Installation Manual
Contents
1. www sealite com SL BRK LED Sectored Bridge Light Installation amp Service Manual Version 2 0 www sealite com SL BRK LED Sectored Bridge Light Large 10watt solar module O amp 7 5Ah battery Lantern cap YM Sectored light O designates LED light colour www sealite com SL BRK LED Sectored Bridge Light Introduction r Page 4 Operating Principle Page 4 Technology a EN EE Page 4 SL BRK OS Lunnan deste renner Page 5 Intensity Settings Page 6 Flash Code Settings Page 6 DEVS EN GE EE Page 6 Maintenance and Servicing Page 8 Trouble Shooting Page 9 Sealite LED Light Warranty Page 10 Version No Description Date Approved 1 0 Manual Launch Feb 2010 K Paton 1 1 Logo and Warranty Update July 2010 K Paton 2 0 Updated Light Head Design Sept 2011 M Henry Latest products and information available at www sealite com www sealite com SL BRK LED Sectored Bridge Light Introduction Congratulations By choosing to purchase a Sealite2. Sealite is the world s fastest growing manufacturer of marine aids to navigation We employ leading mechanical optical hardware amp software engineers to create innovative products to service the needs of our customers worldwide and offer the widest range of solar powered LED lanterns in the marketplace Electronics Sealite employs leading in house electronic engineers in the design and development of software and related circuitry All individual electronic components are sourced directly by Sealite procurement staff ensuring that only the highest quality components are used in our products LED Technology All marine lanterns use the latest advancements in LED Light Emitting Diode technology as a light source The major advantage of LED s over traditional light sources is well established in that they typically have an operational life in excess of 100 000 hours resulting in substantial savings to maintenance and servicing costs Precision Construction Commitment to investing in the design and construction of injection moulded parts including optic lenses light bases and a range of other components ensures that all Sealite products are of a consistent amp superior quality Optical Performance Sealite manufactures a range of marine LED lenses moulded from multi cavity dies Complex shapes such as the SL70 BargeSafe and 16 segment multi focus lenses are a testament to the company s superior in house lens manufacturing capabil
3. codes are preset at the factory and can not be adjusted in the field Flash code is preset to Steady On but can be factory adjusted to suit individual flash setting requirements Installation Charging the Battery New lanterns should be left in the sun for 1 2 days to ensure battery is charged before placing in service Preferred Installation Location For best lantern performance ensure solar modules are not covered and are in clear view of the sky with no shadows The SL BRK lantern is fitted with 2 core cable Please ensue that the wires are connected to the battery and solar panel correctly 1 Feed the cable from the SL BRK light head through the mounting pole and fit the light head over the mounting pole If mounting a sectored light ensure that the sector is located correctly The sector can be identified by the narrow band of reflective tape around the base of the lens 2 Mark the through hole to be drilled in the mounting pole with a black texta and remove the light head for drilling This will ensure that the cable is not damaged by the drilling 3 Refit the light head and bolt the light head in place using a M6 x 70mm stainless bolt and Nylock nut 4 Connect the cable to the SL BRK solar unit Feed the cable up through the bottom of the aluminium housing Connect the 2 cores of the cable to the battery Care must be taken to observe the polarity of each wire before they are connected e Battery Negative Blue Femal
4. lantern you have become the owner of one of the most advanced LED marine lanterns in the world Sealite Pty Ltd has been manufacturing lanterns for over 25 years and particular care has been taken to ensure your lantern gives years of service As a commitment to producing the highest quality products for our customers Sealite has been independently certified as complying with the requirements of IS09001 2008 quality management system Sealite lanterns comply with requirements of the US Coast Guard in 33 CFR part 66 for Private Aids To Navigation By taking a few moments to browse through this booklet you will become familiar with the versatility of your lantern and be able to maximise its operating function Please remember to complete the Sealite warranty registration card accompanying your lantern Operating Principle The solar module of the lantern converts sunlight to an electrical current that is used to charge the battery The battery provides power to operate the lantern at night The flasher unit has very low current requirements A microprocessor drives an array of ultra bright LED s through a DC DC converter which enables the LED s to operate within the manufacturer s specifications The battery is protected from over charging within the circuit to ensure maximum battery life On darkness the microprocessor will initiate a program check and after approximately 1 minute begin flashing to the set code Technology
5. 1 minute before operation Battery is low Battery must receive charge above 11 5v for at least 1 minute Flashing ON 0 1 seconds OFF 0 1 seconds Low Battery Voltage lt 10 5v High Battery Voltage Battery Fully Charged gt 15v Flashing Flashing Factory Setu Lantern is in factory setup mode ON 1 second ON 1 second di p OxFF Please change the flash Battery is charged Battery is flat Battery must receive charge above 11 5v FF ON ON ON FF ON ON ON OFF 0 2 seconds OFF 0 2 seconds code Latest products and information available at www sealite com www sealite com SL BRK LED Sectored Bridge Light Sealite LED Light Warranty V2 1 Activating the Warranty Upon purchase the Sealite Pty Ltd warranty must be activated for recognition of future claims To do 1 2 this you have two 2 options Postal Registration please complete the Sealite Warranty Registration Card and return to Sealite within 30 days of your purchase Online Registration please complete the Online Registration Form at www sealite com Sealite Pty Ltd will repair or replace your LED light in the event of electronic failure for a period of up to three years from the date of purchase The unit must be returned to Sealite freight prepaid Warranty Terms 1 Sealite Pty Ltd warrants that any Sealite marine products fitted with telemetry equipment including but not limited to AIS GSM GPS or RF Teleme
6. Sectored Bridge Light Other Sealite Products Available Marine Lanterns Monitoring 1 12nm amp Control Systems Bridge amp Barge Lights Marine Buoys up to 3mt in diameter Area Lighting Mooring Systems amp Accessories Head Office Sealite Pty Ltd 11 Industrial Drive Somerville Vic 3912 Australia m_ Tel 61 35977 6128 Sealite Fax 61 3 5977 6124 v y Email info sealite com z 3 www sealite com Internet www sealite com Chaitty ESU 9001 sxs Ch TED Sues Puai bn ss coer at Van Latest products and information available at www sealite com
7. chaser of the product Miscellaneous Apart from the specific warranties provided under this warranty all other express or implied warranties relating to the above product is hereby excluded to the fullest extent allowable under law The warranty does not extend to any lost profits loss of good will or any indirect incidental or consequential costs or damages or losses incurred by the purchaser as a result of any defect with the covered product Warrantor Sealite Pty Ltd has authorised distribution in many countries of the world In each country the authorised importing distributor has accepted the responsibility for warranty of products sold by distributor Warranty service should normally be obtained from the importing distributor from whom you purchased your product In the event of service required beyond the capability of the importer Sealite Pty Ltd will fulfil the conditions of the warranty Such product must be returned at the owner s expense to the Sealite Pty Ltd factory together with a photocopy of the bill of sale for that product a detailed description of the problem and any information necessary for return shipment Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor Sealite products are subject to certain Australian and worldwide patent applications Latest products and information available at www sealite com www sealite com SL BRK LED
8. e Spade Blue wire connect directly to the battery terminal e Battery Positive Red Female Spade Brown wire connect directly to the battery terminal Make sure all connections are secure and insulated correctly 5 Ensure the foam insulator is fitted into the bottom of the aluminium housing Fit the battery back into the housing Fit the rubber gasket assembly and the top plate to the housing and secure evenly with the 2 x M8 x 30 SHCS 6 Tighten the cable gland underneath to secure the cable and ensure a water tight seal 7 Fit the Housing over the mounting pole and tighten the M8 x 16 SHCS securely 8 Loosen the solar panel adjustment bolts on the side of the housing and adjust the solar panel to the path of the sun Retighten the solar panel adjustment bolts 9 Cover the SL BRK light head for at least 30 consecutive seconds and the light will activate Latest products and information available at www sealite com www sealite com SL BRK LED Sectored Bridge Light BRIDGE LANTERN M8 Socket Head Cap Screw 6 0 metres of cable provided Solar Unit Assembly Mounting Pole amp Bracket NOT INCLUDED BRIDGE Drainage a is M6 x 70mm Drainage Bolt Hole Latest products and information available at www sealite com www sealite com 1 SL BRK LED Sectored Bridge Light Screw Terminal Block 2 holes 6mm Blue Spade Terminal green 190mmL Female ir PS mal o Lig
9. ea f OG r I Bt mm Re N Spade Terminal Female 15 AMP FUSE NOTE The 10 x 5 Notch is at the Top End of the Case The Top End of the Case is the one furthest away from the 4 cross PCB stands L 17 5 green 150mmL red 150mmL Blue Bullet Terminal Male B Si CE se Red Bullet Terminal black 200mmL brown 200mmL BEBE Female ON OOOO Sealife S10A sp Rev 11 PCB Regulator Case Wiring Diagram Maintenance and Servicing Designed to be maintenance free the SL BRK will require minimal attention though the following maintenance and servicing information is provided to help ensure the life of your Sealite product Cleaning Lens occasional cleaning of the light lens may be required Using a cloth and warm soapy water wipe off any foreign matter before rinsing the lens with fresh water Solar panels must be clean from any foreign material Using a cloth and warm soapy water wipe off any foreign matter before rinsing the solar panel with fresh water Battery Check inspection of batteries should be performed every three years minimum to ensure that the charger battery and ancillary electronics are functioning correctly Using a voltage meter check that the battery voltage is at least 12 volts under 100MA load and ensure all terminals are clear of foreign matter Latest products and information available at www sealite com www sealite com SL BRK LED S
10. ectored Bridge Light Trouble Shooting Problem Lantern will not activate Ensure battery terminals are properly connected Ensure battery voltage is above 12volts Ensure lantern is in darkness Wait at least 60 seconds for the program to initialise in darkness Lantern will not operate for the Expose lantern to direct sunlight and monitor operation for several days entire night Sealite products typically require 1 5 hours of direct sunlight per day to retain full autonomy From a discharged state the lantern may require several days of operational conditions to cycle up to full autonomy Ensure solar module is clean and not covered by shading during the day All Sealite boards are fitted with two Indicator LEDs These are positioned towards the bottom of the lantern Use the table below to help determine operational status LED Combinations Status Indicator LEDs A in Fig 3 Lantern Status Lantern Comment YELLOW LED RED LED Normal running condition in Normal I daylight Flashing ON 0 1 seconds Normal OFF 0 1 seconds Flashing Normal ON 0 1 seconds synchronised OFF 0 1 seconds light Flashing Normal ON 1 second synchronised OFF 1 second light Normal running condition Normal running condition but lantern is not synchronised to GPS enabled lanterns O Normal running condition and lantern is synchronised to GPS enabled lanterns Flat Battery lt 8v O and lantern must see daylight for at least
11. ities and outstanding optical performance Award winning Patented Technology Several United States and Australian patent registrations are held on Sealite s range of innovative designs with other regional patents pending in Canada United Kingdom and Europe Latest products and information available at www sealite com Sealite SL BRK LED Sectored Bridge Light www sealite com SL BRK Model The Sealite SL BRK Bridge Light is specifically designed to clearly mark bridges and structures extending over navigational waterways and is used extensively in the USA The SL BRK features a large solar power supply 10watt solar module with a 7 5ahr SLA battery positioned on top of the assembly to maximise solar collection A long extension arm can be fitted between the light and the power supply ensuring clear visibility of the AtoN from mariners below PLEASE NOTE the extension arm is not included with the standard SL BRK bridge lighting kit Sealite can manufacture a range of extension arms to suit many installations please contact your Sealite representative today for details Latest products and information available at www sealite com www sealite com SL BRK LED Sectored Bridge Light Intensity Settings Intensity settings are preset at the factory and can not be adjusted in the field Intensity setting is preset at 100 but can be factory adjusted to suit individual intensity requirements Flash Code Settings Flash
12. l and intended use subject to the conditions hereinafter set forth for a period of three 3 years from the date of purchase by the original purchaser Sealite Pty Ltd will repair or replace at Sealite s sole discretion any Telemetry Products BargeSafe Products Area Lighting Products or Sealite Products found to be defective in material and workmanship in the relevant warranty period so long as the Warranty Conditions set out below are satisfied If any Telemetry Products BargeSafe Products Area Lighting Products or Sealite Products are fitted with a rechargeable battery Sealite Pty Ltd warrants the battery will be free from defect for a period of one 1 year when used within original manufacturer s specifications and instructions Warranty Conditions This Warranty is subject to the following conditions and limitations 1 2 The warranty is applicable to lanterns manufactured from 1 1 2009 The warranty is void and inapplicable if a the product has been used or handled other than in accordance with the instructions in the owner s manual and any other information or instructions provided to the customer by Sealite b the product has been deliberately abused or misused damaged by accident or neglect or in being transported or c the defect is due to the product being repaired or tampered with by anyone other than Sealite or authorised Sealite repair personnel Latest products and information available at www seali
13. lite Pty Ltd reserves the right to modify the design of any product without obligation to purchasers of previously manufactured products and to change the prices or specifications of any product without notice or obligation to any person Input voltage shall not exceed those recommended for the product 10 Warranty does not cover damage caused by the incorrect replacement of battery in solar lantern models 11 This warranty does not cover any damage or defect caused to any product as a result of water flooding or any other acts of nature 12 There are no representations or warranties of any kind by Avlite or any other person who is an agent employee or other representative or affiliate of Avlite express or implied with respect to condition of performance of any product their merchantability or fitness for a particular purpose or with respect to any other matter relating to any products Limitation of Liability To the extent permitted by section 68A of the Trade Practices Act 1974 Cth the liability of Sealite Pty Ltd under this Warranty will be at the option of Sealite Pty Ltd limited to either the replacement or repair of any defective product covered by this Warranty Sealite will not be liable to Buyer for consequential damages resulting from any defect or deficiencies Limited to Original Purchaser This Warranty is for the sole benefit of the original purchaser of the covered product and shall not extend to any subsequent pur
14. te com www sealite com SL BRK LED Sectored Bridge Light 3 The customer must give Sealite Pty Ltd notice of any defect with the product within 30 days of the customer becoming aware of the defect 4 Rechargeable batteries have a limited number of charge cycles and may eventually need to be replaced Typical battery replacement period is 3 4 years Long term exposure to high temperatures will shorten the battery life Batteries used or stored in a manner inconsistent with the manufacturer s specifications and instructions shall not be covered by this warranty 5 No modifications to the original specifications determined by Sealite shall be made without written approval of Sealite Pty Ltd 6 Sealite lights can be fitted with 3rd party power supplies and accessories but are covered by the 3rd party warranty terms and conditions 7 The product must be packed and returned to Sealite Pty Ltd by the customer at his or her sole expense Sealite Pty Ltd will pay return freight of its choice A returned product must be accompanied by a written description of the defect and a photocopy of the original purchase receipt This receipt must clearly list model and serial number the date of purchase the name and address of the purchaser and authorised dealer and the price paid by the purchaser On receipt of the product Sealite Pty Ltd will assess the product and advise the customer as to whether the claimed defect is covered by this warranty 8 Sea
15. try Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Sealite Pty Ltd warrants that any BargeSafe Series of LED barge light products BargeSafe M Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Sealite Pty Ltd warrants that any LED area lighting products Area Lighting Products but not including sign lighting products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Sealite Pty Ltd warrants that any LED sign lighting products Sign Lighting Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of three 3 years from the date of purchase by the original purchaser Sealite Pty Ltd warrants that any Sealite marine lighting products other than the Telemetry Products BargeSafe Products and Area Lighting Products Sealite Products will be free from defective materials and workmanship under norma
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