SERVICE MANUAL - Shark Pressure Washers
Contents
1. ITEM PART NO DESCRIPTION QTY 1 9 802 432 0 GFCI 120V 15 Amp w 36 1 12 3 Cord 023 0 400 0 065 0 9 802 431 0 GFCI 120V 20 Amp w 36 1 12 3 Cord 401 0 066 0 2 9 802 478 0 Lid Plastic Carlon 1 401 0 066 0 3 9 802 450 0 Switch 2 Position 120V 600V 401 0 066 0 1 4 9 802 477 0 Box Plastic Carlon 1 401 0 066 0 9 800 040 0 A Label Ground 1 5 9 802 518 0 Strain Relief Strt LQ Tite 1 Large 401 0 066 0 9 802 523 0 Locknut 3 4 1 6 9 802 427 0 Cord Service SOWA 2ft 12 3 401 0 066 0 7 9 802 759 0 Screw 10 32 x 1 2 BHSOC 6 401 0 066 0 8 9 802 695 0 Nut 10 32 Keps 9 401 0 066 0 9 9 802 699 0 Screw 10 32 x 3 4 RH SL 1 Black 401 0 066 0 10 9 803 128 0 Bracket Switch Box 1 401 0 066 0 11 9 802 338 0 Motor 1 5 HP 1 PH 1 3450Rpm 023 0 400 0 065 0 9 802 339 0 Motor 2 HP 1 PH 3450 RPM 1 401 0 066 0 12 9 802 454 0 Switch Toggle Assy 1 400 0 065 0 13 9 802 776 0 Nut 5 16 ESNA NC 8 14 9 802 804 0 Washer 5 16 Flat SAE 12 15 9 800 037 0 Label French Warning 1 16 9 800 059 0 Label Instructions Karcher 1 8 750 883 0 Label Instructions Shark 1 8 900 827 0 Label Instructions Landa 1 8 900 893 0 Label Instructions Hotsy 1 17 9 802 873 0 Handle Assy Black 1 18 See Page 9 For Nozzles Information 19 Page 9 For Nozzles Information 20 9 802 064 0 Grommet Rubber 2 Nozzle Holder 21 8 718 618 0 BOLT 5 16 X3 4 NC 4 22 9 800 012. ITEM PART A DESCRIPTION QTY 1 9 802 431 0 GFCI 120V 20 Amp 1 2 9 802 259 0 Hose 1 2 Push On 15 3 9 804 517 0 Motor 2 HP 1Ph 1725 RPM 1 4 8 900 305 0 Label Warning 1 5 9 802 776 0 Nut 5 16 ESNA NC 12 6 9 802 804 0 Washer 5 16 Flat SAE 16 7 9 802 171 0 Nipple 3 8 x 3 8 Male 1 8 9 802 873 0 Handle Assy Black 1 9 9 802 362 0 Unloader VB8 1 10 See Page 9 For Nozzles Information 11 9 802 064 0 Grommet Rubber Nozzle 2 Holder 12 9 802 709 0 Bolt 5 16 x 3 4 NC 4 13 8 932 969 0 Label Warning Service 1 Cord 14 9 800 049 0 Label Manufacturers 1 Cleaning Solution 15 9 802 063 0 Mount Vibration 5 16 18x 4 9 16 Stud 30 Duro 16 8 930 123 0 Label For Indoor Use 1 17 9 800 034 0 Label Clear Lexan 1 2 1 4 x 4 1 2 18 9 803 670 0 Pump Protector 1 2 190 1 19 9 802 807 0 Washer 3 8 Flat SAE 4 20 9 802 720 0 Bolt 3 8 x 1 NC 4 21 8 904 849 0 Pump Landa LE2020S 1 8 904 724 0 Pump Hotsy HE2020S 1 9 803 815 0 Pump Karcher KE2020S 1 22 9 802 030 0 Elbow 3 8 Street 2 23 9 802 146 0 Swivel 1 2 GHF 1 24 9 802 127 0 Nipple 1 2 JIC x 3 8 1 25 9 802 122 0 Tee 1 2 Street 1 26 9 802 131 0 Elbow 1 2 JIC 1 27 9 802 151 0 Swivel 1 2 JIC 2 28 9 802 517 0 Connector 1 2 90 1 29 9 802 448 0 Conduit 1 2 Water Tight 30 30 8 715 975 0 A Wire MTW 12 AWG 38 White 8 715 980 0 A Wire MTW 12 AWG 38 Green 9 803 539 0 A Wire MTW 12 AWG 38 Black 31 See Page 9 For Nozzles I
3. 9 803 969 0 O Ring 22 62 x 107 62 1 50 9 803 968 0 Crankcase Cover 1 51 9 803 197 0 Gasket 1 52 9 803 202 0 Sight Glass 1 REPAIR KIT NUMBER 8 725 354 0 8 725 356 0 8 725 355 0 8 725 357 0 9 803 934 0 9 803 935 0 Plunger Seal Complete Seal 15mm Plunger Seal Packing 15mm Complete Seal Plunger 15mm 2020F 1 18mm 2020F 1 Packing 18 mm 2020F 1 Plunger 18mm 2825F 1 2020S 1 2825F 1 20208 1 2825F 1 20208 1 KIT DESCRIPTION 3525F 1 28258 1 3525F 1 28258 1 3525F 1 2825S 1 ITEM NUMBERS 3 4 5 38 39 40 41 38 39 40 41 6 7 42 43 42 43 1 INCLUDED NO OF CYLINDERS KIT WILL SERVICE REPAIR KIT NUMBER 9 803 936 0 9 803 937 0 Complete Plunger Oil KIT DESCRIPTION Valve Seals ITEM NUMBERS NO OF CYLINDERS 3 KIT WILL SERVICE 9 800 417 0 Rev 10 12 Ko m D S 9 m gt 13 Troubleshooting Guide PRESSURE WASHER TROUBLESHOOTING PUMP RUNNING Pump tens Check water supply and possibility of air seep NORMALLY BUT g age PRESSURE LOW ON Check valves sticking Check and clean or replace if necessary INSTALLATION Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary Worn piston packing Check and replace if necessary PRE RE SCH Blockage in valve Check and replace if necessary Pump sucking air Check water supply connections Worn piston packing Check and replace
4. ASSEMBLY HOSE amp SPRAY GUN ASSEMBLY PARTS LIST ITEM PART NO DESCRIPTION QTY 1 9 802 166 0 Coupler 3 8 Female 1 9 802 100 0 A Quick Coupler O Ring 1 2 8 739 133 0 Hose Landa 3 8 x 25 1 Wire Tuff Skin 1 8 739 106 0 Hose Hotsy 3 8 x 25 1 Wire Tuff Skin 1 8 739 124 0 Hose K rcher 3 8 x 25 1 Wire Tuff Skin 1 3 9 802 223 0 Spray Gun Shut Off 1 4 9 802 220 0 Wand Straight 1 5 9 802 164 0 Coupler 1 4 Female 1 9 802 096 0 A Quick Coupler O Ring 1 ITEM PART NO DESCRIPTION QTY 6 8 712 346 0 Nozzle SAQCMEG 1504 1 Yellow 024 0 8 712 333 0 Nozzle SAQCMEG 1503 1 Yellow 401 0 066 0 090 0 088 0 067 0 089 0 9 804 624 0 Nozzle SAQCMEG 150375 1 Yellow 400 0 065 0 023 0 7 8 712 398 0 Nozzle Compl QCEM 6540 Brass Chem 1 8 9 802 170 0 Nipple 3 8 NPT Female 1 9 8 904 449 0 Flex Wand Assembly 024 0 Models 1 10 9 802 169 0 Coupler 3 8 Male 1 9 800 417 0 e Rev 10 12 A Not Shown 2 m ES o m gt r AXD PUMP EXPLODED VIEW G VERSION 4 hollow shaft 3 4 83 84 85 86 I lt Ta Qu Qu W D D S E m 9 5 ui o E version hollow shaft 5 8 78 79 80 81 82 36 37 38 39 AXD PUMP EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION KIT QTY ITEM PART
5. 26 9 803 953 0 Bearing Cover 2 6 Kit Intermediate Ring 15mm 6 27 9 803 954 0 Bearing Seal 1 See Kit Intermediate Ring 18mm 6 28 9 802 914 0 Snap Ring 1 7 See Kit U Seal 15mm 3 29 9 803 955 0 Ball Bearing 2 See Kit U Seal 18mm 3 30 9 804 576 0 Crankshaft 2020F 1 8 9 802 926 0 Brass Plug G1 2 1 9 804 577 0 Crankshaft 2020S 1 9 9 803 199 0 Copper Washer 1 2 1 9 804 578 0 Crankshaft 2825F 1 10 9 803 946 0 Manifold Housing 1 9 804 579 0 Crankshaft 2825S 1 11 9 803 947 0 O Ring 01 78 x 15 54 6 9 804 580 0 Crankshaft 3525F 1 12 See Kit Valve Assembly 6 31 9 803 957 0 Oil Dipstick 1 13 9 803 948 0 O Ring 02 62 x 18 77 6 32 9 804 581 0 O Ring 93 53 x 55 56 1 14 9 803 949 0 Valve Plug 6 33 9 804 582 0 Needle Bearing 1 15 9 803 950 0 Copper Washer 1 4 1 34 9 804 583 0 Motor Flange 56C 1 12 35 9 803 210 0 Washer 4 9 800 417 0 e Rev 10 12 E 1 SERIES PUMP PARTS LIST CONT ITEM PART NO DESCRIPTION QTY 36 9 804 584 0 Flange Screw 4 37 9 804 585 0 Crankshaft Seal 1 38 Kit Plunger Nut 3 39 See Kit Copper Spacer 3 40 See Kit Plunger 15mm 2020F 2825F 3525F 3 See Kit Plunger 18mm 20208 2825S 3 41 See Kit Copper Spacer 3 42 See Kit O Ring 01 78 x 5 28 3 43 See Kit Teflon Ring 3 44 9 803 964 0 Plunger Rod 3 45 9 803 965 0 Connecting Rod Pin 3 46 9 803 966 0 Connecting Rod 3 47 9 803 218 0 Spring Washer 6 48 8 933 020 0 Connecting Rod Screw 6 49
6. 6 0 Label Disconnect Power 1 23 8 932 969 0 Label Warning Service Cord 1 24 9 802 516 0 Strain Relief 90 1 401 0 066 0 9 802 524 0 A Locknut 1 2 Conduit 1 401 0 066 0 25 9 802 063 0 Mount Vibration 4 5 16 18 x 9 16 Stud 30 Duro ITEM PART NO DESCRIPTION QTY 26 8 930 123 0 Label For Indoor Use 1 27 9 800 034 0 Label Clear Lexan 1 2 1 4 x 4 1 2 28 9 802 181 0 Pump Protector 3 8 PTP 1 29 9 802 170 0 Coupler 3 8 3 8 ST 1 Female 30 9 802 148 0 Adapter 1 2 x 1 2 Pipe 1 31 9 802 807 0 Washer 3 8 Flat SAE 4 32 9 802 720 0 Bolt 3 8 x 1 NC 4 33 9 802 357 0 Pump Comet AXD2020E 1 34 6 390 126 0 Clamp Hose UNI 46 54 2 35 9 802 251 0 Hose 1 4 x 1 2 Clear Vinyl 6 ft 36 9 802 160 0 Strainer 1 4 Barb 1 37 9 802 514 0 Strain Relief LT Str 1 2 NPT 1 23 45D 9 802 525 0 A Locknut 1 2 1 38 9 800 095 0 A Tag Pump Plug Vented Cap 1 39 9 800 049 0 Label Manufacturers 1 Cleaning Solution A Not Shown 9 800 417 0 e Rev 10 12 m D S 9 m gt EXPLODED VIEW ZEF x2 MODELS amp HOME DEPOT u I lt V GA Tm cr a zl S E lu 9 gt be DI Ka For Detail See Control Panel Illus 9 800 417 0 Rev 10 12 _ PARTS LIST ZEF X2 PLUS MODELS amp HOME DEPOT _
7. DESCRIPTION KIT QTY 1 Cap 1 8 1 23 O Ring E F 1 2 Screw M8x55 4 24 O Ring E F 1 3 8 721 936 0 Valve Kit 6 25 Ring E F 1 4 8 721 920 0 O Ring 1 78 x 12 42 A D 6 26 O Ring E F 1 5 Valve Seat A 6 27 Ring E F 1 6 SUC DEL Valve A 6 28 8 721 956 0 Housing with Ball EF 1 7 Spring A 6 29 Seat E F 1 8 Valve Cage A 6 30 O Ring E F 1 9 Spacer 2 31 8 721 957 0 Valve Seat 1 10 O Ring 1 78 x 17 77 A D 6 32 O Ring 1 78 x 25 12 B D 3 11 Plug 6 33 8 721 939 0 Piston Seal O14 B 3 12 8 721 935 0 Reg Val Kit for AX 180 Bar 1 34 8 721 899 0 Sealing Ring D 3 13 9 841 646 0 Knob 1 35 8 721 965 0 Oil Level Plug 1 14 8 718 555 0 Stop Adjustable 36 Spring 3 Nut M4x4 E 1 37 8 915 527 0 Piston C 3 15 8 718 546 0 Nut E 1 38 8 721 892 0 Ring 3 16 8 721 940 0 Spring E 1 39 8 721 891 0 Ring 914 C 3 17 8 721 906 0 Adjustable Knob E 1 51 1 18 Seat 1 52 Screw 8 20 4 19 Piston Rod EF 1 53 Injector Body 22 1 5 1 20 O Ring E F 1 8 718 554 0 Injector Body 3 8 E 1 21 Ring E F 1 54 8 721 920 0 O Ring 1 78 12 42 DEE 1 T 22 Housing E 1 55 O Ring 1 78 x 15 6 1 9 800 417 0 e Rev 10 12 AXD PUMP EXPLODED VIEW PARTS LIST V ITEM PART NO DESCRIPTION KIT QTY Al 56 Injector Body Kit M22x 1 5 1 8 721 974 0 Injector Body Kit 3 8 NPT 1 m 57 Spring E 1 58 Check Valve E 1 gt 59 O Ring E F 1 60 8 721 948 0 Check Valve Kit 1 m 61 8 739 570 0
8. LECTRIC DIAGRAM 15 MAGNETIC STARTER 120V COIL TIMER PRESSURE SWITCH 12ga WIRE 16 WIRE WIRE COLOR LEGEND ALL WIRES BLACK UNLESS NOTED W WHITE CAUTION lt B BLACK PLEASE NOTE COMPONENT VOLTAGE REQUIREMENTS 9 800 417 0 e Rev 10 12 Form 9 800 417 0 e Revised 10 12 e Printed in U S A or M xico
9. Ring 3 D 62 8 739 571 0 Ring B 3 o 63 8 739 574 0 Piston Seal 150 Bar 2520G 3020G 3522G B 3 Piston Seal 180 Bar 30259 3 gt 64 Plug 1 8 x 8 1 65 Plug 3 8 58 1 um 66 8 718 551 0 Injector Kit 1 67 Hose Barb Fitting 1 68 O Ring 1 69 8 739 577 0 Ball 1 70 8 739 575 0 Spring 1 71 8 718 553 0 Pump Valve Chamber 1 72 Plug 1 8 x 8 1 77 Garden Hose Tail 1 8 721 997 0 Complete Valve Kit 8 721 988 0 Piston Seal Kit 150 Bar 8 721 989 0 Piston Seal Kit 180 Bar 8 721 949 0 Piston Kit 8 721 990 0 Seal Kit 8 722 000 0 Overhaul Kit M22 x 1 5 8 722 001 0 Overhaul Kit 3 8 NPT 8 722 002 0 Maintenance Kit 11 9 800 417 0 e Rev 10 12 E 1 SERIES PUMP EXPLODED VIEW x I lt V V Tm cr S E DI 9 gt be DI Ka TORQUE SPECS Note Teflon ring is not required with 15mm seals E 1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 9 803 938 0 Crankcase 1 16 9 803 951 0 Brass Plug G1 4 1 2 9 804 586 0 Plunger Oil Seal 3 17 9 803 952 0 Manifold Stud Bolt 8 3 See Kit O Ring 1 78 x 28 30 3 18 9 802 884 0 Washer 8 4 Kit Pressure Ring 15mm 3 19 9 803 198 0 Copper Washer 3 8 1 See Kit Pressure Ring 18mm 3 20 9 802 925 0 Brass Plug G3 8 2 5 See Kit U Seal dia 15mm 6 25 9 802 939 0 Screw 12 See Kit U Seal dia 18mm 6
10. SERVICE MANUAL ZE2 11026D 1 106 023 0 ZE2 14024D HOME DEPOT 1 106 024 0 ZEF2 14024D 1 107 090 0 ET 201409Dx2 1 107 089 0 HE 201406D 1 106 066 0 HE 201006D 1 106 065 0 HE 201407D 1 106 067 0 HD 1 8 14Ed 1 575 401 0 HD 2 0 10Ed 1 575 400 0 HD 2 0 14Ed 1 107 088 0 9 800 417 0 Exploded View and Parts List Standard 4 5 Exploded View and Parts List ZEF X2 Plus and Home Depot 6 7 Control Panel ZEF X2 Plus and Home Depot 8 Hose amp Spray Gun 9 AXD Pump Exploded View and Parts 10 11 Pump Exploded View amp Parts 12 13 Woublssioolno uu u D aus S ass 14 Electric 15 Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference 9 800 417 0 e Rev 10 12 CONTENTS EXPLODED VIEW STANDARD MODELS Model 401 0 x I lt V GA Tm E S E DI 9 gt be DI Ka 9 800 417 0 e Rev 10 12 EXPLODED VIEW PARTS LIST STANDARD MODELS
11. if necessary Check filter and hose for breakage clogging NORMAL USE uction or delivery valves worn eck and replace if necessary Suction or delivery lines blocked Check and clean if necessary Unloader valve seat worn Check and replace if necessary Worn piston package Check and replace if necessary PUMP NOISY Check water supply and connections on suction line Broken or weak suction or delivery Check and replace if necessary valve spring WATER DRIPPING FROM Water supply pressure too high Lower water supply pressure using regulator PUMP PROTECTOR over 90 psi Spray gun is in the off position for over Turn machine off if not in use for over 1 2 min 1 2 minutes utes EXCESSIVE VIBRATION IN Irregular functioning of the pump Check and replace if necessary HIGH PRESSURE HOSE valves MOTOR DOES NOT START Plug not well connected or lack of Check plug cable and switch WHEN SWITCHED ON power supply WHEN SWITCHING ON THE Main voltage is insufficient lower than Check to make sure main power supply is MACHINE MOTOR HUMS the minimum required adequate BUT DOES NOT RUN The pump is stuck or frozen Check by turning the motor manually MOTOR STOPS Tripped thermal overload due to over Check that main voltage corresponds to specifica heating tions for the machine Wait a few minutes before turning on the machine again by resetting the GFCI on the cord 9 800 417 0 e Rev 10 12 PRESSURE WASHER SERVICE MANUAL E
12. nformation 32 8 900 306 0 A Label HH Elec 1 Op Warning Combo A Not Shown 9 800 417 0 e Rev 10 12 EI Ko m D S 9 m gt CONTROL PANEL ZEF x2 MODELS amp HOME DEPOT I lt V GA Tm cr S E DI 9 gt be DI Ka Unloader Switch 17 Motor Conduit PARTS LIST ZEF X2 PLUS MODELS amp HOME DEPOT ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 9 802 481 0 Box Front Plastic No Holes 1 12 9 800 040 0 Label Ground 1 2 8 900 304 0 Label Operation Landa 1 13 9 802 514 0 Strain Relief 1 2 4 9 800 447 0 Label Operation Hotsy 1 14 8 716 547 0 Connector 1 2 Straight Black 1 9 800 450 0 Label Operation Karcher 1 8 750 882 0 Label Operation Shark 1 15 9 802 525 0 Locknut 1 2 4 3 9803 2490 Screw 4 x 10 4 16 9 802 423 0 Cord 16 3 10ft 4 9 802 543 0 Contactor DP 1 17 9 802 477 0 Box Plastic Carlon 1 5 9 802 773 0 Nut 1 4 ESNA 2 18 8 900 840 0 Label Remote Switch 1 6 8911 9100 Standoff Elec Box ZE 1 19 8 912 227 0 Plate Remote Switch 1 7 9 800 016 0 Label Disconnect Power 1 20 98024510 Switch Rocker w Green light 1 _ 8 9 802 480 0 Box Back Plastic 1 9 9 803 250 0 Nut M4 4 10 9 802 695 0 Nut 10 32 Keps 11 11 9 802 472 0 Timer Solid State 120V 1 9 800 417 0 e Rev 10 12 HOSE amp SPRAY GUN
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