LPT 220 Service Manual
Contents
1. lt D EF Y Hold Lift Assembly unscrew and remove U m Install Secure the two screws fixing the Lift Assembly see Figure 7 7 with Loctite 243 Install in reverse order For Adjustment see Section 7 3 7 2 3 Fuse Fuse 3 15 AT The fuse socket is on the Controller Board Figure 7 8 Fuse location Fuse t na Wil yi Controller Board IO EA JANE i 05 12 2006 LPT 220 Service Manual 20 20 L LICONIC 44 INSTRUMENTS 7 2 4 Stack Positioning Rail Figure 7 9 Stack Positioning Rail Mark exact position of Stack Positioning Rail before removing it Make sure the new Stack Positioning Rail is in exactly the same position as the old one was 7 2 5 Belt Figure 7 10 Belt Replacement A p Loosen the motor mounting screws so as to slip the belt out under the motor pulley After installation tighten belt as described in Section 7 3 5 05 12 2006 LPT 220 Service Manual 21 21 PyLICONIC INSTRUMENTS 7 2 6 Rotating Plate Sensor Figure 7 11 Rotating Plate Sensor Replacement 05 12 2006 LPT 220 Service Manual Remove sensor cover Note the wire color coding then use a soldering iron to remove the 4 wires Unscrew and remove the sensor Install in reverse order 22 22 V4 LICONIC INSTRUMENTS 7 3 Adjustments 7 3 1 Shovel position In the O position the shovel shall not protrude from the lift frame Figure 7 12 Shov2. 05 12 2006 29 29 05 12 2006 LPT 220 Service Manual 30 30 LICONIC INSTRUMENTS 3 Macros Function Dannan Hou To send complete prrprogrammed command sequences Hot Position WA DMA x 1 7 Enable Rotation VH DAB B a Continue Access ST 1902 G End Access ST 17943 E Carfct ON ST 1801 A Carict OFF ES 1861 D Inventory ST 1968 I System Reset ST 1768 R guit est Error 1814 Ready 1915 Please Select 3 4 Teach Positioning Times Li SON LC ERD JOB CC Malin TETEL nali i to determine nominal carousel LaiCUNMiU AG LER 5HBH1 1 Rosset Hame Christe H LEO ic Positions the carousel at the positions REC Positioning Lines 2 to 9 each time starting at 1 Lists the Por D established times Foo 1 53 8 5 Fos 2 66 4 g Pos 3 275 2 a Fos 3 82 4 g Pos 5 iM l s Poo G 797 7 5 Pos 7 199 3 z Fos E 11H Ha 5 Random Positioning i Fus 7 Fech amp wt 18 HH IT cds 4 7 be BS max ER Carousel Stops at random positions 2 Post 4 Pr b whi 9 LHIUT Y k1 1H bet 8 8 maxi H H u Pas d Peh i w i i SE Hu x H u ie d n Lists the times it takes to position Carousel 4d HI E Ee eae E Cl Rim eg If 0 4 sec longer than the time f Fon IP g wer Pup ti Gip bet d med established in Teach Positioning 4 Posi b Pth wt 2 pilet Cti ll d te 8 8 max 8 8 AR XB Tei 53 cinnod vi nax Times an error message displays the deviation Press q to stop 6 Test sequence all Slots T WARMING f t Honovo all Platos fron Cacoottos 0x60pt o
3. 05 12 2006 LPT 220 Service Manual 25 25 PyLICONIC INSTRUMENTS 7 3 6 Lift Guide Play Figure 7 18 Lift Guide Play Adjustment 4 Slightly tighten these two screws to eliminate Lift Guide play NOTE The screws are secured with Loctite 243 05 12 2006 LPT 220 Service Manual 26 26 PyLICONIC INSTRUMENTS 7 3 7 Shovel Force and Speed Shovel Force Increase if shovel movement is irregular or too weak Shovel Speed Increase if shovel movement is too slow Caution if set too fast sensor becomes inaccurate shovel might not stop in the correct position Figure 7 19 Shovel Force Adjustment m e uf t az Paa M i gt e B Ly um Cal d la ye se MES T i lt A DU1PD 05505 7 3 8 LED Status PCL Connector Figure 7 20 PCL Connector gt D E s Turn CW to increase shovel force 2 5k Turn CW to increase shovel speed 10k Turn CW to increase shovel force 2 5k Turn CW to increase shovel speed 10k Controller board Position Z Lift home pos Shovel load pos Shovel home pos Shovel unload pos Plate detected No plate detected Stack detected No stack detected 05 12 2006 LPT 220 Service Manual LED Status Och 4 on 2 on 3 off 2 off 3 off 2 off 3 on 5 on 5 off 1 on 1 off 2 217 PyLICONIC INSTRUMENTS 7 4 LPT exe LiCONIC supplies the test software from the original manufacture of
4. Plate Lift Travel Back Error Read Load Plate Lift Init Error Read Unload Plate Carousel Positioning Error Read Unload Plate Shovel Cassette Front Error 05 12 2006 Command Response RD 1814 X RD DM200 X Code 00100 Cause Carousel could not reach desired radial position during Load Plate procedure or Lift could not reach transfer level during Load Plate procedure Shovel could not reach back position at transfer level during Load Plate procedure Shovel could not reach center position at transfer level during Load Plate procedure Lift could not reach desired cassette level during Load Plate procedure Shovel could not reach front position on cassette access during Plate procedure Lift could not reach cassette place level during Load Plate procedure Shovel could not reach center position at cassette plate placement during Load Plate procedure Lift could not reach lower level during Load Plate procedure Lift could not be initialised after Load Plate procedure Carousel could not reach desired radial position during Unload Plate procedure or Lift could not reach desired cassette level during Unload Plate procedure Shovel could not reach front position on cassette access during Unload Plate procedure LPT 220 Service Manual 36 36 PyLICONIC INSTRUMENTS Emr Cause Code Read Unload Plate Litt Lift could not reach cassette pick level during 00202 Cassette Pick Error Unload Plate p
5. Teach the RoMa Vector for the Carousel Configuration Tool gt Carousel gt Test Module type ShowHandler gt Linear Handler in Transfer Position Teach vector type HideHandler The Carousel is now ready for operation 05 12 2006 LPT 220 Service Manual 11 11 PyLICONIC INSTRUMENTS 5 Preventive Maintenance 5 1 Cleaning CAUTION To clean instrument surfaces e g Rotating Plate Stacks etc always turn off the power by switching off the Workstation STOP CAUTION Strong detergents might dissolve casing surface coating 5 1 1 Cleaning Agents Alcohol Use Ethanol 2 Propanol or Isopropanol Instrument part Agent See Scanner output window Alcohol Operating Manual Lift guide None Lift rack None Shovel guide None Operating Manual Belt Belt residue None Section 5 1 2 5 1 2 Cleaning Tasks Rotating Plate Figure 5 1 Removal of belt residue Remove belt residue Remove residue from Rotating Plate Sensor sing a small dry brush Wipe lower edge with dry lint free cloth 05 12 2006 LPT 220 Service Manual 12 12 L LICONIC INSTRUMENTS 5 2 Lubrication Before applying any lubricant thoroughly clean parts to be lubricated using a lint free tissue 5 2 1 Lubricants Use one of the following lubricants DIN 51825 KP2K for Lift Guide Lift Rack and Shovel Guide e KLUBER Paraliq GA351 e SHELL Retinex A e MOBIL Savavex Grease L2 CAUTION STOP Too much grease will lead to malfunctioning of the in
6. E LICONIC INSTRUMENTS LPT 220 Service Manual HL La Ba Dass l T y m GAR F PALLI TE na a de e e de de e w Se JJ km x Le a pr E i A KN m RIVA n A 4 Ten I In os i jar wu x P a CREER E Ei d n P 5 al u x Ae V1 0 Dec 2005 AS ONIC INSTRUMENTS TABLE OF CONTENTS 1 1 1 2 1 3 2 1 2 2 3 1 3 2 3 3 4 1 5 1 de 9 3 Preface Safety Instructions Warming oim IM no AE 1 1 General Safety Regulations i 1 2 A Td 1 2 Transport Kettel 2 1 LIT EI a 2 1 Installation SIE TEICHE AP oO O BOO A 3 1 UTS Le iene OEA 3 1 Se E Rm 3 1 322 Packaging Material E 3 1 329 Unpacking DEE LINIEN nennen 3 2 lle ai 3 3 ul lenti 3 3 SE A ER A O a En 3 3 Junction Carousel VWorkeiation i 3 3 ech EE 3 3 A EE 3 3 Instrument Set up da AA ee a eases 4 1 Preventive Maintenance DIE RANG WEE 5 1 Sil e AIG e EEN 5 1 dle Gleanng TAS ci 5 1 nos An e e oO TA 5 1 Rieger a 5 2 o nn ee ee eer 5 2 e o A A S 5 2 52 0 Lift Rack Teflon GANS cintia 5 3 A E e E I AET 5 3 Periodic preventive maintenance E 5 4 05 12 2006 LPT 220 Service Manual ON akut 6 Troubleshooting 7 Repair fol A A Mess sanessoacdste 7 1 72 Replacing o PP o o 7 2 721 o ee een 7 2 Der o m TT 7 3 fas FRSC innata 7 4 As A ranieri 7 5 eo Pelia 7 5 720 Pla 7 6 oe 7 7 DX ONO POSON een 7 7 De NAD E 7 8 7 3 3
7. Shovel sensor height adjlstment een 7 8 Kodi Rotating plate A o E TT 7 9 gt o EE 7 9 E E CET 7 10 7 3 7 Shovel Force and Speed nn ica 7 11 125 LED EIS POL CONNECTION anno docs 7 11 TE EPS rie aia a 7 12 OSEE o noo A ee 7 12 2 Program DESCAPRON E 7 12 no OUI Se po UU m Um 7 16 Command SyhtaX iii 7 16 Open Close Communication nennen 7 16 Controller Error Messages nnn 7 17 SYSIEN DS dada 7 17 Basic COMMAS are ee ee een 7 18 Extended Commands i 7 19 Handling Error Meeeages i 7 20 8 Spare Parts List 05 12 2006 LPT 220 Service Manual PyLICONIC INSTRUMENTS PREFACE General The LPT220 Service Manual is distributed to LICONIC trained and authorized personnel only All tasks described in this manual shall only be carried out by LICONIC authorized System Integrators and Service Technicians Definition System Integrator Authorized person or company responsible for installation initial start up and overall safety of the system Person or company to carry out service and maintenance tasks and therefore to be contacted in case of any problems with the system Service Technician Authorized person to carry out service and maintenance tasks Operator Any person who uses the equipment for its intended purpose Target Group LICONIC authorized System Integrators and Service Technicians Qualification Training To be qualified for instrument ins
8. command is an ASCIl string which is sent to the controller Response is an ASCII string sent by the controller Note that each command is prompted by a Response string A command consists of command segments The first command segment defines the intention of the command Command segments are separated by Space ASCII 20h Response Segments are separated by comma ASCII 1Ch The table below gives a list of abbreviations used later on Command Segment Mnemonics Communication Request CR Communication Quit CQ Communication Clear CC Communication Finished CF Set ST Reset RS Read Write Write Set Data Memory R S DM Timer Open Close Communication Prior communication with the controller the communication has to be opened Before the communication is opened the controller accepts only the Open Communication Command CR For better safety it is recommended to close communication CQ when no communication is required for a longer period of time Open Communication CR CC Send Commands see below Close Communication CQ CF 05 12 2006 LPT 220 Service Manual 32 32 PyLICONIC INSTRUMENTS Controller Error Messages In case of an error the Controller sends one of the following messages in response to a command received The Controller Error Messages are System Errors not to be confused with Run or Handling Error Messages see Handling Error Messages Error Command Response Relay Error Undefined timer count
9. e Rotating Plate Positioning Sensor from being actuated by scattered light Make sure they are all in place the mat surface facing down Figure 7 1 Plate positioning hole cover Rotating Plate Positioning Sensor Cover ee WT 05 12 2006 LPT 220 Service Manual 17 17 Py LICONIC INSTRUMENTS 7 2 Replacing of Parts 7 2 1 Electronics Boards Unscrew and remove the housing panel For replacement of Controller Board and Stepper Board unscrew Boards Support to gain access to screws Pull Boards Support out from under the Rotating Plate Figure 7 2 Boards Support unscrewing Remove Cover Unscrew Boards Support Figure 7 3 Boards Support power supply n 8 T hs E i g da 7 vi n pL Cee VE Rex e En m en Ren rl TE m a LT E NUM r E E E m ae Stepper Board above 10K 15K below 15K 15K i Controller Board Boards Support 05 12 2006 LPT 220 Service Manual 18 18 V4 LICONIC INSTRUMENTS 7 2 2 Lift Assembly Removal Figure 7 4 Spare part Lift Assembly Figure 7 5 Shovel Positioning Sensor Figure 7 6 Lift Assembly preparation for removal Disconnect Shovel Motor Unscrew Plate Detection Sensor bracket with sensor and 2 cable clamps Hold Scanner unscrew and remove scanner bracket 05 12 2006 LPT 220 Service Manual Unscrew Shovel Positioning Sensor 19 19 PyLICONIC INSTRUMENTS Figure 7 7 Lift Assembly removal
10. el 0 position incorrect correct To adjust the 0 position proceed as follows Figure 7 13 Shovel Positioning Sensor Loosen the two screws fixing the Shovel Positioning Sensor If the shovel is too far to the right slightly turn the sensor CW and vice versa Tighten sensor screws 05 12 2006 LPT 220 Service Manual 23 23 PyLICONIC INSTRUMENTS 7 3 2 Shovel play Figure 7 14 Shovel Play Adjustment Loosen the four screws counterbored Insert four screws M4 x 20 into lateral holes Tighten loosen them while moving shovel forth and back until there is no more play but shovel still moves smoothly Tighten the four screws underneath Remove the four adjusting screws 7 3 3 Shovel sensor height adjustment Figure 7 15 Shovel Sensor Loosen set screw fixing the shovel arm to the motor shaft Center the disk in the sensor slot and thighten set screw Use Loctite 243 05 12 2006 LPT 220 Service Manual 24 24 PJLICONIC INSTRUMENTS 7 3 4 Rotating plate play If there is play in the Rotating Plate proceed as follows Figure 7 16 Rotating Plate Play Adjustment d or H First tighten central screw Then tighten the two set screws 7 3 5 Belt tension Figure 7 17 Belt Tension Loosen front right motor fixing screw Turn Eccenter using 13 mm wrench until Belt is fairly tight NOTE Do not overtighten the Belt as this could lead to defect bearings
11. er data memory check if EO requested unit is valid Command Error Invalid Command check if communication is opened by CR check command sent to controller check for interrupts during string transmission Program Error Firmware lost reprogram controller Hardware Error Controller hardware error turn controller ON OFF E3 controller is faulty and has to be replaced Write Protected Error Unauthorized Access E4 Base Unit Error Unauthorized Access E5 System Status and Re Read Ready Bit RD 1915 The Controller sends either 0 not ready or 1 ready as response x upon querying the Ready Bit In Default state i e the Carousel is rotating the Ready Bit 1 For safety reasons a delay of approx 100 ms should be provided after a command and before the first Ready querry CAUTION Send Commands to the Controller only if Ready 1 Provide a Delay of approx 100 ms between the Command and Ready 05 12 2006 LPT 220 Service Manual 33 33 PyLICONIC INSTRUMENTS Basic Commands emana Response Read Ready Flag Activate Handling System Deactivate Handling System Read Status Handling System Set Carrousel rotation position m 0 9 Set Handler level position n 1 21 Unload Plate from mn Response x upon querying the Handling Status 0 Carousel not activ 1 Carousel activ m 0 Carousel rotates continually m 1 9 Carousel stops at the respective position Use the command Activate Carousel for Instrume
12. et Handler barcode reader z offset default 1000 WR DM28 d OK Set barcode reader dark zone default 500 WR DM29 d OK Set Handler z Range default 41200 WR DM30 d OK 1 Handler DM24 DM22 d data Word 1 6Bit x 0 1 Word 16Bit t actual value Word 16Bit s set value Word 1 6Bit 05 12 2006 LPT 220 Service Manual 35 35 LICONIC INSTRUMENTS Handling Error Messages Error Commands are used when the Carrousel Handling detects an internal error e g when loading a plate to an occupied location In case of error the Error Flag 1814 is set from O to 1 The exact cause of an error can be found in the data memory 200 DM200 For each type of error an error code is set in DM200 The list below shows the meaning of the error code Errors are read by reading the content of DM200 On a time out first the Error Flag is read RD 1814 Then DM200 is read in order to find the cause of error An error is reset by sending the Reset Command ST 1900 Errors DM200 1xx are Load Plate Errors errors DM200 2xx are Unload Plate Errors Read Error Flag default 0 Read Error Code Read Load Plate Carousel Positioning Error Read Load Plate Shovel Transfer Back Error Read Load Plate Shovel Transfer Center Error Read Load Plate Lift Cassette Travel Error Read Load Plate Shovel Cassette Front Error Read Load Plate Lift Cassette Place Error Read Load Plate Shovel Cassette Center Error Read Load
13. l the FACTS Software Package as described in the FACTS Software Manual P N 391 252 3 3 2 Hardware Junction Carousel Workstation Unscrew 2 screws and remove the right worktable access door of the Workstation Fasten Junction Plate with two countersunk head screws to the worktable right side Unscrew and remove the Carousel housing panel Push the Carousel against the Workstation screw the Carousel frame onto the Junction Plate Transparent Cover Slide the two nuts in the provided groove center and tighten Figure 3 3 Installation Transparent Cover Transparent Cover Slide nut into groove 3 3 3 Electrical CAUTION Observe precautions for handling electrostatic discharge sensitive devices Connect the Carousel to Workstation and Computer with the cables supplied in the shipping kit Bar Code lt gt Computer Serial Interface Handler lt gt Computer Serial Interface 24V DC lt gt Optiboard 05 12 2006 LPT 220 Service Manual 10 10 PyLICONIC INSTRUMENTS 4 Instrument Set up In order to perform the tasks in this Chapter it is essential to be famliar with the FACTS Software 4 1 Instrument Configuration Carry out the following tasks according to the relevant description in the FACTS Software Manual e Configuration of Carousel and Barcode Scanner FACTS Data Base Manager e Initialization Init Configuration Tool gt Carousel gt Test Module type Init Carousel performs two full rotations e
14. late Carousel has moved in relation Align instruments Re teach RoMa transfer position to workstation Vector Check transfer position in FACTS Configuration Dialog Screw fixing shovel arm to Tighten screw see motor shaft is loose Section 7 3 3 Disk not centered in sensor slot Center disk see Section 7 3 3 Wrong shovel stack plate Wrong shovel end position Adjust shovel position see transfer position Section 7 3 1 Barcode not read Dirty output window Y B Board or Decoder Board Replace defective board defect No signal Exit FACTS switch off instrument restart system Barcode unreadable Check Barcode Settings in Configuration Dialog Check if barcode meets the specs Scattered light Dim causing light source Lift hits top of handler Pitch Height does not match Correct Pitch Height number of positions defined FACTS 05 12 2006 LPT 220 Service Manual 16 16 PyLICONIC 7 7 1 A A INSTRUMENTS Repair General Instructions Before carrying out any tasks described in this chapter WARNING Switch the Workstation off disconnect the mains power plug Switch the Computer off Disconnect the Carousel from the Computer WARNING Make sure the Instrument has been decontaminated When handling any electronic components CAUTION Observe precautions for handling electrostatic discharge sensitive devices Covers on plate positioning holes The covers in the rotating plate keep th
15. nitor Flags FF HEISE 1 Hot EH AGRA A Pn ani D Gate FH qned A cl Saz H Hunt Pis WOR i Alpes AAS H Datebir gz H dic Uu foosLEb 45684 H H ent AA 1 Ion dt na Hg B SH FEA AARG A Flt Tent APA EU DEZ 4087 DH Tintin dat EM Ez ques El E Haiz El ZET gert u e ira Lin dii A Leo t ap aln t MRI Shaker He u ct ZH d Hsu Valid Heady 19415 1 Hut Fez DREI ARAS Aces Sr DH 1 Be An lee HAS BB IHAD Decke Sell BEI PORGE Tmk bElpe DHT HRBER intel End BERAS Status query of SPS flags 0 inactive 1 active Description SPS Flag Pn 0001 GtClse 0002 Carousel 0 initiater Carousel n initiater Gate closed Gate open SW 2E0 0006 SW 2E1 0007 SW 2E2 0008 nn Switch bit0 Switch bit1 Switch bit2 Switch bit3 Initiater Plate Detection Shaker 1907 CarAct 1801 Ready 1915 Rot Pos DMO1 Accs DMOO AccV DMO2 Set Spd DM91 aSlpe DM92 bSlpe DM93 intvl DM94 Rot EN 0500 GateEN 0501 Rot Dir 0502 GateDir 0503 AccsLED 0504 Door Sw 0505 Trnin 0011 ShvOut 0012 Shvin 0013 zinit 0015 Carousel Access automatic or manual Switch valid Ready Bit Carousel actual position Carousel target position Initiater Handler Turn In Initiater Shovel FRONT Initiater Handler Shovel BACK Initiater Z lift Lower Position NOTE Not all of the above codes apply to the LPT220 They are a summary covering options that are not available on this instrument 05122000 LPT 220 Service Manual 29 29
16. no 1 Quick Test Level 1 and 21 t Put Plato in Foa 1 1 1 Quick Test YH fictivate Carousel Gheck Ready Enter Start Level 1 PyLICONIC INSTRUMENTS 7 Barcode Reading Test Gass Zaecieil Camel HRebssadesiH Breet ie fe JM PS IH Z2 ES 831 d i HeRwad er IF Cro 25 Elus net A SESSO NE E DR 2d RAE PAPA Beer 3 E EmA geieil Gerrit HzHgandzriH rca if gr 1 AB Be cr LE Cert 4 z RHCOIMEMI rr lf Crc 1 I MATABA ECO Ge cm 17 Cor 1 Beamer 20 Bananen Ss Witi WILULL OE Ask Bi cer Teerleil Grid HeBeadsth Green 000 8 Random Access pont VW rekt WA ll tel KT D 1 ja gt 0 Intervall time In minutes r ll I i I V Enter Max Randon Intamwal toc 3M M 0 You will be prompted for max allowed access time 1 You will be prompted to enter Access Interval in sec LiGUMiC HAD 3087 99 G G Malin 15 14 57 Lincarlandler lUzcer aeft H u 1 67 65 81 97 ee Random access test LicOMiC AG LOR S At 1 Hans Christe H 5210 Lists carousel access times If 0 4 sec e ee longer than the time established in Teach Positioning Times an error Recess Procedure Fact di th d i ti m I viation Total Accesses 14 essage Sp ays e deviatio f ooese Interval Ain a Min Access Time 18 1 Press q to stop Max Access Timez 27 4 an Access Time 11 B l 05 12 2006 LPT 220 Service Manual 31 31 7 4 3 LICONIC INSTRUMENTS Commands Command Syntax For communication only a few commands are required A
17. ns Chemical Biological and Radioactive Hazards WARNING A The instrument might be contaminated from the liquids used in the application For servicing use rubber gloves and where necessary other protective means A potential risk may arise from the liquids that have been handled on the instrument Strictly apply appropriate safety precautions according to general laboratory and applicable local state and federal regulations For your own and any other affected person s safety make sure the instrument or parts have been thoroughly decontaminated prior to executing any maintenance task on the instrument or before sending it or parts of it for repair Provide a filled out Decontamination Form Operating Manual Appendix A Disposal of Waste Handling and disposing of waste has to be in accordance with all local state and federal environmental health and safety laws and regulations Instrument CAUTION gt Before connecting or disconnecting the LPT220 always switch the Logistics Workstation off first Electronics of the Carousel will be damaged if done while the instrument is switched on Disconnect the RS232 interface only with power switched off Barcode Scanner WARNING Laser Class 2 Laser light do not stare into the beam Might be harmful for your eyes 1 3 EU Conformity LiCONiC AG provides a Manufacturer s Declaration upon delivery of the Carousel In Europe the System Integrator must provide a Conf
18. nt Initialization It was created for a controlled initial startup Do not use this command to regularly switch the instrument on and off These functions can only be performed if the Carousel is at a defined position The Error Flag is set if a command could not be successfully completed within the time expected Recommendation After a Time Out Error Ready Flag 1915 is not 1 query the Error Flag with RD 1814 05 12 2006 LPT 220 Service Manual 34 34 PyLICONIC INSTRUMENTS Extended Commands Read Error Flag default 0 RD 1814 X Read Positioning Offset default 10 RD T20 x ttttt sssss Set Positioning Offset default 10 WS T20 ttttt OK Read Actual Corrousel Position n 0 9 RD DM1 nnnnn Read Handler z Offset default 100 RD DM20 ddddd Read Handler dz Pick amp Place Movement in Cassette default 400 RD DM21 ddddd Read Handler In Transfer z Position default 1000 RD DM22 ddddd Read Handler z Pitch default 1925 RD DM23 ddddd Read Max Number of Levels default 21 RD DM25 ddddd Read Handler dz Pick amp Place Movement at Transfer Station default RD DM26 ddddd 700 Read Handler max upper Level default 9999 RD DM27 ddddd Read Handler barcode reader z offset default 1000 RD DM28 ddddd Read barcode reader dark zone default 500 RD DM29 ddddd Read Handler z Range default 41200 RD DM30 ddddd Set Handler z Offset WR DM20 d OK Set Handler max upper Level default 9999 WR DM27 d OK S
19. omer must immediately file a complaint with the transport agency Damaged packaging must be saved If possible damages should be photographed Please inform LiCONiC about all occurrences of transportation damages Such information is important to further improve packaging Packaging Material LiCONIC instrument packaging is designed as to avoid damage during transportation Packaging materials should if possible be kept for reuse at a later stage Since customers cannot be expected to keep voluminous original packaging the LiCONiC representative should be capable to provide it upon request 05 12 2006 LPT 220 Service Manual 8 8 3 2 3 LICONIC INSTRUMENTS Unpacking the Instrument Figure 3 1 Unpacking the instrument Open the box and remove filler box remove handler padding lift off box Remove the accessory boxes and lift the instrument off the pallet Consult the Operating Manual Chapter 8 for instructions on how to carry the instrument Figure 3 2 Unpacking accessories Boxes contents 1 stack Transparent cover 2 cables DB25 DB25 F M RS 232 1 power cable 24 V Test sheet Packing list Operating Manual 391 209 Handling instructions 391 220 Junction plate with screws 4 stacks 4 stacks CAUTION Stacks are delicate always handle them with extreme care 05 12 2006 LPT 220 Service Manual PyLICONIC INSTRUMENTS 3 3 Installation 3 3 1 Software Instal
20. ormity Declaration covering the whole system upon final installation 05 12 2006 LPT 220 Service Manual 6 6 PyLICONIC INSTRUMENTS 2 Transport The LPT220 is a precision instrument Handle with care Always use original packing for shipping the instrument 2 1 Weights and Measures Weight comlete with packing 82 5 kg 182 lbs Figure 2 1 Box Dimensions 1000 mm 39 inches 6 0 mm 26 inches 910 mm 36 inches Please find the complete Instrument Specifications in the LPT220 Operating Manual 391 209 Chapter 1 2 2 Lifting Whenever possible move the Box by means of a fork lift For replacing the unpacked instrument refer to Operating Manual Chapter 8 05 12 2006 LPT 220 Service Manual 7 3 3 1 3 2 3 2 1 3 2 2 LICONIC INSTRUMENTS Installation Site Requirements The LPT220 and the GENESIS Workstation must be installed on a common surface This surface must be straight and level For space requirements please refer to the LPT220 Operating Manual P N 391 209 Chapter 1 Unpacking To avoid later claims about incomplete or damaged deliveries but also to instruct the user the latter should be present while the instrument is unpacked Together with the service technician he should check the packing list and confirm correct and complete arrival of all parts Visual Check Visually check all parts and packaging for damage sustained during transportation If such are found the cust
21. rocedure Read Unload Plate Shovel Shovel could not reach center position at cassette 00203 Cassette Center Error plate placement during Unload Plate procedure Read Unload Plate Lift Lift could not reach transfer level during Unload 00205 Transfer Travel Error Plate procedure Read Unload Plate Shovel Shovel could not reach back position at transfer 00206 Transfer Back Error level during Load Plate procedure Read Unload Plate Shovel Shovel could not reach center position at transfer 00208 Transfer Center Error level during Unload Plate procedure Read Unload Plate Lift Travel Lift could not reach lower level during Unload Plate 00209 Back Error procedure Read Unload Plate Lift Init Lift could not be initialised after Unload Plate 00210 Error procedure d data Word 1 6Bit x 0 1 Word 16Bit 05 12 2006 LPT 220 Service Manual 37 37 PyLICONIC INSTRUMENTS 8 Spare Parts List an Gees OOO 05 12 2006 LPT 220 Service Manual 38 38
22. strument and or contaminate liquids in the microplates 5 2 2 Lift Guide Figure 5 2 Lubrication of Lift Guide Use a small brush or a finger to apply a thin film of lubricant to both sides of the Lift Guide y CCC COCCELCCONI 05 12 2006 LPT 220 Service Manual 13 13 PyLICONIC INSTRUMENTS 5 2 3 Lift Rack Teflon Gears Figure 5 3 Lubrification of Teflon Gears Lift Rack Pp Use a small brush to apply thin film of lubricant to Lift Rack Teflon Gears j d d d P E i d d 5 2 4 Shovel Guide Figure 5 4 Lubrification of Shovel Guide Use a small brush to apply a thin film of lubricant to Shovel Guide 05 12 2006 LPT 220 Service Manual 14 14 WALICONIC INSTRUMENTS 5 3 Periodic preventive maintenance Service Interval Further Reference mann Lift guide Section 5 2 2 Lift rack gears Section 5 2 3 Shovel guide C L A Section 5 2 4 L Lubricate C Check Clean R Replace A Check Adjust 05 12 2006 LPT 220 Service Manual 15 15 PyLICONIC INSTRUMENTS 6 Troubleshooting Table 6 1 Troubleshooting guide Problem Error Possible Cause Corrective Action Rotating Plate positioning Belt slack Tighten belt se Section 7 3 5 error Turn cover s over see page 1 Covers on plate positioning holes are reflecting Rotating Plate Sensor Clean see Section 5 1 2 o malfunctioning replace Sensor Wrong shovel RoMa p
23. tallation and servicing you must read and understand the instructions in this Service Manual read and understand the instructions in the LPT220 Operating Manual e have appropriate Service and Operator training have attended a FACTS software training e know the relevant safety rules and regulations Service Documentation e LPT220 Service Manual 05 12 2006 j LPT 220 Service Manual 444 PyLICONIC INSTRUMENTS 1 Safety Instructions Importance of the Safety Instructions This chapter only contains general information regarding safe installation and servicing of the LPT220 More specific instructions in regard to safety are given throughout this manual at the respective locations where observation is most important Strictly follow all Safety Instructions in this publication In case of safety relevant deficiencies the manufacturer must immediately be informed 1 1 Warning Notices Throughout this publication Warning Notices are to be interpreted as follows WARNING Indicates the possibility of severe personal injury loss of life or equipment damage if instructions are not followed The Icon Type indicates which kind of danger a person or equipment is exposed to CAUTION Indicates the possibility of severe equipment damage if instructions are not followed NOTE Gives helpful information about the equipment 05 12 2006 LPT 220 Service Manual 5 PyLICONIC INSTRUMENTS 1 2 General Safety Regulatio
24. the Carousel as is This software can be useful for exercising and troubleshooting the Carousel as well as sending direct commands 7 4 1 Installation Copy the program on the Compact Disc supplied at the end of the manual to your PC 7 4 2 Program Description To start the Carousel Test Software select Start Run from the Windows Start Menu enter the path and program name where the pt exe was copied and the program will start in its own window If communication with the Carousel is not immediately available you must close the Carousel Test Software check the cabling power etc and start the program again Enter Port Humber to LinearHandler 1 x 1 Enter Port Humber to Harcode Header IR sel A You will first be prompted to enter basic inter Ferial Auber EFTE data Enter Operator Hane Hans Christo If no Barcode Reader is installed enter LACORICO FEB L C G Halin 11 16 38 Port Number 0 LineartlandlerUsertoft 11 07 85 01 79 Choose any of the 8 menu items LiCOHiC MG LIR 5881 1 Hane Cheisce H 5225 Dire Chink Monitor Plage d Har rns 3 Teach Positioning lines t Randon Positioning 5 lest Sequence all Slots h Harcods Aesding Test Heil Pees 4 H Quit H Enter H 1 1 Direct commands Enter direct commands to KU PLG press ese ta quit ST 1383 To carry out Single Commands K RE 1915 See Section 7 4 3 Ze 1814 HA DMA 5 ns 05 12 2006 LPT 220 Service Manual 28 28 Putic ONIC INSTRUMENTS 2 Mo
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