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1. BE CLOSED CENTER SERIES PARA LSA TONG CLAMP m ESA BACKUP A 1 1 1 j 1 LOAD SENSE RETURN PRESSURE a 1749 1 Y THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 04 23 07 LOG DATE REF anual Equip Manuals Dwgs CLEBU2300 33 Schematic sh2 wpg TONG CLAMP INTENSIFY AIR SUPPLY 120 PSD 3 8 BACKUP CLAMP INTENSIFY Page 5 12 g S HPU STOP N C CONSOLE BLACK HPU START N O MAINTAINED MOMENTARY 240 IN TO CONSOLE HPU CONTROL CABINET WHITE NEUTRAL CONTROL CABINET STOP N C MOMENTARY lt gt gt onzo CONTROL CABINET START N O MOMENTARY 3 PHASE POWER 480 VOLT L1 L2 L3 TI T2 T 1 PILOT LIGHT RESET N O 5 E ELECTRONIC RELAY COIL 1 N O 120 VOLT HOT FROM 40004 TRANSFORMER LOW FLUID LEVEL STROBE FLOAT 1 LOW FLUID LEVEL SHUTDOWN FLOAT 42 RELAY COIL 2
2. Cy 22 d APPROX WEIGHT lbs 13319 15 BUCKING UNIT TYPE 3 SUPERIOR SX P he OVE RALL VI EW w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DIS D COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Part Number Part Name CLEBU15 A1 TONG HUB ASSEMBLY CLEBU15 A2 TONG BODY ASSEMBLY CLEBU15 A3 TONG BEARING RING HUB KEEPER ASSY CLEBU15 A4 TONG SWIVEL ASSEMBLY CLEBU15 A5 TONG GEAR MOTOR ASSEMBLY CLEBU1519 SWIVEL KEEPER ASSEMBLY r 8 APPROX WEIGHT LBS 5302 4225 HWY 90 EAST AB SUPERIOR S555 LA 70518 TONG ASSEMBLY w Manufacturing amp Hydraulics 318 837 8847 a a pre pr s THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 27 05 HYDRAUI AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ASSEMBLY
3. RIVETED IN PLACE DURING ASSEMBLY DETAIL A SCALE 1 6 APPROX WEIGHT LBS 422 HYDRAULIC JACK ROLLER SYSTEM Ah _ SUPERIOR 555555 i nauli 818 837 8847 BOLT ON ASSEMBLY Y Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAT REV LOG DATE ASSEMBLY NO CB2020 01 uu B O wpg SECTION9 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 9 Page 9 2 Note Some CLINCHER Bucking Units feature Rineer Motors with two rotor sections to provide greater output torque Please contact SUPERIOR Manufacturing amp Hydraulics for additional information concerning these motors spare parts and replacement procedures SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 9 3 Page9 4 AIR DRIVEN HYDRAULIC PRESSURE INTENSIFIERS These optional air driven hydraulic pressure intensifiers boost the hydraulic clamping pressure to levels greater than can be produced using your main hydraulic power unit Two intensifi
4. CARRIAGE SPRING RETRACTION db SUPERIOR FREI STOP ASSEMBLY Manufacturing amp Hydraulics APPROX WEIGHT LBS 60 TE PET OF SUPERGA ME MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE AS SEMBLY NO CB 23 1 2 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs ICLEBU2300 30 CB2312 wpa Page 8 19 g agar sos 38 1 6 X a 1 4 SHCS 4 REQD 6 REQD JAW CLIP P N BUCST1508 2 REQD DIE ADAPTER CLIP P N CLEBU1121 2 REQD 11 3 4 DIE P N CLEBU1175 XXXXX P N BUC15000 XXXXX JAW CLIP P N BUCST1508 2 REQD DIE ADAPTER 15 11 3 4 3 8 16 x 1 1 4 SHCS P N 104 P N BUA1500 11750 3 816 x 1 1 4 SHCS 1042 P N 1042 6 REQD 6 REQD DIE ADAPTER CLIP DN De Bee 8 REQD 2 REQD 8 REQD DIE ADAPTER P N CLEBU9644 7 5 8 514 P N BUA76 5500 7 5 8 DIE PN 387 16 x 1 1 4 FLAT SHCS _ x P N BUC7625 XXXXX 4 REQD P N 1036 4 REQD DIE ADAPTER CLIP P N BUC7620 2 REQD 5 1 2 DIE P N BUC5500 XXXXX Ab SUPERIOR 22570567 USSARD LA 70518 DIE ADAPTER VARIATION ns DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp IRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV DISCLOSED COPIEI LOG
5. STROBE 1 8 LS STAMP P N amp ON NON CRITICAL SURFACE ON NON CRITICAL SURFACE TAG Description of Revision P N amp MATLP O 2 3 Dimensions are in inches Remove burrs amp sharp edges with 1 64x45 max Normality Squareness amp parallelism of machine surfaces Machine diameters on a common centerline must be concentric UNLESS OTHERWISE SPECIFIED TOLERANCES ARE 2 PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL b 4 020 005 1 16 5 015 per foot Manufacturing amp Hydraulics 4225 HWY 90 E BROUSSARD LA 70518 337 837 8847 SUPERIOR PART NAME ELECTRICAL SCHEMATIC Machined fillet rodii are 1 32 PART IDRAWN BY MFG Matl Req 002 per inch to of 012 inches for single surfoce MATERIAL SPECIFICATION within 005 T I R amp unmachined diameters concentric within 032 T I R THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS ZAG Revision No 5 Zero Critical Dimension 100 Inspection Required APPROVED BY DSB Initial Condition BY NM DATE 4 9 07 Mots 1 o
6. N N CAEN DETAIL A TO BE RIVETED IN SCALE 1 6 PLACE DURING ASSEMBLY APPROX WEIGHT LBS 1073 HYDRAULIC JACK ROLLER SYSTEM db SUPERIOR EEE STAND ALONE ASSEMBLY zan THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 4 LOG 4 DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY ASS EM BLY NO CB201 0 01 RM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs FOI U MANUFACTURING amp HYDRAULICS CB2000 01 CB2010 01 S A wpg vz 8 Item Qty Part Number Part Name 1 1 CB2001 01 HYDRAULIC JACK UPPER SECTION 2 2 2003 ALL THREAD WELDMENT 3 2 CB2004 01 SCALE FOR HYDRAULIC JACK 4 1 CB2005 CLEVIS PIN 1 1 4 x 6 1 2 5 2 CB2006 ROLLER MOUNTING PLATE 6 1 CB2007 BULKHEAD PLATE 7 2 CB2008 HEAVY DUTY BALL TRANSFER UNIT 8 2 CB2011 FIXING CLIP FOR BALL TRANSFER UNIT 9 1 2014 CLEVIS PIN 1 1 4 x 7 5 8 10 1 CB2022 01 HYDRAULIC JACK LOWER SECTION BOLT ON 11 1 CB2023 CYLINDER 4 BORE 8 STROKE 2 1 4 ROD 12 14 1027 3 8 LOCKWASHER 13 14 1047 3 8 16 x 1 HHCS 14 6 272 3 4 16 JAM NUT 15 2 6009 HAIRPIN COTTER PIN 0 243 F 1 1 8 1 1 2 ROUND 16 2 6WFTX MALE BULKHEAD CONNECTOR 37 FLARE NPTF 17 1 BUC5524 CHECK VALVE NOTSHOWN Y
7. REF P Manuals Equip Manuals Dwgs CLEBU1501 CLEBU15 A5 rev1 wpg L 6 8 Item Qty Part Number Part Name 1 1 CLEBUI517 GEAR HOUSING COVER PLATE 2 1 CB11753015 REAR BEARING HOUSING 3 1 CB1538 BEARING COVER WELDMENT 4 1 1902 BEARING P N MRC5308MZZ 5 1 2219 BEARING SPACER AN 6 1 CB2215 PINION SHAFT S N 7 11 2216 MIDDLE GEAR aD 8 1 CB2218 BEARING SPACER al 9 111905 BEARING VER 10 1 CB11753014 FRONT BEARING HOUSING 11 111319 1 1 4 FLAT WASHER 12 1225 1 1 4 7 HEX NUT 13 1 1539 MOTOR ASSEMBLY 2 14 41155 5 8 11 x 2 SHCS 00 15 12141 3 8 16 X 1 3 4 HHCS 16 4256 5 8 11 X 1 1 4 SHCS 18 17 2 CLEBU9654 1 2 13X 5 1 2 ALL THREAD N 18 41101 NUT HEX 1 2 13 A I A 19 411103 1 2 LOCKWASHER 5 APPROX WEIGHT lbs 506 SUPERIOR FORO TONG DRIVE ASSEMBLY NO ENCODER Sy Manutacturing amp Hydraulics 318 837 8847 a DATE ASSEMBLY NO CLEBU15 A6 MEW OUT TE 2 6 8 Vi lt JU J TONG DRIVE ASSEMBLY ASSEMBLY NO CLEBU15 A7 Item Number Part Name 1 1 CLEBU1517 HOUSING COVER PLATE 2 1 CB11753015 REAR BEARIN
8. RELEASE INTENSIFY INTENSIFY 3 8 O 3 8 O 3 8 Y 88 O 3 8 3 8 BUCKING UNIT Type Three HYDRAULIC SCHEMATIC INCLUDES JACK ROLLER Page 5 7 BACKUP Qty Part Number CB11440 PVG 120 32 5 VALVE TONG CONTROLS _ CRSS20009 RELIEF VALVE REMOTE PANEL MOUNT CB11041 AIR FILTER REGULATOR CB11045 BALL VALVE PANEL MOUNT BAC 30025RCFF GAUGE 300 PSI PANEL MOUNT B11048 HYDRAULIC MOTOR DUAL SPEED B11043 DUAL SPEED MANIFOLD CLEBU1709 HYDRAULIC SWIVEL N CLEBU1660 ROTARY SEALS 4 PCS 1 SET 3P0 008 CLAMPING MANIFOLD ASSEMBLY INCLUDES 17 B3P0 001 CLAMPING MANIFOLD CLOSED HEAD 17 B3P0 005 RELIEF VALVE 17 B3P0 004 PILOT OPERATED CHECK VALVE 17 B3P0 003 SEQUENCE VALVE W REV CHECK 1 2 1 1 1 1 4 1 1 1 1 1 1 17 B3P0 002 FLOW DIVIDER COMBINER 3 5 25 PRESSURE GAUGE 0 5000 TONG BACKUP CONSOLE 2 BULJ4035 M 71 HASKEL PUMP INTENSIFIER OPTIONAL TONG BACKUP 3 BUC5524 PILOT OPERATED CHECK VALVE BACKUP JACK RELIEF VALVE BACKUP RELIEF VALVE SPRING KIT WHITE BACKUP 2070 DUAL PILOT CARTRIDGE VALVE DUMP VALVE TONG CONSOLE 58058 S CM4565 SOLENOID VALVE NOR CLOSED CHECK VALVE CONSOLE TONG BACKUP CB2023 JACK ROLLER CYLINDER 4 BORE 8 S
9. DATE FOR CYLINDER ASSEMBLY CLEBU1514 ee L 5 225 ALUMINUM DIES CLEA1175 XXXXX 13 625 NOTES 1 BORE TO DESIRED NOMINAL PIPE DIA 035 MIN 040 MAX 2 SAW CUT 7 X 15 TOOTH SECTIONS TOOTH ON CENTER 3 SAW CUT 1 X 3 TEETH TOOTH ON CENTER SCRAP 4 STAMP PART NUMBER AND PATENT NO S 4576067 amp 5911796 EXPLANATION OF PART NUMBER BUCL5500 BASE XXXXX THREE PLACE DECIMAL DIE SIZE EQUIVALENT DECIMAL OMITTED e g 05500 5 1 2 I 5 225 ALUMINUM DIES BUCA7625 XXXXX SIZES 2 3 8 7 3 4 8 875 OD 5 225 5 220 B NOTE 4 SIDE VIEW END VIEW NOTES NOTE 3 1 BORE TO DESIRED 1 NOMINAL PIPE DIA 035 MIN 040 MAX 2 SAW CUT 4 X 16 TOOTH SECTIONS ROOT ON CENTER 3 SAW CUT 1 X 6 TOOTH SECTION SCRAP 4 STAMP PART NUMBER AND PATENT NO S 4576067 amp 5911796 EXPLANTATION OF PART NUMBER BUCL5500 BASE XXXXX MN DIE SIZE EQUIVALENT DECIMAL OMITTED 5 TOOTH MILL NOT REQUIRED FOR BUCKING UNITS Page 8 21 m 1 SECTION A A SECTION AB SUPERIOR y Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 884 Ins DOCUMENT IS THE PROPERTY ror SUPERIOR i THE N CONSENT OF SUPERIOR MANO ACTURING a
10. 50000 ft Ibs max Parallel Mode 9 High Speed Low Torque 6 rpm max 50000 ft Ibs max Low Speed High Torque 3 rpm max 100000 ft Ibs max Dies per Tong or Backup 3 each 6 total Drive Type Hydraulic Number of Drive Speeds 2 Max Hydraulic Power Unit Operating Pressure psi 3 000 Max Clamping Pressure psi Intensified using air operated pump 4 500 SPECIFICATIONS for CLINCHER BUCKING UNITS TOOL SIZE 15 Unit Style CLEBU 1500 30 Type HI Unit w LOCKJAW Backup Backup Torque Gauge Handle 35 Min Tubular OD in 2 062 Max Tubular OD in 15 000 Standard Torque Rating ft Ibs CLEBU1500 30 50 000 Dies per Tong or Backup Y 4 Drive Type Hydraulic Number of Drive Speeds 2 Max Hydraulic Power Unit Operating Pressure psi Max Clamping Pressure psi Intensified using air operated pump Important Notes Handle length is based on use of 8 75 OD see illustration of Tandem Load Cell Retainer Reduction from Pinion Shaft where encoder is attached to Ring Gear is 8 308 1 Small diameter electronic loadcells may require a bushing or mounting plates to maintain 35 handle length If diameter of loadcell changes handle length will change The maximum tubular OD is the limit ofthe diameter which can be handled in this unit The end user should carefully review the maximum diameter of the coupling for the t
11. 3 1 73007 FOLLOWER RACE 4 1 1257 1 4 DRIVE ZERT APPROX WEIGHT LBS 1920 553 In AR SUPERIOR_ BROUSSARD LA Sosis w Manufacturing amp Hydraulics 318 837 8847 BACKU P ASSEM B LY 01 03 06 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE AS S E M B LY N O B U CS 1 50 00 0 1 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR BUS 5000 01 be wen ren ZL 8 Part Number BUCST1508 3 1 BUCS15017 OUTSIDE DOOR WEDGE 5 1 BUCS15033 CYLINDER JAW 7 1 515035 CYLINDER KEY a 1 CLE18504 PISTON 3 8 16 x 1 1 4 SHCS 11 2 1208 3 4 10 x 6 SHCS 12 3 4 10 x 7 SHCS 3 4 10 x 1 1 2 SHCS 3 4 10 x 2 1 4 SHCS Qty 1 Part Name CYLINDER ASSEMBLY ASSEMBLY NO BUCS15006 01 STROKE 9 800 7 lt ALL B SECTION A A POLYPACK SEAL 3 1 8 x 3 1 2 x 3 16 ZZ ZX WEAR BAND P N 18703125 NY PIN W52500625 N ROD WIPER 5 77 f P N 959 45 k s ss 22222222234 31206375 POLYPACK SEAL POLYPACK SEAL 6 1 2 x 7 1 4 5 5 1 2 1 4 P N 25006500 P N 25005000 DETAIL B SEAL KIT P N ASAP2350 APPROX WEIGHT LBS 396 532 Ab SUPERIOR_ BROUSSARD A 70518 Y Manuf
12. 3 4 BB1500 xxxx GRIT FACEM dies contact Superior f size availability Note when using dies on tubulars with OD of 11 3 4 or less it Is necessary to install reducing adapters in the bucking unit cylinder Die Adapter 15 11 3 4 P N BUAIS5 11750A 15 10 3 4 P N BUA15 1075A and Die Adapter 15 8 5 8 P N BUA15 8625A The adapters will accommodate smaller sizes listed below CLEBU1175 xxxx fine toothed steel dies available in sizes from 11 3 4 to 7 5 8 aluminum dies available in sizes from 11 3 4 to 7 5 8 GRIT FACE dies available in sizes from 11 3 4 to 7 5 8 CLEA1175 xxxx BB1175 xxxx SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 07 07 Page 3 3 BUC7625 xxxx fine toothed steel dies available in sizes from 7 5 8 to 2 1 16 aluminum dies available in sizes from 7 5 8 to 2 1 16 GRIT FACE M dies available in sizes from 7 5 8 to 2 1 16 BUCA7625 xxxx BB7625 xxxx ORDERING EXAMPLE Fine toothed steel dies are needed to makeup 8 5 8 OD casing with 9 5 8 OD couplings Qty Req d Six pieces BUA1500 11750 for tong and backup assembly and Qty Req d Three pieces BUC1175 9625 for tong assembly and Qty Req d Three pieces BUC1 175 8625 for backup assembly Replace xxxx with size req d in inches Contact SUPERIOR Manufacturing amp Hydraulics Inc for information concerning availability of stock and special die sizes Page3 4 Adj
13. BAC 3M25RCFF 2 3 2 PU4060 S3 Description PRESSURE GAUGE 0 3000 HIGH PRESSURE FILTER 24 PU7560 S1 ELECTRIC MOTOR 25 PU2500 15 CHECK VALVE 28 29 30A PU4060 S20 PU2500 H19 PU2500 H15 nm ja fa a HYDRAULIC PUMP SUCTION STRAINER RETURN FILTER 30B K3 REPLACEMENT CARTRIDGE I 0 3000 PSI AN Y 1 LOAD SENSE PRES URE 989 45 J 1 1 1 1 1 1 lt gt 1 1 1 1 um w Tus Lm m rh 1 e 61 EATON PVHI31 W TORQUE LIMIT amp LSob PVHI31RO2AF 30E2520090014A0104 800 IN3 REV COMP SET 3000 PSI DELTA P SET 8 300 PSI TORQUE LIMIT SET 2300 PSI 45 Kw 1500 RPM SCHROEDER 55 25 100 3 SUCTION STRAINER RETURN 1 45 SCHROEDER RT 2K10 P24 NN Y2 RETURN FILTER HYDRAULIC POWER UNIT SCHEMATIC AB __SUPERIO Manufacturing amp Hydraulic 4225 HWY 90 EAST BROUSSARD LA 70518 s 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED ED IN ANY MAY NOT BE USED DISCLOSED COPIED OR REPRODUCE E ITTEN CONSENT OF SUPERIOR FORM WITHOUT THE EXPRESS WRI MANUFACTURING amp HYDRAULICS CONFIDENTIAL THIS INFORMATION 6 5 09 REV LOG DATE Page 11 5 Page 11 6
14. NO CLEBU15 A4 ASSEMBLY NO CLEBU15 A3 Part Number CLEBU1520 SWIVEL KEEPER WELDMENT 2 8 1171 3 4 LOCKWASHER 3 8 1173 3 4 10 x 1 3 4 HHCS 4 1 CLEBU1730 S1 _ SWIVEL KEEPER PLATE APPROX WEIGHT LBS 49 SWIVEL KEEPER ASSEMBLY ASSEMBLY NO CLEBU1519 Ab SUPERIOR SS LA 70518 Y Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 03 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PaManuals Equip Manuals Dugs MANUFACTURING amp HYDRAULICS ICLEBU1501 CLEBU15 A3 8 4 CLEBU1519 wpg Page 8 10 LL 8 Item Qty Part Number Part Name 1 2 BUCDP9618 DOOR PIVOT BUSHING 2 10 BUCS11825 01 CAM FOLLOWER ASSEMBLY 3 1 BUCS15005 OUTSIDE DOOR ASSEMBLY 4 1 BUCS15006 01 CYLINDER ASSEMBLY 5 8 BUCS15012 CYLINDER GUIDE 6 1 BUCS15015 INSIDE DOOR ASSEMBLY 7 2 BUCS15021 BACKUP PIVOT PIN 8 1 BUCS15101 TOP PLATE WELDMENT 9 1 BUCS15102 BOTTOM PLATE WELDMENT 10 2 BUCS23103 LOADCELL BRACKET WELDMENT 11 9 BUCS23104 SPACER 12 48 1171 B 1 2 18 x 1 1 2 SHCS CAM FOLLOWER ASSEMBLY NO BUCS 1 1825 01 Item 4 Qty Part Number Part Name 1 1 73009 FLANGE BUSHING 2 1 511825 CAM FOLLOWER STUD
15. PAN CEN DET INTENSIF INTENSIFY PIN 1048 _ DO NOT INTENSIFY REMOTE OPERATED PRESSURE 2 REGD PRESSURE UNLESS RELIEF VALVE CONTROL PIPE IS IN PLACE P N CRSS20009 5 QD EM qu cbe DIRECTIONAL CONTROL SUPERIORES ar MANUFACTURING RIESEN AND HYDRAULICS ST PIN Bit 081 EMERGENCY U START LEGEND ON OFF SHUTDOWN p HANDLE F PVG VALVE P N CB11422 6 REQD P N CB11082 e STOP BUTTON P N CB11080 STOP RED LEGEND P N CB11083 UCAO PU 5000_ gt 535 0 C 2020 5000 039 0 SUPERIOR 502 in amp Hydrauli CONTROL PANEL Manufacturing amp Hydraulics un TNDRAUIESAND IS CONSIDERED CONFIDENTIAL THIS INFORMATION D DI ED COPIED OR ICED IN ANY REV LOG DATE IED OR REPRODUCED FORM ESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU1500 30 Control Panel wpg 9 Part Number CB11410 CB11440 CONTROL CONSOLE WELDM W PIPE JACK CONTROLS DIRECTIONAL CONTROL VALVE PVG120 5 PVG32 CB11410 S3 CONTROL PANEL BACK PLATE CB11412 CONTROL PANEL COVER PLATE CB11413 CONSOLE BOLT ON PLATE WELDMENT TORQUE COMPUTER MOUNT WELDMENT 3 8 LOCKWASHER 4 1048 386 x 1 1 4 HHCS BAC 30025RCFF 1 CB11029 TAG DO NOT INTENSIFY PRESSURE UNLESS PIPE IS IN PLACE 2 CB11045 PANEL MOUNT BALL
16. Restart HPU 33 Actuate backup clamp valve lever to retract clamping cylinder and open the backup Release lever and allow it to return to the neutral position 34 STOP HPU using switch on console SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page4 4 35 Install test sub in bucking unit with midline of coupling approximately adjacent to end of dies in tong to avoid clamping on female thread to be made up 36 Insure test sub is level positioned vertically on center in tong and aligned with centerline of the bucking unit 37 RESTART HPU 38 Actuate tong clamp valve lever to extend clamping cylinders and clamp on the test sub s coupling System pressure should rise to approximately 2500 psi or pressure established by operator for specific tubular application CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods Release the lever and allow it to return to the neutral position 39 Actuate backup clamp valve lever to extend clamping cylinder System pressure should rise to approximately 2500 psi or pressure established by operator for specific tubular application CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods Release lever and allow it to return to the neutral position 40 NOTE Ifusing smooth aluminum dies or if slippage is experienced torque capability may be increased by u
17. and INSTRUMENTATION Visually confirm proper backup position before activating its dies Close the backup jaws on the pipe using the Backup Jaw DCV Release Backup Jaw DCV and allow it to return to its center position The height of the backup assembly has been adjusted at the factory to position its centerline at the same elevation as the tong assembly s centerline and should not require further adjustment CAUTION Activating the jaws or applying torque with improperly closed jaws could result in mechanical damage or injury to personnel Improper clamping can occur if the pipe is incorrectly positioned within the CLINCHER BUCKING UNIT or if the improper combination of dies and pipe diameters are used CONSIDERATIONS WHEN APPLYING TORQUE TO TUBULARS The application of torque to a tubular by a tong or similar devise requires a backup tong vise or wrench to generate a reactive torque When this reactive torque must pass through a single point such as a load cell an unbalanced force is created If the tubular is sufficiently slender its OD is small relative to its length or if torques are high the tubular may be seen to deflect under this bending load To minimize the consequence of this bending it is important the backup be positioned as closely to the tong as possible SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page 5 3 MAKEUP PROCEDURE Insure jaws are fully extended and clampe
18. jaws die adapters and dies required for a Fine Tooth Steel Dies GRIT FACE Dies and Aluminum specific tubular OD are also described in this section of the Dies manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth 39 114 378 pres Available upon request II NNN P N P N Straight Diamond Thickness Width OAL Tooth Tooth STRAIGHT TOOTH DIAMOND TOOTH Note Diamond Tooth Dies are used when a more aggressive bite 1s required SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page3 1 CLINCHER WRAP AROUND DIES CLINCHER wrap around dies are available in three types Fine Toothed Steel Dies for low to ultra high torque appli cations on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiber glass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Bucking Units utilize wrap around dies to maximize pipe coverage allowing maximum torque transmission while minimizing marking and virtually eliminating the possibility of deforming the pipe These tools have 3 or 4 jaws which accep
19. to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These units should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure 15 bled from these circuits No attempt should be made to operate the CLINCHER Bucking Unit for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the Bucking Unit or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup sections of the Bucking Unit See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled WARNING TWO TROLLY SHIPPING BRACKETS TWO BACKUP SHIPPING HOLD DOWN BOLTS AND TWO BACKUP SHIPPING SPACERS MUST BE REMOVED BEFORE ATTEMPTING TO OPERATE THIS BUCKING UNIT THESE COMPONENTS ARE PAINTED YELLOW AND PICTURED BELOW Failure to remove these compon
20. to approxi mately 2500 psi or pressure established by operator for specific tubular application CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods While holding the control valve lever in the clamp position rotate the backup clamp intensify valve allowing air pressure to drive backup booster pump Pressure will rise in the backup to approximately 3500 psi and can be observed on the pressure gage in the backup Release the lever and allow it to return to the neutral position d Return tong and backup intensify valves to the off position 41 Shift mode valve lever to LOW position Note Connections requiring a large number of turns can be rotated in HIGH mode to reduce makeup time Connections requiring makeup torques greater than 50 of the Bucking Units maximum torque rating will require shifting to LOW mode to complete makeup to final torque 42 Slowly shift motor valve lever from neutral to MAKEUP position and allow the unit to rotate until desired makeup torque is observed on the torque gage Immediately release the motor valve lever and allow it to return to the neutral position to avoid over torquing the connection Alternately hold the motor valve lever in the MAKEUP position until the torque turn computer system reads the required makeup torque and opens the dump valve to stop rotation Immediately release the motor valve control and allow
21. 003 SEQUENCE VALVE W REV CHECK 17 B3P0 002 FLOW DIVIDER COMBINER _ N 1 2 1 1 1 1 4 1 1 1 1 1 1 3 5 25 PRESSURE GAUGE 0 5000 TONG BACKUP CONSOLE I 2 BULJ4035 M 71 HASKEL PUMP INTENSIFIER OPTIONAL TONG BACKUP 3 BUC5524 PILOT OPERATED CHECK VALVE BACKUP JACK RELIEF VALVE BACKUP RELIEF VALVE SPRING KIT WHITE BACKUP DUAL PILOT CARTRIDGE VALVE TONG 19 1 58058 5 SOLENOID VALVE NOR CLOSED CONSOLE i 22 2 CB2023 CYLINDER 4 BORE 8 STROKE 2 1 4 ROD JACK JACK ROLLER I I I I I I I I I 1 1 I Bt x EENE zes a gt 2 MOTOR A MOTOR B CASE DRAINI HIGH GEAR LOW GEAR TONG TONG BACKUP BACKUP TONG BACKUP REAR JACK REAR JAC 17 1 ver 3 8 3 8 CLAMP_ RELEASE CLAMP RELEASE INTENSIFY INTENSIFY UP DOWN 3 8 3 8 3 8 38 88 3 8 o 3 8 4225 HWY 90 EAST B UCKI NG U NIT Ty pe Three ab SUPERIO R_ BROUSSARD LA 70518 ww Manufacturing amp Hydraulics 318 837 8847 H Y D R AU LI C S C H E M ATI C THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 09
22. 06 O pRMnn MT M HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OP SUPERIOR REE P Manuals Equip Manuals Dwg INC LU D ES JACK ROLLE R MANUFACTURING amp HYDRAULICS GLEBUIS0030 Schematic Shtt 5 9 6 8 6 5 8 8 8 58 5 8 5 FE 8 TONG TONG BACKUP BACKUP FWD JACK FWD JACK REAR JACK REAR JACK TONG BACKUP MOTOR Aj NOTRE B CASE DRAINI GEAR GEAR CLAMP RELEASE CLAMP RELEASE DOWN UP DOWN INTENSIF INTENSIFY G en Ge q 85 Ge 8 8 48 85 3 85 1 MAKEUP A B BREAKOUT HIGH A B LOW CLAMP B RELEASE CLAMP B RELEASE FORWARD REVERSE FORWARD A B REVERSE V V PVB 120 PVB 32 PVB 32 PVB 32 PVS 32 A A CASE DRAIN 4 0 LDAD SENSE 378 IE 17 PRESSURE TONG MOTOR a ze Ly ve DN 9 IS av c lt LSB MOTOR SHIFT TONG CLAMP CUNT RUL CUNSULE LSB BACKUP CLAMP LSB FWD JACK LSB REAR JACK BUCKING UNIT Type Three HYDRAULIC SCHEMATIC INCLUDES JACK ROLLER Page 5 10 FIGURE 2 Ad SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 Manufacturing amp Hydraulics
23. 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 01 09 06 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLEBU1500 30 Schematic Sht2 wog Documentation INT 10 x Functional description The INT 10 is a signal converter which converts standardized industrial signals into a potentiometric signal as is required by a Danfoss proportional valve The INT 10 can be delivered in four models depending on the control signal Model Control signal INT 102 0 20mA INT 0 3 0 0 4 20 mA 10 10 V Connecting information The INT 10 and the Danfoss valve share the same power supply just like a common potentiometer For the INT 10 the same rules are valid for connecting cables as it is with a potentiometer see connection diagram at the back of this page The supply cables will go directly from the battery to the Danfoss valve and then from the Danfoss valve to the INT 10 Further the and wires between the Danfoss proportional valve and the INT 10 have to be the same diameter and the same length Specifications Less than 196 deviation 9 30 VDC max 200 mA Ambient temperature ETT Mounting Cable conn
24. 9 activator Loctite 542 thread sealant Never Seez 150 gallons of premium hydraulic oil Texaco Rando HD 68 or equivalent as well as means to transfer and pre filter the oil from barrels to hydraulic power unit reservoir Grease gun and grease specified in bucking unit techni cal manual If anchor bolts are not pre installed in concrete slab Hammer drill and drill bits 3 4 diameter x 6 long or equivalent anchor bolts nuts and locknuts Electrical Checklist 0 Electrical cable Q Electrical conduit 1 Misc electrical parts to supply point to bucking unit At minimum install at least one 1 6 long 2 meter ground rod to earth the hydraulic power unit and 2AWG ground wires for use between the hydraulic power unit control console and bucking unit NOTE These items are not supplied as local electrical codes may dictate other means 1 Wire cutters 1 Wire strippers Volt OHM meter 1 110 240 VAC 50 60Hz Uninterruptable Power Supply UPS with electrical filter and surge suppressor for WinCATT system and printer NOTE Power to PLC solenoids and proportional controller should be provided from a clean source not direct from a generator or mains where voltage variation surges or outages are frequent Air Hookup Checklist 1 CB11041 Regulator filter 1 1480 Ball Valve Fittings depending on proximity of unit from main line current setup Minimum 50 of air hose length may vary d
25. AB SUPERIOR oy Manufacturing amp Hydraulics Technical Manual 15 CLINCHER TYPE 3 BUCKING UNIT Model Numbers CLEBU1500 30 amp 32 MODEL CLEBU1500 30 with console MODEL CLEBU1500 32 CLINCHER Electrically Driven Hydraulic Power Unit Model PU7560 1800 RPM 60 Hz 75 HP 3000 PSI 60 GPM AB SUPERIOR w Manufacturing amp Hydraulics Technical Manual 15 CLINCHER TYPE 3 BUCKING UNIT Model Numbers CLEBU1500 30 amp 32 CLINCHER Electrically Driven Hydraulic Power Unit Model PU7560 1800 RPM 60 Hz 75 HP 3000 PSI 60 GPM TABLE OF CONTENTS Hazard Warnings Description Illustrations Specifications amp Certificate of Origin Conformance Wrap Around Die Selection Installation Instructions Lubrication Specs Operating Instructions Controls amp Instrumentation Hydraulic Schematic Maintenance Instructions amp Trouble Shooting Options and Accessories Bucking Unit Component Illustrations Motor Service Manuals Hydraulic Pressure Intensifier Systems Operating Procedures Pump Service Manual and Technical Data PR TN a ha Hydraulic Power Unit Parts List amp Illustrations em N Control Valve Technical Data HAZARD WARNING Nomenclature used in this manual WARNING Concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution C
26. Air leak Pump speed insufficient Damaged or worn equipment Pump not primed Low or no flow from supply line Hydraulic bypass valve malfunction Insufficient Torque A B C D E E G H Problem Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHERO BUCKING UNIT Revision 01 06 Solution Check alignment insure proper lubrication to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect necessary Adjust unloading pressure Replace or repair as Solution Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should re
27. CB1175302101 2 1 4 x 1 8 FLAT WASHER BEARING 3 8 16 x 2 HHCS 1 7 1 2 1286 1 2 13 x 7 SHCS CB11043 TWO SPEED MANIFOLD CB11048 RINEER HYDRAULIC MOTOR 7 1 CLEBU1517 1174 CB2219 5 8 11 x 2 SHCS 5 8 11 x 1 1 2 SHCS BEARING SPACER GEAR HOUSING COVER PLATE 30028 90 SOCKET WELD FLANGE 3 4 10 x 2 1 4 HHCS 9 10 CB11753015 REAR BEARING HOUSING 11 2 CB11753014 FRONT BEARING HOUSING 1171 CB2216 3 4 LOCKWASHER 1 1 4 90 SOCKET WELD ELBOW DUAL PILOT CARTRIDGE VALVE MIDDLE GEAR ENCODER MALE COUPLING 10 32 x 1 4 SET SCREW ENCODER COUPLING MOUNT 1 13 1902 BEARING 14 CB11753021 MOTOR PINION GEAR 15 la 1268 1 1 4 7 JAM NUT 16 a 1319 B 1 1 4 FLAT WASHER MODIFIED TONG DRIVE ASSEMBLY ASSEMBLY NO CLEBU15 A5 1 2 13 NUT NOT SHOWN IN THIS ILLUSTRATION ADDED 07 06 07 APPROX WEIGHT LBS 484 AB SUPERIOR Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 1 07 06 07 REV LOG DATE
28. CKUP CLAMPING MANIFOLD ASSEMBLY PN B3P0 008 TONG HUB ASSEMBLY ASSEMBLY NO CLEBU15 A1 Item Qty Part Number Part Name 1 4 11753006 RING GEAR 36 108 TOOTH 2 1 CLEBU1502 HUB WELDMENT 3 2 CLEBU1514 CYLINDER ASSEMBLY 4 31 CLEBU1514 C CYLINDER ASSEMBLY 5 16 1063 1 2 13 x 1 1 2 SHCS 6 1 5 25 5000 PSI GAUGE 7 3 1150 C 6 32 X 1 1 2 BRASS BOLT 8 31150 6 32 BRASS NUT 9 1 BULJ4035 A HUB HASKEL PUMP ASSEMBLY APPROX WEIGHT Ibs 1736 AB SUPERIOR 555555485 tA 70518 Y Manufacturing amp Hydraulics 818 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 04 13 09 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR MANUFACTURING amp HYDRAULICS REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR CYLINDER ASSEMBLY NO CLEBU1514 CENTER CYLINDER ASSEMBLY NO CLEBU1514 C Item Part Number Part Name 1 1 2302 51 CYLINDER ROD CB2302 81 CYLINDER ROD 2 CLEBU1515 CYLINDER JAW CLEBU1515 CYLINDER JAW 3 CB2304 CYLINDER CB2304 CYLINDER 4 BUCS15035 CYLINDER KEY BUCS15035 CYLINDER KEY 5 CLE18511 GLAND CLE18511 GLAND 6 CLE18504 PISTON CLE18504 PISTON 7 1171 B 3 4 10 x 1 1 2 SHCS 3 4 10 x 1 1 2 SHCS 8 1332 3 4 10 x 2 SHCS 3 4 10 x 2 1 4 S
29. E CORRECT ELECTRICAL VOLTAGE AND ADEQUATE CURRENT TO POWER THE SOLENOIDS AS TABULATED BELOW FUNCTION VOLTAGE Required POWER Required Proportional motor control module 10VDC to 10VDC 0 80 amps 6VDC to 12VDC forward Tong motor control solenoid from control module 12VDC neutral 0 44 amps 12VDC to 18VDC reverse Tong motor high low control solenoids 24VDC 0 33 amps Tong motor series parallel control solenoids 24VDC 0 33 amps Tong cylinder clamp release control solenoids 24VDC 0 33 amps Backup cylinder clamp release control solenoids 2 24VDC 0 33 amps Tong cylinder intensifier control valve solenoid 24VDC 0 60 amps Backup cylinder intensifier solenoid 24VDC 0 60 amps Tong motor circuit dump valve solenoid Y 24VAC VDC 31w 78VA hold 264 inrush Sauer Danfoss PVG120 proportional control valve Sauer Danfoss PVG32 on off control valve requires two separate signals to control both functions Ross 2771B4011 normally closed solenoid valve Veljin VV V01 or Denison VVOlsolenoid operated vent valve driven by torque turn computer or PLC supplied by others Du b Energize low motor speed parallel low Gf equipped and tong motor valve solenoids to makeup position Rotate tong in makeup direction until centering cylinder is in bottom position 10 Energize backup clamp circuit to insure cylinder extends and lockjaw backup is gripping pipe a Energize backup clamp inten
30. ENT ROD WELDMENT 3 2 CB11753031 ROLLER ASSEMBLY 4 1 CB22003 CARRIAGE WELDMENT 5 11 22005 SPRING RETAINER PLATE WELDMENT 41218 1 LW 7 41210 1 8 NUT GR 8 8 2 CB22006 STOP TUBE 9 2 CB22007 CARRIAGE ALL THREAD ROD 10 2 CB22008 TOP SPRING RETAINER 11 6 SSCF1875 1 7 8 SEVERE SERVICE CAM FOLLOWER 12 1 CB22003 S9 CARRIAGE COVER 13 41027 WASHER LOCK 3 8 14 41047 3 8 16 X 1 HHCS APPROX WEIGHT Ibs 565 AB SUPERIOR 559055455 LA 70518 k j Manufacturing amp Hydraulics 318 837 8847 MAY NOT BE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG USED DISCLOSED COPIED OR REPROI FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 12 02 05 DAT 18 REF S Equip Manuals Dwgs CLEBU2300 30 Carriage wpg DUCED IN ANY g 8 tem aty Part Number CB1175303101 3 x 8 1 2 ROLLER CB1175303102 ROLLER SHAFT FOR 8 1 2 ROLLER 1213 1 12 NYLOCK JAM NUT 1001 1 8 NPT ZERT 1984 CYLINDRICAL ROLLER BEARING 2095 DUMBELL ROLLER SPACER 14070 SEAL ASSEMBLY 14070 S1 DUMBELL ROLLER SEAL 2 041 O RING CB1175303104 ROLLER SPACER N DETAIL D SCALE 1 5 1 SECTION A A APPROX WEIGHT LBS 17 54 Ab SUPERIOR BROUSSARD LA 70518 03 25 03 RO L
31. ERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 07 07 Page 4 7 Use an EP synthetic grease that meets or exceeds the following specifications Used in tong case Type NLGI Consistency Grade Color Lithium Complex Soap wt Serv Temperature Base Oil Viscosity 9 100 F E 200 F Viscosity Index Penetration dmm Worked ASTM D 217 Dropping Point F ASTM D 566 Rust Protection 5 SSW Water Washout wt loss 175 F Timken OK Load Ibs Bomb Oxidation 100 hrs 210 F psi drop Applications High Temp MP 1 Medium Green Non Soap 0 Deg F 450 Deg F 1300 SUS 89 SUS TI 325 340 500 N A N A 50 N A High amp Low Speed Bearings Wheel Bearings Pumps Gears Lubrication Use a premium quality hydraulic fluid that meets or exceeds the following specifications Humble Hydraulic H ISO Viscosity Grade Base Oil Viscosity ASTM D 445 Viscosity Index ASTM D 2270 Pour Point ASTM D 97 Flash Point ASTM D 92 CCF Demulsibility ASTM D 1401 Vickers 104C IP281 Vickers 2950 5 Vickers 1 286 S ASTM D 943 SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page 4 8 cSt 40 C cSt 100 C LUBRICATION SPECIFICATIONS Use an EP synthetic grease that meets or exceeds the following specifications Used as bearing grease Type NLGI Consistency Grade Color Lit
32. ESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Critical Dimension 100 Inspection Required SHEET HK BY NM DATE 08 14 07 Moss 1 of 1 n Dept Sensor The control signal can be produced by a PLC an industrial control computer or a The INT 10 valve throug 100 Output signal percentage of the supply voltage 2596 The INT 10 converts this control signal to a corres ponding potentiometer range so that the Danfoss proportional valve will be controlled correctly In the first characteristic the output signal is plotted as a function of the input signal The second characteristic reflects the response time measured between 10 and 9096 of the maximum values Specifications Input signals galvanically isolated 0 20 mA 10 2 0 10 Volt INT 10 4 4 20 mA 10 4 10 10 Volt INT 10 5 Output signal potentiometer output min 2596 and max 7596 of supply voltage output limiting of supply voltaqe Response time 2 ms max Linearitity better than 196 deviation Supply voltage 9 30 VDC 200 mA Mounting on DIN rail Cable connections M3 screws Dimensions l x wxh 77 x 32 5 114 mm oe con 2 22 esign min 1396 and max 8796 Krachtenveld 46 P O Box 1309 3890 BC ZEEWOLDE Page 5 15 0 offers you the possibility to control a Danfoss hydrauli
33. G HOUSING 3 1 CB11100 ENCODER ASSEMBLY PROTECTOR WELDMENT 4 1 1902 BEARING P N MRC5308MZZ 5 1 82219 BEARING SPACER 6 11 2215 PINION SHAFT 7 1l CB2216 MIDDLE GEAR 8 1 CB2218 BEARING SPACER 9 1 1905 BEARING 10 1 11753014 FRONT BEARING HOUSING 11 111319 1 1 4 FLAT WASHER 12 11225 1 1 4 7 HEX NUT 13 1 1539 MOTOR ASSEMBLY 14 41155 5 8 11 x 2 SHCS 15 121141 3 8 16 X 1 3 4 HHCS 16 41256 5 8 11 X 1 1 4 SHCS 17 2 CLEBU9654 1 2 13X 5 1 2 ALL THREAD 18 41103 1 2 LOCKWASHER 19 51101 NUT HEX 1 2 13 20 1 51031 ENCODER COUPLING MOUNT 21 111034 10 32 X 1 4 SET SCREW 22 1155144 ENCODER COUPLING APPROX WEIGHT lbs 506 Ab SUPERIOR Raine LA Tots y Manufacturing amp Hydraulics 318 837 8847 FORM WITHOUT THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL MAY NOT BE USED DISCLOSED COPIED OR MANUFACTURING amp HYDRAULICS 1 THIS INFORMATION REV LOG DATE DUCED IN ANY WRITTEN CONSENT OF SUPERIOR Qty Part Number Part Name Qty Part Number Part Name 1 4 CLEBU1508 HUB KEEPER 1 1 CLEBU1709 HYDRAULIC SWIVEL 2 1 CLEBU1507 BEARING RING 2 4 CLEBU1660 ROT GLYD RING 3 16 1183 3 4 10 x 2 1 2 HHCS 1171 3 4 LOCKWASHER APPROX WEIGHT LBS 424 TONG BEARING RING TONG SWIVEL ASSEMBLY HUB KEEPER ASSEMBLY ASSEMBLY
34. HCS 9 1 CLEBU1621 PISTON RETAINER PIN AQ EE 10 1 2305 CENTER CYLINCER SPACER 11 2 BUCST1508 CLIP 11 2 BUCST1508 CLIP 12 6 1042 3 8 16 x 1 1 4 SHCS 12 6 1042 3 8 16 x 1 1 4 SHCS 13 2 1003 1 8 x 1 COTTER PIN 13 2 1003 1 8 x 1 COTTER PIN 14 4 1005 A 3 16 x 1 2 ROLL PINS 14 4 1005 A 3 16 x 1 2 ROLL PINS Al POLYPACK SEAL 6 3 8 x 7 x 5 16 P N 31206375 CYLINDER ASSEMBLY ASSEMBLY NO CLEBU1514 CENTER CYLINDER ASSEMBLY ASSEMBLY NO CLEBU1514 C 8 6 POLYPACK SEAL SEAL KIT P N ASAP2350 ROD WIPER 5 P N 959 45 WEAR BAND P N W52500625 POLYPACK SEAL 6 1 2x 7 x 1 4 P N 25006500 POLYPACK SEAL 3 1 8 x 3 1 2 x 3 16 P N 18703125 5x51 2x 1 4 P N 25005000 SECTION A A 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 SUPERIOR uw Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 04 16 09 REV LOG DATE HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Item Qty Part Number Part Name 1 CLEBU1505 TONG BODY REAR PLATE 2 1 CLEBU1506 TONG BODY FRONT PLATE TONG MOUNTING BRACKET ASSEMBLY NO CB11753035 5 4 CB11753035 TONG MOUNTING BRACKET AS
35. L E R ASS E M B LY lt Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY NUMBER 11753031 mu VN peo REV LOGS DATE REF S Equip Manual CLEBU1175 31 Roller Assy wpg s Dwgs USE 5 8 11 SWIVEL HOIST RING CROSBY 1016924 TORQUED TO 60 FT LBS REMOVE ONCE INSTALLED Qt y Part Number BUCS23110 E CHAIN MOUNT BRACKET 1 BUCS23111 BULKHEAD PLATE 2 BUCS23203 SPACER 2 BUCS23204 LOAD CELL BRACE rn 6 BUCS23205 HOUSING SPACER 1 CB22010 S1 DUMMY LOAD CELL 1 zs co CB22029 INTENSIFIER PROTECTOR 2 CB2307 LOAD BRACKET WELDMENT 1 CLEBU1510 BACKUP HOUSING REAR PLATE 1 CLEBU1511 BACKUP HOUSING FRONT PLATE 40 1171 3 4 LOCKWASHER 32 1173 3 4 10 x 1 3 4 HHCS 8 3 4 10 x 5 HHCS 8 283 2 3 4 10 HEX NUT 2 BUCS23303 SPRING ASSEMBLY SPRING ASSEMBLY NO BUCS23303 Part Number Part Name 1757 BUCS23304 EXTENSION SPRING 5 16 x 5 EYEBOLT ZINC PLATED 1756 5 16 QUICK LINK ZINC PLATED 5 16 18 HEX NUT SS 5 16 LOCKWASHER SS APPROX WEIGHT LBS 1131 ASSEMBLY NO CLEBU1509 5 16 FLAT WASHER SS 15 BACKUP HOUSING ASSEMBLY 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 AB SUPERIOR Manufacturing amp Hydraulics 01 05 06 REV LOG DATE PAManuals Equi uals Dwgs CLEBU1500 30 CLEBUTSOS Wp gt THIS DOCUME
36. NO CLEBU1501 8 Item Qty Port Number Part Name 1 1 CLEBU1533 TONG BODY ASSEMBLY 2 1 CLEBU15 A TONG HUB ASSEMLBY 3 CLEBU15 A3 TONG BEARING RING HUB KEEPER ASSEMBLY 4 1 CLEBUI5 A4 TONG SWIVEL ASSEMBLY 5 01519 SWIVEL KEEPER ASSEMBLY 1 CLEBU15 A MOTOR ASSEMBLY NO ENCODER ya 7 l CLEBUI5 A7 MOTOR ASSEMBLY 8 1122238 SERIES PARALLEL VALVE ASSEMBLY 9 1 BAC 5M25RCFF 5000 PSI GAUGE 10 31150 06 32 X 1 1 2 BRASS BOLT 11 3 1150 6 32 BRASS NUT LOCATE SERIES PARALLEL VALVE DURING ASSEMBLY TONG ASSEMBLY ASSEMBLY NO CLEBU1532 8 o o m p B CE O APPROX WEIGHT Ibs 5844 AB SUPERIOR Manufacturing amp Hydraulics 318 837 8847 ORM WITHOUT THE ST TOREN MAY NOT USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE EXPRESS WRITTEI MANUFACTURING amp HYDRAULICS IN CONSENT OF SUPERIOR REF g NOT SHOWN TONG BA
37. NT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Item Qty Part Number Part Name CB22012 TONG MOUNTING BRACKET 1 2 3 12 1171 3 4 LOCKWASHER 6 1183 3 4 10 x 2 1 2 HHCS 3 4 10 x 3 HHCS ASSEMBLY NO CB22013 APPROX WEIGHT LBS 67 4 3 1176 5 3 1201 3 4 10 x 1 1 2 HHCS Part Number Part Name CB22026 TONG MOUNTING BRACKET 3 4 LOCKWASHER 3 4 10 x 2 1 2 HHCS 3 4 10 x 3 HHCS ASSEMBLY NO CB22025 APPROX WEIGHT LBS 50 3 4 10 x 1 1 2 HHCS Ab SUPERIOR SG SS LA 70518 TONG MOUNTING BRACKET ASSEMBLY Y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 06 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 8 LOG DATE FORM WITHOUT THE EXPRESSWAITIEN CONSENT OF SUPERIOR S Edi MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs G0 Mn Brackets wpq Page 8 18 Qty Part Number Part Name 1 1 CB2309 CARRIAGE SPRING RETRACTION SHIPPING BRACKET WELDM 3 1 CB2311 CARRIAGE STOP 5 2 1232 EYE BOLT 3 8 16 x 1 1 4 6 8 1103 1 2 LOCKWASHER
38. PE NIPPLE 10 LONG APPROX WEIGHT lbs 2394 AB __SUPERIO w Manufacturing amp Hydraulics 318 837 8847 4225 HWY 90 EAST BROUSSARD LA 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL USED D MAY NOT BE ISCLOSED COPIED MANUFACTURING amp HYDRAULICS OR REPR THIS INFORMATION ODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 1 4 DRIVE ZERT P N 1257 N 7 8 14 JAM NUT P N 1178 Ar 7 8 LOCKWASHER NM P N 1224 CAM FOLLOWER STUD wem P N 73008 FLANGE BUSHING 20FDU16 P N 73009 PRESS INTO RACE 7 SY Y CAM FOLLOWER RACE P N 73007 CLA LL DL I7 d SECTION VIEW 1 7 8 SEVERE SERVICE SUPERIOR BES EAST BROUSSARD LA 70518 FOLLOWER ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp LOG DATE 1 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV Piu p T ASS EM BLY NO SSCF1 875 MANUFACTURING amp HYDRAULICS CLESS25DASSCF1875 8 8 6 8 Item Qty Part Number CB2215 Part Name Item Qty Part Number Part Name PINION SHAFT N CB2218 CB11100 BEARING SPACER ENCODER ASSY PROTECTOR WELDM
39. PU Some units be anchored to the foundation using 3 4 anchor bolts may be equipped with optional second fluid level Install the bucking unit hydraulic power unit and torque warning lamp which will flash when fluid level is turn control system as required on location NOTE If low but not low enough to cause HPU shutdown pipe roller rack systems are being installed they must be accurately leveled and aligned with the bucking unit to 6 CONNECT HOSES Remove all hose dust caps as deliver pipe into the bucking unit on the centerline of the required and clean all hydraulic quick disconnect rotating tong couplings with safety solvent and blow dry using low pressure compressed air SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page4 2 Manual PLC Controlled Bucking Unit INSTALLATION amp SETUP INSTRUCTIONS a Connect airlines to DE ENERGIZED source of clean and dry air with maximum supply pressure of 120 psi b Connect hydraulic hoses and insure all quick disconnects are fully seated Connect case drain line directly to reservoir do not attach to a return circuit c CAUTION Failure to connect case drain circuit directly to hydraulic reservoir will result in motor shaft seal failure and cause hydraulic leakage that will not be covered by your warranty d Failure to connect load sense line will inhibit the hydraulic power unit s ability to automatically shift into a standby mode whe
40. Page 7 1 Page 7 2 TABLE OF CONTENTS CLINCHER Bucking Units in the 9 5 8 10 3 4 11 3 4 15 16 and 23 sizes are very similar and feature a number of common components SECTION 8 CLEBU1500 30 amp 32 CLINCHER BUCKING UNIT ILLUSTRATIONS OVERALL VIEW Assy No CLEBU1500 30 rn i cp chee 8 3 OVERALL VIEW Assy No CLEBU1500 32 en ed 8 3 1 TONG ASSEMBLY FOR CLEBU1500 30 Assy No 01501 ttt 8 4 TONG ASSEMBLY FOR CLEBU1500 32 Assy No CLEBUI532 ttt 8 41 TONG HUB ASSEMBLY Assy No CLEBUI5 Al aa ett teo ro 8 5 CYLINDER ASSEMBLY Assy No CLEBU1514 n cti bep o RIDE 8 6 CENTER CYLINDER ASSEMBLY Assy 1514 ettet 8 6 CLEBU1500 30 TONG BODY ASSEMBLY Assy No 015 42 ette 8 7 CLEBU1500 32 TONG BODY ASSEMBLY Assy No CLEBU1533 tenete 8 7 1 1 7 3 SEVERE SERVICE CAM FOLLOWER ASSEMBLY Assy No SSCF 1875 8 8 CLE1500 30 TONG DRIVE ASSEMBLY Assy CLEBUIS AS ttt ttt 8 9 CLE1500 32 TONG DRIVE ASSEMBLY NO ENCODER Assy No CLEBUIS A6 8 9 1 CLE1500 32 TONG DRIVE ASSEMBLY Assy CLEBUIS A7 ttt 8 92 TONG BEARING RING HUB KEEPER ASSEMBLY Assy No CLEBU15 A3 ces 8 10 TONG SWIVEL ASSEMBLY Assy CLEBUIS A4 ttt ttt ttt ttti 8 10 SWIVEL KEEPER ASSEMBLY Assy No CLEBUI519 ttt ttt ttt ttti 8 10 15 LOCKJAW BACKUP ASSEMBLY Assy No BUCSI5000 01 ttt 8 11 CAM FOLLOWER ASSEMBL
41. SEMBLY 1 1 CB1175303502 MOUNTING BRACKET WELDMENT 80 SSCF1875 CAM FOLLOWER ASSEMBLY 16 1027 3 8 LOCKWASHER 3 6 1218 1 LOCKWASHER 5 3 1210 1 8 NC HEX NUT 1 16 1049 3 8 16 x 1 1 2 HHCS CB11090 MOUNTING BRACKET PLATE 34 1171 3 4 LOCKWASHER 10 34 1174 3 4 10 x 2 1 4 HHCS 9 APPROX WEIGHT LBS 2430 485 APPROX WEIGHT LBS 36 725 SUPERIOR BROUSSARD LA 70818 TONG BODY ASSEMBLY esee acu THIS DOCUMENT IS THE PROPERTY SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ASS E M B LY N O C L E B U 1 5 A2 FORM WITHOUT THE EXPRESS WRIT TEN CONSENT OF SUPERIOR an 8 TONG BODY ASSEMBLY ASSEMBLY NO CLEBU1533 Item Gty Number Part Name 1 518 MIDBODY 2 1 CLEBUI1534 BODY REAR PLATE 3 1 ICLEBU1535 BODY FRONT PLATE 4 1 CLEBUIS16 TONG BODY CENTER SPACER 5 4 CB11753035 TONG MOUNTING BRACKET ASSEMBLY 6 80 55 1875 1 7 8 SEVERE SERVICE CAM FOLLOWER 7 16 1027 WASHER LOCK 3 8 8 16 1049 3 8 16 X 1 1 2 HHCS 9 3411171 3 4 LOCKWASHER 10 34 1174 3 4 10 X 2 1 4 HHCS 11 3 1398 1 4 COLLAR 12 1 PN4 10 1 4 NPT PI
42. TONG MNT BRACKET ASSEMBLY CB22025 REAR TONG MNT BRACKET ASSEMBLY 5 6 CB2312 CARRIAGE SPRING RETRAC STOP ASSY 1 CLEBU1501 TONG ASSEMBLY 1 CLEBU1509 5 BACKUP HOUSING ASSEMBLY CLEBU1512 FRAME WELDMENT 7 8 9 CLEBU1513 BOLT ON TRAY la CLEBU1521 COVER WELDMENT CLEBU1523 HOLD DOWN STRAP ASSEMBLY ala 1169 3 4 10 x 5 HHCS CB11411 CONTROL CONSOLE ASSEMBLY WITH PIPE JACK CONTROLS APPROX WEIGHT LBS 13618 AB SUPERIOR 22520 LA 70518 Y Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 12 27 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU1500 30 Overall Le 8 Item Qty Part Number Part Name 1 1 CLEBU1512 BUCKING UNIT FRAME 6 2 2 22013 TONG MOUNTING BRACKET ASSEMBLY 3J 2 22025 TONG MOUNTING BRACKET ASSEMBLY 4 1 CLEBU1532 15 100 000 ft lb TONG ASSEMBLY 5 _1J CLEBU1521 COVER WELDMENT 6 2 CLEBUI536 CARRIAGE ASSEMBLY 7 1 CLEBU1509 15 BACKUP HOUSING ASSEMBLY 8 1 0 515000 01 15 DRILL PIPE BACKUP 9 1 CLEBUI513 BOLT ON TRAY Ol 611112 1 2 13x 1 1 2 HHCS 1 611103 1 2 LOCKWASHER
43. TROKE 2 1 4 ROD JACK FIGURE 2 Ad SUPERIOR ww Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 01 09 06 LOG DATE REV REF P Manuals Equip Manuals Dwgs CLEBU1500 30 Schematic Sht1 o a o CASE DRAIN 4 0 SE 8 PRESSURE RETURI 1 4 o gt TUNG TONG BACKUP BACKUP FWD JACK FWD JACK REAR JACK REAR JACK TONG BACKUP AA Mir ded uat a CLAMP RELEASE CLAMP RELEASE DOWN UP DOWN INTENSIF INTENSIFY G 8 G en 3 85 3 8 8 8 3 8 3 8 3 89 3 89 TUNG CLAMP BACKUP CLAMP 1 MAKEUP A B BREAKOUT HIGH A B LOW CLAMP A B RELEASE CLAMP A B RELEASE FORWARD REVERSE FORWARD B reverse INTENSIFY V V INTENSIFY 15565022 PVS 32 5 H
44. UCDP15012 BOTTOM INSIDE DOOR PLATE BUCS15009 INSERT PIVOT PIN Tur BUCS15010 DOOR ROLLER BUCS15011 DOOR ROLLER PIN fs c O e N 5 800515020 DOOR INSERT DOOR SPACER REAR PIVOTING INSERT SPRING 0 o _ gt Io J fafa ja UJ W 55 8 2 BUCS15076 FRONT PIVOTING INSERT SPRING BUCS15054 INSERT SPRING SPACER N A BUCST1508 CLIP SMH1501 L TORSION SPRING Ao 2 1001 1 8 ZERT 1315 1 8 x 8 1 2 HHCS 2 x NJO 2 2 1 1218 1 LOCKWASHER 1210 1 8 HEXNUT 6 1042 3 8 16 x 1 1 4 SHCS 2 19 A s op 1 36DU40 02 MODIFIED GARLOCK BUSHING GARLOCK BUSHING APPROX WEIGHT LBS 308 948 z 4225 HWY 90 EAST ASSEMBLY NO BUCS15015 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 01 04 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WRIT TEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals y MANUFACTURING amp HYDRAULICS BUCS15000 BUCS15015 Door Page 8 14 g 8 CARRIAGE ASSEMBLY ASSEMBLY NO CLEBU1536 Item Qty Port Number Part Name 1 A CBI536 COMPRESSION SPRING 2 2 BUCS11823 ADJUSTM
45. UPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 01 05 06 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLEBU1500 30 Dimensions wpg 15 BUCKING UNIT DIMENSIONS CLEBU1500 32 130 1 2 U APPROX WEIGHT Ibs 13319 Ab __SUPERIO 4225 HWY 90 EAST BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPROD FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REV LOG DATE CLINCHER BUCKING UNITS TOOL SIZE 15 Unit Style CLEBU 1500 32 Type III Unit w LOCKJAWTM Backup Backup Torque Gauge Handle 35m Min Tubular OD in 2 062 Max Tubular OD Y in 15 000 Standard Torque Rating ft lbs 100 000 Series Mode 9 High Speed Low Torque 12 rpm max 25000 ft lbs max Low Speed High Torque 6 rpm max
46. VALVE PANEL MOUNT GAUGE 300 PSI BAC 5M25RCFF CB11041 A PANEL MOUNT GAUGE 0 5000 PSI PANEL MOUNT NUT F AIR REGULATOR CB11080 STOP BUTTON CB11081 CB11082 START BUTTON START LEGEND CB11083 STOP RED LEGEND CRSS20009 CB11422 PANEL MNT REMOTE OPR RELIEF VALVE HANDLE F PVG VALVE CONTROL CONSOLE ASSEMBLY ASSEMBLY NO CB11411 4225 HWY 90 EAST AB SUPERIOR CO Uy Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 11 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY t FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU1500 30 CB11411 wpg 21 4 O GEEXTCEXT INTP ral S 3 EE E 3 4 E 2 RET Per _ RE i 9 P 4 j d l I I i E mp A ua RR a ee ee ee ae A re 1 lk MOTOR A MOTORB CASE DRAIN HIGH GEAR LOW GEAR TONG TONG BACKUP BACKUP TONG 1 17 1 2 3 8 3 8 CLAMP RELEASE CLAMP
47. Y Assy No BUCS11825 01 ttt 8 11 CYLINDER ASSEMBLY Assy BUCS15006 O1 ettet ttt ttti 8 12 OUTSIDE DOOR ASSEMBLY Assy No BUCS15005 aasan 8 13 INSIDE DOOR ASSEMBLY Assy No BUCSI15015 ettet ttt ttt ttt 8 14 CARRIAGE ASSEMBLY Assy No CLEBU1536 ttt ttt ttt ttti 8 15 ROLLER ASSEMBLY Assy No CB11753031 ttt ercer 8 16 15 BACKUP HOUSING ASSEMBLY Assy CLEBUIS09 ttt ttt 8 17 TONG MOUNTING BRACKET ASSEMBLY Assy No CB22013 de CB22025 8 18 CARRIAGE SPRING RETRACTION STOP ASSEMBLY Assy No CB2312 e 8 19 DIE ADAPTER VARIATION FOR CYLINDER CLEBUI514 8 20 ALUMINUM DIES CLEA1175 XXXXX AND BUCA7625 XXXXX isset ttt a 8 21 HYDRAULIC JACK ROLLER SYSTEM ASSEMBLY Assy No 2000 01 8 22 JACK ROLLER STAND ALONE ASSEMBLY Assy No CB2010 01 cte 8 23 JACK ROLLER BOLT ON ASSEMBLY Assy No CB2020 01 ctt 8 24 SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 8 1 SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 8 2 15 BUCKING UNIT TYPE 3 OVERALL VIEW ASSEMBLY NO CLEBU1500 30 Part Number Qty 1 a BUCS15000 01 15 LJ DRILL PIPE BACKUP ASSEMBLY CLEBU1536 CARRIAGE ASSEMBLY N N N N CB22013 FRONT
48. acturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 05 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCS15000 01 15006 01 Cyl wpg Qty Part Number Part Name BUCDP15003 TOP OUTSIDE DOOR PLATE 3 1 BUCS15009 INSERT PIVOT PIN 5 BUCS15011 DOOR ROLLER PIN 8 8 BUCS15075 REAR PIVOTING INSERT SPRING 10 BUCS15054 INSERT SPRING SPACER 2 x 6 1 SMH1501 L TORSION SPRING 1 8 NPT ZERT 14 2 1315 1 8 81 2 HHCS 2 1 LOCKWASHER 1 2 1210 1 8 HEXNUT 17 1042 3 8 16 x 1 1 4 SHCS 1942 18 5 1 4 SHCS 19 36DU40 02 MODIFIED GARLOCK BUSHING 20 GARLOCK BUSHING APPROX WEIGHT LBS 216 677 SUPERIOR OUTSIDE DOOR ASSEMBLY ww Manufacturing amp Hydraulics 318 837 8847 IS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 01 04 06 TH HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG Dor cule beer l REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCS15000 BUCS 5605 Door FP 8 13 Part Number Part Name BUCDP15013 TOP INSIDE DOOR PLATE B
49. bular should be held as close to the unit centerline as is possible It will be necessary to feed the tubular through the backup and into the tong Close the tong jaws on the pipe using the Tong Jaw DCV During the clamping operation you will be able to read the clamping pressure on the system pressure gauge Release Tong Jaw DCV and allow it to return to its center position Pressures cannot be monitored when the valves are in the neutral position Clamping pressure will be trapped within the jaw cylinders by means of pilot operated check valves Trapping pressure by means of these check valves allows the pressure to be bled off the rotary swivel seals before rotation begins thus extending the life of the rotary seals Note This unit has been equipped with optional air driven pressure booster pumps to provide enhanced torque capacity when using non marking aluminum dies To operate shift DCV to clamp position until maximum system pressure is achieved Simultaneously open respective booster pump air control to allow cylinder pressure to build to required 4500 psi Only a few strokes are required to achieve required pressure Continued pumping will not over pressurize the system as a pressure relief valve is built into each pump circuit Actual clamping pressures can be observed by a means of a gauge located on the rear lower section of the backup or by means of an observation window at the 12 o clock position on the rotating section CONTROLS
50. c proportional h a 0 10 Volt 0 20 mA 4 20 mA or a 10 10 Volt signal INT 10 2 0 0 10 0 20 0 mA INT 10 3 0 0 5 0 10 0 V INT 10 4 4 0 12 0 20 0 mA INT 10 5 10 0 0 0 10 0 V Input signal Transfer characteristic 30 0V 22 5 8 9 5 5 S v gt 2 15 0V He s s Et gt e 9 RoN 100 0 0 2 4 time Response time 222 d Phone 31 36 522 11 34 Fax 31 36 522 13 14 THE NETHERLANDS Documentation INT 10 x Functional description The INT 10 is a signal converter which converts standardized industrial signals into a potentiometric signal as is required by a Danfoss proportional valve The INT 10 can be delivered in four models depending on the control signal Model Control signal INT 10 2 0 20 mA INT 10 3 0 10 V 4 20 mA 10 410 V _ Connecting information The INT 10 and the Danfoss valve share the same power supply just like a common potentiometer For the INT 10 the same rules are valid for connecting cables as it is with a potentiometer see connection diagram at the back of this page The supply cables will go directly from the battery to the Danfoss valve and then from the Danfoss valve to the INT 10 Further the and wires between the Danfoss proportional valve and the INT 10 have to be the same diameter and the same length Specifications Output voltage Ratiometric output min 25 and max 75 of the supply x
51. can only be accessed after removing the covers from these assemblies Check fluid levels in hydraulic power unit reservoir chain drive case and gear reducer N Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed ANNUAL MAJOR MAINTENANCE Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on Bucking Unit and Power Unit which could possibly have been damaged either during operation or transit B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Remove motor and valve assembly from the Bucking Unit MAINTENANCE D Check motor seal Apply hydraulic power run the motor and visually check the motor seal for any signs of leakage E Check gear reducer per manufacturers specifications F Remove covers from Tong and Backup Assemblies Inspect hydraulic hoses and components for leaks Lubricate internal grease zerts G Check condi
52. d m I 5 CLOSED CENTER TONG MOTOR LS SA Moro sher F TONG CLAMP LSAT BACKUP CLAMP ano JACK REAR JACK i 1 l t I a enan daya a ci runc uc a v l a El 2 X rA CUNT RUL CUNSULE FIGURE 2 BUCKING UNIT Type Three Ab SUPERIOR BROUSSARD LA 70518 w Manufacturing amp Hydraulics 318 837 8847 Y D R U SC H E M TI C THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 09 06 A A Ics D CONFIDENTIAL THIS INFORMATION REV LOG DATE EEE EEE EEE E ED eet HYDRAULICS AND IS CONSIDERED CO MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ITHOUT THE EXPRESS WR ITTEN CONSENT OF SUPERIOR REF PWanualsEquip ManualsDwgs INCLUDES JACK ROLLER WAR E NORAS GLEBU 800 30 Shemale Page 5 8 Qty Part Number CB11440 PVG 120 82 5 VALVE TONG CONTROLS CRSS20009 RELIEF VALVE REMOTE PANEL MOUNT CB11041 AIR FILTER REGULATOR CB11045 BALL VALVE PANEL MOUNT BAC 30025RCFF GAUGE 300 PSI PANEL MOUNT B11048 HYDRAULIC MOTOR DUAL SPEED B11043 DUAL SPEED MANIFOLD CLEBU1709 HYDRAULIC SWIVEL CLEBU1660 ROTARY SEALS 4 PCS 1 SET 3P0 008 CLAMPING MANIFOLD ASSEMBLY INCLUDES 17 B3P0 001 CLAMPING MANIFOLD CLOSED HEAD 17 B3P0 005 RELIEF VALVE 17 B3P0 004 PILOT OPERATED CHECK VALVE 17 B3P0
53. d on the pipe Operate Tong Rotation DCV to makeup or breakout joint to required torque Torque can be monitored using the optional torque gauge or the Data Acquisition System The computer system features a dump valve which controls the maximum applied makeup torque Note this dump valve has no effect on breakout torque Torque can be controlled using the adjust able pressure relief valve on the power unit Accessories are also available to dump hydraulic pressure and control rotational speed Attach crane to tubular if required after proper makeup torque has been reached Use Tong Jaw DCV to fully retract the dies Carefully remove the tubular from the Bucking Unit Using Tong Rotation DCV rotate the tong to insure the bottom centering jaw is located at the lowermost point in the head by aligning the paint stripes on the tong with the matching stripes on the frame The BUCKING UNIT is now ready for the next tubular operation BREAKOUT PROCEDURE Load cells are to be installed on both sides of the Backup to all measurement of torque in makeup and breakout mode Operations for breaking out of tubulars are precisely the same as for making up except for the direction of rotation controlled by Tong Rotation DCV Page 5 4 G G AIR FILTER FIGURE 1 GAUGE PANEL MOUNT P N BAC 5M25RCFF P N BAC 30025RCFF NUT P N CB11041 A e SYSTEM AIR AIR PRESSURE PRESSURE PRESSURE CONTROL TONG CLAY BACKUP CLAMP
54. d the die since this system relies on radial loads and the coefficient of friction instead of teeth This clearance also allows the installation of our silicon carbide screen cloth which is required when using the non marking system at high torques Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 3 2 The bucking unit cylinders which hold our dies have considerable stroke which could cause some people to believe they can use a die ona tube which is significantly smaller than the nominal size For example someone could use a 7 die to grip on a non standard tubular with an OD of 6 75 While one could successfully grip tubulars with such an arrangement the pipe would not be exactly centered within the rotating and fixed portions of the bucking unit The resulting eccentric pipe movement seen when rotating the collar could cause some variation in apparent torque readings Therefore we recommend nominal die sizes be matched to specific pipe or coupling diameters and using specially manufactured dies for non standard premium couplings CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or the bucking unit CAUTION Do not attempt to use combinations of diffe
55. e 11 3 4 x 7 5 8 die adapters in the tong and backup before installing the 7 5 8 x 6 050 die required for OD of API coupling in the tong and the 5 500 die in the backup CAUTION Do not operate the jaws unit without correct dies and the proper size tubular being in the tong and backup SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 5 2 PRE JOB UNIT INSPECTION Connect all hydraulic hoses and insure suction valve is open on power unit reservoir Energize the hydraulic power unit all it can operate for 10 minutes to warm oil Operate each valve while monitoring for leaks PIPE INSTALLATION Operate Tong Jaw and Backup Jaw Directional Control Valves DCV as labeled on Figure 1 to insure jaws are in the fully open position Using Tong Rotation rotate the tong to insure the bottom centering jaw is located at the lowermost point in the head by aligning the paint stripes on the tong with the matching stripes on the frame CAUTION Rotational alignment is a very critical operation as the bottom jaw has controlled stroke to center the pipe in the jaws Refer to the hydraulic schematic Figure 2 for more details regarding the hydraulic circuitry and components Manually adjust the spacing between the tong and backup to accommodate the tool joint being torqued Using pipe handling systems or a crane carefully install the pipe in the Bucking Unit in a level position The tu
56. ections with M3screws 000000000 Dimensions Ixwxh 77 x 32 5 x 114 mm Guarantee During a period of 12 months production and component failures are guaranteed Exchanging a defect INT 10 will be shipped f o b Guarantee will be void at injudicious use opening of the case usage out of specifications and mechanical damage such at the judgement of Tildesign BV Tildesign bv Krachtenveld 46 NL 3893 CD Zeewolde The Netherlands Phone 31 0 36 522 11 34 Fax 31 0 36 522 13 14 e mail i i website www tildesign nl 01993 2005 Tildesign BV INT 10 Rev C Zeewolde The Netherlands Page 5 1 i x Y A A CASE DRAINI CASE DRAIN asa qa r 15565022 MOTOR ds e O O O O O O a fl O 1 1 1 1 Ihe IR L HIGH GEAR LOW GEAR HIGH Low TONG TONG BACKUP BACKUP N CLAMP RELEASE RELEASE 3 8 378 3 8 3782 3 85 3 89 3 85 3 8 1 1 1 1 HIGH A E B LOW HIGH A B LOW CLAMP A RELEASE _ CLAMP A B RELEASE PVB 120 PVE 32 1 PVB 32 PVE 32 PVE 32 hb E LES 2 6 GPM 2 8 GPM 10 6 GPM 5 10 6 Bm is y S Ac IC St e FER o E LY
57. ed out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out ROUTINE MAINTENANCE Cleaning Upon return from each and every job perform the following A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Clean and inspect jaws for damage or excessive wear Lubricate splines and all grease zerts D Inspect all hoses for wear replace as necessary E Inspect backup hanger assembly to assure all parts are in operating condition F Install dies of a size needed for testing purposes and attach hydraulic power unit to Bucking Unit Before energizing power unit make certain no one is working on Bucking Unit and all tools and parts are removed from the tong and backup assemblies G Insert test mandrel of the exact same size as the dies which are installed in the tong and backup assemblies Caution Testing the function of the backup without the proper size dies installed and or without the proper sized mandrel in place you risk serious damage to the back up cylinder H After power unit has reached operating temperature operate the backup control valve and close backup around test mandrel using sufficient flow and
58. efore attempting to make any of these adjustments otherwise warranty coverage on the unit may be limited A hydraulic compression style load cell and hydraulic torque gauge are optional features on CLINCHER BUCKING UNITS CAUTION The electronic load cell if supplied by Superior has been removed for shipping and must be reattached to the right side same side as control panel of the backup before operating the unit In this position it will read torque during makeup operations only A dummy load cell is attached to the left side of the backup Should measurement of torque be required during breakout operations the end user must relocate the electronic load cell and the dummy load cell to the opposite sides of the backup A Turns Encoder can be installed ref Gear Box Assembly Dwg in Section 9 DIE INSTALLATION Insure hydraulic power unit is turned off Bleed system pressure by moving all control valve levers several times Remove cap screws and clips from jaws Insure jaw amp die spline surfaces are free of debris or damage and are lightly greased Install the required dies in the tong and backup by sliding in until they contact the fixed clip Reinstall clips and cap screws Tighten cap screws firmly to prevent them from vibrating loose Do not over tighten Note The larger Bucking Units require die adapters be installed when using smaller dies For example when using the 11 3 4 unit with 5 1 2 casing you must install thre
59. ents will result in severe equipment damage that will void all warranties SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Pagel 1 HYDRAULIC PRODUCT GENERAL INFORMATION ery HYDRAULIC PRODUCT SAFETY WARNING Valve lever Spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces sho
60. epending on existing installation and proximity Contingency Materials 1 Safety Solvent for cleaning pneumatic hydraulic quick disconnects Electrical contact cleaner solution 1 Soldering iron for WinCATT cable connector repair r Teflon tape Loctite sealing compound Electrical material as required to suit installation and local electrical code Manual PLC Controlled Bucking Unit INSTALLATION amp SETUP INSTRUCTIONS IMPORTANT NOTICE Insure steps 1 through 7 b SUPERIOR strongly recommends the use of our have been completed before notifying Superior LASER ALIGNMENT TOOLS to verify proper Manufacturing amp Hydraulics that a factory technician alignment before permanently fixing anchor bolts is needed to perform installation inspection and final c CAUTION Failure to align rack centerline with startup services If these steps have not been bucking unit may cause tubulars to hang on dies completed additional charges will be applied while when passing through the bucking unit our technician stands by for the installation to be Misalignment can result in unacceptable torque turn completed by the buyer results d Remove shipping bolts brackets etc as shown in illustration on page 1 1 1 UNPACK Inspect for shipping damage and or missing shipping damage Remove all banding straps and locations as required Refer to order documents for protective coverings Do not remove shipp
61. er systems are used in the unit Each consists ofa pump and preset pressure relief valve One system is located within the tong section and the other located within the backup section of your bucking unit The pumps are supplied with hydraulic oil from the low pressure upstream side ofthe pilot operated check valve High pressure is returned to the high pressure downstream side of the pilot operated check valve see schematic Both intensifiers are remotely operated by means oftwo 1 4 turn air control ball valves located near your bucking unit s hydraulic directional control valves These two ball valves control the air supply to each pump Haskle Pump M 36 Series 1 3 hp pumps maximum rated output 4 500 psi using 10 CFM 125 psi for maximum pressure and flow rate performance Swagelok Pressure Relief Valve SS 4R3A5 G with RED spring kit 177 R3A K1 G for 4000 to 5000 psi cracking pressure OPERATING PROCEDURES 1 Check all fluid levels including diesel engine oil hydraulic oil compressor oil if applicable 2 Drain all water from air dryer Add oil to air lubricator 3 Install correct dies in tong and backup sections 4 Start electric or diesel hydraulic power unit electrical generator and air compressor as required for your system 5 Determine clamping pressure requirement a For low torque large diameter tubulars use only hydraulic power unit pressure b For moderate torque smaller diameter tubulars use on
62. f 1 of 1 SEE NOE NOTE LT Ins ons Depth v sabed PLC PVG 120 10v Signal Note The wire length and dia from power supply to the coil and coil to INT 10 device need to be the same PVG Coil 120 UNLESS OTHERWISE SPECIFIED TOLERANCES ARE R8 Ai 4225 HWY 90 E PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL SUPE RIO R_ BROUSSARD LA 70518 020 005 1 16 5 8 7 015 per foot Manufacturing amp Hydraulics 337 837 8847 ETCH 1 Dimensions ore in inches IPART NAME P N amp MATL P O 2 Remove burrs amp sharp edges with 1 64x45 max ON NON CRITICAL SURFACE 3 Machined fillet radii are 1 32 Electronic proportional controls 4 Normality Squareness amp parallelism of machine surfaces ore TAG 002 per inch to a max of 012 inches for a single surface MATERIAL SPECIFICATION Rev By Date Description of Revision P N amp MATLP O 5 Machine diameters on a common centeriine must be concentrie DRAWN EY W LeBlanc Matl Req within 4 JJ unmachined diameters concentric within 4 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS APPROVED BY DAN B Initial Condition CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED PR 1 Revision No X STAMP ETCH TAG Zero REPRODUCED IN ANY FORM WITHOUT THE EXPR
63. hium Complex Soap wt Serv Temperature Base Oil Viscosity 40 cSt ASTM D445 100 C cSt Viscosity Index Penetration dmm Worked 60X ASTM D 217 Dropping Point F ASTM D 2265 Rust Protection 5 SSW ASTM D 5969 Water Washout wt loss 175 F ASTM D 1264 Timken OK Load lbs ASTM D 2509 Bomb Oxidation 100 hrs 210 F psi drop ASTM D 942 Applications 68 68 65 0 8 5 95 9 222 432 41 39 0 20 Pass Quality Level Quality Level 2000 N A Blue N A 150 14 5 N A 280 450 Pass 6 8 45 5 max Industrial application where a high temperature multipurpose extreme pressure grease is needed Trailers Page 4 9 OPERATING INSTRUCTIONS The basic procedures to be used when handling and bucking up collars on tubulars should be as follows 1 2 Couplings should be started by hand on the pipe The pipe and coupling are moved by means of a crane or pipe roller system into the bucking unit to position the coupling within the tong section Itis very important that both the bucking unit and the pipe be level at this time The tong is then clamped on the coupling The centering cylinder should rise until it just contacts the coupling It should not stop short nor should it push the coupling upward If the tubular is excessively heavy it may be necessary to adjust the setting of the sequence valve to insure the centering cylinder fully extends As the press
64. if pipe will be made up using high mode low mode or combination of high and low modes Note some units may also have series high and parallel low controls to increase rotational speed b Insure PLC is programmed for the following typical sequence of makeup operations 1 Energize hydraulic power unit 2 Optional Verify hydraulic system pressure is available 3 Optional Verify air pressure is available 4 Optional Verify absence of coupling in tong 5 Energize tong release circuit to insure cylinders are retracted 6 Energize backup release circuit to insure cylinder s is are retracted 7 Verify tong centering cylinder is in bottom dead center BDC position sense using customer supplied proximity sensor or absolute encoder a Ifcentering cylinder is not in BDC position energize the gear shift valve solenoid to shift to low gear position SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page 4 5 Manual PLC Controlled Bucking Unit INSTALLATION amp SETUP INSTRUCTIONS REMOTELY OPERATED BUCKING UNITS REQUIRE OPTIONAL ELECTRICALLY CONTROLLED SOLENOID OPERATED HYDRAULIC CONTROL VALVES ELECTRICAL CONTROL PANELS PROGRAMMABLE CONTROLLERS POWER SUPPLIES AND SENSORS ARE OPTIONAL AND NOT INCLUDED END USERS WHO ARE PROVIDING THEIR OWN CONTROL SYSTEMS MUST INSURE THEIR ELECTRICAL CONTROL SYSTEM AND POWER SUPPLIES ARE CAPABLE OF DELIVERING TH
65. imal pipe marking Non marking aluminum dies are available for use with fiberglass or corrosion resistant alloy CRA tubulars CLINCHER GRIT FACE dies are available for chrome and stainless steel tubing applications where steel dies are not acceptable and which require greater torque capacity than non marking aluminum dies can provide Adapters which utilize Dovetail strip dies may be available on special order See Section 3 for more information concerning Die selection and usage CLINCHER BUCKING components see Figure 1 UNITS have three main 1 A powered rotating tong assembly with hydraulically operated jaws which grip the tubular s coupling 2 A non rotating backup assembly with hydraulically operated jaws which grip the body of the tubular 3 A frame system which supports the first two items and contains the drive mechanisms and Bucking Unit Control Panel A separate hydraulic power unit is required to supply the required hydraulic power to drive the tong and operate jaws SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 ASSEMBLY Page 2 SUPERIOR Manufacturing amp Hydraulics produces three different types of Bucking Units Type One is primarily intended for use in pipe mills or pipe yards for the installation make up or removal break out of couplings This unit will readily accommodate different sizes of tubulars while allowing the spacing between the t
66. important information is contained a CAUTION Insure hydraulic fluid reservoir is throughout the technical manual Thoroughly familiarize totally clean and dry before filling with oil All yourself and others working with you with this hydraulic fluids including new hydraulic oil must be information before commencing installation or operation filtered to 5 microns before adding to the reservoir Fill the hydraulic reservoir with the appropriate a AJSA should be undertaken before commencing om filtered hydraulic fluid to within 4 inches from top of installation work or using installed equipment Untrained personnel must not handle install or reservoir operate this equipment b CAUTION Insure the suction isolation valve is 3 INSTALL CLINCHER BUCKING UNITS must be open before starting power unit Failure to open installed on a foundation suitable for the weight of the this valve will cause catastrophic pump failure unit its accessories pipe handling equipment plus the c Note The electrically driven hydraulic power unit is weight of the heaviest tubulars being processed Leveling equipped with a low fluid level switch which will jacks are not provided but are available as options and automatically shut down HPU electrical motor if may be required to insure the unit is supported on each of fluid level drops below safe operating level Refill the four corners When possible we recommend the unit unit before attempting to restart H
67. ing bolts and lengths of hoses supplied with equipment brackets before the Bucking Unit has been moved to its final location and no further handling is required Refer 5 FILL POWER UNIT RESERVIOR WITH to illustration on page 1 1 to identify location of shipping HYDRAULIC FLUID Unless specifically noted all brackets and bolts hydraulic power units are shipped without hydraulic oil Refer to order documents to determine the volume of a WARNING CLINCHER 15 Bucking Units hydraulic oil required to fill the hydraulic reservoir The weight more than 13 500 Ibs and must be handled SUPERIOR Hydraulic Power Units and the CLINCHER with appropriate equipment and procedure to BUCKING UNIT are designed to work with conventional avoid exposing personnel to hazards or potentially industrial hydraulic oils Superior Manufacturing amp damaging the equipment Hydraulics utilizes TEXACO Rando HD 68 hydraulic oil 2 READ HAZARD WARNINGS and TECHNICAL Substitution of brands with comparable properties is MANUAL The first section of the technical manual acceptable Use of low viscosity fluids or high viscosity fluids synthetic fire resistant or water based fluids should not be considered without consulting with SUPERIOR Manufacturing and Hydraulics contains specific information about Operating Procedures which if not strictly followed could result in serious injury loss of life damage to equipment or damage to tubulars Other
68. it to return to the neutral position a To break out connection slowly shift motor valve lever from neutral to BREAKOUT position and allow the unit to rotate until the connection has backed off at least two turns 43 Actuate tong clamp valve lever to retract clamping cylinders Release lever and allow it to return to the neutral position 44 Actuate backup clamp valve lever to retract clamping cylinder 45 STOP HPU using switch on console 46 Release any trapped hydraulic pressure by fully actuating all control valve levers in both directions several times 47 Bucking unit should now be ready for operation Refer to technical manual to review maintenance procedures and for selecting changing and using dies FOR USERS OF REMOTELY OR AUTOMA TICALLY OPERATED EQUIPMENT USING PLC CONTROLLERS PLEASE MAKE NOTE OF RECOMMENDED OPERATING PROCEDURES AND SETUP LISTED IN STEP 10 10 Refer to electrical schematic for connecting PLC to electrical terminal strip located in control console enclosure Note Electrical cables between valves and enclosure are long enough to allow the enclosure to be removed from the interior of the console for easy servicing Refer to Solenoid Power Requirements and table on page 5 a Manually setup bucking unit for pipe to be made up including selecting and installing dies in tong and backup adjusting system hydraulic pressure determining if pressure intensification is required
69. ize dump valve solenoid coil indicating makeup has been completed Manual PLC Controlled Bucking Unit INSTALLATION amp SETUP INSTRUCTIONS c NOTE Torque Turn systems provide an alternate means of identifying incorrect make ups which must be used to initiate a connection breakout cycle to permit inspection of connection 13 De energize tong and backup clamp intensifier circuits 14 Energize backup retract open circuit to insure cylinder retracts and lockjaw backup opens to clear pipe Monitor system pressure verses time to verify backup is fully open or use customer supplied proximity switch to sense position 15 De energize backup retract circuit 16 Energize tong retract open circuit to insure cylinders retract and tong opens to clear coupling Monitor system pressure verses time to verify tong is fully open 17 De energize tong retract circuit 18 Feed pipe to rack to clear Bucking Unit 19 Energize low motor speed parallel low Gf equipped and tong motor valve solenoids to makeup position Rotate tong in makeup direction until centering cylinder is in BDC position 20 Optional De energize HPU 21 Repeat steps 1 thru 20 as required INSTALLATION INSTRUCTIONS TANDEM LOAD CELL RETAINER After installing electronic load cell in retainer bracket the load cell must be rotated to close the gap until the button just contacts the load cell brace Ref pg 8 17 Item 4 PN BUCS23204 SUP
70. ly hydraulic power unit pressure plus limited intensified pressures Limited intensified pressures are controlled by reducing air supply pressure at air regulator Do NOT ATTEMPT TO ADJUST SWAGELOK PRESSURE RELIEF VALVES Failure to comply with this regulation may cause irreparable equipment damage and expose personnel to potentially fatal hazards c Forhigh torque small diameter tubulars use hydraulic power unit pressure plus maximum intensified pressure Maximum intensified pressure 1s achieved by adjusting regulator to maximum air pressure setting SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 10 1 6 Install tubular to be bucked up in bucking unit tong and backup a Actuate directional control valve to clamp backup If intensified pressure is required maintain directional control valve in clamped position and rotate backup intensifier air control valve to turn on air to actuate intensifier Pump will actuate several times building pressure in clamping cylinders Do NOT EXTEND CYLINDERS OR ACTUATE INTENSIFIERS UNLESS PIPE CORRECT DIES ARE INSTALLED IN THE BUCKING UNIT Failure to comply will cause extensive equipment damage and expose personnel to dangerous high pressure hydraulic leaks Note The hydraulic system pressure gauge reading will not change as it is measuring pressure on low pressure side of pilot operated check valve Note Pump will continue to slo
71. mp HYDRAULICS 07 21 05 REV LOG DATE REF SAE uip Manuals Dwgs CLEBU117 m d Alum Die wpg 8 HYDRAULIC JACK ROLLER SYSTEM ASSEMBLY cc i c ONIS Part Name CB2012 01 BRACKET MOUNTING PLATE CB2013 01 ANGLE BRACKET CB2020 01 HYDRAULIC JACK ROLLER SYSTEM BOLT ON 1171 3 4 LOCKWASHER 1201 3 4 10 x 1 1 2 HHCS 1300 02 3 4 10 x 1 1 4 HHCS 12 POINT FLG APPROX WEIGHT LBS 1635 MD SUPERIOR Uy Manufacturing amp Hydraulics 318 837 8847 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED en REPRODUCED IN REV LOG DATE ASSEMBLY NO CB2000 01 THE ACRESSWRITTENCONSENT OF SUPERIOR REF T Were Exp Manuals gs ez 8 Item Qty Part Number Part Name 1 1 CB2001 01 HYDRAULIC JACK UPPER SECTION CB2002 01 HYDRAULIC JACK LOWER SECTION STAND ALONE CB2007 BULKHEAD PLATE CB2008 HEAVY DUTY BALL TRANSFER UNIT CB2011 FIXING CLIP FOR BALL TRANSFER UNIT CB2014 CLEVIS PIN 1 1 4 x 7 5 8 CB2023 CYLINDER 4 BORE 8 STROKE 2 1 4 ROD 1027 3 8 LOCKWASHER 1047 3 8 16 x 1 HHCS 272 3 4 16 JAM NUT 6009 HAIRPIN COTTER PIN 0 243 F 1 1 8 1 1 2 ROUND WFTX MALE BULKHEAD CONNECTOR 37 FLARE NPTF BUC5524 P O CHECK VALVE NOT SHOWN a 2 m ja se
72. n work is not being performed This may cause undesirable heat build up higher energy costs and could result in shortened life of hydraulic fluid and or components ELECTRICAL POWER FOR HYDRAULIC POWER UNIT LOCKOUT ELECTRICAL POWER AT DISTRIBUTION POINT Refer to order documents to determine the electrical voltage and power requirements DO NOT ENERGIZE CIRCUITS AT THIS TIME a Connect appropriate electrical power to motor starter Connect remote control cord from control console to hydraulic power unit s motor starter enclosure b Insure all components are electrically interconnected with heavy gauge ground wires and to a suitable ground rod c CAUTION Use locally licensed electrical contractors to insure proper hookup complying with local electrical codes If unit is to be started up by Superior s factory technicians STOP installation procedures now and notify Superior Manufacturing amp Hydraulics that the unit is now ready for Superior s technicians to perform startup services If owner is performing installation and startup follow procedures in step 9 INITIAL START UP a CAUTION Insure all control valve levers are in neutral position 1 Remove cover from HPU pump motor adapter housing 2 Energize electrical power to HPU starter Do not energize air supply at this time 3 Setcontrol console selector switch to manual control for PLC controlled units only 4 Bump Start and Stop motor controls to ve
73. ol Valves Inspect and replace defective chain sprocket or gear reducer Inspect and replace defective parts Damaged hub or bearings Replace control valve Replace motor shaft seal Solution Check pipe O D and match die size to pipe O D Clean dies with wire brush and inspect for worn teeth Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the counter balance valve defective Disconnect lines and bench test cylinder Repair or replace as necessary Counter balance valve is stuck Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary Page 6 5 Page 6 6 OPTIONS AND ACCESSORIES OPTIONAL Features and Equipment Several customer specified options are available including Maximum diametrical gripping capacity Maximum backup travel distance Maximum torque rating Maximum rotational speed and optional two speed motors Types of power units Elevation control systems Hydraulic load cell and torque gauge Electronic data acquisition control systems Hydraulic load control Hydraulic speed control Remotely actuated control valve system Pipe handling systems Removable swiveling control panel SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06
74. on console 23 Release any trapped hydraulic pressure by fully actuating all control valve levers in both directions several times 24 Top off hydraulic fluid level in reservoir to makeup for volume of fluid used to fill lines and cylinders NOTE Some HPU s may be equipped with optional fluid level sensors which will shut down the HPU ifa low fluid level condition develops INSTALL LOCKOUT on electrical disconnect Install compression load cell hydraulic or electronic as applicable through MAKEUP window into position within the backup CAUTION Load cells with diameters other than 8 750 inches will alter torque handle length and will require compen sation to indicate correct torque 25 26 YE x 27 Attach hydraulic torque gage to control console or rig up electronic torque turn system s turns encoder electronic load cell and hydraulic dump valve solenoid cables supplied by others using third party instructions as applicable Set torque turn system for test sub connection s makeup torque 28 x Install dummy load cell aluminum or steel blank through BREAKOUT window into position within the backup 29 Obtain test sub with threaded connection and start coupling by hand 30 Install correctly sized dies in tong and backup REFER TO OPERATING INSTRUCTIONS DIE INSTALLATION page 5 2 for details regarding die installation and operation 31 REMOVE LOCKOUT from electrical disconnect 32
75. oncerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note Concerns an operating procedure or practice that needs highlighting CLINCHER Bucking Units are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the unit to move suddenly and with great force if not properly anchored The pipe can also move when the unit is not anchored and if the pipe is bent or is not adequately supported CLINCHER Bucking Units contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Bucking Units and Power Units must be maintained and operated by trained personnel Personnel with diminished physical or mental capacity must not operate this equipment No work of any type including changing of dies 15 to be carried out while the Bucking Unit is connected to the Hydraulic Power Unit CLINCHER Bucking Units and Hydraulic Power Units utilize high pressure hydraulic fluids Portions of the unit control valves hydraulic lines and cylinders may contain high pressure fluid even when the Power Unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise
76. ong and backup to be adjusted approximately two feet When using this type of unit the couplings and tubulars must be fed through either the backup or tong into the other component The Type Two and Type Three see Figure 1 Bucking Unit is used for the make up or break out of tool assemblies which have varying diameters and lengths The Type Two and Type Three unit will readily accommodate different sizes of components The tong and backup spacing can be adjusted from a few inches to many feet The Type Two unit features a chain driven tong with a top loading open style LOCKJAW Backup to allow easy installation or removal of tubulars or tools using an overhead crane The Type Three unit features a gear driven tong with either a Closed Head Backup Type 1 or a top loading open style LOCKJAW Backup Type 2 BACKUP ASSEMBLY TONG FRAME SYSTEM FIGURE 1 CLINCHER TYPE 3 BUCKING UNIT 2 70 13 16 OVERALL HEIGHT 46 11 16 CENTERLINE 46 HH 39 1 16 15 BUCKING UNIT DIMENSIONS CLEBU1500 30 120 FRAME OVERALL LENGTH 126 1 2 OVERALL LENGTH FIGURE 2 APPROX WEIGHT LBS 13618 AB SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF S
77. orn relief valve D Damaged or worn check valve J Restricted discharge K Valve system restricted Excessive Wear to Hydraulic Components Problem A Fluid contamination B Components misaligned C High operating pressures D Exhausted fluid depletion of additives E Airin fluid SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is in stalled for operation Make sure pump has been assembled using correct torque values Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Revision 01 06 Page 6 3 TROUBLE SHOOTING HYDRAULIC TONG SECTION A Problem Shortened bearing life Slow Tong Speed A B C D E P G H Problem Restricted supply line Low fluid level
78. oth handles to the extend position until contact on pipe Hold for 5 to 10 seconds then release For 4500 psi setting open both air valves with air compressor running Close air valves you will be at 4500 psi If air pressure is adjusted at maximum pressure there is a relief valve mounted in each unit hooked to the air pump that will not allow pressure over 4500 psi Outside gauges will not measure the intensified 4500 psi hydraulic supply pressure just the 3000 psi Pressure gauges inside tong and backup will show holding pressure To adjust from 4500 psi to 3000 psi the air regulator must be adjusted down To calibrate air gauge to hydraulic pressure remove the cover from the tong and close cylinders on pipe Hydraulic pressure on the inside gauge and air pressure on the regulator gives you the calibration For more information reference Section 11 CONTROLS and INSTRUMENTATION Figure 1 depicts a standard Bucking Unit Control Panel arrangement Figure 2 15 a hydraulic schematic ofthe bucking unit system Part numbers for components can be found on illustrations The pressure valves shown in the schematic have been set at the factory for proper performance and should not require adjustment under normal conditions Situations which would dictate adjustments include handling of fiberglass tubulars or other easily collapsed thin wall materials or if steel dies slip at high torques We recommend you contact the factory for advise b
79. pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 3 000 5 Control Panel pressure gauge should match Power Unit System operating pressure SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 6 1 D While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks J Ifatthis time your backup is functioning correctly open and close unit several times to insure consistent operation K With the proper dies installed in the tong and backup and test mandrel locked in the backup operate tong DCV through several cycles of locking and releasing While maintaining pressure on Tong Assembly visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks L Operate Rotational DCV to apply torque to test mandrel up to value required for tubulars to be made up or broken out While maintaining pressure on motor visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks M Recommended lubrication schedule performed after completion of each job Lubricate all externally accessible grease zerts Note there are grease zerts for lubricating the cylinders which slide within the tong and backup assemblies which
80. r implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 2 DESCRIPTION SUPERIOR Manufacturing amp Hydraulics CLINCHER BUCKING UNITS are used to make up or break out tubular connections in a horizontal position They are most frequently used in steel mills pipe yards or workshop environments While they are readily transportable and can be trailer mounted Bucking Units are not usually used at a drill site For drill site applications refer to our CLINCHER MAKE BREAK Tool Operating Manual for information regarding a compact high torque unit CLINCHER BUCKING UNITS utilize the patented CLINCHER Die System which features a self aligning spline system that wraps around the pipe providing coverage up to 330 degrees The dies distribute the radial load over the largest possible area to minimize pipe stress and deformation Three different types of dies are available Our fine tooth steel dies provide the highest possible torque transmission with min
81. raw the electric motor Example 40 gpm 1500 psi The maximum compensator setting is set to 2500 psi The pump requires a load sense signal from the control valve to match the operating pressure with the load requirement If there is no load requirement the load sense signal will be 0 and the pump will be at a standby pressure approximately 400 600 psi Hyd HP max flow gpm x max pressure psi 1714 SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page 11 1 SECTION 11 HYDRAULIC POWER UNIT HIGH PRESSURE RETURNFILTER CARTRIDGE FILTER NOT SHOWN ASSEMBLY 75 HP STARTER PUMP MOTOR ADAPTER amp COUPLING SKID MOUNTED 150 GAL RESERVOIR amp DRIP PAN Photo 1 HYDRAULIC POWER UNIT SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page 11 2 SECTION 11 HYDRAULIC POWER UNIT RETURN FILTER CARTRIDGE ASSEMBLY Photo 2 HYDRAULIC POWER UNIT COMPONENTS SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page 11 3 SECTION 11 HIGH PRESSURE FILTER HYDRAULIC POWER UNIT COMPONENTS SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT HYDRAULIC POWER UNIT 1 1 4 MALE Q D PU7560 S32 lt Item Qty Part Number 2
82. re installed in the unit and tightened correctly both chains on the driving side should have the same amount of tension Note We use a double strength chain Half links cannot be used with this chain use only master links when installing these chains Do not attempt to remove all slack from both sides of the chains Movement on the slack side of 3 8 to 3 4 inch at the middle of the slack section is acceptable Excessive chain tension can cause bronze bushings to become excessively worn Youcan use a feeler gauge to determine the amount of clearance between the rotating hub and the ID of the bushings The amount of slack on the non driven side should be the same for both chains If this is not the case and both chains are the same length then you may have misalignment between the centerline of the rotating tong section and the centerline of the drive shaft Misalignment must be removed to insure uniform load distribution in both chains Use the tension adjustment bolts to correct this condition When properly aligned and tensioned chains will have an acceptable safety factor You should avoid shock loading by gradually applying and releasing loads TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise Problem A Restricted or clogged intake line B Contaminated fluid C Restricted vent D Airin fluid E Damaged or worn parts F Excessive RPM I C engines only G Increased friction H Damaged or w
83. rent die sizes to accommodate a nonstandard tool joint or coupling OD when the correct size dies are not available Using mismatched die sizes or different die types can cause the tubulars to run eccentrically resulting in erratic torque measurements This can also initiate thread galling CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel toothed dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE dies should be matched with the specific tubular diameters required Note Fine toothed steel dies in sizes 7 5 8 and smaller are normally stocked in our Broussard Louisiana facility Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics Inc for information concerning availability of stock large diameter and special die sizes CLINCHER WRAP AROUND DIES DIE Nomenclature for CLINCHER Bucking Unit BUC1500 xxxx fine toothed steel dies available in sizes from 15 to 11 3 4 BUCA1500 xxxx aluminum dies available in sizes from 15 to 11
84. rify motor direction of rotation is correct as indicated by directional arrow HPU coupling housing CAUTION Running pump in the wrong direction will cause catastrophic pump failure which will not be covered by manufacturer s warranty Change direction of motor rotation if required by swapping electrical phases in motor starter enclosure 5 De Energize electrical power to HPU starter Reinstall cover on HPU coupling housing 6 Energize electrical power to HPU starter Start HPU using switch on console and allow HPU to run for 10 minutes to purge air from primary circuits while monitoring for leakage 7 Shift mode shift valve lever to LOW position 8 Slowly shift motor valve lever from neutral to MAKEUP position and allow the unit to rotate for 1 minute 9 Shift motor valve lever to BREAKOUT position and allow the unit to rotate for 1 minute 10 Shift mode shift valve lever to HIGH position while rotating in BREAKOUT for one minute 11 Reverse motor valve lever to MAKEUP and allow unit to rotate for 1 minute 12 Release motor valve lever 13 Return mode shift valve lever to mid or neutral position 14 Verify hydraulic power unit automatically shifts from operating mode to standby mode by observing system pressure gage dropping to approximately 500 psi a few seconds after the demand for power has been removed 15 wm Actuate tong clamp valve lever to extend clamping cylinder
85. s Release lever and allow it to return to the neutral position CAUTION Do not allow pressure to build beyond 1 000 psi unless the dies and pipe are installed Pressurizing the tong clamping cylinders without dies and pipe in position can cause failure of the cylinder gland bolts 16 Actuate tong clamp valve lever to retract clamping cylinders Release lever and allow it to return to the neutral position 17 Repeat steps 15 and 16 six 6 times 18 Actuate backup clamp valve lever to extend clamping cylinder Release lever and allow it to return to the neutral position CAUTION Do not allow pressure to build beyond 1 000 psi unless the dies and pipe are installed Pressurizing the backup clamping cylinder without dies and pipe in position can cause failure of the cylinder gland bolts SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page 4 3 Manual PLC Controlled Bucking Unit INSTALLATION amp SETUP INSTRUCTIONS 19 Actuate backup clamp valve lever to retract clamping cylinder Release lever and allow it to return to the neutral position 20 Repeat steps 18 six 6 times and 19 five 5 times leaving backup in closed position 21 For bucking units equipped with optional hydraulic jacks pipe rollers backup carriage positioners etc duplicate steps 18 19 and 20 for each control valve and circuit to purge air and confirm proper operation 22 STOP HPU using switch
86. sifier if required b De energize backup clamp circuit to allow ip E Win poup nng t l Bucking ut unu directional control valve to return to neutral coupling is correctly positioned in tong adjacent osition clamping press reswill be trapped to dies sense correct position of coupling using E il E T k val customer supplied proximity switch y pilot operated check valves 9 Energize tong clamp circuit to insure cylinders 11 ee d ewen re be are extended and gripping pipe 5 P quipp required a Ener gize t n reduire 12 Energize tong motor makeup circuit to tighten b De energize tong clamp circuit to allow directional control valve to return to neutral position clamping pressure will trapped by pilot operated check valves CAUTION if clamp circuit is not de energized to allow hydraulic pressure to bleed off before rotating the tong you will experience heat buildup in the swivel housing premature seal failure and or accelerated wearing of hub sealing surfaces which will not be covered by your warranty SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 04 07 Page 4 6 connection a Monitor makeup of connection using time or number of turns and shift from HIGH to LOW and series to parallel mode if required b Monitor makeup of connection using torque turn computer until required torque is reached and computer sends power to energ
87. sing GRIT FACE or steel dies Alternately increasing clamping pressure using intensifiers may provide higher torque capability Refer to Air Driven Hydraulic Intensifier information on pages 10 1 and 10 2 a Energize air circuit CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods CAUTION Do not actuate intensifiers unless the pipe and the correct sizes of dies are installed in the tong and backup Failure to comply with this requirement will cause extensive equipment damage and expose personnel to dangerous high pressure hydraulic leaks b Actuate tong clamp valve lever to extend clamping cylinders and clamp on the test sub s coupling System pressure should rise to approximately 2500 psi or pressure established by operator for specific tubular application CAUTION Use minimum clamping pressure possible to avoid possible crushing damage to tubular goods While holding the control valve lever in the clamp position rotate the tong clamp intensify valve allowing air pressure to drive Manual PLC Controlled Bucking Unit INSTALLATION amp SETUP INSTRUCTIONS tong s booster pump Pressure will rise in the tong to approximately 3500 psi and can be Observed on the pressure gage in the tong head Release the lever and allow it to return to the neutral position c Actuate backup clamp valve lever to extend backup clamping cylinder and clamp on the test sub System pressure should rise
88. t our dies CLINCHERQ Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using fine toothed steel dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 The fine toothed steel dies we are providing for pipe and couplings are manufactured with an ID which is approximately 0 050 larger than the nominal die size This provides a die which will readily grip pipe and couplings which are manufactured to API external diameter tolerances In the case of pipe and couplings whose nominal OD is greater than 5 1 2 the API maximum diameter tolerance range can theoretically exceed the die diameter Should this situation arise the die will still grip the pipe but will have reduced contact area as the pipe may not contact the die along its midline It is important to note we have not had any reports of die problems with extremely oversized tubulars This 15 probably due to the fact that modern mills are able to control the OD of their products to much tighter tolerances than permitted by the API standards Aluminum and GRIT FACE dies should be matched with the specific tubular diameters required Our non marking aluminum die system is manufactured with an ID which is 0 035 larger than the nominal die diameter We have to use a closer fit between the nominal tubular an
89. tact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 10 3 Page 10 4 SECTION 11 HYDRAULIC POWER UNIT PARTS LIST PU7560 Electrically Driven Hydraulic Power Unit 1800 RPM 60 HZ 75 HP 3 PH 230 460 V 60 GPM 3 000 PSI Power Unit with Horse Power Limiting Load Sense Description Manufacturer Part Number Reservoir Saint Mfg PU4060 S37 75 HP Electric Motor Rexel PU7560 S1 Pump Motor Adapter Magnalloy PU2500 H16 Motor PU2500 H14 Motor Pump Coupling Magnalloy Pump PU2500H18 Motor Pump Coupling Spider Magnalloy PU2500 H17 Suction Strainer Schroeder PU2500 H19 Hydraulic Pump Vickers PU4060 S20 Return Filter Cartridge Assembly Schroeder PU2500 H15 Pressure Filter Assembly Schroeder PU4060 S3 75 HP S S Starter 480 VOL ACC 0275 Schroeder PU7560 S32 HP3CPTPPLSS 480 Note Standard industrial hydraulic system components including hydraulic hoses pipe fittings and low pressure suction isolation valve components are not specifically identified Note This Power Unit features a piston pump system with a pressure compensator horsepower limiting load sense control The pump will deliver a maximum of 60 gpm below pressures of 1000 psi Above 1000 psi the flow is decreased as not to overd
90. tion of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of the spools If the spool is damaged in any way the complete section must be changed out as spools are not interchangeable H Remove covers and inspect chain and sprockets for wear or excess slack Refer to Chain Adjustment D Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear J Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation Torque test utilizing appropriate dies and test mandrel K Sample power unit fluid and have processed for contami nants Replace return filter according to manufacturer s specifications L Lubricate tong and backup according to maintenance schedule preceding this section M Paint remembering to mask off surfaces not intending to paint with grease or masking tape N Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 6 2 CHAIN ADJUSTMENT When the chains are removed from the machine and laid out both chains should the same length If they are not one has been stretched and both must be replaced When the chains a
91. turn slightly to reservoir Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system it is the length of backup arm NOT the tong arm length Page6 4 TROUBLE SHOOTING Failure to Grip Tubulars A B C D E P G Problem Jaws move out from neutral but fail to penetrate Jaws fail to move out of neutral Tong will not release from tubular Motor runs but Tong does not rotate Tong binds under light load Tong rotates while control lever is in neutral Hydraulic fluid leaking from motor HYDRAULIC BACKUP SYSTEM Backup Fails to Hold Tubular A B C D E P G H Problem Incorrect die for size tubular Dies have material compacted in tooth area Power unit pressure set Incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract External leakage of cylinder Control valve set to neutral but Jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubular Inspect and replace defective cylinders for debris or damage Remove rust and debris from Jaws and Jaw pockets Repair replace and lubricate as needed Inspect Directional Contr
92. ubular being handled to insure it can be accommodated in the CLINCHER BUCKING UNIT Contact the manufacturer if other diameters are required Note After installing electronic load cell in retainer bracket the load cell must be rotated to close the gap until the button just contacts the load cell brace Tandem Ref pg 8 17 Item 4 PN BUCS23204 Load Cell Retainer Higher torque ratings available upon request Dies and die adapters must be ordered separately This unit will accommodate large and small diameter tubular goods Users should exercise caution when making up small diameter low torque connections Testing should be performed to confirm torque turn system will dump pressure quickly enough to prevent over torquing connections Reduced rotational speed when approaching make up torque may be required Requires optional series parallel valve 7 Requires 125 PSIA 10 SCFM air supply Speeds when driven by 40 HP electric hydraulic power unit with 60 GPM variable displacement hydraulic pump SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 07 07 Page 2 3 Page2 4 CLINCHER DIES Many CLINCHER Tongs and Backups utilize jaws and or drawings in this section describe the jaw and adapter adapters which accept Dovetail Inserts AKA Pencil Dies or systems Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around The appropriate
93. uld be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by you
94. ure in the clamping system increases the other two cylinders should start extending and moving downwards until they contact the pipe It is important these two cylinders move in sequence so they contact the pipe atthe same time Significant time delays between contact of the two cylinders can push the pipe off center Timing is easily adjusted by means of two flow control valves located within the tong and two flow controls within the backup The pipe should still be level after full clamping pressure is applied The coupling should be centered within the tong at this time The backup clamping sequence should be identical to the tong The centering cylinder should rise until it just contacts the pipe It should not stop short nor should it contact the pipe with so much force that it cause the backup suspension spring to be compressed as the backup is forced downward or alternatively cause light weight tubulars to be picked up The pipe should be centered within the backup at this time If the pipe is not level when the backup is clamped on the pipe you will observe eccentric movement of the pipe substantial backup movement and quite possibly very wavy torque graphs as the pipe is flexed SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 5 1 AIR INTENSIFIER For regular settings of 2500 psi use as previously push handles without using air valves For High Pressure Operation Push b
95. ustment Bolts P N HHCS 3 4 10 x 5 GR8 Foot Positioner Washer P N CB11030 S16 OI Anchor Down Feet Washers are welded in place and fastened to anchor down floor lugs once bucking unit is perfectly aligned i Vertical Adjustment Feet Use to align center of bucking unit tong vertically with pipe Pusher Foot Weldment rack system P N CB2335 Horizontal Adjustment Feet Use to align center of buck ing unit tong horizontally with pipe rack system CLINCHER SUPERIOR AY WORLDWIDE YEARS AHEAD Manufacturing amp Hydraulics PUBLISHED BY SUPERIOR MANUFACTURING amp HYDRAULICS INC 4225 HWY 90 E Broussard LA 70518 USA TEL 337 837 8847 FAX 337 837 8839 sales superior manf com Page 4 1 CLEBU1500 32 Tools amp Equipment Required for Setup and Commissioning Laser transit and qualified operator to align bucking unit with pipe racks Welding machine and qualified welder to fix foot posi tioner washers to bucking unit mounting feet Wire brush to clean up weld zone and touch up paint 2 sets of 1 2 to 1 1 8 open box end wrenches 1 1 2 Drive set of 1 2 to 1 1 8 sockets 1 1 2 Drive set of 5 16 to 5 8 allen sockets 1 1 1 2 Socket 1 1 7 16 Socket 1 3 32 Allen wrench 2 5 16 Allen wrenches 1 15 64 Allen wrench 1 1 2 Drive ratchet 1 1 2 Drive impact wrench 2 18 Crescent wrenches 2 18 Pipe wrenches Set of screwdrivers phillips and flathead Loctite 764
96. voltage Limitation output Minimum gt 1396 and maximum lt 87 of the supply voltage Response time 2ms maximum Linearity TT Less than 196 deviation Supply Voltage 9 30 VDC max 200 mA 10 to 50 C On a DIN rail with M3 screws Ixwxh 77x32 5x114 mm Ambient temperature Mounting Cable connections Dimensions i Guarantee During a period of 12 months production and component failures are guaranteed Exchanging a defect INT 10 will be shipped f o b Guarantee will be void at injudicious use opening of the case usage out of specifications and mechanical damage such at the judgement of Tildesign BV Tildesign bv Krachtenveld 46 NL 3893 CD Zeewolde The Netherlands Phone 31 0 36 522 11 34 Fax 31 0 36 522 13 14 e mail info tildesign nl website www tildesign n 01993 2005 Tildesign BV INT 10 Rev C Zeewolde The Netherlands Page 5 1 MAINTENANCE CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER Bucking Units and accessories adopt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment Second you may find a problem before it escalates to a costly repair or down time on the job and most importantly prevent injury to operating personnel A major inspection described at the end of this section should be carri
97. wly cycle if air pressure setting allows pump to intensify pressure greater than the relief valve setting Return air control valve to closed position Release backup directional control valve b Actuate directional control valve to clamp tong If intensified pressure is required maintain directional control valve in clamped position and rotate tong intensifier air control valve to actuate intensifier The pump will actuate several times building pressure in clamping cylinders Do NOT EXTEND CYLINDERS OR ACTUATE INTENSIFIERS UNLESS PIPE CORRECT DIES ARE INSTALLED IN THE BUCKING UNIT Failure to comply will cause extensive equipment damage and expose personnel to dangerous high pressure hydraulic leaks Note The hydraulic system pressure gauge reading will not change as it is measuring pressure on low pressure side of pilot operated check valve Note Pump will continue to slowly cycle if air pressure setting allows pump to intensify pressure greater than the relief valve setting Return air control valve to closed position Release tong directional control valve c Actuate tong make break directional control valve as required d Release clamping cylinders in tong and backup using directional control valves SUPERIOR Manufacturing amp Hydraulics Inc 15 CLINCHER BUCKING UNIT Revision 01 06 Page 10 2 SECTION 10 PUMP SERVICE MANUAL amp TECHNICAL DATA To request copy of Haskel Pump Technical Data please con

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