Operation Manual - Garland
Contents
1. zz Ejus i 02 104 emm GEAR i Jo MOTOR 5 340 pe BASKET LIFT A i SHOWN IN UP 108 POSITION 1 D H 110C MICRO EE SWITCH l mR m Ur ec E 13C SIC CENTRIFICAL 12C BASKET g SWITCH A d m i LIFT i n 1 1 oO B OPTIONAL E x 1 i e E BLOWER a 24VAC RELAY BASKET LIFT RELAY 650 1 u 7 7 t 24VDC 2 101 E duc 5 M SX GE VALVE OPTIONAL 4V 250 DOG 5C a lo ru 75C xz P DODA ET Q AMI DOGG 4C L to d 25 ALARM 25 ALARM c t VALVE VALVE M GND 540 GND o 25 25 BURNER ll 5 L 3 24C 4604 464 77C a ER ir Yr moc i ER in 66C IC X Yr M if Ul IGNITOR I 50C 35C I LOW ON IGNITOR 59C SENSOR TEMP HIGH PROBE E WATER 319 SENSOR SOUND M DEMCE RED 29C por TRO2. S 9poJA 139000 Ser jenuey uone4edo pue uonejejsu pu 2825 SNSD 2L Frymaster CFESA Frymaster a member of the Commercial Food Equipment Service Association recommends E using CFESA Certified Technicians x NOVEMBER 2001 24 Hour Service Hotline 1 800 551 8633 8195311 A DANGER IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND SERVICE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT A DANGER FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE A DANGER POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER THIS EQUIPMENT IS TO BE INSTALLED IN COMPLIANCE WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION COMPUTERS FCC This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this dev
3. 7 19 mbar 3487 mb m Panes stc n MES m 10 2mm 27 37 mbar 34 87 mbar 1 5 Equipment Description Frymaster GSMS GBC GC gas cookers are specifically designed to deliver high volumes of cooked or blanched food automatically All models feature a unique infrared burner system that 1 2 delivers 80 000 BTUs 23 4 kW 84 4 megajoules to cook 10 pounds 4 5kg of dry pasta per bulk basket The cooker can also be used to reheat up to 12 10 ounce 0 28kg packages of pre cooked food at a time The cookpot measures 18 x 24 x 8 inches 457 x 610 x 203 mm and holds 2 7 gallons 48 liters of water Model Comparison GSMS The Gas Spaghetti Magic System consists of a gas cooker and rinse tank combination The unit is equipped with a programmable controller that controls water temperature water level and cooking times A swing away water faucet is standard An automatic basket lift system lowers and raises either bulk or individualized portions of pasta or other food products according to times programmed by the operator Options include automatic water filling Autofill and starch skimming Autoskim The Autofill feature maintains the cookpot water level approximately 11 4 inch 32mm below the overflow drain The Autoskim feature sprays water on the surface of the water forcing starch to the overflow drain This eliminates loss of cooking time associated with removing excess starch buildup It also keeps the water in the c
4. Non CE Standard for Incoming Gas Pressures 6 0 WC 14 WC Natural 1 62 kPa 3 48 kPa 16 19 mbar 34 87 mbar 11 WC 14 WC Propane 2 74 kPa 3 48 kPa 27 37 mbar 34 87 mbar 2 5 2 4 Connection to the Gas Line The GSMS GBC GC family of gas cookers has been approved for use with natural and propane LP gas The cookers in this family have also received theC mark for the countries and gas categories indicated in the accompanying table CE Standard The nominal heat input Qn is 21kW except for AT DE LU and for category 3B P under 50 mbar which is 23kW CE Approved Gas Categories by Country COUNTRIES CATEGORIES GAS PRESSURE mbar G20 AUSTRIA AT II AT 2H3B P EN G31 EJ I 2Esi34 FRANCE FR G20 G25 FINLAND FI II 2H3B P GERMANY DE 2ELL3B P 20 GREECE GR 14 G31 ITALY IT IL ons G20 IRELAND IE LUXEMBOURG LU IL 2E3B P G20 NETHERLANDS NL G25 II 213B P NORWAY NO PORTUGAL PT I G20 I 2H3 SPAIN ES SWEDEN SE IL aspis UNITED KINGDOM GB SA 243P 2 6 The size of the gas line used for installation is very important If the line is too small the gas pressure at the burner manifold will be low This may cause slow recovery and delayed ignition Frymaster recommends the incoming gas supply line be a minimum of 1 1 2 38mm in diameter Refer to the chart bel
5. operation of this equipment The troubleshooting guides in this chapter are intended to help you correct or at least accurately diagnose problems with the equipment Although the chapter covers the most common problems reported you may very well encounter a problem not covered In such instances the Frymaster Technical Service Department will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through the most complex Never overlook the obvious Anyone can forget to plug a cord into a receptacle or open the valve on the water supply line Don t assume that you are exempt from such occurrences Most importantly try to establish a clear idea of why a problem has occurred Part of your corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections while you re atit If a fuse continues to blow find out why Keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Some of the troubleshooting actions recommended in this chapter involve removing suspect controllers and substituting controllers that are known to be good Whenever this is indicated refer to Section 5 4 If your have doubts as to the proper action to take do
6. C Failed controller Test If another controller known to be working is available substi tute the working controller for the suspect controller If the burners light the controller has failed D Failed ignition module or gas C Call FASC valve or broken or loose wiring A Dirty water level sensors If the sensors are dirty they may cause the controller to think the ON UNIT WITH cookpot is full AUTOFILL COOKPOT DID B Failed controller NOT FILL WHEN UNIT WAS TURNED ON Water supply to unit verified to be ON Test If another controller known to be working is available substitute the working controller for the suspect controller If the unit begins to fill the controller has failed C Shorted upper water level sensor failed water solenoid valve or loose broken wiring 5 2 A Turn the controller OFF Open the control panel by removing the screws in the upper corners If there are two ignition mod ules check for blown 2 amp fuses and replace as necessary Close the control panel and press the power switch Wait at least 4 minutes B Remove the probe block cover and clean the sensors using a Scotchbrite or similar pad and a solution of detergent and water C Order replacement controller from FASC or distributor A Remove the probe block cover and clean the sensors using a Scotchbrite or similar pad and a solution of detergent and water B Order replacement controller
7. Gas Valve Vent Tube aie ee MT aie Cleaning and Adjusting the Combustion Air Blower Adjusting the Burner Gas Pressure abd mean dues rer does Measuring Flame C ttetib s oos e ro dim d ede Controller Simmer Mode Adjustment ua det ro ener ent ei Fe ere nent CHAPTER 5 Operator Troubleshooting 5 1 3 2 5 3 5 4 Introduction croce atis Operator Troubleshooting OUIdes oo e i d ctetu Wiring cn esser had do cer Ga Peta de acta a deerit axe te ee gU Replacing the Controller or Controller Wiring Harness eeeeeee GAS COOKERS GSMS GBC AND GC INSTALLATION AND OPERATION MANUAL CHAPTER 1 GENERAL INFORMATION RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 4 Applicability and Validity The GSMS GBC GC model family has been approved by the European Union for sale and installation in the following EU countries AT BE DE DK ES FI FR GB IE IT LU NL NO PT AND SE This manual is applicable to and valid for all GSMS GBC GC units sold in English speaking countries including those in the European Union Where conflicts exist between instructions and information in this manual and local or national codes of the country in which the equipment is installed installation and operation shall comply with those codes Th
8. before first use 1 2 3 3 Close the drain valve and fill the cookpot with a mixture of cold water and 1 cup of detergent Place the unit into operation see Section 3 2 1 Press the Simmer Mode switch and allow the solution to simmer for at least 1 hour After the solution simmers for 1 hour turn the unit off and add cold water until the solution is cool Drain the solution and clean the cookpot thoroughly with a solution of dishwashing detergent and hot water Rinse the cookpot at least twice by filling with clean water and draining Dry the cookpot thoroughly with clean dry towel For units equipped with a rinse tank clean the tank with a solution of dishwashing detergent and hot water Drain the tank and dry it thoroughly with a clean dry towel Shutting the Cooker Down Turn the unit off by pressing the power switch If shutting down at the end of the day place the gas valve in the OFF position Non CE units drain and clean the cookpot and rinse tank if so equipped and put the cookpot and rinse tank covers in place 3 4 GAS COOKERS GSMS GBC AND GC INSTALLATION AND OPERATION MANUAL CHAPTER 4 PREVENTIVE MAINTENANCE 4 4 Daily Preventive Maintenance It is normal for a coating of starch to form on the sensors and temperature probes during operation If the coating is allowed to build up it will adversely affect the operation of the equipment The preventive main tenance routines below should be
9. doe te ete tee bea 1 2 Parts Ordering and Service Information retentis estere tint Eno dn Roanoke L Safety Infomation cede ao eee eus Dom ny dde 1 4 European Community CE Specific Information sse 1 5 DOSCEIDUOFT Coo cete cs ett age ON pu podes didi 1 6 Installation Operating and Service Personnel seen 127 eed Rs EA amu n spes QR t e i Hd i uae AKA 1 8 Shipping Damage Claim Procedure ioco oras CHAPTER 2 Installation Instructions 2 1 General Installation Require metit Su ide o Quee d eee dA 2 2 aCaster Des STAMPA eee te WRO IUE 2 3 JPre Connection Preparations s Re PP E dE 24 Connection to Gas Line iae A equ IR VR OD p e ERE OY 2 5 Converting to Another Gas Dye ose eoe ete ed seeder Eda dee A n ies CHAPTER 3 Operating Instructions 3 1 3 2 3 3 asza kak W Operating Shutting the Cooker DONI e eese desse dett AE O AA CHAPTER 4 Preventive Maintenance 4 1 4 2 4 3 4 4 4 5 4 6 Daily Preventveovlarntenadl 6 eoe ane deeds ae Cleaning the
10. is equipped with three prong grounding plug it must be plugged directly into properly grounded receptacle Do not cut or remove the grounding prong from the plug DANGER This equipment requires electrical power for operation Place the gas control valve in the OFF position in case of a prolonged power outage Do not attempt to use the equipment during a power outage NATIONAL CODE REQUIREMENTS GSMS GBC GC cookers are manufactured to use the type of gas specified on the rating plate The rating plate is attached to the inside of the cooker door Connect a cooker only to the type of gas indicated on the rating plate Installation shall be made with a gas connector that complies with the national and local codes or regulations in force in the country in which the appliance is being installed Quick disconnect devices if used shall likewise comply with the national and local codes or regulations in force in the country in which the appliance is being installed When installing GSMS GBS GC cookers in theUNITED STATES the installation must conform to the latest edition of the Nation Fuel Gas Code ANSI Z223 1 In addition installation must comply 2 2 with all local codes In CANADA installation must conform to Standard CAN CGA B149 1 or CAN CGA B 149 2 Installation Codes for Gas Burning Appliances and Equipment In addition installation must comply with all local codes IDAUSTRALIA this appliance must be
11. not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance Before calling a servicer or the Frymaster HOTLINE 1 800 551 8633 e Verify that electrical cords are plugged in and that circuit breakers are on e Verify that water supply valves are open and that the drain valves are fully closed e Verify that the main gas supply valve is open DANGER Hot water can cause severe burns Never attempt to move a cooker containing hot water or to transfer hot water from one container to another DANGER Use extreme care when performing electrical circuit tests Live circuits will be exposed DANGER Inspection testing and repair of electrical components should be performed only by qualified service personnel The equipment should be unplugged when servicing except when electrical tests are required 5 5 2 Operator Troubleshooting Guides Probable Causes Corrective Action A Ignition module lockout the burners failed to light within 4 seconds Indicator Red trouble light on control panel is illuminated BURNERS DO NOT LIGHT Main gas supply valve verified to be open the gas valve in Non CE units is verified to be ON and power switch is verified to be ON B Dirty water level sensors If the computer does not sense sufficient water in the cookpot it will not allow the burners to fire
12. performed at least daily to keep your equipment functioning at peak effi ciency The cookpot and rinse tank especially the water level sensors and the temperature probe may require more frequent cleaning depending upon the product volume Inspect Equipment and Accessories for Damage Look for loose or frayed wires and cords leaks foreign material in cookpot or inside cabinet and any other indications that the equipment and accessories are not ready for safe operation Clean Cabinet Inside and Out Clean inside the cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to re move accumulations of oil dust or cooking residue Clean the outside of the cabinet with a clean cloth dampened with dishwashing detergent removing oil dust or cooking residue A DANGER Never attempt to clean this equipment during the cooking process or when the cook pot is filled with hot water and or food products Clean Water Level Sensors Temperature Probe Cookpot and Rinse Tank 1 Tum the equipment off and drain the cookpot and rinse tank if so equipped 2 Remove the probe cover and clean the water level sensors and temperature probe using a Scotchbrite or similar abrasive pad and a solution of detergent and water 3 Using a Scotchbrite or similar abrasive pad and a solution of detergent and water clean the inside of the cookpot and rinse the tank if so equipped 4 Rinse the cookpot and rin
13. tap plug from the gas valve assembly Pressure Tap Plug Typical Non CE Typical CE Valve Assembly 7 Valve Assembly 3 Insert the fitting for a gas pressure measuring device into the pressure tap hole 4 On NON CE cookers only place the gas valve in the ON position 5 Place the power switch in the ON position When the burner has lit and burned steadily for at least one minute compare the gas pressure reading to the pressure for the corresponding gas in the appropriate table below 4 4 CE Standard for Burner Gas Pressure Non CE Standard for Burner Gas Pressure Pressure Natural Lacq Pressure G20 under 20 mbar 3 5 WC Natural Gronique Natural 0 87 kPa G25 under 25 mbar 8 718 mbar Propane zm 8 25 WC G31 under 37 mbar SOA Propane 2 05 kPa Belgian G25 7 0 mbar 20 55 mbar 6 To adjust the burner gas pressure remove the cap from the gas valve regulator and use a flat tipped 4 5 screwdriver to adjust the regulator to obtain the correct pressure Non CE Later Model Valve Earlier Model CE Valve CE Valve GAS VALVE REGULATOR CAP Place the power switch and the gas valve in non CE cookers in the OFF position Remove the fitting from the pressure tap hole and reinstall the pressure tap plug Measuring Flame Current When the burner flame is properly adjusted it will produce a current between 2 5 uA and 3 5 uA Flame current is measured by placing a microamp not milliamp meter in series wit
14. that products of combustion are removed efficiently and that the kitchen ventilation sy tem does not produce drafts that interfere with proper burner operation The cooker flue opening must not be placed close to the intake of the exhaust fan and the cooker must never have its flue extended in a chimney fashion An extended flue will change the combustion characteristics of the cooker causing longer recovery time It also frequently causes delayed ignition When installed beneath a ventilation hood adequate distance must be maintained from the flue outlet of the cooker to the lower edge of the ventilation filter bank Filters should be installed at an angle of 45 with a drip tray placed beneath the lowest edge of the filter For U S installation NFPA standard No 96 states A minimum distance of 18 inches 450mm should be maintained between the flue outlet and the lower edge of the filter For installations in other than the United States installers should contact the appropriate local or national agency for information on the construction and installation of ventilating hoods ELECTRICAL GROUNDING REQUIREMENTS All electrically operated appliances must be grounded in accordance with all applicable national and local codes and where applicable CE codes A wiring diagram is located on the inside of the cooker door Refer to the rating plate on the inside of the cooker door for the proper voltages DANGER If this appliance
15. upper water level sensor located at the left front of the cookpot as you face the unit On units with Autofill the water will automatically shut off when the water in the cookpot has reached the correct level 3 2 2 On Non CE units turn the gas valve knob to the ON position see illustration at right NOTE CE gas valves do not have an ON OFF knob These valves will activate automatically when the controller power switch is placed in the ON position and the lower water level sensor is covered with water The burners should light for several seconds and then go out A few seconds later they should light again This cycle will repeat about 10 times at which time the burners should remain lit until the setpoint is reached If the burners fail to light press the power switch to the OFF position wait 60 seconds then repeat this step After the burners have been lit continuously for at least 90 seconds observe the burners through the burner viewports They should display a bright orange red glow If a blue flame is observed or if there are dark spots on a burner face the air gas mixture requires adjustment as explained below On the side of the blower housing opposite the motor is a plate with one or two locking nuts Loosen the nut s enough to allow the plate to be moved then adjust the position of the plate to open or close the air intake opening until a bright orange red glow C
16. Page 2 7 Do not change the orifices Between a 2 family G20 or G25 and a 3 family gas G31 Propane Change the orifices Change the ignitors Adjust the incoming gas pressure for the new gas Refer to the CE Standard for Incoming Gas Pressure table on Page 2 5 Adjust the burner gas pressure at the gas valve regulator Refer to the CE Standard for Burner Gas Pressure table on Page 2 8 and adjustment procedure in Chapter 4 Affix the new label included with the conversion kit next to the existing rating plate stating that the gas type has been converted Remove any references to the previously used gas from the existing rating plate Label PN 802 2144 If the destination language changes replace the labels You must contact your local service agency or KES for label kit The language of reference is indicated on the corner of the label Non CE Gas Conversion Instructions Change the orifices Change the ignitors Install the regulator kit in the gas valve in accordance with the instructions furnished with the kit Adjust the incoming gas pressure for the new gas Refer to the Non CE Standard for Incoming Gas Pressure table on Page 2 5 Adjust the gas pressure at the gas valve regulator Refer to the Non CE Standard for Burner Gas Pressure table on Page 2 8 and adjustment procedure in Chapter 4 Affix the new label included with the conversion kit next to the existing rating plate statin
17. UBLE 70C 71 E oc alps voi xe oue toi Tee NN ZY ECT 1 1 2 3 4 5 6 74 8 gl 10 nl 12 15 A A A A A A A A A A A A 1 5 4 Replacing the Controller 1 Disconnect the cooker from the electrical supply 2 Remove the two screws in the upper corners of the control panel and swing the panel open from the top allowing it to rest on its hinge tabs 3 Disconnect the wiring harness from the back of the controller 4 Disconnect the ground wire from the controller Remove the control panel by lifting it from the hinge slots in the frame 5 Follow the instructions that came with the replacement controller to dismount the failed controller from the control panel and install the new controller 6 Reverse Steps 1 through 4 to complete the procedure 5 6 THIS PAGE INTENTIONALLY LEFT BLANK LU Frymaster Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE PRINTED IN THE UNITED STATES 1 800 551 8633 819 5311 NOVEMBER 2001
18. afety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the one below CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A CAUTION Example of CAUTION box WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and may cause your system to malfunction ZA WARNING Example of a WARNING box DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and may cause damage to your system and or cause your system to malfunction 1 4 European Union EU Specific Information The European Union EU has established certain specific standards regarding equipment of this type Equipment approved for use in EU countries is marked with the symbol Whenever a conflict exists between CE and non CE standards or when CE unique requirements exist the information or instructions concerned are identified by means of shadowed boxes similar to the ones below CE Standard Non CE Standard for Incoming Gas Pressures for Incoming Gas Pressures Normal Pn Minimum Pmin Maximum Pmax PER imber mbar mbar tawo Natural 1 62 kPa 3 48 kPa CUI MEME Ps a4akPa Ga A
19. ain to lock the setpoint then press the power switch to turn the controller on and return to the normal operating mode Manual Adjustment l With the unit in the simmer mode place the tip of a good grade thermometer near the temperature probe and determine the actual water temperature in degrees Fahrenheit If the temperature is within 5 2 C of the desired simmer temperature nothing more needs to be done If it is not within 5 2 of the desired temperature perform Steps 2 through 5 With the unit in the Simmer Mode open the control panel by removing the screws in the upper corners and tilting the panel out Remove the black rubber plug from the top of the controller housing Using a small flat tipped screwdriver turn the adjusting screw to change the simmer setpoint A 1 4 turn will change the setpoint about 10 4 C You will have to experiment with the direction of rotation to determine which way to turn to raise or lower the temperature Wait at least 5 minutes then recheck actual water temperature Repeat this step until the water temperature is within 5 2 C of desired temperature Replace the plug in the controller close the control panel and replace the screws removed in Step 2 4 6 GAS COOKERS GSMS GBC AND GC INSTALLATION AND OPERATION MANUAL CHAPTER 5 OPERATOR TROUBLESHOOTING 5 1 Introduction This chapter provides a reference guide to the more common problems that may occur during the
20. arefully hold the plate in position and tighten the lock nut s NOTE Adjusting the Air Gas Mixture 3 2 2 Normal Operation 1 2 Turn the controller on by pressing the power switch The unit will automatically enter the boil mode and the boil mode indicator will illuminate If you do not intend to immediately begin cooking press the Simmer switch The simmer mode indicator will illuminate To re enter the boil mode press the Boil switch Enter the desired cooking time using the numeric keypad The time entered appears in the LED display When ready to initiate a cooking cycle press the Start Timer X switch The basket lift on units so equipped will automatically lower the basket or portion cups into the cookpot and the LED display will begin to count down At the end of the cooking cycle an alarm will sound briefly to alert you and the basket lift will automatically raise the basket or portion cups out of the water The display will automatically return to the previously set cooking time If the same time is desired for the next batch simply press the Start Timer X switch when ready otherwise enter the new cooking time before pressing the switch To initiate the skim feature press the Skim switch 3 3 3 2 3 Boiling Out the Cookpot To ensure that the cooker is free of contamination from manufacture shipping or handling during installation the cookpot must be boiled out
21. ed for rethermalizing previously cooked packaged products and for keeping the cooker in standby The AUTOSKIM and SKIM features are independent of each other The AUTOSKIM feature on units so equipped adds water for approximately 3 seconds once a minute It cannot be turned off The SKIM feature when activated by pressing the skim button on the controller delivers a continuous spray of water for approximately 2 minutes then stops until the button is again pressed In both cases the purpose is to cause the water in the cookpot to overflow into the drain carrying floating starch with it A buildup of starch reduces the efficiency of the cooker and can cause erroneous temperature and water level sensing 3 1 LOW WATER SENSING automatically closes the gas valve thereby extinguishing the burner flame if the water in the cookpot drops too low When the water level in the cookpot is below the low water sensor such as when draining and cleaning the cookpot the controller display will 0 NORMAL WATER LEVEL SENSING on units configured with the Autofill feature automatically adds water during or after a cooking cycle if the water in the cookpot drops to a level lower than approximately l 4 inch 32 mm below the overflow drain With this automatic filling feature the water level does not have to be continuously monitored The cookpot always has the correct amount of water FAHRENHEIT OR CELSIUS TEMPERATURE DISPLAY There are two v
22. ersions of the SMS Controller one that can be toggled between Fahrenheit and Celsius temperature display and one that cannot To determine which version you have turn the controller off by pressing the power switch The display will go blank Press the Simmer t right thermometer icon switch If Code appears in the display the temperature display can be changed If not the display cannot be changed 1 If Code appears in the display press 1 6 5 8 The display will be toggled from Fahrenheit to Celsius or from Celsius to Fahrenheit 2 Press the Boil left thermometer icon switch to display the cookpot temperature If an F follows the temperature the display is in Fahrenheit if aC follows the temperature the display is in Celsius 3 2 Operating Instructions Before turning the cooker on ensure that the unit is connected to the water supply the water supply is turned on the unit is plugged in to an appropriate outlet e the electrical power supply is turned on e the gas supply is turned on 3 2 1 Start up Procedure A CAUTION If this is the first time the unit is being used after installation refer also to Section 3 2 3 Boiling Out the Cookpot 1 Press the power switch to the ON position If the cooker is equipped with the Autofill option the cookpot will automatically begin to fill with water If not manually fill the cookpot using the faucet until the water level is above the
23. for damages immediately regardless of the extent of damages 2 Inspect for and record all visible loss or damage and ensure that this information is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage that was unnoticed until the equipment was unpacked should be e corded and reported to the freight company or carrier immediately upon discovery A concealed damage claim must be submitted within 15 days of the date of delivery Ensure that the shipping container is retained for inspection FRYMASTER DOES NOT ASSUME RESPONSBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 1 4 GAS COOKERS GSMS GBC AND GC INSTALLATION AND OPERATION MANUAL CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Installation Requirements Qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual should perform all installation and service on Frymaster equipment Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual Failure to use qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual to install convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipmen
24. from FASC or distributor C Call FASC Probable Causes Corrective Action A Dirty water level sensors If the water level sensors are dirty the controller may not know the pot is full ON UNIT WITH Insufficient mineral content in AUTOFILL water Pure water is nota WATER DID NOT SHUT OFF WHEN COOKPOT WAS FULL level sensors actually sense impurities in the water not the water itself C Failed upper water level sensor loose or broken upper water level sensor wiring failed water sole noid valve AUTOSKIM DOES Failed controller If the NOT WORK AUTOFILL functions correctly AUTOFILL functions only cause possible is a failed correctly controller A Failed controller WATER WILL NOT BOIL Cookpot verified to be full of water with Boil Mode selected i e left indicator is lit and burners are lit Test If another controller known to be working is available substitute the working controller for the suspect controller If the unit begins to fill the controller has failed conductor of electricity The water A Remove the probe block cover and clean the sensors using a Scotchbrite or similar pad and a solution of detergent and water Add of baking soda to the water in the cookpot as the unit fills DO NOT USE SALT Doing so will damage the cookpot Avoid using distilled highly filtered or deionized water Call FASC Order replacement contr
25. g that the gas type has been converted Remove any references to the previously used gas from the existing rating plate Label PN 802 2144 If the destination language changes replace the labels You must contact your local service agency or KES for a label kit The language of reference is indicated on the corner of the label 2 9 GAS COOKERS GSMS GBC AND GC INSTALLATION AND OPERATION MANUAL CHAPTER 3 OPERATING INSTRUCTIONS 1112151415 1617 8 19310 Frymaster T STATE LLL 660 o BOYD Numeric Keypad 6 Skim Switch 2 Boil Mode Indicator 7 Timer Start Switch 3 Boil Mode Switch 8 Simmer Mode Switch 4 Power Switch 9 Simmer Mode Indicator 5 LED Display 10 Trouble Light 3 1 Introduction The Spaghetti Magic Controller allows the operator to specify a cook time in minutes and seconds then initiate a cooking cycle This controller is available in three configurations The standard configuration has both automatic filling Autofill and automatic skimming Autoskim features Options include Autofill only or neither Autofill nor Autoskim When in the BOIL mode the burners are lit at all times It is used when actually cooking pasta The SIMMER mode feature maintains the water temperature just below boiling which conserves energy and water This feature is design
26. h plastic wrap or a plastic bag BLOWER HOUSING BLOWER WHEEL 5 Remove the plastic wrap from the blower motor assembly Reassemble the blower motor assembly and blower housing Reinstall the blower assembly in the cooker and reconnect the wires disconnected in Step 1 4 Reinstall the blower shield or shield assembly 5 Light the cooker in accordance with the procedure described in Chapter 3 Section 3 1 6 After the burners have been lit for at least 90 seconds observe the flames through the burner viewing ports The air gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 4 4 and the burners display a bright orange red glow If a blue flame is observed or if there are dark spots on a burner face the air gas mixture requires adjustment On the side of the blower housing opposite the motor is a plate with one or two locking nuts Loosen the nut s enough to allow the plate to be moved then adjust the position of the plate to open or close the air intake opening until a bright orange red glow is obtained Carefully hold the plate in position and tighten the locking nut s 4 3 TYPICAL NON CE BLOWER ASSEMBLY TYPICAL CE BLOWER ASSEMBLY 4 4 Adjusting the Burner Gas Pressure A DANGER Frymaster recommends that ONLY qualified service personnel perform this task 1 On Non CE cookers ensure that the gas valve knob is in the OFF position 2 Remove the pressure
27. h the white sensing wire on one of the ignitors This is accomplished as follows l 4 6 Place the power switch in the OFF position Disconnect the sensing wire from one of the burner ignitors and connect it to the positive lead of the meter Connect the negative lead of the meter to the terminal from which the sensing wire was e moved Place the power switch in the ON position to light the burners After the cookpot temperature reaches 200 F 93 C wait at least one minute before checking the reading NOTE The closer the unit is to normal operation temperature the more accurate the reading will be Controller Simmer Mode Adjustment NOTE The controller simmer temperature is adjustable form 185 to 215 85 C to 102 C There are two versions of this controller one is adjusted by programming the other is manually adjusted To 4 5 determine which version of the controller you have turn the controller off by pressing the power switch The display will go blank Press the Simmer Mode f right thermometer icon switch If CODE appears in the display the setpoint is changed via programming if not skip to Manual Adjustment on the next page l Press 1 6 5 0 to enter the programming mode The currently programmed simmer setpoint will be displayed If the setpoint is not correct enter the desired setpoint for example press 2 0 0 to pro gram the simmer setpoint to 200 Press the Simmer Mode switch ag
28. ice is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada A DANGER THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM Operation installation and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers crystalline silica and or carbon monoxide Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm FRYMASTER FRYERS EQUIPPED WITH LEGS ARE FOR PERMANENT INSTALLATION FOR MOVEABLE OR PORTABLE INSTALLATION FRYMASTER OPTIONAL EQUIPMENT CASTERS MUST BE USED QUESTIONS CALL 1 800 551 8633 NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber GAS COOKERS GSMS GBC AND GC INSTALLATION AND OPERATION MANUAL TABLE OF CONTENTS CHAPTER 1 General Information 1 1 Applicability and
29. installed by an authorized person in accordance with these instructions local gas and electrical regulations and the requirements of AA601 Installation Requirements for Gas Burning Appliances For countries not specifically listed above installation shall comply with the national and local codes or regulations in force in the country in which the appliance is being installed FCC COMPLIANCE The user is cautioned that any changes or modifications to Frymaster controllers not expressly approved by the party responsible for compliance could void the users authority to operate the equipment Frymaster controllers have been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While these devices are verified as Class A devices they have been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in residential areas is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense If necessary the user should consult the dealer or an experience radio and television technician for addi
30. is appliance is only for professional use and shall be used by qualified personnel only as defined in Section 1 7 1 2 Parts Ordering and Service Information In order to assist you quickly the Frymaster Factory Authorized Service Center FASC or Service Department representative requires certain information about your equipment Most of this information is printed on data plate affixed to the inside of the cooker door Part numbers are found in the Installation Operation Service and Parts Manual Parts orders may be placed directly with your local FASC or distributor A list of Frymaster FASCs was included with this equipment If you do not have access to this list contact the Frymaster Service Department at 1 800 551 8633 or 1 318 865 1711 When ordering parts the following information is required Model Number Serial Number Type of Gas or Voltage Item Part Number Quantity Needed Service information may be obtained by contacting your local FASC Distributor Service may also be obtained by calling the Frymaster Service Department at 1 800 551 8633 or 1 318 865 1711 When requesting service please have the following infomation ready Model Number Serial Number Type of Gas 1 1 In addition to the model number serial number and type of gas please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem 1 3 S
31. ker equipped with legs Follow the instruction shipped with the casters legs to properly install the chains or straps A DANGER Do not attach an apron drain board to a single cooker The cooker may become unstable tip over and cause injury The appliance area must be free and clear of combustible material at all times ES Level cookers equipped with legs by screwing out the legs approximately 1 inch then adjus ing them so that the cooker is level and at the proper height in the exhaust hood NOTE There are no built in leveling devices on cookers equipped with casters The floor where the cooker is to be installed must be level 4 For GSMS and GBC units install the basket lift arms onto the rods located at the top rear of the cabinet ensuring that the lift arms are guided by the basket lift rollers 5 Connect the water supply to the faucet and on units with the Autofill option the water solenoid valve The valve is located on the lower frame behind the doorpost ZA CAUTION Before connecting the water supply to units equipped with solenoid valves purge the water line to ensure there is no trash in the line A DANGER The maximum allowable incoming water pressure to the regulator for all units is 80 PSI 56 3 kg cm The maximum allowable incoming water temperature for all units is 180 82 C NOTE Either hot or cold water supplies may be connected to the wate
32. o Another Gas Type DANGER Your cooker is configured at the factory for a specific type of gas If you desire to switch from one type of gas to another specific gas conversion components must be installed Switching to a different type of gas without installing the proper conversion components may result in fire or explosion NEVER attach your cooker to a gas supply for which it is not configured Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual CE Gas Conversion Components G20 or G25 Natural to G31 Gas G31 Propane to G20 or G25 Gas Orifice 810 1970 2 required Orifice 810 0916 2 required Ignitor Kit 826 1715 2 required Ignitor Kit 826 1714 2 required Conversion Rating Label 802 2144 Conversion Rating Label 802 2144 Non CE Gas Conversion Components Natural Gas to LP Propane Gas LP Propane Gas to Natural Gas Orifice 810 0917 2 required Orifice 810 0916 2 required Ignitor Kit 826 1715 2 required Ignitor Kit 826 1714 2 required Regulator 807 1848 1 required Regulator 807 1847 1 required Conversion Rating Label 802 2144 Conversion Rating Label 802 2144 2 8 CE Gas Conversion Instructions Between G20 and G25 type Natural Gas adjust the gas pressure at the gas valve regulator Refer to the CE Standard for Burner Gas Pressure Table on
33. oller from FASC or distributor Order replacement controller from FASC or distributor B Failed temperature probe B Call FASC A Controller out of adjustment A Adjust controller in accordance with procedure in Chapter 4 B Failed controller Test If another controller known to be working is available substitute the working controller for the suspect controller If the unit begins to fill the controller has failed WATER BOILS IN SIMMER MODE B Order replacement controller from FASC or distributor B Failed shorted temperature probe C Call FASC 5 3 Probable Causes Corrective Action with procedure in Chapter 4 B Failed controller B Order replacement controller from FASC or distributor WATER Test If another controller known TEMPERATURE IS to be working is available TOO LOW IN substitute the working controller SIMMER MODE for the suspect controller If the unit begins to fill the controller has failed C Open temperature probe or loose Call FASC probe wire BASKET LIFT Lack of lubrication on basket lift Lubricate lifter rods with a MOVEMENT IS rods lightweight lubricant JERKY OR NOISY 5 4 5 3 Wiring Diagram
34. ookpot at the optimum level by replacing water evaporated during the cooking process The Autoskim feature also saves energy since there is no need to refill and reheat the cookpot periodically The cookpot is safeguarded against over filling and boilover by a large overflow drain SD following the model designation indicates a stainless steel cookpot and door and enameled cabinet SC following the model designation indicates all stainless steel canponents GBC GC These standalone cookers are essentially the same as the GSMS but without the built in rinse tank GBC models have an automatic basket lift and optional automatic water filling and starch skimming GC models have no basket lifts and no automatic water filling and starch skimming options The cookpot in both is safeguarded against over filling and boilover by a large overflow drain SD following the model designation indicates a stainless steel cookpot and door and an enameled cabinet following the model designation indicates all stainless steel components 1 6 Installation Operating and Service Personnel All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized instalhtion or service personnel as defined in Section 1 7 1 7 Definitions QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals firms corporations and or companies which either in person or through a re
35. ow for the minimum sizes of connection piping Gas Connection Pipe Sizes Minimum incoming pipe size should be 172 38 mm Gas Single Unit 2 3 Units Natural 3 19 mm 1 25 mm Propane V2 13 mm 3 19 mm For distances of more than 20 feet 6m and or more than four fittings or elbows increase the connection by one pipe size Before connecting new pipe to your unit the pipe must be thoroughly blown out to remove any foreign particles If these foreign particles get into the burner and controls they will cause improper and sometimes dangerous operation 1 Connect the quick disconnect hose to the cooker quick disconnect fitting at the rear of the cooker and to the building gas line NOTE Some cookers are configured for a rigid connection to the gas supply line These units must be connected to the gas supply line at the rear of the unit using fittings approved for that purpose by the appropriate regulatory agency of the county in which the appliance is installed NOTE When using thread compound use very small amounts on male threads only Use a pipe thread compound that is not affected by the chemical action of LP gases i e propane G31 Loctite PST56765 Sealant is one such compound DO NOT apply compound to the first two threads This will ensure that the burner orifices and control valve do not become clogged 2 Open the gas supply to the cooker and check all piping fittings and gas connections fo
36. presentative are engaged in and are responsible for the installation of gasfired appliances Qualified personnel must be experienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local codes QUALIFIED OPERATING PERSONNEL Qualified operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual 1 3 QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster Corporation to perform service on Frymaster equipment authorized service personnel are required to be equipped with a complete set of service and parts manuals and to stock a minimum amount of parts for Frymaster equipment A list of Factory Authorized Service Centers FASC was included with the cooker when shipped from the factory Failure to use quali fied service personnel will void the Frymaster Warranty on your equipment 1 8 Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory Thetrans portation company assumes full responsibility for safe delivery upon its acceptance of the equipment for transport What to do if your equipment arrives damaged 1 File a claim
37. r leaks A soap solution should be used for this purpose A DANGER Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the cooker at the main shut off valve and contact the local gas company or an authorized service agency for service 3 Close the cooker drain valve and fill the cookpot with water and detergent Light the cooker and perform the boil out procedures that are described in the Lighting Instructions and Boiling Out the Cookpot topics found in Chapter 3 of this manual A WARNING Dry firing this equipment will cause damage to the cookpot Always ensure that water is in the cookpot before firing your unit 2 7 4 It is recommended that the burner gas pressure be checked at this time by the local gas company or an authorized service agent Refer to Check Burner Pressure in Chapter 4 of this manual for the proper procedure The accompanying tables list the burner gas pressures for the various gas types that can be used with this equipment CE Standard for Burner Gas Pressure Pressure Non CE Standard for Burner Gas Pressure Pressure 3 5 WC Natural 0 87 kPa Natural Lacq G20 under 20 mbar Natural Gronique G25 under 25 mbar Propane G31 under 37 mbar Belgian G25 7 0 mbar 1e mbar 8 718 mbar 8 25 WC Propane 2 05 kPa 20 55 mbar 22 2 mbar 2 5 Converting t
38. r solenoid valve However connecting to a hot water supply will minimize the amount of time required to attain operating temperature when filling the cooker with fresh water NOTE In order for the water level sensors to work properly a certain amount of mineral content is necessary in the water For that reason purified deionized or highly filtered water should not be used 2 4 6 Connect the desired drain plumbing to the 1 4 inch drain valve 7 Test the cooker electrical system a Plug the cooker electrical cord into a grounded electrical receptacle of appropriate voltage Check the rating plate on the cooker door to determine the proper voltage b Place the power switch in the ON position and verify that the display indicates L0 c Place the cooker power switch in the OFF position Verify that the display is blank 8 Refer to the rating plate on the inside of the cooker door to verify that the cooker is configured for the types of gas being supplied before connecting the quick disconnect device or piping from the gas supply line 9 Refer to the table below to verify the minimum and maximum gas supply pressures for the type of gas being used CE Standard for Incoming Gas Pressures Normal Pn Minimum Pmin Maximum Pmax ma emer na 20 or 25 Em 30 or 37 35 or 45 RE iol DN o 57 5 1 mbar 10 2mm References for CE Standard are Tables 6 and A 2 of EN 203 1 1993
39. se tank if so equipped thoroughly with clean water at least twice 4 1 4 2 Cleaning the Gas Valve Vent Tube This procedure should be performed at least once every 90 days 1 Set the power switch and the gas valve to the OFF position 2 Carefully unscrew the vent tube from the gas valve NOTE The vent tube may be straightened for ease in removal 3 Pass a piece of ordinary binding wire 052 inch diameter through the tube to remove any obstruction 4 Remove the wire and blow through the tube to ensure it is clear 5 Reinstall the tube and bend it so that the opening is pointing downward 43 Cleaning and Adjusting the Combustion Air Blower 1 Unplug the cooker Mark and disconnect the four wires running from the motor at the inline connectors 2 Remove the four nuts and bolts securing the blower to mounting bracket Remove the blower from the cooker 3 Remove the three fasteners that secure the blower motor assembly to the blower housing and separate the two components Remove these fasteners On black colored FASCO blowers there are three nuts On silver colored KOOLTRONICS blowers there are three screws 4 2 4 Wrap the motor with plastic wrap to prevent water from entering it Spray degreaser or detergent on the blower wheel and the blower housing Allow it to soak for five minutes Rinse the wheel and hous ing with hot tap water then dry with a clean cloth Wrap the motor and wires wit
40. t or injury to personnel Where conflicts exist between instructions and information in this manual and local or national codes or regulations installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed Upon arrival inspect the cooker carefully for visible or concealed damage SeeShipping Damage Claim Procedure in Chapter 1 CLEARANCE AND VENTILATION The cooker s must be installed with 6 inches 150mm clearance at both sides and back when installed adjacent to combustible construction no construction no clearance is required when installed adjacent to noncombustible construction A minimum of 24 inches 600mm clearance should be provided at the front of the cooker To provide the airflow necessary for good combustion and burner operation the areas surrounding the cooker front sides and rear must be kept clear and unobstructed ZA DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed CE Standard Required airflow for the combustion air supply is 2m h per kW One of the most important considerations of efficient cooker operation is ventilation Cookers must be installed in an area with an adequate air supply and adequate ventilation Make sure the cooker is 2 1 installed so
41. tional suggestions The user may find the booklet How to Identify and Resolve Radio TV Interference Problems helpful It is prepared by the Federal Communications Commission and is available form the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 2 2 Caster or Leg Installation Depending upon the specific configuration ordered your cooker may have been shipped without installed casters or legs If casters or legs are installed you may skip this section and proceed to Section 2 3 Pre Connection Preparations If your cooker requires the installation of casters or legs install them in accordance with the instructions included in your accessory package 2 3 2 3 Pre Connection Preparations A DANGER Do not connect cooker to gas supply before completing each step in this section After the cooker has been positioned under the exhaust hood ensure the following has been accomplished 1 Adequate means must be provided to limit the movement of cookers without depending upon the gas line connections If a flexible gas hose is used a restraining cable must be connected at all times when the cooker is in use The restraining cable and installation instructions are packed with the flexible hose in the accessories box that was shipped with your unit 2 Single unit cookers GBS GC must be stabilized by installing restraining chains on cooker equipped with casters or anchor straps on coo
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