Chrome Switch Housing Kit Instruction Sheet - Harley
Contents
1. 1 Housing Chrome Switch lower right 71719 03 2 Housing Chrome Switch lower left 71720 03 3 Housing Chrome Switch right upper 71614 96 4 Housing Chrome Switch left upper 71615 96 5 Cable tie 2 10181 6 Screw socket button head 1 4 20 x 1 1 8 in 4 4292 Kit number 70223 96B Chrome Switch Housing Classic Kit 1 Housing Chrome Switch lower right 71556 96 2 Housing Chrome Switch lower left 71611 96A 3 Housing Chrome Switch right upper 71614 96 4 Housing Chrome Switch left upper 71615 96 5 Cable tie 2 10181 6 Screw socket button head 1 4 20 x 1 1 8 in 4 4292 7 Keycap removal tool 70226 04 Kit number 70228 96C Chrome Switch Housing Ultra Kit 1 Housing Chrome Switch lower right 71612 96 2 Housing Chrome Switch lower left 71613 96B 3 Housing Chrome Switch right upper 71614 96 4 Housing Chrome Switch left upper 71615 96 5 Cable tie 2 10181 6 Screw socket button head 1 4 20 x 1 1 8 in 4 4292 7 Keycap removal tool 70226 04 J00445 10 of 102. OS Nes Figure 7 Right Handlebar Lower Switch Housing Keycap Removal mr E 1 Keycap removal tool 2 Switch Pin 3 Keycap Figure 8 Lower Switch Housing Keycap Removal NOTE The Cruise control keycap must be removed first before attempting to remove the Mode select keycap 6 See Figure 8 To remove the Mode select keycap 3 use the long end 1 of the keycap removal tool Insert the tool under the keycap and push tool outward until keycap is disengaged from the switch pin 2 7 Remove two screws holding lower bracket to boss in housing Pull bracket from switch housing 8 Mark or note the positions top right left of the radio and or cruise control switches and remove the switch assemblies 4 of 10 REASSEMBLE RIGHT HANDLEBAR CHROME LOWER SWITCH HOUSING WITH RADIO TUNING AND OR CRUISE CONTROL SWITCHES 1 See Figure 9 Place cruise control 1 and or radio 4 switches into chrome lower housing cavity 6 Properly installed the switches lay in blocks cast into the lower cavity The cruise control switch lays on edge and operates in a horizontal position Verify that the switch shaft is aligned for proper keycap operation 2 Place the lower bracket 7 into the housing weld nut side down On Ultra models lower step of bracket should be positioned over cruise control switch 1 horizontally ori ented Slots in upper step engage two tabs on body of radio control switch 4
3. Keycap removal tool SQ PPT SQ switch Audio control switch Keycap removal tool short fork end Keycap removal tool long fork end OPena Figure 13 Left Handelbar Lower Switch Housing Keycap Removal Tool 4 See Figure 13 To remove the SQ PTT SQ keycap 2 use the short end 4 of the keycap removal tool 1 Push upwards under the keycap The tool taper will slowly push the keycap off of the switch pin is00790 1 Keycap removal tool 2 Switch Pin 3 Keycap Figure 14 Lower Switch Housing Keycap Removal NOTE The SQ PTT SQ keycap must be removed first before attempting to remove the Audio control keycap 5 See Figure 14 To remove the Audio control keycap 3 use the long end 1 of the keycap removal tool Insert the tool under the keycap and push tool outward until keycap is disengaged from the switch pin 2 6 See Figure 12 Remove two screws holding lower bracket 7 to boss in housing Pull bracket from switch housing 7 Mark or note the positions top right left of the radio 2 and or PTT 5 switches and remove the switch assem blies J00445 REASSEMBLE LEFT HANDLEBAR CHROME LOWER SWITCH HOUSING WITH RADIO VOLUME CONTROL SWITCH AND OR CB PUSH TO TRANSMIT PTT SWITCH CLASSIC ULTRA MODELS 1 See Figure 12 Place CB PTT switch 5 into chrome lower switch cavity so that it is in a horizontal position light green wire toward clutch bracket Properl
4. shaken 6 Turn cable adjusters all of the way in to induce slack in cables Unhook throttle and idle return control cable brass ferrules from notches on inboard side of throttle control grip Remove ferrules from cable end fittings J00445 1 Lower switch housing 2 Idle cable insert 1 4 in dia 3 Throttle cable insert 5 16 in dia Figure 3 Idle Throttle Control Cable Connections to Switch Housing 7 Remove throttle control grip 8 See Figure 3 Pull crimped inserts at end of throttle 3 and idle 2 control cable housings from lower switch housing 1 For best results use a rocking motion while pulling Place a drop of light oil on retaining rings if neces sary Remove cables from switch housing DISASSEMBLE RIGHT HANDLEBAR UPPER SWITCH HOUSING ALL MODELS NOTE To ease reassembly note wire routing and placements in the switch housing before disassembly 1 Remove Phillips screw from housing 2 Remove switch bracket and switch assembly from housing NOTE Lightly lubricate turn signal wires and electrical tape with glass cleaner to help prevent wires from binding as they are being pulled through lower housing and handlebar WARNING Grommets in each of the wiring holes in the handlebar must remain in position after routing the wiring through the handlebar Operation without the grommets in place can damage wires causing a short circuit which could result in death or serious inj
5. 3 Install longer screw into front of lower bracket 7 and into threaded boss in housing 4 Place shorter screw through rear of lower bracket and into threaded boss in housing Cruise control switch Turn signal switch Brake light switch Radio tuning switch Cruise switch keycap Lower housing cavity Lower bracket Radio switch keycap Keycap removal tool OO Or OPO No Figure 9 Right Handlebar Lower Switch Housing 5 See Figure 6 Re install brake light switch 2 and wedge 4 Carefully depress plunger against inside wall of switch housing With thumb over plunger bore move switch into the installed position in the switch housing cavity 5 When plunger is positioned against thumb slowly rotate switch downward while rocking slightly Release the plunger only after switch is properly positioned in the cavity Verify that the plunger is square in the bore and that the boot is not compressed collapsed or torn If necessary J00445 gently work the plunger in and out until boot is fully extended Push down on switch so that it bottoms against housing and wires run in groove 6 at base of cavity With the concave side facing outward insert wedge between switch and outboard side of switch housing Push wedge down until it bottoms against housing Verify that the plunger is still square in the bore and then place a drop of Silicone Sealant on upper corner of wedge 6 To connect the upper bracket to the
6. Brake Light Switch Switch Wires Wedge Cavity Groove DAROT S Figure 6 Brake Light Switch 4 See Figure 6 To remove the brake light switch 2 and wedge 4 a Gently pry out wedge located between switch housing 1 and brake light switch 2 Save the wedge for reassembly b Gently push the brake light switch into the switch housing with thumb Gently pull up on the brake light switch assembly while rotating and rocking it slightly c Inspect brake light switch rubber boot for damage If necessary replace damaged brake light switch REASSEMBLE RIGHT HANDLEBAR CHROME LOWER SWITCH HOUSING 1 See Figure 6 Place brake light switch 2 and wedge 4 into chrome lower switch housing 1 Place a small bead of Silicone Sealant into the wedge 2 Place turn signal switch assembly and bracket into housing cavity 5 Align hole in bracket with threaded hole in boss NOTE Be sure bracket is fully seated The step at edge of boss cap tures bottom edge of bracket while tabs on each side of bracket fit into slots in housing 3 Install Phillips screw to secure turn signal bracket inside housing DISASSEMBLE RIGHT HANDLEBAR LOWER SWITCH HOUSING WITH RADIO 3 of 10 TUNING AND OR CRUISE CONTROL SWITCHES NOTE To ease reassembly note the wire runs and wire placements in the switch housing before disassembly 1 See Figure 5 Carefully cut the cable strap 2 holding the wire conduit to the turn si
7. the bracket is fully seated Tabs on each side of bracket are captured in slots cast into switch housing 8 Start upper bracket Phillips screw into housing WARNING Wiring in the switch housings must be routed exactly as shown Pinch points in the switch housings can short circuit or sever wires which could cause loss of control resulting in death or serious injury 00415b 9 Tighten Phillips screw 10 Capturing conduit about 1 4 inch 6 3 mm from end securely tighten cable strap to draw conduit to bracket Remove any excess cable strap material 11 Route wire bundle to upper switch housing below and then forward of the main harness positioning conduit in channel next to angular arm of bracket 8 of 10 RECONNECT LEFT SIDE CHROME UPPER AND LOWER SWITCH HOUSINGS ALL MODELS is00782 es Upper switch housing Lower switch housing Ribs Grooves Grip 1 2 3 4 5 Figure 15 Left Handelbar Switch Housings NOTE Lightly lubricate turn signal wires and electrical tape with glass cleaner to help prevent wires from binding as they are being pulled through lower housing and handlebar WARNING Grommets in each of the wiring holes in the handlebar must remain in position after routing the wiring through the handlebar Operation without the grommets in place can damage wires causing a short circuit which could result in death or serious injury 00416d 1 FXDWGI and FXDBI MODEL
8. 10 DISCONNECT RIGHT SIDE UPPER AND LOWER HANDLEBAR SWITCH HOUSINGS ALL MODELS NOTE Keep all keycaps switches brackets and hardware for reassembly into chrome handlebar switch housings Place shop towels or other protection over fuel tank and fender to prevent scratches CAUTION Do not remove or install the master cylinder assembly without first positioning a 5 32 inch 4 mm thick insert between the brake lever and lever bracket Removing or installing the master cylinder assembly without the insert in place may result in damage to the rubber boot and plunger on the front stoplight switch 00324a 1 See Figure 2 Place an insert cardboard or cable strap eyelet 1 between brake lever and lever bracket to pre vent damage to rubber boot and plunger during master cylinder disassembly 2 Using a T 27 TORX drive head remove two screws with flat washers securing handlebar clamp to master cylinder housing is00777 Fe A alli 1 5 32 inch 4 mm cardboard insert Figure 2 Brake Lever Lever Bracket Cardboard Insert 3 Using a T 25 TORX drive head remove upper and lower switch housing screws 4 Remove brake lever master cylinder assembly and clamp from handlebar 5 Remove friction shoe from end of tension adjuster screw on all models with adjuster NOTE The friction shoe is a loose fit and may fall out or become dis lodged if the lower switch housing is turned upside down or
9. MODEL TURN SIGNAL REMOVAL NOTE For FXDWGI and FXDBI model motorcycles the left and right turn signal wires are routed through the lower switch housings It will be necessary to disconnect the wires at the harness connectors inside top frame tube and pull the wires out of the handlebar FXDWGI models and left and right switch housings If you do not have the tools or skill to perform is procedure it J00445 is recommended that a Harley Davidson dealer perform this installation 1 See Figure 1 At the top frame tube 1 remove the right 2 and left 3 side access grommet to gain access to the turn signal connectors is02192 _ Top frame tube 2 Right side grommet 3 Left side grommet Figure 1 Top Frame Tube Access Location 2 Carefully locate the right turn signal connector and pull it out of the right side of the top frame tube access hole Repeat for left side turn signal connector 3 Disconnect both right and left turn signal connectors from harness Follow procedure in the appropriate Service Manual to remove right and left turn signal wires from connectors 4 Using a4 foot piece of heavy duty wire or mechanics wire wrap turn signal wires with electrical tape in preparation of pulling wires through handlebars FXDWGI models and lower housing NOTE Do Not pull turn signal wires at this time You must first follow the procedure for disassembling the right and left switch housing 1 of
10. S Feed left side turn signal wires with fish wire attached through the left side chrome lower switch housing hole at bottom of housing For FXDWGI models feed turn signal wires into handlebar opening Continue feeding wires through handlebar and out the center hole opening Feed wires down and into top frame tube 2 Remove fish wire from turn signal wires Insert wires into left turn signal connector Refer to appropriate Service Manual for electrical connections procedure 3 See Figure 15 Place upper 1 and lower 2 switch housings on handlebar Be sure that ribs 3 on outboard side of both switch housings fit in grooves 4 molded into grip 5 4 Verify that wire conduit is in depression at bottom of han dlebar Be sure conduit will not be pinched under handlebar when switch housing screws are tightened 5 Start upper and lower switch housing screws but do not tighten J00445 is00783 1 Lower switch housing assembly 2 Tab 3 Clutch lever bracket 4 Groove Figure 16 Clutch Lever Bracket fit to Left Handlebar Switch Housing D Position clutch hand lever assembly inboard of switch housing assembly See Figure 16 Engage tab 2 on lower switch housing 1 with groove 4 at bottom of clutch lever bracket 3 N Align holes in handlebar clamp with holes in clutch lever bracket Start the two screws with flat washers Position this assembly for rider comfort Beginning wit
11. cMOTOR HARLEY DAVIDSON WY J00445 INSTRUCTIONS REV 2006 07 19 CHROME SWITCH HOUSING KIT GENERAL Kit Number 70222 96B 70223 96B 70228 96C Models For the most up to date model fitment information please see the product label or www harley davidson com See Table 1 for items contained in these kits A Service Manual for your vehicle is available from any Harley Davidson dealer NOTE All 2007 and later models have a Clutch Interlock Switch in the left side handlebar switch housing Note location and orientation of clutch interlock switch before removing from switch housing HANDLEBAR SWITCH REMOVAL INSTALLATION WARNING The rider s safety depends upon the correct installation of this kit If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper instal lation of this kit could result in death or serious injury 00308a WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 1 Disconnect the battery cables negative cable first FXDWGI AND FXDBI
12. er assembly without the insert in place may result in damage to the rubber boot and plunger on the front stoplight switch 00324a 1 Lower switch housing 2 Brake lever bracket 3 Groove 4 Tab Figure 11 Brake Lever Master Cylinder fit to Right Handlebar Lower Switch Housing 10 See Figure 11 Position brake lever master cylinder assembly inboard of the switch housing assembly Engage the tab on lower switch housing in groove at top of brake lever bracket 11 Align holes in handlebar clamp with holes in master cylinder housing Start the two screws with flat washers Position this assembly for rider comfort Beginning with the top screw tighten screws to 60 80 in Ibs 6 8 9 0 Nm using a T 27 TORX drive head 12 Using a T 25 TORX drive head tighten lower and upper switch housing screws to 35 45 in Ibs 3 9 5 5 Nm NOTE Always tighten the lower switch housing screw first so that any gap between the upper and lower housings is at the front of the switch 13 Remove the insert between the brake lever and lever bracket 14 Test switches for proper operation 15 Note lettering for proper orientation and gently push key caps onto switch shafts DISCONNECT LEFT SIDE UPPER AND LOWER HANDLEBAR SWITCH HOUSINGS ALL MODELS NOTE Keep all keycaps switches brackets and hardware for reassembly into new handlebar switch housings 6 of 10 1 Using a T 27 TORX drive head remove the two
13. gnal switch bracket 2 Remove Phillips head screw 1 holding upper bracket from housing 3 Lift bracket and turn signal switch from housing Turn signal keycap is not removable NOTE It may be necessary to pull back vinyl conduit on harness to put slack in wires so turn signal switch and bracket can be removed 4 See Figure 6 Remove brake light switch assembly 2 a Gently pry out wedge 4 located between switch housing 1 and brake light switch 3 Save the wedge for reassembly b Gently push the brake light switch into the switch housing with thumb Gently pull up on the brake light switch assembly while rotating it c Inspect brake light switch rubber boot for damage If necessary replace damaged brake light switch NOTE The keycap removal tool is tapered on both ends to assist in the removal of the keycaps As you push the tool under the keycap the tapered ends will slowly push the keycap off of the switch pin NOTE Do not use the keycap removal tool as a pry bar This will damage the keycap and switch housing 5 See Figure 7 To remove the cruise control keycap 2 use the short end 4 of the keycap removal tool 1 Push upwards under the keycap The tool taper will slowly push the keycap off of the switch pin J00445 is00788 Keycap removal tool Cruise control switch Mode select switch UP DOWN Keycap removal tool short fork end Keycap removal tool long fork end
14. h top screw tighten screws to 60 80 in lbs 6 8 9 0 Nm using a T 27 TORX drive head Using a T 25 TORX drive head tighten lower and upper switch housing screws to 35 45 in Ibs 3 9 5 5 Nm NOTE Always tighten lower switch housing screw first so that any gap between upper and lower housings is at the front of the switch 10 Connect right and left turn signal connectors to wire har ness connectors Place both connectors inside top frame tube 11 See Figure 1 Install the left 3 and right 2 side top frame tube grommets into top frame tube WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 12 Connect battery cables positive cable first 13 Test switches for proper operation At the same time verify that front brake light switch functions properly Also test left and right turn signals for proper operation WARNING After repairing the brake system test brakes at low speed If brakes are not operating properly testing at high speeds can cause loss of control which could result in death or serious injury 00289a 9 of 10 SERVICE PARTS Table 1 Service Parts Table Item Description Quantity Part Number Kit number 70222 96B Chrome Switch Housing Sport Kit
15. housing See Figure 5 Insert the tapered end of a new 7 inch cable strap into the rear right side round hole in turn signal switch bracket Feed the strap back through the front right side hole The oblong hole is for the bracket screw Place turn signal switch into chrome housing Align the oblong hole in the bracket with the threaded hole in the lower bracket weld nut Be sure the bracket is fully seated Tabs on each side of bracket are captured in slots cast into switch housing WARNING Wiring in the switch housings must be routed exactly as shown Pinch points in the switch housings can short circuit or sever wires which could cause loss of control resulting in death or serious injury 00415b 7 Start upper bracket Phillips screw into housing If routed incorrectly wires may be pinched by casting or handlebar resulting in switch failure 8 Tighten Phillips screw 9 Capturing conduit about 1 4 inch 6 3 mm from end securely tighten cable strap to draw conduit to bracket Remove any excess cable strap material 10 Route wire bundle to upper switch housing below and then forward of the main harness positioning conduit in channel next to angular arm of bracket RECONNECT RIGHT SIDE CHROME UPPER AND LOWER SWITCH HOUSINGS ALL MODELS NOTE Lightly lubricate turn signal wires and electrical tape with glass cleaner to help prevent wires from binding as they are being pulled through lower housing and hand
16. iction shoe so that pin hole is over point of the adjuster screw if fitted NOTE The friction shoe is a loose fit and may fall out or become dis lodged if the switch housing is turned upside down or shaken is00779 bo Throttle grip Throttle cable Idle cable Groove Notch Ferrule On Pena Figure 10 Throttle Idle Cable Connections in Grip 5 See Figure 10 Slide throttle control grip 1 over end of right handlebar until it bottoms against the closed end Rotate grip so that ferrule notches 6 are at top To pre vent binding pull the grip back about 1 8 inch 3 2 mm 6 Position lower switch housing beneath throttle control grip Place a brass ferrule onto throttle 2 and idle 3 cables so that end fittings seat in ferrule 6 recess Seat ferrules in their respective notches 5 on throttle control grip 1 Verify that cables are captured in grooves 4 molded into grip 7 Position upper switch housing over handlebar and lower switch housing 8 Verify that wire conduit is in the depression at the bottom of the handlebar Be sure conduit will not be pinched under handlebar when switch housing screws are tightened J00445 9 Start upper and lower switch housing screws Do not tighten CAUTION Do not remove or install the master cylinder assembly without first positioning a 5 32 inch 4 mm thick insert between the brake lever and lever bracket Removing or installing the master cylind
17. lebar WARNING Grommets in each of the wiring holes in the handlebar must remain in position after routing the wiring through the handlebar Operation without the grommets in place can damage wires causing a short circuit which could result in death or serious injury 00416d 1 FXDWGI and FXDBI MODELS Feed right side turn signal wires with fish wire attached through the right side chrome lower switch housing hole at bottom of housing For FXDWGI models feed turn signal wires into handlebar opening Continue feeding wires through handlebar and out the center hole opening Feed wires through down and into top frame tube 5 of 10 2 Remove fish wire from turn signal wires Insert wires into right turn signal connector Refer to appropriate Service Manual for electrical connections procedure 3 See Figure 3 Connect throttle 3 and idle 2 control cables to the lower switch housing 1 Push throttle and idle control cables into lower switch housing until they snap in place Push larger diameter 5 16 inch 7 9 mm throttle cable into larger hole in front of tension adjuster screw Push smaller diameter 1 4 inch 6 3 mm idle cable housing into smaller hole at the rear of tension adjuster screw NOTE To aid assembly place a drop of light oil on the retaining rings of the crimped inserts Always replace the retaining rings if damaged or distorted 4 With lower switch housing concave side facing upward install fr
18. racket inside housing Verify that bracket wing on high low beam switch side captures edge of conduit DISASSEMBLE LEFT HANDLEBAR LOWER SWITCH HOUSING WITH RADIO VOLUME CONTROL SWITCH AND OR CB PUSH TO TRANSMIT PTT SWITCH NOTE All 2007 and later models have a Clutch Interlock Switch in the left side handlebar switch housing Note location and orientation of clutch interlock switch before removing from switch housing J00445 is00791 Turn signal switch and bracket Volume control switch Lower switch housing Volume switch keycap PTT switch PTT switch keycap Lower bracket Keycap removal tool Clutch switch ONS AGN Figure 12 Ultra Models Left Handlebar Lower Switch Housing Assembly NOTE To ease reassembly note the wire runs and wire placements in the switch housing before disassembly 1 See Figure 12 Carefully cut the cable strap holding the wire conduit to the turn signal switch bracket 1 2 Remove Phillips head screw holding upper bracket from housing 3 3 Lift bracket and turn signal switch from housing Turn signal keycap is not removable NOTE The keycap removal tool is tapered on both ends to assist in the removal of the keycaps As you push the tool under the keycap the tapered ends will slowly push the keycap off of the switch pin NOTE Do not use the keycap removal tool as a pry bar This will damage the keycap and switch housing 7 of 10 is00792
19. screws with flat washers securing handlebar clamp to clutch lever bracket Remove clutch hand lever assembly and clamp from handlebar 2 Using a T 25 TORX drive head remove upper and lower switch housing screws DISASSEMBLE LEFT HANDLEBAR UPPER SWITCH HOUSING ALL MODELS 1 Remove Phillips screw 2 Remove horn and high low beam switch assemblies and bracket from housing NOTE Lightly lubricate turn signal wires and electrical tape with glass cleaner to help prevent wires from binding as they are being pulled through handlebar WARNING Grommets in each of the wiring holes in the handlebar must remain in position after routing the wiring through the handlebar Operation without the grommets in place can damage wires causing a short circuit which could result in death or serious injury 00416d 3 FXDWGI MODELS With the switch housing removed from the handlebar pull left turn signal wires with fish wire attached out of handlebar Pull wires out of the bottom of the lower switch housing REASSEMBLE LEFT HANDLEBAR CHROME UPPER SWITCH HOUSING ALL MODELS 1 Place horn and high low beam switch assemblies and bracket into chrome upper housing cavity Align hole in bracket with threaded hole in boss Be sure bracket is fully seated The step at the edge of the boss captures the bottom edge of the bracket while tabs on each side of the bracket fit into slots in housing 2 Install Phillips screw to secure b
20. ury 00416d 3 FXDWGI and FXDBI MODELS With the switch housing removed from the handlebar pull right turn signal wires with heavy duty wire or mechanics wire attached out of handlebar FXDWGI models Pull wires out of the bottom of the lower switch housing REASSEMBLE RIGHT HANDLEBAR CHROME UPPER SWITCH HOUSING ALL MODELS 1 See Figure 4 Place switch assembly and bracket 5 into chrome upper housing cavity Align hole in bracket with threaded hole in boss 2of10 Be sure bracket is fully seated The step at edge of boss captures bottom edge of bracket while tabs on each side of bracket fit into slots in housing 2 Install Phillips screw 7 to secure bracket inside housing Verify that bracket wing 6 on engine stop switch side 2 captures edge of conduit 8 Start switch Stop switch Conduit Channel Bracket Wing Screw NO OPO Nes Figure 4 Upper Right Handlebar Switch Housing DISASSEMBLE RIGHT HANDLEBAR LOWER SWITCH HOUSING SPORT MODELS is007875 1 Phillps screw 2 Cable strap conduit to bracket Figure 5 Lower RH Handlebar Switch Cable Strap J00445 1 See Figure 5 Carefully cut the cable strap 2 holding the wire conduit to the turn signal switch bracket 2 Remove Phillips head screw 1 near securing bracket at center of housing 3 Lift bracket and turn signal switch from housing is00786 Lower Switch Housing
21. y installed the switch is captured by blocks cast into lower housing 3 2 Place radio volume control switch 2 into chrome lower switch housing cavity so it is on edge in a vertical position Properly installed the switch is captured by blocks cast into the lower housing Verify that switch shaft is aligned for proper keycap oper ation 3 Place lower bracket 7 into housing weld nut side down On Ultra models arrange the bracket so that lower step is positioned over PTT Switch horizontally oriented Verify that slots in upper step of bracket engage two tabs on the switch body 4 Install longer screw to front of lower bracket to threaded boss Install shorter rear screw To engage threaded hole in casting use a through hole in lower step of bracket on Classic models and in upper step on Ultra models 5 Note lettering for proper orientation and gently push keycap s 4 6 onto switch shaft 6 Place clutch switch 9 in same location and orientation as removed earlier 7 See Figure 5 To install the turn signal switch assembly to the housing Insert the tapered end of new 7 inch cable strap into the rear right side round hole in turn signal switch bracket and then feed it back through the front right side hole The oblong hole is for the bracket screw Place turn signal switch assembly into chrome housing Align the oblong hole in the bracket with the threaded hole in the lower bracket weld nut Be sure
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