVE PRESSURE PRESSURE RELIEF ON SET TOLOW HAND VALVE TRUCK PRESSURE SET ADJUST TRUCK S MAIN TOOLOW RELIEF SEE B CART LIFTER WILL NOT MANUFACTURER S PICK UP THE WEIGHT INSTRUCTIONS FAULTY HAND VALVE REPLACE HAND VALVE LIFTER OPERATES FAULTY HAND VALVE FAULTY TRUCK PUMP DEBRS CLOGGING DIVERTER VALVE ACTUATOR CYLINDER HAS REBUILD ACTUATOR OR INTERNAL LEAKAGE RETURN TO PERKINS FOR SERVICE FLOW ADJUSTMENT ADJUST SCREW OUT TO SCREW ON DIVERTER IN INCREASE FLOW TO MUCH ENGINE IDLE IS TOO LOW ADJUST ENGINE IDLE REPLACE HAND VALVE CHECK TRUCK MANUFACTURER S INSTRUCTIONS DISASSEMBLE AND CLEAN DIVERTER 737 Oakridge Drive Romeoville IL 60446 21 Perkins Manufacturing Company 708 482 9500 Fax 708
10. ARRANTY ON USED PARTS PERKINS WHOSE POLICY IS ONE OF CONTINUOUS IMPROVEMENTS RESERVES THE RIGHT TO IMPROVE IT S PRODUCTS THROUGH CHANGES IN DESIGN OR MATERIALS AS IT MAY DEEM DESIRABLE WITHOUT OBLIGATION TO INCORPORATE SUCH CHANGES IN PRODUCTS OF PRIOR MANUFACTURE THE ABOVE WARRANTY SUPERSEDES AND IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS NO EMPLOYEE OR ANY OTHER REPRESENTATIVE OF PERKINS IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY Manufacturing Company 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckaway perkinsmfg com
11. BENT OR SHOWING FATIGUE A DAMAGED LIFTER MAY STILL DUMP CARTS BUT IT MAY DAMAGE THEM TOO PROTECT YOUR CARTS BY KEEPING YOUR LIFTERS IN GOOD CONDITION HYDRAULIC COMPONENTS INSPECT ALL HOSES AND REPLACE ANY THAT ARE WORN OR FRAYED LOOK FOR SIGNS OF LEAKS AND TIGHTEN THE APPROPRIATE FITTINGS LIFTERS THAT DRIFT WHEN NOT IN USE MAY NEED A NEW SEAL KIT FOR THE ACTUATOR OR HAND VALVE DON T FORGET TO BLEED THE AIR AFTER ANY HYDRAULIC WORK 18 Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Perkins Manufacturing Company 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckaway perkinsmfg com Route tested Driver approved ITEM Parts 1 D62001 2 D62004 3 D62043 4 D62053 5 D62060 6 D62080 7 D62081 8 D62082 9 D62085 10 D62105 11 D62106 12 D62113 13 D62405 14 D62410 15 D62079 16 D62458 17 D62484 18 D63015 19 D63074 20 D63147 21 D63238 9 22 D63431 23 D63562 24 D63575 25 D63597 26 D63744 27 D65255P 28 D68081 29 D72021 30 D72023 31 D72030 32 D72033 737 Oakridge Drive Romeoville IL 60446 Description LOCKNUT 5 8 11 FLATWASHER 3 8 BOLT HHCS 3 8 16 X 3 4 SPLIT LOCKWASHER 5 16 WASHER 3 8ID x 13 160D X 1 8 LOCKNUT 3 8 16 LOCKNUT 1 2 13 BOLT HHCS 1 2 13 X 1 1 2 BOLT HHCS 3 8 16 x 1 3 4 SPLIT LOCKWASHER 1 2 SPLIT LOCKWASHER 3 8 BOLT HHCS 5 16 18 X 3 4 BOLT HHCS 1 2 13 X 2 BOLT HHCS
12. D6237 Instruction Manual HYDRAULIC LIFTERS Model 06237 American Low Mount Lifter Specifications subject to change without notice Check out our website Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckaway perkinsmfg com CCESSORIES Hardware Glossa HYDRAULIC LIFTERS INDUSTRIALLIFTERS ACC HYDRAULICS SOLD SEPARATELY FLOW DIVERTER VALVE PART 0632375 DUAL FLOW DIVERTER VALVE PART 0634115 4 WAY DIRECTIONAL HAND CONTROL PART 063228 FLOW DIVERTER WITH PRESSURE RELIEF VALVE PART it D63471 SPLITTER VALVE PART D63595 737 Oakridge Drive Romeoville IL 60446 P O CHECK VALVE PART D63580 ADJUSTABLE FLOW CONTROL PART it D63575 AEROQUIP HYDRAULIC HOSES HOSE CLAMP PART D63014 ASSORTED FITTINGS 1 AUTOMATED SYSTEMS Upper Saddle ANSI Type B American Carts 14 1 2 to 15 1 4 Perkins Manufacturing Company 2 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Email tuckaway perkinsmfg com Truck Component Glossa HYDRAULIC LIFTERS A ORIGINAL SILL MOUNTING HEIGHT B SILL EXTENSION BUMPER C ELEPHANT EAR D CONTAINER LOCKS E PACKER BLADE F BAR TIPPER BAR G LIGHT PANEL 3 Perkins Manufacturing Company WWW PERKINSMFG COM 737 uil Drive Romeoville IL 60446 708 482 9500 F 08 354 5878 Emai Da
13. HE REPAIR OR REPLACEMENT OF ANY COMPONENT MANUFACTURED BY PERKINS WHICH IS PROVEN TO PERKINS SATISFACTION TO HAVE BEEN DEFECTIVE IN MATERIAL OR WORKMANSHIP THIS WARRANTY DOES NOT OBLIGATE PERKINS TO BEAR THE COST OF LABOR OR TRANSPORTATION CHARGES IN CONNECTION WITH THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS AND IT SHALL NOT APPLY TO A PRODUCT UPON WHICH REPAIRS OR ALTERATIONS HAVE BEEN MADE UNLESS AUTHORIZED IN WRITING BY PERKINS ANY IMPROPER USE SUBSTITUION OF PARTS NOT APPROVED BY PERKINS MODIFICATIONS OTHER THAN THOSE DONE AT THE FACTORY OR AS AUTHORIZED IN WRITING BY THE FACTORY OR ANY ALTERATION OR REPAIR BY OTHERS IN SUCH A MANNER WHICH IN PERKINS JUDGEMENT MATERIALLY AND ADVERSELY AFFECTS THE PRODUCT SHALL VOID THIS WARRANTY PERIODICAL MAINTENANCE IS REQUIRED TO MAINTAIN WARRANTY PLEASE REFER TO THE MAINTENANCE SECTION OF THIS MANUAL FOR INSTRUCTIONS PERKINS MAKES NO WARRANTY OF PRODUCTS MANUFACTURED BY OTHERS AND SUPPLIED BY PERKINS THE SAME BEING SUBJECT TO WARRANTIES IF ANY OF THEIR RESPECTIVE MANUFACTURERS PERKINS ASSUMES NO LIABILITY FOR ANY INCIDENTIAL CONSEQUENTIAL DIRECT OR INDIRECT DAMGES LOSSES OR DELAYS INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS PRODUCT OR TIME ANY SERVICE PARTS SOLD BY PERKINS SHALL HAVE A 90 DAY WARRANTY FOR REPLACEMENT ONLY THE WARRANTY ITEM MUST BE RETURNED TO PERKINS FOR EVALUATION UPON REQUEST LABOR TO REPLACE SUCH PARTS SHALL BE THE RESPONSIBILITY OF THE OWNER THERE IS NO W
14. ION ADJUSTMENTSCREWIS ADJUST DIVERTER FLOW OPEN TOO MUCH DOWN p LIFTER OPERATES TOO ENGINE IDLE TO HIGH ADJUST ENGINE IDLE FAST DOWN WORN OR DAMAGES REPLACE SEAL KIT PART DIVERTER VALVE IS E LEAKING OIL SEALS D63477 WORN OR BROKEN INSTALL NEW SPRING SPRING CENTER DEVICE PART D63192 DEBRIS OR RUST AROUND SPOOL DISASSEMBLE AND CLEAN HAND VALVE LEVER SPOOL amp HOUSING STICKS IN THE UP OR DOWN POSITION PRESSURE IN amp OUT REVERSE HOSES TO HOSES REVERSED CORRECT ORDER WORN OR DAMAGED INSTALL NEW SEALS PART SEALS 063217 g VALVE IS LEAKING OIL AROUND SPOOL WORN SPOOL REPLACE HAND VALVE TRUCK PRESSURE TOO ADJUST PRESSURE RELIEF LOW OF TRUCK HIGHER IF IT IS ALREADY AS HIGH UNABLE TO ACHIEVE 1950 AS POSSIBLE INSTALL A PSI PRESSURE SPEED UP SWITCH TRUCK PRESSURE TOO CALL YOUR TRUCK UNABLE TO ACHIEVE I LOW MANUFACTURER Email tuckaway perkinsmfg com TROUBLESHOOTING HYDRAULIC LIFTERS Route tested Driver approved SYMPTOM POSSIBLE CAUSES SOLUTION IN LINE ADJUSTABLE ADJUST VALVE IN UNTIL FLOW CONTROL NOT LIFTER S DOWNWARD ADJUSTED MOTION IS DESIRABLE CHECK THAT IN LINE IN LINE ADJUSTABLE ADJUSTABLE FLOW LIFTER RETURNS TO FLOW CONTROL NOT CONTROL IS UNDER GROUND TOO FAST POSITIONED CORRECTLY LEFTHAND ACTUATOR PORT SMALL ARROW POINTS AWAY FROM ACTUATOR CHECK VALVENOT INSTALL A P O CHECK PRESENT VALVE P O CHECK VALVE NOT CLEAN VALVE
15. ION TACK WELD HAND VALVE BRACKET IN PLACE EN 4 D HAND VALVE CONTROL STEP 2 RUN THE HYDRAULIC HOSES ALONG THE TAILGATE AND HOPPER UNDERBELLY MARK SUITABLE LOCATIONS FOR THE HOSE CLAMPS TACK WELD THESE IN PLACE INSTALLER S NOTE RUN THE HOSES SO THEY CAN BE PROTECTED AS MUCH AS POSSIBLE FROM CASUAL ABRASION HOSES SHOULD HAVE MINIMAL MOVEMENT AND NOT REST ON ANY SHARP EDGES STEP 3 ATTACH TWO HOSES FROM BOTTOM OF LIFTER TO HAND VALVE PORT A AND PORT B ANY ORDER IF DIRECTION IS NOT ADECUATE REVERSE CONNECTIONS Perkins Manufacturing Company 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 CCESSORIES Hydraulic Installation TEMS HYDRAULIC LIFTERS INDUSTRIAL LIFTERS ACC PACKER BLADE DIVERTER VALVE PRESSURE LINE CONTROL VALVE STEP 4 LOCATE THE PACKER CONTROL VALVE ON THE TOP OF THE TAILGATE SEE PICTURE DISCONNECT THE PRESSURE LINE THAT FEEDS THE PACKER VALVE AND ATTACH IT TO THE PERKINS DIVERTER VALVE S IN PORT ATTACH THE OUT PORT BACK TO THE PACKER BLADE CONTROL VALVE STEP 5 ATTACH THE PRESSURE LINE S THAT WILL FEED THE LIFTER IF YOU ARE INSTALLING TWO LIFTERS THE DIVERTER VALVE WILL HAVE A 50 50 SPLITTER MOUNTED ON TOP OF IT FOR ONE LIFTER USE PORT P OF DIVERTER VALVE TO HAND VALVE IN PORT FOR TWO LIFTERS PORT P IS PLUGGED INSTEAD USE PORTS 1 amp 2 ON THE ATTACHED 50 50 SPLITTER 9 Perkins
16. NS ARE CLEAR OF LIFTER BEFORE AND DURING OPERATION DO NOT LIFT BROKEN CARTS OR BULK ITEMS WITH THE LIFTER DO NOT OPERATE THE LIFTER FASTER THAN 8 SECONDS PER CYCLE DO NOT LIFT OVER LOADED CARTS THEY CAN BREAK AND FALL OR BE THROWN DROPPED AFTER BREAKING DO NOT LIFT CARTS THAT ARE NOT MEANT FOR THIS LIFTER DO NOT PERFORM MAINTANANCE ON THE LIFTER UNLESS IT IS PROPERLY SECURED WITH A CHAIN INSPECT THE LIFTER DAILY BEFORE USE FOR ANYTHING OBVIOUSLY IN NEED OF REPAIR OR UNSAFE 17 Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Maintenance HYDRAULIC LIFTERS WASHING A SIMPLE AND QUICK POWER WASH WILL REMOVE FILTH amp GRIME FROM THE LIFTER S CRITICAL COMPONENTS MAKING THEM LAST LONGER AND MAKING INSPECTION FOR DAMAGES EASIER LUBRICATION PROPER GREASING OF THE LIFTER IS IMPORTANT CHECK THE LIFTERS WEEKLY AND GREASE AS NECESSARY ANY PIVOT OR SLIDE POINTS THAT DO NOT MOVE SMOOTHLY SOME NEWER MACHINES HAVE FIBERGLIDE BEARINGS THAT DO NOT REQUIRE GREASE YOUR LOCAL WEATHER CONDITIONS WILL VARY THE FREQUENCY OF YOUR NECESSARY GREASING BEARINGS THE LIFTER SHOULD MOVE FREELY BUT SNUGLY ANY PLAY OR LOOSENESS INDICATES BEARING WEAR BEARINGS THAT ARE WORN OR SCARRED SHOULD BE REPLACED IMMEDIATELY LIFTER COMPONENTS USE THE WEEKLY GREASING AS A TIME TO PERFORM A SPOT CHECK OF THE PARTS ON THE LIFTER ENSURING NOTHING IS
17. d m Installation Preparation amp Safet TED SYSTEMS HYDRAULIC LIFTERS INDUSTRIALLIFTERS ACCESSO 1 PLEASE READ THIS MANUAL COMPLETELY AND FAMILIARIZE YOURSELF WITH ALL THE NECESSARY PROCEDURES CONTACT PERKINS MANUFACTURING IF AT ANY TIME THERE IS A QUESTION 2 CORRECT INSTALLATION DIMENSIONS DEPEND ON AN EMPTY TRUCK PARKED ON A SMOOTH AND LEVEL SURFACE 3 REMOVE ANY FLAMMABLE MATERIALS FROM THE WORK AREA AND HOPPER 4 DO NOT WELD ON THE TRUCK UNLESS THE GROUND IS IN PLACE AND THE BATTERY IS DISCONNECTED 5 LIFTING THE MACHINE WITHOUT THE USE OF ADECUATE EQUIPMENT MAY HURT YOUR BACK ALWAYS USE A HOIST TO LIFT AND SECURE THE LIFTERS INTO PLACE 6 DURING INSTALLATION SECURE THE LIFTER WITH A CHAIN TO PREVENT ACCIDENTS 7 TURN THE TRUCK OFF AND DEPRESSURIZE THE HYDRAULIC LINES BEFORE LOOSENING ANY FITTINGS OR HOSES 8 ALWAYS USE APPROPRIATE PERSONAL SAFETY GEAR INSTALLERS NOTE IT IS NOT RECOMMENDED TO INSTALL A LIFTER ONTO A TAILGATE THAT IS NOT ALREADY MOUNTED TO A CHASSIS THIS CAN LEAD TO LIFTERS MOUNTED TOO LOW OR TOO HIGH DUE TO CHASSIS HEIGHT VARIATIONS INSTALLERS NOTE THE REAR MOUNTING PLATE IS INCLUDED WITH EVERY LIFTER AND IS ATTACHED TO THE LIFTER FOR SHIPPING PURPOSES REMOVE THE REAR PLATE TO INSTALL IT TO THE TRUCK INSTALLERS NOTE YOUR LIFTER WILL COME WITH ADJUSTABLE VALVE ATTACHED ALL OTHER HYDRAULICS ARE SOLD SEPARATELY 4 Perkins Manufacturing Company WWW PERKINSMFG
18. e 10 Weld hose clamps to the side and under of the hoper in a way that hoses are not in the way of anything and keeping a good looking of the truck 11 Grease the lifter before moving or during the first movements to ensure proper lubrication 12 Testthe lifter with an empty cart to to make sure proper operation and to make the necesary hydraulic adjustments see page for hydarulic adjusments 13 ifthe lifter works properly finalize welding and instalation 14 Test the unit speed with the use of a cronometer The packer blade will probably slows down by 3 to 5 sec 1 1 Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeovill RETURN TO TANK BLADE BELTER M CONTROL VALVE RETURN TO TANK 12 Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Em erkinsmfg com HYDRAULIC LIFTERS LOADMASTER EZ PACK DEMPSTER PAK MOR MCNEILUS LEACH HEILINUWAY HB _ I 38 2858 amp 5 24 i 2 53 4 orz z8 o683 88 5 93 B ug 48 4 08 68 28 28 aa ux ws uy en zr 85 25 55 265 e i PETS 4 5 4 063236 2 0632375 2 3 D63606 f 3a D63292 A 4 D63044 42 063291 e 44 063416 15 063635 5 D63429 6 D63591 ug 7 063580 8 063639 9 9 063430 10 063490 11 3
19. erkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 482 9500 Fax 708 354 5878 Adjusting the Hydraulics HYDRAULIC LIFTERS CAUTION ADJUST THIS VALVE WITH DIVERTER VALVE FLOW CONTROL THE HYDRAULIC PUMP OFF OR VALVE D63237S DAMAGE COULD OCCUR OPEN THE ADJUSTABLE FLOW CONTROL COMPLETELY LOSEN THE LOCKING NUT ON THE DIVERTER USING A SCREWDRIVER TURN THE ADJUSTMENT SCREW CLOCKWISE UNTIL FLOW TO THE LIFTER STOPS THEN SLOWLY TURN COUNTER CLOCKWISE 1 2 TURN AT A TIME UNTIL FLOW IS APPROX 3 GPM PER LIFTER OR THE LIFTERS HAVE A COMPLETE CYCLE TIME OF 6 10 SECONDS RE TIGHTEN THE LOCKING NUT SEAL KIT D63477 ADJUSTABLE SCREW D63565 ADJUSTMENT SCREW FLOW LIFTER SPEED ADJUST WITH DIVERTER VALVE PRESSURE LIFTING POWER ADJUST WITH HAND VALVE HAND VALVE S BUILT IN RELIEF 063228 LOOSEN THE LOCKING NUT TURN THE ADJUSTING SCREW CLOCKWISE TO INCREASE THE PRESSURE LIMITED BY THE TRUCK S MAIN RELIEF SETTING THE RELIEF SHOULD BE SET TO ALLOW THE LIFTER TO DUMP A 350LB LOAD THE ACTUAL PSI REQUIRED WILL VARY FROM MODEL TO MODEL THE HAND VALVE S RELIEF MUST BE SET AT LEAST 100 PSI LESS THAN THE TRUCK S MAIN RELIEF OR THEY MAY CHATTER RE TIGHTEN THE LOCKING NUT SEAL KIT 063127 ADJUSTING SCREW SPRING KIT 063192 CARTRIDGE KIT D63672 LOCKING NUT 45 Perkins Manufacturing Company WWW PERKINSMFG COM 737 Oakridge Drive Romeoville IL 60446 708 35
20. on heavy duty material to it if is under the specified height in some cases the extension material may be necesary under the sill This extension material is necesary to weld the mounting plates all around to the hoper as is shown in page 7 4 From center line dimension your lifter position commonly used 17 1 2 to center of lifters at either side when offside mounting or in the case when center mount your center line will be the center of the lifter as shown in page 5 mark the center of the lifters and line up lifters on the truck level the unit and tack weld review your dimensions and levels and correct it if is necesary weld the plates all around 5 Weld the hand valve bracket to the side of the truck in a comfortable position to the opeartor hand valve must be with in the reach of operator in a way that operator can properly monitor function of the unit 6 Connect A port of hand valve to one port of the unit and port B to the second port 7 Connect a hose from port marqued as out on the hand valve to the return hose of the truck system see hyd inst page by using an adapter Drill and thread the ftg in some cases return line has to go all the way back to the tank 8 Relief any oil pressure from the truck s system and unplug hose from port in on packer valve connect diverter valve to packer blade valve see hydraulics instalation page 9 Connect a hose from P port of diverter valve to IN port on hand valv
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