Home

SB1000+_SB1100 Service Manual 2010

1. zi 8 E Es 2 23 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL LCD Contrast You can adjust the contrast of LCD display with VR2 Variable Resistor VR2 FUNC gt BATCH gt 55757 gt CF gt 1 SENSOR TEST gt 2 ADC TEST gt ESC FUNC BATCH SPEED CONTRAST NOTE START 8 MODE SET T BEEF S POCKET CAPACITY T INTERFACE BANKNOTES CRITERIA MIXED Y 8 PARAMTERL 24 DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 259757 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT ENTER CODE gt pi A NO 6 SENSOR SET SENSOR TEST 1 SENSOR TEST KEY TEST COMMUNICATIONTEST p 1 LED TEST MOTOR TEST 2 ADC TEST CLUTCH BRAKE SEL SENSOR LOGIC TEST MECHANISM TES 4 CIS TEST 5 UV TEST Y 6 MR TEST ADJUST THE HOPPER LEVEL ESC AUTO CF 5 HOPPER S MIXED Timing between ADF ana Pickup Roller 2 4 ADF Tooth Roller ADF 25 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Adjusting method dk ara NE Drive a Set screw with L Wrench after Alignment Gap Adjustment Brake rper NOS En 1 Screw as same as on the picture 2 Insert Gap Gauge 0 3 0 4mm 26 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL G a A ki Ki
2. C GOT _ an L5 Hdlg LO HditZ U0 Hd 0Z Z Z NIVIA AML WAN FNO9 zHO9 zH0S ENOJ ASAZ SE ISL Hale ga Har gn Har e SAKS Jaddoy 13 Connection Diagram 86 DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 14 Specification Size W x D x H 312 W x 321 D x 289 H Weight Approx 12 D m m Reject pocket capacity Max 100 Display Type 128 x 64 Graphic LCD 2 RS232C Port Connectivity interfaces 9 Pin D SUB and Modular Jack OPTION 25pin ECP EPP Parallel Port Currencies available ot Banknote size range m W 100 185 H 60 90 m 1 Available up to 5 currencies Banknote thickness range mm 0 08 0 12 Counting Speed Notes min 800 1000 1200 SRL OPTION 400 Discrimination Mode Single Face Orient Mixed Mode Issue Dispense Preset Batch Number 1 200 Counterfeit Detection UV MG IR Option Power Requirements 100 240VAC 50 60Hz Power Consumption W Standby 13 Operation 70 5 40deg 30 70 RH No Condense Operational requirements Notes This machine can be changed without further notice to improve its reliability function or design The contents of this manual can also be changed without notice 8
3. Replace Rejector Trans PBA Replace Rejector Receiver PBA Replace Conn 66 DISCRIMINATION COUNTER 11 8 not Check Stacker Empty Error Stacker Sensor Clean Stacker Sensors Run Sensor Level Test Stacker Sensor H No Y Check Harness PH 66 MAIN J2 Stacker _Sensor IN B d J2 2V 1V SB 1100 SERVICE MANUAL Replace Replace Stacker Stacker ransmit PBA Receiver PBA 67 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 11 Maintenance Daily Maintenance This machine uses various sensors to detect the malfunction of the machine and the status of the notes in the machine and to recognize the denominations of the notes The sensors are very sensitive and if they are not cleaned correctly everyday they may affect a bad effect on the performance of the machine Clean the sensors described below everyday after operating The power must be turned off before cleaning and please do not use a volatile solvent for cleaning RP1 Scanner are UV Lamp Opposite sensors RP1 2 UV Sensor Magnetic Head Stacker Sensor Inside of the Machine 68 DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Feed Roller Hopper Sensor Note In case of feed roller clean with slightly dampened cloth with alcohol Whi
4. 149 720104305 sensor wv foo 160 17400015004 eKtReaR cover o o 1 740001700A SELECTOR 166 740002000A SKrSTACKER SENSOR 7 1 DOE AL 740002900A REAR OPEN HANDLE 53 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 184 740105600A PLATE REAR OPEN HINGE 1 Fir s 186 740105800A PLATESDEUPPERR2 1 199 7600 009 TORSION SPRING OPEN I 7800A010XA SHAFT ADF ADJUST 204 00 0 SHAFTPNCHROUER J EOC 7800 017 5 PRESS 54 DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 224 7800G025XA FILTER DUMMY 226 TB01A027XA sHarTREARPINCH ROWER 1_ 232 800000900 RoLLER Pwen 240 800101500 ROLLERFEEDMRA 8200A001XA BEARING 136077 Fir w 256 8200 006 se Pieko ss 8200B008XA BELT_MOTOR E_RING_ 2 2x6x0 4 _Fe_ZB E RING 24 4 11 0 6 Fe ZB mE E RING 25 5 11 0 6 Fe ZB E RING 6 6 12 0 8 Fe ZB 289 84004006 720008 ooo 290 8400B006XA Fe N foo 291 8400 007 wexwurwxoSreZy 292 BAOOCOOBXA maor tezy 293 8400C037XA wxwrweesmn T _ 295 8400D009XA Paper washer PLASTIC_WASHER_ 6 6 2x10x_0 5T 55 CURRENCY
5. co t co co f cO u co 1 1 1 1 TOW MI lt gt MMMM 1 co u c t co gt c x To co 1 1 1 1 1 1 C4L CO CO ronm O5 1 C4 I C cua 70 1 C4 sf C4 C4 C4 1 Di sonn 19 4 l l l I l l I l l l i r co cO o r co IFacelShiftlSkewlSort lenzthlHeizhtlCFldi 1 91 2 IFacelShift SkewlSort length Heizght CF d1 1 di 2 4 4 4 4 GB 4 4 4 4 4 4 4 4 4 Note o O00OGOOGOGC OGO OD gt gt gt lt gt gt gt lt gt gt Z gt 1 e f L cor gt 4 O 2 amp c 569 181 3 0 button 8 After test as much as you want to test Press When the below screen shows and save as the file name that you want
6. LL 6 SENSOR SET 5 SHADING 1 MOTOR 1 MOTOR 1 800 RPM 2 CIS 2 1000 3 UV 3 1200 4 MR 4 LOW 5 IR 5 600 29 CURRENCY DISCRIMINATION COUNTER MOTOR SHADING 98 89 254 PLACE TEST SAMPLE ON HOPPER If displayed NG please put on again until displayed OK Machine will automatically decrease or increase the motor speed MOTOR SHADING NG 90 89 83 Min 817 6 NPM Max 843 3 NPM Avg 831 7 NPM Uni 99 1 AUTO CF o T S T MIXED SB 1100 SERVICE MANUAL Insert more than 20 number of Usual Paper or MONEY like picture If displayed please press ESC key ESC MOTOR SHADING OK 92 89 80 790 7 NPM 809 9 NPM 804 6 NPM 99 8 If the machine has Serial Number Printing Function please make a 4 Low RPM Motor Shading also 30 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL CIS Shading If Image PCB is replaced with a new or there are lots of rejected notes from failure of recognition NO 1 0 it is recommended to make a new CIS Shading 1 Open rear cover 2 Place the shading sheet on the surface of the scanner referring to the picture 3 Close the rear cover Start CIS shading process CIS Shading Sheet 200mm White O D 0 05 0 08 31 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL FUNC gt BATCH 55757 gt 5 2 2 gt ENTER
7. 720000600A COVER REAR UPPER B400E026XA SCREW RH 4 6 Fe Ni 8400E021XA SCREW PHISWW M3X6 Fe 720000500A COVER REAR LOW 000500 s LOWER gt 1 00 2025 ASS Y_POCKET_UPPER 8400E027XA SCREW RH 4 8 Fe Monn 8400E026XA SCREW_M C_RH_ 7200010004 COVER SIDE UPPER 720003100A KNOB OPEN HOOK 8400E033XA SCREW T P PH T2 G3x6 Fe Zy 8400E031XA SCREW T P FH Max10 Fe Ni 720000800A COVER SIDE LOWER R 8400E026XA SCREW RH 4 6 Fe Ni 13 Ass y Cover Panel 1A01X2056A ASS Y_COVER_PANEL_B ASS Y COVER PANEL 7000A008XA HARNESS 01 r 8400E034XA SCREW TIP PH T2 03 8 Fe Zy 8400 016 SCREW FH M3X10 Ni 8400E032XA SCREW PH T2 02 5 6 Fe 720002800A KEY FUNCTIO w 1 01 1044 OPE V1 1 6200A001XA RUBBER KEY PAD 720003000A KEY START 720002700A KEY CLEAR 720002900A KEY MAIN 720004301A WINDOW HOPPER 00X10 OPPER 8800B021XI WINDOW LCD SB1100 1A00X104A PBA HOPPE 8400C007XA HEX NUT M3X0 5 Fe Zy 3720000400A COVER PANEL 74 Ass y Upper and Lower S N _ i Y lt gt 8400E021XA SCREW_M C_PH SWW_M3X6_Fe_Zy 1A01X1041A MAIN V2 2 8800A009XA FILM MAIN S NS 720003700A PULLEY_FEED_2 8400A004XA E RING Z6 6x12x0 8 Fe ZB 3 8200B0
8. TAT file tet 9 Repeat the above No 6 No 8 10 Send the saved txt file to us SBM by email 48 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Parts List Parts List Ver 1 0 G 1 00 1027 8 1A00X1036A STACKER 1 9 1A00X2008A asses 1 1A00X3045A 49 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 1A00X3046A ASS Y SELECTOR somme 34 1A00x3048A assy Front cover switch J1 45 a 1A01X1047A UVB Vi4 50 1A01X2056A assy cover paners Jt Le 1A01X2058A ASS Y_GUIDE_IN_UPPER_2 mF 66 66006005 1 3 50 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 6800 001 CR 2032H KE ou KEC ar a 7O00A040XA 3 9 Tema eee 7000C046XA SERIAL CABLE Kia m 7001A052XA PH 43 4 5p MRS Left eee o2 vooraosaxa enen On Kia Kia 51 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 107 720000300A COVER_ENCODER_WHEEL 7200004008 109 720000500A cOVERREARIOWER 1 120 7200019008 cume press_RoueR Jt 720002300 GUIDE SELECTOR 127 T20002600A KOOKOPENR 1 LE XI 720002800A FUNCTION 52 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 720104303A REAR_CASE
9. etr G og gt x gt 2 gt n gt 0 9 or 5 EI N lt 9 L A 2 gt o a i n 1 N m HOLNTO A SSYYOSOEXOOYL 83 ASSY V V8 0CX00VL V 5 ASS Jeddn Assy 2 8400E033XA SCREW T2 03 6 Fe 3 lt S y J D pe r B od y S u b 1 8400 021 SCREW PH SWW Fe Zy 7800G023XA UV_DUMMY 720104305A GUIDE SENSOR UV UV OPTION 7800G023XA UV_DUMMY X 7801A029XA GLASS_UV_REFLECT O 4 ASS Y_UPPER_BODY 740104800A PLATE_GUIDE_IN_LOWER_2_B 1A01X1047A PBA_UVB_V1 4 7000A025XA HARNESS_PH_19 UV OPTION 7800G025XA UV_FILTER_DUMMY X 6600G005XA UV_FILTER N O 78000025 UV FILTER UMMY 7800G025XA UV FILTER DU MMY 8400E020XA SCREW PH SW M3X8 1A00X1011A JP SP R 720002100A GUIDE RPS 7001A050XA PH 22 4P 1100 JP SP TRN 1A00X1026A REJECT R 1A00X1027A REJECT T 1 B400E021XA SCREW PH SWW M3X6 Fe 7000A026XA HARNESS_PH_20 740105000A PLATE_GUIDE_IN_UPPER_2 720104304A GUIDE_SENSOR_IR ui 740001600A REJECT BAR 740105200A PLATE GUIDE UPPER 2 1A01X1040A V1 3 8800A003XA BAR_REJECT_B ASS Y PLATE GUIDE IN UPPER 2 94 gt ASS Y_SEPARATOR_A 5 Upper Body Sub 2 1A00X2026A ASS Y PRESS ROLLER
10. PHISWW M3X6 Fe Zy 740001900 STACKER 2 e 720000100A BUSH 5 MOTOR Q ch 1 00 3045 ASS Y MOTOR STACKER gt 8800D012XA RUBBER FOOT ASS Y_PLATE_BASE amp 8400E026XA SCREW RH 4 6 Fe Ni t E C L Ass y Lower Body Sub 2 8400E021XA SCREW_M C_PH SWW_M3X6_Fe_ZyV 1A01X1045A PBA PARALLEL V1 2 ET B400B006XA HEX SUPPORT M3X6 Fe Ni qr 8800 007 FLIM GUARD SMPS e 740001300A BKT_POWER 1A01X1048A PBA SMPS 001 pon 8801A026XA FILM POWER 3 8400E021XA SCREW PH SWW M3X6 Fe Zy ASS Y POCKET LOWER 1A00X1035A STACKER R 720003200A POCKET LOWER 1 00 3065 ASS Y STACKER SENSOR 8400E033XA SCREW PH 72 23X6 Fe Zy 257974 Lower Body Sub 3 ASS Y_PLATE GUIDE LOWER 2 8400 014 SCREW_M C_FH_M2 6X5_Fe_Ni 8800C005XA ELECTRO BRUSH 1 8400E014XA SCREW FH M2 6X5 Fe Ni 8400C037XA HEX NUT M2 8X0 5 Zy 1A00X253AX ASS Y PINCH ROLLER 2EA 1A00X2052A ASS Y PINCH ROLLER EXIT 740000900A BKT PINCH EXIT ASS Y PINCH ROLLER EXIT 7600A002XA COIL SPRING PINCH 8400A003XA E RING 25 5x11x0 6 Fe ZB 800001000A ROLLER EXIT 8400D010XA PLASTIC WASHER 26 6 2 10 0 5T 7800A014XA SHAFT PINCH ROLLER 740105100A PLATE GUIDE LOWER 2 720002100A GUIDE RPS 4EA 1A00X112AX PBA_JP SP_T 4E
11. ABOUT 5 SEC AUTO CF oT T 5 5 T MIXED SB 1100 SERVICE MANUAL BATCH 1 SPEED 2 CONTRAST OF NOTE 3 START 8 MODE SET 4 BEEF 5 POCKET CAPACITY 6 INTERFACE 7 BANKNOTES CRITERIA Y 8 PARAMTERL 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT 4 SET A S CALL NO 5 SHADING 6 SENSOR SET ENTER WARNING FOR PROFER SHADING REFER TO THE SVC MANUAL PRESS ESC TO CANCEL PRESS ENTER TO GO If displayed press ESC UV SHADING CUR1 OK CUR2 OK CUR3 OK Y KEY TO SEE NEXT After Shading please remove the shading sheet in the pocket and turn the machine off and on 34 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL MR Shading MR SHADING SHEET USE US 1 Rear Banknote gt 55757 gt 5 gt 4 D ENTER gt ESC FUNC BATCH AUTO CF SPEED CONTRAST OF NOTE 5 START MODE SET BEEF S POCKET CAPACITY T INTERFACE BANKNOTES CRITERIA MIXED Y 8 PARAMTERL 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT ENTER CODE ka 6 SENSOR SET 4 ENTER 5 SHADING WARNING FOR PROFER SHADING 1 MOTOR REFER TO THE SVC 2 CIS MANUAL 3 UV 4 MR PRESS ESC TO CANCEL 5 IR PRESS ENTER TO GO 35 CURRENCY DISCRIMINATION COUNTER MR SHADING PLACE SHADING PAPER ON HOPPER If displayed OK please press ESC MR
12. e 8400E023XA SCREW PHISWW Fe Ni lt 2 5 8400C008XA HEX NUT 4 0 7 Fe YAN as 74 8400E029XA SCREW SET 5 FP M4x6 Fe ZB E 800001200 ROLLER SEPARATOR A 740001800A BKT SEPARATOR 8200A005XA BEARING LF 168022 8400A005XA E RING 27 7x14x0 8 Fe ZB 7800B003XA BUSH BEARING 7800A012XA SHAFT HINGE TOP 7800C001XA ARM ADF ADJUST 1A00X2041A ASS Y TRANSFER gt 8400 021 SCREW PHISWW M3X6 Fe Zy Z 8400 025 5 PH SWW M4X8 Fe Ni 7600 006 TORSION SPRING ADF 7800A010XA SHAFT_ADF_ADJUST 6200B002XA RUBBER_TENSION_RING 7800F021XA SPECIAL_SCREW_LOWER ASS Y SHAFT ADF ADJUST 740003900A PLATE SPRING ADF 5 1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER INOLLAG D9 Hd DZ amp ZT SISUIS xpi i ZO HellkZ JOVIAL qe LAO HOLD 199739 PS Hd 0L uM do t L Halp 512 ae NHL ANL LE NNO Lr en c Haiz NHL efe p t NHL HI 1 1 amp L Hd t ar 08 bir Sir 1 enm NIVIN HOLON ans Nal df Ter
13. gt ESC FUNC BATCH AUTO CF SPEED CONTRAST OF NOTE START amp MODE SET T BEEF S POCKET CAPACITY T INTERFACE BANKNOTES CRITERIA MIXED Y 8 PARAMTERL 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT ENTER CODE SERA MG 6 SENSOR SET 2 ENTER 5 SHADING WARNING FOR PROFER SHADING 1 MOTOR REFER TO THE SVC 2 CIS MANUAL 3 UV 4 MR PRESS ESC TO CANCEL 5 IR PRESS ENTER TO GO WAIT If displayed press ESC IMAGE SHADING IMAGE SHADING WAIT ABOUT 5 SEC MIN AVR UNI 004 0 04 0 04 W 1 05 1 23 1 22 85 Pk 1 23V DPk 0 83V OK After Shading please remove the shading sheet T and turn the machine off and on 5 T MIXED 32 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL NG code NG 1 if Black Average gt 0 15V NG 2 if Black Max Black Min gt 0 10 NG 12 if White Avg gt 1 22V or White Avg 0 85V NG 13 if White Uniformity 70 UV Shading UV SHADING Sheet V1 0 165 2 GE 1 Open the rear cover 2 Insert UV SHADING SHEET and close FUNC gt BATCH gt 55757 gt 5 3 gt ENTER gt ESC 33 DISCRIMINATION COUNTER FUNC AUTO CF 5 T MIXED ENTER CODE 5 SHADING 1 MOTOR 2 CIS 3 UV 4 MR 5 IR WAIT UV SHADING WAIT
14. RS232C Driver CPU PLD Image Processor SRAM heh E yv wi Tru EIS j _ LE Di f gn rmm g a kj k A Ki diu t SDRAM Flash Blinking LED Power LED Board Input MR Array 6 Channel MG Single L R Function Amplification Output to Image B d gt 3 4 4 OPE Board It operates all of the working process and display the operating condition Conn Board It connects CLUTCH JP SP Rx Sensors REJECT Rx Tx Sensors with MAIN B d 12 DISCRIMINATION COUNTER 5 1100 SERVICE MANUAL 4 Interface between SB1000 and other units Connect with PC It should be connected with Com 1 port of PC Check the Baud rate Press FUNC gt 6 INTERFACE gt 2 BAUD RATE gt 4 57600 BPS gt ESC FUNC AUTO CF 9 T 5 T MIXED 7 INTERFACE 1 PRINTER TYPE 2 BAUD RATE 3 DATA BIT 4 STOP BIT 5 PARATY 6 COLUMN LENGTH ESC BAUD RATE 57600 Selected 13 SPEED CONTRAST OF NOTE START amp MODE SET BEEP POCKET CAPACITY INTERFACE BANKNOTES CRITERIA Y 8 PARAMETERL 2 BAUD RATE 1 9600 BPS 2 19200 BPS 3 38400 BPS 4 57600 BPS AUTO CF CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Connect with Serial Printer Check that the Printer type was set
15. 1100 SERVICE MANUAL 1 Installation Unpacking List 1 SB 1100 1 Unit 2 AC Power Code 1 pc 3 SB 1100 User s Guide 1 pc 4 Cleaning Brush 5 Glass Cleaning Cloth 1 pc 6 Serial Cable Connection between SB 1100 amp PC option 1 pc 7 Printer Cable used in connecting a printer option 1 pc Choosing a Location To help guarantee the trouble free operation of your machine place it on a flat stable surface near your workstation Do not place your machine e Indirect sunlight e Near heat sources or air conditioners In dusty or dirty environments Handling the Machine When handling or moving the machine do not lift with grasping the Reject Pocket The picture shows how to lift the machine correctly X X O CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 2 Description of the Parts Outside Hopper LCD amp Control Panel Reject Pocket Stacker Front Cover Open Knob Front View Q Currency Gate Adjustment Screw Rear Cover Open Handle Q Power Switch e AC Connector e Parallel Connector Connector Printer PC Connector Rear View CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Inside Left Brake Inside m PBA Main aaa Inside Right Clutch Idle Main Motor Exit Motor CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Insi
16. Processing since 1997 ShinwoolT 2002 gt Press Program to install this program in the machine Programmer USD EUR RUB_v1 04 9AC0JB2SN Program 418590 bytes 2008 1 25 17 18 30 505 TTT ITT TTT TTT 8 Cancel Transmitting gt Total size 418800 bytes gt Transmitted 343400 bytes Program Next gt gt OK 5 Wait until automatically finished 7 Power off amp on 8 Open the swt File SWM Description of FileName txt 5 Euro CIS B 5 5 swt aris cis b v1 Ut swt ml Jsp CIE B s m 050 3 0 CIS B swt PI Files 5 1100 SERVICE MANUAL Programmer gt File USD_EUR_RUB_v1 04 9AC0 B2SN Program 418590 bytes 2008 1 25 17 18 30 505 Cancel gt gt Warning lt lt Program the target B d shall be erased Then the target shall be programmed by USD_EUR_RUB_v1 04 9AC0 B2SN GM swm gt Press Next key to continue Program 4 Press Next gt gt button Programmer USD EUR 1 04 9 0 8258 Program 418590 bytes 2008 1 25 17 18 30 505 Cancel gt gt Erasing gt gt Programming Programming is sucessfully completed Press OK to close dialog box Then restart to run new program gt gt Erasing gt gt Programming Programming is sucessfully completed Press OK to close dialog box Then restart t
17. SB 1100 SERVICE MANUAL Atmel Flip 1 8 2 Le Load HEX Select HES File re t USD E PUEIA 2 581100_080125 5 Run programming by Clicking Run button Fie Load w 41 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Erasing the device Programming T89C51RD2 Verifying T83C51RD2 Memory Memory Verify Pass 6 Power off amp on 7 Load default parameter FUNC gt 8 gt 1 gt ESC SPEED PARAMETER CONTRAST OF NOTE START amp MODE SET 1 1 ULT BEEP LOADING USER POCKET CAPACITY SAVING USER INTERFACE PRINT No CLEAR BANKNOTES CRITERIA DATE 8 TIME SET TER STATION 1 0 SET E 9 Power off amp 42 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Image S W Upgrading 1 Execute sb1000_v300 exe V310 by double clicking 2 Open the swm File i voll JEN View Help Ctrl N Open O Double click UISO EUR vi swen USD EUR DA SACOJEZENIGM swen eA Open an existing document 43 CURRENCY DISCRIMINATION COUNTER Programmer gt File USD EUR 1 04 8 0 25 Program 418590 bytes 2008 1 25 17 18 30 505 Cancel Technology of Image
18. SHADING Norm 1 08 Noise 1 1 1 1 1 1 0 2 Level 303 High 3 62 47 75 58 45 1 76 R 41 5 1100 SERVICE MANUAL Place 1 3 number of US 1 hopper TM a AUTO CF 91 T 5 T MIXED After Shading please remove the shading sheet in the pocket and turn the machine off and on 36 DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL IR Shading IR SHADING SHEET V2 0 FUNC gt BATCH gt 55757 gt 5 gt 5 D ENTER gt ESC FUNC BATCH AUTO CF SPEED CONTRAST OF NOTE START amp MODE SET T BEEF POCKET T INTERFACE BANKNOTES CRITERIA MIXED Y 8 PARAMTERL 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT ENTERCODE 4 SET AS CALL NO 6 SENSOR SET 5 5 SHADING WARNING FOR PROFER SHADING 1 MOTOR IO THE SVC 2 CIS MANUAL 3 UV 4 MR PRESS ESC TO CANCEL 5 IR PRESS IO GO 3 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Place IR SHADING SHEET on hopper IR SHADING PLACE SHADING PAPER ON HOPPER If displayed please press ESC IR SHADING STATIC AUTO CF MIN MAX MEAN UNI e W 1 65 1 95 1 84 89 i G 127 1 68 1 46 84 0 26 0 8 0 40 66 5 2 101 127 1 13 87 T RESULT OK Y KEY TO SEE NEXT MIXED After Shading please remove the shading
19. check the sensitivity of the Hopper sensor when the machine cannot start well even if the notes are placed correctly If the Hopper level is changed from 4 to 12 when a note is placed on the Hopper sensor and removed you had better set the reference level to 8 Please refer to the Control Mode Functions gt Sensor Level Ctrl to see how to set the reference level The sensor level is ranging from 1 to 14 In case of RP1 sensor if rear panel is open then the level must go down to 0 If the level is 0 although the rear panel is closed then there must be something wrong If RP1 sensors are not working correctly the errors like Jam0 Double are occurred continuously RP TL HUPPER 3 Sensor Logic Test In this test mode you can check the detected logic status of each sensor and thus you can examine the failure of the sensors The table below shows the logic status when the sensor is open or covered by a note 21 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Rejecter H L There s no need to have a CIS Test UV Test MR MR Array Test IR Test and IR Logic Test 4 Key Test In this test mode you can examine whether the machine detects the key input correctly Every time you press a key the display will show the name of the key but CLEAR and FUNCTION key are not displayed and just work 5 Communication Test Main amp Image lf communication between Main and Image PBA do not work it is not po
20. 00G023XA UV_DUMMY 7000A038XA HARNESS PH 36 ann 7800B002XA BUSH GROUND 7800G024XA COLOR SENSOR DUMMY l L A zx sa s Es 8400 H SW 8 Z 1 7001A051XA PH 42 11p MR Array ted E 8400E033XA SCREW T2 23X6 FefZyi 7800G025XA UV_FILTER_DUMMY 1A01X1046A PBA UVA V1 4 7800G025XA UV_FILTER_DUMMY 7001A053XA PH_44 5 4p MRS_Right V FILTER DUMMY X gt C 740105400A PLATE REAR HINGE B 8400E034XA SCREW PH T2 23x8 Fe Zy 1A01X141AX MRS6 V1 5 ASS Y REAR 76 An Ass y Lower Body w SY ye E n i lt VS i Q 1A00X3046A ASS Y SELECTOR 1 g 1A00X2083A 5 740003400A PLATE_SIDE_LOWER_L 8400E021XA SCREW M C PHISWW 6 Fe 8400D036XA LOCK WASHER B 04 Fe 7000A036XA HARNESS PH 32 A00X3044A ASS Y MOTOR MAIN 8400D012XA RUBBER WASHER Z4 4 5x12x3 la 8400E025XA SCREW PH SWW 4 8 Fe Ni 1A00X2070A ASS Y PLATE BASE 8400E033XA SCREW TIP PH T2 23 6 Fe 8400E025XA SCREW PH SWW MA4X8 Fe Ni 1A00X2054A ASS Y POCKET LOWER 740003500A PLATE SIDE LOWER 77 78 T Q 8800B024XA WIRE_SADDLE_SMALL 740002200A PLATE_BASE ASS Y BKT MOTOR STACKER 8200A004XA BEARING LF 1360ZZ 7800A019XA SHAFT_STACKER ae lt gt 720004302A WING STACKER 8400 021 SCR W
21. 09XA BELT MAIN _ 8400E021XA SCREW PH SWW M3X6 Fe Zy 7800A011XA SHAFT MAIN 740104500A PULLEY COVER 2 7600B008XA TORSION SPRING MAIN R NS 8400D011XA PLASTIC WASHER Z8 8 2x13x0 5T 1A01X1037A V1 2 1A01X1038A IMAGE V3 3 epi a n 8800A008XA FILM IMAGE 7 1A00X3049A ASS Y_PULLEY_HINGE 800D006XA PULLEY MOTOR 15 ASS Y PRESS IDLE ROLLER2 7801A026XA SHAFT PRESS IDLE ROLLER 2 1A01X1039A IR V1 4 8400E033XA SCREW T2 03 6 Fe 7800 009 PRESS IDLE 740105900A PLATE SPRING CIS 8400 001 E RING 02 2 6 0 4 Fe ZB ASS Y REAR PINCH ROLLER 8400A002XA E RING Z4 4x11x0 6 Fe ZB 8201A010XA BEARING L 195027 M3X6 Zy 740003300 PLATE REAR 2 1A01X2088A 55 SHAFT PRESS IDLE ROLLER 2 2 1A01X2063AASS Y REAR OPEN HINGE 1 B lt 1A00X2067A ASS Y_REAR_PINCH_ROLLER Er H 7001A054XA PH 33 2p IR Power 1A01X1042A MR V1 5 2EA W ASS Y REAR CASE 2 4 COLOR OPTION 7800G024XA COLOR SENSOR DUMMY 09 7801A028XA GLASS COLOR SENSOR O UV OPTION 7001A052XA 43 4 5p MRS Left gt 4 A gt 7001 056 PH 51 8p 1100 UVA b d 7800G023XA UV DUMMY X t 7801A029XA GLASS UY REFLECT O A A J 78
22. 1A00X3044A MOTOR ASS Y MOTOR STACKER 1A00X3045A ASS Y BRAKE 2 1A01X3061A ASS Y CLUTCH 1A00X3050A ASS Y FRONT COVER SWITCH 1A00X3048A ASS Y SELECTOR 1A00X3046A OTHERS ELECTRO BRUSH 1 8800 005 ASS Y WING STACKER 1A00X2064A BAR REJECT B 8800A003XA RUBBER KEY PAD 6200A001XA 71 DISCRIMINATION COUNTER 12 Assembly Drawings 9 St E s Level Ass y Cover Panel Ass y Upper and Lower Body Ass y Rear Plate Ass y Lower Body Ass y Lower Body Sub1 Ass y Lower Body Sub2 Ass y Lower Body Sub3 Ass y Upper Body 1 10 Ass y Upper Body 2 11 Ass y Upper Body 3 12 Ass y Lower Body Sub 1 13 Ass y Lower Body Sub 2 SB 1100 SERVICE MANUAL 72 720004300A TRAY BILL IN GUIDE 720001100A COVER TOP TOP LEVEL 720001400A GUIDE BILL L 720001300A GEAR BILL GUIDE 8400D009XA PAPER WASHER 8400E033XA SCREW T2 Zi3X6 Fe Zy 8400E031XA SCREW FH M4x10 Fe Ni 7200015004 GUIDE BILL R 720000700A COVER SIDE LOWER L ASS Y COVER TO 8400E026XA SCREW RH 4 6 Fe Ni 8400 021 SCREW M C PHISWW M3X6 Fe 720001200A COVER TOP ENTRANCE 1A00X205A ASS Y COVER TOP 8400 026 SCREW 4 6 Fe Ni 7800F022XA SPECIAL SCREW UPPER 8400E021XA SCREW PH SWW M3X68 Fe Zy 8400E026XA SCREW RH 4 6 Fe Ni 720000900A COVER SIDE UPPER L OPEN MOON 8400E033XA 5 T P PH T2 3X6 Fe
23. A 8400 022 SCREW M C PHISWW M3X8 Fe 1A00X2055A ASS Y PINCH ROLLER FDR2 ASS Y PINCH ROLLER FDR2 740001100A BKT PINCH FDR 2 600A002XA COIL SPRING PINCH 8400A003XA E RING Z5 5x11x0 6 Fe 800000900A ROLLER_PINCH 8400D010XA PLASTIC WASHER 06 6 2 10 0 5 7800A014XA SHAFT ROLLER 7001A050XA PH 22 4P 1100 JP SP TRN 740001200A BKT PINCH ROLLER ASS Y PINCH ROLLER 7600A002XA COIL SPRING PINCH 8400A003XA E RING 5 5x11x0 8 Fe 800000900A ROLLER_PINCH 8400D010XA PLASTIC WASHER 06 6 2 10 0 51 7800A014XA SHAFT 80 Ass y Upper Body 1 8400 021 SCREW_M C_PH SWW_M3X6_Fe_Zy 720000300A COVER ENCODER WHEEL 8400E025XA SCREW PHISWW M4x8 Fe Ni 740000400A BKT_ENCODER 1A00X1003A PBA ENCODER 740105700A PLATE SIDE UPPER L 2 740004200A UPPER SUPPORT 1 740004300A UPPER SUPPORT 2 1A00X2086A ASS Y SHAFT ADF ADJUST 1A00X3048A ASS Y FRONT COVER SWITCH SANS 800000700A ROLLER_FEED_4 AZ 800001100A ROLLER_REJECT lt S 800000600A ROLLER_FEED_3 S 740105800A PLATE_SIDE_UPPER_R_2 L 8400 025 SCREW PHISWW M4X8 Fe Ni 1 95 8200 004 BEARING LF 136022 s S gt 6 8400 00 E_RING_ 5 6x11x0 6 _Fe_ZB a2ooA005XA BEARING LF 168072 8400A004XA RING Z6 6x12x0 8 Fe 8400 025 SCREW PHISWW M4X8 Fe Ni 1A00X2071A ASS
24. DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 311 8400D036XA TOOTH LOCK WASHER TD B 024 Fe Zy a17 BADODOSOKA masier sezonon rq Er 325 saoozozsxa screw me PASWA ARM Eat 385 e400E027xA B4OOEOZEXA screw ser 8400E030XA SCREW SET SIH M5x6 ZB 393 B4OOEOBAXA e400E032xA screw ae eH on o KR S w a 8600A001XA MAIN MOTOR 42 56 DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 8801B028XA CIS SHADING TAPE 57 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 10 Trouble Shooting LCD Error Messages 0 weng FEEDING Miss feeding Error Notes Please refer to the figures on Chapter 3 to see the position of the sensors Fixing Problems FRONT COPEN 1 Press Front Cover until it clicks in place 2 Press CLEAR HOPPER EXIST 1 Remove the banknotes on the Hopper 2 Press CLEAR MAIN MOTOR DOUBLE FEEDING JAMO JAM1 JAMZ and 1 Remove banknotes on the Hopper 2 Press CLEAR Caution In occurrence of JAM3 it is recommended that a user open the front cover and check the inside of the machine then re
25. F Check whether the other parameters are set to the same value as 5 1000 4 Below figures show one example of the DIP Switch settings of iDP3550 If you try to print test print you can check all settings DS1 DIP Switch 1 7 8 9 0 m _ jojo 052 Switch 2 5 Other parameters recommended Baud Rate 9600 bps Data Bit 8 bits Parity None Handshake XON XOFF 15 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL STAR SP200F Series Printer Please check the settings are as like below Command mode STAR Control Code CR Invalid International Character Set USA Data Transmission Rate 9600bps Data Bit Length 8 bits Parity Check None Connect with Parallel Printer Printer Protocol to print Banknote serial number require SBM designed thermal printer and must be purchased from SBM S A HET BUR dup Check that the Printer type was set as Parallel Printer Press FUNC gt 6 INTERFACE gt 1 PRINTER gt 2 PARALLEL PRINTER gt ESC FUNC 6 AUTO CF SPEED CONTRAST NOTE x START 8 MODE SET T BEEP S POCKET CAPACITY T INTERFACE f BANKNOTES CRITERIA MIXED Y 8 PARAMETERL 16 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 7 INTERFACE 1 PRINTE
26. INATION COUNTER SB 1100 SERVICE MANUAL 11 5 Error Jam1 without actual jamming Error JAM1 Clean RP2 Sensors Transmit Receiver Run Sensor Logic Test RP2 Right Left H No 4 Check Harness PH 51 UVA PBA lt gt IMAGE B d Yes 4 Replace UVA PBA Check Harness PH 69 E UVB PBA lt gt MAIN B d IMAGE B d Replace v UVB PBA END 64 DISCRIMINATION COUNTER 5 1100 SERVICE MANUAL 11 6 Error Jam2 Jam3 without actual jamming Error JAM2 JAM3 Clean JP SP Sensors Transmit Receiver Run Sensor Logic Test JP SP Right Left H No Y Check Harness PH 22 JP SP TRN UVA PBA Check Harness 19 20 Conn lt gt JP SP Receiver Yes Check Harness PH 52 Conn B d lt gt Main B d Replace JP SP TRN PBA Replace JP SP Receiver PBA Replace END Conn B d 65 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 11 7 Can not check Reject Pocket Full Error Rejector Sensor Clean Reflect Sensor amp Mirror on Pocket_Lower Run Sensor Level Test Hejector Sensor No Check Harness PHS MR B d J3 Rejector Receiver onn B d 3 2V 1V
27. Leading Image Processing Technology We ve been there when you needed oB 1100 Currency Discrimination Counter Service Manual SBM Co Ltd Ver 1 03 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Important Safety Information Always be careful when using the machine To reduce the risk of fire electrical shock and other injuries keep these safety considerations in mind when installing using and maintaining your machine Stability Place the machine on a secure stable surface The machine can be seriously damaged if it falls Power Supply Provide correct power to the machine as listed on the back of the machine If you are not sure of the type of power that is supplied to your office call your electric company Grounding If the plug has three prongs it must be plugged into a grounded three hole outlet Grounded plugs and outlets are designed for your safety do not try to make a three prong plug fit into a two prong outlet by modifying the plug or outlet in any way If you cannot insert the plug into your wall outlet easily then the outlet should be inspected by a qualified electrician Overload Do not plug too many electrical devices into a wall outlet or an extension cord An overloaded outlet could be a reason of a fire and electrical shock hazard Cleaning Before cleaning the machine unplug it from the power outlet Clean exposed parts with a soft cloth slightly dampened with water Do not use aerosol cleaner
28. OPPER LED ON 2 HOPPER LED OFF 3 SENSOR LED ON 4 SENSOR LED OFF 2 ADC TEST 5 CIS LED ON 3 SENSOR LOGIC TEST L 6 CIS LED OFF 4 CIS TEST 5 UV TEST 6 MR TEST f IR TEST 8 IR LOGIC 1 MAIN amp IMAGE 1 MAIN 800 RPM ON 2 MAIN 1000 RPM ON 3 MAIN 1200 RPM ON 4 MAIN MOTOR STOP 5 EXIT MOTOR ON 6 EXIT MOTOR OFF 7 MAIN LOW RPM ON 1 CLUTCH ON 2 GLUTCH OFF 3 BRAKE ON 4 BRAKE OFF 5 SELECTOR STACKER 6 SELECTOR REJECTOR 1 RP1 TEST 2 RP2 TEST 3 JP TEST 4 SP TEST 5 PKT FULL CHECK ON 6 PKT FULL CHECK OFF CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Control Mode Function 1 Error Stop Control sometimes there is need to prevent from stopping the machine even though some error is occurred when you test the machine If you want to do this select ERROR STOP OFF But after the test it must be restored to ERROR STOP ON 2 Sensor Level Control In this mode you can adjust the reference levels of the Hopper sensor Double detection level and MR sensitivity level To change the level press UP DOWN key and START key to save the change then exit from the menu by pressing FUNCTION key 3 System Report Counting Report In this mode you can see the total number of the notes to be counted and the total error occurrence The hexadecimal code is used to express the number S W version You can check the version of Main and Image S W S N Display You can check the serial no of
29. R TYPE 1 PRINTER TYPE 1 SERIAL PRINTER 2 BAUD RATE c 2 PARALLEL PRINTER 3 DATA BIT 4 STOP BIT 5 PARATY 6 COLUMN LENGTH ESC PARALLEL PRINTER oelected AUTO CF Connect with Customer Display Model SV 110 17 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 5 X Technical Function to Setup and Test To enter the Test Mode press FUNCTION gt BATCH key then input the password 55757 and now you enter into the Control Mode You can move to any technical mode by pressing CF key Test Mode or DENOM key Control Mode Press UP DOWN key or press directly a corresponding numeric key to select a function of the technical mode To exit from the current function press FUNCTION key and to exit completely from the Technical Mode press CLEAR key CONTROL MODE DENOM KEY 1 ERROR STOP CTRL 1 ERROR STOP ON 2 ERROR STOP OFF 2 SENSOR LEVEL CTRL 1 HOPPER LEVEL 2 DOUBLE LEVEL 3 MR CALIBRATION 3 SYSTEM REPORT 1 COUNTING REPORT 2 MAIN S W VERSION 3 IMAGE S W VERSION 4 S N DISPLAY 5 5 SETTING 4 SET A S CALL 5 SHADING 1 MOTOR 2 CIS 3 UV 4 MR 5 IR 6 SENSOR SET 1 UV ON 2 3 IR ON 18 DISCRIMINATION COUNTER TEST MODE CF KEY 1 SENSOR TEST 2 TEST 3 COMMUNICATION TEST 4 TEST E 9 CLUTCH BRAKE SEL E 6 MECHANISM TEST E 19 SB 1100 SERVICE MANUAL 1 LED TEST 1 H
30. Y PLATE GUIDE UPPER 2 91 Ass y Upper Body 2 8400A004XA E RING Z6 6x12x0 8 ZB 5 ASS Y UPPER BODY 8400 021 SCREW PH SWW M3X6 Fe 8400E032XA SCREW T P PH T2 2 6X6 Fe 740000200A BKT CIS L 56 fay OY r PA 3 NS S 6600H003XA CIS 740000600A BKT IDLE 8200A005XA BEARING LF 168022 8400D011XA PLASTIC WASHER 28 8 2x13x0 5T 8400A005XA E RING 27 7x14x0 8 Fe 006 ASS Y IDLE 8200 005 BEARING LF 168022 8200 006 BELT_PICKUP 720004200A PULLEY PICK UP 1A00X2080A ASS ROLLER PICK UP 1A01X2060A ASS Y_ROLLER_ADF_2 7800B004XA BUSH_STOPPER m s SP Oh 1A01X2058AASS Y_GUIDE_IN_UPPER_2 1A01X2057A ASS Y_GUIDE_IN_LOWER_2 740000300A BKT_CIS_R 8400E021XA SCREW_M C_PH SWW_M3X6_Fe_Zy 8400E032XA SCREW PH T2 22 6X6 Fe Zy 1A00X2072A ASS Y IDLE 720003500A PULLEY FEED 1 8400A002XA E RING Z4 4x11x0 6 Fe ZB 6 720003600A PULLEY FEED 12 720003700A PULLEY FEED 2 gt 8400A004XA E RING 06 6 12 0 8 Fe ZB 720003800A PULLEY FEED 3 720003800A PULLEY FEED 3 720003900A PULLEY REJECT 82 Yo a gt QU A gt ee m uw 5 uw a X n um l 2 Se A 5 2 R m N 5 B gt S M gt odi m 43 Aa gt
31. as Serial Printer Press FUNC gt 6 INTERFACE gt 1 PRINTER TYPE gt 1 SERIAL PRINTER gt ESC FUNC 6 AUTO CF SPEED lt CONTRAST OF NOTE START 8 SET T BEEP 5 POCKET T INTERFACE BANKNOTES CRITERIA MIXED Y 8 PARAMETERL 7 INTERFACE 1 PRINTER TYPE 1 PRINTER TYPE 1 SERIAL PRINTER 2 BAUD RATE gt 2 PARALLEL PRINTER 3 DATA BIT 4 STOP BIT 5 PARATY 6 COLUMN LENGTH ESC AUTO CF SERIAL PRINTER Selected Before connecting a printer to SB1100 please check the settings of the printer as below 1 CR mode Set to CR LF 14 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 2 Communication Mode Xon Xoff SB1000 Printer Interface Setting SB1100 supports only the below interface specification if the printer is set to Serial in Interface Menu Please refer to Set Function and Its Parameters Ch 7 Setup Interface and Print results in User s Guide 1 BAUD 9600 2 DATA 8 3 STOP 1 4 5 PROTOCOL XON XOFF column size set to of 30 40 60 80 CITIZEN iDP3550 3551 Printer setting 1 Setthe mode CR LF following the instruction of the User s Manual of the printer case of iDP3550 Model 5 of DIP Switch 1 must be set to OFF or waste print paper Set the communication mode to Xon Xoff by setting 4 of DIP Switch 2 to OF
32. de Rear 1 IR Trans UV MR MG Single Left Right SMPS Inside Rear 2 IR Receiver Infrared CIS Image Sensor UV Tran Rcv CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Inside Rear 3 IR Trans UV Ultraviolet MR Array Magnetic MG Single Magnetic Transfer Path amp Sensors m m Sensor Tx E Sensor Rx Miss Feeding IR Array amp RP1 H RP2 U MR Array amp Single JP Stacker SP p ss a Son 10 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 3 Function of each Board Main Board The part controlling on MAIN board is same as the following Control amp Processing Operation Panel LCD Displaying Key In Sensors Hopper RP1 2 JP SP Reject Stacker Front Cover Encoder Mechanism Control Main Motor Exit Motor Brake Clutch Solenoid Important parts on Main Board Current Driver PowerLED Blinking LED w nu app rz ILLA De WT DC JE r AT Solenoid Driver Main Motor Driver EEPROM Image Board The part controlling on Image board is same as the following 11 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Control amp Processing CIS Image Processing d ibas MR Array MR IR Counterfeit Detection Printer Serial Printer Parallel Printer ou Important parts on Image Board
33. gt Sensor ADC LEVEL 1 Y Hopper Sensor works Clean HOPPER GLASS ADC Hopper LEVEL 1 No Adjust VR on OPE B d and confirm ADC Hopper Level 1 Hopper Sensor works Yes d END P Replace HOPPER SENSOR CONT M Yes END Yes 61 CURRENCY DISCRIMINATION COUNTER 11 3 Error Image M not Working IMAGE MODULE NOT WORKING LED D8 Red is Yes Y Check Harness PH 02 Image Main Y Check Harness PH 08 SMPS lt gt Image D D7 Green i blinkino 2 No Take out and put into FLASH ROM U25 D7 Green 1 blinking Replace IMAGE B D SB 1100 SERVICE MANUAL 62 DISCRIMINATION COUNTER 5 1100 SERVICE MANUAL 11 4 Error Jam0 without actual jamming Error JAMO v Clean RP1 IR Sensors Transmit Receiver Y Run Sensor Logic Test RP1 Right Left H y Check Harness PH 33 UVA PBA lt gt RP1 R L IRED 4 Yes IR_TRN Check Harness PH 6 NS lt gt IMAGE B d 4 NS TI Replace Main B d END 63 CURRENCY DISCRIM
34. le rotating one side of the roller manually stick the cloth to the other side of the roller If there is dust on the rollers pressing the head of magnetic sensors they should be cleaned Caution Cleaning the Banknote Scanner To keep your machine working properly please clean the photo sensors the rollers and the scanning glass once a day If dust exists much the recognition rate can be lower than expected 1 Open the rear cover 2 Clean inside of the rear cover 3 Carefully wipe the scanning glass with a soft dry cloth lf the glass is very dirty first wipe it with a slightly dampened cloth with alcohol then with a dry cloth Be very careful not to scratch the glass surface 4 Close the rear cover firmly until it clicks into place 69 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Maintenance intervals Life circle of each parts could be changed depend on operation environment ROLLER_PINCH 800000900A PINCH EXIT 800001000A ROLLER 30million Note Service Once a year ruwar LT s 150million note Service K ROLLER FEED A 800101500A rra sus mecnm PULLEY 70 DISCRIMINATION COUNTER 5 1100 SERVICE MANUAL TORSION SPRING PINCH L 7600 004 TORSION SPRING R 7600B005XA SPRING PLATE SPRING CIS 740105900A PLATE SPRING MR 740106000A ASS Y MOTOR MAIN
35. move notes before pressing CLEAR key 58 DISCRIMINATION COUNTER Trouble Shooting Flow Chart List Ar GI IN um 59 LCD is not lit Do not start counting Error Image M Not Working Error Jam0 without actual jamming Error Jam1 without actual jamming Error Jam2 Jam3 without actual jamming Cannot check Reject Pocket Full Cannot check Stacker Empty SB 1100 SERVICE MANUAL CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 11 1 LCD is not lit LCD is not lit POWER OFF gt MAIN B D LED RED Main Motor works No D ON NO Yes Yes Harness 01 Take and Put into the Main B d J3 lt gt OPE B d CPU U2 of Main LCD is lit Yes END Yes No Replace Main B d END Replace OPE B d Check Harness PH 05 Main B d J6 lt gt POWER Replace POWER END 60 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 11 2 Do not start counting Do not Start Counting HOPPER LEVEL in CONTROL MODE Yes lt No v Check Hopper Sensor in Test Mode Sensor test gt ADC TEST No Set HOPPER LEVEL 3 Hopper Sensor works Yes v opper Level change 4 Check with a note Check Harness PH O6 NO OPE lt
36. o run new program Program Next gt gt 6 Close Programmer Dialog box Press OK Repeat step3 step6 Install the remained SWT files with same method 44 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL How to download image of banknote SB1000 v300 exe Click New in File Menu Click Save as in File Menu Save Image as bmp format Extension must be bmp a Vol COMI baudrate 57500 File Edit View Tools Comm Window Help DER z volll UV ON Off 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 0 0 0 0 0 0 0 0 64 65 66 67 68 63 70 71 2 73 74 75 76 77 x 670 344 Level slice 0 Level 426 1650 128 Ditf 244 179 0 elapsed 45 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL The steps for getting LOG data You can get the LOG data of real banknote or counterfeit using the SLOG exe program Please get and collect the sensor data as many as possible of the counterfeit can t detected and the real banknotes detected as counterfeit by SB 1100 and send to us SBM These data is important and big help to revise the program 1 After you connect the serial cable between SB 1100 and PC turn on the SB 1100 The below picture shows the connected situation with serial and USB cable between the notebook and SB 1100 Turn on the SB 1100 and CF function 1 Connec
37. omer Display Model SV 110 Technical Functions Setup and Test Control Mode Function Test Mode Functions Adjustment CIS LCD Contrast Hopper Sensor Timing between ADF and Pickup Roller Gap Adjustment Brake Gap Adjustment Clutch Gap of ADF Timing Belt Shading Motor Shading CIS Shading UV Shading SB 1100 SERVICE MANUAL 11 13 18 23 29 CURRENCY DISCRIMINATION COUNTER Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 Chapter 14 5 MR Array Shading IR Shading Upgrading Program Main S W Upgrading Image S W Upgrading How to download image of banknote The steps for getting LOG data Parts List Trouble shooting LCD error messages Fixing problems Trouble shooting flow chart list LCD is not lit Do not start counting Image M not working Jam0 without actual jamming Jam1 without actual jamming Jam2 Jam3 without actual jamming Can not check Reject Pocket Full Can not Check Stacker Empty Maintenance Daily Maintenance Maintenance intervals Assembly drawings Top Level Ass y Cover Panel Ass y Upper and Lower Body Ass y Rear Plate Ass y Lower Body Ass y Lower Body Sub1 Ass y Lower Body Sub2 Ass y Lower Body Sub3 Ass y Upper Body 1 Ass y Upper Body 2 Ass y Upper Body 3 Ass y Lower Body Sub 1 Ass y Lower Body Sub 2 Connection Diagram Specification SB 1100 SERVICE MANUAL 39 49 58 68 72 86 87 CURRENCY DISCRIMINATION COUNTER SB
38. s Gas Leaks Never use any machine close to a gas leak If you think gas is leaking call the gas company immediately A small electrical spark in the machine could cause a fire or explosion Precaution When using the machine these precautions should always be followed 1 Never push objects of any kind into your machine through the case or cabinet openings 2 Donot use your machine near water in wet locations or outdoors 3 Do not allow anything to rest on the power cord line cord or PC interface cable Do not locate your machine where the cords can be damaged by persons walking on them 4 Do not allow pets to chew on the power cord or PC interface cable Use supplies or cleaning materials only as directed Keep all supplies and materials out of the way of children 6 The power supply turns this machine on and off Make sure that your machine is installed near an outlet and is easily accessible 7 Never remove covers or guards that require a tool for removal There are no operator serviceable areas inside your machine Refer servicing to authorized service personnel 8 Never defeat interlock switches This machine is designed to restrict operator access to unsafe areas Covers guards and interlock switches are provided to ensure that the machine will not operate with covers opened DISCRIMINATION COUNTER 5 1100 SERVICE MANUAL 9 Avoid direct viewing of the image sensor lights The lamps are bright and
39. sheet in the pocket and turn the machine off and on 38 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 8 Upgrading Main S W Upgrading Getting start Press deep switch before turn on the power switch using needle as picture Turn on the power switch and wait 2 3 Sec Take out the needle ps Xm um v The LCD will display nothing except back Light Programming X Please visit below web site to down load flip 2 4 6 to upgrade main software http www atmel com dyn products tools card asp tool id 3886 With Flip Load Default 1 Execute the Programmer Flip 39 CURRENCY DISCRIMINATION COUNTER CUL fy ATMEL Sat e 85 2 Select Device AT89C51RD2 or AT89C51ED2 Device Se h p 22 18925130 ATBSCE131 I ATSICS1 32 JATSSCS1AC3 89 51 03 1 2 2 ATBSCETRB2 ATSICAIACZ a 99 5114 5 1100 SERVICE MANUAL FLIP 1 File Buffer Device si Chach amwa NC SS Ro 5232 r AEL LAN USB IC X do Atmel Flip B 2 sett Baud rate 115200 Port COM1 5232 Port COMI Baud 115200 Manual Sync Diseonnect Snc 40 CURRENCY DISCRIMINATION COUNTER
40. ssible to detect denomination or counterfeit money In this test mode these two PBA will try to communicate each other and the result will be displayed 6 Motor Test In this test mode you can run the main motor in various speeds And also you can check the condition of the exit motor that turns the wheel 7 CLUTCH BRAKE SEL In this test mode you can examine the work of the clutch brake and selector After making the main motor run try to turn the clutch on then the pickup roller and the ADF roller will turn But when you test the brake please do not forget to turn off the clutch before turning on the brake The selector changes the note path to the Rejecter pocket or Stacker pocket The selector is located above the wheels 8 There s no need to have a Mechanism Test 22 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 6 Adjustment CIS SENSOR When you exchange the CIS Sensor or PBA Image you have to adjust CIS level with R39 Variable Resistor on the PBA Image Please perform the CIS Shading Please refer to chapter 8 Shading ClS Please adjust the R39 variable resistor and perform the CIS shading till above number in red reaches to 0 98 1 09 IMAGE SHADING Acceptable range 0 98 1 09 0 03 0 03 W 0 90 1 05 M EL Ran ES EF i 1 Li ba h B a
41. t with Com 1 port of PC 2 Make the SLOG exe activate on computer Bon Gas ba fas Da UV TR MR ID 3 After you press the Config icon select the Comport connected SB 1000 The Baud Rate should be 57600 46 DISCRIMINATION COUNTER Configuration Baud Hate 57600 C 115200 cancel 4 Press open icon and open the comport SB 1100 SERVICE MANUAL If it fails to open make activate till become OK changing the comport no of No 3 5 It succeeds to open press ID icon and make getting LOG data Mode FiletF About Aj D ms V pe the 5 UY IR ID Ready set Recognition 6 Put the banknotes or Counterfeits on the Hopper After get the LOG data of real banknotes ni gt Surely press SAVE and save the downloaded data with appropriate file name and then test 47 1100 SERVICE MANUAL SB CURRENCY DISCRIMINATION COUNTER 1000 counts the banknotes 7 You can find the below screen when the SB File F About A E 4 3 H 9 5 j 5 T cl 1 1 1 1 LOLOL 1 1 lor LO CO CO CO cO TW cD 1 1 LO r LO LO gt co vf taw bob st r 1 1 1 1 C4r C 1 itr gt c 1 1
42. the unit with this function S N Setting You can input the serial no on the unit with this function 4 5 No While initializing process after the power is turned on A S call no is displayed on LCD In this mode you can set the telephone no of your local service provider The number is available up to 20 characters including character Input the number using numeric keys and then press START ENTER key to store it In input mode MODE key is used as LEFT key GT key as RIGHT and DISPLAY key as 5 Shading In order that a system may analyze a signal with a reference level the system should know the full swing of a waveform of a signal Shading means that making a full swing reference waveform to read the full level of a signal If the machine rejects too many notes when it works in Mixed mode or CF detection mode then there is a possibility that the system cannot analyze the input waveform With this function you can make a standard waveform for a system For more detailed information please see chapter 8 20 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 6 Sensor set When you want to turn on only one kind of counterfeit sensor you can select in this menu THE PASS WORD 35719 Test Mode Functions 1 Sensor Test 5 no need to have a LED Test 2 ADC Test In this test mode the machine will display the level of the sensors RP1 Left and Right and Hopper This function is useful to
43. while not harmful they may cause an annoying afterimage Always keep the rear cover closed during operation and storage Safety Notes Your machine and the supplies are designed and tested to meet strict safety requirements Included are safety agency examination and approval and compliance to established environmental standards Please read the following instructions carefully before operating your machine and refer to them as needed to ensure the continued safe operation of your machine FCC Warning This device complies with part 15 of FCC rules Operation is subject to the following conditions this device must accept any interference received including interference that may cause undesired operation Battery Warning Risk of explosion If battery is replaced by an incorrect type dispose of used batteries according to the instructions DISCRIMINATION COUNTER Table of Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Installation Unpacking List Choosing a Location Handling the Machine Description of the Parts Outside Left Right Rear 1 Inside Rear 2 Inside Rear 3 Transfer Path amp Sensors Inside Inside Inside Function of each Board Main Board Image Board Amp Board OPE Board Conn Board Interface between SB1000 and other units Connect with PC Connect with Serial Printer Connect with Parallel Printer Connect with Cust
44. za ye 444 es av gt 3 Tighten Set Screw 2 Point Gap Adjustment Clutch 1 Screw as same as on the picture 2 Insert Gap Gauge 3 Tighten Set Screw 0 3 0 4mm 21 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL Gap of ADF If too Wide Double Feeding or Over Run If too Narrow gt Miss Feeding or Jamo The gap should not be too wide to get overlapped 2 number of banknote input into it Adjust gap for tightly go in and easily out Loosed Wider Tighten Narrower Timing Belt If too loose tension gt Leap of pulley tooth If too tight tension Over load 28 CURRENCY DISCRIMINATION COUNTER SB 1100 SERVICE MANUAL 7 Shading CAUTION Before you make shading please load default parameter Press FUNC 8 PARAMETER gt gt 1 LOADING DEFAULT ESC v What is Shading Distortion caused by artifacts and difference of characteristic Why need Shading data Compensate the distortion for accurate processing Motor Shading FUNC gt BATCH gt 55757 gt 5 gt 1 gt 1 gt Insert test Sheet gt ESC FUNC BATCH AUTO CF SPEED CONTRAST OF NOTE START amp MODE SET BEEF S POCKET CAPACITY T INTERFACE BANKNOTES CRITERIA MIXED 8 PARAMTERL 1 ERROR STOP CONTROL 2 SENSOR LEVEL CONTROL 3 SYSTEM REPORT ENTER CODE M

SB1000+_SB1100 Service Manual 2010

Contents

Download Pdf Manuals

Related Search

Related Contents