International Carbonic Valves - Soda
Contents
1. INTERNATIONAL CARBONIC INC VALVE BRIXING l AND l MAINTENANCE ADELANTO CALIFORNIA MANUAL TABLE OF CONTENTS Page PielaCe a aa 1 RS D 2 3 Maliifenan e aia 3 Refurbishing pp 4 Disassembly and 4 6 Valve History pp 7 8 Exploded Views A tt een Gus 9 10 E1047 Quick Release 11 se i as 12 VOGT ROC a 13 14 ala 15 VALVE SCHEMATIC kd 16 VALVE ACCESSORIES seba 17 INTERNATIONAL CARBONIC INC VALVE ASSEMBLIES REPAIR AND REFURBISHING MANUAL The purpose of this manual will be to assist the service technician to identify diagnose disassemble replace or repair defective parts reassemble and test all valves manufactured by 1 For Further technical information please call 800 854 1177 CONGRATULATIONS You now own one of the finest and most versatile valves on the market With minimal care get ready for years of a consistent and perfect flow BRIX INSTRUCTIONS 1 Make sure carbonator water flow is in an operating condition i e high pressure regulators set water and power on and refrigeration in a ready to go mode In the case of juice systems make sure water flow is un restricted It is also recommended that a water pressure regulator be utilized on all systems Water2. PART NO DESCRIPTION E 623 NUT SOLENOID E 525 E 1005 COIL W SHIELD SOLENOID 24 VAC SCREW RETAINER E 739 FLUX PLATE E 527 STEM SOLENOID VALVE E 1004 RETAINER S S E 135 E 1024 M METERING PIN ADAPTER FLO WASHER MODIFIED E 134 RING METERING PIN E 1013 RING SYRUP ADAPTOR E 730 PLUNGER amp SPRING ASSEMBLY E 520 E 531 METERING PIN ADAPTOR ASSY INCLUDES SYM 7 9 amp 12 GASKET SOLENOID STEM S 1162 A FLANGE PLUG E 1008 RING SODA ADAPTOR E 580 BODY PFC II TWIST LOCK E 157 E 188 SUBMINIATURE SWITCH SPRING AND INSULATOR PAD E 471 FF SYRUP OUTLET TUBE E 102 RING NOZZLE E 581 NOZZLE TWIST LOCK E 690 WIRE ASSEMBLY CONSISTS OF E 691 amp E 692 E 691 E 692 MALE WIRE ASSEMBLY ONLY FEMALE WIRE ASSEMBLY ONLY PFC Il Peristaltic Pump INTERNATIONAL CARBONIC INC TITLE PFC Il PP DATE 2 27 01 REVISED 9 27 01 DRN BY GLW CHK BY ADELANTO CALIFORNIA APPR BY E 1067 ONE FLAVOR PUSH BUTTON ASSY DESCRIPTION CONTROL BOX SWITCH MOUNTING PLATE SUB MINIATURE SWITCH ACTUATING PLATE SPRING INTERNATIONAL CARBONIC INC ADELANTO CALIFORNIA E 1071 ONE FLAVOR PUSH BUTTON ASSY PART NO DESCRIPTION E 1066 CAP COVER ALL 3
3. It is recommended that all O rings be changed on any R amp R Individual parts must be thoroughly cleaned and if necessary further disassembly may be required to remove rings Example see exploded view PFC II on metering pin If during pressure test bubbles are detected or water is apparent then it must be determined whether the valve body is the cause or whether the leak is caused by an O ring If it is determined that the leak is attributed to a cracked valve body then follow the above disassembly procedure isolating defective valve body Note If valve body is with in warranty return for replacement Once all parts are thoroughly cleaned and O rings replaced reassembly can be accomplished It must be noted that all 1 C 1 valves will accommodate metering pins flow controls or flow washers Also all I C I valves will accommodate non carbonated or carbonated products All I C I valves are easily retrofitable to dual applications i e addition of small actuating arm that will actuate soda or water coil only Refer to electrical schematic to accommodate the dual feature All I C I Valves can be equipped with Quick Disconnect feature VALVE COVER COILS AND STEMS AND PLUNGERS REMOVED Decrease Increase Water 6 _ Syrup Metering Pin Water Plunger Seat Water Syrup Plunger Seat Front Siib VALVE HISTORY E 160 A DIFFUSER FT VALVE Our first molded valve with large
4. The diffuser was designed to promote almost perfect diffusion on all juice valves This diffuser is used on a standard juice valve The standard juice valve must have the E 471 FF removed to implement the 472 diffuser INTERNATIONAL CARBONIC INC ADELANTO CALIFORNIA TITLE VALVE PATE 12 18 98 DRN BY GLW 9 SYM PART DESCRIPTION 1 2 E 623 NUT SOLENOID 2 2 E 525 COIL W SHIELD SOLENOID 24 VAC 4 2 E 739 FLUX PLATE 5 2 E 527 STEM SOLENOID VALVE 6 1 E 456 ESCUTCHEON PLATE 1 2 PLATE 7 2 730 PLUNGER amp SPRING ASSEMBLY 8 2 E 531 GASKET SOLENOID STEM 9 4 E 1005 SCREW RETAINER 10 2 E 1004 S S 11 2 E 135 METERING PIN 12 2 134 RING METERING PIN 13 2 E 520 METERING PIN ADAPTOR ASSY INCLUDES SYM 11 12 8 13 14 1 1008 RING SODA ADAPTOR 15 1 1013 RING SYRUP ADAPTOR 16 1 E 554 A JCAP COVERALL SHORT 17 2 385 INLET ASSY 1 4 HOSE S S 90 DEGREE 18 2 162 SCREW TAP TIGHT 19 2 E 137 RING TUBE INLET 20 1 240 1 2SCREW 21 1 E 358 ACTUATING 22 1 157 _ SWITCH SUB MINIATURE 23 1 E 188 SPRING W INSULATOR 24 157 SWITCH SUB MINIATURE DUAL OPTIONAL 25 1 E 580 P VALVE BODY WIT
5. 1 1063 SWITCH MOUNTING PLATE SUB MINIATURE SWITCH ACTUATING PLATE 6 1 1070 SPRING 1 E 1073 SWITCH AND ACTUATING ASSY ITEMS 3 4 5 amp 6 INTERNATIONAL CARBONIC INC Ul ADELANTO CALIFORNIA E 1074 SINGLE FLAVOR DUAL PUSH BUTTON ASSY QTY PART DESCRIPTION E 1066 CAP COVER ALL E 1072 CONTROL BOX 2 E1063 SWITCH MOUNTING PLATE 4 1 157 SUB MINIATURE SWITCH r 2 1 E 157A ACTUATING PLATE 2 E 1070 SPRING 2 ACTUATING PLATE INTERNATIONAL CARBONIC INC Ul ADELANTO CALIFORNIA VALVE SCHEMATIC 24 VOLT YELLOW e 24 VOLT SINGLE 24 VOLT VALVES KEY SWITCH 7 24 VOLT TRANSFORMER ELECTRICAL SCHEMATIC 24 VOLT 16 VALVE ACCESSORIES 3 PORTION CONTROL TIMER AVAILABLE CAPACITOR MEMORY SPECIFY WHEN ORDERING 4 PORTION CONTROL TIMER AVAILABLE WITH CAPACITOR MEMORY WITH INTERROGATIVE LED SPECIFY WHEN ORDERING 2 FLAVOR PUSH BUTTON ACTUATOR ASSEMBLY CAN BE USED ON TWO FLAVOR VALVE ONLY SINGLE FLAVOR PUSH BUTTON ACTUATOR ASSEMBLY LARGE BUTTON CAN BE USED WITH Q R OR NON Q R VALVE SPECIFY SINGLE FLAVOR PUSH BUTTON ACTUATOR ASSEMBLY SMALL BUTTON CAN BE USED WITH Q R OR NON Q R VALVE SPECIFY SINGLE FLAVOR WITH DUAL FEATURE PUSH BUTTON ACTUATOR ASSEMBLY SMALL BUTTONS CAN BE USED WITH OR
6. H DRIVE PINS 26 1 E 471 FF SYRUP OUTLET TUBE 27 1 E 102 RING NOZZLE 28 1 E 581 JNOZZLE TWIST LOCK E 581 FF NOZZLE TWIST LOCK FAST FLOW 29 E 258 JARM ACTUATING DUAL LONG OPTIONAL 30 1024 FLOW WASHER ADAPTER 31 E 1003 HOUSING W SODA DECAL E 1010 HOUSING W SYRUP DECAL 32 1022 FLOW WASHER STANDARD FLOW E 1023 JFLOW WASHER FAST FLOW 33 1002 ADJUSTING SCREW W O RING 34 E 1006 SPRING SODA E 1011 SPRING SYRUP 35 E 1007 PISTON amp CYLINDER SODA MATCHED SET 1012 PISTON amp CYLINDER SYRUP MATCHED SET 36 1016 RING BOTTOM SEALING OPTIONAL SPECIFY PART NO DESCRIPTION E 1045 COVERALL E 1046 COVERALL CAP FOR PCT PUSH BUTTON E 1040 WIRE LOCK STOP PIN SWITCH PIN SCREW SHUT OFF RING SHUT OFF SCREW 2 007 SCREW INLET LOCKING 10 32 X 3 8 RD HD SCREW BLOCK MOUNTING RING TUBE INLET 2 010 COLLET BLOCK VALVE MOUNT MOUNTING BLOCK ASSEMBLY ITEMS 3 4 5 6 7 amp 9 VALVE BLOCK ASSEMBLY ITEMS 10 11 amp 12 NOTE ITEM 8 PRIOR TO 1998 8 32 X 3 8 CAD RD HD SCREW al o lt 2 4 je n s a aininn INTERNATIONAL CARBONIC INC 1047 QUICK RELEASE VALVE MOUNT DATE 7 1 99 ADELANTO CALIFORNIA 11 PFC II PP
7. NON VALVE SPECIFY SODA ONLY WATER ONLY PUSH BUTTON ACTUATOR ASSEMBLY SMALL BUTTONS CAN BE USED WITH Q R OR NON Q R VALVE SPECIFY 17 VALVE ACCESSORIES CONTINUED METERING PIN ADAPTOR METERING PIN ADAPTOR USED FOR J UICE APPLICATIONS HEAVY BAUME METERING PIN ADAPTOR USED FOR J UICE APPLICATIONS ISOTONIC PLUNGER PLUNGER DIET PLUNGER J UICE J UICE DIFFUSER ACTUATING ARM ACTUATING ARM LONG ACTUATING ARM DUAL ACTUATING ARM DUAL LONG ACTUATING ARM PUSH FLOW WASHER STANDARD FLOW WASHER FAST FLOW E 1009 FLOW CONTROL ASSEMBLY SODA E 1014 FLOW CONTROL ASSEMBLY SYRUP E 1009FF FLOW CONTROL ASSEMBLY FAST FLOW SODA
8. bath systems must have an ice bank formed 2 Adjust water flow to 6 ounces in 5 seconds 3 Remove nozzle twist and pull down then insert syrup separator through nozzle be it S type or plastic tube and on 14 plastic syrup outlet located inside hidden nozzle area Then press nozzle back in position 4 Actuate valve until syrup separator is full of syrup Hold brix cup close enough to valve outlet to form S on the flexible plastic tube so as to prevent any water following the flexible tube into syrup section This formed S will also hold syrup in tube for a more reliable brix reading 5 Actuate valve allowing the soda water to flow into large section of cup and syrup into smaller section Adjust the syrup metering pin flow control as necessary to secure a proper brix When proper brix syrup adjustments have been made the two sections of the cup should fill to the desired ration iii Brix Instructions Continued BRIXING PFC II VALVE The water and syrup flows are individually adjusted by their respective metering pin or flow controls Located under the valve cover on the top rear of the valve see illustration One recommended method utilizes the ratio brix cup The brix cup is divided into two sections one to hold up to 9 parts water and the smaller section to hold one or two parts of syrup When adjusting a flavor with a ratio of more than 9 to 1 syrup 2 line must be used When using syrup 2 line the wa
9. coils Plungers and housings Utilized the E 201 nozzle and E 160A diffuser Discontinued E 201 as a standard about 1978 NOZZLE FT II Valve 1978 The first molded valve that utilized small coils plunger and housings This valve differed from the FT also in the fact that metering was accomplished by working from the top of the valve Also this valve could use metering pins or flow controls It still utilized the E 201 nozzle and E 160A diffuser E 501 FF NOZZLE FT Il FF Valve 1983 The first valve that completely omitted the E 160A diffuser All Parts excluding the valve E 559 FF body and E 501 FF nozzle were the same as the previous FT II valve The new E 501 FF nozzle was of a two piece construction An inner core was machined from Delrin with an ABS outer jacket This fast flow valve utilized a stainless steel syrup outlet tube E 571 FF to diffuse the syrup Flow rate maximum 3 ounces per second PF Valve 1984 Basically the same as the FT Il FF except in a standard flow configuration The major change was the introduction NOZZLE of a molded one piece nozzle E 401 The E 401 nozzle has an outlet hole that is approximately 7 16 in diameter This valve with the exception of the valve body E 459 nozzle E 401 and syrup outlet tube E 471 use the same parts as the FT II and FT Il FF PF FFV Valve 1984 This valve was made in the likeness of the PF with larger orifices to handle the greater volume parts with the AOL excep
10. echnician to identify diagnose disassemble replace or repair defective parts reassemble and test the valve DISASSEMBLY AND INSPECTION All valves from the FT Il through the PFC II utilize the same valve covers You should at this time inspect the valve cover for blemishes scratches etc then remove exposing electrical and mechanical parts It is suggested that any valve cover other than new looking be replaced SERIAL NUMBER IDENTIFY Valves will normally have a serialized ADELANTO CALIFORNIA wee 6 122621 name plate on the underside of the valve body which identifies the valve If this valve identification is missing we can visually identify 20 the valve by use of individual explode views VALVE BOTTOM VIEW Possible Leak Area Once we have identified the valve visually inspect for obvious defects Look for telltale rust paths or areas these areas normally suggest the probability of a past leak also SJ look for broken or misused items The most II probable areas to look for leaks are shown in a above illustrations Possible Leak Area Possible Leak Area Possible Leak Area Possible Leak Area Remove all electrical i e coils wires and sub miniature switch s Remove actuating arm leaf springs and nozzle Using external pressure or 1 manufactured test stand test valve
11. er less electrical for leaks This can be Es accomplished using air or CO2 and submerging valve body in water Any leak will become apparent by the appearance of bubbles Another method is by using pressurized water as a medium and visually looking for gt this water being leaked out of the valve This method would be used when using an I C I test stand E 527 STEM 7 E 531 GASKETS If no leak is apparent then the valve should be further disassembled i e stem should be turned counter clockwise which will remove stem from valve body This should be accomplished by using an E 685 solenoid wrench Note Pliers are not recommended to remove solenoid stems Upon removal of stem access is 3 E 1005 gained to plunger and spring 2 lt gt assembly Particular attention E 1004 should be directed to the plunger to make sure there is no swelling 1005 7 or deterioration of rubber seat If E 1004 distortion or deterioration is noted a plunger should be replaced at this time Separate bins should be setup to accommodate all parts E 520 WITH E 1008 Now that electrical and solenoids BLACK p have been removed the only remaining parts will be metering pins flow controls or flow washers To remove these items four 4 E 1005 screws must be removed This allows you to remove the E 1004 retaining ring Now by pulling upward remove individual metering device Place in separate bin 5
12. terside is doubled to 18 to 1 vs 9 to 1 When facing the valve the syrup is always to the right and the water soda is to the left To decrease syrup or water flow turn metering pin clockwise To decrease syrup or water flow when using flow control valves turn counter clockwise To increase reverse rotation respectively The ultimate goal is to achieve a proper ratio of water vs syrup This ratio can and will vary with differing products TOP VIEW 18 PARTS WATER valve cover removed DECREASE INCREASE a A 4 SYRUP 1 aa WATER METERING PIN A PEN SYRUP 2 SYRUP METERING PIN 18 to 1 Brix Cup Maintenance Cleaning your valve is recommended to insure a constant quality drink If a valve is not sanitized on a regular basis nightly recommended the possibility of foamy and off tasting drinks is greatly increased 1 Turn off key switch normally located on valve plate or side of cabinet Or disconnect tower from electrical supply 2 Clean all exposed areas of valve with mild soap or sanitizing solution and warm water 3 Remove nozzle and place in warm water Do not soak nozzle in bleach water this will turn the nozzle yellow and cause deterioration It is recommended to use a soft bristle brush part No S 1064 to clean any hard to get areas of valve or nozzle Do not soak nozzle in extremely hot water nozzle will warp REFURBISHING The purpose of this section will be to assist the service t
13. tion of the nozzle E 401 FF syrup outlet E 471 S and the valve NOZZLE body E 459 FF are the same as the PF The nozzle is made in a molded one piece construction with a 5 8 diameter outlet Flow rate maximum 3 ounces per second PF 2 PB Valve April 1989 This two flavor valve was developed to accommodate locations where it is impossible to install a larger unit but another flavor is in demand This valve will fit on any valve plate that previously used a PF series valve This valve utilized all parts that were used on previous valves Metering is accomplished from the bottom and can only be performed by the use of metering pins The valve body E 591 uses the E 401 nozzle Special syrup outlets two E 595 are used Also an E 1061 push button assembly is used as a standard This valve was designed as a standard flow valve only VALVE HISTORY PAGE 2 E 471 FF E 472 JUICE DIFFUSER PFC Valve J anuary 1990 This valve used all the same parts as the FT II FT Il FF PF and PF FF with the exception of the E 359 valve body E 301 nozzle and E 471 syrup outlet The E 359 valve body cavity is approximately 5 8 deep The PFC nozzle will work on the PF valve and visa versa The only difference is that there is no O ring groove Problem when these nozzles are soaked in bleach or some cleaning agents a small portion of the plastic erodes and the nozzle will not stay in place during operation This valve was our first valve that
14. was convertible i e as a standard the flow rate will be 1 5 ounce per second With the change of a nozzle the flow rate can be up to 3 0 ounce per second PFC FF Valve J anuary 1990 The PFC FF valve nozzle E 301 FF will not work on the PF FF valve due to the difference in the height of the interior cavity of the body The E 359 FF body has a cavity depth of approximately 32 PFC FF syrup outlet tube E 471 FF can be used as a replacement for all syrup outlet tubes Flow rate 3 0 ounce per second PFC Il Valve March 1993 The PFC II valve is like all Prfct Flow series valves i e it will flow as standard or fast flow by changing the nozzle and metering It uses all the same parts as its predecessors It can be converted to dual valve simply by adding a dual kit It can be metered by metering pins Flow controls or flow washers The E 581 or E 581 FF nozzles are different from their predecessors in that they are of a twist lock configuration The nozzle for both fast flow and standard utilize the E 102 O ring The valve body E 580 or E 580 FF fast Flow arc configured to accommodate the twist lock nozzle The flow rate will be 1 5 ounce per second to 3 0 ounce PFC II B Valve March 1997 The PFC I valve nozzle and nozzle cavity is made out of a black or smoked plastic Nozzle designation E 581 B standard and E 581 FF B fast flow The valve body designation E 580 B 472 DIFFUSER September 2002
Download Pdf Manuals
Related Search