KLR/KLF Series - Wolseley Canada Inc
Contents
1. GRANBY Installation Operation and Service M 2 0 PRODUCT INFORMATION CLEARANCE minimum TO COMBUSTIBLES Top of Supply Plenum 1 25 mm Front Maintenance 24 610 mm Rear Maintenance 24 610 mm oide Non Access 1 25 mm oide Access maintenance 24 610 mm Flue Pipe 9 229 mm Floor Can be installed directly on combustible or non combustible DRAFT PRESSURE Breech draft pressure 0 01 wc minimum AIR BLOWER DATA Maximum external static pressure 0 5 wc Maximum cooling unit capacity 3 0 tons KLR 100 5 0 tons KLR 200 5 0 tons KLF 200 Maximum air temperature rise oee pages 14 KLR 15 KLF and 34 High Limit temperature 185F Thermostat anticipator See thermostat instructions MOTOR BLOWER KLR 100 1 2 hp 4 Speed G10 8 DD or 1 2 hp ECM G10 8 KLR 200 3 4 hp 4 Speed GT12 10DD or 3 4 hp ECM GT12 10 KLF 200 3 4 hp 4 Speed GT12 10DD or 3 4 hp ECM GT12 10 1 2 hp ECM GT12 10 with a firing rate of 0 75 USGPH FAN HIGH LIMIT CONTROL Honeywell ST9103A1028 Fan Center amp Thermo Disk 7 stem THERMOSTAT Any wall thermostat FUEL Not heavier than No 2 furnace oil ELECTRICAL 120 Volts 60 Hz Canada Less than 12 amps USA 13 3 amps circuit protection 20 amps FLUE PIPE CONNECTION 5 Chimney or Direct Vent DVS Granby kit CLEANOUTS Rear Cover amp Burner Opening AIR FILTERS KLR 100 20 x 20 x 2 non pl2. In the Unit Model number is specific information of the product for administration only 14 5 4 KLF TECHNICAL INFORMATION KLF Series KLF 200 Rielo Burner Unit Mode Firing Rate USGPH 1 10 Input BTU h Output BTU h Nozzle Pump Pr 2 pipes sys psi Pump Pr 1 pipe sys psi Turbulator Setting Air Gate Adjustment 175 2 225 Energy Star Approved AFUE Beckett Burner Unit Model Firing Rate USGPH 1 10 Input BTU h 154 000 Output BTU h 132 000 Nozzle 1 E M Low Firing Rate Baffle YES Pump Pressure psi ds Air Band Gross NEM NEN Air Shutter Fine 0 6 YES AFUE 86 30 CO 12 5 13 5 13 5 12 5 General Information PSC motor info Temperature Rise 55 85 55 85 55 85 Blower Speed 0 2 wc M LOW M HIGH HIGH Blower Speed 0 5 wc M LOW M HIGH M HIGH Energy Star ECM motor 0 2 wc to 0 5 static pressure Temperature Rise F 45 75 52 80 55 85 55 85 Blower Speed M LOW M LOW MEDIUM MED HI Static Pressure at 0 2 WC 0 5 WC Blower PSC 3 4 hp ECM 1 2 3 4 Speed 2120 2030 ES 3 1910 MED 110 1050 160 160 In the Unit Model number is specific information of the product for administration only 15 6 0 FURNACE OPERATION AND SETTINGS SHUTTING FURNACE DOWN POWER OFF Turn off main power breaker or disconnect FUEL OFF Shut off manual fuel supply valve Always k
3. ELECTRODES oee burner manufacturer s instructions for correct setting I INSERTION BURNER INSERTION RIELLO 21 2 63 BECKETT 21 2 63 MOUNT BURNER Tighten top nut first so burner tips down slightly The burner is always installed in an upright position by four 4 nuts PUMP BY PASS For one pipe system factory setting no PLUG plug WIRING Refer to wiring diagram for correct burner connections see page 24 or 25 THERMOSTAT Connect the thermostat wires to the fan timer control board ST9103 11 5 2 SET BURNER FOR EFFICIENT OPERATION BURNER SETTING PUMP PRESSURE AIR SETTING DRAFT REGULATOR SAMPLING HOLE mA N EET N nn Ma Va i ir md onum l m Use burner settings in the table on page 14 KLR and 15 KLF or operating decal as a guide to set burner particularly for nozzle changes Those settings are only starting points for the adjustments and are not meant as final settings On Beckett AFG burner make sure the correct retention head and static disk are installed on the burner for the desired firing rate The head is held in place by two screws at the end of the burner blast tube From the burner technical information table on page 14 KLR and 15 KLF the head is always after the AFG designation and the static disk after the head For example the AFG L2 3 3 8 means an AFG chassis burner with a L2 head a
4. EMERSON 1 3BM 75 ASDD 02 Motor Blower 3 4 HP ECM Ecotech EMERSON 1SB 00 BUMR 00 Bracket Motor Mounting Direct Drive Blower 3 3BM 50 ASDD 01 Motor Blower 1 2 HP Direct Drive 45 EMERSON 3BM 50 ECMO 02 Motor Blower 1 2 HP ECM Ecotech EMERSON CO cO D e ND 32 10 START UP TEST RESULTS Model Serial Number Lowboy KLR Lowboy KLF Date of installation Installer name amp address START UP TEST RESULTS Size of unit Btu h Nozzle Chimney Burner adjustments RIELLO RIELLOF5 BF5 Turbulator Air Gate omoke result HO Combustion Results Chimney draft Ambient temperature Gross flue temperature Temperature rise External total static pressure Coil total resistance Oil Pressure psi Direct vent system DVS BECKETT AFG LII Beckett AFG F3 Air band Air shutter TRACE 1 CO 96 W C T see page 34 W C see page 34 W C see page 34 33 TEST PROCEDURES External Total Static Pressure Reading Total Static Pressure Supply Pressure Ps Return Pressure Pr A C Coil Total Resistance Reading A C coil total resistance Coil Pressure Pc Supply Pressure Ps Temperature Rise Reading Temperature rise Supply Temp Ts Return Temp Tr Probe must not be in direct sight of heat exchanger 34 GRANBY Granby Furnaces Inc manufactures a full line of oil fired f
5. No Change the burner activation relay Yes Failure on the burner No Change the electronic fan control Yes Move to next step No Back to step 4 or check bad connection Yes Press reset button check by pass on TT No Move to the next step Yes Move to next step No Change the electronic fan control Yes Move to next step No Change the burner activation relay Yes Failure on the burner No Change the primary control Yes Move to next step No Change the electronic fan control Yes Check LOW speed on the blower motor No Change the switch 20 Step Step 8 9 10 Possible Cause Blower High speed Possible Cause Condensing unit Electronic air filter Humidifier 7 0 SERVICE REGULAR MAINTENANCE Check complete operation at least once a year Unites States see NFPA 31 for recommended servicing procedure Clean flue pipes on a regular basis Replace flue pipes if there is any sign of corrosion or other problems Gaskets should be checked and may have to be replaced Check out procedure No Cooling Check for 24 Volts between G and C on electronic fan control Check for 120 Volts at the COOL terminal of the electronic fan control Check out procedure Corrective action Yes Move to next step No Check thermostat and wiring if it s OK then change the electronic fan control Yes Check COOL speed on the blower motor No Change the electronic fan cont
6. blower motor speed to give the specified air temperature rise o Outlet air gets too warm and burner shuts down increase air by changing the blower motor speed to give the specified temperature rise o Outlet air is too cold or too warm at the end of the heating cycle after the burner has turned off adjust the FAN OFF dip switch on fan timer control board Refer to the next figure ON ON ON ON 1 2 1 2 1 2 1 2 60 SEC 90 SEC 120 SEC 150 SEC FAN OFF Dip Switch Dip Switch adjustment 90 seconds on all unit input Except for Beckett burner 0 55 nozzle 60 seconds adjustment OFF CYCLE AIR CIRCULATION Factory settings LO SPEED All KLR KLF models have the Lo speed switch for optional constant air circulation during the furnace off cycle FANON When FAN ON is selected on the thermostat the blower will run constantly at the blower speed selected on the heating terminal This is the equivalent of jumping terminals R and G on the ST9103 board 17 6 3 ST9103A 1028 CONTROL BOARD SEQUENCE ST9103 Heating Sequence 1 Thermostat calls for Heat 2 Burner starts 3 Blower starts after 45 seconds 4 Burner shuts down after call for heat is satisfied 5 Blower stops according to adjusted FAN OFF Dip switch selection ST9103 Cooling Sequence 1 Thermostat calls for cooling 2 Blower starts immediately 3 Cooling unit starts 4 Blower stops immediately after cooling demand is s
7. ATION AIR BREECH DRAFT ELECTRICAL CLEARANCES LOCATION COMBUSTIBLE If required support furnace on five 5 concrete blocks Make sure the center of the furnace base is supported For a furnace installed on a combustible floor consult the applicable code and authorities having jurisdiction on this application The floor must support the weight Connect the furnace to a chimney vent system of size and condition required by the NFPA 31 USA or CSA B139 Canada code Furnace is approved for factory built chimney type L vents Breech is certified for 5 vent pipe Keep vent flue pipe as short as possible with min 1 4 per foot upward slope Vent flue pipes MUST NOT pass through a ceiling Maximum flue gas temperature is 575 If you have condensation in your chimney make sure that the chimney size is according to the tables in CSA B139 NFPA 31 The temperature at the base of the chimney can be increased by insulating the flue pipe between the furnace and the chimney base If this is not sufficient consider cutting or removing some flue baffles in the furnace BE AWARE THAT REMOVING BAFFLES REDUCES THE UNIT S EFFICIENCY AND A MODIFIED UNIT IS NO LONGER ENERGY STAR APPROVED Install openings and ductwork to the furnace room providing fresh out side combustion and circulation air for cooling the furnace casing as installation code requires USA NFPA 31 Canada CSA B139 f installed in a closed room provide two free air vent
8. Installation Operation and Service Manual KLR KLF series 85 EFFICIENCY OIL FIRED LOWBOY FURNACE KLR 100 KLR 200 KLF 200 dy KLR 100 KLF 200 NEEF US Illustration INSTALLATIONS MUST MEET ALL LOCAL AND FEDERAL CODES THAT MAY DIFFER FROM THIS MANUAL Please read the manual in its entirety before beginning installation This manual must be kept with the furnace for future reference GRANBY FURNACES INC PO Box 637 12118 Hwy 209 Parrsboro Nova Scotia Canada BOM 1S0 902 254 2543 www granbyindustries com 09 05 2013 G2012 E1 Rev E 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 TABLE OF CONTENTS IMPORTANT SAFETY ADVICE PRODUCT INFORMATION FURNACE INSTALLATION ACCESSORIES INSTALLATION BURNER INSTALLATION AND SPECIFICATIONS 5 1 ASSEMBLY amp INSTALLATION OF BURNER 5 2 SET BURNER FOR EFFICIENT OPERATION 5 3 TECHNICAL INFORMATION 5 4 KLF TECHNICAL INFORMATION FURNACE OPERATION AND SETTINGS 6 1 BLOWER SETTING 6 2 FAN TIMER CONTROL BOARD ST9103 A 1028 6 3 519103 A 1028 CONTROL BOARD SEQUENCE 6 4 SERVICING FAN 519103 A 1028 SERVICE ELECTRICAL WIRING DIAGRAMS RIELLO WIRING DIAGRAM BECKETT WIRING DIAGRAM EXPLODED PARTS VIEW KLR 100 KLR 200 KLF 200 START UP TEST RESULTS 1 0 IMPORTANT SAFETY ADVICE Please read and understand this manual before installing operating or servicing the furnace ensure you have a clear un
9. a second time After testing the blocked vent switch the chimney should be cleared of obstruction and the heating system should be tested over a long run cycle EE If the block vent switch shuts down the system check to ensure there is enough draft in the chimney and venting pipes AIR CONDITIONING An air conditioning coil may be installed on the supply side only Coils installed on the return side will cause condensation on the heat exchanger this will shorten the heat exchanger life and may cause products of combustion to enter the house Wire as per wiring label and diagram Height of the coil above the unit supply shall be at least 4 102 mm 4 inch minimum r E 2 4 KATANA T E AA AF AT AT KLR See A C coil Manufacturers Requirements To check the AC coil total air flow resistance see procedure at page 34 HUMIDIFIER If a humidifier is installed ensure that no water can drip or run from it into the furnace This would cause deterioration and void the furnace warranty 10 5 0 BURNER INSTALLATION AND SPECIFICATIONS 5 1 ASSEMBLY amp INSTALLATION OF BURNER ASSEMBLY Check that the burner model is correct for furnace rating required Assemble as per burner manufacturer s instructions SELECT NOZZLE Select oil input nozzle and burner configuration as shown on furnace operating decal INSTALL NOZZLE Install selected nozzle check for clean seating and tighten in nozzle adaptor
10. atisfied 5 Cooling unit stops Honeywell ST9103A 1028 Electronic Board KLF 18 6 4 Servicing Fan Timer ST9103A 1028 Trouble shooting the Honeywell electronic board ST9103 Before trouble shooting the board check for the 5 amp fuse For accurate trouble shooting follow step by step the Trouble Shooting Chart Step Possible Cause Check out procedure Corrective action No Heat Check for 120 Volts 1 Incoming supply between terminal S2 and 3 on electronic fan control Check for 120 Volts between Yes Move to next step No Check breaker main power switch terminal S3 and 4 on Yes Move to next step electronic fan control No Check for bad connection I Check for 24 Volts between Yes Move to next step terminal X and C on No Change Transformer electronic fan control Check for 24 Volts between Yes Move to next step 3 Electronic Fan R and C No Change the electronic board control Check for 24 Volts between Yes Move to next step terminal W and C No Check thermostat and wiring Warning Make sure the quick connect cable is fully inserted on the board Check for 120 Volts on each Yes Move to step 5 terminal of the two limits No Move to next step 4 Limit Control Check for 120 Volts coming from the main plug in of the Yes Move to next step electronic fan control to the Change the electronic fan control limit control Yes Move to step 5 Check f
11. derstanding of the operating procedures of the unit please take the time to read the IMPORTANT SAFETY ADVICE section of this manual WARNINGS NEVER burn garbage or paper in the unit NEVER store combustible material around it DO NOT attempt to start burner when excess oil has accumulated when unit is full of vapour or when heat exchanger is very hot DO NOT use gasoline crankcase draining s or any oil containing gasoline CAUTION DO NOT START THE BURNER UNTIL ALL FITTINGS COVERS AND DOORS ARE IN PLACE DO NOT TAMPER WITH THE FURNACE OR CONTROLS CALL A QUALIFIED BURNER TECHNICIAN DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS UNIT OR ANY OTHER APPLIANCE DANGER Do not use this furnace as a construction heater Use of this furnace as a construction heater exposes it to abnormal conditions contaminated combustion air and lack of air filtering Failure to follow this warning can lead to premature furnace failure which could result in a fire hazard and or bodily harm and or material damage IMPORTANT This manual contains instructional and operational information for the KLR KLF OIL FIRED FURNACE Read the instructions thoroughly before installing furnace or starting the burner Consult local authorities about your local FIRE SAFETY REGULATIONS All installations must be in accordance with local state or provincial codes Improper installation will result in voiding of warranty
12. e r 4 ut E i zu 6 E E a N aia Bh i ve d I ra FEIERN aX sal AN KEN NEE NEE iin m 211 H Relation between of CO and O Excess Air 13 5 3 KLR TECHNICAL INFORMATION KLR Series KLR 100 KLR 200 Riello Burner P O Unit Mode KLR E3 127 05 Firing Rate USGPH 0 55 065 075 090 105 Input BTU h 147 000 Output BTU h 126 000 Nozzle 0 40 70A 0 60 70W 0 65 70W 0 85 70W Pump Pr 2 pipes sys psi 165 Pump Pr 1 pipe sys psi 175 Turbulator Setting 0 0 0 0 Air Gate Adjustment 2 25 Energy Star Approved AFUE 96 86 80 87 00 86 20 88 00 87 40 86 80 Beckett Burner AFG L2 3 3 8 AFG F3 2 3 4 Unit Model Firing Rate USGPH Input BTU h Output BTU h Nozzle Low Firing Rate Baffle YES Pump Pressure psi 145 Air Band Gross E NEM NEM NE Air Shutter Fine Lo v d 39 T 3 D Energy Star Approved YES AFUE 86 50 CO 96 12 5 13 5 13 5 12 5 13 5 13 5 General Information PSC motor info Temperature Rise F Blower Speed 0 2 wc Blower Speed 0 5 wc Energy Star ECM motor 0 2 wc to 0 5 wc static pressure Temperature Rise F 40 70 45 75 99 85 55 85 55 85 60 85 Blower Speed M LOW M LOW M LOW M LOW MEDIUM M HIGH Static Pressure at 0 2 WC 0 5 WC PSC 1 2 hp PSC 3 4 hp Blower ECM 1 2 hp ECM 3 4 hp Speed Speed NW NNE NN NE RHEIN
13. e code such as CSA B139 and NFPA 31 Minimize number of connections in suction line and make all connections air tight Use a pipe joint compound suitable for oil on all pipe threads To reduce possibility of air leaks tighten stem packing gland nut on any valves installed in the suction line Also be sure the oil filter is tight as filter gaskets often shrink Check for kinks in the oil lines as well as for possible air pockets and for loose connections Two filters as shown below are recommended Optional tank gauge protectors and outlet protectors are available at your local dealer ONE PIPE SYSTEM Where the tank outlet is above the burner and when the oil flows by gravity to the oil pump a single stage fuel unit with a single oil line to the pump may be used TWO PIPE SYSTEM When a single line is not suitable use double line or contact your dealer for special oil line fittings Install by pass plug on burner fuel pump as specified in the burner manual A Vent Fill Cap i Gauge Oil Tank Shut Off Oil Line a fo uu Oil Filter Cleanout l o Oil Filter 10 Micron Supplied With Furnace REAR FLUE FURNACE ILLUSTRATION Oil Tank and Piping PLACEMENT amp VENTING Furnace installation shall conform to the required installation code for oil fired equipment USA NFPA 31 Canada CSA B139 FLOOR SUPPORT CHIMNEY VENT CONDENSATION COMBUSTION amp VENTIL
14. eated UL approved KLR 200 15 x 20 x 2 amp 20 x 20 x 2 non pleated UL approved KLF 200 15 x 20 x 2 2X non pleated UL approved PLENUM DIMENSIONS KLR 100 Cold air return A 20 x 20 Hot air supply B 20 x 20 Plenum spacing C 2 1 8 PLENUM DIMENSIONS KLR 200 Cold air return A 20 x 22 Hot air supply 20 x 24 Plenum spacing C 2 1 8 PLENUM DIMENSIONS KLF 200 Cold air return A 20 x 20 Hot air supply B 20 x 24 Plenum spacing C 2 KLR 508 x 508 mm 508 x 508 mm 54 mm 508 x 559 mm 508 x 610 mm 54 mm 508 x 508 mm 508 x 610 mm 51 mm DIMENSIONS KLR 100 Depth 49 1 8 1248 mm Height 33 838 mm Width 21 1 2 546 DIMENSIONS KLR 200 Depth 55 1 8 1400 mm Height 33 838 mm Width 21 1 2 546 NA 13g m 104 DIMENSIONS KLF 200 Depth 52 5 8 Height 35 1 8 Width 21 1 2 KLR 100 DIMENSIONS Dimensions are in inches 1337 mm 892 mm 546 mm KLR 200 DIMENSIONS Dimensions are in inches Ee 6 X 9L g e Gsu lt xsss a 11041 V 4 KLF 200 DIMENSIONS Dimensions are in inches 3 0 FURNACE INSTALLATION OIL TANK amp PIPING Tank installation must conform to local requirements Install according to the applicabl
15. eep manual fuel supply valve shut off if the burner is shut down for an extended period of time RESTARTING FURNACE Follow this procedure before restarting a unit that has been shut down for an extended period of time INSPECTION Have the furnace system serviced and inspected by a qualified technician FUEL Turn on fuel supply and check that there are no leaks POWER Turn on power and check that the furnace starts and operates as usual OPERATION If the furnace system fails to operate or operates in an unusual manner call your service technician If the burner fails to operate at any time call a qualified burner technician 6 1 BLOWER SETTING Ensure power is off when adjusting blower setting For heating use the blower speeds shown on the furnace specifications to give a temperature rise according to the technical information tables on page 14 KLR and 15 KLF The Lo blower speed can be used for air circulation when heating or cooling are not required Set blower speeds to match the installation requirements FAN amp LIMIT CONTROL Limit 1854 Factory set Fan On 45 seconds after the burner starts Fan Off Adjustable on board see page 17 THERMOSTAT ANTICIPATOR SETTING Adjust to thermostat manufacturer s instruction 16 6 2 FAN TIMER CONTROL BOARD ST9103A 1028 o FAN OFF Dip Switches adjustment Dip Switches COMFORT ADJUSTMENTS o Outlet air consistently too warm or too cold change the
16. ilation openings of at least 8 x 12 96 sq in free flow area near ceiling and floor Oil burners must have sufficient air to allow vent systems to operate properly Use approved draft control supplied for 5 pipe Set draft pressure of the flue to 0 01 wc Wire according to the National Electrical Code Canadian Electrical Code in Canada or local codes Use a separately fused 412 electrical line directly from the service panel to the furnace junction box Install a manual shut off switch at the door or stairway to furnace room so furnace can be shut off remotely Before placing unit review installation clearances as shown on furnace operating decal or section PRODUCT INFORMATION page 3 Install the furnace close to chimney and central to ductwork 4 0 ACCESSORIES INSTALLATION BLOCKED VENT SWITCH BVSO FOR CANADIAN APPLICATION ONLY Oil fired appliances installed in Canada require a blocked vent switch system when installed on a chimney A safety switch is included with the furnace to perform this function It is the installer s responsibility to install the switch in accordance with the instructions provided Not applicable for direct vent systems Field Controls Model WMO 1 Manual Reset Switch Operation Blocked vent switches are flue gas safety devices for detecting spillage of flue gases due to a blocked flue or inadequate draft After detecting a problem the switch de energizes the system s burner control NEVER re
17. ired Use new approved disposable filters of the same size and type Dirty clogged or wrong sized filters will impair the furnace performance and may cause the furnace to shut down or overheat 22 CHANGING NOZZLE It is recommended that the nozzle be replaced once a year If a new nozzle of a different size is installed change the blower speed according to section BURNER INSTALLATION AND SPECIFICATIONS or operating decal as required CLEANING HEAT EXCHANGER Heat exchanger must be inspected every heating season Refer to instructions and pictures below KLR HEAT EXCHANGER Step 1 i Remove breech plate E Step 4 Step 2 Remove burner Remove baffles Em Step 3 Step 5 Clean the round tubes if needed use a 2 diameter brush Clean combustion chamber if needed EU JD GE ET m Cro PL Ad PE di an Cpu KLF HEAT EXCHANGER Step 1 Hemove breech plate Step 2 Hemove the baffles and clean the round tubes if needed use a 2 diameter brush Step 3 Remove burner Step 4 Clean the transitions tubes if needed Step 5 Clean combustion chamber if needed 23 8 0 ELECTRICAL WIRING DIAGRAMS KLR KLF RIELLO WIRING DIAGRAM ME NER OE Li HL TO 120 15 Amp POWER SUPPLY E a 12 INI J GEHD NOTE 1 F r Canadian application only see wiring diagram af Fhe Blocked Vent Shut Switch BVSO in the Installation manua
18. l Riello 011 page 9 figure 2 Burner 24 KLR KLE BECKETT WIRING DIAGRAM M E TO 120 VAC 15 Amp white aL UN POWER SUPPLY E Black Beckett Dil Primary Lor l Orange Igniter For Canadian application anly see wiring diagram ilg of the Blacked Vent Shut OFF Switch 18150 in the Installatian manual FOR ADDITIDNAL DETAILS page 9 figure 2 1 SEE BELOW 25 GeniSys control schematic with the ST9103 Board To ST9103 control plug in pss Plug in molex IGNITER X White OIL VALVE C asam t OG ES ER B TR TW terminals located on opposite side of control CAD CELL 26 9 0 EXPLODED PARTS VIEW KLR 100 Exploded Parts View Detail ELB AG OO08 00 Electrical Box View Detail A k View Detail B View Detail C ECM Motor Detail B Detail C FAI AO QQOZ2 0Q KARL riy n1 20 PSC Motor ELE OE DI 27 KLR 100 Part List ITEM PART NUMBER DESCRIPTION QTY AB A0 0007 00 Front Panel Assembly AB A0 0005 00 Right Panel Assembly C C CAB A0 0004 00 0 0006 00 Divider Panel Assembly Base Panel Assembly Upper Divider Divider s Filler Gasket Bracket Pipe Baffle Low Boy CO Cover Electrical Box Low Boy Model ST9103A1028 Electronic Board Transformer 01 0 01 40VA OO l Oj N Blower 10 x 8 Direct Dri
19. lass Insulation 1 FAN A0 0001 01 Fan Motor Assembly KLR 200 ECM Motor Co HEX P0 0053 00 Pipe Baffle Low Boy N IN NS I IS iS OOM O O1 N CO N 30 KLF 200 Exploded Parts View Detail A 9 ELB AO 00 18 00 7 Electrical Box N A OOJO Z GIC n x 7 4 view Detail B View Detail C ee ea Ta Detail B 79 Detail C Kar Detail D ed Detail E FAN AO 000 1 00 FAN AO 0001 01 FAN AO 0006 00 FAN AO 0006 0 PSC Motor 3 4 HP ECM Motor 3 4 HP PSC Motor 1 2 HP ECM Motor 1 2 HP 31 KLF 200 Part List Hight Panel Assembly Divider Panel Assembly Top Rear Panel 7 Handle Flush Pocket Pull CAB P0 0013 00 Blower Door Panel ELB A0 0018 00 Electrical Box Assembly CAB P0 0128 00 Cover Electrical Box L ST9103A1028 Electronic Board Pipe Baffle Hi Boy 1 Hi Boy Front Insulation Front Door Panel N 2 OOP N N e mk O cO DIN CO 0 0006 00 Fan Motor Assembly KLF 200 PSC Motor 0 0006 01 Fan Motor Assembly KLF 200 ECM Motor 3BU 12 00DD 00 Blower 12 Direct Drive GT12 10DD OD 0 0001 00 Fan Motor Assembly KLR 200 PSC Motor 0 0001 01 Fan Motor Assembly KLR 200 ECM Motor N NN IN IN IN NININ OO N O1 N 4CA 00 156M 2B Capacitor 15 uF 370VAG 70C 60 Hz 0 3BM 75 4SDD 01 Motor Blower 3 4 HP Direct Drive 4SP
20. nd a static disk of 3 3 8 Refer to the table on page 14 KLR and 15 KLF or operating decal Use air settings on page 14 KLR and 15 KLF as a guide to set air adjustment Those settings are only starting points for the adjustments and are not meant as final settings The draft regulator should be installed at least 3 flue pipe diameter from breeching or elbow of the furnace On smoke vent pipe drill a 3 8 round opening The hole should be at least 2 flue pipe diameter from breeching or elbow of the furnace Draft FRONT FLUE FURNACE ILLUSTRATION 12 DRAFT PRESSURE Using an accurate draft meter adjust the draft control to obtain a minimum of 0 01 wc draft pressure at the breech sampling hole The draft regulator s adjustments should be made after furnace has been running under heating mode for at least 5 minutes COMBUSTION TEST All your tests must be done with the burner cover on Riello COMBUSTION After 10 minutes of normal operation take a smoke test and adjust SETTING the burner to obtain a reading of 1 on the smoke scale Take a CO EFFICIENCY test and note the result To reach the maximum smoke test value a 10 full slow steady pump action is required Open the air band adjustment on the burner to reduce your CO lecture by 1 CO2 test can be done mechanically or electronically 18 full slow steady pump action You now have a perfect slight trace of smoke pa e
21. or 120 Volts coming Failure on the limit control circuit out of the limit control Temperature too high Bad limit control 19 Step oB Possible Cause Hiello burner application Beckett Burner application Blower Low speed Check if the constant low speed switch is ON Check out procedure No Heat Check for 120 Volts on the black wire contact COM on the burner activation relay Check if oil primary control Is on reset Check for continuity between the two wires yellow and violet on the burner activation relay Check for 120 Volts on the contact No of the burner activation relay Check for 120 volts on the orange wire coming to the burner L Check for 120 Volts on terminal strip COM of the burner activation relay Check if oil primary control is on Reset and by pass on Check for continuity between the two wires yellow and violet on the burner activation relay Check for 120 Volts on the contact NO on the burner activation relay Check for 120 Volts on the orange wire coming to the burner Check for 120 Volts at the CONT terminal on the electronic fan control Check for 120 Volts on both side of the constant low speed switch Corrective action Yes Move to next step No Back to step 4 or check for bad connection Yes Press reset button No Move to the next step Yes Move to next step No Change the electronic fan control Yes Move to next step
22. rol Corrective action Electronic air filter and Humidifier Check for 24 volts between terminal Y and C on the electronic fan control Check for 120 Volts on terminal EAC of the electronic fan control thermostat must call a Heat Cool or Fan ON demand Check for 120 Volts on terminal HUM of the electronic fan control burner must be energized Yes Compressor ON No Check thermostat and wiring Yes Electronic filter failure No Change the electronic fan control Yes Humidifier failure No Change the electronic fan control In Canada see B139 Maintenance in 21 BLOWER REMOVAL This furnace has a blower sealing system which is designed to be tight and rattle free Refer to the instructions and pictures below 1 Shut off oil and power to furnace 2 Open blower compartment 3 For KLF furnace only remove air filter 4 Disconnect the wiring to the blower motor 5 Remove the four 4 wing nuts securing the blower side to the base panel bracket 6 Slide the blower toward you and then lift the blower straight up Shift the blower out of the furnace Put back the blower assembly using the reverse procedure Ensure wiring and ground wires are correctly reconnected AIR FILTERS To maintain furnace performance and safety replace dirty filters at least once every heating season or as requ
23. set the switch unless the cause of the blockage has been corrected Installation 1 Drill a 5 8 hole in to the flue vent pipe near the appliance breech connection This hole must be before the draft regulator vertically or horizontally 3 Remove one of the securing nuts from the threaded tube of the safety switch 4 Tighten the other securing nut onto the pipe as far as possible Figure 1 5 Insert the threaded tube end into the pierced hole of the flue vent pipe 6 Install the securing nut on the safety switch tube which protrudes into the flue vent pipe Tighten the nut securely Figure 1 ERMOSTAT Figure 1 Illustration from the instruction Figure 2 BVSO wiring diagram manual of Field Controls Wiring Instructions BVSO Caution Disconnect the electrical power when wiring the unit Wire the blocked vent switch in accordance with The National Electrical Code and applicable local codes Wire the safety switch BVSO in series with the thermostat and the fan timer relay control Figure 2 System Test Procedure BVSO N With the power re established block the chimney or vent pipe downstream of the switch Adjust the thermostat to call for heat Once the heating system has started the blocked vent switch should shut down the burner within 10 minutes or sooner Once the system has cooled the blocked vent switch can manually be reset This procedure should be tested
24. urnaces in its 70 000 square feet facility Granby products are sold across Canada and the United States through a distribution network Our team of engineers designers and technicians continually research and develop products to go beyond the demanding specifications of today s certifications Thank you for chooses 35
25. ve G10 8DD Capacitor 7 5 uF 370VAC 70C 60 Hz Bracket Motor Mounting Direct Drive Blower Low Boy Rear Insulation 3AF 02 2020 01 4SD 00 0185 00 ight Glass Insulation FAN AO0 0002 00 Fan Motor Assembly KLR 100 PSC Motor N IN I NS N I I IS N O CO OO N OO Q IN gt 28 KLR 200 Exploded Parts View Detail A ELB A0 0008 00 Electrical Box Detail C DetailB 0 0001 01 FAN AD 000 00 Motor PSC Motor 29 KLR 200 Part List TEM Hight Panel Assembly Divider Panel Assembly Top Rear Panel 7 Upper Divider Divider s Filler Gasket Bracket H lt 0 AHN OO PULL OO Handle Flush Pocket Pull HEX A0 0003 00 Heat Exchanger Assembly CO INS P0 0008 00 Divider Filler Gasket 7 Holes ELB A0 0008 00 Electrical Assembly Low Boy Model ELB P0 0018 00 Cover Electrical Box Low Boy Model o 4CB 00 FANO 00 19103A1028 Electronic Board mk O O1 N 4TF 00 40VA 00 Transformer HTC 01A0BBO1 40VA 4RY 00 24V0 00 Relay AE04001 24VAC Form C SPDT 24V 9 0 0012 00 Rear Collector Assembly 0 0001 00 Fan Motor Assembly KLR 200 PSC Motor NI N Motor Blower 3 4 HP Direct Drive 45 EMERSON Capacitor 15 uF 370VAC 70C 60 Hz Low Boy Rear Insulation Filter Air 15 x 20 x 2 Non Pleated Strata Type 0 urner s Flange Insulation 3 Sight G
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