to iForks - Cascade Corporation
Contents
1. S ERVICE MANUAL IMPORTANT Tampering or removing iForks NTEP Security wire or label will void NTEP Certification If NTEP iForks require service fork will need to be recertified IMPORTANT iForks system forks and display are paired and calibrated as a set Do not separate Consult Cascade Service department with any questions CAUTION This is a precise weighing system treat with care Environment and application will affect the system and its components Conditions with mud grime water corrosive chemicals and abrasive substances can damage or effect performance of the iForks Manual Number 6823346 R1 RAVAS CI CITM O ONTENTS Page INTRODUCTION Introduction 1 Special Definitions 1 PERIODIC MAINTENACE 100 Hour Maintenance 2 2000 Hour Maintenance TROUBLESHOOTING Preparation Tools Required Before Starting Error Messages Basic Troubleshooting Check Display Power Display Debug Mode Hardware Fork Assembly Wire Harness Load Cells Display Printer M L kfk L L 4 OIWDINIAIOlLOLOIOIOINOIAIAIA SERVICE 3 Part Calibration Calibration Introduction Zero Calibration Corner Calibration Weight Calibration 2 Display 23 Pairing Dual Bluetooth PCB to iForks 23 Wire Harness 25 Wire Harness Removal 25 New Wire Harness Installation 26 4 k k L leo lo IN IN i 6823346 R1 NTRODUCTION 11 Introduction This manual provides Periodic Maintenance Troublesho2. Check iFork assembly refer to Section 2 4 1 Dismantle the iFork assembly Place capscrews in the assembly holes of the load cells Balance a test weight that is 1 of their capacity of each load cell on the capscrews Each load cell gives the same weight Verify display is not creating the problem Replace the touch panel and then calibrate Display still shows an error Display NO Calibrate load cells Refer to Service Section 3 1 The difference is larger then 1 2 graduation With or without a load display show over or underload error message and system will not reset to zero Calibrate load cells YES Refer to Service Section 3 1 still shows an error Check load cells separately Refer to Testing Individual Load Cells Display is instable NO Check display refer to Section 2 4 4 12 FK0122 eps 6823346 R1 T ROUBLESHOOTING 2 4 4 Display Check the following e Check separate components on the display board are secure and not loose If needed remove the display board check if components are loose See if bending the board changes the problem e Check for broken connections None of the cables to the switch safety fuse or plug should be loose Problem Solution Disconnect the display from the system If the The display is unstable and display r
3. S 3 1 4 Weight Calibration continued Press Zero button for three 10 we 12 Repeat Steps 4 through 9 for e2 calibration be skipped Press the Zero button 15 17 13 NOTE If calibrating with one or two weights e2 if no known weight and e3 if no known weight values should be set zero Step 9 should Once the value is accepted press the total button to move the arrow to e2 11 Repeat Steps 4 through 9 for e3 calibration Press Total button to accept value 14 FK0127 eps Change gravitation Press Zero button to 1 6 value if needed confirm value For early refer to Step software versions earlier 6 illustration display will resume to for value normal weighing mode Wait for the display to zero While done shows hold the Zero button for three seconds to store calibration recovery memory 22 1 8 For software versions 2 13 and newer Display will resume to normal weighing mode The weight recorded will show 6823346 R1 S ERVICE 32 Display 3 2 1 Pairing Dual Bluetooth PCB to iForks For situations where the dual bluetooth circuit board has been replaced or the complete display is replaced it is necessary to pair the two sets of bluetooth receiver 1 Determine mac addresses for each receiver Option 1 If the complete display was not replaced look on the back of the display some displays NOTE Remo
4. FK0185 eps 6823346 R1 25 S ERICE 33 Wire Harness 3 3 1 Wire Harness Removal Cap The following procedure can be performed with the iForks mounted on the truck carriage 1 Remove capscrew and nut from fork shoe Slide fork shoe from fork arm Keep track of cover spool capscrew and nut Fork Shoe Screws FK0132 eps ag Cover Spool Fork Arn Tai 2 Remove battery from battery holder 3 3 Remove battery holder from cover plate Cover Plate Battery Holder 4 Remove cover plate 4 Cover Plate Capscrew 5 Remove capscrews and tolerance ring from load cells If equipped with level sensor NTEP only remove capscrews Level Sensor Load Cell Capscrew Tolerance Ring FK0133 eps 6 6 Remove the fork wire harness from the fork arm 7 Remove all double sided tape from fork arm 8 Clean tape surface and clean any debris and dirt from the fork arm fork shoe and other components FK0134 eps 26 Remove wire harness Tannin Remove double sided tape 6823346 R1 S ERVICE 3 3 2 New Wire Harness Installation CAUTION Do not pick up the wire harness by its wires This can damage the connection between the load cell and wires CAUTION Do not let the cells hit each other Handle components with care 1 Remove old wire harness as described in Section 3 2 1 Place new double sided tape on the fork arm wire channels Install two t
5. Debug mode is a useful service tool for dealing with display instability problems or when calibration is lost Each iFork assembly transmitter module has two AD analog to digital converter chips and each load cell has one AD chip When the display is in debug mode the number of counts received from each AD chip is shown individually This helps isolate which load cell could be the problem NOTE The AD values shown on the display should be close to each other for calibration NOTE Both iFork assemblies must be turned on FK0118 eps Load Cell Display Arrow Turn on display 2 Hold the Tare button for 25 seconds A el B e2 C e3 D F1 Press Total button until the DEBUG shows 4 Press the Zero button The display will show the AD n n Press the Total button to enter debug mode count for corner A An arrow 5 to view the AD count for over e1 will show Activate Digital Corner Calibration Arrow Example indicates that AD Count 2319 the AD count Correction factors 1 0026 has correction Calibrated AD Count 2325 factors each load cell The arrow will move to indicate which load cell is being measured FK0119 eps applied B PpP A Press the Piece Count button to a active digital corner calibration Press the Total button to view the AD count for each load cell The arrow will move to indicate whic
6. e T ROUBLESHOOTING 23 Basic Troubleshooting There are 6 potential problem areas that can affect the function of iForks e Power supply Worn out battery broken fuse or power supply Bad or broken contacts Pinched or worn out cabling Loose screws or bolts Mechanical problems Weighing part interferes with a non weighing parts of the system due to deformation or accumulated dirt or debris in between components e Moisture in the electronics or load cells Problem Solution Nothing works Check power supply or battery Refer to The display is dead even Section 2 3 1 when pressing the keys Check the display for bad contact Refer to Section 2 4 4 for further diagnosis Check the display for moisture or loose contacts Refer to Section 2 4 4 for further diagnosis The display is unstable values change Check load cell cables and load cell Refer to Section 2 3 2 amp 2 4 3 Check the iForks assembly Verify the capscrews are properly tightened Refer to 2 4 1 for further diagnosis With the same load Make sure the weight is centered on the iForks different weights show on and iForks are level the display Check the iForks assembly Refer to Section 2 4 1 for further diagnosis Check the load cells by verifying that the parts do not interfere with fixed non weighing parts Smaller weights are Check the iForks assembly Refer to Section aceurate DULneecutale 2 4 1 for
7. Maintenance After 2000 hours of truck operation forks in use shall be inspected at intervals of not more than 12 months for single shift operations or whenever any defect or permanent deformation is detected Severe applications will require more frequent inspection Inspect fork hooks and carriage bar clearance NOTE Use go no go Wear Gauge Part No 209560 Class II or 209561 Class III A C nspect the fork lower hooks and carriage bar If the gauge fits between the carriage bar and lower hook repair or replacement is needed nspect the upper carriage bar If the gauge arrow touches the carriage bar repair or replacement is needed nspect the fork upper hooks If the gauge arrow touches the hook repair or replacement is needed Inspect forks NOTE Use fork calipers on forks up to and including 4 in 100 mm thick Fork calipers indicate a 10 wear factor if the calipers can pass over the blade cross section A B Remove fork shoe from forks For reassembly tighten capscrews to a torque of 80 ft lbs 108 Nm Measure the fork shank thickness with the caliper outer teeth approximately 2 in 50 mm above top of blade Hold this setting for step C Position the caliper inner teeth on the fork arm blade approximately 2 in 50 mm out from the face of the shank e lf the inside teeth of the caliper hit the fork it has less than 10 wear and requires no replacement e lf the inside teeth of t
8. at intervals that best fit their application and requirements Development of a periodic schedule will prevent faulty readings Cascade recommends a minimum interval of every 12 months or 2000 hours whichever comes first 100 Hour Maintenance Every time the lift truck is serviced or every 100 hours of truck operation whichever comes first complete the following maintenance procedures e Check for debris between fork and fork shoe e g wood chips e Inspect the bottom of the forks for debris that might be wedged between the fork and the fork shoe Remove any debris found e Check for pinched wires at bottom of batteries e Tighten fork shoe capscrews after initial 100 hours of service Tighten to a torque of 80 ft lbs 112 Nm As necessary replace a cover spool fork shoe capscrews and nuts e Every 100 hours or when the battery packs are changed inspect the battery holders for damage and debris Remove any debris found and check to make sure that the capscrews are tight and contact tabs not damaged or bent If required tighten the contact point capscrews ERIODIC MAINTENANCE Cleaning iForks As required use a mild cleanser and wipe down the forks with a towel Rinse the fork with a non pressurized stream of water CAUTION Do not rinse display Battery Holders Check capscrews contact tabs and contact point capscrews 6823346 R1 P ERIODIC MAINTENANCE 12 2000 Hour
9. at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade ltalia S R L European Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR Italy Tel 39 045 89891 11 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 cascade 3 CIITM Cascade Corporation 2014 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 RAVAS 09 2014 Cascade do Brasil Pra a Salvador Rosa 131 141 Jordan polis S o Bernardo do Campo SP CEP 09891 430 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Sha
10. while in entry mode pressing buttons A Gr or Vv PAS Decrease Increase the Value the Value Selected value will flash lt r C A Shift to the next Accept the value digit on the left FK0130 eps Hold the Change the two Press the Zero On Off button digits to 85 using button two times for 20 seconds the above section Changing Values Continue instructions on next page Press the To skip and Enter in the mac address 5 Zero button OR continue to for Fork 1 starting from to change Fork 2 press right to left Fork 1 Mac the On Off NOTE The display shows address button Go to five digits at a time hiding evens step 8 the rest to the right 24 6823346 R1 S ERVICE 3 2 1 Pairing Dual Bluetooth PCB to iForks continued Press the Zero Press the Zero To skip a Enter in the mac address button to button to OR Press the for Fork 2 starting from accept change Fork 2 On Off right to left Mac address button Go NOTE The display shows to step 11 five digits at a time hiding the rest to the right 1 0 Press the Zero ia wid aed tton t t igits will show eee for Fork 1 E E praia ve Press the On Off Power off the display i FONE 3 SNOW button two times to save hold the On Off and return to normal button for three weighing mode seconds NOTE If the display gives an error code ErrF1 or ErrF2 repeat this section 1 3 Turn on the display
11. 1 T ROUBLESHOOTING 22 Error Messages Error Messages FK0085 eps Display Meaning outoterormoss TT Err10 Calibration count 2nd 3rd point lower than count Automatic tst 2nd point Err14 Setpoint value 2 lt setpoint value 1 This is not allowed When action is intended install jumper JP1 CoE attention after this action a complete new Err97 Legal for trade version not allowed action calibration and stamping of the system is necessary Problem with fork 1 no communication Restart indicator Restart forks amp indicator Problem with fork 2 no communication Restart indicator Restart forks amp indicator Lift up the forks from the ground Zero fee Load cell signal negative calibrate if needed Refer to section 3 1 Forks are out of level only legal for trade version Put the forks into horizontal position Problem with correction sensor Contact the Cascade Service department Low Battery a Indicators Low Battery Messages FK0086 eps Display Meaning Outoferrormode Battery of display is low Replace the 4 AA batteries Ea F1 Wy Fork 1 battery is low Replace the D cells in both battery packs or charge both battery packs E F2 W Fork 2 battery is low Replace the D cells in both battery packs or charge both battery packs Display Messages Display Meaning oo G O BItF1 Successful Bluetooth link with fork 1 BItF2 Successful Bluetooth link with fork 2 6823346 R1 5
12. calibration step requires three known weights If no known weights are available contact your local dealer or scale company to obtain the weights Weight range should be as follows M1 1 3 Capacity e g 2 000 Ib 900 kg M2 2 3 Capacity e g 4 000 Ib 1 800 kg M3 Full Capacity e g 6 000 Ib 2 700 kg CAUTION The iForks system tolerance can be achieved using three known weights 0 1 If the handled product weight range is very consistent 1 or 2 weight s is sufficient Turn on display Hold the tare button until CAL appears Press the 2 Various screens will show Zero button NOTE For software versions earlier than 2 13 It will take 30 seconds for CAL to appear For software versions 2 13 and newer It will Choose Ib orkg take 20 seconds for CAL to appear For software versions 2 13 and 4 newer UNIT will show If 5 necessary change the unit between kg and Ib by pressing For software versions the total button 2 13 and newer After the desired unit is Press the Zero button to Selected press the accept e1 calibration Zero button Press the Zero button to change e1 value Place a 9 minimum known weight on pallet FK0183 eps 6823346 R1 For flashing digit while in entry mode pressing buttons v A Decrease Increase the value the value co PO lt 1 Shift to the next digit on the left Acceptthe vae 21 ERVICE
13. ck the battery supply e Replace batteries e Contact Cascade to check the parameter Low battery indication Parameter setting may need to be changed always on Contact Cascade Buttons on display have no Disconnect additional features printer Then reaction check if display buttons work If the buttons still don t work contact Cascade The touch panel may need to be replaced If equipped with printer verify LED on printer is on 14 6823346 R1 T ROUBLESHOOTING 2 4 4 Display continued Problem Solution Verify scale is unloaded before accepting new print Check power supply Refer to Section 2 3 1 Check wiring to printer Restart display Motion detection parameter needs to be checked Contact Cascade Totaling button also printer function does not function Disconnect additional features printer Then check if display buttons work If the buttons still don t work contact Cascade The touch panel may need to be replaced Display does not react when buttons pressed and weights change Touch panel connector may need to be replaced contact Cascade 6823346 R1 15 e T ROUBLESHOOTING 2 4 5 Printer Problem Solution External Power Supply e Check voltage output If voltage is below 11 8 VDC check converter or fuse for damage With printer installed check amperage to and from convertor Amperage should be Low battery indication on or unstable while printing 3 Amps Bat
14. e first step in completely calibrating the iForks system This calibration step defines the zero point of the system Empty iForks For software versions earlier than 2 13 Hold Zero button for y 30 seconds Wait for the display to zero J Display is zeroed 18 3 For software versions 2 13 and newer Hold Zero button for 30 seconds Wait for the display to zero Wait for the display to zero Display is zeroed While done shows hold the Zero button for 3 seconds to store calibration recovery memory Display is zeroed 6823346 R1 ERVICE 3 1 3 Corner Calibration Corner Calibration is the second step in completely calibrating the iForks system This calibration step takes the measurement of a single weight on each corner The load cell readings are then adjusted to be equalized for accuracy of weight Various screens will show NOTE For software versions earlier than 2 13 It will take 30 seconds for CAL to appear For software versions 2 13 and newer It will take 20 seconds for CAL to appear 2 Turn on display 3 Hold the tare button until CAL appears on iForks not touching ground lt a 1 Put an empty pallet FK0180 eps Continue instructions on next page Press the total button For software versions earlier than 2 13 Corn will appear Press the zero then press and hold the zer
15. emains unstable or does not react to does not react to weights being disconnect the board is faulty If not there may be a problem with the load cell Contact Cascade Check for moisture Look for condensation or waterdrops on the plugs Look closely at the circuit board e To dry remove plug from display indicator and dry with warm air e Ifthe board is oxidized heat the solder points with a solder iron around the analogue circuit To determine if the display is faulty Nothing changes when the load cells are disconnected Nothing lights up with 12 VDC at the right contacts The display remains unstable even when not load cell is connected The display reacts when the board is subjected to shocks External Power Supply e Check fuse and verify that an extra fuse is Display does not turn on not installed e Check voltage to and from convertor If no voltage the convertor may be broken Battery Supply equipped with four AA e Check batteries Replace with new batteries 6 VDC or rechargeable 4 8 VDC 6823346 R1 13 e T ROUBLESHOOTING 24 4 Display continued Problem Solution External Power Supply e Check voltage If voltage is below 11 8 VDC Display automatically shuts the converter or fuse may be damaged off after 2 minutes e Check power from convertor If the supply is near 11 8 VDC contact Cascade NOTE The display is set to shut off after 2 minutes from the factory If this is not the case che
16. further diagnosis with heavy weights 6 6823346 R1 T ROUBLESHOOTING Problem Solution System is inaccurate but linear Calibrate the system Refer to Section 3 1 Display shows a positive or negative weight and the display wont zero The scale reacts normal when a load is placed on the scale Calibrate the system Refer to Section 3 1 With or without a load the display shows an over or underload error message Calibrate the system Refer to Section 3 1 Check load cell cables and load cell Refer to Section 2 3 2 amp 2 4 3 Check the display Refer to Section 2 4 4 for further diagnosis The display does not react to loads being weighed Check load cell cables and load cell Refer to Section 2 3 2 amp 2 4 3 Check the display Refer to Section 2 4 4 for The keys do not work further diagnosis Segments fail on the display Check the display Refer to Section 2 4 4 for further diagnosis 6823346 R1 e T ROUBLESHOOTING 2 3 1 Check Display Power Check fuses Check power to power supply Equipped with Check voltage going into the display Battery With the batteries installed into the display check the voltage YES NO Replace battery YES Troubleshoot display refer to Section 2 4 4 FKO117 eps 6823346 R1 T BQUBLESHOOTING 2 3 2 Display Debug Mode
17. h load cell is being measured 6823346 R1 Exit Debug Mode Press On Off button to leave debug mode The display will go back to weighing mode e T ROUBLESHOOTING 24 Hardware 2 4 1 Fork Assembly Place a weight on each of the bolts of the iForks assemblies Display shows weight identical on all Weigh a normal to heavy load Press the tare button to reset the display to zero Load each extreme corner of the iForks Display shows weight identical on all YES Dismantle the system and look for interference between weighing and non weighing components Fix areas of friction Example Align the platform clean the inside align the forks Assemble the weighing system with paper between the weighing and non weighing parts Load the iForks to full capacity and move the load sideways Any sign of Paper shows interference friction Load cell Check load cell capscrews are capscrews firmly tightened For further tightened troubleshooting refer to correctly Section 3 2 2 and 2 4 3 Check that the fork shoes are mounted correctly and do not interfere with the frame at the sides Look for debris between weighing and non weighing parts FK0120 eps 10 6823346 R1 T ROUBLESHOOTING 24 2 Wire Harness With fully charged batteries and the iFork assemblies switched on check the voltage
18. he caliper pass over the fork freely the fork must be taken out of service The fork has 10 wear and 20 reduction in capacity Remove Fork Shoe 6823346 R1 2 in 50 mm FORK LOWER HOOKS CARRIAGE UPPER CARRIAGE BAR FORK UPPER HOOKS C A Cr a FP0832 eps Fork Arm Blade tece E Cross Section 100 tro Fork Arm Blade Cross Section 90 A Repair or Replace FK0088 eps 3 e T ROUBLESHOOTING 2 1 2 1 1 2 1 2 Preparation Tool Required In addition to a normal selection of technician s hand tools the following are needed to troubleshoot the iForks system e Digital Multimeter test leads and adapter Service Kit 213867 Before Starting iForks system problems and solutions are listed on the Digital Multimeter Kit 213867 AC0311 eps following pages under one of the categories shown below Determine All The Facts It is important to gather all the facts about the problem before beginning any service procedures The first step is to talk to the equipment operator and ask for a complete description of the malfunction or problem 2 2 Error Messages iForks System 23 1 2 3 2 2 3 Basic Troubleshooting Check Display Power Display Debug Mode 2 4 Hardware 2 4 1 2 4 2 2 4 3 2 4 4 2 4 5 Fork Assembly Wire Harness Load Cells Display Printer 6823346 R
19. ion of the Three Part Calibration to be performed A summary of each part is as follows e Zero Calibration Determines and sets the zero point for the iForks system e Corner Calibration Take any inconsistency between the corners and equalizes them with each other e Weight Calibration Determines and sets the weight range for the iForks system by using a sample of known weight s When to Calibrate E Tasks to perform When the iForks are not within system tolerance Perform Zero Calibration Section 3 1 2 and Weight Calibration Section 3 3 4 with at least one known weight When the weighing range does not meet end user preferences Perform Zero Calibration Section 3 1 2 and Weight Calibration Section 3 3 4 with at least one known weight When the display or wire harness has been replaced Pair establish a connection the display with the iFork bluetooth receivers Perform Zero Calibration Section 3 1 2 Corner Calibration Section 3 1 3 and Weight Calibration Section 3 3 4 EH CAUTION Always use proper handling and troubleshoot the iFork assemblies first before calibrating Inaccuracies can occur when debris becomes wedged into and between the fork shoe and arm Always use calibration as a last result 6823346 R1 4 CAUTION Always perform the tasks and calibration in the order listed above 17 G Envice 3 1 2 Zero Calibration Zero Calibration is th
20. o button for 2 seconds For software versions 2 13 and newer Press and hold the zero button for 1 second then press the zero button Corn A will show on the display 6823346 R1 19 S ERVICE 8 Place a weight on pallet position C Press the enter key to accept weight IMPORTANT Use a minimum 100 Ibs 45 kg For optimal corner calibration use 1000 Ibs 454 kg 9 Press the enter key to accept weight Place a weight on pallet position D SI 20 Place a weight on pallet position A Place a weight on pallet position B 7 6 IMPORTANT Use the same weight for each corner Press the enter key to accept weight Press the enter key to accept weight FK0182 eps Press the enter key to exit For software versions 2 13 and newer Wait for the display A to zero The weight recorded While done shows k will show hold the Zero button for three seconds to store calibration recovery memory FK0181 eps 6823346 R1 S ERVICE 3 1 4 Weight Calibration Weight Calibration is the third step in completely calibrating NOTE The selected weights M is the total calibration the iForks system This step uses the sample of weights to weight loaded onto the iForks includes pallet if used determine the curve of how the system measures weight This
21. of battery holder Check cables especially where the cable enters the load cell connector Move the cable and observe the display Battery holder is faulty Cable or connector replace wire harness is damaged or has oxidized Display reacts i Check load cell calibration board Without touching contact points move board or cables Display reacts FK0121 eps 6823346 R1 11 e T ROUBLESHOOTING 24 3 Load Cells NOTE Cascade recommends using Debug Mode first If further troubleshooting is required follow this flow chart Place a weight on each of the bolts of the iFork assemblies The difference between each cell is large Load cell is not the problem Testing Individual Load Cells With a load cell disconnected from the iFork system e Measure resistance The resistance between the power red and signal green should be equal within 2 ohms of the resistance between power black and signal white The resistance between the wires and load cells should be infinite OR e To determine if one load cell is the problem connect each load cell to the display using it as a voltmeter and compare the values shown for each load cell The separate values should be close in value If one value differs from the other by a considerable amount the load cell should be replaced Verify that the cables are not damaged
22. olerance rings to each load cell Install load cells and load sensor if equipped into fork arm Tighten capscrews to 80 ft lbs 110 Nm ol A Q N Route wiring in channels to the cutout in the fork shank IMPORTANT Do not cross the wires over each other It affects the current when wired ao Install the transmitter in the shank cut out EN Route wiring to the battery carrier in the wire channel 8 Verify that the wires are properly seated by using the cover plate The cover plate should not rock side to side and does not pinch wires 9 install the cover plate Tighten capscrews to 7 ft lbs 9 5 Nm CAUTION Be very careful to not pinch wires underneath the cover plate This will damage the communication of the system 10 Mount the battery carrier to the cover plate 11 Install cover spools to the load cells 12 Carefully slide the iForks shoe onto the fork arm until the mounting holes line up Install capscrews and nuts and tighten to 80 ft los 110 Nm R p y FK0136 eps 7 13 Pair bluetooth transmitter to display Refer to Section 3 2 14 Perform a Three Part Calibration Refer to Section 3 1 Battery Cover Plate Holder Cover Plate Capscrew iFork Shoe Capscrew TTT TTT Cover Spool 11 FK0137 eps iFork Shoe Nut 6823346 R1 Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online
23. oting and Service for Cascade Ravas iForks In any communication about the iForks refer to the product catalog and serial numbers stamped on the side of the fork shank NOTE Specifications are shown in both US and Metric units All fasteners have a torque valve range of 10 of stated value Stamped Catalog Number E he and Serial Number FK0138 eps 12 Special Definitions The statements shown appear throughout this manual where special emphasis is required Read all WARNINGS and CAUTIONS before proceeding with any work Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make your job easier WARNING A statement preceded by A WARNING is information that should be acted upon to prevent bodily injury A WARNING is always inside a ruled box CAUTION A statement preceded by CAUTION is information that should be acted upon to prevent machine damage IMPORTANT A statement preceded by IMPORTANT is information that possesses special significance NOTE A statement preceded by NOTE is information that is handy to know and may make your job easier 6823346 R1 P 1 1 IMPORTANT Only trained and authorized personnel are allowed to service iFork assemblies Other maintenance procedures are the sole responsibility of the purchaser IMPORTANT To prevent weighing inaccuracies the end user is responsible to check accuracy on a regular basis
24. stri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 Singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 Part Number 6823346 R1
25. tery Supply equipped with four AA e Replace with new batteries 6 VDC or rechargeable 4 8 VDC No printout while printer is on Display shows subtotal and sequence number on the display but the display does not show added Contact Cascade to check parameter P35 No printout while printer is on Display shows subtotal and sequence number on the display and the display does show added Wrong COM port selected user settings submenu on display Wrong parameter setting Contact Cascade CTS wire may be damaged Contact Cascade Wiring to display may be wrong Contact Cascade No printout while printer is off Display shows subtotal and sequence number on the display and the display does show added Check printer cable is installed Action not allowed because system is NTEP No printout Display shows approved Unload scale then perform next NTEP weighing and printing action NTEP regulations allow for weight to be recorded once 16 6823346 R1 S 3 1 ERVICE Three Part Calibration 3 1 1 Calibration Introduction CAUTION Read all the instructions prior to performing each calibration step Always contact Cascade prior to performing any calibration procedure Failure to follow instructions exactly will change the accuracy of the iForks and could compromise the system s ability to weigh There are three parts to calibrating iForks Some cases only require a port
26. ve display from mounting bracket to find the mac addresses IMPORTANT If the mac address sticker is missing a duplicate is located inside the display IMPORTANT For displays wired directly to the truck power disconnect the display from the power source before opening the display MAC F1 E8D714 REA mo Mac F2 EB662B 10181 C00036 FK0128 eps Option 2 Use any device that has bluetooth pairing capabilities PDA Mobile Telephone PC Terminal etc IMPORTANT The following procedure can not be performed with Apple products iPhones iPads etc TurnonFork 1 B inthe device s settings select Search for devices or similar command C The device will show all active bluetooth devices available The iForks will start with 008098 or Ezurio Blu2i The last 6 characters is the Mac address and record this D Turn off Fork 1 by holding the blue battery button until the bluetooth receiver illuminates constantly Release button E Repeat the Steps A thru D for Fork 2 IMPORTANT Shut off iFork assemblies when continuing to step 2 6823346 R1 Example using a PDA f Settings Select a Bluetooth Device Select a device to connect with and tap Next Ezurio bluZi ES754E 2 Ezurio blu2i E7 A807 SGH D900i Refresh Cancel EI Next FK0129 eps 23 G Envice 3 2 1 Pairing Dual Bluetooth PCB to iForks continued Changing Values For flashing digit
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